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DR. ENG.

KHALID MOHAMED HAFEZ

Dr. Eng. Khalid Mohamed Hafez


DATE OF BIRTH CURRENT ADDRESS: CURRENT POSITION: NATIONALITY: CONTACT 30/12/ 1967 Faculty of Engineering, Hail University KSA Assistant Professor, Faculty of Engineering, Hail University, KSA Egyptian Tel: +966-533408306 E-mail: khalidhafez@yahoo.com k.hafez@uoh.edu.sa MEMBER SHIP: AWARDS AND HONORS : JICA training course in welding technology,5/199510/1995 A Scientific Encouragement Award, May 19, 2003, High Temperature Society of JAPAN Diploma of International Welding Engineer from IIW, 2003 Level II in UT and MT National Committee of Welding Technology and Non distractive testing (Egypt) International institute of welding, IIW, Japan welding Engineering Society, JWES Egyptian welding Society, EWS

EDUCATION: Doctor of Philosophy, Mechanical Engineering, March, 2004 Osaka University, Osaka-Japan Master of Science, Metallurgical Engineering, Jun, 1997 Faculty of Pet.&Min. Engineering, Suez Canal University, EGYPT Bachelor of Science, Metallurgical Engineering, Jun, 1991. Faculty of Pet.&Min. Engineering, Suez Canal University, EGYPT

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DR. ENG. KHALID MOHAMED HAFEZ EMPLOYMENTS 1992-1997, Assistance researcher , Central Metallurgical R&D Inst., Cairo, Egypt 1997- 3/2004, Lecturer assistance Inst., Cairo, Egypt , Central Metallurgical R&D

3/2004-, Researcher, Central Metallurgical R&D Inst., Cairo, Egypt 1/2005-5/2007, Consultant, Technical and Consulting Studies and Research Fund (TTCSRF) Technological

6/2007-3/2008, Visiting Researcher, Osaka University, Osaka, Japan. 4/2008 9/2009 Lecturer and Researcher, Joining & Welding Research Institute, Osaka University, Osaka, Japan. 9/2009 - Assistant Professor, Faculty of Engineering, Hail University, KSA

TEACHING EXPERIENCE: 1992-1999 Working at CMRDI, includes teaching of Egyptian, Arabian and African Engineering and Technicians, in the Welding metallurgy, welding Technology and QC&QA. 10/2002-2/2003 Working as Teaching Assistant, Osaka University, Osaka, Japan. 4/2004-5/2007 Organizing and conducting training courses for Egyptian, Arab and African engineers in the field of welding technology, Welding Metallurgy, material selections and non-destructive testing. 4/2008- 9/2009 Ass. Prof. at Joining & Welding Research Institute, Osaka University, Osaka, Japan 9/2009 - Ass. Prof. at Faculty of Engineering, KSA ___________________________________________________________

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DR. ENG. KHALID MOHAMED HAFEZ INDUSTRIAL EXPERIENCE: Conducting industrial projects concerned with welding quality improvement, repair welding, third party inspection, failure analysis and trouble shooting for different industrial sectors.

EXAMPLES OF LONG TERM INDUSTRIAL PROJECTS:


1. Quality Control Adaptation of Welding and Inspection at Central Workshop of Egypt Electrical Authority, 1992 - 1993. 2. Transfer of Ductile Iron Welding Technology to El-Nasr Casting Company, 1993 - 1994. 3. Improvement of Welding Quality at Misr Aluminum Company, 1994 - 1995. 4. Transfer of Up-To-Date Welding Technology to Egyptian Industries, USAAid, STC Contract Agreement NO. : N-MACH - 021 - 001, STEELCO and El-Nasr Boilers and Pressure Vessels Manufacturing Co. 1993-1995. 5. Introducing New Welding Techniques and Improvement of Products Quality at Misr Company for Engineering and Tools (Micar), 1995-1997. 6. Introducing New Welding Techniques and Improvement of Products Quality at Misr Company for Metallurgical Industries (Ideal), 1996-1997. 7. Processing and Recycling of Submerged Arc Welding Flux, Academy of Scientific Research & Technology and Egyptian Iron & Steel Co., 20032005. 8. Working as third-part inspector at many projects such as: Gulf Petroleum Company (GUPCO) during installation of ESMA2 offshore pipeline Helwan Fertilizer Co. during construction of a new plant containing carbon steel and stainless steel tanks, package boilers reformers and pipeline .

Working as their party inspector cover the following items:1. Verifying of the material certificate and inspect the coming materials to insure the requirement in the purchase order. 2. Verifying of weld joints design before welding and check the WPS, PQR and welder certificate, and check it within codes and specifications. 3. Preparing of quality and inspection plane during and after manufacturing. 4. Check of welding quality during different manufacturing stages. 5. Evaluation of the radiographs films of the welding lines.

TECHNICAL REPORTS OF FAILURE ANALYSIS AND TROUBLE SHOOTING


Replacement of Blow Nozzles of M-DC 101 Reactor at VCM Plant of Egyptian Petrochemicals Company, August 1997 Failure analysis of Esma-2 Flow line Spool, Gulf of Suez Petroleum Company (GUPCO), July 2005 Failure analysis of chlorine gas cylinder which charging at El Nasr Company for Intermediate Chemicals -Abu Rawash, Aguest 2005

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DR. ENG. KHALID MOHAMED HAFEZ Repair Welding of Fire Boiler at Alexandria Company for Petroleum Additives (ACPA), August 2005 Failure Analysis for Broken Anchor, ASIC, Aresco Egypt, September 2005 Corrosion of a bleed ring of West Akhen Platform, October 2005 Failure Analysis of Oil Transferring Pipeline at October Field GUPCO, Jan., 2006.

__________________________________________________________ RESEARCH EXPERIENCE: 1991, undergraduate research project, Study the effect of underwater depth on the microstructure and chemical composition on weld metal in underwater welding. 1993-1997, Master Research Work Study the effect of constituents of welding electrode covering on weld performance. In this research project, the coating flux of basic low hydrogen electrode E7018 was investigated in order to attain the optimum performance. 1998-1999 Working in the research team as consultancy group for solving any industrial problems related to welding and/or material science. 2000-2001 Join to the Prof. Naka Lab., Joining &Welding research Institute, Osaka Uni., Japan, Working in the research team as research student. The research was about ceramic/metal joining. 2001-2004, Ph. D research project. Subject: Application of Ultrasonic Ceramic/Metal and Metal/Metal 2004-5/2007, Conducted many research points at CMRDI such as Improving the quality of TIG welding by adding active flux during welding Laser cladding of carbon steel with tungsten carbide Wave during Brazing of

6/2007- 3/2008 Visiting Researcher at Laser processing Dept., JWRI, Osaka Uni. For following research projects: Fiber laser welding of high strength low alloy steel Under-water laser welding of stainless steel

4/2008-9/2009 4/7

DR. ENG. KHALID MOHAMED HAFEZ Specially Appointed researcher, and vice manager of the research team in the project of repair and maintenance of spent fuel tanks in the nuclear stations by the technology of underwater laser welding

PUBLICATIONS More than 20 articles were published in international journals and conferences

Research Capabilities

1. Welding metallurgy Welding parameters, cooling rate, Weld-metal & HAZ microstructure and Phase Transformations, Solidification Cracking and cold cracking 2. Weld failure analysis and corrective action plans Failure mode identification, Fracture evaluations, Root cause analysis determination 3. Laser welding Welding parameters, welding efficiency, underwater laser welding 4. Welding technology Joining of ceramic to metal, brazing of tungsten carbide to tool steel 5. Welding consumables SMAW electrode coating performance, slag metal reactions, recycling of SAW Flux 6. Welding cast iron Heat input, microstructure
____________________________________________________________ SKILLS Providing the design guidance and the consideration given to establish good production practices, for pressure vessels, bridges and steel structure and specifically to the related welding design codes and standards, such as ASME, BS, DIN, API and AWS. Develop of joining techniques Repair welding, material inspection, corrosion science, material specification. Failure analysis of metallic parts

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DR. ENG. KHALID MOHAMED HAFEZ

Papers published in refereed journals


1. Khalid M. Hafez and M. Naka Mechanism of Ultrasonic Irradiation on Joining of Alumina/Copper" JWRI Transaction, Vol. 31 No.2, pp. 177-180, (2003). 2. M. Naka and Khalid M. Hafez "Applying of Ultrasonic Waves on Brazing of Alumina to Copper using Zn-Al Filler Alloy" Journal of Material Science ,Vol. 38, No. 16, pp. 3491-3494, (2003). 3. Khalid M. Hafez and M. Naka "Ultrasonic Metallizing of Alumina and Brazing of Metallized Alumina to Copper" Journal of high temperature Society, Vol. 29, No. 6, , pp. 296-300, (2003). 4. Khalid M. Hafez and M. Naka "Ultrasonic Brazing of Alumina to Copper Using Zn-Sn Filler" Journal of High Temperature Society, Vol. .29; No.4 ; PP. 5-8 (2003). 5. Khalid M. Hafez and M. Naka Statistical Analysis of Alumina/Metal Brazed Joint under Applying of Ultrasonic Waves JWRI Transaction, Vol. 32, No. 2, pp. 309-312, (2003). 6. Khalid M. Hafez and M. Naka "Effect of Filler Composition on the Brazing of Alumina to Copper Using Ultrasonic wave" Journal of Materials Science & Technology, Vol.19 No.z1, pp. 176-178, (2003). 7. Khalid M. HAFEZ, M. EL-SAYED and Masaaki NAKA Application of Ultrasonic Waves during Alumina/Metals Brazing Journal of the Ceramic Society of Japan, Supplement 112-1, pp. s1104-s1107(Sep. 2004) 8. M. El-Sayed, Khalid M. Hafez, and M. Naka "Interfacial Structure and Bond Strength of Ultrasonic Brazed Al - 304 Stainless Steel Dissimilar Joints", Science and Technology of welding and Joining, vol. 9, no. 6, pp. 560-564 (Dec. 2004). 9. Khalid M. Hafez, M. El-Sayed and M. Naka "Joining of Alumina Ceramics to Metals", Science and Technology of Welding and Joining, vol. 10, No. 2, pp. 125-130 (April, 2005). 10. Khalid M. Hafez, S. Katayama Fiber laser welding of AISI 304 stainless steel plates Quarterly Journal of the Japan Welding Society, Vol. 27 No.2, pp. 69s73s (2009). 11. A. I. Al-Ghonamy, M. Ramadan, N. Fathy , K. M. Hafez, A. A. El-Wakil Effect of Graphite Nodularity on Mechanical Properties of Ductile Iron for Waterworks Fittings and Accessories International Journal of Civil & Environmental Engineering IJCEE-IJENS Vol: 10 No: 03, pp. 1-5. June, 2010.

Papers published in other Periodicals


12. Khalid M. Hafez and M. Naka, "Application of Weibull Distribution Analysis to the Al2O3/Cu Brazing under Applying of Ultrasonic Waves Proceeding of DIS'2, High Temp. Society, pp. 645-649, (2002). 13. M. Naka and Khalid M. Hafez "Applying of Ultrasonic Waves on Brazing of Ceramic to Metal" Proceeding of IBSC , AWS, USA, (2003).

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DR. ENG. KHALID MOHAMED HAFEZ 14. Khalid M. Hafez and M. Naka Application of Ultrasonic Waves during Brazing of Alumina/Copper using Zn-Sn Filler" Proceeding of 30th Anniversary International Symposium of JWRI, pp. 221-224, (2003). 15. M. El-Sayed , Khalid M. Hafez and M. Naka "Ultrasonic Brazing of Aluminum to Stainless steel" Proceeding of 30th Anniversary International Symposium of JWRI, pp. 225-228, (2003). 16. Khalid M. Hafez and M. Naka Effect of Ultrasonic Wave on the Morphology of Fracture Surface of Alumina/Copper Brazing International Symposium on Novel Materials Processing by Advanced Electromagnetic Energy Sources (MAPEES'04). 17. Abd_Allah M., Khalid M. Hafez, Sadek A, " Assessment of Flux Composition in A-Tig Weldments", Metals Processing and Manufacturing Conference MPM 2007, 19-22 November, 2007, Cairo, Egypt. 18. Y. Hamada, T. Obana, Khalid. M. Hafez, K. Ooeda, M. Katou, Y. Kanou, S. Katayama Development of Repair Technology with Underwater Laser Welding for Spent Fuel Storage Pool The 16th Pacific Basin Nuclear Conference, October 13-18, 2008. Aomori, Japan 19. Khalid M. Hafez, S. Katayama, "Laser Welding of High strength steel" EJISST2008, Tokyo, Japan, June 8~10, 2008. 20. H. Abdel-Aleem, Khalid M.. Hafez and A. Sadek, Significance of Welding Defects in Corrosion of Gas Pipelines Weld, the 27th Annual Conference, Corrosion Problems in Industry, 25-27 November 2008. 21. Khalid M. Hafez, S. Katayama Effect of shielding gas on fiber laser weld of 304 stainless steel Proceedings of LAMP2009-5th International Congress on Laser Advanced Materials Processing,,(2009).

Research Projects
22. Khalid M. Hafez," Study the effect of flux on the welding performance of TIG welding" CMRDI internal research project, Sept.,(2005) 23. Khalid M. Hafez "Laser Cladding with Wire Feeding", CMRDI internal research project, Sept.,(2006) 24. Khalid M. Hafez, S. Katayama, "laser welding of high strength steel" Osaka University, JAPAN (2008) 25. Khalid M. Hafez, S. Katayama "Repair and maintenance of spent fuel tanks by underwater laser welding" Osaka University, JAPAN (2009)

M. Sc Study the effect of constituents of welding electrode covering on weld performance" M.Sc, Faculty of Pet.& Mining Eng. Suez, June (1997) PhD "Application of Ultrasonic Wave during Brazing of Ceramic/Metal and Metal/Metal" Ph.D, Faculty of Engineering, Osaka Uni., March (2004)

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