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  • Cement Footprint 2012

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    Ilker Subaşı
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    The document summarizes the energy use and carbon emissions of the cement manufacturing sector (NAICS 327310). It finds that: - Total primary energy use is 471 trillion BTUs, with total combustion emissions of 39 million metric tons of CO2 equivalent. - Onsite energy use at cement plants accounts for 382 trillion BTUs, with onsite combustion emissions of 31 million metric tons of CO2 equivalent. Coal and petroleum coke provide the majority (69% and 15%) of fuel used onsite. - Process energy makes up the bulk (299 trillion BTUs) of onsite energy use, primarily going towards process heating (27.7 trillion BTUs).

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    The document summarizes the energy use and carbon emissions of the cement manufacturing sector (NAICS 327310). It finds that: - Total primary energy use is 471 trillion BTUs, with total combustion emissions of 39 million metric tons of CO2 equivalent. - Onsite energy use at cement plants accounts for 382 trillion BTUs, with onsite combustion emissions of 31 million metric tons of CO2 equivalent. Coal and petroleum coke provide the majority (69% and 15%) of fuel used onsite. - Process energy makes up the bulk (299 trillion BTUs) of onsite energy use, primarily going towards process heating (27.7 trillion BTUs).

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    29 views2 pages

    Cement Footprint 2012

    Uploaded by

    Ilker Subaşı
    The document summarizes the energy use and carbon emissions of the cement manufacturing sector (NAICS 327310). It finds that: - Total primary energy use is 471 trillion BTUs, with total combustion emissions of 39 million metric tons of CO2 equivalent. - Onsite energy use at cement plants accounts for 382 trillion BTUs, with onsite combustion emissions of 31 million metric tons of CO2 equivalent. Coal and petroleum coke provide the majority (69% and 15%) of fuel used onsite. - Process energy makes up the bulk (299 trillion BTUs) of onsite energy use, primarily going towards process heating (27.7 trillion BTUs).

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    of 2

    Manufacturing Energy and Carbon Footprint

    Sector: Cement (NAICS 327310)

    471 TBtu Total Primary Energy Use: Total Combustion Emissions: 39 MMT CO2e

    Total Energy Offsite Energy


    Fuel
    Generation and Transmission Losses

    Onsite Energy
    341

    Onsite Generation
    3.4 3.4

    Electricity and Steam Generation Losses

    10
    353

    Process Energy
    34.1 27.2

    Process Losses

    154

    89
    471 130
    Generation and Transmission Losses

    37

    26 345 367

    Electricity Generation 41
    7.8

    382

    0
    0

    Steam Generation 0
    0.0

    Steam Distribution Losses

    14

    Nonprocess Energy
    1.1 0.1 30.8

    Nonprocess Losses

    7.8

    38.6

    Energy Use
    (TBtu = Trillion British Thermal Units)

    Combustion Emissions
    (MMT CO2e = Million Metric Tons Carbon Dioxide Equivalent) Energy use data source:

    Electricity Export

    All Energy Offsite Fuel Electricity Steam


    Losses

    2006 MECS (with adjustments) October 2012 Feedstock energy not included Energy values <0.5 TBtu shown as 0 Values represent aggregate data Offsite generation shown on net basis

    Last Revised:

    Total

    Onsite

    Notes:

    Total Emissions = Offsite Emissions + Onsite Emissions

    Prepared for the Advanced Manufacturing Office (AMO) by Energetics Incorporated

    Manufacturing Energy and Carbon Footprint


    Sector: Cement (NAICS 327310)

    382 TBtu Onsite Energy Use: Onsite Combustion Emissions: 31 MMT CO2e

    Onsite Energy

    Onsite Generation
    0 Conventional 0 Boilers
    0.0 0.0

    Steam Generation Losses

    9
    Electricity Generation Losses

    Process Energy
    299 4 8 0 0 0

    124

    Nonprocess Energy
    0 3 5 2
    Facility HVAC
    0.4 0.0

    Process Heating
    27.7 27.0

    2 0

    37

    CHP/ Cogeneration 5 22 3.4 3.4 Other Electricity 0 Generation*


    0.0 0.0

    Process Cooling and Refrigeration


    0.0 0.0

    Facility Lighting
    0.4 0.0

    Fuel Type Coal Petroleum Coke (byproduct fuel) Natural Gas Waste Oils/Tars and Waste Materials (byproduct fuel) Distillate and Residual Fuel Oils Coke and Breeze LPG and NGL Other Fuels

    % of Total 69% 15% 6%

    0 Other Process Uses 1 0.2 0.0 3 0 3 35 1

    0 0 5
    25

    0 1 2 0 0 0 1

    Other Facility Support


    0.2 0.0

    Electro-Chemical
    0.0 0.0

    Onsite Transportation
    0.1 0.1

    5% 1% 1% < 0.5% 3%

    Machine Drive
    6.2 0.2
    Machine-Driven Systems

    Other Nonprocess
    0.0 1.1 0.0 0.1

    0
    3.4 3.4

    Fuel Types

    Pumps Fans

    3 5 3

    341
    382

    304 41 0
    Combustion Emissions

    41 0

    46
    22

    Compressed Air Materials Handling Materials Processing Other Systems

    3
    3 25 1

    Electricity Export

    Energy Use
    (TBtu = Trillion British Thermal Units)

    4
    Steam Distribution Losses

    Energy use data source: 2006 MECS (with adjustments) Last Revised: October 2012

    (MMT CO2e = Million Metric Tons Carbon Dioxide Equivalent)

    All Energy Fuel Electricity Steam


    Losses Total Emissions = Offsite Emissions + Onsite Emissions

    34.1 Total Onsite

    27.2

    Notes: Feedstock energy not included Energy values <0.5 TBtu shown as 0 Values represent aggregate data Offsite generation shown on net basis * Onsite, renewable, non-combustion generation contributes 0 TBtu

    Prepared for the Advanced Manufacturing Office (AMO) by Energetics Incorporated

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