12/18/2012 Originator : SS Checked : IP

WINCH BASE CALCULATION

1. 20 T Winch Skid The pulling-in of the winch will produce a maximum liad of 20 T on the winch skid y := 250 N mm
6 2

MPa = 1 10 Pa kN = 1 10 N 1.1 Support Member Length of member L := 2380 mm Distance along member to load pos Loadposition := 1190 mm Load applied to beam W := 20000 1.3 9.81 N W = 2.551 10 N Allowable stress in bending As per AS3990 - 1993 Clause 5.2 Fb := 0.66 y Allowable stress in shear As per AS3990 - 1993 Clause 5.2 Fv := 0.45 y Fv = 1.125 10 Pa
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Fb = 1.65 10 Pa

Calculation points over beam length x := 0mm , 1mm .. 2380mm

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Second moment of area for W12 x 65 member Iyy := 174 in

4

Cross sectional area Aw := 19.1 in

2

Section Width b f := 12 in

Beam reactions assuming a fixed-fixed analysis RA := ( W) L Loadposition L Loadposition L + 2 Loadposition

)(

(L3)

)(

RA = 1.275 10 N RB := W RA RB = 1.275 10 N End moments assuming a fixed-fixed analysis M A := W Loadposition L

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L Loadposition

)2 )

M A = 7.588 10 J

M B :=

W Loadposition L
2

L Loadposition

M B = 7.588 10 J

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Shear Force Diagram

V( x ) := if 0 < x < Loadposition , RA , RA W + RB + if Loadposition < x < L , RA W , RA W + RB

))

1 10 V ( x)

0 1 10
5

1 x

Shear Stress V( x ) v ( x ) := Aw
1 10 5 10 v( x)
8

0 5 10 1 10
7

1 x

v ( 1000mm) = 1.035 10 Pa v ( 1000mm) Fv

UC :=

= 0.092

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Bending Moment Diagram

M ( x ) := if 0 x Loadposition , M A + RA x , M A + RA x W x Loadposition
5 4

1 10 5 10 M ( x)

0 5 10 1 10
4 5

1 x

Bending Stress 0.5b f b ( x ) := M ( x ) Iyy

2 10 1 10 b( x)

8 8

0 1 10 2 10
8 8

1 x

b ( 1190mm) = 159.673 MPa

UC :=

b ( 1190mm) Fb

= 0.968

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1.2 Fastener Selection Use M30 bolts Grade 8.8 Design details for fasteners as per AS3990 9.6 Design Load for 1 bolt if 16 bolt used (assuming only 8 bolts are loaded) Designload := 20000 1.3 9.81 N 4
4

Designload = 6.377 10 N Bolt Diameter diabolt := 30 mm Flange Thickness tt := 16.3mm Tensile strength of fastener Fuf := 800 10 Pa Yield strength of fastener FYf := 640 10 Pa Shank Area Ash := 452mm Stress Area Bolt areas as per AS 1252 Ast := 353mm Core Area Acore := 324mm
2 2 2 6 6

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Maximum permissable stress in tension, Fit (on the stress area)

0.60 FYf Ftf := min 0.45 Fuf

Ftf := 0.45 Fuf Ftf = 3.6 10 Pa
8

Consider base rotatiin about its forward bolts, creating tension in the aft bolts due to the vertical load form the upending moment of the winch Perpendicular distance from base of winch to vertical wire load ra := 1.6m Wwd := 20000 9.81N M A := ra Wwd M A = 3.139 10 J Lever arm length resisting rotation (distance between forward and aft bolts) rb := 1.13m Tensile bolt force shared by all aft bolts MA Fb := rb Fb = 2.778 10 N Tensile bolt force assuming tensile load carried by only 4 of the 8 aft bolts Fb t := 8. Ast t = 9.837 10 Pa boltcheck := if t > Ftf , "FAIL" , "PASS"
7 5 5

)
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boltcheck = "PASS"

Consider frame rotating about its aft bolts, creating tension in the forward bolts due to the horizontal load on the base Perpendicular distance from base of winch to horizontal winch wire load rc := 1.6m Wwd := 15000 9.81N M B := rc Wwd M B = 2.354 10 J Level arm length resisting rotation (distance between forward and aft bolts) rb = 1.13 m Tensile Bolt force shared by all aft bolts MB Fb := rb Fb = 2.084 10 N
5 5

Tensile Bolt force assuming tensile loadlts carried by only 4 of the 8 aft bolts Fb t := 8 Ast t = 7.378 10 Pa
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boltcheck := if t > Ftf , "FAIL" , "PASS"

)
boltcheck = "PASS"

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