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The phase control circuit the TC787 (AP)

The TC787 (AP) is the use of advanced IC process design of a monolithic integrated circuit, can be a single-supply operation, also dual-supply operation, the main To apply to the three-phase thyristor phase-shift trigger circuit and three-phase the transistor pulse width modulation circuit to a variety of variable voltage control converter installed Position. The circuit as the TCA785 generation product, compared with the the KC series circuit popular in the domestic market has a low power consumption, Strong function, high input impedance, good anti-interference performance, phase-shift range is wide, and few external components; alignment easy use Rely on. Only need one such integrated circuit can be completed three TCA785 or five KC Series device combinations (three KC009 or KC004, a KC041, a KC042) in order to have a three-phase phase-shift function. Therefore, TC787, TC788 can be widely applied Fully controlled three-phase, three-phase half-controlled, three-phase phase shift over the zeropower electronics, electromechanical miniaturization trigger system, thereby replacing The TCA785, KC009, KC004, KC042, KC042 similar circuit, improve the whole life, smaller size, lower cost of mentioning For a new and more efficient way. Features: The circuit uses a single power supply voltage 8V to 15V. The three-phase trigger pulse phase modulation angle between 0 ~ 180 continuous synchronous change. Identification Zero and reliable, and can be easily used as a zero-cross switch. The devices internal phase lock circuit design have to pay, anti-interference ability. (6 pin VDD) can be used for three-phase full-controlled trigger can also be used for the threephase half-controlled trigger (6 foot ground). Circuit equipped with output protection prohibits end, overcurrent overvoltage protection system security. TC787 output is modulated pulse train applied to trigger the SCR and inductive loads. The modulated pulse or square wave width can be selected by changing the capacitance Cx. Circuit schematic and logic diagram: Circuits: Synchronized by the same part of the three-way: zero and polarity detection, sawtooth wave form sawtooth comparison, after the antiInterference locked, pulse forming circuit such as three-phase trigger modulated pulse or square wave is formed by the pulse distribution circuit implementation Now fully controlled, semi-controlled way of working, and then completed by the drive circuit output driver. Circuit: The three-phase synchronous voltage through the T-network into the zero point of the design of the circuit, synchronous voltage 1/2 power supply voltage (electric Input-side synchronous voltage peak-to-peak value should not be greater than the supply voltage), by zero-crossing detection and polarity judgment circuit

Detected zero and polarity on the three capacitors Ca, Cb, Cc, integral formation of a sawtooth waveform. As a result set Chinese constant current source, the relative error is very small, the sawtooth have good linearity. The selection of the capacitor should be relatively small error, Generate the Ramp rate without flat top is appropriate. Sawtooth phase shift voltage comparator to obtain crossPoint, the phase shift voltage adjust potentiometer or external circuit by 4 feet by. Anti-jamming circuit has a lock function Can sawtooth wave or phase shift voltage fluctuations after the cross point will not affect the output to ensure that cross-only and And stable. Pulse forming circuit is given by the pulse generator modulation pulse (TC787), a modulation pulse width by changing Variable the Cx capacitor of value to determine the need for wide is increased Cx, narrow reduce Cx, 1000P capacitance generates about 100S Pulse width. By the frequency of the modulated pulse -8 / modulation pulse width. Pulse distribution and drive circuit output pulse distribution control by 6 feet, 6 pin to low VL, lose Out as a semi-controlled manner, respectively, output A,-C, B,-A, C,-B single trigger 12,11,10,9,8,7 Pulse, 6 feet connect the high level VH, the output fully controlled, output A,-C, respectively;-C, B; B,-A;-A C; C,-B;-B, A of the dual-trigger pulse, the user can To select. 5 feet for the protection of the end, when the system flow Overvoltage, 5 foot set high VH, the output pulse that Is prohibited. 5 feet can also be used as a zero trigger system Control terminal, the output power to drive the tube, through the pulse transformer Pressure triggered thyristor; direct drive optocoupler , Isolation triggered thyristor drive three tubes. Logic diagram: Package: This circuit uses a standard 18-line plastic. Pin diagram pin menu: [Table 1] Pin Number Symbol Number Function Pin Number Symbol Number Function 1 Vc

C-phase synchronous voltage output Enter 10 B Output of the B or B,-A 2 Vb B-phase synchronous voltage output Enter 11 -C-C-C, B output 3 The VSS ground or negative supply 12 A Output of the A or A,-C 4 VR phase voltage input 13 Cx Output pulse width adjustment electric Allow 5 PI prohibit terminal (VH) 14 Cb B phase integration capacitor 6 Pc full control VH / half-controlled VL 15 Cc C integrator capacitor 7 -B-B-B, A Output 16 The Ca A phase integration capacitor 8 C C, or C,-B output 17 VDD Positive power 9 -A-A-A, C output 18 Va A phase synchronous voltage input V. waveform diagram: , Limits and recommended operating conditions: Absolute Maximum Ratings Recommended operating conditions V DD

Supply Voltage -0.5 ~ 18 VV DD Supply Voltage 8 ~ 18 V V I Input voltage -0.5 To VDD VV a, b, c Synchronization input voltage vp-p V DD V III Class -55 To 125 Top Work Make Temperature Degree II Class -40 To 85 CP LC Vr Control terminal input Press 0 ~ VDD V Ptop maximum power consumption 300 mw F Synchronizing signal frequency 10 ~ 1000 Hz Tstg Storage temperature -65 ~ 150 CT Optimum operating temperature -25 ~ 85 C Seven, the circuit parameters: (Table) Test conditions Parameter specification Parameter name V i (V) V o

(V) I OH (MA) V DD (V) minimum typical Maximum Single Position 0/10 10 1.5 4 Quiescent Current I DD 0/15 15 2 6 mA 0/10 10 0.05 Output low Level voltage V OL 0/15 15 0.05 V 0/10 10 9 Output high Level voltage V OH 0/15 15 14 V 1/9 10 2 Control terminal input Into low-level

Voltage V IL 1.5/13.5 15 3 V 9/1 10 8 Control terminal input Into high level Voltage V IH 13.5/1.5 15 12 V 0 9.1 9.6 Output driver Voltage V OH 10 10 9 9.2 V 20 8.6 9.1 25 8.3 9.0 0 14.1 14.6 10 14.0 14.2 20 13.7 14.1 25 15 13.5 14.0 0/10 0.5 10 1.3 2.8 Output driver Current I

OL (Low state) 0/15 1.5 15 3.4 10.0 mA 10 120 Constant current source output The current I OC 15 180 A 10 3 Constant current source with The error I OC 15 5 A 10 5 0.12 Synchronous zero-crossing Window voltage V IN 15 7.5 0.18 V Input current I IN 15 0.3 A * Note: the synchronization signal to 50HZ, capacitor Ca, Cb, Cc recommended 0.15F capacitor, the relative error is less than 5% to Sawtooth linear amplitude, not flat-topped appropriate amplitude small can decrease the capacitance value, resulting in flat-topped increasing the capacitance value. * Note 2: determine the width of the the modulation pulse or square wave output, the capacitor Cx with 0.01 capacitance, pulse width is 1ms. * Note: The sync signal is 50HZ output the modulation pulse or square wave in the range of 0 ~ 180 full scale adjustable Cx value of greater than 0.1F.

Tc787 Chip Based On Single Chip And Three-phase Half-controlled Rectifier Circuit Design Tc787 Chip Based On Single Chip And Three-phase Halfcontrolled Rectifier Circuit Design Rectifier circuit widely used in DC motor speed, DC voltage and other occasions. The threephase half-controlled rectifier bridge circuit is a common rectifier circuit, its easy to control and lower costs. This paper introduces a microcomputer-based PIC690 trigger chip TC787 with specific integrated three-phase half-controlled rectifier circuit, which combines specific integrated chip and digital trigger to trigger the advantages of access to high performance and highly symmetrical trigger pulse. It fully utilizes the MCU internal resources, adaptive phase sequence set, the system parameters of line regulation and various protection functions in one, can be used to load the constant voltage control. Three-phase main circuit uses a half-controlled bridge structure, with LC filter DC output voltage of the structure to improve quality.

System design The system through the PIC690 as the main control chip microcontroller, with the thyristor as the main switch. Design goal is to maintain the stability of the output DC voltage, output voltage ripple, low THD AC output current measurement and reliable performance.

Main circuit system includes: Three-phase half-controlled rectifier, synchronous signal sampling circuit, microprocessor control circuit, thyristor trigger circuit. First, the synchronous signal sampling circuit to trigger the sync signal and sent to an integrated chip TC787, after zero detection, further delay in order to achieve the appropriate phase shift. MCU's ADC is responsible for collecting the DC bus voltage, under voltage setting value and actual value of the deviation through the PI operator to adjust the given output. PIC microcontroller to the voltage reference value output to the TC787, TC787 realized by a thyristor phase trigger, to achieve the rectifier regulator. The overall hardware block diagram shown in Figure 1.

Overall hardware block diagram of Figure 1 Main circuit design Main circuit three-phase half-controlled rectifier bridge, DC Current measurements with LC filter structure, the main current schematic diagram shown in Figure 2. Semi-controlled bridge selection SEMIKRON's SKDH146/120-L100 module rated current

140A, rated voltage of 1200V. DC circuit with LC filter, filter effective than the single capacitor. In addition, you can improve the AC input side of the current THD. DC side harmonic content of the main frequency of 6 times and 6 times the entire design when the LC low-pass filter to avoid the higher harmonic content of Resonance. In this design, select the inductor 5mH, filter capacitor 480 F.

Figure 2 Circuit Structure Obtained from the power grid phase voltage, after shaping by the synchronization circuit, given integrated chip TC787 trigger pin 18AT, pin 2BT and pin 1CT. TC787 has three internal integration over zero and polarity detection unit, three sawtooth formation unit, 3 comparators, a pulse generator, an interference locking circuit and a pulse drive circuit digital distribution and a given shift phase control voltage, phase sequence can be automatically identified.

Control circuit design Use PIC16F690 as the controller. PIC16F690 microcontroller comes with an internal 10-bit AD; Wide operating voltage (2.0 ~ 5.5V); low power; with PWM output; own internal crystal oscillator. Comes with a chip 10-bit AD, on the acquisition of DC voltage to the AD conversion. In order to reduce hardware costs, the direct adoption of partial pressure instead of voltage sensors to collect resistance DC voltage, the voltage divider resistor circuit through the two reverse proportion to the MCU. Microcontroller and analog to signal directly connected (through the beads can also be connected to reduce interference). PIC16F690 microcontroller through an IO port chip TC787 enable or disable the output shown in Figure 3. When the PIC microcontroller's I / O port RC3 output high (+5 V) when, Lock port is low; when the MCU I / O port output low when RC3, Lock is high (+15 V). I use an IO TC787 reference voltage as given signal, using PWM pulse mode, adjust the duty cycle to adjust the output voltage, PWM wave through an RC low-pass filter similar to a DC signal after, use this signal as a reference voltage to the set Uref, its range is 0 ~ 5V. As the chip TC787 required for a given input range 0-15V, so PWM wave to go through a coupler for level conversion, shown in Figure 3.

Figure 3, the hardware structure of control circuit Voltage transformer through synchronization input to the TC787, TC787 6-foot high output double-pulse or low pulse width alone. 12,11,10 pins were A, B, C's trigger output, after a pulse transformer output to the thyristor.

Trigger drive circuit design Trigger chip select high-performance three-phase thyristor phase triggering IC TC787. TC787 single power supply can also dual-supply operation, the main threephase thyristor phase and three-phase power transistor trigger pulse width modulation circuit, to form a variety of AC variable speed and variable flow device. TC787 internal structure shown in

Figure 4.

Figure 4 TC787 chip structure In this design, TC787 with 15V power supply, pin 4 (Vr): phase control voltage input. The end of the input voltage directly determines the level of the output pulse phase TC787/TC788 scope of applications received for a given part of the output. Pin 5 (Pi): output pulse ban side. The end state is used to block TC787/TC788 fault output, high effective, applications, then the output protection circuit. Synchronous voltage input: pin 1 (Vc), pin 2 (Vb) and pin 18 (Va) for the three-phase synchronous input connector. Applications were received after the synchronization input filter voltage, synchronous peak voltage should not exceed TC787/TC788 the supply voltage VDD.

Triggered mainly by the power driver circuit voltage synchronization circuit, TC787 integrated isolation trigger circuit and the pulse amplifier driver circuit. Figure 5 shows a synchronization circuit and peripheral circuits TC787. The first part of the voltage synchronization circuit, this design approach requires more auxiliary components added. While the three potentiometers RP1 ~ RP3 with different adjustments can achieve 0 ~ 60 of phase shift to meet the needs of different transformer connections. Figure 5, the midpoint of the transformer directly to the synchronous receive (1 / 2) power supply voltage, so that the components used to simplify. TC787 microcontroller output pin 4 of a given voltage (0 ~ +15 V), pin 6 pin for the trigger pulse blocking. Pin 10 to 12 for the trigger pulse output pins, respectively, received a C, B, A phase separation into the circuit.

Figure 5 and the pulse synchronization circuit diagram circuit Figure 6 Voltage detection circuit Voltage Detection Circuit

Order to reduce hardware costs, the design of DC bus voltage detection circuit with a resistor divider means, not by voltage sensors Article Source: http://circuit.ezinemark.com/tc787-chip-based-on-single-chip-and-three-phasehalf-controlled-rectifier-circuit-design-31aa5c49221.html Author Box Gaga has 1 article online I am a professional writer from China Manufacturers, which contains a great deal of information about hair thickening shampoo , fresh shampoo, welcome to visit!

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