Professional Documents
Culture Documents
PQ
CONTENTS
Part 01 Part 02 Part 03 Part 04 Part 05 Part 06 Part 07 Part 08 Part 09 Part 10 Part 11 Part 12 Introduction Company Profile Quality Control Company Information Business Line Product Items Manufacture View Design Work Experience Record Manufacture Equipment Equipment List Thank you
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1. Introduction
Since the company was firstly established in September, 1997 by Hanjung heavy industries and construction co., Ltd, (Korean government-run company) we have been developing material handling, power plant, petrochemical equipment and other industrial products. Our plant is situated at Lampung, southern coast of Sumatra in Indonesia and has manufacturing factory on 200,000 scale with various type of automatic equipments along with own jetty facility. We have a highly trained/skilled workforce of competent specialized welders and strive to manufacture only quality products to satisfy our customers. Thank you.
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2. Company Profile
2009 year
1. Brief History
Sept. 1997 ~ Dec. 2000
Korea Heavy Industries & Construction Co., Ltd.(HANJUNG) PT. Hanjung Indonesia PT. Hanjung Indonesia established by the investment of HANJUNG.
Oct. 2004 ~
WON IL Co., Ltd. (Korea) SUBSIDIARY PT. HANJUNG INDONESIA` DOOSAN sold PT. Doosan Indonesia to WON-IL Korean Industrial Machinery Co. & Name changed to PT. Hanjung Indonesia
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2. Company Profile
2) Assets
25000
2. Financial Statements
1) Sales
25000
(Unit : US 1,000$)
(Unit : US 1,000$)
20000
20000
15000
15000
10000
10000
5000
5000
Sales Data
Year Sales 2004 1,378 2005 8,242 2006 14,405 2007 14,595 2008 20,905 Year Assets 2004 7,076
Assets Data
2005 9,091 2006 15,134 2007 17,321 2008 21,228
(Unit : US 1,000 $)
(Unit : US1,000$)
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2. Company Profile
3. Company Location
Seoul
Jangyu
Indonesia
Korea
Korea Office
#602 Leaders B/D, #313-3, Daecheong-ri, Jangyu, Gimhae, Gyungnam, Korea Tel. +82-55-313-5871~4 Fax. +82-55-313-5878
Jakarta Office
Gedurg Manggala Wanabhakti 5th floor, Suite 530, Wing A/C Jl. Jend. Gatot Subroto No. 1. Jakarta, Indonesia Tel. +62-21-79190404 Fax. +62-21-79190405
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2. Company Profile
Position 1. Staff 2. Engineer 3. Supervisor 4. Foreman 5. NDE Inspector 6. Welder 7. Blasting & Painter 8. Operator 9. Common Labor Total PHI 85 63 18 30 28 100 26 392 742
(In-House)
4. Organization
Vendor
Management Director
Engineering Director
Product Director
PM Director
QA&QC Director
Production 1
Production 2
Project Control
QA QC QE
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3. Quality Control
By successful execution of this quality policy, we will continuously improve our performance with the ultimate goal of achieving customer satisfaction.
Bandar Lampung, April 08, 2007 Issued By
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3. Quality Control
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3. Quality Control
3. Certification
ASME (PP)
ASME (S)
ASME (U)
ISO 9001
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3. Quality Control
Process Feed-Back
Qualified Workmanship
Documentation Preparation
Fabrication
Final Inspection
Customer
Fabrication Procedure
After Service
Dimension Check
Inspection Formant
Shipping Document
Processing Inspection
Final Record
Calibration Equipments
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3. Quality Control
PRESIDENT
5. QA / QC Organization
QA / QC General Manager
NDE
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4. Company Information
Head Office
1. Company View
Main Work office
Warehouse (774m2)
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4. Company Information
Product Shop No. 3 (4,464m2)
1. Company View
Product Shop No. 2 (4,320m2)
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4. Company Information
HANJUNG Jetty (2,988m2)
1. Company View
HANJUNG Jetty
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4. Company Information
2. Factory Information
DESCRIPTION Work Shop Paving (Pre Assembly Area) Blasting & Painting Shop Storage Area Ware House Jetty Total Factory Production Capacities
Area (m2) 23,746 94,175 4,483 81,507 2,050 2,988 236,100 25m x 100m
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4. Company Information
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4. Company Information
4. Factory Layout
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5. Business Line
Chemical Plant
1. Business Line
Material Handling
RMQC : Rail Mount Quayside Crane RMGC : Rubber Tire Gantry Crane Over Head Crane Ship Un-loader / Conveyor Coal Handling System
Duct / Casing / Stack Piping Support Floating Deck / Pontoon Steel Pile & Jacket Loading Arm
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6. Product Items
1. Material Handling
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6. Product Items
2. Chemical Plant
Reactor
Tower (Column)
Tank
Vessel
Heat Exchanger
Piping
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6. Product Items
3. Steel Structure
Derrick Structure
Bridge System
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6. Product Items
Photovoltaic Generation
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7. Manufacture View
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7. Manufacture View
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7. Manufacture View
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7. Manufacture View
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Part Computer Printer Digital Scan Data Server
8. Design Work
Design Program
Program Auto CAD Compress 6 SAP 2000 Office - Word Office - Excel Version 2000 6252 2000 2003 2003 EA 15 2 1 20 20 Remark Drawing Calculation Structure analysis Description Pentium V ( 20 Set ) Standard Size A1, A2, A3, A4 Standard Size A4 2000GA (1 Set)
1. Design Work
Design Equipment
Drawing
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9. Experience Record
Client Project Name
Port of Singapore Authority Project DOOSAN Port of Singapore Authority Project Port of Singapore Authority Project Port of Singapore Authority Project Kandla Port Project RTGC RTGC
W (m)
15.6
L (m)
25.6
Weight (ton)
P.O Date
Delivery Date
Material Handling
DOOSAN
SS400
1,140
Oct. 2003
Jun. 2004
Material Handling
SS400
22.7
15.6
25.6
3,920
Sep. 2004
Aug. 2005
Material Handling
DOOSAN
SS400
22.7
15.6
25.6
4,200
Aug. 2005
Mar. 2006
Material Handling
DOOSAN
SS400
22.7
15.6
25.6
4,200
Dec. 2005
Dec. 2006
Material Handling
DOOSAN
SM490
62.7
26.5
123.4
1,410
Aug. 2006
Mar. 2007
Material Handling
DOOSAN
KANDLA (INDIA)
SM490
63.7
25.6
124.5
1,812
03-Dec-07
30-Oct-08
Material Handling
DOOSAN
RMQC
SM490
63.7
25.6
124.5
2,520
03-Mar-08
30-Dec-08
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9. Experience Record
Client Project Name Product Name Size Information Material H (m)
64
L (m)
129.5
Weight (ton)
P.O Date
04-Feb-08
Delivery Date
30-Dec-08
Material Handling
DOOSAN
JICT (INDONESIA)
RMQC
SM490
1,840
Material Handling
DOOSAN
SP-PSA (SINGAPORE)
RMQC
SM490
63.7
25.6
124.5
3,360
03-Mar-08
Material Handling
DOOSAN
PSA (SINGAPORE)
RTGC
SS400
25.9
15.6
23.7
4,171
11-Jun-08
Material Handling
DOOSAN
PSA (SINGAPORE)
RMQC
SM490
77.3
25.6
145
10,620
01-Aug-08
Material Handling
DOOSAN
SP-PSA (SINGAPORE)
RTGC
SS400
25.5
12.5
25.7
1,092
01-Aug-08
Pressure Part
SA516-60
750(I.D) X 2600 L
0.6
Sep.2003
Jun. .2004
Pressure Part
SA516-60 Pressure Vessel SA516-70 SA240-304 3700(I.D) X 77500 L 128.6 Sep.2003 Mar. 2004
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9. Experience Record
Client Project Name
Tarahan Power Plant Project Sipat Power Plant Project
W (m)
-
L (m)
-
Weight (ton)
298
P.O Date
May. 2005
Delivery Date
May. 2006
Pressure Part
Cyclone Packages
A36
Pressure Part
A36
9,000
May. 2005
Mar. 2007
Steel Structure
Walkways Structure
SS400
38.1
Sep. 2003
Oct. 2003
Steel Structure
Sabiya Steel Structure Tarahan Coal Fired Steam Power Plant Project
A36 A36 & SS400 A36 & SS400 A53 or A36 SS400
470
Nov. 2005
Jun. 2006
Steel Structure
1,337
May. 2006
Oct. 2006
Steel Structure
Ras Abu Fontas Jebel Ali L, Steel Structure for Al Taweelah B Desalination Jamuagar Referery Project Maiduru Power Plant Flare Stck / Derrick Structure E/P Structure
3,004
Jun. 2006
Mar. 2007
Steel Structure
40
150
1,800
Nov. 2007
Jun. 2007
Steel Structure
HITACHI PLANT
1,500
Jan. 2008
May. 2008
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9. Experience Record
Client Project Name
TANJUNG JATI-B EXPANSION PROJECT TANJUNG JATI-B EXPANSION PROJECT TANJUNG JATI-B EXPANSION PROJECT MMA#2 Project
W (m)
-
L (m)
-
Weight (ton)
P.O Date
Aug. 2008
Delivery Date
Pressure Part
Mitsubishi Heavy Industries Mitsubishi Heavy Industries Mitsubishi Heavy Industries Furnace Engineering Inc
Pipe Spool Coal Bunker (Silo) HRSG Casing & Duct Fired Heater
A53-B & A106-B A36 & SS400 A36 & SS400 A355-P11 & SS400 A36 & SS400 A36 & SS400 A106-B & A36
790
Steel Structure
1,045
Aug. 2008
Steel Structure
2,417
Aug. 2008
Pressure Part
97
Aug. 2008
Mar. 2009
Steel Structure
MITSUI
4,623
Sep. 2008
Steel Structure
740
Dec. 2008
Pressure Part
ZEECO
IPKT/Medco Project
80
Oct. 2008
May. 2009
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Shearing Machine
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Hydraulic Press 2,000ton Max. Thickness : 35t Min Diameter : 600mm Function : Head Forming
Hydraulic Press 200ton Max. Capacity : THK 40mm x 2,500mm Number of Roller : 4 Max. Work piece Width : THK 32mm x 4,800mm Function : Shell Forming, Bending
Flanging Machine
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Max. Capacity : 20ton Max. Work piece Width : 2,000H x 2,00W x 2,000L Plano Miller Max. Weight : 70Ton Max. Work piece Width : 15,000L x 4,200W x 2800H x 500D Horizontal Boring Machine
Max. Capacity : 15ton Max. Work piece Width : 1,500H x 1,50W x 1,500L Gantry Plano Miller Horizontal Boring Machine P 35/43
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Portable Boring Machine Max. Work piece Width : 580 Dia x1,500L
Lathe Machine
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5. Special Machine
Capacity : L75 x 75 ~ L250 x 250 x 35t Function : Angle Bending Pipe Beveling Machine Angle Bending Machine
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6. Other Equipment
Furnace Facility
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SPECIFICATION
2,000H x 2,000W x 2,000L Loading Weight : 20Ton 1,500H x 1,500W x 1,500L Loading Weight : 15Ton 20Dia. x 300L 32Dia. ~ 610Dia 2,000L x 5,500W x 2,000H x 500D max. : 70Ton 15,000L x 4,200W x 2,800H max. : 67Ton 580 x 1,500L 14.5Dia. ~ 32Dia. 1,500Swing x 2,500Height Dia.24 x 22Thickness Dia.40(Dia.50), 4Kw Dia.30(Dia.25), 4Kw 320W x 1,000Stroke 4,500W x 30,000L 150Amp, 500Amp 80t 450, 700, 800 Dia. 12t x 4,000W 500Dia.
Machining Equipment
Lathe 3 Spindle Drilling Machine Radial Drill Machine Hole Punching Machine Upright Drilling M/C Bench Drilling & Taping M/C Shaper CNC Cutting Machine Plasma Cutting Machine Auto Cutting Machine Band Sawing Machine Shearing Machine Pipe Bevelling Machine
Cutting Equipment
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SPECIFICATION
Bending Capacity : 32t x 4,800W x 4Roll B/D, 40t x 2,500W (max.) 2,000Tons x 6,000W x 2,100H, Head : 50t, Plate : 90t 200Tons x 2,500W x 2,100H 35t x 6,000Dia. 40, 60, 100, 250Ton 150L x 150W x 20T HAM10-9288 7.5KW 2Ton 360, 400, 500Amp. 500Amp. 500Amp. 1,500Amp. 1,500Amp., DC x 2, AC x 2 1,500Amp., AC x 2 500W x 900H x 22,000L, FCAW x 2 1,200Amp. 300Kg 500Kg 1,000Kg, Double 500Kg
Flanging M/C (Forming) Turning Roller Angle Bending Machine H-Beam Straightening Machine Pipe Bender Welding M/C-Arc (SMAW) Welding M/C-Mig (FCAW) Welding Machine-Tig (GTAW) Welding M/C (SAW) Tendom Welding Line (SAW) Tendom Welding Line (SAW) H-Beam Fit-up M/C Gouging Machine Dry Oven-Electrode Dry Oven-Electrode Dry Oven-Electrode Dry Oven-Flux
Welding Equipment
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SPECIFICATION
Handling Equipment
Crane-Semi Gantry Crane-Gantry Crane-Gantry Crane-Tower Crane-Crawler Crane-Hydraulic Truck Crane-Hydraulic Truck Fork Lift Transporter
Annealing Furnace
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SPECIFICATION
500H x 4,000W x 15,000L Manual Nozzle
NDE Equipment UT
2 1 2 1 6 3
0.5 ~10, 120t (max.) Angle York, AC Min. 10Lb Straight York, AC Min. 10Lb 260KV x 5MA 300Psig x 40 x 5.03 350KVA
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