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Crude Oil components Refinery Flowchart Other refinery units Unit Opns & Unit Proces in refining
Thanks to
John Kulluk Ph.D.
Torrance Fire Department & Robert Distaso PE 714/573-6253 Orange County Fire Authority
Refining Means. . .
1. To reduce to a pure state, to remove impurities
2. To improve or perfect
Components such as . . .
Straight-Chain
Hydrocarbons Olefins Cyclic H/C Aromatics (Benzene, toluene, xylenes)
MEK Sulfur Dioxide (SO2) Heavy Metal Catalysts Sour Water Caustic (fresh/spent) Alcohol Asbestos
In fractionation or distillation the feedstock is distilled into various cuts of target boiling ranges or even separated into individual hydrocarbon compounds. Distillation is accomplished by
Heat is added to the hydrocarbons at the bottom of the tower through heat exchange in a reboiler
This heat addition at the bottom and heat removal from the top of the tower establishes the temperature profile across the tower. In some applications, additional heat is removed by heat exchange with circulating liquid pump-around streams which are withdrawn and returned at intermediate levels of the tower. Perforated tray decks or packed bed sections allow intimate contacting of the liquid and vapor phases followed by separation.
Components_ To be removed
Crude oils may contain trace amounts of metals
Leffler, 1985
Distilling
Hydrotreating
CCU
Flasher Visbreaker
Residual Fuel
HYDRO TREATING
Many fuels products are treated as a finishing step prior to being shipped as .finished. products. Treating removes impurities which cause objectionable odors, unwanted colors or corrosion of the product. Hydrogen sulfide (H2S) and other sulfur compounds such as mercaptans
from the still (called acid gas.) is then routed to the Sulfur
Conversion process.
Physical Hazards
High Pressure/Temperature Steam Oil/Gas-Fired Furnaces Acoustic High Voltage (4160V, 480V, 13.2 kV) Falling Hazards Confined Space Hazards Cranes/Lifting Hazards Hot Work Hazards Acid Exposure Toxic Vapors Radiation Flammability Hazards
Process Hazards
Emergency Flare Atmospheric Pressure Relief High Temperature (up to 2000oF) Low Temperature (e.g., Brittle Fracture) High Pressure (up to 3000 psig) Low Pressure (e.g., vacuum)