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Materials System Specification

45-SAMSS-005 29 December 2004 Valves and Wellhead Equipment Requirements per API SPEC 6A Drilling & Workover Wellhead & Valves Standards Committee Members
Smith, S.W., Chairman Turki, S.I., Vice Chairman Abouelnaaj, K.K. Akroosh, F.A. Alwan, W.M. Al Tissan, A.M. Cole, E.L. Shiha, S.M.

Saudi Aramco DeskTop Standards


Table of Contents I II III IV V VI Scope............................................................. 2 Conflicts and Deviations................................. 2 References..................................................... 2 Definitions....................................................... 3 Qualifications of Equipment/Manufacturers... 3 Modifications to API SPEC 6A....................... 3

Appendix A........................................................... 7 Appendix B......................................................... 29 Appendix C......................................................... 34

Previous Issue: 1 December 1996 Next Planned Update: 1 January 2010 Revised paragraphs are indicated in the right margin

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CopyrightSaudi Aramco 2009. All rights reserved.

Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Scope API SPEC 6A, in conjunction with this specification, and the Purchase Order, defines the minimum requirements for Saudi Aramco oil and gas production trees, wellheads, valves and miscellaneous equipment relating to the wellhead as covered by API SPEC 6A.

II

Conflicts and Deviations A. Any conflicts between this specification and other applicable Saudi Aramco Materials System Specifications (SAMSSs), Engineering Standards (SAESs), Standard Drawings (SASDs), or industry standards, codes, and forms shall be resolved in writing by the Company or Buyer Representative through the Manager, Drilling and Workover Engineering Department of Saudi Aramco, Dhahran. Direct all requests to deviate from this specification in writing to the Company or Buyer Representative, who shall follow internal company procedure SAEP-302 and forward such requests to the Manager, Drilling and Workover Engineering Department of Saudi Aramco, Dhahran. Conflicting requirements between the specification and drawings, the manufacturer's specifications and drawings, and data sheets or specification sheets not specifically covered as an exception by the purchase order shall be resolved using Appendix D "Saudi Aramco Manufacturer's Deviation Review Procedure (AMDR)".

B.

C.

III

References The selection of material and equipment, and the design, construction, maintenance, and repair of equipment and facilities covered by this specification shall comply with the latest edition of the references listed below, unless otherwise noted. A. Saudi Aramco References Saudi Aramco Engineering Procedure SAEP-302 Instructions for Obtaining a Waiver of a Mandatory Saudi Aramco Engineering Requirement

B.

Industry Codes and Standards American Petroleum Institute API SPEC 6A Wellhead and Christmas Tree Equipment

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Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010 Commentary Note:

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

This Specification also includes by reference, either in total or in part, other standards listed in Table 104.1 of API SPEC 6A.

IV

Definitions Buyer or Purchaser: The Company (Saudi Aramco, ASC, or AOC) actually placing the order for the material. Vendor: The other party to the order for the material who is supplying may or may not be the manufacturer of the equipment. Buyer's Representative: The person acting on behalf of the Buyer or Purchasing, who may be from the Drilling & Workover Services Department, Vendor Inspection (or his agent). Responsible Standardization Agent (RSA): A Saudi Aramco organization responsible for the technical aspects of the material/order in question. RSA duties for the material covered by this SAMSS have been assigned to Drilling & Workover Engineering Department, Rig Support Division, Materials Acquisition and Forecasting Unit.

Qualifications of Equipment/Manufacturers A. B. The vendor's plant shall be API-approved for the Product Specification Level specified in the P.O. The RSA may require that the vendor's product be tested and approved via the RSA's Trial Test Program before it is considered acceptable.

VI

Modifications to API SPEC 6A The following paragraph numbers Refer to API SPEC 6A, "Wellhead and Christmas Tree Equipment," which is part of this specification. The text in each paragraph below is an addition, exception, modification, or deletion to API SPEC 6A as noted. Paragraph numbers not appearing in API SPEC 6A are new paragraphs to be inserted in numerical order. SECTION 600 601 (ADDITION) PSL 1-4 The items manufactured to this specification are subject to the verification by the Buyer's Inspection Representative per Saudi Aramco Inspection Requirements Form 175 (either 453800 or 453900) attached to the Purchase Order.

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Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

(ADDITION) PSL 4 A Pre-inspection meeting between the primary manufacturer and Buyer's Inspection Representative is required for all PSL-4 equipment. The meeting must be held before any action against the order is taken by the manufacturer as soon as possible after receipt date of the order. As a minimum, the meeting shall include the manufacturer's representatives of Production, Engineering and Quality Assurance Departments and the Buyer's Inspection Representative. The meeting's objective will be to discuss the assigned specification, identify, clarify and document any technical areas or question of difficulty. The Buyer's Inspection Representative shall be acting for the RSA, but the RSA shall have the final approval of any deviation from the assigned specification or procedures. In the event material ordered is "stock" material, an exception to this specification can be approved by the RSA. Request for this exception must be submitted to the Buyer in writing in no more than thirty (30) calendar days after initial contact between the Manufacturer and Saudi Aramco. The initial contact date is determined and documented (and the Manufacturer advised of that set date) by the assigned Buyer's Inspection Representative. 605.2a(3) (ADDITION) PSL 1-4 Each piece of 10M psi rated equipment listed in the drawing of Appendix A shall have its hardness tests performed in the locations so marked on the appropriate manufacturer's representative or generic drawings located in Appendix A. If equipment being manufactured is not included in Appendix A, hardness tests are to be per the manufacturer's normal procedures. 605.2b(9) (ADDITION) PSL 2-4 For non-ferromagnetic materials, all liquid penetrant inspections shall be performed using fluorescent penetrant.

605.2c(10) (ADDITION) PSL-3 only All equipment rated at 10M psi working pressure or above must have prior approval (via Saudi Aramco Manufacturer's Deviation Review Procedure (AMDR) (see Appendix D for details) before any weld repairs may be made. 605.2c(14) (ADDITION) PSL 3-4 Volumetric testing of cast materials shall be done by radiography. Forgings shall be ultrasonically tested. In the event the prescribed test method is impractical, the Buyer's Inspection Representative shall approve an alternative method of testing during the Pre-Inspection meeting. In the event there is no pre-inspection meeting

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

required, approval of alternate method must be made before production of the equipment begins. (MODIFICATION) PSL 3-4 Hot Worked Parts - Ultrasonic examination of hot worked parts shall be performed in accordance with both the flat bottom hole procedures (straight beam examination) and applicable angle beam examinations specified in ASTM A388 (except immersion method may be used) and ASTM E428. (ADDITION) PSL 3-4 Castings - Angle beam examination in accordance with ASTM A609 shall be applied when any area of the casting cannot be effectively examined using a longitudinal beam due to casting design or possible discontinuity orientation. (ADDITION) PSL 3-4 Acceptance Criteria, Castings - Castings examined in accordance with ASTM A609 shall meet Quality Level 1 (Table 2 "Rejection Level") requirements. 605.2d(3) 605.9c(3) (ADDITION) PSL 4 Please include ADDITION to 605.2a(3) in this specification. (ADDITION) PSL 1-4 All cast body equipment - Prior to hydrostatic test of cast body equipment, an acid bath of 15% unihibited HCL is required. An immersion time of 15 minutes is required. In addition, all cast body equipment (of all pressure ratings) require both hydrostatic and gas tests to working pressure after acid bath. (ADDITION) PSL 1-4 Functional tests of all valves shall be conducted at full differential pressure between 1st and 2nd seat tests. Valves ordered with actuators shall be tested with actuator installed. (ADDITION For Body Tests On 10M psi Or Above Equipment) PSL 1-4 100% of the equipment shall also be nitrogen gas tested as per PSL-4 requirements. Should each flange of the equipment carry a different working pressure, only the 10M flange is to be gas tested. See Appendix B drawings. 605.9e(5) 606.1c (ADDITION) PSL 1-4 Same as 605.9e(4). (ADDITION) PSL 1-4 Additional records may be required by assigned Saudi Aramco Inspection Requirement Form 175 or Purchase Order description. If so noted by assigned A175 form, Manufacturer will furnish a complete set of inspection documents to the Saudi Aramco Vendor/Inspection (or his agent) representative.

605.9c(5)

605.9e(4)

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

SECTION 900 913.4 (ADDITION) PSL 1-4 Production trees and side outlet valves on spools shall be assembled as per drawings in Appendix C.
Revision Summary Revised the "Next Planned Update". Reaffirmed the contents of the document, and reissued with change of responsibility from Drilling and Workover Services Dept. to Drilling and Workover Engineering Dept.

29 December 2004

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A Lower Master Valve/Bonnet


PART # 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. DESCRIPTION BODY BONNET VALVE STEM SEAT GATE BONNET SEAL RING DRIVE BUSHING BEARING RET. UNIT EXPANDER PACKING CARTRIDGE BONNET STUD STUD NUTS INJECTION FITTING HARDNESS QTY. OF CHECKS RANGE 4 3 1 1 1 1 2 1 1 1 1 1 1 See Page of this Appendix

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued)

Lower Master Valve/Bonnet

8
10 TWO REQUIRED 3

13

14

13

11

12

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) COMPOSITE VALVE


PART # 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. DESCRIPTION BODY BONNET VALVE STEM SEAT GATE BONNET SEAL RING DRIVE BUSHING BEARING RET. UNIT EXPANDER PACKING CARTRIDGE BONNET STUD NUT STUD INJECTION FITTING HARDNESS QTY. OF CHECKS RANGE 5 3 1 1 1 1 2 1 1 1 1 1 1 See Page of this Appendix

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued)

Composite Valves
8 10 TWO REQUIRED 3

7 12 2 14 6 5 9

4 11

12 13

PUNCH OUTLET FACE 1

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued)

LOWER MASTER VALVE/BONNET


PART # 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. DESCRIPTION BODY BONNET VALVE STEM SEAT GATE BONNET SEAL RING DRIVE BUSHING EXPANDER BONNET STUD BEARING RET. NUT PACKING CARTRIDGE NUT INJECTION FITTING HARDNESS QTY. OF CHECKS RANGE 4 3 1 1 1 1 2 1 1 1 1 1 See Page of this Appendix

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Flanged Valve

10 11 TWO REQUIRED 3

7 2 12

13 8

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Studded Tee W/45 Outlet


HARDNESS PART # DESCRIPTION QTY OF CHECKS 3 1 1 RANGE

1. 2. 3.

BODY STUDS NUTS HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Tubing Hanger


HARDNESS PART # DESCRIPTION

QTY OF CHECKS

RANGE

1.

TUBING HANGER

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Casing Hanger W & W-D15


HARDNESS PART #
DESCRIPTION QTY OF CHECKS

RANGE

1.
2.

BODY
STUDS

2*
2*

* ONE PUNCH PER SEGMENT


HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Casing Spool Less Screws


H R N SS AD E

PA T # R

D SC IPT N E R IO

Q YO T F C E K HC S

R NE A G

1. 2. 3.
4. 5.

B D O Y
SU T D NT U
IN E T NF T G J C IO IT IN B E D RP U LE E L G

H R NS TS L C T N A D E S E T O A IO

5 1

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued)

Casing Head & Tubing Head Spool W / Set Screws


HARDNESS PART # DESCRIPTION

QTY OF CHECKS

RANGE

1. 2. 3. 4. 5. 6. 7.

6 BODY SET SCREW 1 SET SCREW GLAND 1 STUD 1 NUT 1 INJECTION FITTING SEE PAGE BLEEDER PLUG SEE PAGE HARDNESS TEST LOCATION

OF THIS APPENDIX OF THIS APPENDIX

2 3

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Adapter-Double Studded Pack-off


HARDNESS PART # DESCRIPTION
QTY OF CHECKS RANGE

1. 2. 3. 4. 5.

BODY 6 1 STUD NUT 1 INJECTION FITTING (K) SEE PAGE BLEEDER LPUG (K) SEE PAGE HARDNESS TEST LOCATION

OF THIS APPENDIX OF THIS APPENDIX

1 4 5

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Blind Flange


HARDNESS PART # DESCRIPTION QTY. OF CHECKS RANGE

1.

BODY

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) API Seal Ring


HARDNESS

PART #

DESCRIPTION

QTY. OF CHECKS

RANGE

1.

API RING GASKET

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Bleeder Plug


HARDNESS PART # DESCRIPTION QTY. OF CHECKS RANGE

1. 2.

BODY CAP

1 1

HARDNESS TEST LOCATION 1 2

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) VR Plug


HARDNESS PART # DESCRIPTION

QTY. OF CHECKS 1 1 1

RANGE

1. 2. 3.

BODY STEM NUT STEM

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Bolting


HARDNESS PART # DESCRIPTION QTY. OF CHECKS RANGE

1. 2.

STUD NUT

1 1

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Injection Fitting


HARDNESS PART # DESCRIPTION
QTY. OF CHECKS RANGE

1.

BODY

2.

CAP

HARDNESS TEST LOCATION

1
2

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Model D Injection Fitting


HARDNESS PART # DESCRIPTION QTY. OF CHECKS 1 RANGE

1.

BODY

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Model C Injection Fitting


HARDNESS PART # DESCRIPTION QTY. OF CHECKS

RANGE

1. 2.

BODY STEM

1 1

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Type K Injection Fitting


HARDNESS

PART #

DESCRIPTION

QTY. OF CHECKS

RANGE

1. 2.

BODY BLIND PLUG

1 1

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix A (Continued) Type K Injection Fitting


HARDNESS PART # DESCRIPTION QTY. OF CHECKS RANGE

1. 2.

BODY BLIND PLUG

1 1

HARDNESS TEST LOCATION

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix B

Test Procedure for Single Completion Tubing Bonnet with or without Control Lines

M2 M1

STEP 1

STEP 2

M3

STEP 3 SHADED PORTION IS THE AREA TO BE TESTED PER API 6A AND THIS AMSS. AFTER EACH AREA HAS BEEN TESTED SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE. IF TUBING BONNET HAS NO CONTROL LINE, ELIMINATE STEP 3. IF TUBING BONNET HAS MORE THAN ONE CONTROL LINE, EACH ONE MUST BE TESTED SEPARATELY.

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix B (Continued) Test Procedure for Tubing and Casing Spools with Different PSI Rated Flanges

M1

M2

FIGURE 1

FIGURE 3

M2

FIGURE 2 SHADED PORTIONS ARE THE AREAS TO BE TESTED PER API 6A AND THIS AMSS IF THE TOP, BOTTOM, AND OUTLETS ARE NOT THE SAME PRESSURE RATINGS. AFTER EACH CONNECTION HAS BEEN TESTED SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE.

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix B (Continued) Test Procedure Tee or Cross

SHADED PORTION IS THE AREA TO BE TESTED PER API 6A AND THIS AMSS. AFTER EACH AREA HAS BEEN TESTED SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE.

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix B (Continued) Test Procedure for Tubing and Casing Spools

M1

FIGURE 1

SHADED PORTION IS THE AREA TO BE TESTED PER API 6A AND THIS AMSS, IF ALL CONNECTION ARE THE SAME PRESSURE RATING. AFTER THIS AREA HAS BEEN TESTED
SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE.

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix B (Continued) Test Procedure for Casing Head

SHADED PORTION IS THE AREA TO BE TESTED PER API 6A AND THIS AMSS IF ALL CONNECTION ARE THE SAME PRESSURE RATING. AFTER THIS AREA HAS BEEN TESTED SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE.

M2

SHADED PORTION IS THE AREA TO BE TESTED PER API 6A AND THIS AMSS IF ALL CONNECTION ARE NOT THE SAME PRESSURE RATING. AFTER THIS AREA HAS BEEN TESTED SATISFACTORILY, PLACE APPROVAL STAMP IN LOCATION SHOWN ABOVE.

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C Figure 1: 2" 3M Tree 2-1/16" 3M PSI Onshore Production Tree

2" 3M GATE VALVE

14-5/8" 2" 3M FLANGE

9" 38-1/4

2" 3M CROSS 14-5/8" 2" 3M GATE VALVE

21-1/8"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP 2-1/16" TREE ASSEMBLY

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 2: 3" 3M Tree 3-1/8" 3M PSI Onshore Production Tree

3" 3M PSI GATE VALVE 17-1/8" 3-1/8" FLANGE

10" 44-1/4"

17-1/8" 3" 3M PSI GATE VALVE

25-3/16"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP 3-1/8" TREE ASSEMBLY

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 3: 4" 3M Tree 4-1/16" 3M PSI Onshore Production Tree

4-1/16" 3M GATE VALVE 20-1/8"

4-1/16" 3M FLANGE

52-1/4" 12"

4-1/16" 3M TEE 20-1/8"

4-1/16" 3M GATE VALVE

29-3/4"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP 4-1/16" TREE ASSEMBLY

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 4: 4" 3M Offshore Tree 4-1/16" 3M PSI Onshore Production Tree
4" 3M QUICK UNION TREE CAP 13-1/2"

4" 3M MANUAL GATE VALVE

4" 3M FLANGE

20-1/8"

12"

4' 3M TEE 20-1/8" 4" 3M HYDRAULIC ACTUATED SSV

4" 3M QUICK UNION TREE CAP

20-1/8"

29-3/4"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP 4-1/16" TREE ASSEMBLY

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 5: 7" 3M Tree 7-1/16" 3M PSI Onshore Production Tree

7" 3M GATE VALVE

7" 3M FLANGE

24-1/8"

16"

7" 3M TEE 24-1/8"

7" 3M GATE VALVE

32-1/4"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP 7-1/16" TREE ASSEMBLY

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 6: 7" 3M Offshore Tree 7-1/16" 3M PSI Onshore Production Tree

7" 3M QUICK UNION TREE CAP 14-7/8"

24-1/8" 7" 3M GATE VALVE

7" 3M FLANGE 16"

7" 3M TEE 24-1/8"

7" 3M HYDRAULIC ACTUATED SSV

7" 3M GATE VALVE

24-1/8"

32-1/4"

SAUDI ARAMCO 3M PSI WP WOG 6M PSI TP

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45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 7: 3" 10M Tree

3" 10M TREE CAP 15" 3" 10M GATE VALVE 3" 10M SSV 24-3/8"

FLANGE

17-3/4"

3" 10M TEE OR CROSS 3" 10M SSV 3" 10M TEE OR CROSS

24-3/8"

133-1/4" 3" 10M GATE VALVE 17-3/4"

3" 10M SSV 24-3/8"

3" 10M GATE VALVE 24-3/8"

SAUDI ARAMCO 10M PSI WP WOG 15M PSI TP

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Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 8: 4" 10M Tree

4-1/16" QUICK UNION TREE CAP 16" 4-1/16" MANUAL GATE VALVE 26-3/8"

4-1/16" TAPPED FLANGE 23" 4-1/16" SSV

4-1/16" 45 DEGREE TEE

38" 4-1/16" DUAL SSV BLOCK

4-1/16" MANUAL GATE VALVE

103"

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CopyrightSaudi Aramco 2009. All rights reserved.

Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Appendix C (Continued) Figure 9: 7-1/16" 10M Tree

7-1/16" QUICK UNION TREE CAP 16-3/4"

7-1/16" MANUAL GATE VALVE 26-3/8"

7-1/16" TAPPED FLANGE 23" 7-1/16" SSV 7-1/16" 45 DEGREE TEE

38" 7-1/16" DUAL SSV BLOCK

7-1/16" MANUAL GATE VALVE

103-3/8"

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CopyrightSaudi Aramco 2009. All rights reserved.

Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

Saudi Aramco Manufacturer's Deviation Review Procedure (AMDR) This procedure is to be used when any deviation from the assigned Specification, Procedure or Purchase Order description is noted by Buyer's Inspection Representative or the Manufacturer's Inspection Department. I. This section is the "formal" AMDR process and will only pertain to all equipment produced under API SPEC 6A PSL-4 service level rating. A. B. Buyer's Inspection Representative (BIR) is advised of the deviation by the Manufacturer (or finds the deviation in their inspection process). Saudi Aramco Vendor Inspection (SAVI) evaluates the problem and determines if the situation constitutes the use of the balance of this section of the AMDR Procedure. If this formal section is not required by SAVI, use procedure in section 2 (informal) to obtain deviation approvals. If the procedure is required, SAVI advises the Manufacturer to submit a full report and advises the RSA and Buyer of the deviation. If applicable, the Manufacturer should notify the Vendor. The Manufacturer's full report shall consist of a complete explanation of the problem and their proposal to repair or correct the deviation. The report shall contain drawings if there is any doubt as to a text explanation giving a complete picture of the nature and/or location of the problem. In addition, it will state the length of delay (if any) the proposed repairs or corrections will have on the delivery of the complete order. The report shall be reviewed by the manufacturer's Chief Quality Engineer (or the Manufacturer's titled equivalent). He/she shall then draft a cover letter for the report on his letterhead concurring with the proposed repair and/or corrections. D. Upon receipt of the report, SAVI will: 1. Log the report using the following format: a. b. c. d. e. XMDR-AOC(or ASC)-87-YYY-000-ZZ The "X" is the first letter in the Manufacturer's name. The "87" is the current year. The "YYY" is the sequentially numbered report for the subject order number. The "0000" is the last 4 digits of the subject order number.

C.

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CopyrightSaudi Aramco 2009. All rights reserved.

Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

f.

The "ZZZ" is the first letters of the location of the Manufacturer's plant. For example, AOC would use "SIN" to identify Gray's Singapore plant. An example number would be: CMDR-AOC-91-003-8926-SIN. This number would indicate AOC 1991 report number 003 concerning order 8926 being made in Gray's Singapore plant.

g.

E.

The RSA shall review the report and consult with any appropriate organizations for information and approvals (if required) resulting in the resolution of the matter. The RSA shall advise the SAVI and the Buyer of its findings and recommended actions. The disposition shall be reported to the Manufacturer by SAVI. If the disposition from the RSA has a commercial impact against the Manufacturer and/or the Vendor, the matter is resolved between said parties and the Buyer. If the Vendor and/or Manufacturer is not satisfied and wishes to appeal the case, he can submit another report or clarification to the original report. This can be done through the channels of communications described above. The appeal must be made within thirty (30) days of the date of the RSA's issue of the disposition. This set time limit shall also pertain to any and all additional appeals to the deviation disposition.

F.

G.

H.

II.

This section pertains to equipment made under PSL ratings 1-3. A. B. C. Buyer's Inspection Representative (BIR) is advised of the deviation by the Manufacturer (or finds the deviation in their inspection process). BIR advises SAVI of deviation and Manufacturer advises his Vendor and the Buyer. A full informal report is submitted to the RSA by SAVI. This informal shall be in writing (telex or fax); but does not require an assigned log number or formal review and documentation from the Manufacturer's executive quality assurance management. The RSA findings will be issued per paragraph F. in Section I. Paragraph G. of Section I shall also apply to this informal process.

D. E.

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CopyrightSaudi Aramco 2009. All rights reserved.

Document Responsibility: Drilling & Workover Wellhead & Valves Issue Date: 29 December 2004 Next Planned Update: 1 January 2010

45-SAMSS-005 Valves and Wellhead Equipment Requirements Per API SPEC 6A

F.

The Vendor and/or the Manufacturer will retain the ability to appeal the RSA's findings in this informal process. They may appeal using the same process described in this section within a thirty (30) day period from the date of the RSA's issue of the disposition.

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