Professional Documents
Culture Documents
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-1 FY13
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Equip Test
Equipment completion
Prod Trial
SOP
NMEX
Commisioning start
Single Trial
SA1
System Trial
NMEX
SA2
Fabrication
AGV
NMEX
Buy-
Transportation
SA1
SA2
System Trial
RFQ
PO
PBS conveyor system Marking of the installation datums line steel structure installation Rail temporary installation Rail installation(including switch,stopper and friction drive) Rail fixing Rail polishing and adjusting(friction drive final confirmation adjustment) Paint out lifter PBS out lifter Trolley detection tool installation Air circuit installation Air circuit ventilation confirmation PBS control panel , Sensor and Duct PBS trolley Assembly PBS trolley inputs Safety fence PBS final confirmation ( trial test) Trim line conveyor system Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Friction drive installing Trim Dolly Clamping device Trim line side platform Air circuit installation Air circuit ventilation confirmation Trim control panel , Sensor and Duct Trim Dolly Assembly Trim Dolly inputs Safety fence Trim final confirmation (trial test) Trim dolly check Jig installation Chassis UF conveyor system Marking of the installation datums line steel structure installation (post, net , safety fence on the net) Rail installation(including switch,stopper and friction driver) Trim Out lifter Chassis in lifter maintenance lifter chassis line detection tool installing chassis line hanger inputs Air circuit installation Air circuit ventilation confirmation Trim control panel , Sensor and Duct Chassis UF line hanger Assembly Chassis UF line hanger inputs Safety fence ( ground level) UF hanger Check jig UF final confirmation (trial test) CT final conveyor system Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Friction drive installing Chassis Dolly Clamping device Chassis line side platform Air circuit installation Air circuit ventilation confirmation CT final control panel , Sensor and Duct Chassis Dolly Assembly Chassis Dolly inputs Safety fence Final confirmation (trial test) CT final dolly height change CS Line Marking of the installation datums line Rail installation Drive tensioning installing Rail polishing and adjusting Slat plate installing Chassis Out lifter Air circuit installation Air circuit ventilation confirmation CS Line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Shower Line Marking of the installation datums line Rail installation Drive tensioning installing Rail polishing and adjusting Slat plate installing Air circuit installation Air circuit ventilation confirmation Shower line control panel , Sensor and Duct Safety fence
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-5
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-1 FY13
10
11
12
Equip Test
Equipment completion
Prod Trial
SOP
NMEX
Commisioning start
Single Trial
SA1
System Trial
NMEX
SA2
Fabrication
AGV
NMEX
Buy-
Transportation
SA1
SA2
System Trial
Final confirmation (trial test) Engine dress line Marking of the installation datums line steel structure installation Rail installation(including switch,stopper and friction driver) Rail polishing , horizantal adjusting (friction drive final confirmation adjusting) Engine dress line hanger Assembly hanger inputs Air circuit installation Air circuit ventilation confirmation Engine dress line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Door sub conveyor system Marking of the installation datums line steel structure installation Rail installation(including switch,stopper and friction driver) Rail polishing , horizantal adjusting (friction drive final confirmation adjusting) Door sub trolley Assembly Door sub trolley inputs Air circuit installation Air circuit ventilation confirmation Engine dress line control panel , Sensor and Duct Safety fence Final confirmation (trial test) Door supply cart Unit marriage Line Marking of the installation datums line Dolly running rail installing and fixing Dolly guiding rail installing and fixing Rail polishing , horizantal adjusting Control panel , Sensor and Duct Dolly Assembly Dolly inputs Safety fence Unit marriage final confirmation (trial test) QRQC system QRQC SW Control panel and Duct Final confirmation (trial test) Line control panel Control panel and Duct Final confirmation (trial test) AGV Guide rail (magnetic tape) installation Battery charger installation Battery charger arm installation LB BOX Assembly Control panel and Duct Final confirmation (trial test)
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: Equipment Design snd Fabrication : Shipping supplier : Mechanical Installation : Electrical Installation : Electric operation supplier of Conveyor Trial : In house Nissan Installation Supervisor : Equipment Design snd Fabrication Installation Supervisor
Mechanical Parts Transportation from Un-packing area to installation area Electrical Parts Transportation from Un-packing area to installation area
Mechanical installation SV
Electrical installation SV
Mechanical installation
Paint out lifter PBS FDS conveyor PBS dolly PBS out lifter Trim Dolly Clamping device Trim line FDS conveyor Trim dolly base Trim dolly fixture Trim out lifter Trim Dolly Clamping device Chassis U/F FDS OHC Chassis U/F hanger Chassis trim in lifter Chassis Dolly Clamping device Chassis dolly base Chassis dolly Scissors lifter Chassis dolly fixture Chassis line FDS conveyor Chassis dolly height changer Chassis Dolly Clamping device Chassis out lifter Chassis Dolly Clamping device QRQC system Conveyor Total Control Panel Door sub line conveyor Door sub line hanger Unit marriage line dolly with Lifter Engine dress line FDS OHC CS conveyor Shower conveyor AGV (Main Line) AGV lithium Battery (Main Line) AGV Battery Charger (Main
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2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
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Commissioning (Final inspection) ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL
Marine transportation
Project Management
Electrical installation
Import procedure
JOB PROCESS
Emty container
Installation AREA
Unpacking AREA
Dust AREA
Q'ty of container (40ft container) The amount of the container is cf. attached document
Line
Oversize Crate
Remarks
Notes:
1. Quantity of containers is estimated quantity, for reference only.
2.Lifter platform width will be controlled to be less than 2.2m,so it will not be considered to be oversize any more.
2)Others
1. The power supply for installation is prepared for 1 point in T&C plant by Nissan. The supplier wire a power supply cable ,if necessary for installation, to this place. 1. 2. The infrastructure such as the restroom ,dining room and shower room is prepared by supplier. 2. 3. The supplier prepare for temporary container houses for installation activity. 3. 4. Because there is no lighting during a installation period, the supplier prepare for lighting in a plant as needed. 4. 5. The supplier bring the remaining materials(packing materials etc)and garbage to wastage area which is decided by Nissan. 5. 6. The supplier prepare for an English interpreter for the communication with the supervisor who is from Nissan Japan. But it`s not needed if English communication is possible by supplier supervisor. 6. SV 7. When problems/damages is found at unpacking, responsibility will be discussed by related members. 7. / 8. When problems/damages is found at installation as well ,responsibility will be discussed by related members. 8. /
Condition
Way to Validate
To complete all correction items indicated by Nissan X X To complete modification of specification change agreed after contract Observe the installation schedule at the time of the contract. But it is excluded when a schedule is delayed in a factor except the supplier responsibility. To submit all of approvable documentation X No failure caused by fabrication errors, or installation errors X Finishing of receipt
X 3 Start of production
6.2 Warranty
Regarding the problems caused by construction work should be guaranteed 1 year with no Nissan payment.