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Prices Effective August 27, 2007

Replaces Catalog Dated January 1, 2006

ROMAC INDUSTRIES, INC.


Repair Clamps Couplings Service Saddles Sewer Products
Tapping Sleeves Restraint Systems HDPE Pipe Products
Drilling & Tapping Tools Valve Insertion

21919 20th Avenue SE Suite 100 Bothell, WA 98021


Phone: (425) 951-6200 1-800-426-9341 Fax: (425) 951-6201
w w w. r o m a c . c o m
2007 Romac Industries, Inc.

ROMAC
INDUSTRIES,
INC.

Pipe O.D. Chart

1-800-426-9341
STEEL & PLASTIC

PIPE
SIZE TYPE
1

/2"

/8"

STD.

TYPE
.840

/4"

STD.

1.05

1 1/4"

STD.

1.66

1"

1 /2"
1

2"

2 /2"
1

3"

STD.
STD.
STD.
STD.
O.D.
STD.

7"

RIV.
STD.

8"

O.D.
RIV.
STD.

9"

STD.

10"

12"

24"

COPPER
O.D.
.625

2.875
3.00
3.50

4.00
4.50

5.563
6.00
6.25
6.625
7.25
7.625
8.00
8.25
8.625
9.625

2.50
3.96

4.80

6.90

A
B, C, D

A
B, C, D

A
B, C, D
E, F
G, H

3.80
3.96

4.80
5.00

6.90
7.10
7.22
7.38

9.05

O.D. 10.00
RIV 10.25
STD. 10.75

11.10

O.D. 12.00
RIV. 12.25
STD. 12.75

13.20

STD. 14.00

15.30

4.00
4.10
4.29

cl 100
cl 150
cl 200

4.64
4.81
4.81

4.79
4.97
5.22

cl 100
cl 150
cl 200

6.91
6.91
6.91

7.05
7.07
7.26

/2"

5
3

/8"

/4"

1"

1.375

1 1/4"

2.125

2"

2.625

cl 100
cl 150
cl 200

3.70
3.88
4.20

3.95
4.13
4.45

3.125

5.14
5.27
5.57

cl 100
cl 150
cl 200

4.70
4.85
5.20

4.95
5.10
5.45

4.125

7.40
7.37
7.56

cl 100
cl 150
cl 200

6.76
6.95
7.50

7.01
7.20
7.75

17.40

9.05
9.30
9.42
9.60

cl 100
cl 150
cl 200

9.11
9.11
9.11

9.22
9.27
9.39

9.57
9.57
9.74

cl 100
cl 150
cl 200

8.88
9.15
9.76

9.13
9.40
10.01

A, B
C, D
E, F
G, H

11.10
11.40
11.60
11.84

cl 100
cl 150
cl 200

11.24
11.66
11.66

11.42
11.82
11.77

11.77
12.12
12.12

cl 100
cl 150
cl 200

11.18
11.70
12.20

11.43
11.95
12.45

cl 100
cl 150
cl 200

13.44
13.92
13.92

13.69
14.08
14.03

14.04
14.38
14.38

cl 100
cl 150
cl 200

13.36
13.96
14.46

13.61
14.21
14.72

cl 100
cl 150
cl 200

15.07
16.22
16.22

15.40
16.38
16.48

15.80
16.73
16.88

cl 100
cl 150
cl 200

15.56
16.26
16.88

15.94
16.64
17.26

cl 100
cl 150
cl 200

17.15
18.46
18.46

17.54
18.62
18.79

17.94
18.97
19.19

cl 100
cl 150
cl 200

17.76
18.50
19.30

18.14
18.88
19.68

cl 100
cl 150

19.90
20.94

A, B
C, D
E, F
G, H
A, B
C, D
E, F
G, H
A, B
C, D
E, F
G, H
A, B
C, D

13.20
13.50
13.76
14.08

15.30
15.65
15.98
16.32
17.40
17.80
18.16
18.54

19.50

STD. 20.00

21.60

A. B
C, D
G, H

21.60
22.06
23.02

25.80

A, B
C, D

25.80
26.32

STD. 24.00

3.74
3.84
3.84

A, B
C, D
E, F
G, H

STD. 18.00

STD. 22.00

cl 100
cl 150
cl 200

PIPE
SIZE

3.625

5.125
6.125

1 1/2"
2 1/2"
3"

3 1/2"
4"
4 1/2"
5"

6"
7"

16"

22"

R.B.
O.D.

.875

2.375

STD. 16.00

20"

TYPE

M.E.
O.D.

.750

14"

18"

SIMPLEX-A/C

1.625

5.00

6"

TYPE

R.B. O.D.
Min.
Max.

1.90

4 1/2" STD.
O.D.
RIV.
STD.

O.D.

M.E.
O.D.

1.125

4.00

STD.

ASBESTOS-CEMENT

1.315

3 1/2" STD.
O.D.
STD.
4"

5"

CAST IRON
AWWA
1908

CURRENT
D.I. PIPE
SIZE

19.50
19.92

cl 100
cl 150

cl 100
cl 150

22.12
23.28

26.48
27.96

20.44
21.20
22.50
23.54

27.17
28.22

Note: Due to variation in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

8"
9"
10"

12"

14"

16"
18"
20"
22"
24"

ROMAC
INDUSTRIES,
INC.

August 27, 2007

Romac Industries, Inc. 1 800 426 9341

When you dial our 800# during business hours,


our phones will route your call
according to your choice.
Press 1 for Customer Service (order entry, order status, price
& availability of products, and return
authorization)
Press 2 for Quotations (bids & special products)
When choosing option 1 or 2, your call will be answered by
the first available representative.
Press 4 for all other business this choice will be answered
by our receptionist and routed accordingly.
To bypass the message, you may enter the extension
number and your call will be directed immediately.
(If you choose this option, you may get voice mail if that
extension is in use).

Customer Service Department - 5:30 AM 5 PM


Monday through Friday PST.
Andy Hope........................................ 6228
Danielle Nilsen.................................. 6248
Jaimie Hanseroth.............................. 6227
Jessica (JR) Resler........................... 6223
Les Clement...................................... 6219
Lily Serrano....................................... 6225
Stacie Young..................................... 6222
Sue Eaton......................................... 6215

Service
1.425.417.4755
In the event of an emergency,
after our regular business hours,
we have someone available and
ready to help you, 24 hours a
day, seven days a week.
Certain
restrictions apply.
Please conctact
your Romac Sales
Representative for
details.

Quotations Department - 7:00 am 5:00 PM


Monday through Friday PST.
Cecil Spencer................................... 6224
Bryan Sanguinet............................... 6250
Mark Reese...................................... 6221
Melanie Murray................................. 6258

Engineering Department - 7:00 am 4:30 PM


Monday through Friday PST.
Andy Lemke...................................... 6270
Brad Prescott.................................... 6276
Branko Cumic................................... 6274
Del Eaton.......................................... 6272
Niels Thogersen................................ 6279
Sam Hill............................................ 6374

Accounts Receivable - 7:00 am 3:30 PM


Monday through Friday PST.
Extension.......................................... 6301

Area Managers: 1-800-258-7448


These calls are routed to the Area Manager located in the state
where the call originated.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Terms and Conditions

21919 20th Avenue SE, Suite 100, Bothell, WA 98021 1 800 426 9341 425 951 6200 FAX: 425 951 6201

Acceptance of Orders: All orders are subject to the acceptance of Romac Industries, Inc. at the general office, 21919
20th Avenue SE, Suite 100, Bothell, WA 98021. Additions to orders must be added within two days of the
original order, provided the original order has not shipped. Approximate ship date of the original order will be
extended appropriate to the addition.
Conditions of Sale: Changes in the price of items sold by Romac Industries, Inc. may be executed without notice. The
minimum amount of any sale will be $50.00 (fifty) list billing.
Terms of Payment: Net 30 days. A service charge of 1 1/2% per month will be charged on all past due accounts (equivalent to 18% annually). Purchaser is liable for all legal costs if the account is placed for collection.
Freight Allowance: All sales are F.O.B. manufacturers point of shipment. Full freight will be prepaid and allowed on
all sales shipments of $2,000 net price with the freight carrier to be determined by Romac Industries. For shipments to
Anchorage (AK), Fairbanks (AK) and Hawaii FFA is $2,500 net price. Freight allowance does not apply to air freight.
Freight on all shipments under FFA will be billed directly to the distributor by the freight company. Freight on material
that is pulled for rush shipment from a freight allowed order will be the responsibility of the distributor. The balance of
the order remains full freight allowed.
Carriers: Romac reserves the right to determine freight carriers for all shipments.
Damaged Merchandise: The responsibility for items lost or damaged in transit is that of the buyer. These claims should
be filed with the transportation company.
Shortages: Shortages on shipments must be reported to Romac within 30 (thirty) calendar days after shipment of material. Failure to report shortages within the 30 calendar days will result in denial of credit.
Special Order Items: Products not inventoried, and/or specifically manufactured at customer's request are not subject
to any change after work has been started in factory. Confirmation (in the form of an order acknowledgment) will be
sent by Romac and constitute the acceptance of the parameters of the product requested. Special order items may not
be cancelled or returned.
Cancellations: Material may be cancelled only with the express consent of Romac Industries, Inc. and could be subject
to a cancellation fee. This charge will be determined by how far production has progressed and if the material can be
utilized by Romac Industries.
Returns: No returns will be accepted without the written consent of the factory. UNAUTHORIZED RETURNS WILL
BE REFUSED AND RETURNED TO THE SHIPPER AT THEIR EXPENSE. Authorized returns are subject to a 25%
restocking charge and must be returned freight prepaid. Approved items may be returned within a period of 60 days after
the issuance of an RMA. Material must be received in the same condition as originally manufactured. Return approval
for any catalog item will be based upon age of material, on-hand inventory and demand for those items at the time of
request. Material must be free of rust and/or any other imperfections which would prevent immediate return to inventory.
Any returned material requiring reconditioning will be subject to the following additional charges:
Bolts: If bolts are rusty and require rework/replacement, an additional 10% charge will be incurred.
Gaskets: If replacement is required, an additional 10% charge will be incurred.
Finish: If the finish is damaged and requires sandblasting and recoating, an additional 15% charge will be incurred.
Merchandise returned because of defects in material or workmanship will be at the seller's expense.
Romac Industries reserves the right to decline any return request.

Terms and Conditions continued on next page


ii

ROMAC
INDUSTRIES,
INC.

August 27, 2007

Terms and Conditions (contd)

Obsolescense: No returns will be accepted because of design changes or new products in the company line. Romac
Industries, Inc. retains the right to change design without prior notice. No credit will be issued for goods returned after
one year from the date of purchase.
Specifications: Specifications, as set forth in all printed matter, are subject to change without notice.
Suitability: Since conditions and applications vary to such a large extent throughout the world, the purchaser must
determine the suitability of Romac products for each application.
ANY drawings SUPPLIED FOR SUBMITTAL contain confidential proprietary information and ARE
the property of Romac Industries, Inc. A DRAWING IS to be used only for the purpose for
which it is submitted and shall not have its information disclosed or reproduced in whole
or put in part for any purpose without prior written permission of Romac Industries, Inc.
Special Testing: The purchaser shall pay the cost of any special inspection or testing, over and above the standard
factory procedure.
High Density Polyethlene Pipe (HDPE): HDPE pipe expands and contracts from changes in temperature and/or
pressure much more than other piping materials. If you have an application not covered in the HDPE section of this
catalog, please contact the Romac engineering department.
Warranty and Limitation of Liability: All products manufactured by Romac are warranted to be free from defects in
materials and workmanship for a period of two years, unless otherwise noted, provided such products are installed in
accordance with the best practices accepted in the trade.
Transmate, and Valve Insertion products are warranted to be free from defects in materials and workmanship for a
period of one year, provided such products are installed, and operated in accordance with the best practices accepted
in the trade.
Romac's warranty extends only to parts and products manufactured by Romac; it does not extend to products or parts
manufactured by others and incorporated in Romac products.
In the event of any breach of Romac's warranty, Romac's only obligations shall be to deliver to the purchaser, without
charge, a suitable replacement product, or part, or substitute therefore, or at Romac's option, to issue a credit for the
full price of the defective product.
IN NO EVENT SHALL THE PURCHASER HAVE ANY OTHER REMEDY FOR BREACH OF WARRANTY OR FOR
BREACH OF ANY OTHER TERM OR CONDITION OF SALE, TORT OR OTHERWISE. NOR SHALL ROMAC BE
LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGE, INCURRED BY THE BUYER, ITS CUSTOMERS
OR OTHERS AS A RESULT OF THE PURCHASE, RESALE, OR USE OF ANY PRODUCT MANUFACTURED OR
SOLD BY ROMAC.
All claims for breach of warranty must be made in writing immediately upon discovery, and sent by registered mail to
Romac Industries, Inc. at its home office in Bothell, Washington. Any defective products must be held for Romac's
inspection, and returned to Romac promptly upon request.
Any suit on Romac's warranty must be commenced within one (1) year after the cause of the action arises.
ROMAC DOES NOT MAKE ANY WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR PRODUCTS AND/OR
PARTS MANUFACTURED OR SOLD BY IT, NOR ANY OTHER WARRANTIES OF ANY KIND, OTHER THAN THE
EXPRESSED WARRANTY SET FORTH ABOVE. ANY REFERENCES BY ROMAC TO BUYER'S SPECIFICATIONS
OR REQUIREMENTS ARE FOR IDENTIFICATION PURPOSES ONLY AND ARE NOT TO BE CONSTRUED AS A
WARRANTY, EXPRESSED OR IMPLIED, OR ANY OTHER UNDERTAKING ON ROMAC'S BEHALF EXCEPT TO THE
EXTENT SPECIFICALLY STATED AND IDENTIFIED BY ROMAC AS SUCH IN WRITING.
iii

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Torque Recommendations
Product

Repair Clamps

All Stainless & Cast Lug

Description
2" to 5" Nominal Pipe
6" Nominal Pipe & Above

30-35
75-80

416 Bell Joint Leak Clamp

With 5/8" Bolts


With 3/4" Bolts

60-70
85-95

516 Bell Joint Leak Clamp

4" & 6"


8" to 14"

40-50
75-85

5" Long Adjusting Bolts

35-40

All

30-45

400

With 5/8" Bolts


With 3/4" Bolts

60-70
85-95

501

2" to 12" Nominal Pipe


14" Nominal Pipe & Above

40-50
60-70

Tapping
Sleeves

Service Saddles

Couplings

517 Bell Joint Leak Clamp

4" to 12" Nominal Pipe

75-90

511

XR501

/2" to 8" Nominal Pipe


10" and 12" Nominal Pipe

35-45
50-60

Ductile Iron
(101, 101N, 101S,
202, 202N, 202S)

Hard Pipe (Steel, CI, AC)


11/2" - 8"
10" - 30"

PVC Pipe
11/2" - 22"
24" - 30"

40-50
60-75


30-40
50-60

Hard Pipe (Steel, CI, AC) - with SS strap


PVC Pipe
Bronze Strap

35-45
30-35
35 max.

Stainless
(304 & 306)
305

2" to 5" Nominal Pipe


6" Nominal Pipe & Above
All

30-35
50-60
75-80

CB Sewer Saddle

6" to 12" Nominal Pipe


14" to 48" Nominal Pipe

15-20
20-30

All
All

45-50
90-100

With 1/2" Bolts


With 5/8" Bolts

65-75
75-95

4", 6" & 8"


10" & 12"

75-90
90-110

611, 612, 613

4" & 6"


8"
10"
12"

90
150
175
190

Field Flange

All 5/8" Set Screws

80-85

Mechanical Joint Retainer Gland

All /8" Set Screws

80-85

3"
4-24"
30-36"
42-48"

45-65
75-90
100-120
120-150

14- 24" Clamping Bolts


MJ-Bolts

150
75-90

Brass
(101B, 101BS,
202B, 202BS)

FTS 419
FTS 420
SST

Restraint Systems

GripRing

RomaGrip

470

iv

Torque (ft-lbs.)

Note: 75 ft-lbs. is approximately a 65 lb. pull on a 16" wrench.

ROMAC
INDUSTRIES,
INC.

ROMAC

August 27, 2007

P r o d u c t & A pp l i c a t i o n G u i d e

www

.romac.com

Information contained within this Product & Application Guide is based on the most current data
available on the date published. Please check with Romac Industries for any updates or changes.
v

REPAIR
CLAMPS
ROMAC
INDUSTRIES,
PRODUCT
INC.

August 27, 2007


For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

APPLICATION

TYPE OF
PIPE

Style SS1

Stainless Steel Repair Clamp (pg. 1-5)

Full circumferential
repair of splits and holes

Steel, cast iron,


asbestos cement,
plastic, other

Style SS3

Style CL1

Stainless Steel Repair Clamp


with Cast Iron Lugs (pg. 1-10)

Style CL2

Full circumferential
repair of splits and holes

Steel, cast iron,


asbestos cement,
plastic, other

Style CL3

Repair Clamp Taps (pg. 1-13)

Style SC

Stainless Steel
Repair Clamp (pg. 1-14)

Style SCS

Stainless Steel Repair Clamp w/


Stainless Steel Lugs (pg. 1-15)

Style SCC

Stainless Steel Repair Clamp


w/Cast Iron Lugs (pg. 1-15)

Style C

Stainless Steel
Repair Clamp (pg. 1-16)

Style CC

Stainless Steel
Repair Clamp (pg. 1-17)

4" to 14"

Up to
150 psi

10" and larger

Outlet sizes 1/2"


through 3"

Steel, cast iron,


asbestos cement,
plastic, other

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, other

Full circumferential repair


of splits and holes

Steel, and copper

Full circumferential repair


of splits, holes and breaks

Steel and copper

Repair of splits,
holes and breaks

Steel, cast iron and


asbestos cement

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, other

2" and larger

Up to
150 psi

/2" to 8"

Up to
150 psi

/2" to 2"

Up to
150 psi

/2" to 2"

Up to
150 psi

/2" to 12"

Up to
150 psi

10" to 30"

Up to
150 psi

Style CLC

Repair of leaking
solvent welds

Plastic

2" to 4"

Up to
150 psi

A/CME Band

Used with repair clamps


to repair broken or
leaking A/C couplings

Asbestos
cement

4" to 16"

Up to
100 psi

Style 516

Repair or prevention of
leaks in bells, caulked or
rubber ring joints

Cast iron, ductile


iron, C-900 PVC

4" to 14"

Up to
150 psi

Style 517

Repair or prevention of
leaks in bells or rubber
ring joints

IPS PVC

4" to 12"

Up to
150 psi

Style 416 & 418

Repair or prevention
of leaks in caulked or
rubber gasketed joints

12" to 48"

Up to
150 psi

Stainless Steel
Collar Leak Clamp (pg. 1-18)

Rubber Repair Strap (pg. 1-19)

Bell Joint Leak Clamp (pg. 1-20)

Bell Joint Leak Clamp (pg. 1-21)

Bell Joint Leak Clamps (pg. 1-22)

vi

Up to
150 psi

2" to 12"

Stainless Steel Repair Clamp


with Cast Iron Lugs (pg. 1-12)

Tapped SS1, SS2, SS3 ,CL1,


CL2 & CL3

4" to 14"

10" and larger

Stainless Steel Repair Clamp (pg. 1-6)

Stainless Steel Repair Clamp


with Cast Iron Lugs (pg. 1-11)

WORKING
PRESSURE

2" to 12"

Stainless Steel Repair Clamp (pg. 1-4)

Style SS2

FOR PIPE
SIZES

416: Ductile iron


418: Cast iron

Repair clamps are not to be used for joining plain pipe ends.

COUPLINGS
ROMAC

August 27, 2007

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

INDUSTRIES,
INC. PRODUCT

Style 501

Straight, Transition and Long Barrel


Couplings (pg. 2-2)

APPLICATION
Flexibly couple pipe
of same or different
diameters

TYPE OF
PIPE

Steel, cast iron,


asbestos cement,
plastic, other

Extended Range Couplings


(pg. 2--6)

Flexibly couple pipe


of same or different
diameters

Steel, cast iron,


asbestos cement,
plastic, other

Pipe Coupling (pg. 2-7)

Flexibly couple pipe of


same diameters

Steel, copper
and PVC

Style XR501

Style 511

Style RC501

Reducing Coupling (pg. 2-8)

Style EC501

End Cap Coupling (pg. 2-12)

Style IC501

Flexibly couple two pipes


of different diameters
Testing or capping
of pipeline

Steel, cast iron,


asbestos cement,
plastic, other
Steel, cast iron,
asbestos cement,
plastic, other

FOR PIPE
SIZES

WORKING
PRESSURE

2" to 24"

Up to
260 psi

4" to 12"

Up to
260 psi

/2" to 12"

Up to
260 psi

3" to 24"

Up to
260 psi

4" to 16"

Up to
260 psi

Stop electrolytic action by


isolating one pipe from the
other with insulating boot

Cast iron or steel

4" to 14"

Up to
150 psi

Flexibly couple pipe of


same diameters

Steel or plastic

/2" to 2"

Up to
150 psi

Flexibly couple pipe of


same diameters

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

250 psi

Flexibly couple two pipes of


different nominal diameters

12" to 96"

150 psi

Style TC400

Steel, cast iron,


asbestos cement,
plastic, other

Connect pipes of different


known outside diameters in
same nominal size

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

Up to
300 psi

Style IC400

Stop electrolytic action by


isolating one pipe from the
other with insulating boot

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

Up to
300 psi

Coupling with Insulating


Boot (pg. 2-13)

Style 702

Compression Coupling (pg. 2-13)

Style 400

Fabricated Steel Coupling (pg. 2-14)

Style RC400

Fabricated Steel Reducing


Coupling (pg. 2-18)
Fabricated Steel Transition
Coupling (pg. 2-19)

Fabricated Steel Insulating


Coupling (pg. 2-20)

FLANGED COUPLINGS

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

Style FCA501

Provide flexible flangedto-plain-end connection

Steel, cast iron,


asbestos cement,
plastic, other

3" to 16"

Up to
260 psi

Style FC400

Flexibly couple plain end


pipe to flange

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

150 psi

PVC
Provide a restrained
flexible flanged-to-plain-end (see catalog page for
additional information)
connection

4" to 24"

Up to
200 psi

Style RFCA

Provide a restrained
flexible flanged-to-plainend connection

Steel and ductile


iron

3" to 24"

Up to
275 psi

Style DJ400 & DJ405

Adjustable flanged
fittings for maintenance
& removal of valves and
other fittings.

Steel, cast iron,


plastic, other

For restraint of misaligned


flanged fittings on field
connections and other
equipment

Steel, cast iron,


plastic, other

3" to 72"

See flange
rating

For use in pipelines where


longitudinal movements
are concentrated

Steel, cast iron,


plastic, other

3" to 150"

Up to
500 psi

Flanged Coupling Adapter


(pg. 3-2)
Fabricated Steel Flanged Coupling
Adapter (pg.3-5)

Style RFCA for PVC

Restrained Flanged Coupling


Adapter (pg. 3-7)
Restrained Flanged Coupling
Adapter (pg. 3-6)

Dismantling Joints
(pg. 3-8 & 3-9)

Style ECF400

Equipment Connection Fitting


(pg. 3-10)

Style EJ401 & EJ403


Expansion Joints
(pg. 3-12)

DJ400: 3" to 72"


DJ405: 3" to 24"

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions

See flange
rating

vii

SERVICE
ROMACSADDLES
INDUSTRIES,
PRODUCT
INC.

Style 101U & 101NU

Painted (101U), or Nylon Coated (101NU)


Saddle with single U-bolt (pg. 4-3)

Style 101S

Painted saddle with single stainless


steel strap (pg. 4-3)

Style 101NS

Nylon saddle with single stainless


steel strap (pg. 4-3)

Style 202U & 202NU

Painted (202U) or Nylon Coated (202NU)


Saddle with double U-bolts (pg. 4-4)

Style 202S

Painted saddle with double stainless


steel straps (pg. 4-4)

Style 202NS

Nylon saddle with double stainless


steel straps (pg. 4-4)

Style 101B

Bronze saddle with single bronze


strap (pg. 4-5)

Style 101BS

Bronze saddle with single stainless


steel strap (pg. 4-5)

Style 202B

Bronze saddle with double bronze


straps (pg. 4-5)

Style 202BS

Bronze saddle with double stainless


steel straps (pg. 4-5)

Style 304

Single bolt stainless steel


service saddle (pg. 4-6)

Style 306

Double bolt stainless steel


service saddle (pg. 4-6)

Style 305

Stainless steel service saddle


(pg. 4-7)

Style FTS420T

Fabricated steel service


saddle (pg. 4-8)

viii

August 27, 2007

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341
APPLICATION

TYPE OF
PIPE

FOR PIPE
SIZES

WORKING
PRESSURE

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
other

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
other

2" to 24"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

2" to 24"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

2" to 24"

Up to
350 psi

Outlet sizes 1/2" through


1"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


1"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


2"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


2"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


1"

Steel, cast iron,


plastic, other

2" to 8"

Up to
150 psi

Outlet sizes /2" through


2"

Steel, cast iron,


plastic, other

2" to 8"

Up to
200 psi

10" to 12"

Up to
150 psi

Outlet sizes 3/4" through


3"

Steel, cast iron,


asbestos cement,
plastic, other

10" to 24"

Up to
150 psi

Outlet sizes 3/4" through


3"

Steel, cast iron,


asbestos cement,
plastic, other

10" to 24"

Up to
150 psi

TAPPING SLEEVES
ROMAC
PRODUCT
INDUSTRIES,
INC.

For larger sizes and higher working pressures, contact Romac


at 1-800-426-9341
August
27, 2007
TYPE OF
PIPE

APPLICATION

Style SST

Stainless steel tapping sleeve


with side lifter bars (pg. 5-2)

Style SST III

Stainless steel tapping sleeve with


triangular side bars (pg. 5-6)

Style FTS419

Fabricated steel tapping sleeve with


drop-in bolts (pg. 5-8)

Style FTS420

Fabricated steel tapping sleeve with


triangular side bars (pg. 5-10)

Style STS420

Stainless steel tapping sleeve with


triangular side bars (pg. 5-13)

Style FTS425

Fabricated steel tapping


sleeve (pg. 5-16)

Style FTS435

Fabricated steel tapping


sleeve (pg. 5-18)

Style FTS445

Fabricated steel tapping sleeve for


weld-on outlets (pg. 5-18)

Make branch
outlet using full
circumferential seal

Make branch
outlet using full
circumferential seal

Style CB

Style 501

Straight and transition


couplings for sewer (pg. 6-6)

Style LSS1,
LSS2 & LSS3

Stainless steel clamp for


sewer (pg. 6-7 & 6-8)

Style SS1,
SS2 & SS3

Transition clamp couplings


with bushing (pg. 6-8)

Sewer Gaskets
(pg. 6-9)

4" to 8"

250 psi

10" - 24"

200 psi

26" - 30"

150 psi

4" to 8"

250 psi

10" - 24"

200 psi

26" - 30"

150 psi

Steel, ductile iron,


plastic

4" to 24"

Up to
175 psi

Make a branch outlet


from main supply line

Steel, cast iron,


other

6" to 30"

Up to
250 psi

Make a branch outlet


from main supply line

Steel, cast iron,


other

6" to 42"

Up to
250 psi

Make a branch outlet from


main supply line with extra Steel, cast iron,
protection for lines subject plastic, other
to excessive beam loads

12" to 24"

Up to
175 psi

Make a branch outlet from


concrete steel cylinder
Concrete steel
pipe with effective seal
cylinder
prior to tapping

6" to 30"

Up to
175 psi

Weld a branch outlet onto


steel main supply line

6" to 30"

Up to
175 psi

Steel

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341
APPLICATION

Sewer saddle (pg. 6-3)

Steel, cast iron,


asbestos cement,
plastic, other

WORKING
PRESSURE

Make a branch outlet


from main supply line

SEWER PRODUCTS
PRODUCT

Steel, cast iron,


asbestos cement,
plastic, other

FOR PIPE
SIZES

TYPE OF
PIPE

FOR PIPE
SIZES

WORKING
PRESSURE

Outlet sizes 4" and 6"

Steel, cast iron,


asbestos cement,
plastic, others

6" to 48"

Up to
7 psi

Flexibly couple two pipes


of the same or different
diameters

Steel, cast iron,


asbestos cement,
plastic, others

4" to 24"

Up to
25 psi

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, others

4" to 30"

Up to
25 psi

Joining sewer pipe of


different O.D.s

Steel, cast iron,


asbestos cement,
plastic, others

4" to 20"

Up to
10 psi

Transition gaskets for


A/C x PVC and MJ x
SDR35; also manhole
adapter gaskets

Plastic and others

4" to 27"

Up to
25 psi
ix

RESTRAINT
SYSTEMS
ROMAC
INDUSTRIES,
INC.PRODUCT

August 27, 2007

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

3" - 24"

Up to
350 psi

Full circumferential
restraint of mechanical
joints

Ductile iron, C-900


and IPS size PVC

4" to 12"

Up to
350 psi

RomaGrip

Restraint of mechanical
joints

Ductile iron

4" to 48"

Up to
350 psi

PVC-RomaGrip

Restraint of mechanical
joints

4" to 24"

Up to
200 psi

12" to 48"

Up to
350 psi

4" to 12"

PVC
up to 200 psi
DI
up to 150 psi

Restraint of mechanical joint


fittings, bell & spigot joints and PVC
bolted sleeve type couplings

14" to 30"

Up to the
pressure rating
of the pipe and
2:1 test

Join plain end pipe to


flanged fittings with no
threading or welding

Steel, ductile iron

4" to 12"

Up to
300 psi

Steel, cast iron,


plastic, other

Restraint of mechanical and


Steel, cast iron,
flange joints to prevent pullplastic, other
out for 3/4" rod

3" to 72"

Up to
275 psi

GripRing

Pipe restrainer (pg. 7-2)

Pipe restrainer (pg. 7-6)

Pipe restrainer (pg. 7-7)

400RG

Restrained Coupling
(pg. 7-9)

600 Series

Pipe restraining system


(pg. 7-4)

470

Pipe restraining system


(pg. 7-5)

Field Flange

Pipe restrainer (pg. 7-17)

Ductile Lug

Pipe restrainer (pg. 7-18)

90 Eye Bolt

Pipe restrainer (pg. 7-18)

Harness Lugs

Pipe restrainer (pg.7-19)

MISCELLANEOUS
MJ x IPS &
A/C Common Groove
Transition Gaskets
(pg. 9-2)

Restraint for bell & spigot


joints, transitions, couplings
and mechanical joints

Ductile iron, C-900


and IPS size PVC

Restraint of mechanical
joints to prevent pull-out
for 3/4" rod

Restraint of flange joints to


prevent pull-out.

Transition to DI or
IPS size pipe

INC
DIA.

OD Tape Measure

HES
TO
100
TH

(pg. 9-4)

S.

(pg. 9-5)

Meter Companion Flange


& Flange Gasket
(pg. 9-8)

Ductile iron, PVC


or steel

FOR PIPE
SIZES

WORKING
PRESSURE

4" to 12"

MJ x CI: 350psi
MJ x IPS: 275psi
AC x CI: 150psi
AC x IPS: 150psi

6" x 24"
to
34" x 24"

up to 38"

3" to 16"

Up to
175 psi

5"

Up to
150 psi

1 1/2" to 2"

Up to
175 psi

3" to 12"

Up to
350 psi

Sealing flanged joints


main valves

1 1/2" and 2" water meters


or pipe

Mechanical Joint Accessory Sealing mechanical joints


Pack (pg. 9-9)
x

TYPE OF
PIPE

Fire Hydrant Valve Gaskets Sealing hydrant


(pg. 9-6)

Steel, cast iron

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

(pg. 9-4)

Flange Gaskets

(see catalog page for


additional information)

Ductile iron

Rubber Gasket Mat

PVC

Restrained Pipe Coupling

APPLICATION

PRODUCT

WORKING
PRESSURE

Steel, cast iron,


plastic, other

Flexible Pipe Fitting (pg. 7-14)

ROMAC
,
INDUSTRIES
INC.

FOR PIPE
SIZES

Accommodates
expansion, contraction,
rotation, bending and
settlement

FlexiJoint

WA
SEATTLE,
341
1-800-426-9

TYPE OF
PIPE

APPLICATION

Ductile iron or
plastic

HDPE
PRODUCTS
ROMAC

August 27, 2007

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

INDUSTRIES,
INC. PRODUCT

Style SS1-H, SS2H & SS3-H


Stainless steel repair
clamps (pg. 8-3)

Tapped Style SS1-H,


SS2-H & SS3-H
Stainless steel repair clamps
(pg. 8-4)

Style 101N-H
& 202N-H

Nylon saddle with single


or double stainless steel
strap (pg. 8-5)

Style 305-H

Stainless steel service


saddle (pg. 8-6)

Style 306-H

Stainless steel service


saddle (pg. 8-6)

Style BP

Stainless steel sewer


saddle (pg. 8-7)

Style 501-H

Straight and transition


couplings

APPLICATION

TYPE OF
PIPE

Full circumferential
repair of splits and holes

HDPE

Outlet sizes 1/2"


through 2"

HDPE

Outlet sizes 1/2"


through 2 1/2"

Outlet sizes 3/4"


through 3"

HDPE

HDPE

2" to 12"

Pressure
rating of pipe
or 150 psi,
whichever is
less

10" & 12"

Pressure rating
of pipe or 150
psi, whichever
is less

2" to 12"

Outlet sizes 4" and 6"

HDPE

6" to 12"

10 psi

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

Flexibly couple pipe of


same diameter

HDPE

Style SST-H

Make branch
outlet using full
circumferential seal

HDPE

Fabricated steel tapping


sleeve (pg. 8-12)

2" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

HDPE

HDPE

Style FTS423-H

2" to 12"

Pressure
rating of pipe
or 150 psi,
whichever is
less

Pressure rating
of pipe or 150
psi, whichever
is less

Provide flexible
flanged-to-plain-end
connection

Stainless steel tapping


sleeve (pg. 8-11)

WORKING
PRESSURE

Outlet sizes 1/2"


through 2"

Style FCA501-H

Flanged coupling adapter

FOR PIPE
SIZES

Make branch outlet


from main supply line

Romac products for high density polyethylene (HDPE) applications


use spring washers to help counteract the problem of pipe
contraction during temperature and pressure changes. They are
made of a special spring grade of stainless steel.
For important technical information on HDPE pipe, refer to
Page 7-1 and Page 7-2 in the Romac Catalog, or contact
Romacs Engineering Department at 1-800-426-9341.

HDPE

Only products listed in the


HDPE Products section
are suitable for use with
HDPE pipe. Do not use
products not listed in
this section on HDPE.
xi

August 27, 2007

Transmate

ROMAC
INDUSTRIES,
INC.

Transmate Waterworks Tools


For additional information, contact Transmate at 1-800-426-9341
APPLICATION

PRODUCT

TapMate
Drilling Machine
(pg. TM-3)

TapMate Too
Drilling Machine
(pg. TM-10)

Multi-Purpose Hydraulic Drive


(pg. TM-6)

(pg. TM-24)

deChlorinator

Air Drive
For the TapMate
(pg. TM-8)

Hydraulic Drive
For the TapMate Too (pg. TM-9)

Sewer Pipe Tapping


Machine
(pg. TM-25)

Sturdy, lightweight
machine for cutting 3"
to 12" holes

Sturdy, lightweight
machine for cutting 3/4"
to 2" holes

POWER SOURCE



Multi-Purpose
Hydraulic Driv
plus TM Motor &
Hoses

TYPE OF PIPE

Adapters may be required

PVC
A/C

Ductile iron

Ridgid 700 Electric


Drive

Cast iron

Air Drive

HDPE

Manual

PVC

Multi-Purpose
Hydraulic Drive plus
TM II Drive Head

A/C

TapMate Too
Hydraulic Drive

Cast iron

Ridgid 690 Electric


Drive

HDPE

Steel

Ductile iron
Steel

Hydraulic drive for powering


TapMate, TapMate Too and
Valve Exerciser; 6 h.p. Kohler
gasoline engine; delivers 4
gpm @ 2,000 psi; 2.5 gallon
hydraulic fluid reservoir

Compact, lightweight
dechlorinator. Quickly
dechlorinates and
neutralizes pH of released
water
200 - 900 GPM

Air drive for powering


TapMate; maximum 1.45 h.p.
delivers 105 rpm; 105 ft-lbs.
running torque; 140 ft-lbs.
stall torque
Hydraulic drive for powering
TapMate Too; 3 h.p. Honda
gasoline engine; delivers 2
gpm @ 1,200 psi;
90 rpm hydraulic motor
Machine for tapping sewer
pipes; 4", 6" and 8" taps;
powered by an air motor;
weighs just 39 pounds

PVC
A/C
Vitrified Clay
Concrete
HDPE

xii

Transmate

ROMAC
INDUSTRIES,
INC.

August 27, 2007

For additional information, contact Transmate at 1-800-426-9341


APPLICATION

PRODUCT

B-1

Drilling and Tapping


Machine (pg. TM-12)

B-Too

Drilling and Tapping


Machine
(pg. TM-16)

M-1

Pipe Drilling Machine


(pg. TM-20)

5930

Pipe Drilling Machine


(pg. TM-21)

5935

Pipe Drilling Machine


(pg. TM-22)

TapMate Dry Tap

Dry Drilling and Tapping


Machine (pg. TM-23)

Direct corporation stop insertion;


inserts any 3/4" to 1" corporation
stop under pressure; extracts
threaded and defective
corporation stops
Direct corporation stop insertion
without disassembly; inserts any
3
/4" to 1" corporation stop under
pressure; extracts threaded and
defective corporation stops
Sturdy, lightweight machine for
cutting 3/4" to 1" holes using a
separate corporation stop and
saddle; for water mains wet and
dry
Sturdy, lightweight machine
for cutting 3/4" to 1" holes
using a corporation stop
and saddle
Sturdy, lightweight machine
for cutting 3/4" to 2" holes
using a corporation stop
and saddle
Sturdy, lightweight machine for
cutting 3/4" to 1" holes; drilling
shaft rigidly supported at two
points; conforms to pipe sizes
3" to 48"
Lightweight and compact; easily
handled by one person; takes
up to 15 gpm hydraulic flow
rate; up to 350 ft-lbs. of torque;
forward and reverse turn;
variable torque and speed

The Exerciser

Valve and Hydrant Exerciser


(pg. TM-26)

Flaring Tools
(pg.TM-28)

QuikValve

Valve Insertion Machine


(pg.QV-2)

POWER SOURCE

TYPE OF PIPE

Adapters may be required

PVC
Ridgid 690
Manual

Ridgid 690
Manual

Ductile iron
Cast iron

PVC

Ductile iron
Cast iron

PVC
Ridgid 690

Ductile iron

Manual

Cast iron

A/C
Steel

HDPE
PVC
Manual

A/C

Ductile iron
Cast iron

Steel

HDPE
Ridgid 690
Manual

PVC

A/C

Ductile iron
Cast iron
Steel

Ridgid 690
Manual

PVC
Ductile iron
Cast iron

Any hydraulic
power source
Multi-Purpose Hydraulic Drive plus
VE Hoses

Available in 1/2" to 2"; machined


to exacting specifications at our
factory; no lip to curl the copper
tube back, assuring a proper fit

Can be used in water lines with


up to 150 psi ambient pressure;
uses modern compression
gate technology; 4", 6" or 8"
installations; installed valve has
same number of turns as any
other comparable valve in the
system

Included with purchase


of QuikValve Insertion
Machine

Cast iron
Ductile iron
A/C
PVC C900

xiii

ROMAC
INDUSTRIES,
INC.

August 27, 2007

Specification References

Specifications Referenced in the Romac Catalog


ANSI ASTM AWWA MSS
ANSI / AWWA C111/A21.11

Rubber-gasket joints for ductile iron pressure


pipe and fittings (nut and bolt composition specification)

ANSI / AWWA C115/A21.15

Flanged ductile-iron pipe with threaded flanges

ANSI / AWWA C207

Steel pipe flanges for waterworks service - sizes


4 in. through 144 in

ANSI / AWWA C210

Liquid-epoxy coating systems for the interior


and exterior of steel water pipelines

ANSI / AWWA C213

Fusion-bonded epoxy coating systems for the


interior and exterior of steel water pipelines

ANSI / AWWA C219

Bolted, sleeve-type couplings for plain-end pipe

ANSI / AWWA C221

Mechanical Expansion Joints

ANSI / AWWA C223

Fabricated steel and stainless steel tapping


sleeves

xiv

ANSI / AWWA C800

Underground service line valves and fittings

ASTM A 36

Standard specification for structural steel

ASTM A 47

Standard specification for malleable iron castings

ASTM A 240

Standard specification for heat-resisting chromium and chromium-nickel stainless steel plate,
sheet, and strip for pressure vessels

ASTM A 536

Standard specification for ductile iron castings

ASTM D 2000

Standard classification system for rubber products

MSS SP-60

Standard classification system for connecting


flange joints between tapping sleeve and tapping valve

MSS SP-124

Fabricated Tapping Sleeves

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Index, Product Guide


and Comparison Sheet

ROMAC DESCRIPTION

PAGE NO.

REPAIR CLAMPS

1-1 to 1-22

STAINLESSSEAL, One Section


STAINLESSSEAL, Two Section
STAINLESSSEAL, Three Section
Stainless Snap-In Lug Repair Clamp, One Section
Stainless Snap-In Lug Repair Clamp, Two Section
Cast Lug Repair Clamp, Detail Specs
Cast Lug Repair Clamp, One Section
Cast Lug Repair Clamp, Two Section
Cast Lug Repair Clamp, Three Section
Tapped Repair Clamps (Add-on)
SC Lightweight Clamp
"SCS" and "SCC" Lightweight Clamp
C Lightweight Clamp
CC Lightweight Clamp
CLC PVC Collar Leak Clamps
A/CME Band-A/C Coupling Repair
Bell Joint Leak Clamp (Ductile Iron)
Bell Joint Leak Clamp (IPS / PVC)
Bell Joint Leak Clamp (Fabricated Steel)

1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
1-12
1-13
1-14
1-15
1-16
1-17
1-18
1-19
1-20
1-21
1-22

DUCTILE COUPLINGS AND FCAs

2-1 to 2-13

Straight, Transition and Long Barrel


Extended Range Coupling
Straight and Transition Light Pattern (IPS)
Reducing Coupling
End Cap Coupling
Insulating Boot Coupling

2-2 to 2-5
2-6
2-7
2-8 to 2-11
2-12
2-13

STEEL COUPLINGS, FCAs, EXPANSION JOINTS

2-13 to 2-22

Compression Coupling
Steel Couplings for Steel and D.I. O.D.s
Steel Reducing
Steel Transition
Insulating Coupling
Options for steel and ductile iron couplings

2-13
2-14 to 2-17
2-18
2-19
2-20
2-21

FLANGED COUPLINGS

3-1 to 3-16

Ductile Iron Flanged Coupling Adapter


Fabricated Steel Flanged Coupling Adapter
Flanged Coupling Adapter (w/MJ gland)
Restrained Flange Coupling Adapter
Restrained Flange Coupling Adapter for PVC
Dismantling Joint (with tie-rods)
Dismantling Joint (without tie-rods)
Equipment Connection Fitting
Steel Expansion Joints - All Types

3-2, 3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11, 3-12
3-13 to 3-15

SERVICE SADDLES

4-1 to 4-10

Service Saddle Guide


Single Bolt - Painted, with U-Bolt
Single Strap - Painted, with SS Strap
Single Strap - Nylon Coated, with SS Strap
Double Bolt - Painted, with U-Bolts
Double Strap - Painted, with SS Straps
Double Strap - Nylon coated, with SS Straps
Single Bolt Bronze - with Bronze U-Bolt
Single Strap Bronze - with SS Strap
Double Bolt Bronze - with Bronze U-Bolts
Double Strap Bronze - with SS Straps
IPS/PVC/C900 SPECIAL Stainless Service Saddle
Expanded Range SPECIAL Service Saddle
FTS420T - Fabricated Steel Tapping Saddle

4-2
4-3
4-3
4-3
4-4
4-4
4-4
4-5
4-5
4-5
4-5
4-6
4-7
4-8 to 4-9

ROMAC #

SMITH BLAIR #

DRESSER #

JCM #

FORD #

SS1
SS2
SS3
SL1
SL2
CL1
CL2
CL3
IP/CC
SC
SCS & SCC
C
CC
CLC
A/CME
516
517
416 & 418

261
262
263
256
257

226
227
228
238, 239, 264, 265
245
244, 247
248

269

274

274

364
364
364

360

360
360
360
360, 364
118

60S

501
XR501
511
RC501
EC501
IC501

441, 442

411
R441
482
416

153

210, 211, 212, 215, 216

211

214

FC1, FC2A


FRC
FEC

702
400
RC400
TC400
IC400

525
411
415
413
416

90
38, 40
62

39

220
201, 202
204
203

FC3, FC4
FC6
FC5

FCA501
FC400
FCG
RFCA
RFCA-PVC
DJ400
DJ405
ECF400
EJ400

912
913, 914

611, 612

127
128

63

301
303, 304

801, 802

FFCA
FCA

FEJ

101
101S
101N
202
202S
202N
101B
101BS
202B
202BS
304/306
305
FTS420T

311
315
315
313
317
317
321
391
323
393
371, 372

91, 291
291
291
91, 291
291
291

401
403
405
402
404
406

418

F101
FS101
FC101
F202
FS202
FC202
101B
101BS
202B
202BS
FS303

131,161
FS1
132
FS2
132
FS3
131
FLS1
132
FLS2

101
F1
102
F2
102
F3
103,104,133,134 F1 - F3,FLS1-3
110
FSC
111
FSC-R

135
FCC

142
FBC
106
FBC

xv

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Index, Product Guide


and Comparison Sheet

ROMAC DESCRIPTION

PAGE NO.

TAPPING SLEEVES

5-1 to 5-16

ROMAC #

SMITH BLAIR # DRESSER #

JCM #

FORD #

EBAA #

All Stainless Steel Tapping Sleeve

5-3 - 5-5

SST

662, 663

620

FAST

All Stainless Steel Tapping Sleeve with triangular side bars

5-6 - 5-7

SST-III

664, 665

630

432, 462

FTSS

Fabricated Steel for PVC and Steel

5-8 & 5-9

FTS419

615

422

Fabricated Steel for Concrete Cylinder Pipe

5-18

FTS435

625

415

Fabricated Steel Weld-on Type

5-18

FTS445

626

416, 417

FWS

Fabricated Steel for DI, CI, and A/C

5-10 - 5-12

FTS420

622

412

FTS, FTSC

Stainless Steel for DI, CI, and A/C

5-13 - 5-15

STS420

Fabricated Steel for Mechanical Joint Type

5-16 & 5-17

FTS425

623

414

SEWER PRODUCTS

6-1 to 6-10

Pipe O.D. Chart


Sewer Saddle
Ductile Iron Couplings for Sewer Pipe
Stainless Repair Clamps for Sewer

6-2
6-3 to 6-5

CB

6-6

501

6-7, 6-8

LSS1,2,3

Transition Clamp Coupling for Sewer

6-8

AC x PVC Sewer Adapter Gasket

6-9

AC x PVC

Manhole Adapter Gasket

6-10

LCT

MJ X SDR35 Transition Gasket

6-10

Gasket

RESTRAINT SYSTEMS
GripRing Pipe Restrainer & Accessory Pack
611 Pipe Restrainer

7-1to 7-22
7-2, 7-3

GripRing

7-4

611

982

620

1390

1500, 6500

610

1300

2000SV

612 Pipe Restrainer

7-4

612

981

"470" Pipe Restrainer

7-5

470

RomaGrip

7-6, 7-8

RomaGrip

1400

1100

PVC-RomaGrip

7-7, 7-8

PVC-RomaGrip

2000PV

400RG

610, 612 1300, 1390

2800

7-9

7-14 to 7-16

FlexiJoint

Flex-tend

Field Flange-All Ductile

7-17

FF

200

1000

90 Eyebolt

7-18

Ductile Lug

7-18

Harness Lugs

7-19 to 7-22

HDPE PRODUCTS

8-1 to 8-12

FlexiJoint

STAINLESS-SEAL Repair Clamps for HDPE

8-3

SS1-H to SS3-H

Tapped Repair Clamps for HDPE (Add-On)

8-4

IP/CC

Service Saddles for HDPE

8-5

101N-H, 202N-H

All Stainless Steel Service Saddles for HDPE

8-6

305-H, 306-H

All Stainless Steel Sewer Saddle for HDPE

8-7

BP

230

HDPE Stiffeners

8-8, to 8-10 Stiffening Insert

Stainless Steel Tapping Sleeve for HDPE

8-11

SST-H

Fabricated Steel Tapping Sleeve for HDPE

8-12

FTS423-H

MISCELLANEOUS PRODUCTS

9-1 to 9-10

Mechanical Joint Accessory Pack

9-2

MJAP

MJ x CI Gasket

9-3

MJ x CI

MJ X IPS Transition Gasket

9-3

MJ x IPS

A/C X CI Transition Gasket

9-4

A/C x CI

A/C X IPS Transition Gasket

9-4

A/C x IPS

Rubber Gasket Mat

9-5

RM

OD Tape Measure

9-5

OD Tape

Threaded Flange Gasket

9-6

Gasket

Tapping Flange Gasket

9-6

Gasket

Meter/Companion Flange

9-7

Gasket

Meter/Companion Flange Gasket

9-7

Gasket

9-8, 9-9

Gasket

Fire Hydrant Main Valve Gasket


TRANSMATE Drilling and Tapping Tools

TM-1 to TM-30

VALVE INSERTION

QV-1 to QV-10

xvi

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Repair Clamps

1-800-426-9341

Style SS2 Page 1-5

Style SS3 Page 1-6

Style SL1 Page 1-7

Style CL1 Page 1-10

Style CL2 Page 1-11

Style CL3 Page 1-12

Style SC Page 1-14

Style SS1 Page 1-4

Style SCS Page 1-15

1-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Detail Specifications for


Stainless-Seal Repair Clamps

1-800-426-9341

A ROMAC ORIGINAL
1969 - The First All Stainless Steel Repair Clamp

Extended life, easy to install

Lifter Bar

Shells

Gasket

Rubber

Stainless steel per


ASTM A 240, type
304.

Specially designed
grid pattern, tapered
ends.

SBR per ASTM


2
D 2000 MAA 610.
Compounded for water
and sewer service.

Stainless steel
per ASTM A 240,
type 304. Lip curve
holds position while
tightening. Heavy
gauge serves as
bearing surface for
nuts.

Bolts
1/2" or 5/8" UNC roll
thread. Stainless steel
per ASTM A 193, type
304. Bolts are MIG
(GMAW) welded to
sidebar and are fully
passivated.1

Armors

Fasteners
Coated to
prevent galling.

Nuts
1/2" or 5/8" UNC
thread. Stainless
steel per ASTM A
194, type 304.

1
2

Plastic Lubricating
Washers
Prevents galling
between nuts and lifter
bars.

Heavy gauge stainless


steel per ASTM A 240,
type 304, bonded to
gasket by a proprietary
R.T. vulcanization
process.

Lugs

Side Bars

Stainless steel
per ASTM A 240,
type 304. Lugs
are MIG (GMAW)
welded to sidebar
and are fully
passivated. 1

Heavy gauge
stainless steel per
ASTM A 240, type
304. TIG (GTAW)
welded to form strong
permanent fusion
with shell, and fully
passivated. 1

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


Standard gaskets are specially formulated with antioxidant/antiozonant agents to increase shelf life. Elastomers compounded for
special service, including NBR and EPDM, are available on request.
1-2

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Another Advantage of
Stainless-Seal Repair Clamps

1-800-426-9341

Passive vs. Active 304 Stainless Steel (18-8)

Galvanic Series in Sea Water


Corroded End Least Noble
Magnesium
Magnesium Alloys
Zinc
Aluminum 1100
Cadmium
Aluminum 2024
Steel or Iron
Grey Cast Iron
Ductile Cast Iron
Chromium-Iron (active)
Ni-Resist

304 Stainless Steel (18-8) (active)


Lead-Tin Solders
Lead
Tin
Nickel (active)
Inconel (active)
Brasses
Copper
Bronzes
Copper-Nickel Alloys
Monel
Silver Solder
Nickel (passive)
Chromium-Iron (passive)

304 Stainless Steel (18-8) (passive)


Silver
Graphite
Gold
Platinum

Protected End Most Noble


Source: LaQue and Cox, Proc. Amer. Soc.
for Testing and Materials, 40, 17, (40).

The galvanic chart at the left shows the


high corrosion-resistant quality of fully
passivated 304 stainless steel (18-8).

Dissimilar Metals

Corrosion created by two or more dissimilar


metals (less noble) is eliminated by the use
of one hundred per cent (100%) stainless
steel.

Environmental (Soil) Corrosion

Stainless steels natural resistance to


corrosion is due to the chromium and nickel
oxides that form on the surface of the
metal.

Welding

Carbon residue from the welding process


prevents oxygen from contacting the
surface and thus prevents the formation of
the passive oxide film. The metal without
the benefit of a fresh oxide film in the
heated area becomes active, as shown
on the chart. All Romac stainless steel
products are constructed from 304 stainless
steel (18-8), and are fully passivated.
Chemical treatment breaks down the
carbon residue which is then removed with
an extremely high-pressure water-jet. This
action cleans the burned area and allows
a fresh new oxide film to form and protect
your investment.

Investment

Corrosion resistance is one of the best


reasons for investing in stainless steel
clamps. Romac Stainless-Seal Repair
Clamps assure you of the highest degree of
corrosion resistance.
1-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SS1 (one section) Normal Range .40"

1-800-426-9341

Material Specifications

Shells and Lugs: Stainless steel per ASTM A 240, type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and plastic
lubricating washers.
Gaskets: SBR per ASTM D
2000 MAA 610. Compounded
for water and sewer service.
Other compounds available on
request.

NOM.
PIPE
SIZE

OD Range
2.35 - 9.99

SS1 - 2.63 x length


SS1 - 2.87 x length

2 /"

2.75 - 3.00
2.87 - 3.12

SS1 - 3.00 x length


SS1 - 3.12 x length

3"

3.45 - 3.70
3.75 - 4.00

SS1 - 3.70 x length


SS1 - 4.00 x length

3 /"

3.95 - 4.20

SS1 - 4.20 x length

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

SS1 - 4.85 x length


SS1 - 5.14 x length
SS1 - 5.35 x length
SS1 - 5.60 x length

CATALOG NUMBER

2.35 - 2.63
2.62 - 2.87

6"
2

10.00 - 14.50

2" to
2 /"
1

O.D. SIZE
RANGE

Number of Bolts per Clamp Length

1
1

10" 12" 16" 20" 24" 30"


3
3
4
5
6
8
3

8"

10"

SS1-7.00 x 10"
Repair Clamp

10

LENGTH / WEIGHT
12"

16"

20"

$72.55 $98.91 $137.64 $164.56 $177.18 $200.05


4 #
4 #
5 #
5 #
8 #
11#

75.41 102.83 142.62 168.40 182.46 220.93
4 #
4 #
5 #
6 #
8 #
11#

24"

30"

N/A

N/A

N/A

N/A

N/A

N/A

87.33 107.92
4 #
5 #

91.73 116.17
5 #
5 #

149.14
5 #

174.78
6 #

197.34
9 #

253.18
12 #

157.82
6 #

183.71
7 #

205.62
9 #

267.51
13 #

97.55 121.72
5 #
5 #

165.86
7 #

193.36
8 #

214.98
10 #

326.05
14 #

437.38 $533.58
16 #
21 #

121.42 145.66
6 #
7 #

197.34
9 #

232.58
10 #

256.51
14 #

386.93
17 #

486.91
21 #

633.94
26 #

$335.97
15 #
N/A

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.06 - 7.46
7.40 - 7.80

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

SS1 - 8.35 x length


SS1 - 9.00 x length
SS1 - 9.40 x length
SS1 - 9.70 x length

142.64 170.67
7 #
8 #

226.08
11 #

273.92
12 #

313.02
15 #

443.44
19 #

552.12
24 #

727.91
30 #

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

SS1-10.35 x length
SS1-11.10 x length
SS1-11.44 x length
SS1-11.80 x length
SS1-12.00 x length
SS1-12.25 x length

187.12 227.43
9 #
11 #

299.20
14 #

356.85
16 #

410.02
24 #

547.48
28 #

680.40
32 #

930.83
42 #

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

SS1-12.50 x length
SS1-13.10 x length
SS1-13.55 x length
SS1-14.00 x length
SS1-14.50 x length

218.41 258.22
11 #
13 #

342.43
16 #

413.56
18 #

467.64
27 #

649.43
30 #

771.31 1,100.90
36 #
46 #

.25" range

SS1 - 6.35 x length


SS1 - 7.00 x length
SS1 - 7.24 x length
SS1 - 7.46 x length
SS1 - 7.80 x length

6"

8"
2

For Tapped SS1 see Page 1-13. For Sewer O.D.s see Page 6-7.

For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.
1-4

Example: For a one-section clamp for pipe with an O.D. between


6.60 and 7.00 and clamp length of 10", order SS1 - 7.00 x 10"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SS2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and
plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds
available on request.

Number of Bolts per Clamp Length

OD Range
4.47 - 9.99

10.00 - 16.75

10" 12" 16" 20" 24" 30"


6
6
8
10 12 16
6

10

14

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

SS2 - 5.27 x length


SS2 - 5.57 x length
SS2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

SS2 - 7.37 x length


SS2 - 7.64 x length
SS2 - 8.00 x length

8"
10"
12"
14"
1

8"
4

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00
10.70 - 11.50
11.04 - 11.84
11.40 - 12.20
12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

15.00 - 15.80
15.95 - 16.75

16

LENGTH / WEIGHT

CATALOG NUMBER

SS2 - 9.39 x length


SS2 - 9.79 x length
SS2-10.00 x length
SS2-11.50 x length
SS2-11.84 x length
SS2-12.20 x length

SS2-13.50 x length
SS2-13.95 x length
SS2-14.30 x length
SS2-14.51 x length

SS2-15.80 x length
SS2-16.75 x length

SS2-7.64 x 10" Repair Clamp

20

8"

10"

$192.06 $252.26
9#
12 #

12"

16"

20"

24"

$298.73
13 #

$357.13
17 #

$478.26
25 #

$611.67
30 #

30"

NA

220.79
11 #

284.04
15 #

323.53
17 #

417.72
22 #

570.18
28 #

749.67 $807.03
34 #
43 #

252.71
12 #

315.37
17 #

367.56
19 #

478.26
24 #

647.45
30 #

856.25
36 #

255.48
15 #

413.54
18 #

567.60
23 #

595.22
32 #

793.63 1,055.08 1,189.20


41 #
47 #
59 #

327.44
16 #

474.10
19 #

644.41
25 #

680.86
33 #

918.95 1,172.09 1,339.21


41 #
50 #
61 #

469.45
18 #

633.94
21 #

818.99
27 #

912.88 1,236.12 1,462.29 1,539.61


33 #
43 #
50 #
64 #

910.28
47 #

Recommended for use on CL200 ACRB

For Tapped SS2 see Page 1-13. For Sewer O.D.s see Page 6-8.
For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

Example: For a two-section clamp for pipe with an O.D. between


6.84 and 7.64 and clamp length of 10" order SS2 - 7.64 x 10"
1-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SS3 (three section) Widest Range 1.20"

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

O.D. SIZE
RANGE

8"
9

10" 12" 16" 20" 24" 30" 36"


9
12 15 21 24 30 36

CATALOG NUMBER

SS3-14.65 x 12" Repair Clamp

LENGTH / WEIGHT
8"

10"

12"

16"

11.04-12.24 SS3-12.24 x length


12.40-13.60 SS3-13.60 x length

$390.77
22 #

$523.22
27 #

$656.64
31 #

$885.43
41 #

13.14-14.34 SS3-14.34 x length


13.45-14.65 SS3-14.65 x length

447.72
24 #

581.30
29 #

745.47
33 #

15.30-16.50 SS3-16.50 x length


17.10-18.30 SS3-18.30 x length

591.40
25 #

890.93
30 #

18.00-19.20 SS3-19.20 x length


19.50-20.70 SS3-20.70 x length

667.73
26 #

21.60-22.80 SS3-22.80 x length


23.25-24.45 SS3-24.45 x length
25.80-27.00 SS3-27.00 x length

30"

36"

$1,272.23 $1293.68
53 #
61 #

$1,484.90
80 #

$2,157.81
94 #

945.59
43 #

1,308.78
56 #

1,435.71
65 #

1,672.09
85 #

2,254.37
99 #

917.97
35 #

1,190.59
45 #

1,581.73
59 #

1,655.44
72 #

2,434.66
89 #

2,772.27
103 #

912.08
32 #

969.56
36 #

1,214.19
49 #

1,646.16
63 #

2,035.26
76 #

2,577.75
95 #

2,860.57
112 #

739.14
30 #

987.96
35 #

1,072.74
40 #

1,375.42
53 #

1,826.70
67 #

2,081.26
80 #

2,793.19
102 #

3,202.30
120 #

981.13
33 #

1,089.00
38 #

1,210.09
43 #

1,762.35
56 #

2,374.83
71 #

2,723.53
84 #

3,438.85
109 #

4,137.19
129 #

1,222.98
35 #

1,295.48
40 #

1,351.36
45 #

2,149.09
60 #

20"

2,922.72
75 #

24"

3,365.44
88 #

3,804.11
115 #

5,072.11
135 #

For Tapped SS3 see Page 1-13. For Sewer O.D.s see Page 6-8.
For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

1-6

Example: For a three-section clamp for pipe with an O.D. between 13.45
and 14.65 and clamp length of 12", order SS3 - 14.65 x 12"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SL1 (one section) Normal Range .40"

Material Specifications

1-800-426-9341
Shells and Lugs: Stainless steel per
ASTM A 240, type 304.

With Removeable Bolts

Bolts: UNC rolled thread trackhead,


stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194,
type 304.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available
Number of Bolts per Clamp Length
on request.
OD Range
4.45 - 9.99

10.00 - 14.50

6"
2
2

8"
2

SL1-7.24 x 10"
Repair Clamp

10" 12" 16" 20"


3
3
4
5
3

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

SL1 - 4.85 x length


SL1 - 5.14 x length
SL1 - 5.35 x length
SL1 - 5.60 x length

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.06 - 7.46
7.40 - 7.80

SL1 - 6.35 x length


SL1 - 7.00 x length
SL1 - 7.24 x length
SL1 - 7.46 x length
SL1 - 7.80 x length

178.32

195.78

270.59

285.04

377.64

480.32

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

SL1 - 8.35 x length


SL1 - 9.00 x length
SL1 - 9.40 x length
SL1 - 9.70 x length

185.85

205.40

282.02 298.31

393.92

505.08

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

SL1-10.35 x length
SL1-11.10 x length
SL1-11.44 x length
SL1-11.80 x length
SL1-12.00 x length
SL1-12.25 x length

205.21

NA

316.12 388.40

494.93

575.05

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

SL1-12.50 x length
SL1-13.10 x length
SL1-13.55 x length
SL1-14.00 x length
SL1-14.50 x length

222.13

NA

334.54 408.55

521.38

610.77

6"

8"

LENGTH

10"

12"

16"

$170.79 $186.14 $259.15 $271.76 $361.36

20"
$455.55

For Tapped SL1 see Page 1-13.


For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and
lengths not listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

Example: For a one-section clamp for pipe with an O.D. between


6.60 and 7.00 and clamp length of 10", order SL1 - 7.00 x 10"

1-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SL2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.

With Removeable Bolts

Bolts: UNC rolled thread trackhead,


stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds
available on request.

Number of Bolts per Clamp Length


OD Range
4.47 - 10.00

10.01 - 16.75

8"
4

10" 12" 16" 20"


6
6
8
10
6

10

SL2-7.64 x 12" Repair Clamp

12

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

SL2 - 5.27 x length


SL2 - 5.57 x length
SL2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

SL2 - 7.37 x length


SL2 - 7.64 x length
SL2 - 8.00 x length

8"

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00

SL2 - 9.39 x length


SL2 - 9.79 x length
SL2-10.00 x length

10"

10.70 - 11.50
11.04 - 11.84
11.40 - 12.20

SL2-11.50 x length
SL2-11.84 x length
SL2-12.20 x length

12"

12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

LENGTH
8"

SL2-13.50 x length
SL2-13.95 x length
SL2-14.30 x length
SL2-14.51 x length

10"

12"

16"

$345.93 $487.95 $512.60 $680.40

20"


$862.56

366.17

509.82

536.92

711.72

907.32

394.24

524.33

660.84

753.21

962.72

N/A

560.57

700.10

894.54 1,026.20

N/A

581.63

724.30

926.42 1,067.23

Recommended for use on CL200 ACRB

For Tapped SL2 see Page 1-13.


For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes
and lengths not listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

1-8

Example: For a two-section clamp for pipe with an O.D. between


6.84 and 7.64 and clamp length of 12" order SL2 - 7.64 x 12"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

The CL Repair Clamp

1-800-426-9341

Bolts

Nuts

High strength, low alloy steel trackhead


bolt, / " national coarse roll thread.
Black finish. Steel meets AWWA C111
composition specifications. Designed
to allow installation of clamp without
removing bolts. 304 stainless steel
available on request.
5

High strength, low alloy steel. / " national coarse thread. Black finish. Steel
meets AWWA C111 composition specifications. 304 stainless steel available
on request.
5

Shell

Armors

ASTM A 240 stainless steel,


type 304.

Heavy gauge ASTM A


240 stainless steel, type
304, bonded to gasket by
a proprietary R.T. vulcanization process.

Lug and Shell Joint


Precision casting pocket
and hemmed shell
assure a strong joint.
Coined to prevent sliding.

Gasket

Lug
Ductile iron ASTM A 536,
Grade 65-45-12. Boatnose fingers designed for
ease of installation. Lugs
are removeable for
installations in tight areas.

Specially designed
grid pattern, tapered
ends.

Rubber
SBR compounded for water
and sewer service. Meets
ASTM D 2000 MAA 610 .
1

Standard gaskets are specially formulated with antioxidant/antiozonant agents to increase shelf life.
Elastomers compounded for special service are available on request.
1-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CL1 (one section) Normal Range .40"

1-800-426-9341

Material Specifications

Shells: Stainless steel per ASTM A 240, type 304.

With
Removeable
Lugs

Lugs: Ductile iron per ASTM A 536, Grade 65-45-12. Boat-nose


fingers designed for ease of installation. Lugs are removeable.

Bolts, Washers and Nuts: Trackhead, / " UNC rolled thread, high
strength, low alloy, corrosion resistant steel per AWWA 111. Stainless steel nuts and bolts available on request.
5

Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water
and sewer service.
Other compounds availNumber of Bolts per Clamp Length
able on request.
OD Range
All Ranges

NOM.
PIPE
SIZE

7 /"
3
1

10"
4

O.D. SIZE
RANGE

CATALOG NUMBER

2.35 - 2.63
2.62 - 2.87

CL1 - 2.63 x length


CL1 - 2.87 x length

2.75 - 3.00
2.87 - 3.12
3.45 - 3.70
3.75 - 4.00

CL1 - 3.00 x length


CL1 - 3.12 x length
CL1 - 3.70 x length
CL1 - 4.00 x length

3 /"

3.95 - 4.20

CL1 - 4.20 x length

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

CL1 - 4.85 x length


CL1 - 5.14 x length
CL1 - 5.35 x length
CL1 - 5.60 x length

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.05 - 7.46
7.40 - 7.80

12"
5

15"
6

20"
8

25"
10

30"
12

CL1-9.40 x 12"
Repair Clamp

LENGTH / WEIGHT
7/"

10"

12"

15"

20"

25"

30"

$81.55
10 #

$121.58
14 #

$136.90
17 #

$165.25
20 #

N/A

N/A


N/A

88.47
10 #
99.08
11 #
102.61
11 #

130.90
14 #
141.64
15 #
146.31
14 #

152.22
18 #
165.15
18 #
174.38
18 #

178.11
21 #
196.74
21 #
202.95
22 #

N/A

N/A

N/A

N/A

N/A

N/A


N/A


N/A


N/A

106.85
11 #

147.57
15 #

180.15
19 #

211.22
22 #

283.70
29 #

356.22
37 #

428.70
44 #

CL1 - 6.35 x length


CL1 - 7.00 x length
CL1 - 7.24 x length
CL1 - 7.46 x length
CL1 - 7.80 x length

126.13
12 #

171.04
16 #

201.71
20 #

240.17
24 #

339.63
32 #

414.23
40 #

494.81
48 #

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

CL1 - 8.35 x length


CL1 - 9.00 x length
CL1 - 9.40 x length
CL1 - 9.70 x length

148.06
13 #

195.93
18 #

237.12
22 #

287.75
26 #

391.37
35 #

468.04
43 #

550.86
52 #

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

CL1-10.35 x length
CL1-11.10 x length
CL1-11.44 x length
CL1-11.80 x length
CL1-12.00 x length
CL1-12.25 x length

194.66
14 #

263.01
19 #

302.36
23 #

381.03
28 #

509.42
37 #

571.63
46 #

774.53
56 #

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

CL1-12.50 x length
CL1-13.10 x length
CL1-13.55 x length
CL1-14.00 x length
CL1-14.50 x length

219.51
15 #

292.01
20 #

352.08
25 #

439.04
30 #

579.85
40 #

677.26
50 #

878.05
60 #

25.88

36.34

46.54

54.54

72.72

90.86

109.04

2" to
2 /"
1

2 /"
1

3"
1

1
1

1
1
1
1

Add on for 304 stainless steel bolts & nuts


1

.25" range

For Tapped CL1 see Page 1-13.

To Order: Specify catalog number x length of clamp desired.


Example: For a one-section clamp for pipe with an O.D. between
9.00 and 9.40 and clamp length of 12", order CL1 - 9.40 x 12"

1-10

For higher working pressures, clamp length


should equal or exceed diameter of pipe.
Some sizes not listed are available on request.
Clamps are not to be used for joining plain end
pipe.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CL2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341

Shells: Stainless steel per ASTM A 240, type 304.


Lugs: Ductile iron per ASTM A 536, Grade 65-45-12.
Boat-nose fingers designed for ease of installation. Lugs
are removeable.
Bolts, Washers and Nuts: Trackhead, / " UNC rolled
thread, high strength, low alloy, corrosion-resistant steel
per AWWA 111. Stainless steel nuts and bolts available
5

on request.

Gaskets: SBR per ASTM D 2000 MAA 610, compounded


for water and sewer service. Other compounds available
on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

7 /"
6
1

10"
8

12"
10

15"
12

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

CL2 - 5.27 x length


CL2 - 5.57 x length
CL2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

CL2 - 7.37 x length


CL2 - 7.64 x length
CL2 - 8.00 x length

8"

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00

CL2 - 9.39 x length


CL2 - 9.79 x length
CL2-10.00 x length

10"

10.70 - 11.50
11.04 - 11.84
11.40 - 12.20

CL2-11.50 x length
CL2-11.84 x length
CL2-12.20 x length

12"

12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

CL2-13.50 x length
CL2-13.95 x length
CL2-14.30 x length
CL2-14.51 x length

14"

15.00 - 15.80
15.95 - 16.75

CL2-15.80 x length
CL2-16.75 x length

Add on for 304 stainless steel bolts & nuts


1

With
Removeable
Lugs

Recommended
for use on
CL200 ACRB.

20"
16

25"
20

30"
24

CL2-9.39 x 12" Repair Clamp


LENGTH / WEIGHT

7/"

10"

15"

20"

25"

$148.58
21 #

$196.38
28 #

$231.85
34 #

$295.45
41 #

$441.14
55 #

$516.04
68 #

$590.93
70#

172.35
22 #

221.58
29 #

258.58
37 #

344.71
44 #

459.62
58 #

573.55
73 #

687.36
88 #

246.22
31 #

287.27
39 #

391.91
46 #

508.84
62 #

647.39
77 #

785.85
93 #

204.46
24 #

328.30
33 #

454.25
41 #

494.48
49 #

656.60
65 #

820.78
80 #

984.89
98 #

262.02
26 #

365.20
34 #

515.70
43 #

541.67
52 #

724.31
69 #

903.90
86 #

1,083.37
103 #

383.19
28 #

611.47
36 #

655.41
45 #

880.24
54 #

1,190.06
72 #

1,495.89
90 #

1,801.53
108 #

51.76

72.68

93.08

109.08

145.44

181.72

218.08

194.92
23 #

12"

30"

For higher working pressures, clamp length should equal or


exceed diameter of pipe. Some sizes not listed are available on
request. Clamps are not to be used for joining plain end pipe.

For Tapped CL2 see Page 1-13.


To Order: Specify catalog number
x length of clamp desired.

Example: For a two-section clamp for pipe with an O.D. between


8.59 and 9.39 and clamp length of 12", order CL2 - 9.39 x 12"

1-11

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CL3 (three section) Widest Range 1.20"

1-800-426-9341

Material Specifications

Shells: Stainless steel per ASTM A 240, type 304.

With
Removeable
Lugs

Lugs: Ductile iron per ASTM A 536, Grade


65-45-12. Boat-nose fingers designed for ease of
installation. Lugs are removeable.
Bolts, Washers and Nuts: Trackhead, / " UNC
rolled thread, high strength, low alloy, corrosionresistant steel per AWWA 111. Stainless steel nuts
5

and bolts available on request.

Gaskets: SBR per ASTM D 2000 MAA 610,


compounded for water and sewer service. Other
compounds available on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

7 /"
9
1

10"
12

12"
15

O.D. SIZE
RANGE

CATALOG NUMBER

11.04 - 12.24
12.40 - 13.60

15"
18

20"
24

25"
30

CL3-18.30 x 12" Repair Clamp

30"
36

LENGTH / WEIGHT
7/"

10"

12"

CL3-12.24 x length
CL3-13.60 x length

$300.91
30 #

$352.07
39 #

$438.52
48 #

$524.92
58 #

$695.66
77 #

13.14 - 14.34
13.45 - 14.65

CL3-14.34 x length
CL3-14.65 x length

344.82
34 #

381.98
45 #

474.79
56 #

567.63
68 #

755.39
90 #

15.30 - 16.50
17.10 - 18.30

CL3-16.50 x length
CL3-18.30 x length

501.07
36 #

686.13
48 #

706.95
60 #

18.00 - 19.20
19.50 - 20.70

CL3-19.20 x length
CL3-20.70 x length

514.25
37 #

693.64
50 #

21.60 - 22.80

CL3-22.80 x length

569.24
38#

23.25 - 24.45

CL3-24.45 x length

25.80 - 27.00

CL3-27.00 x length

Add on for 304 stainless steel bolts & nuts

15"

20"

25"

30"

$872.78 $1,049.92
96 #
115 #
943.23
112 #

1,130.99
130 #

838.59
72 #

1,135.49 1,505.24
96 #
120 #

1,874.92
144 #

746.68
62 #

904.26
75 #

1,224.44 1,604.86
99 #
124 #

1,984.47
149 #

760.84
51 #

826.14
64 #

936.08
77 #

1,267.48 1,709.35
102 #
128 #

2,150.95
153 #

755.61
40 #

985.46
52 #

1,032.25
66 #

1,628.73
79 #

2,206.50 2,772.25
105 #
132 #

3,337.97
158 #

941.89
41 #

1,209.91
54 #

1,238.30
68 #

1,741.28
81 #

2,362.22 2,968.46
108 #
136 #

3,572.11
163 #

109.02

139.62

163.62

77.64

218.16

272.58

327.12

For higher working pressures, clamp length should equal or


exceed diameter of pipe. Some sizes not listed are available on
request. Clamps are not to be used for joining plain end pipe.
For Tapped CL3 see Page 1-13.
To Order: Specify catalog number
x length of clamp desired.
1-12

Example: For a three-section clamp for pipe with an O.D. between


17.10 and 18.30 and clamp length of 12", order CL3 - 18.30 x 12"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Taps for Repair Clamps


SS1, SS2, SS3, SL1, SL2, CL1, CL2, and CL3

1-800-426-9341

SS1,SL1
or
CL1

SS2, SL2
or
CL2

SS1-7.00 x 12 x 3/4" IP Tapped Repair Clamp

Available in All Styles

SS3
or
CL3

The same design, construction, and installation features as Styles 1, 2, and 3. Tapped outlet is 304 stainless steel,
permanently fused by GTAW, and fully passivated .
1

To Order:
1. Select size, length, and style of clamp.
2. Select size and type of tapped thread desired from the table below.
3. Add list price for tap to the list price of clamp selected from separate price sheet.
4. Tapped outlet products are no cancel/no return items, please be specific when ordering.
Example: SS1-7.00 x 12 x / " IP would be a one-section clamp for pipe with an O.D. between 6.60 and 7.00, a length
of 12" and a / " iron pipe tap size.
ADD ON LIST PRICES FOR TAPPED CLAMPS
3

TYPE OF THREAD

MINIMUM
PIPE O.D.

CC or IP

2.38"

CC

3.50"

IP

2.88"

1- 1 2"

CC or IP

3.50"

2"

IP

3.50"

2"

CC

4.50"

IP or MIP

6.63"

IP or MIP

6.63"

TAP SIZE
3

/ " or 1"
1- / "
4

1-

/"
4

2 - 1 2"
3"

2, 3

MINIMUM CLAMP LENGTH

6"
8"
8"
10"
12"
8"
10"
12"
8"
10"
12"
8"
10"
12"
8"
10"
12"
12"
16"
12"
16"

for 2.38" through 14.65" pipe O.D.


for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 2.88" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 4.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 6.63" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 6.63" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


Requires SS2 or SS3
6.63 - 9.99 Taps must be MIP
Tapped CL1 clamps are available in sizes 3.70 and larger.
1
2
3

ADD ON LIST PRICE

$52.10
81.66
81.66
81.66
81.66
99.98
230.92
230.92
Contact Romac's Engineering
Department for larger sizes.

1-13

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SC Repair Clamps

1-800-426-9341

Material Specifications

Shells: Stainless steel per ASTM 240, type 304.


Lugs: Ductile iron per ASTM A 536, Grade 65-45-12.
Bolts, Washers and Nuts: UNC rolled thread, mild
steel electrogalvanized with dichromate seal.
Gaskets: NBR (Buna-N) gasket compounded for
water and gas services.

Number of Bolts per


Clamp Length
OD Range
All Ranges

NOMINAL
PIPE SIZE

CATALOG NUMBER

SC 24 X 3" Repair
Clamp

6"
2

3"

6"

PRICE

QTY/CTN

WT/CTN

PRICE

QTY/CTN

WT/CTN

$12.63

30

20 #

$23.00

15

20 #

/ " Std. Stl.

SC- 8 x length

/ " Std. Stl.

SC-12 x length

13.06

30

21 #

24.62

15

21 #

1" Std. Stl.

SC-13 x length

13.80

25

18 #

25.29

15

22 #

1 / " Std. Stl.

SC-17 x length

14.56

25

23 #

26.77

12

24 #

1 / " Std. Stl.

SC-19 x length

15.25

15

14 #

29.94

12

23 #

2" Std. Stl.

SC-24 x length

16.69

15

17 #

30.30

18 #

2 / " Std. Stl.

SC-29 x length

17.91

15

18 #

34.47

19 #

3" Std. Stl.

SC-35 x length

19.68

8#

36.36

11 #

3 / " Std. Stl.

SC-40 x length

20.71

10 #

38.91

13 #

4" O.D. Stl.

SC-40 x length

20.71

10 #

38.91

13 #

4" Std. Stl.

SC-45 x length

20.71

7#

42.27

13 #

6" O.D. Stl.

SC-60 x length

28.34

9#

52.20

9 #

6" Std. Stl.

SC-66 x length

28.34

9#

52.20

9 #

8" O.D. Stl.

SC-80 x length

33.66

13 #

62.38

10 #

To Order: Specify catalog number


x length of clamp.

1-14

3"
1

Example: For an SC style clamp for 2" Std. Stl.


pipe with clamp length of 3", order SC-24 x 3"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style SCC and SCS Repair Clamps

1-800-426-9341

Full Circumferential Repair Clamps

Material Specifications

Shells and Armors: Stainless steel per


ASTM 240, type 304.
Lugs: SCC - ductile iron per ASTM A 536,
Grade 65-45-12; SCS - Stainless steel per
ASTM 240, type 304.
Bolts, Washers and Nuts: SCC - UNC rolled
thread, mild steel electrogalvanized with dichromate seal; SCS - stainless steel.
Gaskets: NBR (Buna-N) gasket compounded
for water and gas services.

SCC-088 x 3"
Iron Lug
Repair Clamp

Style SCC Clamp with Cast Iron Lugs


NOMINAL
PIPE SIZE

CATALOG NUMBER

/ " Copper
/ " I.P.

SCC-063 x length
SCC-084 x length

/ " Copper
/ " I.P.

SCC-088 x length
SCC-105 x length

1" Copper
1" I.P.

SCC-113 x length
SCC-132 x length

1
1

3
3

2
2

4
4

1 / " Copper
1 / " I.P.

SCC-138 x length
SCC-166 x length

1 / " Copper
1 / " I.P.

SCC-163 x length
SCC-190 x length

2" Copper
2" I.P.

SCC-213 x length
SCC-238 x length

3"

SCS-088 x 3"
All Stainless Steel
Repair Clamp

6"

PRICE QTY/CTN WT/CTN PRICE QTY/CTN WT/CTN


$37.11
37.36
37.51
37.78
39.37
40.16
40.98
41.38
41.76
42.10
45.71
46.19

24
24

18
18
18
18
16
16

16
16
12
12

17 #
17 #

14 #
13 #
14 #
13 #
14 #
13 #

14 #
13 #
13 #
12 #

$79.53
79.60
79.84
79.99

12
12

16 #
16 #

82.58
83.15
84.58
85.46

9
9
8
8
8
8
6
6

14 #
13 #
14 #
12 #

80.33
80.64
81.27
82.10

Style SCS Clamp with Stainless Steel Lugs


3"

9
9

14 #
13 #

14 #
12 #
13.2#
11 #

CATALOG NUMBER

/ " Copper
/ " I.P.

SCS-063 x length
SCS-084 x length

$46.00

24
24

16 #
16 #

$63.58

12
12

22 #
20 #

/ " Copper
/ " I.P.

SCS-088 x length
SCS-105 x length

46.89

14 #
13 #

64.42

9
9

17 #
16 #

1" Copper
1" I.P.

SCS-113 x length
SCS-132 x length

18
18

47.06

18
18

14 #
13 #

64.58

9
9

17 #
16 #

1 / " Copper
1 / " I.P.

SCS-138 x length
SCS-166 x length

48.56

16
16

14 #
12 #

67.84

8
8

17 #
15 #

1 / " Copper
1 / " I.P.

SCS-163 x length
SCS-190 x length

50.87

16
16

14 #
12 #

70.59

2" Copper
2" I.P.

SCS-213 x length
SCS-238 x length

51.71

8
8
6
6

18 #
16 #
16 #
14 #

3
3

2
2

4
4

1
1

1
1

4
4

2
2

Number of Bolts per


Clamp Length
OD Range
All Ranges

3"
1

6"
2

6"

NOMINAL
PIPE SIZE
1

To Order: Specify
catalog number x
length of clamp.
Example: For an
SCC style clamp for
2" Copper pipe with
clamp length of 3",
order
SCC - 213 x 3"

PRICE QTY/CTN WT/CTN PRICE QTY/CTN WT/CTN

12
12

13 #
11 #

79.09

1-15

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style C Repair Clamp

1-800-426-9341

Material Specifications

All Stainless Steel For Steel, Cast Iron, Copper or Asbestos Cement Pipe
Shells and Lugs: Stainless steel per ASTM A 240, type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and plastic lubricating washers.

C-35 x 4" Repair Clamp

Gaskets: NBR (Buna-N) per ASTM D 2000 MBK


610, compounded for water and sewer services. Other
compounds available on request.

PIPE SIZE

CATALOG NUMBER

LIST PRICE / WEIGHT


4"

8"

12"

/ " Std. Stl., / " Copper


/ " Std. Stl., 1" Copper
1" Std. Stl., 1 / " Copper

C- 8 x length
C-12 x length
C-13 x length

$32.61
1#

$56.73
2.3#

$82.13
3.5#

1 / " Std. Stl., 1 / " Copper


1 / " Std. Stl., 2" Copper
2" Std. Stl.

C-17 x length
C-19 x length
C-24 x length

34.64
1.2#

61.04
2.5#

91.25
4#

2 / " Copper
2 / " Std. Stl.
3" O.D. Stl., 3" Copper
3" Std. Stl., 3 / " Copper

C-26 x length Special


C-29 x length
C-30 x length
C-35 x length

36.75
1.3#

73.14
3#

109.50
4.5#

3" C.I.
3" A.C. CI. 100
3" A.C. CI. 150, 4" Copper

C-38 x length
C-39 x length
C-41 x length

38.09
1.7#

74.07
3.6#

111.71
5.5#

3 / " Std. Stl.


4" O.D. Stl.
4" Std. Stl.

C-40 x length
C-40 x length
C-45 x length

38.09
1.7#

74.07
3.8#

111.71
5.7#

4" C.I.
4" A.C. CI. 100
4" A.C. CI. 150

C-48 x length
C-50 x length
C-51 x length

42.18
2.4#

78.22
5#

117.01
7.4#

5" Std. Stl.


6" O.D. Stl.
6" Std. Stl.

C-56 x length
C-60 x length
C-66 x length

45.56
2.8#

84.45
6#

127.28
8.6#

6" Copper
6" C.I.
6" A.C. CI. 100
6" A.C. CI. 150

C-61 x length Special


C-69 x length
C-72 x length
C-72 x length

47.50
2.9#

86.64
6#

130.42
9#

8" O.D. Stl.


8" Std. Stl.
8" CI.

C-80 x length
C-86 x length
C-90 x length

55.00
3.5#

97.36
7.1#

138.80
10.4#

8" A.C. CI. 100


8" A.C. CI. 150

C-94 x length
C-94 x length

55.28
3.5#

97.98
7.2#

139.82
10.5#

10" O.D. Stl.


10" Std. Stl.

C-100 x length
C-107 x length

59.94
4.2#

107.31
8.6#

204.18
12.3#

63.52
4.6#

114.43
9.3#

208.22
13.4#

1
3

2
4

1
1

1
1

2
2

12" O.D. Stl.


12" Std. Stl.
1-16

C-120 x length
C-127 x length

Number of Bolts per


Clamp Length

OD Range
All Ranges

4"
1

8"
2

To Order: Specify
catalog number x
length of clamp.
Example: For a C
style clamp for 3"
Std. Stl. pipe with
clamp length of 4",
order C-35 x 4"

12"
3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CC Double Section Repair Clamps

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A
193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304
and plastic lubricating washers.
Gaskets: NBR (Buna-N) per ASTM
D 2000 MBK 610, compounded for
water and sewer services. Other compounds available on request.

Number of Bolts per


Clamp Length
OD Range
All Ranges

6"
4

12"
6

CC-1275 x 6" Repair Clamp

NOMINAL
PIPE
SIZE

PIPE O.D.
INCHES

CATALOG NUMBER

10"

10.00

CC-1000 x length

$181.36
8.3 #

$370.14
14.0 #

10"

10.75

CC-1075 x length

186.94
8.5 #

381.34
14.4 #

12"

12.00

CC-1200 x length

190.67
8.8 #

397.57
15.0 #

12"

12.75

CC-1275 x length

199.96
9.0 #

404.54
15.4 #

14"

14.00

CC-1400 x length

209.26
9.3 #

418.49
16.0 #

16"

16.00

CC-1600 x length

225.55
9.8 #

451.09
17.0 #

18"

18.00

CC-1800 x length

237.14
10.3 #

474.31
18.0 #

20"

20.00

CC-2000 x length

251.09
10.9 #

502.22
19.3 #

22"

22.00

CC-2200 x length

267.39
11.4 #

534.76
20.3 #

24"

24.00

CC-2400 x length

278.99
11.9 #

558.02
21.3 #

30"

30.00

CC-3000 x length

327.81
13.5 #

655.68
24.3 #

To Order: Specify catalog number


x length of clamp.

LIST PRICE / APPROX. WEIGHT (lbs.)


6"

12"

Example: For a CC style clamp for 12" Std. Stl.


pipe with clamp length of 6", order CC-1275 x 6"
1-17

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CLC Collar Leak Clamps

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610,
compounded for water and sewer service. Other
compounds available on request.

For quick, simple repairs of leaking solvent


welds on PVC pipe joints
CLC-2.38

NOMINAL
PIPE SIZE

PIPE
O.D. INCHES

CATALOG
NUMBER

PRICE
EACH

APPROX.
WEIGHT (lbs.)

OVERALL
LENGTH

2"

2.375

CLC-2.38

$113.00

4#

6"

2 /"

2.875

CLC-2.88

123.89

4#

6"

3"

3.50

CLC-3.50

132.04

4#

6"

4.50

CLC-4.50

159.72

5#

6"

4"

Standard clamp designed for Class 160 and SDR 26 PVC solvent weld bells.
To Order: Specify catalog number. Provide O.D. of bell & spigot when ordering.

1-18

August 27, 2007

ROMAC
INDUSTRIES,
INC.

The Romac A/CME Band

1-800-426-9341

For Repairing Broken or


Leaking A/C Couplings

The Romac A/CME Band is a sturdy, ribbed rubber strap, 4" wide and / " thick
(adding / " to the diameter of the machined end of the pipe). It is made of SBR
rubber, compounded for water service.
1

With a stock Stainless-Seal Repair Clamp and the A/CME Band, a leaking or
broken A/C coupling can be replaced, with the repair good for pressures up to
and including 150 psi.
The Stainless-Seal Repair Clamp is 100% stainless steel. Youve made no
compromise of quality in the asbestos cement coupling replacement.

PIPE
M.E.O.D

1st CHOICE
CLAMP

2nd CHOICE
CLAMP

BAND
CAT. NO.

4"

4.64
4.81

SS1 - 5.14 x 8
SS1 - 5.35 x 8

SS2-5.57 x 8

A/CME - 4.64
A/CME - 4.81

$21.97

.50 #

6.91

SS1 - 7.46 x 8

SS2-7.64 x 8

A/CME - 6.91

31.59

.75 #

9.11

SS1 - 9.70 x 8

SS2-9.79 x 8

A/CME - 9.11

41.64

1.00 #

10"

11.24
11.66

SS1-11.80 x 8
SS1-12.25 x 8

SS2-11.84 x 8
SS2-12.20 x 8

A/CME-11.24
A/CME-11.66

53.31

1.25 #

12"

13.44
13.92

SS1-14.00 x 8
SS1-14.50 x 8

SS2-13.95 x 8
SS2-14.51 x 8

A/CME-13.44
A/CME-13.92

63.51

1.50 #

14"

15.07
16.22

SS2-15.80 x 8
SS2-16.75 x 8

A/CME-15.07
A/CME-16.22

74.13

1.70 #

16"

17.15
18.46

SS3-18.30 x 8
SS3-19.20 x 8

A/CME-17.15
A/CME-18.46

84.33

2.00 #

6"
8"

LIST PRICES APPROX.


BAND
WEIGHT
ONLY
(lbs.)

PIPE
SIZE

See page 1-4, 1-5 or 1-6 for Repair Clamp prices.

To Order: Select the catalog number from the chart above based on the size of pipe
and O.D. of machined end. Check your stock for the correct size of clamp required.
The 1st and 2nd choices are listed for convenience in determining which clamps work
best with each Romac A/CME Band size. Other sizes available on request.

1-19

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 516 Bell Joint Leak Clamps

(For use on Cast Iron, Ductile Iron & AWWA C-900 PVC Pipe)

1-800-426-9341

Material Specifications

Bell and Spigot Ring: Ductile iron per


ASTM A 536, Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
Bolts: Trackhead, UNC rolled thread, high
strength, low alloy steel per AWWA C111.
Nuts: UNC rolled thread, heavy hex, high
strength, low alloy steel per AWWA C111.
Use: Romacs 516 Bell Joint Leak Clamps
provide a fast, economical means of repairing
or preventing leaks in cast iron bells, caulked
or rubber ring joints. Our unique gasket and
ring design enables a single clamp to fit both
caulked and rubber ring joints for most classes
of cast iron and ductile iron pipe within a nominal size. They also can be used on AWWA
C900 PVC pipe.

NUMBER

DIA. x LENGTH

APPROX.
WEIGHT
(lbs.)

516 - 5.00

5/8" x 10 1/2"

18 #

$210.46

6.90 & 7.10

516 - 7.10

5/8" x 10 1/2"

22 #


241.11

9.05 & 9.30

516 - 9.30

5/8" x 10 1/2"

43 #

333.16

11.10 & 11.40

516 - 11.40

5/8" x 15"

58 #

13.20, 13.50 & 13.65

516 - 13.65

5/8" x 17"

86 #

15.30 & 15.65

516 - 15.65

5/8" x 17"

110 #

418.58


452.77

1278.89

NOMINAL
PIPE SIZE

O.D. SIZES
(inches)

4"

4.80 & 5.00

6"

8"

10"
12"
14"

CATALOG
NUMBER

To Order: Specify catalog number.


Note: BJLC can be provided with double
gasket and spigot halves for repairs on
in-line couplings. Please provide coupling
O.D. and length. All prices on application.
Note: Special length bolts are available
for D.I. sized PVC pipe with extended
bells. Please provide bell length when
ordering. Larger sizes of fabricated steel
BJLC available P.O.A.
The 10", 12" and 14" sizes have stainless steel armors molded into the gasket
to bridge the gap between castings.
1

1-20

6" Bell Joint Leak Clamp


Ductile iron poured in U.S.A.

BOLTS

LIST
PRICE

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 517 Bell Joint Leak Clamps


(For use on IPS PVC Pipe only)

1-800-426-9341

Material Specifications

Bell and Spigot Ring: Ductile iron per


ASTM A 536, Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Bolts: / ", mild steel all thread rod, zinc
plated.
1

Nuts: Zinc plated, mild steel


Use: Romacs 517 Bell Joint Leak Clamps
provide a fast, economical means of repairing or preventing leaks on Iron Pipe Size
(IPS) PVC pipe. Can also be adapted for
use on SDR 35 pipe (contact Romacs Engineering Department).

BOLTS

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

O.D. SIZE
(inches)

CATALOG
NUMBER

NUMBER

4"

4.50

517 - 4.50

1/2" x 12"

13 #

$208.72

6.63

517 - 6.63

1/2" x 12"

15 #

229.86

8.63

517 - 8.63

1/2" x 14"

20 #

318.03

10.75

517 - 10.75

1/2" x 14"

28 #

398.64

517 - 10.75 - 2

1/2" x 14"

28 #

398.64

517 - 12.75

1/2" x 14"

31 #

432.38

517 - 12.75 - 2

1/2" x 18"

31 #

432.38

8"

10"

10"SDR 21
& thicker

12"

12"SDR 21
& thicker

8" Bell Joint Leak Clamp


Ductile Iron poured in U.S.A.

NOMINAL
PIPE SIZE

6"

10.75

12.75
12.75

DIA. x LENGTH

Uses twice as many nuts as bolts.


NBR gaskets are standard. For
Class 200 (SDR21) or thicker wall
pipe, longer bolts may be required.

To Order: Specify catalog number.


Please provide bell OD and length.
Note: BJLC can be provided with
double gasket and spigot halves for
repairs on in-line couplings. Please
provide coupling O.D. and length.
All prices on application.

1-21

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 416 and 418 Bell Joint Leak Clamps

1-800-426-9341

Material Specifications

Bell and Spigot Ring: Mild steel per ASTM A 36 or equal.


Gasket: NBR per ASTM D 2000 MBA 710, compounded
for water and sewer service. Other compounds available on
request.
Bolts: Trackhead, UNC rolled thread, high strength, low
alloy steel per AWWA C111.
Nuts: UNC rolled thread, heavy hex, high strength, low
alloy steel per AWWA C111, with black finish.
Uses:
Romacs 416 Bell Joint Leak Clamps provide fast,
economical means of repairing or preventing leaks in ductile
iron and/or rubber gasketed joints. For use on ductile iron
pipe.
Romacs 418 Bell Joint Leak Clamps provide a fast,
economical means of repairing or preventing leaks in cast
iron, rubber gasketed or caulked joints. For use on cast iron
pipe.

416 Bell Joint Leak Clamp

May be manufactured for PVC or A/C, Please contact Romac Industries for ordering information.

Style "416" Bell Joint Clamp (for use on Ductile Iron Pipe)
PIPE
O.D.

CATALOG
NUMBER

13.20
15.30
17.40
19.50
21.60
25.80

416 - 13.20
416 - 15.30
416 - 17.40
416 - 19.50
416 - 21.60
416 - 25.80

13.50
15.65
17.80
19.92
22.06
26.32

BOLTS
SPIGOT RING BELL RING MAX. BELL BELL RING
LIST PRICE
I.D.
NO: DIA. x LGTH.
O.D.
O.D.
O.D.
E
A
B
C
D
8:
10:
10:
12:
12:
14:

5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"

18.97
21.77
23.98
26.18
28.42
32.94

18.73
21.30
23.42
25.54
27.77
32.15

16.45
19.00
21.15
23.25
25.50
29.85

13.99
16.56
18.68
20.80
23.03
27.41

$2,340.07
2,487.70
2,541.21
2,643.79
2,904.52
3,068.49

89 #
104 #
114 #
127 #
145 #
170 #

Style "418" Bell Joint Leak Clamp (for use on Cast Iron Pipe)

418 - 13.50
418 - 15.65
418 - 17.80
418 - 19.92
418 - 22.06
418 - 26.32

8:
10:
10:
12:
12:
14:

5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"
5/8" x 12"

20.32
22.67
25.22
27.74
30.28
34.94

20.57
22.92
25.47
27.99
30.53
35.19

17.70
20.05
22.60
25.12
27.66
32.32

15.81
18.16
20.71
23.23
25.77
30.43

To Order: Specify catalog number.


Available for larger diameters. Specify
Pipe OD, Bell OD, Bell Length and
pressure - POA.

$2,366.93
2,507.21
2,574.33
2,670.21
2,967.27
3,138.49

93 #
109 #
120 #
135 #
158 #
185 #

A
B

1-22

APROX.
WEIGHT
(lbs.)

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Coupling Systems

1-800-426-9341

501 Page 2-2


to Page 2-5

XR501 Page 2-6

511 Page 2-7


RC501 Page 2-8
to Page 2-11

EC501
Page 2-12

400 Pages 2-14 to 2-17

2-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 501 Straight, Transition


and Long Barrel Couplings

1-800-426-9341

Material Specifications

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat. Epoxy and special coatings
available on request.

End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D. and Std. Stl., BLACK
for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service. Other compounds
available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8" rolled thread, high strength, low alloy, corrosion
resistant steel per AWWA C111. Other materials or special coatings available on request.
Options: For other options and specifications, see Page 2-21.
Pressure: When properly installed on a pipe that is within the correct OD range, the Romac 501 can be used
at working pressures up to 260 psi.
WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.
See Page 7-4 for appropriate restraint system.
CAUTION: Couplings with a step in the center ring have the potential for migrating along the pipe,
therefore some form of restraint should be used.

ONE END
NOM.
PIPE COLOR GASKET
APPROX.
SIZE CODE RANGE
USE

GASKET
RANGE

APPROX.
USE

BY

LIST PRICE

FUSION EPOXY
SHOPCOAT
CR
LGTH w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

RED

2.00 - 2.14 O.D. Stl., Copper


2.12 - 2.38 Std. Stl, Copper, PVC X
2.35 - 2.65 Std. Stl, Copper, PVC
2.50 - 3.00 C.I., Copper, PVC

RED

2.00 - 2.14
2.12 - 2.38
2.35 - 2.65
2.50 - 3.00

3"

RED

3.00 - 3.29 Copper, OD Steel


X
3.30 - 3.51
Std. Stl & PVC
3.50 - 4.00 Std. Stl, CI/DI & PVC

RED

3.00 - 3.29 Copper, OD Steel


5" 1 94.20 135.97 195.54 116.41 158.17 217.75
X
3.30 - 3.51 Std. Steel & PVC

10" 113.98 165.30 253.05 140.83 192.16 279.90
3.50 - 4.00 Std. Stl, CI/DI & PVC

3.80 - 4.05 O.D. Stl., 3" D.I.


4.06 - 4.31
Riv. Stl.
RED
RED
4.50 - 4.70
Std. Stl, PVC
4.50 - 4.81 Std. Stl., D.I. & PVC X
4.80 - 5.00 Cast Iron & PVC
BLACK
BLACK 4.74 - 5.10
C.I. & A/CME
5.11 - 5.30
A/C R.B.
YELLOW 5.11 - 5.40 A/C R.B. CL. 200
YELLOW

RED

6"

5.40 - 5.60 2 Std. Stl. & PVC


5.60 - 5.79 2 Std. Stl. & PVC
5.80 - 5.98 2 Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I. & PVC X

6.90 - 7.10
BLACK 6.86 - 7.20
7.15 - 7.35
YELLOW 7.26 - 7.60

8"

OTHER END

COLOR
CODE

2"

4"

BY

Meets
AWWA C219

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

BLACK
YELLOW

7.80 - 8.10
O.D. Stl.
8.05 - 8.30
Riv. Stl.
RED
RED 8.30 - 8.55 C.I-Soil, PVC Sewer
8.55 - 8.75
Std. Stl, PVC
8.60 - 9.06 Std. Stl., D.I. & PVC X
9.05 - 9.30 Cast Iron & PVC
BLACK 8.99 - 9.40
BLACK
C.I. & A/CME
9.31 - 9.50
A/C R.B.
YELLOW 9.39 - 9.79 A/C R.B. CL. 200
YELLOW

Standard Center Ring length.


Requires special 5" end ring.

2-2

RED

O.D. Stl, Copper


Std. Stl, Copper, PVC X 5"1
Std. Stl, Copper, PVC
C.I., Copper, PVC

3.80 - 4.05
O.D. Stl.
4.06 - 4.31
Riv. Stl.
4.50 - 4.70
Std. Stl, PVC
4.50 - 4.81 Std. Stl., D.I. & PVC
4.80 - 5.00
4.74 - 5.10
5.11 - 5.30
5.11 - 5.40

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

5 1 111.68 147.68 213.02 138.00 174.00 239.34


7"

142.45 184.22 260.24 176.02 217.79 293.81

X 10"

160.42 211.74 299.49 198.22 249.53 337.29

12"

254.39 305.70 393.46 314.33 365.65 453.40

14"

287.58 351.00 507.55 355.34 418.76 575.32

5.40 - 5.60 2 Std. Stl. & PVC


5.60 - 5.79 2 Std. Stl. & PVC
1
5
5.80 - 5.98 2 Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
7"
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
X 10"
6.60 - 6.91 Std. Stl., D.I. & PVC
12"
6.90 - 7.10
Cast Iron & PVC
6.86 - 7.20
7.15 - 7.35

7.26 - 7.60

C.I. & A/CME


A/C R.B.



$59.14 $77.14 $109.81 $72.81 $90.80 $123.48

152.01 197.01 257.81 187.84 232.83 314.51


180.59 232.80 327.83 223.15 275.35 370.39
240.27 304.42 414.11 296.91 361.05 470.75
313.41 377.55 487.25 387.25 451.40 561.09

14" 341.25 418.24 616.21 421.66 498.67 590.62

A/C R.B. CL. 200

7.80 - 8.10
O.D. Stl.
51
8.05 - 8.30
Riv. Stl.
8.30 - 8.55 C.I-Soil, PVC Sewer
7"
8.55 - 8.75
Std. Stl. & PVC
8.60 - 9.06 Std. Stl., D.I. & PVC X 10"
9.05 - 9.30
Cast Iron & PVC
12"
8.99 - 9.40
C.I. & A/CME
9.31 - 9.50
A/C R.B.
14"
9.39 - 9.79 A/C R.B. CL. 200

192.58 246.58 344.58 237.96 291.96 389.96


226.67 289.31 403.35 280.08 342.73 456.76
294.64 371.61 503.25 364.08 441.04 572.69
400.67 477.64 609.28 495.08 572.05 703.69
428.41 520.82 758.37 529.37 621.77 859.33

To Order: Determine O.D. of pipes to be coupled. Select proper gasket range for each pipe from above
table. Insert high range of each gasket into catalog number as follows: 501 - one end x other end.
Example: To couple 4" A/C rough barrel and 4" O.D. steel with 5" Center Ring, order 501-5.30 x 4.05 X 5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 501 Straight, Transition


and Long Barrel Couplings

1-800-426-9341
NOM.
PIPE COLOR
SIZE CODE

10"


RED

ONE END
GASKET
RANGE

APPROX.
USE

9.80 - 10.10A
O.D. Stl.
10.20 - 10.55A CI Soil, PVC Sewer
10.70 - 11.00A Std. Stl. & PVC


10.70 - 10.80B Std. Stl. & PVC
BLACK

10.89 - 11.40B Cast Iron & PVC


11.55 - 11.75B
YELLOW

11.76 - 12.12B

12"

BY



RED


12.70 - 12.80B Std. Stl. & PVC
BLACK

13.15 - 13.55B Cast Iron & PVC

COLOR
CODE

GASKET
RANGE

BLACK

11.55 - 11.75B
11.76 - 12.12B

12.70 - 12.80B Std. Stl. & PVC


13.15 - 13.55B Cast Iron & PVC

BLACK
YELLOW

13.85 - 14.10B
14.03 - 14.40B

LIST PRICE

CR
LGTH

FUSION EPOXY
SHOPCOAT
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

6" 1,2 $265.71 $338.79 $471.84 $328.32 $401.40 $534.45

A, B & AB

7"

B Only

12" 2

A&B, AB

14" 2

A/CME
A/C R.B

11.81 - 12.10A
O.D. Stl.
11.95 - 12.25A PVC SDR 41
12.24 - 12.50A CI Soil, PVC Sewer
12.65 - 12.95A Std. Stl. & PVC

RED

A/CME
A/C R.B.

APPROX.
USE

10.70 - 10.80B Std. Stl. & PVC


10.89 - 11.40B Cast Iron & PVC

YELLOW

BY

9.80 - 10.10A
O.D. Stl.
10.20 - 10.55A CI Soil, PVC Sewer
10.70 - 11.00A
Riv. Stl.

RED

A/CME
A/C R.B

11.81 - 12.10A
O.D. Stl.
11.95 - 12.25A
PVC SDR 41
12.24 - 12.50A CI Soil, PVC Sewer
12.65 - 12.95A Std. Stl. & PVC


13.85 - 14.10B
YELLOW

14.03 - 14.40B

OTHER END

B Only

354.19

427.28 560.32

437.66 510.74 643.79

552.98

660.78 937.93

683.30 791.10 1,067.69

635.70

749.78 1,049.89

785.51 899.59 1,199.70

6" 1,2 319.57 403.10 555.14 394.87 478.39 630.45

A, B & AB

7" 2

396.75

480.26 632.32

490.24 573.76 725.81

12" 2

649.55

772.75 1,089.49

802.61 925.81 1,242.55

14" 2

704.40

834.77 1,177.76

870.39 1,000.76 1,343.74

B Only
A & B, AB

A/CME
A/C R.B.

B Only

14.00 O.D. (please refer to 12" nominal pipe size)

14"


14.60 - 15.00 DI, CI & Simplex AC
BLACK

15.30 - 15.70 D.I, A/C R.B. & PVC

RED

16.00 - 16.40


16.40 - 16.88
YELLOW

16"


BLACK


RED

O.D. Stl.

A/CME & R.B.

7" 1, 3 553.70 651.05 842.76 681.70 779.05 970.76


14.60 - 15.00 DI, CI & Simplex AC
15.30 - 15.70 D.I, A/C R.B. & PVC X
14"
919.75 1,066.42 1,452.27 1,132.36 1,279.03 1,664.88
16.00 - 16.40
O.D. Stl.

BLACK
RED

16.40 - 16.88

YELLOW

A/CME & R.B.

16.00 O.D. (please refer to 14" nominal pipe size)

17.05 - 17.40 D.I., Cast Iron & PVC


BLACK
17.40 - 17.80 D.I. and A/C R.B, PVC
X
17.80 - 18.10 Cast Iron, O.D. Stl & PVC
RED
18.10 - 18.40
Cast Iron & A/C

YELLOW

18.45 - 18.97

A/CME & R.B.

17.05 - 17.40 D.I., Cast Iron & PVC


1, 3
667.08 776.55 988.26 821.28 930.74 1,142.46
17.40 - 17.80 D.I. and A/C R.B, PVC
7"
17.80 - 18.10 Cast Iron, O.D. Stl & PVC X
14" 1,106.97 1,269.93 1,698.66 1,362.85 1,525.82 1,954.54
18.10 - 18.40
Cast iron & A/C

YELLOW

18.45 - 18.97

A/CME & R.B.

18.00 O.D. (please refer to 16" nominal pipe size)

18"

RED

18.70 - 19.10
BLACK

19.10 - 19.70

19.70
- 20.25
YELLOW

RED

X BLACK
YELLOW

1, 3

18.70 - 19.10
19.10 - 19.70
19.70 - 20.25

20.00 O.D. (please refer to 18" nominal pipe size)

20"
22"


RED

20.80 - 21.35


21.35 - 21.75
BLACK


21.75 - 22.25
YELLOW

RED

22.95 - 23.35

23.45 - 23.85
BLACK

23.75 - 24.25
YELLOW

RED

20.80 - 21.35

X BLACK

21.35 - 21.75

YELLOW

21.75 - 22.25

RED
X BLACK
YELLOW

22.95 - 23.35
23.45 - 23.85
23.75 - 24.25

24.00 O.D. (please refer to 22 " nominal pipe size)

RED

24.75 - 25.30
24" BLACK

25.30 - 25.80
YELLOW

26.10 - 26.32

Standard Center Ring


length

RED
X BLACK
YELLOW

24.75 - 25.30
25.30 - 25.80
26.10 - 26.32

To accommodate the wider range of pipe sizes within the 10" and
12" categories, it is necessary that the center rings be made in
three sizes: A, AB, and B (see drawing below).

7"

972.06 1,103.42 1,357.48 1,201.13 1,332.48 1,586.54

14"

1,484.69 1,680.25 2,194.72 1,834.56 2,030.11 2,544.59

7"

1, 3

14"
7"

1, 3

14"

1,165.80 1,297.15 1,551.21 1,440.51 1,571.86 1,825.92


1,685.95 1,881.50 2,395.98 2,083.24 2,278.79 2,793.27

1,265.48 1,407.79 1,683.02 1,563.68 1,705.99 1,981.21


1,912.99 2,124.84 2,682.19 2,363.78 2,575.63 3,132.98

10" 1 1,983.00 2,162.60 2,469.75 2,450.29 2,629.89 2,937.04


20" 3,065.45 3,363.76 4,139.12 3,787.81 4,086.13 4,867.85
3

For longer center ring length, see the Style


400 on Page 2-15 to Page 2-17.

For 501 parts list, see Page 2-4.


For Steel Couplings 12" - 50",
see Page 2-15 and Page 2-21.
For Sewer O.D.s, see Page 5-6.
2-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 501 Parts List

1-800-426-9341
NOM.
PIPE
SIZE

2"
3"

APPROX. CENTER
RING WEIGHT
(lbs.)
4#
6#
13.5 #

CENTER
RING
LENGTH

CENTER
RING

END
RING

5"

$20.60

$8.08

$3.50

5"
10"

28.42
39.60

10.34

4.57

8#
13 #
17 #
19 #
25 #

5"
7"
10"
12"
14"

39.82
65.39
74.76
168.73
200.08

12 #
19 #
23 #
30 #
31 #

5"
7"
10"
12"
14"

46.21
68.29
117.21
190.35
215.89

15 #
24 #
36 #
39 #
48 #

5"
7"
10"
12"
14"

59.18
85.47
140.55
246.57
271.55

10"

25 # (A)
28 # (B)
31 # (AB)
37 # (B only)
51 # (A)
56 # (B)
74 # (B only)

6"
6"
6"
7"
12"
12"
14"

78.71
78.71
78.71
167.18
347.70
347.70
425.52

12"

34 # (A)
36 # (B)
42 # (AB)
40 # (B only)
68 # (A)
72 # (B)
80 # (B only)

6"
6"
6"
7"
12"
12"
14"

94.47
94.47
94.47
171.65
403.57
403.57
452.82

42.72

14"

7"
14"

242.63
582.13

16"

49 #
98 #
55 #
110 #

7"
14"

296.78
707.17

18"

71 #
142 #

7"
14"

67 #
134 #

7"
14"

76 #
152 #
133 #
266 #

4"
6"
8"

20"
22"
24"

TRACKHEAD BOLT w/NUT

5/8" BOLTS

NUMBER: LENGTH CORTEN

304 S.S.


$7.69
$17.32

8.99
20.17
4: 5/8" X 10 1/2"

11.14
24.88
4: 5/8" X 13"
2: 5/8" x 8"

316 S.S.
$34.27
39.89
47.65

6.00

4: 5/8" x 8"
4: 5/8" x 10 1/2"
4: 5/8" x 13"
4: 5/8" x 15"
4: 5/8" x 17"

8.54

5: 5/8" x 8"
5: 5/8" x 10 1/2"
5: 5/8" x 13"
5: 5/8" x 15"
5: 5/8" x 17"

6: 5/8" x 8"
6: 5/8" x 10 1/2"
6: 5/8" x 13"
6: 5/8" x 15"
6: 5/8" x 17"

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11

7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 17"
7: 5/8" x 17"
7: 5/8" x 18"

8.99
8.99
8.99
8.99
11.60
11.60
12.30

20.17
20.17
20.17
20.17
28.02
28.02
29.67

39.89
39.89
39.89
39.89
69.11
69.11
74.17

33.87

8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 17"
8: 5/8" x 17"
8: 5/8" x 18"

8.99
8.99
8.99
8.99
11.60
11.60
12.30

20.17
20.17
20.17
20.17
28.02
28.02
29.67

39.89
39.89
39.89
39.89
69.11
69.11
74.17

68.51

44.95

9: 5/8" x 11 1/2"

9: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

91.63

46.77

10: 5/8" x 11 1/2"


10: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

365.92
843.15

192.16

54.81

12: 5/8" x 11 1/2"


12: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

423.96
908.71

258.26

56.56

12: 5/8" x 11 1/2"


12: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

7"
14"

481.77
1,090.93

273.15

57.93

13: 5/8" x 11 1/2"


13: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

10"
20"

844.12
1,842.02

414.94

76.52

14: 5/8" x 15"


14: 5/8" x 24"

11.14
17.18

24.88
39.95

47.65
97.42

14.55

25.14

30.87

35.55

To accommodate the wider range of pipe sizes within the


10" and 12" categories, it is necessary that the center
rings be made in three
sizes: A, AB, and B (see
A
A
B
B
drawing right).

2-4

GASKET

12.76

26.49

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions. See Page 6-4 for
appropriate restraint system.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style 501 Parts List

1-800-426-9341
NOM.
PIPE
SIZE

2"
3"

APPROX. CENTER
RING WEIGHT
(lbs.)

CENTER
RING
LENGTH

CENTER
RING

4#

5"

$27.23

$11.60

6#
13.5 #

5"
10"

39.21
55.03

16.05

52.56
85.38
98.98
215.09
254.26

5"
7"
10"
12"
14"

12 #
19 #
23 #
30 #
31 #

5"
7"
10"
12"
14"

63.61
92.42
155.43
245.77
277.88

15 #
24 #
36 #
39 #
48 #

5"
7"
10"
12"
14"

81.20
115.52
186.62
317.62
349.15

6"
6"
6"
7"
12"
12"
14"

10"

25 # (A)
28 # (B)
31 # (AB)
37 # (B only)
51 # (A)
56 # (B)
74 # (B only)

109.01
109.01
109.01
218.35
445.72
445.72
543.03

12"

34 # (A)
36 # (B)
42 # (AB)
40 # (B only)
68 # (A)
72 # (B)
80 # (B only)

6"
6"
6"
7"
12"
12"
14"

14"

4"
6"
8"

END
RING

8#
13 #
17 #
19 #
25 #

N: NBR
E: EPDM

N 19.92

E 20.62
N 20.78
E 21.12

N 21.10

E 21.65

TRACKHEAD BOLT w/NUT

5/8" BOLTS

NUMBER: LENGTH CORTEN

304 SS

316 SS


$7.69
$17.32

8.99
20.17
4: 5/8" X 10 1/2"

11.14
24.88
4: 5/8" X 13"

$34.27

2: 5/8" x 8"

4: 5/8" x 8"
4: 5/8" x 10 1/2"
4: 5/8" x 13"
4: 5/8" x 15"
4: 5/8" x 17"

39.89
47.65

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11

34.35


N 24.87

E 26.01

5: 5/8" x 8"
5: 5/8" x 10 1/2"
5: 5/8" x 13"
5: 5/8" x 15"
5: 5/8" x 17"

42.55


N 29.95


E 33.66

6: 5/8" x 8"
6: 5/8" x 10 1/2"
6: 5/8" x 13"
6: 5/8" x 15"
6: 5/8" x 17"

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11


N 41.72



E 48.69

7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 17"
7: 5/8" x 17"
7: 5/8" x 18"

8.99
8.99
8.99
8.99
11.60
11.60
12.30

20.17
20.17
20.17
20.17
28.02
28.02
29.67

39.89
39.89
39.89
39.89
69.11
69.11
74.17

59.52


N 52.25



E 60.63

8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 17"
8: 5/8" x 17"
8: 5/8" x 18"

8.99
8.99
8.99
8.99
11.60
11.60
12.30

20.17
20.17
20.17
20.17
28.02
28.02
29.67

39.89
39.89
39.89
39.89
69.11
69.11
74.17

51.70

7.69
8.99
11.14
11.14
11.60

17.32
20.17
24.88
24.88
28.02

34.27
39.89
47.65
47.65
69.11

136.17
136.17
136.17
231.54
523.03
523.03
585.21

7"
14"

335.21
759.32

86.22

N 74.72
E 88.96

9: 5/8" x 11 1/2"
9: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

16"

49 #
98 #
55 #
110 #

7"
14"

401.00
913.07

116.62

N 82.68
E 99.56

10: 5/8" x 11 1/2"



10: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

18"

7"
14"

507.37
1,105.40

235.97

N 108.44
E 133.91

12: 5/8" x 11 1/2"



12: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

20"

71 #
142 #
67 #
134 #

7"
14"

616.31
1,223.64

299.44

12: 5/8" x 11 1/2"



12: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

22"

N 120.43
E 150.99

76 #
152 #

7"
14"

679.39
1,441.14

323.44

13: 5/8" x 11 1/2"



13: 5/8" x 18"

9.35
12.30

21.07
29.67

43.04
74.17

133 #
266 #

10"
20"

1,070.75
2,323.71

N 127.09
E 160.26

535.27

N 184.20
E 236.17

14: 5/8" x 15"


14: 5/8" x 24"

11.14
17.18

24.88
39.95

47.65
97.42

24"

21.34

GASKET

To accommodate the wider range of pipe sizes within the


10" and 12" categories, it is necessary that the center
rings be made in three
sizes: A, AB, and B (see
A
A
B
B
drawing right).

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions. See Page 6-4 for
appropriate restraint system.

2-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style XR501 Extended


Range Coupling

Material Specifications

1-800-426-9341

NOM.
PIPE
SIZE

Center Rings: The center rings are cast from ductile


(nodular) iron meeting or exceeding ASTM A 536, Grade
65-45-12.
End Rings: The end rings are cast from ductile (nodular)
iron meeting or exceeding ASTM A 536, Grade 65-45-12.
Gaskets: Gaskets are made from Styrene Butadiene
Rubber (SBR) compounded for water and sewer service
in accordance with ASTM D2000 MBA 810. Other
compounds available for petroleum, chemical, or high
temperature service.
Coatings: Shop coat applied to cast parts for corrosion
protection in transit.

ONE END
GASKET
RANGE

BY

APPROXIMATE
USE

Options: Fusion bonded epoxy. Liquid


epoxy and other coatings available on
request. Stainless steel bolts and nuts
available on request.
Pressure: When properly installed on a
pipe that is within the correct OD range,
the Romac XR501 can be used at
working pressures up to 260 psi.

OTHER END
GASKET
RANGE

Bolts and Nuts: 5/8 inch, High strength


low alloy steel trackhead bolts. National
coarse rolled thread and heavy hex
nuts. Steel meets AWWA C111 composition specifications. Stainless steel
bolts and nuts available on request.

BY

APPROXIMATE
USE

LIST PRICE

CR
LENGTH

APPROX.
SHOPCOAT
FUSION EPOXY
WT.
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N (lbs.)

4"

4.215 1 - 5.00 2 SDR 35, Std. Stl, DI & CI


4.215 1 - 5.00 2 SDR 35, Std. Stl, DI & CI

27#
7 $151.73 196.42 315.96 184.98 229.68 349.21
X
X
4.215 1 - 5.60 SDR 35, Std. Stl, DI,CI & AC

4.215 1 - 5.60 SDR 35, Std. Stl, DI,CI & AC
12" 227.95 286.07 435.57 250.34 308.46 457.86 40#

6"

6.275 1 - 7.20 2 SDR 35, Std. Stl, DI & CI


6.275 1 - 7.20 2 SDR 35, Std. Stl, DI & CI
X
1
6.275 1 - 7.60 SDR 35, Std. Stl, DI,CI & AC
6.275 - 7.60 SDR 35, Std. Stl, DI,CI & AC

8"

8.40 1 - 9.30 2 SDR 35, Std. Stl, DI & CI



8.40 1 - 9.30 2 SDR 35, Std. Stl, DI & CI
50#
7 253.32 320.38 499.67 306.24 373.30 552.58
X
X
1
8.40 1 - 9.75 SDR 35, Std. Stl, DI,CI & AC

8.40 - 9.75 SDR 35, Std. Stl, DI,CI & AC
12" 351.53 438.71 662.81 374.08 461.26 685.36
64#


34#
7 215.74 271.64 415.88 257.89 313.78 463.18

12" 299.75 372.40 559.15 322.49 395.14 581.89
47#

10"

10.50 1 - 11.41 2 SDR 35, Std. Stl, DI & CI


10.50 1 - 11.41 2 SDR 35, Std. Stl, DI & CI
X
1
10.50 1 - 12.15 SDR 35, Std. Stl, DI,CI & AC
10.50 - 12.15 SDR 35, Std. Stl, DI,CI & AC


72#
8 321.37 399.60 528.01 404.05 482.28 536.48

12" 425.40 512.58 736.68 464.82 552.00 770.10
79#

12"

12.50 1 - 13.56 2 SDR 35, Std. Stl, DI & CI


12.50 1 - 13.56 2 SDR 35, Std. Stl, DI & CI
X
1
12.50 1 - 14.41 SDR 35, Std. Stl, DI,CI & AC
12.50 - 14.41 SDR 35, Std. Stl, DI,CI & AC


87#
8 380.37 469.78 655.89 472.98 562.39 661.63

13" 495.48 618.44 942.04 544.52 667.48 991.08
106#

1. Pipe ODs smaller than Standard Steel Size,


NOT TO EXCEED 20 PSI.

To Order: Determine O.D. of pipes to be coupled. Select proper


gasket range for each pipe from above table. Insert high range of
each gasket into catalog number as follows:

2. Optional Gasket for SDR 35 through CI D Cast Iron Pipe

XR501 - one end x other end.


Example: To couple 8" DI and 8" std. steel, order XR501-9.75 x 9.75 X 7

Style XR501 Parts List

NOM.
PIPE
SIZE

4"

CENTER
RING
SHOPCOAT EPOXY

8"

$61.02

68.11

79.39

10"
12"

6"

2-6

END
EXTRA-LONG
RING
CENTER RING
GASKET
EPOXY SHOPCOAT EPOXY
SHOPCOAT

TRACKHEAD BOLT w/NUT


NUMBER: LENGTH

Std. Length: 4: /8 x 11 /2
$10.01 5
Extra Long: 4: /8 x 17
Std. Length: 5: 5/8 x 111/2
21.46
Extra Long: 5: 5/8 x 17
5

$83.41

$135.99

$158.38

$14.09

$18.73

90.85

151.79

174.53

25.17

33.87

101.94

176.93

199.48

29.65

43.57

24.83

95.03

134.45

211.78

251.20

37.56

57.22

101.34

150.38

225.84

274.88

44.41

63.99

CORTEN

304 S.S.

316 S.S.

$9.35
11.60

$21.07
28.02

$43.04
69.11

21.07
28.02

43.04
69.11

Std. Length: 6: 5/8 x 111/2


Extra Long: 6: 5/8 x 17

36.43

Std. Length: 6: 5/8 x 13


Extra Long: 6: 5/8 x 17

9.35
11.60

9.35
11.60
11.14
11.60

24.88
28.02

47.65
69.11

44.01

Std. Length: 8: 5/8 x 13



Extra Long: 8: 5/8 x 18

11.14
12.30

24.88

47.65

21.07
28.02

29.67

43.04
69.11

74.17

Flexible couplings do not provide protection against possible


pullout of pipe ends in unrestrained conditions.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style511 Coupling

(For Steel, Copper, & PVC Pipe)

Material Specifications

1-800-426-9341
Center Rings: Steel per ASTM A 120; or ductile iron per
ASTM A 536, Grade 65-45-12 (see separate charts for
steel and ductile iron below). Yellow shopcoat.
End Rings: Ductile iron per ASTM A 536, Grade
65-45-12. Color coded RED for O.D. and Std. Stl.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded
for water and sewer service. Other compounds available
on request.
Bolts and Nuts: UNC rolled thread, mild steel, zinc
plated (1/2" thru 8" sizes). 5/8" high strength, low alloy steel
per AWWA C111 (10" & 12" sizes).

NOM.
PIPE SIZE

/2"
3
/4"
1"
1 1/4"
1 1/2"
1 1/2" x 11/4"

ONE END
O.D.
APPROX.
(inches)
USE

BY

1.66
1.90

Std. Stl.

1.90

Std. Stl.

2"

2.00
2.13
2.38

O.D. Stl.
Copper
Std. Stl.

2 1/2"

2.88

Std. Stl.

3"
4"
5"

6"

8"
10"
12"

.84 - .88

1.05-1.13
1.32-1.38

Meets AWWA
C219

Style 511 Coupling with STEEL Center Rings

Std. Stl. X
Std. Stl. X
Std. Stl. X
Std. Stl. X

NOM.
PIPE
SIZE

2" 511 Coupling

OTHER END
O.D.
APPROX.
(inches)
USE
.84 - .88 Std. Stl.

1.05-1.13 Std. Stl.


1.32-1.38 Std. Stl.

BY

X
X
X

X
X

1.66

Std. Stl.

1.90

Std. Stl.

1.66

Std. Stl

2.00
2.13
2.38

O.D. Stl.
Copper
Std. Stl.

2.88

Std. Stl.

X
X

X
X

CTR.
RING
LGTH.

CARRIAGE BOLT

5"

2: 1/2" x 6 1/2"

5"

12

2#

2: 1/2" x 6 1/2"

12

3#

5"

2: /2" x 6 /2"

12

3#

5"

2: /2" x 6 /2"

4#

5"

2: /2" x 6 /2"

4#

5"

2: /2" x 6 /2"

4#

5"

2:

/2" x 6 1/2"

5#

7"

2:

/2" x 9"

5#

5"
7"

3: 1/2" x 6 1/2"
3: 1/2" x 9"

Style 511 Coupling with DUCTILE

ONE END
O.D.
APPROX.
(inches)
USE
3.00
O.D. Stl.
3.13
Copper
3.50
Std. Stl.
4.00
O.D. Stl.
4.50
Std. Stl.
5.56
Std. Stl.
6.00
O.D. Stl.
6.63
Std. Stl.
8.00
O.D. Stl.
8.63
Std. Stl.
10.00
O.D. Stl.
10.75
Std. Stl.
12.00
O.D. Stl.
12.75
Std. Stl.

BY

X
X
X
X
X
X
X
X

OTHER END
O.D.
APPROX.
(inches)
USE
3.00
O.D. Stl.
3.13
Copper
3.50
Std. Stl.
4.00
O.D. Stl.
4.50
Std. Stl.
5.56
Std. Stl.
6.00
O.D. Stl.
6.63
Std. Stl.
8.00
O.D. Stl.
8.63
Std. Stl.
10.00
O.D. Stl.
10.75
Std. Stl.
12.00
O.D. Stl.
12.75
Std. Stl.

BY

1
1

CTR.
RING
LGTH.

NUMBER: SIZE

4"
7"

4:
4:

X
X

CARRIAGE BOLT
4:
4:

4"
7"

X
X

IRON Center Rings

4"

4"
7"
5"
7"
5"
7"
5"
7"

Options Available:
Trackhead Bolts
To Order: Determine O.D. of pipe to couple and Center rings of other
lengths may be
length of center ring.
ordered - P.O.A.
Example: For a 6" coupling to fit 6.625 O.D. with
a 4" long center ring, order 511-6.63 x 6.63 x 4
1

NUMBER: SIZE

QTY. APPROX.
PER WEIGHT
CTN EA. (lbs.)

4:

4:
4:
5:
5:
6:
6:
8:
8:

4
4

6#
8#

8#
12 #

/2" x 6"
/2" x 9"

9#
14 #

1
1

/2" x 6 1/2"

/2" x 6"
/2" x 9"
1
/2" x 7"
1
/2" x 9"
5
/8" x 8"1
5
/8" x 10 1/2"1
5
/8" x 8"1
5
/8" x 10 1/2"1
1
1

APPROX.
WEIGHT
EA. (lbs.)

/2" x 6"
/2" x 9"

LIST
PRICE

11 #

12 #
20 #
20 #
28 #
27 #
35 #
33 #
41 #

$36.49
41.69
43.16
45.10
53.92
53.92
65.80



88.14
99.00
146.36

LIST
PRICE













$89.21

124.93
104.57
140.22
165.05
145.42
179.98
198.98

214.80
244.18
282.66
289.41
307.49

WARNING: Flexible couplings do not provide protection against


possible pullout of pipe ends in unrestrained conditions. See
Page 6-4 for appropriate restraint system for larger sized
511s.

2-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style RC501 Reducing Couplings

Material Specifications

1-800-426-9341

End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded
RED for O.D. and Std. Stl., BLACK for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and
sewer service. Other compounds available on request.

Options: For other options and specifications, see Page 2-21.

6"

8"

3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81

O.D. Stl.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC

BLACK

4.80 - 5.00
4.74 - 5.10
5.11 - 5.30

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

YELLOW

5.11 - 5.40

A/C R.B. CL. 200

RED

RED

6.90 - 7.10
6.86 - 7.20
7.15 - 7.35

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

YELLOW

7.26 - 7.60

A/C R.B. CL. 200

7.80 - 8.10
8.05 - 8.30
8.30 - 8.55
8.55 - 8.75
8.60 - 9.06
9.05 - 9.30
8.99 - 9.40
9.31 - 9.50

O.D. Stl.
Riv. Stl.
C.I. Soil, PVC Sewer
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/CME
A/C R.B.

9.39 - 9.79

A/C R.B. CL. 200

RED

BLACK
YELLOW

10"

RED

8"

9.80 - 10.10A 1
O.D. Stl.
10.20 - 10.55A1 C.I. Soil, PVC Sewer
10.70 - 11.00A 1 Std. Stl. & PVC

1
BLACK 10.70 - 10 80B 1 Cast Iron
10.89 - 11.40B C.I. & A/CME

YELLOW
1

2-8

Std. Stl. & PVC


5.40 - 5.60 2
5.60 - 5.79 2
Std. Stl. & PVC
5.80 - 5.98 2
Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I. & PVC

BLACK

6"

BY
APPROX.
USE

4"

ONE END
GASKET
RANGE

3"

CAUTION: Couplings with a


step in the center ring have
the potential for migrating
along the pipe. therefore
some sort of restraint should
be used.

Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8 " rolled
thread, high strength, low alloy, corrosion-resistant steel per AWWA
C111. Other materials or special coatings available on request.

NOM.
PIPE COLOR
SIZE CODE

4"

WARNING: Flexible
couplings do not
provide protection
against possible pullout of
pipe ends in unrestrained
conditions.

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow
shopcoat. Epoxy and special coatings available on request.

11.55 - 11.75B 1
11.76 - 12.12B 1

A/CME
A/C R.B.

See Footnote 1 on next page.


Requires special 5" end ring.

Meets AWWA C219

OTHER END

COLOR
CODE

RED

RED
X
BLACK
YELLOW
RED
X
BLACK
YELLOW
RED
X

GASKET
RANGE

3.00 - 3.13
3.50

LIST PRICE

APPROX.
USE

O.D. Stl., Copper


Std. Stl.

3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81

O.D. Stl.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC

4.80 - 5.00
4.74 - 5.10
5.11 - 5.30

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

5.11 - 5.40

A/C R.B. CL. 200

FUSION EPOXY
SHOPCOAT
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

$149.33 $187.10 $250.67 $195.26 $231.26 $296.60

256.54 303.75 383.21

356.70 403.91 483.37

5.80 - 6.10
O.D. Stl
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I.
& PVC 327.60 384.25 480.18 456.63 513.28 608.63

6.90 - 7.10
6.86 - 7.20
7.15 - 7.35

7.36 - 7.60
7.80 - 8.10
8.05 - 8.30
8.30 - 8.55
8.55 - 8.75
8.60 - 9.06

BLACK

9.05 - 9.30
8.99 - 9.40
9.31 - 9.50

YELLOW

9.51 - 9.79

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200


O.D. Stl.
Riv. Stl.
CI Soil,PVC Sewer
Std. Stl. & PVC
Std. Stl., D.I. & PVC 461.92 538.60 668.04 621.71 698.38 827.84
Cast Iron & PVC
C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

August 27, 2007

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
NOM.
PIPE COLOR
SIZE CODE

12"
x

10"
14"
x

12"
16"
x

14"
18"

ONE END
GASKET
RANGE

14.00 (please refer to 12")

BLACK 14.60 - 15.00


15.30 - 15.70
RED

16.00 - 16.40

YELLOW 16.40 - 16.88

RED

18.70 - 19.10

BLACK 19.10 - 19.70


RED

BLACK 21.35 - 21.75

18" YELLOW 21.75 - 22.25


RED

22.95 - 23.35

BLACK 23.45 - 23.85

20" YELLOW 23.75 - 24.25

GASKET
RANGE

RED

24.75 - 25.30

BLACK 25.30 - 25.80

22" YELLOW 26.10 - 26.32

Cast Iron & PVC

A/CME & O.D. Stl.

RED
X

OD Stl
11.81 - 12.10A1
12.24 - 12.50A1 CI Soil PVC Sewer
12.65 - 12.95A1 Std. Stl. & PVC

1
BLACK 12.70 - 12.80B
13.15 - 13.55B1

1
YELLOW 13.85 - 14.10B1
14.03 - 14.40B

A/C R.B

14.60 - 15.00
15.30 - 15.70
16.00 - 16.40
16.40 - 16.88

17.05 - 17.40
BLACK 17.40 - 17.80

17.80 - 18.10
18.10 - 18.40
YELLOW 18.45 - 18.97
RED

Std. Stl. & PVC


Cast Iron & PVC

891.24 999.72 1,180.30 1,109.85 1,213.14 1,398.91

A/CME
A/CME

Cast Iron & PVC

1,618.31 1,733.06 1,939.49 1,915.73 2,030.47 2,236.91

A/CME & O.D. Stl.


A/C R.B.

1,667.78 1,805.49 2,053.20 1,965.20 2,007.51 2,350.61

RED 18.70 - 19.10


X BLACK 19.10 - 19.70
YELLOW 19.70 - 20.25

1,722.49 1,860.19 2,107.91 2,040.28 2,177.98 2,425.69

RED 20.80 - 21.35


X BLACK 21.35 - 21.75

1,772.95 1,922.13 2,190.48 2,090.74 2,239.93 2,508.28

RED 22.95 - 23.35


X BLACK 23.45 - 23.85

2,772.72 2,961.27 3,259.47 3,195.96 3,384.52 3,682.72

YELLOW 21.75 - 22.25

YELLOW 23.75 - 24.25

To Order: Determine O.D. of pipes to be coupled. Select


proper gasket range for each pipe from above table. Insert
top range of each gasket, as indicated in gray column, into
catalog number as follows: RC501 (one end x other end)
Example: To couple 6" O.D. steel and 4" A/C rough barrel,
order RC501-6.10 x 5.30
1

APPROX.
USE

16.00 (please refer to 14")

20.80 - 21.35

24"

COLOR
CODE

BLACK 17.05 - 17.40


BLACK
D.I. & PVC
17.40 - 17.80 D.I., A/C R.B. & PVC X
17.80 - 18.10 Cast Iron, O.D. Stl. & PVC
RED
RED
18.10 - 18.40
Cast Iron & A/C
YELLOW
A/CME & R.B
YELLOW 18.45 - 18.97

20"

LIST PRICE

FUSION EPOXY
SHOPCOAT
w/316
w/STD w/304 w/316 w/STD w/304
B&N SS B&N SS B&N B&N SS B&N SS B&N

O.D. Stl.
9.80 - 10.10A1
11.81 - 12.10A1
O.D. Stl
RED 10.20 - 10.55A1 C.I. - Soil, PVC Sewer
12.24 - 12.50A CI Soil, PVC Sewer
1
10.70 - 11.00A
Std. Stl. & PVC
12.65 - 12.95A1
Std. Stl. & PVC
628.80 716.43 864.38 818.65 906.29 1,054.22
1
1
Cast Iron & PVC
BLACK 10.70 - 10.80B
BLACK 12.70 - 12.80B1 Std. Stl. & PVC
13.15 - 13.55B Cast Iron & PVC X
C.I. & A/CME
10.89 - 11.40B1
1
A/CME
13.85 - 14.10B1
A/CME
YELLOW 11.55 - 11.75B 1
YELLOW
A/CME
14.03 - 14.40B1
A/C R.B.
11.76 - 12.12B

19.70 - 20.25

22"

APPROX.
USE

OTHER END

RED

16" YELLOW

BY

To accommodate the wider range of pipe sizes within


the 10" and 12" categories, it is necessary that the
center rings be made in different sizes: A x A, A x B,
B x A and B x B. For example, 12" riveted steel x 10"
ductile iron requires a 12A x 10B center ring.

For RC501 parts list, see page 2-10.


WARNING: Flexible couplings do not provide protection against
possible pullout of pipe ends in unrestrained conditions.
CAUTION: Couplings with a step in the center ring have the
potential for migrating along the pipe, therefore some sort
of restraint should be used.

2-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style RC501 Parts List

1-800-426-9341
NOMINAL Approx. CENtEr Reducing
Ring Ctr. Rings
Weight
PIPE
Length Ring Only
(lbs.)
SIZE

4"

Gaskets

(Std.)
(RC)
Lg. End Sm. End CORTEN 304 S.S. 316 S.S.
Lg. End Sm. End

5"


$39.82 $14.55
$45.02 $6.00 $13.18

24 #

5"

135.52


25.14

42.89

8.54

35 #

5"

171.47


30.87

58 #

6"

258.67

84 #

7"

95 #

6"

10 "
x

8"
12 "
x

10 "

14 "
x

12 "
16 "
x

14 "

18 "
x

16 "

20 "
x

18 "

22 "
x

20 "
24 "
x

22 "

Bolts
No: SIZE

17 #

4"
8"


$7.69
$17.32 $34.27

4: 5/8" x 8"

6.00


7.69
17.32 34.27

5: 5/8" x 8"

57.82 12.76

8.54


7.69
17.32 34.27

6: 5/8" x 8"


35.55

65.52 26.49

12.76


8.99
20.17 39.89

7: 5/8" x 10 1/2"

361.52


42.72

92.28 33.87

26.49


8.99
20.17 39.89

8: 5/8" x 10 1/2"

7"

554.68


68.51
105.08 44.95

33.87


9.35
21.07 43.04

9: 5/8" x 11 1/2"

111 #

7"

924.34


91.63
417.12 46.77

44.95


9.35
21.07 43.04

10: 5/8" x 11 1/2"

128 #

7"


877.71 192.16
384.13 54.81

46.77


9.35
21.07 43.04

12: 5/8" x 11 1/2"

164 #

7"


832.22 258.26
408.44 56.56

54.81


9.35
21.07 43.04

12: 5/8" x 11 1/2"

166 #

7"


840.86 273.15
421.53 57.93

57.93


9.35
21.07 43.04

13: 5/8" x 11 1/2"

8 1/2" 1,392.07 414.94



656.71 76.52

76.52


11.14
24.88 47.65

14: 5/8" x 15"

112 #

Uses 4" 501 Center Ring.


WARNING: Flexible couplings do not provide protection against
possible pullout of pipe ends in unrestrained conditions.

2-10

BoltS & NutS

3"
6"

End Rings

To accommodate the wider range of


pipe sizes within the 10" and 12" categories, it is necessary that the center
rings be made in different sizes: A x A, A
x B, B x A and B x B. For example, 12"
riveted steel x 10" ductile iron requires a
12A x 10B center ring.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style RC501 Parts List

1-800-426-9341

End Rings
Bolt & NUt
Gaskets 2
Nominal Approx. CENtEr Reducing
Weight
Ring Ctr. Rings
Pipe
(Std.)
(RC)
Lrg. End Sm. End CORTEN 304 S.S. 316 S.S.
Length Ring Only
size
(lbs.)
Lrg. End Sm. End

4"

17 #

5"

$52.59

$21.34

$71.39

24 #

5"

193.32

34.35

76.04

35 #

5"

244.33

42.55

102.31

58 #

6"

347.12

51.70

120.71

84 #

7"

468.89

59.52

157.96

95 #

7"

679.21

86.22

181.45

111 #

7"

1,094.32

116.62

519.57

128 #

7"

1,029.93

235.97

485.52

164 #

7"

1,022.70

299.44

494.57

166 #

7"

1,027.15

323.44

502.74

8 1/2" 1,586.62

535.27

765.07

3"
6"
4"
8"
6"

10 "
x

8"
12 "
x

10 "

14 "
x

12 "
16 "
x

14 "

18 "
x

16 "

20 "
x

18 "

22 "
x

20 "
24 "
x

22 "

112 #

Uses 4" 501 Center Ring

"N" denotes NBR gasket. "E" denotes EPDM gasket.


WARNING: Flexible couplings do not provide protection
against possible pullout of pipe ends in unrestrained
conditions.

N 21.10

N 20.05

E 21.65

E 21.12

N 24.87

N 21.10

E 26.01

E 21.65

N 29.95

N 24.87

E 33.66

E 26.01

N 41.72

N 29.95

E 48.69

E 33.66

N 52.25

N 41.72

E 60.63

E 48.69

N 74.72

N 52.25

E 88.96

E 60.63

N 82.68

N 74.72

E 99.56

E 88.96

N 108.44

N 82.68

E 133.91

E 99.56

N 120.43

N 108.44

E 150.99

E 133.91

N 127.09

N 120.43

E 160.26

E 150.99

N 184.20

N 127.09

E 236.17

E 160.26


$7.69
$17.32 $34.27

Bolts
No: SIZE


4: 5/8" x 8"


7.69
17.32

34.27


5: 5/8" x 8"


7.69
17.32

34.27


6: 5/8" x 8"


8.99
20.17

39.89


7: 5/8" x 10 1/2"


8.99
20.17

39.89


8: 5/8" x 10 1/2"


9.35
20.17

43.04


9: 5/8" x 11 1/2"


9.35
21.07


43.04 10: 5/8" x 11 1/2"


9.35
21.07


43.04 12: 5/8" x 11 1/2"


9.35
21.07


43.04 12: 5/8" x 11 1/2"


9.35
21.07


43.04 13: 5/8" x 11 1/2"


11.14
24.88

47.65

14: 5/8" x 15"

To accommodate the wider range of


pipe sizes within the 10" and 12" categories, it is necessary that the center
rings be made in different sizes: A x A, A
x B, B x A and B x B. For example, 12"
riveted steel x 10" ductile iron requires a
12A x 10B center ring.

2-11

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341
Center Ring: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat. Epoxy
and special coatings available on request.

Style EC501
End Cap Coupling

End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for
O.D. and Std. Stl. BLACK for cast iron and YELLOW for A/C.
End Cap: Ductile iron per ASTM A536, Grade 65-45-12. Color coded BLACK to be
used with cast iron size 501 gasket. The end caps are furnished with 2" IPT female
threads with plug.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service. Other compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8" rolled thread, high
strength, low alloy steel per AWWA C111. Threads protected with plastic caps on
each bolt end. Other materials or special coatings available on request.

8" EC501 Complete


for testing or capping
a pipeline

WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.
NOM.
PIPE
SIZE

4"

COLOR
CODE
RED
BLACK
YELLOW

6"

RED
BLACK
YELLOW

8"

RED
BLACK
YELLOW
RED

10"
12"
16"

BLACK
YELLOW
RED
BLACK
YELLOW
BLACK
RED
YELLOW

GASKET
RANGE
3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81
4.80 - 5.00 1
4.74 - 5.10
5.11 - 5.30
5.11 - 5.40
5.80 - 6.10
6.05 - 6.30
6.55 - 6.76
6.60 - 6.91
6.90 - 7.10 1
6.86 - 7.20
7.15 - 7.35
7.26 - 7.60
7.80 - 8.10
8.05 - 8.30
8.55 - 8.75
8.60 - 9.06
9.05 - 9.30 1
8.99 - 9.40
9.31 - 9.50
9.39 - 9.79
9.80 - 10.10 AB 2
10.70 - 11.00 AB 2
10.70 - 10.80 B 2
10.89 - 11.40 B 1, 2
11.55 - 11.75 B 2
11.76 - 12.12 B 2
11.81 - 12.10 AB 2
12.65 - 12.95 AB 2
12.70 - 12.80 B 2
13.15 - 13.55 B 1, 2
13.85 - 14.10 B 2
14.03 - 14.40 B 2
17.05 - 17.40
17.40 - 17.80
17.80 - 18.10
18.10 - 18.40
18.45 - 18.97

APPROXIMATE
USE
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D. Stl.
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
O.D. Stl.
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
D.I. & Cast Iron & PVC
D.I. & A/C R.B.
Cast Iron, OD Stl & PVC
Cast Iron & A/C
A/C M.E. & R.B.

To Order: Specify catalog number.


Optional Features: 14" and larger nominal pipe
size fabricated steel available. Contact factory
for prices and availability.

2-12

END CAP COUPLING COMPLETE


CATALOG
WEIGHT
LIST
NUMBER
(lbs.)
PRICE

EC501 - 4.05
EC501 - 4.31
EC501 - 4.70
EC501 - 4.81
21 #
EC501 - 5.00
EC501 - 5.10
EC501 - 5.30
EC501 - 5.40
EC501 - 6.10
EC501 - 6.30
EC501 - 6.76
EC501 - 6.91
30 #
EC501 - 7.10
EC501 - 7.20
EC501 - 7.35
EC501 - 7.60
EC501 - 8.10
EC501 - 8.30
EC501 - 8.75
39 #
EC501 - 9.06
EC501 - 9.30
EC501 - 9.40
EC501 - 9.50
EC501 - 9.79
EC501 - 10.10
EC501 - 11.00
AB-79 #
EC501 - 10.80
EC501 - 11.40
B-68 #
EC501 - 11.75
EC501 - 12.12
EC501 - 12.10
EC501 - 12.95
AB-102 #
EC501 - 12.80
EC501 - 13.55
B-93 #
EC501 - 14.10
EC501 - 14.40
EC501 - 17.40
EC501 - 17.80

EC501 - 18.10 157 #
EC501 - 18.40
EC501 - 18.97

End Cap and Gasket Only


comes with this gasket.
Refer to Page 2-3 for
10" & 12" center rings.

END CAP and GASKET ONLY 3


CATALOG WEIGHT LIST
NUMBER
(lbs.) PRICE

$156.99 4" EC501 3

3#

$65.87

206.74

6" EC501 3

5#

88.41

279.89

8" EC501 3

7#

130.94

512.40 10" EC501 3

20 #

308.75

652.93 12" EC501 3

32 # 409.93

1,315.13 16" EC501 3

67 # 883.28

End Caps are designed to


be used with 501 cast iron
size gaskets. End Cap
and Gasket Only price
does include gasket.

501 C.I.
Size
Gasket

End
Cap
Only

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341
Center Rings: Ductile iron per ASTM A 536, Grade
65-45-12. Yellow shopcoat. Epoxy and special coatings
available on request.

Insulating Boot: Virgin


SBR specially compounded
for water service.

End Rings: Ductile iron per ASTM A 536, Grade


65-45-12. Color coded RED for O.D. Stl. and Std. Stl.,
BLACK for cast iron and YELLOW for A/C.

Options: For 14" and


larger, see Page 2-20. For
other options and specifications, see Page 2-21.

Gaskets: SBR per ASTM D 2000 MBA 710, compounded


for water and sewer service. Other compounds available on
request.

4"

6"
8"

10"

Use: Romac insulating


couplings effectively stop
electrolytic action by isolating one pipe from the other
by means of an insulating
boot.

Bolts and Nuts: 5/8" high strength, low alloy steel trackhead
bolts. N.C. roll thread and heavy hex nuts, corrosion- resistant steel. Steel meets AWWA C-111-80 composition
specifications. Other materials or special coatings available
on request.

NOMINAL
PIPE SIZE

12"
14"

O.D.
(inches)

GASKET TO USE
FOR IRON PIPE SIZE

4.50
4.80
6.625
6.90
8.625
9.05
10.75
11.10
12.75
13.20
14.00

4.80 - 5.00

6.90 - 7.10

8.60 - 9.06

Special 1

Special 1

14.03 - 14.40

Style IC501 Coupling


with Insulating Boot

Meets AWWA C219


BOOT ONLY

GASKET TO USE
FOR DUCTILE PIPE SIZE

4.74 - 5.10

7.15 - 7.35

8.99 - 9.40

10.89 - 11.40

13.15 - 13.55

COMPLETE

LIST PRICE

APPROX. WT.

LIST PRICE APPROX. WT.

$25.43

.75 #

$137.11

17.75 #

32.41

1.10 #

184.42

26.10 #

41.28

1.20 #

233.86

33.20 #

65.35

1.75 #

331.06

63.75 #

73.71

2.10 #

393.28

73.10 #

80.97

2.25 #

634.67

100.25 #

Special, not common stock gaskets. Price on application.

IMPORTANT: Insulating boots add .3" to the O.D. of the pipe, and must be considered when ordering IC501 couplings.
Note: Romac reccomends 7 inch long center when booting both pipe ends. Contact Romacs Engineering Department for other available sizes and
applications.

Example: For an insulating coupling to fit 6" D.I., order IC501-7.35 x 7.10, with boot to fit 6.90 If ordering insulating boot only, specify O.D.
WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

Material Specifications

Style 702 Compression Coupling


Body: 69000 PSI steel tubing
Gasket: NBR

To Order: Specify
catalog number.
C

Nut: Malleable iron, ASTM A47


Finish: Galvanized

NOM.
PIPE
SIZE

/2"
/4"
1"
1 1/4"
1 1/2"
2"
1
3

O.D.
CATALOG NUM(inches)
BER

LIST
PRICE

0.84

702 - 084

$24.73

1.05

702 - 105

1.32

APPROX.
CARTON WEIGHT
QTY.
(lbs.)

OVERALL DIMENSIONS

25

.80 #

1.625"

3.75"

4.375"

26.47

25

1#

1.875"

3.75"

4.375"

702 - 132

30.52

25

1#

2.188"

4.125"

4.75"

1.66

702 - 166

37.45

12

2#

2.563"

4.50"

5.125"

1.90

702 - 190

42.51

12

3#

2.813"

4.688"

5.375"

2.38

702 - 238

53.64

12

3#

3.313"

5.063"

5.75"

WARNING: Flexible couplings


do not provide protection against
possible pullout of pipe ends in
unrestrained conditions.

2-13

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 400 Steel Coupling


(For 12" and Larger Pipe)

1-800-426-9341

Material Specifications

Center Rings: Beveled, flared or formed carbon steel


with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon steel.
End ring thickness determined by pipe O.D. and pressure
rating.
Gaskets: NBR per AWWA C219, compounded for water
and sewer service. Other compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8"
UNC rolled thread, high strength, low alloy corrosion-resistant steel per AWWA C111. Threads protected with plastic
caps on each bolt end.
Paint: Romac shopcoat for corrosion protection in transit.
Specials: Center ring length and thickness not shown,
special linings and coatings desired, diameters and pressure ratings not shown. Prices and availablility on request.
Options: Available for pipe sizes 12" - 200". For other options and specifications, see page 2-21.
Use: To flexibly couple pipe of the same diameters. See
Style TC400 on Page 2-19 for limited range if O.D. is not
known.
Style 400 Couplings comply with the requirement of AWWA
C219.

For restrained
"400" steel
couplings,
see page 7-9

L
DIMENSIONS

Refer to chart on following page

A Center ring thickness

A
D

B
To Order: Determine pipe size, center ring thickness and
length. Any special gaskets, linings and coatings, or
nuts and bolts should be described in full.
Example: To couple 16" O.D. steel pipe with a coupling
wall thickness of .250 and 7" long, order 400-16.00-1
2-14

B Center ring length


D Overall coupling
diameter
L Overall coupling
length.

WARNING: Flexible couplings do not


provide protection against possible
pullout of pipe ends in unrestrained
conditions.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style400 Steel Coupling

1-800-426-9341

STYLE "400" STEEL COUPLINGS FOR JOINING PLAIN-END PIPE TO PLAIN-END PIPE

NOM. OUTSIDE CENTER


PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)

14.00
14.00
14.00
14.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-14.00-1
400-14.00-1A
400-14.00-2
400-14.00-3

478.47
744.80
626.43
826.20

15.30
15.30
15.30
15.30

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

16.00
16.00
16.00
16.00

17.40
17.40
17.40
17.40

18.00
18.00
18.00
18.00

LENGTH
OVERALL
(L)

NUMBER: SIZE

12"
15 1/2"
12"
15 1/2"

574.30
860.77
722.27
942.16

745.11
1,033.44
893.07
1,114.84

689.23
785.07 955.76
976.87 1,092.40 1,265.51
837.20
933.03 1,103.83
1,058.27 1,173.79 1,346.91

8: 5/8" x 11 1/2"
8: 5/8" x 15"
8: 5/8" x 11 1/2"
8: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

400-15.30-1
400-15.30-1A
400-15.30-2
400-15.30-3

584.47
704.28
816.81
967.52
669.66
789.46
911.50 1,062.22

917.77
1,177.61
1,002.96
1,272.30

831.48
951.28 1,164.78
1,099.10 1,249.81 1,459.90
916.66 1,036.46 1,249.96
1,193.80 1,344.51 1,554.60

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-16.00-1
400-16.00-1A
400-16.00-2
400-16.00-3

584.47
704.28
816.81
967.52
669.66
789.46
911.50 1,062.22

942.48
1,204.17
1,190.52
1,283.15

831.48
951.28 1,164.78
1,099.10 1,249.81 1,459.90
916.66 1,036.46 1,249.96
1,193.80 1,344.51 1,554.60

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x10"

400-17.40-1
400-17.40-1A
400-17.40-2
400-17.40-3

609.18
728.98
843.26
993.98
737.42
857.22
922.35 1,073.06

942.48
1,230.86
1,085.52
1,326.12

886.77 1,006.98 1,220.07


1,160.52 1,311.23 1,521.32
1,134.80 1,255.02 1,468.10
1,239.61 1,390.32 1,600.30

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-18.00-1
400-18.00-1A
400-18.00-2
400-18.00-3

609.18
728.98
870.06 1,020.77
752.22
872.03
965.32 1,116.03

1,142.32
1,344.70
1,351.54
1,446.57

886.77
1,187.21
1,029.81
1,282.47

1,006.57
1,338.03
1,149.61
1,433.29

1,220.07
1,548.01
1,363.11
1,643.27

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

19.50
19.50
19.50
19.50

/4" x 7"
/4" x10"
3
/8" x 7"
3
/8" x 10"

400-19.50-1
400-19.50-1A
400-19.50-2
400-19.50-3

742.36
886.17
911.74 1,092.63
807.76
951.58
1,013.61 1,194.50

1,142.32
1,344.70
1,351.54
1,446.57

1,041.89
1,254.06
1,394.92
1,355.93

1,185.70
1,434.95
1,251.11
1,536.82

1,441.85
1,687.02
1,650.96
1,788.89

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

20.00
20.00
20.00
20.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-20.00-1
400-20.00-1A
400-20.00-2
400-20.00-3

742.36
886.17
938.56 1,119.47
826.20
970.00
1,034.22 1,215.12

1,142.32
1,371.52
1,226.16
1,467.18

1,041.89
1,280.90
1,125.73
1,376.54

1,185.70
1,461.79
1,269.53
1,557.44

1,441.85
1,713.84
1,525.69
1,809.50

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

21.60
21.60
21.60
21.60

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-21.60-1
400-21.60-1A
400-21.60-2
400-21.60-3

796.59
940.39
961.32 1,142.22
1,092.53 1,236.35
1,366.28 1,547.17

1,196.55
1,394.28
1,492.49
1,799.24

1,111.76
1,321.53
1,407.70
1,726.48

1,255.56
1,502.42
1,551.52
1,907.38

1,511.72
1,754.49
1,807.66
2,159.44

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

22"

22.00
22.00
22.00
22.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-22.00-1
400-22.00-1A
400-22.00-2
400-22.00-3

796.59
940.39
961.32 1,142.22
1,092.53 1,236.35
1,366.28 1,547.17

1,196.55
1,394.28
1,492.49
1,799.24

1,111.76
1,321.53
1,407.70
1,726.48

1,255.56
1,502.42
1,551.52
1,907.38

1,511.72
1,754.49
1,807.66
2,159.44

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

24"

24.00
24.00
24.00
24.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-24.00-1
400-24.00-1A
400-24.00-2
400-24.00-3

927.29
1,046.50
1,176.38
1,368.58

1,393.91
1,551.62
1,643.00
1,873.70

1,264.01
1,431.30
1,513.11
1,753.38

1,440.00
1,642.32
1,680.86
1,964.39

1,730.63
1,936.42
1,979.73
2,258.50

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

20"

$478.47
721.30
626.43
815.76

w/316
B&N

BOLT

8: 5/8" x 11 1/2"
8: 5/8" x 15"
8: 5/8" x 11 1/2"
8: 5/8" x 15"

18"

400-13.20-1
400-13.20-1A
400-13.20-2
400-13.20-3

w/316
B&N

FUSION EPOXY
w/STD
w/304
B&N
SS B&N

$689.23 $785.07 $955.87


952.93 1,068.90 1,242.01
837.20
933.03 1,103.83
1,047.83 1,163.35 1,336.47

16"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

LIST PRICE

$745.11
1,009.94
893.07
1,104.40

14"

w/STD
B&N

SHOPCOAT
w/304
SS B&N

$574.30
837.28
722.27
931.73

12"

13.20
13.20
13.20
13.20

CATALOG
NUMBER

1
1

1,095.05
1,257.52
1,344.15
1,579.60

Other sizes available. Price on application.


2-15

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style400 Steel Coupling

1-800-426-9341
NOM. OUTSIDE CENTER
PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)
1

24"

25.80
25.80
25.80
25.80

26"

26.00
26.00
26.00
26.00

28"

28.00
28.00
28.00
28.00
30.00
30.00
30.00
30.00

32.00
32.00
32.00
32.00

34.00
34.00
34.00
34.00

36.00
36.00
36.00
36.00

38.30
38.30
38.30
38.30

42.00
42.00
42.00
42.00

44.50
44.50

48.00
48.00

50.80
50.80

30"

34"

36"

42"

48"

CATALOG
NUMBER

w/STD
B&N

LIST PRICE
w/316
B&N

FUSION EPOXY
w/STD
w/304
B&N
SS B&N

w/316
B&N

BOLT

LENGTH
OVERALL
(L)

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

NUMBER: SIZE

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-25.80-1
400-25.80-1A
400-25.80-2
400-25.80-3

$967.07 $1,134.82 $1,433.69


1,069.37 1,280.40 1,574.49
1,265.18 1,432.94 1,731.80
1,583.32 1,794.34 2,088.44

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-26.00-1
400-26.00-1A
400-26.00-2
400-26.00-3

1,007.01
1,091.55
1,267.43
1,583.32

1,174.77
1,302.58
1,435.19
1,794.34

1,473.63
1,596.67
1,734.05
2,088.44

1,455.51
1,604.10
1,715.93
2,095.86

1,623.27
1,815.12
1,883.68
2,306.89

1,922.13
2,109.22
2,182.55
2,600.99

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-28.00-1
400-28.00-1A
400-28.00-2
400-28.00-3

1,037.58
1,153.20
1,269.74
1,585.63

1,229.32
1,394.39
1,461.47
1,826.83

1,570.86
1,730.48
1,803.02
2,162.91

1,492.83
1,673.42
1,725.00
2,105.85

1,684.56
1,914.62
1,916.73
2,347.05

2,026.11
2,250.70
2,258.28
2,683.13

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"

15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-30.00-1
400-30.00-1A
400-30.00-2
400-30.00-3

1,083.21
1,209.45
1,272.01
1,587.87

1,274.94
1,450.65
1,463.74
1,829.07

1,616.49
1,786.73
1,805.29
2,165.15

1,545.28
1,737.51
1,734.07
2,115.93

1,737.01
1,978.70
1,925.80
2,357.12

2,078.56
2,314.79
2,267.35
2,693.21

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-32.00-1
400-32.00-1A
400-32.00-2
400-32.00-3

1,120.45
1,251.22
1,274.28
1,590.16

1,312.19
1,492.41
1,466.01
1,831.36

1,653.73
1,828.50
1,805.29
2,167.44

1,588.79
1,793.85
1,742.61
2,132.79

1,780.52
2,035.04
1,934.35
2,373.99

2,122.07
2,371.13
2,273.62
2,710.07

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-34.00-1
400-34.00-1A
400-34.00-2
400-34.00-3

1,171.72
1,308.77
1,289.82
1,592.40

1,387.39
1,580.12
1,505.48
1,863.76

1,771.66
1,958.21
1,889.76
2,241.84

1,647.73
1,852.77
1,765.84
2,136.42

1,863.40
2,124.13
1,981.51
2,407.77

2,247.67
2,502.21
2,365.78
2,785.86

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-36.00-1
400-36.00-1A
400-36.00-2
400-36.00-3

1,208.99
1,352.07
1,334.64
1,594.71

1,424.65
1,623.41
1,550.31
1,866.07

1,808.93
2,001.51
1,934.58
2,244.15

1,692.13
1,904.22
1,817.78
2,146.87

1,907.80
2,175.57
2,033.45
2,418.22

2,291.74
2,553.66
2,417.72
2,796.31

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-38.30-1
400-38.30-1A
400-38.30-2
400-38.30-3

1,246.58
1,396.86
1,379.16
1,597.02

1,462.24
1,668.22
1,594.82
1,868.37

1,846.52
2,046.30
1,979.10
2,246.46

1,736.97
1,957.31
1,869.57
2,157.47

1,952.63
2,228.66
2,085.24
2,428.82

2,336.91
2,606.75
2,469.49
2,806.91

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-42.00-1
400-42.00-1A
400-42.00-2
400-42.00-3

1,604.36
1,792.02
1,747.08
1,983.03

1,866.78
2,098.91
2,009.50
2,289.91

2,270.96
2,513.62
2,413.68
2,704.63

2,102.08
2,360.83
2,245.21
2,551.84

2,364.51
2,667.72
2,507.22
2,858.72

2,768.68
3,082.43
2,911.81
3,273.44

20: 5/8" x 11 1/2"


20: 5/8" x 15"
20: 5/8" x 11 1/2"
20: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/8" x 7" 400-44.50-2


/8" x 10" 400-44.50-3

1,803.77
2,049.03

2,066.20
2,355.91

2,470.37
2,770.63

2,309.02
2,626.37

2,571.45 2,975.62
2,933.27 3,347.97

20: 5/8" x 11 1/2"


20: 5/8" x 15"

12"
15 1/2"

/8" x 7" 400-48.00-2


/8" x 10" 400-48.00-3

1,931.78
2,199.47

2,220.45
2,537.02

2,665.04
2,993.23

2,444.57
2,785.45

2,733.25 3,466.51
3,123.00 3,579.21

22: 5/8" x 11 1/2"


22: 5/8" x 15"

12"
15 1/2"

/8" x 7" 400-50.80-2


/8" x 10" 400-50.80-3

2,461.88
2,770.66

2,750.55
3,108.20

3,195.14
3,564.42

2,982.33
3,365.48

3,271.00 3,715.59 22: 5/8" x 11 1/2"


3,703.03 4,159.24 22: 5/8" x 15"

12"
15 1/2"

Other sizes available. Price on application.

2-16

SHOPCOAT
w/304
SS B&N

$1,415.57 $1,583.32 $1,882.19


1,581.92 1,792.95 2,087.04
1,713.68 1,881.44 2,180.30
2,095.86 2,306.89 2,600.99

WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in
unrestrained conditions.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

General Information for


400 Series Couplings

1-800-426-9341

Engineering data, such as end ring design and gasket size, may differ according to specific need and pressures.
The table below is for general submittal information only for the diameters listed and the working pressures indicated.
Requirements not shown in the following table will be engineered specifically for your needs upon request.
NOM. OUTSIDE CENTER MAX PSI
WORK
PIPE DIAMETER RING
SIZE
O.D.
(A) x (B) PRESS.

12"

14"

16"

18"

20"

22"

24"

13.20
13.20
13.20
13.20

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

390
390
390
390

14.00
14.00
14.00
14.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

15.30
15.30
15.30
15.30

16.00
16.00
16.00
16.00

17.40
17.40
17.40
17.40

18.00
18.00
18.00
18.00

19.50
19.50
19.50
19.50

20.00
20.00
20.00
20.00

21.60
21.60
21.60
21.60

22.00
22.00
22.00
22.00

24.00
24.00
24.00
24.00

25.80
25.80
25.80
25.80

OVERALL
DIAMETER
(D)

LENGTH
OVERALL
(L)

APPROX
WEIGHT
(lbs)

17.5

12"
15 1/2"
12"
15 1/2"

65 #
77 #
76 #
92 #

368
368
368
368

18.3

12"
15 1/2"
12"
15 1/2"

68 #
80 #
79 #
96 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

423
423
423
423

19.6

12"
15 1/2"
12"
15 1/2"

75 #
88 #
87 #
106 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

405
405
405
405

20.3

12"
15 1/2"
12"
15 1/2"

77 #
91 #
90 #
110 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x10"

374
374
374
374

21.7

12"
15 1/2"
12"
15 1/2"

82 #
97 #
96 #
117 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

362
362
362
362

22.3

12"
15 1/2"
12"
15 1/2"

84 #
100 #
99 #
121 #

/4" x 7"
/4" x10"
3
/8" x 7"
3
/8" x 10"

402
402
402
402

23.8

12"
15 1/2"
12"
15 1/2"

92 #
109 #
108 #
131 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

392
392
392
392

24.3

12"
15 1/2"
12"
15 1/2"

94 #
111 #
110 #
134 #

/4" x 7"
1
/4" x 10"
3
/8" x 7"
3
/8" x 10"

364
364
364
364

25.9

12"
15 1/2"
12"
15 1/2"

99 #
118 #
117 #
143 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

357
357
357
357

26.3

12"
15 1/2"
12"
15 1/2"

101 #
120 #
118 #
145 #

/4" x 7"
1
/4" x 10"
3
/8" x 7"
3
/8" x 10"

333
333
386
386

28.3

12"
15 1/2"
12"
15 1/2"

110 #
131 #
129 #
158 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

310
310
360
360

12"
15 1/2"
12"
15 1/2"

117 #
138 #
137 #
168 #

30.1

Note: See page 2-21 for options and application data.

NOM. OUTSIDE CENTER


PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)

26"

26.00
26.00
26.00
26.00

28"

28.00
28.00
28.00
28.00

30.00
30.00
30.00
30.00

32.00
32.00
32.00
32.00

34.00
34.00
34.00
34.00

36.00
36.00
36.00
36.00

38.30
38.30
38.30
38.30

42.00
42.00
42.00
42.00

44.50
44.50

48.00
48.00

50.80
50.80

54"

54.00
54.00

60"

60.00
60.00

66"

66.00
66.00

72"

72.00
72.00

96.00

30"

34"

36"

42"

48"

96"

MAX PSI OVERALL LENGTH APPROX


WORK DIAMETER OVERALL WEIGHT
PRESS.
(lbs)
(D)
(L)

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

307
307
357
357

30.40

12"
15 1/2"
12"
15 1/2"

117 #
139 #
138 #
169 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

285
285
380
380

32.40

12"
15 1/2"
12"
15 1/2"

127 #
151 #
149 #
182 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

266
266
354
354

34.40

12"
15 1/2"
12"
15 1/2"

134 #
159 #
158 #
193 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

250
250
333
333

36.40

12"
15 1/2"
12"
15 1/2"

141 #
168 #
166 #
204 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

235
235
311
311

38.40

12"
15 1/2"
12"
15 1/2"

148 #
176 #
175 #
215 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

222
222
333
333

40.40

12"
15 1/2"
12"
15 1/2"

158 #
187 #
186 #
228 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

208
208
313
313

42.70

12"
15 1/2"
12"
15 1/2"

166 #
197 #
196 #
240 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

190
190
288
288

46.90

12"
15 1/2"
12"
15 1/2"

223 #
257 #
256 #
305 #

/8" x 7"
/8" x 10"

269
269

49.40

12"
15 1/2"

269 #
320 #

/8" x 7"
/8" x 10"

250
250

52.90

12"
15 1/2"

290 #
345 #

/8" x 7"
/8" x 10"

236
236

55.70

12"

304 #
362 #

/8" x 10"
/2" x 10"

222
270

58.90

15 1/2"

385 #
446 #

/8" x 10"
/2" x 10"

200
266

64.90

15 1/2"

428 #
495 #

/8" x 10"
/2" x 10"

181
242

70.90

15 1/2"

468 #
542 #

/8" x 10"
/2" x 10"

167
222

77.0

15 1/2"

508 #
588 #

/2" x 10"

166

101.0

15 1/2"

954 #

Other sizes available. Price on application.

2-17

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style RC400 Steel Reducing Coupling

1-800-426-9341

Material Specifications

Center Rings: Beveled, flared or formed carbon


steel with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon
steel. End ring thickness determined by pipe O.D.
and pressure rating.
Paint: Romac shopcoat for corrosion protection
in transit.
Gaskets: NBR per AWWA C219, compounded
for water and sewer service. Other compounds
available on request.
Bolts and Nuts: Trackhead bolts, heavy hex
nuts, 5/8" UNC rolled thread, high strength, low
alloy corrosion-resistant steel per AWWA C111.
Threads protected with plastic caps on each bolt
end.
Meets AWWA C219

Specials: Center ring


lengths, thicknesses
not shown, linings
and coatings
desired, diameters and pressure ratings not
shown. Prices
and availability
on request (exact
O.D. needed).
Options: For other
options and specifications, see page 2-21.
Use: To flexibly couple two pipes of different nominal
size. When the specific O.D.s are not known, limited
ranges can be accommodated; contact factory for assistance.

Note: The RC400 steel reducing coupling is available in a wide variety of sizes. The couplings listed below are only a
sample of popular sizes. If your requirement is not shown, please contact Romac Industries for price and availability.

STYLE RC400 STEEL COUPLING FOR STEEL PIPE O.D.S AND DUCTILE IRON O.D.S
(150 PSI MAXIMUM WORKING PRESSURE)

NOM.
PIPE
SIZE

NOMINAL
DIAM. x O.D.
(inches)

14"

15.30 x 14.00
15.65 x 14.00

16"

17.40 x 16.00
17.80 x 16.00

CENTER
RING
(A) x (B)
1

CATALOG NUMBER

LIST PRICE

APROX.

SHOPCOAT
FUSION EPOXY
WEIGHT
w/STD B&N w/304 SS B&N w/316 SS B&N w/STD B&N w/304 SS B&N w/316 SS B&N
(lbs.)

/4" x 10" RC400-15.30 x 14.00 $1,290.99 $1,450.41 $1,651.79


/4" x 12" RC400-15.65 x 14.00 1,512.24 1,710.87 1,875.17

$1,573.30 $1,732.70 $1,934.10


1,794.54 1,993.18 1,860.47

80 #
88 #

/4" x 10" RC400-17.40 x 16.00


/4" x 12" RC400-17.80 x 16.00

1,334.27
1,649.26

1,487.72
1,869.84

1,695.07
2,052.52

1,651.53
1,966.53

1,804.97
2,187.23

2,012.33
2,369.79

89 #
97 #

18" x 16" 18.00 x 17.40 1/4" x 10" RC400-18.00 x 17.40

1,355.12

1,508.57

1,556.75

1,672.39

1,825.84

2,033.19

91 #

/4" x 10" RC400-19.50 x 18.00


/4" x 12" RC400-19.92 x 18.00

1,801.73
1,828.38

1,985.87
2,071.15

2,234.69
2,271.96

2,144.05
2,170.70

2,328.19
2,413.47

2,577.01
2,614.28

107 #
110 #

20" x 18" 20.00 x 19.50 1/4" x 10" RC400-20.00 x 19.50

1,425.83

1,609.97

1,858.79

1,768.15

1,952.29

2,201.11

102 #

/4" x 12" RC400-21.60 x 20.00


/4" x 12" RC400-22.06 x 20.00

1,975.55
1,999.01

2,240.37
2,263.84

2,459.46
2,482.92

2,335.74
2,359.21

2,600.58
2,624.04

2,819.65
2,843.13

118 #
121 #

/4" x 12" RC400-25.80 x 24.00


/4" x 12" RC400-26.32 x 24.00

2,303.82
2,336.76

2,612.81
2,645.75

2,868.38
2,901.33

2,816.36
2,849.31

3,125.35
3,158.30

3,380.93
3,413.87

140 #
147 #

18"

19.50 x 18.00
19.92 x 18.00

1
1

20"

21.60 x 20.00
22.06 x 20.00

24"

25.80 x 24.00
26.32 x 24.00

32.00 x 30.00

/4" x 12" RC400-32.00 x 30.00

2,785.12

3,138.23

3,430.34

3,327.72

3,680.83

3,972.94

174 #

38.30 x 36.00

/4" x 12" RC400-38.30 x 36.00

3,246.25

3,643.52

3,972.12

3,808.90

4,206.17

4,534.77

211 #

44.50 x 42.00

/4" x 12" RC400-44.50 x 42.00

3,959.90

4,401.30

4,766.42

4,563.32

5,004.71

5,369.84

288 #

50.80 x 48.00

/4" x 12" RC400-50.80 x 48.00

4,555.73

5,041.26

5,402.57

5,244.56

5,730.09

6,091.40

354 #

30"
36"
42"
48"

Other sizes available. Price on application.

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions.
2-18

CAUTION: Couplings with a step in the center ring have


the potential for migrating along the pipe, therefore
some sort of restraint should be used.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style TC400 Steel Transition Coupling

1-800-426-9341

Material Specifications

Center Rings: Beveled, flared or formed carbon steel


with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon steel.
End ring thickness determined by pipe O.D. and pressure rating.
Gaskets: NBR per AWWA C219, compounded for water
and sewer service. Other compounds available on
request.
Paint: Romac shopcoat for corrosion protection in
transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosionresistant steel per AWWA C111. Threads protected with
plastic caps on bolt ends.
Use: To connect pipes of different known outside diameters. When the specific O.D.s are not known, limited
ranges can be accommodated up to one inch range;
contact factory for assistance.

Specials: Additional center ring


lengths and thicknesses, linings, coatings, and diameters available. Prices
and availability on
request.
Option: For other
options and
specifications,
see page 2-21.

Meets AWWA C219

STYLETC400 STEEL TRANSITION COUPLING for COMMON APPLICATIONS (12" - 24")


NOM.
PIPE
SIZE

PIPE SIZES
(inches)

13.20 x 12.75
12" 13.50
x 13.20

14" 15.65 x 15.30


16" 17.80 x 17.40
x 18.00
18" 18.50
19.92 x 19.50
20" 22.05 x 21.60
24" 26.32 x 25.80
1

w/STD
B&N

SHOPCOAT
w/304
SS B&N

LIST PRICE
w/316
SS B&N

$556.70 $652.94 $863.70


556.70 652.94 863.70

w/STD
B&N

$767.46
767.46

FUSION EPOXY
w/304
SS B&N

w/316
SS B&N

CENTER OVERALL
RING DIMENSIONS
(A) x (B)
(D) x (L)

$863.70 $1,034.10 1/4" x 7" 1 17.60" x 12"


863.70 1,034.10 1/4" x 7" 1 17.90" x 12"

BOLT

NUMBER: SIZE

APPROX.
WEIGHT
(lbs.)

8: 5/8" x 11 1/2" 60 #
8: 5/8" x 11 1/2" 60 #

687.52

807.32 1,020.82

934.53

1,054.33 1,264.53 1/4" x 7" 1 20.05" x 12" 10: 5/8" x 11 1/2" 80 #

719.57

839.37 1,042.97

997.15

1,116.95 1,330.45 1/4" x 7" 1 22.20" x 12" 10: 5/8" x 11 1/2" 92 #

736.64 860.55 1,069.94


860.00 1,003.82 1,259.96

1,014.22
1,159.53

1,134.02 1,347.52 1/4" x 7" 1 22.90" x 12" 10: 5/8" x 11 1/2" 97 #


1,303.35 1,559.49 1/4" x 7" 1 24.32" x 12" 12: 5/8" x 11 1/2" 100 #

925.30 1,069.11 1,325.26

1,240.47

1,384.28 1,640.43 1/4" x 7" 1 26.46" x 12" 12: 5/8" x 11 1/2" 115 #

991.31 1,159.07 1,592.51

1,439.81

1,607.57 2,041.02 1/4" x 7" 1 30.72" x 12" 14: 5/8" x 11 1/2" 130 #
For pipes smaller than 12", please refer to Romac
Style 501 straight and transition couplings,
page 2-2 in the catalog. For sizes larger than 24",
consult your representative.

10" center ring also available.

Other sizes available. Price on application.


L

DIMENSIONS

See Center Ring and


Overall Dimensions in chart above

To Order: Sizes shown above are for common connections only. Give exact pipe O.D.s when ordering.

A Center ring thickness

B Center ring length

D Overall coupling diameter


L Overall coupling length

Example:
One end: 17.80 O.D. Other end: 17.40 O.D.
Order TC400 - 17.80 x 17.40
Note: Example is for specific pipe O.D.s. Where a
range is required, contact factory for assistance.

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe
ends in unrestrained conditions.
2-19

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style IC400 Steel


Insulating Coupling

1-800-426-9341

Material Specifications

Center Rings: Beveled, flared or formed carbon steel with minimum yield of 30,000 PSI.

NOM.
PIPE
SIZE

14"
16"
18"
20"
24"

End Rings: Contoured rolled mill section carbon steel. End ring
thickness determined by pipe O.D. and pressure rating.
Gaskets and Insulating Boot: NBR per AWWA C219, compounded
for water and sewer service. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosion resistant
steel per AWWA C111. Threads protected with plastic caps on each
bolt end.
Note: One boot provided as standard.

Options: For other options


and specifications, see
page 2-21.
Use: Romac insulating couplings
effectively stop
electrolytic action
by isolating one
pipe from the other
by means of an
insulating boot.

Meets AWWA C219

Specials: Center ring lengths, thicknesses not shown, linings and


coatings desired, diameters and pressure ratings not shown. Prices
and availability on request.
C. RING 7 1/2" BOOT
THICKNESS ONLY LIST
& LENGTH
PRICE

O.D.

CATALOG
NUMBER

14.00

IC400-14.00-1
IC400-14.00-2

15.30

IC400-15.30-1
IC400-15.30-2

16.00

IC400-16.00-1
IC400-16.00-2

17.40

IC400-17.40-1
IC400-17.40-2

18.00

IC400-18.00-1
IC400-18.00-2

19.50

IC400-19.50-1
IC400-19.50-2

20.00

IC400-20.00-1
IC400-20.00-2

21.60

IC400-21.60-1
IC400-21.60-2

24.00

IC400-24.00-1
IC400-24.00-2

25.80

IC400-25.80-1
IC400-25.80-2

w/STD
B&N

SHOPCOAT
w/304
SS B&N

COMPLETE LIST PRICE


w/316
SS B&N

w/STD
B&N

FUSION EPOXY
w/316
w/304
SS B&N
SS B&N

APPROX.
WEIGHT
(lbs.)

/4" x 7" 1
/8" x 7" 1

$139.44 2
139.44 2

$617.91
765.87

$713.74
861.71

$884.55
1,032.51

$828.67
976.64

$924.51
1,072.47

$1,095.20
1,243.27

75 #
87 #

/4" x 7" 1
/8" x 7" 1

143.11 2
143.11 2

727.58
812.77

847.39
932.57

1,060.88
1,146.07

974.59
1,059.77

1,094.39
1,179.57

1,307.89
1,393.07

83 #
95 #

/4" x 7" 1
/8" x 7" 1

149.66 2
149.66 2

734.13
819.32

853.94
939.12

1,092.14
1,340.18

981.14
1,066.32

1,100.94
1,186.12

1,314.44
1,399.62

85 #
98 #

/4" x 7" 1
/8" x 7" 1

154.57 2
154.57 2

762.75
891.99

883.55
1,011.79

1,097.05
1,240.09

1,041.34
1,289.37

1,161.55
1,409.59

1,374.64
1,622.67

92 #
107 #

/4" x 7" 1
/8" x 7" 1

159.90 2
159.90 2

769.08
912.12

888.88
1,031.93

1,302.22
1,511.44

1,046.67
1,189.71

1,166.47
1,309.51

1,379.97
1,523.01

96 #
111 #

/4" x 7" 1
/8" x 7" 1

165.89 2
165.89

908.25
973.65

1,052.06
1,117.47

1,308.21
1,517.43

1,207.78
1,560.81

1,351.59
1,417.00

1,607.74
1,816.85

105 #
122 #

/4" x 7" 1
/8" x 7" 1

170.13 2
170.13

912.49
996.33

1,056.30
1,140.13

1,312.45
1,396.29

1,212.02
1,295.86

1,355.83
1,439.66

1,611.98
1,695.82

110 #
127 #

/4" x 7" 1
/8" x 7" 1

207.35 2
207.35 2

1,003.94
1,299.88

1,147.74
1,443.70

1,403.90
1,699.84

1,319.11
1,615.05

1,462.91
1,758.87

1,719.07
2,015.01

118 #
135 #

/4" x 7" 1
/8" x 7" 1

230.36 2
230.36 2

1,157.65
1,406.74

1,325.41
1,574.51

1,624.27
1,873.36

1,494.37
1,743.47

1,670.36
1,911.22

1,960.99
2,210.09

130 #
149 #

/4" x 7" 1
/8" x 7" 1

247.62 2
247.62 2

1,214.69
1,512.80

1,382.44
1,680.56

1,550.97
1,821.98

1,663.19
1,961.30

1,830.94
2,129.06

2,129.81
2,427.92

140 #
160 #

Style IC400 also available with 10" long center rings POA.

IC Boots can only be used with IC Couplings. IC Couplings


have been sized to accommodate IC Boot.

7" center ring = 7 1/2" insulating boot


10" center ring = 12 1/2" insulating boot

Other sizes available. Price on application.


Note: For insulating requirements in O.D.s not shown above, please refer to Romacs IC501 (see Page 2-13) or contact factory.
To Order: Determine pipe
O.D. to be coupled.
2-20

Example: To couple 24" O.D. steel pipe


with center ring dimensions of 1/4" x 7" and
insulating boot, order IC400 - 24.00 - 1

WARNING: Flexible couplings do


not provide protection against
possible pullout of pipe ends in
unrestrained conditions.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Options for Romac Style 400


Fabricated Steel and 501 Products

1-800-426-9341
Note the applicable options as they might apply to the desired coupling(s) when required.
Fasteners

Coatings and Linings 3

Standard: High strength low alloy steel.


All nuts are heavy hex.
Optional:

Zinc plated steel

Hot dip galvanized steel 1

Standard: Romac shopcoat will be applied


to entire product unless specified.
Optional: Unless specified, entire product will be lined and coated
with optional coating. Please note if lining and coating materials will
be different.

Type 316 stainless steel 2

Other ______________

ROMACOTE Fusion Bonded Epoxy

Type 304 stainless steel

Fusion Bonded Epoxy per AWWA C213


Liquid Epoxy per AWWA C210

Miscellaneous Options
Insulating Boots (please specify if one
or two boots are required)
Manufacture per AWWA C219
Other________________
1
2

Other (Please supply all required specifications, such as material


type and dry film thickness) ________________
Note: Material to which any lining or coating is applied will be
prepared per the manufacturer's instructions, as specified by the
engineer, or per the applicable AWWA Standard.

Hot dip galvanizing is not recommended because of thread interference.


Threaded rod and nuts may be supplied for this item.

Special Epoxy and Fusion Bonded Epoxy Information:


AWWA Standards for . . .

Coatings are applied to O.D. of product, linings are applied to


parts of product that will be in contact with line content.

Recommended laying/angular deflection when


using flexible couplings (in degrees)
SLEEVE LENGTH

NOMINAL
PIPE SIZE

Linings/Coatings: ROMACOTE Fusion Bonded Epoxy may be applied to most products Romac manufactures. The epoxy powder used will
be compatible with potable water use and applied following the powder
manufacturer's instructions. Unless otherwise specified, the thickness will
be approximately 8-12 mils.

2"
16"
26"
38"
44"
60"

to 14"
to 24"
to 36"
to 42"
to 60"
to 100"

5"

7"

10"

4
2
1 1/2
X
X
X

4 1/2
4
3 1/2
3
2 1/2
X

4 1/2
4 1/2
3 1/2
3 1/2
3
2 1/2

Fusion Bonded Process: Fusion bonded epoxy coatings are heat activated,
chemically cured coating systems. The application method may be Fluidized
Bed, Electrostatic Spray or Air Spray to preheated metal surfaces. The
coating may be applied to non-heated metal using the Electrostatic Spray
method, and post-cured or heated to achieve the fusion bonded coating.

Deflection (in degrees) is PER COUPLING. Use one half of these values
for FC400 and FCA501.

AWWA-C213-01: This standard covers the specification and application


of Fusion Bonded Epoxy systems to mechanical couplings, as well as
steel water pipe (includes holiday testing). Sec. 4 of this standard applies
to mechanical couplings. Minimum thickness is 12 mils on the exterior and
12 mils on the interior. Romac Customer Service must be informed if your
specification is for adherence to this standard.

Expansion and Contraction:


400 & 501 couplings will safely accommodate 3/8" in longitudinal movement. FC 400 & FCA 501 couplings will safely accommodate 3/16" in
longitudinal movement.

AWWA-C210-97: This standard covers the specifications and application of


cold applied Liquid Epoxy linings and coatings. Minimum thickness is 16
mils, maximum is 25 mils. Special primers are required in most instances.
Romac Customer Service must be informed if your specification is for
adherence to this standard.
AWWA C-219-01, STANDARD FOR BOLTED, SLEEVE-TYPE COUPLINGS
FOR PLAIN END PIPE: This standard covers bolted sleeve type couplings,
reducing or transition couplings, and flanged coupling adapters used to join
plain end pipe.
Indents for Coatings: 8" to 10" indent for each pipe end covers most
diameters. Special circumstances may require allowing for more hold
back on the coatings.
Note: Romac reserves the right to refuse to apply a lining or coating
that may be inconsistent with our product or good environmental practices. Extraordinary field conditions may arise where the above restrictions are not realistic. Contact your Romac representative to obtain an
engineering evaluation of the specific condition.

In actual field conditions, slightly more deflection may be obtained,


depending upon pressures, etc. Caution should be exercised when
designing any deflection greater than this table shows.

Recommended Gap Between Pipe Ends

Max. Gap W/Pipe Stops &


No Pipe Movement

Optimum
Gap

Center Ring
Length
5"

/4" - 1/2"
/2" - 3/4"
1
/2" - 11/4"

1"
2"
31/2"

7"
10"

PIPE END DIAMETER SPECIFICATIONS

NOMINAL
PIPE SIZE

14" to 22"
24" to 36"
38" to 72"
73" to 96"
120" plus

/8"
/8"
3
/16"
1
/4"
1
/4"

MIN/
MAX 1

/16"
/16"
1
/16"
1
/16"
1
/16"

/8"
/8"
1
/8"
3
/16"
1
/4"

1
1

Out-of-roundness conditions
are required to be correctable so that the difference
between the minimum and
maximum diameters is not
greater than this dimension.

WARNING: Flexible couplings do not provide protection against


possible pullout of pipe ends in unrestrained conditions.
2-21

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

2-22

August 27, 2007

Notes

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Flanged Couplings

1-800-426-9341

FCA501 Page 3-2


to Page 3-4

RFCA Page 3-7

DJ400 Page 3-9

FC400 Page 3-5

RFCA for PVC


Page 3-8

ECF400 Page 3-11


to Page 3-12

DJ405 Page 3-10

EJ400 Page 3-13


through 3-15

3-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341

Flanged Body: Ductile iron per ASTM A 536, Grade 65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles. Yellow shopcoat. Other flange coatings available on request.

Style FCA501 Flanged


Coupling Adapter
Through Bolts w/Nuts

End Ring: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D. and Std. Stl., BLACK for
cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service. Flange O-ring gasket is
NBR rubber. Other compounds available on request.

6" FCA501
without
Flange Bolts

Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC high strength, low alloy, corrosion- resistant steel per
AWWA C111. The 10" and 12" flange bolts and nuts are mild steel, electro-galvanized with a hex head. Other
materials or special coatings available on request.
Anchor Pins: AISI 12L14 low carbon steel, minimum of 60,000 psi yield strength. The number of pins shown is
rated for 200 psi. Stainless steel pins (316 only) are available on request. Stainless steel pins require double the
quantity.
Options: For other options and specifications, see page 2-27.
For 14" and above, see FC400 on Page 2-19.

NOM.
PIPE
SIZE

3"

COLOR
CODE

GASKET
RANGE

APPROXIMATE
USE

Meets AWWA C219


CATALOG
NUMBER

LIST PRICE

ADD ONS

Complete For Type 304 For Type 316


Complete w/Anchor S.S. Bolts & S.S. Bolts &
Nuts
Nuts
Pins 3

For
Epoxy
L&C

APPROX.
WEIGHT
(LBS.)

3.00 - 3.29
Copper, OD Steel
FCA501 - 3.29
$169.59 $230.00 $15.24 $53.55 $26.85
16 #
3.30 - 3.51
Std. Stl & PVC
FCA501 - 3.51
2 pins:1/2"
2
3.50 - 4.00
Std. Stl, CI/DI & PVC FCA501 - 4.00
O.D. Stl. C.I. & O.D. Stl. FCA501 - 4.05-3
3.80 - 4.05
4"
FCA501 - 4.31-3
Riv. Stl.
4.06 - 4.31
RED
FCA501 - 4.70-3

Std. Stl. & PVC
4.50 - 4.70
x
FCA501 - 4.81-3 211.34 NA
48.15 127.20
33.57
19 #
Std. Stl., D.I. & PVC
4.50 - 4.81
3"
FCA501 - 5.00-3
Cast Iron & PVC
4.80 - 5.00
FCA501 - 5.10-3
C.I. & A/C M.E.
BLACK
4.74 - 5.10
Flange
FCA501 - 5.30-3
A/C R.B.
5.11 - 5.30
FCA501 - 4.05
O.D.
3.80 - 4.05
FCA501 - 4.31
Riv. Stl.
4.06 - 4.31
RED
FCA501 - 4.70
Std. Stl. & PVC
4.50 - 4.70
FCA501 - 4.81
Std. Stl., D.I. & PVC
4.50 - 4.81

223.45 286.54
39.32 141.49
33.57
18 #
FCA501 - 5.00
Cast Iron & PVC
4.80 - 5.00
FCA501 - 5.10
BLACK
C.I. & A/C M.E.
4.74 - 5.10
2 pins:1/2"
FCA501 - 5.30
A/C R.B.
5.11 - 5.30
3
FCA501 - 5.40
A/C R.B. CL. 200
5.11 - 5.40
YELLOW
FCA501 - 6.10
O.D.
5.80 - 6.10
FCA501 - 6.30
Riv. Stl.
6.05 - 6.30
RED

FCA501 - 6.76
Std. Stl. & PVC
6.55 - 6.76
285.04 354.98
70.88 244.65
45.45
28 #
FCA501 - 6.91
Std. Stl., D.I. & PVC
6.60 - 6.91
2 pins:5/8"
FCA501 - 7.10
Cast Iron & PVC
6.90 - 7.10
BLACK
FCA501 - 7.20
C.I. & A/C M.E.
6.86 - 7.20
3
FCA501 - 7.35
A/C R.B.
7.15 - 7.35
FCA501 - 7.45
YELLOW
A/C R.B. CL. 200
7.15 - 7.45
FCA501 - 8.10
O.D.
7.80 - 8.10
FCA501 - 8.30
Riv. Stl.
8.10 - 8.30
RED
FCA501 - 8.55
C.I. Soil, PVC Sewer
8.30 - 8.55

FCA501 - 8.75
Std. Stl. & PVC
8.55 - 8.75
391.80 455.50
70.88 244.65
54.99
34 #
FCA501 - 9.06
Std. Stl., D.I. & PVC
8.60 - 9.06
2 pins:7/8"
FCA501 - 9.30
Cast Iron & PVC
9.05 - 9.30
3
BLACK
FCA501 - 9.40
C.I. & A/C M.E.
8.99 - 9.40
FCA501 - 9.50
A/C R.B.
9.31 - 9.50
FCA501 - 9.70
A/C R.B. CL. 200
9.51 - 9.70
YELLOW
FCA501 - 10.10
O.D.
9.80 - 10.10 A
RED
FCA501 - 10.55 709.36 793.30
C.I. Soil, PVC Sewer
10.20 - 10.55 A
506.60
211.37

119.92
58#
FCA501 - 11.00
Std. Stl. & PVC
10.70 - 11.00 A
3 pins:7/8"
FCA501 - 10.80
Std. Stl. & PVC
10.70 - 10.80 B 1
Use 10A
BLACK
FCA501 - 11.40
Cast Iron & PVC
10.89 - 11.40 B 1
for Std. Stl.
FCA501 - 11.75
A/C M.E.
11.55 - 11.75 B 1
3
YELLOW
FCA501 - 12.12
A/C R.B.
11.76 - 12.12 B 1
FCA501 - 12.10
O.D. Stl.
11.81 - 12.10 A
RED
498.50
949.04 147.26
70 #
FCA501 - 12.95 784.77 915.25
Std. Stl. & PVC
12.65 - 12.95 A
3 pins:7/8"
FCA501
12.80
Std.
Stl.
&
PVC
12.70
12.80
B
BLACK
FCA501 - 13.55
Cast Iron & PVC
Use 12A
13.15 - 13.55 B
for Std. Stl.
FCA501
14.10
A/C
M.E.
13.85
14.10
B
YELLOW
3
FCA501 - 14.40
A/C R.B.
14.05 - 14.40 B

FCA501
16.00
O.D.
Stl.
16.00
RED
1,104.32 NA
131.45
353.36 251.91
137 #
2
FCA501 - 17.40
Ductile Iron & PVC
17.40
BLACK
3
For FCA501 parts list,
To Order: Add the letter P to end of
Submit pressure data when
1
CANNOT be used with mating flanges
catalog number for FCA501 with anchor
see next page.
specifying pins. Cannot be
that have threaded bolt holes.
pins and X for less flange bolts.
used on O.D. steel pipe or
For larger sizes, see
2
Less flange bolts/nuts.
non-metallic pipe.
Example: FCA501- 5.00 P or
FC400 on Page 2-19.
FCA501- 5.00 X
Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

4"

6"

8"

10"
12"
16"

3-2

RED

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style FCA501Parts List

1-800-426-9341
NOM.
FLANGED
PIPE
BODY
SIZE (with O-Ring)

3"

4" x 3"

END
RING

COUPLING O-RING
GASKET GASKET

$81.48

$10.34 1

$4.57 1

161.91

14.55 1

6.00

$7.49

FLANGE BOLTS WTH NUTS


PRICE EACH
NUMBER:
SIZE
STD. 304 S.S. 316 S.S.

THROUGH BOLTS WITH NUTS


PRICE EACH
NUMBER: SIZE
STD. 304 S.S. 316 S.S.

N/A

N/A

N/A

N/A

4: 5/8" x 7 1/2"

7.49

4: 5/8" x3" 2

3.61

11.25

13.94

4: 5/8" x 3" 2

$18.30

$24.43

$32.88

3.61

11.25

13.94

4"

115.26

14.55 1

6.00 1

8.09

4: 5/8" x 3" 2

3.61

11.25

13.94

4: 5/8" x 7 1/2"

18.30

24.43

32.88

6"

117.50

30.80

8.54 1

8.58

4: 3/4" x 3 1/2" 2 4.74

18.25

18.26

4: 3/4" x 8"

27.31

35.31

47.51

8"

213.03

37.81

12.76 1

9.69

4: 3/4" x 3 1/2" 2 4.74

18.25

18.26

4: 3/4" x 8"

27.31

35.31

47.51

10"A

409.19

48.86

26.49

10.85

6: 7/8" x 4"

8.52

39.69

50.08

6: 5/8" x 7/8 x 9 1/2" 28.95

39.11

61.08

10"B

409.19

48.86

26.491

10.85

6: 7/8" x 4"

8.52

39.69

50.08

6: 5/8" x 7/8 x 91/2"

28.95

39.11

61.08

12"A

437.19

57.63

33.871

12.18

6: 7/8" x 4"

8.52

39.69

50.08

6: 7/8" x 9"

34.16

97.64

114.73

12"B

437.19

57.63

33.871

12.18

6: 7/8" x 4"

8.52

39.69

50.08

6: 7/8" x 9"

34.16

97.64

114.73

746.70

166.61

83.13

14.15

N/A

N/A

N/A

N/A

12: 5/8"x 10 1/2" 3

8.99

20.17

39.89

16"

Parts are interchangeable with 501 couplings.


T-head bolts.
3
Trackhead bolt for end ring only
1
2

Refer to page 2-3 for information on 10" and 12" center rings.
Stainless steel anchor pins available upon request.

A
C

NOM.
PIPE
SIZE

DIMENSIONS
B Dia.

3"

4 /2"

7 /2"

3 /8"

4" x 3"

4 5/8"

9"

4 1/4"

4"

4"

9"

3 1/2"

6"

4 1/8"

11"

3 5/8"

8"

4 /4"

13 /2"

3 /2"

10"A

5 1/2"

16"

4 1/2"

10"B

5 1/2"

16"

4 1/2"

12"A

5 1/4"

19"

4 1/2"

12"B

5 1/2"

19"

4 1/2"

16"

8"

23 1/2"

7"

B Dia.

End Ring

Through Bolt
O-Ring
Body

Anchor Pin
(optional)

Gasket

Pipe

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions.

Stainless steel anchor pins available.


Contact factory for price and number required.
3-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style FCA501Parts List

1-800-426-9341

NOM. FLANGED
END
COUPLING O-RING
BODY
PIPE
RING
GASKET4 GASKET4
SIZE (w/O-Ring)

N 20.78
N 7.49
3"
111.25
16.05 1

E 21.12
E 7.84

N
21.10
N
7.49
4" x 3"
190.29 21.34 1

E 21.65
E 7.84

N 21.10
N 8.09
4"
143.65
21.34 1

E 21.65
E 8.47

N 24.87
N 8.58
6"
152.59
42.80

E 26.01
E 8.96

N 29.95
N 9.69
8"
248.23
59.33

E 33.66 E 10.13

N 41.72 N 10.85
10"A
477.74
106.10

E 48.69 E 11.35

N 41.72 N 10.85
10"B
477.74
106.10

E 48.69 E 11.35

N 52.25 N 12.18
12"A
520.78
127.20

E 60.63 E 12.18

N 52.25 N 12.18
12"B
520.78
127.20

E 60.63 E 12.18

N 121.89 N 14.15
16"
934.44
245.91

E 146.55 E 14.79

THROUGH BOLTS WITH NUTS


FLANGE BOLTS WTH NUTS
PRICE EACH
PRICE EACH
NUMBER: SIZE STD. 304 SS 316 SS NUMBER: SIZE STD. 304 SS 316 SS
N/A

N/A

N/A

N/A

4: 5/8" x 7 1/2"

18.30 24.43

32.88

4: 5/8" x 3"

3.41

10.23

24.15

4: 5/8" x 3" 2

3.61

11.25

13.94

4: 5/8" x 3"

3.41

10.23

24.15

4: 5/8" x 7 1/2"

18.30 25.43

32.88

4: 3/4" x 3 1/2"

4.47

16.59

44.74

4: 3/4" x 8"

27.31

35.31 47.51

4: 3/4" x 3 1/2"

4.47

16.59

44.74

4: 3/4" x 8"

27.31

35.31 47.51

6: 7/8" x 4"

8.04

36.08

85.19

6: 5/8" x 7/8 x 9 1/2" 28.95

39.11 61.08 4

6: 7/8" x 4"

8.04

36.08

85.19

6: 5/8" x 7/8 x 91/2" 28.95

39.11 61.08 4

6: 7/8" x 4"

8.04

36.08

85.19

6: 7/8" x 9"

34.16 97.64 114.73

6: 7/8" x 4"

8.04

36.08

85.19

6: 7/8" x 9"

34.16 97.64 114.73

N/A

N/A

N/A

12: 5/8"x10 1/2" 3

8.99

N/A

20.17

39.89

Refer to page 2-3 for information on 10" and 12" center rings.
Parts are interchangeable with 501 couplings.
T-head bolts.
Stainless steel anchor pins available upon request.
3
Trackhead bolt for end ring only
4
A
"N" indicates an NBR gasket, "E" indicates an EPDM gasket
1
2

C
NOM.
PIPE
SIZE

DIMENSIONS
B Dia.

3"

4 1/2"

7 1/2"

3 3/8"

4" x 3"

4 5/8"

9"

4 1/4"

4"

4"

9"

3 1/2"

6"

4 1/8"

11"

3 5/8"

8"

4 /4"

13 /2"

3 /2"

10"A

5 1/2"

16"

4 1/2"

10"B

5 1/2"

16"

4 1/2"

12"A

5 1/4"

19"

4 1/2"

12"B

5 1/2"

19"

4 1/2"

16"

8"

23 1/2"

7"

3-4

B Dia.

End Ring

Through Bolt
O-Ring
Body

Anchor Pin
(optional)

Gasket

Pipe

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions.

Stainless steel anchor pins available.


Contact factory for price and number required.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style FC400 Steel


Flanged Coupling Adapter

Material Specifications

1-800-426-9341
Flanges: AWWA C207 Class D, meets the dimensional
requirements of ANSI Class 125 and 150 bolt circles.
Higher pressure ratings available. Bolts, nuts and gaskets
for flange end not supplied. Other flanges are available.

Anchor Pins: Used for pipe


restraint. For use on
12" and larger steel
and ductile iron pipe,
pipe wall thickness
greater than 1/4" is
recommended.

Flanged Body: Beveled, flared or formed carbon steel


with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon steel.
End ring thickness determined by pipe O.D. and pressure
rating.
Gaskets: NBR per AWWA C219, compounded for water
and sewer service. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosionresistant steel per AWWA C111. Threads protected with
plastic caps on each bolt end.

Specials: Larger
sizes, special lay
lengths, special linings and coatings,
available on request.
Option: For other options
and specifications, see page 2-27.
Use: To provide a flexible flanged end in connecting
pipe; installing valves on fittings. When the specific
O.D.s are not known, limited ranges can be accommodated; contact factory for assistance.
Meets AWWA C219

NOM. PIPE
& FLANGE
SIZE

12"
14"
14"
14"
16"
16"
16"
18"
18"
20"
20"
24"
24"
30"
30"
36"
36"

PIPE
O.D.

DIMENSION (inches)
A1

APPROX. CATALOG
WEIGHT NUMBER
(lbs.)

w/STD
B&N

SHOPCOAT
w/304
SS B&N

LIST PRICE
w/316
SS B&N

w/STD
B&N

FUSION EPOXY
w/304
SS B&N

w/316
SS B&N

13.20

/4 10 13/16

18 7/16

12 3/16

88 #

FC400-13.20-12

$1,005.24

$1,092.16

$1,166.54

$1,197.01

$1,285.30

$1,358.31

14.00

/4 10 /16

19 /4

12 /4

105 #

FC400-14.00-14

1,136.89

1,225.18

1,298.20

1,330.04

1,418.32

1,491.35

15.30

/4 10 /16

20 /16

12 /4

111 #

FC400-15.30-14

15.65

/4 10 15/16

20 15/16 12 1/4

112 #

FC400-15.65-14

1,181.36

1,291.70

1,382.99

1,374.51

1,484.85

1,576.14

16.00

11

21 1/4

12 3/8

127 #

FC400-16.00-16

1,316.46

1,407.75

1,399.27

1,509.61

1,600.90

/4

1,206.12

17.40

/4

11

22 11/16

12 3/8

132 #

FC400-17.40-16

1,272.58

1,382.92

1,474.21

1,499.54

1,609.87

1,701.17

17.80

/4

11

23 1/16

12 3/8

133 #

FC400-17.80-16

1,467.42

1,577.75

1,669.05

1,694.37

1,804.72

2,006.35

18.00

/4

11 /16

23 /4

12 /2

138 #

FC400-18.00-18

1,511.79

1,622.13

1,713.42

1,770.66

1,881.00

2,082.63

19.50

/4

11 1/16

24 3/4

12 1/2

144 #

FC400-19.50-18

20.00

11 1/8

25 1/4

12 5/8

163 #

FC400-20.00-20

1,851.39

1,982.95

1,977.87

2,114.38

2,356.33

/4

1,718.99

21.60

/4

11 1/8

26 7/8

12 5/8

168 #

FC400-21.60-20

1,810.33

1,942.72

2,052.28

2,102.33

2,234.73

2,476.68

24.00

11 1/4

29 1/4

12 3/4

212 #

FC400-24.00-24

2,196.63

2,306.19

2,356.24

2,488.64

2,730.60

/4

2,064.24

25.80

/4

11 /4

31 /16

12 /4

218 #

FC400-25.80-24

2,382.39

2,536.91

2,664.67

2,776.13

2,930.64

3,212.92

30.00

/4

11 3/8

35 5/16

12 3/4

290 #

FC400-30.00-30

32.00

/4

11 3/8

37 5/16 12 15/16

297 #

FC400-32.00-30

36.00

/4

11 5/8

41 5/16

13 5/32

420 #

FC400-36.00-36

38.30

/4

11 5/8

43 9/16

13 5/32

428 #

FC400-38.30-36

15
15

1
9

1
1

1,430.44

2,224.56

1,540.77

1,632.07

2,379.08

2,506.85

1,657.39

2,618.30

1,767.73

2,772.81

1,859.02

3,055.10

2,800.67

3,014.92

3,123.27

3,424.82

3,639.08

3,961.68

2,829.63

3,043.89

3,152.24

3,453.78

3,668.04

3,990.65

3,516.25

3,773.33

3,879.18

4,222.94

4,480.04

4,842.97

3,591.12

3,848.21

3,954.05

4,297.81

4,554.90

4,917.84

For use with anchor pins, A dimension will be 3/8".


Prices and availability on request.

Other sizes available. Price on application.


For pipes smaller than 12", please refer to Romac Style FCA501
on Page 2-10. For sizes larger than 36", consult your representative.
Reducing FCs available on request.

To Order: Determine pipe OD and flange size.


Example: The pipe end to be coupled is 16" D.I. with an O.D.
of 17.40 and a flange of 16" class D, order FC400-17.40-16

Standard
Flange Bore

Anchor Studs
Between Bolts

Anchor Boss

WARNING: Flexible couplings do not provide protection


against possible pullout of pipe ends in unrestrained
conditions.

3-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FCG (Flanged Coupling Adapter w/MJ gland))

1-800-426-9341

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or


exceeding ASTM A 536, Grade65-45-12. Flange
meets the dimensional requirements of ANSI Class
125 and 150 bolt circles.
Gaskets: Compounded for water and sewer
service in accordance with ASTM D 2000 (Sizes
3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or
high temperature service.
Gland: Ductile iron per ASTM A 536, Grade
65-45-12.
T-bolts and Nuts: High strength low alloy steel
T-head bolt. National coarse rolled thread
and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts
and nuts available on request.
Coatings: Shop coat applied to cast parts for
corrosion protection in transit. Fusion bonded
epoxy available on request.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

FCG - 3.96

$125.24

$137.35

$144.89

$156.99

17.2

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

FCG - 4.80

161.11

187.22

185.67

211.78

25.5

6"

6.63-6.90

9.25"

6: 3/4" x 4"

FCG - 6.90

210.03

249.19

243.28

282.44

33.8

8"

8.63-9.05

9.25"

6: 3/4" x 4"

FCG - 9.05

272.06

311.22

312.29

351.45

43.4

10"

10.75-11.10

10.25

8: 3/4" x 4"

FCG - 11.10

515.37

567.58

603.10

655.32

70.0

12"

12.75-13.20

10.25"

8: 3/4" x 4"

FCG - 13.20

526.93

579.14

634.66

686.87

91.2

4"

To Order: Specify catalog number.

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

Example: For a 12" FCG Order: FCG - 13.20

NOTE: Special Romac gasket works on both steel and D.I. ODs.
Flexible couplings do not provide protection against
possible pullout of pipe ends in unrestrained conditions.
3-6

WEIGHT
(lbs.)

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RFCA

1-800-426-9341

(Restrained Flanged Coupling Adapter)

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12. Flange meets the dimensional requirements of ANSI
Class 125 and 150 bolt circles.

Material Specifications

Gaskets: Compounded for water and sewer service in accordance with


ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other compounds
available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection
in transit. Fusion bonded epoxy available on request.
Pressure: Rated for 275 psi working pressure.
Use: Ductile Iron Pipe 3 - 24", cast iron pipe 3" - 24" (same OD's as
ductile iron) and IPS size STD steel pipe 3 - 12".

Not for use on PVC or HDPE pipe. For


applications on PVC, please contact your
Romac representative.

To Order: Specify catalog number. Example: For a 12" RFCA Order: RFCA - 13.20
NOTE: 3" - 12" special Romac gasket works on both steel and D.I. ODs.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

RFCA - 3.96

$145.45

$157.56

$165.10

$177.20

21

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

RFCA -4.80

183.32

209.43

207.88

233.99

29

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA - 6.90

233.85

273.01

267.10

306.26

40

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA - 9.05

315.59

354.75

355.82

394.98

53

10"

10.75-11.10

10.25

8: 3/4" x 4"

RFCA - 11.10

581.96

634.17

669.69

721.91

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA - 13.20

632.13

684.34

739.86

792.07

110

14"

15.30

11.70"

10: 3/4" x 4 1/2" RFCA -15.30

882.79

947.37

1,020.54

1,085.12

170

16"

17.40

11.70"

12: 3/4" x 4 1/2" RFCA -17.40

1,225.93

1,302.91

1,410.23

1,487.21

200

18"

19.50

11.80"

12: 3/4" x 4 1/2" RFCA -19.50

1,346.63

1,423.60

1,546.13

1,623.10

217

20"

21.60

11.80

14: 3/4" x 4 1/2" RFCA - 21.60

1,521.19

1,611.94

1,772.94

1,863.69

256

24"

25.80

12.00"

16: 3/4" x 5"

RFCA - 25.80

1,845.38

1,959.61

2,130.38

2,244.61

305

4"

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

3-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RFCA for PVC Pipe

1-800-426-9341

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A


536, Grade65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance
with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip for PVC (see page 7-7).
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting
or exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding
ASTM A 536. Heat treated using a proprietary process.
Lug Locators: Stainless steel.
T-bolts and Nuts: High strength low alloy steel T-head bolt.
National coarse rolled thread and heavy hex nut. Steel meets
AWWA C111 composition specifications. Stainless steel bolts
and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection
in transit. Fusion bonded epoxy available on request.
Flange: Compatible with ANSI Class 125 and 150 bolt circles.
Pressure: Rated to the pressure rating of the pipe it is installed on.

Not for use on metal or HDPE pipe. For


applications on steel or ductile iron, please
contact your Romac representative.

Use: C900 4"-12", C905 14"-24" and, IPS 3"-12" Class 160 and
greater, scd 40 & 80. Contact Romac representative for C909 or thin
wall IPS (less than Class 160, etc.).

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

3"

3.50-3.96

8"

4: 5/8" x 3"

RFCA-PVC - 3.96

$150.67

$162.77

$170.32

$182.42

25

4.50-4.80

9"

4: 3/4" x 31/2"

RFCA-PVC -4.80

189.29

215.39

213.85

239.95

31

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA-PVC - 6.90

241.86

281.02

275.11

314.27

41

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA-PVC - 9.05

325.52

364.68

365.75

404.91

53

10"

10.75-11.10

10.25"

8: 3/4" x 4"

RFCA-PVC - 11.10

622.00

674.22

709.74

761.95

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA-PVC - 13.20

644.41

696.63

752.14

804.17

110

14"

15.30

11.7"

10: 3/4" x 41/2"

RFCA-PVC -15.30

929.68

994.26

1,067.43

1,132.01

170

16"

17.40

11.7"

12: 3/4" x 41/2"

RFCA-PVC -17.40 1,278.12 1,355.10

1,462.42

1,539.40

200

18"

19.50

11.8"

12: 3/4" x 41/2"

RFCA-PVC -19.50 1,376.96 1,453.94

1,576.46

1,653.44

217

20"

21.60

11.8"

14: 3/4" x 41/2" RFCA-PVC - 21.60 1,560.59

1,651.35

1,812.34

1,903.10

256

24"

25.80

12"

RFCA-PVC - 25.80 1,860.07 1,974.31

2,145.07

2,259.31

305

4"

LENGTH

GLAND BOLTS
QUANTITY: SIZE

16: 3/4" x 5"

CATALOG
NUMBER

Shopcoat
Shopcoat Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

To Order: Specify catalog number. NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
Example: For a 12" RFCA -PVC Order: RFCA-PVC - 13.20
3-8

WEIGHT
(lbs.)

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style DJ400
Dismantling Joint

Material Specifications

1-800-426-9341
Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125 and
150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72" sizes,
ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts and gaskets
for flange end not supplied. For more information contact Romac Industries.
End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles. ANSI Class 125 and Class
150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance with ASTM D
2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other compounds available for petroleum, chemical or high temperature services.
Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.
Coating : Fusion bonded epoxy, NSF 61 certified.
Tie-Rods : High strength steel per ASTM A193 B7. Other lengths, materials and
higher pressures can be accomodated. For more information, contact your Romac
representative.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

LENGTH

TIE-RODS

NOM.

MIN.

ER BOLTS
CATALOG
SIZE
MAX. NUMBER QTY

8.00

7.00

9.00

DJ400-03

/8 - 11 x 7 1/2

8.00

7.00

9.00

DJ400-04

8.38

7.38

9.38

DJ400-06

8.38

7.38

9.38

DJ400-08

10.50

9.50

11.50

DJ400-10

10.50

9.50

11.50

DJ400-12

13.50

12.00

15.00

DJ400-14

13.50

12.00

15.00

DJ400-16

10

13.75

12.25

15.25

DJ400-18

10

13.75

12.25

15.25

DJ400-20

14.25

12.75

15.75

14.75

13.25

15.75

SIZE
(UNC)
5
/8 - 11

LIST PRICE

LENGTH QTY

w/STD B&N

APPROX.
WEIGHT
w/304 SS B&N w/316 SS B&N (LBS.)

13.50

$473.54

$519.27

$572.53

31

/8 - 11

13.50

486.70

532.58

589.13

36

/4 - 10

15.00

578.78

665.73

719.00

55

/4 - 10

15.00

710.33

798.88

852.13

72

/8 - 11 x 7 /2

/4 - 10 x 8

/4 - 10 x 8

/8 - 11 X 7/8 - 9 x 9 1/2

/8 - 9

17.75

1,012.87

1,145.05

1,198.32

108

/8 - 9 x 9

/8 - 9

17.75

1,302.26

1,437.97

1,491.24

134

/8 - 11 x 5

1-8

22.00

1,788.97

1,970.57

2,077.08

152

/8 - 11 x 5

1-8

22.00

2,012.59

2,210.23

2,343.37

185

/8 - 11 x 5

1 1/8 - 7

23.25

2,196.75

2,756.13

2,969.17

201

12

/8 - 11 x 5

1 /8 - 7

23.25

2,486.15

3,168.88

3,395.23

239

DJ400-24

14

/8 - 11 x 5

1 1/4 - 7

25.50

3,196.47

3,927.82

4,167.47

339

16.25

DJ400-30

16

/8 - 11 x 5

1 /4 - 7

25.50

4,117.26

5,099.50

5,419.05

506

14.25

17.25

DJ400-36

18

/8 - 11 x 5

1 1/2 - 6

27.50

5,577.38

7,229.85

7,562.71

757

16.50

15.00

18.00

DJ400-42

20

/8 - 11 x 5

1 /2 - 6

29.25

7,313.75

9,000.69

9,386.82

1,005

16.75

15.25

18.25

DJ400-48

22

/8 - 11 x 5

1 1/2 - 6

29.25

10155.05

12289.41

12755.43

1,260

17.75

16.25

19.25

DJ400-54

24

/8 - 11 x 5

1 /4 - 5

31.75

13680.38

17029.42

17934.81

1,657

18.00

16.50

19.50

DJ400-60

28

/8 - 11 x 5

1 3/4 - 5

31.75

24808.85

29412.02

30530.45

1,993

18.75

17.25

20.25

DJ400-72

32

/8 - 11 x 5

1 /4 - 5

33.50

10

31,201.80

37,400.81

38,945.30

2,960

To Order: Specify catalog number.


Example: For a 12" DJ400 Order: DJ400-12
3-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style DJ405
Dismantling Joint

1-800-426-9341

Material Specifications

Flange Spool: AWWA C207 Class D, meets the dimensional requirements of ANSI Class 125 and 150 bolt circles. For 3" - 12" sizes, pipe
is Sch 40 ASTM A53. For 14" - 24" pipe material is ASTM A36. Bolts,
nuts and gaskets for flange end not supplied.
Flange Body: ASTM A536 ductile (nodular) iron meeting or exceeding Grade 65-45-12. Flange meets the dimensional requirements of

ANSI Class 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance


with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip. See page 6-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National coarse
rolled thread and heavy hex nut. Steel meets AWWA C111 composition
specifications. Stainless steel bolts and nuts available on request.
Coatings: Fusion bonded epoxy, NSF 61 certified.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

LENGTH

To Order: Specify catalog number.


Example: For a 12" DJ405 Order: DJ405-12

SIZE

LENGTH

ALLOWABLE
DEFLECTION
(degrees)

T-BOLTS

NOM.

MIN.

CATALOG
MAX. NUMBER QTY

11.50

10.00

13.00

DJ405-03

5/8"

3.75

2.0

12.75

11.00

14.50

DJ405-04

3/4"

4.25

13.50

11.50

15.50

DJ405-06

3/4"

13.50

11.50

15.50

DJ405-08

14.75

12.50

17.00

DJ405-10

14.75

12.50

17.00

19.25

16.75

19.25

LIST PRICE
w/304 SS B&N

APPROX.
WEIGHT
(LBS.)

$591.93

$605.84

33

3.5

608.39

638.42

46

4.25

3.5

723.48

768.49

68

3/4"

4.25

3.3

887.91

932.91

94

3/4"

4.25

3.0

1,266.10

1,326.10

143

DJ405-12

3/4"

4.25

3.0

1,627.87

1,691.16

193

21.75

DJ405-14

10

3/4"

4.50

2.0

2,236.23

2,310.45

297

16.75

21.75

DJ405-16

12

3/4"

4.50

2.0

2,616.37

2,704.83

352

20.25

17.75

22.75

DJ405-18

12

3/4"

4.50

1.5

2,965.63

3,054.09

390

20.25

17.75

22.75

DJ405-20

14

3/4"

4.50

1.5

3,356.30

3,460.60

457

21.25

18.75

23.75

DJ405-24

16

3/4"

5.00

1.5

4,315.24

4,446.53

569

w/STD B&N

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

3-10

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style ECF400
Equipment Connection Fitting

1-800-426-9341

Material Specifications

Pipe: ASTM A53 SCH 40 pipe for 3-12 sizes and ASTM A36
steel for 14 & larger sizes. A pipe stop is available.
Flange Bodies and End Rings:For 3" - 12" sizes, body and
end ring are ASTM A536 ductile (nodular) iron meeting or
exceeding Grade 65-45-12. For 14" - 72" ASTM A36 Carbon
Steel with AWWA C207 Class D flanges. 3" - 72" meet the
dimensional requirments of ANSI CLass 125 and 150 bolt
circles. ANSI Class 125 and Class 150 bolt circles.

Working Pressure: Sizes 3" - 12" rated up to 175 psi.


Sizes 14" - 72" rated up to 150 psi. Test pressure equals 1.25
times the working pressure.

Gaskets: Compounded for water and sewer service in accordance with ASTM D 2000 (ductile iron flange bodies, 3" - 12"
have flange o-ring gaskets). Other compounds available for
petroleum, chemical or high temperature services.
Bolts, Nuts, Spherical Washers: High Strength Low Alloy
Steel. Type 304 Stainless Steel or Type 316 Stainless Steel is
available.
Tie Rods: High Strength Steel per ASTM A193 B7. Type 304
(A193 B8) and 316 (A193 B8M) Stainless steel is available.
Harness Lugs: ASTM A36 steel or ASTM A536 Ductile Iron.
Coated with Fusion Bonded Epoxy.
Coating: All steel and ductile iron parts are coated at Romac
with Fusion Bonded Epoxy.

Restraint for misaligned flanged fittings on field


connections and equipment.













The ECF400 combines


two flanged couplings with
a plain spool piece and
thrust restraint rods in one
complete and easy-to-use
assembly.
The ECF400s flexibility
and adjustability simplifies
systems that are otherwise
difficult to work with.
Provided in standard lengths
for ease of piping system
design. Available in custom
lengths if required.

Spherical washer and harness lug assemblies are engineered to keep


the tie-rods in position, and prevent bending.

SPHERICAL WASHER
DETAIL

BOLTING DETAIL

Offset & Deflection


If your system has misaligned or offset
flanges that need to be connected, the
ECF400 will accommodate a minimum of
1
/4 offset and 2 deflection. Once installed,
the fitting is a solid connection that will not
allow your system to move.
Adjustable Laying Length
Just like our DJ400 and DJ405, the
ECF400 has an adjustable laying length,
allowing room for access, valve installation, or an extra pipe length that may be
required.
Connection
The Romac Equipment Connection Fitting
accommodates a flanged system with ANSI
CLS 125 and 150 bolt circles. We also can
provide other configurations on request.
Restraint
Tie-rods and harness lugs provide the
means of restraint. Since the tie-rods only
pass through the harness lugs and not the
flanges, the rods are easily installed or
removed.
For sizes, pricing and other information,
contact Romac 1-800-426-9341
3-11

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style ECF400
Equipment Connection Fitting

1-800-426-9341

NOM.


HARNESSS
PIPE

LUG
THICKNESS
SIZE

0.50
3"
0.50
4"
0.75
6"
0.75
8"
1.00
10"
1.00
12"
1.00
14"
1.00
16"
1.00
18"
1.00
20"
1.00
24"
1.25
30"
1.25
36"
1.25
42"
1.75
48"
1.75
54"
1.75
60"
66"
2.00
2.00
72"

FACE TO FACE

HARNESS LUG DETAIL


3"-12"

OFFSET

HARNESS LUG DETAIL


14"-72
LENGTH
NOM.
FACE-TO-FACE
PIPE
SIZE NOM. MIN. MAX.

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
66"
72"
1

LIST PRICE
CATALOG
NUMBER w/STD B&N. w/304 SS B&N w/316 SS B&N

Qty: Size

16.50 15.50

17.50

ECF400-03 $1,041.80

16.50 15.50

17.50

ECF400-04

16.63 15.63

17.63

16.63 15.63

BOLTS 1

SPOOL

TIE-RODS

SIZE LENGTH QTY OD

THK

APPROX.
WEIGHT

$1,142.40

$1,259.56

4: 5/8 - 11

/8

23.38

3.50 0.22

49

1,070.74

1,171.67

1,296.08

8: 5/8 - 11

/8

23.75

4.50 0.24

58

ECF400-06

1,273.31

1,464.61

1,581.80

8: /4 - 10

/8

24.88

6.63 0.28

92

17.63

ECF400-08

1,562.72

1,757.53

1,874.69

8: 3/4 - 10

/8

25.25

8.63 0.32

122

19.25 18.25

20.25

ECF400-10

2,228.32

2,519.12

2,636.30

12: /8 - 11 X /8 - 9

/8

28.75

10.75 0.37

204

19.50 18.50

20.50

ECF400-12

2,864.98

3,163.55

3,280.73

12: 7/8 - 9

/8

29.63

12.75 0.38

268

23.75 22.25

25.25

ECF400-14

16: /8 - 11

35.00

14.00 0.25

274

24.75 23.25

26.25

ECF400-16

20: 5/8 - 11

36.25

16.00 0.25

322

24.75 23.25

26.25

ECF400-18

20: /8 - 11

36.50

18.00 0.25

367

24.88 23.38

26.38

ECF400-20

24: 5/8 - 11

37.13

20.00 0.25

438

25.13 23.63

26.63

ECF400-24

28: /8 - 11

37.88

24.00 0.25

576

26.38 24.88

27.88

ECF400-30

32: 5/8 - 11

11/4

40.63

30.00 0.38

908

26.88 25.38

28.38

ECF400-36

36: /8 - 11

1 /4

41.63

36.00 0.38

1,272

28.63 27.13

30.13

ECF400-42

40: 5/8 - 11

11/4

43.88

42.00 0.38

1,673

30.75 29.25

32.25

ECF400-48

44: /8 - 11

1 /2

47.75

48.00 0.38

2,098

31.25 29.75

32.75

ECF400-54

48: 5/8 - 11

11/2

49.13

10

54.00 0.38

2,670

31.50 30.00

33.00

ECF400-60

56: /8 - 11

1 /2

49.63

13

60.00 0.38

3,245

34.88 33.38

36.38

ECF400-66

60: 5/8 - 11

13/4

54.75

11

66.00 0.38

4,052

35.13 33.63

36.63

ECF400-72

64: /8 - 11

1 /4

55.25

13

72.00 0.38

4,659

3" - 12" Use Through-Bolts

POA

To Order: Specify catalog number.


Example: For a 12" ECF400 Order: ECF400-12

3-12

ALLOWABLE OFFSET
at MIN.
at MAX.
LENGTH
LENGTH
0.25
0.32
0.25
0.32
0.25
0.32
0.25
0.32
0.32
0.39
0.33
0.40
0.25
0.37
0.25
0.36
0.25
0.35
0.25
0.35
0.25
0.35
0.25
0.34
0.25
0.34
0.25
0.33
0.25
0.32
0.25
0.32
0.25
0.32
0.25
0.30
0.25
0.30

No Cancel,
No Return Item

August 27, 2007

ROMAC
INDUSTRIES,
INC.

EJ400 Expansion Joints

1-800-426-9341
All Stainless Steel Expansion Joints Available
on Request

Material Specifications

Body: A36 steel.

Romac Expansion Joints are available in


Two (2) Models:
EJ401: No Limit Rods, Single End

Slip Pipe: Type 304 stainless steel.


Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy,
corrosion resistant steel per AWWA C111.
Stainless steel available on request.
Packing: Alternating combination of rubber and
wax impregnated flax packing compounded for
water service. Other packing material available
upon request.

EJ403: Limit Rods, Single End. For use when more


than one expansion joint is used in series.
Romac Expansion Joints are factory designed and
set for 10 inches of movement (total travel), unless
otherwise specified. Romac Expansion Joints meet
the requirements of AWWA C221.

End Preparation: Flanged, beveled, grooved for


welding, plain end, MJ with RomaGrips or
customer specified.
Coating: Customer specified.
Use: In pipelines where larger than usual longitudinal movements are concentrated.
EJ401 w/flanged ends

EJ401 (no limit rods)


FLANGED ENDS

BEVELED ENDS

Detailed view of
packing material.

HOT / COLD

HOT / COLD

EJ403 (with Limit Rods)


BEVELED ENDS

HOT / COLD

FLANGED ENDS

HOT / COLD
3-13

August 27, 2007

ROMAC
INDUSTRIES,
INC.

EJ401 Expansion Joints

1-800-426-9341

EJ401 (single end, no limit rods) BEVELED ENDS

NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ401-03-B
EJ401-04-B
EJ401-05-B
EJ401-06-B
EJ401-08-B
EJ401-10-B
EJ401-12-B
EJ401-14-B
EJ401-16-B
EJ401-18-B
EJ401-20-B
EJ401-24-B
EJ401-30-B
EJ401-36-B
EJ401-42-B
EJ401-48-B
EJ401-54-B
EJ401-60-B
EJ401-72-B

OVERALL DIMENSIONS
HOT
DIAMETER
COLD

26.19
26.19
26.38
26.38
26.38
26.38
26.38
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.25
28.25
28.25

36.19
36.19
36.38
36.38
36.38
36.38
36.38
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.25
38.25
38.25

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

LIMIT ROD
LENGTH

APPROX.
WEIGHT

4
4
4
5
6
7
8
8
8
8
10
12
14
16
20
22
24
28
32









NA









36
44
54
63
115
151
181
249
283
316
353
423
527
631
738
842
1132
1260
1509

LIST PRICE

POA

EJ401 (single end, no limit rods) FLANGED ENDS (AWWA C207 Class D)*
PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ401-03-F
EJ401-04-F
EJ401-05-F
EJ401-06-F
EJ401-08-F
EJ401-10-F
EJ401-12-F
EJ401-14-F
EJ401-16-F
EJ401-18-F
EJ401-20-F
EJ401-24-F
EJ401-30-F
EJ401-36-F
EJ401-42-F
EJ401-48-F
EJ401-54-F
EJ401-60-F
EJ401-72-F

OVERALL DIMENSIONS
HOT
DIAMETER
COLD

25.13
25.13
25.25
25.44
25.44
25.56
25.94
26.13
26.06
26.31
26.44
26.81
27.06
27.81
28.06
28.31
29.13
29.38
30.13

35.13
35.13
35.25
35.44
35.44
35.56
35.94
36.13
36.06
36.31
36.44
36.81
37.06
37.81
38.06
38.31
39.13
39.38
40.13

* Other Class flanges available on request.


Configurations may change depending on application.
3-14

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

LIMIT ROD
LENGTH

WEIGHTS

4
4
4
5
6
7
8
8
8
8
10
12
14
16
20
22
24
28
32










NA








51
62
74
77
138
182
238
326
379
418
484
614
815
1109
1415
1706
2324
2749
3882

LIST PRICE

POA
POA

No Cancel,
No Return Item

August 27, 2007

ROMAC
INDUSTRIES,
INC.

EJ403 Expansion Joints

1-800-426-9341

EJ403 (single end, with limit rods) BEVELED ENDS


NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"
NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ403-03-B
EJ403-04-B
EJ403-05-B
EJ403-06-B
EJ403-08-B
EJ403-10-B
EJ403-12-B
EJ403-14-B
EJ403-16-B
EJ403-18-B
EJ403-20-B
EJ403-24-B
EJ403-30-B
EJ403-36-B
EJ403-42-B
EJ403-48-B
EJ403-54-B
EJ403-60-B
EJ403-72-B

OVERALL DIMENSIONS
HOT
DIAMETER
COLD

30.19
30.19
30.38
30.38
30.38
30.38
30.38
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.25
32.25
32.25

40.19
40.19
40.38
40.38
40.38
40.38
40.38
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.25
42.25
42.25

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

4
4
4
6
6
8
8
8
8
8
10
12
14
16
20
22
24
28
32

LIMIT ROD
LENGTH

26.00
26.00
25.88
26.00
25.88
26.00
25.88
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.75
26.75
26.75

APPROX.
WEIGHT

47
56
66
82
139
187
217
285
322
359
401
481
597
714
835
952
1259
1401
1677

LIST PRICE

POA

EJ403 (single end, with limit rods) FLANGED ENDS


PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ403-03-F
EJ403-04-F
EJ403-05-F
EJ403-06-F
EJ403-08-F
EJ403-10-F
EJ403-12-F
EJ403-14-F
EJ403-16-F
EJ403-18-F
EJ403-20-F
EJ403-24-F
EJ403-30-F
EJ403-36-F
EJ403-42-F
EJ403-48-F
EJ403-54-F
EJ403-60-F
EJ403-72-F

OVERALL DIMENSIONS
HOT
DIAMETER
COLD

40.25
40.25
40.56
40.75
40.75
40.88
41.25
41.19
41.31
41.56
41.69
42.06
42.31
43.06
43.31
43.56
44.50
44.75
45.50

50.25
50.25
50.56
50.75
50.75
50.88
51.25
51.19
51.31
51.56
51.69
52.06
52.31
53.06
53.31
53.56
54.50
54.75
55.50

* Other Class flanges available on request.


Configurations may change depending on application.

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

4
4
4
6
6
8
8
8
8
8
10
12
14
16
20
22
24
28
32

LIMIT ROD
LENGTH

26.63
26.63
26.63
26.75
26.63
26.88
26.75
27.50
27.50
27.75
27.75
27.75
27.75
28.00
28.00
28.00
28.50
28.50
28.50

WEIGHTS

59
72
87
95
180
243
309
363
425
467
539
680
895
1207
1534
1842
2477
2924
4106

LIST PRICE

POA
POA

No Cancel,
No Return Item
3-15

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

3-16

August 27, 2007

Notes

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Service Saddles

1-800-426-9341

305 Page 4-7


202U Page 4-4
101S Page 4-3

304 Page 4-6

101B Page 4-5


101NS Page 4-3

306 Page 4-6

202B Page 4-5

101U Page 4-3


FTS420T Page 4-8

4-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Service Saddles

1-800-426-9341

101U

Material Specifications

Painted Saddle with U-Bolt

Recommended for asbestos-cement, cast iron or steel pipe

Saddle Castings: Ductile iron per ASTM A 536, grade 65-45-12, protected with corrosion-resistant paint.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.
U-bolt, and Nuts: Sizes 1 1/2" through 3" use 1/2" UNC rolled thread, zinc plated mild steel U-bolt with heavy hex nuts.
4" and above use 5/8" UNC rolled thread, zinc plated, high strength, low alloy, corrosion-resistant U-bolt with heavy hex
nuts. Steel meets AWWA C111 composition specifications.
Washers: Zinc-plated high strength low alloy.
Also available with double U-bolts.

101S

Material Specifications

Painted Saddle with Stainless Steel Strap Recommended for PVC pipe

Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, protected with corrosion-resistant paint.
Strap: Sizes 1 1/2" through 3" use 1/2" bolts, nuts and washers. 4" and above use 5/8". All welds fully passivated for
enhanced corrosion resistance.
Band - Stainless steel per ASTM A 240, type 304. 2" wide to spread out clamping forces on the pipe.
Bolts - UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts - Heavy hex, stainless steel per ASTM A 194, type 304, coated to prevent galling.
Washers: Stainless steel per ASTM A 240, type 304.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on
request.
Fasteners are coated to prevent galling. Also available with double strap.

101NS

Material Specifications

Nylon Coated Saddle with


Stainless Steel Strap

Recommended for asbestos-cement, cast iron or PVC pipe in hot or corrosive soils

Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, covered by black nylon fused coat, approx. 10-12 mil
thick, with approximate dielectric strength of 1,000 v/mil.
Strap: Sizes 1 1/2" through 3" use 1/2" bolts, nuts and washers. 4" and above use 5/8". All welds fully passivated for
enhanced corrosion resistance.
Band - Stainless steel per ASTM A 240, type 304. 2" wide to spread out clamping forces on the pipe.
Bolts - UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts - Heavy hex, stainless steel per ASTM A 194, type 304, coated to prevent galling.
Washers: Stainless steel per ASTM A 240, type 304.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on
request.
Fasteners are coated to prevent galling. Also available with double strap.

101NU

Material Specifications

Nylon Coated Saddle with Recommended for asbestos-cement, cast iron or steel pipe
Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, covered by black nylon fused coat, approx. 10-12 mil
U-Bolt
thick, with approximate dielectric strength of 1,000 v/mil.

Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.

U-bolt, and Nuts: Sizes 1 1/2" through 3" use 1/2" UNC rolled thread, zinc plated mild steel U-bolt with heavy hex nuts.
4" and above use 5/8" UNC rolled thread, zinc plated, high strength, low alloy, corrosion-resistant U-bolt with heavy hex
nuts. Steel meets AWWA C111 composition specifications.
Washers: Zinc-plated high strength low alloy.
Also available with double U-bolts. Fasteners are coated to prevent galling.

101B

4-2

Material Specifications

Bronze Saddle with Bronze Strap

Recommended for asbestos-cement, cast iron or PVC pipe in hot or corrosive soils

Saddle Castings: Water works bronze 85-5-5-5.


Bronze Strap: Silicon bronze 5/8" national coarse roll thread bolts with 2" wide band for spreading out clamping force
on pipe. Nut-washers are water works bronze 85-5-5-5.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.
Also available with double strap.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Single Strap Service Saddles

1-800-426-9341

Style 101U
Painted Saddle
with U-Bolt
1

NOM.
PIPE
SIZE

1 1/2"
2"
21/2"
3"
4"

O.D. PIPE
RANGE

12"

/4" & 1" I.P. or C.C. TAP

101U 101NU CTN 101S 101NS CTN


QTY
QTY

101U 101NU CTN

QTY

101S 101NS CTN


QTY

APPROX.
WEIGHT ea.
(lbs.)

15

$41.91

$52.74

25

NA

NA

NA

NA

NA

NA

1.7 #

2.38 - 2.50

24.01

34.97

15

42.45

53.40

25

NA

NA

NA

NA

NA

NA

1.7#

2.88

25.50

35.67

15

43.24

53.40

15

NA

NA

NA

NA

NA

NA

1.7 #

3.45 - 4.05

37.53

12

44.04

54.73

12

NA

NA

41.69

10

46.70

57.90

10

NA

$41.32

NA

4.00 - 4.50

26.85

30.51

$54.94

$58.96

NA
2.5 #
NA

7
4.3 #
$72.58

4.50 - 4.80

30.51

41.69

10

46.70

57.90

10

41.32

54.94

58.96

72.58

4.0 #

4.50 - 5.40

43.44

10

46.85

58.55

10

59.39

73.10

4.0 #

46.46

55.11

67.08

43.23

48.06

56.92

6.00 - 6.63

31.74

34.49

62.94

63.91

78.79

5.1 #

6.63 - 6.90

34.49

46.46

55.11

67.08

48.06

62.94

63.91

78.79

4.8 #

6.63 - 7.60

48.83

61.73

68.15

64.52

79.86

4.8 #

56.14

65.17

79.56

51.88

56.72

67.21

8.00 - 8.63

36.87

41.74

74.41

77.35

95.05

5.5 #

8.63 - 9.05

41.74

56.14

65.17

79.56

56.72

74.41

77.35

95.05

5.0 #

8.63 - 9.80

44.22

51.52

59.26

65.86

80.90

83.18

78.45

96.11

5.0 #

60.00

79.89

88.37

65.52

79.14

86.24

100.87

107.97

7.5 #

60.00

79.89

88.37

100.87

107.97

7.5 #

74.98

82.64

102.23

79.14

80.60

86.24

12.00 - 13.20

51.52

55.40

100.19

123.88

125.50

9.0 #

13.20 - 14.38

55.40

74.98

82.64

102.23

80.60

100.19

123.88

125.50

9.0 #

10.00 - 11.10
11.10 - 12.12

Prices and weights


shown are per saddle
.
1

Not recommended for iron pipe size PVC


or ductile iron size PVC (C-900).

Can accomodate 1 1/4" IP tap.

To Order: Add tap size to the upper


range of the saddle.
When ordering for PVC pipe,
specify O.D. (D.I. or IPS)
Example:

1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" I.P. ONLY)

$33.13

10"

Style 101NS
Nylon Coated Saddle
with Stainless Steel Strap

$22.31

8"

/2" I.P,

Style 101S
Painted Saddle
with Stainless Steel Strap

1.90 - 2.13 2

6"

Style 101NU
Nylon Coated Saddle
with U-Bolt

Manufacturer Recommendation:
For PVC pipe, choose the saddle that has the pipe O.D. closest to the top of the saddle's
O.D. range.
For Copper pipe, single strap saddles should be preformed at the factory, or see pg. 3-6
for 304/306 stainless steel saddles.

STYLE

UPPER
RANGE

TAP TYPE
SIZE THREAD

Painted Saddle with U-Bolt:

101

7.60 x

/4"

IP

Stainless Steel Strapadd letter "S":

101S

7.60 x

/4"

IP

Nylon Saddleadd letter "N":

101N 7.60 x

/4"

IP

4-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Double Strap Service Saddles

1-800-426-9341

Style 202NU
Nylon Coated Saddle
with U-Bolts

Style 202U
Painted Saddle
with U-Bolts

Style 202S
Painted Saddle
with Stainless Steel Straps

/2" I.P, 3/4" & 1" I.P. or C.C. TAP

1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" IP ONLY)

NOMINAL
PIPE SIZE

2"

3"

4"
6"
8"
10"
12"

14"
16"
18"
20"
22"
24"
26"
28"
30"

O.D.
PIPE
RANGE

202U 202NU CTN


QTY

2.38 - 2.50 1 $32.79


39.01

3.50 2
40.78
3.45 - 4.05 2
45.99
4.00 - 4.50
4.50 - 4.80 45.99
4.50 - 5.40 3 45.99
52.44
6.00 - 6.63
52.44
6.63 - 6.90
52.44
6.63 - 7.60 3
61.85
8.00 - 8.63
61.85
8.63 - 9.05
61.85
8.63 - 9.80 3
10.00 - 11.10 79.95
11.10 - 12.12 79.95
12.00 - 13.20 95.90
13.20 - 14.38 95.90

15.30 - 16.80

17.40 - 18.90

19.50 - 21.10

21.10 - 22.70

22.70 - 24.30

24.30 - 25.90

25.70 - 27.30

27.30 - 28.90

28.90 - 30.50

30.50 - 32.10

51.00
57.92
59.68
63.63
63.63
63.63
75.43
75.43
75.43
82.30
82.30
82.30
105.95
105.95
126.75
126.75

POA

10
8
8
5
5
5
6
6
6
4
4
4
4
4
4
3
4
3
3
3
3
3

Prices and weights shown are per saddle.


202 - 2.50 can accommodate up to 1 1/2" I.P.
and 1 1/4" C.C.

202 for 3" nominal size can accommodate


up to 2" I.P. and 1 1/2" C.C.

Not recommended for iron pipe size


PVC or ductile iron size PVC (C-900).

202S 202NS CTN


QTY

202

202NU CTN
QTY

202S

202NS CTN
QTY

APPROX.
WEIGHT ea.
(lbs.)

79.92
80.08
80.08
81.36
81.36
81.36
90.73
90.73
90.73
113.92
113.92
113.92
133.71
133.71
155.03
155.03
185.52
189.01
290.63
325.44
341.74
382.79
386.61
390.45
394.28
398.10

98.12 10
34.41
55.32
86.68
107.58
10
10
3.5 #
98.98 8
50.57
66.36
92.00
107.78
8
8
5.0 #
98.98 8
52.30
68.08
92.00
107.78
8
8
5.0 #
98.98 6
58.46
73.18
92.27
107.78
5
6
7.5 #
98.98 6
58.46
73.18
92.27
107.78
5
6
7.5 #
98.98 6
58.46
73.18
92.27
107.78
5
6
7.5 #
113.71 5
64.46
85.74
102.23
123.51
6
5
9.0 #
113.71 5
64.46
85.74
102.23
123.51
6
5
9.0 #
113.71 5
64.46
85.74
102.23
123.51
6
5
9.0 #
132.26 4
77.16
95.92
126.68
140.97
4
4
10.0 #
132.26 4
77.16
95.92
126.68
140.97
4
4
10.0 #
132.26 4
77.16
95.92
126.68
140.97
4
4
10.0 #
159.70 6
101.78 121.00
152.92
172.13
4
6
11.5 #
159.70 6
101.78 121.00
152.92
172.13
4
6
11.5 #
185.89 4
119.75 141.68
177.16
199.09
4
4
12.5 #
185.89 4
119.75 141.68
177.16
199.09
3
4
12.5 #
216.63
187.68
230.77
4
4
4
15.3 #
254.74
212.19
272.29
3
3
3
16.0 #
354.96
308.07
372.67
3
3
3
18.0 #
397.36
345.05
417.38
3
3
3
20.0 #
417.46
362.23
438.26
3
3
3
21.0 #
POA
467.56 3

405.72
490.84
3
3
23.0 #
471.38
409.55
494.68
3
3
24.0 #
475.21
413.38
498.51
3
3
24.5 #
479.05
417.21
502.33
3
3
25.0 #
482.87
421.04
506.17
3
3
26.0 #
Manufacturer Recommendation:
For PVC pipe, choose the saddle that has the pipe O.D. closest to the top of
the saddle's O.D. range.
For Copper pipe, Romac recommends single strap saddles which should be
preformed at the factory, or see pg. 3-6 for 304/306 stainless steel saddles.
To Order: Add tap size to the upper range of the saddle.
When ordering for PVC pipe,
specify O.D. (D.I. or IPS)
Example:

4-4

Style 202NS
Nylon Coated Saddle
with Stainless Steel Straps

Painted Saddle with U-Bolt:

Stainless Steel Strapadd letter "S":


Nylon Saddleadd letter "N":

STYLE

202

UPPER
RANGE

TAP TYPE
SIZE THREAD

7.60 x 3/4"

IP

202N 7.60 x /4"

IP

202S 7.60 x 3/4"


3

IP

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Bronze Single/Double
Strap Service Saddles

1-800-426-9341

Style 101BS

Style 101B

Style 202B

Bronze Saddle
with Stainless Strap

Bronze Saddle
with Bronze Strap

BRONZE SINGLE STRAP SERVICE SADDLES


NOM.
PIPE
SIZE

O.D. PIPE RANGE

4"

6"
8"
10"
12"

/4" & 1" I.P. or C.C.

101B
1

4.50 - 5.40

$92.42

4.80 - 5.40

92.42

6.00 - 6.63

110.14

6.63 - 7.50

110.14

8.00 - 8.63

115.61

8.63 - 9.62

115.61

10.00 - 10.75

151.23

11.10 - 12.12

151.23

12.00 - 12.75

161.06

101BS
$75.20

4.0 #

91.46

/2" I.P, 3/4" & 1" I.P. or C.C.

202B
NA

NA

4.75 #

220.09

152.50

7.5 #

257.70

152.50

7.5 #

257.70

9.0 #

NA

160.63
NA

5.0 #

162.40

NA

5.0 #

271.42

202B
NA

NA

192.28

1 1/4", 1 1/2", 2" I.P. or C.C.

202BS

APPROX.
WEIGHT
(lbs.)

NA

7.5 #

$136.34 $191.59 $159.05

NA

4.75 #

116.58
116.58

202BS

4.0 # $154.74

91.46

Bronze Saddle
with Stainless Straps

BRONZE DOUBLE STRAP SERVICE SADDLES

APPROX.
WEIGHT
(lbs.)

75.20

Style 202BS

Bronze Saddle
with Bronze Straps

195.55
NA
1

N/A

NA

9.0 #

183.62

9.0 #

NA

10.0 #

209.28

11.5 #

198.78

223.37

246.30

260.96

270.55

11.5 #

246.30

260.96

270.55

12.5 #

308.91

12.5 #

308.91

13.5 #

345.07

12.5 #

390.20

15.0 #

273.84

288.92
1

13.20 - 14.38

161.06

162.40

9.0 #

271.42

273.84

288.92

14"

14.40 - 16.00

NA
NA

9.0 #

298.57

304.18

318.83

16"

16.00 - 17.40

NA
NA

NANA
N/A
NANA

NA

328.43

347.84

357.31

When ordering for PVC pipe, specify O.D. (D.I. or IPS).


1
All saddles to be used on IPS size PVC must use stainless steel strap for bronze saddles.
2
Not recommended for IPS size PVC.
Saddles for ductile iron size PVC (C-900), iron pipe size PVC and copper should be preformed at factory.

To Order: Add tap size to the upper range of the saddle.


Example:

Bronze Saddle with Bronze Strap (B):


Bronze Saddle with Stainless Steel Strap (BS):

STYLE

101B

UPPER
RANGE

TAP
SIZE

- 7.50 x 3/4"

101BS - 7.50 x /4"


3

TYPE
THREAD

IP
IP

4-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341
Shells: Stainless steel per ASTM A 240, type 304, fully
passivated 1.

Style 304 and 306 All


Stainless Steel Service Saddles
306 Saddle

Bolts: UNC rolled thread, stainless steel per ASTM A 193,


type 304. Fasteners coated to prevent galling.
Nuts: Stainless steel per ASTM A 194, type 304.

Washers: Stainless steel per ASTM A 240, type 304 and


plastic lubricating washers.

Gasket: NBR per ASTM D 2000 MBC 610, compounded


for water and sewer service. Other compounds available on
request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

304 SINGLE BOLT

NOM.
PIPE
SIZE

2"

2.13- 2.38
2.13
2.38- 2.63
2.38

2 1/2" 2.63 - 2.88

3"
4"

306 DOUBLE BOLT

(not recommended for A/C pipe)

O.D. PIPE
RANGE


3.00 - 3.25
3.25 - 3.50
3.50 - 3.75
3.75 - 4.00
4.00 - 4.30
4.50 - 4.80
4.80 - 5.20

5"

5.20 - 5.60
5.60 - 6.00

6"

6.00 - 6.40
6.50 - 6.90
6.90 - 7.30

8"

8.00 - 8.40
8.63 - 9.05
9.05 - 9.45

TAP

I.P.

C.C.

2.13
2.13 - 2.38
2.38
2.38 - 2.63

2#

2 1/2"

2.63 - 2.88

/4"
1"

78.37

/4"
1"

80.18

80.18

2#

/4"
1"

82.58


82.58

3#

3
/4"

1"

85.44


85.44

3#

/4"
1"

120.39


120.39

4#

/4"
1"

122.18


122.18

5#

3"

304

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps only
are 4" long with one 1/2" bolt.
(B) 6" through 8" nominal sizes with small (3/4" or 1") taps only
are 4" long with one 5/8" bolt.

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps are
6" long with two 1/2" bolts.

(C) 6" through 12" sizes with small taps are 6" long with two 5/8" bolts.
(D) 6" through 12" sizes with large taps are 8" long with two 5/8" bolts.

To Order: Use upper range when ordering. Add tap


size. Be specific when ordering. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 304 - 4.80 x 3/4" I.P.

I.P.

C.C.

WEIGHT
(lbs.)

/4" & 1"

$69.94

$69.94

2#

/4" & 1"


1 1/4"

71.51
155.84

71.51
N/A

2#

/4" & 1"


1 1/4"
1 1/2"
2"

73.18
158.47
158.47
158.47

73.18
158.47
158.47
N/A

3#

/4" & 1"


1 1/4"
1 1/2"
2"

83.92
162.51
162.51
162.51

83.92
162.51
162.51
162.51

4#

4"
5"

5.20 - 5.60
5.60 - 6.00

/4" & 1"


1 1/4"
1 1/2", 2"

85.79
164.11
164.11

85.79
164.11
164.11

4#

6"

6.00 - 6.40
6.50 - 6.90
6.90 - 7.30

/4" & 1"


1 1/4"
1 1/2", 2"

120.01
168.88
168.88

120.01
168.88
168.88

4#

8"

8.00 - 8.40
8.63 - 9.05
9.05 - 9.45

/4" & 1"


1 1/4"
1 1/2", 2"

121.78
176.05
176.05

121.78
176.05
176.05

6#

10.00 - 10.40 3/4" & 1"


1 1/4"
10.70 - 11.10
11.10 - 11.50 1 1/2", 2"

12.00 - 12.40 3/4" & 1"
1 1/4"
12.75 - 13.20
13.20 - 13.60 1 1/2", 2"

148.37
185.64
185.64

148.37
185.64
185.64

8 1/2 #

151.76
196.06
196.06

151.76
196.06
196.06

9#

12"

(B) 3" through 5" sizes with large (1 1/4", 1 1/2", or 2") taps are
8" long with two 5/8" bolts.


3.00 - 3.25 2
3.25 - 3.502, 3
3.50 - 3.75
3.75 - 4.00

TAP

4.00 - 4.30
4.50 - 4.80
4.80 - 5.20

10"

306

4-6

O.D. PIPE
RANGE

2"


$76.64


78.37

(can be used with A/C pipe)

2#

$76.64

NOM.
PIPE
SIZE

WEIGHT
(lbs.)

/4"
1"

304 Saddle

Passivated: Chemically treated after welding to produce


a highly corrosion-resistant coating.
2
Not available with 2" Tap.
3
For 3.50 OD with 2" IP Tap use 3.75 (2" CC Not Available)
For easiest installation, choose the saddle with your pipe
OD closest to the bottom of the range.
1

Other ODs available P.O.A.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

305 All Stainless Steel Service Saddle

Material Specifications

1-800-426-9341

Shells: Stainless steel per ASTM A 240, type 304, fully


passivated1.
Bolts: UNC rolled thread, stainless steel per ASTM A 193,
type 304. Fasteners coated to prevent galling.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and
plastic lubricating washers.
Gasket: Pad with O-ring gasket. NBR per ASTM D 2000
MBC 610, compounded for water and sewer service. Other
compounds available on request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

Not recommended for concrete cylinder


pipe.

305 Saddle

8" WIDE

10" WIDE
FIP or MIP
2 1/2", 3"

APPROX.
WEIGHT
(lbs.)

$236.86

$538.80

14 #

263.60

303.17

605.06

16 #

17.30 - 18.10
18.15 - 18.95
19.00 - 19.80

306.66

350.77

652.72

17 #

18" to 20"

19.30 - 20.10
20.00 - 20.80
21.10 - 21.90

344.27

459.14

761.10

18 #

22" to 24"

22.00 - 22.80
23.20 - 24.00
24.60 - 25.40
25.70 - 26.50

363.55

478.23

766.76

19 #

NOMINAL
PIPE SIZE

I.P. OR C.C.
3
/4", 1"

I.P. OR C.C.
1 1/4",
1 1/2", 2"

10" to 12"

10.00 - 10.80
10.80 - 11.60
12.00 - 12.80
12.80 - 13.60

$207.54

14" to 16"

15.00 - 15.80
15.90 - 16.70
16.70 - 17.50

16" to 18"

O.D. PIPE RANGE

(4 bolts)

(4 bolts)

(4 bolts)

(4 bolts)

(6 bolts)

Passivated: Chemically treated after welding to


produce a highly corrosion-resistant coating.

(4 bolts)

(4 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

Other ODs available P.O.A.

To Order: Use upper range when ordering. Add tap size. Be specific when
ordering. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 305 - 10.80 x 3/4" I.P.

4-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS420T Fabricated
Steel Tapping Saddle

1-800-426-9341

(Contact Factory for IPS size


PVC pipe)

Material Specifications

Body: Carbon steel, A-36 or equal.


Outlet: NPT (IP) or AWWA (CC) Female Threads
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4" UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.

Use: The FTS420T Fabricated Tapping Saddle is used to


make a branch outlet from a main supply line on most types of
pipe except reinforced concrete cylinder pipe. It is furnished
with shopcoat paint and alloy bolts, or epoxy lined and coated
with stainless steel nuts and bolts.

OUTLET
SIZE

BOLTS
QTY: SIZE

/4" - 2 1/2"

8"

1.7

4: 3/4" x 9"1

6" - 20 "

3"

8"

2.0

4: 3/4" x 9"1

24" - 32"

3"

12"

2.0

6: 3/4" x 9"

6" - 32"

4"

12"

2.2

6: 3/4" x 9"1

MAIN
SIZE

6" - 32 "

Romacs unique sealing gasket is reinforced with a stainless


steel ring, molded into the gasket in our own rubber facility.
This eliminates the need for a groove in the sleeve, making the
shell full strength.

Bolts are 8" long up through 12'

4-8

Overall Dimension
Dimension
Overall
Pipe
OD
plus
6.00"
Pipe
OD
6.00"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS420T Fabricated
Steel Tapping Saddle

1-800-426-9341


Catalog Number
List Price Each

Sleeve
Nominal
O.D. Range
Sleeve

SHOPCOAT
FUSION EPOXY

NUMBER BY
OUTLET Size
w/STD
w/304
w/STD
w/304



B&N
SS B&N
B&N
SS B&N

3
1
1
1

6"

6.83 - 7.16
7.05 - 7.40
7.40 - 7.73

FTS420T - 7.16
FTS420T - 7.40
FTS420T - 7.73

/4", 1", 1 /4", 1 /2", 2" 2 /2" IP, CC


3" FIP

4" FIP

$341.31
422.19
482.85

$406.54
487.44
580.67

$409.06
489.94
584.46

$474.29
555.18
682.30

APPROX.
WEIGHT

(lbs.)

29#
33#
50#


7.74 - 8.35
FTS420T - 8.35
3
34#
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
354.55
419.79
427.98
493.21

8.36 - 8.75
FTS420T - 8.75

38#
3" FIP
435.43
500.68
508.86
574.11

8.98 - 9.37
FTS420T - 9.37
495.39
593.22
605.50
703.33
59#

4" FIP

9.27 - 9.69
FTS420T - 9.69




9.83 - 10.25
FTS420T - 10.25

3
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC

10.64 - 10.86
FTS420T - 10.86

39#
456.89
522.14
536.63
601.87
3" FIP

11.03 - 11.47
FTS420T - 11.47

43#
537.78
603.01
617.51
682.74

11.36 - 11.80
FTS420T - 11.80
66#
586.09
683.92
705.73
803.56
4" FIP

11.76 - 12.24
FTS420T - 12.24




3

12.62 - 12.88
FTS420T - 12.88
44#
474.39
539.62
562.56
627.80
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC

13.13 - 13.60

48#
FTS420T - 13.60
555.27
620.51
643.45
708.70
3" FIP

13.60 - 14.09
FTS420T - 14.09
74#
601.46
699.30
733.74
831.57
4" FIP

14.10 - 14.56
FTS420T - 14.56





3

14.59 - 15.08
FTS420T - 15.08
47#
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
491.14
556.37
587.40
652.63

15.23 - 15.80
FTS420T - 15.80

51#
3" FIP
572.00
637.23
668.26
733.49

15.73 - 16.22
FTS420T - 16.22

78#
616.63
714.46
760.95
858.78
4" FIP

16.30 - 16.73
FTS420T - 16.73




3

16.74 - 17.26
FTS420T - 17.26
54#
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
508.27
573.51
620.68
685.91

17.33 - 17.87
FTS420T - 17.87

58#
3" FIP
589.14
654.38
701.55
766.79

17.88 - 18.43
FTS420T - 18.43
88#
631.80
729.64
800.46
898.30
4" FIP

18.62 - 19.19
FTS420T - 19.19









18.87 - 19.45
FTS420T - 19.45

3

19.41 - 20.01
FTS420T - 20.01
78#
529.44
594.68
645.75
711.00
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC

20.00 - 20.60
FTS420T - 20.60

63#
610.33
675.56
726.65
791.88
3" FIP

20.29 - 20.94
FTS420T - 20.94
96#
667.99
765.83
842.55
940.39
4" FIP


20.93 - 21.57
FTS420T - 21.57





21.51 - 22.15
FTS420T - 22.15

3

22.16 - 22.81
FTS420T - 22.81
65#
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
557.17
622.40
677.40
742.64

22.78 - 23.45
FTS420T - 23.45

69#
3" FIP
638.04
703.29
758.28
823.51

23.46 - 24.16
FTS420T - 24.16
106#
4" FIP
675.57
773.41
856.01
953.85

24.15 - 24.85
FTS420T - 24.85





24.82 - 25.52
FTS420T - 25.52

3
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
580.29
645.53
714.32
775.59

25.71 - 26.41
FTS420T - 26.41
111#
3" FIP
695.88
761.11
891.01
956.25

26.55 - 27.25
FTS420T - 27.25
115#
695.88
793.70
891.01
988.85
4" FIP

27.26 - 27.96
FTS420T - 27.96
119#

28.14 - 28.84
FTS420T - 28.84





29.78 - 30.48
FTS420T - 30.48

131#
630.93
696.17
770.97
836.20
3
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC

30.48 - 31.18
FTS420T - 31.18

135#
752.52
817.75
962.54
1,027.77
3" FIP

31.52 - 32.22
FTS420T - 32.22
139#
752.52
850.36
962.54
1,060.38

4" FIP


8"

10"

12"

14"

16"

18"

20"

24"

30"

Other sizes, ranges and outlets available. Price


on application.
No Cancel,
No Return Item

To Order: Specify catalog number by the desired O.D.


range and outlet size. Add S.S. for optional 304 stainless steel bolts & nuts, and F.E. for optional 8 to 12 mils
of fusion bonded epoxy.
Example: FTS420T - 17.87 x 21/2" IP - SSFE
4-9

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

4-10

August 27, 2007

Notes

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Tapping Sleeves

1-800-426-9341

FTS419
Pages 5-8 & 5-9

FTS420 Pages 5-10


through 5-12

SST
Pages 5-4 & 5-5

FTS435 Page 5-18

STS420
Pages 5-13 & 5-15

FTS425
Pages 5-16 & 5-17

SSTIII
Pages 5-6 & 5-7

FTS445 Page 5-18

5-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

SST & SSTIII Dimensions

1-800-426-9341

A ROMAC ORIGINAL
1980 - Stainless Steel Tapping Sleeve

Corrosion resistant, provides full circumferential seal

A
B

C
D
STUDS

A
RING GASKET

SIDEBAR LUG

MAT GASKET
A

SST
TEST PLUG: 3/4-NPT,
TYPE 304 SS, ANTISEIZE COATED.

FLANGE: FLANGE
GASKET SUPPLIED.

B
TRACKHEAD BOLTS
SST-III SIDEBAR

E1

SSTIII
DIMENSIONS

FLANGE CATALOG NO. OF


SIZE
NUMBER BOLTS
3"

4"

6"
8"
10"
12"

4.60 - 5.30
5.60 - 19.30
19.70 - 26.50
27.80 - 32.00
4.60 - 5.30
5.60 - 19.30
19.70 - 26.50
27.80 - 32.00
6.25 - 17.95
18.25 - 26.50
27.80 - 32.00
8.30 - 26.50
27.80 - 32.00
10.73 - 26.50
27.80 - 32.00
12.75 - 16.78
17.20 - 26.50
27.80 - 32.00*

* SSTIII Only

5-2

8
10
14
21
8
10
14
21
10
14
21
14
21
16
24
20
20
0
30

A
12.0
16.0
20.0
0
20.0
12.0
16.0
20.0
0
20.0
16.0
20.0
20.0
20.0
20.0
24.0
24.0
30.0
30.0
30.0

E1

See Pages 4-6 through 4-9 for specific sizes available.

6.25 & 6.60 sizes not available with 6" branch.

4.03

PIPE OD PIPE OD
3 1/2
8.30 size not available with 8" branch.
+ 3.0
+ 4.6

4.00

5.03

PIPE OD PIPE OD
4 1/2
12.75 - 12.90 sizes: 1/2" undersize cutter recommended.
+ 3.0
+ 4.6

4.5

7.03

6 1/2

4.00

10.73 size not available with 10" branch

5
5.5
5.75

PIPE OD PIPE OD
+ 4.6
+ 3.0

PIPE OD PIPE OD
+ 4.6
+ 3.0
PIPE OD PIPE OD
11.03 10 1/2
+ 3.0
+ 4.6
9.03

8 1/2

13.03 12 1/2

PIPE OD PIPE OD
+ 3.0
+ 4.6

August 27, 2007

ROMAC
INDUSTRIES,
ROMAC
INC.
INDUSTRIES,
INC.

May 16, 2005

SST-MJ & SSTIII-MJ Dimensions


SST-MJ Dimensions

1-800-426-9341
1-800-426-9341




 

 

  



 


 
  
   




   
 




 

  






 


 
  

  
 

 
 

  
  

  
  

  
 
  

   

















 


 




 
 








 



 
 






 

 
 







 



 




 

 
 


 
 

 

 

 

See Pages 4-6 through 4-9 for specic sizes


available.

6.25 & 6.60 sizes not available with 6" branch.

8.30 size not available with 8" branch.

10.73 size not available with 10" branch

12.75 - 12.90 sizes: 1/2" undersize cutter


recommended.


 
 

 

5-3
4-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

SST Stainless Steel Tapping Sleeve

1-800-426-9341

Shell and Lugs: Stainless steel per ASTM A 240, type 304 and
type 304L.

Meets requirements of MSS


SP-124 and AWWA C223

5/8"

Material Specifications

Bolts:
UNC rolled thread, stainless steel per ASTM A 193,
type 304. 4" nominal pipe size has 1/2" bolts.
Nuts: Heavy hex, stainless steel per ASTM A 194, type
304,coated to prevent galling
Washers: Stainless steel per ASTM A240, type 304 and plastic
lubricating washer.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded for
water and sewer service. Other compounds available on request.
MJ Bolts & Nuts: 3/4" UNC T-Bolts,, heavy hex nuts, high
strength low alloy steel per AWWA C111.
Outlets (three outlet options):
1.

Ductile Iron Flange


per ASTM A536, Grade 65-45-12

2.

Stainless Steel Flange


per ASTM A 240, type 304. Will accommodate tapping
flanges per MSS SP-60.

3.

SST with
Mechanical Joint
Outlet

Mechanical Joint Outlet


MJ style in accordance with AWWA standard C-111.
Cast from ductile (nodular) iron, meeting or exceeding
ASTM A536, Grade 65-45-12.

NOMINAL
PIPE SIZE

SLEEVE O.D. RANGE


(inches)

4"

4.60
4.80
5.00
5.30
5.60
5.90

SST - 4.60
SST - 4.80
SST - 5.00
SST - 5.30
SST - 5.60
SST - 5.90

6"

5.90
6.25
6.60
6.90
7.10
7.50

6.25 1
6.60 1
7.00
7.30
7.50
7.90

SST - 6.25
SST - 6.60
SST - 7.00
SST - 7.30
SST - 7.50
SST - 7.90

8"

7.90
8.30
8.62
9.04
9.20
9.55
9.90

8.30 2
8.63
9.06
9.45
9.60
9.95
10.30

SST - 8.30
SST - 8.63
SST - 9.06
SST - 9.45
SST - 9.60
SST - 9.95
SST - 10.30

10.33
10.73
11.06
11.45
11.79
12.10

10.73 3
11.13
11.45
11.85
12.19
12.50

SST - 10.73
SST - 11.13
SST - 11.45
SST - 11.85
SST - 12.19
SST - 12.50

with 6" branch.


with 8" branch.
3 Not Available with 10" branch.
2 Not Available

5-4

SLEEVE
NUMBER

1 Not Available

LIST PRICE EACH

CATALOG NUMBER

4.40
4.50
4.70
5.00
5.30
5.60

10"

MJ Gasket and T-bolts & Nuts are included with SST-MJ

BY

BRANCH
SIZE

DUCTILE
FLANGE

S.S.
FLANGE

MJ
OUTLET

APPROX.
WEIGHT
(lbs.)

3"
4"

N/A
$696.45

$917.82
917.82

N/A
$731.23

28#
30#

3"
4"
6"


N/A
723.57
823.91

956.53
956.53
1,090.83

N/A
758.33
863.34

36#
38#
45#

3"
4"
6"
8"

N/A
734.32
780.87
1,045.95

990.39
990.39
1,101.49
1,368.48

N/A
769.09
820.28
1,101.12

42#
44#
48#
66#

N/A
809.50
870.44
1,056.66
1,805.57

1,075.53
1,075.53
1,168.16
1,481.22
2,454.49

N/A
844.26
909.85
1,111.84
1,874.96

45#
48#
55#
70#
80#

3"
4"
6"
8"
10"

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SST - 9.45 x 6" D.I. FLG

Other sizes are available on request - P.O.A

August 27, 2007

ROMAC
INDUSTRIES,
INC.

SST Stainless Steel Tapping Sleeve

1-800-426-9341

NOMINAL
PIPE SIZE

SLEEVE O.D. RANGE


(inches)

CATALOG NUMBER

SLEEVE
NUMBER

12"

12.35
12.45
12.70
12.75
12.90
13.16
13.40
13.70
13.98
14.38

12.75 4, 5
12.85 4, 5
12.90 4, 5
13.20 4, 5
13.30
13.56
13.80
14.10
14.38
14.80

SST - 12.75
SST - 12.85
SST - 12.90
SST - 13.20
SST - 13.30
SST - 13.56
SST - 13.80
SST - 14.10
SST - 14.38
SST - 14.80

14"

14.80
15.20
15.60
15.80
16.00
16.38

15.20
15.60
16.00
16.20
16.40
16.78

SST - 15.20
SST - 15.60
SST - 16.00
SST - 16.20
SST - 16.40
SST - 16.78

16"

16.78
17.15
17.40
17.55
17.85
18.20
18.58
18.90

17.20
17.55
17.80
17.95
18.25
18.60
18.98
19.30

SST - 17.20
SST - 17.55
SST - 17.80
SST - 17.95
SST - 18.25
SST - 18.60
SST - 18.98
SST - 19.30

18"

19.30
19.70
19.80
20.20
20.60
21.00

19.70
20.10
20.20
20.60
21.00
21.40

SST - 19.70
SST - 20.10
SST - 20.20
SST - 20.60
SST - 21.00
SST - 21.40

20"

21.40
21.70
21.90
22.30
22.70
23.00

21.80
22.10
22.30
22.70
23.10
23.40

SST - 21.80
SST - 22.10
SST - 22.30
SST - 22.70
SST - 23.10
SST - 23.40

24"

23.30
23.60
23.80
24.20
24.60
24.90
25.30
25.60
25.90
26.10

23.70
24.00
24.20
24.60
25.00
25.30
25.70
26.00
26.30
26.50

SST - 23.70
SST - 24.00
SST - 24.20
SST - 24.60
SST - 25.00
SST - 25.30
SST - 25.70
SST - 26.00
SST - 26.30
SST - 26.50

For 12" flanged outlets, the recommended cutter size is, 111/2" .
available with 12" MJ Outlet.

5 Not

BY

APPROX.
MJ WEIGHT
(lbs.)
OUTLET

DUCTILE
FLANGE

S.S.
FLANGE

3"
4"
6"
8"
10"
12"

N/A
902.66
969.07
1,135.45
1,884.22
2,050.80

1,272.52
1,272.52
1,400.06
1,692.81
2,666.14
3,176.23

N/A
937.43
1,008.48
1,190.64
1,953.62
2,152.21

50#
52#
60#
81#
96#
143#

3"
4"
6"
8"
10"
12"

N/A
1,423.04
1,475.52
1,925.53
2,589.83
2,847.36

1,762.78
1,762.78
1,932.73
2,540.19
3,438.30
4,072.52

N/A
1,487.51
1,514.93
1,980.70
2,659.23
2,948.76

62#
64#
74#
81#
95#
154#

3"
4"
6"
8"
10"
12"

N/A
1,679.84
1,732.37
2,006.81
2,787.85
2,951.49

2,035.91
2,035.91
2,205.82
2,627.32
3,648.25
4,183.07

N/A
1,714.61
1,771.79
2,061.98
2,857.25
3,052.89

78#
80#
85#
100#
115#
172#

3"
4"
6"
8"
10"
12"

N/A
1,720.07
1,772.67
2,079.02
2,870.55
3,033.92

2,078.24
2,078.24
2,248.58
2,703.65
3,736.08
4,270.92

N/A
1,754.84
1,812.10
2,134.20
2,939.95
3,135.32

92#
94#
98#
115#
139#
191#

3"
4"
6"
8"
10"
12"

N/A
2,006.75
2,059.94
2,472.02
3,330.83
3,494.41

2,384.13
2,384.13
2,554.15
3,121.42
4,225.62
4,760.39

N/A
2,041.51
2,099.35
2,527.20
3,400.23
3,595.81

81#
85#
89#
99#
120#
205#

3"
4"
6"
8"
10"
12"

N/A
2,115.17
2,167.54
2,591.41
3,461.44
3,624.91


2,498.74
2,498.74
2,668.64
3,248.33
4,364.60
4,903.28

N/A
2,149.94
2,206.95
2,646.60
3,530.82
3,726.31

85#
87#
90#
100#
145#
230#

BRANCH
SIZE

LIST PRICE EACH

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SST - 9.45 x 6" D.I. FLG

Other sizes are available on request - P.O.A.

5-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

SST III Stainless Steel Tapping Sleeve

Material Specifications

1-800-426-9341

Shell and Lugs: Stainless steel per ASTM A 240, type 304 and type
304L.
Bolts: 5/8" UNC rolled thread, stainless steel per ASTM A 193, type
304. 4" nominal pipe size has 1/2" bolts.
Nuts: Heavy hex, stainless steel per ASTM A 194, type 304,coated
to prevent galling
Washers: Stainless steel per ASTM A240, type 304 and plastic
lubricating washer.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water
and sewer service. Other compounds available on request.
MJ Bolts & Nuts: 3/4" UNC T-Bolts,, heavy hex nuts, high strength
low alloy steel per AWWA C111.
Outlets (three outlet options):
1. Ductile Iron Flange
per ASTM A536, Grade 65-45-12
2. Stainless Steel Flange
per ASTM A 240, type 304. Will accommodate tapping
flanges per MSS SP-60.
3. Mechanical Joint Outlet
MJ style in accordance with AWWA standard C-111.
Cast from ductile (nodular) iron, meeting or exceeding
ASTM A536, Grade 65-45-12.

Meets requirements of MSS


SP-124 and AWWA C223

SSTIII with
Mechanical Joint
Outlet

MJ Gasket and T-bolts & Nuts are included with SST-MJ

NOMINAL
PIPE SIZE

SLEEVE O.D. RANGE


(inches)

SLEEVE
NUMBER

BY

BRANCH
SIZE

S.S.
FLANGE

MJ
OUTLET

APPROX.
WEIGHT
(lbs.)

N/A
$803.00


$998.94
998.94

N/A
$837.77

37#
42#

N/A
846.01
863.26

998.94
998.94
1,029.84

N/A
880.78
902.68

50#
54#
59#

DUCTILE
FLANGE

4"

4.40
4.50
4.70
5.00
5.30
5.60

4.60
4.80
5.00
5.30
5.60
5.90

SSTIII- 4.60
SSTIII- 4.80
SSTIII- 5.00
SSTIII- 5.30
SSTIII- 5.60
SSTIII- 5.90

3"
4"

6"

5.90
6.25
6.60
6.90
7.10
7.50

6.25 1
6.60 1
7.00
7.30
7.50
7.90

SSTIII- 6.25
SSTIII- 6.60
SSTIII- 7.00
SSTIII- 7.30
SSTIII- 7.50
SSTIII- 7.90

3"
4"
6"

8"

7.90
8.30
8.62
9.04
9.20
9.55
9.90

8.30 2
8.63
9.06
9.45
9.60
9.95
10.30

SSTIII- 8.30
SSTIII- 8.63
SSTIII- 9.06
SSTIII- 9.45
SSTIII- 9.60
SSTIII- 9.95
SSTIII- 10.30

3"
4"
6"
8"

N/A
879.12
956.66
1,236.41

1,023.96
1,023.96
1,107.82
1,354.98

N/A
913.89
996.07
1,291.59

56#
60#
63#
83#

10.33
10.73
11.06
11.45
11.79
12.10

10.73 3
11.13
11.45
11.85
12.19
12.50

SSTIII- 10.73
SSTIII- 11.13
SSTIII- 11.45
SSTIII- 11.85
SSTIII- 12.19
SSTIII- 12.50

3"
4"
6"
8"
10"

N/A
983.28
1,007.64
1,242.45
1,751.50

1,179.89
1,179.89
1,190.21
1,560.94
2,284.78

N/A
1,018.05
1,047.06
1,297.63
1,820.89

60#
64#
68#
88#
121#

10"

1 Not Available

with 6" branch.


with 8" branch.
3 Not Available with 10" branch.
2 Not Available

5-6

LIST PRICE EACH

CATALOG NUMBER

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SSTIII - 9.45 x 6" D.I. FLG
Other sizes are available on request - P.O.A.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

SST III Stainless Steel Tapping Sleeve

1-800-426-9341
NOMINAL
PIPE SIZE

12"

SLEEVE O.D. RANGE


(inches)
12.35
12.45
12.70
12.75
12.90
13.16
13.40
13.70
13.98
14.38

12.75 4, 5
12.85 4, 5
12.90 4, 5
13.20 4, 5
13.30
13.56
13.80
14.10
14.38
14.80

CATALOG NUMBER
SLEEVE
NUMBER

3"
4"
6"
8"
10"
12"

SSTIII - 15.20
SSTIII - 15.60
SSTIII - 16.00
SSTIII - 16.20
SSTIII - 16.40
SSTIII - 16.78

3"
4"
6"
8"
10"
12"

14"

15.20
15.60
16.00
16.20
16.40
16.78

16"

16.78
17.15
17.40
17.55
17.85
18.20
18.58
18.90

17.20
17.55
17.80
17.95
18.25
18.60
18.98
19.30

18"

19.30
19.70
19.80
20.20
20.60
21.00

19.70
20.10
20.20
20.60
21.00
21.40

20"

21.40
21.70
21.90
22.30
22.70
23.00

21.80
22.10
22.30
22.70
23.10
23.40

23.30
23.60
23.80
24.20
24.60
24.90
25.30
25.60
25.90
26.10

23.70
24.00
24.20
24.60
25.00
25.30
25.70
26.00
26.30
26.50

SSTIII - 23.70
SSTIII - 24.00
SSTIII - 24.20
SSTIII - 24.60
SSTIII - 25.00
SSTIII - 25.30
SSTIII - 25.70
SSTIII - 26.00
SSTIII - 26.30
SSTIII - 26.50

28"

27.20
27.80
28.40
29.00

27.80 6
28.40 6
29.00 6
29.60 6

SSTIII - 27.80
SSTIII - 28.40
SSTIII - 29.00
SSTIII - 29.60

30"

29.60
30.20
30.80
31.40

30.20 6
30.80 6
31.40 6
32.00 6

SSTIII - 30.20
SSTIII - 30.80
SSTIII - 31.40
SSTIII - 32.00

5 Not

APPROX.
WEIGHT
(lbs.)

DUCTILE
FLANGE

S.S.
FLANGE

MJ
OUTLET

N/A
1,132.91
1,159.21
1,496.22
1,940.77
2,295.90

1,321.14
1,321.14
1,462.37
1,783.16
2,334.81
2,586.36

N/A
1,167.67
1,198.63
1,551.41
2,010.17
2,397.30

65#
68#
72#
93#
123#
159#

N/A
1,391.80
1,355.83
1,585.66
2,020.77
2,539.88

1,350.56
1,350.56
1,700.71
2,128.82
2,629.04
2,880.60

N/A
1,426.56
1,395.24
1,640.84
2,090.20
2,587.38

70#
75#
80#
103#
134#
174#

N/A
1,393.55
1,573.59
1,773.78
2,198.38
2,889.06

1,866.95
1,866.95
2,117.06
2,300.97
2,727.62
3,154.25

N/A
1,608.37
1,613.01
1,828.96
2,267.77
2,990.47

92#
96#
102#
110#
140#
205#

SSTIII - 17.20
SSTIII - 17.55
SSTIII - 17.80
SSTIII - 17.95
SSTIII - 18.25
SSTIII - 18.60
SSTIII - 18.98
SSTIII - 19.30

3"
4"
6"
8"
10"
12"

SSTIII - 19.70
SSTIII - 20.10
SSTIII - 20.20
SSTIII - 20.60
SSTIII - 21.00
SSTIII - 21.40

3"
4"
6"
8"
10"
12"

N/A
1,480.69
1,601.47
1,753.19
2,062.58
3,088.84

1,896.38
1,896.38
2,264.17
2,448.08
2,874.73
3,448.50

N/A
1,515.45
1,640.88
1,845.48
2,293.31
3,190.24

97#
102#
107#
115#
152#
230#

3"
4"
6"
8"
10"
12"

N/A
1,534.35
1,655.08
1,806.84
2,249.45
3,123.90

1,971.41
1,971.41
2,337.74
2,481.92
3,021.85
3,742.74

N/A
1,569.11
1,694.50
1,862.01
2,318.84
3,190.24

104#
109#
114#
120#
155#
232#

3"
4"
6"
8"
10"
12"

N/A
1,579.64
1,586.29
1,719.83
2,128.85
3,455.07

2,075.87
2,075.87
2,411.30
2,708.48
3,168.97
4,036.98

N/A
1,614.42
1,625.70
1,775.00
2,198.24
3,556.47

107#
112#
117#
124#
158#
236#

3"
4"
6"
8"
10"
12"

N/A
2,264.30
2,381.58
2,613.37
3,174.01
4,307.49

N/A
2,299.07
2,420.99
2,668.55
3,243.41
4,408.90

N/A
2,488.12
2,641.56
2,905.16
3,515.70
4,742.76

185#
190#
195#
202#
236#
314#

3"
4"
6"
8"
10"
12"


2,760.52
2,760.52
3,206.58
3,601.77
4,214.13
5,368.42

SSTIII - 21.80
SSTIII - 22.10
SSTIII - 22.30
SSTIII - 22.70
SSTIII - 23.10
SSTIII - 23.40

For 12" flanged outlets, the recommended cutter size is 111/2"


available with 12" MJ Outlet.
6 Three piece sleeve.
4

BRANCH
SIZE

SSTIII - 12.75
SSTIII - 12.85
SSTIII - 12.90
SSTIII - 13.20
SSTIII - 13.30
SSTIII - 13.56
SSTIII - 13.80
SSTIII - 14.10
SSTIII - 14.38
SSTIII - 14.80

14.80
15.20
15.60
15.80
16.00
16.38

24"

BY

LIST PRICE EACH

2,984.33
2,984.33
3,466.56
3,893.80
4,555.82
5,803.69

N/A
2,522.88
2,680.98
2,960.33
3,585.09
4,844.16

232#
237#
242#
249#
283#
361#

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SSTIII - 9.45 x 6" D.I. FLG
Other sizes are available on request - P.O.A.

5-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS419 Fabricated
Steel Tapping Sleeve

1-800-426-9341

Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC
rolled thread, high strength, low alloy, steel per AWWA C111.
Optional stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded
for water and sewer service use. Other compounds
available on request.
Coating: Fusion epoxy 8-12 mil. lined and coated. Other
coatings available. Romac packages sleeves to protect
coating.
Flange: AWWA Class D plate flange, ANSI Class 150
drilling, proper recessing for tapping valves. Will
accommodate tapping flanges per MSS SP-60.
Use: Recommended for PVC, steel, D.I., copper pipe.
Meets requirements of MSS SP-124 and AWWA C223

FLANGE
SIZE

3"

4"

6"

8"

10"

12"

5-8

BOLTS
QTY: SIZE

9"

5.18"

4.031"

3.5"

6: 5/8" x 6"

9"

5.18"

5.031"

4.5"

6: 5/8" x 6"

12"

5.18"

7.031"

6.5"

8: 5/8" x 6"

15"

5.18"

9.031"

8.5"

10: 5/8" x 6"

18"

5.50"

11.031" 10.5"

12: 5/8" x 6"

24"

5.75"

13.031" 12.5"

16: 5/8" x 6"

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS419 Fabricated
Steel Tapping Sleeve

1-800-426-9341
SLEEVE
O.D.
(inches)

NOMINAL
PIPE SIZE

4"
5"
6"
8"

10"

12"
14"
16"
18"
20"
24"

CATALOG NUMBER
Sleeve
Number

LIST PRICE EACH

BY

Branch
Size

W/ALLOY
BOLTS

W/304 SS
Bolts & Nuts

Approx.
Weight
(lbs.)

4.00
4.13

FTS419-4.00

FTS419-4.13

3 *

$562.38

$618.76

28#

4.50
4.80

FTS419-4.50

FTS419-4.80

3 *
4 *

562.38
562.38

619.76
619.76

33#
34#

5.13
5.56

FTS419-5.13
FTS419-5.56

3 *
4 *

562.38
562.38

619.76
619.76

33#
35#

6.00
6.13

FTS419-6.00
FTS419-6.13

3
4

579.73
579.73

637.12
637.12

34#
36#




6.63
FTS419-6.63

6.90
FTS419-6.90




8.00
FTS419-8.00


8.13
FTS419-8.13

3
4
6 *

579.73
579.73
646.46

637.12
637.12
717.54

34#
36#
53#

3
4
6

623.36
623.36
670.93

680.74
680.74
742.03

34#
38#
55#



8.63
FTS419-8.63

9.05
FTS419-9.05

3
4
6
8 *

623.36
623.36
670.93
820.00

680.74
680.74
742.03
904.72

38#
40#
56#
77#





10.00
FTS419-10.00






10.75
FTS419-10.75


11.10
FTS419-11.10







12.75
FTS419-12.75

13.20
FTS419-13.20

3
4
6
8

624.86
624.86
693.30
855.19

682.25
682.25
764.38
939.92

38#
41#
58#
79#

3
4
6
8
10 *

624.86
624.86
693.30
855.19
1,137.78

682.25
682.25
764.38
939.92
1,236.17

41#
43#
60#
81#
108#

3
4
6
8
10
12" *

662.68
662.68
754.89
912.12
1,201.92
1,428.05

720.09
720.09
825.96
996.84
1,300.30
1,553.76

44#
46#
64#
85#
111#
129#





14.00
FTS419-14.00

15.30
FTS419-15.30

3
4
6"
8
10
12

730.08
733.08
809.53
978.70
1,389.72
1,563.60

873.32
873.32
853.49
1,202.51
1,631.62
1,813.90

47#
49#
67#
88#
114#
136#





16.00
FTS419-16.00

17.40
FTS419-17.40






18.00
FTS419-18.00

19.50
FTS419-19.50






20.00
FTS419-20.00

21.60
FTS419-21.60






24.00
FTS419-24.00

25.80
FTS419-25.80

3
4
6
8
10
12

762.42
762.42
854.56
938.94
1,438.93
1,650.49

904.11
942.99
1,000.08
1,244.25
1,683.85
1,905.03

50#
52#
71#
92#
117#
144#

3
4
6
8
10
12

783.35
783.35
880.76
1,070.29
1,498.65
1,675.64

926.04
926.04
1,028.18
1,298.61
1,745.83
1,931.40

56#
57#
76#
96#
120#
160#

3
4
6
8
10"
12

804.28
804.28
906.94
1,157.25
1,558.35
1,698.61

948.00
948.00
1,055.64
1,352.97
1,808.41
1,957.75

56#
58#
78#
100#
123#
160#

3
4
6
8
10
12

923.67
923.67
1,041.01
1,348.89
1,809.69
1,931.15

1,073.19
1,073.19
1,196.20
1,553.94
2,071.99
2,199.33

63#
64#
86#
107#
130#
176#

To Order: Specify catalog number by the desired O.D. and


flange size. Add S.S. for optional 304 stainless steel bolts
and nuts. Some O.D.s not listed are available on request.
Example: FTS419 - 6.90 x 6 - SSFE

* For size on size taps, a 1/2" undersized shell cutter is required.

Test plugs furnished on all applicable models, and are stainless steel
when tapping sleeve is ordered with S.S. bolts & nuts.

5-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341

Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


(Also available in type 304SS, Style STS420)

(Not recommended for


IPS size PVC pipe)

Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4"


UNC rolled thread, high strength, low alloy, steel per
AWWA C111. Optional stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service use. Other
compounds available on request.
Test Plug:
plug.

3/4"

NPT type 304 stainless steel test

Coating: Fusion epoxy 8-12 mil. lined and coated.


Other coatings available. Romac packages sleeves
to protect coating.
Flange: AWWA Class D plate flange, ANSI Class
150 drilling, proper recessing for tapping valves.
Will accommodate tapping flanges per MSS SP-60.
(Also Available with a threaded outlet, Style FTS420T
- see page 3-9)

FLANGE
SIZE

Meets requirements of MSS SP-124, and AWWA


C223

6"
8"
10"
12"
14"2
16"2
18"2
20"2
24"2

3"
4"

C
C

"
4 NPT
Test
3 " Plug
4
3

B
B

NPT
Test Plug

Material Specifications

5-10

BOLTS

12"

5.18"

4.031"

3 1/2"

12"

5.18"

5.031"

4 1/2"

6: 3/4" x 9"

12"

5.18"

7.031"

6 1/2"

6: 3/4" x 9"

16"

5.18"

9.031"

8 1/2"

8: 3/4" x 9"

20"

5.50"

11.031" 10 1/2"

10: 3/4" x 9"

20"

5.75" 13.031" 12 1/2"

10: 3/4" x 9"

24"

6.00" 15.03"

14 1/2"

12: 3/4" x 9"

28"

6.00" 17.03"

16 1/2"

14: 3/4" x 9"

32"

6.00" 19.03"

18 1/2"

16: 3/4" x 9"

32"

6.00" 21.03"

20 1/2"

16: 3/4" x 9"

36"

6.63" 25.03"

24 1/2"

18: 3/4" x 9"

QTY: SIZE 1

6: 3/4" x 9"

7.16-14.56" sizes use 8" long bolts.


Valve Manufacturer must be specified upon ordering.

Threaded outlet model FTS420T


(for detailed information see pg. 4-8)
Body: Carbon steel, A-36 or equal.

Outlet: NPT (IP) or AWWA (CC) Female Threads


Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4" UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.

FTS420-T Fabricated
Steel Tapping Saddle

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341
NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)


6.83 - 7.16

7.05 - 7.40

7.40 - 7.73


7.74 - 8.35

8.36 - 8.75

8.98 - 9.37

9.27 - 9.69


9.83 - 10.25

10.64 - 10.86

11.03 - 11.47

11.36 - 11.80

11.76 - 12.24

6"

8"

10"

12"

14"

16"

18"

14.59 - 15.08
15.23 - 15.80
15.73 - 16.22
16.30 - 16.73

16.74 - 17.26
17.33 - 17.87
17.88 - 18.43
18.62 - 19.19

18.87 - 19.45
19.41 - 20.01
20.00 - 20.60
20.29 - 20.94
20.93 - 21.57

20"

1
2

1
1
2
1
1
1
2
1
1
1

12.62 - 12.88 1
13.13 - 13.60 1
13.60 - 14.09
14.10 - 14.56

21.51 - 22.15
22.16 - 22.81
22.78 - 23.45
23.46 - 24.16
24.15 - 24.85
24.82 - 25.52

LIST PRICE EACH

CATALOG NUMBER
SLEEVE
NUMBER

BY

BRANCH
SIZE

EPOXY
W/ALLOY
BOLTS

EPOXY
W/304 SS
Bolts & Nuts

APPROX.
WEIGHT
(lbs.)

FTS420 - 7.16

$573.46
$670.38

3"

FTS420 - 7.40

573.46
670.38

4"
FTS420 - 7.73

673.12
770.03

6"

FTS420 - 8.35

624.28
721.22

3"
FTS420 - 8.75

624.28
721.22

4"
FTS420 - 9.37

681.24
778.15

6"
FTS420 - 9.69

856.11
985.32

8"


FTS420 - 10.25

628.39
725.31

3"
FTS420 - 10.86

628.39
725.31

4"
FTS420 - 11.47

701.58
798.50

6"
FTS420 - 11.80

888.63
1,017.85

8"
FTS420 - 12.24

1,159.13
1,320.62

10"



679.19
776.12

3"
FTS420 - 12.88

679.19
776.12

4"
FTS420 - 13.60

742.24
839.17

6"
FTS420 - 14.09

945.58
1,074.81

8"
FTS420 - 14.56

1,301.46
1,462.98

10"

1,433.62
1,595.14

12"


711.73
808.64

3"
FTS420 - 15.08

711.73
808.64

4"
FTS420 - 15.80

829.60
926.53

6"
FTS420 - 16.22

954.80
1,084.03

8"
FTS420 - 16.73

1,397.03


1,559.13

10"

1,602.43
1,763.93

12"

2,159.61
2,353.46

14"



740.22
837.14

3"

740.22
837.14

4"
FTS420 - 17.26

829.68


926.59

6"
FTS420 - 17.87

954.80


1,152.09

8"
FTS420 - 18.43

1,397.03


1,558.55

10"
FTS420 - 19.19

1,602.43
1,763.93

12"

2,250.81
2,444.66

14"

2,325.25
2,551.40

16"



740.22
837.14

3"

740.22
837.14

4"
FTS420 - 19.45

829.68
926.59

6"
FTS420 - 20.01

954.80
1,152.09

8"

FTS420 - 20.60

1,397.03
1,558.55

10"
FTS420 - 20.94

1,602.43
1,763.93

12"
FTS420 - 21.57

2,349.13
2,542.98

14"

2,454.59
2,680.74

16"

2,585.44
2,811.60

18"


780.86
877.78

3"


780.86
877.78

4"
FTS420 - 22.15

880.53
977.45

6"
FTS420 - 22.81

1,123.55
1,252.76

8"
FTS420 - 23.45

1,512.97

1,674.46

10"
FTS420 - 24.16
1,651.23
1,812.75


12"
FTS420 - 24.85

2,469.07
2,662.92

14"
FTS420 - 25.52


2,550.53


2,776.69
16"

2,638.69
2,864.84

18"

2,826.94
3,053.10

20"

66 #
69 #
73 #

73 #
75 #
79 #
107 #

82 #
85 #
88 #
118 #
148 #

91 #
93 #
96 #
129 #
162 #
178 #

For size on size taps, a 1/2" undersized shell cutter is required.


For size on size taps, 2" undersized shell cutter is required.

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.

99 #
101 #
107 #
140 #
174 #
207 #
259 #
107 #
110 #
113 #
151 #
188 #
220 #
273 #
327 #
116 #
118 #
121 #
162 #
202 #
233 #
288 #
343 #
390 #
130 #
132 #
135 #
181 #
225 #
256 #
314 #
373 #
373 #
421 #

To Order: Specify catalog number by the desired O.D.


range and flange size. Add S.S. for optional 304 stainless steel bolts & nuts.
Example: FTS420 - 17.87 x 6 - SSFE
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-11

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341
NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)

CATALOG NUMBER

SLEEVE
NUMBER

BY

24"

30"

36"

25.71
26.55
27.26
28.14

-
-
-
-

26.41
27.25
27.96
28.84

FTS420 - 26.41
FTS420 - 27.25
FTS420 - 27.96
FTS420 - 28.84

29.78
30.48
31.52
32.20
33.00
33.80
34.60

-
-
-
-
-
-
-

30.48
31.18
32.22
33.00
33.80
34.60
35.40

FTS420 - 30.48
FTS420 - 31.18
FTS420 - 32.22
FTS420 - 33.00
FTS420 - 33.80
FTS420 - 34.60
FTS420 - 35.40

35.40
36.20
37.00
37.80
38.60
39.40
41.00

-
-
-
-
-
-
-

36.20
37.00
37.80
38.60
39.40
40.20
41.80

FTS420 - 36.20
FTS420 - 37.00
FTS420 - 37.80
FTS420 - 38.60
FTS420 - 39.40
FTS420 - 40.20
FTS420 - 41.80

42"

41.80
42.60
43.40
44.20

-
-
-
-

42.60
43.40
44.20
45.00

FTS420 - 42.60
FTS420 - 43.40
FTS420 - 44.20
FTS420 - 45.00

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.

BRANCH
SIZE

LIST PRICE EACH

EPOXY
EPOXY
W/ALLOY BOLTS W/304 SS Bolts & Nuts



$896.77
$993.71
3"

896.77
993.71
4"

1,010.70
1,107.60
6"

1,309.61
1,438.84
8"

1,828.43
1,918.51
10"

1,874.91
2,036.43
12"

2,792.61
2,986.46
14"

2,831.61
3,057.76
16"

2,995.87
3,222.02
18"

3,163.26
3,389.41
20"

4,622.70
4,913.48
24"


980.19
1,077.09
3"

980.19
1,077.09
4"

1,120.46
1,217.39
6"

1,456.05
1,585.23
8"

1,807.82
1,969.34
10"

1,874.91
2,075.07
12"

2,883.54
3,077.37
14"

2,964.98
3,191.13
16"

3,129.26
3,355.41
18"

3,333.94
3,560.09
20"

4,873.19
5,163.96
24"


1,424.88
1,521.80
3"

1,424.88
1,521.80
4"

1,478.24
1,575.17
6"

1,735.30
1,864.53
8"

2,237.48
2,399.03
10"

2,363.63
2,525.17
12"

3,430.70
3,624.54
14"

4,091.75
4,317.90
16"

4,787.37
5,013.52
18"

4,939.13
5,218.20
20"

6,290.58
6,581.35
24"



1,529.32
1,626.24
3"

1,529.32
1,626.24
4"

1,602.78
1,699.71
6"

2,403.10
2,532.33
8"

2,637.67
2,799.22
10"

2,759.85
2,925.36
12"

3,683.65
3,877.50
14"

4,341.36
4,567.51
16"

5,036.98
5,263.13
18"

5,241.66
5,467.81
20"

6,540.19
6,830.96
24"

APPROX.
WEIGHT
(lbs.)

180 #
182 #
186 #
248 #
310 #
346 #
422 #
497 #
563 #
587 #
701 #
221 #
224 #
227 #
303 #
379 #
413 #
502 #
590 #
668 #
690 #
810 #

235 #
238 #
242 #
322 #
402 #
436 #
530 #
623 #
705 #
726 #
849 #

To Order: Specify catalog number by the desired O.D.


range and flange size. Add S.S. for optional 304 stainless steel bolts & nuts.
Example: FTS420 - 17.87 x 6 - SSFE
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-12

148 #
150 #
154 #
205 #
255 #
285 #
350 #
413 #
467 #
489 #
587 #

August 27, 2007

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341

Material Specifications

Body and Outlet: Stainless steel, thick gauge ASTM


A240 type 304/304L or equal. Chemically passivated after
welding for maximum corrosion resistance. Type 316
stainless steel is optional.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8"
UNC rolled thread, type 304 SS. Nuts coated to prevent
galling.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded
for water and sewer service use. Other compounds available on request. 3"-12" flange sizes reinforced with a
metal ring. 14"-24" flange sizes use a square profile o-ring
set in a full body thickness cavity.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Flange: Stainless steel, ASTM A240 type 304 per AWWA
C207 class D plate flange, ANSI class 150 drilling, proper
recessing for tapping valves. Will accommodate tapping
flanges per MSS SP-60.
Meets requirements of MSS SP-124 and AWWA C223.

Use: The STS420 Stainless Steel Tapping Sleeve is


used to make a branch outlet from a main supply line
on most types of pipe (except for reinforced concrete
cylinder pipe).

Also available with threaded


outlet model STS420T

FLANGE
SIZE

3"
4"
6"
8"
10"
12"
14" 1
16" 1
18" 1
20" 1
24" 1

1NOTE:

BOLTS
QTY: SIZE*

16"

5.18"

4.03"

3 1/2"

10: 5/8" x 7"

16"

5.18"

5.03"

4 3/4"

10: 5/8" x 7"

16"

5.18"

7.03"

6 3/4"

10: 5/8" x 7"

16"

5.18"

9.03"

8 3/4"

10: 5/8" x 7"

20"

5.50"

11.03"

10 3/4"

14: 5/8" x 7"

20"

5.75" 13.03"

12 3/4"

14: 5/8" x 7"

24"

6.00" 15.03" * 14 3/4"

16: 5/8" x 7"

30"

6.00" 17.03" * 16 3/4"

20: 5/8" x 7"

30"

6.00" 19.03" * 18 3/4"

20: 5/8" x 7"

36"

6.00" 21.03" * 20 3/4"

24: 5/8" x 7"

48"

6.00" 25.03" * 24 3/4"

32: 5/8" x 7"

Tapping valve manufacturer must be specified.

C
D

"
4 NPT
Test Plug
3

5-13

August 27, 2007

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341
NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)


6.83 - 7.16

7.05 - 7.40

7.40 - 7.73


7.74 - 8.35

8.36 - 8.75

8.98 - 9.37

9.27 - 9.69


9.83 - 10.25

10.64 - 10.86

11.03 - 11.47

11.36 - 11.80

11.76 - 12.24

6"

8"

10"

12"

1
1
2
1
1
1
2
1
1
1

CATALOG NUMBER
SLEEVE
NUMBER

BY

BRANCH
SIZE

STS420 - 7.16

3"
STS420 - 7.40

4"
STS420 - 7.73

6"
STS420 - 8.35
STS420 - 8.75
STS420 - 9.37
STS420 - 9.69
STS420 - 10.25
STS420 - 10.86
STS420 - 11.47
STS420 - 11.80
STS420 - 12.24

12.62 - 12.88 1
13.13 - 13.60 1
13.60 - 14.09
14.10 - 14.56

STS420 - 12.88
STS420 - 13.60
STS420 - 14.09
STS420 - 14.56

14.59 - 15.08
15.23 - 15.80
15.73 - 16.22
16.30 - 16.73

STS420 - 15.08
STS420 - 15.80
STS420 - 16.22
STS420 - 16.73

X
X

59 #
59 #
64 #

3"
4"
6"
8"

1,794.48
1,794.48
1,984.49
2,444.18

67 #
68 #
73 #
77 #

3"
4"
6"
8"
10"

1,978.36
1,978.36
2,127.50
2,617.84
3,735.39

78 #
79 #
84 #
89 #
109 #

3"
4"
6"
8"
10"
12"

2,004.92
2,004.92
2,221.48
2,736.33
3,843.68
4,904.03

89 #
89 #
94 #
99 #
123 #
137 #


3"

4"

6"

8"


10"

12"

14"

16"

18"

20"

14"

16"

16.74 - 17.26
17.33 - 17.87
17.88 - 18.43
18.62 - 19.19

STS420 - 17.26
STS420 - 17.87
STS420 - 18.43
STS420 - 19.19

18"

20"

1
2

18.87 - 19.45
19.41 - 20.01
20.00 - 20.60
20.29 - 20.94
20.93 - 21.57

21.51 - 22.15
22.16 - 22.81
22.78 - 23.45
23.46 - 24.16
24.15 - 24.85
24.82 - 25.52

STS420 - 19.45
STS420 - 20.01
STS420 - 20.60
STS420 - 20.94
STS420 - 21.57

STS420 - 22.15
STS420 - 22.81
STS420 - 23.45
STS420 - 24.16
STS420 - 24.85
STS420 - 25.52

For size on size taps, a 1/2" undersized shell cutter is required.


For size on size taps, 2" undersized shell cutter is required.

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.
No Cancel, No Return Item
5-14

APPROX.
WEIGHT
(lbs.)

$1,682.11
1,682.11
1,890.50


3"

4"

6"

8"


10"

12"

14"


3"

4"


6"


8"


10"

12"

14"

16"


3"

4"

6"

8"

10"

12"

14"

16"

18"

LIST PRICE

2,489.12
2,489.12
2,738.38
3,731.31

4,932.63
5,318.66
5,843.66

98 #
99 #
104 #
108 #
135 #
149 #
205 #

2,660.74
2,660.74

2,924.30

3,968.30

5,059.30
5,431.75
6,047.99
7,774.15

109 #
109 #
114 #
118 #
147 #
162 #
217 #
274 #

2,705.69
2,705.69
2,981.50
4,054.11
5,077.59
5,471.39
6,252.30
7,971.38
8,346.25

2,799.67
2,799.67
3,095.61
4,205.30

5,099.01
5,472.67
6,456.63

8,163.60
8,564.29
10,018.92

119 #
119 #
124 #
129 #
160 #
174 #
231 #
290 #
305 #
136 #
137 #
142 #
146 #
181 #
195 #
255 #
320 #
332 #
402 #

To Order: Specify catalog number by the desired O.D.


range and flange size.
Example: STS420 - 17.87 x 6
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341
NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)

CATALOG NUMBER

SLEEVE
NUMBER

BY

24"

30"

36"

25.71
26.55
27.26
28.14

-
-
-
-

26.41
27.25
27.96
28.84

STS420 - 26.41
STS420 - 27.25
STS420 - 27.96
STS420 - 28.84

29.78
30.48
31.52
32.20
33.00
33.80
34.60

-
-
-
-
-
-
-

30.48
31.18
32.22
33.00
33.80
34.60
35.40

STS420 - 30.48
STS420 - 31.18
STS420 - 32.22
STS420 - 33.00
STS420 - 33.80
STS420 - 34.60
STS420 - 35.40

35.40
36.20
37.00
37.80
38.60
39.40
41.00

-
-
-
-
-
-
-

36.20
37.00
37.80
38.60
39.40
40.20
41.80

STS420 - 36.20
STS420 - 37.00
STS420 - 37.80
STS420 - 38.60
STS420 - 39.40
STS420 - 40.20
STS420 - 41.80

42"

41.80
42.60
43.40
44.20

-
-
-
-

42.60
43.40
44.20
45.00

STS420 - 42.60
STS420 - 43.40
STS420 - 44.20
STS420 - 45.00

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.
No Cancel, No Return Item

BRANCH
SIZE

LIST PRICE EACH

APPROX.
WEIGHT
(lbs.)

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

$2,999.89
2,999.89
3,226.78

4,491.33
5,102.74
5,549.89
6,660.95
8,369.90
8,964.99
10,419.61
13,078.77

151 #
152 #
156 #
162 #
200 #
214 #
277 #
346 #
357 #
431 #
589 #

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

3,797.98

3,797.98

4,243.31

4,680.54

5,133.93

5,579.26

6,865.27

8,967.48

9,368.17

10,822.80

13,481.95

170 #
173 #
177 #
183 #
230 #
259 #
318 #
398 #
408 #
492 #
665 #

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

4,258.28

4,258.28

4,639.60

5,020.93

5,402.25

5,783.58

7,069.59

9,345.05

9,745.74

11,200.37

13,859.53

198 #
201 #
205 #
211 #
264 #
294 #
360 #
449 #
459 #
552 #
744 #

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"


4,718.57

4,718.57

5,035.90

5,353.24

5,670.57

5,987.89

7,273.92

9,722.61

10,123.31

11,577.94

14,237.09

213 #
215 #
219 #
225 #
282 #
312 #
381 #
476 #
485 #
584 #
785 #

To Order: Specify catalog number by the desired O.D.


range and flange size.
Example: STS420 - 42.60 x 12
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-15

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS425 Steel Fabricated


Tapping Sleeve

1-800-426-9341

Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.
Flange: AWWA Class D plate flange, ANSI Class 150 drilling,
proper recessing for tapping valves. Will accommodate tapping
flanges per MSS SP-60.
Meets requirements of MSS SP-124 and AWWA C223
The Romac steel sleeve with side and end gasket seals provides
extra protection on lines subject to excessive beam loads.
Fabricated to special order only
Exact O.D. of pipe required
No range provided
Price on application
Contact Romac Engineering for
high pressure and larger than 24"
pipe applications

D1

" NPT
Test Plug
3

End Bolts

End Ring

Side Bolts
End Ring Splice
E
1

5-16

For D dimension: 4" - 12" flanges will accommodate tapping flanges per MSS SP-60.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS425 Steel Fabricated


Tapping Sleeve

1-800-426-9341

NOM.
PIPE
SIZE

12"

14"

16"

18"

20"

24"

SIDE BOLTS
QTY: SIZE

END BOLTS
QTY:
SIZE

APPROX.
WEIGHT
(lbs.)

18.38
18.38
18.38

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

217#
261#
325#

6.00
6.00
6.00

18.68
18.68
18.68

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

220#
264#
329#

15.3
19.0
22.8

6.00
6.00
6.00

18.73
18.73
18.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

221#
264#
329#

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.48
20.48
20.48

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

241#
288#
355#

Cast Iron
15.55

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.83
20.83
20.83

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

244#
291#
358#

A/C
15.65

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.73
20.73
20.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

244#
292#
360#

Ductile Iron
17.40

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.58
22.58
22.58

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

261#
311#
388#

A/C
17.55

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.98
22.98
22.98

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

265#
316#
387#

Cast Iron
17.80

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.73
22.73
22.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

263#
313#
384#

Ductile Iron
19.50

4" & 6"


8", 10" & 12"

18.3
23.0

6.00
6.00

24.68
24.68

25.42
30.10

8: 1 1/8"
10: 1 1/8"

24: 5/8"
24: 5/8"

338#
430#

Cast Iron
19.92

4" & 6"


8", 10 & 12"

18.3
23.0

6.00
6.00

25.10
25.10

25.42
30.10

8: 1 1/8"
10: 1 1/8"

16: 5/8"
24: 5/8"

343#
435#

A/C
20.50

4" & 6"


8", 10" & 12"

18.3
23.0

6.00
6.00

25.68
25.68

25.42
30.10

8: 1 1/8"
10: 1 1/8"

24: 5/8"
24: 5/8"

349#
443#

Ductile Iron
21.60

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

27.78
27.78

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

395#
500#

Cast Iron
22.06

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

28.24
28.24

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

400#
505#

A/C
22.70

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

28.88
28.88

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

410#
515#

Ductile Iron
25.80

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

31.98
31.98

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

446#
558#

Cast Iron
26.32

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

32.50
32.50

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

452#
565#

A/C
27.15

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

33.33
33.33

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

460#
576#

PIPE
O.D.

FLANGE
SIZE

Ductile Iron
13.20

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

Cast Iron
13.50

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

A/C
13.55

4"
6" & 8"
10" & 12"

Ductile Iron
15.30

All prices POA.


Sizes not listed are available on request.
No Cancel, No Return Item
5-17

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

August 27, 2007

FTS435 Steel Fabricated


Tapping Sleeve

Fabricated Tapping Sleeve for Concrete Cylinder Pipe

Romac offers all types of FTS tapping sleeves. The


FTS435 is designed to safely tap concrete steel cylinder
pipe for effective sealing prior to tapping.

Available in sizes to fit all types of concrete pipe.


Price on application.

Material Specifications

FTS445 Steel Fabricated


Tapping Sleeve
Body and Outlet Nozzle: Carbon steel, A-36 or equal.
Also available with type 304 stainless steel (style
STS445)
Flange: Carbon steel, A-36 or equal. AWWA Class "D"
plate flange, ANSI CLS 150 drilling, proper recessing
for tapping valves. Will accommodate tapping flanges
per MSS SP-60.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Coatings: Romac shopcoat for corrosion protection in
transit. Optional fusion epoxy 8-12 mil. lined and coated.
Edges and ID masked where weld is required. Romac
packages sleeves to protect coating.

See Page 5-19 for more information.

5-18

Fabricated Tapping Sleeve for


Weld-on Outlets

August 27, 2007

ROMAC
INDUSTRIES,
INC.

FTS445 Steel Fabricated


Tapping Sleeve

Material Specifications

1-800-426-9341
Body and Outlet Nozzle: Carbon steel, A-36 or equal.
Also available with type 304 stainless steel (style
STS445)

Fabricated Tapping Sleeve for


Weld-on Outlets

Flange: Carbon steel, A-36 or equal. AWWA Class "D"


plate flange, ANSI CLS 150 drilling, proper recessing
for tapping valves. Will accommodate tapping flanges
per MSS SP-60.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Coatings: Romac shopcoat for corrosion protection in
transit. Optional fusion epoxy 8-12 mil. lined and coated.
Edges and ID masked where weld is required. Romac
packages sleeves to protect coating.

FLANGE
SIZE

4"
6"
8"
10"
12"
14" *
16" *
18" *
20" *
24" *

DIMENSIONS
B
C

MIN. PIPE
DIAMETER

9.0

5.18

5.03

4.73

6.00

12.0

5.18

7.03

6.73

8.00

16.0

5.18

9.03

8.73

10.00

20.0

5.50

11.03

10.73

12.00

22.0

5.75

13.03

12.73

14.00

24.0

6.00

15.03

14.73

16.00

29.0

6.00

17.03

16.73

20.00

32.0

6.00

19.03

18.73

22.00

35.0

6.00

21.03

20.73

24.00

42.0

6.63

25.03

24.73

36.00

Sleeves designed for a minimum pipe wall thickness of


0.25" and a minumum pipe material yield strength of 36
ksi will be collar style.
Size on size sleeves, and sleeves for thinner or
lower strength pipe will require full wrap style sleeve
(see illustration below).

* Please specify tapping valve manufacturer, and flange


dimensions for flange sizes larger than 12 inches.
Larger sizes and outlets available.
All prices POA
5-19

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Sewer Products

1-800-426-9341

501 Coupling
for Sewer

A/C x PVC Sewer


Adapter Gasket

Page 6-6

Page 6-9

Style LSS1 Sewer


Clamp Coupling
Page 6-7

LCT Manhole
Adapter Gasket

Style CB Sewer Saddle


Patent #4494780

Page 6-10

Page 6-3 to Page 6-5

MJ x SDR 35 Transition
Gasket (PVC Sewer)
Page 6-10

6-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Sewer Pipe O.D. Chart

1-800-426-9341

ASBESTOS CEMENT SEWER


NOMINAL
PIPE SIZE CL1500 CL2400 CL3300 CL4000 CL5000

4"
5"
6"
8"
10"
12"
14"
15"
16"
18"
20"
21"
22"
24"
27"
28"
30"

PVC

A/CME SDR 35 SDR 41

CLAY

CONCRETE
(Average)

4.130

4.30

4.85 - 5.38

6.00

5.30

6.31 - 6.65

4.87

5.05

4.62

5.90

5.97

6.15

5.78

6.92

6.98

7.14

6.66

6.275

6.625

6.140

6.30

7.19 - 7.93

8.00

9.02

9.04

9.22

8.96

8.40

8.625

8.160

8.40

9.25 - 10.09

10.25

11.12

11.16

11.36

11.50

11.70

11.05

10.50

10.75

10.20

10.50

11.50 - 12.88

12.75

13.22

13.26

13.50

13.64

13.86

13.15

12.50

12.75

12.24

12.50

13.75 - 15.30

15.50

15.30

15.36

15.46

15.78

16.00

15.23

16.34

16.42

16.66

16.84

17.06

16.11

15.30

15.30

15.62

17.19 - 18.70

18.75

17.38

17.46

17.72

17.90

18.14

17.31

19.54

19.82

20.02

20.36

19.39

18.70

18.70

20.65 - 22.40

22.00

21.66

21.88

22.10

22.32

21.45

22.47

23.03

23.29

23.66

22.37

22.05

22.05

24.13 - 26.43

25.50

25.78

26.10

26.32

26.60

25.67

24.80

24.80

27.50 - 29.84

29.00

27.95

27.96

31.00 - 32.13

32.25

34.38 - 35.63

35.50

32.60

32.90

32.13

4.50

CI SOIL
NO HUB

4.81

32.34

4.215

PIP

5.563

Note: Due to variations in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

6-2

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CB Sewer Saddle

1-800-426-9341

A ROMAC ORIGINAL
- 1981 -

Patent #4494780

Design Advantages:

Inventory Reduction: Unique gaskets fit wide range of diameters.


Ease of Installation: Saddle can be installed by unskilled labor, using a socket or open end wrench.
Built-in stop prevents blockages due to inadvertant insertion of branch into main.
Superior Strap: Strong 304 stainless steel band GMAW & GTAW welded to roll threaded 304 stainless
bolts adjusts over a wide range. Clamping force is well distributed by 3 1/2" width.
Flexibility: Gasket allows considerable deflection due to earth movement, while large sealing surface
and wide band strongly resist displacement.
Reliability: Continuous rubber connection between rim and branch eliminates potential leak spots.
Saddles have been tested to pressures well in excess of typical service test requirements.
Note: A pipe stop capable of withstanding 1000 pounds of thrust is molded into the CB saddle gasket.
Care must be taken during system design and installation to assure that this thrust limit is not exceeded.

6-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Detail Specifications for


Romac CB Sewer Saddles

1-800-426-9341

Adjustable Strap
Bolts are 1/2" UNC rolled thread, lubricant coated bolt or nut, stainless steel
per ASTM A 193, type 304. Nuts are stainless steel per ASTM A 194, type
304. Washers are stainless steel per ASTM A 240, type 304. Band is 3 1/2"
wide for spreading out clamp force on pipe. The stainless welds are fully
passivated1. Excess strap goes between pipe and band.

Gasket
SBR per ASTM D 2000
MBA 710, compounded for
water and sewer service.
Gaskets are especially
formulated with antioxidant/
antiozonant agent to increase shelf life.

Saddle Casting
Ductile iron per ASTM 536, Grade 65-45-12. Protected with a yellow corrosion-resistant paint.

Passivated: chemically treated after welding to produce a highly corrosion resistant coating.

Same saddle conforming to different outside diameters.

6.275"
O.D.

Saddle conforming to pipe.

18.80" O.D.

10.50"
O.D.
18.80" O.D.

6-4

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style CB Sewer Saddle

1-800-426-9341

Material Specifications

Castings: Ductile iron per ASTM 536, Grade 65-45-12. Protected with a yellow shopcoat.

Adjustable Strap: 3 1/2" wide, stainless steel per ASTM A 240,


type 304.

Bolts: 1/2" UNC rolled thread, lubricant coated, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.

Washers: Stainless steel per ASTM A 240, type 304 and plastic lubricating
washers.

Gasket: SBR per ASTM D 2000 MBA 710, compounded for water and sewer
service. Other compounds available on request.
NOM.
BRANCH
SIZE

NOM.
PIPE
SIZE
6"-12"

48" Strap

4"

14"-24"

96" Strap

24"-48"

192" Strap

8"-12"

6"

14"-24"

96" Strap

24"-48"

192" Strap

PARTS
LIST

14.40-25.80
Large O.D.
Gasket

25.80-54.00
Large O.D.
Gasket

48" Strap

6.27-14.40

Regular Gasket

BRANCH
O.D.

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
A/C M.E. Sewer
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.62
4.20-4.80
5.00-5.38

CB-4.215
CB-4.28
CB-4.38
CB-4.50
CB-4.62
CB-4.80UN 1
CB-5.38 1

$109.58

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.20-4.80
5.00-5.38

CB-4.215LS
CB-4.28LS
CB-4.38LS
CB-4.50LS
CB-4.80UNLS 1
CB-5.38LS 1

139.34

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.20-4.80
5.00-5.38

CB-4.215XLS
CB-4.28XLS
CB-4.38XLS
CB-4.50XLS
CB-4.80UNXLS 1
CB-5.38XLS 1

8.00-14.40

6.27-6.30

CB-6.30

6.66
6.27-6.66
6.90
7.19-7.56

Regular Gasket

CB-6.66
CB-6.66UN 1
CB-6.90
CB-7.56 1

14.40-25.80

6.27-6.30

CB-6.30LS

Large O.D.
Gasket

6.66
6.27-6.66
6.90
7.19-7.56

CB-6.66LS
CB-6.66UNLS 1
CB-6.90LS
CB-7.56LS 1

6.27-6.30

CB-6.30XLS

25.80-54.00
Large O.D.
Gasket

6.66
6.27-6.66
6.90
7.19-7.56

CB-6.66XLS
CB-6.66UNXLS 1
CB-6.90XLS
CB-7.56XLS 1

BRANCH
SIZE

4"
6"

PVC Sewer
C.I. Soil-No Hub
A/C M.E. Sewer
Universal 1
Cast Iron-D.I.
Clay 1
PVC Sewer
C.I. Soil-No Hub
A/C M.E. Sewer
Universal 1
Cast Iron-D.I.
Clay 1
PVC Sewer
C.I. Soil-No Hub
A/C M.E. Sewer
Universal 1
Cast Iron-D.I.
Clay 1

SIZE
6-12"
14-24"
24-48"
8-12"
14-24"
24-48"

CATALOG
NUMBER

APPROX.
LIST ADD-ON WEIGHT
PRICE EPOXY
(lbs.)

BRANCH
TYPE

RANGE

10 #

$33.33

11 #

258.62

13 #

146.07

12 #

174.42

50.41

293.70

SADDLE
GASKET CASTING SLIDING
STRAP
BOLT
$35.73
$38.42
$13.06 REG (48") $35.43
48.73
48.73
LS (96")
52.19
62.91
13.06
74.50 47.73
XLS (192") 171.47
74.50

CB-4.63UN
Patent #4494780

Stainless Steel
Hose Clamp

13 #
1

CB Sewer Saddles for Universal


and Clay pipe include stainless
steel hose clamp.

Regular gaskets are NOT


interchangeable with large
gaskets.

15 #

To Order: Specify catalog


number.
Example: To fit 4" branch
to 6" -12" nominal pipe with
branch 4.20 - 4.63, order
CB-4.63UN
6-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style 501 Straight and Transition


Couplings for Sewer

1-800-426-9341

Material Specifications

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat. Epoxy
and special coatings available on request.
End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D.
and Std. Stl., BLACK for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service.
Other compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC rolled thread, high strength,
low alloy corrosion resistant steel per AWWA C111. Threads protected with plastic caps
on each bolt end. Other materials or special coatings available on request.

PIPE NOM.
SIZE COLOR
CODE

4.06 - 4.31

CI-Soil, PVC Sewer

4.74 - 5.10

A/C-CL. 1500,
2400, 3300

5.11 - 5.30

Clay

RED

6.05 - 6.30

CI-Soil, PVC Sewer

BLACK

6.86 - 7.20

A/C-CL. 1500,
2400, 3300

YELLOW

7.15 - 7.45

Clay

RED

8.30 - 8.55

CI-Soil, PVC Sewer

BLACK

8.99 - 9.40

A/C-CL. 1500,
2400, 3300

YELLOW

9.25 - 9.75

Clay

BLACK

6"

8"

RED

10"

12"

BY

APPROX.
USE

RED

4"

ONE END

GASKET a
RANGE

1st Half
Cat. No.

A/C-CL. 1500,
2400, 3300

GASKET
RANGE

2nd Half
Cat. No.

RED
X

BLACK
RED

X BLACK

RED
X BLACK

CI-Soil, PVC Sewer

4.74 - 5.10

A/C-CL. 1500,
2400, 3300

5.11 - 5.30

Clay

6.05 - 6.30

CI-Soil, PVC Sewer

6.86 - 7.20

A/C-CL. 1500,
2400, 3300

CI-Soil, PVC Sewer

8.99 - 9.40

A/C-CL. 1500,
2400, 3300

A/C-CL. 1500,
2400, 3300

11.55 - 11.75B1
11.76 - 12.12B1

Clay
Clay

YELLOW

11.55 - 11.75B 1
11.76 - 12.12B 1

Clay
Clay

RED

11.95 - 12.25A1
12.24 - 12.50A1
12.65 - 12.95A1

PVC SDR 41
PVC SDR 35
IPS

RED

11.95 - 12.25A 1
12.24 - 12.50A 1
12.65 - 12.95A 1

PVC SDR 41
PVC SD R 35
IPS

BLACK 13.15 - 13.55B1

A/C-Cl. 1500,
2400, 3300

BLACK 13.15 - 13.55B 1

A/C-Cl. 1500,
2400, 3300

13.85 - 14.10B1
14.03 - 14.40B1

Clay
Clay

YELLOW

w/304
SS B&N

w/STD
B&N

w/304 SS
B&N

$111.68 $147.68 $138.00 $174.00

APPROX.
WEIGHT
(lbs.)

17 #

152.01

197.01

187.84

232.83

25 #

192.58

246.58

237.96

291.96

32 #

265.71

338.79

328.32

401.40

62 #

319.57

403.10

394.87

478.39

71 #

Clay

YELLOW

YELLOW

w/STD
B&N

FUSION EPOXY

10.20 - 10.55A 1 CI-Soil, PVC Sewer

10.89 - 11.40B 1
X BLACK

LIST PRICE
SHOPCOAT

Clay

8.30 - 8.55

YELLOW 9.25 - 9.75


RED

APPROX.
USE

4.06 - 4.31

YELLOW 7.15 - 7.45

10.20 - 10.55A1 CI-Soil, PVC Sewer

BLACK 10.89 - 11.40B1

OTHER END

COLOR
CODE

13.85 - 14.10B 1
14.03 - 14.40B 1

Clay
Clay

For sizes 14" - 24" see page 2-3


Other gasket ranges and larger sizes are available.

To Order: Determine O.D. of pipes to be coupled. Select proper


gasket range for each pipe from above table. Insert top range of
each gasket, as indicated in gray column, into catalog number as
follows: 501 (one end x other end).
Example: To couple 4" PVC and 4" Clay, order 501-5.30 x 4.31

To accommodate the wide range of pipe sizes within the 10" and 12" categories,
it is necessary that the center rings be made in three sizes: A, AB, and B.

See Page 2-4


for Parts List

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions. See Page 6-4 for appropriate restraint system.
6-6

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style LSS1 Lightweight Repair Clamp

Material Specifications

1-800-426-9341

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water and sewer service. Other compounds available on request.

NOMINAL
PIPE SIZE

2"

2" to
2 1/4"

O.D. SIZE
RANGE
2.13

CATALOG NUMBER
LSS1-2.13 x length

4"

Number of Bolts per Clamp Length

OD Range
All Sizes

4"
1

LENGTH

10"

6"
2

8"
2

12"

10" 12" 16" 20"


3
3
4
5

6"

8"

16"

20"

$40.90
3#

$72.52
3#

$99.34
4#

$138.17
4#

$165.21
4#

$177.91
8#


NA

NA

2.38 - 2.63
2.62 - 2.87

LSS1-2.63 x length 1
LSS1-2.87 x length 1

2.87 - 3.12

LSS1-3.12 x length 1

46.03
3#

75.71
3 #

103.24
4#

143.86
4#

169.03
5#

183.15
8#

3"

3.45 - 3.70
3.75 - 4.00

LSS1-3.70 x length 1
LSS1-4.00 x length 1

51.34
3#

87.71
4#

108.35
4#

149.74
4#

175.47
5#

198.12
9#

$254.14
13#

3 1/2"

3.95 - 4.20

LSS1-4.20 x length 1

52.34
3#

92.09
4#

116.67
4#

158.47
5#

184.74
6#

206.43
10#

268.60
14#

4"

4.00 - 4.40
4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

LSS1-4.40 x length
LSS1-4.85 x length
LSS1-5.14 x length
LSS1-5.35 x length
LSS1-5.60 x length

97.93
4#

122.21
4#

166.54
6#

194.10
7#

215.85
11#

327.36
14#

6"

5.95 - 6.35
6.25 - 6.65
6.60 - 7.00
6.84 - 7.24
7.05 - 7.46
7.40 - 7.80

LSS1-6.35 x length
LSS1-6.65 x length
LSS1-7.00 x length
LSS1-7.24 x length
LSS1-7.46 x length
LSS1-7.80 x length

121.92
5.5#

146.27
6#

207.55
8#

233.53
8#

257.53
12#

388.49
15#

8"

8.00 - 8.40
8.30 - 8.70
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

LSS1-8.40 x length
LSS1-8.70 x length
LSS1-9.00 x length
LSS1-9.40 x length
LSS1-9.70 x length

143.18
6#

171.34
7#

227.00
9#

275.00
10 #

314.25
13#

445.18
17#

10"

10.15 - 10.55
10.40 - 10.80
11.00 - 11.40
11.55 - 11.95
11.95 - 12.23

LSS1-10.55 x length
LSS1-10.80 x length
LSS1-11.40 x length
LSS1-11.95 x length
LSS1-12.23 x length

177.60
8#

216.75
7#

285.11
9#

340.05
10 #

390.75
20#

521.74
24#

12"

12.15 - 12.55
12.40 - 12.80
13.15 - 13.55
13.80 - 14.20
14.20 - 14.60

LSS1-12.55 x length
LSS1-12.80 x length
LSS1-13.55 x length
LSS1-14.20 x length
LSS1-14.60 x length

208.16
9#

246.08
12 #

326.36
14 #

394.12
16 #

445.65
22#

618.89
26#

2 1/2"

.25" Range
To Order: Specify catalog number x length of clamp.

LSS1-5.14 x 8"
Repair Clamp

Example: For a one-section clamp for pipe with an O.D. between 4.74 and
5.14 and clamp length of 8", order LSSI - 5.14 x 8"

6-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style LSS2 & LSS3


Sewer Clamp Coupling

1-800-426-9341

(Double & Triple Sections)


SIZES 14" AND LARGER

NOMINAL
PIPE SIZE

O.D. SIZE RANGE

APPROXIMATE USE

CATALOG NUMBER

15" to 16"

14.90 - 15.70
17.10 - 17.90
18.30 - 19.10
19.10 - 19.90
20.65 - 21.45
21.45 - 22.25
24.20 - 25.00
24.70 - 25.90
25.50 - 26.70
27.35 - 28.55

PVC
Clay, A/C-CL. 1500, 2400, 3300
PVC
C.I.
Clay
PVC, C.I.
Clay
PVC, Concrete
C.I.
Clay, PVC

LSS2 - 15.70 x 12
LSS2 - 17.90 x 12
LSS2 - 19.10 x 12
LSS2 - 19.90 x 12
LSS2 - 21.45 x 12
LSS2 - 22.25 x 12
LSS2 - 25.00 x 12
LSS3 - 25.90 x 12
LSS3 - 26.70 x 12
LSS3 - 28.55 x 12

18"
21"
24"

To Order: Specify catalog number.

LIST PRICE
WEIGHT

$831.00

22.2 #
910.40
26.7 #
1,007.25
28.5 #
1,465.80
30.4 #

Sizes and lengths not listed are available on request.

Transition Clamp Coupling for Sewer


SS1 Repair Clamp

6" wide bushing


make O.D. transition
To Order: Contact Romac Engineering with the type of pipe and
outside diameters of each end to be joined. Prices on application.
6-8

Transition clamp couplings are 12" wide.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

A/C x PVC Sewer Adapter Gasket

Material Specifications

1-800-426-9341
Gasket: SBR per ASTM D 2000
MBA 710, compounded for water and
sewer service. Other compounds
available on request.
Use: The gasket is designed to be
used in an A/C sewer coupling to
adapt PVC sewer pipe to the coupling. The coupling is grouted in a
sewer manhole wall.

Concrete

A/C Sewer Coupling

PVC Sewer Pipe

PVC Sewer Pipe

Concrete Grout
Manhole Wall
(4" to 5")

NOMINAL
PIPE SIZE

4"

6"
8"

APPROXIMATE
WEIGHT (lbs.)

LIST PRICE

4" AC X PVC Sewer Gasket

.20#

$11.96

6" AC X PVC Sewer Gasket

.25#

13.67

8" AC X PVC Sewer Gasket

.45#

20.12

CATALOG NUMBER

To Order: Specify catalog number.


6-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Romac Style LCTTM


Manhole Adapter Gasket

Material Specifications

1-800-426-9341
Gasket: Virgin SBR per
ASTM D 2000 M2AA 60,
compounded for water and
sewer service.
Use: The gasket is designed
to be used on PVC sewer
pipe when grouting into a
concrete manhole wall.
NOMINAL
PIPE SIZE

4"
6"
8"
10"
12"
15"
18"
21"
24"
27"

Manhole Adapter Gasket

LCT Gasket cross section

CATALOG NUMBER

4" LCT- Adapter Gasket


6" LCT- Adapter Gasket
8" LCT- Adapter Gasket
10" LCT- Adapter Gasket
12" LCT- Adapter Gasket
15" LCT- Adapter Gasket
18" LCT- Adapter Gasket
21" LCT- Adapter Gasket
24" LCT- Adapter Gasket
27" LCT- Adapter Gasket

SIZED FOR SDR


35 PIPE O.D.s

4.215
6.275
8.4
10.5
12.5
15.3
18.7
22.05
24.8
27.96

APPROXIMATE
WEIGHT (lbs.)

0.30 #
0.45 #
0.55 #
0.70 #
0.85 #
1.00 #
1.25 #
1.50 #
1.65 #
1.85 #

LIST PRICE

$21.24

23.07


25.95

28.12

30.28

32.68

37.90

45.25

50.59

53.46

To Order: Specify catalog number. Other sizes available, please specify pipe O.D. Price on application.
Example: For 6.28 O.D., order 6" LCT

Material Specifications

MJ x SDR35 Transition
Gasket (PVC Sewer)

6-10

Gasket: Virgin SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.

MJ x SDR35
Transition
Gasket

Use: The gasket is designed to be used


in cast iron mechanical joint fittings for
adapting to PVC sewer pipe.
Pressure Rating: Up to
10 psi. For higher pressure
ratings, contact Romac
Engineering.

NOMINAL
PIPE SIZE

4"
6"
8"
10"
12"
18"
24"

CATALOG NUMBER

APPROXIMATE
WEIGHT (lbs.)

4" MJ x SDR35 Transition Gasket

0.60 #

6" MJ x SDR35 Transition Gasket

0.90 #

8" MJ x SDR35 Transition Gasket

1.15 #

10" MJ x SDR35 Transition Gasket

LIST PRICE

$17.68

19.56

22.69

1.60 #

37.81

12" MJ x SDR35 Transition Gasket

1.90 #

47.85

18" MJ x SDR35 Transition Gasket

3.16 #

120.57

24" MJ x SDR35 Transition Gasket

5.00 #

142.40

To Order: Specify catalog number.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Restraint Systems

1-800-426-9341

Flexijoint
Page 7-14

GripRing
Page 7-2 to
Page 7-3

Patent #5335946

RomaGrip
Page 7-6

400RG
Page 7-9

470
Page 7-5

Field Flange
Page 7-17

PVC-RomaGrip
Page 7-7

RFCA
Page 7-10

RFCA for PVC


Page 7-11

611 Page 7-4

Harness Lugs
Page 7-19

7-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

GripRing Pipe Restrainer


for D.I., C-900, and IPS size PVC

1-800-426-9341

The GripRings articulating wedge action provides the


restraint required for virtually any pressure.
A ROMAC ORIGINAL

Full pipe circumference for restraint


This spreads the restraining forces more evenly than
those using radial bolts or pads.

1980 - GripRing
Full circumferential restraint

Easy to install
Uses standard mechanical joint gasket and T-bolts.
No radial bolts or pads for the installer to forget to
tighten! When the T-bolts on the gland are tightened,
the GripRing restraint system is engaged.

Rated to full working pressure of pipe


GripRing pipe restrainers may be used at the full
rated capacity of the pipe, including an allowance for
pressure surges.
Patent
#5335946

Built-in stop to prevent damage to pipe


The gap in each GripRing is designed to completely
close before a pipe can be excessively stressed.

The Ring flexes to accommodate


deflection allowed in a Mechanical Joint
Restrains under the misalignment conditions often
found in the field.

The ductile iron


GripRing specially
machined for restraint
while not over stressing
the pipe.

The gland is painted yellow to avoid


confusion
Since the gland used with the GripRing restraint
system is similiar in looks to a standard MJ gland, it
is painted yellow. The inspector can easily see that a
restrainer has, in fact, been used.

Gasket

Gland

T-Bolt
MJ Bell

GripRing
GripRing
7-2

Gasket

Pipe

August 27, 2007

ROMAC
INDUSTRIES,
INC.

GripRing Accessory Pack

1-800-426-9341

Material Specifications

GripRing: Hardened ductile iron. GripRing


is painted red for IPS, and black for D.I. and
C-900.

Standard
MJ Gasket

Standard
MJ Cap

Special
MJ Gland

Gland: Ductile iron per ASTM A 536,


Grade 65-45-12. Gland is painted yellow.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
T-bolts and Nuts: 3/4" UNC T-bolts, heavy
hex nuts, high strength, low alloy steel per
AWWA C111.
Not for use on polyethylene pipe, plain end
mechanical joint fittings, or Molecularly Oriented
Polyvinylchloride (PVCO) AWWA C909-02.

Ductile Iron GripRing


Patent #5335946

DUCTILE IRON and C-900

ACCESSORY PACK (Gland, GripRing, Gasket, Bolts and Nuts)

NOM.
PIPE
SIZE

CATALOG NUMBER

WEIGHT
(lbs.)

LIST PRICE

$59.33

4"

4" GR-DI

4#

$39.80

11#

68.97

6"

6" GR-DI

6#

45.58

6: 3/4" x 4"

14#

98.33

8"

8" GR-DI

8#

69.78

10" GRAP-DI

8: 3/4" x 4"

18#

140.87

10"

10" GR-DI

11#

104.95

12" GRAP-DI

8: 3/4" x 4"

20#

192.45

12"

12" GR-DI

13#

152.23

NOM.
PIPE
SIZE

CATALOG
NUMBER

QUANTITY: SIZE

4"

4" GRAP-DI

4: 3/4" x 3 1/2"

8#

6"

6" GRAP-DI

6: 3/4" x 4"

8"

8" GRAP-DI

10"
12"

BOLTS

WEIGHT
(lbs.)

LIST PRICE

PVC-IRON PIPE SIZE (IPS)

ACCESSORY PACK (Gland, Ring, Gasket, Bolts and Nuts)


NOM.
PIPE
SIZE

GLAND and GRIPRING ONLY

CATALOG NUMBER

BOLTS

QUANTITY: SIZE

GLAND and RING ONLY

LIST PRICE

NOM.
PIPE
SIZE

CATALOG NUMBER

WEIGHT
(lbs.)

LIST PRICE

8#

$67.83

4"

4" GR-IP

4#

$48.45

WEIGHT
(lbs.)

4"

4" GRAP-IP 4: 3/4" x 3 1/2"

6"

6" GRAP-IP

6: 3/4" x 4"

11#

82.33

6"

6" GR-IP

6#

58.90

8"

8" GRAP-IP

6: 3/4" x 4"

14#

115.50

8"

8" GR-IP

9#

86.95

10"

10" GRAP-IP

8: 3/4" x 4"

18#

200.52

10"

10" GR-IP

12#

164.55

12"

12" GRAP-IP

8: 3/4" x 4"

20#

212.71

12"

12" GR-IP

14#

172.87

To Order: Specify catalog number.


7-3

August 27, 2007

ROMAC
INDUSTRIES,
INC.

600 Series Pipe Restraining System

Material Specifications

1-800-426-9341

Castings: Ductile iron, meeting or exceeding ASTM A 536,


Grade 65-45-12.
Clamping Bolts: High Strength Low Alloy Steel per AWWA C111
Clamping Nuts: ANSI B 18.2.2.
Restraining Rods, T-Bolts and Nuts: High strength, low alloy
steel per AWWA C111.
Coating: Color coded shop coat. Black on ductile iron sizes,
Red on IPS (steel) size PVC.
Not for use on polyethelene pipe or
plain end mechanical joint fittings.

600 Series approved


for 4" - 10
sizes for C900

STYLE 611

for bell & spigot joints,


Romac couplings and transitions
NOM.
PIPE
SIZE

4"
6"

8"

10"
12"
1

PIPE

PIPE
DIA.

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

Per pair of castings

CATALOG
NUMBER

CLAMPING BOLTS 1
QTY: SIZE

611 - 4.50
611 - 4.80
611 - 6.63
611 - 6.90
611 - 8.63
611 - 9.05
611 - 10.75
611 - 11.10
611 - 12.75
611 - 13.20

RESTRAINING RODS
QTY: SIZE

APPROX.
WEIGHT
(lbs.)

LIST PRICE

4: 5/8" x 4"

2: 3/4" x 18"

18 1/2 #

4: 5/8" x 4"

2: 3/4" x 20"

22 #

$61.18

81.12

4: 3/4" x 5"

2: 3/4" x 20"

40 #

131.45

4: 7/8" x 5"

4: 3/4" x 22"

50 #

229.15

4: 7/8" x 5"

4: 3/4" x 22"

60 #

250.70

To Order: Specify catalog number.

Example: For a 6" DI or C-900 Bell & Spigot Joint, order Style 611 - 6.90

STYLE 612

for Mechanical Joints


NOM.
PIPE
SIZE

4"
6"
8"

10"
12"

PIPE

PIPE
DIA.

CATALOG
NUMBER

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

612 - 4.50
612 - 4.80
612 - 6.63
612 - 6.90
612 - 8.63
612 - 9.05
612 - 10.75
612 - 11.10
612 - 12.75
612 - 13.20

CLAMPING BOLTS 1
QTY: SIZE

To Order: Specify catalog number.


Per pair of castings
Example: For a 6" DI or C-900 MJ fitting, order Style 612 - 6.90

7-4

RESTRAINING RODS
QTY: SIZE

2: 5/8" x 4"

2:

2: 5/8" x 4"

2:

2: 3/4" x 5"

2:

2: 7/8" x 5"

4:

2: 7/8" x 5"

4:

APPROX.
WEIGHT LIST PRICE
(lbs.)

/4" x 7"

10 #

$43.42

/4" x 7"

111/2 #

52.61

/4" x 7"

201/2 #

78.24

/4" x 7"

28 #

146.78

/4" x 7"

32 #

155.96

August 27, 2007

ROMAC
INDUSTRIES,
INC.

470 Series Pipe Restraining System

Material Specifications

1-800-426-9341
Restraint Ring: Mild steel, meeting or
exceeding ASTM A 36, machined teeth.

Clamping Bolts and Nuts: High strength, low


alloy steel per AWWA C111.
Restraining Rods: High strength, low alloy
steel per AWWA C111.
Coating: Romac shopcoat enamel, fusion
bonded epoxy (exterior only) available on
request.
Use: For C905 pipe only.

470 Pipe Restrainer

Not for use on polyethelene pipe.

Style 470MJ for


mechanical joint fittings

Style 470SJ for


bell & spigot and
bolted sleeve type
couplings

Accommodates up to a 10" Center ring length.

STYLE 470MJ for MECHANICAL JOINTS


NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

LIST PRICE CLAMPING BOLTS & NUTS

RESTRAINING RODS w/NUTS

PRICE ea.

WEIGHT
(lbs.)

OD
(inches)

6: 3/4" x 14"

$8.64

60#

22.4

22.06

6: /4" x 14"

8.64

65#

25.5

4:1" x 9"

22.06

8: 3/4" x 14"

8.64

75#

27.6

896.41

6:1" x 9"

22.06

8: 3/4" x 16"

8.64

95#

29.7

470MJ - 25.80

1,025.14

6:1" x 9"

22.06

12: 3/4" x 16"

8.64

120# 33.9

470MJ - 32.00

POA

8:11/8" x 9"

POA

14: 1" x 24"

POA

253# 43.0

PIPE O.D.

CATALOG
NUMBER

15.30

COMPLETE

QTY: SIZE

PRICE ea.

470MJ - 15.30

$632.84

4:1" x 9"

$22.06

17.40

470MJ - 17.40

667.50

4:1" x 9"

19.50

470MJ - 19.50

703.63

21.60

470MJ - 21.60

25.80
32.00

QTY: SIZE

STYLE 470SJ for BELL JOINTS & COUPLINGS


NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

PIPE O.D.

CATALOG
NUMBER

LIST PRICE
COMPLETE

CLAMPING BOLTS & NUTS


QTY: SIZE

PRICE ea.

RESTRAINING RODS w/NUTS


QTY: SIZE

PRICE ea.

WEIGHT
(lbs.)

OD
(inches)

15.30

470SJ - 15.30

$922.63

8:1" x 9"

$22.06

6: 3/4" x 26"

$13.25

110# 22.4

17.40

470SJ - 17.40

1,005.35

8:1" x 9"

22.06

6: /4" x 26"

13.25

120# 25.5

19.50

470SJ - 19.50

1,068.64

8:1" x 9"

22.06

8: 3/4" x 26"

13.25

135# 27.6

21.60

470SJ - 21.60

1,411.63

12:1" x 9"

22.06

8: 3/4" x 32"

14.61

180# 29.7
,

25.80

470SJ - 25.80

1,728.74

12:1" x 9"

22.06

12: 3/4" x 32"

14.61

230# 33.9

32.00

470SJ - 32.00

16:11/8" x 9"

POA

14: 1" x 42"

POA

477# 43.0

POA

To Order: Specify catalog number.

Example:For 16" C905 to MJ Romac 470MJ,


order Style 470MJ-17.40

7-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RomaGrip Pipe Restraint

1-800-426-9341

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12.

Gaskets: 3-24" sizes: A standard MJ gasket is used with this fitting. See
ANSI/AWWA C111/A21.11 for gasket specs. For 30-48" sizes, SBR in accordance with ASTM D2000. Other compounds available for petroleum,
chemical or high temperature service.

Torque Off Bolts


Assure the proper
torque is applied

Restraining Bolt: Ductile (nodular) iron, meeting or exceeding ASTM A


536-84. (3-24" sizes: 7/8 9 roll thread), (30-48" sizes: 1 1/4 - 7 roll thread)
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A
536-84. Heat treated using a proprietary process.
Coatings: Shop coat applied to the casting for corrosion protection in
transit.
Use: Ductile iron pipe 3" - 48", cast iron pipe 3" - 48" (same OD's as ductile
iron), IPS size and STD steel 3" - 12" with transition gasket.

Radial Pads

Not for use on PVC pipe or plain end mechanical joint fittings.

Contact the pipe and apply


force evenly

To Order: Specify catalog number.

ROMAGRIP for Ductile Iron Pipe Accessory Pack


NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14" *
16" *
18" *
20" *
24" *
30" *
36" *
42" *
48" *

NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14" *
16" *
18" *
20" *
24" *
30" *
36" *
42" *
48" *

CATALOG
NUMBER
3" RGAP-D
4" RGAP-D
6" RGAP-D
8" RGAP-D
10" RGAP-D
12" RGAP-D
14" RGAP-I
16" RGAP-I
18" RGAP-I
20" RGAP-I
24" RGAP-I
30" RGAP-I
36" RGAP-I
42" RGAP-I
48" RGAP-I

T- BOLTS

QUANTITY: SIZE

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"
20: 1" x 6"
24: 1" x 6"
28: 11/4" x 81/2"
32: 11/4" x 81/2"

ROMAGRIP for Ductile Iron Pipe


CATALOG
NUMBER
3" RG-D
4" RG-D
6" RG-D
8" RG-D
10" RG-D
12" RG-D
14" RG-I
16" RG-I
18" RG-I
20" RG-I
24" RG-I
30" RG-I
36" RG-I
42" RG-I
48" RG-I

T- BOLTS

QUANTITY: SIZE

-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

product is imported. For RomaGrip products manufactured in the US, see page 7-8
* This
Catalog Numbers ending in "D" indicate a RomaGrip manufactured in the US.

(RomaGrip, Gasket, Bolts and Nuts)

WEIGHT
(ea.)

LIST PRICE
(ea.)

8#
11#
17#
22#
31#
37#
53#
62#
68#
78#
98#
295#
380#
595#
730#

$42.50
47.68
57.24
80.56
116.30
157.68
217.00
267.00
345.00
462.00
538.00
1,418.00
1,840.00
2,560.00
3,440.00

(RomaGrip ONLY)
WEIGHT
(ea.)
6#
7#
11#
16#
21#
28#
41#
49#
56#
64#
81#
250#
325#
479#
594#

LIST PRICE
(ea.)
$30.68
32.68
38.08
58.65
86.80
127.54
168.00
220.00
314.00
402.00
467.00
1,265.00
1,630.00
2,490.00
3,265.00

CRATE
QUANTITY
54
96
72
48
30
32
-
-
-
-
-
-
-
-
-
BANDED
QUANTITY
5
5
5
5
3
3
-
-
-
-
-
-
-
-
-

Catalog Numbers ending in "I" indicate an imported RomaGrip.

7-6

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RomaGrip for PVC Pipe

1-800-426-9341

8" RomaGrip
for PVC

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12.
Gasket: SBR, compounded for water and sewer service in accordance with
ASTM D 2000 MBA 710. Other compounds available for petroleum, chemical,
or high temperature service.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.

Torque Off Bolts


Assure the proper
torque is applied

Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A 536.


Heat treated using a proprietary process.
T-bolts and Nuts: HSLA steel T-head bolt. National coarse rolled thread and
heavy hex nut. Steel meets AWWA C111 composition specifications.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Use: C900 4"-12", C905 14"-24" and, IPS 3"-12" Class 160 and greater, scd
40 & 80. Contact Romac representative for C909 or thin wall IPS (less than
Class 160, etc.).
Not for use on polyethylene or ductile iron pipe.

Radial Pads

To Order: Specify catalog number.

Contact the pipe and apply


force evenly

ROMAGRIP for PVC Accessory Pack


NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14" *
16" *
18" *
20" *
24" *

NOM. PIPE
SIZE

3"
4""
6
8"
10"
12"
14" *
16" *
18" *
20" *
24" *

RANGE
3.50-3.96
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER

3" RG-PVCAP-D
4" RG-PVCAP-D
6" RG-PVCAP-D
8" RG-PVCAP-D
10" RG-PVCAP-D
12" RG-PVCAP-D
14" RG-PVCAP-I
16" RG-PVCAP-I
18" RG-PVCAP-I
20" RG-PVCAP-I
24" RG-PVCAP-I

T- BOLTS

QUANTITY: SIZE

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

ROMAGRIP for PVC

RANGE

CATALOG
NUMBER

3.50-3.96
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

3" RG-PVC-D
4" RG-PVC-D
6" RG-PVC-D
8" RG-PVC-D
10" RG-PVC-D
12" RG-PVC-D
14" RG-PVC-I
16" RG-PVC-I
18" RG-PVC-I
20" RG-PVC-I
24" RG-PVC-I

T- BOLTS

product is imported. For RomaGrip products manufactured in the US, see page 7-8
* This
Catalog Numbers ending in "D" indicate a RomaGrip manufactured in the US.
Catalog Numbers ending in "I" indicate an imported RomaGrip.

WEIGHT
(ea.)
11#
15#
20#
24#
30#
37#
58#
68#
80#
87#
112#

LIST PRICE
(ea.)
$55.79
55.78
68.95
95.14
167.67
175.97
283.00
348.00
435.00
535.00
592.00

CRATE
QUANTITY
36
78
72
48
32
32
-
-
-
-
-

(PVC-RomaGrip Only )

QUANTITY: SIZE

(RomaGrip, Gasket, Bolts and Nuts)

WEIGHT
(ea.)
9#
11#
14#
18#
22#
28#
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
$38.20
41.21
49.35
72.97
140.06
146.91
220.00
295.00
378.00
460.00
521.00

BANDED
QUANTITY

5
5
5

5

3

3
-

-

-

-

-

NOTE: 3 - 12 special Romac gasket


works on both IPS and C-900 ODs.
7-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

DOMESTIC
RomaGrip and RomaGrip for PVC

1-800-426-9341
Material Specifications

RomaGrip for Ductile Iron Pipe


Specifications for the RomaGrip are located on page 7-6.
To Order: Specify catalog number.

DOMESTIC - ROMAGRIP Accessory Pack


CATALOG
NUMBER

QUANTITY: SIZE

T- BOLTS

WEIGHT
(ea.)

LIST PRICE
(ea.)

14" RGAP - D
16" RGAP - D
18" RGAP - D
20" RGAP - D
24" RGAP - D

10: 3/4" x 41/2"


12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

53#
62#
68#
78#
98#

$235.00
290.00
397.00
490.00
579.00

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

DOMESTIC - ROMAGRIP

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

(RomaGrip, Gasket, Bolts and Nuts)

CATALOG
NUMBER

(RomaGrip ONLY)

T- BOLTS

WEIGHT

LIST PRICE

-
-
-
-
-

41#
49#
56#
64#
81#

$174.00
238.00
342.00
430.00
515.00

QUANTITY: SIZE

14" RG -D
16" RG -D
18" RG -D
20" RG -D
24" RG -D

Material Specifications

RomaGrip for PVC Pipe


Specifications for the RomaGrip are located on page 7-6.
To Order: Specify catalog number.

DOMESTIC - ROMAGRIP for PVC Accessory Pack

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

RANGE
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVCAP - D
16" RG-PVCAP - D
18" RG-PVCAP - D
20" RG-PVCAP - D
24" RG-PVCAP - D

T- BOLTS

QUANTITY: SIZE

10: 3/4" x 41/2"


12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

DOMESTIC - ROMAGRIP for PVC


RANGE
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVC - D
16" RG-PVC - D
18" RG-PVC - D
20" RG-PVC - D
24" RG-PVC - D

T- BOLTS

QUANTITY: SIZE

-
-
-
-
-

(RomaGrip for PVC, Gasket, Bolts and Nuts)


WEIGHT
58#
68#
80#
87#
112#

LIST PRICE
(ea.)
$310.00
383.00
478.00
586.00
655.00

(RomaGrip for PVC ONLY)


WEIGHT
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
$240.00

325.00
412.00
508.00
575.00

Catalog Numbers ending in "D" indicate a RomaGrip manufactured in the US.

7-8

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

400RG Restrained Coupling

1-800-426-9341

Material Specifications

Body (Center Ring): Beveled, flared, or formed carbon steel meeting


AWWA C219 Standard.
Gaskets: 14-24" sizes: A standard MJ gasket is used with this fitting. See
ANSI/AWWA C111/A21.11 for gasket specs. For 12" and 30-48" sizes, SBR
in accordance with ASTM D2000. Other compounds available for petroleum,
chemical or high temperature service.
Glands: Romac RomaGrip (two required). See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A
536. Heat treated using a proprietary process.
Bolting:ASTM A193 Grade B7 all-thread-rod. Nuts per ASTM A194.Stainless
steel bolts and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Fusion bonded epoxy available on request.
Use: Ductile Iron Pipe 12 - 48", cast iron pipe 12" - 48" (same OD's as
ductile iron) and IPS size STD steel pipe 12.
NOTES: 1. 12" special Romac gasket works on both steel and D.I. ODs.

2. For 3" - 10" sizes, Romac recommends a mechanical joint
solid sleeve with 2 RomaGrip Accessory Packs (see page 7-6).

14" 400RG - Restrained Coupling


Also available with a flange end.
For a flanged 400RG, contact your
Romac representative.

Not for use on PVC or HDPE pipe. For applications on PVC,


please contact your Romac representative.

NOM.
PIPE
SIZE

GASKET
RANGE

MAX
DEFLECTION

12"

12.75-13.20

10

15.30

16"

18"

CATALOG
NUMBER

LIST
PRICE

WEIGHT
(lbs.)

8: 3/4" x 18"

400RG - 13.20

$1,628.29

120 #

10: 3/4" x 18"

400RG - 15.30

2,075.39

158 #

17.40

12: 3/4" x 18"

400RG - 17.40

2,473.39

186 #

19.50

12: 3/4" x 18"

400RG - 19.50

2,807.60

207 #

20"

21.60

14: 3/4" x 18"

400RG - 21.60

3,199.50

234 #

24"

25.80

16: 3/4" x 18"

400RG - 25.80

3,971.07

287 #

30"

32.00

20: 1" x 22.5"

400RG - 32.00

5,197.44

725 #

36"

38.30

24: 1" x 22.5"

400RG - 38.30

6,763.17

919 #

42"

44.50

28: 11/4" x 25"

400RG - 44.50

10,644.27

1,394 #

48"

50.80

32: 11/4" x 25"

400RG - 50.80

13,585.50

1,685 #

14"

BOLTING
QTY: SIZE

To Order: Specify Catalog Number. Example: For a 12" 400RG Order: 400RG- 13.20

No Cancel, No Return Item

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-9

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RFCA

1-800-426-9341

(Restrained Flanged Coupling Adapter)

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12. Flange meets the dimensional requirements of ANSI
Class 125 and 150 bolt circles.

Material Specifications

Gaskets: Compounded for water and sewer service in accordance with


ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available on
request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Pressure: Rated for 275 psi working pressure.
Use: Ductile Iron Pipe 3 - 24", cast iron pipe 3" - 24" (same OD's as
ductile iron) and IPS size STD steel pipe 3 - 12".

Not for use on PVC or HDPE pipe. For


applications on PVC, please contact your
Romac representative.

To Order: Specify catalog number. Example: For a 12" RFCA Order: RFCA - 13.20
NOTE: 3" - 12" special Romac gasket works on both steel and D.I. ODs.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

RFCA - 3.96

$145.45

$157.56

$165.10

$177.20

21

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

RFCA -4.80

183.32

209.43

207.88

233.99

29

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA - 6.90

233.85

273.01

267.10

306.26

40

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA - 9.05

315.59

354.75

355.82

394.98

53

10"

10.75-11.10

10.25

8: 3/4" x 4"

RFCA - 11.10

581.96

634.17

669.69

721.91

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA - 13.20

632.13

684.34

739.86

792.07

110

14"

15.30

11.70"

10: 3/4" x 4 1/2" RFCA -15.30

882.79

947.37

1,020.54

1,085.12

170

16"

17.40

11.70"

12: 3/4" x 4 1/2" RFCA -17.40

1,225.93

1,302.91

1,410.23

1,487.21

200

18"

19.50

11.80"

12: 3/4" x 4 1/2" RFCA -19.50

1,346.63

1,423.60

1,546.13

1,623.10

217

20"

21.60

11.80

14: 3/4" x 4 1/2" RFCA - 21.60

1,521.19

1,611.94

1,772.94

1,863.69

256

24"

25.80

12.00"

16: 3/4" x 5"

RFCA - 25.80

1,845.38

1,959.61

2,130.38

2,244.61

305

4"

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for
additional information.

7-10

August 27, 2007

ROMAC
INDUSTRIES,
INC.

RFCA for PVC Pipe

1-800-426-9341

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A


536, Grade65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance
with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip for PVC (see page 7-7).
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting
or exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding
ASTM A 536. Heat treated using a proprietary process.
Lug Locators: Stainless steel.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available
on request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Pressure: Rated to the pressure rating of the pipe it is installed on.

Not for use on metal or HDPE pipe. For


applications on steel or ductile iron, please
contact your Romac representative.

Use: C900 4"-12", C905 14"-24" and, IPS 3"-12" Class 160 and
greater, scd 40 & 80. Contact Romac representative for C909 or thin
wall IPS (less than Class 160, etc.).

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

3"

3.50-3.96

8"

4: 5/8" x 3"

RFCA-PVC - 3.96

$150.67

$162.77

$170.32

$182.42

25

4.50-4.80

9"

4: 3/4" x 31/2"

RFCA-PVC -4.80

189.29

215.39

213.85

239.95

31

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA-PVC - 6.90

241.86

281.02

275.11

314.27

41

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA-PVC - 9.05

325.52

364.68

365.75

404.91

53

10"

10.75-11.10

10.25"

8: 3/4" x 4"

RFCA-PVC - 11.10

622.00

674.22

709.74

761.95

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA-PVC - 13.20

644.41

696.63

752.14

804.17

110

14"

15.30

11.7"

10: 3/4" x 41/2"

RFCA-PVC -15.30

929.68

994.26

1,067.43

1,132.01

170

16"

17.40

11.7"

12: 3/4" x 41/2"

RFCA-PVC -17.40 1,278.12 1,355.10

1,462.42

1,539.40

200

18"

19.50

11.8"

12: 3/4" x 41/2"

RFCA-PVC -19.50 1,376.96 1,453.94

1,576.46

1,653.44

217

20"

21.60

11.8"

14: 3/4" x 41/2" RFCA-PVC - 21.60 1,560.59

1,651.35

1,812.34

1,903.10

256

24"

25.80

12"

RFCA-PVC - 25.80 1,860.07 1,974.31

2,145.07

2,259.31

305

4"

LENGTH

GLAND BOLTS
QUANTITY: SIZE

16: 3/4" x 5"

CATALOG
NUMBER

Shopcoat
Shopcoat Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

To Order: Specify catalog number. NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
Example: For a 12" RFCA -PVC Order: RFCA-PVC - 13.20
7-11

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style DJ400
Dismantling Joint

Material Specifications

1-800-426-9341
Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125 and
150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72" sizes,
ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts and gaskets
for flange end not supplied. For more information contact Romac Industries.
End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles. ANSI Class 125 and Class
150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance with ASTM D
2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other compounds available for petroleum, chemical or high temperature services.
Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.
Coating : Fusion bonded epoxy, NSF 61 certified.
Tie-Rods : High strength steel per ASTM A193 B7. Other lengths, materials and
higher pressures can be accomodated. For more information, contact your Romac
representative.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

LENGTH
NOM.

MIN.

8.00

7.00

9.00

DJ400-03

/8 - 11 x 7 1/2

8.00

7.00

9.00

DJ400-04

8.38

7.38

9.38

DJ400-06

8.38

7.38

9.38

DJ400-08

10.50

9.50

11.50

DJ400-10

10.50

9.50

11.50

DJ400-12

13.50

12.00

15.00

DJ400-14

13.50

12.00

15.00

DJ400-16

10

13.75

12.25

15.25

DJ400-18

10

13.75

12.25

15.25

DJ400-20

14.25

12.75

15.75

14.75

13.25

15.75

SIZE
(UNC)
5
/8 - 11

LIST PRICE

LENGTH QTY

w/STD B&N

APPROX.
WEIGHT
w/304 SS B&N w/316 SS B&N (LBS.)

13.50

$473.54

$519.27

$572.53

31

/8 - 11

13.50

486.70

532.58

589.13

36

/4 - 10

15.00

578.78

665.73

719.00

55

/4 - 10

15.00

710.33

798.88

852.13

72

/8 - 11 x 7 /2

/4 - 10 x 8

/4 - 10 x 8

/8 - 11 X 7/8 - 9 x 9 1/2

/8 - 9

17.75

1,012.87

1,145.05

1,198.32

108

/8 - 9 x 9

/8 - 9

17.75

1,302.26

1,437.97

1,491.24

134

/8 - 11 x 5

1-8

22.00

1,788.97

1,970.57

2,077.08

152

/8 - 11 x 5

1-8

22.00

2,012.59

2,210.23

2,343.37

185

/8 - 11 x 5

1 1/8 - 7

23.25

2,196.75

2,756.13

2,969.17

201

12

/8 - 11 x 5

1 /8 - 7

23.25

2,486.15

3,168.88

3,395.23

239

DJ400-24

14

/8 - 11 x 5

1 1/4 - 7

25.50

3,196.47

3,927.82

4,167.47

339

16.25

DJ400-30

16

/8 - 11 x 5

1 /4 - 7

25.50

4,117.26

5,099.50

5,419.05

506

14.25

17.25

DJ400-36

18

/8 - 11 x 5

1 1/2 - 6

27.50

5,577.38

7,229.85

7,562.71

757

16.50

15.00

18.00

DJ400-42

20

/8 - 11 x 5

1 /2 - 6

29.25

7,313.75

9,000.69

9,386.82

1,005

16.75

15.25

18.25

DJ400-48

22

/8 - 11 x 5

1 1/2 - 6

29.25

10155.05

12289.41

12755.43

1,260

17.75

16.25

19.25

DJ400-54

24

/8 - 11 x 5

1 /4 - 5

31.75

13680.38

17029.42

17934.81

1,657

18.00

16.50

19.50

DJ400-60

28

/8 - 11 x 5

1 3/4 - 5

31.75

24808.85

29412.02

30530.45

1,993

18.75

17.25

20.25

DJ400-72

32

/8 - 11 x 5

1 /4 - 5

33.50

10

31,201.80

37,400.81

38,945.30

2,960

To Order: Specify catalog number.


Example: For a 12" DJ400 Order: DJ400-12

7-12

TIE-RODS

ER BOLTS
CATALOG
SIZE
MAX. NUMBER QTY

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style DJ405
Dismantling Joint

1-800-426-9341

Material Specifications

Flange Spool: AWWA C207 Class D, meets the dimensional requirements of ANSI Class 125 and 150 bolt circles. For 3" - 12" sizes, pipe
is Sch 40 ASTM A53. For 14" - 24" pipe material is ASTM A36. Bolts,
nuts and gaskets for flange end not supplied.
Flange Body: ASTM A536 ductile (nodular) iron meeting or exceeding Grade 65-45-12. Flange meets the dimensional requirements of

ANSI Class 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance


with ASTM D 2000 (Sizes 3 - 12" have flange O-Ring gasket). Other
compounds available for petroleum, chemical, or high temperature
service.
Gland: Romac RomaGrip. See page 6-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National coarse
rolled thread and heavy hex nut. Steel meets AWWA C111 composition
specifications. Stainless steel bolts and nuts available on request.
Coatings: Fusion bonded epoxy, NSF 61 certified.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

LENGTH

To Order: Specify catalog number.


Example: For a 12" DJ405 Order: DJ405-12

SIZE

LENGTH

ALLOWABLE
DEFLECTION
(degrees)

T-BOLTS

NOM.

MIN.

CATALOG
MAX. NUMBER QTY

11.50

10.00

13.00

DJ405-03

5/8"

3.75

2.0

12.75

11.00

14.50

DJ405-04

3/4"

4.25

13.50

11.50

15.50

DJ405-06

3/4"

13.50

11.50

15.50

DJ405-08

14.75

12.50

17.00

DJ405-10

14.75

12.50

17.00

19.25

16.75

19.25

LIST PRICE
w/304 SS B&N

APPROX.
WEIGHT
(LBS.)

$591.93

$605.84

33

3.5

608.39

638.42

46

4.25

3.5

723.48

768.49

68

3/4"

4.25

3.3

887.91

932.91

94

3/4"

4.25

3.0

1,266.10

1,326.10

143

DJ405-12

3/4"

4.25

3.0

1,627.87

1,691.16

193

21.75

DJ405-14

10

3/4"

4.50

2.0

2,236.23

2,310.45

297

16.75

21.75

DJ405-16

12

3/4"

4.50

2.0

2,616.37

2,704.83

352

20.25

17.75

22.75

DJ405-18

12

3/4"

4.50

1.5

2,965.63

3,054.09

390

20.25

17.75

22.75

DJ405-20

14

3/4"

4.50

1.5

3,356.30

3,460.60

457

21.25

18.75

23.75

DJ405-24

16

3/4"

5.00

1.5

4,315.24

4,446.53

569

w/STD B&N

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-13

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Flexijoint
Flexible Joint

1-800-426-9341
USE: The FlexiJoint is a flexible ductile iron fitting,
developed to accommodate pipeline forces that result
in damaged pipe or loss of service. The FlexiJoint is
designed to compensate for expansion, contraction,
rotation, bending and settlement of your pipeline all at
the same time, with one fitting.

U.S. Patent: 5,897,146

Material Specifications

MATERIALS
Castings: The Casing, Ball and Sleeve are cast of
ductile (nodular) iron, meeting or exceeding ASTM
A 536, Grade 65-45-12.
Flange Ends: Flanges meet the dimensional requirements of ANSI Class 125 and 150 bolt circles.
MJ Ends: Mechanical Joint ends meet the
dimensional requirements of either ANSI/AWWA C111/
A21.11 or ANSI/AWWA C153/A21.53 depending on
size.
MJ Restraint: To securely fix MJ ends of the
FlexiJoint, Romac Grip Rings or Roma Grip can be
supplied.
Lock Ring: Series 400 stainless steel. Limits expansion and contraction of FlexiJiont up to maximum
working pressure. Standard MJ gasket is used with this
fitting. See ANSI/AWWA C111/A21.11 for specifications. Transition gaskets may be used for steel (IPS)
pipe size PVC.
Ring Gaskets: Ring gaskets are made of dual durometer Ethylene Propylene Diene Methylene rubber
(EPDM) compounded for water and sewer service.
Casing Covers: Covers are made of Ethylene
Propylene Diene Methylene (EPDM) compounded for
water and sewer service.
Coatings: The entire fitting is lined and coated with
fusion bonded epoxy.

FlexiJoint with flanged ends

Protective Sleeve: Polyethylene sleeve, 8 mils thick to


cover entire FlexiJoint assembly after installation. Provided
with flexible rubber bands to secure to pipe ends and
FlexiJoint.
Pressure: When properly installed the Flexijoint can be
used at working pressures up to 350 psi.

FlexiJoint with mechanical joint ends

To Order: Specify Part Number and contact Romac Quotations Department


Example: For a 3" Flange to Flange Flexijoint with
an offset of 4" Order: 221-01-0314
7-14

August 27, 2007

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
A

3" - 24" Dimensions


NOM.
SIZE OFFSET
4
8
3"
12
16
20
4
8
4"
12
16
20
4
8
6"
12
16
20
4
8
8"
12
16
20
4
8
10"
12
16
20
4
8
12"
12
16
20
4
8
14"
12
16
20
4
8
16"
12
16
20
4
8
18"
12
16
20
4
8
20"
12
16
20
4
8
24"
12
16
20

6.8

6.2

8.2

9.4

5.7 11.9

6.3 13.2

7.0

6.4

7.9

7.5 11.9 7.4 15.6

8.8

9.3

8.0 14.4 8.7 18.1

8.6 16.9 10.1 20.7

10.0 9.2 19.4 11.3 23.7

10.9 11.0 21.7 12.7 26.2

11.7 11.7 24.1 14.0 28.6

12.5 12.3 26.3 15.1 30.9

13.7 13.2 29.2 16.9 34.3

14.9 14.5 34.7 19.7 39.4

FLANGE
MJ
X
X
FLANGE FLANGE
L1
L1
24.7
24.1
35.7
35.1
46.7
46.1
57.7
57.1
68.7
68.1
26.7
26.1
37.7
37.1
49.7
49.1
60.7
60.1
72.7
72.1
28.9
28.6
40.9
40.6
52.9
52.6
65.9
65.6
77.9
77.6
31.1
30.3
44.1
43.3
57.1
56.3
70.1
69.3
83.1
82.3
33.6
32.9
46.6
45.9
60.6
59.9
74.6
73.9
88.6
87.9
35.5
34.7
50.5
49.7
65.5
64.7
80.5
79.7
95.5
94.7
42.9
43.0
55.9
56.0
69.9
70.0
84.9
85.0
99.9
100.0
46.4
46.4
57.4
57.4
72.4
72.4
87.4
87.4
102.4
102.4
49.0
48.7
60.0
59.7
74.0
73.7
89.0
88.7
104.0
103.7
52.9
52.4
61.9
61.4
77.9
77.4
92.9
92.4
107.9
107.4
56.2
55.8
64.2
63.8
80.2
79.8
95.2
94.8
110.2
109.8

MJ
X
MJ
L1
23.5
34.5
45.5
56.5
67.5
25.5
36.5
48.5
59.5
71.5
28.2
40.2
52.2
65.2
77.2
29.5
42.5
55.5
68.5
81.5
32.2
45.2
59.2
73.2
87.2
33.9
48.9
63.9
78.9
93.9
43.1
56.1
70.1
85.1
100.1
46.4
57.4
72.4
87.4
102.4
48.5
59.5
73.4
88.5
103.5
51.9
60.9
76.9
91.9
106.9
55.4
63.4
79.4
94.4
104.4

L2 EXPANSION ANGLE
11.2
22.2
4.00
20.0
33.2
44.2
55.2
12.6
23.6
4.00
19.0
35.6
46.6
58.6
13.2
25.2
6.25
18.0
37.2
50.2
62.2
13.4
26.4
6.25
17.0
39.4
52.4
65.4
14.9
27.9
A
6.25
16.0
41.9
55.9E
69.9
15.4
30.4
7.88
15.0
45.4
60.4
75.4
A
C
21.0
34.0
7.88
15.0
48.0
B
63.0
78.0E
23.0
34.0
9.44
15.0
49.0
64.0
79.0
B
23.9
C
34.9
ANGLE
9.44
15.0
48.9
63.9
78.9
25.5
34.5
11.81
15.0
50.5
65.5
80.5
26.5
34.5
11.81
15.0
50.5
65.5
80.5

FLANGED END

A
1

E
D

A
C

MJ END
A

E
D

C
ANGLE

B
1
OFFSET

FLANGED END

L2

7
D

EXPANSION 2

EXPANSION 2
L1
SECTION A-A

FLANGE X FLANGE
MJ END
A

L2

B
6

L1
SECTION B-B

FLANGE X MJ
B
1

L2
2

B
5

OFFSET

L1
SECTION C-C

MJ X MJ

Weights shown on next page

7-15

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Flexijoint
Flexible Joint

1-800-426-9341

MJ X MJ
FLANGE X MJ
FLANGE X FLANGE
NOM OFFSET
*Length / Part Number WEIGHT *Length / Part Number WEIGHT *Length / Part Number WEIGHT
SIZE

LIST
PRICE

4.0
8.0
12.0
16.0
20.0

24.67
35.67
46.67
57.67
68.67

/
/
/
/
/

221-01-0314
221-01-0325
221-01-0336
221-01-0347
221-01-0358

97
110
123
136
149

24.07
35.07
46.07
57.07
68.07

/
/
/
/
/

221-03-0314
221-03-0325
221-03-0336
221-03-0347
221-03-0358

93
106
119
132
145

23.47
34.47
45.47
56.47
67.47

/
/
/
/
/

221-02-0314
221-02-0325
221-02-0336
221-02-0347
221-02-0358

95
108
121
134
147

POA

4.0
8.0
12.0
16.0
20.0

26.66
37.66
49.66
60.66
72.66

/
/
/
/
/

221-01-0416
221-01-0427
221-01-0439
221-01-0450
221-01-0462

138
155
173
189
207

26.06
37.06
49.06
60.06
72.06

/
/
/
/
/

221-03-0416
221-03-0427
221-03-0439
221-03-0450
221-03-0462

128
145
163
179
197

25.46
36.46
48.46
59.46
71.46

/
/
/
/
/

221-02-0416
221-02-0427
221-02-0439
221-02-0450
221-02-0462

133
150
168
184
202

POA

4.0
8.0
12.0
16.0
20.0

28.92
40.92
52.92
65.92
77.92

/
/
/
/
/

221-01-0617
221-01-0629
221-01-0641
221-01-0654
221-01-0666

215
245
274
307
336

28.55
40.55
52.55
65.55
77.55

/
/
/
/
/

221-03-0617
221-03-0629
221-03-0641
221-03-0654
221-03-0666

200
230
260
292
321

28.18
40.18
52.18
65.18
77.18

/
/
/
/
/

221-02-0617
221-02-0629
221-02-0641
221-02-0654
221-02-0666

208
237
267
299
329

POA

4.0
8.0
12.0
16.0
20.0

31.07
44.07
57.07
70.07
83.07

/
/
/
/
/

221-01-0818
221-01-0831
221-01-0844
221-01-0857
221-01-0870

331
372
414
456
498

30.27
43.27
56.27
69.27
82.27

/
/
/
/
/

221-03-0818
221-03-0831
221-03-0844
221-03-0857
221-03-0870

303
344
386
428
470

29.47
42.47
55.47
68.47
81.47

/
/
/
/
/

221-02-0818
221-02-0831
221-02-0844
221-02-0857
221-02-0870

317
358
400
442
484

10"

4.0
8.0
12.0
16.0
20.0

33.61
46.61
60.61
74.61
88.61

/
/
/
/
/

221-01-1020
221-01-1033
221-01-1047
221-01-1061
221-01-1075

466
520
578
637
695

32.91
45.91
59.91
73.91
87.91

/
/
/
/
/

221-03-1020
221-03-1033
221-03-1047
221-03-1061
221-03-1075

428
482
541
599
657

32.21
45.21
59.21
73.21
87.21

/
/
/
/
/

221-02-1020
221-02-1033
221-02-1047
221-02-1061
221-02-1075

447
501
559
618
676

12"

4.0
8.0
12.0
16.0
20.0

35.48
50.48
65.48
80.48
95.48

/
/
/
/
/

221-01-1221
221-01-1236
221-01-1251
221-01-1266
221-01-1281

630
708
787
865
943

34.68
49.68
64.68
79.68
94.68

/
/
/
/
/

221-03-1221
221-03-1236
221-03-1251
221-03-1266
221-03-1281

561
640
718
796
874

33.88
48.88
63.88
78.88
93.88

/
/
/
/
/

221-02-1221
221-02-1236
221-02-1251
221-02-1266
221-02-1281

596
674
752
830
908

4.0
8.0
12.0
16.0
20.0

42.88
55.88
69.88
84.88
99.88

/
/
/
/
/

221-01-1427
221-01-1440
221-01-1454
221-01-1469
221-01-1484

832
909
993
1,082
1,171

42.98
55.98
69.98
84.98
99.98

/
/
/
/
/

221-03-1427
221-03-1440
221-03-1454
221-03-1469
221-03-1484

776
853
937
1,026
1,115

43.08
56.08
70.08
85.08
100.08

/
/
/
/
/

221-02-1427
221-02-1440
221-02-1454
221-02-1469
221-02-1484

804
881
965
1,054
1,143

POA

4.0
8.0
12.0
16.0
20.0

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-01-1629
221-01-1640
221-01-1655
221-01-1670
221-01-1685

1,090
1,166
1,270
1,374
1,477

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-03-1629
221-03-1640
221-03-1655
221-03-1670
221-03-1685

1,034
1,110
1,214
1,318
1,421

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-02-1629
221-02-1640
221-02-1655
221-02-1670
221-02-1685

1,062
1,138
1,242
1,346
1,449

POA

4.0
8.0
12.0
16.0
20.0

48.98
59.98
73.98
88.98
103.98

/
/
/
/
/

221-01-1830
221-01-1841
221-01-1855
221-01-1870
221-01-1885

1,307
1,394
1,505
1,625
1,744

48.74
59.74
73.74
88.74
103.74

/
/
/
/
/

221-03-1830
221-03-1841
221-03-1855
221-03-1870
221-03-1885

1,259
1,346
1,457
1,577
1,696

48.50
59.50
73.50
88.50
103.50

/
/
/
/
/

221-02-1830
221-02-1841
221-02-1855
221-02-1870
221-02-1885

1,283
1,370
1,481
1,601
1,720

20"

4.0
8.0
12.0
16.0
20.0

52.90
61.90
77.90
92.90
107.90

/
/
/
/
/

221-01-2032
221-01-2041
221-01-2057
221-01-2072
221-01-2087

1,755
1,844
2,004
2,153
2,303

52.40
61.40
77.40
92.40
107.40

/
/
/
/
/

221-03-2032
221-03-2041
221-03-2057
221-03-2072
221-03-2087

1,667
1,756
1,916
2,065
2,215

51.90
60.90
76.90
91.90
106.90

/
/
/
/
/

221-02-2032
221-02-2041
221-02-2057
221-02-2072
221-02-2087

1,711
1,800
1,960
2,109
2,259

POA

24"

4.0
8.0
12.0
16.0
20.0

56.22
64.22
80.22
95.22
110.22

/
/
/
/
/

221-01-2433
221-01-2441
221-01-2457
221-01-2472
221-01-2487

2,402
2,503
2,704
2,893
3,081

55.82
63.82
79.82
94.82
109.82

/
/
/
/
/

221-03-2433
221-03-2441
221-03-2457
221-03-2472
221-03-2487

2,290
2,391
2,592
2,781
2,969

55.42
63.42
79.42
94.42
109.42

/
/
/
/
/

221-02-2433
221-02-2441
221-02-2457
221-02-2472
221-02-2487

2,349
2,447
2,648
2,837
3,025

POA

3"
4"
6"
8"

14"
16"
18"

Larger Sizes Available Upon Request


7-16

POA

POA

POA



POA

* Length shown is nominal, or shipped length

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Romac Field Flange

Material Specifications

1-800-426-9341
Castings: Ductile iron per ASTM A 536, Grade 6545-12. Flange in accordance with ANSI Class 150
drilling. Black shopcoat.
Set Screws: 5/8" x 2", 4140 steel alloy. Screws are
designed with a unique TRUE TORQUE head
(7/16", 12 point) which will shear off at approximately
80 ft-lbs. of torque.
Gaskets: SBR per ASTM D-2000 MBA 710, compounded for water and sewer service. Other compounds available on request.
Use: The Field Flange joins plain-end pipe of
ductile iron and steel sizes to flanged fittings. It
requires no threading or welding.
Not for use on PVC pipe or plain end mechanical
joint fittings.

6" Field Flange

NOM.
PIPE
SIZE

4"
6"

8"

10"

12"
1

CATALOG NUMBER

SET SCREWS
NUMBER: SIZE

APPROX.
WEIGHT
(lbs.)

WORKING
PRESSURE
PSI 1

MAXIMUM JOINT
DEFLECTION

LIST PRICE
GASKET ONLY FIELD FLANGE
ONLY
MJ x IPS MJ x CI

4" Field Flange

4: 5/8" x 2"

11 #

300

$87.81

6" Field Flange

8: 5/8" x 2"

16 #

300

8" Field Flange

8: 5/8" x 2"

19 #

300

10" Field Flange

12: 5/8" x 2"

31 #

250

237.04

12" Field Flange

12: 5/8" x 2"

43 #

175

1.5

276.14

For Gasket
Prices, See
Page 9-2.

94.55
110.52

Based on test pressure of at least


two times rated pressure.

Note: Not recommended for use on Class 50 ductile iron pipe.

To Order: Specify catalog description.

FIELD FLANGE INSTALLATION INSTRUCTIONS

1. Cut pipe to length. Pipe must be cut square and clean.


2. Slip flange over end of pipe. Tighten pins so that they are touching the pipe all around. Inspect to
make sure that any gap between pipe and flange is even all the way around the pipe.
3. Tap flange into place. Face of the flange should be flush with the end of the pipe.
4. Tighten pins evenly, checking to be sure that even gap between pipe and flange is maintained.
Continue until 80-85 ft-lbs. torque is reached or until the pin heads break off above the notch.
5. Stretch gasket over end of pipe and press firmly into flange.
6. Bolt Field Flange to its mating flange.

7-17

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Romac Ductile Lug

Material Specifications

1-800-426-9341
Lug: Ductile iron per ASTM A 536,
Grade 65-45-12.
Use: The Ductile Lug is designed to
facilitate the restraining of pipe joints to
prevent pull-out.
Accommodates 3/4" rod.
Max. Load: 7,500 lbs.
15

CATALOG NUMBER

3 5/8"

/32"

APPROX. WEIGHT
(lbs.)

LIST PRICE

.844 #

$3.76

Ductile Lug

Ductile lugs are packaged 50 per box. To Order: Specify catalog number.

Material Specifications

90 Eye Bolt
Eye Bolt: 3/4" UNC rolled thread,
high strength, low alloy steel per
AWWA C111 (Corten or Mayari-R).
Nut and Washer: 3/4" heavy hex,
high strength low alloy steel.

2.75"

Use: Facilitate the restraining of


pipe joints to prevent pull-out.
Accommodates 3/4" rod.

5.00"

Max. Load: 7,500 lbs.

ITEM

CATALOG
NUMBER
1 - 200

LIST PRICE EACH per QUANTITY


400
600
800
1000

APPROX.
WEIGHT (lbs.)

/4" Eye-Bolts

EYE-3/4

$9.43

$9.37

$9.30

$9.21

$9.10

200 # / crate

/4" Nuts

HH-3/4

1.49

1.43

1.38

1.32

1.25

40 # / crate

/4" Washers

WASHER-3/4

1.32

1.24

1.24

1.18

1.10

4 # / 100

Bolts and nuts are packaged 200 per crate.


7-18

To Order: Specify catalog number.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Romac Harness Lugs

Material Specifications

1-800-426-9341
Harness Lug: ASTM A36 Steel, profile shape cut
with plasma arc or oxy-fuel. Holes plasma arc cut or
drilled. Stainless steel optional.

Harness Lug

Tie-rods: All Thread Rod. Alloy steel per ASTM


A193 Grade B7. Stainless steel, type 304 per ASTM
A193 Grade B8. Stainless steel, type 316 per Grade
B8M

Tie-Rod

Coating: Bare, shopcoat paint for corrosion


protection in transit, or fusion bonded epoxy.
Compatibility: Designed for use with an ANSI B16.1
Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B,
AWWA C207 Cls D, or AWWA C207 Cls E. Radius
of lug designed to provide clearance on high hub
threaded ductile iron flanges. Lugs for Cls 250 / 300
are also available.

Three-Hole Triangular

Three-Hole Rectangular

TIE ROD + 1/8

R1.00

TIE ROD + 1/8

0.50 MAX

FLANGE
BOLT HOLE + 3/16

.25 MAX.

2.00
1.50

FLANGE
HOLE + 3/16"
"D"

1.50

DETAIL A
STYLE 490
[ROMAC STANDARD]
&
STYLE 494
[STANDARD THICKNESS]

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

TIE RODS - All Thread Rod with 4 Heavy Hex Nuts


SIZE
(UNC)


5/8 "
3 "

/4
7 "


/8

1"

11/8"

11/4"

11/2"

13/4"

LIST PRICE - STANDARD LENGTH


304 STAINLESS STEEL (A193 GR B8)

ALLOY STEEL (A193 GR B7)

316 STAINLESS STEEL (A193 GR B8M)

18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48"
$12.97

$16.51

$20.18 $23.58 $27.11

$30.65

$59.76 $72.49

$85.69

$97.91 $110.62 $123.33

$95.71 $114.82 $134.71 $153.07 $172.18 $191.29

21.44

27.29

33.36

38.98

44.82

50.64

84.20

102.27

121.07

138.40

156.49

174.56

147.27 176.16 206.20 233.93 262.82

291.71

29.08

35.82

42.55

49.28

56.02

62.76

120.76 147.84

173.89

198.89

224.93

250.98

223.11 265.44 309.44 350.09 392.40

434.70

45.27

54.60

63.60

72.22

81.20

90.20

183.07 218.62

252.80

285.62

319.80

353.98

257.69 358.58 417.62 474.31 533.36

592.42

55.69

68.64

81.09

93.07 105.51

117.98

250.62 301.42

350.29

397.20

446.04

494.91

391.11 466.16 538.31 607.58 679.73

751.89

80.02

96.18

111.69 126.60 142.13

157.64

335.42 401.49

465.02

528.56

589.53

653.07

496.09 592.20 684.62 777.02 865.76

958.18

118.51

141.89

164.36 185.91 207.38

230.84

511.51 608.71

702.18

791.89

885.36

978.82

784.29 935.62 1,081.16 1,220.84 1,366.38 1,511.89

289.86

353.22

414.25 472.84 533.87

595.92

750.71 888.71 1,021.38 1,148.76 1,281.44 1,414.11 1,187.78 1,417.20 1,637.78 1,849.53 2,070.13 2,290.71

To Order: Specify size, length and type of steel. To determine the


number of necessary tie-rods see harness lug charts on pages 7-20,
7-21 and 7-22.

7-19

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style "490" Triangular Harness Lugs

1-800-426-9341

TIE ROD + 1/8


0.50 MAX

FLANGE
BOLT HOLE + 3/16

"D"
DETAIL A
STYLE 490
[ROMAC STANDARD]

STYLE 490 - ROMAC STANDARD LUG - "3 HOLE TRIANGULAR"


FLANGE
SIZE

3 "
4 "
6 "
8 "
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
66"
72"

REQUIRED TIE-ROD QUANTITY


MAXIMUM PRESSURE

TIE-ROD
LUG
SIZE
THICKNESS
(UNC)

LUG
DIAMETER

EPOXY

(FOR CLEARANCE)
D

$49.19
$47.92
0.50

$56.44

4.75

/8

64.58
63.31
0.50

68.20

5.57

/8

77.14
75.87
0.75

83.24

7.81

/8

96.20
94.93
0.75

93.47

9.98

/4

112.71
111.44
121.47
1.00

12.31

/8

134.13
132.86
1.00

147.78

14.41

143.91
142.64
149.62
1.00

16.50

152.09
150.82
1.00

161.40

18.69

163.60
162.33
1.00

167.78

20.78

174.71
173.44
1.00

181.64

22.88

184.20
181.93
1.00

191.79

27.07

1 /4

243.27
242.00
243.98
1.25

33.00

12

1 /4

243.33
252.12
1.25

252.21

39.37

12

16

1 /4

261.10
260.01
257.65
1.25

45.56

11

15

1 /2

512.82
511.55
533.33
1.75

52.00

10

14

18

1 /2

569.80
568.53
586.09
1.75

58.25

13

17

23

1 /2

584.80
583.53
1.75

608.82

64.76

11

15

20

1 /4

613.02
611.75
650.40
2.00

71.50

13

18

24

1 /4

784.31
783.04
2.00

78.26

50 PSI

100 PSI

150 PSI

200 PSI

275 PSI

/8

STYLE 490 REQUIREMENTS:


1.) DRAWING REFERENCES: 3" - 12" B2591-A; 14" - 72" B2368-A
2.) (2) LUGS REQUIRED PER TIE ROD
3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
4.) TIE ROD SIZE VARIES, SEE TABLE

7-20

LIST PRICE EACH


(two lugs required per rod)

1
1

1
1
3
3

BARE

SHOPCOAT

838.58

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-19.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style "494" Triangular Harness Lugs

1-800-426-9341

TIE ROD + 1/8


0.50 MAX

FLANGE
BOLT HOLE + 3/16

"D"
DETAIL A
STYLE 494
[STANDARD THICKNESS]

STYLE 494 - STANDARD THICKNESS - "3 HOLE TRIANGULAR"


FLANGE
SIZE

3"
4 "
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"

LIST PRICE EACH


(two lugs required per rod)

REQUIRED TIE-ROD QUANTITY TIE-ROD


LUG
MAXIMUM PRESSURE
SIZE
THICKNESS
(UNC)

100 PSI
200 PSI
2
2
2
2
2
2
2
4
4
4
4
6
8

2
2
2
2
4
4
4
6
8
6
6
10
14

BARE

SHOPCOAT

LUG
DIAMETER

EPOXY

(FOR CLEARANCE)
D

3/4

1.00

$ 57.84
$56.57

$66.10

4.75

3/4


71.87
70.60
1.00

75.89

5.57

3/4


85.82
84.55
92.64
1.00

7.81

3/4


107.00
105.73
1.00

103.98

9.98

3/4


111.71
110.44
1.00

120.47

12.31

3/4


133.13
131.86
146.78
1.00

14.41

3/4


142.91
141.64
1.00

148.62

16.50

3/4


151.09
149.82
160.40
1.00

18.69

3/4


162.60
161.33
1.00

166.78

20.78


173.71
172.44
1.25

180.61

22.88


183.20
1.25

181.93
190.79

27.07


225.27
1.25

224.00
234.59

33.00


233.98
232.71
1.25

242.51

39.37

STYLE 494 REQUIREMENTS:


To Order: Specify style, flange size and coating option.
1.) DRAWING REFERENCES: B2784-A
2.) FOR SIMPLICITY, LUG THICKNESSES AND TIE ROD SIZES ARE STANDARDIZED For Tie-Rods see page 7-19.
3.) DEVELOPED FROM CUSTOMER REQUESTS AND DETAILS
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

7-21

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Style "492" Rectangular Harness Lugs

1-800-426-9341

R1.00

TIE ROD + 1/8

.25 MAX.

2.00
1.50

FLANGE
HOLE + 3/16"
1.50

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

STYLE 492 - SPECIFICATION P110 - "3 HOLE RECTANGULAR"


REQUIRED TIE-ROD QUANTITY, MAXIMUM PRESSURE

FLANGE
50 TIESIZE
PSI ROD
SIZE

3"
4 "
6 "
8 "
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"

100
PSI

TIEROD
SIZE

150
PSI

TIEROD
SIZE

200
PSI

TIEROD
SIZE

250
PSI

LUG
LIST PRICE EACH
LUG
TIE- THICK- (two lugs required per rod) DIAMETER
(FOR CLEARANCE)
ROD NESS
D
SIZE
BARE SHOPCOAT EPOXY

3/4

0.75

3/4

0.75

3/4

$61.20
$59.93
1.00

$73.31

4.75

3/4

0.75

3/4

0.75

3/4

75.78
74.51
1.00

79.96

5.57

3/4

0.75

3/4

0.75

3/4

90.30
89.03
1.00

97.39

7.81

3/4

0.75

3/4

0.75

3/4

112.32
111.05
109.18
1.00

9.98

3/4

0.75

3/4

0.75

3/4

117.22
115.95
1.00

126.33

12.31

3/4

0.75

3/4

0.75

139.50
138.23
1.00

153.69

14.41

3/4

0.75

3/4

146.67
145.40
1.00

155.61

16.50

3/4

0.75

158.17
156.90
1.00

167.86

18.69

3/4

0.75

170.14
168.87
176.49
1.00

20.78

3/4

181.70
180.43
188.19
1.00

22.88

3/4

NA

NA

NA

NA

191.57
190.30
199.47
1.00

27.07

12

NA

NA

NA

NA

255.11
253.84
1.00

262.19

33.00

12

NA

NA

NA

NA

NA

NA

264.52
263.25
1.00

287.14

39.37

15

NA

NA

NA

NA

NA

NA

245.75
244.48
1.00

313.12

45.56

10

20

NA

NA

NA

NA

NA

NA

338.83
337.56
1.00

346.31

52.00

13

NA

NA

NA

NA

NA

NA

NA

NA

384.79
383.52
393.31
1.00

58.25

STYLE 492 REQUIREMENTS:


1.) HARNESS PLATE THICKNESS IS 1.0"
2.) TIE ROD SIZE IS 3/4" OR 1", DEPENDING UPON PIPE THRUST, SEE TABLE
3.) PIPE THRUST BASED ON TEST PRESSURE
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

7-22

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-19.

August 27, 2007

Important Information

Properties of HDPE pipe

High density polyethylene pipe (HDPE) has several properties that make it very different from traditional water works
pipe materials:
Coefficient of thermal expansion is over 10 times
that of DI and steel and 3times that of PVC. In practical terms, this means HDPE pipe shrinks 10 times as
much as DI and 3 times as much as PVC when it gets
cold. This can loosen any fittings installed on it. Also,
its length shrinks 1 inch per 100 feet of pipe length with
a 10 F temperature drop, making it likely to pull out of
unrestrained couplings.
Yield strength of HDPE is approximately 1/50 that of DI
or steel and 1/5 that of PVC.
Modulus of Elasticity of HDPE is much lower than
other pipe materials, which means it is not as rigid.

Creep is continuous yield of material under stress.


HDPE will creep if the stress placed on it gets above
a certain level. If great care is not taken when designing fittings for use on HDPE pipe, this stress level can
be exceeded and fittings that work great today may fail
later as the HDPE creeps.
Low coefficient of friction means HDPE is very
slick. This makes it easy for fittings to rotate on the
pipe or migrate along it.
Toe-in occurs when HDPE is cut. This can affect tapping sleeves and saddles, and makes stiffeners difficult
to install in pipe ends.

Limitations of Romac products for use on HDPE pipe


HDPE has a lower modulus of elasticity and higher coefficient of thermal expansion than other pipe materials. These
properties cause HDPE pipe to expand and contract much more from changes in temperature and/or pressure than
other piping materials. Because of these and other properties, great care must be taken in choosing fittings and
repair products for use on HDPE pipe. Romac products in this catalog section are designed to function within the following limitations:
Pipe must be manufactured in accordance with AWWA
Standard ANSI/AWWA C906-90 / with respect to size.

Products are intended for use in underground service


only.

Operating temperatures are limited to 85 F maximum


and 32 F minimum.

Romac internal pipe stiffeners must be used when


coupling pipe ends.

Operating pressure is limited to 150 psi or the rating of


the pipe, whichever is less.

Proper restraint must be used when coupling pipe ends


to prevent pullout from hydraulic forces or temperature
changes.

Pipe systems must be designed to compensate for pipe


movement so as to prevent fittings from migrating or
rotating on the pipe.

Romac cannot warrant products used in applications that are outside one or more
of these limitations. Contact Romacs Engineering Department at 1-800-426-9341
if you have questions about the use of our products on HDPE pipe.

8-1

August 27, 2007

Important Information

Spring Washers

Only products listed in the


HDPE Products section are
suitable for use with HDPE pipe.
Do not use products not listed
in this section on HDPE!

Spring washers are used with Romac


products for HDPE pipe to help
counteract the problem of pipe
contraction during temperature and
pressure changes. They are made
of a special spring grade of stainless
steel.
The proper number of bolts have been provided for
each fitting based on the limitations on Page 7-1.

Three Spring Washers

Two Spring Washers

Four Spring Washers

DIMENSIONS OF COMMON HDPE PIPE


NOMINAL
PIPE SIZE

3"

OUTSIDE
DIAMETER

3.167

5.56

5.033

4"
5"
6"
8"

8.63
9.05

12"
14"
16"
18"
20"
22"
24"

INSIDE
DIAMETER

3.50
4.50
4.80

10"

SDR 21
PRESSURE CLASS 80

6.63
6.90

2.981

4.909

0.327

4.739

5.846
6.088

7.804
8.188

16.286

11.536
11.943

14.476
18.095
19.905
21.714

0.265

0.411
0.431

0.512
0.529
0.607
0.629

7.610
7.985

9.485
9.794

1.143

All dimensions are nominal and subject to


manufacturing tolerances.

0.632
0.653

7.347
7.709

9.157
9.456

WALL
THICKNESS

INSIDE
DIAMETER

WALL
THICKNESS

0.259

2.864

0.318

2.722

0.389

0.412

4.552

0.506

4.327

0.618

0.333
0.356
0.491
0.511
0.639
0.670

0.796
0.822

3.682
3.927
5.420
5.645
7.057
7.405

8.795
9.082

0.409
0.436
0.602
0.627
0.784
0.823

0.977
1.009

3.500
3.733
5.153
5.367
6.708
7.039

8.361
8.633

0.500
0.533
0.736
0.767
0.958
1.006

1.194
1.233

0.944
0.978

10.432
10.800

1.159
1.200

9.917
10.267

1.417
1.467

14.118

0.941

13.630

1.185

13.091

1.455

12.444

1.778

1.176

17.037

1.481

16.364

15.882

1.048

0.507
0.532

5.644
5.878

INSIDE
DIAMETER

10.861
11.244

0.857
0.952

0.390
0.406

3.833
4.089

SDR 9
PRESSURE CLASS 200

0.750
0.776

12.353

0.762

0.265
0.282

WALL
THICKNESS

SDR 11
PRESSURE CLASS 160

11.250
11.647

0.667

This chart is based on information in AWWA


Standard ANSI/AWWA C906-90.

8-2

0.206

0.315
0.329

18.00

24.00

3.088

5.994
6.243

12.667

22.00

INSIDE
DIAMETER

3.971
4.235

14.00

20.00

0.167

SDR 13.5
PRESSURE CLASS 128

WALL
THICKNESS

0.214
0.229

9.726
10.043

16.00

INSIDE
DIAMETER

4.071
4.343

10.75
11.10
12.75
13.20

WALL
THICKNESS

SDR 17
PRESSURE CLASS 100

17.647
19.412
21.176

0.824
1.059
1.294
1.412

11.926

15.333
18.741
20.444

1.037

1.333
1.630
1.778

11.455

14.727
18.000
19.636

1.273

1.636
1.818
2.000
2.182

10.889

14.000
15.556
17.111

18.667

1.556

2.000
2.222

2.444

2.667

Contact Romacs Engineering Department at


1-800-426-9341 for sizes not listed in the catalog.

August 27, 2007

SS1-H, SS2-H and


SS3-H Repair Clamps
Material Specifications

Shells and Lugs: Stainless steel per ASTM A 240,


type 304, fully passivated.1
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Flat washers are stainless steel per
ASTM A 240, type 304; spring washers are special
spring grade of stainless steel and plastic lubricating
washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available on request.

SS1-H

One Section

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac sizes.
For information on other sizes, contact Romacs Engineering
Department.

NOM.
PIPE
SIZE

2"

OUTSIDE
DIAMETER

CATALOG NUMBER

2.38

SS1-H - 2.38 x length

8"

LIST PRICE (WEIGHT) for LENGTH of:


12"

16"

$209.40

(5#)

3.50
SS1-H - 3.50 x length 149.40 (5#)
4.50
SS1-H - 4.50 x length 164.18 (5#)
4.50
SS2-H - 4.50 x length 223.20 (9#)
4"
4.80
SS1-H - 4.80 x length 164.18 (5#)
4.80
SS2-H - 4.80 x length 223.20 (9#)

6.63
SS1-H - 6.63 x length 217.65 (7#)
6.63
SS2-H - 6.63 x length 295.37 (11#)
6"
6.90
SS1-H - 6.90 x length 217.65 (7#)
6.90
SS2-H - 6.90 x length 295.37 (11#)
8.63
SS1-H - 8.63 x length 244.40 (8#)
8.63
SS2-H - 8.63 x length 328.91 (12#)
8"
9.05
SS1-H - 9.05 x length 244.40 (8#)
9.05
SS2-H - 9.05 x length 328.91 (12#)
10.75
SS2-H - 10.75 x length 408.62 (11#)
10.75
SS3-H - 10.75 x length 511.88 (15#)
10"
11.10
SS2-H - 11.10 x length 408.62 (11#)
11.10
SS3-H - 11.10 x length 511.88 (15#)
12.75
SS2-H - 12.75 x length 529.04 (16#)
12.75
SS3-H - 12.75 x length 557.87 (22#)
12"
13.20
SS2-H - 13.20 x length 529.04 (16#)
13.20
SS3-H - 13.20 x length 557.87 (22#)
For higher working pressures, clamp length should equal or exceed diameter of pipe. Sizes and lengths not listed are available
on request. Clamps are not to be used for joining plain end pipe.

237.89

(6#)

Passivated: Chemically treated after welding to produce


a highly corrosion-resistant coating.

The SS1-H, SS2-H and SS3-H are not to be used


on HDPE pipe with an SDR greater than 26.

Three Sections

Two Sections

$128.06 (4#)

3"

SS3-H

SS2-H

For important technical information on HDPE pipe, see Page


8-1 & Page 8-2.

257.75
348.08
257.75
348.08
341.52
441.87
341.52
441.87
385.76
481.29
385.76
481.29
782.96
841.64
782.96
841.64
887.63
923.43
887.63
923.43

(8#)
(13#)
(8#)
(13#)

(10#)
(17#)
(10#)
(17#)
(12#)
(19#)
(12#)
(19#)
(16#)
(23#)
(16#)
(23#)
(25#)
(33#)
(25#)
(33#)

20"

$234.05 (8#)
279.03

(9#)

297.89 (10#)
421.02 (17#)
297.89 (10#)
421.02 (17#)
398.06 (14#)
565.80 (22#)
398.06 (14#)
565.80 (22#)
458.51 (15#)
629.33 (24#)
458.51 (15#)
629.33 (24#)
858.79 (24#)
1,132.06 (32#)
858.79 (24#)
1,132.06 (32#)
1,023.51 (33#)
1,178.05 (43#)
1,023.51 (33#)
1,178.05 (43#)


$1,683.89 (56#)


1,683.89 (56#)

To Order: Specify catalog number x length of


clamp desired. Indicate if for above ground
application.

Example: For a one-section clamp for pipe with an


O.D. of 6.63, and clamp length of 12",
order SS1-H - 6.63 x 12"
For Tapped Outlets See Page 8-4
HDPE Products are No Cancel, No Return Items
8-3

August 27, 2007

Taps for Repair Clamps


SS1-H, SS2-H and SS3-H

For above-ground HDPE


applications, contact Romacs
Engineering Department at
1-800-426-9341.

Products and prices listed below


are standard Romac sizes. For
information on other sizes,
contact Romacs Engineering
Department.

6" SS1-H - 6.63 x 12 x 3/4" IP


Tapped Repair Clamp

For important technical information on HDPE pipe, see Page


8-1 & Page 8-2.

Available in All Styles

The same design, construction, and installation features as Styles SS1-H, SS2-H and SS3-H. Tapped outlet is stainless steel per ASTM A 240, type 304, permanently fused by GTAW welding, and fully passivated 1.
To Order:
1. Select size, length, and style of clamp.
2. Select size and type of tapped thread desired from the table below.
3. Add list price for tap to the list price of clamp selected from separate price sheet.
4. Indicate if for above ground application.
5. Tapped outlet products are no cancel/no return itemsplease be specific when ordering.
Example: For a one-section clamp for pipe with an O.D. of 6.63, with
length of 12" and a 3/4" iron pipe tap size, order SS1-H-6.63 x 12 x 3/4" IP

The SS1-H, SS2-H and


SS3-H are not to be used
on HDPE pipe with an SDR
greater than 26.

ADD ON LIST PRICES FOR TAPPED CLAMPS


TAP SIZE

TYPE OF THREAD

MINIMUM
PIPE O.D.

3/4"

Iron Pipe or AWWA Taper (CC)

2.38"

8"

$52.10

1"

Iron Pipe or AWWA Taper (CC)

2.38"

8"

52.10

1 1/4"

Iron Pipe or AWWA Taper (CC)

2.88" 2

12"

81.66

1 1/2"

Iron Pipe or AWWA Taper (CC)

3.50"

12"

81.66

2"

Iron Pipe

3.50"

12"

81.66

2"

AWWA Taper (CC)

4.50"

12"

99.98

21/2" 3

Iron Pipe only (MIP, FIP)

6.63" 4

12"

230.92

3" 3

Iron Pipe only (MIP, FIP)


SS2, SS3 only

8.63" 4

12"

230.92

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


CC tap requires 3.50 OD minimum.
3 Requires SS2-H or SS3-H
4 MIP only
1
2

8-4

MINIMUM
LENGTH

ADD ON LIST PRICE

HDPE Products are No Cancel,


No Return Items

August 27, 2007

Material Specifications

101N-H and 202N-H


Service Saddles
Strap: 3" size uses 1/2" bolts, nuts and washers.
4" and above use 5/8". All welds fully passivated 1
for enhanced corrosion resistance.
Band: Stainless steel per ASTM A 240, type 304.
2" wide to spread out clamping forces on the
pipe.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304. Fasteners coated to prevent galling.
Nuts: Heavy hex, stainless steel per ASTM A 194,
type 304.

Washers: Flat washers are stainless


steel per
ASTM A 240, type 304; spring washers
are special spring grade of stainless
steel and plastic lubricating washers.

Saddle Castings: Ductile iron per ASTM


A-536, grade 65-45-12, covered by black
nylon fused coat, approx. 10-12 mil thick,
with approximate dielectric strength of
1,000 v/mil.

Gaskets: NBR per ASTM MBC 610,


compounded for water and sewer service.
Other compounds available on request.
For above-ground HDPE applications,
contact Romacs Engineering
Department at 1-800-426-9341.
Products and prices listed below are
standard Romac sizes. For information
on other sizes, contact Romacs
Engineering Department.
For important technical information on
HDPE pipe, see Page 8-1 & Page 8-2.

Style 101N-H
Nylon Saddle with Stainless
Steel Single Strap

NOMINAL
PIPE SIZE

OUTSIDE
DIAMETER

Style 202N-H
Nylon Saddle with Stainless
Steel Double Strap

1/2"

I.P,

3/4"

101N-H

LIST
PRICE

& 1" I.P. or C.C. TAP

The 101N-H and 202N-H


Saddles are not to be used
on HDPE pipe with an SDR
greater than 26.
1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" I.P. ONLY)

202N-H

101N-H

APPROX.
WEIGHT

LIST
PRICE

APPROX.
WEIGHT

LIST
PRICE

APPROX.
WEIGHT

202N-H

LIST
PRICE

APPROX.
WEIGHT

$158.402

3.5 #

$157.303

5.0 #

2"
3"
4"

2.38

$78.76

1.7 #

$148.17

3.5 #

N/A

3.50

81.60

2.5 #

152.29

5.0 #

N/A

89.88

4.3 #

168.87

7.5 #

104.35

4.3 #

177.95

7.5 #

6"

6.63
6.90

103.15

5.1 #

184.37

9.0 #

115.75

5.1 #

194.87

9.0 #

143.26

5.5 #

266.16

10.0 #

159.30

5.5 #

278.04

10.0 #

154.92

7.5 #

293.43

11.5 #

171.82

7.5 #

306.44

11.5 #

169.67

9.0 #

321.54

12.5 #

189.33

9.0 #

336.21

12.5 #

8"
10"
12"

4.50
4.80

8.63
9.05

10.75
11.10
12.75
13.20

N/A
N/A

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


202N-H - 2.38 can accommodate up to 11/2" I.P. and 11/4" C.C. only.
3 202N-H - 3.50 can accommodate up to 2" I.P. and 1 1/2" C.C. only.

1
2

To Order: Add tap size and thread


type to the outside diameter. Indicate
if for above ground application.

Example:

STYLE

OUTSIDE
DIAMETER

101N-H 6.63 x

TAP THREAD
SIZE
TYPE

3/4"

IP

HDPE Products are No Cancel,


No Return Items

8-5

August 27, 2007

Material Specifications

305-H and 306-H


All Stainless Steel Service Saddles
Shells: Stainless steel per ASTM A 240, type 304, fully
passivated 1.
Bolts: UNC rolled thread, Teflon coated, stainless steel
per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Flat washers are stainless steel per
ASTM A 240, type 304; spring washers are special spring
grade of stainless steel and plastic lubricating washers.
Gasket: NBR per ASTM D 2000 MBC 610, compounded
for water and sewer service. Other compounds available
on request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

For above-ground HDPE applications, contact


Romacs Engineering Department at 1-800-4269341.

305-H Saddle

Products and prices listed below are standard


Romac sizes. For information on other sizes,
contact Romacs Engineering Department.

For important technical information on HDPE pipe,


see Page 8-1 & Page 8-2.

306-H SADDLE

NOM.
PIPE
SIZE

OUTSIDE
DIAMETER

2"

2.38

3"

306-H Saddle

3.50

4"

4.50
4.80

5"

5.56

6"

6.63
6.90

8"

8.63
9.05

TAP
3/4"

& 1"

3/4"

& 1"
1 1/4"
1 1/2"
2"

I.P.

C.C.

$102.63 $102.63

WEIGHT
(lbs.)

NOM.
PIPE
SIZE

OUTSIDE
DIAMETER

I.P. OR
C.C.
3/4", 1"

2#

10"

10.75
11.10

$360.57

$393.86

$799.22

14 #

12"

12.75
13.20

360.57

393.86

799.22

14 #

APPROX.
I.P. OR C.C.
FIP or MIP WEIGHT
1 1/4",
1/2", 3"
2
(lbs.)
1 1/2", 2"

196.20
225.37
225.37
225.37

196.20
225.37
225.37
N/A

3#

3/4"

201.47
225.37
225.37
225.37

201.47
225.37
225.37
225.37

4#

3/4"

& 1"
1 1/4"
1 1/2", 2"

211.28
246.87
246.87

211.28
246.87
246.87

4#

3/4"

& 1"
1 1/4"
1 1/2", 2"

235.45
252.18
252.18

235.45
252.18
252.18

4#

306-H

3/4"

253.66
275.37
275.37

253.66
275.37
275.37

6#

(B) 6" through 8" sizes with small (3/4" or 1") taps are 6" long
with two 5/8" bolts.

& 1"
1 1/4"
1 1/2"
2"

& 1"
1 1/4"
1 1/2", 2"

Passivated: Chemically treated after welding to produce a highly


corrosive resistant coating.

To Order: Use pipe O.D. when ordering. Add tap size and thread
type. Be specific when ordering. Indicate if for above ground application. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 305-H - 10.75 x 3/4" I.P.

305-H

8" wide with four 5/8" bolts.

The 305-H and 306-H are not to be used on HDPE


pipe with an SDR greater than 26.

8-6

305-H SADDLE

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps are
6" long with two 1/2" bolts.

(C) 3" through 8" sizes with large (1 1/4", 1 1/2", or 2") taps are
8" long with two 5/8" bolts.

HDPE Products are No Cancel,


No Return Items

August 27, 2007

BP All Stainless Steel Sewer Saddle


Material Specifications

Shell and Lugs: Stainless steel per ASTM A 240,


type 304.

Neck: Stainless steel per ASTM A 240, type 304; Sch


10 pipe.
Bolts: 5/8" UNC rolled thread, stainless steel per
ASTM A 193, type 304. Fasteners coated to prevent
galling.

A Romac Original

Nuts: Heavy hex, stainless steel per ASTM A 194,


type 304.

Washers: Flat washers are stainless steel per


ASTM A 240, type 304; spring washers are special
spring grade of stainless steel and plastic lubricating
washers.
Gaskets: SBR per ASTM D 2000 MAA 610,
compounded for water and sewer service. Other
compounds available on request.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.

Branch to Neck Connection: This connection can


be made with Romacs Style SS1-H Sewer Clamp
Coupling. See Page 7-3.

For important technical information on HDPE pipe, see


Page 8-1 & Page 8-2.
NOM.
BRANCH
SIZE

NOM.
PIPE
SIZE

6"

4"

6"

8"
10"

OUTSIDE BRANCH
DIAMETER
O.D.
6.63
6.90
8.63
9.05

10.75
11.10

4.50
4.50
4.50

LIST
PRICE

APPROX.
WEIGHT
(lbs.)

BP-6.63 x 4.50
BP-6.90 x 4.50

$510.19

14.5 #

Example: For a sewer main O.D. of 8.63" and


branch O.D. of 4.50", order BP - 8.63 x 4.50

556.18

14.8 #

Other sizes are available on request - P.O.A.

609.96

15.3 #

BP-8.63 x 4.50
BP-9.05 x 4.50

BP-10.75 x 4.50
BP-11.10 x 4.50

12"

12.75
13.20

4.50

BP-12.75 x 4.50
BP-13.20 x 4.50

643.75

15.3 #

8"

8.63
9.05

6.63

BP-8.63 x 6.63
BP-9.05 x 6.63

672.24

15.8 #

726.03

15.8 #

759.80

16.3 #

10"
12"

10.75
11.10
12.75
13.20

6.63
6.63

The "BP Sewer Saddle is


not to be used on HDPE
pipe with an SDR greater
than 32.5.
HDPE Products are No Cancel,
No Return Items

To Order: Sewer main O.D. x branch O.D.

CATALOG
NUMBER

BP-10.75 x 6.63
BP-11.10 x 6.63
BP-12.75 x 6.63
BP-13.20 x 6.63

Indicate if for above ground application.

Branch on the inside of the saddle is not


radiused. This part of the branch will
intersect the wall of the main, eliminating the potential for the saddle to migrate
around or along the pipe. The pipe must
be tapped before installing the saddle.

Standard orientation
of bolts to branch
Other orientations and
variations available
on request.

Branch not
radiused

Gasket

8-7

August 27, 2007

Material Specifications

Stiffening Inserts
Romacs specially designed Stiffening Inserts provide
circumferential inside support of HDPE pipe ends. The
Stiffening Inserts are constructed of stainless steel per
ASTM 240, type 304; their thin yet strong wall reinforces
the pipe without disturbing the flow characteristic of the
medium.

Flexible couplings do not provide


protection against possible pullout
of pipe ends in unrestrained
conditions.

A Stiffener must be used in


a coupling for SDR greater
than 7.

Romac Only warants the use of


Romac stiffeners with Romac 501
Couplings and Romac Flanged
Coupling Adapters.

Romac Couplings are not to


be used on HDPE pipe with an
SDR greater than 26.

Easy Installation...
1

Both pipe ends being joined


require stiffeners. Insert
stiffener into each pipe so that
stiffener lip touches pipe end.

Fix wedge firmly in stiffener


by striking with a rubber
hammer.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed on pages 8-9 and 810 are
standard Romac sizes. For information on other sizes,
contact Romacs Engineering Department.
For important technical information on HDPE pipe,
see Page 8-1 & Page 8-2.

Insert wedge into stiffener.

Assemble coupling onto pipe.

Make sure wedges are not


directly opposed

A stiffener MUST be
used in each HDPE
pipe end.

Exact SDR of HDPE used is


required when ordering.

8-8

August 27, 2007

Stiffening Inserts
For IPS Pipe Size
NOM.
PIPE
SIZE

PIPE
OUTSIDE
DIAMETER

4"

4.5

6"

6.625

8"

8.625

10"

10.75

12"

12.75

SDR
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26

SUGGESTED
CENTER AVERAGE
RING
PIPE ID
LENGTH

3.44
3.63
3.79
3.88
3.94
4.00
4.05
4.13
5.06
5.35
5.58
5.72
5.80
5.89
5.96
6.08

6.59
6.96
7.27
7.45
7.55
7.66
7.75
7.92
8.22
8.68
9.06
9.28
9.41
9.55
9.66
9.87
9.75
10.29
10.75
11.01
11.16
11.33
11.46
11.71

* Maximum Wedge Extension: This would be


the extension if the pipe was made to the smallest permissible inside diameter and the stiffener
was installed at zero Fahrenheit. This extension
also takes into account the slight collapsing of
the pipe on the cut end "toe in" (1% of the outside diameter). The typical wedge extension,
at room temperature and for the average pipe
ID would be half the values listed above. For
best results, install wedges so that they're not
directly opposed

AVERAGE
PIPE WALL
0.530
0.434
0.353
0.308
0.281
0.251
0.227
0.183
0.780
0.638
0.520
0.453
0.413
0.370
0.334
0.270
1.016
0.831
0.677
0.590
0.538
0.481
0.435
0.352
1.266
1.036
0.844
0.735
0.670
0.600
0.543
0.438
1.502
1.229
1.001
0.872
0.795
0.711
0.644
0.520

MAXIMUM
WEDGE EXTENSION*
2.2
1.9
1.7
1.6
1.5
1.5
1.4
1.3
2.3
2.0
1.8
1.7
1.6
1.5
1.5
1.4
2.2
1.9
1.7
1.6
1.5
1.5
1.4
1.3
2.7
2.4
2.1
2.0
1.9
1.8
1.7
1.6
3.2
2.8
2.5
2.4
2.3
2.2
2.1
1.9

CATALOG
NUMBER
206-04020907
206-04021107
206-04021307
206-04021507
206-04021707
206-04021907
206-04022107
206-04022607
206-06020907
206-06021107
206-06021307
206-06021507
206-06021707
206-06021907
206-06022107
206-06022607

206-08020907
206-08021107
206-08021307
206-08021507
206-08021707
206-08021907
206-08022107
206-08022607
206-10020907
206-10021107
206-10021307
206-10021507
206-10021707
206-10021907
206-10022107
206-10022607
206-12020907
206-12021107
206-12021307
206-12021507
206-12021707
206-12021907
206-12022107
206-12022607

LIST
PRICE

WEIGHT
(LBS)

$79.50

1.6#

92.72

2.7#
To Order:
Determine
Nominal Pipe
Size and SDR
Size.

102.18

4.2#

116.75

6.0#

128.79

7.0#

A stiffener MUST be
used in each HDPE
pipe end.

Exact SDR of HDPE used is


required when ordering.

HDPE Products are No Cancel,


No Return Items

8-9

August 27, 2007

Stiffening Inserts
For Ductile Iron Pipe Sizes
NOM.
PIPE
SIZE

PIPE
OUTSIDE
DIAMETER

4"

4.80

6"

6.90

8"

9.05

10"

11.10

12"

13.20

SDR
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26
9
11
13.5
15.5
17
19
21
26

SUGGESTED
CENTER AVERAGE
RING
PIPE ID
LENGTH

3.67
3.87
4.05
4.14
4.20
4.26
4.32
4.41
5.27
5.57
5.82
5.96
6.04
6.13
6.20
6.34
6.92
7.31
7.63
7.81
7.92
8.04
8.14
8.31
8.49
8.96
9.36
9.58
9.72
9.86
9.98
10.20
10.09
10.66
11.13
11.39
11.55
11.73
11.87
12.12

* Maximum Wedge Extension: This would be


the extension if the pipe was made to the smallest permissible inside diameter and the stiffener
was installed at zero Fahrenheit. This extension
also takes into account the slight collapsing of
the pipe on the cut end "toe in" (1% of the outside diameter). The typical wedge extension,
at room temperature and for the average pipe
ID would be half the values listed above. For
best results, install wedges so that they're not
directly opposed
HDPE Products are No Cancel,
No Return Items

8-10

AVERAGE
PIPE WALL
0.565
0.463
0.377
0.328
0.299
0.268
0.242
0.196
0.813
0.665
0.542
0.472
0.430
0.385
0.348
0.281
1.066
0.872
0.711
0.619
0.564
0.505
0.457
0.369
1.307
1.070
0.872
0.759
0.692
0.619
0.560
0.453
1.555
1.272
1.036
0.903
0.823
0.736
0.666
0.538

MAXIMUM
WEDGE EXTENSION*
2.3
2.0
1.8
1.7
1.6
1.6
1.5
1.4
2.4
2.1
1.9
1.8
1.7
1.6
1.5
1.4
2.3
2.0
1.8
1.7
1.6
1.5
1.5
1.4
2.8
2.5
2.2
2.1
2.0
1.9
1.8
1.7
3.3
2.9
2.6
2.5
2.4
2.2
2.1
2.0

CATALOG
NUMBER
206-04010907
206-04011107
206-04011307
206-04011507
206-04011707
206-04011907
206-04012107
206-04012607
206-06010907
206-06011107
206-06011307
206-06011507
206-06011707
206-06011907
206-06012107
206-06012607
206-08010907
206-08011107
206-08011307
206-08011507
206-08011707
206-08011907
206-08012107
206-08012607
206-10010907
206-10011107
206-10011307
206-10011507
206-10011707
206-10011907
206-10012107
206-10012607
206-12010907
206-12011107
206-12011307
206-12011507
206-12011707
206-12011907
206-12012107
206-12012607

LIST
PRICE

WEIGHT
(LBS)

$87.57

1.7#

101.32

2.8#
To Order:
Deteremine
Nominal Pipe
Size and SDR
Size.

111.62

4.4#

128.79

6.1#

140.80

7.3#

A stiffener MUST be
used in each HDPE pipe
end.
Exact SDR of HDPE used is
required when ordering.

Material Specifications

August 27, 2007

SST-H
Stainless Steel Tapping Sleeve

Shell and Lugs: Stainless steel per ASTM A 240,


type 304 and type 304L.
Bolts: 5/8" UNC rolled thread, stainless steel per
ASTM A 193, type 304. 4" nominal pipe size has 1/2"
bolts. Fasteners coated to prevent galling.
Nuts: Heavy hex, stainless steel per ASTM A 194,
type 304.

Flange: Ductile iron per


ASTM 536, Grade 65-45-12;
or stainless steel per ASTM
A 240, type 304. Will accommodate tapping flanges per
MSS SP-60.

Washers: Plastic lubricating flat washers; spring washers


are special spring grade stainless steel.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded
for water and sewer service. Other compounds available
on request.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.
For important technical information on HDPE pipe, see
Page 8-1 & Page 8-2.
CATALOG NUMBER
SLEEVE
BRANCH
BY
NUMBER
SIZE

LIST PRICE EACH


DUCTILE
S.S.
FLANGE
FLANGE

APPROX.
WEIGHT
(lbs.)

NOMINAL
PIPE SIZE

OUTSIDE
DIAMETER

4"

SST-H - 4.50
SST-H - 4.80

3" FLG.

N/A

$1,113.33

28#

6"

4.50
4.80
6.63
6.90

SST-H - 6.63
SST-H - 6.90

3" FLG.
4" FLG.

N/A
939.93

1,222.58
1,222.58

8"

8.63
9.05

SST-H - 8.63
SST-H - 9.05

3" FLG.
4" FLG.
6" FLG.

N/A
1,025.77
1,076.04

1,334.54
1,334.54
1,458.17

36#
38#

10"

10.75
11.10

SST-H - 10.75
SST-H - 11.10

3" FLG.
4" FLG.
6" FLG.
8" FLG.

N/A
1,107.00
1,172.84
1,466.98

1,429.26
1,429.26
1,532.37
1,973.68

3" FLG.
4" FLG.
6" FLG.
8" FLG.
10" FLG.

N/A
1,281.91
1,353.63
1,656.06
2,526.34

12"

12.75
13.20

SST-H - 12.75
SST-H - 13.20

To Order: Specify Sleeve Number x Branch Size x Flange Type.


Indicate if for above ground application.
Example:

SST-H - 8.63 x 6" D.I. FLG

1,722.73
1,722.73
1,864.65
2,313.11
3,457.63

42#
44#
48#
45#
48#
55#
70#
50#
52#
60#
81#
96#

The SST-H Tapping Sleeve


is not to be used on HDPE
pipe with an SDR greater
than 17.

Other sizes are available on request - P.O.A.


HDPE Products are No Cancel,
No Return Items

8-11

August 27, 2007

FTS423-H Fabricated
Steel Tapping Sleeve
Body and Outlet Nozzle: Carbon steel, A-36 or equal.

Material Specifications

Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC rolled thread,
high strength, low alloy, steel per AWWA C111. Optional stainless steel,
type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and
sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional fusion
epoxy 8-12 mil. lined and coated. Other coatings available. Romac packages sleeves to protect any special coatings.
Flange: AWWA Class D plate flange, ANSI Class 150 drilling, proper
recessing for tapping valves. Will accommodate tapping flanges per
MSS SP-60.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.

The FTS423-H is not to be


used on HDPE pipe with an
SDR greater than 17.

For important technical information on HDPE pipe, see


Page 8-1 & Page 8-2.

NOMINAL
PIPE SIZE

4"

OUTSIDE
DIAMETER
4.50
4.80

6"

6.63
6.90

8"

8.63
9.05

10"

10.75
11.10

12"

CATALOG NUMBER

12.75
13.20

SLEEVE
NUMBER

BY

FTS423-H - 4.50
FTS423-H - 4.80

3"

FTS423-H - 6.63
FTS423-H - 6.90

3"
4"

FTS423-H - 8.63
FTS423-H - 9.05

3"
4"
6"

3"
4"
6"
8"

3"
4"
6"
8"
10"

FTS423-H - 10.75
FTS423-H - 11.10

FTS423-H - 12.75
FTS423-H - 13.20

To Order: Specify catalog number by the desired


O.D. range and flange size. Add S.S. for optional
304 stainless steel bolts and nuts, and F.E. for
optional 8 to 12 mils of fusion bonded epoxy. Indicate if for above ground application.
HDPE Products are No Cancel,
No Return Items

8-12

LIST PRICE EACH

FUSION EPOXY
W/ 304 S.S.
BOLTS & NUTS

APPROX.
WEIGHT
(lbs)

$630.48

$548.91

30 #

647.05
647.05

701.82
701.82

33 #
37 #

FUSION EPOXY
W/ ALLOY
BOLTS & NUTS

BRANCH
SIZE
















735.49
735.49
782.32
736.94
736.94
849.09
1,050.46
819.87
819.87
970.37
1,459.48
1,737.76

Example: FTS423-H - 6.63 x 4 - SSFE


Test plugs furnished on all applicable models,
and are stainless steel when tapping sleeve is
ordered with S.S. bolts & nuts.

790.28
790.28
895.61
791.72
791.72
916.94
1,131.34
874.65
874.65
1,038.18
1,534.28
1,956.55

37 #
40 #
56 #
40 #
43 #
60 #
80 #
43 #
46 #
64 #
85 #
157 #

Note: All 423 tapping


sleeves require the
use of a 1/2" undersize
shell cutter.

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

Mechanical Joint
Accessory Pack
Page 9-2

Rubber Gasket Mat


Page 9-5

Meter Companion
Flange & Gasket
Page 9-7

August 27, 2007

Miscellaneous

MJ & A/C
Transition Gaskets
Page 9-3 & Page 9-4

Threaded & Tapping Flange Gaskets


Page 9-6

Fire Hydrant Gaskets


Page 9-8 & Page 9-9

9-1

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Mechanical Joint Accessory Pack


(for Ductile Iron & IPS)

Material Specifications

1-800-426-9341

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"

Gland: Ductile iron per ASTM A 536,


Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
T-Bolts and Nuts: 3/4" UNC T-bolts, heavy
hex nuts, high strength, low alloy steel per
AWWA C111.
EACH

4: 5/8" x 3 "

5.0

$19.45

$17.27

144

4: /4" x 3 /2"

7.0

19.45

17.27

144

27.14

64

QUANTITY: SIZE

3-MJAP 1
4-MJAP

6-MJAP

8-MJAP

10-MJAP 1
12-MJAP 1

LIST PRICE

APPROX.
WEIGHT EA.
(lbs.)

CATALOG
NUMBER

T-BOLTS

6: /4" x 3 /2"
3

11.0

23.47

22.08

16.0

40.13

35.97

6: /4" x 4"

13.0

8: 3/4" x 4"

17.0

8: 3/4" x 4"

CRATE
CRATE
QUANTITY
QUANTITY*

30.82
44.23

*Price listed is per piece, when a crate quantity is ordered

3"
4"

GASKET,
T-BOLTS
& NUTS

6"

8"

10"
12"

MJ
GLAND

MJ x CI
GASKET

3"
4"
6"
8"
10"
12"

3"
4"
6"
8"
10"
12"

T-BOLTS 4" & 6"


and NUTS 8", 10"
9-2

&

12"

CATALOG
NUMBER
241-GP 0350
241-GP 0396
241-GP 0450
241-GP 0480
241-GP 0663
241-GP 0690
241-GP 0863
241-GP 0905
241-GP 1075
241-GP 1110
241-GP 1275
241-GP 1320

LIST PRICE

APPROX WEIGHT
(lbs.)

$12.93

3.2 #

12.93

3.5 #

13.03

5.5 #

23.88

6.0 #

26.61

8.0 #

33.58

8.5 #

INDIVIDUAL PARTS
3-MJG
4-MJG
6-MJG
8-MJG
10-MJG
12-MJG

$10.47
10.47
14.26
15.12
20.21
22.34

42

39.07

GASKET PACK

NOMINAL
PIPE SIZE

90

2.2
3.5
4.8
6.4
8.0
9.2

#
#
#
#
#
#

For MJ Gaskets,
See Page 9-3

3
/4" x 3 1/2"
T-bolts & nuts

5.04 2

175 # /crate
Qty. = 225

3
/4" x 4"
T-bolts & nuts

15.74 2

168 # /crate
Qty. = 200

32
1

To Order:
For Ductile Iron, specify catalog number and add CI.
Example: 6-MJAP-CI
For IPS, specify catalog number and add IP.
Example: 6-MJAP-IP
For SDR35, specify catalog
number and add SDR35.
Example: 6-MJAP-SDR35

Price each when ordered in crate quantities.

August 27, 2007

ROMAC
INDUSTRIES,
INC.

MJ Gaskets

(for CI and IPS pipe)

Material Specifications

1-800-426-9341

Gasket: SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.

MJ x CI GASKET
NOM.
PIPE
SIZE

Note: Known in the industry as an


MJ Gasket. Meets specifications of
AWWA C 111.

CATALOG NUMBER

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Use: The gasket is designed to be


used in cast iron mechanical joint
fittings for cast iron size pipe (ductile
iron and C-900 PVC).
Pressure Rating: Rating of pipe.

APPROX.
WEIGHT
(lbs.)

3" - MJ x CI Gasket

0.2 #

4" - MJ x CI Gasket

0.4 #

6" - MJ x CI Gasket

0.5 #

8" - MJ x CI Gasket

0.7 #

10" - MJ x CI Gasket

0.9 #

12" - MJ x CI Gasket

1.0 #

14" - MJ x CI Gasket

1.3 #

16" - MJ x CI Gasket

1.3 #

18" - MJ x CI Gasket

1.5 #

20" - MJ x CI Gasket

1.0 #

24" - MJ x CI Gasket

2.0 #

LIST
PRICE

$7.89

7.89


7.99
8.14
10.87

14.04

17.84

21.64

26.15

30.13

35.17

Material Specifications

To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000 MBA


710, compounded for water and sewer
service. Other compounds available
on request.
Backing Ring: Heavy gauge 304
stainless steel.
Use: The gasket is designed to be
used in cast iron mechanical joint fittings for adapting to PVC or steel pipe
(IPS dimensions).
Pressure Rating: 2-12", 250 psi.
14-24", up to 10 psi without backing
ring, with backing ring 150 psi.
MJ x SDR Transition Gasket
available. See Page 6-10.
To Order: Specify catalog number.

NOM.
PIPE
SIZE

2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
NOM.PIPE
SIZE

14"
16"
18"
20"
24"

MJ x IPS TRANSITION GASKET


CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

2" - MJ x IPS Transition Gasket

0.2 #

$7.89

3" - MJ x IPS Transition Gasket

0.3 #

4" - MJ x IPS Transition Gasket

0.5 #

6" - MJ x IPS Transition Gasket

0.7 #

8" - MJ x IPS Transition Gasket

1.1 #

10" - MJ x IPS Transition Gasket

1.2 #

12" - MJ x IPS Transition Gasket

1.5 #

14" - MJ x IPS Transition Gasket

2.5 #

16" - MJ x IPS Transition Gasket

3.3 #

18" - MJ x IPS Transition Gasket

3.8 #

20" - MJ x IPS Transition Gasket

5.0 #

7.89

7.89

7.99

8.14

10.87

14.04

104.17

108.43

112.68

125.28

24" - MJ x IPS Transition Gasket

6.0 #

BACKING RING

CATALOG NUMBER

14" - MJ x IPS Gasket Backing Ring


16" - MJ x IPS Gasket Backing Ring
18" - MJ x IPS Gasket Backing Ring
20" - MJ x IPS Gasket Backing Ring
24" - MJ x IPS Gasket Backing Ring

APPROX.
WEIGHT
(lbs.)

2.0 #
2.4 #
3.0 #
3.0 #
4.0 #

LIST
PRICE

133.08

LIST PRICE

$134.39


153.05

173.99
197.19
250.27
9-3

ROMAC
INDUSTRIES,
INC.

Material Specifications

Material Specifications

1-800-426-9341

9-4

August 27, 2007

A/C Common Groove Transition Gaskets

Gasket: SBR per ASTM D 2000 MBA 710,


compounded for water and sewer service.
Other compounds available on request.
Use: The gasket is designed to be used
in cast iron fittings with an A/C common
groove, or asbestos-cement couplings for
adapting to C900 PVC or ductile iron pipe.
To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000 MBA


710, compounded for water and sewer
service. Other compounds available on
request.
Use: The gasket is designed to be used
in cast iron fittings with an A/C common
groove, or asbestos-cement couplings
for adapting to PVC or steel pipe (IPS
dimension).
To Order: Specify catalog number.

( for CI and IPS pipe)

A/C x CI TRANSITION GASKET


NOM.
PIPE
SIZE

4"
6"

8"
10"
12"

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

4" - A/C x CI Transition Gasket

0.3 #

$11.48

6" - A/C x CI Transition Gasket

0.5 #

14.16

8" - A/C x CI Transition Gasket

0.8 #

16.75

10" - A/C x CI Transition Gasket

1.0 #

23.51

12" - A/C x CI Transition Gasket

1.0 #

30.25

A/C x IPS TRANSITION GASKET


NOM.
PIPE
SIZE

4"
6"

8"

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

4" - A/C x IPS Transition Gasket

0.3 #

$10.38

6" - A/C x IPS Transition Gasket

0.5 #

12.22

8" - A/C x IPS Transition Gasket

0.8 #

16.05

A/C x PVC Sewer Adapter Gasket


available. See Page 6-9.

LIST
PRICE

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Rubber Gasket Mat

Material Specifications

1-800-426-9341
Rubber: SBR per ASTM D 2000 MAA 610Z
(Z = 60 Durometer), compounded for water
& sewer service. Other compounds available on request. Gaskets are specially
formulated with antioxidant/antiozanant
agents to increase shelf life.

MAT DIMENSION

6" x 24"
9" x 24"

10" x 24"
12" x 24"
16" x 24"

20" x 24"

21" x 24"*
23" x 24"
27" x 24"
34" x 24"

37" x 30"

* No taper

THICKNESS
(inches)

APPROX.
WEIGHT (lbs.)

CATALOG NUMBER

LIST PRICE

0.8 #

.125"

6 x 24 RM

$18.14

1.0 #

.25"

9 x 24 RM

18.14

2.0 #

.25"

10 x 24 RM

18.65

2.0 #

.25"

12 x 24 RM

22.34

3.0 #

.25"

16 x 24 RM

30.69

4.0 #

.25"

20 x 24 RM

37.31

4.0 #

.25"

21 x 24 RM

39.15

4.0 #

.25"

23 x 24 RM

42.88

5.0 #

.25"

27 x 24 RM

50.31

6.0 #

.25"

34 x 24 RM

63.36

8.0 #

.25"

37 x 30 RM

86.21

To Order: Specify catalog number.

OD Tape Measure
Features Romac logo on one side
Add your logo to the other side for small additional charge
T
ES
INCH
DIA.

Standard inches on top of tape (up to 72")

CATALOG
NUMBER

APPROX.
WEIGHT
(lbs.)

Romac Logo Only

001-0001

0.2 #

$18.22

With Additional Logo1

001-0002

0.2 #

19.72

.
HS

DESCRIPTION

T
00
O1

Diameter inches to 100ths on bottom of tape (up to 23")

ROMAC IES,
INDUSTR
INC.

S
HE
INC

WA
SEATTLE,
341
1-800-426-9

LIST
PRICE

Minimum order of 100 to add second logo


9-5

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Flange Gaskets

Material Specifications

1-800-426-9341
Gasket: SBR per ASTM D 2000
MBA 710, compounded for water
and sewer service. Other compounds available on request.
Use: The gasket is designed to
effect a seal between two flanged
surfaces.

THREADED FLANGE GASKET


NOMINAL
PIPE SIZE

CATALOG NUMBER

4"
6"

8"

APPROX.
WEIGHT (lbs.)

LIST
PRICE

4" - Threaded Flange Gasket

0.2 #

$8.73

6" - Threaded Flange Gasket

0.3 #

9.00

8" - Threaded Flange Gasket

0.5 #

9.49
Cross Section of Gasket

Material Specifications

To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.
Use: The gasket is designed to effect
a seal between a tapping flange and
tapping valve.

TAPPING FLANGE GASKET


FLANGE PIPE
SIZE

3"
4"
6"
8"
10"
12"
16"

CATALOG NUMBER
3" - Tapping Flange Gasket

0.2 #

$8.73

4" - Tapping Flange Gasket

0.2 #

8.73

6" - Tapping Flange Gasket

0.3 #

9.00

8" - Tapping Flange Gasket

0.5 #

9.49

10" - Tapping Flange Gasket

0.6 #

14.25

12" - Tapping Flange Gasket

0.8 #

18.03

16" - Tapping Flange Gasket

0.9 #

22.29

To Order: Specify catalog number.


9-6

APPROX.
LIST
WEIGHT (lbs.) PRICE

Cross Section of Gasket

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Meter Companion Flanges

Material Specifications

1-800-426-9341

ROMAC COMPANION FLANGE


Castings: Ductile iron per
ASTM A 536, Grade 65-45-12.
Black shopcoat.

APPROX.
WEIGHT
(lbs.)

NOMINAL
PIPE SIZE

CATALOG NUMBER

1 1/2"

1 1/2" Companion Flange

2.0 #

$20.98

2" Companion Flange

3.0 #

22.19

2"

LIST
PRICE

Material Specifications

To Order: Specify catalog number.

ROMAC METER COMPANION FLANGE GASKET


Gasket: 60 Neoprene compounded for
water and sewer service, 1/8" thick.

NOMINAL
PIPE SIZE

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

LIST PRICE

1 1/2"

1 1/2" - Drop-in Meter


Companion Flange Gasket

0.1#

$2.02

2"

2" - Drop-in Meter


Companion Flange Gasket

0.2#

2.61

To Order: Specify catalog number.


9-7

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Fire Hydrant Valve Gaskets

Material Specifications

1-800-426-9341
Gasket: SBR per ASTM D 2000 MBA 910, compounded for water service.

NOMINAL
PIPE SIZE

CATALOG
NUMBER

OUTSIDE
DIAMETER

COMPATIBLE WITH

RV - 588

5.91"

Vogt - 55

0.6 #

$50.08

RC - 601

6.01"

Clow Medallion

1.4 #

50.08

RC - 585

5.85"

Clow #24

0.6#

50.08

RD - 596

5.96"

R.D. Wood Special

1.1 #

50.08

RE - 640

6.40"

Eddy

0.6 #

50.08

RI - 585

5.85"

Iowa

0.7 #

50.08

RM - 588

5.88"

Mueller

1.3 #

50.08

RMH - 580

5.80"

1.1 #

50.08

RTC - 610

6.10"

Traverse City

0.6 #

50.08

RAD - 567

5.67"

American Darling

1.2 #

50.08

RMA - 625

6.25"

Matthews

1.3 #

50.08

RV - 700

6.95"

Vogt - 25

2.0 #

50.08

RR - 573

5.73"

Rensselaer

1.1 #

50.08

RG - 563

5.63"

Greensburg

1.2 #

50.08

RR - 165

0.1 #

26.66

5"

RK - 542

Rensselaer
1.65"
(Drip Valve Rubber)

1.2 #

50.08

5 1/4"

5 1/2"
5"

To Order: Specify catalog number.


9-8

5.42"

M&H, Dresser

300, 500 129T

Kupferle

APPROX.
WEIGHT (lbs.)

LIST PRICE

August 27, 2007

ROMAC
INDUSTRIES,
INC.

Fire Hydrant Valve Gasket Dimensions

1-800-426-9341
CATALOG NUMBER

COMPATIBLE WITH

RC - 601

Clow Medallion

1.12"

5.64"

2.50"

0.80"

2.14"

6.01"

1.00"

1.74"

RC - 585

Clow #24

0.87"

5.29"

0.87"

0.27"

3.28"

5.87"

RD - 596

R.D. Wood Special

1.13"

5.25"

1.58"

0.38"

2.04"

5.54"

RV - 588

Vogt 55

1.153" 5.262" 2.051" 0.925"

1.184"

5.908"

RV - 700

Vogt 25

1.268" 6.224" 1.970" 0.525"

2.239"

6.946"

RE - 640

Eddy

0.92"

1.38"

0.48"

5.25"

5.97"

6.38"

3.58"

0.08"

5.13"

RI - 585

Iowa

0.87"

5.13"

1.20"

0.30"

0.80"

5.86"

3.28"

2.74"

RM - 588

Mueller

1.16"

5.29"

2.14"

0.62"

0.92"

5.87"

1.06"

5.34"

2.13"

0.54"

1.04"

5.79"

M&H, Dresser

RMH - 580

300, 500 129T

RTC - 610

Traverse City

0.80"

0.46"

0.15"

6.07"

0.73"

5.20"

3.71"

RAD - 567

American Darling

1.02"

5.27"

2.13"

0.44"

1.02"

0.10"

1.23"

5.67"

RMA - 625

Matthews

1.11"

5.52"

1.74"

0.41"

2.00"

6.19"

RR - 573

Rensselaer

1.30"

5.09"

1.24"

0.86"

2.54"

5.70"

RG - 563

Greenburg

1.37"

5.04"

1.23"

0.97"

2.51"

5.60"

0.76"

1.63"

0.48"

0.24"

1.28"

0.07"

1.14"

4.96"

2.06"

0.62"

0.84"

5.41"

Rensselaer

RR - 165

(Drip Valve Rubber)

RK - 542

Kupferle

RC-601

RD-596, RM-588, RMH-580, RR-573,


RG-563, RK-542, RV-588, RV-700
I

RC-585, RMA-625

B
G

B
H
A

G
F

D
E
F

RI-585

RE-640
F

E
A

B
C

RTC-610

Brass
Bushing

A
G
H

RAD-567

D
E

RR-165

9-9

ROMAC
INDUSTRIES,
INC.

1-800-426-9341

9-10

August 27, 2007

Notes

TapMate Drilling
Machine

TapMate Too
Drilling Machine

Page TM-3

Page TM-10
deChlorinator
Page TM-26

B-1 Corporation Stop


Inserting Machine
Page TM-14

Sewer Pipe Drilling


Machine

B-Too Drilling and Tapping


Machine

Page TM-28

Page TM-18

5930 Drilling Machine

M-1 Drilling Machine

5935 Drilling Machine

Page TM-23

Page TM-22

Page TM-24

The Exerciser Valve


and Hydrant Exerciser
Page TM-29
TapMate Dry Tap
Dry Drilling and
Tapping Machine
Page TM-25

August 27, 2007

Transmate

Table of Contents

1-800-426-9341

TapMateMain Drilling Machine and Accessories .......................................................... TM-3


3" to 12" range of cuts

Multi-Purpose Hydraulic Drive ........................................................................................... TM-6


Delivers hydraulic power to TapMate (adaptable for TapMate Too and The Exerciser)

82000 HPU Hydraulic Power Unit . ..................................................................................... TM-7


Full duty cycle hydraulic power unit for use with Transmate and other hydraulic tools

Ridgid 700 Electric Drive .................................................................................................... TM-8


Delivers electric power to TapMate

Air Drive .............................................................................................................................. TM-8


Delivers air power to TapMate

TapMate Too Hydraulic Drive........................................................................................... TM-9


Ridgid 690 Electric Drive .................................................................................................... TM-9
Delivers electric power to the B-1, B-Too, TapMate Too, 5935, M-1 and TapMate Dry Tap machines

TapMate Too Drilling Machine and Accessories ......................................................... TM-10


3/4" to 2" range of cuts using a separate corporation stop and service saddle

B-1 Drilling and Tapping Machine and Accessories . .................................................. TM-14


Drills and Inserts 3/4" to 1" corporation stops under pressure

B-Too Drilling and Tapping Machine and Accessories ............................................... TM-18


Drills and Inserts 3/4" to 1" corporation stops under pressure

M-1 Drilling Machine and Accessories ......................................................................... TM-22


3/4" to 1" range of cuts using a separate corporation stop and service saddle

5930 Drilling Machine and Accessories . ...................................................................... TM-23


3/4" to 1" range of cuts using a corporation stop and service saddle

5935 Drilling Machine and Accessories . ...................................................................... TM-24


3/4" to 2" range of cuts using a corporation stop and service saddle

TapMate Dry Tap Dry Drilling and Tapping Machine and Accessories ...................... TM-25
Drills and taps 3/4" to 1" holes in dry mains

Dechlorinator ..................................................................................................................... TM-26


Sewer Pipe Tapping Machine ........................................................................................... TM-28
Tapping machine designed for use on all types of sewer pipe

The Exerciser Hydraulic Valve Exerciser

................................................................. TM-29

Valve and hydrant exerciser for municipal use

Ratchet Wrenches ............................................................................................................. TM-30


Pressure Test Gauge.......................................................................................................... TM-31
Tapping Compound . ......................................................................................................... TM-31
Transmate Flaring Tools ................................................................................................... TM-31
For Valve Insertion, see QuikValve Section........................................... (QV-1 through QV-10)
TM-2

August 27, 2007

TapMate

Transmate

Main Drilling Machine

1-800-426-9341

Affordable, lightweight and effective


pipe drilling with the TapMate

For 3/4" to 2" range of cuts, see


the TapMate Too

3" to 12"
Range of Cuts
Page TM-10

Low Cost

The TapMate was designed especially for the water


industry as a low cost, fully functional wet or dry drilling machine. Its simple design gives you a reasonably
priced drilling machine that is cost effective to own and
maintain. For applications other than water, please contact
Transmate.

Lightweight

Because of its lightweight and sturdy construction, the


TapMate is easy to move, place, and position at the job
site. Your cuts are quicker because there is much less time
needed for set-up and breakdown during the tap.

Easy to Use

TapMates manual feed has no hidden gears or mechanisms to fail or misrepresent the position of the shaft. A
direct reading scale is always in full view.

Easy to Maintain

The TapMate works hard and demands little from your


maintenance staff. Cleaning, care of the threaded lead
tube, and a little grease are all the TapMate needs to give
you years of service. Replacement cutters and pilots are
reasonably priced. Cutters can also be resharpened and
retoothed. The TapMate not only costs less to buy, but also
costs less to own.

Hydraulic, Electric or Air Power

Transmate offers an electric power arm, an air drive and


a hydraulic power system for the TapMate. You have the
flexibility to choose the best power source (or sources) for
your needs.

Cuts All Types of Pipe

The TapMate cuts PVC, A/C, Ductile Iron, Cast Iron, and
Steel Pipe, all with the same accessories.

TM-3

August 27, 2007

TapMate

Transmate

3" to 12" Range of Cuts

Material Specifications

1-800-426-9341
Weighs 65 lbs., allowing easy handling and
operation
Easy-to-use controls, including feed control
and always visible position indicator
Positive manual feed
Taps any pipe commonly used in
underground water mains
Simple construction allows in-house
maintenance and repair
Over 27 inches of travel
To Order:

ITEM
NUMBER

DESCRIPTION

5. If doing 10" and 12" taps, you must order Pilot Drill Extension (350-14)
6. Order Power Unit

LIST
PRICE

350-00

TapMate Base Machine & Storage Box $8,727.54

350-21-A

1" Shaft Nose (used for 3" - 8" cuts)

350-03-08
350-04
350-61
353-10-1

1" Spade Bit


PVC Pilot (required for any plastic pipe taps)
Storage Box
Tapping Compound

360-00

QuikValve Base Machine

For lateral tapping

Included with Tapmate Machine:

For lateral tapping, QuikValve &


InsertaValve installations

included

"
"
"
"

$9,872.69

Adapter Bells
3" MJ Adapter Bell
4" MJ Adapter Bell
6" MJ Adapter Bell
8" MJ Adapter Bell
10" MJ Adapter Bell
12" MJ Adapter Bell

350-05-2024
350-05-2032
350-05-2048
350-05-2064
350-05-2080
350-05-2096

3" 125# Flange Adapter Bell


4" 125# Flange Adapter Bell
6" 125# Flange Adapter Bell
8" 125# Flange Adapter Bell
10" 125# Flange Adapter Bell
12" 125# Flange Adapter Bell

393.33
447.94
515.69
607.37
794.54
894.25
377.24
447.94
528.71
607.85
1,092.28
1,191.74

Adapter Bells for both metric and push-on style pipe connections are also available.
Special Adapter Bells can be made upon request

TM-4

LIST
PRICE

DESCRIPTION

350-01-1024
350-01-1032
350-01-1048
350-01-1064
350-01-10801
350-01-10961

350-01-20242
350-01-20322
350-01-20482
350-01-20642
350-01-20801,2
350-01-20961,2
350-01-5024
350-01-5032
350-01-5048
350-01-5064
350-01-50801
350-01-50961

For QuikValve see QV-2 & InsertaValve see QV-7

350-05-1024
350-05-1032
350-05-1048
350-05-1064
350-05-1080
350-05-1096

ITEM
NUMBER

For Ductile, Cast Iron,


Steel, A/C & PVC

3. Order Adapters per size and outlet type

4. Order Extra Spade Bit (350-03-08) if doing A/C taps

For HDPE &


PVC

2. Order Cutters per size

For Steel

1. Order Base Machine

Shell Cutters

3" Carbide Cutter


4" Carbide Cutter
6" Carbide Cutter
8" Carbide Cutter
10" Carbide Cutter
12" Carbide Cutter

3" Cutter for HDPE & PVC Pipe


4" Cutter for HDPE & PVC Pipe
6" Cutter for HDPE & PVC Pipe
8" Cutter for HDPE & PVC Pipe
10" Cutter for HDPE & PVC Pipe
12" Cutter for HDPE & PVC Pipe
3" Cutter for Steel
4" Cutter for Steel
6" Cutter for Steel
8" Cutter for Steel
10" Cutter for Steel
12" Cutter for Steel

Actual Size
2 1/2"
421.71
3 1/2"
548.30
5 1/2"
812.69
7 1/2"

1,074.93
2,400.25
9 1/2"
11 1/2"
2,839.02
2 1/2"
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

420.61
547.02
810.72
1,070.26
2,394.27
2,833.09

2 1/2"
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

421.63
548.30
812.69
1,074.93
2,400.25
2,840.28

NOTE: Shell Cutters can be resharpened, and retoothed

Accessories
350-03-08
350-21-A
350-141
350-04
350-04H
350-05-571
350-05-512

1" Spade Bit


Shaft Nose (includes 1" Spade Bit)
Pilot Drill Extension (required for 10" and 12" taps)
PVC Pilot
HDPE Pilot
Adapter Bell O-Ring
Adapter Set Screw

Please call Romac for recommendations on ordering and using HDPE Holesaws
1
2

10" and 12" Cutters require the Pilot Drill Extension


HDPE Pilot needed (350-04H) if tapping HDPE pipe only

79.44
297.93
118.83
160.50
301.67
13.56

5.48

August 27, 2007

Transmate

TapMate Parts List

1-800-426-9341

TapMate

350-00 (base machine only)

8
6
1

14

13
5
7
6
15

11A

2
12

10 11

350-04
PVC Pilot Complete

13
16 10
19

18

350-21-A
Shaft Nose Complete

17

350-22-2A
Lead Tube Bushing Complete

350-22-1
Shaft End Bushing Complete

20
Cut-Away View

Cut-Away View
20A

REF
NO.

1
2
3
4
5
6
6A
6B
6C
7
8
9
10
11
11A
12
13
14
14A
14B
15
16
17
18
19
20
20A
20B
20C
20D

DESCRIPTION
Handle for Lead Nut (4 required)
Lead Nut
Lead Nut Nylatron Washer
Thrust Tube
Lead Tube Snap Ring (4 required)
Lead Tube Bushing Complete (2 required)
Lead Tube Bushing Only (2 required)
Shaft Poly Pak Seal (1 per bushing, 2 per machine)
Lead Tube Bushing O-Ring (1 per bushing, 2 per machine)
Lead Tube
Lead Tube Socket Plug (2 required)
Lead Nut Snap Ring
Jam Nut Thrust Washer (2 required)
Jam Nut (for cutters)
Jam Nut Set Screw
Shaft Main
Shaft End Snap Ring (2 required)
Shaft End Bushing Complete
Shaft End Bushing
Shaft End Bearing
Brake Nut (2 required)
Serial Number Plate
Brake Half, Threaded
Brake Tube Complete
Shaft End Bushing Snap Ring
Shaft Nose Complete
Spade Bit Lock Screw
Coupon Retainer Ball (5/16)
Coupon Retainer Spring
Coupon Retainer Set Screw

20B
20C
20D

6B

ITEM
NO.

6A

350-29
350-24
350-24-531
350-32
350-23-54
350-22-2A
350-22-2
350-57-2
350-57-1-62
350-23
350-23-512
350-24-54
350-20-531
350-52
350-52-1
350-20
350-20-54
350-22-1
350-22
350-20-56
350-31-52
350-58
350-31
350-30
350-22-54
350-21-A
350-03-531
350-21-561
350-21-55
350-21-512

6C

Cut-Away View
Note direction of poly
pak seal

14

14B 14A

LIST
PRICE





























$76.30 ea.
490.38
33.98

708.29
9.83 ea.
206.27
167.66
20.95
10.90

1,165.93

5.48 ea.
21.79
16.85 ea.
45.83
0.97
762.45
9.83 ea.
213.59
118.53
98.08
6.54 ea.
11.95
91.52
708.29
9.83
297.93
5.48
5.48
5.84
5.48

TM-5

August 27, 2007

Multi-Purpose Hydraulic Drive

Transmate

Material Specifications

1-800-426-9341
Weighs approximately 80 lbs
6 h.p. Kohler gasoline engine

for use
= 372-00
with 350-00

Hydraulic pump delivering 4 gpm to 2,000 psi


2.5 gallon hydraulic fluid reservoir with drain
plug

+
Higher RPM

for use
= 372-351
with 351-00

for use
= 372-99
with 375-00

Turning the TapMate motor at 60 RPM, you'll have


more than three times the cutter speed available on
the electric drive. This means faster, smoother cuts
with much less effort expended. The TapMate Too motor is turned at 105 RPM and the Exerciser is turned
at 57 RPM.

Additional item required:


372-02

The Exerciser

ITEM
NUMBER

DESCRIPTION

* 372-00
* 372-01
372-05

TM Hydraulic Power Unit, complete


Base Unit
Motor and 3/8" Hoses

*372-01

Multi Purpose Base Unit only

3,613.21

*372-98

Multi Purpose Base Unit w/ electric start

4,305.57

372-05


TapMate Motor and Hose assembly (two uses)


1,712.00
1- Adapts 372-01 to TapMate
2- Adapts alternative power unit to TapMate; requires
3.3-10 gpm flow regulator, 1750-2300 psi hydraulic power system

372-351-05

TapMate Too Drive Head assembly (see Page TM-9)

(Includes motor, hoses, control valve, drive coupling adapter


with clamps, 2 sets of 1/4" I.D. hoses 372-02-03 and 1 set of 3/8"
Q.D.s (372-13-0 and 372-13-1)

372-02

Valve Exerciser Hoses (see Page TM-29)


(Includes 2-20' 3/8" I.D. hoses 372-02-02 and 2-3/8" male
Q.D.s 372-13-2 and 2-3/8" female Q.D.s 372-13-3)

487.81

372-06-01
372-80
372-81

Hydraulic Adapter Latch (2 req.) includes bolts and nuts


Hydraulic Drive Adapter
Hydraulic Drive Coupling

ea 11.40
195.03
157.70

LIST PRICE

Additional items optional:

TM-6

TapMate Too

Additional item required:


372-351-05

Hydraulic Power Unit


372-01

*Considered Hazardous Material When Shipped by Air

TapMate

Additional item required:


372-05

By pass valve for cold weather starting


or tool change while unit is running.

$5,082.50
included
"

1,605.00

Lightweight
The entire system weighs about 80 pounds, light enough to
hand carry to the ditch. This is the perfect option for making
taps anywhere, especially in remote areas away from roads or
in muddy terrain.

Utility
The hydraulic drive motors mount directly to the back of the
TapMate and TapMate Too. This allows the motor to hold the
counter torque created by the cutting tools so there is no lever
arm to control. This means easier and faster operation for
your crews.

Safety
Hydraulic power means safe operation in the routinely wet environment of a waterworks tap. The drive, while delivering 4
gpm up to 2000 psi, is quiet in the ditch to aid communication.

August 27, 2007

82000 HPU

Transmate

Hydraulic Power Unit

1-800-426-9341

Material Specifications

Weighs approximately 200 lbs


15 h.p. Kohler gasoline engine
Hydraulic pump delivering 8 gpm to 2,000 psi
4 1/2 gallon hydraulic fluid reservoir
12V electric air-to-oil heat exchanger

Benefits to Users:
Full duty cycle hydraulic power system
Able to run most hydraulic tools that require
7-9 gpm to 2,000 psi
Electric start with recoil start backup
By-pass valve for cold weather starting or to
switch out tools while system is running

ITEM
NUMBER

DESCRIPTION

*372-82000-01

LIST
PRICE

82000 HPU Hydraulic


$7,816.25
Base Power Unit
(Must order Motor and Hoses)

Motor and Hose Kits

ITEM
NUMBER

DESCRIPTION

372-05-25

Motor and 1/2"Hoses


(includes Motor, two Hoses and
two sets of Quick Disconnects)
For TapMate Machine

$2,645.48

360-72-02

Motor and 1/2"Hoses


For QuikValve Machine

$2,645.48

372-02-05

1/2" Hose Kit


(includes two Hoses and
two sets of Quick Disconnects)
1/2" x 3/8" NPT Bushing

372-13-10

*Considered Hazardous Material When Shipped by Air

LIST
PRICE

645.64
6.56

If using the Valve Exerciser with the 1/2" Quick Disconnects and Hoses,
you need to order: (1) 372-13-6, (1) 372-13-7 (2) 372-13-10

Hydraulic Hoses and Fittings


Select the appropriate hoses and fittings for powering your Transmate equipment
ITEM
NUMBER

DESCRIPTION

LIST
PRICE

ITEM
NUMBER

Hoses
372-02-03

Also Required: Quick Disconnect Fittings


1/4" Hydraulic Hose, 20' Long, 2250WP
(for TapMate Too -2 required)

372-02-02

3/8" Hydraulic Hose, 20' Long, 2250WP


(for TapMate and Valve Exerciser -2 required)

372-02-01

1/2"

DESCRIPTION

LIST
PRICE

Fittings
ea $131.59

372-13-2
372-13-3

3/8"

Male QD Flush Face FF372-6FP


Female QD Flush Face FF371-6FP
(Standard Dripless option for use with TapMate
Drive Head, TapMate Too Drive Head,
Multi-Purpose Power Unit and Exerciser)

$46.11
134.27

372-13-6
372-13-7

1/2"

74.13
182.38

ea 111.74

Hydraulic Hose, 20' Long, 2250WP


ea 145.57
(for 82000 HPU and QuikValve machine -2 required)

3/8"

Male QD Flush Face FF502-8FP


Female QD Flush Face FF501-8FP
(Standard Dripless option for use with
82000 HPU Power Unit)
1/2"

TM-7

August 27, 2007

Ridgid 700

Transmate

Electric Drive for the TapMate

1-800-426-9341

Material Specifications

Weighs just 25 pounds


Threads pipe from 1/8" to 2" with added
thread dies
Oversize gearset for maximum
performance
Deadman switch with forward and
reverse control
One piece aluminum frame
Includes 1" square drive adapter
Measures 28 1/2" long
115 V
ITEM
NUMBER

DESCRIPTION

370-000-05

1" Square Drive Adapter

370-000

Ridgid 700
Electric Drive

LIST
PRICE

$4,163.24
included

ITEM
NUMBER

DESCRIPTION

370-001

Ridgid 700 Electric Drive (only)

370-000-05
370-000-10
370-70

1" Square Drive Adapter


Hex Head Drive Adapter
GF 15 Ground Fault Interrupter Plug
(required)

LIST
PRICE

$3,930.43
233.51
219.08
101.65

Drive requires electric generator capable of 3KW output


or better. Ground fault protection is required.

Air Drive

Material Specifications

Air Drive for the TapMate


Lightweight just 11 pounds
Unidirectional drive clips directly to the
back of the TapMate
Maximum .76 h.p. delivers 47 RPM
191 ft-lbs. running torque, 254 ft-lbs.
stall torque
ITEM
NUMBER

DESCRIPTION

371-00
Air Drive
372-06-01 Hydraulic Adapter Latch
(2 req.) includes bolts & nuts

Air drive requires connection to an air


compressor capable of producing at
least 36 CFM at 90 psi
TM-8

LIST
PRICE

$5,538.75
ea 11.40

August 27, 2007

Hydraulic Drive

Transmate

for the TapMate Too Pipe Drilling Machine

1-800-426-9341

Material Specifications

Weighs approximately 73 lbs

Specially created for theTapMate Too

3 h.p. Honda gasoline engine

Get the most out of your


TapMate Too with
this self-contained
power source

Hydraulic pump delivering 2 gpm


@ 1,200 psi
1 gallon hydraulic fluid reservoir
90 rpm hydraulic motor
20 feet of connecting hoses

ITEM
NUMBER

LIST
PRICE

DESCRIPTION

*372-351

TapMate Too Hydraulic - Drive System, complete

*372-351-01
372-351-05

Base Unit

$4,280.00
included
included

TapMate Too Hyd. Drive Head - Assembly with 1/4" Hoses

372-351-05

TapMate Too Hydraulic Motor and Drive Head Assembly w/ 1/4" Hoses
(For adapting the Multi-Purpose Hydraulic Drive 372-01 or alternative
power unit to the TapMate Too see Page TM-6)
*Considered Hazardous Material When Shipped by Air

$1,605.00

Material Specifications

Ridgid 690 Electric Drive


Weighs approximately 22 lbs
115 V Universal AC motor

ITEM #

373-00

50 to 60 cycle, 15 amps reversible

353-28E
370-70

Delivers 100 ft-lbs. at 15 amps - 32 rpm


Delivers 200 ft-lbs. at stall

Bump proof, momentary on operating switch


Length of 24", width of 6"

ITEM #

Can be used to thread pipe


with addition of thread dies

370-70

373-356

ITEM #

For Use on TM Too, M1, Dry Tap & 5935


ITEM #

373-01

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,375.47


w/ 5/8" sq. drive adapter

Extended Feed Yoke (required for use) 438.35
GF-15 Ground Fault
101.65
Interrupter Plug (required)

For Use on B-Too Machine


DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,375.47


w/ 13/16" sq. drive adapter

GF-15 Ground Fault
101.65
Interrupter Plug (required)

For Use on TapMate Too and M-1 Machine

NOTE: Drive requires electric generator


capable of 3KW output or better.

with existing Ridgid 690


DESCRIPTION

For Use on B-1 Machine

LIST PRICE

Ridgid 690 Drive Only*


$2,191.37
*Must order adapter for specific machine.

373-05-356
373-05-351
373-05-357
373-05-355
373-05-1
373-05-1S

13/16" Adapter for B-Too


1/2" Adapter for TM-Too & M-1
5/8" Adapter for Dry Tap
7/8" Adapter for 5935
5/8" Adapter for B-1
Special Square Adapters

292.30
292.30
292.30
292.30
292.30
390.29

370-70

GF-15 Ground Fault


Interrupter Plug (required)


101.65

373-351
370-70

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,375.47


w/ 1/2" sq. drive adapter

GF-15 Ground Fault
101.65
Interrupter Plug (required)

For Use on TapMate Dry Tap Machine

ITEM #

373-357
370-70

ITEM #

373-355
370-70

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,375.47


w/ 5/8" sq. drive adapter

GF-15 Ground Fault
101.65
Interrupter Plug (required)

For Use on 5935 Machine


DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,375.47


w/ 7/8" sq. drive adapter

GF-15 Ground Fault
101.65
Interrupter Plug (required)

TM-9

August 27, 2007

TapMate Too

Transmate

3/4" to 2" Range of Cuts

Material Specifications

1-800-426-9341
Weighs 10 lbs., allowing easy handling and operation
Safety brake provides controlled boring bar release on
high pressure cuts
Sturdy construction with more than 12" of boring bar
travel
Taps any pipe commonly used in underground
water mains
Simple construction allows in-house maintenance
and repair

1. Order Base Machine

To Order:

ITEM
NUMBER

2. Order Cutters or Spade Bits per desired pipe type and size

5. Order Power Option if desired

LIST
PRICE

351-00

Base Machine and Tool Box

$1,329.46

351-60-1
351-61
353-10-1

Included with Tapmate Too Machine:


Hand Ratchet
Tool Box
Tapping Compound

included
included
included

3. Order Adapters per size and corp outlet type


4. Order Arbors per size

DESCRIPTION

POWER OPTIONS, you choose how to power your TapMate Too...


Multi-Purpose Hydraulic
Drive Base Unit *372-01
requires Hydraulic Drive Head
Adapter 372-351-05
See Page TM-6

ITEM
NUMBER
*372-01

DESCRIPTION

LIST
PRICE

Multi Purpose Base Unit only

3,441.15

Multi Purpose Base Unit w/ electric start

4,100.55

or
*372-98
and
372-351-05 TapMate Too Drive Head Assembly

TapMate Too Hydraulic


Drive *372-351

See Page TM-9

Ridgid 690 Electric Drive


See Page TM-9

*372-351
*372-351-01
372-351-05

TapMate Too Hydraulic - Drive System, complete


Base Unit
TapMate Too Hyd. Drive Head
Assembly with 1/4" Hoses

$4,280.00
included
included

373-351

Ridgid 690 Electric Drive

$2,262.35

370-70

GF-15 Ground Fault


Interrupter Plug (required)

101.65

with 1/2" Adapter for TM-Too

*Considered Hazardous Material When Shipped by Air

TM-10

1,605.00

included

August 27, 2007

Transmate

TapMate Too Parts

1-800-426-9341

2
3a

2
3

2a

11

11A

2b

11B

2c

1
17

8
4

4a

7a 7

6
11
10

10
12

13
15a

14

15

16

15b

REF
NO. DESCRIPTION
1
2

Lead Tube Snap Ring (2 required)


Lead Tube Bushing Complete
(includes Bushing, Shaft Seal,O-Ring)
2a Poly Pak Shaft Seal
2b Lead Tube Bushing
2c
Lead Tube Bushing O-Ring
3
Lead Tube
3a Lead Tube Set Screw
4
Handle for Lead Nut
4a Arbor & Handle Set Screw
5
Lead Nut Snap Ring
6
Lead Nut Nylatron Washers (2 required)
7
Lead Nut
7a Lead Nut Key
8
Thrust Tube
9
Shaft
10 Shaft End Snap Ring (2 required)
11 Shaft End Bushing Complete
11a Shaft End Bearing
11b Shaft End Bushing

ITEM
NO.

351-23-54
351-22-2A

LIST
PRICE
ea. 1.98
62.28

351-57-2
5.17
351-22-2
57.06
351-57-1-62
1.02
351-23
312.29
351-23-512
1.02
351-29-1
125.64
351-51-2
1.02
351-24-54
3.11
351-24-531 ea. 12.25
351-24
125.64
351-24-66
4.01
351-32
101.87
351-20
153.64
351-20-54
ea. 1.98
351-22-1A
93.38
351-20-56
41.49
351-22-1
68.49

REF
NO.
12
13
14
15
15a
15b
16
17

DESCRIPTION
Shaft End Nylatron Washer
Brake Handle
Brake Pin
Brake Tube (includes Brake Pads)
Roll Pin
Brake Pad (2 required)
Shaft End Bushing Snap Ring
Ratchet Wrench

NOT ILLUSTRATED
Toolbox
POWER OPTIONS:

TapMate Too Hyd. Drive complete (see pg. TM-9)

ITEM
NO.

351-20-531
351-29-2
351-50-2
351-30
351-50-3
351-30-1
351-22-54
351-60-1

351-61

372-351

Ridgid 690 Electric Drive (see pg.TM-9 )


373-351
Ground Fault Interrupter Plug (required) 370-70

TM Multi-Purpose Base Unit


372-01
also needed: TM Too Drive Head, 372-351-05 (see pg TM-9)
TM Too Drive Head Assembly (see pg. TM-9) 372-351-05

LIST
PRICE
7.27
31.15
25.58
229.30
1.02
ea. 12.27
1.98
169.50

156.13

4,280.00
2,262.34
101.65

3,441.15
1,605.00

TM-11

August 27, 2007

Transmate

TapMate Too Accessories

1-800-426-9341

ITEM NUMBER

SPADE BITS

The spade bit provides a low cost alternative to the traditional twist drill bit, pilot and holesaw/cutters. Spade
bits are attached to the spade bit holder using the two
Torx screws provided. Spade bits are available in
the 3/4" nominal (23/32" actual), and the 1" nominal (7/8"
actual) sizes.

351-03-106

3/4"

351-03-108

1" Spade Bit (actual OD 7/8")

351-03-12

Spade Bit Holder


(includes Torx Key Wrench and
Screws; required for Spade Bit use)

351-60-5

Torx Key Wrench

351-03-512

Spade Bit Screw (2 required)

Five types of Holesaws are available in 5 sizes

HSS Carbide
Tipped Holesaws
(Blue or White)

Carbide Cutters
(Grey)

Nominal
3/4"

1"
1 1/4"
1
1 /2"
2"

$59.35
62.28
212.69

6.24
ea. 4.52

O.D.

11/16"

7/8"
1 1/8"
1 3/8"
1 3/4"

DESCRIPTION
3/4" Carbide Cutter
1"
Carbide Cutter
1 1/4" Carbide Cutter
1 1/2" Carbide Cutter
2"
Carbide Cutter

351-01-406
351-01-408
351-01-410
351-01-412
351-01-416

3/4" HSS Carbide Tip Holesaw


1"
HSS Carbide Tip Holesaw
1 1/4" HSS Carbide Tip Holesaw
1 1/2" HSS Carbide Tip Holesaw
2"
HSS Carbide Tip Holesaw

34.24
40.27
44.24
50.88
56.98

351-01-506
351-01-508
351-01-510
351-01-512
351-01-516

3/4" Bimetal Holesaw


1"
Bimetal Holesaw
1 1/4" Bimetal Holesaw
1
1 /2" Bimetal Holesaw
2"
Bimetal Holesaw

19.26
21.79
22.82
23.87
31.15

351-01-206
351-01-208
351-01-210
351-01-212
351-01-216

3/4" PVC Cutter


1"
PVC Cutter
1 1/4" PVC Cutter
1 1/2" PVC Cutter
2"
PVC Cutter

For Ductile,
For Ductile,
Cast Iron & A/C Cast Iron & A/C

351-01-106
351-01-108
351-01-110
351-01-112
351-01-116

HOLESAW ARBORS

ITEM NUMBER DESCRIPTION

The arbors mate the end of the shaft to the holesaw/


cutter being used. Two arbors are available.
The Small Arbor accommodates 3/4" - 1 1/4" cuts.
The Large Arbor is necessary for 1 1/2" and 2" cuts.

351-14-1

Small Holesaw Arbor, includes


Arbor Pilot Drill 351-01-402
(for 3/4", 1" and 1 1/4" holesaws/cutters)

351-14-2

Large Holesaw Arbor, includes


Arbor Pilot Drill 351-01-402
(for 1 1/2" and 2" holesaws/cutters)
1/4" Arbor Pilot Drill
(for Small and Large Holesaw Arbor)

351-01-402
351-01-402

351-01-403

1/4" Arbot Pilot Drill w/Retaining Spring

351-01-403

351-51-2

Arbor & Handle Set Screw

351-14-5

Small Holesaw Arbor, includes


Arbor Pilot Drill 351-01-403
(for 3/4", 1" and 1 1/4" holesaws/cutters)
Large Holesaw Arbor, includes
Arbor Pilot Drill 351-01-403
(for 1 1/2" and 2" holesaws/cutters)

351-51-2

351-14-6

TM-12

LIST PRICE

For Ductile, Cast


Iron, A/C & Steel

Bi Metal Holesaws
(Yellow)

ITEM NUMBER

23/32")

For PVC only

PVC Cutters
(Black, slot down side)

Spade Bit (actual OD

Holesaw
Size
Chart

HOLESAWS
The carbide cutter is best for use
on A/C, Cast Iron, or Ductile Iron pipe.
The HSS carbide tipped Holesaw works
well on ductile iron, cast iron and A/C.
The Bi-Metal holesaw is best for
use with Steel Pipe, but may be used for
ductile, cast iron and A/C as well.
The PVC Cutter is necessary for cutting
into plastic pipe.
Special deep throated cutters for HDPE
(see page TM-13) are also available.

LIST PRICE

DESCRIPTION

97.56
109.97
115.56
124.53
168.10

101.49
103.78
114.17
124.53
134.92

LIST PRICE
66.44
103.78
13.49
24.72
1.02
77.66
115.00

August 27, 2007

Transmate

TapMate Too Accessories

1-800-426-9341
ADAPTERS
DESCRIPTION

ITEM NUMBER

LIST PRICE

Note: Adapter thread description describes thread machined on the adapter


351-05-406
351-05-408
351-05-410
351-05-412
351-05-416
351-05-420

3/4"

Female Iron Pipe Adapter . . . . . . . . . $107.00


1"
Female Iron Pipe Adapter . . . . . . . . . . 107.00
1 1/4" Female Iron Pipe Adapter . . . . . . . . . . 107.00
1 1/2" Female Iron Pipe Adapter . . . . . . . . . . 107.00
2"
Female Iron Pipe Adapter . . . . . . . . . . 107.00
2 1/2" Female Iron Pipe Adapter . . . . . . . . . . 107.00

351-05-506
351-05-508
351-05-510
351-05-512
351-05-516

3/4" Flare Copper Adapter . . . . . . . . . . . . . 107.00


1"
Flare Copper Adapter . . . . . . . . . . . . . 107.00
1 1/4" Flare Copper Adapter . . . . . . . . . . . . . 107.00
1 1/2" Flare Copper Adapter . . . . . . . . . . . . . 107.00
2"
Flare Copper Adapter . . . . . . . . . . . . . 107.00

ADAPTER O-RINGS

Hex End
of Adapter

351-05-571

See chart

HDPE ADAPTERS & HOLESAWS

LIST PRICE

351-05-606
351-05-608
351-05-610
351-05-612
351-05-616

3/4" Male Iron Pipe Adapter..................... $107.00


1"
Male Iron Pipe Adapter....................... 107.00
1 1/4" Male Iron Pipe Adapter....................... 107.00
1 1/2" Male Iron Pipe Adapter....................... 107.00
2"
Male Iron Pipe Adapter....................... 107.00

351-05-812
351-05-816

1 1/2" Jones SG Adapter.............................. 107.00


2"
Jones SG Adapter.............................. 107.00

351-05-706
351-05-708
351-05-710
351-05-712
351-05-716

3/4"

1"
11/4"
11/2"
2"

Special Fine Thread Adapter.............. 107.00


Special Fine Thread Adapter.............. 107.00
Special Fine Thread Adapter.............. 107.00
Special Fine Thread Adapter.............. 107.00
Special Fine Thread Adapter.............. 107.00

DESCRIPTION

ITEM NUMBER











DESCRIPTION

ITEM NUMBER

LIST PRICE

351-05-571................ TT Adapter O-Ring (All TT Adapters).............................. $2.07


351-05-5571-1.......... TT Adapter O-Ring 3/4" Flare Copper................................ 2.07
351-05-5571-2.......... TT Adapter O-Ring 1" Flare Copper.................................. 2.07
351-05-5571-3.......... TT Adapter O-Ring 11/4" Flare Copper.............................. 2.07
351-05-5571-4.......... TT Adapter O-Ring 11/2" Flare Copper.............................. 2.07
351-05-5571-5.......... TT Adapter O-Ring 2" Flare Copper.................................. 2.07
351-05-706-57.......... TT Adapter O-Ring 3/4" Special Fine Thread..................... 2.07
351-05-708-57.......... TT Adapter O-Ring 1" Special Fine Thread...................... 2.07
351-05-710-57.......... TT Adapter O-Ring 11/4" Special Fine Thread................... 2.07
351-05-712-57.......... TT Adapter O-Ring 11/2" Special Fine Thread................... 2.07
351-05-716-57.......... TT Adapter O-Ring 2" Special Fine Thread...................... 2.07

DESCRIPTION

ITEM NUMBER

LIST PRICE

Note: Adapter thread description describes thread machined on the adapter


351-05-106 . . . . 3/4" HDPE Adapter FIP....................................... $293.68
351-05-108 . . . . 1"
HDPE Adapter FIP......................................... 295.00
351-05-110 . . . . 1 1/4" HDPE Adapter FIP......................................... 301.56
351-05-112 . . . . 1 1/2" HDPE Adapter FIP......................................... 312.94
351-05-116 . . . . 2"
HDPE Adapter FIP......................................... 313.44

NOTE: HDPE cutters require HDPE adapters.


This is due to the increased overall length
(illustrated above with PVC cutters)

351-05-906 . . . .
351-05-908 . . . .
351-05-910 . . . .
351-05-912 . . . .
351-05-916 . . . .

3/4" HDPE Adapter FC.......................................... 293.68


1"
HDPE Adapter FC.......................................... 295.00
1 1/4" HDPE Adapter FC.......................................... 281.83
1 1/2" HDPE Adapter FC.......................................... 301.56
2"
HDPE Adapter FC.......................................... 312.94

351-05-206 . . . .
351-05-208 . . . .
351-05-210 . . . .
351-05-212 . . . .
351-05-216 . . . .

3/4"

351-01-906 . . . .
351-01-908 . . . .
351-01-910 . . . .
351-01-912 . . . .
351-01-916 . . . .

3/4"

HDPE Adapter MIP......................................... 293.68


1"
HDPE Adapter MIP........................................ 295.00
1 1/4" HDPE Adapter MIP......................................... 301.56
1
1 /2" HDPE Adapter MIP......................................... 312.94
2"
HDPE Adapter MIP........................................ 323.44
HDPE Cutter................................................... 345.48
1"
HDPE Cutter................................................... 347.45
1
1 /4" HDPE Cutter................................................... 354.00
1 1/2" HDPE Cutter................................................... 360.45
2"
HDPE Cutter................................................... 367.11

TM-13

August 27, 2007

Transmate

Material Specifications

1-800-426-9341

B-1 Drilling and


Tapping Machine

Weighs approximately 32 lbs.


Performs direct corporation stop
insertion without time consuming
disassembly
Inserts any 3/4" to 1" corporation stop
under pressure

3/4"

to 1" range
of cuts

Extracts threaded corporation stops


from the main and inserts a main plug
Extracts a defective threaded
corporation stop from the main and
inserts a new corporation stop (3/4"
size only)

First Choice
in the Ditch

Because the B-1


Is lighter and easier to handle.
Is faster no disassembly and
reassembly during installation.
Has no chip problems or water loss.
Is simpler and easier to operate,
manually or with power.
Can be preloaded under cover in
foul weather.

Preferred
by Management
Because the B-1

Has a low maintenance cost.


Reduces installation time
to save costs.
Lets you buy only the parts and
tools required for your jobs.
Is made of strong lightweight metal
alloys which hold up under stress
to provide a long service life.

To Order

1. Order B-1 Drilling Machine

2. Order Drill/Taps per desired tap size, thread type and pipe type.
Drill/Tap corresponds to body inlet threads on corporation stop
3. Order Screw Plugs with threads matching the body outlet
threads of the corporation stops used

4. Order a pipe saddle for each size of pipe the B-1 will be used
on.
NOTE: One extra chain section (Item Number 353-58) required
for 14" - 24" mains, two extra chain sections required for
26" - 32" mains

5. Order Power Unit if desired, Ridgid 690 (373-00) and B-1 Extended Feed Yoke (353-28E)

6. Order extra Tapping Compound if needed. (see Page TM-31)


TM-14

If ordering the Ridgid 690 electric power


drive unit (373-00) by itself for use with
the B-1 Drilling and Tapping Machine,
you must order the Extended Feed Yoke
(353-28E) as well. The B-1 cannot be
used under power without the Extended
Feed Yoke (353-28E).

August 27, 2007

B-1 Drilling and


Tapping Machine

Transmate
1-800-426-9341

Installation of a corporation stop with pressure


in the main is completed in these simple steps
2. Mount Machine on Main

1. Load the Machine

A. Insert stop
holder with
stop into
machine.

B. Swivel
machine
head 180

C. Insert holder
with drill/tap
into machine.

3. Tap or Drill and Insert Stop

A. Drill and tap


pipe wall

B. Swivel
machine
head 180

C. Thread
corporation stop
into pipe.

A. Place gaskets,
saddle, and machine
on main and partially
tighten chain.

B. Position machine
to desired angle
and tighten chain.

4. Remove Machine from Main

A. Open pet cock


to release
pressure,
drop yoke and
remove chain.

B. Lift machine
C. Remove
from Main,
stop holder
leaving stop
with wrench
holder on stop
provided.

TM-15

August 27, 2007

1-800-426-9341

g machine

3-29

3-51-2
3-27

3-51-1
3-57-4
3-56
3-26

3-59-2
3-57-59
3-57-5
3-23

3-65
3-64
3-28

3-43
3-57-080
3-57-084
3-57-082
3-57-083
6-11

3-58
3-60-11
3-60-12
3-11-1

3-28-511
3-58-515
3-58-7

2
19

REF
NO.

DESCRIPTION

ITEM NO.

LIST
PRICE

B-1 Drilling and Tapping Machine ... ..353-003 .. . .. . .. . . $4,749.52


Included with B1 Machine:

4
3
5
6

20

7
8

21

9
26

10
11

14

12
13
11b

11a

15

22
23
24
25

16

Pipe Saddle
(various sizes)

17
18

Screw Plug

3-11-2
3-59-1

3-60-32
3-60-31
3-60-21
3-60-22
3-61
3-10

B-1 Drilling and


Tapping Machine

Transmate

NOTE: B-1 Chain Retrofit Kit


INCLUDES:
353-58-7, B-1 Round Chain Hook Assembly (2)
356-11 B-Too Chain, Round
353-58A....$240.07

TM-16

353-29 ..................$232.99
1 Handle Assembly
Handle .................................... 353-29-29.......................................... 130.36
ea. 34.83
Stop Pin Knobs (2) ............... 353-29-49.........................................
ea. 34.59
Stop Pins (2)........................... 353-29-501........................................
Stop Pin Springs (2) ............... 353-29-55.........................................ea. 3.36
2 Socket Head Cap Screws (2) ................................. 353-51-2 ...............ea. 2.01
3 Aluminum Alloy Flange Assembly ............................353-27 .................. 202.26
Flange .................................... 353-27-27.......................................... 132.02
ea. 32.93
Stop Pin Inserts (2) ............... 353-27-48.........................................
4 Hex Head Cap Screws (6)....................................... 353-51-1 ...............ea. 2.40
5.77
5 Felt Dirt Seal............................................................ 353-57-4 ...............
6 Thrust Bearing ......................................................... 353-56 .................. 329.08
7 Aluminum Alloy Head Assembly.............................. 353-26 .................. 406.73
Head ....................................... 353-26-26......................................... 354.44
ea. 20.82
Bronze Bearings (2) ............... 353-26-62.........................................
ea. 52.11
Bronze Gland Nuts (2)............ 353-26-39..........................................
Gland Packings (4) ............... 353-26-573.......................................ea. 7.31
8 Aluminum Alloy Ring ............................................. 353-59-2 ............... 128.20
9 Ring Gasket ............................................................ 353-57-59 ............ 11.16
10 Pressure Seal ......................................................... 353-57-5 ............... 67.76
11 Aluminum Alloy Body Assembly .............................. 353-23 .................. 586.20
Body ....................................... 353-23-23......................................... 469.16
ea. 92.94
11a Clevises (2) ..................... 353-23-42.........................................
ea. 17.64
11b Clevis Pins (2) ............... 353-23-4250......................................
5.77
12 Brass Iron Pipe Plug................................................ 353-65 ..................
353-64 .................. 57.29
13 Brass Pet Cock (Replaces Brass Iron Pipe Plug)
14 Feed Yoke Assembly ............................................. 353-28 .................. 366.11
Feed Yoke .............................. 353-28-28......................................... 264.64
Threaded Insert ..................... 353-28-48......................................... 71.67
1.18
Socket Head Set Screw ......... 353-28-512.......................................
15 Feed Screw ............................................................ 353-43 .................. 181.27
16 Top Saddle Gasket ................................................ 353-57-080 ......... 12.97
........................... 353-57-084 ......... 39.07
17 Bottom Saddle Gasket 4" and Larger
2" Size ............................................................... 353-57-082 ......... 29.91
3" Size ............................................................... 353-57-083 ......... 17.25
18 B-1 Chain ............................................................... 353-58 .................. 354.27
Additional 4 ft. chain section required for 14 - 24 mains,
Two additional chain sections required for 26 - 32 mains
Three additional chain sections required for 48 mains
19 Ratchet Wrench (large) .......................................... 353-60-11 ............ 231.88
20 Ratchet Wrench (small) .......................................... 353-60-12 ............ 162.19
21 Combination Drill/Tap Holder ................................. 353-11-1 ............... 507.12
Holder .................................... 353-11-111............ ........................... 458.82
Knockout Pin ........................ 353-11-505....................................... 41.38
1.18
Cotter Pin .............................. 353-11-506.......................................
Drive Stud .............................. 353-11-515....................................... 34.15
1.79
Socket Head Set Screw ......... 353-11-514.......................................
22 Yoke Bolts ............................................................... 353-28-511 ......... 32.58
ea. 61.61
23 Chain Tightening Studs (2) .................................... 353-58-515 ............
ea. 68.49
24 B-1 Chain Holder (2) ............................................. 353-58-6 ...............
25 Stop Holder ............................................................ 353-11-2 ............... 469.42
ea. 29.15
26 Brass Rings (2) ...................................................... 353-59-1 ...............
Following Item NOT ILLUSTRATED
4.17
1/4" Hex Wrench ............................................. 353-60-32 ............
2.57
3/16" Hex Wrench ............................................. 353-60-31 ............
7/8" Open End Wrench .................................... 353-60-21 ............ 36.64
1-15/16" Open End Wrench .............................. 353-60-22 ............ 61.61
Steel Chest ...................................................... 353-61 .................. 471.34
Tech Lube Tapping Compound ........................ 353-10-1 ............... 26.18

August 27, 2007

B-1 Drilling and Tapping


Machine Parts List

Transmate
1-800-426-9341

To Order

Cutting Tools and Accessories

1. Order B-1 Drilling Machine

Use for Threaded Corporation Stops

2. Order Drill/Taps per desired tap size, thread type and


pipe type. Drill/Tap corresponds to body inlet threads on
corporation stop

Cutting Drill/Taps

355-01-210 PVC Cutter 3/4"


353-04-206 PVC Tap 3/4"
353-01-206 PVC Cutter 1"
353-04-208 PVC Tap 1"

3. Order Screw Plugs with threads matching the body


outlet threads of the corporation stops used

Iron pipe thread or


AWWA Thread

4. Order a pipe saddle for each size of pipe the B-1 will be
used on.
NOTE: One extra chain section (Item Number 353-58)
required for 14" - 24" mains, two extra chain sections
required for 26" - 32" mains

Screw
Plugs
Flare Copper or
Female Iron Pipe

Drive Thread

ITEM NUMBER

5. Order Power Unit, Ridgid 600 (373-00) and the


Extended Feed Yoke (353-28E) if desired

DESCRIPTION

6. Order extra Tapping Compound if needed. (see Page


TM-31)

LIST PRICE

For PVC
only

PVC Cutter and Tap (requires both)


355-01-210
353-04-206

Cutter, PVC 3/4": 5957 (AWWA thread)


Tap, 3/4" PVC: 5956 (AWWA thread)

353-01-206
353-04-208

Cutter, 1" PVC: 5975-1 (AWWA thread)


Tap, 1" PVC: 5956 (AWWA thread)
Drill/Taps

$240.59
337.05

241.16
389.69

Drill/tap, 3/4" IP: 5951 (Iron Pipe thread)


Drill/tap, 1" IP: 5951 (Iron Pipe thread)

353.10
374.50

353-02-206
353-02-208

Drill/tap, 3/4" CC: 5950, 5952 (AWWA thread)


Drill/tap, 1" CC: 5950, 5952 (AWWA thread)

249.88
341.67

353-06-106
353-06-108
353-06-110

Screw Plugs (other thread forms available upon request)


Screw Plug: 5960 (3/4" Flare Copper Service)
Screw Plug: 5960 (1" Flare Copper Service)
Screw Plug: 5960 (1 1/4" Flare Copper Service)


186.69
189.04
248.87

353-06-306
353-06-308

Screw Plug: 5960-2 (3/4" Female Iron Pipe)


Screw Plug: 5960-2 (1" Female Iron Pipe)

247.80
254.68

353-06-406
353-06-408

Screw Plug: 5961 ( 3/4" Drive Thread)


Screw Plug: 5961 (1" Drive Thread)

254.68


261.56

For Ductile,
Cast Iron & A/C

353-02-106
353-02-108

ITEM NUMBER
353-08-016
353-08-024
353-08-032
353-08-048
353-08-064
353-08-080
353-08-096
353-08-112
353-08-128
353-08-144
353-08-160
353-08-192
353-08-240
353-08-288
353-08-336
353-08-384
353-08-432
353-08-480

353-10-1
353-10-3
373-00
370-70
353-28E

DESCRIPTION

Pipe Saddles
*Pipe Saddle: 5970 (to mount B-1 on 2" pipe)
*Pipe Saddle: 5970 (to mount B-1 on 3" pipe)
Pipe Saddle: 5970 (to mount B-1 on 4" pipe)
Pipe Saddle: 5970 (to mount B-1 on 6" pipe)
Pipe Saddle: 5970 (to mount B-1 on 8" pipe)
Pipe Saddle: 5970 (to mount B-1 on 10" pipe)
Pipe Saddle: 5970 (to mount B-1 on 12" pipe)
Pipe Saddle: 5970 (to mount B-1 on 14" pipe)
Pipe Saddle: 5970 (to mount B-1 on 16" pipe)
Pipe Saddle: 5970 (to mount B-1 on 18" pipe)
Pipe Saddle: 5970 (to mount B-1 on 20" pipe)
Pipe Saddle: 5970 (to mount B-1 on 24" pipe)
Pipe Saddle: 5970 (to mount B-1 on 30" pipe)
Pipe Saddle: 5970 (to mount B-1 on 36" pipe)
Pipe Saddle: 5970 (to mount B-1 on 42" pipe)
Pipe Saddle: 5970 (to mount B-1 on 48" pipe)
Pipe Saddle: 5970 (to mount B-1 on 54" pipe)
Pipe Saddle: 5970 (to mount B-1 on 60" pipe)
* must order Bottom Saddle Gasket (see TM-14)
Tapping Compound
Tapping Compound
Tapping Compound / Case (12)
Power Option
Rigid 690 Electric Drive
with 5/8" sq. drive adapter
GF-15 Ground Fault
Interrupter Plug (required)
Extended Feed Yoke (required for use)

LIST PRICE
$58.42
58.42
58.42
58.42
58.42
58.42
58.42
58.42
58.42
58.42
58.42
58.42
191.56
191.56
191.56
191.56
191.56
191.56
26.18
301.95
2,375.47
101.65
438.35

TM-17

August 27, 2007

B-Too Drilling and


Tapping Machine

Transmate

Material Specifications

1-800-426-9341
Powered by hand or under power

3/4"

High strength, modular aluminum and


steel components
Inserts any 3/4" to 1" corporation stop
under pressure

to 1" range
of cuts

Extracts threaded corporation stops


from the main and inserts a main plug
Uses Mueller B101 saddles, drill/taps,
ratchets, chain holders, chains and
screw plugs

Short Compact Design

Provides greater stability when cutting with the


drill tap and easier alignment when inserting
the corportation stop.
Can be used on water pressures up to 250 psi
without additional fittings or components.

ITEM NO.
356-00

353-60-32
353-10-1
356-61

DESCRIPTION

PRICE

B-Too Tapping Machine for Direct Insertion $3,372.84

1/4" Hex Wrench


Tapping Compound
Tool Box

included
included
included

see pages TM-20 and TM-21 for complete list of components

To Order
1. Order B-Too Drilling Machine.
2. Order Drill/Taps per desired tap size, thread type and pipe type. Drill/Tap corresponds to
body inlet threads on corporation stop.
3. Order Screw Plugs with threads matching the body outlet threads of the corporation
stops used. See chart to match screw plugs to bodies. (see page TM-21)
4. Order a pipe saddle for each size of pipe the B-Too will be used on. One extra chain section (Item Number 356-11) required for 18" - 30" mains, two extra chain sections required
for 32" - 48" mains.
5. Order Power Unit if desired.
6. Order extra Tapping Compound if needed. (see pg. TM-31)
TM-18

August 27, 2007

Transmate
1-800-426-9341

B-Too Drilling and


Tapping Machine

one

The rugged, lightweight B-Too


makes drilling and tapping a pipe as
simple as these steps...
LOAD DRILL TAP

DRILL / TAP

MOUNT ON PIPE

PREPARE CORPORATION STOP


AND INSERT

TM-19

August 27, 2007

B-Too Drilling and


Tapping Machine

Transmate
1-800-426-9341
REF. NO.

B-Too Drilling and


Tapping Machine
Parts Drawing & List
1

20A
20B
20C
20D

2
3
4

20E-1
20E

20E-2
20E-2A
20E-2B
20E-3

20F 20
20G
20F

20H

20L

8
9
10A
10B-1
11
12

20K
10B-3
10B-4
10B-5
10B-6

13
14
10B-5
10C
10D
15
16
17
18
19
24

TM-20

20J

10E
10F

10B-7
10B-2
10G
10H
10J

10K
21
22
23

1
2
3
4
5
6
7
8
9
10
10A
10B
10B-1
10B-2
10B-3
10B-4
10B-5
10B-6
10B-7
10C
10D
10E
10F
10G
10H
10J
10K
11
12
13
14
15
16
17
18
19
20
20A
20B
20C
20D
20E
20E-1
20E-2
20E-2a
20E-2b
20E-3
20F
20G
20H
20J
20K
20L
21
22
23

ITEM NO.

356-19
356-06-02
356-06
356-07
356-06-03
356-06-01
356-05
356-08-03
356-12
356-01A
356-02
356-03A
356-02-01
356-03
356-20-10
356-20-1
356-20-09
356-20-08
356-03-01
356-04-01
356-04
356-04-03
356-04-04
356-08-02
356-01
356-01-02
356-03-05
356-03-03
356-03-04
371-02
356-01-03
356-14-02
8FW-Z12
356-15
356-16
356-11-01
356-10A
356-21
356-17
355-56
356-18
356-08A
356-08
356-09A
356-09-01
356-09-02
356-08-01
350-20-54
356-13
356-10
353-11-506
353-11-514
353-11-505
356-08-04
356-23-xx
353-57-084
353-57-083
353-57-082
24
356-11
Not Illustrated:
353-60-32
353-10-1
356-61

DESCRIPTION
Ratchet Wrench (13/16)
Yoke Plunger, Vlier Std. (2 reqd)
Yoke
Feed Nut
Yoke Bolt Washer (2 reqd)
Yoke Bolt, 1/2 x 1/2" socket (2 reqd)
Barrel
Gasket, Slide Gate to Barrel
Clamp
Slide Gate Assembly
Slide Gate Disk Handle
Slide Gate Top Assembly
Slide Gate Handle O-ring
Slide Gate Top
By-Pass Valve: 1/4 Spool Lever
By-Pass Valve: 1/4 Spool
By-Pass Valve: 1/4 Spool Retaining Ring (2 reqd)
By-Pass Valve: 1/4 Spool O-ring
Slide Gate Top Plug 1/16 NPT Plug (2 reqd)
Slide Gate Disk O-ring
Slide Gate Disk
Disk Handle Washer
Slide Gate Disk Screw
Gasket Slide Gate
Slide Gate Bottom
Slide Gate Bottom Plug (2 reqd) 3/4 NPT
Slide Gate Screw (10 reqd)
Slide Gate Top to Barrel Set Screw
Exhaust Elbow
Exhaust Valve
Slide Gate Pipe Nipple
Swivel Bolt for Rd. Link Chain (2 reqd)
Zinc Plated Washer 3/4 (2 reqd)
Hook Holder (2 reqd)
Hook Link (2 reqd)
Round Link Chain Hook (2 reqd)
Holder Assembly
Spiral Snap Ring
Stop Collar
Thrust Bearing
Shaft Support Thrust Washer
Cap Assembly
Cap only
Holder Bushing Assembly
Holder Bushing O-ring (2 reqd)
Holder Bushing Wiper
Cap O-ring
Shaft End Snap Ring (2 reqd)
Holder Guide
Holder
Holder Cotter Pin
Holder Socket Head Set Screw
Holder Knockout Pin
Top Saddle Gasket
B-Too Saddle xx Mueller Style (See following page)
4 Bottom Saddle Gasket for 4" and larger
3" Bottom Saddle Gasket, (Not Included)
2 Bottom Saddle Gasket, (Not Included)
Chain, Round Link
1/4" Hex Wrench
Tapping Compound
Tool Box

LIST PRICE

$231.88
ea. 13.38

133.42

129.20
ea. 4.27
ea. 4.21

160.57
12.95

153.76

675.29
99.23

394.38
3.00

260.26
25.42
56.08
ea. 1.03
1.03
ea. 1.03
3.19
91.42
4.34
1.03
33.72

208.05
ea. 2.57
ea. 1.03
1.03
14.13
18.97
1.79
ea. 4.92
.86
ea.
ea. 48.18
ea. 61.95
ea. 19.41

715.30
5.14
68.66
34.42
48.18

188.57

136.77
60.05
1.03
13.47
1.54
9.83
22.12

235.98
1.07
1.79
41.38
13.28

39.07
17.25
29.91
55.36

4.17
26.18

479.56

August 27, 2007

B-Too Drilling and Tapping


Machine Parts List

Transmate
1-800-426-9341
ITEM NUMBER

DESCRIPTION

LIST PRICE

ITEM NUMBER

DESCRIPTION

For PVC
only

PVC Drills and Taps (requires both Cutter and Tap)


355-01-210
353-04-206

Cutter, PCV 3/4": 5957 (AWWA thread)


Tap, 3/4" PVC: 5956 (AWWA thread)

$240.59

337.05

353-01-206
353-04-208

Cutter, 1" PVC: 5975-1 (AWWA thread)


Tap, 1" PVC: 5956
(AWWA thread)

241.16


389.69

353-03

Drill Tap Roll Pin

1.51

For Ductile,
Cast Iron & A/C

Drill/Taps
353.10
374.50

353-02-106

Drill/tap, 3/4" IP: 5951 (IP thread)

353-02-108

Drill/tap, 1" IP: 5951

353-02-206

Drill/tap, 3/4" CC: 5950, 5952 (AWWA thread)

353-02-208
353-03

Drill/tap, 1" CC: 5950, 5952 (AWWA thread)


Drill Tap Roll Pin

(IP thread)

B-Too, Quick Release Screw Plug Body 1


B-Too, Quick Release Screw Plug 1 Flare Copper
B-Too, Quick Release Screw Plug 1 MIP
B-Too, Quick Release Screw Plug 1 Drive Thread
B-Too, Quick Release Screw Plug 1 FIP
B-Too, Quick Release Screw Plug 3/4 Flare Copper
B-Too, Quick Release Screw Plug 3/4 FIP
B-Too, Quick Release Screw Plug 3/4 MIP
B-Too, Quick Release Screw Plug 3/4 Drive Thread
B-Too, Quick Release Screw Plug Body 1-1/4
B-Too, Quick Release Screw Plug 1-1/4 Flare Copper
B-Too, Quick Release Screw Plug 1-1/4 FIP
B-Too, Quick Release Screw Plug 1 Mueller 110 IPS
B-Too, Quick Release Screw Plug 3/4 Mueller 110 IPS

Body Size
Screw Plug Body

165.20
130.79
130.79
130.79
130.79
130.79
130.79
130.79
130.79
192.60
151.44
151.44
130.79
130.79

*B-Too, Saddle 3 Mueller Style


B-Too, Saddle 4 Mueller Style
B-Too, Saddle 6 Mueller Style
B-Too, Saddle 8 Mueller Style
B-Too, Saddle 10 Mueller Style
B-Too, Saddle 12 Mueller Style
B-Too, Sadde 14 Mueller Style
B-Too, Saddle 16 Mueller Style
B-Too, Saddle 20 Mueller Style
B-Too, Saddle 24 Mueller Style
* must order bottom saddle gasket, see TM-20
30 - 60 SADDLES ALSO AVAILABLE

11/4

11/4

FC
11/4 FIP

$48.18
$48.18
$48.18
$48.18
$48.18
$48.18
$48.18
$48.18
$48.18
$48.18
$48.18

Tapping Compound
353-10-1

Tapping Compound

353-10-3

Tapping Compound / Case (12)

373-356
370-70

3/4

FC
FIP
3/4 MIP
3/4 Drive Thread
3/4 Mueller Thread
3/4

26.18

Power Option
Ridgid 690 Electric Drive
w/ 13/16" sq. drive adapter
GF-15 Ground Fault
Interrupter Plug (required)

Screw Plugs that fit

1 FC
1 FIP
1 MIP
1 Drive Thread
1 Mueller Thread

Body

*B-Too, Saddle 2 Mueller Style

Screw Plug Chart

1 Body
(356-22-01)

Screw Plug

356-23-03
356-23-04
356-23-06
356-23-08
356-23-10
356-23-12
356-23-14
356-23-16
356-23-20
356-23-24

341.67

Screw Plugs (other thread forms available upon request)


356-22-01
356-22-02
356-22-03
356-22-04
356-22-05
356-22-06
356-22-07
356-22-08
356-22-09
356-22-10
356-22-11
356-22-12
356-22-13
356-22-14

Pipe Saddles
356-23-02

249.88
1.51

LIST PRICE

301.95
2,375.47
101.65

Cutting Drill/Taps
355-01-210 PVC Cutter 3/4"
353-04-206 PVC Tap 3/4"

353-01-206 PVC Cutter 1"


353-04-208 PVC Tap 1"

Corporation
Stop
Iron pipe thread or AWWA Thread

TM-21

August 27, 2007

Transmate

M-1 Pipe Drilling Machine

Material Specifications

1-800-426-9341
Weighs approximately 10 lbs
and easy to handle, 14" long
3/4" to 1" range of cuts using a
separate corporation stop and
saddle
Cuts all types of water mains,
wet and dry

3/4"

to 1"
range of cuts

Easy to set up and use


Uses TapMate Too adapters,
arbor and ratchet

4
9

To Order:

1. Order Base Machine

10

11 12

8
6c

6a

5. Power Option if desired

REF
NO. DESCRIPTION

7
6a

6b

7
8
9
10
11
12

6b

DESCRIPTION

352-00

M-1 Drilling Machine

For PVC
only

For Ductile,
Cast Iron & A/C

351-60-1
352-60-3
352-61
353-10-1
351-01-106
351-01-108

LIST
PRICE

$993.71
included
included
included
included
97.56
109.97

351-01-406
351-01-408

3/4" HSS Carbide Tip Holesaw (actual OD 11/16")

1" HSS Carbide Tip Holesaw (actual OD 7/8")

34.24
40.27

351-01-506
351-01-508

3/4" Bimetal Holesaw 1


1" Bimetal Holesaw 1

19.26
21.79

351-01-206
351-01-208

3/4" Cutter for PVC (actual OD 11/16")

351-03-12
351-03-106
351-03-108
351-60-5

1 Recommended

TM-22

Included with M1 Machine:


Ratchet Wrench
5/32" Allen Wrench
Tool Box
Tapping Compound
Holesaws (require Small Holesaw Arbor)
3/4" Carbide Cutter (actual OD 11/16")
1" Carbide Cutter (actual OD 7/8")

1" Cutter for PVC (actual OD 7/8")


Spade Bits
Spade Bit Holder
3/4" Spade Bit (actual OD 11/16")
1" Spade Bit (actual OD 23/32")
Torx Key Wrench

for Steel Pipe

1
2
3
4
5

Handle for Lead Nut


Arbors & Handle Set Screw
Lead Nut Key
M1 Feeder
Lead Tube Snap Ring

6
Lead Tube Bushing Complete
6a
Lead Tube Bushing
6b
Poly Pak Seal
6cLead Tube Bushing O-Ring

6c

ITEM
NUMBER

3. Order Adapters per size and corp outlet type


4. Order Small Holesaw Arbor

3
1

2. Order Cutters or Spade Bits per desired cut size and pipe type

101.49
103.78
212.69
59.35
62.28
6.24

Body
Shaft, Main
Thrust Washer
Clamp
Bronze Cap
Retaining Snap Ring

ITEM
NUMBER

ITEM NO.
351-29-1
351-51-2
351-24-66
352-24
351-23-54
351-22-2A
351-22-2
351-57-2
351-57-1-62
352-23
352-20
352-53-1
352-63
352-35
352-54

DESCRIPTION
Adapters

$125.64
1.02
4.01
105.91
1.98

62.28
57.06
5.17
1.02
136.78
129.45
13.73
22.88
109.62
2.28

LIST
PRICE

351-05-406
351-05-408

3/4" Female Iron Pipe

351-05-506
351-05-508

3/4" Flare Copper Adapter

107.00
107.00

351-05-606
351-05-608

3/4" Male Iron Pipe Adapter

107.00
107.00

351-05-706
351-05-708

3/4" Special

351-14-1
351-01-402
373-351
370-70
353-10-1
353-10-3

Adapter
1" Female Iron Pipe Adapter

LIST
PRICE

1" Flare Copper Adapter


1" Male Iron Pipe Adapter

$107.00
107.00

Fine Thread Adapter


107.00
1" Special Fine Thread Adapter
107.00
Special adapters can be made upon request
Arbor
Small Holesaw Arbor, (includes Arbor Pilot Drill 351-01-402)
69.75
(use with 3/4" and 1" cutters/holesaws)
1/4" Arbor Pilot Drill (for small holesaw arbors) included w/ large & small arbors 14.17
Power Option
Ridgid 690 Electric Drive w/1/2" sq. adapter
2,375.47
GF-15 Ground Fault Interrupter Plug (required)
See Page TM-9

Tapping Compound
Tapping Compound
Tapping Compound / Case (12)

101.65

26.18
301.95

August 27, 2007

Transmate

5930 Pipe Drilling Machine

Material Specifications

1-800-426-9341
Weighs approximately 20 lbs

3/4" to 1"
range of cuts

Compact and easy to handle


3/4" to 1" range of cuts using a
corporation stop and saddle
Cuts all types of water mains,
wet and dry
Easy to set up and use

REF
NO.

To Order

1. Order Base Machine

1
2
3
4
5
6
7
8

2. Order Cutters and


Adapters per desired
cut size for PVC

4,5
6
7
8

3. Order Adapters per corp


size and thread type
4. Order Drills per cut
sizes

5. Order Drill Holders per


drill sizes

ITEM NUMBER

DESCRIPTION

354-60-4
354-60-1
352-61
353-10-1

Included with 5930 Machine:


Crescent Wrench (2)
Ratchet Wrench
Tool Box
Tapping Compound

354-00

5930 Drilling Machine

LIST
PRICE

$1,236.33

354-05-406
included
354-05-408
included 354-05-410
included
included

For Ductile, Cast Iron, A/C & Steel

354-01-06
354-01-08

3/4"

Drill: 5933 (actual OD 11/16")


1" Drill: 5933 (actual OD 15/16")

135.62
190.44

354-12-06
354-12-08

3/4"

267.32
267.32

For PVC
only

354-04-3
354-12-06
351-01-206
351-01-208
354-01-02

ITEM NUMBER

individual Holder required for each size drill

PVC

Feed Screw complete


Feed Yoke
Ratchet Wrench
Gland Nut
Gland Packing Seal (3 required)
Yoke Bolt (2 required)
Top Yoke
Body
Not illustrated:
6" Crescent Wrench (2 required)
Tool Box

ITEM
NO.

LIST
PRICE

354-43
354-28
354-60-1
354-39
353-26-573
354-28-511
354-28-1
354-25

$157.72
136.33
295.56
60.69
ea 7.31
ea 1.34
130.99
303.72

354-60-4
352-61

ea 44.63
82.07

All items above are included with the 5930 Drilling Machine. Drill Holders, Drills,
Holesaws, PVC Adapters, Cutter Adapters, Pilot Drills and Machine Adapters are
ordered separately (see below).

Drills and Drill Holders

Drill Holder: 5934


1" Drill Holder: 5934

DESCRIPTION

DESCRIPTION

Adapters

LIST
PRICE

3/4"

Female Iron Pipe Adapter: 5931-2


1" Female Iron Pipe Adapter: 5931-2
1 1/4" Female Iron Pipe Adapter: 5931-2

167.08
173.75
180.43

354-05-506
354-05-508
354-05-510

3/4" Flare Copper Adapter: 5931


1" Flare Copper Adapter: 5931
1 1/4" Flare Copper Adapter: 5931

167.08
173.75
180.43

354-05-606

3/4"

Male Iron Pipe Adapter: 5932

167.08

354-05-608
354-05-610

1" Male Iron Pipe Adapter: 5932


1 1/4" Male Iron Pipe Adapter: 5932

173.75
180.43

354-05-706

3/4"

166.43

354-05-708

1" Special Fine Thread Adapter

Special Fine Thread Adapter

173.75

3/4"

& 1" PVC Adapter: 9456


178.09 Special adapters can be made upon request
(includes 354-01-02) Required for PVC Cutters
3/4" Drill Holder
267.32
3/4" PVC Cutter (actual OD 11/16")
101.49
1" PVC Cutter (actual OD 7/8")
103.78
3/16" Pilot Drill: 9445
11.14

TM-23

August 27, 2007

Transmate

5935 Pipe Drilling Machine

Material Specifications

1-800-426-9341
Weighs approximately 40 lbs.

to 2"
range of cuts

Cuts all types of water mains, wet


and dry

1
8
7

3/4"

3/4" to 2" range of cuts using a


corporation stop and saddle

REF
NO. DESCRIPTION

10

1
2
3

13

11 12

4
5
6
7
8
9
10
11
12
13
14
15
16
17

6
14

16

17

15

To Order:

1. Order Base Machine


2. Order Drills or Holesaws per desired cut size and pipe type

ITEM NUMBER
355-00

For Ductile, Cast


Iron, A/C & Steel

355-60-4
355-60-1
355-61
355-60-3
353-10-1
354-01-06
355-01-408
355-01-410
355-01-412
355-01-416

For PVC
only

355-04-4
351-01-206
351-01-208
351-01-210
351-01-212
351-01-216
355-12-06
355-04-3

TM-24

3. Order Adapters
4. Order Power Option if desired

DESCRIPTION

5935 Pipe Drilling Machine


Included with 5935 Machine:
Adjustable Wrench SPUD
Ratchet Wrench
Tool Box
1/8" Allen Wrench
Tapping Compound

Drill
3/4"

LIST
PRICE

$1,876.54
included
included
included
included
included

Drill: 5933 (actual OD 11/16")


Requires Drill Adapter 355-12-06
1"
Drill: 5937-1 (actual OD 7/8")
1 1/4" Drill: 5937-1 (actual OD 1 1/8")
1 1/2" Drill: 5937 (actual OD 1 7/16")
2"
Drill: 5937-1 (actual OD 1 3/4")


135.62
340.23
343.66
346.20
457.62

2.5 Drill Extension (Used when doing


a 2" tap through a threaded gate valve)
PVC
3/4" PVC Cutter (actual OD 11/16")
1"
PVC Cutter (actual OD 15/16")
1 1/4" PVC Cutter (actual OD 1 1/8")
1 1/2" PVC Cutter (actual OD 1 3/8")
2"
PVC Cutter (actual OD 1 7/8")

184.50

3/4",

101.49
103.78
114.17
124.53
134.92

Adapter: 5938 (use with


303.38
1" PVC Holesaws includes 354-04-3 Adapter)
Large PVC Adapter: 9546
147.02
(use with 1 1/2" & 2" PVC Cutters)

Adapter Gasket
Bottom Cylinder Coupling
Top & Bottom Cylinder
Gaskets (2 req.)
Cylinder
Top Cylinder Coupling
Handle for Lead Nut (3 req.)
Shaft End Snap Ring
Collar O-Ring (inside)
Collar
Collar O-Ring (outside)
Thrust Bearing
Feed Screw (bottom)
Drill Holder
Feeder Screw
Tri-Handle Holder
Set Screw
Spiral Snap Ring
Not Illustrated:
Ratchet Wrench
Adjustable Wrench
1/8" Allen Wrench
Tapping Compound
Tool Box

ITEM NO.

355-57-05
355-37

355-38-57
355-38
355-36
350-29
350-20-54
355-40-5711
355-40
355-40-5712
355-56
355-43-2
355-12
355-43
355-29-1
351-23-512
355-54
355-60-1
355-60-4
355-60-3
353-10-1
355-61

LIST
PRICE
$12.54
169.74

ea 9.02
162.52
280.68
76.30
9.83
1.74
82.52
1.74
34.42
105.01
257.29
324.52
160.39
1.02
5.14
285.33
87.90
2.32
26.18
172.53

All items above are included with the 5935 Drilling Machine. All other items
must be ordered separately.

ITEM NUMBER

DESCRIPTION

Adapters

LIST
PRICE

355-05-406
355-05-408
355-05-410
355-05-412
355-05-416
355-05-420

3/4" Female Iron Pipe Adapter: 5936-3


1" Female Iron Pipe Adapter: 5936-3
1 1/4" Female Iron Pipe Adapter: 5936-3
1 1/2" Female Iron Pipe Adapter: 5936-1
2" Female Iron Pipe Adapter: 5936-1
2 1/2" Female Iron Pipe Adapter: 5936-1

200.49
200.49
200.49
200.49
200.49
200.49

355-05-506
355-05-508
355-05-510
355-05-512

3/4" Flare Copper Adapter: 5936-2


1" Flare Copper Adapter: 5936-2
1 1/4" Flare Copper Adapter: 5936-2
1 1/2" Flare Copper Adapter: 5936

200.49
200.49
200.49
200.49

355-05-706
355-05-708
355-05-712
355-05-716

3/4" Special Fine Thread Adapter


1" Special Fine Thread Adapter
11/2" Special Fine Thread Adapter
2" Special Fine Thread Adapter

213.85
213.85
213.85
213.85

* Special Adapters can be made per request *

Note: Female Adapters thread into Part No. 355-37 except the 2 1/2" Female
Iron Pipe Adapter which will replace Part No. 355-37. The 355-37 fits 2" Flare
Copper Corporation Stops, no 2" Flare Adapter is required.

353-10-1
353-10-3
373-355
370-70

Tapping Compound

Tapping Compound
Tapping Compound / Case (12)

Power Option

26.18
301.95

Ridgid 690 Electric Drive


w/ 7/8" sq. drive adapter See pg. TM-9
2,375.47
GF-15 Ground Fault Interrupter Plug (required)
101.65

August 27, 2007

TapMate Dry Tap

Transmate

Dry Drilling and Tapping Machine

Material Specifications

1-800-426-9341
Weighs approximately 28 lbs.
Easy to use, with or without power drive
3/4" through 1" drill/taps through all types
of mains

3/4"

Drilling shaft is completely supported at


two points for rigidity

to 1" range
of cuts

Uses B-1 drill/tap holder and accessories


Lightweight and sturdy construction
Conforms to pipe sizes 3" or larger (Extra
chain lengths required for 18" mains or
larger)

To Order:

16

1. Order Base Machine


2. Order Drill/Taps per cut size, thread type and tap size
3. Order Power Option if desired

10
7

ITEM
NUMBER
357-00

DESCRIPTION
TapMate Dry Tap

Included with Dry Tap Machine:


Ratchet Wrench (5/8" sq. drive)
Delta ring chain assembly
Drill Tap Holder
1 5/16" Open End Wrench
1/4" Allen Wrench
Tapping Compound
Tool Box
Optional Straps Available
357-66
48" Strap (includes Strap Ratchet)
357-100
Long Strap (for 14" to 24" diameter mains)
356-11
Chain, Round Link
Call for longer straps
PVC Drill and Taps (require both tap and cutter)
3/4" PVC Tap: 5956 (AWWA thread)
353-04-206
3/4" PVC Cutter - 5957-3/4"
355-01-210

For Ductile,
Cast Iron & A/C

For PVC only

353-60-11
357-55
353-11-1
353-60-22
353-60-32
353-10-1
355-61

353-04-208
353-01-206

1" PVC Tap: 5956 (AWWA thread)


1" PVC Cutter: 5975-1 (makes 1 1/4" hole)

LIST
PRICE

included
included
included
included
included
included
included

TapMate Dry Tap Parts


Ref. Number
1
2
3
4

Item Number
357-08
357-35
357-28-1
357-28

Description
Saddle
Column
Top Yoke Insert
Top Yoke

List Price
$137.67
60.14
106.66
237.25

Lead Tube Set Screw


Column Bolts (Qty 2)
Head Gland Nut
Head Gland Packing (Qty 2)

1.02
ea 5.59
52.11
ea 7.31

337.05
240.59

9
10
11
12

351-24-66
351-29-1
351-51-2
353-26-62

Lead Nut Key


Handle
Arbors & Handle Set Screw
Head Bronze Bushing (Qty 2)

4.01
125.64
1.02
ea 20.82

13
14
15

357-43
357-22
357-56

Feed Screw Complete


Bearing Housing
Thrust Bearing

389.69
241.16

353-02-206
353-02-208

3/4" AWWA Drill/Tap:

249.88
341.67

353-10-1
353-10-3

351-23-512
357-35-51
353-26-39
353-26-573

353.10
374.50

370-70

5
6
7
8

3/4" Iron Pipe Drill/Tap: 5951


1" Iron Pipe Drill/Tap: 5951

Ridgid 690 Electric Drive


w/ 5/8" sq. Drive Adapter See pg TM-9
GF-15 Ground Fault Interrupter Plug (req.d)
Tapping Compound
Tapping Compound
Tapping Compound/ Case (12)

14 15

12

13

161.82
101.16
55.36

353-02-106
353-02-108

373-357

12

$1,971.44

Drill/Taps

5952
1" AWWA Drill/Tap: 5952
Power Option

11

2,375.47
101.65
26.10
301.95

16

353-11-1

Drill/Tap Holder Assembly

283.36
101.58
22.21
507.12

Cutting Drill/Taps

355-01-210 PVC Cutter 3/4"


353-04-206 PVC Tap 3/4"

353-01-206 PVC Cutter 1"


353-04-208 PVC Tap 1"

Iron Pipe Drill / Tap


AWWA Drill / Tap

TM-25

August 27, 2007

Transmate

DeChlorinator

1-800-426-9341
Aluminum, brass valves and stainless
steel fasteners.

DIMENSIONS
Length - 16 3/8"
Weight - 9.3 lbs.

Material Specifications

Connection inlet: Type A cam and groove


hydrant adapter (FNST) and Type D cam
and groove adapter. Other hydrant adapters available on request.
Connection outlet: Type A and D cam
and groove adapter.
Porting Connections: 1/4 valves with
quick disconnects.
Reagents: Can use all commonly
available disinfection and dechlorination
reagents.
Flows: 200 - 900 GPM

Connections are easy ...


Connect the sampling tube to
the MAKE UP WATER PORT

CONTROL VALVE

Connect the feed solution tube to the


FEED SOLUTION PORT, and connect the opposite
end into the SOLUTION CONTROL VALVE located
at the bottom of the bucket

Vita-D-Chlor Feed Solution and Mixing and


Feed Solution Valve Setings
If Chlorine
value
(pm, mg/l)
0 - .5
.5 - 1
1 - 1.5
1.5 - 10
10 - 30
30 - 50
50 - 150
150 - 200
TM-26

Then add...
Vita-D-Chlor cups
per 5 gal water
1/4 cup
1/2 cup
1/2 cup
5 cups
15 cups
15 cups
25 cups
34 cups

Set Control Valve on...


for maximum
Chlorine

2 Turns Open
2 Turns Open
3 Turns Open
2 Turns Open
2 Turns Open
3 Turns Open
Full open
Full open

Why Dechlorinate?
Quickly dechlorinates and
neutralizes pH of release water.
Allows water utilities to meet
regulations for residual chlorine
concentration in released water.
Enables contractors to quickly
flush highly concentrated
chlorinated water in new
construction situations.
Helps meet EPA, CWA, and
SDWA legislation for released
water entering receiving streams.

August 27, 2007

Transmate

DeChlorinator

1-800-426-9341

HYDRANT ADAPTER - Threads


onto the outlet of a fire hydrant to
connect to the deChlorinator.

FEMALE CAM LOCK


FITTING - Used to
connect deChlorinator
to hydrant adapter.

HANDLE
VACUUM GAUGE - Displays
amount of vacuum created by
water flow.

FEED SOLUTION CONTROL


VALVE - This valve enables you
to control the flow of the feed
solution.

Chlorinated
Water In

MAKE-UP WATER PORT


- Solution make-up and
untreated sampling water
can flow out from here.

To Order:

FEED SOLUTION PORT - The


dechlorinating solution is fed
into this port. Flow range from
0 - 120gph.

1. Order deChlorinator (378-032)


2. Order 3" Discharge Hose (378-06-03)
3. Order Diffuser (378-05-03)
4. Order Accessories (optional)
5. Order Analyzers (color wheel or test strips)
6. Order Analyzer reagents
Determine whether the system is "free" or "total"

ITEM NUMBER

free = chlorine only


total = chlorine & ammonia

7. Order dechlorinating chemicals


Vita-D-Chlor if you're dechlorinating only

Vita-D-Chlor neutral if the pH levels need to be maintained

ITEM NUMBER

378-032

378-030-17
378-030-06
378-02-2
378-01-01-4
378-030-10
378-032M
378-05-03
378-06-03

DESCRIPTION

DC, Dechlorinator Kit


3"with 2" venturi

Included with DC Kit


Carrying Bucket
Male x Fire Hydrant Camlock Adapter
Test Strips
Dechlorinating Chemical (one cup)
Tubing (2 tubes, 4 feet long)
deChlorinator Unit

Accessories

Diffuser
3" Discharge Hose (20ft. long
w/camlock fittings)

Analyzers

LIST
PRICE

$2,162.71

378-03-1
378-03-2
378-04-1
378-04-2

Dechlorinated Water
Out
MALE CAM LOCK FITTING
- Quick fitting for connecting
diffuser or exhaust hose.

DESCRIPTION

Analyzer Reagents

Hach DPD Free Chlorine 100 5ml Pillows


Hach DPD Total Chlorine 100 5ml Pillows
DPD Dispenser for Free Chlorine 5ml
(400 doses)
DPD Dispenser for Total Chlorine 5ml
(400 doses)

LIST
PRICE
25.97
25.97

73.83

73.83

Dechlorination Chemicals
included
included
included
included
included
included
502.80
159.12

378-02-1

Hach Free & Total Chlorine Color Disc

81.47

378-02-2
378-02-3

Hach Chlorine Test Strips


0 - 10 PPM Range
10 - 200 PPM Range

18.33
72.76

378-01-01-1
378-01-01-2
378-01-01-3

Vita-D-Chlor (Ascorbic Acid, NSF)


2.5 kg (5.5 lbs.)
12 kg (26.4 lbs.)
25 kg (55 lbs.)

378-01-02-1
378-01-02-2
378-01-02-3

Vita-D-Chlor, Neutral (Sodium Ascorbate, NSF)


2.5 kg (5.5 lbs.)
125.51
12 kg (26.4 lbs.)
350.82
25 kg (55 lbs.)
553.73

378-01-03-1
378-01-03-2
378-01-03-3

Vita-D-Chlor, Tablets
Treats 8500 gallons per tablet
(85g of Ascorbic Acid per 25/8 tablet)
6 tablets
20 tablets
40 tablets

378-01-04-1
378-01-04-2

Vita-D-Chlor, Tablet Sock (Coarse or Fine)



(24" sock for holding tablets)
Coarse
3.05
Fine
3.05

123.50
273.18
401.64



58.68
134.42
244.40

TM-27

August 27, 2007

Transmate

Material Specifications

1-800-426-9341
Power: 1.75 HP Air Motor
Air Consumption: 60-75 cfm @ 80 - 100 psi

1.75 Horsepower Air Motor

Weight: Machine less holesaw/cutter - 30lb.


Width: 8" x 8"
Height: Machine less holesaw/cutter - 14"

To Order:

1. Order Base Machine


2. Order Holesaw / Cutters per size and type of pipe
3. OrderAccessories depending on the type of pipe to be cut
Cutting Clay or Cement Pipe
2 gallon Pressurized Water
Tank required
377-14
Diamond Tipped Holesaw
3/4 Diamond Tipped Pilot.
377-10

Cutting PVC / HDPE Pipe


PVC Adapter
377-12
PVC Pilot Complete
377-15
TM Jam Nut
350-52
PVC Cutter

377-01

AIR DRIVEN SEWER PIPE TAPPING MACHINE

Included with machine:


Steel Storage box
Operations and Maintenance Manual
Air Control Handle
Dead Handle
Main Swivel Housing (Cutter Adapter) and Bearing Housing (Water Jacket)
Water Valve and Male Quick Disconnect
Air Silencer
AIR HOSE AND AIR FITTINGS TO BE PROVIDED BY END USER

TM-28

Sewer Pipe Tapping Machine

ITEM NO.

DESCRIPTION

LIST PRICE

377-01

Air Powered Sewer Pipe Tapping Machine

2,878.23

377-11-1032
377-11-1036
377-11-1040
377-11-1044
377-11-1048
377-11-1052
377-11-1054
377-11-1056
377-11-1060
377-11-1064
377-11-1068
377-11-1070
377-10
377-14

4" Diamond Tipped Holesaw


4 1/2" Diamond Tipped Holesaw
5" Diamond Tipped Holesaw
5 1/2" Diamond Tipped Holesaw
6" Diamond Tipped Holesaw
6 1/2" Diamond Tipped Holesaw
6 3/4" Diamond Tipped Holesaw
7" Diamond Tipped Holesaw
7 1/2" Diamond Tipped Holesaw
8" Diamond Tipped Holesaw
8 1/2" Diamond Tipped Holesaw
8 3/4" Diamond Tipped Holesaw
3/4" Diamond Tipped Pilot Complete
Water Tank Complete

562.29
571.19

615.00
649.14

682.20

759.09

759.09

801.28
801.28

837.41
1,054.29

1,066.02

406.57

142.47

377-12
377-15
350-03-08
350-52
350-01-2032
377-11-2032
377-11-2036
377-11-2040
350-01-2048
377-11-2048
377-11-2052
377-11-2054
377-11-2056
350-01-2064
377-11-2064
377-11-2068
377-11-2070

PCV ACCESSORIES REQUIRED


PVC Adapter
PVC Pilot Complete
1" Spade Bit (included with PVC Pilot)
TM Jam Nut
3 1/2" Cutter For PVC Pipe
4" Cutter For PVC Pipe
4 1/2" Cutter For PVC Pipe
5" Cutter For PVC Pipe
5 1/2" Cutter For PVC Pipe
6" Cutter For PVC Pipe
6 1/2" Cutter For PVC Pipe
6 3/4" Cutter For PVC Pipe
7" Cutter For PVC Pipe
7 1/2" Cutter For PVC Pipe
8" Cutter For PVC Pipe
8 1/2" Cutter For PVC Pipe
8 3/4" Cutter For PVC Pipe

168.79
203.85
79.44

45.83
547.02
561.75
583.15
642.00
810.72

823.90
856.00
898.80
959.42
1,070.26

1,177.00
1,291.51
1,327.04

August 27, 2007

The Exerciser

Transmate

Valve and Hydrant Exerciser for Municipal Use

1-800-426-9341

Material Specifications

Weighs approximately 40 lbs


Compact, and easily handled by one
person


Takes up to 15 gpm hydraulic
flow rate
Up to 250 ft-lbs of
torque

Variable torque and speed controls


Quick kill safety collar
Valve Key
Extension
375-10

Motorcycle grip forward and reverse


control handle
Easy-to-read up and down counter

Maximum speed 57 rpm

Hydrant Adapter
375-65

Standard Key telescoping to 38"


To Order:

1. Order Base Machine

2. Determine depth of valves to be exercised


Extra Valve Key Extensions may need to
be ordered (see chart below)
3. Order power option

Valve Key Assembly


(telescoping, included
with Exerciser)
375-501A

Swivel Head
375-111

2" Drive Cup


(included with Exerciser)

Hydrant Sockets made to specifications


VALVE DEPTH TO TOP OF VALVE
for Valve Key Extension (375-10)

1 Extension
2 Extensions
3 Extensions
4 Extensions
ITEM
NUMBER
375-00

The Exerciser from Transmate provides

a cost effective way to maintain water valves


and hydrants in your system. Easily handled by
one person, the Exerciser is designed for in-city
valve maintenance programs.
This lightweight valve turning device will deliver
up to 250 ft-lbs of torque to any rough operating
valve in your system.

39"
78"
117"
156"

to
to
to
to

77"
116"
155"
194"

DESCRIPTION

Depth
Depth
Depth
Depth
LIST
PRICE

Hydraulic Valve Exerciser


includes Carry Box and Valve Key Assembly

$5,954.43

375-501A Valve Key Assembly (includes 2" Drive Cup)

696.61

375-10

Valve Key Extension

142.82

375-111
*372-99

Swivel Head, U Joint


Valve Exerciser Hydraulic Drive
(includes 372-01 and 372-02)

372-02

300.49
3,874.87

Note: The Hydraulic Unit 372-01 used with the


TapMate may be used as the hydraulic system
for the Valve Exerciser. See Page TM-6 for details.

Set of 20' Valve Exerciser Hoses


487.81
(includes Quick Disconnect)
*372-991 Valve Exerciser Hydraulic Drive with Electric Starter (372-02) Inc. 4,565.13
We suggest you use a PTO on your truck for Hydraulic Power

*Considered Hazardous Material When Shipped by Air

TM-29

August 27, 2007

Transmate
1-800-426-9341

Material Specifications

Double Socket Ratchet Wrench

Heavy duty, double socket ratchet wrench


can tighten nuts on long bolts or all-thread
rod without bottoming out and has a simple
lever operated reverse feature.

The heavy-duty mechanism is sandwiched


between steel plates for strength and
protection.
One socket fits heavy hex nuts on 3/4"
bolts, used on 4" through 24" mechanical
joints.
One socket fits heavy hex nuts on 5/8" bolts
used on clamps, couplings, saddles and 3"
mechanical joints.
The handle is covered with a resilient
material to improve the grip and help resist
slippage during use.
Weighs 2 lb. 6 oz.

ITEM NUMBER

DESCRIPTION

359-3649982

1 1/16" fits 5/8" heavy hex nut


1 1/4" fits 3/4" heavy hex nut

LIST
PRICE

$96.67

Material Specifications

Ratchet Box Wrench





Heavy-duty, ratcheting box end wrench


can tighten nuts on long bolts or all-thread
rod without bottoming out and has a
simple flip-over reverse feature

They have no loose sockets that can be


misplaced and the enclosed design
prevents rocks, pebbles or debris from
entering the mechanism.

The small end has a 1 1/16" socket which


fits heavy hex nuts on 5/8" bolts, used
on clamps, couplings, saddles and 3"
mechanical joints.

The large end has a 1 1/4" socket which


fits heavy hex nuts on 3/4" bolts on 4"
through 24" mechanical joints.

Enclosed design keeps debris from


jamming the mechanism

Triple rivets keep plates from spreading


under your heaviest tightening job.

TM-30

Heavy
Enclosed
ign
Duty Des

ITEM NUMBER
359-3649980

DESCRIPTION
1 1/16" fits 5/8" heavy hex nut
1 1/4" fits 3/4" heavy hex nut

LIST
PRICE
$54.51

August 27, 2007

Transmate

Test Gauge

Material Specifications

1-800-426-9341
Designed to pressure test for leaks prior
to tapping and during valve insertions.
Pressure test any 3/4" NPT outlet.
Compact design (8" x 6" x 1.25")
Range: 0 - 200 PSIG
LIST
PRICE

ITEM
NUMBER

DESCRIPTION

359-60

3/4 Inch Pressure Test Gauge

$133.53

Material Specifications

Tapping Compound
Dramatically improves tool life

Ideal for tapping, drilling, etc.


100% environmentally safe
16 oz. containers
MSDS upon Request

ITEM
NUMBER
353-10-1
353-10-3

LIST
PRICE

DESCRIPTION
Tapping Compound
Tapping Compound / Case (12)

ea. $26.18
301.95

Material Specifications

Flaring Tools
Available in 1/2" to 2"
Machined to exacting
specifications at our
factory
An excellent result every
time
No lip to curl the copper
tube back, thus assuring
the proper fit

ITEM
NUMBER
359-001
359-002
359-003
359-004
359-005
359-006

DESCRIPTION
1/2"

Flaring Tool
Flaring Tool
1" Flaring Tool
1 1/4" Flaring Tool
1 1/2" Flaring Tool
2" Flaring Tool
3/4"

LIST
PRICE
$49.56
63.32
70.22
95.71
107.50
132.17

TM-31

August 27, 2007

Transmate
1-800-426-9341

TM-32

Notes

August 27, 2007

Valve Insertion

Transmate
1-800-426-9341

When you are under pressure to install


a valve in an operating line

PAGE QV-2


4", 6" or 8" installations in cast iron,


ductile iron, A/C and some classes
of PVC pipe

Uses modern resilient gate technology

Can be used in water lines with up to


150 psi ambient pressure

Installed valve has the same number of


turns as any other comparable valve in
your system

PAGE QV-7

10" - 12" installations in cast iron, ductile


iron, A/C, PVC C-900 and steel pipe

No loss of pressure

Minimal water loss

Completion time is less than 2 hours

QV-1

August 27, 2007

Transmate
1-800-426-9341

When you are under pressure to


install a valve in an operating line

QuikValve Tapping Sleeve

Material Specifications

General: The sleeve is fabricated to assure a 360


seal around the pipe under working pressures up to
150 psi. (Test pressure: 225 psi.) It is designed to
accommodate the equipment and fixtures necessary to drill and ream the pipe and install the
QuikValve insertion valve without any interruption in
water service.

Material Specifications

4", 6" or 8" installations in cast iron, ductile iron,


A/C and some classes of PVC pipe

Uses modern resilient gate technology

Can be used in water lines with up to 150 psi


ambient pressure

Installed valve
has the same
number of
turns as any
other
comparable
valve in
your
system

Materials: The sleeve is made of ASTM A-36 steel,


epoxy coated to 10 - 12 mils.
Flange: A special flange is used that mates with
the QuikValve installation equipment and insertion
valve.

Neck: The neck is manufactured to precision tolerances that assure proper alignment, support, and
sealing of the QuikValve insert.

Bolts and Nuts: High strength low alloy steel


(Corten) bolts and nuts meeting AWWA standard
C-111. Type 304 stainless steel bolts with SDC nuts
are optional.
Gaskets: All gaskets are made of Styrene Butadiene Rubber (SBR) compounded for potable water
service in accordance with ASTM D2000 3 BA715.
The gaskets provide a positive 360 seal on the
pipe and assure a tight, durable, and resilient seal
at the pipe sleeve - valve insert junction.

QuikValve Valve Assembly


General: The valve assembly, when installed in a
QuikValve sleeve, performs as a water control device
with an effective shutoff of the flow of water. The valve
is installed in the open position, under water pressure
without any interruption of water service. The QuikValve gives a full unobstructed full flow waterway after
installation.
Insert: The insert consists of a ductile iron casting
coated with SBR rubber compounded for water service with a durometer of 55 Shore A. The insert seals
on the inside diameter of the QuikValve sleeve neck
and the lower half of the water main.
Valve Stem: The stem and nut assembly are in accordance with AWWA C-500-80, section 3.12.
QV-2

QuikValve Insertion Machine

Patent #5074526

Coating: The sleeve is lined and coated with fusion


bonded epoxy. Epoxy meets the requirements of
AWWA-C213.

Armors: Heavy gauge type 304 stainless steel


armor plates are used to bridge the gap between the
sleeve halves.
Lugs: Lugs on the sleeve are configured to properly
align the sleeve halves during installation, provide
a bolting surface, and assure a 360 seal. The lugs
are designed to prevent excessive stress on the
pipe, and minimize distortion of soft (PVC) pipe.

Flange: A special flange, made of ASTM A-36 steel is


used that holds the valve assembly together and acts
to seal against the valve sleeve flange.

Gasket: The valve flange gasket is made of SBR rubber, compounded for water service in accordance with
ASTM D2000 3 BA715, with a durometer of 70 Shore
A. The gasket acts as the sealing interface between
the valve flange and the sleeve flange.
Bolts and Nuts: Grade 3 Alloy steel, zinc plated for
corrosion protection. Type 304 stainless steel bolts,
nuts and washers are optional.

For more information on the QuikValve


Machine, please contact your regional
Romac/Transmate representative at
1-800-258-7448

August 27, 2007

Transmate

QuikValve Insertion Machine

1-800-426-9341

Installing the QuikValve is as easy as

1234
1. Install the QuikValve sleeve
The QuikValve Sleeve supports and strengthens the pipe.
The full all around gasket assures water containment for the
life of the valve.
The sleeve acts as the valve body and is designed to withstand additional temporary stresses during the QuikValve
installation.
Epoxy coated A-36 sleeve

2. Drill the pipe wall and remove


the coupon
Drilling proceeds like a
lateral tap. A coupon is
removed from the top of the
pipe. The temporary slide
gate is used to control the
water flow between the four
installation steps.

Temporary slide gate

Full all around gridded gasket


with stainless steel armors

Drill bushing stabilizes the shell


cutter

Corten or stainless steel bolts


and nuts

Works with A/C, cast iron, ductile


iron and some classes of PVC pipe

3. Ream the pipe

4. Insert the valve

A ball nosed reamer cleans


away any tuberculation and
forms a smooth sealing
surface for the QuikValve
insert.

The valve is pressed into the sleeve


neck and bolted into place. Notice,
the valve is inserted in the open position. You decide when to close the
valve.

QuikValve Insertion Machine also doubles as a


3" to 12" lateral tapping
machine

Spacer spool gives additional


room for the valve insert before
it is pressed into place
Remove the water caps and
thread nuts onto insert flange
bolts

Reamer blades are M-4


tool steel

Sleeve Dimensions
SLEEVE DIMENSIONS
FLANGE
SIZE

4"

18.0

8"

24.0

6"

18.0

DIMENSIONS / QUANTITY
B
C
*D

6.75

12.65

12.35

12

10.50 16.40

16.50

16

8.50

14.40

14.00

12

*OD to accept QuikValve Installation Equuipment

QV-3

August 27, 2007

Transmate

QuikValve Insertion Machine

1-800-426-9341

Item Number

When you are under pressure to


install a valve in an operating line

List Price

Item Number / Description


364-00*

QuikValve Package (Base Machine,


Storage Box and All Accessories

4 QuikValve Add-On
The 4 Add-On Package includes:
- 4 Reamer, Blades and Sizing Ring
- Shell Cutters 3.5, 4, 4.275
- Assorted Fasteners
- 4 Blind Flange

$5,189.48

360-00

QuikValve Base Machine


For lateral tapping, QuikValve &
InsertaValve installations

$9,872.69

The Q.V. Base Machine includes:


- Q.V. Shaft Nose included (360-22 )
- 1" Spade Bit (350-03-08)
- Q.V. PVC Pilot (360-24)
- Storage Box (350-61)
- Tapping Compound (353-10-1)
For more information on the QuikValve Machine,
please contact Romac Customer Service
1-800-426-9341
*Requires purchase of a sleeve and valve. Not included in 364-00

QV-4

4"

SLEEVES with alloy bolts & nuts


QVS-4.50 (4.48 - 4.55)*
QVS-4.90 (4.70 - 4.90)
QVS-5.10 (4.91 - 5.10)
QVS-5.30 (5.11 - 5.30)
QVS-5.50 (5.31 - 5.50)

6"

310-0663010
310-0700010
310-0720010
310-0740010
310-0760010

QVS-6.63 (6.61 -6.68)*


QVS-7.00 (6.81 -7.00)
QVS-7.20 (7.01 -7.20)
QVS-7.40 (7.21 -7.40)
QVS-7.60 (7.41 -7.60)

8"

310-0863010
310-0915010
310-0935010
310-0955010
310-0975010

QVS-8.63 (8.61 -8.68)*


QVS-9.15 (8.95 -9.15)
QVS-9.35 (9.16 -9.35)
QVS-9.55 (9.36 -9.55)
QVS-9.75 (9.56 -9.75)

4"

310-0450011
310-0490011
310-0510011
310-0530011
310-0550011

SLEEVES with 304 S.S. bolts & nuts


QVS-4.50 (4.48 - 4.55)*
QVS-4.90 (4.70 - 4.90)
QVS-5.10 (4.91 - 5.10)
QVS-5.30 (5.11 - 5.30)
QVS-5.50 (5.31 - 5.50)

6"

310-0663011
310-0700011
310-0720011
310-0740011
310-0760011

QVS-6.63 (6.61 -6.68)*


QVS-7.00 (6.81 -7.00)
QVS-7.20 (7.01 -7.20)
QVS-7.40 (7.21 -7.40)
QVS-7.60 (7.41 -7.60)

1,204.93
1,204.93
1,204.93
1,204.93
1,204.93

8"

310-0863011
310-0915011
310-0935011
310-0955011
310-0975011

QVS-8.63 (8.61 -8.68)*


QVS-9.15 (8.95 -9.15)
QVS-9.35 (9.16 -9.35)
QVS-9.55 (9.36 -9.55)
QVS-9.75 (9.56 -9.75)

1,483.86
1,483.86
1,483.86
1,483.86
1,483.86

4"

361-04
361-04R
361-04-N
361-04R-N
361-04SS
361-04RSS
361-04SS-N
361-04RSS-N

4", Left Open, Mang. Stem


4", Right Open, Mang. Stem
4", Left Open, NDZ Stem
4", Right Open, NDZ Stem
4", Left Open, Mang. Stem w/S.S. B&N
4", Right Open, Mang. Stem w/S.S. B&N
4", Left Open, NDZ w/S.S. B&N
4", Right Open, NDZ Stem w/S.S. B&N


869.20
869.20
927.50
927.50
954.00
954.00
980.50
980.50

6"

361-06
361-06R
361-06-N
361-06R-N
361-06SS
361-06RSS
361-06SS-N
361-06RSS-N

6", Left Open, Mang. Stem


6", Right Open, Mang. Stem
6", Left Open, NDZ Stem
6", Right Open, NDZ Stem
6", Left Open, Mang. Stem w/S.S. B&N
6", Right Open, Mang. Stem w/S.S. B&N
6", Left Open, NDZ Stem w/S.S. B&N
6", Right Open, NDZ Stem w/S.S. B&N

962.64
962.64
1,017.55
1,017.55
1,120.52
1,120.52
1,298.95
1,298.95

8"

361-08
361-08R
361-08-N
361-08R-N
361-08SS
361-08RSS
361-08SS-N
361-08RSS-N

8", Left Open, Mang. Stem


8", Right Open, Mang. Stem
8", Left Open, NDZ Stem
8", Right Open, NDZ Stem
8", Left Open, Mang. Stem w/S.S. B&N
8", Right Open, Mang. Stem w/S.S. B&N
8", Left Open, NDZ Stem w/S.S. B&N
8", Right Open, NDZ Stem w/S.S. B&N

1,151.02
1,151.02
1,244.67
1,244.67
1,308.98
1,308.98
1,526.01
1,526.01

*For IPS size steel pipe and PVC (Class 160) or greater

364-02

List Price

310-0450010
310-0490010
310-0510010
310-0530010
310-0550010

$35,560.35

The following are included:


- Base Machine (360-00)
- Slide Gate
- 6 and 8 Reamers, Blades and Sizing Rings
- Shell Cutters: 5.5, 6, 6.325, 7.5, 8 and 8.425
- Shaft Nose and PVC Pilot
- Spacer Assembly
- Hydraulic Power System 15 HP
- Assorted fasteners, cap screws and nuts
- 6 and 8 Blind Flanges
- Job-site training

Description

INSERTION VALVES

962.59
962.59
962.59
962.59
962.59
1,125.21
1,125.21
1,125.21
1,125.21
1,125.21

1,377.52
1,377.52
1,377.52
1,377.52
1,377.52
1,006.37
1,006.37
1,006.37
1,006.37
1,006.37

August 27, 2007

Transmate
1-800-426-9341

Item Number
360-00
360-22
360-24
350-03-08
360-01
360-06-01
360-06-03
360-31

Item Number
360-72
372-82000-01
360-72-02

BASE MACHINE
Decsription
QuikValve, Base Machine
QuikValve, Shaft Nose
QuikValve, PVC Pilot
Spade Bit
QuikValve, Main Shaft
QuikValve, Posi-Brake Clip, High
QuikValve, Posi-Brake Clip, Low
QuikValve, Lead Tube Split Collar

HYDRAULIC DRIVE
Decsription
QuikValve 15 HP Hydraulic Unit w/Motor & Hoses
82000 HPU Hydraulic Base Power Unit
Motor & Hose

QuikValve Insertion Machine


List Price
$9,872.69
329.83
252.77
79.44
510.77
37.29
37.29
230.89

List Price
$8,268.00
see pg. TM-7
see pg. TM-7

Item Number
362-04
362-04-08
362-04-11
362-06
362-06-08
362-06-11
362-08
362-08-08
362-08-11

REAMERS
Decsription
QuikValve, 4" Reamer & Sizing Ring
QuikValve, 4" Reamer Roller
QuikValve, 4" Reamer Blade
QuikValve, 6" Reamer & Sizing Ring
QuikValve, 6" Reamer Roller
QuikValve, 6" Reamer Blade
QuikValve, 8" Reamer & Sizing Ring
QuikValve, 8" Reamer Roller
QuikValve, 8" Reamer Blade

Item Number
350-01-1032
360-29-40
360-29-42
350-01-1048
360-29-60
360-29-63
350-01-1064
360-29-80
360-29-84

CUTTERS
Decsription
Cutter, 3.5" O.D.
Cutter, 4" O.D.
Cutter, 4.25" O.D.
Cutter, 5.5" O.D.
Cutter, 6" O.D.
Cutter, 6.325" O.D.
Cutter, 7.5" O.D.
Cutter, 8" O.D.
Cutter, 8.425" O.D.

List Price
$548.30
556.50
589.89
812.69
834.75
868.14
1,074.93
1,090.74
1,124.13

Item Number
360-30-04
360-30-06
360-30-08

BLIND FLANGES
Decsription
QuikValve, 4" Blind Flange
QuikValve, 6" Blind Flange
QuikValve, 8" Blind Flange

List Price
$280.29
280.29
311.44

List Price
$3,559.07
142.80
98.73
3,707.24
146
108.99
4,902.99
147.06
140.14

QV-5

August 27, 2007

Transmate
1-800-426-9341

QuikValve Insertion Machine

Some Advantages of the QuikValve...


The valve is inserted in the open position, so no matter how the water flow is configured, there is no loss
of water pressure.
The process is quick, usually much faster than alternative methods of line stopping or cut-ins. The average installation time is between two and three hours.
There is only one cut in the main, and the main is
never severed. The pipe retains its structural integrity just as it would with a size on size lateral tap.
The insert uses a standard valve stem and nut. Any
QuikValve installation will have the same number of
turns to open and close as any valve in the system.
Should the need arise, the QuikValve insert is replaceable under pressure.

Frequently Asked Questions...


Q Does the valve have the same number of turns as a
standard valve?

A Yes, and the same height.


Q What are the differences between the QuikValve

sleeve and a standard fabricated tapping sleeve?

A There are three main differences:

1. The QuikValve sleeve has a machined neck due to


the tolerances required to allow the insert to seal.
2. The QuikValve sleeve uses an all-around full seal
gasket and armors instead of just a neck ring.
3. The QuikValve sleeve has a narrow range, just
0.10, again to optimize sealing characteristics.

Q Why do you use an all around gasket instead of a


neck ring on the QuikValve sleeve?

A We felt that sealing all the way around the pipe

added significantly to the stability of the product.


This is the design we have always used in our clamp
products. The all around seal gives an increased
safety margin against any leaking around the edges
of the QuikValve sleeve, supports the pipe, and applies a more even pressure gradient to the outside
diameter of the pipe wall.

Q What is the valve insert made of?


A The insert is a ductile iron cast plug that is encased

with 55 durometer SBR rubber. The rubber is bonded


to the casting during the rubber molding process.

QV-6

The insert uses the newest valve technology, the


rubber coated wedge. This gives the QuikValve
good sealing characteristics with an installation
pressure rating of up to 150 psi.
Due to the small envelope of the installed QuikValve, it has been installed in places where other
pipelines and conduits precluded a valve cut-in.
The QuikValve insertion machine doubles as a 3"
through 12" lateral tapping machine. With 27" of
travel, the equipment easily handles a size on size
12" tap. Incidentally, the manual feed on the machine has proved to give the operator a real feel for
the cut, allowing him to stop if trouble arises before
damage to the main occurs.
The QuikValve gives a new method to easily isolate
hydrants, water towers or spurs.

Q Does this valve meet the AWWA valve specification?


A No, there is no AWWA specification that covers the
QuikValve. If it ever does have an AWWA specification, it will be under a new category, separate
from the standard cast valve specifications. The
QuikValves operating mechanism, the stem and
nut, are standard and meet AWWA requirements.

Q Will the QuikValve always give a 100% seal?


A We dont guarantee a 100% seal. Our installations

thus far have given a 100% seal. We do guarantee


a seal that will allow work to be completed on your
line.

Q What is the warranty period on the QuikValve?


A One year.
Q What does "NDZ Stem" mean?
A NDZ Stands for Non-Dezincification. One of the
elements in most brass stems is zinc, and
Dezincification is the leaching out of this zinc by
corrosion. The following factors can lead to
dezincification; warm water temperatures, high
levels of acidity, chlorides and sulfides, in
conjunction with high electrical conductivity. NDZ
Bronze Stems address this phenomenon and still
maintain AWWA standards.

August 27, 2007

Transmate

InsertaValve

1-800-426-9341

Valve Insertion, simplified

InsertaValve Sleeve

Material Specifications

Intended Use: Provides attachment to pipe for drilling


and final assembly of the InsertaValve Water Control
Valve. May be used on cast iron, ductile iron, asbestos
cement and C900 PVC pipe.
General: The fabricated sleeve will assure a 360 degree
seal around the pipe under working pressures up to 150
psi. It will accommodate the equipment and fixtures necessary to drill the pipe and install the InsertaValve valve
assembly without any interruption in water service.
Materials: Made of ASTM A-36 steel, epoxy coated to
10 -12 mils.
Flange: A special flange will mate with the InsertaValve
installation equipment and valve assembly.
Neck: The precision manufacturing tolerances of the
neck will assure proper alignment, and support, of the
InsertaValve valve assembly. The neck will incorporate
a slide gate body that will provide a connecting flange
and sealing surface for the slide gate housing. The slide
gate body will also provide a sealing surface for the slide
gate disk o-ring.
Bolts and Nuts: High strength low alloy steel bolts and
nuts meeting AWWA standard C-111. Type 304 stainless
steel bolts with Xylan coated nuts to prevent galling, are
optional.

Material Specifications

InsertaValve Valve Assembly

General: Designed to be inserted into the InsertaValve


Sleeve after the drilling procedure is performed, the Valve
Assembly shall perform as a water control device giving
an effective shutoff of the flow of water. The valve will be
installed in the open position, under pressure and under
flow conditions without any interruption of water service.
The InsertaValve shall give a full flow waterway after
installation.
Plug: Constructed of urethane rubber, with a durometer of
65 Shore A. The plug shall seal on the on the inside diameter
of the pipe and inside diameter to the drilled hole.
Valve Stem and Stem Nut: Manufactured of high strength
bronze suitable for valve stems and nuts.
Gearbox: The gearbox (inline style for vertical installtions,
or a 90 style for horizontal installations) will provide the
force necessary to compress the plug to shut off the flow

10" - 12" installations


in cast iron, ductile
iron, A/C, PVC C-900
and steel pipe
No Loss of Pressure
Minimal Water Loss
Completion time is
less than 2 hours
Much Faster Than
Traditional Line
Stopping And
Cut-ins
Horizontal or Vertical
Installations

Lugs: Sleeve sidebar lugs will properly align the


sleeve halves during installation, provide a bolting

surface, and assure a 360 degree seal. The lugs will


prevent excessive stress on the pipe, and minimize
distortion of soft (PVC) pipe.
Mat Gaskets: Made of Styrene Butadiene Rubber (SBR)
compounded for potable water service in accordance with
ASTM D2000 3 BA715. The gaskets provide a positive
360 degree seal on the pipe and assure a tight, durable,
and resilient seal.
Coating: The sleeve will be lined and coated with fusion bonded epoxy. Epoxy to meet the requirements of
AWWA C-213.
Armors: Heavy gauge type 304 stainless steel armor
plates will bridge the gap between the sleeve halves.

of water in the pipeline.


Gaskets: Made of SBR rubber, compounded for potable water service in accordance with ASTM D-2000 3 BA715, with a
durometer of 70 Shore A. The gasket shall act as the sealing
interface between the valve flange and the sleeve flange.
Bolts and Nuts: Grade 3 or better alloy steel, zinc plated for
corrosion protection. Type 304 stainless steel bolts, nuts and
washers are optional. Stainless steel nuts are Xylan coated to
prevent galling.
The InsertaValve requires a minimum depth of bury from
the topside of the pipe of 40" in vertical installations. For the
horizontal installations, a 24" bury depth is recommended. The
physical height of the sleeve and valve assembly is 35" off the
top of the pipe.
The InsertaValve requires approximately 215 turns to
completely open and close the valve.
QV-7

August 27, 2007

Transmate
1-800-426-9341

Easy Installation
Install the InsertaValve
sleeve on to the pipe

Valve Insertion, simplified

Mount the slide gate


assembly & drilling
machine. Drill pipe
and close the
slide gate.

Remove drilling
machine & replace
with valve canister.

Note: This equipment is an add-on package


to the QuikValve Base Machine (360-00) and
requires the use of a hydraulic power supply.
Open slide gate.
Remove slide
gate assembly
& seal rod.

For more information on the


InsertaValve Machine,
contact Romac Customer Service
1-800-426-9341
QV-8

August 27, 2007

Transmate

InsertaValve

1-800-426-9341

Item Number Description


358-00

Valve Insertion, simplified


Note: This equipment is an add-on package
to the QuikValve Base Machine (360-00) and
requires the use of a hydraulic power supply.

List Price

InsertaValve Equipment for


10 & 12-inch Valve Insertion ................... $10,315.70
The following accessories are included:
Slide Gate (Hydraulically Powered)
Seal Rod
Drilling Machine Adapter Bell For I.V.S.
(fits QuikValve drilling machine)
(4) Holesaws that fit QuikValve
Drilling Machine
Machine Spacer
By-Pass Hose
Shaft Nose - for DI, CI and Steel
PVC Pilot - for PVC and Plastic Pipe
Assorted Fasteners and Gaskets
Operations Manual

QV-9

August 27, 2007

Transmate

InsertaValve

1-800-426-9341

Horizontal
Installations

30"

33"

17.2"

Vertical
Installations
35"

17.2"

Per
Pipe OD

Pipe OD
+4"
Note: Sleeve and Canister dimensions are the same for 10 inch and 12 inch installations
30"

SLEEVES

with alloy bolts & nuts


IVS-10.95 (10.75 - 10.95)
2,234.07
IVS-11.25 (10.85 - 11.25)
2,234.07
IVS-11.45 (11.05 - 11.45)
2,234.07
IVS-11.80 (11.40 - 11.80)
2,234.07
IVS-12.20 (11.80 - 12.20)
2,234.07

10"

311-1095010
311-1125010
311-1145010
311-1180010
311-1220010

12"

311-1295010
311-1320010
311-1350010
311-1380010
311-1440010
311-1460010

IVS-12.95 (12.75 - 12.95)


IVS-13.20 (12.90 - 13.20)
IVS-13.50 (13.10 - 13.50)
IVS-13.80 (13.40 - 13.80)
IVS-14.40 (14.00 - 14.40)
IVS-14.60 (14.20 - 14.60)

2,234.07
2,234.07
2,234.07
2,234.07
2,234.07
2,234.07

10"

311-1095011
311-1125011
311-1145011
311-1180011
311-1220011

IVS-10.95 (10.75 - 10.95)


IVS-11.25 (10.85 - 11.25)
IVS-11.45 (11.05 - 11.45)
IVS-11.80 (11.40 - 11.80)
IVS-12.20 (11.80 - 12.20)

2,527.50
2,527.50
2,527.50
2,527.50
2,527.50

12"

311-1295011
311-1320011
311-1350011
311-1380011
311-1440011
311-1460011

IVS-12.95 (12.75 - 12.95)


IVS-13.20 (12.90 - 13.20)
IVS-13.50 (13.10 - 13.50)
IVS-13.80 (13.40 - 13.80)
IVS-14.40 (14.00 - 14.40)
IVS-14.60 (14.20 - 14.60)

2,527.50
2,527.50
2,527.50
2,527.50
2,527.50
2,527.50

SLEEVES Epoxy coated with 304 SS bolts & nuts

QV-10

358-01-0938
358-01-0938-SS

CANISTER (plug included)

IVS Canister D 9 3/8


IVS Canister D 9 3/8" W/304SS B&N

5,929.26
6,144.32

358-01-0975
358-01-0975R
358-01-0975-SS
358-01-0975R-SS
358-01-0975-90GB

IVS Canister D 9 3/4


IVS Canister D 9 3/4 Open Right
IVS Canister D 9 3/4" W/304SS B&N
IVS Canister D 9 3/4 Open Right, W/304SS B&N
IVS 90 Deg. Canister 9 3/4

5,929.26
5,929.26
6,144.32
6,144.32
5,929.26

358-01-1138
358-01-1138R
358-01-1138-SS
358-01-1138R-SS

IVS Canister D 11 3/8


IVS Canister D 11 3/8 Open Right
IVS Canister D 11 3/8, W/304SS B&N
IVS Canister D 11 3/8, Open Right, W/304SS B&N

5,929.26
5,929.26
6,144.32
6,144.32

358-01-1175
358-01-1175R
358-01-1175-SS
358-01-1175R-SS
358-01-1175-90GB

IVS Canister D 11 3/4


IVS Canister D 11 3/4 Open Right
IVS Canister D 11 3/4 W/304SS B&N
IVS Canister D 11 3/4 Open Right, W/304SS B&N
IVS 90 Deg Canister D 11 3/4

5,929.26
5,929.26
6,144.32
6,144.32
5,929.26

August 27, 2007

Transmate
1-800-426-9341

InsertaValve Sleeve & Plug Chart

Sleeve Size Pipe and Class

Part Number

PVC 10 (10.75) ASTM D 2241CL 100,125,160,200

10.75 - 10.95 Steel 10 (10.75) Sch. 40, 80

311-1095010

DI 10 (11.10) 50 56

10.85 - 11.25 CI 10 (11.10) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B.
PVC C-900 10 (11.10) 100,150, 200

311-1125010

DI (11.10) 50 - 56

11.05 - 11.45 CI (11.10,11.40)

311-1145010

SLEEVE SPECIFIED BY LARGE OD

SLEEVE CHART

PVC C-900 (11.10); 100, 150, 200


SIMPLEX (11.43); AC 150, AC 100 J-M (11.37)

CI 250 PIT (11.40), C (11.40),D (11.40) E, F (11.60)

311-1180010

CI G, H (11.84)
AC 150 J-M (11.92)

311-1220010

11.40 - 11.80 AC 100 CERTAIN-TEED (11.46), SIMPLEX (11.43)

11.80 - 12.20 SIMPLEX (11.95); AC 200 J-M (11.92)


CERTAIN-TEED (11.88)

12.20 - 12.60 AC 200 SIMPLEX (12.45)

Non-stocked item, please call for special


quote

12.75 - 12.95 PVC 12 (12.75) ASTM D 2241CL 100, 125, 160, 200

311-1295010

Steel 12 (12.75) Sch. 40, 80


DI 12 (13.20) 50 56

12.90 - 13.20 CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B
PVC C-900 12 (13.20) 100,150, 200

311-1320010

13.10 - 13.50

DI 12 (13.20) 50 56
CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B; A,B;CI (13.50) 250 PIT, C, D
PVC C-900 12 (13.20) 100,150, 200
AC 100 J-M (13.49)

311-1350010

13.40 - 13.80

CI (13.50) 250 PIT, C, D, (13.76) E, F


AC 100 J-M (13.49)
CERTAIN-TEED (13.70)
SIMPLEX (13.61)

311-1380010

13.70 - 14.10 CI G, H (14.08)

311-1410010

AC 150 J-M (14.18)

14.00 - 14.40 CERTAIN-TEED (14.11)

SIMPLEX (14.21) AC 200 J-M (14.18)


CERTAIN-TEED (14.11)

14.40 - 14.80 AC 200 SIMPLEX (14.72)

Plug Size
Nominal

Diameter

PLUG CHART

9 3/8

10

9 3/4

11 3/8

12
11 3/4

Pipe and Class


PVC C-900 CL 200
AC JM CL 200, CERTAIN-TEED CL 200;
Steel Sch. 80
DI 50 56
CI All types
C-900 CL 100,150; ASTM D 2241
PVC CL 100,125, 160, 200
AC100,150, SIMPLEX 200
Steel Sch. 40
PVC C-900 CL 200
ASTM D 2241 PVC CL 200
AC JM CL 100, 200, CERTAIN-TEED CL 200
Steel Sch. 80
DI 50 56
CI All types
C-900 CL 100,150; ASTM D 2241
PVC CL 100,125, 160, 200
AC100,150, SIMPLEX 200
Steel Sch. 40

311-1440010

Non-stocked item, please call for special


quote

Part Number
358-01-0938

358-01-0975

358-01-1138

358-01-1175

QV-11

August 27, 2007

Transmate
1-800-426-9341

QV-12

Notes

ROMAC
INDUSTRIES,
INC.

Pipe O.D. Chart

1-800-426-9341
STEEL & PLASTIC

PIPE
SIZE TYPE
1

/2"

/8"

STD.

TYPE
.840

/4"

STD.

1.05

1 1/4"

STD.

1.66

1"

1 /2"
1

2"

2 /2"
1

3"

STD.
STD.
STD.
STD.
O.D.
STD.

7"

RIV.
STD.

8"

O.D.
RIV.
STD.

9"

STD.

10"

12"

24"

COPPER
O.D.
.625

2.875
3.00
3.50

4.00
4.50

5.563
6.00
6.25
6.625
7.25
7.625
8.00
8.25
8.625
9.625

2.50
3.96

4.80

6.90

A
B, C, D

A
B, C, D

A
B, C, D
E, F
G, H

3.80
3.96

4.80
5.00

6.90
7.10
7.22
7.38

9.05

O.D. 10.00
RIV 10.25
STD. 10.75

11.10

O.D. 12.00
RIV. 12.25
STD. 12.75

13.20

STD. 14.00

15.30

4.00
4.10
4.29

cl 100
cl 150
cl 200

4.64
4.81
4.81

4.79
4.97
5.22

cl 100
cl 150
cl 200

6.91
6.91
6.91

7.05
7.07
7.26

/2"

5
3

/8"

/4"

1"

1.375

1 1/4"

2.125

2"

2.625

cl 100
cl 150
cl 200

3.70
3.88
4.20

3.95
4.13
4.45

3.125

5.14
5.27
5.57

cl 100
cl 150
cl 200

4.70
4.85
5.20

4.95
5.10
5.45

4.125

7.40
7.37
7.56

cl 100
cl 150
cl 200

6.76
6.95
7.50

7.01
7.20
7.75

17.40

9.05
9.30
9.42
9.60

cl 100
cl 150
cl 200

9.11
9.11
9.11

9.22
9.27
9.39

9.57
9.57
9.74

cl 100
cl 150
cl 200

8.88
9.15
9.76

9.13
9.40
10.01

A, B
C, D
E, F
G, H

11.10
11.40
11.60
11.84

cl 100
cl 150
cl 200

11.24
11.66
11.66

11.42
11.82
11.77

11.77
12.12
12.12

cl 100
cl 150
cl 200

11.18
11.70
12.20

11.43
11.95
12.45

cl 100
cl 150
cl 200

13.44
13.92
13.92

13.69
14.08
14.03

14.04
14.38
14.38

cl 100
cl 150
cl 200

13.36
13.96
14.46

13.61
14.21
14.72

cl 100
cl 150
cl 200

15.07
16.22
16.22

15.40
16.38
16.48

15.80
16.73
16.88

cl 100
cl 150
cl 200

15.56
16.26
16.88

15.94
16.64
17.26

cl 100
cl 150
cl 200

17.15
18.46
18.46

17.54
18.62
18.79

17.94
18.97
19.19

cl 100
cl 150
cl 200

17.76
18.50
19.30

18.14
18.88
19.68

cl 100
cl 150

19.90
20.94

A, B
C, D
E, F
G, H
A, B
C, D
E, F
G, H
A, B
C, D
E, F
G, H
A, B
C, D

13.20
13.50
13.76
14.08

15.30
15.65
15.98
16.32
17.40
17.80
18.16
18.54

19.50

STD. 20.00

21.60

A. B
C, D
G, H

21.60
22.06
23.02

25.80

A, B
C, D

25.80
26.32

STD. 24.00

3.74
3.84
3.84

A, B
C, D
E, F
G, H

STD. 18.00

STD. 22.00

cl 100
cl 150
cl 200

PIPE
SIZE

3.625

5.125
6.125

1 1/2"
2 1/2"
3"

3 1/2"
4"
4 1/2"
5"

6"
7"

16"

22"

R.B.
O.D.

.875

2.375

STD. 16.00

20"

TYPE

M.E.
O.D.

.750

14"

18"

SIMPLEX-A/C

1.625

5.00

6"

TYPE

R.B. O.D.
Min.
Max.

1.90

4 1/2" STD.
O.D.
RIV.
STD.

O.D.

M.E.
O.D.

1.125

4.00

STD.

ASBESTOS-CEMENT

1.315

3 1/2" STD.
O.D.
STD.
4"

5"

CAST IRON
AWWA
1908

CURRENT
D.I. PIPE
SIZE

19.50
19.92

cl 100
cl 150

cl 100
cl 150

22.12
23.28

26.48
27.96

20.44
21.20
22.50
23.54

27.17
28.22

Note: Due to variation in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

8"
9"
10"

12"

14"

16"
18"
20"
22"
24"

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