Transformer Compact Stations made of stainless steel

Made in Germany

Trafostationen

Contacts
System specialists:
Transformer stations: Dipl.-Ing. Meinolf Bumker Phone: + 49 (0) 35 83 / 77 24-130 Fax: + 49 (0) 35 83 / 77 24-124 Mobile: + 49 (0) 172 / 652 09 39 meinolf.baeumker@bosecker-verteilerbau.de Distributors for outside areas: Christian Bosecker Phone: + 49 (0) 35 83 / 77 24-128 Fax: + 49 (0) 35 83 / 77 24-129 bvs.info@bosecker-verteilerbau.de Oliver Kohl Phone: + 49 (0) 35 83 / 77 24-128 Fax: + 49 (0) 35 83 / 77 24-129 bvs.info@bosecker-verteilerbau.de Rolf Theurich Phone: + 49 (0) 35 83 / 77 24-113 Fax: + 49 (0) 35 83 / 77 24-124 rolf.theurich@bosecker-verteilerbau.de Oxana Schewtschenko Phone: + 49 (0) 35 83 / 77 24-128 Fax: + 49 (0) 35 83 / 77 24-129 bvs.info@bosecker-verteilerbau.de

Zittau
Industrial area Weinau

Grlitz
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Bosecker Verteilerbau Sachsen GmbH Hirschfelder Ring 3 D-02763 Zittau Fon: +49 (0) 35 83 / 77 24 110 Fax: +49 (0) 35 83 / 77 24 124 bvs.info@bosecker-verteilerbau.de www.bosecker-verteilerbau.de

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Contents
Contacts / How to nd us 2

Bosecker transformer compact stations

4-5

Transformer substation BOS 27

6-8

Transformer substation BOS 2900

Transportable compact station BOS 2919

10 - 11

Partially walk-in type station BOS 4800

12 - 13

Switching substation BOS 1100

14

Special solutions

15

Catalogue order form

3

16

Transformer compact stations

Bosecker compact transformer stations ... are used in all places where a high energy output is required at one spot, e.g. in residential and industrial areas, on large construction sites and on fairs. Safety Bosecker compact stations are produced and type-tested according to IEC 62271-202 High voltage / low voltage prefabricated substation. The internal arc fault test, the temperature rise test and the EMC test are the most essential tests of this standard. Material All external enclosure elements are made of stainless steel (steel grade no. 1.4301). The supporting frame of the low voltage switchgear as well as the internal covers consist of hot-galvanised sheet steel. Enclosures made of hot-galvanised sheet steel available on request. Lacquer coating All Bosecker compact stations have a heavy-metal free two-component lacquer coating. Colour optional according to RAL colour chart. Maintenance The enclosure consists of maintenance free material. Should damages be caused for mechanical reasons, doors or wall elements can be exchanged. Due to the use of stainless steel a damage to the lacquer coating will not cause corrosion. Doors All doors are equipped with self-engaging doorstops which protect the operator from the hazards of slamming doors. Locking system The doors are locked by means of a 3 point bar lock with pivoted lever and a Euro prole cylinder lock. On request a pivoted lever for a double locking system or a padlock can be t in. Ventilation system A labyrinth ventilation system inside the roof structure, the side walls and the doors ensures that lost heat from the transformer is quickly dissipated. Furthermore the ventilation system avoids condensation water on the installations. Additionally protective sheets at the side walls prevent the interior from being heated up excessively by the sunlight.

Transformer compact stations

BOSECKER transformer compact stations ... perfection down to the last detail

Environmentally friendly lacquer coating Very compact construction Individual varnishing upon customers request for colours matching the surroundings

Very efcient labyrinth ventilation system good aeration, thus no development of condensation water while in use

Easy erection on the construction site

Low height

Maintenance free enclosure

Warm air outlet

Small, space-saving surface area

Little weight favourable during transport

Developed and produced according to DIN EN ISO 9001 Cold air inlet

Long durability due to the use of stainless steel

Louvred panels provide for good ventilation

Type tested acc. to IEC 62271-202

Single elements can be replaced if damaged

Transformer Substation BOS 2700

Bosecker Compact Transformer Station BOS 2700 preferably for residential- and industrial areas

Front / side view

Rear / side view

Equipment The substation is suitable for equipment of several types of transformers up to 630 kVA and gas insulated ring main units with up to four compartments from various manufacturers. The low voltage compartment is equipped with a copper busbar system for currents up to 1000 A and offers space for up to 14 low voltage heavyduty (LV HRC) fuse switch disconnectors or low voltage heavy duty fuse base bars. Variations on special customers request may be considered.

Transformer The transformer is accessible from the detachable roof or from a door. The substation is foreseen for operating up to 630 kVA/ 24 kV by oil transformer or cast resin transformer in accordance with DIN. Foundation The substation casing is assembled on a torsion-free concrete foundation with a oil and watertight oil sump.

Cable connection The concrete plates below the MV and LV compartments and the lower bar can be removed, thus allowing free access to the cable connection room. As an option, a version with closed MV compartment is available. Additionally four overground cable inlets have been set for the LV compartment, e.g. for temporary use on construction sites.

Example of a low voltage compartment

Example of a low voltage compartment

Transformer Substation BOS 2700 Technical data

Transformer substation BOS 2700
Electrical data Maximum rated power: max. 630 kVA Rated medium voltage data: 24 kV, 20/50 kA-1s, 630A, 50 Hz Rated low voltage data: 230/400 V, 1000 A, 630 kVA Class of enclosure: 20 Degree of protection IP 23 / IP 34 at clients discretion Dimensions Total: ca. 2225 x 2804 x 1674 mm H/W/D Height above ground level appr. 1650 x 2804 x 1674 mm H/W/D Weights Total weight fully equipped approx:. 5300 kg Empty weight station with concrete foundation approx. 2500 kg Equipment 1 space for SF6-insulated ring main unit with a maximum of 4 feeders; maximum height 1400 mm 1 space for oil transformer or cast resin transformer up to 630 kVA acc. to DIN 1 space for LV compartment 2 ISO oval lamps 60 W with door contact switch

Concrete foundation BOS 2704, medium voltage compartment closed, low voltage compartment on the left

View low voltage compartment Concrete foundation BOS 2706, medium voltage compartment open, low voltage compartment on the right

Equipment example low voltage compartment: 1 LV HRC fuse switch disconnector 3-pole 910 A size 3 as main fuse 1 Moving iron meter for three-phase alternating current 0-1000A with bar type current transformer 1000/5A 1 Protective contact socket 2-pole 16 A 220 V with fuse element 1 4-pole copper busbar system (1000 A) 60 x 10 mm 14 low voltage heavy duty (LV HRC) fuse switch disconnectors or low voltage heavy duty fuse base bars
View medium voltage compartment

Transformer Substation BOS 2700 - List of types

Transformer substations series BOS 270n

Dimensions Designations LV compartment, on the right Concrete foundation LV compartment, on the left MV inlet, watertight MV inlet, open at bottom LV outlet, open at bottom oil sump 820 dm Transformer dimensions 630 kVA L = 1600 mm W = 950 mm H = 1880 mm W = 1410 D = 800 H = 1200 mm H = 1400 mm Screwless snap-in technique Screw in MV compartment Snap closure in LV compartment Roof removal single door, back double door, left double door, right X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X width = 1674 mm, length = 2804 mm, height = 2225 mm

BOS 2703

BOS 2704

BOS 2705

BOS 2706
X

BOS 2707
X

BOS 2708
X

Access to transformer compartment

Roof xing

Dimensions MV switchgear

Floor plan Required space with open doors Width Length

8

NS

NS

NS

NS

MS

MS

MS

NS

MS

MS

MS

2480 mm 3570 mm

2480 mm 4280 mm

3340 mm 3570 mm

2480 mm 3570 mm

2480 mm 4280 mm

3340 mm 3570 mm

Transformer substation BOS 2900

Bosecker compact transformer station BOS 2900 ... preferably for residential- and industrial areas

Compact transformer station BOS 2900

Electrical data Maximum rated power: 1000 kVA Rated medium voltage data: 24 kV, 20/50 kA-1s, 630 A, 50 Hz Rated low voltage data: 230/400 V, 1600 A Class of enclosure: 20 Industrial protection degree: IP 23 / IP 34 at clients discretion Dimensions Total: approx. 2225 x 2954 x 1804 mm H/W/D Height above ground level appr. 1650 x 2804 x 1674 mm H/W/D Weights Total weight fully equipped approx: 6500 kg Empty weight station with concrete foundation Equipment The substation is suitable for equipment of several types of transformers up to 1000 kVA and gas insulated ring main units with up to four compartments from various manufacturers. The low voltage compartment is equipped with a copper busbar for currents up to 1600 A and offers space for up to 14 low voltage heavy-duty (LV HRC) fuse switch disconnectors or low voltage heavy duty fuse base bars. Variations on special customers request may be considered. Transformer The transformer is accessible from the detachable roof or from a door. The substation is foreseen for operating up to 1000 kVA/ 24 kV by oil transformer or cast resin transformer in accordance with DIN. Foundation The substation casing is assembled on a torsion-free concrete foundation with a watertight oil sump. Equipment 1 space for SF6-insulated ring main unit with a maximum of 4 feeders; maximum height 1400 mm 1 space for oil transformer or cast resin transformer up to 1000 kVA acc. to DIN 1 space for LV-compartment 2 ISO oval lamps 60 W with door contact switch
2954

2226

view transformer compartment

View medium voltage compartment 9

780

Transportable compact station BOS 2919

the transportable Bosecker compact station BOS 2919 ... tailored to the special requirements of large construction sites, fairgrounds, industrial consumers or for use as repair station

Medium voltage compartment Transport The transportable compact station BOS 2919 is transportable with installed transformer. Thanks to the four lifting lugs on the roof it can be craned with the corresponding lifting gear or a forklift and placed on its location.

Low voltage compartment Erection The base of the transportable compact station BOS 2919 does not require any foundation. A plain and solid underground will do as basis. The downward sealing of the station has to be ensured by a sand lling. Cable connection The supply lines and outgoing cables of the transportable transformer station BOS 2919 run through the ground into the cable compartments. The sheet steel cover below the low voltage and medium voltage compartment can be removed to enable a more comfortable cable assembly.

The base A hot-galvanized steel frame is the base of the transportable compact station BOS 2919. All components are arranged so that the load centre is in the middle of the station. This load distribution ensures safe transport. Two double doors on the LV and MV side as well as two double doors in the transformer compartment provide optimum accessibility and high exibility during placement of the station.

Transformer compartment 10

Lifting procedure

Transportable compact station BOS 2919 Technical data

Transportable station BOS 2919
Electrical data Maximum rated power: max. 800 kVA Rated medium voltage data: 24kV, 20/50kA-1s, 630A, 50Hz Rated low voltage data: 230/400 V, 1250 A, 800 kVA Class of enclosure: 20 Degree of protection: IP 23 / IP 34 at client's discretion Dimensions: approx. 2136 x 2954 x 1743 mm H/W/D Weight: fully equipped station approximately 4650 kg Equipment: 1 space for SF6-insulated ring main unit with a maximum of 4 feeders, maximum height 1400 mm 1 space for oil transformer or cast resin transformer up to 800 kVA acc. to DIN 1 space for low voltage compartment with up to 12 LV HRC fuse switch disconnectors or LV HRC fuse rails 3 ISO oval lights 60 W with door contact switch

Blechschrze zur Kabelmontage herausnehmbar (4 x Mutter M8)

View medium voltage compartment

View from above (roof removed)

Blechschrze zur Kabelmontage herausnehmbar (4 x Mutter M8)

View low voltage compartment

View transformer compartment

11

Partially walk-in type station BOS 4800

Bosecker compact transformer station BOS 4800, partially walk-in type ... preferably for residential- and industrial areas

Enclosure The partially accessible compact transformer substation BOS 4800 can optionally be equipped with a concrete base or a hot-dipped steel frame, for the transport of the fully equipped station. The size of the station permits a variable arrangement of functional compartments and doors. Inhouse engineering team and manufacturing of substation guarantees high exibility in design. Due to its low total weight, the enclosure of the substation with its steel frame base is especially suitable for installation on roofs, cranes or industrial plants as well as for export.

Equipment The electrical equipment of the partially walk-in compact substation BOS 4800 and the arrangement of the functional compartments allows great exibility. The type-tested standard version allows to install a 5-compartment MV switchgear with a length of 2500 mm in its walk-in accessible MV compartment. The non-walk-in area is equipped with a 1000 kVA three-phase current transformer, the LV compartment is equipped with a LV distribution unit with 14 outgoing feeders. The delivery scope of the version with oil transformer equipped comprises an oil sump.

Erection The concrete-base version of the partially walk-in compact transformer substation BOS 4800 is erected on a base to be supplied at site. When a steel base is applied, no additional base is required for assembly on roofs and crane plants.

Cable connection Incoming and outgoing cables of the partially walk-in compact station BOS 4800 are being led through the cable connection compartment from below. The cable strain-relief clamps for incoming and outgoing cables are comprised in the delivery scope.

Exemplary transformer compartment 12

Exemplary low voltage distribution board

Partially walk-in type station BOS 4800 Technical data

Partially walk-in type station BOS 4800
Electrical data Maximum rated power: 1000 kVA Rated medium voltage data: 24 kV, 20/50 kA-1s, 630 A, 50 Hz Rated low voltage data: 230/400 V, 1600 A Class of enclosure: 15 Degree of protection: IP 23 / IP 34 at client's discretion Dimensions: approximately 2912 x 4960 x 2410 mm H/W/D Weight: fully equipped station approximately 12800 kg Equipment 1 space for SF6-insulated ring main unit with a maximum of 5 feeders, maximum height 2200 mm 1 space for oil transformer or cast resin transformer up to 1000 kVA acc. to DIN 1 space for LV-compartment with up to 14 LV HRC fuse switch disconnectors or LV HRC fuse rails 3 ISO oval lights 60 W with door contact switch

On the right: entry medium voltage switch room / low voltage compartment

Front side, entry medium voltage switch room

Type with walk-in type MV and LV switch room. Transformer room non walk-in type.

Type with walk-in type medium voltage switch room. Low voltage switch room and transformer room non walk-in type.

Type with 2 transformers, non walk-in type.

13

Switching substation BOS 1100

Bosecker switching substation BOS 1100 ... serves as switching point between energy producing facility and public power network

Switching substation BOS 1100

Electrical data Rated medium voltage data: 24 kV, 16 kA-1s 630 A, 50 Hz Dimensions approximately 2356 x 1674 x 1154 mm H/W/D Weight approximately 450 kg Degree of protection IP 23 / IP 34 Equipment space for ring main unit with up to 4 feeders, maximum width 1410 mm, maximum height 1400 mm

The switching substation BOS 1100 serves as switching point between energy-producing facility (e.g. wind power station) and public power network. It contains a medium voltage switchgear with up to 4 feeders. Medium voltage nominal data: 24 kV / 16 kA-1s-, 50 Hz.

An important part of the switching substation is the stainless steel base. It serves both as foundation and as arc-fault control.

14

Special solutions
Even with our standard product range we already cover a large application area of general transformer stations. Additionally we can offer you a multitude of special solutions. Thanks to our own construction and production divisions we can react very exibly to our customers' requirements. Three examples of customised solutions are shown below. Please contact us - the Bosecker team is always at your disposal for special planning tasks.

Transportable station on skid base - for use under rough ambient operation conditions very torsion resistant skid base for dragging the station over the terrain area of application: open pit mining, construction sites rated power up to 800 kVA

Transportable transformer station for use under high ambient temperatures high degree of protection forced air ventilation for operation under overload conditions rated power up to 1000 kVA

Transportable distribution substation on skid base low weight - for easy handling and mounting compact design area of application: temporary power supply, deep mining etc. rated power up to 1000 kVA

15

Fax to: + 49 (0) 35 83 / 77 24 129

Please send me the following sales literature:
Distribution boards, surface/ush mount

Catalogues
Consumption billing systems for leisure facilities

Distributors for marinas / camping sites

Distributors with modular technique

Trafo- und Netzstationen

Industrial power distribution cabinets Distribution cabinets for camping sites Distribution cabinets for allotments and long-term trailer sites Distribution cabinets for landing stages / marinas Energy pillars Coin-operated distributors EIB energy consumption billing systems Distribution cabinets with modular technique Distribution cabinets with plastic enclosures for fairgrounds / market places Mobile distributors for fairgrounds / market places Energy bollards Stainless steel distribution cabinets for fairgrounds / market places Stainless steel distribution boards, ush/surface mount Transformer stations: Compact stations Distribution substations Transportable transformer stations Brief overviews Application ideas Stainless steel distributors with modular technique (German)
Made in Germany

Distributors for industry, fairgrounds & market places

Construction site type assemblies

Trafo- und Netzstationen

Trafo- und Netzstationen

Power Distributors for Outside Areas Catalogue 2008 / 2009

Transformer Compact Stations made of stainless steel

Only available in German

Made in Germany Made in Germany

Transformer compact stations

Consumption billing systems for leisure facilities

Today like this ... tomorrow like that

Trafostationen Distribution substations

Distributors for marinas / camping sites

Distributors with modular technique

NEW

Distributors for industry, fairgrounds & market places

Transformer Stations Power Distributors for Outside Areas Application ideas

Energy pillars and energy bollards

Construction site type assemblies

Power Distributors for Outside Areas Stainless steel distributors with modular technique

Only available in German

Made in Germany

Trafo- und Netzstationen

Energy pillars

Trafo- und Netzstationen

Construction site type assemblies

Trafo- und Netzstationen

Power distributors for outside areas (German):

Trafo- und Netzstationen

Energy bollards

Trafostationen Trafo- und Netzstationen

Name, rst name: Department / function: Company: Street / No.: ZIP code / place: Phone: Fax: E-mail:
Bosecker Verteilerbau Sachsen GmbH Hirschfelder Ring 3 D-02763 Zittau Phone: +49 (0) 35 83 / 77 24 110 Fax: +49 (0) 35 83 / 77 24 124 bvs.info@bosecker-verteilerbau.de www.bosecker-verteilerbau.de

16

BO 010 Trafo Englisch

Technical details are subject to change.