2

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Padeye calculations Loads Max. Unfactored lifting Load, P Dynamic Amplification factor, DAF Consequence Factor, gc Maximum design vertical load, V Maximum design horizontal load, 50% of vertical load, H Maximum design lateral load, 5% of vertical load, LT

= = = = = =

19.62 1.1 1.25 27.0 13.5 1.35

kN

2 MT

kN kN kN

2.75 MT 1.38 MT 0.138 MT

LT
H

V Shackle Selection : Bow Shackle - Refer EN:13889:2003(E) Static load for shackle selection Working load limit as per EN:13889:2003(E) Shackle pin diameter, Dpin ( D in fig)

= = = = =

19.62 63.8 25 36.5 76

kN kN mm mm mm

2 6.5

MT MT

Inside width of shackle (w, in fig) Inside length of shackle (s, in fig)

Padeye geometry Radius of the main plate, rmp Thickness of the main plate, tmp Width of main plate, W mp Diameter of padeye hole, Dhole Diameter of sling, Dsling

= = = = =

58 20 116 28 10

mm mm mm mm mm

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Check for adequacy Dia. of the padeye hole should be more than shackle pin dia.by 3mm 28 mm Thk. of main plate should be between 0.6 to 0.8times inside width of21.9 - 29.2 mm shackle, Minimum Clearance inside the shackle to be 0.5 times sling dia. 8 mm Padeye Design Young's Modulus, E Material Factor, gM Yield Strength, fy Design Criteria, as per EC3 Axial Tension, 0.6 fy Compression, 0.6 fy Bending, 0.66fy Shear, 0.4fy Bearing, Fb = 0.9fy Combined, 0.66 fy Equivalent stress, 0.75 fy Check for Bearing stress Factored vertical load, V Bearing Thickness, Tbearing Bearing Area, Abearing = Dpin X Tbearing Calculated Bearing Stress, fb Unity Check ratio Check for Shackle-pin shear pull out Factored vertical load, V Area under shear-pull out, A s = (2xrmp - Dhole) x tmp Calculated Shear Stress, fv Unity Check ratio Check for tension and combined stress at section A-A Factored vertical load, V A t = (2xrmp - Dhole) x tmp Tensile area , Calculated Shear Stress, Ft Unity Check ratio Shear stress at section A-A The horizontal component of vertical load, H Shear area, Ashear (same as tensile area) Calculated Shear stress at section A-A, t v Unity Check ratio

Ok Ok Ok

= = =

2 2E+06 N/mm 1.15 2 355 N/mm

= = = = = = =

185 185 204 123 278 204 232

N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2 N/mm2

= = = = =

27.0 20.0 500.0 54.0 0.2

kN mm mm2 N/mm2 Ok

= = = =

27.0 kN 2 1760.0 mm 2 15.33 N/mm 0.1 Ok

= = = =

27.0 kN 2 1760.0 mm 2 15.33 N/mm 0.1 Ok

= = = =

13.5 kN 2 1760.0 mm 2 7.66 N/mm 0.1 Ok

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Check for bending At section AA only bending load is due to lateral load, LT Distance taken conservatively from center of pin to the inside length of shackle, (Dpin/2+S) Bending moment Max. bending stress occurs at outer fibre of main plate, tmp/3 Moment of inertia at section A-A, (2xrmpx(tmp)3)/12 LT A A Maximum bending stress, Fb Allowable Bending stress, 0.66fy Unity Check ratio Check for Equivalent Stress, se Equivalent Stres, se = ( Ft2 + Fb2 + 3 t v 2 ) Allowable Equivalent stress, 0.75fy Unity Check ratio

= = = = =

1.35 88.50

kN mm

119375 N-mm 10 mm 77333 mm4

= =

15.44 204 0.1

N/mm2 N/mm2 Ok

= =

25.5 232 0.1

N/mm2 N/mm2 Ok

Tensile and Combined stress at the attachment of padeye to the structure

Tensile stress check Factored vertical load, V Tensile area, Aten = Wmp X Tmp Tensile stress, Ft1 = V/Aten Shear stress check The horizontal component of vertical load, H Shear area, Ashear = Wmp X Tmp Shear stress, tv1= H/Ashear

= = =

27.0 kN 2 2320 mm 2 12 N/mm

= = =

13.5 kN 2 2320 mm 2 6 N/mm

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Check for In-Plane Bending Inplane bending caused by horizontal component, H acting at the padeye hole Inplane Bending Moment, Mipb = 539550 N-mm Maximum Bending stress acts at the outer extremity of padeye plate, point B in the figure Moment of inertia at section A-A, (2xrmp)^3x(tmp))/12 = 3E+06 mm4 H

116 mm C

20 Maximum bending stress, Fb = 12.0 N/mm2

Check for Out-of-Plane Bending The out-of-plane is due to the lateral component of vertical load and it is to be checked at point E Lateral load, LT = 1.35 kN Lateral load acting at the distance from center of padeye hole, = 40 mm Bending moment, = 53955 N-mm Moments of inertia about minor axis = 77333 mm4
150X75 PFC
E 20 100 E 116

40

LT Bending stress at point E, Fb Check for Equivalent Stress, se Equivalent Stres, se = ( Ft2 + Fb2 + 3 t v 2 ) Allowable Equivalent stress, 0.75fy Unity Check ratio Result Hence Padeye passess all the design calculation checks = = 20.7 232 0.1 N/mm2 N/mm2 Ok = 6.98 mm4

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Check for Weld Type 1 : Connecting padeye to the 150X75 PFC facia channel The welds need to be checked for all three forces acting on the padeye Steel Tensile strength (Ft) = 460 N/mm^2 EC3 Material Factor weld = 1.25 EC3 Correlation Factor weld = 0.9
Y 104 3 X
LT r

100

1 Y

assume throat weld = depth no width 6 100 1 6 100 2 104 6 3

6 Area 600 600 624 1824

y 3 113 58

x 50 50 97

Ay Ax 1800 30000 67800 30000 36192 60528 105792 120528

Ay2 5400 8E+06 2E+06

Ax2 Ixx Iyy ###### 500000 1800 ###### 500000 1800 ###### 1872 562432 1E+06 566032

Centroid X = 66.1 mm Y = 58 mm V/2 = 13.5

Ixx Iyy

= = 13

4 2E+06 mm 4 4E+06 mm

Ip = r = 13 kN

4 6E+06 mm 123 mm

V/2 = 13.5

kN

28.9

MT *

1431

MT* = reaction moment

H H= 13.5 V = 27 kN

Force due to vertical load, V/2 Moment due to horizontal load, MT Force on weld due to reaction moment Maximum reaction on weld Shear stress on weld due to max reaction force, tv Allowable shear stress on weld Max weld utilization ratio

= = = = = = =

13.5 1431 13 26 62.46 409 0.15

kN kN-mm kN kN N/mm2 N/mm2 Ok

CALCULATION SHEET
Project VALHALL LQ MODULE Discipline
STRUCT By HTCC Room - padeye calculations NKA Date 24/03/09

Job No.

7020 Page
001 Chkd. Date

Title

Check for Weld

Resultant 150X75 PFC

due to LT H
116

100

MT*
40 E

MT* = reaction moment

LT H

Force due to lateral load, LT Moment due to horizontal load, MT Max force on weld due to reaction moment Resultant force on the weld Shear stress on weld due to max reaction force, tv Hence Resultant shear stress EC3 Allowable shear stress on weld Max weld utilization ratio

= = = = = = = =

1.3 54 4.72 14 29.04 68.88 409 0.17

kN kN-mm kN kN N/mm2 N/mm2 N/mm2 Ok

Type 2 : Connecting padeye to the 254UB146 beam

H LT

LT

Weld Length, W L Force due to Vertical load, V/2 Shear stress on weld due to vertical force, tv

= = =

116 13.5 27.41

mm kN N/mm2