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PRE-QUALIFICATION

PT. HANJUNG INDONESIA


Heavy Industries & Construction

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PT. HANJUNG INDONESIA

CONTENTS
Part 01 Part 02 Part 03 Part 04 Part 05 Part 06 Part 07 Part 08 Part 09 Part 10 Part 11 Part 12 Introduction Company Profile Quality Control Company Information Business Line Product Items Manufacture View Design Work Experience Record Manufacture Equipment Equipment List Thank you
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1. Introduction

Since the company was firstly established in September, 1997 by Hanjung heavy industries and construction co., Ltd, (Korean government-run company) we have been developing material handling, power plant, petrochemical equipment and other industrial products. Our plant is situated at Lampung, southern coast of Sumatra in Indonesia and has manufacturing factory on 200,000 scale with various type of automatic equipments along with own jetty facility. We have a highly trained/skilled workforce of competent specialized welders and strive to manufacture only quality products to satisfy our customers. Thank you.

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2. Company Profile
2009 year

1. Brief History
Sept. 1997 ~ Dec. 2000
Korea Heavy Industries & Construction Co., Ltd.(HANJUNG) PT. Hanjung Indonesia PT. Hanjung Indonesia established by the investment of HANJUNG.

Jun. 2001 ~ Sep. 2004


Doosan Heavy Industries & Construction Co., Ltd. (DOOSAN) PT. Doosan Indonesia By Korean Government policy for Privatization, DOOSAN merged HANJUNG, including All of HANJUNGs Subsidiaries.

Oct. 2004 ~
WON IL Co., Ltd. (Korea) SUBSIDIARY PT. HANJUNG INDONESIA` DOOSAN sold PT. Doosan Indonesia to WON-IL Korean Industrial Machinery Co. & Name changed to PT. Hanjung Indonesia

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2. Company Profile
2) Assets
25000

2. Financial Statements
1) Sales
25000

(Unit : US 1,000$)

(Unit : US 1,000$)

20000

20000

15000

15000

10000

10000

5000

5000

0 2004 2005 2006 2007 2008

0 2004 2005 2006 2007 2008

Sales Data
Year Sales 2004 1,378 2005 8,242 2006 14,405 2007 14,595 2008 20,905 Year Assets 2004 7,076

Assets Data
2005 9,091 2006 15,134 2007 17,321 2008 21,228

(Unit : US 1,000 $)

(Unit : US1,000$)

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2. Company Profile

3. Company Location

Seoul

Jangyu

Indonesia

Korea

Lampung Factory (Head Office)


Jl. Raya Soekarno-Hatta, Km 11,5, Srengsem, Panjang, Bandar Lampung, Indonesia Tel. +62-721-32288 Fax. +62-721-33216

Korea Office
#602 Leaders B/D, #313-3, Daecheong-ri, Jangyu, Gimhae, Gyungnam, Korea Tel. +82-55-313-5871~4 Fax. +82-55-313-5878

Jakarta Office
Gedurg Manggala Wanabhakti 5th floor, Suite 530, Wing A/C Jl. Jend. Gatot Subroto No. 1. Jakarta, Indonesia Tel. +62-21-79190404 Fax. +62-21-79190405

Web Page : www.hanjung.com

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2. Company Profile
Position 1. Staff 2. Engineer 3. Supervisor 4. Foreman 5. NDE Inspector 6. Welder 7. Blasting & Painter 8. Operator 9. Common Labor Total PHI 85 63 18 30 28 100 26 392 742
(In-House)

4. Organization

Vendor

Total 85 83 36 80 28 350 84 26 1,340 2,112

President Director Business

20 18 50 250 84 948 1,370

Management Director

Engineering Director

Product Director

PM Director

QA&QC Director

Administration Account Material Control Ware house

Design Engineering Welding Engineering Production Engineering

Production 1

Production 2

Project Control

QA QC QE

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3. Quality Control

1. Quality Policy Statement


To ensure long-term customer satisfaction by providing its products and services of the highest quality. PT. Hanjung Indonesia confirms the commitment of our employees to this service. We will accomplish this by: Continually improving the effectiveness of the quality management system. Establishing the ongoing training to all employees with a focus on defining clear roles and responsibilities for their jobs and quality system. Providing our customers with products and high quality services in accordance with contractual terms, relevant codes, international standard regulations and customer requirements. Measuring and eliminating of the nonconformance and customer complains. Manufacturing all products according to effective processes and regulated procedures.

By successful execution of this quality policy, we will continuously improve our performance with the ultimate goal of achieving customer satisfaction.
Bandar Lampung, April 08, 2007 Issued By

Heung Joo Park President Of PT. Hanjung Indonesia

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3. Quality Control

2. Quality Control & Quality Assurance


PT. Hanjung Indonesia is dedicated to producing equipments that are exactly compliance with the customers specification and requirements since PT. Hanjung Indonesia has been successfully performing the works in accordance with the worldwide recognized codes and standards such as ASME, MIGAS, PERTAMINA, CALTEX, API, ASTM, ANSI, AWS, BS, DIN, JIS and others. PT. Hanjung is equipped with the responsibility for assuring quality products and to this respect obtained several patents to enhance its own top technology that can lead the relevant industry ahead of the times always.

ISO 9001 Certificate Authorization


PT. Hanjung Indonesia has established and applied the ISO 9001 quality system for design, procurement, manufacturing, Installation and after service on August 2001 and it was proved by audit in accordance with the requirements of HSB (USA)

ASME Certificate Authorization


PT. Hanjung Indonesia has been qualified for the authoritative stamps of PP, S, and U by the American Society of mechanical engineering (ASME) on July, 2001. All of PT. Hanjung Indonesia products are surely built in accordance with the requirements of the ASME cord.

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3. Quality Control

3. Certification

ASME (PP)

ASME (S)

ASME (U)

ISO 9001

ISO Certificate Initials

ASME Certificate Initials

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3. Quality Control
Process Feed-Back

4. Quality Control Process

Material Verification Incoming Part

Qualified Workmanship

Documentation Preparation

Fabrication

Final Inspection

Customer

Non Destructive Tests

Welder Performance Qualification

Fabrication Procedure

Visual & Dimensional Checks

Visual & Dimensional Checks

After Service

Dimension Check

Welding Procedure Qualification

Inspection Formant

Non Destructive Tests

Hydrostatic Pneumatic Tests

Shipping Document

Heat, Lot No. Verification

NDE Personnel Qualification

Mechanical Test Report

Processing Inspection

Final Record

Calibration Equipments

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3. Quality Control
PRESIDENT

5. QA / QC Organization

QA / QC General Manager

Q.A Section Manager Quality Assurance Engineer Q.A Staff

Q.C Section Manager Quality Control Engineer Q.C Staff

Q.E Section Manager Quality Engineer Q.E Staff

NDE Section Manager NDE Engineer NDE Staff

NDE

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4. Company Information
Head Office

1. Company View
Main Work office

Warehouse (774m2)

Product Shop No. 1 (3,600m2)

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4. Company Information
Product Shop No. 3 (4,464m2)

1. Company View
Product Shop No. 2 (4,320m2)

Product Shop No. 4 (2,040m2)

Product Shop No. 5 (7020m2)

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4. Company Information
HANJUNG Jetty (2,988m2)

1. Company View
HANJUNG Jetty

Painting & Blasting Shop (4,483m2)

Paving Area (94,175m2)

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4. Company Information

2. Factory Information

DESCRIPTION Work Shop Paving (Pre Assembly Area) Blasting & Painting Shop Storage Area Ware House Jetty Total Factory Production Capacities

Area (m2) 23,746 94,175 4,483 81,507 2,050 2,988 236,100 25m x 100m

SPECIFICATION (Capacity) Inner Shop(1~5) with Open Shop (1~5)

Packing, Raw Material, Before Shipment

20,000DWT, Wide : 42W x 30L Mtr, Sea Depth : 10Mtr

42,000 Tons / year


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4. Company Information

3. Complete View of Company

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4. Company Information

4. Factory Layout

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5. Business Line
Chemical Plant

1. Business Line
Material Handling

Steel Structure Parts

Electric Power Plant

RMQC : Rail Mount Quayside Crane RMGC : Rubber Tire Gantry Crane Over Head Crane Ship Un-loader / Conveyor Coal Handling System

Pressure Vessel Tower (Column) Reactor Heat Exchanger Tank Piping

Duct / Casing / Stack Piping Support Floating Deck / Pontoon Steel Pile & Jacket Loading Arm

HRSG Wind Turbine (Tower) Photovoltaic Generation

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6. Product Items

1. Material Handling

Rubber-tired Gantry Crane

Rail-mounted Quayside Crane

Continuous Ship Unloaded

Overhead Crane P 20/43

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6. Product Items

2. Chemical Plant

Reactor

Tower (Column)

Tank

Vessel

Heat Exchanger

Piping

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6. Product Items

3. Steel Structure

Derrick Structure

Bridge System

Building Structure P 22/43

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6. Product Items

4. Electric Power Plant

Heat Recovery Steam Generator

Photovoltaic Generation

Wind Turbine (Tower)

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7. Manufacture View

1. Fabrication Photos for Material Handling

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7. Manufacture View

1. Fabrication Photos for Material Handling

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7. Manufacture View

2. Fabrication Photos for Pressure Vessel

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7. Manufacture View

3. Fabrication Photos for Steel Structure

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Part Computer Printer Digital Scan Data Server

PT. HANJUNG INDONESIA

8. Design Work
Design Program
Program Auto CAD Compress 6 SAP 2000 Office - Word Office - Excel Version 2000 6252 2000 2003 2003 EA 15 2 1 20 20 Remark Drawing Calculation Structure analysis Description Pentium V ( 20 Set ) Standard Size A1, A2, A3, A4 Standard Size A4 2000GA (1 Set)

1. Design Work
Design Equipment

Design Office View

Calculation for Pressure Parts (Compress 6)

Drawing

3D Modeling (CAD) P 28/43

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9. Experience Record
Client Project Name
Port of Singapore Authority Project DOOSAN Port of Singapore Authority Project Port of Singapore Authority Project Port of Singapore Authority Project Kandla Port Project RTGC RTGC

1. PROJECT REFERENCE LIST


Division Product Name
RTGC

Size Information Material H (m)


22.7

W (m)
15.6

L (m)
25.6

Weight (ton)

P.O Date

Delivery Date

Material Handling

DOOSAN

SS400

1,140

Oct. 2003

Jun. 2004

Material Handling

SS400

22.7

15.6

25.6

3,920

Sep. 2004

Aug. 2005

Material Handling

DOOSAN

SS400

22.7

15.6

25.6

4,200

Aug. 2005

Mar. 2006

Material Handling

DOOSAN

RTGC RMQC & RTGC


RMQC

SS400

22.7

15.6

25.6

4,200

Dec. 2005

Dec. 2006

Material Handling

DOOSAN

SM490

62.7

26.5

123.4

1,410

Aug. 2006

Mar. 2007

Material Handling

DOOSAN

KANDLA (INDIA)

SM490

63.7

25.6

124.5

1,812

03-Dec-07

30-Oct-08

Material Handling

DOOSAN

CHENNAI CITPL (INDIA)

RMQC

SM490

63.7

25.6

124.5

2,520

03-Mar-08

30-Dec-08

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9. Experience Record
Client Project Name Product Name Size Information Material H (m)
64

1. PROJECT REFERENCE LIST


Division W (m)
26.6

L (m)
129.5

Weight (ton)

P.O Date
04-Feb-08

Delivery Date
30-Dec-08

Material Handling

DOOSAN

JICT (INDONESIA)

RMQC

SM490

1,840

Material Handling

DOOSAN

SP-PSA (SINGAPORE)

RMQC

SM490

63.7

25.6

124.5

3,360

03-Mar-08

Material Handling

DOOSAN

PSA (SINGAPORE)

RTGC

SS400

25.9

15.6

23.7

4,171

11-Jun-08

Material Handling

DOOSAN

PSA (SINGAPORE)

RMQC

SM490

77.3

25.6

145

10,620

01-Aug-08

Material Handling

DOOSAN

SP-PSA (SINGAPORE)

RTGC

SS400

25.5

12.5

25.7

1,092

01-Aug-08

Pressure Part

PT. REKAYASA INDUSTRI

Kujang-1B Amonia-Urea Phase 1 Project

Absorber & Condensate

SA516-60

750(I.D) X 2600 L

0.6

Sep.2003

Jun. .2004

Pressure Part

PT. REKAYASA INDUSTRI

Kujang-1B Amonia-Urea Phase 1 Project

SA516-60 Pressure Vessel SA516-70 SA240-304 3700(I.D) X 77500 L 128.6 Sep.2003 Mar. 2004

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9. Experience Record
Client Project Name
Tarahan Power Plant Project Sipat Power Plant Project

1. PROJECT REFERENCE LIST


Division Product Name Size Information Material H (m)
-

W (m)
-

L (m)
-

Weight (ton)
298

P.O Date
May. 2005

Delivery Date
May. 2006

Pressure Part

PT. ALSTOM POWER DOOSAN PT. AGRA BUDI N.J. DOOSAN

Cyclone Packages

A36

Pressure Part

Gas & Air Duct

A36

9,000

May. 2005

Mar. 2007

Steel Structure

Merak Bridge Project

Walkways Structure

SS400

38.1

Sep. 2003

Oct. 2003

Steel Structure

Sabiya Steel Structure Tarahan Coal Fired Steam Power Plant Project

Steel Structure Conveyor Steel Structure

A36 A36 & SS400 A36 & SS400 A53 or A36 SS400

470

Nov. 2005

Jun. 2006

Steel Structure

DOOSAN FISIA ITALIMPIANTI ZECCO

1,337

May. 2006

Oct. 2006

Steel Structure

Ras Abu Fontas Jebel Ali L, Steel Structure for Al Taweelah B Desalination Jamuagar Referery Project Maiduru Power Plant Flare Stck / Derrick Structure E/P Structure

3,004

Jun. 2006

Mar. 2007

Steel Structure

40

150

1,800

Nov. 2007

Jun. 2007

Steel Structure

HITACHI PLANT

1,500

Jan. 2008

May. 2008

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9. Experience Record
Client Project Name
TANJUNG JATI-B EXPANSION PROJECT TANJUNG JATI-B EXPANSION PROJECT TANJUNG JATI-B EXPANSION PROJECT MMA#2 Project

1. PROJECT REFERENCE LIST


Division Product Name Size Information Material H (m)
-

W (m)
-

L (m)
-

Weight (ton)

P.O Date
Aug. 2008

Delivery Date

Pressure Part

Mitsubishi Heavy Industries Mitsubishi Heavy Industries Mitsubishi Heavy Industries Furnace Engineering Inc

Pipe Spool Coal Bunker (Silo) HRSG Casing & Duct Fired Heater

A53-B & A106-B A36 & SS400 A36 & SS400 A355-P11 & SS400 A36 & SS400 A36 & SS400 A106-B & A36

790

Steel Structure

1,045

Aug. 2008

Steel Structure

2,417

Aug. 2008

Pressure Part

97

Aug. 2008

Mar. 2009

Steel Structure

MITSUI

TANJUNG JATI-B EXPANSION PROJECT

Intake Pipe / Head Coal Bunker ( Silo ) Incineratior

4,623

Sep. 2008

Steel Structure

Mitsubishi Heavy Industries

Paiton III Expansion Project

740

Dec. 2008

Pressure Part

ZEECO

IPKT/Medco Project

80

Oct. 2008

May. 2009

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10. Manufacturing Equipment


Max. Capacity : 30t Max. Width : 5,000mm Max. Length : 25,000mm

1. Major Cutting Machine


Max. Capacity : 300t Max. Width : 4,500mm Max. Length : 30,000mm

NC Gas Cutting Machine Max. Capacity : 12t Max. Width : 4,000mm

NC Plasma Cutting Machine Capacity : 800 Dia & 500 Dia

Shearing Machine

Band Sawing Machine P 33/43

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10. Manufacturing Equipment


Max. Capacity : 200Ton Max. Width : 1,800m/m Max. Height : 1,100mm Max. Bending : THK 20mm Function : Vessel Head Forming, Plate Bending

2. Major Bending and Forming Machine


Max. Capacity : 2,000Ton Max. Width : 6,000m/m Max. Height : 2,100mm Max. Bending : THK 90mm Function : Vessel Head Forming, Plate Bending

Hydraulic Press 2,000ton Max. Thickness : 35t Min Diameter : 600mm Function : Head Forming

Hydraulic Press 200ton Max. Capacity : THK 40mm x 2,500mm Number of Roller : 4 Max. Work piece Width : THK 32mm x 4,800mm Function : Shell Forming, Bending

Flanging Machine

Bending Roller P 34/43

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10. Manufacturing Equipment

3. Major Processing Machine


Max. Weight : 67Ton Max. Work piece Width : 15,000L x 4,200W x 2800H

Max. Capacity : 20ton Max. Work piece Width : 2,000H x 2,00W x 2,000L Plano Miller Max. Weight : 70Ton Max. Work piece Width : 15,000L x 4,200W x 2800H x 500D Horizontal Boring Machine

Max. Capacity : 15ton Max. Work piece Width : 1,500H x 1,50W x 1,500L Gantry Plano Miller Horizontal Boring Machine P 35/43

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10. Manufacturing Equipment


Max. Work piece Width : 1,500H x 1,50W x 1,500L Max. Work piece Width : 1,500Swing

4. Normal Processing Machine


Max. Work piece Width : 32 Dia ~ 600 Dia

Portable Boring Machine Max. Work piece Width : 580 Dia x1,500L

Horizontal Boring Machine

Radial Drill Machine Max. Capacity : 450 Dia

Lathe Machine

Bench Drill Machines

Band Sawing Machine P 36/43

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10. Manufacturing Equipment


Max. Capacity : 500 Dia

5. Special Machine

Capacity : L75 x 75 ~ L250 x 250 x 35t Function : Angle Bending Pipe Beveling Machine Angle Bending Machine

SAW Welding Machine

Built Up Beam Marking Line P 37/43

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10. Manufacturing Equipment


Capacity : 900 Dimension : 6W x 6H x 11L mtr

6. Other Equipment

Furnace Facility

Auto Shot Blasting with Painting Machine

200ton Crawler Crane P 38/43

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11. Equipment List


DESCRIPTION
Horizontal Boring & Milling Machine Horizontal Boring & Milling Machine Portable Boring Machine Portable Boring Machine Gantry Plano Miller Plano Miller

1. Cutting & Machining


DIVISION QTY
1 2 3 1 1 1 2 1 2 2 1 2 1 1 2 25 5 1 1

SPECIFICATION
2,000H x 2,000W x 2,000L Loading Weight : 20Ton 1,500H x 1,500W x 1,500L Loading Weight : 15Ton 20Dia. x 300L 32Dia. ~ 610Dia 2,000L x 5,500W x 2,000H x 500D max. : 70Ton 15,000L x 4,200W x 2,800H max. : 67Ton 580 x 1,500L 14.5Dia. ~ 32Dia. 1,500Swing x 2,500Height Dia.24 x 22Thickness Dia.40(Dia.50), 4Kw Dia.30(Dia.25), 4Kw 320W x 1,000Stroke 4,500W x 30,000L 150Amp, 500Amp 80t 450, 700, 800 Dia. 12t x 4,000W 500Dia.

Machining Equipment

Lathe 3 Spindle Drilling Machine Radial Drill Machine Hole Punching Machine Upright Drilling M/C Bench Drilling & Taping M/C Shaper CNC Cutting Machine Plasma Cutting Machine Auto Cutting Machine Band Sawing Machine Shearing Machine Pipe Bevelling Machine

Cutting Equipment

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11. Equipment List


DESCRIPTION
Roll Bending Machine Hydrolic Press Hydrolic Press

2. Bending & Forming with Welding Machine


DIVISION QTY
1 1 1 1 30 1 1 2 101 72 5 3 2 1 1 6 2 1 3 2

SPECIFICATION
Bending Capacity : 32t x 4,800W x 4Roll B/D, 40t x 2,500W (max.) 2,000Tons x 6,000W x 2,100H, Head : 50t, Plate : 90t 200Tons x 2,500W x 2,100H 35t x 6,000Dia. 40, 60, 100, 250Ton 150L x 150W x 20T HAM10-9288 7.5KW 2Ton 360, 400, 500Amp. 500Amp. 500Amp. 1,500Amp. 1,500Amp., DC x 2, AC x 2 1,500Amp., AC x 2 500W x 900H x 22,000L, FCAW x 2 1,200Amp. 300Kg 500Kg 1,000Kg, Double 500Kg

Bending and Forming Equipment

Flanging M/C (Forming) Turning Roller Angle Bending Machine H-Beam Straightening Machine Pipe Bender Welding M/C-Arc (SMAW) Welding M/C-Mig (FCAW) Welding Machine-Tig (GTAW) Welding M/C (SAW) Tendom Welding Line (SAW) Tendom Welding Line (SAW) H-Beam Fit-up M/C Gouging Machine Dry Oven-Electrode Dry Oven-Electrode Dry Oven-Electrode Dry Oven-Flux

Welding Equipment

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11. Equipment List


DESCRIPTION
Crane-Over Head Crane-Over Head Crane-Over Head Crane-Over Head Crane-Over Head Crane-Semi Gantry Crane-Semi Gantry

3. Handling & PWHT Furnace


DIVISION QTY
1 2 2 2 2 1 2 2 2 2 1 1 1 1 8 1 100Ton x 25Mtr 5Ton x 25Mtr 30Ton x 30Mtr, 20Ton x 30Mtr 5Ton 3Ton x 25Mtr 20Ton x 27Mtr 10Ton x 27Mtr 2.8Ton 5Ton x 17Mtr 5Ton x 30Mtr 10Ton 200Ton 50Ton 35Ton 15Ton, 10Ton, 5Ton 30Ton

SPECIFICATION

Handling Equipment

Crane-Semi Gantry Crane-Gantry Crane-Gantry Crane-Tower Crane-Crawler Crane-Hydraulic Truck Crane-Hydraulic Truck Fork Lift Transporter

Heat Treatment Equipment

Annealing Furnace

6,000H x 6,000W x 11,000L max. : 900

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11. Equipment List


DESCRIPTION
Automatic shot Blasting & Painting Machine Blasting and Painting Equipment

4. Blasting with Painting and Other Equipment


DIVISION Blasting & Painting Equipment QTY
1 16

SPECIFICATION
500H x 4,000W x 15,000L Manual Nozzle

NDE Equipment UT

2 1 2 1 6 3

0.5 ~10, 120t (max.) Angle York, AC Min. 10Lb Straight York, AC Min. 10Lb 260KV x 5MA 300Psig x 40 x 5.03 350KVA

NDE and Measuring Equipment

NDE Equipment MT NDE Equipment MT NDE Equipment - RT

Utility for Air And Electricity

Air Compressor Generator

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12. Thank you

PT. HANJUNG INDONESIA


Heavy Industries & Construction
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