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Prices Effective April 30, 2012

(Replaces Catalog dated, July 5, 2010)

ROMAC INDUSTRIES, INC.


Repair Clamps Couplings Service Saddles Sewer Products
Tapping Sleeves Restraint Systems HDPE Pipe Products
Drilling & Tapping Equipment Valve Insertion

21919 20th Avenue SE Suite 100 Bothell, WA 98021


425.951.6200 1.800.426.9341 Fax: 425.951.6201
www.romac.com
2012 Romac Industries, Inc.

ROMAC
INDUSTRIES,
INC.

Pipe O.D. Chart

1-800-426-9341
STEEL & PLASTIC

PIPE
SIZE TYPE
1

/2"

/8"

/4"

STD.

TYPE
.840

CAST IRON
AWWA
1908

CURRENT
D.I. PIPE
SIZE

ASBESTOS-CEMENT
O.D.

TYPE

M.E.
O.D.

SIMPLEX-A/C

R.B. O.D.
Min.
Max.

TYPE

M.E.
O.D.

COPPER
R.B.
O.D.

O.D.

.750

5
3

1.05

.875

1"

STD.

1.315

1.125

1 /2"

STD.

1.66

1.375

STD.

1.90

1.625

STD.

2.375

STD.

2.875

O.D.
STD.

3.00
3.50

3 1/2" STD.
O.D.
STD.
4"

4.00

4 1/2" STD.

5.00

1 1/4"
1

2"
2 /2"
1

3"

4.00
4.50

STD.

5.563

O.D.
RIV.
STD.

6.00
6.25
6.625

7"

RIV.
STD.

7.25
7.625

8"

O.D.
RIV.
STD.

8.00
8.25
8.625

9"

STD.

9.625

5"

6"

10"

12"

2.50

4.80

22"
24"

cl 100
cl 150
cl 200

3.74
3.84
3.84

4.00
4.10
4.29

cl 100
cl 150
cl 200

3.70
3.88
4.20

3.95
4.13
4.45

9.05

11.10

O.D. 12.00
RIV. 12.25
STD. 12.75

13.20

STD. 14.00

15.30

A
B, C, D

4.80
5.00

cl 100
cl 150
cl 200

4.64
4.81
4.81

4.79
4.97
5.22

5.14
5.27
5.57

A
B, C, D
E, F
G, H

6.90
7.10
7.22
7.38

cl 100
cl 150
cl 200

6.91
6.91
6.91

7.05
7.07
7.26

7.40
7.37
7.56

cl 100
cl 150
cl 200

4.70
4.85
5.20

4.95
5.10
5.45

cl 100
cl 150
cl 200

6.76
6.95
7.50

7.01
7.20
7.75

17.40

A, B
C, D
E, F
G, H

9.05
9.30
9.42
9.60

cl 100
cl 150
cl 200

9.11
9.11
9.11

9.22
9.27
9.39

9.57
9.57
9.74

cl 100
cl 150
cl 200

8.88
9.15
9.76

9.13
9.40
10.01

A, B
C, D
E, F
G, H

11.10
11.40
11.60
11.84

cl 100
cl 150
cl 200

11.24
11.66
11.66

11.42
11.82
11.77

11.77
12.12
12.12

cl 100
cl 150
cl 200

11.18
11.70
12.20

11.43
11.95
12.45

A, B
C, D
E, F
G, H

13.20
13.50
13.76
14.08

cl 100
cl 150
cl 200

13.44
13.92
13.92

13.69
14.08
14.03

14.04
14.38
14.38

cl 100
cl 150
cl 200

13.36
13.96
14.46

13.61
14.21
14.72

A, B
C, D
E, F
G, H

15.30
15.65
15.98
16.32

cl 100
cl 150
cl 200

15.07
16.22
16.22

15.40
16.38
16.48

15.80
16.73
16.88

cl 100
cl 150
cl 200

15.56
16.26
16.88

15.94
16.64
17.26

A, B
C, D
E, F
G, H

17.40
17.80
18.16
18.54

cl 100
cl 150
cl 200

17.15
18.46
18.46

17.54
18.62
18.79

17.94
18.97
19.19

cl 100
cl 150
cl 200

17.76
18.50
19.30

18.14
18.88
19.68

STD. 18.00

19.50

A, B
C, D

19.50
19.92

cl 100
cl 150

19.90
20.94

20.44
21.20

STD. 20.00

21.60

A. B
C, D
G, H

21.60
22.06
23.02

cl 100
cl 150

22.12
23.28

22.50
23.54

25.80

A, B
C, D

25.80
26.32

cl 100
cl 150

26.48
27.96

27.17
28.22

STD. 22.00
STD. 24.00

3.125

4.125

6.125

/8"

/4"

1"

1 1/4"

1 1/2"
2"
2 1/2"
3"

3 1/2"
4"
4 1/2"
5"

6"
7"

16"

20"

3.80
3.96

5.125
6.90

14"

18"

A
B, C, D

3.625

O.D. 10.00
RIV 10.25
STD. 10.75

STD. 16.00

2.125
2.625

3.96

/2"

.625

STD.

PIPE
SIZE

Note: Due to variation in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

8"
9"
10"

12"

14"

16"
18"
20"
22"
24"

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

w w w. r o m a c . c o m

Romac Industries, Inc. 1 800 426 9341

When you dial our 800# during business hours,


our phones will route your call according to
your choice.
Press 1 for Customer Service (order entry, order status, ..
price & availability of products, and return authorization).
Press 2 for Quotations (bids & special products)
Note: When choosing option 1 or 2, your call will be .
answered by the first available representative.
Press 4 for all other business this choice will be
answered by our receptionist and routed accordingly.
To bypass the message, you may enter the extension ..
number and your call will be directed immediately. (If you .
choose this option, you may get voice mail if that
extension is in use).

INSIDE SALES MANAGER

Kendra Hippensteel ... 425.951.6266......kendra.hippensteel@romac.com

Service
1.425.417.4755
In the event of an emergency,
after our regular business hours,
we have someone available and
ready to help you, 24 hours a
day, seven days a week.

CUSTOMER SERVICE DEPARTMENT

5:30 AM 5:00 PM Monday through Friday PST.


Andy Hope ................. 425.951.6228......andy.hope@romac.com Certain
restrictions apply.
Jessica (JR) Resler ... 425.951.6223......jessica.resler@romac.com
Please contact
Katrina Rischar .......... 425.951.6225......katrina.rischar@romac.com
your Romac Sales
Keri Scott ................... 425.951.6261......keri.scott@romac.com
Representative for
Sara Lane................... 425.951.6262......sara.lane@romac.com
details.
Shanon Havens.......... 425.951.6220......shanon.havens@romac.com
Stacie Young ............. 425.951.6222......stacie.young@romac.com

QUOTATIONS DEPARTMENT

6:30 AM 5:00 PM Monday through Friday PST.


Bryan Sanguinet ........ 425.951.6250......bryan.sanguinet@romac.com
Cecil Spencer ............ 425.951.6224......cecil.spencer@romac.com
Mark Reese ............... 425.951.6221......mark.reese@romac.com
Mitch Brown ............... 425.951.6263......mitch.brown@romac.com

ENGINEERING DEPARTMENT

7:00 AM 5:00 PM Monday through Friday PST.


Brad Prescott ............. 425.951.6276......brad.prescott@romac.com
Peter Nielsen ............. 425.951.6205......peter.nielsen@romac.com
Lee Getzewich............ 425.951.6328......lee.getzewich@romac.com
Sam Hill ..................... 425.951.6374......sam.hill@romac.com
Niels Thogersen ........ 425.951.6279......niels.thogersen@romac.com
Andy Lemke .............. 425.951.6270......andy.lemke@romac.com

ACCOUNTS RECEIVABLES

7:00 AM 3:30 PM Monday through Friday PST.


Mora Lockwood ......... 425.951.6301......mora.lockwood@romac.com

RETURNS

6:00 AM 2:30 PM Monday through Friday PST.


Melanie Murray .......... 425.951.6258......melanie.murray@romac.com
i

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

w w w. r o m a c . c o m

Terms and Conditions

21919 20th Avenue SE, Suite 100, Bothell, WA 98021 1 800 426 9341 425 951 6200 FAX: 425 951 6201

Acceptance of Orders: All orders are subject to the acceptance of Romac Industries, Inc. at the general office, 21919
20th Avenue SE, Suite 100, Bothell, WA 98021. Additions to orders must be added within two days of the
original order, provided the original order has not shipped. Approximate ship date of the original order will be
extended appropriate to the addition.
Conditions of Sale: Changes in the price of items sold by Romac Industries, Inc. may be executed without notice. The
minimum amount of any sale will be $50.00 (fifty) list billing.
Terms of Payment: Net 30 days. A service charge of 1 1/2% per month will be charged on all past due accounts (equivalent to 18% annually). Purchaser is liable for all legal costs if the account is placed for collection.
Freight Allowance: All sales are F.O.B. manufacturers point of shipment. Full freight will be prepaid and allowed on
all sales shipments of $2,500 net price with the freight carrier to be determined by Romac Industries. For shipments to
Alaska and Hawaii, and Canadian shipments to Newfoundland and Labrador, full freight allowance will be $3,000 net
price. Freight allowance does not apply to air freight. Freight on all shipments under FFA will be billed directly to the
distributor by the freight company. Freight on material that is pulled for rush shipment from a freight allowed order will
be the responsibility of the distributor. The balance of the order remains full freight allowed.
Carriers: Romac reserves the right to determine freight carriers for all shipments.
Damaged Merchandise: The responsibility for items lost or damaged in transit is that of the buyer. These claims should
be filed with the transportation company.
Shortages: Shortages on shipments must be reported to Romac within 30 (thirty) calendar days after shipment of material. Failure to report shortages within the 30 calendar days will result in denial of credit.
Special Order Items: Products not inventoried, and/or specifically manufactured at customer's request are not subject
to any change after work has been started in factory. Confirmation (in the form of an order acknowledgment) will be
sent by Romac and constitute the acceptance of the parameters of the product requested. Special order items may not
be cancelled or returned.
Cancellations: Material may be cancelled only with the express consent of Romac Industries, Inc. and could be subject
to a cancellation fee. This charge will be determined by how far production has progressed and if the material can be
utilized by Romac Industries.
Returns: No returns will be accepted without the written consent of the factory. No returns will be accepted on material
returned after one year from date of purchase. UNAUTHORIZED RETURNS WILL BE REFUSED AND RETURNED TO
THE SHIPPER AT THEIR EXPENSE. Authorized returns are subject to a 25% restocking charge and must be returned
freight prepaid. Approved items may be returned within a period of 60 days after the issuance of an RMA. Material must
be received in the same condition as originally manufactured in order for a credit to be issued. Return approval for any
catalog item will be based upon age of material, on-hand inventory and demand for those items at the time of request.
Material must be free of rust and/or any other imperfections which would prevent immediate return to inventory. Any
returned material requiring reconditioning will be subject to the following additional charges:
Bolts: If bolts are rusty and require rework/replacement, an additional 10% charge will be incurred.
Gaskets: If replacement is required, an additional 10% charge will be incurred.
Finish: If the finish is damaged and requires sandblasting and recoating, an additional 15% charge will be incurred.
Merchandise returned because of defects in material or workmanship will be at the seller's expense.
Romac Industries reserves the right to decline any return request.

Terms and Conditions continued on next page


ii

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

w w w. r o m a c . c o m

Terms and Conditions (contd)

Obsolescense: No returns will be accepted because of design changes or new products in the company line. Romac
Industries, Inc. retains the right to change design without prior notice. Material will be deemed obsolete after one year
from date of purchase.
Specifications: Specifications, as set forth in all printed matter, are subject to change without notice.

Suitability: Since conditions and applications vary to such a large extent throughout the world, the purchaser must
determine the suitability of Romac products for each application.
ANY drawings SUPPLIED FOR SUBMITTAL contain confidential proprietary information and ARE
the property of Romac Industries, Inc. A DRAWING IS to be used only for the purpose for
which it is submitted and shall not have its information disclosed or reproduced in whole
or put in part for any purpose without prior written permission of Romac Industries, Inc.
Special Testing: The purchaser shall pay the cost of any special inspection or testing, over and above the standard
factory procedure.
High Density Polyethlene Pipe (HDPE): HDPE pipe expands and contracts from changes in temperature and/or
pressure much more than other piping materials. If you have an application not covered in the HDPE section of this
catalog, please contact the Romac engineering department.
Warranty and Limitation of Liability: All products manufactured by Romac are warranted to be free from defects in
materials and workmanship for a period of two years, unless otherwise noted, provided such products are installed in
accordance with the best practices accepted in the trade.
Transmate, and Valve Insertion products are warranted to be free from defects in materials and workmanship for a period
of one year, provided such products are installed, and operated in accordance with the best practices accepted in the trade.
Romac shall not be liable for any loss, damage or injury, direct or consequential, as a result of any of the following:
inappropriate product use, pipeline defects or installation not in accordance with the product's installation instructions.
Romac's warranty extends only to parts and products manufactured by Romac; it does not extend to products or parts
manufactured by others and incorporated in Romac products except where otherwise noted.
In the event of any breach of Romac's warranty, Romac's only obligations shall be to deliver to the purchaser, without
charge, a suitable replacement product, or part, or substitute therefore, or at Romac's option, to issue a credit for the
full price of the defective product.
Romac shall not be responsible for any labor charges or any loss, injury or damage whatsoever, including incidental or
consequential damages and costs related to removal or installation.
IN NO EVENT SHALL THE PURCHASER HAVE ANY OTHER REMEDY FOR BREACH OF WARRANTY OR FOR
BREACH OF ANY OTHER TERM OR CONDITION OF SALE, TORT OR OTHERWISE. NOR SHALL ROMAC BE
LIABLE FOR CONSEQUENTIAL, INCIDENTAL OR OTHER DAMAGE, INCURRED BY THE BUYER, ITS CUSTOMERS OR OTHERS AS A RESULT OF THE PURCHASE, RESALE, OR USE OF ANY PRODUCT MANUFACTURED
OR SOLD BY ROMAC.
All claims for breach of warranty must be made in writing immediately upon discovery, and sent by registered mail to
Romac Industries, Inc. at its home office in Bothell, Washington. Any defective products must be held for Romac's
inspection, and returned to Romac promptly upon request.
Any suit on Romac's warranty must be commenced within one (1) year after the cause of the action arises.
ROMAC DOES NOT MAKE ANY WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR PRODUCTS AND/
OR PARTS MANUFACTURED OR SOLD BY IT, NOR ANY OTHER WARRANTIES OF ANY KIND, OTHER THAN THE
EXPRESSED WARRANTY SET FORTH ABOVE. ANY REFERENCES BY ROMAC TO BUYER'S SPECIFICATIONS
OR REQUIREMENTS ARE FOR IDENTIFICATION PURPOSES ONLY AND ARE NOT TO BE CONSTRUED AS A
WARRANTY, EXPRESSED OR IMPLIED, OR ANY OTHER UNDERTAKING ON ROMAC'S BEHALF EXCEPT TO THE
EXTENT SPECIFICALLY STATED AND IDENTIFIED BY ROMAC AS SUCH IN WRITING.
iii

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

Product

Restraint Systems

Tapping Sleeves

Service Saddles

Couplings

Repair Clamps

All Stainless & Cast Lug


416 Bell Joint Leak Clamp

Description

Torque (ft-lbs.)

2" to 5" Nominal Pipe . . . . . . . . . . . . . . . . . . 30-35


6" Nominal Pipe & Above . . . . . . . . . . . . . . . . 75-80
With 5/8" Bolts . . . . . . . . . . . . . . . . . . . . . . 60

516 Bell Joint Leak Clamp

4", 6" & 8" . . . . . . . . . . . . . . . . . . . . . . 40-50


10" to 14" . . . . . . . . . . . . . . . . . . . . . . . 75
5" Long Adjusting Bolts . . . . . . . . . . . . . . . . . 35-40

517 Bell Joint Leak Clamp

4" - 8" . . . . . . . . . . . . . . . . . . . . . . . . 30-45


10" & 12" . . . . . . . . . . . . . . . . . . . . . . . 50-60

400

With 5/8" Bolts . . . . . . . . . . . . . . . . . . . . . 60-70


With 3/4" Bolts . . . . . . . . . . . . . . . . . . . . . 85-95

501

2" to 12" Nominal Pipe . . . . . . . . . . . . . . . . . 40-50


14" Nominal Pipe & Above . . . . . . . . . . . . . . . . 60-70

XR501

4" to 12" Nominal Pipe . . . . . . . . . . . . . . . . . 75-90

MACRO

4" to 12" Nominal Pipe . . . . . . . . . . . . . . . . . . 65

511

1
/2" to 8" Nominal Pipe . . . . . . . . . . . . . . . . . . 35-45
10" and 12" Nominal Pipe . . . . . . . . . . . . . . . . 50-60

Ductile Iron
(101, 101N, 101S,
202, 202N, 202S)

Hard Pipe (Steel, CI, AC)


11/2" - 8" . . . . . . . . . . . . . . . . . . . . . . . 40-50
10" - 30" . . . . . . . . . . . . . . . . . . . . . . . 60-75
PVC Pipe
11/2" - 22" . . . . . . . . . . . . . . . . . . . . . . . 30-40
24" - 30" . . . . . . . . . . . . . . . . . . . . . . . 50-60

Brass
(101B, 101BS,
202B, 202BS)

Hard Pipe (Steel, CI, AC) - with SS strap . . . . . . . . . . 35-45


PVC Pipe . . . . . . . . . . . . . . . . . . . . . . 30-35
Bronze Strap . . . . . . . . . . . . . . . . . . . . 35 max.

Stainless
(304 & 306)
305

2" to 5" Nominal Pipe . . . . . . . . . . . . . . . . . . 30-40


6" Nominal Pipe & Above . . . . . . . . . . . . . . . . 50-60
All . . . . . . . . . . . . . . . . . . . . . . . . . . 75

CB Sewer Saddle

6" to 12" Nominal Pipe . . . . . . . . . . . . . . . . . 15-20


14" to 48" Nominal Pipe . . . . . . . . . . . . . . . . . 20-30

FTS 419

PVC Pipe
4" . . . . . . . . . . . . . . . . . . . . . . . . . 25-30
6" - 24" . . . . . . . . . . . . . . . . . . . . . . . 45-50
Hard Pipe
4" - 24" . . . . . . . . . . . . . . . . . . . . . . . 45-50

FTS 420
SST

All . . . . . . . . . . . . . . . . . . . . . . . . 90-100
With 1/2" Bolts . . . . . . . . . . . . . . . . . . . . . . 60
With 5/8" Bolts . . . . . . . . . . . . . . . . . . . . . 75-95

GripRing

4", 6" & 8" . . . . . . . . . . . . . . . . . . . . . . 75-90


10" & 12" . . . . . . . . . . . . . . . . . . . . . . 90-110

600 Series

4" & 6" . . . . . . . . . . . . . . . . . . . . . . . . . 90


8" . . . . . . . . . . . . . . . . . . . . . . . . . . 150
10" & 12" . . . . . . . . . . . . . . . . . . . . . . . 190

Field Flange
RomaGrip T-Bolts

PVC RomaGrip T-Bolts


470

iv

Torque Recommendations

w w w. r o m a c . c o m

All 5/8" Set Screws . . . . . . . . . . . . . . . . . . . 80-85


3" . . . . . . . . . . . . . . . . . . . . . . . . . . 45-65
4-24" . . . . . . . . . . . . . . . . . . . . . . . . 75-90
30-36" . . . . . . . . . . . . . . . . . . . . . . . 100-120
42-48" . . . . . . . . . . . . . . . . . . . . . . . 120-150
See Installation Instructions
14- 24" Clamping Bolts . . . . . . . . . . . . . . . . . 150
MJ-Bolts . . . . . . . . . . . . . . . . . . . . . . . 75-90

Note: 75 ft-lbs. is
approximately a 65 lb. pull
on a 16" wrench.
For more details,
see product installation
instructions, or contact
Romac Industries, Inc.

April 30, 2012


For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

REPAIR CLAMPS

ROMAC
INDUSTRIES,
PRODUCT
INC.

APPLICATION

Style SS1, SS2


& SS3
w w w . r o m a c . cFull
o mcircumferential

1.800.426.9341

Stainless Steel Repair Clamps


(pgs. 1-4 through 1-6)

Armor Seal

Flexible Stainless Steel


Repair Clamp (pg. 1-7)

Style CL1, CL2 & CL3


Stainless Steel Repair Clamps
with Cast Iron Lugs
(pgs. 1-11 trough 1-13)

Tapped Outlets

Repair Clamp Taps (pg. 1-14)

Style SC

Stainless Steel
Repair Clamp (pg. 1-15)

Style SCS

Stainless Steel Repair Clamp w/


Stainless Steel Lugs (pg. 1-16)

Style SCC

Stainless Steel Repair Clamp w/


Cast Iron Lugs (pg. 1-16)

Style C

Stainless Steel
Repair Clamp (pg. 1-17)

Style CC

Stainless Steel
Repair Clamp (pg. 1-18)

repair of splits and holes

Full circumferential repair


clamp that can also be
used as a coupling

TYPE OF
PIPE
Steel, cast iron,
asbestos cement,
plastic, other
Steel, cast iron,
asbestos cement,
concrete, PVC and
HDPE

FOR PIPE
SIZES

WORKING
PRESSURE

2" to 24"
larger sizes
available

Up to
150 psi

/2" to 8"

Up to
150 psi

Full circumferential
repair of splits and holes

Steel, cast iron,


asbestos cement,
plastic, other

2" to 24"
larger sizes
available

Up to
150 psi

Full circumferential
repair with outlet sizes
1
/2" through 3"

Steel, cast iron,


asbestos cement,
plastic, other

2" and larger

Up to
150 psi

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, other

/2" to 8"

Up to
150 psi

Full circumferential repair


of splits and holes

Steel, and copper,


plastic and other.

/2" to 2"

Up to
150 psi

Full circumferential repair


of splits, holes and breaks

Steel, and copper,


plastic and other.

/2" to 2"

Up to
150 psi

Repair of splits
and holes.

Steel, cast iron and


asbestos cement,
plastic and other.

/2" to 12"

Up to
150 psi

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, other

10" to 30"

Up to
150 psi

Style CLC

Repair of leaking
solvent welds

Plastic

2" to 4"

Up to
150 psi

A/CME Band

Used with repair clamps


to repair broken or
leaking A/C couplings

Asbestos
cement

4" to 16"

Up to
100 psi

Style 516

Repair or prevention of
leaks in bells, caulked or
rubber ring joints

Cast iron, ductile


iron, C-900 PVC

4" to 14"

Up to
150 psi

Style 517

Repair or prevention of
leaks in bells or rubber
ring joints

IPS PVC

4" to 12"

Up to
150 psi

Style 416 & 418

Repair or prevention
of leaks in caulked or
rubber gasketed joints

12" to 48"

Up to
150 psi

Stainless Steel
Collar Leak Clamp (pg. 1-19)

Rubber Repair Strap (pg. 1-20)

Bell Joint Leak Clamp (pg. 1-21)

Bell Joint Leak Clamp (pg. 1-22)

Bell Joint Leak Clamps (pg. 1-23)

416: Ductile iron


418: Cast iron

Repair clamps are not to be used for joining plain pipe ends.

April 30, 2012

ROMAC
COUPLINGS

INDUSTRIES,
INC. PRODUCT

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341
FOR PIPE
SIZES

WORKING
PRESSURE

same or different diameters

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
260 psi

Style 501 & RC501

Flexibly couple pipe


of same or different
diameters

Steel, cast iron,


asbestos cement,
plastic, other

2" to 24"

Up to
260 psi

Style XR501

Flexibly couple pipe


of same or different
diameters

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
260 psi

/2" to 12"

Up to
200 psi

TYPE OF
PIPE

APPLICATION

1.800.426.934
1 ww
w . r o m a c . c oFlexibly
m
MACRO
couple two pipes of

Two-Bolt Extended Range


Coupling (pg. 2-6)

Straight, Transition and Reducing


Couplings (pg. 2-2 & 2-10)
Extended Range Couplings
(pg. 2-8)

Style 511

Flexibly couple pipe of same


or different diameters

Steel, copper
and PVC

Testing or capping
of pipeline

Steel, cast iron,


asbestos cement,
plastic, other

4" to 16"

Up to
260 psi

Cast iron, steel or


other types of pipe.

4" to 14"

Up to
150 psi

Couple two pipes of same


nominal diameters

Steel, cast iron,


asbestos cement,
concrete, PVC & HDPE

4" to 24"

See pg 2-16

Flexibly couple pipe of


same diameters

Steel or plastic

/2" to 2"

Up to
150 psi

Flexibly couple pipe of


same diameters or different
nominal diamters

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

Up to
500 psi

Style TC400

Connect pipes of different


known outside diameters in
same nominal size

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

Up to
300 psi

Style IC400

Stop electrolytic action by


isolating one pipe from the
other with insulating boot

Cast iron, steel or


other types of pipe.

12" to 96"

Up to
300 psi

Pipe Coupling (pg. 2-9)

Style EC501

End Cap Coupling (pg. 2-14)

Style IC501

Coupling with Insulating


Boot (pg. 2-15)

Armor Link

Stainless Steel Coupling


(pg. 2-16)

Style 702

Compression Coupling (pg. 2-15)

Style 400 & RC400

Fabricated Steel Couplings


(pg. 2-17 through 2-21)
Fabricated Steel Transition
Coupling (pg. 2-22)

Fabricated Steel Insulating


Coupling (pg. 2-23)

FLANGED COUPLINGS

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

Style FCA501

Provide flexible flangedto-plain-end connection

Steel, cast iron,


asbestos cement,
plastic, other

3" to 16"

Up to
260 psi

Style FC400

Flexibly couple plain end


pipe to flange

Steel, cast iron,


asbestos cement,
plastic, other

12" to 96"

See flange
rating

Provide a restrained
PVC
flexible flanged-to-plain-end (see catalog page for
additional information)
connection

4" to 24"

Up to the
pressure rating
of the pipe

Style RFCA

Provide a restrained
flexible flanged-to-plainend connection

Steel and ductile


iron

3" to 24"

Up to
275 psi

Style DJ400 & DJ405

Adjustable flanged
fittings for maintenance
& removal of valves and
other fittings.

Flanged pipe

For restraint of misaligned


flanged fittings on field
connections and other
equipment

Flanged pipe

3" to 72"

See flange
rating

For use in pipelines where


longitudinal movements
are concentrated

Flanged, beveled for


welding or grooved
pipe.

3" to 150"

Up to
500 psi

Flanged Coupling Adapter


(pg. 3-2)
Fabricated Steel Flanged Coupling
Adapter (pg.3-5)

Style RFCA for PVC

Restrained Flanged Coupling


Adapter (pg. 3-7)
Restrained Flanged Coupling
Adapter (pg. 3-6)

Dismantling Joints
(pg. 3-8 & 3-9)

Style ECF400

Equipment Connection Fitting


(pg. 3-11)

Style EJ401 & EJ403


Expansion Joints
(pg. 3-13)

vi

Stop electrolytic action by


isolating one pipe from the
other with insulating boot

DJ400: 3" to 72"


DJ405: 3" to 24"

See flange
rating

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

SERVICE
SADDLES
ROMAC

April 30, 2012

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

INDUSTRIES,
PRODUCT
INC.

APPLICATION

Style 101U & 101NU


w w w . r o m a c . cOutlet
o m sizes 1/2" through

1.800.426.9341

Painted (101U), or Nylon Coated (101NU)


Saddle with single U-bolt (pg. 4-3)

Style 101S

Painted saddle with single stainless


steel strap (pg. 4-3)

Style 101NS

Nylon saddle with single stainless


steel strap (pg. 4-3)

Style 202U & 202NU

Painted (202U) or Nylon Coated (202NU)


Saddle with double U-bolts (pg. 4-4)

Style 202S

Painted saddle with double stainless


steel straps (pg. 4-4)

Style 202NS

Nylon saddle with double stainless


steel straps (pg. 4-4)

Style 101B

Bronze saddle with single bronze


strap (pg. 4-5)

Style 101BS

Bronze saddle with single stainless


steel strap (pg. 4-5)

Style 202B

Bronze saddle with double bronze


straps (pg. 4-5)

Style 202BS

Bronze saddle with double stainless


steel straps (pg. 4-5)

Style 304

Single bolt stainless steel


service saddle (pg. 4-6)

Style 306

Double bolt stainless steel


service saddle (pg. 4-6)

Style 305

Stainless steel service saddle


(pg. 4-7)

Style FTS420T

Fabricated steel service


saddle (pg. 4-8)

TYPE OF
PIPE

FOR PIPE
SIZES

WORKING
PRESSURE

Steel and cast iron

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel and cast iron

1 1/2" to 12"

Up to
350 psi

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

2" to 24"

Outlet sizes 1/2" through


2 1/2"

Steel, cast iron,


asbestos cement,
plastic, other

Outlet sizes 1/2" through


1"

Steel, cast iron,


asbestos cement,
C900, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


1"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 12"

Up to
200 psi

Outlet sizes 1/2" through


2"

Steel, cast iron,


asbestos cement,
C900, other

4" to 16"

Up to
200 psi

Outlet sizes 1/2" through


2"

Steel, cast iron,


asbestos cement,
plastic, other

4" to 16"

Up to
200 psi

Outlet sizes 1/2" through


1"

Steel, cast iron,


plastic, other

2" to 8"

Up to
150 psi

Outlet sizes 1/2" through


2"

Steel, cast iron,


plastic, other

2" to 8"

Up to
200 psi

10" to 12"

Up to
150 psi

Outlet sizes 3/4" through


3"

Steel, cast iron,


asbestos cement,
plastic, other

10" to 24"

Up to
150 psi

6" to 24"

250 psi

Outlet sizes /4" through


4"

Steel, cast iron,


asbestos cement,
plastic, other

28"

200 psi

30" to 42"

150 psi

Larger than 42"

100 psi

2 1/2"

26" to 30"
2" to 24"
26" to 30"

Up to
350 psi
Up to
150 psi
Up to
350 psi
Up to
150 psi

vii

TAPPING SLEEVES

ROMAC
PRODUCT
INDUSTRIES,
INC.

Style SST

April 30, 2012


For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

FOR PIPE
SIZES

WORKING
PRESSURE

4" to 8"

250 psi

10" - 24"

200 psi

with side lifter bars (pg. 5-4)

circumferential seal

Steel, cast iron,


asbestos cement,
plastic, other

Style SST III

Make branch
outlet using full
circumferential seal

Steel, cast iron,


asbestos cement,
plastic, other

4" to 8"

250 psi

10" - 24"

200 psi

26" - 30"

150 psi

Make a branch outlet


from main supply line

Steel, ductile iron,


plastic

4" to 24"

See flange
rating

Make a branch outlet


from main supply line

Steel, cast iron,


other

6" to 96"

See flange
rating

Make a branch outlet


from main supply line

Steel, cast iron,


other

6" to 96"

See flange
rating

Make a branch outlet from


main supply line with extra Steel, cast iron,
protection for lines subject plastic, other
to excessive beam loads

12" to 96"

See flange
rating

Make a branch outlet from


concrete steel cylinder
Concrete steel
pipe with effective seal
cylinder
prior to tapping

6" to 96"

See flange
rating

Weld a branch outlet onto


steel main supply line

6" to 96"

See flange
rating

4" to 12"

4"-8": 250 PSI


10"-12": 200 PSI

Make branch

using full
tapping
1 . 8 0 0 . 4 2 Stainless
6 . 9 3 4 1 steel
w
w w . rsleeve
o m a c . c o outlet
m

Stainless steel tapping sleeve with


triangular side bars (pg. 5-6)

Style FTS419

Fabricated steel tapping sleeve with


drop-in bolts (pg. 5-8)

Style FTS420

Fabricated steel tapping sleeve with


triangular side bars (pg. 5-10)

Style STS420

Stainless steel tapping sleeve with


triangular side bars (pg. 5-13)

Style FTS425

Fabricated steel tapping


sleeve (pg. 5-16)

Style FTS435

Fabricated steel tapping


sleeve (pg. 5-18)

Style FTS445

Fabricated steel tapping sleeve for


weld-on outlets (pg. 5-19)

SST-X

Line Stop Sleeve (pg. 5-20)

SEWER PRODUCTS

Style CB

Sewer saddle (pg. 6-3)

Style 501

Straight and transition


couplings for sewer (pg. 6-6)

Style LSS1,
LSS2 & LSS3

Stainless steel clamp for


sewer (pg. 6-7 & 6-8)

Style SS1,
SS2 & SS3

Transition clamp couplings


with bushing (pg. 6-8)

Sewer Gaskets
(pg. 6-9 and 6-10)

Steel

Sleeve used with line


stopping equipment

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341
APPLICATION

PRODUCT

viii

TYPE OF
PIPE

APPLICATION

TYPE OF
PIPE

FOR PIPE
SIZES

WORKING
PRESSURE

Outlet sizes 4" and 6"

Steel, cast iron,


asbestos cement,
plastic, others

6" to 54"

Up to
7 psi

Flexibly couple two pipes


of the same or different
diameters

Steel, cast iron,


asbestos cement,
plastic, others

4" to 12"

Up to
25 psi

Repair of splits
and holes

Steel, cast iron,


asbestos cement,
plastic, others

4" to 24"

Up to
25 psi

Joining sewer pipe of


different O.D.s

Steel, cast iron,


asbestos cement,
plastic, others

4" to 20"

Up to
10 psi

Transition gaskets for


A/C x PVC and MJ x
SDR35; also manhole
adapter gaskets

Plastic and others

4" to 27"

Up to
10 psi

RESTRAINT SYSTEMS
ROMAC
PRODUCT
INDUSTRIES,
INC.

April 30, 2012


For larger sizes and higher working pressures, contact Romac at 1-800-426-9341

FOR PIPE
SIZES

WORKING
PRESSURE

4" to 12"

Up to
350 psi

4" to 12"

PVC
up to 200 psi
DI
up to 150 psi

Restraint of mechanical joint


fittings, bell & spigot joints and AWWA C905
bolted sleeve type couplings

14" to 30"

Up to the
pressure rating
of the pipe

RomaGrip

Restraint of mechanical
joints

Ductile iron and


Steel (3" - 12")

4" to 48"

Up to
350 psi

PVC-RomaGrip

Restraint of mechanical
joints

PVC

4" to 24"

Up to the
pressure rating
of the pipe

Restrained Pipe Coupling

Ductile iron

12" to 48"

Up to
350 psi

Accommodates
expansion, contraction,
rotation, bending and
settlement

Flanged and MJ
Pipe

3" - 24"

Up to
350 psi

Join plain end pipe to


flanged fittings with no
threading or welding

Steel, ductile iron

4" to 12"

Up to
300 psi

Dual function gasket seals


and provides restraint.

*
Tyton ductile iron
bell and spigot
push-on joints

4" to 12"

Up to
350 psi

Couples pipe and provides


restraint

HDPE, PVC, DI and


steel pipe

4" to 12"
larger sizes
available

Up to
230 psi

Restraint of mechanical
joints to prevent pull-out
for 3/4" rod

Steel, cast iron,


plastic, other

Attaches to flange to
prevent pull-out of pipe joint

Steel, cast iron,


other

3" to 72"

Up to
275 psi

TYPE OF
PIPE

APPLICATION

Full circumferential
of mechanical
1 . 8 0 0 . 4 2 6 . 9Pipe
3 4 1restrainer
w w(pg.
w . r7-2)
o m a c . c restraint
om
joints

GripRing

600 Series

Pipe restraining system


(pg. 7-4)

470

Pipe restraining system


(pg. 7-5)

Pipe restrainer (pg. 7-6)

Pipe restrainer (pg. 7-7)

400RG

Restrained Coupling
(pg. 7-9)

FJ Restraint

Flexible Expansion Joint


(pg. 7-14)

Field Flange

Pipe restrainer (pg. 7-17)

Piranha

Restraint Gasket
(pg. 7-18)

Armor Lock

Stainless Steel Restraint


Coupling (pg. 7-19)

Ductile Lug & 90 Eye Bolt


Pipe restrainer (pg. 7-20)

Harness Lugs

Pipe restrainer (pg. 7-21)

MISCELLANEOUS

Restraint for bell & spigot


joints, transitions, couplings
and mechanical joints

Ductile iron, C-900


and IPS size PVC

(see pg. 7-2 for


additional information)

Ductile iron, C-900


and IPS size PVC

(see catalog for


additional information)

For larger sizes and higher working pressures, contact Romac at 1-800-426-9341
APPLICATION

PRODUCT

Mechanical Joint Accessory Sealing mechanical joints


Pack (pg. 9-2)
A/C Transition Gaskets
(pg. 9-5)

Transition to DI or
IPS size pipe

Rubber Gasket Mat

(pg. 9-6)

Flange Gaskets
(pg. 9-7)

Sealing flanged joints

Fire Hydrant Valve Gaskets Sealing hydrant


(pg. 9-8)

Meter Companion Flange


& Flange Gasket
(pg. 9-10)

main valves

1 1/2" and 2" water meters


or pipe

TYPE OF
PIPE
Ductile iron or
plastic
Ductile iron, PVC
or steel

WORKING
PRESSURE

3" to 12"

Up to
350 psi

4" to 12"

MJ x CI: 350psi
MJ x IPS: 275psi
AC x CI: 150psi
AC x IPS: 150psi

6" x 24"
to
34" x 24"

3" to 16"

3": 350 psi


4-16": 275 psi

5"

Up to
150 psi

1 1/2" to 2"

Up to
300 psi

TYTON and TYTON JOINT are registered trademarks of the United States Pipe and Foundry, LLC which has no affiliation with Romac Industries, Inc. United States Pipe and
Foundry Company, LLC does not manufacture, or endorse the Piranha Gasket.

FOR PIPE
SIZES

ix

April 30, 2012

HDPE ROMAC
PRODUCTS

For larger sizes contact Romac at 1-800-426-9341

INDUSTRIES,
INC. PRODUCT
1.800.426.9341

APPLICATION

w w w. r o m a c . c o m

Style SS1-H,
SS2-H & SS3-H
Stainless steel repair
clamps (pg. 8-3)

Tapped Style SS1-H,


SS2-H & SS3-H
Stainless steel repair clamps
(pg. 8-4)

Style 101N-H
& 202N-H

Nylon saddle with single


or double stainless steel
strap (pg. 8-5)

Style 305-H

Stainless steel service


saddle (pg. 8-6)

Style 306-H

Stainless steel service


saddle (pg. 8-6)

Style BP

Stainless steel sewer


saddle (pg. 8-7)

Pipe Stiffening
Inserts
(pg. 8-8)

Style SST-H

Stainless steel tapping


sleeve (pg. 8-11)

Style FTS423-H

Fabricated steel tapping


sleeve (pg. 8-12)

TYPE OF
PIPE

FOR PIPE
SIZES

WORKING
PRESSURE

2" to 12"

Pressure
rating of pipe
or 150 psi,
whichever is
less

2" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

2" to 12"

Pressure
rating of pipe
or 150 psi,
whichever is
less

10" & 12"

Pressure rating
of pipe or 150
psi, whichever
is less

Full circumferential
repair of splits and holes

HDPE pipe with


a minimum pipe
thickness of
SDR 26

Outlet sizes 1/2"


through 2"

HDPE pipe with


a minimum pipe
thickness of
SDR 26

Outlet sizes 1/2"


through 2 1/2"

HDPE pipe with


a minimum pipe
thickness of
SDR 26

Outlet sizes 3/4"


through 3"

HDPE pipe with


a minimum pipe
thickness of
SDR 26

Outlet sizes 1/2"


through 2"

HDPE pipe with


a minimum pipe
thickness of
SDR 26

2" to 12"

Outlet sizes 4" and 6"

HDPE pipe with


a minimum pipe
thickness of
SDR 32.5

6" to 12"

10 psi

For use with Romac 501


couplings and flanged
coupling adapters.

HDPE pipe with


a minimum pipe
thickness of
SDR 32.5

6" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

Make branch
outlet using full
circumferential seal

HDPE pipe with


a minimum pipe
thickness of
SDR 17

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

Make branch outlet


from main supply line

HDPE pipe with


a minimum pipe
thickness of
SDR 17

4" to 12"

Pressure rating
of pipe or 150
psi, whichever
is less

Only products listed in the "HDPE Products" section are suitable for use with HDPE pipe.

Pipeline must be pressurized when testing HDPE products.

Pressure rating
of pipe or 150
psi, whichever
is less

Romac products for high density polyethylene (HDPE) applications use spring washers to help counteract the
problem of pipe contraction during temperature and pressure changes. They are made of a special spring grade
of stainless steel.
For important technical information on HDPE pipe, refer to Page 8-1 and Page 8-2 in the Romac Catalog, or contact
Romacs Engineering Department at 1-800-426-9341.

Transmate
TapMate XL424

TapMate

Page: TM-8

4 - 24 taps.
300 psi pressure rating.
Over 39 inches of travel.
Simple construction allows in-house maintenance
and repair.
Can be used with existing TapMate and Quik
Valve equipment.
For use on PVC, A/C, Ductile Iron, Cast Iron,
Steel and HDPE pipe.

M-1

3/4 - 1 range of cuts.


Weighs just 10 lbs.
Good for wet and dry cuts.
Uses TapMate Too adapters, arbor and ratchet.
For use on PVC, A/C, Ductile Iron, Cast Iron,
Steel and HDPE pipe.

B-1

3 - 12 taps.
Weighs just 65 lbs.
150 psi pressure rating.
More than 27 inches of boring bar travel.
Simple construction allows in-house
maintenance and repair.
For use on PVC, A/C, Ductile Iron, Cast Iron,
Steel and HDPE pipe.

5930

Page: TM-18

Page: TM-10

Inserts any 3/4 - 1 corporation stop under pressure.


Fast - no disassembly and assembly
during installation.
Simple and easy to operate manually or
under power.
For use on PVC, Ductile Iron and Cast Iron pipe.

/4 - 1 range of cuts.
Good for wet and dry cuts.
Easy to set-up and use.
For use on PVC, A/C, Ductile Iron, Cast Iron,
Steel and HDPE pipe.

B-Too

Page: TM-14

Inserts any 3/4 - 1 corporation stop under


pressure, up to 250 psi.
Provides greater stability when cutting with the
drill-tap and easier alignment when inserting the
corporation stop.
Uses common saddles, drill-taps and screw plugs.
For use on PVC, Ductile Iron and Cast Iron pipe.

DeChlorinator

Page: TM-25

Page: TM-22

Valve exerciser
for municipal use.
Weighs just 40 lbs.
Easily handled by
one person.
Up to 250 ft-lbs. of torque.
Motorcycle grip forward and
reverse control handle.

Inserts a valve in an
operating line without loss of
pressure.
4 - 8 installations.
Completion time is less than
two hours.
Can be used in water lines
with up to 150 psi ambient
pressure.
For use on Ductile Iron,
Cast Iron, A/C and some
classes of PVC pipe.

Page: TM-20

3/4 - 2 range of cuts.


Weighs approximately 40 lbs.
Easy to set-up and use.
For use on PVC, A/C, Ductile Iron, Cast Iron
and Steel pipe.

TapMate Dry Tap

Page: TM-21

3/4 - 1 dry taps.


Drilling shaft is supported at two points.
Conforms to pipe sizes 3 - 48.
For use on PVC, Ductile Iron and Cast Iron pipe.

Sewer Pipe Tapping Machine


Page: TM-24

Quickly dechlorinates and flushes highly concentrated


chlorinated water in new construction situations.
Allows water utilities to meet regulations for residual chlorine
concentration in released water.
Helps meet EPA, CWA, and SDWA legislation for released
water entering receiving streams.

Page: QV-1

Page: TM-4

3/4 - 2 taps.
Weighs just 10 lbs.
150 psi pressure rating.
More than 12 inches of boring bar travel.
Simple construction allows in-house
maintenance and repair.
For use on PVC, A/C, Ductile Iron, Cast Iron,
Steel and HDPE pipe.

5935

Page: TM-19

The Exerciser

QuikValve

TapMate Too

Page: TM-2

3 1/2 - 8 3/4 taps.


Powered by an air motor.
Weighs just 39 lbs.
For use on PVC, Vitrified Clay,
Concrete and HDPE pipe.

InsertaValve Page: QV-7


Inserts a valve in an
operating line without loss
of pressure.
10 - 12 installations.
Can be used in water lines
with up to 150 psi ambient
pressure.
Completion time is less
than two hours.
For use on Ductile Iron,
Cast Iron, A/C and some
classes of PVC pipe.

TM-26 - TM-29
Hydraulic, electric, and pneumatic
drives to power your tapping and
drilling machines.

TM-30 - TM-31
Tools and accessories designed
specifically for use on tapping
sleeves, valves & other fittings.

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

Index, Product Guide


and Comparison Sheet

w w w. r o m a c . c o m

ROMAC DESCRIPTION

PAGE NO.

ROMAC #

JCM #

FORD #

STAINLESSSEAL, One Section

1-4

SS1

SMITH BLAIR #
261

DRESSER #
364

131,161

FS1

STAINLESSSEAL, Two Section

1-5

SS2

262

364

132

FS2

STAINLESSSEAL, Three Section

1-6

SS3

263

364

132

FS3

Stainless Steel Repair Clamp

1-7

Armor Seal

Stainless Snap-In Lug Repair Clamp, One Section

1-8

SL1

256

131

FLS1

SL2

257

360

132

FLS2

Stainless Snap-In Lug Repair Clamp, Two Section

1-9

Cast Lug Repair Clamp, Detail Specs

1-10

Cast Lug Repair Clamp, One Section

1-11

CL1

226

360

101

F1

Cast Lug Repair Clamp, Two Section

1-12

CL2

227

360

102

F2

Cast Lug Repair Clamp, Three Section

1-13

CL3

228

360

102

F3

Tapped Repair Clamps (Add-on)

1-14

IP/CC

REPAIR CLAMPS

238, 239, 264, 265

360, 364

103,104,133,134 F1 - F3,FLS1-3

SC Lightweight Clamp

1-15

SC

245

118

110

FSC

"SCS" and "SCC" Lightweight Clamp

1-16

SCS & SCC

244, 247

111

FSC-R

C Lightweight Clamp

1-17

248

CC Lightweight Clamp

1-18

CC

FCC

CLC PVC Collar Leak Clamps

1-19

CLC

269

135

A/CME Band-A/C Coupling Repair

1-20

A/CME

Bell Joint Leak Clamp (Ductile Iron)

1-21

516

274

60S

142

FBC
FBC

Bell Joint Leak Clamp (IPS / PVC)

1-22

517

106

Bell Joint Leak Clamp (Fabricated Steel)

1-23

416

274

Straight, Transition and Long Barrel

2-2 to 2-5

501

441, 442

153

210, 211, 212, 215, 216

FC1, FC2A

Two-Bolt Coupling

2-6

MACRO

421

Extended Range Coupling

2-8

XR501

Quantum

FC2W

Straight and Transition Light Pattern (IPS)

Reducing Coupling

2-9

511

411

211

2-10 to 2-13

RC501

R441

FRC
FEC

End Cap Coupling

2-14

EC501

482

214

Insulating Boot Coupling

2-15

IC501

416

Compression Coupling

2-15

702

525

90

220

COUPLINGS

Stainless Steel Coupling

2-16

Armor Link

Steel Couplings for Steel and D.I. O.D.s

2-17

400

411

38, 40

201, 202

FC3, FC4

Steel Reducing

2-21

RC400

415

62

204

FC6

Steel Transition

2-22

TC400

413

203

FC5

416

39

Insulating Coupling

2-23

IC400

Options for steel and ductile iron couplings

2-24

Ductile Iron Flanged Coupling Adapter

FCA501

912

127

301

FFCA

Fabricated Steel Flanged Coupling Adapter

3-5

FC400

913, 914

128

303, 304

FCA

Flanged Coupling Adapter (w/MJ gland)

3-10

FCG

Restrained Flange Coupling Adapter

3-6

RFCA

911

RFAD

Restrained Flange Coupling Adapter for PVC

FLANGED COUPLINGS

3-2, 3-4

3-7

RFCA-PVC

920

RFAP

Dismantling Joint (with tie-rods)

3-8

DJ400

971

FDJ

Dismantling Joint (with RomaGrip)

3-9

DJ405

975

3-11, 3-12

ECF400

3-13 to 3-15

EJ400

611, 612

63

801, 802

FEJ

Equipment Connection Fitting

Steel Expansion Joints - All Types

Service Saddle Guide

4-2

Single Bolt - Painted, with U-Bolt

4-3

101

311

91, 291

401

F101

Single Strap - Painted, with SS Strap

4-3

101S

315

291

403

FS101

Single Strap - Nylon Coated, with SS Strap

FC101

101N

315

291

405

4-4

202

313

91, 291

402

F202

Double Strap - Painted, with SS Straps

4-4

202S

317

291

404

FS202
FC202

SERVICE SADDLES

4-3

Double Bolt - Painted, with U-Bolts

Double Strap - Nylon coated, with SS Straps

4-4

202N

317

291

406

Single Bolt Bronze - with Bronze U-Bolt

4-5

101B

321

101B

Single Strap Bronze - with SS Strap

4-5

101BS

391

101BS

Double Bolt Bronze - with Bronze U-Bolts

4-5

202B

323

202B

Double Strap Bronze - with SS Straps

4-5

202BS

393

202BS
FS303

IPS/PVC/C900 SPECIAL Stainless Service Saddle

4-6

304/306

371, 372

Expanded Range SPECIAL Service Saddle

4-7

305

FTS420T - Fabricated Steel Tapping Saddle

4-8 to 4-9

FTS420T

418

xii

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

Index, Product Guide


and Comparison Sheet

w w w. r o m a c . c o m

ROMAC DESCRIPTION

PAGE NO.

FORD #

EBAA #

All Stainless Steel Tapping Sleeve

5-4 - 5-5

SST

662, 663

620

All Stainless Steel Tapping Sleeve with triangular side bars

5-6 - 5-7

SST-III

664, 665

630

FAST

432, 462

FTSS

Fabricated Steel for PVC and Steel

5-8 & 5-9

FTS419

615

422

Fabricated Steel for Concrete Cylinder Pipe

5-18

FTS435

625

415

Fabricated Steel Weld-on Type

5-19

FTS445

626

416, 417

FWS

Fabricated Steel for DI, CI, and A/C

5-10 - 5-12

FTS420

622

412

FTS, FTSC

Stainless Steel for DI, CI, and A/C

5-13 - 5-15

STS420

665

Fabricated Steel for Mechanical Joint Type

5-16 & 5-17

FTS425

623

414

Line Stopping Sleeve

5-20 & 5-21

680

440

Pipe O.D. Chart

SEWER PRODUCTS

TAPPING SLEEVES

Sewer Saddle

Ductile Iron Couplings for Sewer Pipe

Stainless Repair Clamps for Sewer

ROMAC #

SMITH BLAIR # DRESSER #

JCM #

6-2
6-3 to 6-5

CB

6-6

501

6-7, 6-8

LSS1,2,3

Transition Clamp Coupling for Sewer

6-8

AC x PVC Sewer Adapter Gasket

6-9

AC x PVC

Manhole Adapter Gasket

6-10

LCT

MJ X SDR35 Transition Gasket

6-10

Gasket

GripRing Pipe Restrainer & Accessory Pack

7-2, 7-3

GripRing

Split Pipe Restrainer for Bells and Couplings

7-4

611

982

620

1390

1500, 6500

Split Pipe Restrainer for MJ

7-4

612

981

610

1300

2000SV

Pipe Restrainer for C905 PVC

7-5

470

165

RomaGrip

7-6, 7-8

RomaGrip

111

1400

1100

PVC-RomaGrip

7-7, 7-8

PVC-RomaGrip

2000PV

RESTRAINT SYSTEMS

610, 612 1300, 1390

2800

Restraint Coupling

7-9

400RG

471

Restrained Flange Coupling Adapter

7-10

RFCA

911

Restrained Flange Coupling Adapter for PVC

7-11

RFCA-PVC

920

Dismantling Joint (with tie-rods)

7-12 DJ400

971

7-13 DJ405

975

FJ Restraint

Flex-tend

200

1000

Dismantling Joint (with RomaGrip)


FJ Restraint

7-14 to 7-16

Field Flange-All Ductile

7-17

FF

Restraint Gasket

7-18

Piranha

Stainless Steel Restraint Coupling

7-19

Armor Lock

E2

90 Eyebolt

7-20

Ductile Lug

7-20

Harness Lugs

7-21 to 7-24

907

STAINLESS-SEAL Repair Clamps for HDPE

8-3

SS1-H to SS3-H

Tapped Repair Clamps for HDPE (Add-On)

8-4

IP/CC

Service Saddles for HDPE

8-5

101N-H, 202N-H

All Stainless Steel Service Saddles for HDPE

8-6

305-H, 306-H

All Stainless Steel Sewer Saddle for HDPE

8-7

BP

HDPE Stiffeners

230

Stainless Steel Tapping Sleeve for HDPE

8-11

SST-H

Fabricated Steel Tapping Sleeve for HDPE

8-12

FTS423-H

Mechanical Joint Accessory Pack

9-2

MJAP

MJ x CI Gasket

9-4

MJ x CI

MJ X IPS Transition Gasket

9-4

MJ x IPS

A/C X CI Transition Gasket

9-5

A/C x CI

A/C X IPS Transition Gasket

9-5

A/C x IPS

Rubber Gasket Mat

9-6

RM

OD Tape Measure

9-6

OD Tape

Threaded Flange Gasket

9-7

Gasket

Tapping Flange Gasket

9-7

Gasket

Fire Hydrant Main Valve Gasket

9-8, 9-9

Gasket

Meter/Companion Flange

9-10

Gasket

Meter/Companion Flange Gasket

9-10

Gasket

TRANSMATE Drilling and Tapping Tools

TM-1 to TM-32

VALVE INSERTION

QV-1 to QV-12

MISCELLANEOUS

HDPE PIPE PRODUCTS

8-8, to 8-10 Stiffening Insert

xiii

April 30, 2012

ROMAC
INDUSTRIES,
INC.
1.800.426.9341

w w w. r o m a c . c o m

Specification References

Specifications Referenced in the Romac Catalog


ANSI ASTM AWWA MSS
ANSI / AWWA C111/A21.11

Rubber-gasket joints for ductile iron pressure


pipe and fittings (nut and bolt composition
specification)

ANSI / AWWA C115/A21.15

Flanged ductile-iron pipe with threaded flanges

ANSI / AWWA C207

Steel pipe flanges for waterworks service - sizes


4 in. through 144 in

ANSI / AWWA C210

Liquid-epoxy coating systems for the interior


and exterior of steel water pipelines

ANSI / AWWA C213

Fusion-bonded epoxy coating systems for the


interior and exterior of steel water pipelines

ANSI / AWWA C219

Bolted, sleeve-type couplings for plain-end pipe

ANSI / AWWA C221

Stainless Steel Full-Encirclement Repair and


Service Connection Clamps

ANSI / AWWA C800

Underground service line valves and fittings

ASTM A 36

Standard specification for structural steel

ASTM A 47

Standard specification for malleable iron castings

ASTM A 240

Standard specification for heat-resisting chromium and chromium-nickel stainless steel plate,
sheet, and strip for pressure vessels

ASTM A 536

Standard specification for ductile iron castings

ASTM D 2000

Mechanical Expansion Joints

Standard classification system for rubber products

ANSI / AWWA C223

MSS SP-60

Fabricated steel and stainless steel tapping


sleeves

ANSI / AWWA C227

Stainless steel pipe flanges for water service,


sizes 2" - 72".

ANSI / AWWA C228

Bolted, split sleeve restrained and nonrestrained


couplings for plain end pipe.

xiv

ANSI / AWWA C230

Standard classification system for connecting


flange joints between tapping sleeve and tapping valve

MSS SP-124

Fabricated Tapping Sleeves

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Repair Clamps

1-800-426-9341
www.romac.com

SS1

One Section Stainless


Steel Repair Clamp
Page 1-4

ARMOR SEAL

Stainless Steel
Repair Clamp
Page 1-7

CL1

Stainless Steel Repair


Clamp
w/Cast Lugs
Page 1-11

Clamp Taps

Taps for SS1, SS2,


SS3, CL1, CL2 & CL3
Page 1-14

SS2

Two Section Stainless


Steel Repair Clamp
Page 1-5

SL1

Stainless Steel
Repair Clamp
w/Removeable
Bolts
Page 1-8

CL2

Stainless Steel
Repair Clamp
w/Cast Lugs
Page 1-12

SC, SCC & SCS


Stainless Steel
Repair Clamps
Page 1-15 & 1-16

CC

Stainless Steel
Repair Clamp
Page 1-18

516

Bell Joint
Leak Clamp
Page 1-21

CLC

Stainless Steel
Collar Leak Clamp

SS3

Three Section Stainless


Steel Repair Clamp
Page 1-6

SL2

Stainless Steel
Repair Clamp
w/Removeable Bolts
Page 1-9

CL3

Stainless Steel
Repair Clamp
w/Cast Lugs
Page 1-13

Stainless Steel
Repair Clamp
Page 1-17

A/CME BAND

Rubber Repair
Strap
Page 1-20

Page 1-19

517

416

Page 1-22

Page 1-23

Bell Joint
Leak Clamp

Bell Joint
Leak Clamp

1-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Detail Specifications for


Stainless-Seal Repair Clamps

1-800-426-9341
www.romac.com

A ROMAC ORIGINAL

1969 - The First All Stainless Steel Repair Clamp


Extended life, easy to install
U.S. Pat. No. 3,189,970.

Lifter Bar

Shells

Gasket

Rubber

Stainless steel per


ASTM A 240, type
304.

Specially designed
grid pattern, tapered
ends.

SBR per ASTM


2
D 2000 MAA 610.
Compounded for water
and sewer service.

Stainless steel
per ASTM A 240,
type 304. Lip curve
holds position while
tightening. Heavy
gauge serves as
bearing surface for
nuts.

Bolts
1/2" or 5/8" UNC roll
thread. Stainless steel
per ASTM A 193, type
304. Bolts are MIG
(GMAW) welded to
sidebar and are fully
passivated.1

Armors

Fasteners
Coated to
prevent galling.

Nuts
1/2" or 5/8" UNC
thread. Stainless
steel per ASTM A
194, type 304.

1
2

Plastic Lubricating
Washers
Prevents galling
between nuts and lifter
bars.

Heavy gauge stainless


steel per ASTM A 240,
type 304, bonded to
gasket by a proprietary
R.T. vulcanization
process.

Lugs

Side Bars

Stainless steel
per ASTM A 240,
type 304. Lugs
are MIG (GMAW)
welded to sidebar
and are fully
passivated. 1

Heavy gauge
stainless steel per
ASTM A 240, type
304. TIG (GTAW)
welded to form strong
permanent fusion
with shell, and fully
passivated. 1

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


Standard gaskets are specially formulated with antioxidant/antiozonant agents to increase shelf life. Elastomers compounded for
special service, including NBR and EPDM, are available on request.
1-2

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Another Advantage of
Stainless-Seal Repair Clamps

1-800-426-9341
www.romac.com

Passive vs. Active 304 Stainless Steel (18-8)

Galvanic Series in Sea Water


Corroded End Least Noble
Magnesium
Magnesium Alloys
Zinc
Aluminum 1100
Cadmium
Aluminum 2024
Steel or Iron
Grey Cast Iron
Ductile Cast Iron
Chromium-Iron (active)
Ni-Resist

304 Stainless Steel (18-8) (active)


Lead-Tin Solders
Lead
Tin
Nickel (active)
Inconel (active)
Brasses
Copper
Bronzes
Copper-Nickel Alloys
Monel
Silver Solder
Nickel (passive)
Chromium-Iron (passive)

304 Stainless Steel (18-8) (passive)


Silver
Graphite
Gold
Platinum

Protected End Most Noble


Source: LaQue and Cox, Proc. Amer. Soc.
for Testing and Materials, 40, 17, (40).

The galvanic chart at the left shows the


high corrosion-resistant quality of fully
passivated 304 stainless steel (18-8).

Dissimilar Metals

Corrosion created by two or more dissimilar


metals (less noble) is eliminated by the use
of one hundred per cent (100%) stainless
steel.

Environmental (Soil) Corrosion

Stainless steels natural resistance to


corrosion is due to the chromium and nickel
oxides that form on the surface of the
metal.

Welding

Carbon residue from the welding process


prevents oxygen from contacting the
surface and thus prevents the formation of
the passive oxide film. The metal without
the benefit of a fresh oxide film in the
heated area becomes active, as shown
on the chart. All Romac stainless steel
products are constructed from 304 stainless
steel (18-8), and are fully passivated.
Chemical treatment breaks down the
carbon residue which is then removed with
an extremely high-pressure water-jet. This
action cleans the burned area and allows
a fresh new oxide film to form and protect
your investment.

Investment

Corrosion resistance is one of the best


reasons for investing in stainless steel
clamps. Romac Stainless-Seal Repair
Clamps assure you of the highest degree of
corrosion resistance.
1-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SS1 (one section) Normal Range .40"

1-800-426-9341
www.romac.com

Material Specifications

Shells and Lugs: Stainless steel per ASTM A 240, type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and plastic
lubricating washers.
Gaskets: SBR per ASTM D
2000 MAA 610. Compounded
for water and sewer service.
Other compounds available on
request.

NOM.
PIPE
SIZE

OD Range
2.35 - 9.99

2 /"

2.75 - 3.00
2.87 - 3.12

SS1 - 3.00 x length


SS1 - 3.12 x length

3"

3.45 - 3.70
3.75 - 4.00

SS1 - 3.70 x length


SS1 - 4.00 x length

3 /"

3.95 - 4.20

SS1 - 4.20 x length

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

SS1 - 4.85 x length


SS1 - 5.14 x length
SS1 - 5.35 x length
SS1 - 5.60 x length

CATALOG NUMBER
SS1 - 2.63 x length
SS1 - 2.87 x length

6"
2

10.00 - 14.50

2.35 - 2.63
2.62 - 2.87

O.D. SIZE
RANGE

Number of Bolts per Clamp Length

2" to
2 /"
1

Meets
AWWA C230

1
1

10" 12" 16" 20" 24" 30"


3
3
4
5
6
8
3

8"

10"

SS1-7.00 x 10"
Repair Clamp

10

LENGTH / WEIGHT
12"

16"

20"

24"

$86.77 $118.30 $164.62 $196.81 $211.91 $239.26


4 #
4 #
5 #
5 #
8 #
11#
N/A

90.19 122.98 170.57 201.41 218.22 264.24
4 #
4 #
5 #
6 #
8 #
11#
N/A

30"
N/A
N/A


104.44 129.08 178.38 209.04 236.01 302.81
4 #
5 #
5 #
6 #
9 #
12 #
N/A
N/A


109.71 138.94 188.75 219.72 245.92 319.94 401.82
5 #
5 #
6 #
7 #
9 #
13 #
15 #
N/A

116.67 145.58 198.36 231.25 257.12 389.95 523.11 638.16
5 #
5 #
7 #
8 #
10 #
14 #
16 #
21 #

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.06 - 7.46
7.40 - 7.80

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

SS1 - 8.35 x length


SS1 - 9.00 x length
SS1 - 9.40 x length
SS1 - 9.70 x length

170.60 204.13 270.39 327.61 374.37 530.36 660.33 870.58


7 #
8 #
11 #
12 #
15 #
19 #
24 #
30 #

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

SS1-10.35 x length
SS1-11.10 x length
SS1-11.44 x length
SS1-11.80 x length
SS1-12.00 x length
SS1-12.25 x length

223.79 272.01 357.85 426.79 490.38 654.79 813.76 1,113.27


9 #
11 #
14 #
16 #
24 #
28 #
32 #
42 #

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

SS1-12.50 x length
SS1-13.10 x length
SS1-13.55 x length
SS1-14.00 x length
SS1-14.50 x length

261.22 308.83 409.55 494.62 559.30 776.72 922.48 1,316.68


11 #
13 #
16 #
18 #
27 #
30 #
36 #
46 #

.25" range

SS1 - 6.35 x length


SS1 - 7.00 x length
SS1 - 7.24 x length
SS1 - 7.46 x length
SS1 - 7.80 x length

6"

8"
2

145.22 174.21 236.01 278.16 306.79 462.77 582.35 758.20


6 #
7 #
9 #
10 #
14 #
17 #
21 #
26 #

For Tapped SS1 see Page 1-14. For Sewer O.D.s see Page 6-7.

For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.
1-4

Example: For a one-section clamp for pipe with an O.D. between


6.60 and 7.00 and clamp length of 10", order SS1 - 7.00 x 10"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SS2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341
www.romac.com

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.

Meets
AWWA C230

Bolts: UNC rolled thread, stainless steel per


ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and
plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds
available on request.

Number of Bolts per Clamp Length

OD Range
4.47 - 9.99

10.00 - 16.75

10" 12" 16" 20" 24" 30"


6
6
8
10 12 16
6

10

14

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

SS2 - 5.27 x length


SS2 - 5.57 x length
SS2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

SS2 - 7.37 x length


SS2 - 7.64 x length
SS2 - 8.00 x length

8"
10"
12"
14"
1

8"
4

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00
10.70 - 11.50
11.04 - 11.84
11.40 - 12.20
12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

15.00 - 15.80
15.95 - 16.75

16

LENGTH / WEIGHT

CATALOG NUMBER

SS2 - 9.39 x length


SS2 - 9.79 x length
SS2-10.00 x length
SS2-11.50 x length
SS2-11.84 x length
SS2-12.20 x length

SS2-13.50 x length
SS2-13.95 x length
SS2-14.30 x length
SS2-14.51 x length

SS2-15.80 x length
SS2-16.75 x length

SS2-7.64 x 10" Repair Clamp

20

8"

10"

$229.70 $301.70
9#
12 #

12"

16"

20"

24"

$357.28
13 #

$427.13
17 #

$572.00
25 #

$731.56
30 #
896.61
34 #

30"

NA

264.06
11 #

339.71
15 #

386.94
17 #

499.59
22 #

681.94
28 #

965.21
43 #

302.24
12 #

377.18
17 #

439.60
19 #

572.00
24 #

774.35 1,024.08 1,088.69


30 #
36 #
47 #

305.56
15 #

494.59
18 #

678.85
23 #

711.88
32 #

949.19 1,261.87 1,422.29


41 #
47 #
59 #

391.62
16 #

567.02
19 #

770.72
25 #

814.30 1,099.07 1,401.82 1,601.70


33 #
41 #
50 #
61 #

561.46
18 #

758.20
21 #

979.51
27 #

1,091.81 1,478.39 1,748.90 1,841.37


33 #
43 #
50 #
64 #

Recommended for use on CL200 ACRB

For Tapped SS2 see Page 1-14. For Sewer O.D.s see Page 6-7.
For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

Example: For a two-section clamp for pipe with an O.D. between


6.84 and 7.64 and clamp length of 10" order SS2 - 7.64 x 10"
1-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SS3 (three section) Widest Range 1.20"

Material Specifications

1-800-426-9341
www.romac.com

Meets
AWWA C230

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

O.D. SIZE
RANGE

8"
9

10" 12" 16" 20" 24" 30" 36"


9
12 15 21 24 30 36

CATALOG NUMBER

SS3-14.65 x 12" Repair Clamp

LENGTH / WEIGHT
8"

10"

12"

11.04-12.24 SS3-12.24 x length


12.40-13.60 SS3-13.60 x length

$467.36
22 #

$625.77
27 #

$785.35
31 #

$1,058.98 $1,521.59 $1,547.24 $1,775.95


41 #
53 #
61 #
80 #

$2,580.74
94 #

13.14-14.34 SS3-14.34 x length


13.45-14.65 SS3-14.65 x length

535.47
24 #

695.23
29 #

891.58
33 #

1,130.92
43 #

1,565.30
56 #

1,717.11
65 #

1,999.82
85 #

2,696.22
99 #

15.30-16.50 SS3-16.50 x length


17.10-18.30 SS3-18.30 x length

707.32
25 #

1,065.56
30 #

1,097.89
35 #

1,423.94
45 #

1,891.75
59 #

1,979.91
72 #

2,911.86
89 #

3,315.63
103 #

18.00-19.20 SS3-19.20 x length


19.50-20.70 SS3-20.70 x length

798.61
26 #

1,090.84
32 #

1,159.59
36 #

1,452.17
49 #

1,968.81
63 #

2,434.17
76 #

3,082.99
95 #

3,421.24
112 #

21.60-22.80 SS3-22.80 x length

884.02
30 #

1,181.60
35 #

1,283.00
40 #

1,645.01
53 #

2,184.74
67 #

2,489.19
80 #

3,340.66
102 #

3,829.95
120 #

23.25-24.45 SS3-24.45 x length

1,173.44
33 #

1,302.44
38 #

1,447.26
43 #

2,107.77
56 #

2,840.29
71 #

3,257.34
84 #

4,112.86
109 #

4,948.08
129 #

25.80-27.00 SS3-27.00 x length

1,462.69
35 #

1,549.40
40 #

1,616.22
45 #

16"

2,570.31
60 #

20"

3,495.57
75 #

24"

4,025.07
88 #

30"

4,549.71
115 #

36"

6,066.24
135 #

For Tapped SS3 see Page 1-14. For Sewer O.D.s see Page 6-7.
For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and lengths not
listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

1-6

Example: For a three-section clamp for pipe with an O.D. between 13.45
and 14.65 and clamp length of 12", order SS3 - 14.65 x 12"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

ARMOR SEAL

Flexible Repair Clamp

1-800-426-9341
www.romac.com

Material Specifications

Shell and Armors: 304 Stainless Steel, other


materials available upon request.

ALL STAINLESS STEEL.

Gasket: Ethylene Propylene Diene Monomer (EPDM)


compounded for water and sewer service. Other compounds available on request.

CAN BE USED AS A COUPLING.

COMPATIBLE WITH STEEL, DI, HDPE,


PVC, A/C AND CONCRETE PIPE.

ACCOMODATES ANGULAR DEFLECTION


AND MISALIGNED PIPES.

Bolts and Nuts: 304 stainless steel, metric socket


head cap screws. Other materials available upon request.
Use: For the repair of pipe cracks, holes and splits.
Can also be used as a coupling.
Compatible Pipe Materials: Steel, Cast Iron,
Ductile Iron, Asbestos Cement, Concrete, PVC &
HDPE (PE 4710 & PE 3408).

For Metric Hex Bit

Sockets and Torque


Wrenches,

see page 9 - 10

Installing an ARMOR SEAL on a 24 inch PVC pipe.


NOM.

O.D.
RANGE
PIPE
(inches)
(inches)
SIZE

4"

CATALOG
NOM.
NUMBER LENGTH

MAXIMUM
ALLOWABLE WORKING
CRACK
PRESSURE
DEFLECTION
WIDTH

HEX
BIT
SIZE

LIST
PRICE

6 mm
6 mm

$329.67
$329.67

APPROX.
WEIGHT
(lbs.)

4.50
4.80

4.33 - 4.57
4.65 - 4.92

ASEAL - 4.50
ASEAL - 4.80

4"
4"

1.38"
1.38"

4
4

440
440

8.63
9.05

8.27 - 8.74
8.82 - 9.29

ASEAL - 8.63
ASEAL - 9.05

8"
8"

3.94"
3.94"

2
2

260
260

10 mm
10 mm

$573.87
$573.87

18.4
18.4

12"

10.75
11.10
12.75
13.20

10.43 - 10.91
10.67 - 11.14
12.60 - 13.07
12.95 - 13.43

ASEAL - 10.75
ASEAL - 11.10
ASEAL - 12.75
ASEAL - 13.20

8"
8"
8"
8"

3.94"
3.94"
3.94"
3.94"

2
2
2
2

220
220
230
230

10 mm
10 mm
10 mm
10 mm

$618.27
$618.27
$818.07
$818.07

20.0
20.0
29.1
29.1

24"

17.40 17.05 - 17.52 ASEAL - 17.40


8"
3.94"
2
230 10 mm $1,772.67

25.80 25.35 - 25.98 ASEAL - 25.80
8"
3.94"
2
250 10 mm $2,660.67

6"
8"
10"
16"

6.63
6.90

6.54 - 7.01 ASEAL - 6.90


6.54 - 7.01 ASEAL - 6.90

To Order: Specify catalog number.


Not to exceed pipe pressure rating.

8"
8"

3.94"
3.94"

2
2

340
340

10 mm
10 mm

$540.57
$540.57

4.2
4.3

16.9
16.9

31.3
61.1

Other sizes, lengths and tapped outlets available upon request.


For other compatible pipe materials, steam or air supply pipeline
applications, contact Romac Engineering, 1.800.426.9341.

ARMOR SEAL does not provide protection against possible pullout of pipe ends in unrestrained conditions.

Pipe stiffeners are required when coupling HDPE pipe.

1-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SL1 (one section) Normal Range .40"

Material Specifications

1-800-426-9341
www.romac.com

Shells and Lugs: Stainless steel per


ASTM A 240, type 304.

Meets
AWWA C230

With Removeable Bolts

Bolts: UNC rolled thread trackhead,


stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194,
type 304.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available
Number of Bolts per Clamp Length
on request.
OD Range
4.45 - 9.99

10.00 - 14.50

6"
2
2

8"
2

SL1-7.24 x 10"
Repair Clamp

10" 12" 16" 20"


3
3
4
5
3

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

SL1 - 4.85 x length


SL1 - 5.14 x length
SL1 - 5.35 x length
SL1 - 5.60 x length

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.06 - 7.46
7.40 - 7.80

SL1 - 6.35 x length


SL1 - 7.00 x length
SL1 - 7.24 x length
SL1 - 7.46 x length
SL1 - 7.80 x length

213.27

234.15

323.62

340.91

451.66

574.46

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

SL1 - 8.35 x length


SL1 - 9.00 x length
SL1 - 9.40 x length
SL1 - 9.70 x length

222.27

245.66

337.30 356.78

471.13

604.07

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

SL1-10.35 x length
SL1-11.10 x length
SL1-11.44 x length
SL1-11.80 x length
SL1-12.00 x length
SL1-12.25 x length

245.43

NA

378.07 464.53

591.94

687.76

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

SL1-12.50 x length
SL1-13.10 x length
SL1-13.55 x length
SL1-14.00 x length
SL1-14.50 x length

265.67

NA

400.11

623.58

730.48

6"

8"

LENGTH

10"

12"

16"

$204.26 $222.63 $309.95 $325.02 $432.18

488.62

20"
$544.84

For Tapped SL1 see Page 1-14.


For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes and
lengths not listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

1-8

Example: For a one-section clamp for pipe with an O.D. between


6.60 and 7.00 and clamp length of 10", order SL1 - 7.00 x 10"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SL2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341
www.romac.com

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.

Meets
AWWA C230

With Removeable Bolts

Bolts: UNC rolled thread trackhead,


stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds
available on request.

Number of Bolts per Clamp Length


OD Range
4.47 - 10.00

10.01 - 16.75

8"
4

10" 12" 16" 20"


6
6
8
10
6

10

SL2-7.64 x 12" Repair Clamp

14

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

SL2 - 5.27 x length


SL2 - 5.57 x length
SL2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

SL2 - 7.37 x length


SL2 - 7.64 x length
SL2 - 8.00 x length

8"

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00

SL2 - 9.39 x length


SL2 - 9.79 x length
SL2-10.00 x length

10"

10.70 - 11.50
11.04 - 11.84
11.40 - 12.20

SL2-11.50 x length
SL2-11.84 x length
SL2-12.20 x length

12"

12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

LENGTH
8"

SL2-13.50 x length
SL2-13.95 x length
SL2-14.30 x length
SL2-14.51 x length

10"

12"

16"

20"

$413.74 $583.59 $613.07 $813.76 $1,031.62

437.94

609.74

642.16

851.22

1,085.15

471.51

627.10

790.36

900.84

1,151.41

N/A

670.44

837.32 1,069.87

1,227.34

N/A

695.64

866.26 1,108.00 1,276.41

Recommended for use on CL200 ACRB

For Tapped SL2 see Page 1-14.


For higher working pressures, clamp length should equal or exceed diameter of pipe. Some sizes
and lengths not listed are available on request. Clamps are not to be used for joining plain end pipe.
To Order: Specify catalog number
x length of clamp desired.

Example: For a two-section clamp for pipe with an O.D. between


6.84 and 7.64 and clamp length of 12" order SL2 - 7.64 x 12"

1-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

The CL Repair Clamp

1-800-426-9341
www.romac.com

Bolts

Nuts

High strength, low alloy steel trackhead


bolt, / " national coarse roll thread.
Black finish. Steel meets AWWA C111
composition specifications. Designed
to allow installation of clamp without
removing bolts. 304 stainless steel
available on request.

High strength, low alloy steel. / " national coarse thread. Black finish. Steel
meets AWWA C111 composition specifications. 304 stainless steel available
on request.

Shell

Armors

ASTM A 240 stainless steel,


type 304.

Heavy gauge ASTM A


240 stainless steel, type
304, bonded to gasket by
a proprietary R.T. vulcanization process.

Lug and Shell Joint


Precision casting pocket
and hemmed shell
assure a strong joint.
Coined to prevent sliding.

Gasket

Lug
Ductile iron ASTM A 536,
Grade 65-45-12. Boatnose fingers designed for
ease of installation. Lugs
are removeable for
installations in tight areas.

Specially designed
grid pattern, tapered
ends.

Rubber
SBR compounded for water
and sewer service. Meets
ASTM D 2000 MAA 610 .
1

Standard gaskets are specially formulated with antioxidant/antiozonant agents to increase shelf life. Elastomers compounded for
special service, including NBR and EPDM, are available on request.
1-10

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CL1 (one section) Normal Range .40"

1-800-426-9341
www.romac.com

Material Specifications

Shells: Stainless steel per ASTM A 240, type 304.


Lugs: Ductile iron per ASTM A 536, Grade 65-45-12. Boat-nose
fingers designed for ease of installation. Lugs are removeable.
Bolts and Nuts: Trackhead, / " UNC rolled thread, high strength,
low alloy, corrosion resistant steel per AWWA 111. Stainless steel
nuts and bolts available on request.
5

Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water
and sewer service.
Other compounds availNumber of Bolts per Clamp Length
able on request.
OD Range
All Ranges

NOM.
PIPE
SIZE

7 /"
3
1

10"
4

O.D. SIZE
RANGE

CATALOG NUMBER

2.35 - 2.63
2.62 - 2.87

CL1 - 2.63 x length


CL1 - 2.87 x length

2.75 - 3.00
2.87 - 3.12
3.45 - 3.70
3.75 - 4.00

CL1 - 3.00 x length


CL1 - 3.12 x length
CL1 - 3.70 x length
CL1 - 4.00 x length

3 /"

3.95 - 4.20

CL1 - 4.20 x length

4"

4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

CL1 - 4.85 x length


CL1 - 5.14 x length
CL1 - 5.35 x length
CL1 - 5.60 x length

6"

5.95 - 6.35
6.60 - 7.00
6.84 - 7.24
7.05 - 7.46
7.40 - 7.80

12"
5

15"
6

20"
8

25"
10

30"
12

CL1-9.40 x 12"
Repair Clamp

LENGTH / WEIGHT
7/"

10"

12"

15"

$97.53
10 #

$145.41
14 #

$163.74
17 #

$197.64
20 #

105.81
10 #
118.50
11 #
122.72
11 #

156.56
14 #
169.41
15 #
174.98
14 #

182.06
18 #
197.52
18 #
208.56
18 #

213.01
21 #
235.30
21 #
242.73
22 #

127.79
11 #

176.49
15 #

215.46
19 #

252.62
22 #

CL1 - 6.35 x length


CL1 - 7.00 x length
CL1 - 7.24 x length
CL1 - 7.46 x length
CL1 - 7.80 x length

150.86
12 #

204.56
16 #

241.25
20 #

8"

7.95 - 8.35
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

CL1 - 8.35 x length


CL1 - 9.00 x length
CL1 - 9.40 x length
CL1 - 9.70 x length

177.08
13 #

234.34
18 #

10"

9.95 - 10.35
10.70 - 11.10
11.04 - 11.44
11.40 - 11.80
11.60 - 12.00
11.85 - 12.25

CL1-10.35 x length
CL1-11.10 x length
CL1-11.44 x length
CL1-11.80 x length
CL1-12.00 x length
CL1-12.25 x length

232.82
14 #

12"

12.10 - 12.50
12.70 - 13.10
13.15 - 13.55
13.60 - 14.00
14.10 - 14.50

CL1-12.50 x length
CL1-13.10 x length
CL1-13.55 x length
CL1-14.00 x length
CL1-14.50 x length

2" to
2 /"
1

2 /"
1

3"
1

.25" range

20"

25"

30"

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

$339.31
29 #

$426.04
37 #

$512.73
44 #

287.25
24 #

406.20
32 #

495.42
40 #

591.79
48 #

283.59
22 #

344.15
26 #

468.07
35 #

559.77
43 #

658.82
52 #

314.56
19 #

361.62
23 #

455.71
28 #

609.27
37 #

683.68
46 #

926.34
56 #

262.53
15 #

349.24
20 #

421.08
25 #

525.09
30 #

693.50
40 #

810.00
50 #

1,050.15
60 #

30.95

43.46

55.66

65.23

86.96

108.66

130.41

1
1

1
1
1
1

Add on for 304 stainless steel bolts & nuts


1

Meets
AWWA C230

With
Removeable
Lugs

For Tapped CL1 see Page 1-14.

To Order: Specify catalog number x length of clamp desired.


Example: For a one-section clamp for pipe with an O.D. between
9.00 and 9.40 and clamp length of 12", order CL1 - 9.40 x 12"

For higher working pressures, clamp length


should equal or exceed diameter of pipe.
Some sizes not listed are available on request.
Clamps are not to be used for joining plain end
pipe.

1-11

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CL2 (two section) Wider Range .80"

Material Specifications

1-800-426-9341
www.romac.com

Shells: Stainless steel per ASTM A 240, type 304.


Lugs: Ductile iron per ASTM A 536, Grade 65-45-12.
Boat-nose fingers designed for ease of installation. Lugs
are removeable.
Bolts and Nuts: Trackhead, / " UNC rolled thread, high
strength, low alloy, corrosion-resistant steel per AWWA
111. Stainless steel nuts and bolts available on request.
5

Gaskets: SBR per ASTM D 2000 MAA 610, compounded


for water and sewer service. Other compounds available
on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

7 /"
6
1

10"
8

12"
10

15"
12

NOM.
PIPE
SIZE

O.D. SIZE
RANGE

CATALOG NUMBER

4"

4.47 - 5.27
4.77 - 5.57
5.20 - 6.00

CL2 - 5.27 x length


CL2 - 5.57 x length
CL2 - 6.00 x length

6"

6.57 - 7.37
6.84 - 7.64
7.20 - 8.00

CL2 - 7.37 x length


CL2 - 7.64 x length
CL2 - 8.00 x length

8"

8.59 - 9.39
8.99 - 9.79
9.20 - 10.00

CL2 - 9.39 x length


CL2 - 9.79 x length
CL2-10.00 x length

10"

10.70 - 11.50
11.04 - 11.84
11.40 - 12.20

20"
16

25"
20

30"
24

CL2-9.39 x 12" Repair Clamp


LENGTH / WEIGHT
15"

20"

25"

$277.29
34 #

$353.36
41 #

$527.61
55 #

$617.18
68 #

$706.76
70#

265.01
29 #

309.26
37 #

412.28
44 #

549.70
58 #

685.96
73 #

$822.08
88 #

233.13
23 #

294.48
31 #

343.57
39 #

468.73
46 #

608.57
62 #

774.28
77 #

939.87
93 #

CL2-11.50 x length
CL2-11.84 x length
CL2-12.20 x length

244.54
24 #

392.64
33 #

543.28
41 #

591.40
49 #

785.29
65 #

981.65
80 #

1,177.93
98 #

12"

12.70 - 13.50
13.15 - 13.95
13.50 - 14.30
13.71 - 14.51

CL2-13.50 x length
CL2-13.95 x length
CL2-14.30 x length
CL2-14.51 x length

313.38
26 #

436.78
34 #

616.78
43 #

647.84
52 #

866.27
69 #

1,081.07
86 #

1,295.71
103 #

14"

15.00 - 15.80
15.95 - 16.75

CL2-15.80 x length
CL2-16.75 x length

458.30
28 #

731.32
36 #

783.87
45 #

1,052.77
54 #

1,423.31
72 #

1,789.09
90 #

2,154.63
108 #

61.90

86.92

111.32

130.46

173.94

217.33

260.82

Add on for 304 stainless steel bolts & nuts


1

Meets
AWWA C230

With
Removeable
Lugs

Recommended
for use on
CL200 ACRB.

7/"

10"

$177.70
21 #

$234.88
28 #

206.13
22 #

12"

For higher working pressures, clamp length should equal or


exceed diameter of pipe. Some sizes not listed are available on
request. Clamps are not to be used for joining plain end pipe.

For Tapped CL2 see Page 1-14.


To Order: Specify catalog number
x length of clamp desired.

1-12

30"

Example: For a two-section clamp for pipe with an O.D. between


8.59 and 9.39 and clamp length of 12", order CL2 - 9.39 x 12"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CL3 (three section) Widest Range 1.20"

1-800-426-9341
www.romac.com

Material Specifications

Shells: Stainless steel per ASTM A 240, type 304.

Meets
AWWA C230

With
Removeable
Lugs

Lugs: Ductile iron per ASTM A 536, Grade


65-45-12. Boat-nose fingers designed for ease of
installation. Lugs are removeable.
Bolts and Nuts: Trackhead, / " UNC rolled thread,
high strength, low alloy, corrosion- resistant steel
per AWWA 111. Stainless steel nuts and bolts
5

available on request.

Gaskets: SBR per ASTM D 2000 MAA 610,


compounded for water and sewer service. Other
compounds available on request.

Number of Bolts per Clamp Length

OD Range
All Ranges

7 /"
9
1

10"
12

12"
15

O.D. SIZE
RANGE

CATALOG NUMBER

11.04 - 12.24
12.40 - 13.60

15"
18

20"
24

25"
30

CL3-18.30 x 12" Repair Clamp

30"
36

LENGTH / WEIGHT
7/"

10"

12"

CL3-12.24 x length
CL3-13.60 x length

$359.89
30 #

$421.07
39 #

$524.47
48 #

$627.81
58 #

$832.01 $1,043.84 $1,255.71


77 #
96 #
115 #

13.14 - 14.34
13.45 - 14.65

CL3-14.34 x length
CL3-14.65 x length

412.40
34 #

456.85
45 #

567.85
56 #

678.89
68 #

903.45 1,128.10 $1,352.66


90 #
112 #
130 #

15.30 - 16.50
17.10 - 18.30

CL3-16.50 x length
CL3-18.30 x length

599.28
36 #

820.62
48 #

845.51
60 #

1,002.95
72 #

1,358.05 1,800.27
96 #
120 #

2,242.41
144 #

18.00 - 19.20
19.50 - 20.70

CL3-19.20 x length
CL3-20.70 x length

615.04
37 #

829.60
50 #

893.03
62 #

1,081.49
75 #

1,464.43 1,919.41
99 #
124 #

2,373.43
149 #

21.60 - 22.80

CL3-22.80 x length

680.81
38 #

909.96
51 #

988.07
64 #

1,119.55
77 #

1,515.91 2,044.38
102 #
128 #

2,572.54
153 #

23.25 - 24.45

CL3-24.45 x length

903.70 1,178.61
40 #
52 #

1,234.57
66 #

1,947.96
79 #

2,638.97 3,315.61
105 #
132 #

3,992.21
158 #

25.80 - 27.00

CL3-27.00 x length

1,126.51 1,447.06
41 #
54 #

1,481.00
68 #

2,082.57
81 #

2,825.22 3,550.28
108 #
136 #

4,272.24
163 #

166.98

195.68

Add on for 304 stainless steel bolts & nuts

92.85

130.39

15"

20"

260.91

25"

326.00

30"

391.23

For higher working pressures, clamp length should equal or


exceed diameter of pipe. Some sizes not listed are available on
request. Clamps are not to be used for joining plain end pipe.
For Tapped CL3 see Page 1-14.
To Order: Specify catalog number
x length of clamp desired.

Example: For a three-section clamp for pipe with an O.D. between


17.10 and 18.30 and clamp length of 12", order CL3 - 18.30 x 12"
1-13

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Taps for Repair Clamps


SS1, SS2, SS3, SL1, SL2, CL1, CL2, and CL3

1-800-426-9341
www.romac.com

SS1-7.00 x 12 x 3/4" IP Tapped Repair Clamp

Available in All Styles

The same design, construction, and installation features as Styles 1, 2, and 3. Tapped outlet is 304 stainless steel,
permanently fused by GTAW, and fully passivated .
1

To Order:
1. Select size, length, and style of clamp.
2. Select size and type of tapped thread desired from the table below.
3. Add list price for tap to the list price of clamp selected from separate price sheet.
4. Tapped outlet products are no cancel/no return items, please be specific when ordering.
Example: SS1-7.00 x 12 x / " IP would be a one-section clamp for pipe with an O.D. between 6.60 and 7.00, a length
of 12" and a / " iron pipe tap size.
ADD-ON LIST PRICES FOR TAPPED CLAMPS
3

TYPE OF THREAD

MINIMUM
PIPE O.D.

CC or IP

2.38"

CC

3.50"

/"

IP

2.88"

/"

CC or IP

3.50"

2"

IP

3.50"

2"

CC

4.50"

IP or MIP

6.63"

IP or MIP

6.63"

TAP SIZE
3

/ " or 1"
1 /"
4

/"

3"

2, 3

MINIMUM CLAMP LENGTH

6"
8"
8"
10"
12"
8"
10"
12"
8"
10"
12"
8"
10"
12"
8"
10"
12"
12"
16"
12"
16"

for 2.38" through 14.65" pipe O.D.


for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 2.88" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 3.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 4.50" through 8.00" pipe O.D.
for 8.01" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 6.63" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.
for 6.63" through 14.65" pipe O.D.
for 14.66" through 19.50" pipe O.D.

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


Requires SS2 or SS3
6.63 - 9.99 Taps must be MIP
Tapped CL1 clamps are available in sizes 3.70 and larger.
1
2
3

1-14

ADD ON LIST PRICE

$60.14
94.27
94.27
94.27
94.27
115.42
266.58
266.58
Contact Romac's Engineering
Department for larger sizes.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SC Repair Clamps

Material Specifications

1-800-426-9341
www.romac.com

Shells: Stainless steel per ASTM 240, type 304.


Lugs: Ductile iron per ASTM A 536, Grade 65-45-12.
Bolts, Washers and Nuts: UNC rolled thread, mild
steel electrogalvanized with dichromate seal.
Gaskets: NBR (Buna-N) gasket compounded for
water and gas services.

Number of Bolts per


Clamp Length
OD Range
All Ranges

NOMINAL
PIPE SIZE

3"
1

CATALOG NUMBER

SC 24 X 3" Repair
Clamp

6"
2

3"

6"

PRICE

QTY/CTN

WT/CTN

PRICE

QTY/CTN

WT/CTN

/ " Std. Stl.

SC- 8 x length

$15.11

24

16 #

$27.51

12

16 #

/ " Std. Stl.

SC-12 x length

15.62

24

16 #

29.44

12

16 #

1" Std. Stl.

SC-13 x length

16.50

24

17 #

30.25

12

17 #

1 / " Std. Stl.

SC-17 x length

17.41

24

17 #

32.02

12

17 #

1 / " Std. Stl.

SC-19 x length

18.24

24

18 #

35.81

12

18 #

2" Std. Stl.

SC-24 x length

19.96

16

20 #

36.24

20 #

2 / " Std. Stl.

SC-29 x length

21.42

16

20 #

41.23

20 #

3" Std. Stl.

SC-35 x length

23.54

8#

43.48

11 #

3 / " Std. Stl.

SC-40 x length

24.77

10 #

46.54

13 #

4" O.D. Stl.

SC-40 x length

24.77

10 #

46.54

13 #

4" Std. Stl.

SC-45 x length

24.77

7#

50.55

13 #

6" O.D. Stl.

SC-60 x length

33.89

9#

62.43

9#

6" Std. Stl.

SC-66 x length

33.89

9#

62.43

9#

8" O.D. Stl.

SC-80 x length

40.26

4#

74.61

10 #

To Order: Specify catalog number


x length of clamp.

Example: For an SC style clamp for 2" Std. Stl.


pipe with clamp length of 3", order SC-24 x 3"

1-15

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style SCC and SCS Repair Clamps

1-800-426-9341
www.romac.com

Shells and Armors: Stainless steel per


ASTM 240, type 304.

Material Specifications

Meets
AWWA C230

Full Circumferential
Repair Clamps

Lugs: SCC - ductile iron per ASTM A197, Cupola Malleable Iron. ASTM A153 Zinc Plating;
SCS - Stainless steel per ASTM 240, type 304.
Bolts, Washers and Nuts: SCC - UNC rolled
thread, Carbon Steel Electrogalvanized with
Dichromate Finish; SCS - stainless steel.
Gaskets: NBR (Buna-N) gasket compounded
for water and gas services.

SCC-088 x 3"
Iron Lug
Repair Clamp

Style SCC Clamp with Cast Iron Lugs


3"

SCS-088 x 3"
All Stainless Steel
Repair Clamp

6"

NOMINAL
PIPE SIZE

CATALOG NUMBER

/ " Copper
/ " I.P.

SCC-063 x length
SCC-084 x length

$44.38
44.68

24
24

17 #
17 #

$95.12
95.20

SCC-088 x length
SCC-105 x length

44.86
45.18

95.48
95.67

9
9

14 #
13 #

1" Copper
1" I.P.

SCC-113 x length
SCC-132 x length

1 / " Copper
1 / " I.P.

SCC-138 x length
SCC-166 x length

47.08
48.04

14 #
13 #
14 #
13 #

16 #
16 #

/ " Copper
/ " I.P.

18
18
18
18

12
12

1 / " Copper
1 / " I.P.

SCC-163 x length
SCC-190 x length

1
1

3
3

2
2

4
4

2" Copper
2" I.P.

SCC-213 x length
SCC-238 x length

PRICE QTY/CTN WT/CTN

49.01
49.50
49.94
50.35

54.67
55.25

16
16

16
16
12
12

14 #
13 #

14 #
13 #
13 #
12 #

PRICE QTY/CTN WT/CTN

96.07
96.45
97.20
98.19
98.76
99.45

101.15
102.21

Style SCS Clamp with Stainless Steel Lugs


3"

9
9
8
8
8
8
6
6

14 #
13 #
14 #
12 #

14 #
12 #
13.2#
11 #

6"

NOMINAL
PIPE SIZE

CATALOG NUMBER

/ " Copper
/ " I.P.

SCS-063 x length
SCS-084 x length

$55.02

24
24

16 #
16 #

$76.04

12
12

22 #
20 #

/ " Copper
/ " I.P.

SCS-088 x length
SCS-105 x length

56.09

14 #
13 #

77.05

9
9

17 #
16 #

1" Copper
1" I.P.

SCS-113 x length
SCS-132 x length

18
18

56.28

18
18

14 #
13 #

77.23

9
9

17 #
16 #

1 / " Copper
1 / " I.P.

SCS-138 x length
SCS-166 x length

58.08

16
16

14 #
12 #

81.13

8
8

17 #
15 #

1 / " Copper
1 / " I.P.

SCS-163 x length
SCS-190 x length

60.84

16
16

14 #
12 #

84.42

2" Copper
2" I.P.

SCS-213 x length
SCS-238 x length

61.85

8
8
6
6

18 #
16 #
16 #
14 #

1
1

3
3

2
2

4
4

1
1

1
1

1-16

4
4

2
2

PRICE QTY/CTN WT/CTN PRICE QTY/CTN WT/CTN

12
12

13 #
11 #

94.59

To Order: Specify
catalog number x
length of clamp.
Example: For an
SCC style clamp for
2" Copper pipe with
clamp length of 3",
order
SCC - 213 x 3"

Number of Bolts per


Clamp Length
OD Range
All Ranges

3"
1

6"
2

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style C Repair Clamp

1-800-426-9341
www.romac.com

Material Specifications

All Stainless Steel For Steel, Cast Iron, Copper or Asbestos Cement Pipe
Shells and Lugs: Stainless steel per ASTM A 240, type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and plastic
lubricating washers.

C-35 x 4"
Repair Clamp

Gaskets: NBR (Buna-N) per ASTM D 2000 MBK


610, compounded for water and sewer services. Other
compounds available on request.

PIPE SIZE

CATALOG NUMBER

LIST PRICE / WEIGHT


4"

8"

12"
$98.23
3.5#

/ " Std. Stl., / " Copper


/ " Std. Stl., 1" Copper
1" Std. Stl., 1 / " Copper

C- 8 x length
C-12 x length
C-13 x length

$39.00
1#

$67.85
2.3#

1 / " Std. Stl., 1 / " Copper


1 / " Std. Stl., 2" Copper
2" Std. Stl.

C-17 x length
C-19 x length
C-24 x length

41.43
1.2#

73.00
2.5#

109.14
4#

2 / " Copper
2 / " Std. Stl.
3" O.D. Stl., 3" Copper
3" Std. Stl., 3 / " Copper

C-26 x length Special


C-29 x length
C-30 x length
C-35 x length

43.95
1.3#

87.48
3#

130.96
4.5#

3" C.I.
3" A.C. CI. 100
3" A.C. CI. 150, 4" Copper

C-38 x length
C-39 x length
C-41 x length

45.55
1.7#

88.58
3.6#

133.61
5.5#

3 / " Std. Stl.


4" O.D. Stl.
4" Std. Stl.

C-40 x length
C-40 x length
C-45 x length

45.55
1.7#

88.58
3.8#

133.61
5.7#

4" C.I.
4" A.C. CI. 100
4" A.C. CI. 150

C-48 x length
C-50 x length
C-51 x length

50.45
2.4#

93.55
5#

139.94
7.4#

5" Std. Stl.


6" O.D. Stl.
6" Std. Stl.

C-56 x length
C-60 x length
C-66 x length

54.49
2.8#

101.00
6#

152.23
8.6#

6" Copper
6" C.I.
6" A.C. CI. 100
6" A.C. CI. 150

C-61 x length Special


C-69 x length
C-72 x length
C-72 x length

56.81
2.9#

103.63
6#

155.99
9#

8" O.D. Stl.


8" Std. Stl.
8" CI.

C-80 x length
C-86 x length
C-90 x length

65.78
3.5#

116.44
7.1#

166.00
10.4#

8" A.C. CI. 100


8" A.C. CI. 150

C-94 x length
C-94 x length

66.11
3.5#

117.19
7.2#

167.22
10.5#

10" O.D. Stl.


10" Std. Stl.

C-100 x length
C-107 x length

71.69
4.2#

128.34
8.6#

244.20
12.3#

12" O.D. Stl.


12" Std. Stl.

C-120 x length
C-127 x length

75.97
4.6#

136.86
9.3#

249.03
13.4#

1
3

2
4

1
1

1
1

2
2

Number of Bolts per


Clamp Length

OD Range
All Ranges

4"
1

8"
2

12"
3

To Order: Specify
catalog number x
length of clamp.
Example: For a C
style clamp for 3"
Std. Stl. pipe with
clamp length of 4",
order C-35 x 4"

1-17

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CC Double Section Repair Clamps

Material Specifications

1-800-426-9341
www.romac.com

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per ASTM A
193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304
and plastic lubricating washers.
Gaskets: NBR (Buna-N) per ASTM
D 2000 MBK 610, compounded for
water and sewer services. Other compounds available on request.
NOMINAL
PIPE
SIZE

PIPE O.D.
(INCHES)

OD Range
All Ranges

6"
4

CATALOG NUMBER

12"
6

CC-1275 x 6" Repair Clamp

LIST PRICE / APPROX. WEIGHT (lbs.)


6"

12"

10"

10.00

CC-1000 x length

$216.90
8.3 #

$442.69
14.0 #

10"

10.75

CC-1075 x length

223.58
8.5 #

456.08
14.4 #

12"

12.00

CC-1200 x length

228.05
8.8 #

475.49
15.0 #

12"

12.75

CC-1275 x length

239.15
9.0 #

483.83
15.4 #

14"

14.00

CC-1400 x length

250.27
9.3 #

500.51
16.0 #

16"

16.00

CC-1600 x length

269.76
9.8 #

539.50
17.0 #

18"

18.00

CC-1800 x length

283.62
10.3 #

567.27
18.0 #

20"

20.00

CC-2000 x length

300.30
10.9 #

600.66
19.3 #

22"

22.00

CC-2200 x length

319.80
11.4 #

639.57
20.3 #

24"

24.00

CC-2400 x length

333.67
11.9 #

667.39
21.3 #

30"

30.00

CC-3000 x length

392.06
13.5 #

784.20
24.3 #

To Order: Specify catalog number


x length of clamp.
1-18

Number of Bolts per


Clamp Length

Example: For a CC style clamp for 12" Std. Stl.


pipe with clamp length of 6", order CC-1275 x 6"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CLC Collar Leak Clamps

Material Specifications

1-800-426-9341
www.romac.com

Meets
AWWA C230

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610,
compounded for water and sewer service. Other
compounds available on request.

For quick, simple repairs of leaking solvent


welds on PVC pipe joints
CLC-2.38

NOMINAL
PIPE SIZE

PIPE
O.D. INCHES

CATALOG
NUMBER

PRICE
EACH

APPROX.
WEIGHT (lbs.)

OVERALL
LENGTH

2"

2.375

CLC-2.38

$135.15

4#

6"

2 /"

2.875

CLC-2.88

148.18

4#

6"

3"

3.50

CLC-3.50

157.92

4#

6"

4"

4.50

CLC-4.50

191.03

5#

6"

Standard clamp designed for Class 160 and SDR 26 PVC solvent weld bells.
To Order: Specify catalog number. Provide O.D. of bell & spigot when ordering.

1-19

April 30, 2012

ROMAC
INDUSTRIES,
INC.

The Romac A/CME Band

1-800-426-9341
www.romac.com

For Repairing Broken or


Leaking A/C Couplings

The Romac A/CME Band is a sturdy, ribbed rubber strap, 4" wide and / " thick
(adding / " to the diameter of the machined end of the pipe). It is made of SBR
rubber, compounded for water service.
1

With a stock Stainless-Seal Repair Clamp and the A/CME Band, a leaking or
broken A/C coupling can be replaced, with the repair good for pressures up to
and including 150 psi.
The Stainless-Seal Repair Clamp is 100% stainless steel. Youve made no
compromise of quality in the asbestos cement coupling replacement.

PIPE
M.E.O.D

1st CHOICE
CLAMP

2nd CHOICE
CLAMP

BAND
CAT. NO.

4"

4.64
4.81

SS1 - 5.14 x 8
SS1 - 5.35 x 8

SS2-5.57 x 8

A/CME - 4.64
A/CME - 4.81

26.28

.50 #

6.91

SS1 - 7.46 x 8

SS2-7.64 x 8

A/CME - 6.91

37.78

.75 #

9.11

SS1 - 9.70 x 8

SS2-9.79 x 8

A/CME - 9.11

49.81

1.00 #

10"

11.24
11.66

SS1-11.80 x 8
SS1-12.25 x 8

SS2-11.84 x 8
SS2-12.20 x 8

A/CME-11.24
A/CME-11.66

63.76

1.25 #

12"

13.44
13.92

SS1-14.00 x 8
SS1-14.50 x 8

SS2-13.95 x 8
SS2-14.51 x 8

A/CME-13.44
A/CME-13.92

75.96

1.50 #

14"

15.07
16.22

SS2-15.80 x 8
SS2-16.75 x 8

A/CME-15.07
A/CME-16.22

88.67

1.70 #

16"

17.15
18.46

SS3-18.30 x 8
SS3-19.20 x 8

A/CME-17.15
A/CME-18.46

100.86

2.00 #

6"
8"

1-20

LIST PRICES APPROX.


BAND
WEIGHT
ONLY
(lbs.)

PIPE
SIZE

See page 1-4, 1-5 or 1-6 for Repair Clamp prices.

To Order: Select the catalog number from the chart above based on the size of pipe
and O.D. of machined end. Check your stock for the correct size of clamp required.
The 1st and 2nd choices are listed for convenience in determining which clamps work
best with each Romac A/CME Band size.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 516 Bell Joint Leak Clamps

1-800-426-9341
www.romac.com

(For use on Cast Iron, Ductile Iron & AWWA C-900 PVC Pipe)

Material Specifications

Bell and Spigot Ring: Ductile iron per


ASTM A 536, Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
Bolts: Trackhead, UNC rolled thread, high
strength, low alloy steel per AWWA C111.
Nuts: UNC rolled thread, heavy hex, high
strength, low alloy steel per AWWA C111.
Use: Romacs 516 Bell Joint Leak Clamps
provide a fast, economical means of repairing
or preventing leaks in cast iron bells, caulked
or rubber ring joints. Our unique gasket and
ring design enables a single clamp to fit both
caulked and rubber ring joints for most classes
of cast iron and ductile iron pipe within a nominal size. They also can be used on AWWA
C900 PVC pipe.

NUMBER

DIA. x LENGTH

APPROX.
WEIGHT
(lbs.)

516 - 5.00

5/8" x 10 1/2"

18 #

$251.71

6.90 & 7.10

516 - 7.10

5/8" x 10 1/2"

22 #

288.36

9.05 & 9.30

516 - 9.30

5/8" x 10 1/2"

43 #

398.46

5/8" x 15"

58 #

500.62

5/8" x 17"

86 #

541.51

5/8" x 17"

110 #

1,529.56

NOMINAL
PIPE SIZE

O.D. SIZES
(inches)

4"

4.80 & 5.00

6"

8"

6" Bell Joint Leak Clamp


Ductile iron poured in U.S.A.

BOLTS

CATALOG
NUMBER

10"
12"

11.10 & 11.40

516 - 11.40

13.20, 13.50 & 13.65

516 - 13.65

14"

15.30 & 15.65

516 - 15.65

LIST
PRICE

To Order: Specify catalog number.


Note: BJLC can be provided with double
gasket and spigot halves for repairs on
in-line couplings. Please provide coupling
O.D. and length. All prices on application.
Note: Special length bolts are available
for D.I. sized PVC pipe with extended
bells. Please provide bell length when
ordering. Larger sizes of fabricated steel
BJLC available P.O.A.
The 10", 12" and 14" sizes have stainless steel armors molded into the gasket
to bridge the gap between castings.
1

1-21

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 517 Bell Joint Leak Clamps

1-800-426-9341
www.romac.com

(For use on IPS PVC Pipe only)

Material Specifications

Bell and Spigot Ring: Ductile iron per


ASTM A 536, Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Bolts: / ", mild steel all thread rod, zinc
plated.
1

Nuts: Zinc plated, mild steel


Use: Romacs 517 Bell Joint Leak Clamps
provide a fast, economical means of repairing or preventing leaks on Iron Pipe Size
(IPS) PVC pipe. Can also be adapted for
use on SDR 35 pipe (contact Romacs Engineering Department).

8" Bell Joint Leak Clamp


Ductile Iron poured in U.S.A.

BOLTS

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

NOMINAL
PIPE SIZE

O.D. SIZE
(inches)

CATALOG
NUMBER

NUMBER

4"

4.50

517 - 4.50

1/2" x 12"

13 #

$249.63

6.63

517 - 6.63

1/2" x 12"

15 #

274.91

8.63

517 - 8.63

1/2" x 14"

20 #

380.36

10.75

517 - 10.75

1/2" x 14"

28 #

476.78

517 - 10.75 - 2

1/2" x 14"

28 #

476.78

517 - 12.75

1/2" x 14"

31 #

517.13

517 - 12.75 - 2

1/2" x 18"

31 #

517.13

6"

8"

10"

10"SDR 21
& thicker

12"

12"SDR 21
& thicker
1

10.75

12.75
12.75

NBR gaskets are standard. For


Class 200 (SDR21) or thicker wall
pipe, longer bolts may be required.

To Order: Specify catalog number.


Please provide bell OD and length.
Note: BJLC can be provided with
double gasket and spigot halves for
repairs on in-line couplings. Please
provide coupling O.D. and length.
All prices on application.

1-22

DIA. x LENGTH

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 416 Bell Joint Leak Clamp

1-800-426-9341
www.romac.com

Material Specifications

Bell and Spigot Ring: Mild steel per ASTM A 36 or equal.


Gasket: Compounded for water and sewer service. Meets
the requirements of AWWA C219 and ASTM D2000. Other
compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC
5/8" rolled thread, high strength low alloy, corrosion
resistant steel per AWWA C111. Other materials or special
coatings available upon request.
Coatings: Shop coat applied to cast parts for corrosion
protection in transit. Other coatings available upon request.
Uses: Romacs 416 Bell Joint Leak Clamps provide fast,
economical means of repairing or preventing leaks in
ductile iron and/or rubber gasketed joints. For use on
ductile iron, cast iron and PVC pipe.

416 Bell Joint Leak Clamp

Pressure Rating: 150 psi.

Bell Joint Clamp (for use on Ductile Iron Pipe)


PIPE
O.D.

CATALOG
NUMBER

13.20
15.30
17.40
19.50
21.60
25.80

416 - 13.20
416 - 15.30
416 - 17.40
416 - 19.50
416 - 21.60
416 - 25.80

BOLTS
SPIGOT RING BELL RING MAX. BELL BELL RING
LIST PRICE
NO: DIA. x LGTH.
O.D.
O.D.
O.D.
I.D.
A
B
C
D
E
6:
8:
8:
10:
10:
12:

5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"

18.94
21.04
23.16
25.42
27.65
32.03

18.68
20.78
22.90
25.54
27.77
32.15

16.43
18.53
20.65
22.91
25.14
29.52

14.46
16.56
18.68
20.80
23.03
27.41

$2,798.72
2,975.29
3,039.29
3,161.97
3,473.81
3,669.91

APROX.
WEIGHT
(lbs.)

89 #
104 #
114 #
127 #
145 #
170 #

Bell Joint Leak Clamp (for use on Cast Iron Pipe)


13.50
15.65
17.80
19.92
22.06
26.32

416 - 13.50
416 - 15.65
416 - 17.80
416 - 19.92
416 - 22.06
416 - 26.32

6:
8:
8:
10:
10:
12:

5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"
5/8" x 11.5"

20.29
22.64
25.33
27.85
30.39
35.05

20.03
22.38
25.45
27.97
30.51
35.17

17.78
20.13
22.82
25.34
27.88
32.54

15.81
18.16
20.71
23.23
25.77
30.43

$2,830.85
2,998.63
3,078.90
3,193.57
3,548.85
3,753.63

93 #
109 #
120 #
135 #
158 #
185 #

To Order: Specify catalog number.


For sizes not shown above, indicate
Style 418 and specify Pipe OD, Bell
OD, Bell Length and maximum
pressure rating. POA.

1-23

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

1-24

April 30, 2012

Notes

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Coupling Systems

1-800-426-9341
www.romac.com

MACRO

501

Two-Bolt Extended
Range Coupling

Straight, Transition
& Long Barrel
Coupling

Page 2-6 and Page 2-7

Page 2-2 to Page


2-5

XR501

ARMOR LINK

Page 2-8

Page 2-16

RC501

511

Page 2-10 to 2-13

Page 2-9

Stainless Steel
Coupling

Extended Range
Coupling

Pipe Coupling

Reducing Coupling

EC501

End Cap
Coupling
Page 2-14

400

Fabricated Steel
Coupling
Page 2-17 through 2-20

IC501

702

Page 2-15

Page 2-15

Compression
Coupling

Coupling with
Insulating Boot

RC400

Fabricated Steel
Reducing Coupling
Page 2-21

TC400

IC400

Page 2-22

Page 2-23

Fabricated Steel
Transition Coupling

Fabricated Steel
Insulating Coupling

2-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 501 Straight, Transition


and Long Barrel Couplings

1-800-426-9341
www.romac.com

Material Specifications

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat. Epoxy and special coatings
available on request.
End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D. and Std. Stl., BLACK
for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service. Other compounds
available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8" rolled thread, high strength, low alloy, corrosion
resistant steel per AWWA C111. Other materials or special coatings available on request.
Options: For other options and specifications, see Page 2-24.
Pressure: When properly installed on a pipe that is within the correct OD range, the Romac 501 can be used
at working pressures up to 260 psi.
WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.
See Page 7-4 for appropriate restraint system.

Meets
AWWA C219

CAUTION: Couplings with a step in the center ring have the potential for migrating along the pipe,
therefore some form of restraint should be used.

ONE END

NOM.
PIPE COLOR GASKET
SIZE CODE RANGE

COLOR
CODE

GASKET
RANGE

APPROX.
USE

BY

LIST PRICE

FUSION EPOXY
SHOPCOAT
CR
LGTH w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

RED

2.00 - 2.14 O.D. Stl., Copper


2.12 - 2.38 Std. Stl, Copper, PVC X
2.35 - 2.65 Std. Stl, Copper, PVC
2.50 - 3.00 C.I., Copper, PVC

RED

2.00 - 2.14
2.12 - 2.38
2.35 - 2.65
2.50 - 3.00

3"

RED

3.00 - 3.29 Copper, OD Steel


X
3.30 - 3.51
Std. Stl & PVC
3.50 - 4.00 Std. Stl, CI/DI & PVC

RED

3.00 - 3.29 Copper, OD Steel


5" 1 112.67 162.62 233.86
X
3.30 - 3.51 Std. Steel & PVC
10" 136.32 197.70 302.65
3.50 - 4.00 Std. Stl, CI/DI & PVC

139.23 189.18 260.43

5" 1 133.57 176.63 254.77

165.05 208.10 286.25

7"

311.25

210.52 260.48 351.39

X 10"

191.87 253.24 358.19

237.07 298.44 403.40

12"

304.26 365.62 470.58

375.94 437.32 542.27

14"

343.94 419.80 607.03

424.98 500.84 688.08

181.80 235.62 308.34

224.65 278.46 376.15

215.98 278.43 392.08

266.89 329.31 442.99

287.36 364.09 495.27

355.11 431.81 563.02

374.84 451.55 582.75

463.15 539.88 671.06

14" 408.14 500.22 736.99

504.31 596.41 706.38

3.80 - 4.05 O.D. Stl., 3" D.I.


4.06 - 4.31
Riv. Stl.
RED
RED
4.50 - 4.70
Std. Stl, PVC
4.50 - 4.81 Std. Stl., D.I. & PVC X
4.80 - 5.00 Cast Iron & PVC
BLACK
BLACK 4.74 - 5.10
C.I. & A/CME
5.11 - 5.30
A/C R.B.
YELLOW 5.11 - 5.40 A/C R.B. CL. 200
YELLOW

RED

6"

5.40 - 5.60 2 Std. Stl. & PVC


5.60 - 5.79 2 Std. Stl. & PVC
5.80 - 5.98 2 Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I. & PVC X

6.90 - 7.10
BLACK 6.86 - 7.20
7.15 - 7.35
YELLOW 7.26 - 7.60

8"

APPROX.
USE

OTHER END

2"

4"

BY

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

BLACK
YELLOW

7.80 - 8.10
O.D. Stl.
8.05 - 8.30
Riv. Stl.
RED
RED 8.30 - 8.55 C.I-Soil, PVC Sewer
8.55 - 8.75
Std. Stl, PVC
8.60 - 9.06 Std. Stl., D.I. & PVC X
9.05 - 9.30 Cast Iron & PVC
BLACK 8.99 - 9.40
BLACK
C.I. & A/CME
9.31 - 9.50
A/C R.B.
YELLOW 9.39 - 9.79 A/C R.B. CL. 200
YELLOW

Standard Center Ring length.


Requires special 5" end ring.

2-2

RED

O.D. Stl, Copper


1
Std. Stl, Copper, PVC X
5" $70.74 $92.26 $131.33
Std. Stl, Copper, PVC
C.I., Copper, PVC

3.80 - 4.05
O.D. Stl.
4.06 - 4.31
Riv. Stl.
4.50 - 4.70
Std. Stl, PVC
4.50 - 4.81 Std. Stl., D.I. & PVC
4.80 - 5.00
4.74 - 5.10
5.11 - 5.30
5.11 - 5.40

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

5.40 - 5.60 2 Std. Stl. & PVC


5.60 - 5.79 2 Std. Stl. & PVC
5"1
5.80 - 5.98 2 Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
7"
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
X 10"
6.60 - 6.91 Std. Stl., D.I. & PVC
12"
6.90 - 7.10
Cast Iron & PVC
6.86 - 7.20
7.15 - 7.35

7.26 - 7.60

C.I. & A/CME


A/C R.B.

170.37 220.33

$87.08 $108.59 $147.68

168.43 229.83 334.77

A/C R.B. CL. 200

7.80 - 8.10
O.D. Stl.
5"1
8.05 - 8.30
Riv. Stl.
8.30 - 8.55 C.I-Soil, PVC Sewer
7"
8.55 - 8.75
Std. Stl. & PVC
8.60 - 9.06 Std. Stl., D.I. & PVC X 10"
9.05 - 9.30
Cast Iron & PVC
12"
8.99 - 9.40
C.I. & A/CME
9.31 - 9.50
A/C R.B.
14"
9.39 - 9.79 A/C R.B. CL. 200

230.32 294.91 412.11

284.60 349.19 466.39

271.10 346.01 482.40

334.97 409.91 546.28

352.39 444.44 601.89

435.44 527.48 684.94

479.21 571.26 728.70

592.11 684.17 841.62

512.38 622.90 907.01

633.12 743.64 1,027.76

To Order: Determine O.D. of pipes to be coupled. Select proper gasket range for each pipe from above
table. Insert high range of each gasket into catalog number as follows: 501 - one end x other end.
Example: To couple 4" A/C rough barrel and 4" O.D. steel with 5" Center Ring, order 501-5.30 x 4.05 X 5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 501 Straight, Transition


and Long Barrel Couplings

1-800-426-9341
www.romac.com

NOM.
PIPE COLOR
SIZE CODE
RED

10"

ONE END
GASKET
RANGE

APPROX.
USE

9.80 - 10.10A
O.D. Stl.
10.20 - 10.55A CI Soil, PVC Sewer
10.70 - 11.00A Std. Stl. & PVC

- 10.80B Std. Stl. & PVC


BLACK 10.70
10.89 - 11.40B Cast Iron & PVC

11.55 - 11.75B
YELLOW 11.76 - 12.12B
RED

12"

BY

- 12.80B Std. Stl. & PVC


BLACK 12.70
13.15 - 13.55B Cast Iron & PVC

COLOR
CODE

BLACK
YELLOW
RED

A/CME
A/C R.B.

GASKET
RANGE

APPROX.
USE

9.80 - 10.10A
O.D. Stl.
10.20 - 10.55A CI Soil, PVC Sewer
10.70 - 11.00A
Riv. Stl.

RED

A/CME
A/C R.B

11.81 - 12.10A
O.D. Stl.
11.95 - 12.25A
PVC SDR 41
12.24 - 12.50A CI Soil, PVC Sewer
12.65 - 12.95A Std. Stl. & PVC

- 14.10B
YELLOW 13.85
14.03 - 14.40B

OTHER END

BLACK
YELLOW

10.70 - 10.80B Std. Stl. & PVC


10.89 - 11.40B Cast Iron & PVC

11.55 - 11.75B
11.76 - 12.12B

12.70 - 12.80B Std. Stl. & PVC


13.15 - 13.55B Cast Iron & PVC

LIST PRICE

CR
LGTH

FUSION EPOXY
SHOPCOAT
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

6" 1,2 $317.79 $405.19 $564.32 $392.67 $480.08 $639.20

A, B & AB

7"

511.03 670.14

523.45 610.85 769.97

12" 2

661.37 790.29 1,121.77

817.22 946.15 1,276.96

14" 2

760.30 896.74 1,255.67

939.47 1,075.91 1,434.84

6" 1,2

382.20 482.10 663.95

472.26 572.16 754.02

7"

474.51 574.39 756.25

586.33 686.22 868.07

12" 2

776.86 924.21 1,303.03

959.92 1,107.27 1,486.09

14" 2

842.47 998.38 1,408.60 1,040.99 1,196.91 1,607.11

B Only

A&B, AB

A/CME
A/C R.B

O.D. Stl.
11.81 - 12.10A
11.95 - 12.25A PVC SDR 41
12.24 - 12.50A CI Soil, PVC Sewer
12.65 - 12.95A Std. Stl. & PVC

13.85 - 14.10B
14.03 - 14.40B

BY

B Only

A, B & AB

B Only
A & B, AB

A/CME
A/C R.B.

B Only

423.61

14.00 O.D. (please refer to 12" nominal pipe size)

14"

BLACK 14.60 - 15.00 DI, CI & Simplex AC


15.30 - 15.70 D.I, A/C R.B. & PVC
RED

16.00 - 16.40

YELLOW 16.40 - 16.88

O.D. Stl.

A/CME & R.B.


BLACK
RED

YELLOW

7" 1, 3 662.23 778.65 1,007.94 815.32 931.74 1,161.03


14.60 - 15.00 DI, CI & Simplex AC
15.30 - 15.70 D.I, A/C R.B. & PVC X
14" 1,100.02 1,275.44 1,736.91 1,354.30 1,529.72 1,991.20
16.00 - 16.40
O.D. Stl.
16.40 - 16.88

A/CME & R.B.

16.00 O.D. (please refer to 14" nominal pipe size)

16"

18"

17.05 - 17.40 D.I., Cast Iron & PVC


BLACK 17.40 - 17.80 D.I. and A/C R.B, PVC
BLACK
X
RED 17.80 - 18.10 Cast Iron, O.D. Stl & PVC
RED
18.10 - 18.40
Cast Iron & A/C
YELLOW 18.45 - 18.97
A/CME & R.B.
YELLOW
RED

17.05 - 17.40 D.I., Cast Iron & PVC


1, 3
797.82 928.75 1,181.96 982.25 1,113.17 1,366.38
17.40 - 17.80 D.I. and A/C R.B, PVC
7"
17.80 - 18.10 Cast Iron, O.D. Stl & PVC X
14" 1,323.94 1,518.84 2,031.60 1,629.96 1,824.88 2,337.63
18.10 - 18.40
Cast iron & A/C
18.45 - 18.97

A/CME & R.B.

18.00 O.D. (please refer to 16" nominal pipe size)

18.70 - 19.10
BLACK 19.10 - 19.70
YELLOW 19.70 - 20.25

RED

X BLACK
YELLOW

18.70 - 19.10
19.10 - 19.70
19.70 - 20.25

1, 3

20.00 O.D. (please refer to 18" nominal pipe size)

20"

20.80 - 21.35

RED

20.80 - 21.35

BLACK 21.35 - 21.75

X BLACK

21.35 - 21.75

RED

YELLOW 21.75 - 22.25

22"

RED

22.95 - 23.35
BLACK 23.45 - 23.85
YELLOW 23.75 - 24.25

YELLOW

21.75 - 22.25

RED
X BLACK
YELLOW

22.95 - 23.35
23.45 - 23.85
23.75 - 24.25

24.00 O.D. (please refer to 22 " nominal pipe size)

RED

24" BLACK 24.75 - 25.30


25.30 - 25.80
YELLOW 26.10 - 26.32

Standard Center Ring


length

RED
X BLACK
YELLOW

24.75 - 25.30
25.30 - 25.80
26.10 - 26.32

To accommodate the wider range of pipe sizes within the 10" and
12" categories, it is necessary that the center rings be made in
three sizes: A, AB, and B (see drawing below).

7"

1,162.58 1,319.69 1,623.55 1,436.56 1,593.65 1,897.50

14"

1,775.69 2,009.58 2,624.89 2,194.13 2,428.01 3,043.33

7"

1, 3

14"
7"

1, 3

14"

1,394.29 1,551.40 1,855.25 1,722.85 1,879.94 2,183.80


2,016.40 2,250.27 2,865.59 2,491.56 2,725.43 3,340.75

1,513.52 1,683.72 2,012.89 1,870.16 2,040.36 2,369.53


2,287.94 2,541.30 3,207.90 2,827.08 3,080.46 3,747.05

10" 1 2,371.67 2,586.47 2,953.82 2,930.55 3,145.35 3,512.70


20"
3

3,666.28 4,023.06 4,950.38 4,530.22 4,887.02 5,821.94

For longer center ring length, see the Style


400 on Page 2-17.

For 501 parts list, see Page 2-4.


For Steel Couplings 12" - 96",
see Page 2-17.
For Sewer O.D.s, see Page 6-6.
2-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 501 Parts List

1-800-426-9341
www.romac.com

NOM.
PIPE
SIZE

2"
3"

APPROX. COMPLETE
COUPLING WEIGHT
(lbs.)

9#
13 #
17 #

CENTER
RING
LENGTH

CENTER
RING

END
RING

GASKET

5"

$24.64

$9.66 $4.19

5"
10"

34.03
47.36

12.36

4"

16 #
22 #
27 #
28 #
36 #

5"
7"
10"
12"
14"

47.61
78.21
89.39
201.78
239.30

6"

26 #
34 #
39 #
47 #
55 #

5"
7"
10"
12"
14"

55.24
81.67
140.15
227.63
258.23

8"

32 #
41 #
55 #
58 #
68 #

5"
7"
10"
12"
14"

70.76
102.24
168.05
294.87
324.80

10"

49 # (A)
55 # (B)
57 # (AB)
64 # (B only)
78 # (A)
83 # (B)
100 # (B only)

6"
6"
6"
7"
12"
12"
14"

94.14
94.14
94.14
199.96
415.88
415.88
508.93

12"

65 # (A)
68 # (B)
73 # (AB)
72 # (B only)
102 # (A)
108 # (B)
115 # (B only)

6"
6"
6"
7"
12"
12"
14"

113.02
113.02
113.02
205.33
482.72
482.72
541.61

14"

92 #
136 #

7"
14"

16"

102 #
153 #

18"

5.46

5/8" BOLTS

TRACKHEAD BOLT w/NUT

NUMBER: LENGTH CORTEN

304 S.S.

316 S.S.

$9.20 $20.71 $40.99



4: 5/8" X 10 1/2" 10.75 24.13 47.71
13.33 29.76 56.99
4: 5/8" X 13"
2: 5/8" x 8"

7.18

4: 5/8" x 8"
4: 5/8" x 10 1/2"
4: 5/8" x 13"
4: 5/8" x 15"
4: 5/8" x 17"

9.20 20.71
10.75 24.13
13.33 29.76
13.33 29.76
13.87 33.51

40.99
47.71
56.99
56.99
82.65

30.07 10.21

5: 5/8" x 8"
5: 5/8" x 10 1/2"
5: 5/8" x 13"
5: 5/8" x 15"
5: 5/8" x 17"

9.20 20.71
10.75 24.13
13.33 29.76
13.33 29.76
13.87 33.51

40.99
47.71
56.99
56.99
82.65

6: 5/8" x 8"
6: 5/8" x 10 1/2"
6: 5/8" x 13"
6: 5/8" x 15"
6: 5/8" x 17"

9.20 20.71
10.75 24.13
13.33 29.76
13.33 29.76
13.87 33.51

40.99
47.71
56.99
56.99
82.65

7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 17"
7: 5/8" x 17"
7: 5/8" x 18"

10.75 24.13
10.75 24.13
10.75 24.13
10.75 24.13
13.87 33.51
13.87 33.51
14.71 35.49

47.71
47.71
47.71
47.71
82.65
82.65
88.71

51.09 40.50

8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 17"
8: 5/8" x 17"
8: 5/8" x 18"

10.75 24.13
10.75 24.13
10.75 24.13
10.75 24.13
13.87 33.51
13.87 33.51
14.71 35.49

47.71
47.71
47.71
47.71
82.65
82.65
88.71

290.21
696.23

81.94 53.76

9: 5/8" x 11 1/2" 11.18 25.20 51.47


9: 5/8" x 18"
14.71 35.49 88.71

7"
14"

354.94
845.76

109.60

55.94

10: 5/8" x 11 1/2" 11.18 25.20 51.47


10: 5/8" x 18" 14.71 35.49 88.71

123 #
194 #

7"
14"

437.66
1,008.41

229.83

65.55

12: 5/8" x 11 1/2" 11.18 25.20 51.47


12: 5/8" x 18" 14.71 35.49 88.71

125 #
200 #

7"
14"

507.09
1,086.84

308.88

67.64

12: 5/8" x 11 1/2" 11.18 25.20 51.47


12: 5/8" x 18" 14.71 35.49 88.71

22"

154 #
222 #

7"
14"

576.22
1,304.13

326.69

69.29

13: 5/8" x 11 1/2" 11.18 25.20 51.47


13: 5/8" x 18" 14.71 35.49 88.71

24"

214 #
363 #

10"
20"

1,009.47
2,203.00

496.27

91.52

14: 5/8" x 15"


14: 5/8" x 24"

20"

17.40

36.92 15.26

42.52 31.68

To accommodate the wider range of pipe sizes within the


10" and 12" categories, it is necessary that the center
rings be made in three
sizes: A, AB, and B (see
drawing right).

2-4

13.33 29.76 56.99


20.55 47.78 116.52

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions. See Page 7-4 for
appropriate restraint system.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style 501 Parts List

1-800-426-9341
www.romac.com

NOM.
PIPE
SIZE

2"

APPROX. CENTER
RING WEIGHT
(lbs.)

CENTER
RING
LENGTH

CENTER
RING

END
RING

5" $32.56

$13.87

5" 46.93
10" 65.81

19.19

5"
7"
10"
12"
14"

62.85
102.12
118.35
257.22
304.10

25.52

12 #
19 #
23 #
30 #
31 #

5"
7"
10"
12"
14"

76.07
110.56
185.88
293.92
332.38

15 #
24 #
36 #
39 #
48 #

5"
7"
10"
12"
14"

97.10
138.17
223.16
379.83
417.60

25 # (A)
28 # (B)
31 # (AB)
37 # (B only)
51 # (A)
56 # (B)
74 # (B only)

6"
6"
6"
7"
12"
12"
14"

130.38
130.38
130.38
261.16
533.09
533.09
649.46

34 # (A)
36 # (B)
42 # (AB)
40 # (B only)
68 # (A)
72 # (B)
80 # (B only)

6"
6"
6"
7"
12"
12"
14"

162.88
162.88
162.88
276.95
625.58
625.58
699.93

71.19

49 #
98 #

7" 400.94
14" 908.15

103.12

16"

55 #
110 #

7" 479.63
14" 1,092.04

18"
20"

71 #
142 #

3"
4"

4#
6#
13.5 #
8#
13 #
17 #
19 #
25 #

GASKET
N: NBR
E: EPDM

N $23.83
E 24.66
N 24.85
E 25.25
N 25.23
E 25.90

TRACKHEAD BOLT w/NUT

5/8" BOLTS
NUMBER: LENGTH

CORTEN

304 SS

316 SS

2: 5/8" x 8"

$9.20 $20.71 $40.99



4: 5/8" X 10 1/2" 10.75 24.13 47.71
4: 5/8" X 13"
13.33 29.76 56.99
4: 5/8" x 8"

9.20 20.71 40.99
4: 5/8" x 10 1/2" 10.75 24.13 47.71
4: 5/8" x 13"
13.33 29.76 56.99
4: 5/8" x 15"
13.33 29.76 56.99
4: 5/8" x 17"
13.87 33.51 82.65
5: 5/8" x 8"
5: 5/8" x 10 1/2"
5: 5/8" x 13"
5: 5/8" x 15"
5: 5/8" x 17"

9.20 20.71
10.75 24.13
13.33 29.76
13.33 29.76
13.87 33.51

40.99
47.71
56.99
56.99
82.65

6: 5/8" x 8"
6: 5/8" x 10 1/2"
6: 5/8" x 13"
6: 5/8" x 15"
6: 5/8" x 17"

9.20 20.71
10.75 24.13
13.33 29.76
13.33 29.76
13.87 33.51

40.99
47.71
56.99
56.99
82.65

7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 10 1/2"
7: 5/8" x 17"
7: 5/8" x 17"
7: 5/8" x 18"

10.75 24.13
10.75 24.13
10.75 24.13
10.75 24.13
13.87 33.51
13.87 33.51
14.71 35.49

47.71
47.71
47.71
47.71
82.65
82.65
88.71

8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 10 1/2"
8: 5/8" x 17"
8: 5/8" x 17"
8: 5/8" x 18"

10.75 24.13
10.75 24.13
10.75 24.13
10.75 24.13
13.87 33.51
13.87 33.51
14.71 35.49

47.71
47.71
47.71
47.71
82.65
82.65
88.71

N 89.37
E 106.40

9: 5/8" x 11 1/2"
9: 5/8" x 18"

11.18 25.20 51.47


14.71 35.49 88.71

139.47

N 98.89
E 119.07

10: 5/8" x 11 1/2" 11.18 25.20 51.47


10: 5/8" x 18"
14.71 35.49 88.71

7" 606.86
14" 1,322.07

282.22

N 129.70
E 160.16

12: 5/8" x 11 1/2" 11.18 25.20 51.47


12: 5/8" x 18"
14.71 35.49 88.71

67 #
134 #

7" 737.15
14" 1,463.50

358.13

N 144.04
E 180.58

12: 5/8" x 11 1/2" 11.18 25.20 51.47


12: 5/8" x 18"
14.71 35.49 88.71

22"

76 #
152 #

7" 812.56
14" 1,723.59

386.84

13: 5/8" x 11 1/2" 11.18 25.20 51.47


14.71 35.49 88.71
13: 5/8" x 18"

24"

133 #
266 #

10" 1,280.53
20" 2,779.12

N 152.00
E 191.67

640.18

N 220.31

14: 5/8" x 15"


14: 5/8" x 24"

6"
8"

10"

12"
14"

41.08

50.89

N 29.74
E 31.11
N 35.82
E 40.26

N 50.01

61.84
E 58.24

N 62.49

E 72.52

To accommodate the wider range of pipe sizes within the


10" and 12" categories, it is necessary that the center
rings be made in three
sizes: A, AB, and B (see
drawing right).

E 282.46

13.33 29.76 56.99


20.55 47.78 116.52

WARNING: Flexible couplings do not provide


protection against possible pullout of pipe ends
in unrestrained conditions. See Page 7-4 for
appropriate restraint system.

2-5

UPDATE: June 28, 2012

ROMAC
INDUSTRIES,
INC.

MACRO HP

1-800-426-9341
www.romac.com

Two-Bolt Wide Range Ductile Iron Coupling

MACRO HP

T W O - B O LT E X T E N D E D R A N G E C O U P L I N G

P R O D U C T U P D AT E : S U M M E R 2 0 1 2

NEW HIGH PERFORMANCE ONE-PIECE GASKET
UP TO 25% HIGHER WORKING PRESSURE (UP TO 305PSI)

UP TO 25% MORE DEFLECTION (UP TO 10)

STAINLESS STEEL ARMORS ARE BONDED TO GASKETS

DUCTILE IRON
Long-life ductile iron end-rings and
center-ring.



A ROMAC ORIGINAL
2009 - M A C R O - Patents Pending

OUT OF THE BOX

EXTENDED RANGE
With a range of up to 1.25 inches,
the Macro HP can accommodate IPS
through Class 200 A/C pipe.

Insert an LR (Low-Range) Gasket and


the Macro HP posseses a range of up to
2.10 inches and can cover smaller pipe
diameters such as those for OD Steel
and Sewer.
EASY TO HANDLE
The built-in handle makes the Macro HP
simple to carry and maneuver.
SIMPLE TWO-BOLT INSTALLATION

C ATH OD I C PRO T ECT I O N
The Macro HP can be ordered with an
adapter/connection for cathodic
protection if desired.

WIDE RANGE GASKETS

MACRO HP is preassembled with


standard wide range gaskets,
that accommodate IPS through
cast iron pipe. XL sizes cover
DI through Oversize Cast Iron.

A/C GASKET INCLUDED

For larger pipe diameters such


as some asbestos cement,
a separate A/C gasket is
included.

ALLOWS DEFLECTION
When properly installed the Macro HP
can accommodate pipe deflection of
up to 10 degrees (5 degrees on
each end).
MANUFACTURED IN THE U.S.A.
BY ROMAC INDUSTRIES, INC.

See Page 2-7 for dimensions.

Flexible couplings do not provide protection against possible


pullout of pipe ends in unrestrained conditions.

2-6

UPDATE: June 28, 2012

ROMAC
INDUSTRIES,
INC.

MACRO HP

Material Specifications

1-800-426-9341
www.romac.com

Two-Bolt Wide Range Ductile Iron Coupling

Castings: All cast components (end rings, center ring,


and bolt guides) are ductile iron, meeting or exceeding the requirements of ASTM A 536, grade 65-45-12.
End rings are segmented and joined with an integrated
hinge.

Coatings: Center ring fusion bonded epoxy.


End rings are E-Coated epoxy.
Pressure: When properly
installed, the Romac
MACRO HP coupling can be
used at working pressures
up to 305 psi.

Gaskets: Gaskets formed from virgin Nitrile Butadiene


Rubber (NBR) compounded for water and sewer service in accordance with ASTM D2000. NSF 61 certified
gaskets and other compounds available on request.

Contact Romac Engineering


for details.

Bolts & Nuts: 5/8-11 UNC carriage head bolts with


heavy hex nuts, 304 stainless steel. 316 stainless steel
available upon request. Fasteners provided with
anti-galling protection.

For material specifications


of Macro with cathodic
protection adapter,
see product submittals.

Armor: Heavy gauge 304 stainless steel bonded to


gaskets.

NOM.
PIPE
SIZE

O V E RA L L C OU P L IN G R A N GE

INCLUDED,
REQUIRES GASKET
CHANGE

FACTORY
PREASSEMBLED

DIMENSIONS
DIM. A

(WIDTH)

4.40 - 5.60

4"

WIDE RANGE GASKET


4.40 - 5.05


A/C GASKET RANGE
4.95 - 5.60

8.96

DIM. C

DIM. D

DIM. E

LIST PRICE

APPROX.
WT.
(LBS.)

10.18 11.19

6.00

8.00

$309.35

28

6.00

8.00

408.25

34

6.00

8.00

462.30

36

6.00

8.00

598.00

57

6.00

8.00

639.40

59

6.00

8.00

703.80

62

6.00

8.00

841.80

64

DIM. B

(HEIGHT)

(LENGTH) (GAP BETWEEN (CENTER RING


LENGTH)
PIPE ENDS)



10.96 12.18 11.19
6"
WIDE RANGE GASKET
A/C GASKET RANGE
6.60 - 7.15
7.10 - 7.60

8.60 - 9.75

13.11 14.33 11.19
8"
WIDE RANGE GASKET
A/C GASKET RANGE
8.60 - 9.30
9.10 - 9.75

10.70 - 11.90

15.26 16.48 11.19
A/C GASKET RANGE
10" WIDE RANGE GASKET
10.70 - 11.30
11.25 - 11.90

11.00 - 12.20

15.56 16.78 11.19
10"XL WIDE RANGE GASKET
A/C GASKET RANGE
11.00 - 11.65
11.55 - 12.20

12.70 - 13.80

17.16 18.38 11.19
12" WIDE RANGE GASKET
A/C GASKET RANGE
12.70 - 13.30
13.15 - 13.80

13.15 - 14.40
12"XL WIDE RANGE GASKET

17.76 18.98 11.19
A/C GASKET RANGE
6.60 - 7.60

13.15 - 13.80

13.75 - 14.40

LR (Low-Range) GASKET ADD-ON

LR gasket for smaller pipe diameters such as OD Steel.


Max. working pressure for MACRO HP with LR gasket is 200 psi.
LR Gaskets are not compatible with 10 XL or 12 XL SIZES.
List prices do not include coupling.

PIPE
SIZE

4"
6"
8"
10"
12"

RANGE

3.50
6.00
8.00
10.00
12.00

- 4.30
- 6.30
- 8.40
- 10.50
- 12.50

CATALOG
NUMBER

8R26104LR
8R26106LR
8R26108LR
8R26110LR
8R26112LR

ADAPTED FOR CATHODIC


PROTECTION ADD-ON

Mechanical Connection for adding cathodic


protection such as an anode (Romac does not supply
anode). List prices do not include coupling.

APPROX.
ADD-ON LIST PRICE $178.25
LIST
WEIGHT
PRICE
EA.
(LBS.)
To Order MACRO HP Coupling: Determine the O.D. of the pipes to be coupled,

0.68
0.96
1.25
1.67
1.8

$45.43
$48.88
$56.93
$63.83
$67.28

Flexible couplings do not provide protection against possible


pullout of pipe ends in unrestrained conditions.

2-7

PATENTS
PENDING

Meets AWWA C219

and select coupling size which covers the pipe diameters of both pipe ends. Use
the high range [shaded number in table above] of the overall coupling range to
identify which coupling you're ordering
Example: To couple 8" DI and 8" std. steel, order MACRO HP 9.75.
To Order "Adapted for Cathodic Protection" Add-On: Add the
designation "C" to the end of the coupling order.
Example: To order an 8" MACRO Adapted for Cathodic Protection,
order: MACRO HP 9.75 - C.
To Order LR Gasket: Specify which sized LR gasket by indicating the
corresponding Catalog Number [shaded number in LR gasket Add-On Table].

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style XR501 Extended


Range Coupling

Material Specifications

1-800-426-9341
www.romac.com

NOM.
PIPE
SIZE

Center Rings: The center rings are cast from ductile


(nodular) iron meeting or exceeding ASTM A 536,
Grade 65-45-12.
End Rings: The end rings are cast from ductile
(nodular) iron meeting or exceeding ASTM A 536,
Grade 65-45-12.
Gaskets: Gaskets are made from Styrene Butadiene Rubber (SBR) compounded for water and sewer
service in accordance with ASTM D2000 MBA 810.
Other compounds available for petroleum, chemical,
or high temperature service.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.

ONE END
GASKET
RANGE

BY

APPROXIMATE
USE

Bolts and Nuts: 5/8 inch, High strength


low alloy steel trackhead bolts. National
coarse rolled thread and heavy hex nuts.
Steel meets AWWA C111 composition
specifications. Stainless steel bolts and
nuts available on request.
Options: Fusion bonded epoxy. Liquid
epoxy and other coatings available on
request. Stainless steel bolts and nuts
available on request.
Pressure: When properly installed on
standard steel pipe and larger,
the Romac XR501 can be used at
working pressures up to 260 psi.

OTHER END
GASKET
RANGE

BY

APPROXIMATE
USE

Also available
with removeable
end-cap .

LIST PRICE

CR
LENGTH

APPROX.
SHOPCOAT
FUSION EPOXY
WT.
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N (lbs.)

4"

4.215 1 - 5.00 2 SDR 35, Std. Stl, DI & CI


4.215 1 - 5.00 2 SDR 35, Std. Stl, DI & CI
7 $181.47 $234.92 $333.67 $221.24 $274.70 $373.44
X
X
4.215 1 - 5.60 SDR 35, Std. Stl, DI,CI & AC
4.215 1 - 5.60 SDR 35, Std. Stl, DI,CI & AC
12" 272.63 342.14 520.94 299.40 368.92 547.60

27#
40#

6"

6.275 1 - 7.20 2 SDR 35, Std. Stl, DI & CI


6.275 1 - 7.20 2 SDR 35, Std. Stl, DI & CI
X
1
6.275 - 7.60 SDR 35, Std. Stl, DI,CI & AC
6.275 1 - 7.60 SDR 35, Std. Stl, DI,CI & AC

7
12"

258.03 324.89 448.27


358.50 445.40 668.75

308.44
385.70

375.28
472.59

498.70
695.95

34#
47#

8"

8.40 1 - 9.30 2 SDR 35, Std. Stl, DI & CI


8.40 1 - 9.30 2 SDR 35, Std. Stl, DI & CI
7
X
X
1
8.40 - 9.75 SDR 35, Std. Stl, DI,CI & AC
8.40 1 - 9.75 SDR 35, Std. Stl, DI,CI & AC
12"

302.97 383.18 531.28


420.43 524.70 792.72

366.26
447.40

446.46
551.67

594.83
819.69

50#
64#

10"

10.50 1 - 11.41 2 SDR 35, Std. Stl, DI & CI


10.50 1 - 11.41 2 SDR 35, Std. Stl, DI & CI
X
1
10.50 - 12.15 SDR 35, Std. Stl, DI,CI & AC
10.50 1 - 12.15 SDR 35, Std. Stl, DI,CI & AC

8
12"

384.35 477.92 631.50


508.78 613.04 881.07

483.24
555.92

576.81
660.19

641.63
921.04

72#
79#

12"

12.50 1 - 13.56 2 SDR 35, Std. Stl, DI & CI


12.50 1 - 13.56 2 SDR 35, Std. Stl, DI & CI
X
1
12.50 - 14.41 SDR 35, Std. Stl, DI,CI & AC
12.50 1 - 14.41 SDR 35, Std. Stl, DI,CI & AC

8
13"

454.92 561.86 784.45


592.60 739.66 1,126.68

565.69
651.25

672.62 791.32 87#


798.31 1,185.33 106#

1. Pipe ODs smaller than Standard Steel Size,


NOT TO EXCEED 20 PSI.

To Order: Determine O.D. of pipes to be coupled. Select proper


gasket range for each pipe from above table. Insert high range of
each gasket into catalog number as follows:

2. Optional Gasket for SDR 35 through CI D Cast Iron Pipe

XR501 - one end x other end.


Example: To couple 8" DI and 8" std. steel, order XR501-9.75 x 9.75 X 7

XR501 PARTS LIST


NOM.
PIPE
SIZE

4"
6"
8"
10"
12"

CENTER
RING
SHOPCOAT EPOXY

END
EXTRA-LONG
RING
CENTER RING
GASKET
EPOXY SHOPCOAT EPOXY
SHOPCOAT

$79.11 $121.89 $159.51 $218.49 $16.85 $22.40



90.57 136.84 177.59 243.79 30.11 40.50

105.57 152.94
206.89
278.29 35.47
52.11

127.39 174.23
248.58
305.89 44.92
68.44

136.76 197.79
263.40
364.54 53.12
76.53

XR501 End-Caps are also available. Contact your Romac


representative for more information.

2-8

TRACKHEAD BOLT w/NUT


PRICE EACH
CORTEN 304 S.S.
NUMBER: LENGTH

$25.20
33.51
25.20
33.51

51.47
82.65

Std. Length: 6: 5/8 x 111/2


Extra Long: 6: 5/8 x 17

25.20
33.51

Std. Length: 6: 5/8 x 13


Extra Long: 6: 5/8 x 17

29.76
33.51

51.47
82.65

43.57

11.18
13.87

11.18
13.87

13.33
13.87

56.99
82.65

52.64

Std. Length: 8: 5/8 x 13


Extra Long: 8: 5/8 x 18

13.33
14.71

29.76
35.49

56.99
88.71

25.67
29.69

Std. Length: 4: /8 x 11 /2
Extra Long: 4: 5/8 x 17
Std. Length: 5: 5/8 x 111/2
Extra Long: 5: 5/8 x 17

316 S.S.

$11.18
13.87

$11.97

$51.47
82.65

Flexible couplings do not provide protection against possible


pullout of pipe ends in unrestrained conditions.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style511 Coupling

Material Specifications

1-800-426-9341
www.romac.com

(For Steel, Copper, & PVC Pipe)

Center Rings: Steel per ASTM A 120; or ductile iron per


ASTM A 536, Grade 65-45-12 (see separate charts for
steel and ductile iron below). Yellow shopcoat.
End Rings: Ductile iron per ASTM A 536, Grade
65-45-12. Color coded RED for O.D. and Std. Stl.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded
for water and sewer service. Other compounds available
on request.
Bolts and Nuts: UNC rolled thread, mild steel, zinc
plated (1/2" thru 8" sizes). 5/8" high strength, low alloy steel
per AWWA C111 (10" & 12" sizes).

NOM.
PIPE SIZE

/2"
3
/4"
1"
1 1/4"
1 1/2"
1 1/2" x 11/4"

ONE END
O.D.
APPROX.
(inches)
USE

BY

1.66
1.90

Std. Stl.

1.90

Std. Stl.

2"

2.00
2.13
2.38

O.D. Stl.
Copper
Std. Stl.

2 1/2"

2.88

Std. Stl.

3"
4"

5"

6"

8"
10"
12"

.84 - .88

1.05-1.13
1.32-1.38

Meets AWWA
C219

Style 511 Coupling with STEEL Center Rings

Std. Stl. X
Std. Stl. X
Std. Stl. X
Std. Stl. X

NOM.
PIPE
SIZE

2" 511 Coupling

X
X
X
X

OTHER END
O.D.
APPROX.
(inches)
USE
.84 - .88 Std. Stl.

1.05-1.13 Std. Stl.


1.32-1.38 Std. Stl.
1.66

Std. Stl.

1.90

Std. Stl.

1.66

Std. Stl

2.00
2.13
2.38

O.D. Stl.
Copper
Std. Stl.

2.88

Std. Stl.

BY

X
X
X

X
X

X
X
X
X

CTR.
RING
LGTH.

CARRIAGE BOLT

5"

2: 1/2" x 6 1/2"

12

2#

5"

2: 1/2" x 6 1/2"

12

3#


$43.64

49.86

5"

2: /2" x 6 /2"

12

3#

51.62

5"

2: /2" x 6 /2"

4#

53.94

5"

2: /2" x 6 /2"

4#

64.49

5"

2: /2" x 6 /2"

4#

64.49

5"

2:

/2" x 6 1/2"

5 # 78.69

7"

2:

/2" x 9"

5 # 105.42

5"
7"

3: 1/2" x 6 1/2"
3: 1/2" x 9"

Style 511 Coupling with DUCTILE

ONE END
O.D.
APPROX.
(inches)
USE
3.00
O.D. Stl.
3.13
Copper
3.50
Std. Stl.
4.00
O.D. Stl.
4.50
Std. Stl.
5.56
Std. Stl.
6.00
O.D. Stl.
6.63
Std. Stl.
8.00
O.D. Stl.
8.63
Std. Stl.
10.00
O.D. Stl.
10.75
Std. Stl.
12.00
O.D. Stl.
12.75
Std. Stl.

BY

X
X
X
X
X
X
X
X

OTHER END
O.D.
APPROX.
(inches)
USE
3.00
O.D. Stl.
3.13
Copper
3.50
Std. Stl.
4.00
O.D. Stl.
4.50
Std. Stl.
5.56
Std. Stl.
6.00
O.D. Stl.
6.63
Std. Stl.
8.00
O.D. Stl.
8.63
Std. Stl.
10.00
O.D. Stl.
10.75
Std. Stl.
12.00
O.D. Stl.
12.75
Std. Stl.

BY

1
1

CTR.
RING
LGTH.

NUMBER: SIZE

4"
7"

4:
4:

X
X

CARRIAGE BOLT
4:
4:

4"
7"

X
X

IRON Center Rings

4"

4"
7"
5"
7"
5"
7"
5"
7"

Options Available:
Trackhead Bolts
To Order: Determine O.D. of pipe to couple and Center rings of other
lengths may be
length of center ring.
ordered - P.O.A.
Example: For a 6" coupling to fit 6.625 O.D. with
a 4" long center ring, order 511-6.63 x 6.63 x 4
1

NUMBER: SIZE

4:

4:
4:
5:
5:
6:
6:
8:
8:

QTY. APPROX.
PER WEIGHT
CTN EA. (lbs.)

4
4

6#
8#
APPROX.
WEIGHT
EA. (lbs.)

LIST
PRICE

106.70
128.15

LIST
PRICE

/2" x 6"
/2" x 9"

8#
12 #

$118.40
149.42

/2" x 6"
/2" x 9"

9#
14 #

125.06
167.70

197.40

173.93
215.26

237.98
256.90
292.04
338.07

1
1

/2" x 6 1/2"

/2" x 6"
/2" x 9"
1
/2" x 7"
1
/2" x 9"
5
/8" x 8"1
5
/8" x 10 1/2"1
5
/8" x 8"1
5
/8" x 10 1/2"1
1
1

11 #

12 #
20 #
20 #
28 #
27 #
35 #
33 #
41 #

346.14
367.76

WARNING: Flexible couplings do not provide protection against


possible pullout of pipe ends in unrestrained conditions. See
Page 7-4 for appropriate restraint system for larger sized
511s.

2-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style RC501 Reducing Couplings

Material Specifications

1-800-426-9341
www.romac.com

End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded
RED for O.D. and Std. Stl., BLACK for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and
sewer service. Other compounds available on request.

Options: For other options and specifications, see Page 2-24.

6"

8"

3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81

O.D. Stl.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC

BLACK

4.80 - 5.00
4.74 - 5.10
5.11 - 5.30

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

YELLOW

5.11 - 5.40

A/C R.B. CL. 200

RED

RED

COLOR
CODE

RED

RED
X

GASKET
RANGE

3.00 - 3.13
3.50

APPROX.
USE

O.D. Stl., Copper


Std. Stl.

3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81

O.D. Stl.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC

BLACK

4.80 - 5.00
4.74 - 5.10
5.11 - 5.30

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

YELLOW

7.26 - 7.60

A/C R.B. CL. 200

YELLOW

5.11 - 5.40

A/C R.B. CL. 200

7.80 - 8.10
8.05 - 8.30
8.30 - 8.55
8.55 - 8.75
8.60 - 9.06
9.05 - 9.30
8.99 - 9.40
9.31 - 9.50

O.D. Stl.
Riv. Stl.
C.I. Soil, PVC Sewer
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/CME
A/C R.B.

9.39 - 9.79

A/C R.B. CL. 200

RED

BLACK

RED

9.80 - 10.10A 1
O.D. Stl.
10.20 - 10.55A1 C.I. Soil, PVC Sewer
10.70 - 11.00A 1 Std. Stl. & PVC

1
BLACK 10.70 - 10 80B 1 Cast Iron
10.89 - 11.40B C.I. & A/CME

YELLOW
1

2-10

LIST PRICE

Cast Iron & PVC


C.I. & A/CME
A/C R.B.

8"

OTHER END

6.90 - 7.10
6.86 - 7.20
7.15 - 7.35

YELLOW

10"

Std. Stl. & PVC


5.40 - 5.60 2
5.60 - 5.79 2
Std. Stl. & PVC
5.80 - 5.98 2
Std. Stl. & PVC
5.80 - 6.10
O.D. Stl.
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I. & PVC

Meets AWWA C219

BLACK

6"

BY
APPROX.
USE

4"

ONE END
GASKET
RANGE

3"

CAUTION: Couplings with a


step in the center ring have
the potential for migrating
along the pipe. therefore
some sort of restraint should
be used.

Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8 " rolled
thread, high strength, low alloy, corrosion-resistant steel per AWWA
C111. Other materials or special coatings available on request.

NOM.
PIPE COLOR
SIZE CODE

4"

WARNING: Flexible
couplings do not
provide protection
against possible pullout of
pipe ends in unrestrained
conditions.

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow
shopcoat. Epoxy and special coatings available on request.

11.55 - 11.75B 1
11.76 - 12.12B 1

A/CME
A/C R.B.

See Footnote 1 on next page.


Requires special 5" end ring.

RED
X
BLACK
YELLOW
RED
X

FUSION EPOXY
SHOPCOAT
w/STD w/304 w/316 w/STD w/304 w/316
B&N SS B&N SS B&N B&N SS B&N SS B&N

$178.60 $223.77 $299.81 $233.53 $276.59 $354.73

306.82 363.29 458.32

426.62 483.08 578.11

5.80 - 6.10
O.D. Stl
6.05 - 6.30
Riv. Stl.
6.55 - 6.76
Std. Stl. & PVC
6.60 - 6.91 Std. Stl., D.I. & PVC 391.81 459.56 574.30 546.14 613.88 727.93
6.90 - 7.10
Cast Iron & PVC
6.86 - 7.20
C.I. & A/CME
7.15 - 7.35
A/C R.B.
7.26 - 7.60
7.80 - 8.10
8.05 - 8.30
8.30 - 8.55
8.55 - 8.75
8.60 - 9.06

BLACK

9.05 - 9.30
8.99 - 9.40
9.31 - 9.50

YELLOW

9.39 - 9.79

A/C R.B. CL. 200


O.D. Stl.
Riv. Stl.
CI Soil,PVC Sewer
Std. Stl. & PVC
Std. Stl., D.I. & PVC 552.46 644.16 798.97 743.57 835.27 990.09
Cast Iron & PVC
C.I. & A/CME
A/C R.B.

A/C R.B. CL. 200

April 30, 2012

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

NOM.
PIPE COLOR
SIZE CODE

12"
x

10"
14"
x

12"
16"
x

14"
18"

GASKET
RANGE

14.00 (please refer to 12")

BLACK 14.60 - 15.00


15.30 - 15.70
RED

16.00 - 16.40

YELLOW 16.40 - 16.88

COLOR
CODE

Cast Iron & PVC

A/CME & O.D. Stl.

RED
X

GASKET
RANGE

APPROX.
USE

FUSION EPOXY
SHOPCOAT
w/316
w/STD w/304 w/316 w/STD w/304
B&N SS B&N SS B&N B&N SS B&N SS B&N

1
YELLOW 13.85 - 14.10B1
14.03 - 14.40B

A/C R.B

Std. Stl. & PVC


Cast Iron & PVC

1,065.92 1,195.67 1,411.64 1,327.38 1,450.92 1,673.10

A/CME
A/CME

16.00 (please refer to 14")

RED

18.70 - 19.10

BLACK 19.10 - 19.70


RED

19.70 - 20.25
20.80 - 21.35

BLACK 21.35 - 21.75


RED

22.95 - 23.35

BLACK 23.45 - 23.85


RED

24.75 - 25.30

BLACK 25.30 - 25.80

22" YELLOW 26.10 - 26.32

14.60 - 15.00
15.30 - 15.70
16.00 - 16.40
16.40 - 16.88

17.05 - 17.40
BLACK 17.40 - 17.80

17.80 - 18.10
18.10 - 18.40
YELLOW 18.45 - 18.97
RED

RED 18.70 - 19.10


X BLACK 19.10 - 19.70
YELLOW 19.70 - 20.25
RED 20.80 - 21.35
X BLACK 21.35 - 21.75

Cast Iron & PVC

A/CME & O.D. Stl.

1,935.50 2,072.74 2,319.63 2,291.21 2,428.44 2,675.35

A/C R.B.

1,994.66 2,159.37 2,455.63 2,350.38 2,400.98 2,811.32

2,060.10 2,224.79 2,521.06 2,440.17 2,604.87 2,901.13

2,120.45 2,298.87 2,619.82 2,500.53 2,678.96 2,999.90

YELLOW 21.75 - 22.25

RED 22.95 - 23.35


X BLACK 23.45 - 23.85

3,316.17 3,541.68 3,898.33 3,822.37 4,047.89 4,404.53

YELLOW 23.75 - 24.25

To Order: Determine O.D. of pipes to be coupled. Select


proper gasket range for each pipe from above table. Insert
top range of each gasket, as indicated in gray column, into
catalog number as follows: RC501 (one end x other end)
Example: To couple 6" O.D. steel and 4" A/C rough barrel,
order RC501-6.10 x 5.30
1

LIST PRICE

OD Stl
11.81 - 12.10A1
12.24 - 12.50A1 CI Soil PVC Sewer
12.65 - 12.95A1 Std. Stl. & PVC

1
BLACK 12.70 - 12.80B
13.15 - 13.55B1

BLACK 17.05 - 17.40


BLACK
D.I. & PVC
17.40 - 17.80 D.I., A/C R.B. & PVC X
17.80 - 18.10 Cast Iron, O.D. Stl. & PVC
RED
RED
18.10 - 18.40
Cast Iron & A/C
YELLOW
A/CME & R.B
YELLOW 18.45 - 18.97

20" YELLOW 23.75 - 24.25


24"

APPROX.
USE

OTHER END

O.D. Stl.
9.80 - 10.10A1
11.81 - 12.10A1
O.D. Stl
RED 10.20 - 10.55A1 C.I. - Soil, PVC Sewer
12.24 - 12.50A CI Soil, PVC Sewer
1
10.70 - 11.00A
Std. Stl. & PVC
12.65 - 12.95A1
Std. Stl. & PVC
752.04 856.85 1,033.80 979.11 1,083.92 1,260.85
1
1
Cast Iron & PVC
BLACK 10.70 - 10.80B
BLACK 12.70 - 12.80B1 Std. Stl. & PVC
13.15 - 13.55B Cast Iron & PVC X
C.I. & A/CME
10.89 - 11.40B1
1
A/CME
13.85 - 14.10B1
A/CME
YELLOW 11.55 - 11.75B 1
YELLOW
A/CME
14.03 - 14.40B1
A/C R.B.
11.76 - 12.12B

18" YELLOW 21.75 - 22.25


22"

BY

RED

16" YELLOW
20"

ONE END

To accommodate the wider range of pipe sizes within


the 10" and 12" categories, it is necessary that the
center rings be made in different sizes: A x A, A x B,
B x A and B x B. For example, 12" riveted steel x 10"
ductile iron requires a 12A x 10B center ring.

For RC501 parts list, see page 2-12.


WARNING: Flexible couplings do not provide protection against
possible pullout of pipe ends in unrestrained conditions.
CAUTION: Couplings with a step in the center ring have the
potential for migrating along the pipe, therefore some sort of
restraint should be used.

2-11

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style RC501 Parts List

1-800-426-9341
www.romac.com

NOMINAL Approx. CENtEr Reducing


Ring Ctr. Rings
Weight
PIPE
Length Ring Only
(lbs.)
SIZE

4"

Gaskets

Bolts

(Std.)
(RC)
Lg. End Sm. End CORTEN 304 S.S. 316 S.S.
Lg. End Sm. End

No: SIZE

17 #

5"

$47.61 $17.40 $53.85 $7.18 $15.76 $9.20 $20.71 $40.99

4: 5/8" x 8"

24 #

5"

162.06 30.07 51.30 10.21 7.18 9.20 20.71 40.99

5: 5/8" x 8"

35 #

5"

205.07 36.92 69.15 15.26 10.21 9.20 20.71 40.99

6: 5/8" x 8"

58 #

6"

309.39 42.52 78.36 31.68 15.26 10.75 24.13 47.71

7: 5/8" x 10 1/2"

84 #

7"

432.40 51.09 110.37 40.50 31.68 10.75 24.13 47.71

8: 5/8" x 10 1/2"

95 #

7"

663.43 81.94 125.67 53.76 40.50 11.18 25.20 51.47

9: 5/8" x 11 1/2"

111 #

7"


1,105.53 109.60 498.87 55.94 53.76 11.18 25.20 51.47

10: 5/8" x 11 1/2"

128 #

7"


1,049.75 229.83 459.43 65.55 55.94 11.18 25.20 51.47

12: 5/8" x 11 1/2"

164 #

7"

995.37 308.88 488.50 67.64 65.55 11.18 25.20 51.47

12: 5/8" x 11 1/2"

166 #

7"


1,007.34 326.69 504.15 69.29 67.64 11.18 25.20 51.47

13: 5/8" x 11 1/2"

4"
8"
6"
10 "
x

8"
12 "
x

10 "

14 "
x

12 "
16 "
x

14 "

18 "
x

16 "
20 "
x

18 "
22 "
x

20 "
24 "
x

22 "

212 #

8 1/2"
1,687.04 496.27 785.43 91.52 69.29 13.33 29.76 56.99

Uses 4" 501 Center Ring.


WARNING: Flexible couplings do not provide protection against
possible pullout of pipe ends in unrestrained conditions.

2-12

BoltS & NutS

3"
6"

End Rings

14: 5/8" x 15"

To accommodate the wider range of


pipe sizes within the 10" and 12" categories, it is necessary that the center
rings be made in different sizes: A x A, A
x B, B x A and B x B. For example, 12"
riveted steel x 10" ductile iron requires a
12A x 10B center ring.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style RC501 Parts List

1-800-426-9341
www.romac.com

End Rings
Bolt & NUt
Gaskets 2
Nominal Approx. CENtEr Reducing
Weight
Ring Ctr. Rings
Pipe
(Std.)
(RC)
Lrg. End Sm. End CORTEN 304 S.S. 316 S.S.
Length Ring Only
size
(lbs.)
Lrg. End Sm. End

4"

17 #

5"

$62.85

24 #

5"

231.21

41.08 90.94

35 #

5"

292.22

50.89 122.36

58 #

6"

415.17

61.84 144.37

84 #

7"

560.82

71.19 188.92

95 #

7"

812.36

103.12 217.02

111 #

7"

1,308.84

139.47 621.40

128 #

7"

1,231.83

282.22 580.68

164 #

7"

1,223.19

358.13 591.50

166 #

7"

1,230.14

386.84 601.28

8 1/2" 1,919.74

640.18 915.02

3"
6"
4"
8"
6"
10 "
x

8"
12 "
x

10 "

14 "
x

12 "
16 "
x

14 "

18 "
x

16 "
20 "
x

18 "
22 "
x

20 "
24 "
x

22 "

212 #

$25.52 $85.42

Uses 4" 501 Center Ring

"N" denotes NBR gasket. "E" denotes EPDM gasket.


WARNING: Flexible couplings do not provide protection
against possible pullout of pipe ends in unrestrained
conditions.

N $25.23

N $17.31

E 25.90

E 18.11

N 29.74

N 25.23

E 31.11

E 25.90

N 35.82

N 29.74

E 40.26

E 31.11

N 50.01

N 35.82

E 58.24

E 40.26

N 62.49

N 50.01

E 72.52

E 58.24

N 89.37

N 62.49

E 106.40

E 72.52

N 98.89

N 89.37

E 119.07

E 106.40

N 129.70

N 98.89

E 160.16

E 119.07

N 144.04

N 129.70

E 180.58

E 160.16

N 152.00

N 144.04

E 191.67

E 180.58

N 220.31

N 152.00

E 282.46

E 191.67

Bolts
No: SIZE

$9.20 $20.71 $40.99

4: 5/8" x 8"

9.20 20.71 40.99

5: 5/8" x 8"

9.20 20.71 40.99

6: 5/8" x 8"

10.75 24.13 47.71

7: 5/8" x 10 1/2"

10.75 24.13 47.71

8: 5/8" x 10 1/2"

11.18 25.20 51.47

9: 5/8" x 11 1/2"

11.18 25.20 51.47 10: 5/8" x 11 1/2"

11.18 25.20 51.47 12: 5/8" x 11 1/2"

11.18 25.20 51.47 12: 5/8" x 11 1/2"

11.18 25.20 51.47 13: 5/8" x 11 1/2"

13.33 29.76 56.99

14: 5/8" x 15"

To accommodate the wider range of


pipe sizes within the 10" and 12" categories, it is necessary that the center
rings be made in different sizes: A x A, A
x B, B x A and B x B. For example, 12"
riveted steel x 10" ductile iron requires a
12A x 10B center ring.

2-13

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style EC501
End Cap Coupling

Material Specifications

1-800-426-9341
www.romac.com

Center Ring: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat.
Epoxy and special coatings available on request.
End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D. and
Std. Stl., BLACK for cast iron and YELLOW for A/C. End cap end requires BLACK end ring
on 4" - 8" sizes.
End Cap: Ductile iron per ASTM A536, Grade 65-45-12. Color coded BLACK to be
used with cast iron size 501 gasket. The end caps are furnished with 2" IPT female
threads with plug. End caps on sizes 4" - 8" are two pieces (end ring and cap).
Sizes 10" and above have one-piece end caps.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service.
Other compounds available on request.

Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC 5/8" rolled thread, high strength,
low alloy steel per AWWA C111. Threads protected with plastic caps on each bolt end.
Other materials or special coatings available on request.

WARNING: Flexible couplings do not provide protection against


possible pullout of pipe ends in unrestrained conditions.
NOM.
PIPE
SIZE

4"

COLOR
CODE
RED
BLACK
YELLOW

6"

RED
BLACK
YELLOW

8"

RED
BLACK
YELLOW

10"

RED

BLACK
YELLOW

12"
16"

RED
BLACK
YELLOW
BLACK
RED
YELLOW

GASKET
RANGE
3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81
4.80 - 5.00 1
4.74 - 5.10
5.11 - 5.30
5.11 - 5.40
5.80 - 6.10
6.05 - 6.30
6.55 - 6.76
6.60 - 6.91
6.90 - 7.10 1
6.86 - 7.20
7.15 - 7.35
7.26 - 7.60
7.80 - 8.10
8.05 - 8.30
8.55 - 8.75
8.60 - 9.06
9.05 - 9.30 1
8.99 - 9.40
9.31 - 9.50
9.39 - 9.79
9.80 - 10.10 AB 2
10.70 - 11.00 AB 2
10.70 - 10.80 B 2
10.89 - 11.40 B 1, 2
11.55 - 11.75 B 2
11.76 - 12.12 B 2
11.81 - 12.10 AB 2
12.65 - 12.95 AB 2
12.70 - 12.80 B 2
13.15 - 13.55 B 1, 2
13.85 - 14.10 B 2
14.03 - 14.40 B 2
17.05 - 17.40
17.40 - 17.80
17.80 - 18.10
18.10 - 18.40
18.45 - 18.97

APPROXIMATE
USE
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D. Stl.
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
O.D. Stl.
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
D.I. & Cast Iron & PVC
D.I. & A/C R.B.
Cast Iron, OD Stl & PVC
Cast Iron & A/C
A/C M.E. & R.B.

To Order: Specify catalog number.


Optional Features: 14" and larger nominal pipe
size fabricated steel available. Contact factory
for prices and availability.

2-14

8" EC501 Complete


for testing or capping
a pipeline

END CAP COUPLING COMPLETE


CATALOG
WEIGHT
LIST
NUMBER
(lbs.)
PRICE

END CAP and GASKET ONLY 3


CATALOG WEIGHT LIST
NUMBER
(lbs.) PRICE

EC501 - 4.05
EC501 - 4.31
EC501 - 4.70
EC501 - 4.81
$187.76 4" EC501 3
21 #
EC501 - 5.00
EC501 - 5.10
EC501 - 5.30
EC501 - 5.40
EC501 - 6.10
EC501 - 6.30
EC501 - 6.76
EC501 - 6.91
30 #
247.26 6" EC501 3
EC501 - 7.10
EC501 - 7.20
EC501 - 7.35
EC501 - 7.60
EC501 - 8.10
EC501 - 8.30
EC501 - 8.75
39 #
EC501 - 9.06
334.75 8" EC501 3
EC501 - 9.30
EC501 - 9.40
EC501 - 9.50
EC501 - 9.79
EC501 - 10.10
EC501 - 11.00
AB-79 #
EC501 - 10.80
612.84 10" EC501 3
EC501 - 11.40
B-68 #
EC501 - 11.75
EC501 - 12.12
EC501 - 12.10
EC501 - 12.95
AB-102 #
EC501 - 12.80
780.91 12" EC501 3
EC501 - 13.55
B-93 #
EC501 - 14.10
EC501 - 14.40
EC501 - 17.40
EC501 - 17.80

EC501 - 18.10 157 #
1,572.90 16" EC501 3
EC501 - 18.40
EC501 - 18.97

End Cap and Gasket Only


comes with this gasket.
Refer to Page 2-3 for
10" & 12" center rings.

End Caps are designed to


be used with 501 cast iron
size gaskets. End Cap
and Gasket Only price
does include gasket.

501 C.I.
Size
Gasket

3#

$78.78

5#

105.74

7#

156.61

20 #

369.27

32 #

490.28

67 # 1,056.40

End
Cap
Only

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style IC501 Coupling


with Insulating Boot

Material Specifications

1-800-426-9341
www.romac.com

End Rings: Ductile iron per ASTM A 536, Grade


65-45-12. Color coded RED for O.D. Stl. and Std. Stl.,
BLACK for cast iron and YELLOW for A/C.

Use: Romac insulating


couplings effectively stop
electrolytic action by isolating
one pipe from the other by
means of an insulating boot.

Bolts and Nuts: 5/8" high strength, low alloy steel trackhead
bolts. N.C. roll thread and heavy hex nuts, corrosion- resistant steel. Steel meets AWWA C-111-80 composition
specifications. Other materials or special coatings available
on request.

4"

6"
8"

10"

12"
14"

Meets AWWA C219

Options: For 14" and larger,


see Page 2-23. For other
options and specifications,
see Page 2-24.

Gaskets: SBR per ASTM D 2000 MBA 710, compounded


for water and sewer service. Other compounds available on
request.

NOMINAL
PIPE SIZE

Insulating Boot: Ethylene


Propylene Diene Methylene
(EPDM) compounded for water
and sewer service and
insulating properties.

Center Rings: Ductile iron per ASTM A 536, Grade


65-45-12. Yellow shopcoat. Epoxy and special coatings
available on request.

O.D.
(inches)

GASKET TO USE
FOR IRON PIPE SIZE

GASKET TO USE
FOR DUCTILE PIPE SIZE

4.50
4.80
6.625
6.90
8.625
9.05
10.75
11.10
12.75
13.20
14.00

4.80 - 5.00

6.90 - 7.10

8.60 - 9.06

Special 1

Special 1

14.03 - 14.40

4.74 - 5.10

7.15 - 7.35

8.99 - 9.40

10.89 - 11.40

13.15 - 13.55

BOOT ONLY

COMPLETE

LIST PRICE

APPROX. WT.

LIST PRICE APPROX. WT.

$30.42

.75 #

$163.99

17.75 #

38.77

1.10 #

220.57

26.10 #

49.37

1.20 #

279.69

33.20 #

78.15

1.75 #

395.95

63.75 #

88.16

2.10 #

470.36

73.10 #

96.84

2.25 #

759.07

100.25 #

Special, not common stock gaskets. Price on application.

IMPORTANT: Insulating boots add .3" to the O.D. of the pipe, and must be considered when ordering IC501 couplings.
Note: Romac recommends 7 inch long center when booting both pipe ends, contact Romac for price and availability. Contact Romac for other
available sizes and applications.
Example: For an insulating coupling to fit 6" D.I., order IC501-7.35 x 7.10, with boot to fit 6.90 If ordering insulating boot only, specify O.D.
WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.

Material Specifications

Style 702 Compression Coupling


Body: 69000 PSI steel tubing
Gasket: NBR

To Order: Specify
catalog number.
C

Nut: Malleable iron, ASTM A47

Finish: Galvanized
B

NOM.
PIPE
SIZE

LIST
PRICE

O.D.
(inches)

CATALOG
NUMBER

0.84

702 - 084

$29.58

1.05

702 - 105

1.32

/2"
/4"
1"
1 1/4"
1 1/2"
2"

APPROX.
CARTON WEIGHT
QTY.
(lbs.)

OVERALL DIMENSIONS

25

.80 #

1.625"

3.75"

4.375"

31.66

25

1#

1.875"

3.75"

4.375"

702 - 132

36.50

25

1#

2.188"

4.125"

4.75"

1.66

702 - 166

44.79

12

2#

2.563"

4.50"

5.125"

1.90

702 - 190

50.84

12

3#

2.813"

4.688"

5.375"

2.38

702 - 238

64.16

12

3#

3.313"

5.063"

5.75"

WARNING: Flexible couplings


do not provide protection against
possible pullout of pipe ends in
unrestrained conditions.

2-15

April 30, 2012

ROMAC
INDUSTRIES,
INC.

ARMOR LINK
Stainless Steel Coupling

Material Specifications

1-800-426-9341
www.romac.com

Shell and Armors: 304 Stainless Steel, other


materials available upon request.

ALL STAINLESS STEEL.

Gasket: Ethylene Propylene Diene Monomer


(EPDM) compounded for water and sewer service. Other compounds available on request.

FAST STAB-FIT INSTALLATION.

COMPATIBLE WITH STEEL, DI, HDPE,


PVC, A/C AND CONCRETE PIPE.

ACCOMODATES ANGULAR DEFLECTION


AND MISALIGNED PIPES.

Bolts and Nuts: 304 stainless steel, metric


socket head cap screws. Other materials
available upon request.
Use: For connection of pipe ends.
Compatible Pipe Materials: Steel, Cast Iron,
Ductile Iron, Asbestos Cement, Concrete, PVC
& HDPE (PE 4710 & PE 3408).

For Metric Hex Bit

Sockets and Torque


Wrenches,

see page 9-10

A 48 inch ARMOR LINK connecting to a valve.


NOMINAL
PIPE SIZE

4"

O.D.
(inches)

RANGE
(inches)

CATALOG
NUMBER

NOM. ALLOWABLE WORKING


LENGTH DEFLECTION PRESSURE

HEX
BIT
SIZE

LIST APPROX.
PRICE WEIGHT
(lbs.)

6 mm
6 mm

$275.28
$275.28

4.50
4.80

4.41 - 4.61
4.76 - 4.84

ALINK- 4.50
ALINK - 4.80

4"
4"

2
2

440
290

8.63
9.05

8.54 - 8.78
8.82 - 9.06

ALINK - 8.63
ALINK - 9.05

8"
8"

2
2

260
260

10 mm
10 mm

$497.28
$508.38

13.1
13.1

12"

10.75
11.10
12.75
13.20

10.63 - 10.87
10.94 - 11.18
12.60 - 12.83
13.15 - 13.39

ALINK - 10.75
ALINK - 11.10
ALINK - 12.75
ALINK - 13.20

8"
8"
8"
8"

2
2
2
2

220
220
230
230

10 mm
10 mm
10 mm
10 mm

$574.98
$641.58
$674.88
$885.78

14.7
14.7
21.0
21.0

24"

17.40
17.32 - 17.56 ALINK - 17.40
8"
2
230

25.80
25.59 - 25.91 ALINK- 25.80
8"
2
230

6"
8"
10"
16"

6.63
6.90

6.54 - 6.73
6.77 - 7.01

ALINK - 6.63
ALINK - 6.90

To Order: Specify catalog number.


Not to exceed pipe pressure rating.

8"
8"

2
2

340
340

10 mm
10 mm

$475.08
$475.08

2-16

11.6
11.6

10 mm $1,218.78

25.2

14 mm $2,728.38

53.6

Other sizes, lengths and tapped outlets available upon request.


For other compatible pipe materials, steam or air supply pipeline
applications, contact Romac Engineering, 1.800.426.9341.

ARMOR LINK does not provide protection against possible pullout of pipe ends in unrestrained conditions.
Pipe stiffeners are required on HDPE pipe.

3.1
3.3

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

April 30, 2012

Style 400 Steel Coupling


(For 12" and Larger Pipe)

Center Rings: Beveled, flared or formed carbon steel with


minimum yield of 30,000 PSI.

Material Specifications

End Rings: Contoured rolled mill section carbon steel. Endring thickness determined by pipe O.D. and pressure rating.
Gaskets: Compounded for water and sewer service. Meets
the requirements of AWWA C219 and ASTM D2000. Other
compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC
rolled thread, high strength, low alloy corrosion-resistant steel
per AWWA C111. Threads protected with plastic caps on each
bolt end.
Paint: Romac shopcoat for corrosion protection in transit.
Specials: Center ring length and thickness not shown, special
linings and coatings desired, diameters and pressure ratings
not shown. Prices and availablility on request.
Options: Available for pipe sizes 12" - 200". For other options
and specifications, see page 2-24.
Use: To flexibly couple pipe of the same diameters. See Style
TC400 on Page 2-22 for limited range if O.D. is not known.
Style 400 Couplings comply with the requirement of AWWA
C219.

For restrained
"400" steel
couplings,
see page 7-9

DIMENSIONS

Refer to chart on following page

A Center ring thickness


B Center ring length
D Overall coupling
diameter
L Overall coupling
length.
To Order: Determine pipe size, center ring thickness and
length. Any special gaskets, linings and coatings, or
nuts and bolts should be described in full.
Example: To couple 16" O.D. steel pipe with a coupling
wall thickness of .250 and 7" long, order 400-16.00-1

WARNING: Flexible couplings do not


provide protection against possible
pullout of pipe ends in unrestrained
conditions.
2-17

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style400 Steel Coupling

1-800-426-9341
www.romac.com

STYLE "400" STEEL COUPLINGS FOR JOINING PLAIN-END PIPE TO PLAIN-END PIPE

NOM. OUTSIDE CENTER


PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)

16.00
16.00
16.00
16.00

17.40
17.40
17.40
17.40

18.00
18.00
18.00
18.00

w/316
B&N

LENGTH
OVERALL
(L)

NUMBER: SIZE

$824.32
1,139.71
1,001.29
1,253.20

$938.94
1,278.41
1,115.90
1,391.36

$1,143.22
1,484.93
1,320.18
1,597.90

8: 5/8" x 11 1/2"
8: 5/8" x 15"
8: 5/8" x 11 1/2"
8: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-14.00-1
400-14.00-1A
400-14.00-2
400-14.00-3

572.25
686.86
890.78 1,029.48
749.21
863.83
988.14 1,126.83

891.15
1,236.00
1,068.11
1,333.34

824.32
1,168.33
1,001.29
1,265.69

938.94
1,306.52
1,115.90
1,403.85

1,143.22
1,513.03
1,320.18
1,610.91

8: 5/8" x 11 1/2"
8: 5/8" x 15"
8: 5/8" x 11 1/2"
8: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-15.30-1
400-15.30-1A
400-15.30-2
400-15.30-3

699.03
842.32
976.90 1,157.15
800.92
944.20
1,090.15 1,270.42

1,097.65
1,408.42
1,199.54
1,521.67

994.45
1,314.52
1,096.33
1,427.78

1,137.73
1,494.77
1,239.61
1,608.03

1,393.08
1,746.05
1,494.95
1,859.30

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-16.00-1
400-16.00-1A
400-16.00-2
400-16.00-3

699.03
842.32
976.90 1,157.15
800.92
944.20
1,090.15 1,270.42

1,097.65
1,408.42
1,199.54
1,521.67

994.45
1,314.52
1,096.33
1,427.78

1,137.73
1,494.77
1,239.61
1,608.03

1,393.08
1,746.05
1,494.95
1,859.30

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x10"

400-17.40-1
400-17.40-1A
400-17.40-2
400-17.40-3

728.58
871.86
1,008.54 1,188.80
881.96 1,025.24
1,103.13 1,283.38

1,127.21
1,440.06
1,280.58
1,534.65

1,060.58
1,387.98
1,357.22
1,482.57

1,204.35
1,568.23
1,501.00
1,662.82

1,459.20
1,819.50
1,612.58
1,914.09

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-18.00-1
400-18.00-1A
400-18.00-2
400-18.00-3

728.58
871.86
1,040.59 1,220.84
899.66 1,042.95
1,154.52 1,334.77

1,127.21
1,472.10
1,298.28
1,586.03

1,060.58
1,419.91
1,231.65
1,533.84

1,203.85
1,600.28
1,374.93
1,714.21

1,459.20
1,851.55
1,630.27
1,965.48

10: 5/8" x 11 1/2"


10: 5/8" x 15"
10: 5/8" x 11 1/2"
10: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

19.50
19.50
19.50
19.50

/4" x 7"
/4" x10"
3
/8" x 7"
3
/8" x 10"

400-19.50-1
400-19.50-1A
400-19.50-2
400-19.50-3

887.86
1,090.44
966.08
1,212.27

1,059.86
1,306.79
1,138.09
1,428.62

1,366.21
1,608.26
1,444.43
1,730.09

1,246.11
1,499.85
1,668.33
1,621.70

1,418.10
1,716.20
1,496.32
1,838.03

1,724.45
2,017.68
1,802.68
2,139.52

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

20.00
20.00
20.00
20.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-20.00-1
400-20.00-1A
400-20.00-2
400-20.00-3

887.86
1,122.52
988.14
1,236.93

1,059.86
1,338.89
1,160.12
1,453.28

1,366.21
1,640.34
1,466.49
1,754.75

1,246.11
1,531.96
1,346.37
1,646.34

1,418.10
1,748.30
1,518.36
1,862.70

1,724.45
2,049.75
1,824.73
2,164.16

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

21.60
21.60
21.60
21.60

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-21.60-1
400-21.60-1A
400-21.60-2
400-21.60-3

952.72
1,149.74
1,306.66
1,634.07

1,124.71
1,366.10
1,478.67
1,850.42

1,431.07
1,667.56
1,628.09
2,151.89

1,329.66
1,580.55
1,683.61
2,064.87

1,501.65
1,796.90
1,855.62
2,281.23

1,808.02
2,098.37
2,005.04
2,582.69

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

22"

22.00
22.00
22.00
22.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-22.00-1
400-22.00-1A
400-22.00-2
400-22.00-3

952.72
1,149.74
1,306.66
1,634.07

1,124.71
1,366.10
1,478.67
1,850.42

1,431.07
1,667.56
1,628.09
2,151.89

1,329.66
1,580.55
1,683.61
2,064.87

1,501.65
1,796.90
1,855.62
2,281.23

1,808.02
2,098.37
2,005.04
2,582.69

12: 5/8" x 11 1/2"


12: 5/8" x 15"
12: 5/8" x 11 1/2"
12: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

24"

24.00
24.00
24.00
24.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-24.00-1
400-24.00-1A
400-24.00-2
400-24.00-3

1,109.04
1,251.61
1,406.96
1,636.82

1,309.68
1,503.99
1,607.61
1,889.20

1,667.12
1,855.73
1,965.03
2,240.95

1,511.76
1,711.83
1,809.67
2,097.05

1,722.24
1,964.21
2,010.30
2,349.42

2,069.84
2,315.96
2,367.76
2,701.17

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

20"

15.30
15.30
15.30
15.30

w/316
B&N

BOLT

$891.15
1,207.89
1,068.11
1,320.87

18"

FUSION EPOXY
w/STD
w/304
B&N
SS B&N

$572.25 $686.86
862.67 1,001.39
749.21
863.83
975.65 1,114.35

16"

14.00
14.00
14.00
14.00

LIST PRICE

400-13.20-1
400-13.20-1A
400-13.20-2
400-13.20-3

14"

w/STD
B&N

SHOPCOAT
w/304
SS B&N

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

12"

13.20
13.20
13.20
13.20

CATALOG
NUMBER

1
1

Other sizes available.


Price on application.
2-18

Large Size Style 400 Couplings are


No Cancel, No Return Items.

WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in
unrestrained conditions.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style400 Steel Coupling

1-800-426-9341
www.romac.com

NOM. OUTSIDE CENTER


PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)
1

24"

25.80
25.80
25.80
25.80

26"

26.00
26.00
26.00
26.00

28"

28.00
28.00
28.00
28.00
30.00
30.00
30.00
30.00

32.00
32.00
32.00
32.00

34.00
34.00
34.00
34.00

36.00
36.00
36.00
36.00

38.30
38.30
38.30
38.30

42.00
42.00
42.00
42.00

44.50
44.50

48.00
48.00

50.80
50.80

30"

34"

36"

42"

48"

CATALOG
NUMBER

w/STD
B&N

SHOPCOAT
w/304
SS B&N

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-25.80-1
400-25.80-1A
400-25.80-2
400-25.80-3

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-26.00-1
400-26.00-1A
400-26.00-2
400-26.00-3

1,204.38
1,305.49
1,515.85
1,893.65

1,405.02
1,557.88
1,716.49
2,146.03

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-28.00-1
400-28.00-1A
400-28.00-2
400-28.00-3

1,240.94
1,379.23
1,518.61
1,896.42

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-30.00-1
400-30.00-1A
400-30.00-2
400-30.00-3

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

LIST PRICE
w/316
B&N

FUSION EPOXY
w/STD
w/304
B&N
SS B&N

BOLT

w/316
B&N

NUMBER: SIZE

LENGTH
OVERALL
(L)

$1,693.02
1,891.98
2,049.56
2,506.64

$1,893.65
2,144.37
2,250.21
2,759.05

$2,251.10
2,496.10
2,607.64
3,110.78

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

1,762.47
1,909.62
2,073.92
2,497.78

1,740.79
1,918.50
2,052.26
2,506.64

1,941.43
2,170.88
2,252.88
2,759.05

2,298.87
2,522.63
2,610.33
3,110.78

14: 5/8" x 11 1/2"


14: 5/8" x 15"
14: 5/8" x 11 1/2"
14: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

1,470.26
1,667.70
1,747.92
2,184.89

1,878.74
2,069.66
2,156.41
2,586.84

1,785.42
2,001.41
2,063.10
2,518.59

2,014.73
2,289.88
2,292.41
2,807.07

2,423.22
2,691.84
2,700.90
3,209.03

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

1,295.52
1,446.50
1,521.32
1,899.09

1,524.83
1,734.98
1,750.63
2,187.56

1,933.32
2,136.93
2,159.13
2,589.52

1,848.15
2,078.06
2,073.94
2,530.66

2,077.46
2,366.53
2,303.25
2,819.11

2,485.96
2,835.87
2,711.75
3,221.08

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

400-32.00-1
400-32.00-1A
400-32.00-2
400-32.00-3

1,340.06
1,496.46
1,524.04
1,901.84

1,569.38
1,784.93
1,753.35
2,190.30

1,977.86
2,186.89
2,161.84
2,592.26

1,900.19
2,145.44
2,084.16
2,550.82

2,129.50
2,433.91
2,313.48
2,839.29

2,537.99
2,835.88
2,721.97
3,241.24

16: 5/8" x 11 1/2"


16: 5/8" x 15"
16: 5/8" x 11 1/2"
16: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-34.00-1
400-34.00-1A
400-34.00-2
400-34.00-3

1,401.38
1,565.29
1,542.62
1,904.52

1,659.32
1,889.82
1,800.56
2,229.06

2,118.91
2,342.02
2,260.15
2,681.24

1,970.69
2,215.91
2,111.94
2,555.16

2,228.63
2,540.47
2,369.89
2,879.69

2,688.22
2,992.65
2,829.47
3,331.88

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-36.00-1
400-36.00-1A
400-36.00-2
400-36.00-3

1,445.95
1,617.07
1,596.23
1,907.28

1,703.89
1,941.60
1,854.17
2,231.82

2,163.48
2,393.81
2,313.75
2,684.01

2,023.79
2,277.45
2,174.06
2,567.65

2,281.73
2,601.98
2,432.01
2,892.19

2,740.92
3,054.18
2,891.59
3,344.38

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-38.30-1
400-38.30-1A
400-38.30-2
400-38.30-3

1,490.91
1,670.64
1,649.48
1,910.04

1,748.84
1,995.19
1,907.40
2,234.57

2,208.44
2,447.37
2,367.00
2,686.77

2,077.42
2,340.94
2,236.00
2,580.34

2,335.35
2,665.48
2,493.95
2,904.87

2,794.95
3,117.67
2,953.51
3,357.07

18: 5/8" x 11 1/2"


18: 5/8" x 15"
18: 5/8" x 11 1/2"
18: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

400-42.00-1
400-42.00-1A
400-42.00-2
400-42.00-3

1,918.81
2,143.26
2,089.50
2,371.70

2,232.67
2,510.30
2,403.36
2,738.74

2,716.07
3,006.28
2,886.76
3,234.74

2,514.08
2,823.55
2,685.27
3,052.00

2,827.95
3,190.59
2,998.64
3,419.03

3,311.34
3,686.59
3,482.52
3,915.04

20: 5/8" x 11 1/2"


20: 5/8" x 15"
20: 5/8" x 11 1/2"
20: 5/8" x 15"

12"
15 1/2"
12"
15 1/2"

/8" x 7" 400-44.50-2


/8" x 10" 400-44.50-3

2,157.31
2,450.64

2,471.18
2,817.67

2,954.56
3,313.68

2,761.59
3,141.13

3,075.46
3,508.19

3,558.84
4,004.17

20: 5/8" x 11 1/2"


20: 5/8" x 15"

12"
15 1/2"

/8" x 7" 400-48.00-2


/8" x 10" 400-48.00-3

2,310.41
2,630.57

2,655.66
3,034.28

3,187.39
3,579.90

2,923.70
3,331.40

3,268.97
3,735.11

3,800.68
4,280.74

22: 5/8" x 11 1/2"


22: 5/8" x 15"

12"
15 1/2"

/8" x 7" 400-50.80-2


/8" x 10" 400-50.80-3

2,944.41
3,313.71

3,289.66
3,717.41

3,821.39
4,263.05

3,566.86
4,025.12

3,912.12
4,428.82

4,443.84
4,974.45

22: 5/8" x 11 1/2"


22: 5/8" x 15"

12"
15 1/2"

$1,156.61 $1,357.24 $1,714.70


1,278.96 1,531.36 1,883.09
1,513.16 1,713.80 2,071.23
1,893.65 2,146.03 2,497.78

Other sizes available. Price on application.


Large Size Style 400 Couplings are
No Cancel, No Return Items.

WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in
unrestrained conditions.
2-19

April 30, 2012

ROMAC
INDUSTRIES,
INC.

General Information for


400 Series Couplings

1-800-426-9341
www.romac.com

Engineering data, such as end ring design and gasket size, may differ according to specific need and pressures.
The table below is for general submittal information only for the diameters listed and the working pressures indicated.
Requirements not shown in the following table will be engineered specifically for your needs upon request.
NOM. OUTSIDE CENTER MAX PSI
WORK
PIPE DIAMETER RING
SIZE
O.D.
(A) x (B) PRESS.

12"

14"

16"

18"

20"

22"

24"

13.20
13.20
13.20
13.20

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

390
390
390
390

14.00
14.00
14.00
14.00

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

15.30
15.30
15.30
15.30

16.00
16.00
16.00
16.00

17.40
17.40
17.40
17.40

18.00
18.00
18.00
18.00

19.50
19.50
19.50
19.50

20.00
20.00
20.00
20.00

21.60
21.60
21.60
21.60

22.00
22.00
22.00
22.00

24.00
24.00
24.00
24.00

25.80
25.80
25.80
25.80

OVERALL
DIAMETER
(D)

LENGTH
OVERALL
(L)

17.5

12"
15 1/2"
12"
15 1/2"

65 #
77 #
76 #
92 #

368
368
368
368

18.3

12"
15 1/2"
12"
15 1/2"

68 #
80 #
79 #
96 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

423
423
423
423

19.6

12"
15 1/2"
12"
15 1/2"

75 #
88 #
87 #
106 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

405
405
405
405

20.3

12"
15 1/2"
12"
15 1/2"

77 #
91 #
90 #
110 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x10"

374
374
374
374

21.7

12"
15 1/2"
12"
15 1/2"

82 #
97 #
96 #
117 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

362
362
362
362

22.3

12"
15 1/2"
12"
15 1/2"

84 #
100 #
99 #
121 #

/4" x 7"
/4" x10"
3
/8" x 7"
3
/8" x 10"

402
402
402
402

23.8

12"
15 1/2"
12"
15 1/2"

92 #
109 #
108 #
131 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

392
392
392
392

24.3

12"
15 1/2"
12"
15 1/2"

94 #
111 #
110 #
134 #

/4" x 7"
1
/4" x 10"
3
/8" x 7"
3
/8" x 10"

364
364
364
364

25.9

12"
15 1/2"
12"
15 1/2"

99 #
118 #
117 #
143 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

357
357
357
357

26.3

12"
15 1/2"
12"
15 1/2"

101 #
120 #
118 #
145 #

/4" x 7"
1
/4" x 10"
3
/8" x 7"
3
/8" x 10"

333
333
386
386

28.3

12"
15 1/2"
12"
15 1/2"

110 #
131 #
129 #
158 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

310
310
360
360

12"
15 1/2"
12"
15 1/2"

117 #
138 #
137 #
168 #

30.1

Note: See page 2-24 for options and application data.

2-20

APPROX
WEIGHT
(lbs)

NOM. OUTSIDE CENTER


PIPE DIAMETER RING
SIZE
O.D.
(A) x (B)

26"

26.00
26.00
26.00
26.00

28"

28.00
28.00
28.00
28.00

30.00
30.00
30.00
30.00

32.00
32.00
32.00
32.00

34.00
34.00
34.00
34.00

36.00
36.00
36.00
36.00

38.30
38.30
38.30
38.30

42.00
42.00
42.00
42.00

44.50
44.50

48.00
48.00

50.80
50.80

54"

54.00
54.00

60"

60.00
60.00

66"

66.00
66.00

72"

72.00
72.00

96.00

30"

34"

36"

42"

48"

96"

MAX PSI OVERALL LENGTH APPROX


WORK DIAMETER OVERALL WEIGHT
PRESS.
(lbs)
(D)
(L)

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

307
307
357
357

30.40

12"
15 1/2"
12"
15 1/2"

117 #
139 #
138 #
169 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

285
285
380
380

32.40

12"
15 1/2"
12"
15 1/2"

127 #
151 #
149 #
182 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

266
266
354
354

34.40

12"
15 1/2"
12"
15 1/2"

134 #
159 #
158 #
193 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

250
250
333
333

36.40

12"
15 1/2"
12"
15 1/2"

141 #
168 #
166 #
204 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

235
235
311
311

38.40

12"
15 1/2"
12"
15 1/2"

148 #
176 #
175 #
215 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

222
222
333
333

40.40

12"
15 1/2"
12"
15 1/2"

158 #
187 #
186 #
228 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

208
208
313
313

42.70

12"
15 1/2"
12"
15 1/2"

166 #
197 #
196 #
240 #

/4" x 7"
/4" x 10"
3
/8" x 7"
3
/8" x 10"

190
190
288
288

46.90

12"
15 1/2"
12"
15 1/2"

223 #
257 #
256 #
305 #

/8" x 7"
/8" x 10"

269
269

49.40

12"
15 1/2"

269 #
320 #

/8" x 7"
/8" x 10"

250
250

52.90

12"
15 1/2"

290 #
345 #

/8" x 7"
/8" x 10"

236
236

55.70

12"
15 1/2"

304 #
362 #

/8" x 10"
/2" x 10"

222
270

58.90

15 1/2"

385 #
446 #

/8" x 10"
/2" x 10"

200
266

64.90

15 1/2"

428 #
495 #

/8" x 10"
/2" x 10"

181
242

70.90

15 1/2"

468 #
542 #

/8" x 10"
/2" x 10"

167
222

77.0

15 1/2"

508 #
588 #

/2" x 10"

166

101.0

15 1/2"

954 #

Other sizes available. Price on application.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style RC400 Steel Reducing Coupling

1-800-426-9341
www.romac.com

Material Specifications

Center Rings: Beveled, flared or formed carbon steel


with minimum yield of 30,000 PSI.

Paint: Romac shopcoat for corrosion protection in


transit.

Specials: For lengths,


thicknesses, linings,
coatings, diameters
and pressure ratings
not shown, prices
and availability
on request (exact
O.D.needed).

Gaskets: Compounded for water and sewer service.


Meets the requirements for AWWA C219 and ASTM
D2000. Other compounds available on request.

Options: For other


options and specifications, see page 2-24.

Insulating Boot: Ethylene Propylene Diene Methylene


(EPDM) compounded for water and sewer service and
insulating properties.

Use: To flexibly couple


two pipes of different nominal size. When the specific
O.D.s are not known, limited ranges can be accommodated;
contact factory for assistance.

End Rings: Contoured rolled mill section carbon steel.


End ring thickness determined by pipe O.D. and pressure rating.

Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8"


UNC rolled thread, high strength, low alloy corrosionresistant steel per AWWA C111. Threads protected with
plastic caps on each bolt end.
Meets AWWA C219

Note: The RC400 steel reducing coupling is available in a wide variety of sizes. The couplings listed below are only a
sample of popular sizes. If your requirement is not shown, please contact Romac Industries for price and availability.

STYLE RC400 STEEL COUPLING FOR STEEL PIPE O.D.S AND DUCTILE IRON O.D.S
(150 PSI MAXIMUM WORKING PRESSURE)

NOM.
PIPE
SIZE

NOMINAL
DIAM. x O.D.
(inches)

14"

15.30 x 14.00
15.65 x 14.00

16"

17.40 x 16.00
17.80 x 16.00

CENTER
RING
(A) x (B)
1

CATALOG NUMBER

LIST PRICE

APROX.

SHOPCOAT
FUSION EPOXY
WEIGHT
w/STD B&N w/304 SS B&N w/316 SS B&N w/STD B&N w/304 SS B&N w/316 SS B&N
(lbs.)

/4" x 10" RC400-15.30 x 14.00 $1,544.02 $1,734.69


/4" x 12" RC400-15.65 x 14.00 1,808.64 2,046.20

$1,975.54
2,242.71

$1,881.66 $2,072.31
2,146.27 2,383.85

$2,313.18
2,225.12

80 #
88 #

/4" x 10" RC400-17.40 x 16.00


/4" x 12" RC400-17.80 x 16.00

1,595.79
1,972.51

1,779.31
2,236.32

2,027.30
2,454.81

1,975.23
2,351.97

2,158.75
2,615.93

2,406.74
2,834.27

89 #
97 #

18" x 16" 18.00 x 17.40 1/4" x 10" RC400-18.00 x 17.40

1,620.72

1,804.25

1,861.87

2,000.18

2,183.70

2,431.70

91 #

/4" x 10" RC400-19.50 x 18.00


/4" x 12" RC400-19.92 x 18.00

2,154.87
2,186.75

2,375.10
2,477.10

2,672.69
2,717.27

2,564.28
2,596.16

2,784.52
2,886.51

3,082.10
3,126.68

107 #
110 #

20" x 18" 20.00 x 19.50 1/4" x 10" RC400-20.00 x 19.50

1,705.29

1,925.53

2,223.11

2,114.71

2,334.94

2,632.52

102 #

/4" x 12" RC400-21.60 x 20.00


/4" x 12" RC400-22.06 x 20.00

2,362.76
2,390.82

2,679.48
2,707.55

2,941.52
2,969.58

2,793.55
2,821.62

3,110.29
3,138.35

3,372.31
3,400.39

118 #
121 #

/4" x 12" RC400-25.80 x 24.00


/4" x 12" RC400-26.32 x 24.00

2,755.37
2,794.76

3,124.92
3,164.32

3,430.59
3,469.99

3,368.36
3,407.77

3,737.91
3,777.32

4,043.60
4,082.98

140 #
147 #

18"

19.50 x 18.00
19.92 x 18.00

1
1

20"

21.60 x 20.00
22.06 x 20.00

24"

25.80 x 24.00
26.32 x 24.00

32.00 x 30.00

/4" x 12" RC400-32.00 x 30.00

3,331.00

3,753.32

4,102.68

3,979.95

4,402.27

4,751.64

174 #

38.30 x 36.00

/4" x 12" RC400-38.30 x 36.00

3,882.52

4,357.65

4,750.65

4,555.45

5,030.58

5,423.58

211 #

44.50 x 42.00

/4" x 12" RC400-44.50 x 42.00

4,736.05

5,263.95

5,700.64

5,457.73

5,985.64

6,422.32

288 #

50.80 x 48.00

/8" x 12" RC400-50.80 x 48.00

5,448.65

6,029.35

6,461.47

6,272.49

6,853.18

7,285.32

354 #

30"
36"
42"
48"

Other sizes available. Price on application.


No Cancel, No Return Item.

WARNING: Flexible couplings do not provide protection against possible pullout of pipe ends in
unrestrained conditions.

CAUTION: Couplings with a step in the center ring


have the potential for migrating along the pipe,
therefore some sort of restraint should be used.
2-21

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style TC400 Steel Transition Coupling

1-800-426-9341
www.romac.com

Center Rings: Beveled, flared or formed carbon steel


with minimum yield of 30,000 PSI.

Material Specifications

End Rings: Contoured rolled mill section carbon steel.


End ring thickness determined by pipe O.D. and pressure rating.
Gaskets: Compounded for water and sewer service. Meets
the requirements of AWWA C219 and ASTM D2000. Other
compounds available on request.
Coating: Romac shopcoat for corrosion protection in
transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosionresistant steel per AWWA C111. Threads protected with
plastic caps on bolt ends.
Specials: Additional center ring lengths and thicknesses,
linings, coatings, and diameters available. Prices and
availability on request.
Option: For other options and specifications, see page
2-24.
Meets AWWA C219

Use: To connect pipes of


different known outside diameters within the same nominal
size. When the specific O.D.s
are not known, limited ranges
can be accommodated. The
maximum pipe O.D. difference is 1.00".
Romac offers three transition
gaskets. Each gasket will
accommodate a specific
range below the maxiumum
pipe diameter for which the
coupling was designed.
GASKET STYLE

TC I

TC II

TC III

PIPE O.D. RANGE


0.00" - 0.22"
0.23" - 0.60"
0.61" - 1.00"

GASKET RANGE
0.22"
0.37"
0.39"

Each gasket is marked with its portion of the range. You measure
the pipe and use the gasket that has the pipe OD within its range
and discard the other TC gaskets. Note: TC gaskets can be used in
most Romac's 400 series couplings.
Example: 14" AC x 14" DIP - TC400 (15.30 - 16.30) x (15.30 - 15.69).

STYLE "TC400" STEEL TRANSITION COUPLINGS for COMMON APPLICATIONS


TC400 COUPLINGS CAN BE MANUFACTURED WITH RANGES ON BOTH ENDS.
FOR SIZES AND RANGES NOT SHOWN, CONTACT ROMAC CUSTOMER SERVICE.

PIPE SIZES

NOM.
PIPE
SIZE

(INCHES)

12"
14"
16"
18"
20"
24"

CENTER
RING
(A) x (B)

ONE END

BY

OTHER END
(RANGE)

TC400 - 13.20
TC400 - 13.50

x
x

12.60 - 12.97
13.06 - 13.50

TC400 - 15.65

15.05 - 15.42

TC400 - 17.80

TC400 - 18.50
TC400 - 19.92

OVERALL
DIMENSIONS
(D) x (L)

BOLTS

NUMBER: SIZE

LIST
PRICE

/4" x 7" 1
/4" x 7" 1

17.60" x 12"
17.90" x 12"

8: 5/8" x 11 1/2"
8: 5/8" x 11 1/2"

67 #
67 #

/4" x 7" 1

20.05" x 12"

10: 5/8" x 11 1/2"

77 #

17.20 - 17.57

/4" x 7" 1

22.20" x 12"

10: 5/8" x 11 1/2"

x
x

17.90 - 18.27
19.32 - 19.69

/4" x 7" 1
/4" x 7" 1

22.90" x 12"
24.32" x 12"

10: 5/8" x 11 1/2"


12: 5/8" x 11 1/2"

92 #
100 #

TC400 - 22.05

21.45 - 21.82

/4" x 7" 1

26.46" x 12"

12: 5/8" x 11 1/2"

104 #

TC400 - 26.32

25.62 - 26.09

/4" x 7" 1

30.72" x 12"

14: 5/8" x 11 1/2"

122 #

10" center ring also available.

DIMENSIONS

See Center Ring and Overall Dimensions in chart above

A Center ring thickness

POA

84 #

Other sizes available. Price on application.


For pipes smaller than 12", please refer to Romac
Style 501 straight and transition couplings, page
2-2 in the catalog. For sizes larger than 24", consult
your Romac representative.

B Center ring length

To Order: Sizes shown above are for common connections


only. Give exact pipe O.D.s when ordering.

L Overall coupling length

Example:
One end: 17.80 O.D. Other end: 17.40 O.D.
Order TC400 - 17.80 x 17.40

D Overall coupling diameter

WARNING: Flexible couplings do not provide protection


against possible pullout of pipe ends in unrestrained
conditions.

Note: Example is for specific pipe O.D.s. Where a


range is required, contact your Romac representative
for assistance.

No Cancel, No Return Item.


2-22

APPROX.
WEIGHT (lbs.)

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style IC400 Steel


Insulating Coupling

1-800-426-9341
www.romac.com

Material Specifications

Center Rings: Beveled, flared or formed carbon steel with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon steel. End ring
thickness determined by pipe O.D. and pressure rating.
Gaskets: Compounded for water and sewer service. Meets the
requirements for AWWA C219 and ASTM D2000. Other compounds
available on request.
Insulating Boot: Ethylene Propylene Diene Methylene (EPDM)
compounded for water and sewer service and
insulating properties. One boot provided as standard.
Paint: Romac shopcoat for corrosion protection in transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosion resistant
steel per AWWA C111. Threads protected with plastic caps on each
bolt end.

Specials: Center ring


lengths, thicknesses not
shown, linings and
coatings desired,
diameters and
pressure ratings
not shown. Prices
and availability on
request.
Options: For
other options and
specifications, see page
2-24.
Use: Romac insulating
couplings effectively stop
electrolytic action by isolating one pipe from the other by
means of an insulating boot.

Meets AWWA C219


NOM.
PIPE
SIZE

14"
16"
18"
20"
24"

C. RING 7 1/2" BOOT


THICKNESS ONLY LIST
& LENGTH
PRICE

O.D.

CATALOG
NUMBER

14.00

IC400-14.00-1
IC400-14.00-2

15.30

IC400-15.30-1
IC400-15.30-2

16.00

IC400-16.00-1
IC400-16.00-2

17.40

IC400-17.40-1
IC400-17.40-2

18.00

IC400-18.00-1
IC400-18.00-2

19.50

IC400-19.50-1
IC400-19.50-2

20.00

IC400-20.00-1
IC400-20.00-2

21.60

IC400-21.60-1
IC400-21.60-2

24.00

IC400-24.00-1
IC400-24.00-2

25.80

IC400-25.80-1
IC400-25.80-2

w/STD
B&N

SHOPCOAT
w/304
SS B&N

COMPLETE LIST PRICE


w/316
SS B&N

APPROX.
WEIGHT
(lbs.)

/4" x 7" 1
/8" x 7" 1

$166.77 2
166.77 2

$739.02
915.99

$853.63
1,030.60

$1,057.92
1,234.88

$991.09
1,168.06

$1,105.74
1,282.67

$1,309.86
1,486.95

75 #
87 #

/4" x 7" 1
/8" x 7" 1

171.15 2
171.15 2

870.18
972.07

1,013.47
1,115.35

1,268.80
1,370.69

1,165.60
1,267.48

1,308.88
1,410.76

1,564.23
1,666.10

83 #
95 #

/4" x 7" 1
/8" x 7" 1

179.00 2
179.00 2

878.03
979.92

1,021.32
1,123.20

1,306.21
1,602.86

1,173.45
1,275.33

1,316.73
1,418.61

1,572.08
1,673.95

85 #
98 #

/4" x 7" 1
/8" x 7" 1

184.86 2
184.86 2

913.44
1,066.82

1,056.72
1,210.10

1,312.07
1,483.14

1,245.44
1,542.08

1,389.21
1,685.86

1,644.06
1,940.70

92 #
107 #

/4" x 7" 1
/8" x 7" 1

191.25 2
191.25 2

919.83
1,090.91

1,063.11
1,234.20

1,557.46
1,807.69

1,251.83
1,422.90

1,395.10
1,566.18

1,650.45
1,821.52

96 #
111 #

/4" x 7" 1
/8" x 7" 1

198.41 2
198.41 2

1,086.27
1,164.49

1,258.27
1,336.50

1,564.62
1,814.85

1,444.52
1,866.74

1,616.51
1,694.73

1,922.86
2,172.96

105 #
122 #

/4" x 7" 1
/8" x 7" 1

203.48 2
203.48 2

1,091.34
1,191.62

1,263.34
1,363.60

1,569.69
1,669.97

1,449.59
1,549.85

1,621.58
1,721.84

1,927.93
2,028.21

110 #
127 #

/4" x 7" 1
/8" x 7" 1

247.99 2
247.99 2

1,200.71
1,554.65

1,372.70
1,726.66

1,679.06
2,033.01

1,577.65
1,931.60

1,749.63
2,103.61

2,056.01
2,409.96

118 #
135 #

/4" x 7" 1
/8" x 7" 1

275.51 2
275.51 2

1,384.55
1,682.47

1,585.19
1,883.12

1,942.63
2,240.54

1,787.26
2,085.18

1,997.75
2,285.81

2,345.35
2,643.27

130 #
149 #

/4" x 7" 1
/8" x 7" 1

296.15 2
296.15 2

1,452.76
1,809.31

1,653.39
2,009.95

2,010.85
2,367.38

1,989.17
2,345.71

2,189.80
2,546.36

2,547.25
2,903.78

140 #
160 #

Style IC400 also available with 10" long center rings POA.

IC Boots can only be used with IC Couplings. IC Couplings


have been sized to accommodate IC Boot.

Other sizes available. Price on application.

Note: For insulating requirements in O.D.s not shown above,


please refer to Romacs IC501 (see Page 2-15) or contact factory.

To Order: Determine pipe


O.D. to be coupled.

w/STD
B&N

FUSION EPOXY
w/316
w/304
SS B&N
SS B&N

Example: To couple 24" O.D. steel pipe


with center ring dimensions of 1/4" x 7" and
insulating boot, order IC400 - 24.00 - 1

10" center ring = 12" insulating boot

No Cancel, No Return Item.

WARNING: Flexible couplings do


not provide protection against
possible pullout of pipe ends in
unrestrained conditions.
2-23

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Options for Romac Style 400


Fabricated Steel and 501 Products

1-800-426-9341
www.romac.com

Note the applicable options as they might apply to the desired coupling(s) when required.
Fasteners

Coatings and Linings 3

Standard: High strength low alloy steel.


All nuts are heavy hex.
Optional:

Zinc plated steel

Hot dip galvanized steel 1

Standard: Romac shopcoat will be applied


to entire product unless specified.
Optional: Unless specified, entire product will be lined and coated
with optional coating. Please note if lining and coating materials will
be different.

Type 316 stainless steel 2

Other ______________

ROMACOTE Fusion Bonded Epoxy

Type 304 stainless steel

Fusion Bonded Epoxy per AWWA C213


Liquid Epoxy per AWWA C210

Miscellaneous Options
Insulating Boots (please specify if one
or two boots are required)
Manufacture per AWWA C219
Other________________
1
2

Other (Please supply all required specifications, such as material


type and dry film thickness) ________________
Note: Material to which any lining or coating is applied will be
prepared per the manufacturer's instructions, as specified by the
engineer, or per the applicable AWWA Standard.

Hot dip galvanizing is not recommended because of thread interference.


Threaded rod and nuts may be supplied for this item.

Special Epoxy and Fusion Bonded Epoxy Information:


AWWA Standards for . . .

Coatings are applied to O.D. of product, linings are applied to


parts of product that will be in contact with line content.

Recommended laying/angular deflection when


using flexible couplings (in degrees)
SLEEVE LENGTH

NOMINAL
PIPE SIZE

Linings/Coatings: ROMACOTE Fusion Bonded Epoxy may be applied to most products Romac manufactures. The epoxy powder used will
be compatible with potable water use and applied following the powder
manufacturer's instructions. Unless otherwise specified, the thickness will
be approximately 8-12 mils.

2"
16"
26"
38"
44"
60"

to 14"
to 24"
to 36"
to 42"
to 60"
to 100"

5"

7"

10"

4
2
1 1/2
X
X
X

4 1/2
4
3 1/2
3
2 1/2
X

4 1/2
4 1/2
3 1/2
3 1/2
3
2 1/2

Fusion Bonded Process: Fusion bonded epoxy coatings are heat activated,
chemically cured coating systems. The application method may be Fluidized
Bed, Electrostatic Spray or Air Spray to preheated metal surfaces. The
coating may be applied to non-heated metal using the Electrostatic Spray
method, and post-cured or heated to achieve the fusion bonded coating.

Deflection (in degrees) is PER COUPLING. Use one half of these values
for FC400 and FCA501.

AWWA-C213-01: This standard covers the specification and application


of Fusion Bonded Epoxy systems to mechanical couplings, as well as
steel water pipe (includes holiday testing). Sec. 4 of this standard applies
to mechanical couplings. Minimum thickness is 12 mils on the exterior and
12 mils on the interior. Romac Customer Service must be informed if your
specification is for adherence to this standard.

Expansion and Contraction:


400 & 501 couplings will safely accommodate 3/8" in longitudinal movement. FC 400 & FCA 501 couplings will safely accommodate 3/16" in
longitudinal movement.

AWWA-C210-97: This standard covers the specifications and application of


cold applied Liquid Epoxy linings and coatings. Minimum thickness is 16
mils, maximum is 25 mils. Special primers are required in most instances.
Romac Customer Service must be informed if your specification is for
adherence to this standard.
AWWA C-219-01, STANDARD FOR BOLTED, SLEEVE-TYPE COUPLINGS
FOR PLAIN END PIPE: This standard covers bolted sleeve type couplings,
reducing or transition couplings, and flanged coupling adapters used to join
plain end pipe.
Indents for Coatings: 8" to 10" indent for each pipe end covers most
diameters. Special circumstances may require allowing for more hold
back on the coatings.
Note: Romac reserves the right to refuse to apply a lining or coating
that may be inconsistent with our product or good environmental practices. Extraordinary field conditions may arise where the above restrictions are not realistic. Contact your Romac representative to obtain an
engineering evaluation of the specific condition.

2-24

In actual field conditions, slightly more deflection may be obtained,


depending upon pressures, etc. Caution should be exercised when
designing any deflection greater than this table shows.

Recommended Gap Between Pipe Ends

Max. Gap W/Pipe Stops &


No Pipe Movement

Optimum
Gap

Center Ring
Length
5"

/4" - 1/2"
/2" - 3/4"
1
/2" - 11/4"

1"
2"
31/2"

7"
10"

PIPE END TOLERANCE SPECIFICATIONS


NOMINAL
PIPE SIZE
14" to 22"
24" to 36"
38" to 72"
73" to 96"
120" plus

OD TOLERANCE ROUNDNESS

/8"
/8"
3
/16"
1
/4"
1
/4"

/16"
/16"
1
/16"
1
/16"
1
/16"

MIN / MAX 1

/8"
/8"
1
/8"
3
/16"
1
/4"
1
1

Out-of-roundness
conditions are required
to be correctable so
that the difference
between the minimum
and maximum diameters is not greater
than this dimension.

WARNING: Flexible couplings do not provide protection against


possible pullout of pipe ends in unrestrained conditions.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Flanged Couplings

1-800-426-9341
www.romac.com

FCA501

Flange Coupling Adapter


Page 3-2 to Page 3-4

RFCA

FC400

Fabricated Steel Flange


Coupling Adapter
Page 3-5

RFCA - PVC

Restrained Flange Coupling


Adapter for Steel and DI Pipe

Restrained Flange Coupling


Adapter for PVC Pipe

Page 3-6

Page 3-7

DJ400

DJ405

Page 3-8

Page 3-9

Dismantling Joint with Tie-Rods

Dismantling Joint with RomaGrip

FCG

Flange Coupling Adapter


Page 3-10

ECF400

Equipment Connection Fitting


Page 3-11

EJ400

Expansion Joint
Page 3-13

3-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341
www.romac.com

Flanged Body: Ductile iron per ASTM A 536, Grade 65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles. Yellow shopcoat. Other flange coatings available on request.

Through Bolts w/Nuts

End Ring: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D. and Std. Stl., BLACK for
cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service. Flange O-ring gasket is
NBR rubber. Other compounds available on request.

6" FCA501
without
Flange Bolts

Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC high strength, low alloy, corrosion- resistant steel per
AWWA C111. The 10" and 12" flange bolts and nuts are mild steel, electro-galvanized with a hex head. Other
materials or special coatings available on request.
Anchor Pins: AISI 12L14 low carbon steel, minimum of 60,000 psi yield strength. Rated for 175 psi. Stainless
steel pins (316 only) are available on request. Stainless steel pins require double the quantity.
Anchor pins are for use on cast iron, ductile iron and steel pipe only.
Options: For other options and specifications, see page 2-24.
For 14" and above, see FC400 on Page 3-5.

NOM.
PIPE
SIZE

COLOR
CODE

3"

RED

4"

RED

3"

Flange

BLACK
RED

4"

BLACK
YELLOW
RED

6"

BLACK
YELLOW
RED

8"

BLACK
YELLOW

10"

RED
BLACK
YELLOW

12"

RED
BLACK
YELLOW

16"

RED
BLACK

GASKET
RANGE

Example:

FCA501- 5.00 P or
FCA501- 5.00 X

Meets AWWA C219

APPROXIMATE
USE

3.00 - 3.29
3.30 - 3.51
3.50 - 4.00
3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81
4.80 - 5.00
4.74 - 5.10
5.11 - 5.30
3.80 - 4.05
4.06 - 4.31
4.50 - 4.70
4.50 - 4.81
4.80 - 5.00
4.74 - 5.10
5.11 - 5.30
5.11 - 5.40
5.80 - 6.10
6.05 - 6.30
6.55 - 6.76
6.60 - 6.91
6.90 - 7.10
6.86 - 7.20
7.15 - 7.35
7.15 - 7.45
7.80 - 8.10
8.10 - 8.30
8.30 - 8.55
8.55 - 8.75
8.60 - 9.06
9.05 - 9.30
8.99 - 9.40
9.31 - 9.50
9.51 - 9.70
9.80 - 10.10 A
10.20 - 10.55 A
10.70 - 11.00 A
10.70 - 10.80 B 1
10.89 - 11.40 B 1
11.55 - 11.75 B 1
11.76 - 12.12 B 1
11.81 - 12.10 A
12.65 - 12.95 A
12.70 - 12.80 B
13.15 - 13.55 B
13.85 - 14.10 B
14.05 - 14.40 B
16.00
17.40

To Order: Add the letter P to end of


catalog number for FCA501 with anchor
pins and X for less flange bolts.

3-2

Style FCA501 Flanged


Coupling Adapter

Copper, OD Steel
Std. Stl & PVC
Std. Stl, CI/DI & PVC
O.D. Stl. C.I. & O.D. Stl.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
Riv. Stl.
C.I. Soil, PVC Sewer
Std. Stl. & PVC
Std. Stl., D.I. & PVC
Cast Iron & PVC
C.I. & A/C M.E.
A/C R.B.
A/C R.B. CL. 200
O.D.
C.I. Soil, PVC Sewer
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
O.D. Stl.
Std. Stl. & PVC
Std. Stl. & PVC
Cast Iron & PVC
A/C M.E.
A/C R.B.
O.D. Stl.
Ductile Iron & PVC

CATALOG
NUMBER

LIST PRICE

Complete
Complete w/Anchor
Pins 3

Complete
Complete
with 304 SS with 316 SS
Bolts & Nuts Bolts & Nuts

Add-On APPROX.
Epoxy WEIGHT
(LBS.)
L&C

FCA501 - 3.29
$202.83 $275.08 $232.17 $272.56 $32.11
FCA501 - 3.51
FCA501 - 4.00
FCA501 - 4.05-3
FCA501 - 4.31-3
FCA501 - 4.70-3
FCA501 - 4.81-3 252.76
NA
329.03
351.57
40.15
FCA501 - 5.00-3
FCA501 - 5.10-3
FCA501 - 5.30-3
FCA501 - 4.05
FCA501 - 4.31
FCA501 - 4.70
FCA501 - 4.81
267.25 342.70
336.28
386.38
40.15
FCA501 - 5.00
FCA501 - 5.10
FCA501 - 5.30
FCA501 - 5.40
FCA501 - 6.10
FCA501 - 6.30
FCA501 - 6.76
FCA501 - 6.91
340.91 424.56
448.87
502.23
54.36
FCA501 - 7.10
FCA501 - 7.20
FCA501 - 7.35
FCA501 - 7.45
FCA501 - 8.10
FCA501 - 8.30
FCA501 - 8.55
FCA501 - 8.75
FCA501 - 9.06
468.59 544.78
576.55
629.91
65.77
FCA501 - 9.30
FCA501 - 9.40
FCA501 - 9.50
FCA501 - 9.70
FCA501 - 10.10
FCA501 - 10.55
FCA501 - 11.00
848.39 948.78 1,161.41 1,377.17 143.43
FCA501 - 10.80
FCA501 - 11.40
FCA501 - 11.75
FCA501 - 12.12
FCA501 - 12.10
FCA501 - 12.95
FCA501 - 12.80 938.58 1,094.64 1,634.24 1,814.88 176.12
FCA501 - 13.55
FCA501 - 14.10
FCA501 - 14.40
FCA501 - 16.00 1,320.76
NA
1,481.26 1,764.30 301.29
2
FCA501 - 17.40

*NOTE: Harness Lugs used with


Romac FCA501s require longer
flange and through bolts than what
are provided as standard with
3" - 12" FCA501s. 10" FCA501s
require special considerations.
Contact Romac Engineering for
more information.

CANNOT be used with mating flanges


that have threaded bolt holes.

Less flange bolts/nuts.

16 #

19#

18 #

28 #

34 #

58 #

70 #

137 #

See Page 3-3 for Details on


Anchor Pins.

Flexible couplings do not provide protection against possible


pullout of pipe ends in unrestrained conditions.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style FCA501Parts List

1-800-426-9341
www.romac.com

NOM.
FLANGED
PIPE
BODY
SIZE (with O-Ring)

END
RING

COUPLING O-RING
GASKET GASKET

FLANGE BOLTS WTH NUTS


PRICE EACH
NUMBER:
SIZE
STD. 304 S.S. 316 S.S.

THROUGH BOLTS WITH NUTS


PRICE EACH
NUMBER: SIZE
STD. 304 S.S. 316 S.S.

3"

$97.46

4" x 3"

193.70

4: 5/8" x 3" 2
17.40 1 7.18 1 8.96

4.31 19.38 19.57 4: 5/8" x 3" 2


4.31 19.38 19.57 4: 5/8" x 7 1/2"

21.88 29.22 39.32

$12.36 1 $5.46 1 $8.96

NA

NA

NA

NA

4: 5/8" x 7 1/2"

$21.88 $29.22 $39.32


4.31 13.46 16.66

4"

137.91

4: 5/8" x 3" 2
17.40 1 7.18 1 9.67

6"

140.55

36.83

4: 3/4" x 3 1/2" 2
10.21 1 10.26

5.67 20.36 21.84 4: 3/4" x 8"

32.66 42.23 56.82

8"

254.79

45.22

4: 3/4" x 3 1/2" 2
15.26 1 11.59

5.67 20.36 21.84 4: 3/4" x 8"

32.66 42.23 56.82

10"A

489.36

58.43

6: 7/8" x 4"
31.68 1 12.97

10.19 50.21 59.89 6: 5/8" x 7/8 x 9 1/2"

34.63 46.77 73.05

10"B

489.36

58.43

6: 7/8" x 4"
31.68 1 12.97

10.19 50.21 59.89 6: 5/8" x 7/8 x 91/2"

34.63 46.77 73.05

12"A

522.85

68.93

40.50 1 14.57 6: 7/8" x 4"

10.19 50.21 59.89 6: 7/8" x 9"

40.86 116.78 137.21

12"B

522.85

68.93

40.50 1 14.57 6: 7/8" x 4"

10.19 50.21 59.89 6: 7/8" x 9"

40.86 116.78 137.21

893.09

199.26

16"

99.41

NA

16.93

Parts are interchangeable with 501 couplings.


T-head bolts.
3
Trackhead bolt for end ring only
2

NA

NA

NA

ANCHOR
PIN SIZE
(in.)

TOP OF GASKET
RANGE

WORKING
PRESSURE

TEST
PRESSURE

ANCHOR
PIN QTY

3.00
3.50
4.00
4.00
4.50
4.80
6.00
6.63
6.90

3.29
3.51
4.00
4.05
4.70
4.81
6.10
6.76
6.91

175
175
175
175
175
175
175
175
175

260
260
260
260
260
260
260
260
260

2
2
2
4
4
4
4
4
4

8.00

8.10

175

260

7/8

8.63

8.75

175

260

7/8

9.05

9.06

175

260

10.00

10.10

175

260

10.75

11.00

175

260

10B

11.10

11.40

175

12A

12.75

12.95

12B

13.20

13.55

4
6

8
10A

47.71

FCA501 DIMENSIONS

PIPE O.D.

10.75 24.13

Refer to page 2-3 for information on 10" and 12" center rings.
Stainless steel anchor pins available upon request.

FCA501 ANCHOR PIN DETAILS


NOMINAL
PIPE SIZE

12: 5/8"x 10 1/2" 3

1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8

NOM.
PIPE
SIZE

DIMENSIONS

B Dia.

D Dia.

3"

4 1/2"

7 1/2"

3 3/8"

4.66

7/8

4" x 3"

4 5/8"

9"

4 1/4"

4.66

7/8

7/8

4"

4"

9"

3 /2"

6.00

260

7/8

6"

4 1/8"

11"

3 5/8"

7.90

175

260

7/8

8"

4 1/4"

13 1/2"

3 1/2"

10.00

175

260

7/8

10"A

5 1/4"

16"

4 1/4"

12.40

10"B

5 1/2"

16"

4 1/2"

12.40

12"A

5 1/4"

19"

4 1/2"

13.68

12"B

5 1/2"

19"

4 1/2"

15.20

16"

8"

23 /2"

7"

18.88

NOTES
1. Pin quantities are for 12L14 steel pins. Contact engineering for 316 S.S. pins.
2. Contact Engineering for higher pressures.
3. Anchor pins for use on cast iron, ductile iron and steel pipe only.
4. Other sizes and configurations available. Contact Romac for more information.
Flexible couplings do not provide protection against possible
pullout of pipe ends in unrestrained conditions.

3-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Fusion Epoxy Style FCA501Parts List

1-800-426-9341
www.romac.com

FLANGE BOLTS WTH NUTS


NOM. FLANGED
END
COUPLING O-RING
PRICE EACH
BODY
PIPE
4
4
RING
GASKET GASKET NUMBER: SIZE
SIZE (w/O-Ring)
STD. 304 SS 316 SS


N 24.85 N 8.96
N/A
N/A
N/A
N/A
3" $122.74 $22.07 1


E 25.25
E 8.84



N 25.23 N 8.96
4: 5/8" x 3" 2
$4.31 $19.38 $19.57
4" x 3"
225.71 29.35 1


E 25.90
E 8.84


N 25.23 N 9.67
4: 5/8" x 3" 2
4.31 19.38
19.57
4" 169.90 29.35 1


E 25.90
E 9.54


N 29.74 N 10.26
5.67 20.36
21.84
6"
180.55 47.24

4: 3/4" x 3 1/2" 2


E 31.11 E 10.09


N 35.82 N 11.59
5.67 20.36
21.84
8"
294.83
58.52

4: 3/4" x 3 1/2" 2


E 40.26 E 11.43


N 50.01 N 12.97
10.19 50.21 59.89
10"A
564.39
71.12

6: 7/8" x 4"


E 58.24 E 12.79


N 50.01 N 12.97
10"B
564.39
71.12

6: 7/8" x 4"
10.19 50.21 59.89


E 58.24 E 12.79


N 62.49 N 14.57
12"A
615.78
81.87

6: 7/8" x 4"
10.19 50.21 59.89


E 72.52 E 13.73


N 62.49 N 14.57
10.19 50.21 59.89
12"B
615.78
81.87

6: 7/8" x 4"


E 72.52 E 13.73


N 145.77 N 16.93
16"
1,099.49 160.39

N/A
N/A
N/A
N/A


E 175.27 E 16.67

THROUGH BOLTS WITH NUTS


PRICE EACH
NUMBER: SIZE STD. 304 SS 316 SS
4: 5/8" x 7 1/2"

$21.88 $29.22 $39.32

4: 5/8" x 3" 2

4.31

13.46

16.66

4: 5/8" x 7 1/2"

21.88 29.22

39.32

4: 3/4" x 8"

32.66 42.23

56.82

4: 3/4" x 8"

32.66 42.23

56.82

6: 5/8" x 7/8 x 9 1/2" 34.63 46.77

73.05

6: 5/8" x 7/8 x 91/2" 34.63 46.77

73.05

6: 7/8" x 9"

40.86 116.78 137.21

6: 7/8" x 9"

40.86 116.78 137.21

12: 5/8"x10 1/2" 3

10.75 24.13

47.71

Refer to page 2-3 for information on 10" and 12" center rings.
Parts are interchangeable with 501 couplings.
T-head bolts.
Stainless steel anchor pins available upon request.
3
Trackhead bolt for end ring only
4
"N" indicates an NBR gasket, "E" indicates an EPDM gasket
1
2

FCA501 DIMENSIONS

FCA501 ANCHOR PIN DETAILS


NOMINAL
PIPE SIZE

3
4
6

ANCHOR
PIN SIZE
(in.)

PIPE O.D.

TOP OF GASKET
RANGE

WORKING
PRESSURE

TEST
PRESSURE

ANCHOR
PIN QTY

3.00
3.50
4.00
4.00
4.50
4.80
6.00
6.63
6.90

3.29
3.51
4.00
4.05
4.70
4.81
6.10
6.76
6.91

175
175
175
175
175
175
175
175
175

260
260
260
260
260
260
260
260
260

2
2
2
4
4
4
4
4
4

8.00

8.10

175

260

7/8

8.63

8.75

175

260

7/8

1/2
1/2
1/2
1/2
1/2
1/2
5/8
5/8
5/8

NOM.
PIPE
SIZE

DIMENSIONS

B Dia.

D Dia.

3"

4 /2"

7 /2"

3 /8"

4.66

9.05

9.06

175

260

7/8

4" x 3"

4 /8"

9"

4 /4"

4.66

10.00

10.10

175

260

7/8

10.75

11.00

175

260

7/8

4"

4"

9"

3 1/2"

6.00

10B

11.10

11.40

175

260

7/8

6"

4 1/8"

11"

3 5/8"

7.90

12A

12.75

12.95

175

260

7/8

8"

4 1/4"

13 1/2"

3 1/2"

10.00

10"A

5 /4"

16"

4 /4"

12.40

10"B

5 1/2"

16"

4 1/2"

12.40

12"A

5 1/4"

19"

4 1/2"

13.68

12"B

5 /2"

19"

4 /2"

15.20

16"

8"

23 1/2"

7"

18.88

10A

12B

13.20

13.55

175

260

NOTES
1. Pin quantities are for 12L14 steel pins. Contact engineering for 316 S.S. pins.
2. Contact Engineering for higher pressures.
3. Anchor pins for use on cast iron, ductile iron and steel pipe only.
4. Other sizes and configurations available. Contact Romac for more information.
Flexible couplings do not provide protection against possible
pullout of pipe ends in unrestrained conditions.

3-4

7/8

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style FC400 Steel


Flanged Coupling Adapter

Material Specifications

1-800-426-9341
www.romac.com

Flanges: AWWA C207 Class D, meets the dimensional


requirements of ANSI Class 125 and 150 bolt circles.
Higher pressure ratings available. Bolts, nuts and gaskets
for flange end not supplied. Other flanges are available.
Flanged Body: Beveled, flared or formed carbon steel
with minimum yield of 30,000 PSI.
End Rings: Contoured rolled mill section carbon steel.
End ring thickness determined by pipe O.D. and pressure
rating.
Gaskets: Compounded for water and sewer service.
Meets the requirements of AWWA C219 and ASTM D2000.
Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit.
Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy corrosionresistant steel per AWWA C111. Threads protected with
plastic caps on each bolt end.

NOM. PIPE
& FLANGE
SIZE

12"
14"
14"
14"
16"
16"
16"
18"
18"
20"
20"
24"
24"
30"
30"
36"
36"

Anchor Pins: Used


for pipe restraint. For
use on 12" and larger
steel and ductile iron
pipe with a minimum
pipe wall thickness
of 1/4".

PIPE
O.D.

DIMENSION (inches)
A1

APPROX.
WEIGHT
(lbs.)

CATALOG
NUMBER

Specials: Larger
sizes, special lay
lengths, special linings and coatings,
available on request.
Option: For other
options and specifications, see page 2-24.
Use: To provide a flexible flanged end in connecting
pipe; installing valves on fittings. When the specific
O.D.s are not known, limited ranges can be accommodated; contact factory for assistance.
Meets AWWA C219
LIST PRICE

w/STD
B&N

SHOPCOAT
w/304
SS B&N

$1,202.27

$1,306.23

$1,395.18

1,359.73

1,465.32

1,412.90

1,544.88

1,442.51
1,522.00

FUSION EPOXY
w/304
SS B&N

w/316
SS B&N

$1,431.62

$1,537.22

$1,624.54

1,552.65

1,590.73

1,696.31

1,783.65

1,654.06

1,643.91

1,775.88

1,885.07

1,574.49

1,683.67

1,673.53

1,805.49

1,914.68

1,653.98

1,763.16

1,793.45

1,925.40

2,034.60

1,710.81

1,842.76

1,951.95

1,982.24

2,114.21

2,223.39

w/316
SS B&N

w/STD
B&N

13.20

/4 10 13/16

18 7/16

12 3/16

88 #

FC400-13.20-12

14.00

/4 10 /16

19 /4

12 /4

105 #

FC400-14.00-14

15.30

/4 10 /16

20 /16

12 /4

111 #

FC400-15.30-14

15.65

/4 10 /16

20 /16 12 /4

112 #

FC400-15.65-14

16.00

/4

11

21 1/4

12 3/8

127 #

FC400-16.00-16

17.40

/4

11

22 /16

12 /8

132 #

FC400-17.40-16

17.80

/4

11

23 /16

12 /8

133 #

FC400-17.80-16

1,755.04

1,886.99

1,996.18

2,026.46

2,158.45

2,399.59

18.00

/4

11 /16

23 /4

12 /2

138 #

FC400-18.00-18

1,808.10

1,940.07

2,049.25

2,117.71

2,249.68

2,490.83

19.50

/4

11 /16

24 /4

12 /2

144 #

FC400-19.50-18

2,055.91

2,214.27

2,371.61

2,365.53

2,528.80

2,818.17

20.00

/4

11 1/8

25 1/4

12 5/8

163 #

FC400-20.00-20

2,165.15

2,323.49

2,454.53

2,514.38

2,672.74

2,962.11

21.60

/4

11 /8

26 /8

12 /8

168 #

FC400-21.60-20

2,468.83

2,627.18

2,758.21

2,818.06

2,976.42

3,265.79

24.00

/4

11 1/4

29 1/4

12 3/4

212 #

FC400-24.00-24

2,660.57

2,845.38

2,998.19

3,131.48

3,316.28

3,653.90

25.80

/4

11 /4

31 /16

12 /4

218 #

FC400-25.80-24

2,849.34

3,034.15

3,186.95

3,320.26

3,505.05

3,842.66

30.00

/4

11 3/8

35 5/16

12 3/4

290 #

FC400-30.00-30

3,349.61

3,605.85

3,735.43

4,096.08

4,352.34

4,738.17

32.00

/4

11 3/8

37 5/16 12 15/16

297 #

FC400-32.00-30

3,384.24

3,640.50

3,770.08

4,130.72

4,386.97

4,772.82

36.00

/4

11 5/8

41 5/16

13 5/32

420 #

FC400-36.00-36

4,205.44

4,512.90

4,639.50

5,050.64

5,358.13

5,792.19

38.30

/4

11 5/8

43 9/16

13 5/32

428 #

FC400-38.30-36

4,294.97

4,602.46

4,729.04

5,140.18

5,447.67

5,881.73

15
15
15

1
9

15

11
1
1
3

1
1
1

3
3
1
1

For use with anchor pins, A dimension will be 3/8".


Prices and availability on request.

Other sizes available. Price on application.


For pipes smaller than 12", please refer to Romac Style FCA501
on Page 3-2. For sizes larger than 36", consult your representative.
Reducing FCs available on request.

To Order: Determine pipe OD and flange size.


Example: The pipe end to be coupled is 16" D.I. with an O.D.
of 17.40 and a flange of 16" class D, order FC400-17.40-16

WARNING: Flexible couplings do not provide protection


against possible pullout of pipe ends in unrestrained
conditions.

3-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RFCA

1-800-426-9341
www.romac.com

(Restrained Flanged Coupling Adapter)

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12. Flange meets the dimensional requirements of ANSI
Class 125 and 150 bolt circles.

Material Specifications

Gaskets: Compounded for water and sewer service in accordance with


ASTM D 2000 (Flange gasket is o-ring style, NBR standard). Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111 composition specifications. Stainless steel bolts and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: Ductile Iron Pipe 3 - 24", cast iron pipe 3" - 24" (same OD's as
ductile iron) and IPS size STD steel pipe 3 - 12".
To Order: Specify catalog number.

Not for use on PVC, HDPE pipe or


plain-end mechanical joint fittings.
For applications on PVC pipe,
see page 3-7.

Example: For a 12" RFCA Order: RFCA - 13.20

NOTE: 3" - 12" special Romac gasket works on both steel and D.I. ODs.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

RFCA - 3.96

$167.27

$181.19

$189.87

$203.78

21

4"

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

RFCA -4.80

210.82

240.84

239.06

269.09

29

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA - 6.90

268.93

313.96

307.17

352.20

40

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA - 9.05

362.93

407.96

409.19

454.23

53

10"

10.75-11.10

10.25

8: 3/4" x 4"

RFCA - 11.10

669.25

729.30

770.14

830.20

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA - 13.20

726.95

786.99

850.84

910.88

110

14"

15.30

11.70"

10: 3/4" x 4 1/2" RFCA -15.30

1,015.21

1,089.48

1,173.62

1,247.89

170

16"

17.40

11.70"

12: 3/4" x 4 1/2" RFCA -17.40

1,409.82

1,498.35

1,621.76

1,710.29

200

18"

19.50

11.80"

12: 3/4" x 4 1/2" RFCA -19.50

1,548.62

1,637.14

1,778.05

1,866.57

217

20"

21.60

11.80

14: 3/4" x 4 1/2" RFCA - 21.60

1,749.37

1,853.73

2,038.88

2,143.24

256

24"

25.80

12.00"

16: 3/4" x 5"

RFCA - 25.80

2,122.19

2,253.55

2,449.94

2,581.30

305

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for
additional information.

3-6

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RFCA for PVC Pipe

1-800-426-9341
www.romac.com

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A


536, Grade65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance
with ASTM D 2000 (Flange gasket is o-ring style, NBR standard).
Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip for PVC (see page 7-7).
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting
or exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding
ASTM A 536. Heat treated using a proprietary process.
Lug Locators: Stainless steel.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available
on request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: C900 Class 235 and Class 305 4"-12", C905 14"-24", IPS 3"-12"
Class 160 and greater and Sch. 40 & 80. For thin wall pipe such as IPS
PVC (less than Class 160) C909 and Class 165 C900 (see installation
instructions)

Not for use on metal or HDPE pipe. For applications on steel or ductile iron, please
contact your Romac representative.
LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50

8"

4: 5/8" x 3"

RFCA-PVC - 3.50

$173.27

$187.19

$195.87

$209.78

25

4"

4.50-4.80

9"

4: 3/4" x 31/2"

RFCA-PVC - 4.80

217.68

247.70

245.93

275.94

31

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA-PVC - 6.90

278.14

323.17

316.38

361.41

41

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA-PVC - 9.05

374.35

419.38

420.61

465.65

53

10"

10.75-11.10

10.25"

8: 3/4" x 4"

RFCA-PVC - 11.10

715.30

775.35

816.20

876.24

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA-PVC - 13.20

741.07

801.12

864.96

924.80

110

14"

15.30

11.7"

10: 3/4" x 41/2"

RFCA-PVC -15.30 1,069.13 1,143.40

1,227.54

1,301.81

170

16"

17.40

11.7"

12: 3/4" x 41/2"

RFCA-PVC -17.40 1,469.84 1,558.37

1,681.78

1,770.31

200

18"

19.50

11.8"

12: 3/4" x 41/2"

RFCA-PVC -19.50 1,583.50 1,672.03

1,812.93

1,901.46

217

20"

21.60

11.8"

14: 3/4" x 41/2" RFCA-PVC - 21.60 1,794.68

1,899.05

2,084.19

2,188.57

256

24"

25.80

12"

RFCA-PVC - 25.80 2,139.08 2,270.46

2,466.83

2,598.21

305

GLAND BOLTS
QUANTITY: SIZE

16: 3/4" x 5"

CATALOG
NUMBER

Shopcoat
Shopcoat Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

To Order: Specify catalog number. NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
Example: For a 12" RFCA -PVC Order: RFCA-PVC - 13.20
3-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style DJ400
Dismantling Joint

Material Specifications

1-800-426-9341
www.romac.com
Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125
and 150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72"
sizes, ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts
and gaskets for flange end not supplied. For more information contact Romac
Industries.
End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance with ASTM
D 2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other
compounds available for petroleum, chemical or high temperature services.
Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.
Coating : Fusion bonded epoxy.
Tie-Rods : High strength steel per ASTM A193 B7.
Other lengths, materials and higher pressures can be accomodated.
For more information, contact your Romac representative.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

LENGTH
NOM.

MIN.

8.00

7.00

9.00

DJ400-03

/8 - 11 x 7 1/2

8.00

7.00

9.00

DJ400-04

8.38

7.38

9.38

DJ400-06

8.38

7.38

9.38

DJ400-08

10.50

9.50

11.50

DJ400-10

10.50

9.50

11.50

DJ400-12

13.50

12.00

15.00

DJ400-14

13.50

12.00

15.00

DJ400-16

10

13.75

12.25

15.25

DJ400-18

10

13.75

12.25

15.25

DJ400-20

14.25

12.75

15.75

14.75

13.25

15.75

LIST PRICE

APPROX.
WEIGHT
w/304 SS B&N w/316 SS B&N (LBS.)

SIZE
(UNC)
5
/8 - 11

LENGTH QTY
13.50 2

$566.35 $621.05 $684.74

31

/8 - 11

13.50 2

582.10 636.96 704.61

36

w/STD B&N

/8 - 11 x 7 /2

/4 - 10 x 8

/4 - 10

15.00 2

692.22 796.21 859.92

55

/4 - 10 x 8

/4 - 10

15.00 2

849.55 955.47 1,019.15

72

/8 - 11 X 7/8 - 9 x 9 1/2

/8 - 9

17.75 2

1,211.39 1,369.48 1,433.19

108

/8 - 9 x 9

/8 - 9

17.75 2

1,557.50 1,719.81 1,783.52

134

/8 - 11 x 5

1-8

22.00 2

2,139.61 2,356.80 2,484.18

152

/8 - 11 x 5

1-8

22.00 2

2,407.05 2,643.44 2,802.67

185

/8 - 11 x 5

1 1/8 - 7

23.25 2

2,627.31 3,296.34 3,551.13

201

12

/8 - 11 x 5

1 /8 - 7

23.25 2

2,973.44 3,789.99 4,060.70

239

DJ400-24

14

/8 - 11 x 5

1 1/4 - 7

25.50 2

3,822.98 4,697.67 4,984.30

339

16.25

DJ400-30

16

/8 - 11 x 5

1 /4 - 7

25.50 4

4,924.24 6,099.00 6,481.18

506

14.25

17.25

DJ400-36

18

/8 - 11 x 5

1 1/2 - 6

27.50 4

6,670.55 8,646.90 9,045.00

757

16.50

15.00

18.00

DJ400-42

20

/8 - 11 x 6

1 /2 - 6

29.25

8,747.25 10,764.83 11,226.63

1,005

16.75

15.25

18.25

DJ400-48

22

/8 - 11 x 6

1 1/2 - 6

29.25

12,145.44 14,698.14 15,255.50

1,260

17.75

16.25

19.25

DJ400-54

24

/8 - 11 x 6

1 /4 - 5

31.75

16,361.74 20,367.19 21,450.03

1,657

18.00

16.50

19.50

DJ400-60

28

/8 - 11 x 6

1 3/4 - 5

31.75

29,671.38 35,176.78 36,514.42

1,993

18.75

17.25

20.25

DJ400-72

32

/8 - 11 x 6

1 /4 - 5

33.50 10

37,317.35 44,731.37 46,578.58

2,960

To Order: Specify catalog number.


Example: For a 12" DJ400 Order: DJ400-12
3-8

TIE-RODS

ER BOLTS
CATALOG
NUMBER QTY
SIZE
MAX.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style DJ405
Dismantling Joint

1-800-426-9341
www.romac.com

Material Specifications

Flange Spool: AWWA C207 Class D, meets the dimensional requirements of ANSI Class 125 and 150 bolt circles. For 3" - 12" sizes, pipe
is Sch 40 ASTM A53. For 14" - 24" pipe material is ASTM A36. Bolts,
nuts and gaskets for flange end not supplied.
Flange Body: ASTM A536 ductile (nodular) iron meeting or exceeding Grade 65-45-12. Flange meets the dimensional requirements of

ANSI Class 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance


with ASTM D 2000 (RFCA gasket is o-ring style, NBR standard).
Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National coarse
rolled thread and heavy hex nut. Steel meets AWWA C111 composition
specifications. Stainless steel bolts and nuts available on request.
Coatings: Fusion bonded epoxy.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

LENGTH

To Order: Specify catalog number.


Example: For a 12" DJ405 Order: DJ405-12

T-BOLTS

ALLOWABLE
DEFLECTION
(degrees)

LIST PRICE

NOM.

MIN.

CATALOG
MAX. NUMBER QTY

11.50

10.00

13.00

DJ405-03

5/8"

3.75


2.0

$707.95 $724.58

33

12.75

11.00

14.50

DJ405-04

3/4"

4.25


3.5

727.64 763.55

46

13.50

11.50

15.50

DJ405-06

3/4"

4.25


3.5

865.28 919.11

68

13.50

11.50

15.50

DJ405-08

3/4"

4.25


3.3

1,061.94 1,115.76

94

14.75

12.50

17.00

DJ405-10

3/4"

4.25


3.0

1,514.25 1,586.01

143

14.75

12.50

17.00

DJ405-12

3/4"

4.25


3.0

1,946.93 2,022.63

193

19.25

16.75

21.75

DJ405-14

10

3/4"

4.50


2.0

2,674.53 2,763.30

297

19.25

16.75

21.75

DJ405-16

12

3/4"

4.50


2.0

3,129.17 3,234.97

352

20.25

17.75

22.75

DJ405-18

12

3/4"

4.50


1.5

3,546.92 3,652.69

390

20.25

17.75

22.75

DJ405-20

14

3/4"

4.50


1.5

4,014.13 4,138.87

457

21.25

18.75

23.75

DJ405-24

16

3/4"

5.00


1.5

5,161.03 5,318.05

569

SIZE

LENGTH

w/STD B&N

w/304 SS B&N

APPROX.
WEIGHT
(LBS.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

3-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FCG

Flanged Coupling Adapter w/MJ Gland

1-800-426-9341
www.romac.com

Material Specifications

Flange Body: Ductile (nodular) iron, meeting


or exceeding ASTM A 536, Grade65-45-12.
Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Gaskets are made from virgin Styrene Butadiene Rubber(SBR) compounded for
water and sewer service in accordance with
ASTM D 2000 MBA 710. Flange gasket is an
O ring style made of Nitrile Butadiene Rubber
(NBR) in accordance with ASTM D 2000 MBK.
Other compounds available for petroleum,
chemical, or high temperature service.
Gland: Ductile iron per ASTM A 536, Grade
65-45-12.
T-bolts and Nuts: High strength low alloy steel
T-head bolt. National coarse rolled thread and
heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts
and nuts available on request.
Coatings: Shop coat applied to cast parts for
corrosion protection in transit. Fusion bonded
epoxy available on request.
Meets AWWA C219

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

$149.79 $164.27 $173.29 $186.17


FCG - 3.96

17.2

4"

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

192.68 223.92 222.07 253.29


FCG - 4.80

25.5

6"

6.63-6.90

9.25"

6: 3/4" x 4"

251.19 298.03 290.96 337.80


FCG - 6.90

33.8

8"

8.63-9.05

9.25"

6: 3/4" x 4"

325.38 372.22 373.50 420.34


FCG - 9.05

43.4

10"

10.75-11.10

10.25

8: 3/4" x 4"

616.38 678.82 721.30 783.76


FCG - 11.10

70.0

12"

12.75-13.20

10.25"

8: 3/4" x 4"

630.21 692.66 759.06 821.49


FCG - 13.20

91.2

To Order: Specify catalog number.

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Example: For a 12" FCG Order: FCG - 13.20

NOTE: Special Romac gasket works on both steel and D.I. ODs.
Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions. If restraint is
required on ductile iron and standard steel pipe, the RomaGrip may be used with the FCG. If restraint is required on PVC pipe,
the PVC RomaGripmay be used with the FCG. The GripRing may not be used with the FCG.

3-10

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style ECF400
Equipment Connection Fitting

1-800-426-9341
www.romac.com

Material Specifications

Pipe: ASTM A53 SCH 40 pipe for 3-12 sizes and ASTM A36
steel for 14 & larger sizes. A pipe stop is available.
Flange Bodies and End Rings: For 3" - 12" sizes, body
and end ring are ASTM A536 ductile (nodular) iron meeting or
exceeding Grade 65-45-12. For 14" - 72" ASTM A36 Carbon
Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional requirments of ANSI Class 125 and 150 bolt circles.

Working Pressure: Sizes 3" - 12" rated up to 260 psi.


Sizes 14" - 72" rated up to 150 psi. Test pressure equals 1.25
times the working pressure.

Gaskets: Compounded for water and sewer service in accordance with ASTM D 2000 (ductile iron flange bodies, 3" - 12"
have flange o-ring gaskets). Other compounds available for
petroleum, chemical or high temperature services.
Bolts, Nuts, Spherical Washers: High Strength Low Alloy
Steel. Type 304 Stainless Steel or Type 316 Stainless Steel is
available.
Tie Rods: High Strength Steel per ASTM A193 B7. Type 304
(A193 B8) and 316 (A193 B8M) Stainless steel is available.
Harness Lugs: ASTM A36 steel. Coated with Fusion Bonded
Epoxy.
Coating: All steel and ductile iron parts are coated at Romac
with Fusion Bonded Epoxy.

Restraint for misaligned flanged fittings on field


connections and equipment.





The ECF400 combines


two flanged couplings with
a plain spool piece and
thrust restraint rods in one
complete and easy-to-use
assembly.

The ECF400s flexibility


and adjustability simplifies
systems that are otherwise
difficult to work with.

Provided in standard lengths


for ease of piping system
design. Available in custom
lengths if required.

Spherical washer and harness lug assemblies are engineered to keep


the tie-rods in position, and prevent bending.

SPHERICAL WASHER
DETAIL

BOLTING DETAIL

Offset & Deflection


If your system has misaligned or offset
flanges that need to be connected, the
ECF400 will accommodate a minimum of
1
/4 offset and 2 deflection. Once installed,
the fitting is a solid connection that will not
allow your system to move.
Adjustable Laying Length
Just like our DJ400 and DJ405, the
ECF400 has an adjustable laying length,
allowing room for access, valve installation, or an extra pipe length that may be
required.
Connection
The Romac Equipment Connection Fitting
accommodates a flanged system with ANSI
CLS 125 and 150 bolt circles. We also can
provide other configurations on request.
Restraint
Tie-rods and harness lugs provide the
means of restraint. Since the tie-rods only
pass through the harness lugs and not the
flanges, the rods are easily installed or
removed.
For sizes, pricing and other information,
contact Romac 1-800-426-9341
3-11

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style ECF400
Equipment Connection Fitting

1-800-426-9341
www.romac.com

NOM.


ALLOWABLE OFFSET
HARNESSS
PIPE

LUG
at MIN.
at MAX.
THICKNESS
SIZE

LENGTH
LENGTH
0.50 0.25 0.32
3"
0.50 0.25 0.32
4"
0.75 0.25 0.32
6"
0.75 0.25 0.32
8"
1.00 0.32 0.39
10"
1.00 0.33 0.40
12"
1.00 0.25 0.37
14"
1.00 0.25 0.36
16"
1.00 0.25 0.35
18"
1.00 0.25 0.35
20"
1.00 0.25 0.35
24"
1.25 0.25 0.34
30"
1.25 0.25 0.34
36"
1.25 0.25 0.33
42"
1.75 0.25 0.32
48"
1.75 0.25 0.32
54"
1.75 0.25 0.32
60"
66"
2.00 0.25 0.30
2.00 0.25 0.30
72"

FACE TO FACE

HARNESS LUG DETAIL


3"-12"

OFFSET

HARNESS LUG DETAIL


14"-72
LENGTH
NOM.
FACE-TO-FACE
PIPE
SIZE NOM. MIN. MAX.

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
66"
72"
1

LIST PRICE
CATALOG
NUMBER w/STD B&N. w/304 SS B&N w/316 SS B&N

Qty: Size

BOLTS 1

APPROX.
WEIGHT

16.50 15.50

17.50

ECF400-03 $1,245.99

$1,366.32 $1,506.43

4: 5/8 - 11

/8 23.38 2 3.50 0.22

49

16.50 15.50

17.50

ECF400-04
1,280.61 1,401.32 1,550.11

8: 5/8 - 11

/8 23.75 2 4.50 0.24

58

16.63 15.63

17.63

ECF400-06
1,522.88 1,751.67 1,891.83

8: /4 - 10

/8

92

16.63 15.63

17.63

ECF400-08
1,869.01 2,102.00 2,242.13

8: 3/4 - 10

/8 25.25 2 8.63 0.32 122

19.25 18.25

20.25

ECF400-10
2,665.07 3,012.86 3,153.01

12: /8 - 11 X /8 - 9

/8

28.75

10.75 0.37

204

19.50 18.50

20.50

ECF400-12
3,426.52 3,783.60 3,923.75

12: 7/8 - 9

/8

29.63

12.75 0.38

268

23.75 22.25

25.25

ECF400-14
4,684.12 5,254.64 5,798.19

16: /8 - 11

35.00

14.00 0.25

274

24.75 23.25

26.25

ECF400-16
5,537.85 6,410.00 7,203.65

20: 5/8 - 11

36.25

16.00 0.25

322

24.75 23.25

26.25

ECF400-18
5,823.59 7,212.32 8,292.85

20: /8 - 11

36.50

18.00 0.25

367

24.88 23.38

26.38

ECF400-20
6,570.16 8,338.88 9,883.65

24: 5/8 - 11

37.13

20.00 0.25

438

25.13 23.63

26.63

ECF400-24
8,310.61 11,005.48 13,116.39

28: /8 - 11

37.88

24.00 0.25

576

26.38 24.88

27.88

ECF400-30

32: 5/8 - 11

11/4

40.63

30.00 0.38

908

26.88 25.38

28.38

ECF400-36

36: /8 - 11

1 /4

41.63

36.00 0.38

1,272

28.63 27.13

30.13

ECF400-42

40: 5/8 - 11

11/4

43.88

42.00 0.38

1,673

30.75 29.25

32.25

ECF400-48

44: /8 - 11

1 /2

47.75

48.00 0.38

2,098

31.25 29.75

32.75

ECF400-54

48: 5/8 - 11

11/2 49.13 10 54.00 0.38 2,670

31.50 30.00

33.00

ECF400-60

56: 5/8 - 11

11/2 49.63 13 60.00 0.38 3,245

34.88 33.38

36.38

ECF400-66

60: 5/8 - 11

13/4

35.13 33.63

36.63

ECF400-72

64: /8 - 11

1 /4 55.25 13 72.00 0.38 4,659

3" - 12" Use Through-Bolts

POA

To Order: Specify catalog number.


Example: For a 12" ECF400 Order: ECF400-12

3-12

SPOOL

TIE-RODS

SIZE LENGTH QTY OD THK

24.88

54.75

11

6.63 0.28

66.00 0.38

4,052

No Cancel,
No Return Item

April 30, 2012

ROMAC
INDUSTRIES,
INC.

EJ400 Expansion Joints

1-800-426-9341
www.romac.com

All Stainless Steel Expansion Joints Available


on Request

Material Specifications

Body: A36 steel.

Romac Expansion Joints are available in


Two Models:
EJ401: No Limit Rods, Single End

Slip Pipe: Type 304 stainless steel.


Bolts and Nuts: Trackhead bolts, heavy hex nuts,
5
/8" UNC rolled thread, high strength, low alloy,
corrosion resistant steel per AWWA C111.
Stainless steel available on request.
Packing: Alternating combination of rubber and
wax impregnated flax packing compounded for
water service. Other packing material available
upon request.

EJ403: Limit Rods, Single End. For use when more


than one expansion joint is used in series.
Romac Expansion Joints are factory designed and
set for 10 inches of movement (total travel), unless
otherwise specified. Romac Expansion Joints meet
the requirements of AWWA C221.

End Preparation: Flanged, beveled, grooved for


welding, plain end, MJ with RomaGrips or
customer specified.
Coating: Customer specified.
Use: In pipelines where larger than usual longitudinal movements are concentrated.
EJ401 w/flanged ends

EJ401 (no limit rods)


FLANGED ENDS

BEVELED ENDS

Detailed view of
packing material.

HOT / COLD

HOT / COLD

EJ403 (with Limit Rods)


BEVELED ENDS

HOT / COLD

FLANGED ENDS

HOT / COLD
3-13

April 30, 2012

ROMAC
INDUSTRIES,
INC.

EJ401 Expansion Joints

1-800-426-9341
www.romac.com

EJ401 (single end, no limit rods) BEVELED ENDS


NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

OVERALL DIMENSIONS

PIPE
OD

CATALOG
NUMBER

HOT

COLD

DIAMETER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ401-03-B
EJ401-04-B
EJ401-05-B
EJ401-06-B
EJ401-08-B
EJ401-10-B
EJ401-12-B
EJ401-14-B
EJ401-16-B
EJ401-18-B
EJ401-20-B
EJ401-24-B
EJ401-30-B
EJ401-36-B
EJ401-42-B
EJ401-48-B
EJ401-54-B
EJ401-60-B
EJ401-72-B

26.19
26.19
26.38
26.38
26.38
26.38
26.38
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.06
28.25
28.25
28.25

36.19
36.19
36.38
36.38
36.38
36.38
36.38
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.06
38.25
38.25
38.25

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

LIMIT ROD
LENGTH

APPROX.
WEIGHT

4
4
4
5
6
7
8
8
8
8
10
12
14
16
20
22
24
28
32









NA









36
44
54
63
115
151
181
249
283
316
353
423
527
631
738
842
1132
1260
1509

LIST PRICE

POA

EJ401 (single end, no limit rods) FLANGED ENDS (AWWA C207 Class D)*
PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ401-03-F
EJ401-04-F
EJ401-05-F
EJ401-06-F
EJ401-08-F
EJ401-10-F
EJ401-12-F
EJ401-14-F
EJ401-16-F
EJ401-18-F
EJ401-20-F
EJ401-24-F
EJ401-30-F
EJ401-36-F
EJ401-42-F
EJ401-48-F
EJ401-54-F
EJ401-60-F
EJ401-72-F

OVERALL DIMENSIONS

HOT

25.13
25.13
25.25
25.44
25.44
25.56
25.94
26.13
26.06
26.31
26.44
26.81
27.06
27.81
28.06
28.31
29.13
29.38
30.13

COLD

35.13
35.13
35.25
35.44
35.44
35.56
35.94
36.13
36.06
36.31
36.44
36.81
37.06
37.81
38.06
38.31
39.13
39.38
40.13

* Other Class flanges available on request.


Configurations may change depending on application.
3-14

DIAMETER

8.25
9.00
10.00
11.00
13.50
16.00
19.00
21.00
23.50
25.00
27.50
32.00
38.75
46.00
53.00
59.50
66.25
73.00
86.50

BOLTS
/8 - 11 x 11"

LIMIT ROD
LENGTH

WEIGHTS

4
4
4
5
6
7
8
8
8
8
10
12
14
16
20
22
24
28
32










NA








51
62
74
77
138
182
238
326
379
418
484
614
815
1109
1415
1706
2324
2749
3882

LIST PRICE

POA
POA

No Cancel,
No Return Item

April 30, 2012

ROMAC
INDUSTRIES,
INC.

EJ403 Expansion Joints

1-800-426-9341
www.romac.com

EJ403 (single end, with limit rods) BEVELED ENDS


NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"
NOM.
PIPE
SIZE

3"
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

OVERALL DIMENSIONS

PIPE
OD

CATALOG
NUMBER

HOT

COLD

DIAMETER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ403-03-B
EJ403-04-B
EJ403-05-B
EJ403-06-B
EJ403-08-B
EJ403-10-B
EJ403-12-B
EJ403-14-B
EJ403-16-B
EJ403-18-B
EJ403-20-B
EJ403-24-B
EJ403-30-B
EJ403-36-B
EJ403-42-B
EJ403-48-B
EJ403-54-B
EJ403-60-B
EJ403-72-B

30.19
30.19
30.38
30.38
30.38
30.38
30.38
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.06
32.25
32.25
32.25

40.19
40.19
40.38
40.38
40.38
40.38
40.38
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.06
42.25
42.25
42.25

7.69
8.69
9.75
10.81
12.81
14.94
16.94
19.38
21.38
23.38
25.38
29.38
35.38
41.38
47.38
53.38
59.38
65.38
77.38

BOLTS
/8 - 11 x 11"

4
4
4
6
6
8
8
8
8
8
10
12
14
16
20
22
24
28
32

LIMIT ROD
LENGTH

26.00
26.00
25.88
26.00
25.88
26.00
25.88
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.50
26.75
26.75
26.75

APPROX.
WEIGHT

47
56
66
82
139
187
217
285
322
359
401
481
597
714
835
952
1259
1401
1677

LIST PRICE

POA

EJ403 (single end, with limit rods) FLANGED ENDS


PIPE
OD

CATALOG
NUMBER

3.50
4.50
5.56
6.63
8.63
10.75
12.75
14.00
16.00
18.00
20.00
24.00
30.00
36.00
42.00
48.00
54.00
60.00
72.00

EJ403-03-F
EJ403-04-F
EJ403-05-F
EJ403-06-F
EJ403-08-F
EJ403-10-F
EJ403-12-F
EJ403-14-F
EJ403-16-F
EJ403-18-F
EJ403-20-F
EJ403-24-F
EJ403-30-F
EJ403-36-F
EJ403-42-F
EJ403-48-F
EJ403-54-F
EJ403-60-F
EJ403-72-F

OVERALL DIMENSIONS
HOT

40.25
40.25
40.56
40.75
40.75
40.88
41.25
41.19
41.31
41.56
41.69
42.06
42.31
43.06
43.31
43.56
44.50
44.75
45.50

COLD

50.25
50.25
50.56
50.75
50.75
50.88
51.25
51.19
51.31
51.56
51.69
52.06
52.31
53.06
53.31
53.56
54.50
54.75
55.50

* Other Class flanges available on request.


Configurations may change depending on application.

DIAMETER

8.25
9.00
10.00
11.00
13.50
16.00
19.00
21.00
23.50
25.00
27.50
32.00
38.75
46.00
53.00
59.50
66.25
73.00
86.50

BOLTS
/8 - 11 x 11"

4
4
4
6
6
8
8
8
8
8
10
12
14
16
20
22
24
28
32

LIMIT ROD
LENGTH

26.63
26.63
26.63
26.75
26.63
26.88
26.75
27.50
27.50
27.75
27.75
27.75
27.75
28.00
28.00
28.00
28.50
28.50
28.50

WEIGHTS

59
72
87
95
180
243
309
363
425
467
539
680
895
1207
1534
1842
2477
2924
4106

LIST PRICE

POA
POA

No Cancel,
No Return Item
3-15

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

3-16

April 30, 2012

Notes

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Service Saddles

1-800-426-9341
www.romac.com

101U & 101NU

Single U-Bolt Service Saddles

Single Strap Service Saddles

101S & 101NS

101B & 101BS

Page 4-3

Page 4-3

Page 4-5

202U & 202NU

202S & 202NS

202B & 202BS

Page 4-4

Page 4-4

Page 4-5

304 & 306

305

FTS420T

Page 4-6

Page 4-7

Page 4-8

Double U-Bolt Service Saddles

Stainless Steel Service Saddles

Double Strap Service Saddles

Stainless Steel Service Saddle

SIngle Strap Bronze Service Saddles

Double Strap Bronze Service Saddles

Fabricated Steel Service Saddle

4-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Service Saddles

1-800-426-9341
www.romac.com

101U

Material Specifications

Painted Saddle with U-Bolt

Not recommended for PVC pipe.

Saddle Castings: Ductile iron per ASTM A 536, grade 65-45-12, protected with corrosion-resistant paint.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.
U-bolt, and Nuts: For sizes 1-1/2" through 3", 1/2" national coarse roll thread, electro-galvanized mild steel strap with
heavy hex nuts and 1/2" flat washers. 4" and above uses 5/8" national coarse roll thread, high tensile strength, low alloy
steel, with heavy hex nut and 5/8" flat washer, electrogalvanized, meeting AWWA C111 composition specifications.
Washers: Zinc-plated high strength low alloy.
Also available with double U-bolts.

101S

Material Specifications

Painted Saddle with Stainless Steel Strap Recommended for PVC, asbestos-cement, cast iron and steel pipe.
Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, protected with corrosion-resistant paint.

Strap: Type 304 (18-8) heavy gauge Stainless Steel per ASTM A 240. Straps are two inches wide to spread out
clamping forces on the pipe. GMAW and GTAW welds. Passivated for corrosion resistance.
Bolts - For sizes 1-1/2" through 3", 1/2" UNC roll thread Type 304 (18-8) Stainless Steel bolts with heavy hex nuts. 4"
and above use 5/8" UNC roll thread Type 304 (18-8) Stainless Steel bolts with heavy hex nuts. Rod for bolts are per
ASTM A 240 and nuts are per ASTM A 194. All welds fully passivated for enhanced corrosion resistance. Nuts coated
to prevent galling.
Washers: Stainless steel per ASTM A 240, type 304.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service.
Other compounds available on request.

101NS

Material Specifications

Nylon Coated Saddle with


Stainless Steel Strap

Recommended for asbestos-cement, cast iron or PVC pipe in hot or corrosive soils.

Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, covered by black nylon fused coat, approx. 10-12 mil
thick, with approximate dielectric strength of 1,000 v/mil.
Strap: Type 304 (18-8) heavy gauge Stainless Steel per ASTM A 240. Straps are two inches wide to spread out
clamping forces on the pipe. GMAW and GTAW welds. Passivated for corrosion resistance.
Bolts - For sizes 1-1/2" through 3", 1/2" UNC roll thread Type 304 (18-8) Stainless Steel bolts with heavy hex nuts. 4"
and above use 5/8" UNC roll thread Type 304 (18-8) Stainless Steel bolts with heavy hex nuts. Rod for bolts are per
ASTM A 240 and nuts are per ASTM A 194. All welds fully passivated for enhanced corrosion resistance. Nuts coated
to prevent galling.
Washers: Stainless steel per ASTM A 240, type 304.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on
request.

101NU

Material Specifications

Nylon Coated Saddle with Not recommended for PVC pipe.


Saddle Castings: Ductile iron per ASTM A-536, grade 65-45-12, covered by black nylon fused coat, approx. 10-12 mil
U-Bolt
thick, with approximate dielectric strength of 1,000 v/mil.

Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.

U-bolt, and Nuts: Sizes 1 1/2" through 3" use 1/2" UNC rolled thread, zinc plated mild steel U-bolt with heavy hex nuts.
4" and above use 5/8" UNC rolled thread, zinc plated, high strength, low alloy, corrosion-resistant U-bolt with heavy hex
nuts. Steel meets AWWA C111 composition specifications.
Washers: Zinc-plated high strength low alloy.
Also available with double U-bolts. Fasteners are coated to prevent galling.

101B

4-2

Material Specifications

Bronze Saddle with Bronze Strap

Recommended for asbestos-cement, cast iron or PVC pipe in hot or corrosive soils.

Saddle Castings: Water works bronze 85-5-5-5.


Bronze Strap: Silicon bronze 5/8" national coarse roll thread bolts with 2" wide band for spreading out clamping force
on pipe. Nut-washers are water works bronze 85-5-5-5.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other compounds available on request.
Also available with double strap.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Single Strap Service Saddles

1-800-426-9341
www.romac.com

Style 101U
Painted Saddle
with U-Bolt
1

NOM.
PIPE
SIZE

1 1/2"
2"
21/2"
3"
4"

6"

O.D. PIPE
RANGE
1.90 - 2.13 2

12"

/4" & 1" I.P. or C.C. TAP

101NU CTN

101U

41.83

15
50.77
63.87 25
NA

NA

NA
NA

30.50

42.67

15

NA

NA

3.50
32.11

44.88

12
52.67
65.46 12
NA

NA

32.11

44.88

12

52.67

65.46 12

NA

NA

4.00 - 4.50
36.49

49.86

10


55.86


10
69.25

49.42

65.71 7

70.52

4.50 - 4.80
36.49

49.86

10


55.86


10
69.25

49.42

65.71 7

4.50 - 5.40 1

37.96

51.96

10

56.03

70.02 10

51.70

41.25
6.00 - 6.63

55.57

65.91

80.22

5

41.25
6.63 - 6.90

55.57

65.91

44.09

58.40

49.92
8.00 - 8.63

67.15

49.92
8.63 - 9.05

APPROX.
WEIGHT ea.
(lbs.)

25

1.7 #

NA

NA

1.7#

NA

NA

1.7 #

NA
NA

NA

NA

2.5 #

NA

NA

NA

2.5 #

86.80

4.3 #

70.52

86.80

4.0 #

68.08 7

71.04

87.42

4.0 #

57.48

75.28 5

76.44

94.23

5.1 #

80.22

6

57.48

75.28 5

76.44

94.23

4.8 #

73.83

81.51 6

62.05

80.39 5

77.17

95.51

4.8 #

77.95

95.15

4

67.84

89.00 4

92.51 113.68

5.5 #

67.15

77.95

95.15

5

67.84

89.00 4

92.51 113.68

5.0 #

52.89

70.87

78.76

96.76 5

78.36

99.49 4

114.94

5.0 #

61.62
10.00 - 11.10

71.76

95.55

105.69

94.66 103.14

120.64 129.13

7.5 #

11.10 - 12.12 1

61.62

71.76

95.55

105.69

94.66

103.14

129.13

7.5 #

12.00 - 13.20

66.26

89.68

98.84

122.27

96.39

119.83

148.17 150.10

9.0 #

13.20 - 14.38

66.26

89.68

98.84

122.27

96.39

119.83

9.0 #

2.38 - 2.50
28.72

2.88

3.45 - 4.05 1

Not recommended for iron pipe size PVC


or ductile iron size PVC (C-900).

11/4" IP tap only.

To Order: Add tap size to the upper


range of the saddle.
When ordering for PVC pipe,
specify O.D. (D.I. or IPS)

$50.13

$63.08 25

QTY

101S 101NS CTN


QTY

15

Prices and weights shown are per saddle

Example:

1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" I.P. ONLY)

$55.48 2

$39.63

15

Style 101NS
Nylon Coated Saddle
with Stainless Steel Strap

$49.42 2

$26.68

8.63 - 9.80 1

10"

/2" I.P,

Style 101S
Painted Saddle
with Stainless Steel Strap

101U 101NU CTN 101S 101NS CTN


QTY
QTY

6.63 - 7.60 1

8"

Style 101NU
Nylon Coated Saddle
with U-Bolt


51.72


15
63.87

NA

$64.79 2 $80.53 2
NA
NA

93.83
120.64
148.17

150.10

Manufacturer Recommendations:
For PVC pipe, choose the saddle that has the pipe O.D. closest to the top of the saddle's
O.D. range.
Service saddles with U-Bolts are not recommended for use on PVC pipe.
For Copper pipe, single strap saddles should be preformed at the factory,
or see pg. 4-6 for 304/306 stainless steel saddles.

STYLE

UPPER
RANGE

TAP TYPE
SIZE THREAD

Painted Saddle with U-Bolt:

101

7.60 x

/4"

IP

Stainless Steel Strapadd letter "S":

101S

7.60 x

/4"

IP

Nylon Saddleadd designation "NU":

101NU 7.60 x

/4"

IP

4-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Double Strap Service Saddles

1-800-426-9341
www.romac.com

Style 202U
Painted Saddle
with U-Bolts

Style 202NU
Nylon Coated Saddle
with U-Bolts

Style 202S
Painted Saddle
with Stainless Steel Straps

/2" I.P, 3/4" & 1" I.P. or C.C. TAP

NOMINAL
PIPE SIZE

2"

3"

4"
6"
8"
10"
12"

14"
16"
18"
20"
22"
24"
26"
28"
30"

O.D.
PIPE
RANGE

202U 202NU CTN


QTY

1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" IP ONLY)

202S 202NS CTN


202U 202NU CTN
QTY
QTY

202S

Prices and weights shown are per saddle.


202 - 2.50 can accommodate up to 1 1/2" I.P.
and 1 1/4" C.C.

202 for 3" nominal size can accommodate


up to 2" I.P. and 1 1/2" C.C.

Not recommended for iron pipe size


PVC or ductile iron size PVC (C-900).

APPROX.
WEIGHT ea.
(lbs.)

202NS CTN
QTY

1
$128.66 1
2.38 - 2.50 1 $39.22 $61.00 10 $95.59 $117.35 10 $41.16 1 $66.16 1 10 $103.67

2
46.66 69.28
95.77 118.38
60.48
79.36 8
110.03
128.90
8
8

3.50
48.77 71.38
62.55
81.42 8
110.03
128.90
8 95.77 118.38
8
3.45 - 4.05 2
96.40 118.38
69.92
84.23 5
110.35
128.90
4.00 - 4.50
55.00 73.95
5
6


96.40 118.38
69.92
84.23 5
110.35
128.90
4.50 - 4.80
55.00 73.95
5
6


69.92
87.53 5
110.35
128.90
5 97.30 118.38
6

4.50 - 5.40 3 55.00 76.11
108.51 136.00
77.10
97.20
122.27
147.72
6.00 - 6.63
62.72 85.16
6
5

6

108.51 136.00
77.10
97.20
122.27
147.72
6.63 - 6.90 62.72 85.16
6
5

6

3
62.72
95.27
108.51
136.00
77.10
107.89
122.27
147.72
6
5
6
6.63 - 7.60
73.97
96.23
131.64
158.18
92.29
106.46
151.51
168.60
8.00 - 8.63

4
4

4

131.64 158.18
92.29
106.46
151.51
168.60
8.63 - 9.05 73.97 96.23
4
4

4

73.97 98.43
92.29 114.72
151.51
168.60
4 136.25 158.18
4
4
8.63 - 9.80 3
159.92 191.00
144.72
182.90
205.87
10.00 - 11.10 95.62 126.72
4
6 121.73

4

159.92 191.00
121.73 144.72
182.90
205.87
4
6
4
11.10 - 12.12 3 95.62 126.72
151.59
185.41 222.33
169.45 4
211.89
238.11
12.00 - 13.20 114.70

4
4 143.22


185.41 222.33
143.22 169.45 3
211.89
238.11
3
4
13.20 - 14.38 3 114.70 151.59
4
221.88 259.10 4

224.47
276.00
15.30 - 16.80

4

3
226.06 304.67 3

253.78
325.66
17.40 - 18.90

3

3
347.60 424.53 3

368.45
445.72
19.50 - 21.10

3

3
389.23 475.24 3

412.68
499.19
21.10 - 22.70

3


408.72
499.28

433.23
524.16
22.70 - 24.30
3

3

3

POA
POA
3
457.82 559.20 3

485.24
587.04
24.30 - 25.90

3


462.39 563.78 3

489.82
591.64
25.70 - 27.30


466.98 568.35 3

494.40
596.22
27.30 - 28.90


471.56 572.94 3

498.97
600.79
28.90 - 30.50


476.13 577.52 3

503.56
605.38
30.50 - 32.10

10
8
8
6
6
6
5
5
5
4
4
4
6
6
4
4
4
3
3
3
3
3
3
3
3
3

3.5 #
5.0 #
5.0 #
7.5 #
7.5 #
7.5 #
9.0 #
9.0 #
9.0 #
10.0 #
10.0 #
10.0 #
11.5 #
11.5 #
12.5 #
12.5 #
15.3 #
16.0 #
18.0 #
20.0 #
21.0 #
23.0 #
24.0 #
24.5 #
25.0 #
26.0 #

Manufacturer Recommendations:
For PVC pipe, choose the saddle that has the pipe O.D. closest to the top of the
saddle's O.D. range.
Service saddles with U-Bolts are not recommended for use on PVC pipe.
For Copper pipe, Romac recommends single strap saddles which should be preformed at the factory, or see pg. 4-6 for 304/306 stainless steel saddles.

To Order: Add tap size to the upper range of the saddle.


When ordering for PVC pipe,
specify O.D. (D.I. or IPS)

Example:
4-4

Style 202NS
Nylon Coated Saddle
with Stainless Steel Straps

STYLE

UPPER
RANGE

TAP TYPE
SIZE THREAD

Painted Saddle with U-Bolt:

202

7.60 x 3/4"

IP

Stainless Steel Strapadd letter "S":

202S 7.60 x 3/4"

IP

Nylon Saddleadd designation "NU": 202NU 7.60 x /4" IP


3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Bronze Single/Double
Strap Service Saddles

1-800-426-9341
www.romac.com

Style 101BS

Style 101B

Style 202B

Bronze Saddle
with Stainless Strap

Bronze Saddle
with Bronze Strap

BRONZE SINGLE STRAP SERVICE SADDLES


NOM.
PIPE
SIZE

O.D. PIPE RANGE

4"

6"
8"

4.50 - 5.40

/4" & 1" I.P. or C.C.

101B

101BS
1

4.80 - 5.40

134.26 111.49

6.63 - 7.50

134.26 111.49

8.00 - 8.63

140.93 142.11

8.63 - 9.62

140.93 142.11

11.10 - 12.12 184.35 185.90

7.5 # 314.13

14"
16"

13.20 - 14.38 196.33 197.96

9.0 # 330.87

202BS
NA

NA

NA
N/A

NA
1

195.81 238.37 223.84


7.5 # 314.13

12.00 - 12.75 196.33 197.96

NA

10.00 - 10.75 184.35 185.90

202B

APPROX.
WEIGHT
(lbs.)

$166.20 $233.55 $193.88


NA

5.0 # 268.30

1 1/4", 1 1/2", 2" I.P. or C.C.

N/A
NA

NA

NA

5.0 #
2

12"

202BS

NA

4.75 # 234.39

10"

202B

4.75 #

/2" I.P, 3/4" & 1" I.P. or C.C.

4.0 # $188.62

6.00 - 6.63

4.0 #

N/A

Bronze Saddle
with Stainless Straps

BRONZE DOUBLE STRAP SERVICE SADDLES

APPROX.
WEIGHT
(lbs.)

$112.67 $91.67

Style 202BS

Bronze Saddle
with Bronze Straps

NA

NA
N/A

NA
1

242.32 272.29 255.12


1

7.5 #
NA
9.0 #
NA
11.5 #

300.24 318.14 329.80

11.5 #

300.24 318.14 329.80

12.5 #

333.81 352.20 376.56


1

9.0 # 330.87

333.81 352.20 376.56


1

12.5 #
13.5 #

14.40 - 16.00

NA
NA

NANA

9.0 # 363.95

370.79 388.65 420.64

16.00 - 17.40

NA
NA

NA
NA
N/A

NA 417.77

442.45 454.50 496.33

15.0#

17.32 - 17.45

NA

NA

NA 417.77

442.45 454.50 496.33

15.0 #

12.5 #

When ordering for PVC pipe, specify O.D. (D.I. or IPS).


1
All saddles to be used on IPS size PVC must use stainless steel strap for bronze saddles.
2
Not recommended for IPS size PVC.
Saddles for ductile iron size PVC (C-900), iron pipe size PVC and copper should be preformed at factory.

To Order: Add tap size to the upper range of the saddle.


Example:

STYLE

UPPER
RANGE

TAP
SIZE

TYPE
THREAD

Bronze Saddle with Bronze Strap (B):

101B

- 7.50 x 3/4"

IP

Bronze Saddle with Stainless Steel Strap (BS):

101BS - 7.50 x /4"

IP

4-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Material Specifications

1-800-426-9341
www.romac.com

Shells: Stainless steel per ASTM A 240, type 304, fully


passivated 1.

Style 304 and 306 All


Stainless Steel Service Saddles
306 Saddle

Bolts: UNC rolled thread, stainless steel per ASTM A 193,


type 304. Fasteners coated to prevent galling.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and
plastic lubricating washers.
Gasket: NBR per ASTM D 2000 MBC 610, compounded
for water and sewer service. Other compounds available on
request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

304 SINGLE BOLT

306 DOUBLE BOLT

(not recommended for A/C pipe)

NOM.
PIPE
SIZE

2"

O.D. PIPE
RANGE
2.13- 2.38
2.13
2.38- 2.63
2.38

2 1/2" 2.63 - 2.88

3"
4"

3.00 - 3.25
3.25 - 3.50
3.50 - 3.75
3.75 - 4.00
4.00 - 4.30
4.50 - 4.80
4.80 - 5.20

5"

5.20 - 5.60
5.60 - 6.00

6"

6.00 - 6.40
6.50 - 6.90
6.90 - 7.30

8"

8.00 - 8.40
8.63 - 9.05
9.05 - 9.45

TAP

I.P.

C.C.

WEIGHT
(lbs.)

NOM.
PIPE
SIZE

(can be used with A/C pipe)

O.D. PIPE
RANGE

TAP

I.P.

C.C.

WEIGHT
(lbs.)

/4" & 1"

$83.65

$83.65

2#

/4" & 1"


1 1/4"

85.53
186.38

85.53
NA

2#

3.00 - 3.252
3.25 - 3.502, 3
3.50 - 3.75
3.75 - 4.00

/4" & 1"


1 1/4"
1 1/2"
2"

87.53
189.53
189.53
189.53

87.53
189.53
189.53
NA

3#

4"

4.00 - 4.30
4.50 - 4.80
4.80 - 5.20

/4" & 1"


1 1/4"
1 1/2"
2"

100.37
194.36
194.36
194.36

100.37
194.36
194.36
194.36

4#

5"

5.20 - 5.60
5.60 - 6.00

/4" & 1"


1 1/4"
1 1/2", 2"

102.60
196.27
196.27

102.60
196.27
196.27

4#

6"

6.00 - 6.40
6.50 - 6.90
6.90 - 7.30

/4" & 1"


1 1/4"
1 1/2", 2"

143.53
201.99
201.99

143.53
201.99
201.99

4#

8"

8.00 - 8.40
8.63 - 9.05
9.05 - 9.45

/4" & 1"


1 1/4"
1 1/2", 2"

145.65
210.55
210.55

145.65
210.55
210.55

6#

10"

10.00 - 10.40
10.70 - 11.10
11.10 - 11.50

/4" & 1"


1 1/4"
1 1/2", 2"

177.45
222.03
222.03

177.45
222.03
222.03

8 1/2 #

12"

12.00 - 12.40 3/4" & 1"


1 1/4"
12.75 - 13.20
13.20 - 13.60 1 1/2", 2"

181.50
234.49
234.49

181.50
234.49
234.49

9#

/4"
1"

$80.60

$80.60

2#

2"

/4"
1"

2.13
2.13 - 2.38
2.38
2.38 - 2.63

82.78

82.78

2#

2 1/2"

2.63 - 2.88

/4"
1"

84.40

84.40

2#

/4"
1"

98.76

98.76

3#

/4"
1"

100.00

100.00

3#

/4"
1"

136.05

136.05

4#

/4"
1"

137.79

137.79

5#

3"

304

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps only
are 4" long with one 1/2" bolt.
(B) 6" through 8" nominal sizes with small (3/4" or 1") taps only
are 4" long with one 5/8" bolt.

306

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps are
6" long with two 1/2" bolts.
(B) 3" through 5" sizes with large (1 1/4", 1 1/2", or 2") taps are
8" long with two 5/8" bolts.
(C) 6" through 12" sizes with small taps are 6" long with two 5/8" bolts.
(D) 6" through 12" sizes with large taps are 8" long with two 5/8" bolts.

To Order: Use upper range when ordering. Add tap


size. Be specific when ordering. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 304 - 4.80 x 3/4" I.P.
4-6

304 Saddle

Passivated: Chemically treated after welding to produce


a highly corrosion-resistant coating.
2
Not available with 2" Tap.
3
For 3.50 OD with 2" IP Tap use 3.75 (2" CC Not Available)
For easiest installation, choose the saddle with your pipe
OD closest to the bottom of the range.
1

Other ODs available P.O.A.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

305 All Stainless Steel Service Saddle

Material Specifications

1-800-426-9341
www.romac.com

Shells: Stainless steel per ASTM A 240, type 304, fully


passivated1.
Bolts: UNC rolled thread, stainless steel per ASTM A 193,
type 304. Fasteners coated to prevent galling.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and
plastic lubricating washers.
Gasket: Pad with O-ring gasket. NBR per ASTM D 2000
MBC 610, compounded for water and sewer service. Other
compounds available on request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

Not recommended for concrete cylinder


pipe.

NOMINAL
PIPE SIZE

305 Saddle

8" WIDE
O.D. PIPE RANGE

10" WIDE
FIP or MIP
2 1/2", 3"

APPROX.
WEIGHT
(lbs.)

$283.28

$644.40

14 #

I.P. OR C.C.
3
/4", 1"

I.P. OR C.C.
1 1/4",
1 1/2", 2"

$248.22

10" to 12"

10.00 - 10.80
10.80 - 11.60
12.00 - 12.80
12.80 - 13.60
13.70 - 14.50

14" to 16"

15.00 - 15.80
15.90 - 16.70
16.70 - 17.50

315.26

362.60

723.65

16 #

16" to 18"

17.30 - 18.10
18.15 - 18.95
19.00 - 19.80

366.77

419.52

780.65

17 #

18" to 20"

19.30 - 20.10
20.00 - 20.80
21.10 - 21.90

411.75

549.14

910.27

18 #

22" to 24"

22.00 - 22.80
23.20 - 24.00
24.60 - 25.40
25.70 - 26.50

434.80

571.96

917.04

19 #

(4 bolts)

(4 bolts)

(4 bolts)

(4 bolts)

(6 bolts)

Passivated: Chemically treated after welding to


produce a highly corrosion-resistant coating.

(4 bolts)

(4 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

(6 bolts)

Other ODs available P.O.A.

To Order: Use upper range when ordering. Add tap size. Be specific when
ordering. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 305 - 10.80 x 3/4" I.P.

4-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS420T Fabricated
Steel Tapping Saddle

1-800-426-9341
www.romac.com

(Contact Factory for IPS size PVC pipe)

Material Specifications

Body: Carbon steel, A-36 or equal.


Outlet: NPT (IP) or AWWA (CC) Female Threads
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4" UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.

Use: The FTS420T Fabricated Tapping Saddle is used to


make a branch outlet from a main supply line on most types of
pipe except reinforced concrete cylinder pipe. It is furnished
with shopcoat paint and alloy bolts, or epoxy lined and coated
with stainless steel nuts and bolts.

OUTLET
SIZE

BOLTS
QTY: SIZE

/4" - 2 1/2"

8"

1.7

4: 3/4" x 9"1

6" - 20 "

3"

8"

2.0

4: 3/4" x 9"1

24" - 32"

3"

12"

2.0

6: 3/4" x 9"

6" - 32"

4"

12"

2.2

6: 3/4" x 9"1

MAIN
SIZE

6" - 32 "

Romacs unique sealing gasket is reinforced with a stainless


steel ring, molded into the gasket in our own rubber facility.
This eliminates the need for a groove in the sleeve, making the
shell full strength.

Bolts are 8" long up through 12".

Overall Dimension
Pipe OD plus 6.00"

4-8

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS420T Fabricated
Steel Tapping Saddle

1-800-426-9341
www.romac.com


Catalog Number
List Price Each
APPROX.

Sleeve
SHOPCOAT
FUSION EPOXY
WEIGHT
Nominal
O.D. Range
Sleeve

OUTLET Size
BY
(lbs.)

NUMBER

w/STD
w/304
w/STD
w/304

B&N
SS B&N
B&N
SS B&N


3
29#
$408.20
$486.22
$489.23
$567.25
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC

6.83 - 7.16
FTS420T - 7.16

6"

8"
10"
12"
14"
16"
18"
20"
24"
30"

7.05 - 7.40
7.40 - 7.73

FTS420T - 7.40
FTS420T - 7.73

504.94
577.48

3" FIP
4" FIP

582.98
694.49

585.97
699.02

664.00
816.03

33#
50#

7.74 - 8.35
FTS420T - 8.35

3
/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
34#
424.04
502.07
511.87
589.88
8.36 - 8.75
FTS420T - 8.75

3" FIP
38#
520.78
598.82
608.59
686.63
8.98 - 9.37
FTS420T - 9.37
4" FIP
59#
592.49
709.49
724.18
841.18
9.27 - 9.69
FTS420T - 9.69


9.83 - 10.25
FTS420T - 10.25

10.64 - 10.86
FTS420T - 10.86
3
1
1
1
/
4", 1", 1 /4", 1 /2", 2" 2 /2" IP, CC
546.45
624.48
641.82
719.83
39#
10.87 - 11.02
FTS420T - 11.02

3" FIP
643.18
721.20
738.54
816.56
43#
11.03 - 11.47
FTS420T - 11.47

700.96
817.97
844.05
961.06
66#
4" FIP
11.36 - 11.80
FTS420T - 11.80

X
X

11.76 - 12.24
FTS420T - 12.24

12.25 - 12.61
FTS420T - 12.61
12.62 - 12.88
FTS420T - 12.88
13.13 - 13.60
FTS420T - 13.60

13.60 - 14.09
FTS420T - 14.09
14.10 - 14.56
FTS420T - 14.56

14.59 - 15.08
FTS420T - 15.08
15.23 - 15.80
FTS420T - 15.80

15.73 - 16.22
FTS420T - 16.22

16.30 - 16.73
FTS420T - 16.73

16.74 - 17.26
FTS420T - 17.26
17.33 - 17.87
FTS420T - 17.87

17.88 - 18.43
FTS420T - 18.43
18.44 - 18.61
FTS420T - 18.61
18.62 - 19.19
FTS420T - 19.19


18.87 - 19.45
FTS420T - 19.45
19.41 - 20.01
FTS420T - 20.01
20.00 - 20.60
FTS420T - 20.60

20.29 - 20.94
FTS420T - 20.94
20.93 - 21.57
FTS420T - 21.57


21.51 - 22.15
FTS420T - 22.15
22.16 - 22.81
FTS420T - 22.81
22.78 - 23.45
FTS420T - 23.45

23.46 - 24.16
FTS420T - 24.16
24.15 - 24.85
FTS420T - 24.85

24.82 - 25.52
FTS420T - 25.52
25.71 - 26.41
FTS420T - 26.41
26.55 - 27.25
FTS420T - 27.25
27.26 - 27.96
FTS420T - 27.96
27.96 - 28.13
FTS420T - 28.13
28.14 - 28.84
FTS420T - 28.84

29.78 - 30.48
FTS420T - 30.48

30.48 - 31.18
FTS420T - 31.18

31.52 - 32.22
FTS420T - 32.22

Other sizes, ranges and outlets available. Price


on application.
No Cancel, No Return Item

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP

4" FIP

567.38
664.10
719.35

645.38
742.13
836.36

672.82
769.57
877.55

750.85
847.61
994.55

44#
48#
74#

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP

4" FIP

587.41
684.11
737.50

665.41
762.13
854.50

702.54
799.24
910.10

780.55
877.25
1,027.10

47#
51#
78#

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP

4" FIP

607.89
704.62
755.63

685.92
782.64
872.65

742.34
839.05
957.35

820.35
917.08
1,074.36

54#
58#
88#

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP
4" FIP

633.21
729.95
798.92

711.24
807.97
915.93

772.32
869.08
1,007.69

850.36
947.09
1,124.71


63#
78#
96#

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP
4" FIP

666.38
763.09
807.98

744.40
841.13
925.00

810.18
906.90
1,023.79

888.20
984.92
1,140.80


65#
69#
106#

/4", 1", 11/4", 11/2", 2" 21/2" IP, CC


3" FIP
4" FIP

694.03
832.28
832.28

772.05
910.28
949.27

854.32
1,065.65
1,065.65

927.60
1,143.68
1,182.66

111#
115#
119#

X
X


/4", 1", 11/4", 11/2", 2" 21/2" IP, CC
3" FIP

4" FIP
3

754.60
900.01
900.01

832.62
978.03
1,017.03

922.08
1,151.20
1,151.20

1,000.10
1,229.21
1,268.22

131#
135#
139#

To Order: Specify catalog number by the desired O.D.


range and outlet size. Add S.S. for optional 304 stainless steel bolts & nuts, and F.E. for optional 8 to 12 mils
of fusion bonded epoxy.
Example: FTS420T - 17.87 x 21/2" IP - SSFE

4-9

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

4-10

April 30, 2012

Notes

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Tapping Sleeves

1-800-426-9341
www.romac.com

SST

SST III

Stainless Steel Tapping Sleeve with Full


Circumferential Seal.

Stainless Steel Tapping Sleeve


with Triangular Sidebars and
Full Circumferential Seal

Page: 5-4

Page 5-6

FTS 420

STS 420

Page 5-10

Page 5-13

Fabricated Steel Tapping Sleeve with


Triangular Sidebars

Stainless Steel Tapping Sleeve


with Triangular Sidebars

FTS 435

FTS 445

Page 5-18

Page 5-19

Fabricated Steel Tapping Sleeve


for Concrete Steel Cylinder Pipe

Fabricated Steel Tapping Sleeve


for Weld-On Outlets

FTS 419

Fabricated Steel Tapping Sleeve


Page 5-8

FTS 425

Fabricated Steel Tapping Sleeve


Page 5-16

SST-X

Stainless Steel Line Stopping Sleeve


Page 5-20

5-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST & SSTIII Dimensions

1-800-426-9341
www.romac.com

A ROMAC ORIGINAL
1980 - Stainless Steel Tapping Sleeve

Corrosion resistant, provides full circumferential seal

A
B

C
D
STUDS

A
RING GASKET

SIDEBAR LUG

MAT GASKET
A

SST
TEST PLUG: 3/4-NPT,
TYPE 304 SS, ANTISEIZE COATED.

FLANGE: FLANGE
GASKET SUPPLIED.

B
TRACKHEAD BOLTS
SST-III SIDEBAR

E1

SSTIII

DIMENSIONS

FLANGE C ATA LOG NO. OF


SIZE
NUMBER BOLTS
3"

4"
6"
8"
10"
12"

4.60 - 5. 30
5. 60 - 19. 30
19.70 - 26.50
27.80 - 32.00*
0
4. 60 - 5.30
5. 60 - 19. 30
19.70 - 26.50
27.80 - 32.00
0*
6. 25 - 17. 95
18.25 - 26.50
27.80 - 32.00
0*
8. 30 - 26. 50
27.80 - 32.00
0*
10.73 - 26.50
27.80 - 32.00
0*
12.75 - 16.78
17.20 - 26.50
27.80 - 32.00*

* SSTIII Only

5-2

8
10
14
21
8
10
14
21
10
14
21
14
21
16
24
20
20
30

A
12.0
16. 0
20.0
20. 0
12.0
16. 0
20.0
20. 0
16. 0
20. 0
20. 0
20. 0
20. 0
24. 0
24. 0
30. 0
30. 0
30. 0

E1

6.25 & 6.60 sizes not available with 6" branch.

8.30 size not available with 8" branch.

12.75 - 12.90 sizes: 1/2" undersize cutter recommended.

4. 03

PIPE OD PIPE OD
3 1/ 2
+ 3. 0
+ 4. 6
10.73 size not available with 10" branch

4.00

5. 03

PIPE OD PIPE OD
4 1/ 2
+ 3. 0
+ 4. 6

4. 5

7. 03

6 1/ 2

4.00

5
5. 5
5. 75

PIPE OD PIPE OD
+ 4. 6
+ 3. 0

PIPE OD PIPE OD
+ 4. 6
+ 3. 0
PIPE OD PIPE OD
11.03 10 1/ 2
+ 3. 0
+ 4. 6
9. 03

8 1/ 2

13.03 12 1/ 2

PIPE OD PIPE OD
+ 3. 0
+ 4. 6

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST-MJ & SSTIII-MJ Dimensions

1-800-426-9341
www.romac.com

C
D

A
B

STUDS

A
RING GASKET

SIDEBAR LUG

MAT GASKET

SST-MJ

ALIGNMENT TABS

TEST PLUG: 3/4-NPT,


TYPE 304 SS, ANTISEIZE COATED.

MJ OUTLET

TRACKHEAD BOLTS
SST-III SIDEBAR

FLANGE CATALOG NO. OF


SIZE
NUMBER BOLTS
4"
6"
8"
10"
12"

4.60 - 5.30
5.60 - 19.30
19.70 - 26.50
27.80 - 32.00*
7.00 - 17.95
18.25 - 26.50
27.80 - 32.00*
8.63 - 26.50
27.80 - 32.00*
10.73 - 26.50
27.80 - 32.00*
13.30 - 16.78
17.20 - 26.50
27.80 - 32.00 *

8
10
14
21
10
14
21
14
21
16
24
20
20
30

A
12.0
16.0
20.0
20.0
16.0
20.0
20.0
20.0
20.0
24.0
24.0
30.0
30.0
30.0

E1

SSTIII-MJ

5.88

4.80

4.33

PIPE OD PIPE OD
+ 3.0
+ 4.6

9.12

6.88

6.90

6.43

PIPE OD PIPE OD
+ 4.6
+ 3.0

11.12

7.00
7.50
7.63

E1

PIPE OD PIPE OD
9.05
8.52
+ 3.0
+ 4.6
PIPE OD PIPE OD
11.10 10.51
+ 3.0
+ 4.6
13.20 12.54

PIPE OD PIPE OD
+ 3.0
+ 4.6

13.40

See Pages 4-6 through 4-9 for specic sizes

available.
6.25 & 6.60 sizes not available with 6"
6.25 & 6.60 sizes not available with 6" branch.
branch.

8.30
sizesize
notnot
available
withwith
8" branch.
8.30
available
8" branch.

10.73
sizesize
notnot
available
withwith
10"10"
branch
10.73
available
branch

12.75
- 12.90
sizes:
1/2"1/2"
undersize
cutter
12.75
- 12.90
sizes:
undersize
cutter
recommended.
recommended.

15.70
18.10

* SSTIII Only

4-5
5-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST Stainless Steel Tapping Sleeve

1-800-426-9341
www.romac.com

Shell and Lugs: Stainless steel per ASTM A 240, type 304 and
type 304L.

Meets requirements of MSS


SP-124 and AWWA C223

Material Specifications

Test Plug: 3/4" NPT type 304 Stainless Steel. Plug threads
coated to prevent galling.

Bolts: 5/8" UNC rolled thread, stainless steel per ASTM A 193,
type 304. 4" nominal pipe size has 1/2" bolts.
Nuts: Heavy hex, stainless steel per ASTM A 194, type
304,coated to prevent galling

Washers: Stainless steel per ASTM A240, type 304 and plastic
lubricating washer.

Gaskets: SBR per ASTM D 2000 MAA 610, compounded for


water and sewer service. Other compounds available on request.
MJ Bolts & Nuts: 3/4" UNC T-Bolts,, heavy hex nuts, high
strength low alloy steel per AWWA C111.
Outlets (three outlet options):
1.
2.
3.

Ductile Iron Flange


per ASTM A536, Grade 65-45-12. Will accommodate
tapping flanges per MSS SP-60.

SST with
Mechanical Joint
Outlet

Stainless Steel Flange


per ASTM A 240, type 304. Will accommodate tapping
flanges per MSS SP-60.
Mechanical Joint Outlet

MJ Gasket and T-bolts & Nuts are included with SST-MJ

MJ style in accordance with AWWA standard C-111.


Cast from ductile (nodular) iron, meeting or exceeding
ASTM A536, Grade 65-45-12.

NOMINAL
PIPE SIZE

SLEEVE O.D. RANGE


(inches)

SLEEVE
NUMBER

BY

BRANCH
SIZE

DUCTILE
FLANGE

S.S.
FLANGE

APPROX.
DUCTILE IRON WEIGHT
(lbs.)
MJ OUTLET

4"

4.40
4.50
4.70
5.00
5.30
5.60

4.60
4.80
5.00
5.30
5.60
5.90

SST - 4.60
SST - 4.80
SST - 5.00
SST - 5.30
SST - 5.60
SST - 5.90

3"
4"

NA
$832.96

$1,097.71
1,097.71

NA
$874.55

28#
30#

6"

5.90
6.25
6.60
6.90
7.10
7.50

6.25 1
6.60 1
7.00
7.30
7.50
7.90

SST - 6.25
SST - 6.60
SST - 7.00
SST - 7.30
SST - 7.50
SST - 7.90

3"
4"
6"

NA
865.39
985.40

1,144.01
1,144.01
1,304.63

NA
906.96
1,032.55

36#
38#
45#

8"

7.90
8.30
8.62
9.04
9.20
9.55
9.90

8.30
8.63
9.06
9.45
9.60
9.95
10.30

SST - 8.30
SST - 8.63
SST - 9.06
SST - 9.45
SST - 9.60
SST - 9.95
SST - 10.30

3"
4"
6"
8"

NA
878.24
933.92
1,250.96

1,184.51
1,184.51
1,317.38
1,636.70

NA
919.83
981.05
1,316.93

42#
44#
48#
66#

10.33
10.73
11.06
11.45
11.79
12.10

10.73 3
11.13
11.45
11.85
12.19
12.50

3"
4"
6"
8"
10"

NA
968.16
1,041.05
1,263.77
2,159.46

1,286.33
1,286.33
1,397.12
1,771.54
2,935.57

NA
1,009.73
1,088.18
1,329.76
2,242.45

45#
48#
55#
70#
80#

10"

1 Not Available

with 6" branch.


with 8" branch.
3 Not Available with 10" branch.
2 Not Available

5-4

LIST PRICE EACH

CATALOG NUMBER

SST - 10.73
SST - 11.13
SST - 11.45
SST - 11.85
SST - 12.19
SST - 12.50

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SST - 9.45 x 6" D.I. FLG

Other sizes are available on request - P.O.A

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST Stainless Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

SLEEVE O.D. RANGE


(inches)

CATALOG NUMBER

SLEEVE
NUMBER

12"

12.35
12.45
12.70
12.75
12.90
13.16
13.40
13.70
13.98
14.38

12.75 4, 5
12.85 4, 5
12.90 4, 5
13.20 4, 5
13.30
13.56
13.80
14.10
14.38
14.80

SST - 12.75
SST - 12.85
SST - 12.90
SST - 13.20
SST - 13.30
SST - 13.56
SST - 13.80
SST - 14.10
SST - 14.38
SST - 14.80

14"

14.80
15.20
15.60
15.80
16.00
16.38

15.20
15.60
16.00
16.20
16.40
16.78

SST - 15.20
SST - 15.60
SST - 16.00
SST - 16.20
SST - 16.40
SST - 16.78

16"

16.78
17.15
17.40
17.55
17.85
18.20
18.58
18.90

17.20
17.55
17.80
17.95
18.25
18.60
18.98
19.30

SST - 17.20
SST - 17.55
SST - 17.80
SST - 17.95
SST - 18.25
SST - 18.60
SST - 18.98
SST - 19.30

18"

19.30
19.70
19.80
20.20
20.60
21.00

19.70
20.10
20.20
20.60
21.00
21.40

SST - 19.70
SST - 20.10
SST - 20.20
SST - 20.60
SST - 21.00
SST - 21.40

20"

21.40
21.70
21.90
22.30
22.70
23.00

21.80
22.10
22.30
22.70
23.10
23.40

SST - 21.80
SST - 22.10
SST - 22.30
SST - 22.70
SST - 23.10
SST - 23.40

24"

23.30
23.60
23.80
24.20
24.60
24.90
25.30
25.60
25.90
26.10

23.70
24.00
24.20
24.60
25.00
25.30
25.70
26.00
26.30
26.50

SST - 23.70
SST - 24.00
SST - 24.20
SST - 24.60
SST - 25.00
SST - 25.30
SST - 25.70
SST - 26.00
SST - 26.30
SST - 26.50

For 12" flanged outlets, the recommended cutter size is, 111/2" .
available with 12" MJ Outlet.

5 Not

BY

BRANCH
SIZE

DUCTILE
FLANGE

LIST PRICE EACH


S.S.
FLANGE

APPROX.

DUCTILE IRON WEIGHT



(lbs.)
MJ OUTLET

3"
4"
6"
8"
10"
12"

NA
1,079.59
1,159.00
1,358.00
2,253.53
2,452.75

1,521.93
1,521.93
1,674.47
2,024.60
3,188.71
3,798.77

NA
1,121.17
1,206.14
1,424.01
2,336.52
2,574.05

50#
52#
60#
81#
96#
143#

3"
4"
6"
8"
10"
12"

NA
1,701.95
1,764.72
2,302.93
3,097.43
3,405.44

2,108.28
2,108.28
2,311.55
3,038.07
4,112.20
4,870.73

NA
1,779.06
1,811.86
2,368.92
3,180.44
3,526.72

62#
64#
74#
81#
95#
154#

3"
4"
6"
8"
10"
12"

NA
2,009.08
2,071.91
2,400.14
3,334.26
3,529.98

2,434.95
2,434.95
2,638.16
3,142.27
4,363.31
5,002.95

NA
2,050.67
2,119.06
2,466.13
3,417.27
3,651.26

78#
80#
85#
100#
115#
172#

3"
4"
6"
8"
10"
12"

NA
2,057.20
2,120.12
2,486.51
3,433.18
3,628.57

2,485.58
2,485.58
2,689.30
3,233.57
4,468.35
5,108.02

NA
2,098.78
2,167.27
2,552.51
3,516.18
3,749.84

81#
85#
89#
115#
139#
191#

3"
4"
6"
8"
10"
12"

NA
2,400.07
2,463.69
2,956.54
3,983.67
4,179.32

2,851.43
2,851.43
3,054.77
3,733.22
5,053.84
5,693.43

NA
2,441.65
2,510.82
3,022.53
4,066.68
4,300.59

81#
85#
89#
115#
140#
205#

3"
4"
6"
8"
10"
12"

NA
2,529.75
2,592.38
3,099.33
4,139.89
4,335.40

2,988.49
2,988.49
3,191.70
3,885.00
5,220.06
5,864.32

NA
2,571.33
2,639.51
3,165.33
4,222.86
4,456.66

85#
87#
90#
120#
145#
230#

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SST - 9.45 x 6" D.I. FLG

Other sizes are available on request - P.O.A.

5-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST III Stainless Steel Tapping Sleeve

Material Specifications

1-800-426-9341
www.romac.com

Shell and Lugs: Stainless steel per ASTM A 240, type 304 and type
304L.
Test Plug: 3/4" NPT type 304 Stainless Steel. Plug threads coated to
prevent galling.
Bolts: 5/8" UNC rolled thread, stainless steel per ASTM A 193, type
304.
Nuts: Heavy hex, stainless steel per ASTM A 194, type 304,coated
to prevent galling
Washers: Stainless steel per ASTM A240, type 304 and plastic
lubricating washer.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water
and sewer service. Other compounds available on request.
MJ Bolts & Nuts: 3/4" UNC T-Bolts,, heavy hex nuts, high strength
low alloy steel per AWWA C111.

SLEEVE O.D. RANGE


(inches)

MJ Gasket and T-bolts & Nuts are included with SST-MJ

LIST PRICE EACH

CATALOG NUMBER
SLEEVE
NUMBER

BY

BRANCH
SIZE

DUCTILE
FLANGE

S.S.
FLANGE

APPROX.
DUCTILE IRON WEIGHT
(lbs.)
MJ OUTLET

4"

4.40
4.50
4.70
5.00
5.30
5.60

4.60
4.80
5.00
5.30
5.60
5.90

SSTIII- 4.60
SSTIII- 4.80
SSTIII- 5.00
SSTIII- 5.30
SSTIII- 5.60
SSTIII- 5.90

3"
4"

NA
$960.39

$1,194.74
1,194.74

NA
$1,001.97

37#
42#

6"

5.90
6.25
6.60
6.90
7.10
7.50

6.25 1
6.60 1
7.00
7.30
7.50
7.90

SSTIII- 6.25
SSTIII- 6.60
SSTIII- 7.00
SSTIII- 7.30
SSTIII- 7.50
SSTIII- 7.90


3"

4"
6"

NA
1,011.83
1,032.46

1,194.74
1,194.74
1,231.68

NA
1,053.41
1,079.61

50#
54#
59#

8"

7.90
8.30
8.62
9.04
9.20
9.55
9.90

8.30
8.63
9.06
9.45
9.60
9.95
10.30

SSTIII- 8.30
SSTIII- 8.63
SSTIII- 9.06
SSTIII- 9.45
SSTIII- 9.60
SSTIII- 9.95
SSTIII- 10.30

NA
1,051.42
1,144.17
1,478.75

1,224.66
1,224.66
1,324.95
1,620.56

NA
1,093.02
1,191.30
1,544.74

56#
60#
63#
83#

10.33
10.73
11.06
11.45
11.79
12.10

10.73 3
11.13
11.45
11.85
12.19
12.50

3"


4"

6"

8"
10"

NA
1,176.00
1,205.14
1,485.97
2,094.79

1,411.15
1,411.15
1,423.49
1,866.89
2,732.60

NA
1,217.59
1,252.28
1,551.97
2,177.79

60#
64#
68#
88#
121#

10"

1 Not Available

with 6" branch.


with 8" branch.
3 Not Available with 10" branch.
2 Not Available

5-6

SSTIII with
Mechanical Joint
Outlet

Outlets (three outlet options):


1. Ductile Iron Flange
per ASTM A536, Grade 65-45-12
2. Stainless Steel Flange
per ASTM A 240, type 304. Will accommodate tapping
flanges per MSS SP-60.
3. Mechanical Joint Outlet
MJ style in accordance with AWWA standard C-111.
Cast from ductile (nodular) iron, meeting or exceeding
ASTM A536, Grade 65-45-12.

NOMINAL
PIPE SIZE

Meets requirements of MSS


SP-124 and AWWA C223

SSTIII- 10.73
SSTIII- 11.13
SSTIII- 11.45
SSTIII- 11.85
SSTIII- 12.19
SSTIII- 12.50

3"
4"
6"
8"

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SSTIII - 9.45 x 6" D.I. FLG
Other sizes are available on request - P.O.A.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST III Stainless Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

12"

SLEEVE O.D. RANGE


(inches)
12.35
12.45
12.70
12.75
12.90
13.16
13.40
13.70
13.98
14.38

12.75 4, 5
12.85 4, 5
12.90 4, 5
13.20 4, 5
13.30
13.56
13.80
14.10
14.38
14.80

CATALOG NUMBER
SLEEVE
NUMBER
SSTIII - 12.75
SSTIII - 12.85
SSTIII - 12.90
SSTIII - 13.20
SSTIII - 13.30
SSTIII - 13.56
SSTIII - 13.80
SSTIII - 14.10
SSTIII - 14.38
SSTIII - 14.80

14"

14.80
15.20
15.60
15.80
16.00
16.38

15.20
15.60
16.00
16.20
16.40
16.78

16"

16.78
17.15
17.40
17.55
17.85
18.20
18.58
18.90

17.20
17.55
17.80
17.95
18.25
18.60
18.98
19.30

18"

19.30
19.70
19.80
20.20
20.60
21.00

19.70
20.10
20.20
20.60
21.00
21.40

20"

21.40
21.70
21.90
22.30
22.70
23.00

21.80
22.10
22.30
22.70
23.10
23.40

23.30
23.60
23.80
24.20
24.60
24.90
25.30
25.60
25.90
26.10

23.70
24.00
24.20
24.60
25.00
25.30
25.70
26.00
26.30
26.50

SSTIII - 23.70
SSTIII - 24.00
SSTIII - 24.20
SSTIII - 24.60
SSTIII - 25.00
SSTIII - 25.30
SSTIII - 25.70
SSTIII - 26.00
SSTIII - 26.30
SSTIII - 26.50

28"

27.20
27.80
28.40
29.00

27.80 6
28.40 6
29.00 6
29.60 6

SSTIII - 27.80
SSTIII - 28.40
SSTIII - 29.00
SSTIII - 29.60

30"

29.60
30.20
30.80
31.40

30.20 6
30.80 6
31.40 6
32.00 6

SSTIII - 30.20
SSTIII - 30.80
SSTIII - 31.40
SSTIII - 32.00

24"

SSTIII - 15.20
SSTIII - 15.60
SSTIII - 16.00
SSTIII - 16.20
SSTIII - 16.40
SSTIII - 16.78
SSTIII - 17.20
SSTIII - 17.55
SSTIII - 17.80
SSTIII - 17.95
SSTIII - 18.25
SSTIII - 18.60
SSTIII - 18.98
SSTIII - 19.30
SSTIII - 19.70
SSTIII - 20.10
SSTIII - 20.20
SSTIII - 20.60
SSTIII - 21.00
SSTIII - 21.40
SSTIII - 21.80
SSTIII - 22.10
SSTIII - 22.30
SSTIII - 22.70
SSTIII - 23.10
SSTIII - 23.40

For 12" flanged outlets, the recommended cutter size is 111/2"


available with 12" MJ Outlet.
6 Three piece sleeve.
4

5 Not

BY

BRANCH
SIZE

LIST PRICE EACH


DUCTILE
FLANGE

S.S.
FLANGE

APPROX.
WEIGHT

DUCTILE IRON
(lbs.)
MJ OUTLET

3"
4"
6"
8"
10"
12"

NA
$1,354.96
1,386.42
1,789.48
2,321.16
2,745.90

$1,580.09
1,580.09
1,748.99
2,132.66
2,792.43
3,093.28

NA
$1,396.54
1,433.57
1,855.49
2,404.17
2,867.17

65#
68#
72#
93#
123#
159#

3"
4"
6"
8"
10"
12"

NA
1,664.59
1,621.57
1,896.45
2,416.84
3,037.70

1,615.27
1,615.27
2,034.05
2,546.07
3,144.33
3,445.19

NA
1,706.16
1,668.71
1,962.44
2,499.88
3,094.51

70#
75#
80#
103#
134#
174#

3"
4"
6"
8"
10"
12"

NA
1,666.68
1,882.01
2,121.44
2,629.27
3,455.31

2,232.87
2,232.87
2,532.00
2,751.96
3,262.23
3,772.48

NA
1,923.61
1,929.16
2,187.44
2,712.25
3,576.60

92#
96#
102#
110#
140#
205#

3"
4"
6"
8"
10"
12"

NA
1,770.91
1,915.36
2,096.82
2,466.84
3,694.25

2,268.08
2,268.08
2,707.95
2,927.90
3,438.18
4,124.41

NA
1,812.48
1,962.50
2,207.20
2,742.80
3,815.53

97#
102#
107#
115#
152#
230#

3"
4"
6"
8"
10"
12"

NA
1,835.08
1,979.47
2,160.98
2,690.34
3,736.19

2,357.81
2,357.81
2,795.94
2,968.38
3,614.13
4,476.32

NA
1,876.65
2,026.62
2,226.96
2,773.33
3,815.53

104#
109#
114#
120#
155#
232#

3"
4"
6"
8"
10"
12"

NA
1,889.25
1,897.20
2,056.91
2,546.10
4,132.26

2,482.74
2,482.74
2,883.91
3,239.34
3,790.09
4,828.23

NA
1,930.85
1,944.34
2,122.90
2,629.10
4,253.54

107#
112#
117#
124#
158#
236#

3"
4"
6"
8"
10"
12"

NA
2,708.10
2,848.37
3,125.59
3,796.12
5,151.76

3,301.58
3,301.58
3,835.07
4,307.72
5,040.11
6,420.63

NA
2,749.68
2,895.50
3,191.58
3,879.12
5,273.05

185#
190#
195#
202#
236#
314#

3"
4"
6"
8"
10"
12"

NA
2,975.79
3,159.30
3,474.58
4,204.78
5,672.34

3,569.26
3,569.26
4,146.00
4,656.98
5,448.76
6,941.22

NA
3,017.37
3,206.45
3,540.55
4,287.76
5,793.62

232#
237#
242#
249#
283#
361#

To Order: Specify Sleeve Number x Branch Size x Outlet Type.


Example: SSTIII - 9.45 x 6" D.I. FLG
Other sizes are available on request - P.O.A.

5-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS419 Fabricated
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC
rolled thread, high strength, low alloy, steel per AWWA C111.
Optional stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded
for water and sewer service use. Other compounds
available on request.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Coating: Fusion epoxy 8-12 mil. lined and coated. Other
coatings available. Romac packages sleeves to protect
coating.
Flange: AWWA Class D plate flange, ANSI Class 150
drilling, proper recessing for tapping valves. Will
accommodate tapping flanges per MSS SP-60.
Use: Recommended for PVC, steel, D.I., copper pipe.
Meets requirements of MSS SP-124 and AWWA C223

FLANGE
SIZE

3"

4"

6"

8"

10"

12"

5-8

BOLTS
QTY: SIZE

9"

5.18"

4.031"

3.5"

6: 5/8" x 6"

9"

5.18"

5.031"

4.5"

6: 5/8" x 6"

12"

5.18"

7.031"

6.5"

8: 5/8" x 6"

15"

5.18"

9.031"

8.5"

10: 5/8" x 6"

18"

5.50"

11.031" 10.5"

12: 5/8" x 6"

24"

5.75"

13.031" 12.5"

16: 5/8" x 6"

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS419 Fabricated
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

SLEEVE
O.D.
(inches)

NOMINAL
PIPE SIZE

4"
5"
6"
8"

10"

12"
14"
16"
18"
20"
24"

4.00
4.13

CATALOG NUMBER
Sleeve
Number

6.00
6.13

Branch
Size

W/304 SS
Bolts & Nuts

Approx.
Weight
(lbs.)

FTS419-5.13
FTS419-5.56

FTS419-6.00
FTS419-6.13


6.63
FTS419-6.63


6.90
FTS419-6.90





8.00
FTS419-8.00

8.13
FTS419-8.13





8.63
FTS419-8.63


9.05
FTS419-9.05




10.00
FTS419-10.00






10.75
FTS419-10.75

11.10
FTS419-11.10









12.75
FTS419-12.75



13.20
FTS419-13.20

X
X
X





14.00
FTS419-14.00
15.30 FTS419-15.30





16.00
FTS419-16.00

17.40
FTS419-17.40






18.00
FTS419-18.00
19.50 FTS419-19.50






20.00
FTS419-20.00
21.60 FTS419-21.60





24.00 FTS419-24.00

25.80
FTS419-25.80

To Order: Specify catalog number by the desired O.D. and


flange size. Add S.S. for optional 304 stainless steel bolts
and nuts. Some O.D.s not listed are available on request.
Example: FTS419 - 6.90 x 6 - SSFE

W/ALLOY
BOLTS

FTS419-4.00

3 *

$672.61
$740.04
FTS419-4.13

4.50
FTS419-4.50


4.80
FTS419-4.80

5.13

5.56

BY

LIST PRICE EACH

3 *

672.61
741.23
4 *

672.61
741.23

3 *
672.61
741.23

4 *

672.61
741.23

3

693.36
761.99
4

693.36
761.99

3
693.36
761.99

4

693.36
761.99
6 *

773.17
858.18

3

745.53
814.17
4

745.53
814.17
6

802.44
887.47

3

745.53
814.17
4

745.53
814.17
6

802.44
887.47
8 *

980.72
1,082.05

3
747.33
815.97

4

747.33
815.97
6
829.18
914.20
8
1,022.81
1,124.15

3

747.33
815.97
4

747.33
815.97
6
829.18
914.20
8
1,022.81
1,124.15
10 *

1,360.78
1,478.46


3

792.57
861.22
4

792.57
861.22
6

902.85
987.85
8
1,090.89
1,192.22
10

1,437.50
1,555.16
12" *

1,707.95
1,858.30

3

873.17
1,044.49
4

876.76
1,044.49
6"

968.20
1,020.77
8

1,170.53
1,438.20

10
1,662.11
1,951.41
12

1,870.06
2,169.43

3
911.86
1,081.31
4

911.86
1,127.82
6
1,022.05
1,196.09
8
1,122.98
1,488.12
10

1,720.96
2,013.88
12

1,973.99
2,278.41

3

936.88
1,107.54
4

936.88
1,107.54
6

1,053.39
1,229.71
8

1,280.07
1,553.13
10

1,792.39
2,088.01
12

2,004.07
2,309.96

3
961.92
1,133.81
4
961.92
1,133.81
6

1,084.70
1,262.55
8

1,384.07
1,618.15
10"

1,863.78
2,162.86
12

2,031.53
2,341.47

3

1,104.71
1,283.54
4

1,104.71
1,283.54
6
1,245.05
1,430.66
8
1,613.28
1,858.52
10

2,164.39
2,478.10
12
2,309.66
2,630.40
* For

28#
34#
34#
33#
35#
34#
36#
34#
36#
53#
34#
38#
55#
38#
40#
56#
77#
38#
41#
58#
79#
41#
43#
60#
81#
108#
44#
46#
64#
85#
111#
129#
47#
49#
67#
88#
114#
136#
50#
52#
71#
92#
117#
144#
56#
57#
76#
96#
120#
160#
56#
58#
78#
100#
123#
160#
63#
64#
86#
107#
130#
176#

size on size taps, a 1/2" undersized shell cutter is required.

5-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


(Also available in type 304SS, Style STS420)

(Not recommended for


IPS size PVC pipe)

Material Specifications

Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4"


UNC rolled thread, high strength, low alloy, steel per AWWA
C111. Optional stainless steel, type 304.
Outlet Gaskets: SBR per ASTM D 2000, compounded
for water and sewer service use. For 3"-12" size-onsize flanges, the gaskets are reinforced with a metal
ring. Larger than 12" size-on-size sleeves use a square
profile o-ring NBR per ASTM D2000 set in a full body
thickness cavity. Other compounds available on request.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Flange Gaskets: 3 - 12 full face proprietary gasket are
made from Styrene Butadiene Rubber (SBR) compounded
for water and sewer service in accordance with ASTM
D2000. Other compounds available for petroleum, chemicals or high temperature service.

FLANGE
SIZE

3"
4"

Coating: Fusion epoxy 8-12 mil. lined and coated. Other


coatings available. Romac packages sleeves to protect
coating.
Flange: AWWA Class D plate flange, ANSI Class 150
drilling, proper recessing for tapping valves. Will accommodate tapping flanges per MSS SP-60. (Also Available
with a threaded outlet, Style FTS420T - see page 4-8)

6"
8"
10"
12"
14"2
16"2
18"2
20"2
24"2

Meets requirements of MSS SP-124, and AWWA C223.


For larger sizes, contact your Romac representative.

Material Specifications

5-10

BOLTS

12"

5.18"

4.03"

3 1/2"

12"

5.18"

5.03"

4 1/2"

6: 3/4" x 9"

12"

5.18"

7.03"

6 1/2"

6: 3/4" x 9"

16"

5.18"

9.03"

8 1/2"

8: 3/4" x 9"

20"

5.50"

11.03"

10 1/2"

10: 3/4" x 9"

20"

5.75" 13.03"

12 1/2"

10: 3/4" x 9"

24"

6.00" 15.03"

14 1/2"

12: 3/4" x 9"

28"

6.00" 17.03"

16 1/2"

14: 3/4" x 9"

32"

6.00" 19.03"

18 1/2"

16: 3/4" x 9"

32"

6.00" 21.03"

20 1/2"

16: 3/4" x 9"

36"

6.63" 25.03"

24 1/2"

18: 3/4" x 9"

QTY: SIZE 1

6: 3/4" x 9"

7.16-14.56" sizes use 8" long bolts.


Valve Manufacturer must be specified upon ordering.

Threaded outlet model FTS420T


(for detailed information see pg. 4-8)
Body: Carbon steel, A-36 or equal.

Outlet: NPT (IP) or AWWA (CC) Female Threads


Bolts and Nuts: Trackhead bolts, heavy hex nuts, 3/4" UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.

FTS420-T Fabricated
Steel Tapping Saddle

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)

LIST PRICE EACH

CATALOG NUMBER
SLEEVE
NUMBER

BRANCH
SIZE

BY

EPOXY
W/ALLOY
BOLTS

EPOXY
W/304 SS
Bolts & Nuts

APPROX.
WEIGHT
(lbs.)


6.83 - 7.16 1
FTS420 - 7.16

$685.86
$801.78

3"


7.05 - 7.40 1
FTS420 - 7.40

685.86
801.78

4"
1

7.40 - 7.73
FTS420 - 7.73
805.05
920.95

6"

2

746.64
862.58

7.74 - 8.35
FTS420 - 8.35

3"

746.64
862.58

8.36 - 8.75 1
FTS420 - 8.75

4"

814.76
930.67
FTS420 - 9.37

8.98 - 9.37 1

6"

1,023.90
1,178.44

9.27 - 9.69 1
FTS420 - 9.69

8"



9.83 - 10.25 2
FTS420 - 10.25

751.56
867.47

3"

10.64 - 10.86 1
FTS420 - 10.86

751.56
867.47

4"
1
FTS420 - 11.02

10.87 - 11.02
839.09
955.01

6"
1

11.03 - 11.47
FTS420 - 11.47

1,062.81
1,217.34

8"
1
FTS420 - 11.80

11.36 - 11.80

1,386.33
1,579.46

10"

11.76 - 12.24
FTS420 - 12.24

812.31
928.23

3"
12.25 - 12.61 2

FTS420 - 12.61
812.31
928.23

4"

12.62 - 12.88 1
FTS420 - 12.88

887.72
1,003.65

6"

13.13 - 13.60 1
FTS420 - 13.60

1,130.91
1,285.47

8"

13.60 - 14.09
FTS420 - 14.09

1,556.55
1,749.73

10"

14.10 - 14.56
FTS420 - 14.56

1,714.60
1,907.79

12"


851.23
967.14
3"


851.23
967.14

4"

14.59 - 15.08
FTS420 - 15.08
992.20
1,108.13

6"

15.23 - 15.80
FTS420 - 15.80
1,141.94
1,296.50

8"

15.73 - 16.22
FTS420 - 16.22

1,864.73

10"

16.30 - 16.73
FTS420 - 16.73

1,670.85

1,916.51
2,109.66

12"


2,582.89
2,814.74

14"



885.30
1,001.22

3"

885.30
1,001.22

4"
16.74 - 17.26
FTS420 - 17.26





992.30
1,108.20

6"

17.33 - 17.87
FTS420 - 17.87





1,141.94
1,377.90

8"

17.88 - 18.43
FTS420 - 18.43





1,670.85
1,864.02

10"

18.44 - 18.61
FTS420 - 18.61
1,916.51
2,109.66

12"

18.62 - 19.19
FTS420 - 19.19

2,691.97
2,923.82

14"

2,781.00
3,051.48

16"



885.30
1,001.22

3"

885.30
1,001.22

4"

18.87 - 19.45
FTS420 - 19.45
992.30
1,108.20

6"

19.41 - 20.01
FTS420 - 20.01

1,141.94
1,377.90

8"


20.00 - 20.60
FTS420 - 20.60

1,670.85
1,864.02

10"

20.29 - 20.94
FTS420 - 20.94
1,916.51
2,109.66

12"

20.93 - 21.57
FTS420 - 21.57

2,809.57
3,041.41

14"

2,935.69
3,206.17

16"


3,092.19
3,362.67

18"


933.90
1,049.82

3"


933.90
1,049.82

4"

21.51 - 22.15
FTS420 - 22.15
1,053.11
1,169.03

6"

22.16 - 22.81
FTS420 - 22.81

1,498.30

8"

22.78 - 23.45
FTS420 - 23.45

1,343.76
1,809.51
2,002.66

10"

23.46 - 24.16
FTS420 - 24.16

1,974.87
2,168.05

12"

24.15 - 24.85
FTS420 - 24.85
2,953.00
3,184.86

14"

24.82 - 25.52
FTS420 - 25.52
3,050.43
3,320.92

16"

3,155.88
3,426.34

18"
3,381.02
3,651.50

20"

6"

8"

10"

12"

14"

16"

18"

20"

66 #
69 #
73 #

73 #
75 #
79 #
107 #

82 #
85 #
88 #
118 #
148 #

91 #
93 #
96 #
129 #
162 #
178 #

99 #
101 #
107 #
140 #
174 #
207 #
259 #

107 #
110 #
113 #
151 #
188 #
220 #
273 #
327 #

116 #
118 #
121 #
162 #
202 #
233 #
288 #
343 #
390 #
130 #
132 #
135 #
181 #
225 #
256 #
314 #
373 #
382 #
421 #

1
2

For size on size taps, a 1/2" undersized shell cutter is required.


For size on size taps, 2" undersized shell cutter is required.

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.

To Order: Specify catalog number by the desired O.D.


range and flange size. Add S.S. for optional 304 stainless steel bolts & nuts.
Example: FTS420 - 17.87 x 6 - SSFE
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-11

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS420 Fabricated
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)

CATALOG NUMBER

SLEEVE
NUMBER

BY

24"

30"

36"

25.71
26.55
27.26
28.14

-
-
-
-

26.41
27.25
27.96
28.84

FTS420 - 26.41
FTS420 - 27.25
FTS420 - 27.96
FTS420 - 28.84

29.78
30.48
31.52
32.20
33.00
33.80
34.60

-
-
-
-
-
-
-

30.48
31.18
32.22
33.00
33.80
34.60
35.40

FTS420 - 30.48
FTS420 - 31.18
FTS420 - 32.22
FTS420 - 33.00
FTS420 - 33.80
FTS420 - 34.60
FTS420 - 35.40

35.40
36.20
37.00
37.80
38.60
39.40
41.00

-
-
-
-
-
-
-

36.20
37.00
37.80
38.60
39.40
40.20
41.80

FTS420 - 36.20
FTS420 - 37.00
FTS420 - 37.80
FTS420 - 38.60
FTS420 - 39.40
FTS420 - 40.20
FTS420 - 41.80

42"

41.80
42.60
43.40
44.20

-
-
-
-

42.60
43.40
44.20
45.00

FTS420 - 42.60
FTS420 - 43.40
FTS420 - 44.20
FTS420 - 45.00

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.

LIST PRICE EACH

BRANCH
SIZE














































EPOXY
EPOXY
W/ALLOY BOLTS W/304 SS Bolts & Nuts

APPROX.
WEIGHT
(lbs.)

$1,072.54
$1,188.48
3"

1,072.54
1,188.48
4"
1,208.80
1,324.69
6"

1,566.29
1,720.85
8"
2,186.81
2,294.54
10"

2,242.40
2,435.57
12"

3,339.96
3,571.81
14"

3,386.60
3,657.08
16"
3,583.06
3,853.54
18"

3,783.26
4,053.74
20"

5,528.75
5,876.52
24"

1,172.31
1,288.20

3"

1,172.31
1,288.20
4"

1,340.07
1,456.00
6"

1,741.43
1,895.94
8"
2,162.15
2,355.33
10"

2,242.40
2,481.78
12"

3,448.71
3,680.53
14"
3,546.12
3,816.60
16"

3,742.59
4,013.07
18"

3,987.40
4,257.86
20"

5,828.34
6,176.10
24"

148 #
150 #
154 #
205 #
255 #
285 #
350 #
413 #
467 #
489 #
587 #

3"

1,704.16
1,820.07
4"

1,704.16
1,820.07
6"

1,767.98
1,883.91
8"

2,075.42
2,229.98
10"

2,676.03
2,869.24
12"
2,826.91
3,020.11
14"
4,103.12
4,334.95
16"

4,893.73
5,164.21
18"

5,725.69
5,996.17
20"

5,907.21
6,240.97
24"

7,523.53
7,871.29

221 #
224 #
227 #
303 #
379 #
413 #
502 #
590 #
668 #
690 #
810 #


1,829.06
1,944.98
3"
1,829.06
1,944.98
4"
1,916.92
2,032.86
6"

2,874.10
3,028.66
8"

3,154.66
3,347.87
10"

3,300.78
3,498.73
12"

4,405.65
4,637.49
14"

5,192.26
5,462.74
16"

6,024.23
6,294.71
18"
6,269.03
6,539.50
20"

7,822.07
8,169.83
24"

235 #
238 #
242 #
322 #
402 #
436 #
530 #
623 #
705 #
726 #
849 #

To Order: Specify catalog number by the desired O.D.


range and flange size. Add S.S. for optional 304 stainless steel bolts & nuts.
Example: FTS420 - 17.87 x 6 - SSFE
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-12

180 #
182 #
186 #
248 #
310 #
346 #
422 #
497 #
563 #
587 #
701 #

April 30, 2012

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

Body and Outlet: Stainless steel, thick gauge ASTM


A240 type 304/304L or equal. Chemically passivated after
welding for maximum corrosion resistance. Type 316
stainless steel is optional.

Material Specifications

Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8"


UNC rolled thread, type 304 SS. Nuts coated to prevent
galling.
Outlet Gaskets: SBR per ASTM D 2000, compounded
for water and sewer service use. For 3"-12" size-on-size
flanges, the gaskets are reinforced with a metal ring.
Larger than 12" size-on-size sleeves use a square profile
o-ring NBR per ASTM D2000 set in a full body thickness
cavity. Other compounds available on request.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Flange Gaskets: 3 - 12 full face proprietary gasket are
made from Styrene Butadiene Rubber (SBR) compounded
for water and sewer service in accordance with ASTM
D2000. Other compounds available for petroleum, chemicals or high temperature service.
Flange: Stainless steel, ASTM A240 type 304 per AWWA
C228 class D plate flange, ANSI class 150 drilling, proper
recessing for tapping valves. Will accommodate tapping
flanges per MSS SP-60.
Meets requirements of MSS SP-124 and AWWA C223.

Use: The STS420 Stainless Steel Tapping Sleeve is


used to make a branch outlet from a main supply line
on most types of pipe (except for reinforced concrete
cylinder pipe).

Also available with threaded


outlet model STS420T

FLANGE
SIZE

3"
4"
6"
8"
10"
12"
14" 1
16" 1
18" 1
20" 1
24" 1

1NOTE:

BOLTS
QTY: SIZE

12"

5.18"

4.03"

3.26"

8: 5/8" x 7"

12"

5.18"

5.03"

4.79"

8: 5/8" x 7"

12"

5.18"

7.03"

6.79"

8: 5/8" x 7"

16"

5.18"

9.03"

8.79"

10: 5/8" x 7"

20"

5.50"

11.03"

10.79"

14: 5/8" x 7"

20"

5.75" 13.03"

12.79"

14: 5/8" x 7"

24"

6.00" 15.03"

14.79"

16: 5/8" x 7"

30"

6.00" 17.03"

16.79"

20: 5/8" x 7"

30"

6.00" 19.03"

18.79"

20: 5/8" x 7"

36"

6.00" 21.03"

20.73"

24: 5/8" x 7"

48"

6.63" 25.03"

24.73"

32: 5/8" x 7"

Tapping valve manufacturer must be specified.

5-13

April 30, 2012

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

SLEEVE
O.D. RANGE
(inches)

CATALOG NUMBER
SLEEVE
NUMBER

BY

BRANCH
SIZE


6.83 - 7.16
STS420 - 7.16
$2,011.80

3"

STS420 - 7.40

7.05 - 7.40
2,011.80

4"


7.40 - 7.73
STS420 - 7.73
2,261.04

6"




7.74 - 8.35 2
STS420 - 8.35
2,146.20

3"


8.36 - 8.75 1
STS420 - 8.75
2,146.20

4"

STS420 - 9.37

8.98 - 9.37

2,373.45

6"


9.27 - 9.69
STS420 - 9.69
2,923.24

8"





9.83 - 10.25 1
STS420 - 10.25
2,366.11
3"



10.64 - 10.86
STS420 - 10.86
2,366.11

4"

STS420 - 11.02

10.87 - 11.02
2,544.49

6"


11.03 - 11.47
STS420 - 11.47
3,130.93

8"

STS420 - 11.80

11.36 - 11.80

4,467.53

10"





2,397.89


3"

11.76 - 12.24 1
STS420 - 12.24

2,397.89


4"

12.25 - 12.61
STS420 - 12.61
2,656.89

6"


12.62 - 12.88
STS420 - 12.88

3,272.65


8"

13.13 - 13.60
STS420 - 13.60

4,597.04


10"

13.60 - 14.09
STS420 - 14.09
5,865.22


12"


2,976.98

3"


2,976.98


4"
2
STS420 - 14.56
14.10 - 14.56


3,275.11


6"
2

14.59 - 15.08
STS420 - 15.08
4,462.64


8"

15.23 - 15.80
STS420 - 15.80
5,899.43


10"





6,361.12


12"

6,989.02


14"



3,182.25


3"
3,182.25


4"

15.73 - 16.22 2
STS420 - 16.22

3,497.46


6"

16.30 - 16.73 2
STS420 - 16.73

4,746.08


8"




16.74 - 17.26
STS420 - 17.26
6,050.92


10"

17.33 - 17.87
STS420 - 17.87




6,496.37


12"


7,233.40


14"

9,297.89


16"


3,236.01

3"
3,236.01


4"


3,565.87


6"
STS420 - 18.43




17.88 - 18.43 2

4,848.71


8"

18.44 - 18.61 2
STS420 - 18.61

6,072.79


10"

18.62 - 19.19
STS420 - 19.19

6,543.79

12"


18.87 - 19.45
STS420 - 19.45


7,477.75


14"


9,533.78

16"

9,982.12


18"


3"


3,348.41


4"

3,348.41
STS420 - 20.01

19.41 - 20.01 2


6"

3,702.34

20.00 - 20.60 2
STS420 - 20.60


8"
5,029.54

20.29 - 20.94
STS420 - 20.94

10"

6,098.42

20.93 - 21.57
STS420 - 21.57

12"

6,545.32

21.51 - 22.15
STS420 - 22.15

14"


7,722.14

22.16 - 22.81
STS420 - 22.81

16"


9,763.66

22.78 - 23.45
STS420 - 23.45





18"
10,242.89
11,982.63

20"

6"

59 #
59 #
64 #

8"

67 #
68 #
73 #
77 #

78 #
79 #
84 #
89 #
109 #

89 #
89 #
94 #
99 #
123 #
137 #

98 #
99 #
104 #
108 #
135 #
149 #
205 #

109 #
109 #
114 #
118 #
147 #
162 #
217 #
274 #

10"

12"

14"

16"

18"

20"

1
2

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.
No Cancel, No Return Item.

119 #
119 #
124 #
129 #
160 #
174 #
231 #
290 #
305 #

For size on size taps, a 1/2" undersized shell cutter is required.


For size on size taps, 2" undersized shell cutter is required.

5-14

APPROX.
WEIGHT
(lbs.)

LIST PRICE

136 #
137 #
142 #
146 #
181 #
195 #
255 #
320 #
332 #
402 #

To Order: Specify catalog number by the desired O.D.


range and flange size.
Example: STS420 - 17.87 x 6
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

STS420 Stainless
Steel Tapping Sleeve

1-800-426-9341
www.romac.com

NOMINAL
PIPE SIZE

24"

30"

36"

SLEEVE
O.D. RANGE
(inches)

23.46
24.15
24.82
25.71
26.55
27.26
28.14

29.78
30.48
31.52
32.20
33.00
33.80
34.60

35.40
36.20
37.00
37.80
38.60
39.40
41.00

-
-
-
-
-
-
-

-
-
-
-
-
-
-

-
-
-
-
-
-
-

24.16 2
24.85
25.52
26.41
27.25
27.96
28.84

30.48
31.18
32.22
33.00
33.80
34.60
35.40

36.20
37.00
37.80
38.60
39.40
40.20
41.80

CATALOG NUMBER

SLEEVE
NUMBER

STS420 - 24.16
STS420 - 24.85
STS420 - 25.52
STS420 - 26.41
STS420 - 27.25
STS420 - 27.96
STS420 - 28.84

STS420 - 30.48
STS420 - 31.18
STS420 - 32.22
STS420 - 33.00
STS420 - 33.80
STS420 - 34.60
STS420 - 35.40

STS420 - 36.20
STS420 - 37.00
STS420 - 37.80
STS420 - 38.60
STS420 - 39.40
STS420 - 40.20
STS420 - 41.80

42"

41.80
42.60
43.40
44.20

-
-
-
-

42.60
43.40
44.20
45.00

STS420 - 42.60
STS420 - 43.40
STS420 - 44.20
STS420 - 45.00

Other sizes, ranges and outlets available - POA.


Test plugs furnished on all applicable models.
No Cancel, No Return Item

BRANCH
SIZE

BY

LIST PRICE EACH

APPROX.
WEIGHT
(lbs.)

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"


$3,587.87


3,587.87

3,859.23



5,371.63

6,102.88


6,637.67


7,966.50

10,010.41


10,722.13

12,461.85

15,642.21

151 #
152 #
156 #
162 #
200 #
214 #
277 #
346 #
357 #
431 #
589 #

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

170 #
173 #
177 #
183 #
230 #
259 #
318 #
398 #
408 #
492 #
665 #

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

4,542.39

4,542.39


5,075.00


5,597.92

6,140.18


6,672.79

8,210.86


10,725.11

11,204.34


12,944.07

16,124.41


5,092.90

5,092.90

5,548.96

6,005.04

6,461.09


6,917.16

8,455.23


11,176.68

11,655.91

13,395.64


16,576.00

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

5,643.41

5,643.41

6,022.94

6,402.48


6,782.00


7,161.52

8,699.61

11,628.24


12,107.48


13,847.22


17,027.56

213 #
215 #
219 #
225 #
282 #
312 #
381 #
476 #
485 #
584 #
785 #

198 #
201 #
205 #
211 #
264 #
294 #
360 #
449 #
459 #
552 #
744 #

To Order: Specify catalog number by the desired O.D.


range and flange size.
Example: STS420 - 42.60 x 12
NOTE: For flanges 14" and larger, please specify valve
manufacturer upon ordering.

5-15

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

April 30, 2012

FTS425 Steel Fabricated


Tapping Sleeve

Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Bolts and Nuts: Trackhead bolts, heavy hex nuts, UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional
stainless steel, type 304.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water
and sewer service use. Other compounds available on request.
Paint: Romac shopcoat for corrosion protection in transit. Optional
fusion epoxy 8-12 mil. lined and coated. Other coatings available.
Romac packages sleeves to protect any special coatings.
Flange: AWWA Class D plate flange, ANSI Class 150 drilling,
proper recessing for tapping valves. Will accommodate tapping
flanges per MSS SP-60.
Meets requirements of MSS SP-124 and AWWA C223
The Romac steel sleeve with side and end gasket seals provides
extra protection on lines subject to excessive beam loads.
Fabricated to special order only
Exact O.D. of pipe required
No range provided
Price on application
Contact Romac Engineering for
high pressure and larger than 24"
pipe applications

5-16

For D dimension: 4" - 12" flanges will accommodate tapping flanges per MSS SP-60.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS425 Steel Fabricated


Tapping Sleeve

1-800-426-9341
www.romac.com

NOM.
PIPE
SIZE

12"

14"

16"

18"

20"

24"

SIDE BOLTS
QTY: SIZE

END BOLTS
QTY: SIZE

APPROX.
WEIGHT
(lbs.)

18.38
18.38
18.38

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

217#
261#
325#

6.00
6.00
6.00

18.68
18.68
18.68

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

220#
264#
329#

15.3
19.0
22.8

6.00
6.00
6.00

18.73
18.73
18.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

16: 5/8"
16: 5/8"
16: 5/8"

221#
264#
329#

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.48
20.48
20.48

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

241#
288#
355#

Cast Iron
15.55

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.83
20.83
20.83

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

244#
291#
358#

A/C
15.65

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

20.73
20.73
20.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

244#
292#
360#

Ductile Iron
17.40

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.58
22.58
22.58

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

261#
311#
388#

A/C
17.55

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.98
22.98
22.98

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

265#
316#
387#

Cast Iron
17.80

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

22.73
22.73
22.73

22.36
26.13
29.90

8: 1"
10: 1"
12: 1"

20: 5/8"
20: 5/8"
20: 5/8"

263#
313#
384#

Ductile Iron
19.50

4" & 6"


8", 10" & 12"

18.3
23.0

6.00
6.00

24.68
24.68

25.42
30.10

8: 1 1/8"
10: 1 1/8"

24: 5/8"
24: 5/8"

338#
430#

Cast Iron
19.92

4" & 6"


8", 10 & 12"

18.3
23.0

6.00
6.00

25.10
25.10

25.42
30.10

8: 1 1/8"
10: 1 1/8"

16: 5/8"
24: 5/8"

343#
435#

A/C
20.50

4" & 6"


8", 10" & 12"

18.3
23.0

6.00
6.00

25.68
25.68

25.42
30.10

8: 1 1/8"
10: 1 1/8"

24: 5/8"
24: 5/8"

349#
443#

Ductile Iron
21.60

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

27.78
27.78

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

395#
500#

Cast Iron
22.06

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

28.24
28.24

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

400#
505#

A/C
22.70

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

28.88
28.88

25.49
30.10

8: 1 1/4"
10: 1 1/4"

24: 5/8"
24: 5/8"

410#
515#

Ductile Iron
25.80

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

31.98
31.98

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

446#
558#

Cast Iron
26.32

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

32.50
32.50

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

452#
565#

A/C
27.15

4" & 6"


8", 10" & 12"

18.4
23.0

6.00
6.00

33.33
33.33

25.49
30.10

8: 1 1/4"
10: 1 1/4"

28: 5/8"
28: 5/8"

460#
576#

PIPE
O.D.

FLANGE
SIZE

Ductile Iron
13.20

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

6.00
6.00
6.00

Cast Iron
13.50

4"
6" & 8"
10" & 12"

15.3
19.0
22.8

A/C
13.55

4"
6" & 8"
10" & 12"

Ductile Iron
15.30

All prices POA.


Sizes not listed are available on request.
No Cancel, No Return Item
5-17

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS435 Steel Fabricated


Tapping Sleeve

1-800-426-9341
www.romac.com

Material Specifications

Body & Outlet: ASTM A 36 Steel Plate. Thickness and


length along pipe determined by application pressure
and size.
Flange: Steel Ring Flange, compatible with ANSI Class
125 and 150 bolt circles, are standard. Counterbored to
fit tapping valve lip per MSS SP-60 where applicable.
Other flange styles are available. Information about
make of valve and size of cutter necessary for flanges
14" and larger.
Strap Assemblies: High strength low alloy steel studs
and nuts, meeting AWWA Standard C111. Straps are
ASTM A 36 steel. Type 304 and 316 Stainless Steel
stud, nut and strap material optional.
Neck Gasket: Gaskets are made from Styrene Butadiene Rubber (SBR) Compounded for water and sewer
service in accordance with ASTM D 2000 3 BA715.
Other compounds available for petroleum, chemical,
or high temperature service.
Grout Seal: One inch square High density Nitrile foam.
1/2" hard rubber stops provided to maintain minimum
space between body of tapping sleeve and O.D. of
pipe.
Coatings: Shop coat applied to parts for corrosion
protection in transit. Fusion bonded epoxy is optional.

The FTS435 fabricated tapping


sleeve is designed for concrete
steel cylinder pipe.
This type of pipe, typically
manufactured to AWWA C300 or
C301 standards, is a steel pipe lined
with concrete and then wrapped
with reinforcing bars and coated
with concrete.

INSTALLATION
The body of the sleeve is bolted onto the pipe (no welding is required) and the concrete inside the outlet is then
chipped away along with removing the bars exposing the steel cylinder. The inner neck is then installed which seals
on the steel cylinder OD. At this point you can safely make a tap into the concrete cylinder pipe and be assured of
a watertight seal.
The FTS435 is available for all sizes of Concrete Cylinder pipe.
When ordering or requesting a quotation, please provide the Concrete pipe OD, Steel Cylinder OD, Outlet Flange
size, Pipeline Pressure, Coating, and fastener requirements.
GROUT HOLES
LIFTING
LOOP

STRAPS

DRAW STUDS
(for securing
gasket to steel
cylinder)
OUTER NECK

INNER
NECK

GASKET
RING

FOAM GROUT SEAL

MORTAR COATING

No Cancel, No Return Item.


5-18

STEEL CYLINDER

NECK
GASKET
MORTAR
LINING

TAPPING
FLANGE

BODY

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FTS445 Steel Fabricated


Tapping Sleeve

Material Specifications

1-800-426-9341
www.romac.com

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Also available with type 304 stainless steel (style
STS445)

Fabricated Tapping Sleeve for


Weld-on Outlets

Flange: Carbon steel, A-36 or equal. AWWA Class "D"


plate flange, ANSI CLS 150 drilling, proper recessing
for tapping valves. Will accommodate tapping flanges
per MSS SP-60.
Test Plug: 3/4" NPT type 304 stainless steel test plug.
Coatings: Romac shopcoat for corrosion protection in
transit. Other coatings available upon request.

FLANGE
SIZE

4"
6"
8"
10"
12"
14" *
16" *
18" *
20" *
24" *

DIMENSIONS
B
C

MIN. PIPE
DIAMETER

9.0

5.18

5.03

4.73

6.00

12.0

5.18

7.03

6.73

8.00

16.0

5.18

9.03

8.73

10.00

20.0

5.50

11.03

10.73

12.00

22.0

5.75

13.03

12.73

14.00

24.0

6.00

15.03

14.73

16.00

29.0

6.00

17.03

16.73

20.00

32.0

6.00

19.03

18.73

22.00

35.0

6.00

21.03

20.73

24.00

42.0

6.63

25.03

24.73

36.00

* Please specify tapping valve manufacturer, and flange


dimensions for flange sizes larger than 12 inches.

Sleeves designed for a minimum pipe wall thickness of


0.25" and a minumum pipe material yield strength of 36
ksi will be collar style.
Size on size sleeves, and sleeves for thinner or
lower strength pipe will require full wrap style sleeve
(see illustration below).

No Cancel, No Return Item.

Larger sizes and outlets available.


All prices POA
5-19

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

Nuts: Heavy hex, 304 stainless steel. Four inch


sleeves use 1/2 UNC threads, six inch and larger
use 5/8 UNC threads. Nuts coated to prevent
galling.
Washers:1/2 or 5/8 304 stainless steel flat
washers. 1/2 or 5/8 plastic washers prevent
galling between nut or stainless steel washer and
lifter bar on all sizes.
Blind Flange: ASTM A36 or equivalent. Epoxy
coated.
Completion Flange: Ductile Iron per ASTM A536.

Material Specifications

Plug O-Ring: Styrene butadiene rubber (SBR)


compounded for water and sewer service in
accordance with ASTM D2000.
Flange Gasket: Virgin SBR rubber compounded
for water and sewer service in accordance with
ASTM D2000 MAA 610.
Flange: 304 Stainless steel flange per AWWA
C228-08. ANSI class 150 drillings and raised
face to accept blind flange. GMAW welded to
neck.
Sleeve Shell and Side Bars: 304 stainless
steel.
Test Plug: 34" NPT type 304 Stainless Steel.
Plug threads coated to prevent galling.
Bolts: 304 stainless steel. Four inch sleeves
use 1/2 UNC threads, six inch and larger use
5/8 UNC threads.
Armors: 304 stainless steel.
Sleeve Gasket: Virgin SBR rubber compounded
for water and sewer service in
accordance with
ASTM D2000 MAA 610.

Meets requirements
of AWWA C223

5-20

April 30, 2012

SST-X Line Stop Sleeve


THE SST-X LINE STOP SLEEVE
PROVIDES THE SAME HIGH
QUALITY AND FEATURES OF
ROMAC SST TAPPING SLEEVES.
VERSATILE
Fits most line stopping equipment.
Built in range means that one
sleeve fits various classes of pipe.
REINFORCES THE PIPE
Full circle design reduces stress on
the pipe opposite line stop equipment.
ROMAC GASKET
Hydrodynamic sealing
gasket has a reinforced
ring at neck.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

SST-X Line Stop Sleeve

1-800-426-9341
www.romac.com

NOMINAL SLEEVE O.D. RANGE


PIPE SIZE
(inches)

CATALOG
NUMBER

LIST
PRICE

NO. OF
BOLTS

4"

4.50 -
4.70 -
5.00 -

4.80
5.00
5.30

SST-X - 4.80
SST-X - 5.00 $1,198.00
SST-X - 5.30

8
8
10

6"

6.60 -
7.10 -
7.50 -

7.00
7.50
7.90

SST-X - 7.00
SST-X - 7.50 1,560.00
SST-X - 7.90

10

8"

8.30
8.62
9.04
9.20

-
-
-
-

8.63
9.06
9.45
9.60

SST-X - 8.63

SST-X - 9.06
1,848.00
SST-X - 9.45
SST-X - 9.60

10.73
11.06
11.45
11.79

-
-
-
-

11.13
11.45
11.85
12.19

A
LAY
LENGTH
12
12
16

DIMENSIONS
B
C
NECK
NECK
HEIGHT
ID

E
SLEEVE
WIDTH

APPROX.
WEIGHT
(lbs.)

4.00"

4.00"

PIPE OD
+ 4.60"

16

4.50"

6.00"

PIPE OD
+ 4.60"

75

14

20

5.00"

8.00"

PIPE OD
+ 4.60"

110

10"

SST-X - 11.13
SST-X - 11.45
3,042.00
SST-X - 11.85
SST-X - 12.19

16

24

5.50"

10.00"

PIPE OD
+ 4.60"

165

12"

12.45 - 12.85 SST-X - 12.85


13.16 - 13.56 SST-X - 13.56 3,262.00
13.98 - 14.38 SST-X - 14.38

20

30

5.75"

12.00"

PIPE OD
+ 4.60"

226

52

To Order: Specify Sleeve Number.


Example: SST-X - 9.45
Other sizes are available on request - P.O.A.
5-21

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

5-22

April 30, 2012

Notes

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Sewer Products

1-800-426-9341
www.romac.com

Style CB Sewer Saddle


Patent #4494780

501

Ductile Iron Coupling for Sewer


Page 6-6

CB

Sewer Saddle - Page 6-3

LSS1

Sewer Clamp Couplings


Page 6-7

TRANSITION CLAMP COUPLING for SEWER


Page 6-8

A/C x PVC

LCT

MJ x SDR 35

Page 6-9

Page 6-10

Page 6-10

Sewer Adapter Gasket

Manhole Adapter Gasket

Transition Gasket (PVC Sewer)

6-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Sewer Pipe O.D. Chart

1-800-426-9341
www.romac.com

ASBESTOS CEMENT SEWER


NOMINAL
PIPE SIZE CL1500 CL2400 CL3300 CL4000 CL5000

4"
5"
6"
8"
10"
12"
14"
15"
16"
18"
20"
21"
22"
24"
27"
28"
30"

PVC

A/CME SDR 35 SDR 41

CLAY

CONCRETE
(Average)

4.130

4.30

4.85 - 5.38

6.00

5.30

6.31 - 6.65

4.87

5.05

4.62

5.90

5.97

6.15

5.78

6.92

6.98

7.14

6.66

6.275

6.625

6.140

6.30

7.19 - 7.93

8.00

9.02

9.04

9.22

8.96

8.40

8.625

8.160

8.40

9.25 - 10.09

10.25

11.12

11.16

11.36

11.50

11.70

11.05

10.50

10.75

10.20

10.50

11.50 - 12.88

12.75

13.22

13.26

13.50

13.64

13.86

13.15

12.50

12.75

12.24

12.50

13.75 - 15.30

15.50

15.30

15.36

15.46

15.78

16.00

15.23

16.34

16.42

16.66

16.84

17.06

16.11

15.30

15.30

15.62

17.19 - 18.70

18.75

17.38

17.46

17.72

17.90

18.14

17.31

19.54

19.82

20.02

20.36

19.39

18.70

18.70

20.65 - 22.40

22.00

21.66

21.88

22.10

22.32

21.45

22.47

23.03

23.29

23.66

22.37

22.05

22.05

24.13 - 26.43

25.50

25.78

26.10

26.32

26.60

25.67

24.80

24.80

27.50 - 29.84

29.00

27.95

27.96

31.00 - 32.13

32.25

34.38 - 35.63

35.50

32.60

32.90

32.13

4.50

CI SOIL
NO HUB

4.81

32.34

4.215

PIP

5.563

Note: Due to variations in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

6-2

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CB Sewer Saddle

1-800-426-9341
www.romac.com

A ROMAC ORIGINAL
- 1981 -

Patent #4494780

Design Advantages:
Inventory Reduction: Unique gaskets fit wide range of diameters.
Ease of Installation: Saddle can be installed by unskilled labor, using a socket or open end wrench.
Built-in stop prevents blockages due to inadvertant insertion of branch into main.
Superior Strap: Strong 304 stainless steel band GMAW & GTAW welded to roll threaded 304 stainless
bolts adjusts over a wide range. Clamping force is well distributed by 3 1/2" width.
Flexibility: Gasket allows considerable deflection due to earth movement, while large sealing surface
and wide band strongly resist displacement.
Reliability: Continuous rubber connection between rim and branch eliminates potential leak spots.
Saddles have been tested to pressures well in excess of typical service test requirements.
Note: A pipe stop capable of withstanding 1000 pounds of thrust is molded into the CB saddle gasket.
Care must be taken during system design and installation to assure that this thrust limit is not exceeded.

6-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Detail Specifications for


Romac CB Sewer Saddles

1-800-426-9341
www.romac.com

Adjustable Strap
304 stainless steel band accommodates a wide range of pipe sizes. The
stainless welds are fully passivated (chemically treated after welding to
produce a highly corrosion resistant coating). The wide strap distributes the
clamping force across the 3 1/2" width.

Gasket
SBR per ASTM D 2000
MBA 710, compounded for
water and sewer service.
Gaskets are especially
formulated with antioxidant/
antiozonant agent to increase shelf life.

Saddle Casting
Ductile iron per ASTM 536, Grade 65-45-12. Protected with a yellow corrosion-resistant paint.

Passivated: chemically treated after welding to produce a highly corrosion resistant coating.

Same saddle conforming to different outside diameters.

6.275"
O.D.

Saddle conforming to pipe.

18.80" O.D.

10.50"
O.D.
18.80" O.D.

6-4

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style CB Sewer Saddle

1-800-426-9341
www.romac.com

Material Specifications

Castings: Ductile iron per ASTM 536, Grade 65-45-12. Protected with a yellow shopcoat.
Adjustable Strap: 3 1/2" wide, stainless steel per ASTM A 240,
type 304.
Bolts: 1/2" UNC rolled thread, lubricant coated, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240, type 304 and plastic lubricating
washers.
Gasket: SBR per ASTM D 2000 MBA 710, compounded for water and sewer
service. Other compounds available on request.

NOM.
BRANCH
SIZE

NOM.
PIPE
SIZE
6"-12"

48" Strap

4"

RANGE

14"-24"

14.40-25.80
Large O.D.
Gasket

96" Strap

24"-48"

25.80-54.00
Large O.D.
Gasket

192" Strap

8"-12"

48" Strap

6"

6.27-14.40

Regular Gasket

8.00-14.40

Regular Gasket

14"-24"

14.40-25.80

24"-48"

25.80-54.00

96" Strap

192" Strap

Large O.D.
Gasket

Large O.D.
Gasket

BRANCH
O.D.

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.20-4.80
5.00-5.38

CB-4.215
CB-4.28
CB-4.38
CB-4.50
CB-4.80UN 1
CB-5.38 1

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.20-4.80
5.00-5.38

CB-4.215LS
CB-4.28LS
CB-4.38LS
CB-4.50LS
CB-4.80UNLS 1
CB-5.38LS 1

166.65

PVC Sewer
Tyseal
C.I. Soil-No Hub
PVC
Universal 1
Clay 1

4.215
4.28
4.38
4.50
4.20-4.80
5.00-5.38

CB-4.215XLS
CB-4.28XLS
CB-4.38XLS
CB-4.50XLS
CB-4.80UNXLS 1
CB-5.38XLS 1

309.30

13 #

6.27-6.30

CB-6.30

6.27-6.66
6.90
7.19-7.56

CB-6.66UN 1
CB-6.90
CB-7.56 1

174.70

12 #

6.27-6.30

CB-6.30LS

6.27-6.66
6.90
7.19-7.56

CB-6.66UNLS 1
CB-6.90LS
CB-7.56LS 1

PVC Sewer
C.I. Soil-No Hub
Universal 1
Cast Iron-D.I.
Clay 1
PVC Sewer
C.I. Soil-No Hub
Universal 1
Cast Iron-D.I.
Clay 1
PVC Sewer
C.I. Soil-No Hub
Universal 1
Cast Iron-D.I.
Clay 1

CATALOG
NUMBER

APPROX.
LIST ADD-ON WEIGHT
PRICE EPOXY
(lbs.)

BRANCH
TYPE

6.27-6.30

CB-6.30XLS

6.27-6.66
6.90
7.19-7.56

CB-6.66UNXLS 1
CB-6.90XLS
CB-7.56XLS 1

$131.05

CB-4.80UN
Patent #4494780

10 #

$39.86

60.29

208.61

Stainless Steel
Hose Clamp
11 #

CB Sewer Saddles for Universal


and Clay pipe include stainless
steel hose clamp.

Regular gaskets are NOT


interchangeable with large
gaskets.

13 #

15 #

351.27

PARTS LIST
BRANCH
SIZE

4"
6"

SIZE
6-12"
14-24"
24-48"
8-12"
14-24"
24-48"

SADDLE SLIDING
GASKET CASTING BOLT

HOSE
CLAMP1

$45.95

$12.70

$42.72
58.27
58.27
75.23
89.10
89.10

$15.62

REG (48")
LS (96")

57.09

15.62

13.52

To Order: Specify catalog


number.

STRAP

XLS (192")

$42.38
62.42
205.08

Example: To fit 4" branch


to 6" -12" nominal pipe with
branch 4.20 - 4.80, order
CB-4.80UN

6-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style 501 Straight and Transition


Couplings for Sewer

Material Specifications

1-800-426-9341
www.romac.com

Center Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Yellow shopcoat. Epoxy
and special coatings available on request.
End Rings: Ductile iron per ASTM A 536, Grade 65-45-12. Color coded RED for O.D.
and Std. Stl., BLACK for cast iron and YELLOW for A/C.
Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and sewer service.
Other compounds available on request.
Bolts and Nuts: Trackhead bolts, heavy hex nuts, 5/8" UNC rolled thread, high strength,
low alloy corrosion resistant steel per AWWA C111. Threads protected with plastic caps
on each bolt end. Other materials or special coatings available on request.

PIPE NOM.
SIZE COLOR
CODE

6"

8"

4.06 - 4.31

CI-Soil, PVC Sewer

4.74 - 5.10

A/C-CL. 1500,
2400, 3300

5.11 - 5.30

Clay

RED

6.05 - 6.30

CI-Soil, PVC Sewer

BLACK

6.86 - 7.20

A/C-CL. 1500,
2400, 3300

YELLOW

7.15 - 7.45

Clay

RED

8.30 - 8.55

CI-Soil, PVC Sewer

BLACK

8.99 - 9.40

A/C-CL. 1500,
2400, 3300

YELLOW

9.25 - 9.75

Clay

BLACK

RED

10"

12"

BY

APPROX.
USE

RED

4"

ONE END

GASKET a
RANGE

1st Half
Cat. No.

A/C-CL. 1500,
2400, 3300

GASKET
RANGE

2nd Half
Cat. No.

RED
X

BLACK
RED

X BLACK

RED
X BLACK

CI-Soil, PVC Sewer

4.74 - 5.10

A/C-CL. 1500,
2400, 3300

5.11 - 5.30

Clay

6.05 - 6.30

CI-Soil, PVC Sewer

6.86 - 7.20

A/C-CL. 1500,
2400, 3300

CI-Soil, PVC Sewer

8.99 - 9.40

A/C-CL. 1500,
2400, 3300

A/C-CL. 1500,
2400, 3300

11.55 - 11.75B1
11.76 - 12.12B1

Clay
Clay

YELLOW

11.55 - 11.75B 1
11.76 - 12.12B 1

Clay
Clay

RED

11.95 - 12.25A1
12.24 - 12.50A1
12.65 - 12.95A1

PVC SDR 41
PVC SDR 35
IPS

RED

11.95 - 12.25A 1
12.24 - 12.50A 1
12.65 - 12.95A 1

PVC SDR 41
PVC SD R 35
IPS

BLACK 13.15 - 13.55B1

A/C-Cl. 1500,
2400, 3300

BLACK 13.15 - 13.55B 1

A/C-Cl. 1500,
2400, 3300

13.85 - 14.10B1
14.03 - 14.40B1

Clay
Clay

YELLOW

w/304
SS B&N

w/STD
B&N

w/304 SS
B&N

$133.57 $176.63 $165.05 $208.10

APPROX.
WEIGHT
(lbs.)

17 #

181.80

235.62

224.65

278.46

25 #

230.32

294.91

284.60

349.19

32 #

317.79

405.19

392.67

480.08

62 #

382.20

482.10

472.26

572.16

71 #

Clay

YELLOW

YELLOW

w/STD
B&N

FUSION EPOXY

10.20 - 10.55A 1 CI-Soil, PVC Sewer

10.89 - 11.40B 1
X BLACK

LIST PRICE
SHOPCOAT

Clay

8.30 - 8.55

YELLOW 9.25 - 9.75


RED

APPROX.
USE

4.06 - 4.31

YELLOW 7.15 - 7.45

10.20 - 10.55A1 CI-Soil, PVC Sewer

BLACK 10.89 - 11.40B1

OTHER END

COLOR
CODE

13.85 - 14.10B 1
14.03 - 14.40B 1

Clay
Clay

For sizes 14" - 24" see page 2-3


Other gasket ranges and larger sizes are available.

To Order: Determine O.D. of pipes to be coupled. Select proper


gasket range for each pipe from above table. Insert top range of
each gasket, as indicated in gray column, into catalog number as
follows: 501 (one end x other end).
Example: To couple 4" PVC and 4" Clay, order 501-5.30 x 4.31

To accommodate the wide range of pipe sizes within the 10" and 12" categories,
it is necessary that the center rings be made in three sizes: A, AB, and B.

See Page 2-3


for Parts List

Flexible couplings do not provide protection against possible pullout of pipe ends in unrestrained conditions.
6-6

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style LSS1 Lightweight Repair Clamp

Material Specifications

1-800-426-9341
www.romac.com

Shells and Lugs: Stainless steel per ASTM A 240,


type 304.
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Stainless steel per ASTM A 240,
type 304 and plastic lubricating washers.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded for water and sewer service. Other compounds available on request.

NOMINAL
PIPE SIZE

O.D. SIZE
RANGE

2"

2.13

2" to
2 1/4"

2.38 - 2.63
2.62 - 2.87

LSS1-2.63 x length 1
LSS1-2.87 x length 1

2 1/2"

2.87 - 3.12

3"

CATALOG NUMBER

OD Range
All Sizes

4"
1

LENGTH

10"

6"
2

8"
2

12"

10" 12" 16" 20"


3
3
4
5

8"

$48.92
3#

$86.73
3#

$118.81
4#

$165.26
4#

$197.59
4#

$212.78
8#

NA

LSS1-3.12 x length 1

55.05
3#

90.55
3 #

123.48
4#

172.05
4#

202.16
5#

219.05
8#

NA

3.45 - 3.70
3.75 - 4.00

LSS1-3.70 x length 1
LSS1-4.00 x length 1

61.40
3#

104.90
4#

129.58
4#

179.09
4#

209.86
5#

236.95
9#

$303.96
13#

3 1/2"

3.95 - 4.20

LSS1-4.20 x length 1

62.59
3#

110.14
4#

139.54
4#

189.53
5#

220.95
6#

246.89
10#

321.24
14#

4"

4.00 - 4.40
4.45 - 4.85
4.74 - 5.14
4.95 - 5.35
5.20 - 5.60

LSS1-4.40 x length
LSS1-4.85 x length
LSS1-5.14 x length
LSS1-5.35 x length
LSS1-5.60 x length

117.13
4#

146.17
4#

199.18
6#

232.14
7#

258.15
11#

391.52
14#

6"

5.95 - 6.35
6.25 - 6.65
6.60 - 7.00
6.84 - 7.24
7.05 - 7.46
7.40 - 7.80

LSS1-6.35 x length
LSS1-6.65 x length
LSS1-7.00 x length
LSS1-7.24 x length
LSS1-7.46 x length
LSS1-7.80 x length

145.82
5.5#

174.94
6#

248.23
8#

279.30
8#

308.00
12#

464.63
15#

8"

8.00 - 8.40
8.30 - 8.70
8.60 - 9.00
9.00 - 9.40
9.30 - 9.70

LSS1-8.40 x length
LSS1-8.70 x length
LSS1-9.00 x length
LSS1-9.40 x length
LSS1-9.70 x length

171.25
6#

204.92
7#

271.49
9#

328.90
10 #

375.84
13#

532.44
17#

10"

10.15 - 10.55
10.40 - 10.80
11.00 - 11.40
11.55 - 11.95
11.95 - 12.23

LSS1-10.55 x length
LSS1-10.80 x length
LSS1-11.40 x length
LSS1-11.95 x length
LSS1-12.23 x length

212.41
8#

259.23
7#

340.99
9#

406.70
10 #

467.34
20#

624.00
24#

12"

12.15 - 12.55
12.40 - 12.80
13.15 - 13.55
13.80 - 14.20
14.20 - 14.60

LSS1-12.55 x length
LSS1-12.80 x length
LSS1-13.55 x length
LSS1-14.20 x length
LSS1-14.60 x length

248.96
9#

294.31
12 #

390.32
14 #

471.36
16 #

533.00
22#

740.20
26#

LSS1-2.13 x length

4"

Number of Bolts per Clamp Length

6"

.25" Range
To Order: Specify catalog number x length of clamp.

LSS1-5.14 x 8"
Repair Clamp

16"

20"

Example: For a one-section clamp for pipe with an O.D. between 4.74 and
5.14 and clamp length of 8", order LSSI - 5.14 x 8"

6-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style LSS2 & LSS3


Sewer Clamp Coupling

1-800-426-9341
www.romac.com

(Double & Triple Sections)


SIZES 14" AND LARGER

NOMINAL
PIPE SIZE

O.D. SIZE RANGE

APPROXIMATE USE

CATALOG NUMBER

15" to 16"

14.90 - 15.70
17.10 - 17.90
18.30 - 19.10
19.10 - 19.90
20.65 - 21.45
21.45 - 22.25
24.20 - 25.00
24.70 - 25.90
25.50 - 26.70
27.35 - 28.55

PVC, Clay &


A/C (CL1500, CL2400, CL3300)

LSS2 - 15.70 x 12
LSS2 - 17.90 x 12
LSS2 - 19.10 x 12
LSS2 - 19.90 x 12
LSS2 - 21.45 x 12
LSS2 - 22.25 x 12
LSS2 - 25.00 x 12
LSS3 - 25.90 x 12
LSS3 - 26.70 x 12
LSS3 - 28.55 x 12

18"
21"
24"

To Order: Specify catalog number.

PVC, C.I. & Clay


PVC, C.I. & Clay
PVC, Concrete, C.I. & Clay

LIST PRICE
WEIGHT

$993.88
22.2 #
1,088.84
26.7 #
1,204.67
28.5 #
1,753.09
30.4 #

Sizes and lengths not listed are available on request.

Transition Clamp Coupling for Sewer

To Order: Contact Romac Engineering with the type of pipe and


outside diameters of each end to be joined. Prices on application.
6-8

Transition clamp couplings are 12" wide.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

A/C x PVC Sewer Adapter Gasket

Material Specifications

1-800-426-9341
www.romac.com

Gasket: SBR per ASTM D 2000 MBA


710, compounded for water and sewer
service. Other compounds available on
request.
Use: The gasket is designed to be used
in an A/C sewer coupling to adapt PVC
sewer pipe to the coupling. The coupling
is grouted in a sewer manhole wall.

NOMINAL
PIPE SIZE

APPROXIMATE
WEIGHT (lbs.)

LIST PRICE

4" AC X PVC Sewer Gasket

.20#

$14.31

6"

6" AC X PVC Sewer Gasket

.25#

16.35

8"

8" AC X PVC Sewer Gasket

.45#

24.06

4"

CATALOG NUMBER

To Order: Specify catalog number.


6-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Romac Style LCTTM


Manhole Adapter Gasket

Material Specifications

1-800-426-9341
www.romac.com

Gasket: Virgin SBR per


ASTM D 2000 M2AA 60,
compounded for water and
sewer service.

Manhole
Adapter
Gasket

Use: The gasket is designed


to be used on PVC sewer
pipe when grouting into a
concrete manhole wall.
NOMINAL
PIPE SIZE

4"
6"
8"
10"
12"
15"
18"
21"
24"
27"

LCT Gasket cross section

CATALOG NUMBER

4" LCT- Adapter Gasket


6" LCT- Adapter Gasket
8" LCT- Adapter Gasket
10" LCT- Adapter Gasket
12" LCT- Adapter Gasket
15" LCT- Adapter Gasket
18" LCT- Adapter Gasket
21" LCT- Adapter Gasket
24" LCT- Adapter Gasket
27" LCT- Adapter Gasket

SIZED FOR SDR


35 PIPE O.D.s

4.215
6.275
8.4
10.5
12.5
15.3
18.7
22.05
24.8
27.96

APPROXIMATE
WEIGHT (lbs.)

0.30 #
0.45 #
0.55 #
0.70 #
0.85 #
1.00 #
1.25 #
1.50 #
1.65 #
1.85 #

LIST PRICE

$25.40
27.59
31.04
33.63
36.21
39.09
45.33
54.12
60.50
63.94

To Order: Specify catalog number. Other sizes available, please specify pipe O.D. Price on application.
Example: For 6.28 O.D., order 6" LCT

Material Specifications

MJ x SDR35 Transition
Gasket (PVC Sewer)

6-10

Gasket: Virgin SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.

MJ x SDR35
Transition
Gasket

Use: The gasket is designed to be used


in cast iron mechanical joint fittings for
adapting to PVC sewer pipe.
Pressure Rating: Up to
10 psi. For higher pressure
ratings, contact Romac
Engineering.

NOMINAL
PIPE SIZE

4"
6"
8"
10"
12"
18"
24"

CATALOG NUMBER

APPROXIMATE
WEIGHT (lbs.)

4" MJ x SDR35 Transition Gasket

0.60 #

6" MJ x SDR35 Transition Gasket

0.90 #

8" MJ x SDR35 Transition Gasket

1.15 #

27.14

10" MJ x SDR35 Transition Gasket

1.60 #

45.22

12" MJ x SDR35 Transition Gasket

1.90 #

57.22

18" MJ x SDR35 Transition Gasket

3.16 #

144.20

24" MJ x SDR35 Transition Gasket

5.00 #

170.32

To Order: Specify catalog number.

LIST PRICE
$21.15
23.39

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Restraint Systems

1-800-426-9341
www.romac.com

GripRing

Pipe Restraint

600 Series

470

Page 7-4

Page 7-5

Pipe Restraint

Page 7-2

Large Diameter PVC Pipe Restraint

RomaGrip &
PVC RomaGrip

400RG

Pipe Restraints

Restrained
Coupling

Page 7-6 & 7-7

Page 7-9

DJ400

DJ405

Page 7-12

Page 7-13

Dismantling
Joint

RFCA &
PVC RFCA

Restrained Flange
Coupling Adapters
Page 7-10 & 7-11

Dismantling
Joint

FJ Restraint

Flexible Expansion Joint


Page 7-14

Field Flange

Piranha

Armor Lock

Page 7-17

Page 7-18

Page 7-19

Pipe Restraint

Restraint Gasket

Restraint Coupling

Harness
Lugs
Pipe
Restraint
Page 7-21

Duc Lug & 90 Eye-Bolt


Pipe Restraints
Page 7-20

A.W.W.A M11

Harness Restraint
Page 7-25

7-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

GripRing Pipe Restrainer

for use on Ductile Iron, C-900, and IPS size PVC

The GripRings articulating wedge action provides the


restraint required for virtually any pressure.
Full circumferential pipe restraint.
This spreads the restraining forces more evenly
than restrainers using radial bolts or pads.

A ROMAC ORIGINAL
GripRing
US Patent #: 5335946

Gasket

Gland

T-Bolt
MJ Bell

GripRing
GripRing

Pipe Material

Gasket

Pipe

R
R

Easy to install.
The GripRing uses standard mechanical joint
gasket and T-bolts. There are no radial bolts
or pads for the installer to forget to tighten.
When the T-bolts on the gland are tightened,
the GripRing restraint system is engaged.

Rated to full working pressure of pipe.


GripRing pipe restrainers may be used at
the full rated capacity of the pipe, including an
allowance for pressure surges.

Built-in stop to prevent damage to pipe.


The gap in each GripRing is designed to
completely close before a pipe can be
excessively stressed.

The GripRing flexes to accommodate


deflection allowed in a Mechanical Joint.
Restrains under the misalignment conditions
often found in the field.

The gland is painted yellow to avoid


confusion.
Since the gland used with the GripRing restraint
system is similiar in looks to a standard MJ
gland, it is painted yellow. The inspector can
easily see that a restrainer has in fact, been
used.

GRIPRING PIPE MATERIAL COMPATIBILITY CHART


Ring Color Working Pressure Comments

Ductile Iron - AWWA C151

Black

350

2 PVC - D.I. Size, AWWA C900

Black

Rating of pipe

Class 235 & 305.

Red

Rating of pipe

4"-8" Class Sched. 40-80. 10" & 12" Sched. 80 only.

Cast Iron - Obsolete Std.

PVC - Class Pipe, ASTM D 2241

Black

PVC - ASTM D 1785

PVC Molecularly Oriented (C909)

For pipe and classes not listed in the compatibility


chart above, contact Romac Industries.
7-2

Red
-

350

Rating of pipe
-

OD is same as DI, C151.

4"-8" Class 160-200. 10" & 12" Class 200 only.


GripRing is not for use on C909 pipe.

Consult GripRing Pipe Material Compatibility Chart.


2
UL Listed & FM Approved

April 30, 2012

ROMAC
INDUSTRIES,
INC.

GripRing Accessory Pack

1-800-426-9341
www.romac.com

Material Specifications

GripRing: Hardened ductile iron. GripRing


is painted red for IPS, and black for D.I. and
C-900.

Standard
MJ Gasket

Standard
MJ Cap

Special
MJ Gland

Gland: Ductile iron per ASTM A 536,


Grade 65-45-12. Gland is painted yellow.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
T-bolts and Nuts: 3/4" UNC T-bolts, heavy
hex nuts, high strength, low alloy steel per
AWWA C111.
Not for use on polyethylene pipe, steel
pipe, plain end mechanical joint fittings,
Molecularly Oriented Polyvinylchloride
(PVCO) AWWA C909-02. See pipe material
compatibility chart for details.

Ductile Iron GripRing


Patent #5335946

DUCTILE IRON and C-900

ACCESSORY PACK (Gland, GripRing, Gasket, Bolts and Nuts)


LIST PRICE

GLAND and GRIPRING ONLY

STANDARD
B&N

R-BLUE1
B&N

NOM.
PIPE
SIZE

CATALOG
NUMBER

WEIGHT
(lbs.)

LIST PRICE

8#

$68.23

$81.34

4"

4" GR-DI

4#

$45.77

6: 3/4" x 4"

11#

79.32

95.88

6"

6" GR-DI

6#

52.42

8" GRAP-DI

6: 3/4" x 4"

14#

113.08

129.64

8"

8" GR-DI

8#

80.25

10"

10" GRAP-DI

8: 3/4" x 4"

18#

162.00

184.08

10"

10" GR-DI

11#

120.69

12"

12" GRAP-DI

8: 3/4" x 4"

20#

221.32

246.85

12"

12" GR-DI

13#

175.06

NOM.
PIPE
SIZE

CATALOG
NUMBER

QUANTITY: SIZE

BOLTS

WEIGHT
(lbs.)

4"

4" GRAP-DI

4: 3/4" x 3 1/2"

6"

6" GRAP-DI

8"

PVC-IRON PIPE SIZE (IPS)

ACCESSORY PACK (Gland, Ring, Gasket, Bolts and Nuts)

NOM.
PIPE
SIZE

CATALOG
NUMBER

QUANTITY: SIZE

BOLTS

WEIGHT
(lbs.)

4"

4" GRAP-IP

4: 3/4" x 3 1/2"

6"

6" GRAP-IP

8"

LIST PRICE

GLAND and RING ONLY

NOM.
PIPE
SIZE

CATALOG
NUMBER

WEIGHT
(lbs.)

LIST PRICE

$91.11

4"

4" GR-IP

4#

$55.72

94.68

111.24

6"

6" GR-IP

6#

67.74

14#

132.83

149.39

8"

8" GR-IP

9#

99.99

8: 3/4" x 4"

18#

230.60

252.68

10"

10" GR-IP

12#

189.23

8: 3/4" x 4"

20#

244.62

266.70

12"

12" GR-IP

14#

198.80

STANDARD
B&N

R-BLUE1
B&N

8#

$78.00

6: 3/4" x 4"

11#

8" GRAP-IP

6: 3/4" x 4"

10"

10" GRAP-IP

12"

12" GRAP-IP

To Order: Specify catalog number.

1 R-BLUE Bolts and Nuts, see page 9-3 for more information.

7-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

600 Series Pipe Restraining System

Material Specifications

1-800-426-9341
www.romac.com

Castings: Ductile iron, meeting or exceeding ASTM A 536,


Grade 65-45-12.
Clamping Bolts: High Strength Low Alloy Steel per AWWA C111
Clamping Nuts: ANSI B 18.2.2.
Restraining Rods, T-Bolts and Nuts: High strength, low alloy
steel per AWWA C111.
Coating: Color coded shop coat. Black on ductile iron sizes,
Red on IPS (steel) size PVC.
Not for use on polyethelene pipe,
plain end mechanical joint fittings
or steel pipe.

600 Series approved


for 4" - 10
sizes for C900

STYLE 611

for Bell & Spigot Joints,


Romac Couplings and Transitions
NOM.
PIPE
SIZE

4"
6"

8"

10"
12"
1

PIPE

PIPE
DIA.

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

Per pair of castings

CATALOG
NUMBER

CLAMPING BOLTS 1
QTY: SIZE

611 - 4.50
611 - 4.80
611 - 6.63
611 - 6.90
611 - 8.63
611 - 9.05
611 - 10.75
611 - 11.10
611 - 12.75
611 - 13.20

RESTRAINING RODS
QTY: SIZE

APPROX.
WEIGHT
(lbs.)

LIST PRICE

4: 5/8" x 4"

2: 3/4" x 18"

18 1/2 #

$70.36

4: 5/8" x 4"

2: 3/4" x 20"

22 #

93.29

4: 3/4" x 5"

2: 3/4" x 20"

40 #

151.17

4: 7/8" x 5"

4: 3/4" x 22"

50 #

263.52

4: 7/8" x 5"

4: 3/4" x 22"

60 #

288.31

To Order: Specify catalog number.

Example: For a 6" DI or C-900 Bell & Spigot Joint, order Style 611 - 6.90

STYLE 612

for Mechanical Joints & Push-On


Fittings with Restraint Ears.
NOM.
PIPE
SIZE

4"
6"
8"

10"
12"

PIPE

PIPE
DIA.

CATALOG
NUMBER

IPS size PVC


DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900
IPS size PVC
DI, C-900

4.50
4.80
6.63
6.90
8.63
9.05
10.75
11.10
12.75
13.20

612 - 4.50
612 - 4.80
612 - 6.63
612 - 6.90
612 - 8.63
612 - 9.05
612 - 10.75
612 - 11.10
612 - 12.75
612 - 13.20

CLAMPING BOLTS 1
QTY: SIZE

To Order: Specify catalog number.


Per pair of castings
Example: For a 6" DI or C-900 MJ fitting, order Style 612 - 6.90

7-4

RESTRAINING RODS
QTY: SIZE

2: 5/8" x 4"

2:

2: 5/8" x 4"

2:

2: 3/4" x 5"

2:

2: 7/8" x 5"

4:

2: 7/8" x 5"

4:

APPROX.
WEIGHT LIST PRICE
(lbs.)

/4" x 7"

10 #

$49.93

/4" x 7"

111/2 #

60.50

/4" x 7"

201/2 #

89.98

/4" x 7"

28 #

168.80

/4" x 7"

32 #

179.35

April 30, 2012

ROMAC
INDUSTRIES,
INC.

470 Series Pipe Restraining System

Material Specifications

1-800-426-9341
www.romac.com

Restraint Ring: Mild steel, meeting or exceeding


ASTM A 36, machined teeth.
Clamping Bolts and Nuts: High strength, low alloy
steel per AWWA C111.
Restraining Rods: High strength, low alloy steel
per AWWA C111.
Coating: Romac shopcoat enamel. Fusion bonded
epoxy (exterior only) available on request.

470 Pipe Restrainer

Use: For PVC pipe only.

Not for use on polyethelene pipe.

STYLE 470MJ for MECHANICAL JOINTS


Tie-Rod clearance is pipe OD + 5.0"

NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

PIPE O.D.

CATALOG
NUMBER

15.30

LIST PRICE CLAMPING BOLTS & NUTS

RESTRAINING RODS w/NUTS

WEIGHT
(lbs.)

OD
(inches)

$9.94

60#

23.4

6: 3/4" x 14"

9.94

65#

25.5

25.37

8: 3/4" x 14"

9.94

75#

27.6

6:1" x 9"

25.37

8: 3/4" x 16"

9.94

95#

29.7

6:1" x 9"

25.37

12: 3/4" x 16"

9.94

120#

33.9

8:11/8" x 9"

POA

14: 1" x 24"

POA

253#

43.0

PRICE ea.

WEIGHT
(lbs.)

OD
(inches)

PRICE ea.

QTY: SIZE

COMPLETE

QTY: SIZE

470MJ - 15.30

$727.77

4:1" x 9"

$25.37

6: 3/4" x 14"

17.40

470MJ - 17.40

767.63

4:1" x 9"

25.37

19.50

470MJ - 19.50

809.17

4:1" x 9"

21.60

470MJ - 21.60

1,030.87

25.80

470MJ - 25.80

1,178.91

32.00

470MJ - 32.00

POA

PRICE ea.

STYLE 470SJ for BELL JOINTS & COUPLINGS


Accommodates up to 10" Center Ring length.

Tie-Rod clearance is pipe OD + 5.0"


NOM.
PIPE
SIZE

14"
16"
18"
20"
24"
30"

RESTRAINING RODS w/NUTS

PIPE O.D.

CATALOG
NUMBER

LIST PRICE
COMPLETE

QTY: SIZE

15.30

470SJ - 15.30

$1,061.02

8:1" x 9"

$25.37

6: 3/4" x 26"

$15.24

110#

23.4

17.40

470SJ - 17.40

1,156.15

8:1" x 9"

25.37

6: 3/4" x 26"

15.24

120#

25.5

19.50

470SJ - 19.50

1,228.94

8:1" x 9"

25.37

8: 3/4" x 26"

15.24

135#

27.6

21.60

470SJ - 21.60

1,623.37

12:1" x 9"

25.37

8: 3/4" x 32"

16.80

180#

29.7

25.80

470SJ - 25.80

1,988.05

12:1" x 9"

25.37

12: 3/4" x 32"

16.80

230#

33.9

32.00

470SJ - 32.00

16:11/8" x 9"

POA

14: 1" x 42"

POA

477#

43.0

POA

CLAMPING BOLTS & NUTS


PRICE ea.

QTY: SIZE

To Order: Specify catalog number.


Example: For 16" C905 to MJ Romac 470MJ, order Style 470MJ-17.40
For other PVC pipe sizes, contact Romac Engineering.
7-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RomaGrip Pipe Restraint

1-800-426-9341
www.romac.com

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536, Grade65-4512.

Gaskets: 3-24" sizes: A standard MJ gasket is used with this fitting. See ANSI/
AWWA C111/A21.11 for gasket specs. For 30-48" sizes, SBR in accordance
with ASTM D2000. Other compounds available for petroleum, chemical or high
temperature service.

Torque Off Bolts


Assure the proper
torque is applied

Restraining Bolt: Ductile (nodular) iron, meeting or exceeding ASTM A 536-84.


(3-24" sizes: 7/8 9 roll thread), (30-48" sizes: 1 1/4 - 7 roll thread)
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A 53684. Heat treated using a proprietary process.
Coatings: Shop coat applied to the casting for corrosion protection in transit.
Use: Ductile iron pipe 3" - 48", cast iron pipe 3" - 48" (same OD's as ductile iron),
IPS size and STD steel 3" - 12" with transition gasket and a minimum thickness
of schedule 40.
Not for use on polyethylene pipe, PVC pipe or plain end
mechanical joint fittings.

Radial Pads

Contact the pipe and apply


force evenly

To Order: Specify catalog number.

ROMAGRIP for Ductile Iron Pipe Accessory Pack


NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"

NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"

CATALOG
NUMBER

QUANTITY: SIZE

T- BOLTS

WEIGHT
(ea.)

3" RGAP-D
4" RGAP-D
6" RGAP-D
8" RGAP-D
10" RGAP-D
12" RGAP-D
14" RGAP-D
16" RGAP-D
18" RGAP-D
20" RGAP-D
24" RGAP-D
30" RGAP-IMPORT
36" RGAP-IMPORT
42" RGAP-IMPORT
48" RGAP-IMPORT

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"
20: 1" x 6"
24: 1" x 6"
28: 11/4" x 81/2"
32: 11/4" x 81/2"

8#
11#
17#
22#
31#
37#
53#
62#
68#
78#
98#
295#
380#
595#
730#

ROMAGRIP for Ductile Iron Pipe

CATALOG
NUMBER
3" RG-D
4" RG-D
6" RG-D
8" RG-D
10" RG-D
12" RG-D
14" RG-D
16" RG-D
18" RG-D
20" RG-D
24" RG-D
30" RG-IMPORT
36" RG-IMPORT
42" RG-IMPORT
48" RG-IMPORT

WEIGHT
(ea.)
6#
7#
11#
16#
21#
28#
41#
49#
56#
64#
81#
250#
325#
479#
594#

(RomaGrip, Gasket, Bolts and Nuts)

ACC. PACK LIST PRICE (ea.)

STANDARD B&N

R-BLUE1 B&N

58.08
62.68
77.63
105.51
149.50
201.25
310.50
368.00
517.50
632.50
782.00

70.04
75.79
94.19
122.07
171.58
223.33
350.18
415.61
565.11
688.05
852.84
SEE
PAGE
7-8

CRATE
QUANTITY
54
96
72
48
30
32
-

(RomaGrip ONLY)
LIST PRICE
(ea.)
$38.53
39.68
47.15
71.59
105.80
154.10
247.25
304.75
448.50
557.75
691.15
SEE
PAGE
7-8

BANDED
QUANTITY
5
5
5
5
3
3
-

1 R-BLUE Bolts and Nuts, see page 9-3 for more information.
Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

7-6

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RomaGrip for PVC Pipe

1-800-426-9341
www.romac.com

Material Specifications

Gland: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12.

8" RomaGrip
for PVC

Gasket: SBR, compounded for water and sewer service in accordance with
ASTM D 2000 MBA 710. Other compounds available for petroleum, chemical,
or high temperature service.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.

Torque Off Bolts

Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A 536.


Heat treated using a proprietary process.

Assure the proper


torque is applied

T-bolts and Nuts: HSLA steel T-head bolt. National coarse rolled thread and
heavy hex nut. Steel meets AWWA C111 composition specifications.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Use: C900 Class 235 and Class 305 4"-12", C905 14"-24", IPS 3"-12" Class
160 and greater and Sch. 40 & 80. For thin wall pipe such as IPS
PVC (less than Class 160) C909 and Class 165 C900 (see installation
instructions).
Not for use on polyethylene or ductile iron pipe.

Radial Pads

To Order: Specify catalog number.

Contact the pipe and apply


force evenly

ROMAGRIP for PVC Accessory Pack


NOM. PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

NOM. PIPE
SIZE

3"
4""
6
8"
10"
12"
14"
16"
18"
20"
24"

RANGE
3.50
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

T- BOLTS

CATALOG
NUMBER

QUANTITY: SIZE

3" RG-PVCAP-D
4" RG-PVCAP-D
6" RG-PVCAP-D
8" RG-PVCAP-D
10" RG-PVCAP-D
12" RG-PVCAP-D
14" RG-PVCAP-D
16" RG-PVCAP-D
18" RG-PVCAP-D
20" RG-PVCAP-D
24" RG-PVCAP-D

4: 5/8" x 3"
4: 3/4" x 31/2"
6: 3/4" x 4"
6: 3/4" x 4"
8: 3/4" x 4"
8: 3/4" x 4"
10: 3/4" x 41/2"
12: 3/4" x 41/2"
12: 3/4" x 41/2"
14: 3/4" x 41/2"
16: 3/4" x 5"

ROMAGRIP for PVC


RANGE

CATALOG
NUMBER

3.50
4.50-4.80
6.63-6.90
8.63-9.05
10.75-11.10
12.75-13.20
15.30
17.40
19.50
21.60
25.80

3" RG-PVC-D
4" RG-PVC-D
6" RG-PVC-D
8" RG-PVC-D
10" RG-PVC-D
12" RG-PVC-D
14" RG-PVC-D
16" RG-PVC-D
18" RG-PVC-D
20" RG-PVC-D
24" RG-PVC-D

NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.

(RomaGrip, Gasket, Bolts and Nuts)

WEIGHT
(ea.)
11#
15#
20#
24#
30#
37#
58#
68#
80#
87#
112#

ACC. PACK LIST PRICE (ea.)


STANDARD B&N

R-BLUE1 B&N

CRATE
QUANTITY

$70.15
71.88
90.85
123.05
212.75
224.25
396.75
477.25
598.00
730.25
810.75

$82.11
83.26
107.41
139.61
234.83
246.33
436.43
524.86
645.61
785.80
881.59

54
80
48
30
32
32
-

(PVC-RomaGrip Only )
WEIGHT
(ea.)
9#
11#
14#
18#
22#
28#
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
$48.30
50.60
60.95
89.70
171.35
179.40
304.75
402.50
517.50
632.50
713.00

BANDED
QUANTITY
5
5
5
5
3
3
-

1 R-BLUE Bolts and Nuts, see page 9-3 for more information.

7-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

IMPORT
RomaGrip and RomaGrip for PVC

1-800-426-9341
www.romac.com

RomaGrip for Ductile Iron Pipe


Specifications for the RomaGrip are located on page 7-6.
To Order: Specify catalog number.

IMPORT - ROMAGRIP for Ductile Iron Pipe Accessory Pack


NOM. PIPE
SIZE

14"
16"
18"
20"
24"
30"
36"
42"
48"

NOM. PIPE
SIZE

T- BOLTS

CATALOG
NUMBER

WEIGHT
(ea.)

QUANTITY: SIZE

14" RGAP - I
16" RGAP - I
18" RGAP - I
20" RGAP - I
24" RGAP - I
30" RGAP - I
36" RGAP - I
42" RGAP - I
48" RGAP - I

(RomaGrip, Gasket, Bolts and Nuts)


LIST PRICE
(ea.)

10: 3/4" x 41/2"


53#
12: 3/4" x 41/2"
62#
12: 3/4" x 41/2"
68#
14: 3/4" x 41/2"
78#
16: 3/4" x 5"
98#
20: 1" x 6"
295#
24: 1" x 6"
380#
28: 11/4" x 81/2"
595#
32: 11/4" x 81/2" 730#

$272.55
330.05
450.80
563.50
655.50
1,713.50
2,225.25
3,421.25
4,036.50

IMPORT - ROMAGRIP for Ductile Iron Pipe (RomaGrip ONLY)


CATALOG
NUMBER

14"
16"
18"
20"
24"
30"
36"
42"
48"

14" RG - I
16" RG - I
18" RG - I
20" RG - I
24" RG - I
30" RG - I
36" RG - I
42" RG - I
48" RG - I

WEIGHT

LIST PRICE

41#
49#
56#
64#
81#
250#
325#
479#
594#

$210.45
272.55
391.00
494.50
569.25
1,552.50
1,972.25
2,903.75
3,823.75

RomaGrip for PVC Pipe

Specifications for the RomaGrip are located on page 7-7.


To Order: Specify catalog number.

IMPORT - ROMAGRIP for PVC Accessory Pack

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

NOM. PIPE
SIZE

14"
16"
18"
20"
24"

RANGE
15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVCAP - I
16" RG-PVCAP - I
18" RG-PVCAP - I
20" RG-PVCAP - I
24" RG-PVCAP - I

LIST PRICE
(ea.)
10: 3/4" x 41/2"
58#
$350.75
425.50
12: 3/4" x 41/2" 68#
529.00
12: 3/4" x 41/2" 80#
661.25
14: 3/4" x 41/2" 87#
112#
718.75
16: 3/4" x 5"
T- BOLTS

15.30
17.40
19.50
21.60
25.80

CATALOG
NUMBER
14" RG-PVC - I
16" RG-PVC - I
18" RG-PVC - I
20" RG-PVC - I
24" RG-PVC - I

WEIGHT

QUANTITY: SIZE

IMPORT - ROMAGRIP for PVC


RANGE

(RomaGrip for PVC, Gasket, Bolts and Nuts)

(RomaGrip for PVC ONLY)


WEIGHT
47#
53#
68#
72#
95#

LIST PRICE
(ea.)
273.70

358.80
458.85
569.25
632.50

Catalog Numbers ending in "I" indicate a RomaGrip imported into the US.

7-8

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional information.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

400RG & 400RG-PVC


Restrained Couplings

1-800-426-9341
www.romac.com

Material Specifications

Body (Center Ring): Beveled, flared, or formed carbon steel meeting


AWWA C219 Standard.
Gaskets: 14-24" sizes: A standard MJ gasket is used with this fitting. See
ANSI/AWWA C111/A21.11 for gasket specs. For 12" and 30-48" sizes, SBR
in accordance with ASTM D2000. Other compounds available for petroleum,
chemical or high temperature service.
Glands: Romac RomaGrip (two required). See pages 7-6 and 7-7.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM A
536. Heat treated using a proprietary process.
Bolting:ASTM A193 Grade B7 all-thread-rod. Nuts per ASTM A194.Stainless
steel bolts and nuts available on request.
Coatings: Shop coat applied to cast parts for corrosion protection in transit.
Fusion bonded epoxy available on request.
NOTES: 1. 12" special Romac gasket works on both steel and D.I. ODs.

2. For 3" - 10" sizes, Romac recommends a mechanical joint
solid sleeve with 2 RomaGrip Accessory Packs (see page 7-6).

14" 400RG - Restrained Coupling

For flanged end (FC400RG) or other configuration,


contact your Romac representative.

Not for use on HDPE pipe or plain-end mechanical joint fittings.

400RG

For use on Ductile Iron Pipe 12 - 48", cast iron pipe 12" - 48" (same OD's as ductile iron) and IPS size STD steel pipe 12".
NOM.
PIPE
SIZE

12"
14"
16"
18"
20"
24"
30"
36"
42"
48"

GASKET
RANGE

MAX
DEFLECTION

12.75-13.20
15.30
17.40
19.50
21.60
25.80
32.00
38.30
44.50
50.80

10
4
4
3
3
3
2
2
2
2

CATALOG
NUMBER

LIST
PRICE

WEIGHT
(lbs.)

400RG - 13.20
400RG - 15.30
400RG - 17.40
400RG - 19.50
400RG - 21.60
400RG - 25.80
400RG - 32.00
400RG - 38.30
400RG - 44.50
400RG - 50.80

$1,947.43
2,482.17
2,958.18
3,357.89
3,826.60
4,749.40
6,216.14
8,088.76
12,730.55
16,248.26

120 #
158 #
186 #
207 #
234 #
287 #
725 #
919 #
1,394 #
1,685 #

CATALOG
NUMBER

LIST
PRICE

WEIGHT
(lbs.)

400RG-PVC - 13.20
400RG-PVC - 15.30
400RG-PVC - 17.40
400RG-PVC - 19.50
400RG-PVC - 21.60
400RG-PVC - 25.80

$1,975.03
2,574.17
3,130.68
3,702.89
3,953.10
5,460.10

120 #
170 #
194 #
231 #
250 #
315 #

BOLTING
QTY: SIZE

8: 3/4" x 18"

10: /4" x 18"


3

12: 3/4" x 18"


12: 3/4" x 18"
14: 3/4" x 18"
16: 3/4" x 18"

20: 1" x 22.5"


24: 1" x 22.5"

28: 11/4" x 25"


32: 11/4" x 25"

400RG-PVC

For use on C900 PVC and IPS PVC pipe 12". C905 PVC 14"-24"
NOM.
PIPE
SIZE

12"
14"
16"
18"
20"
24"

GASKET
RANGE

MAX
DEFLECTION

12.75-13.20
15.30
17.40
19.50
21.60
25.80

10
4
4
3
3
3

BOLTING
QTY: SIZE

8: 3/4" x 18"

10: /4" x 18"


3

12: 3/4" x 18"


12: 3/4" x 18"
14: 3/4" x 18"
16: 3/4" x 18"

To Order: Specify Catalog Number. Example: For a 12" 400RG Order: 400RG- 13.20

No Cancel, No Return Item

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RFCA

1-800-426-9341
www.romac.com

(Restrained Flanged Coupling Adapter)

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A 536,


Grade65-45-12. Flange meets the dimensional requirements of ANSI
Class 125 and 150 bolt circles.

Material Specifications

Gaskets: Compounded for water and sewer service in accordance with


ASTM D 2000 (Flange gasket is o-ring style, NBR standard). Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available on
request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: Ductile Iron Pipe 3 - 24", cast iron pipe 3" - 24" (same OD's as
ductile iron) and IPS size STD steel pipe 3 - 12" with a minimum thickness of schedule 40.

Not for use on PVC, HDPE pipe or


plain-end mechanical joint fittings.
For applications on PVC pipe,
see page 7-11.

To Order: Specify catalog number. Example: For a 12" RFCA Order: RFCA - 13.20
NOTE: 3" - 12" special Romac gasket works on both steel and D.I. ODs.

LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50-3.96

8.00"

4: 5/8" x 3"

RFCA - 3.96

$167.27

$181.19

$189.87

$203.78

21

4"

4.50-4.80

9.00"

4: 3/4" x 3 1/2"

RFCA -4.80

210.82

240.84

239.06

269.09

29

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA - 6.90

268.93

313.96

307.17

352.20

40

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA - 9.05

362.93

407.96

409.19

454.23

53

10"

10.75-11.10

10.25

8: 3/4" x 4"

RFCA - 11.10

669.25

729.30

770.14

830.20

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA - 13.20

726.95

786.99

850.84

910.88

110

14"

15.30

11.70"

10: 3/4" x 4 1/2" RFCA -15.30

1,015.21

1,089.48

1,173.62

1,247.89

170

16"

17.40

11.70"

12: 3/4" x 4 1/2" RFCA -17.40

1,409.82

1,498.35

1,621.76

1,710.29

200

18"

19.50

11.80"

12: 3/4" x 4 1/2" RFCA -19.50

1,548.62

1,637.14

1,778.05

1,866.57

217

20"

21.60

11.80

14: 3/4" x 4 1/2" RFCA - 21.60

1,749.37

1,853.73

2,038.88

2,143.24

256

24"

25.80

12.00"

16: 3/4" x 5"

RFCA - 25.80

2,122.19

2,253.55

2,449.94

2,581.30

305

GLAND
BOLTS

QTY: SIZE

CATALOG
NUMBER

Shopcoat
Shopcoat
Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for
additional information.

7-10

April 30, 2012

ROMAC
INDUSTRIES,
INC.

RFCA for PVC Pipe

1-800-426-9341
www.romac.com

Material Specifications

Flange Body: Ductile (nodular) iron, meeting or exceeding ASTM A


536, Grade65-45-12. Flange meets the dimensional requirements of
ANSI Class 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance
with ASTM D 2000 (Flange gasket is o-ring style, NBR standard).
Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip for PVC (see page 7-7).
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting
or exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding
ASTM A 536. Heat treated using a proprietary process.
Lug Locators: Stainless steel.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National
coarse rolled thread and heavy hex nut. Steel meets AWWA C111
composition specifications. Stainless steel bolts and nuts available
on request.
Coatings: Shop coat applied to cast parts for corrosion protection in
transit. Fusion bonded epoxy available on request.
Use: C900 Class 235 and Class 305 4"-12", C905 14"-24", IPS 3"-12"
Class 160 and greater and Sch. 40 & 80. For thin wall pipe such as IPS
PVC (less than Class 160) C909 and Class 165 C900 (see installation
instructions).

Not for use on metal or HDPE pipe. For applications on steel or ductile iron, please
contact your Romac representative.
LIST PRICE

NOM.
PIPE
SIZE

GASKET
RANGE

LENGTH

3"

3.50

8"

4: 5/8" x 3"

RFCA-PVC - 3.50

$173.27

$187.19

$195.87

$209.78

25

4"

4.50-4.80

9"

4: 3/4" x 31/2"

RFCA-PVC - 4.80

217.68

247.70

245.93

275.94

31

6"

6.63-6.90

9.25"

6: 3/4" x 4"

RFCA-PVC - 6.90

278.14

323.17

316.38

361.41

41

8"

8.63-9.05

9.25"

6: 3/4" x 4"

RFCA-PVC - 9.05

374.35

419.38

420.61

465.65

53

10"

10.75-11.10

10.25"

8: 3/4" x 4"

RFCA-PVC - 11.10

715.30

775.35

816.20

876.24

83

12"

12.75-13.20

10.25"

8: 3/4" x 4"

RFCA-PVC - 13.20

741.07

801.12

864.96

924.80

110

14"

15.30

11.7"

10: 3/4" x 41/2"

RFCA-PVC -15.30 1,069.13 1,143.40

1,227.54

1,301.81

170

16"

17.40

11.7"

12: 3/4" x 41/2"

RFCA-PVC -17.40 1,469.84 1,558.37

1,681.78

1,770.31

200

18"

19.50

11.8"

12: 3/4" x 41/2"

RFCA-PVC -19.50 1,583.50 1,672.03

1,812.93

1,901.46

217

20"

21.60

11.8"

14: 3/4" x 41/2" RFCA-PVC - 21.60 1,794.68

1,899.05

2,084.19

2,188.57

256

24"

25.80

12"

RFCA-PVC - 25.80 2,139.08 2,270.46

2,466.83

2,598.21

305

GLAND BOLTS
QUANTITY: SIZE

16: 3/4" x 5"

CATALOG
NUMBER

Shopcoat
Shopcoat Fusion Epoxy Fusion Epoxy
w/Std. B&N w/304 SS B&N w/Std. B&N w/304SS B&N

WEIGHT
(lbs.)

To Order: Specify catalog number. NOTE: 3 - 12 special Romac gasket works on both IPS and C-900 ODs.
Example: For a 12" RFCA -PVC Order: RFCA-PVC - 13.20
7-11

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style DJ400
Dismantling Joint

Material Specifications

1-800-426-9341
www.romac.com

Flange Spool: AWWA Class D Ring Flange, compatible with ANSI Class 125 and
150 bolt circles. For 3" - 12" sizes, pipe is Sch 40 ASTM A53. For 14" - 72" sizes,
ASTM A36 Carbon Steel. Other flange classes available. Bolts, nuts and gaskets
for flange end not supplied. For more information contact Romac Industries.
End Ring & Body: For 3" - 12" sizes, body and end ring are ASTM A536 ductile
(nodular) iron meeting or exceeding Grade 65-45-12. For 14" - 72" ASTM A36
Carbon Steel with AWWA C207 Class D flanges. 3" - 72" meet the dimensional
requirments of ANSI CLass 125 and 150 bolt circles.
Gaskets: Compounded for water and sewer service in accordance with ASTM D
2000 (ductile iron flange bodies, 3" - 12" have flange o-ring gaskets). Other compounds available for petroleum, chemical or high temperature services.
Bolts & Nuts: High strength low alloy steel bolts and nuts. Steel meets ASTM
A588. Type 304 and 316 Stainless Steel bolt material available.
Coating : Fusion bonded epoxy.
Tie-Rods : High strength steel per ASTM A193 B7. Other lengths, materials and
higher pressures can be accomodated. For more information, contact your Romac
representative.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
30"
36"
42"
48"
54"
60"
72"

LENGTH
NOM.

MIN.

ER BOLTS
CATALOG
NUMBER
QTY
SIZE
MAX.

8.00

7.00

9.00

DJ400-03

8.00

7.00

9.00

8.38

7.38

8.38

APPROX.
WEIGHT
w/304 SS B&N w/316 SS B&N (LBS.)

SIZE
(UNC)
5
/8 - 11

LENGTH QTY
13.50 2

$566.35 $621.05 $684.74

31

w/STD B&N

/8 - 11 x 7 /2

DJ400-04

/8 - 11 x 7 1/2

/8 - 11

13.50 2

582.10 636.96 704.61

36

9.38

DJ400-06

/4 - 10 x 8

/4 - 10

15.00 2

692.22 796.21 859.92

55

7.38

9.38

DJ400-08

/4 - 10 x 8

10.50

9.50

11.50

DJ400-10

10.50

9.50

11.50

DJ400-12

13.50

12.00

15.00

DJ400-14

13.50

12.00

15.00

13.75

12.25

13.75

/4 - 10

15.00 2

849.55 955.47 1,019.15

72

/8 - 11 X /8 - 9 x 9 /2

/8 - 9

17.75 2

1,211.39 1,369.48 1,433.19

108

/8 - 9 x 9

/8 - 9

17.75 2

1,557.50 1,719.81 1,783.52

134

/8 - 11 x 5

1-8

22.00 2

2,139.61 2,356.80 2,484.18

152

DJ400-16

10

/8 - 11 x 5

1-8

22.00 2

2,407.05 2,643.44 2,802.67

185

15.25

DJ400-18

10

/8 - 11 x 5

1 /8 - 7

23.25 2

2,627.31 3,296.34 3,551.13

201

12.25

15.25

DJ400-20

12

/8 - 11 x 5

1 1/8 - 7

23.25 2

2,973.44 3,789.99 4,060.70

239

14.25

12.75

15.75

DJ400-24

14

/8 - 11 x 5

1 /4 - 7

25.50 2

3,822.98 4,697.67 4,984.30

339

14.75

13.25

16.25

DJ400-30

16

/8 - 11 x 5

1 1/4 - 7

25.50 4

4,924.24 6,099.00 6,481.18

506

15.75

14.25

17.25

DJ400-36

18

/8 - 11 x 5

1 /2 - 6

27.50 4

6,670.55 8,646.90 9,045.00

757

16.50

15.00

18.00

DJ400-42

20

/8 - 11 x 6

1 1/2 - 6

29.25

8,747.25 10,764.83 11,226.63

1,005

16.75

15.25

18.25

DJ400-48

22

/8 - 11 x 6

1 /2 - 6

29.25

12,145.44 14,698.14 15,255.50

1,260

17.75

16.25

19.25

DJ400-54

24

/8 - 11 x 6

1 3/4 - 5

31.75

16,361.74 20,367.19 21,450.03

1,657

18.00

16.50

19.50

DJ400-60

28

/8 - 11 x 6

1 /4 - 5

31.75

29,671.38 35,176.78 36,514.42

1,993

18.75

17.25

20.25

DJ400-72

32

/8 - 11 x 6

1 3/4 - 5

33.50 10

37,317.35 44,731.37 46,578.58

2,960

To Order: Specify catalog number.


Example: For a 12" DJ400 Order: DJ400-12

7-12

LIST PRICE

TIE-RODS

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style DJ405
Dismantling Joint

1-800-426-9341
www.romac.com

Material Specifications

Flange Spool: AWWA C207 Class D, meets the dimensional requirements of ANSI Class 125 and 150 bolt circles. For 3" - 12" sizes, pipe
is Sch 40 ASTM A53. For 14" - 24" pipe material is ASTM A36. Bolts,
nuts and gaskets for flange end not supplied.
Flange Body: ASTM A536 ductile (nodular) iron meeting or exceeding Grade 65-45-12. Flange meets the dimensional requirements of

ANSI Class 125 and 150 bolt circles.

Gaskets: Compounded for water and sewer service in accordance


with ASTM D 2000 (RFCA gasket is o-ring style, NBR standard).
Other compounds available for petroleum, chemical, or high temperature service.
Gland: Romac RomaGrip. See page 7-6.
Restraining Bolts: 7/8 9 roll thread, Ductile (nodular) iron, meeting or
exceeding ASTM A 536.
Restraining Lugs: Ductile (nodular) iron, meeting or exceeding ASTM
A 536. Heat treated using a proprietary process.
Lug Locators: Polyurethane, a thermal plastic.
T-bolts and Nuts: High strength low alloy steel T-head bolt. National coarse
rolled thread and heavy hex nut. Steel meets AWWA C111 composition
specifications. Stainless steel bolts and nuts available on request.
Coatings: Fusion bonded epoxy.

NOM.
PIPE
SIZE

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

LENGTH

To Order: Specify catalog number.


Example: For a 12" DJ405 Order: DJ405-12

T-BOLTS

ALLOWABLE
DEFLECTION
(degrees)

LIST PRICE

NOM.

MIN.

CATALOG
MAX. NUMBER QTY

11.50

10.00

13.00

DJ405-03

5/8"

3.75

2.0

$707.95 $724.58

33

12.75

11.00

14.50

DJ405-04

3/4"

4.25

3.5

727.64 763.55

46

13.50

11.50

15.50

DJ405-06

3/4"

4.25

3.5

865.28 919.11

68

13.50

11.50

15.50

DJ405-08

3/4"

4.25

3.3

1,061.94 1,115.76

94

14.75

12.50

17.00

DJ405-10

3/4"

4.25

3.0

1,514.25 1,586.01

143

14.75

12.50

17.00

DJ405-12

3/4"

4.25

3.0

1,946.93 2,022.63

193

19.25

16.75

21.75

DJ405-14

10

3/4"

4.50

2.0

2,674.53 2,763.30

297

19.25

16.75

21.75

DJ405-16

12

3/4"

4.50

2.0

3,129.17 3,234.97

352

20.25

17.75

22.75

DJ405-18

12

3/4"

4.50

1.5

3,546.92 3,652.69

390

20.25

17.75

22.75

DJ405-20

14

3/4"

4.50

1.5

4,014.13 4,138.87

457

21.25

18.75

23.75

DJ405-24

16

3/4"

5.00

1.5

5,161.03 5,318.05

569

SIZE

LENGTH

w/STD B&N

w/304 SS B&N

APPROX.
WEIGHT
(LBS.)

Some initial axial movement may occur in lug style restraints as the lugs seat. Movement is directly related to the size of the piping system
and the system pressure. In general terms movement of approximately 0.25" can be expected in restraints under 16. For larger sizes,
movement of approximately 0.4 may be seen. If this is critical to your application please contact Romac Engineering for additional
information.

7-13

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

USE: The FJ Restraint is a flexible ductile iron fitting,


developed to accommodate pipeline forces that result
in damaged pipe or loss of service. The FJ Restraint
is designed to compensate for expansion, contraction,
rotation, bending and settlement of your pipeline all at
the same time, with one fitting.

April 30, 2012

FJ Restraint
Flexible Expansion Joint

FJ Restraint
U.S. Patent: 5,897,146

Material Specifications

MATERIALS
Castings: The Casing, Ball and Sleeve are cast of
ductile (nodular) iron, meeting or exceeding ASTM
A 536, Grade 65-45-12.
Flange Ends: Flanges meet the dimensional requirements of ANSI Class 125 and 150 bolt circles.
MJ Ends: Mechanical Joint ends meet the
dimensional requirements of either ANSI/AWWA C111/
A21.11 or ANSI/AWWA C153/A21.53 depending on
size.
MJ Restraint: To securely fix MJ ends of the FJ
Restraint, Romac Grip Rings or Roma Grip can be
supplied.
Lock Ring: Series 400 stainless steel. Limits expansion and contraction of FlexiJiont up to maximum
working pressure. Standard MJ gasket is used with this
fitting. See ANSI/AWWA C111/A21.11 for specifications. Transition gaskets may be used for steel (IPS)
pipe size PVC.
Ring Gaskets: Ring gaskets are made of dual durometer Ethylene Propylene Diene Methylene rubber
(EPDM) compounded for water and sewer service.
Casing Covers: Covers are made of Ethylene
Propylene Diene Methylene (EPDM) compounded for
water and sewer service.

FJ Restraint with flanged ends

Coatings: The entire fitting is lined and coated with fusion


bonded epoxy.
Protective Sleeve: Polyethylene sleeve, 8 mils thick
to cover entire FJ Restraint assembly after installation.
Provided with flexible rubber bands to secure to pipe ends
and FJ Restraint.
Pressure: When properly installed the FJ Restraint can
be used at working pressures up to 350 psi.

FJ Restraint with mechanical joint ends

To Order: Specify Part Number and contact Romac Quotations Department


Example: For a 3" Flange to Flange FJ Restraint
with an offset of 4" Order: 221-01-0314
7-14

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FJ Restraint
Flexible Expansion Joint

1-800-426-9341
www.romac.com

FLANGED END

A
1

3" - 24" Dimensions


NOM OFFSET
SIZE

3"

4"

6"

8"

10"

12"

14"

16"

18"

20"

24"

4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20
4
8
12
16
20

6.8

6.2

8.2

5.7

11.9

7.0

6.4

9.4

6.3

13.2

7.9

7.5

11.9

7.4

15.6

8.8

9.3

10.0

10.9

11.7

12.5

13.7

14.9

8.0

8.6

9.2

11.0

11.7

12.3

13.2

14.5

14.4

16.9

19.4

21.7

24.1

26.3

29.2

34.7

8.7

10.1

11.3

12.7

14.0

15.1

16.9

19.7

18.1

20.7

23.7

26.2

28.6

30.9

34.3

39.4

FLANGE
X
FLANGE
L1
24.7
35.7
46.7
57.7
68.7
26.7
37.7
49.7
60.7
72.7
28.9
40.9
52.9
65.9
77.9
31.1
44.1
57.1
70.1
83.1
33.6
46.6
60.6
74.6
88.6
35.5
50.5
65.5
80.5
95.5
42.9
55.9
69.9
84.9
99.9
46.7
57.7
72.7
87.7
102.7
49.0
60.0
74.0
89.0
104.0
52.9
61.9
77.9
92.9
107.9
56.2
64.2
80.2
95.2
110.2

MJ
X
FLANGE
L1
24.1
35.1
46.1
57.1
68.1
26.1
37.1
49.1
60.1
72.1
28.6
40.6
52.6
65.6
77.6
30.3
43.3
56.3
69.3
82.3
32.9
45.9
59.9
73.9
87.9
34.7
49.7
64.7
79.7
94.7
43.0
56.0
70.0
85.0
100.0
46.5
57.5
72.5
87.5
102.5
48.7
59.7
73.7
88.7
103.7
52.4
61.4
77.4
92.4
107.4
55.8
63.8
79.8
94.8
109.8

MJ
X
MJ
L1
23.5
34.5
45.5
56.5
67.5
25.5
36.5
48.5
59.5
71.5
28.2
40.2
52.2
65.2
77.2
29.5
42.5
55.5
68.5
81.5
32.2
45.2
59.2
73.2
87.2
33.9
48.9
63.9
78.9
93.9
43.1
56.1
70.1
85.1
100.1
46.4
57.4
72.4
87.4
102.4
48.5
59.5
73.4
88.5
103.5
51.9
60.9
76.9
91.9
106.9
55.4
63.4
79.4
94.4
104.4

TOTAL
EXPANSION ANGLE

L2
11.2
22.2
33.2
44.2
55.2
12.6
23.6
35.6
46.6
58.6
13.2
25.2
37.2
50.2
62.2
13.4
26.4
39.4
52.4
65.4
14.9
27.9
E
41.9
55.9
69.9
15.4
30.4
45.4
60.4
75.4
21.0
34.0
48.0
63.0E
78.0
23.0
34.0
49.0
64.0
79.0
23.9
ANGLE
34.9
48.9
63.9
78.9
25.5
34.5
50.5
65.5
80.5
26.5
34.5
50.5
65.5
80.5

4.00

20.0

MJ END

E
D

4.00

19.0

6.26

18.0

ANGLE

B
1

6.26

OFFSET

17.0

A
6.26

FLANGED END

L2

16.0

7
D

7.88

15.0
C

A
B

7.88

EXPANSION / 2

EXPANSION / 2
L1
SECTION A-A

FLANGE X FLANGE

MJ END

15.0

L2

B
6

9.44

15.0

9.44

L1
SECTION B-B

FLANGE X MJ

15.0

B
1

L2

OFFSET

11.82

15.0

L1
SECTION C-C

11.82

15.0

MJ X MJ

Note: Dimension L1 Equals Midpoint of Expansion.


See page 7-16 for weights.

7-15

April 30, 2012

ROMAC
INDUSTRIES,
INC.

FJ Restraint
Flexible Joint

1-800-426-9341
www.romac.com

MJ X MJ
FLANGE X MJ
FLANGE X FLANGE
NOM OFFSET
Approx.
Approx.
*Length / Part Number Weight (lbs.) *Length / Part Number Weight (lbs.) *Length / Part Number
SIZE

Approx.
Weight (lbs.)

LIST
PRICE

4.0
8.0
12.0
16.0
20.0

24.67
35.67
46.67
57.67
68.67

/
/
/
/
/

221-01-0314
221-01-0325
221-01-0336
221-01-0347
221-01-0358

97
110
123
136
149

24.07
35.07
46.07
57.07
68.07

/
/
/
/
/

221-03-0314
221-03-0325
221-03-0336
221-03-0347
221-03-0358

93
106
119
132
145

23.47
34.47
45.47
56.47
67.47

/
/
/
/
/

221-02-0314
221-02-0325
221-02-0336
221-02-0347
221-02-0358

95
108
121
134
147

POA

4.0
8.0
12.0
16.0
20.0

26.66
37.66
49.66
60.66
72.66

/
/
/
/
/

221-01-0416
221-01-0427
221-01-0439
221-01-0450
221-01-0462

138
155
173
189
207

26.06
37.06
49.06
60.06
72.06

/
/
/
/
/

221-03-0416
221-03-0427
221-03-0439
221-03-0450
221-03-0462

128
145
163
179
197

25.46
36.46
48.46
59.46
71.46

/
/
/
/
/

221-02-0416
221-02-0427
221-02-0439
221-02-0450
221-02-0462

133
150
168
184
202

POA

4.0
8.0
12.0
16.0
20.0

28.92
40.92
52.92
65.92
77.92

/
/
/
/
/

221-01-0617
221-01-0629
221-01-0641
221-01-0654
221-01-0666

215
245
274
307
336

28.55
40.55
52.55
65.55
77.55

/
/
/
/
/

221-03-0617
221-03-0629
221-03-0641
221-03-0654
221-03-0666

200
230
260
292
321

28.18
40.18
52.18
65.18
77.18

/
/
/
/
/

221-02-0617
221-02-0629
221-02-0641
221-02-0654
221-02-0666

208
237
267
299
329

POA

4.0
8.0
12.0
16.0
20.0

31.07
44.07
57.07
70.07
83.07

/
/
/
/
/

221-01-0818
221-01-0831
221-01-0844
221-01-0857
221-01-0870

331
372
414
456
498

30.27
43.27
56.27
69.27
82.27

/
/
/
/
/

221-03-0818
221-03-0831
221-03-0844
221-03-0857
221-03-0870

303
344
386
428
470

29.47
42.47
55.47
68.47
81.47

/
/
/
/
/

221-02-0818
221-02-0831
221-02-0844
221-02-0857
221-02-0870

317
358
400
442
484

POA

10"

4.0
8.0
12.0
16.0
20.0

33.61
46.61
60.61
74.61
88.61

/
/
/
/
/

221-01-1020
221-01-1033
221-01-1047
221-01-1061
221-01-1075

466
520
578
637
695

32.91
45.91
59.91
73.91
87.91

/
/
/
/
/

221-03-1020
221-03-1033
221-03-1047
221-03-1061
221-03-1075

428
482
541
599
657

32.21
45.21
59.21
73.21
87.21

/
/
/
/
/

221-02-1020
221-02-1033
221-02-1047
221-02-1061
221-02-1075

447
501
559
618
676

POA

12"

4.0
8.0
12.0
16.0
20.0

35.48
50.48
65.48
80.48
95.48

/
/
/
/
/

221-01-1221
221-01-1236
221-01-1251
221-01-1266
221-01-1281

630
708
787
865
943

34.68
49.68
64.68
79.68
94.68

/
/
/
/
/

221-03-1221
221-03-1236
221-03-1251
221-03-1266
221-03-1281

561
640
718
796
874

33.88
48.88
63.88
78.88
93.88

/
/
/
/
/

221-02-1221
221-02-1236
221-02-1251
221-02-1266
221-02-1281

596
674
752
830
908

POA

4.0
8.0
12.0
16.0
20.0

42.88
55.88
69.88
84.88
99.88

/
/
/
/
/

221-01-1427
221-01-1440
221-01-1454
221-01-1469
221-01-1484

832
909
993
1,082
1,171

42.98
55.98
69.98
84.98
99.98

/
/
/
/
/

221-03-1427
221-03-1440
221-03-1454
221-03-1469
221-03-1484

776
853
937
1,026
1,115

43.08
56.08
70.08
85.08
100.08

/
/
/
/
/

221-02-1427
221-02-1440
221-02-1454
221-02-1469
221-02-1484

804
881
965
1,054
1,143

POA

4.0
8.0
12.0
16.0
20.0

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-01-1629
221-01-1640
221-01-1655
221-01-1670
221-01-1685

1,090
1,166
1,270
1,374
1,477

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-03-1629
221-03-1640
221-03-1655
221-03-1670
221-03-1685

1,034
1,110
1,214
1,318
1,421

46.42
57.42
72.42
87.42
102.42

/
/
/
/
/

221-02-1629
221-02-1640
221-02-1655
221-02-1670
221-02-1685

1,062
1,138
1,242
1,346
1,449

POA

4.0
8.0
12.0
16.0
20.0

48.98
59.98
73.98
88.98
103.98

/
/
/
/
/

221-01-1830
221-01-1841
221-01-1855
221-01-1870
221-01-1885

1,307
1,394
1,505
1,625
1,744

48.74
59.74
73.74
88.74
103.74

/
/
/
/
/

221-03-1830
221-03-1841
221-03-1855
221-03-1870
221-03-1885

1,259
1,346
1,457
1,577
1,696

48.50
59.50
73.50
88.50
103.50

/
/
/
/
/

221-02-1830
221-02-1841
221-02-1855
221-02-1870
221-02-1885

1,283
1,370
1,481
1,601
1,720

POA

20"

4.0
8.0
12.0
16.0
20.0

52.90
61.90
77.90
92.90
107.90

/
/
/
/
/

221-01-2032
221-01-2041
221-01-2057
221-01-2072
221-01-2087

1,755
1,844
2,004
2,153
2,303

52.40
61.40
77.40
92.40
107.40

/
/
/
/
/

221-03-2032
221-03-2041
221-03-2057
221-03-2072
221-03-2087

1,667
1,756
1,916
2,065
2,215

51.90
60.90
76.90
91.90
106.90

/
/
/
/
/

221-02-2032
221-02-2041
221-02-2057
221-02-2072
221-02-2087

1,711
1,800
1,960
2,109
2,259

POA

24"

4.0
8.0
12.0
16.0
20.0

56.22
64.22
80.22
95.22
110.22

/
/
/
/
/

221-01-2433
221-01-2441
221-01-2457
221-01-2472
221-01-2487

2,402
2,503
2,704
2,893
3,081

55.82
63.82
79.82
94.82
109.82

/
/
/
/
/

221-03-2433
221-03-2441
221-03-2457
221-03-2472
221-03-2487

2,290
2,391
2,592
2,781
2,969

55.42
63.42
79.42
94.42
109.42

/
/
/
/
/

221-02-2433
221-02-2441
221-02-2457
221-02-2472
221-02-2487

2,349
2,447
2,648
2,837
3,025

POA

3"
4"
6"
8"

14"
16"
18"

Larger Sizes Available Upon Request


7-16

* Length shown is nominal, or shipped length

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Romac Field Flange

Material Specifications

1-800-426-9341
www.romac.com

Castings: Ductile iron per ASTM A 536, Grade 6545-12. Flange in accordance with ANSI Class 150
drilling. Black shopcoat.
Set Screws: 5/8" x 2", 4140 steel alloy. Screws are
designed with a unique TRUE TORQUE head
(7/16", 12 point) which will shear off at approximately
80 ft-lbs. of torque.
Gaskets: SBR per ASTM D-2000 MBA 710, compounded for water and sewer service.
Other compounds available on request.
Use: The Field Flange joins plain-end pipe of
ductile iron and steel sizes to flanged fittings. It
requires no threading or welding.
Not for use on PVC pipe or plain end mechanical
joint fittings.
6" Field Flange

NOM.
PIPE
SIZE

4"
6"

8"

10"

12"
1

CATALOG
NUMBER

SET SCREWS
NUMBER: SIZE

APPROX.
WEIGHT
(lbs.)

WORKING
PRESSURE
PSI 1

MAXIMUM JOINT
DEFLECTION

LIST PRICE
GASKET ONLY FIELD FLANGE
ONLY
MJ x IPS MJ x CI

4" Field Flange

4: 5/8" x 2"

11 #

300

$9.44 $9.44

$105.02

6" Field Flange

8: 5/8" x 2"

16 #

300

9.56 9.56

113.08

8" Field Flange

8: 5/8" x 2"

19 #

300

9.74 9.74

132.18

10" Field Flange

12: 5/8" x 2"

31 #

250

13.00 13.00

283.50

12" Field Flange

12: 5/8" x 2"

43 #

175

1.5

16.79 16.79

330.27

Based on test pressure of at least


two times rated pressure.

Note: Not recommended for use on Class 50 ductile iron pipe.

To Order: Specify catalog description.

FIELD FLANGE INSTALLATION INSTRUCTIONS

1. Cut pipe to length. Pipe must be cut square and clean.


2. Slip flange over end of pipe. Tighten pins so that they are touching the pipe all around. Inspect to
make sure that any gap between pipe and flange is even all the way around the pipe.
3. Tap flange into place. Face of the flange should be flush with the end of the pipe.
4. Tighten pins evenly, checking to be sure that even gap between pipe and flange is maintained.
Continue until 80-85 ft-lbs. torque is reached or until the pin heads break off above the notch.
5. Stretch gasket over end of pipe and press firmly into flange.
6. Bolt Field Flange to its mating flange.

7-17

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Piranha Restraint Gasket

Material Specifications

1-800-426-9341
www.romac.com

Rubber: SBR per ASTM D 2000 MBA 710,


compounded for water and sewer service.
Meets ANSI/AWWA C111/A21.11-00.
For other compounds, contact Romac Industries, Inc.

HARDENED
STAINLESS STEEL
TEETH INTEGRATED
INTO THE GASKET
GRIP AND HOLD THE
PIPE IN PLACE

Teeth: Hardened Stainless Steel


vulcanized into the rubber.
Use: For use only on *Tyton Ductile Iron
Bell and Spigot Push-On Joints. Not for use with
PVC pipe.
Working Pressure: 350 PSI (not to exceed pipe rating).

ASSEMBLED JOINT
PIPE BELL

PIPE SPIGOT

DUAL FUNCTION GASKET.


Simultaneously seals and restrains Tyton Joint

ductile iron pipe, valves and fittings.

SIMPLE INSTALLATION.
No threaded fasteners to torque.

PIRANHA

MADE IN THE U.S.A.



DEPTH OF PIPE BELL

NOM.
PIPE
SIZE

CATALOG
NUMBER

PIPE
OD

Go to www.romac.com, or contact Romac customer


service for complete installation instructions.

DEPTH OF
BELL

MAX JOINT
DEFLECTION
(degrees)

LIST
PRICE

WEIGHT
(lbs.)

4"

PIRANHA - 0480

4.80

3.15

$66.88

0.4 #

6"

PIRANHA - 0690

6.90

3.38

$95.74

0.6 #

PIRANHA - 0905

9.05

3.69

$127.93

1.0 #

10"

PIRANHA - 1110

11.10

3.75

$183.43

1.4 #

12"

PIRANHA - 1320

13.20

3.75

$210.07

1.7 #

8"

To Order Piranha restraint gasket: Specify Piranha catalog


number [shaded number in table above].
TYTON and TYTON JOINT are registered trademarks of the United States Pipe and
Foundry, LLC which has no affiliation with Romac Industries, Inc. United States Pipe and
Foundry Company, LLC does not manufacture, or endorse the Piranha Gasket.

7-18

Piranha is not recommended


for above ground use.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

ARMOR LOCK
Restraint Coupling

Material Specifications

1-800-426-9341
www.romac.com

Shell: 304 Stainless Steel, other materials


available upon request.

ALL STAINLESS STEEL.

Gasket: Ethylene Propylene Diene Monomer (EPDM)


compounded for water and sewer service. Other
compounds available on request.

FAST STAB-FIT INSTALLATION.

COMPATIBLE WITH HDPE, PVC,


DI & STEEL PIPE.

ACCOMODATES ANGULAR
DEFLECTION AND MISALIGNED PIPES.

Bolts and Nuts: 304 stainless steel, metric socket


head cap screws. Other materials available upon
request.
Use: For the connection and restraint of pipe ends.
Compatible Pipe Materials: Steel,
Cast Iron, Ductile Iron, PVC, HDPE
(PE 4710 & PE3408) and other types of pipe.

For Metric Hex Bit

Sockets and Torque


Wrenches,

Installing an ARMOR LOCK on a 24 inch branch.


NOMINAL
PIPE SIZE

4"
6"
8"
10"
12"

O.D. SIZES
(inches)

CATALOG
NUMBER

see page 9-10

NOM. ALLOWABLE WORKING


LENGTH DEFLECTION PRESSURE

LIST
PRICE

APPROX.
WEIGHT
(lbs.)

6 mm
8 mm

$576.09
587.19

4.0
5.5

HEX
BIT
SIZE

4.50
4.80

ALOCK - 4.50
ALOCK - 4.80

4"
4"

4
4

230
230

8.63
9.05

ALOCK - 8.63
ALOCK - 9.05

8"
8"

2
2

230
230

10 mm
10 mm

1,086.69
1,108.89

18.5
19.0

10.75
11.10
12.75
13.20

ALOCK - 10.75
ALOCK - 11.10
ALOCK - 12.75
ALOCK - 13.20

8"
8"
8"
8"

2
2
2
2

230
230
140
140

10 mm
10 mm
10 mm
10 mm

1,208.79
1,219.89
1,441.89
1,464.09

25.1
25.4
28.2
29.1

6.63
6.90

ALOCK - 6.63
ALOCK - 6.90

4"
8"

To Order: Specify catalog number.


Not to exceed pipe pressure rating.

2
2

230
230

8 mm
10 mm

620.49
753.69

6.6
16.3

Other sizes, lengths and tapped outlets available upon request.


For other compatible pipe materials, steam or air supply pipeline
applications, contact Romac Engineering, 1.800.426.9341.

Pipe stiffeners are required on HDPE pipe.

For applications on thin wall pvc pipe and pipelines subject to vacuum conditions, contact Romac Engineering.

For temperature limitations on HDPE pipe applications, see installation instructions.


7-19

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Romac Ductile Lug

Material Specifications

1-800-426-9341
www.romac.com

Lug: Ductile iron per ASTM A 536,


Grade 65-45-12.
Use: Restraint for use on
MJ fittings 4" - 24".
Accommodates 3/4" rod.
Max. Load: 7,500 lbs.
15

CATALOG NUMBER

APPROX. WEIGHT
(lbs.)

LIST PRICE

.844 #

$4.50

Ductile Lug

3 5/8"

/32"

Ductile lugs are packaged 50 per box. To Order: Specify catalog number.

Material Specifications

90 Eye Bolt
Eye Bolt: 3/4" UNC rolled thread,
high strength, low alloy steel per
AWWA C111 (Corten or Mayari-R).
Nut and Washer: 3/4" heavy hex,
high strength low alloy steel.
1.875"

Use: Restraint for use on


MJ fittings 4" - 24".
Accommodates 3/4" rod.

2.75"

Max. Load: 7,500 lbs.


5.00"

ITEM

CATALOG
NUMBER

1 - 200

LIST PRICE EACH per QUANTITY


400
600
800
1000

APPROX.
WEIGHT (lbs.)

/4" Eye-Bolts

EYE-3/4

$11.28

$11.20

$11.12

$11.02

$10.88

200 # / crate

/4" Nuts

HH-3/4

1.78

1.71

1.66

1.58

1.50

40 # / crate

/4" Washers

WASHER-3/4

1.58

1.48

1.48

1.41

1.31

4 # / 100

Bolts and nuts are packaged 200 per crate.


7-20

To Order: Specify catalog number.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Romac Harness Lugs

Material Specifications

1-800-426-9341
www.romac.com

Harness Lug: ASTM A36 Steel, profile shape cut with


plasma arc or oxy-fuel. Holes plasma arc cut or drilled.
Stainless steel optional.

Harness Lug
Tie-Rod

Tie-rods: All Thread Rod. Alloy steel per ASTM A193


Grade B7. Stainless steel, type 304 per ASTM A193
Grade B8. Stainless steel, type 316 per Grade B8M
Coating: Bare, shopcoat paint for corrosion
protection in transit, or fusion bonded epoxy.
Flange Compatibility: Designed for use with an ANSI
B16.1 Cls 125, ANSI B16.5 Cls 150, AWWA C207 Cls B,
AWWA C207 Cls D, or AWWA C207 Cls E flange. Radius
of lug designed to provide clearance on the majority of
high hub threaded ductile iron flanges. Lugs for Cls 250 /
300 are also available.
CAUTION: Some threaded ductile iron flanges
have large diameter hubs which may interfere with
harness lug radius. Check lug diameter (pg. 7-22
through 7-24) for clearance over flange hub.

Three-Hole Triangular

Three-Hole Rectangular

TIE ROD + 1/8

R1.00

TIE ROD + 1/8


0.50 MAX
FLANGE
BOLT HOLE + 3/16

.75 MAX.

1.50
1.13

FLANGE
HOLE + 3/16"
"D"

1.13
DETAIL A
STYLE 490
[ROMAC STANDARD]
&
STYLE 494
[STANDARD THICKNESS]

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

TIE RODS - All Thread Rod with 4 Heavy Hex Nuts


SIZE
(UNC)

LIST PRICE - STANDARD LENGTH


ALLOY STEEL (A193 GR B7)

304 STAINLESS STEEL (A193 GR B8)

316 STAINLESS STEEL (A193 GR B8M)


18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48" 18" 24" 30" 36" 42" 48"
5/8 " $12.97 $16.51 $20.18 $23.58 $27.11 $30.65 $50.80 $61.62 $72.84 $83.22 $94.03 $104.83 $81.35 $97.60 $114.50 $130.11 $146.35 $162.60
3 "
18.22 23.20 28.36 33.13 38.10 43.04 71.57 86.93 102.91 117.64 133.02 148.38 125.18 149.74 175.27 198.84 223.40 247.95

/4
7 "
24.72 30.45 36.17 41.89 47.62 53.35 102.65 125.66 147.81 169.06 191.19 213.33 189.64 225.62 263.02 297.58 333.54 369.50

/8
38.48 46.41 54.06 61.39 69.02 76.67 155.61 185.83 214.88 242.78 271.83 300.88 219.04 304.79 354.98 403.16 453.36 503.56

1"

11/8" 47.34 58.34 68.93 79.11 89.68 100.28 213.03 256.21 297.75 337.62 379.13 420.67 332.44 396.24 457.56 516.44 577.77 639.11

11/4" 68.02 81.75 94.94 107.61 120.81 133.99 285.11 341.27 395.27 449.28 501.10 555.11 421.68 503.37 581.93 660.47 735.90 814.45

11/2" 100.73 120.61 139.71 158.02 176.27 196.21 434.78 517.40 596.85 673.11 752.56 832.00 666.65 795.28 918.99 1,037.71 1,161.42 1,285.11
1,392.11
1,572.10
1,759.61
1,947.10

13/4" 246.38 300.24 352.11 401.91 453.79 506.53 638.10 755.40 868.17 976.45 1,089.22 1,201.99 1,009.61 1,204.62
To Order: Specify size, length and type of steel. To determine the
number of necessary tie-rods see harness lug charts on pages 7-22,
7-23 and 7-24.

7-21

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style "490" Triangular Harness Lugs

1-800-426-9341
www.romac.com

TIE ROD +1/8"


0.50 MAX

CUSTOMER TO VERIFY LUG


CLEARANCE OVER FLANGE HUB
FOR THREADED DI FLANGES
SEE D IN TABLES

FLANGE
BOLT HOLE + 3/16

A
B

"D"

D
B

FLANGE
OD
FLANGE
HUB
SECTION B-B

DETAIL A
STYLE 490
[ROMAC STANDARD]

STYLE 490 - ROMAC STANDARD LUG - "3 HOLE TRIANGULAR"


FLANGE
SIZE

REQUIRED TIE-ROD QUANTITY


MAXIMUM PRESSURE
50 PSI

100 PSI

150 PSI

3" * 2 2
4" * 2 2
6" * 2 2
8" * 2 2
10" * 2 2
12" * 2 2
14" 2 2
16"
2
2
"
18
2
2
"
20
2
3
"
24
2
3
"
30 2 3
36" 3 5
42" 3 6
48" 3 6
54" 4 7
60" 5 9
66" 4 8
72" 5 9

200 PSI

275 PSI

LIST PRICE EACH


(two lugs required per rod)
BARE

SHOPCOAT

LUG
DIAMETER

EPOXY

(FOR CLEARANCE)
D

/8

$41.81 $40.73
0.50

$47.97

4.80

/8

54.89
53.81
0.50

57.97

6.38

2 2 2

/8

65.57
64.49
0.75

70.75

8.16

2 3 3

/8

81.77
80.69
0.75

79.45

10.38

3 3

95.80
94.72
103.25
/4 1.00
12.68

3 3

/8

2 2 2

2 2 2

114.01
112.93
1.00

125.61

15.12

2 3 3

122.32
121.24
127.18
1 1.00
16.68

129.28
128.20
1.00

137.19

19.32

139.06
137.98
1.00

142.61

20.90

148.50
147.42
1.00

154.39

23.00

156.57
154.64
1.00

163.02

27.28

206.78
205.70
207.38
5 6 9 1 1/4 1.25
33.82
7 9 12 1 1/4

206.83
214.30
1.25

214.38

40.12

221.94
221.01
219.00
9 12 16 1 1/4 1.25
46.68
435.90
434.82
453.33
8 11 15 1 1/2 1.75
52.82
484.33
483.25
498.18
10 14 18 1 1/2 1.75
59.26
13 17 23 1 1/2

497.08
496.00
1.75

517.50

65.76

521.07
519.99
552.84
11 15 20 1 3/4 2.00
72.00
13 18 24 1 3/4

STYLE 490 REQUIREMENTS:


1.) DRAWING REFERENCES: 3" - 12" B3305-A; 14" - 72" B3292-A
2.) (2) LUGS REQUIRED PER TIE ROD
3.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)
4.) TIE ROD SIZE VARIES, SEE TABLE

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-21.

7-22

TIE-ROD
LUG
SIZE
THICKNESS
(UNC)

666.66
665.58
2.00

712.79

79.00

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer flange and
through bolts than what are provided as standard with 3" - 12" FCA501s.
10" FCA501s require special considerations. Contact Romac Engineering for
more information.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style "494" Triangular Harness Lugs

1-800-426-9341
www.romac.com

TIE ROD + 1/8


0.50 MAX

FLANGE
BOLT HOLE + 3/16

"D"
DETAIL A
STYLE 494
[STANDARD THICKNESS]

STYLE 494 - STANDARD THICKNESS - "3 HOLE TRIANGULAR"


FLANGE
SIZE

3 " *
4 " *
6" *
8" *
10" *
12" *
14"
16"
18"
20"
24"
30"
36"

LIST PRICE EACH


(two lugs required per rod)

REQUIRED TIE-ROD QUANTITY TIE-ROD


LUG
MAXIMUM PRESSURE
SIZE
(UNC) THICKNESS

100 PSI
200 PSI

BARE

LUG
DIAMETER

(FOR CLEARANCE)
D

SHOPCOAT

EPOXY

$49.16

$48.08

$56.19

4.75

3/4

1.00

3/4

61.09
60.01
1.00

64.51

5.57

3/4

72.95
71.87 78.74
1.00

7.81

3/4

90.95
89.87
1.00

88.38

9.98

3/4

94.95
93.87 102.40
1.00

12.31

3/4

113.16
112.08 124.76
1.00

14.41

3/4

121.47
120.39
1.00

126.33

16.50

3/4

128.43
127.35 136.34
1.00

18.69

3/4

138.21
137.13
1.00

141.76

20.78

147.65
146.57
1.25

153.52

22.88

155.72
1.25

154.64
162.17

27.07

10

191.48
1.25

190.40
199.40

33.00

14

198.88
197.80
1.25

STYLE 494 REQUIREMENTS:


1.) DRAWING REFERENCES: B2784-A
2.) FOR SIMPLICITY, LUG THICKNESSES AND TIE ROD SIZES ARE STANDARDIZED
3.) DEVELOPED FROM CUSTOMER REQUESTS AND DETAILS
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-21.

206.13

39.37

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer flange
and through bolts than what are provided as standard with 3" - 12"
FCA501s. 10" FCA501s require special considerations.
Contact Romac Engineering for more information.

7-23

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Style "492" Rectangular Harness Lugs

1-800-426-9341
www.romac.com

R1.00

TIE ROD + 1/8

.75 MAX.

1.50
1.13

FLANGE
HOLE + 3/16"
1.13

"D"

DETAIL A
STYLE 492
[P110 SPECIFICATION]

STYLE 492 - SPECIFICATION P110 - "3 HOLE RECTANGULAR"


REQUIRED TIE-ROD QUANTITY, MAXIMUM PRESSURE

FLANGE
50 TIESIZE
PSI ROD
SIZE

100
PSI

TIEROD
SIZE

150
PSI

TIEROD
SIZE

200
PSI

TIEROD
SIZE

250
PSI

LUG
LIST PRICE EACH
LUG
TIE- THICK- (two lugs required per rod) DIAMETER
(FOR CLEARANCE)
ROD NESS
D
SIZE
BARE SHOPCOAT EPOXY

$52.02 $50.94
$62.31
3" * 2 3/4 2
0.75
2
3/4
2
0.75
2
3/4 1.00

"*
64.41
63.33
67.97
2
3/4 2
0.75
2
3/4
2
0.75
2
3/4 1.00

4
"*
76.76
75.68
82.78
2
3/4 2
0.75
2
3/4
2
0.75
2
3/4 1.00

6
"*
95.47
94.39
92.80
2
3/4 2
0.75
2
3/4
3
0.75
3
3/4 1.00
8
"*
99.64
98.56
107.38
3/4 2
0.75
3
3/4
4
0.75
5
3/4 1.00

10 2
"*
118.58
117.50
130.64
3/4 3
0.75
4
3/4
5
0.75
4
1
1.00

12 2
"
124.67
123.59
132.27
2
3/4 4
0.75
5
3/4
4
1
5
1
1.00

14
"
134.44
133.37
142.68
2
3/4 4
0.75
4
1
5
1
6
1
1.00

16
"
144.62
143.54
150.02
18 3 3/4 5 0.75 5 1 6 1 8 1 1.00
"
154.45
153.37
159.96
20 4 3/4 4 1 6 1 8 1 9 1 1.00
"
162.83
161.76
169.55
24 5 3/4 6 1 8 1 NA NA NA NA 1.00
"
216.84
215.76
222.86
30 4 1 8 1 12 1 NA NA NA
NA
1.00

"
224.84
223.76
244.07
NA
1.00

36 6 1 12 1 NA NA NA NA NA
"
208.89
207.81
266.15
NA
1.00

42 8 1 15 1 NA NA NA NA NA
"
288.01
286.93
294.36
1.00

48 10 1 20 1 NA NA NA NA NA NA
"
327.07
325.99
334.31
13 1 NA NA NA NA NA NA NA
NA
1.00
54

STYLE 492 REQUIREMENTS:


1.) HARNESS PLATE THICKNESS IS 1.0"
2.) TIE ROD SIZE IS 3/4" OR 1", DEPENDING UPON PIPE THRUST, SEE TABLE
3.) PIPE THRUST BASED ON TEST PRESSURE
4.) (2) LUGS REQUIRED PER TIE ROD
5.) 4 NUTS REQUIRED PER TIE ROD, (DOUBLE NUT CONFIGURATION.)

To Order: Specify style, flange size and coating option.


For Tie-Rods see page 7-21.

7-24

4.75
5.57
7.81
9.98
12.31
14.41
16.50
18.69
20.78
22.88
27.07
33.00
39.37
45.56
52.00
58.25

CAUTION: Some threaded ductile iron flanges have large


diameter hubs which may interfere with harness lug radius.
Check lug diameter (above) for clearance over flange hub.
*NOTE: Harness Lugs used with Romac FCA501s require longer
flange and through bolts than what are provided as standard with
3" - 12" FCA501s. 10" FCA501s require special considerations.
Contact Romac Engineering for more information.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

A.W.W.A Manual M11


Harness Restraint

1-800-426-9341
www.romac.com

Material Specifications

Restraint Rings: This weldment is manufactured


from ASTM A36 Steel with a minimum yield stress
of 36,000 psi. Two of these are required, one on
each side of the coupling.
Tie Rods: High tensile alloy steel per ASTM A193
grade B7. Type 304 or 316 stainless steel is optional
and requires twice as many rods.
Coating: Bare, unless otherwise specified.
Pressure: The standard design pressures of 50,
100, 150, 200, & 250 psi are specified in the AWWA
M11 manual. These pressures specify the tie rod
quantities and diameter. Other pressures can be
accommodated.
Ring Tolerance: The Harness weldment inner
diameter (ID) is manufactured with a 3/16 inch (on
diameter) clearance between the specified pipe OD
up through 24 inch and inch larger than 24 inch.
Sizes: 6 96 for steel pipe. Other sizes available
on request.

Romac manufactures joint harnesses as specified per AWWA M11,


Chapter 13, designed to restrain flexible couplings (Style 501 and Style 400)
on steel pipelines. These harness assemblies are field welded in place.

STEEL PIPE

FLEXIBLE
COUPLING

TIE-RODS

HARNESS
RESTRAINT

Contact your Romac representative for more information.


All prices: Priced On Application.
7-25

ROMAC
INDUSTRIES,
INC.

1-800-426-9341
www.romac.com

7-26

April 30, 2012

Notes

April 30, 2012

Important Information

Properties of HDPE pipe

High density polyethylene pipe (HDPE) has several properties that make it very different from traditional water works
pipe materials:
Coefficient of thermal expansion is over 10 times
that of DI and steel and 3times that of PVC. In practical terms, this means HDPE pipe shrinks 10 times as
much as DI and 3 times as much as PVC when it gets
cold. This can loosen any fittings installed on it. Also,
its length shrinks 1 inch per 100 feet of pipe length with
a 10 F temperature drop, making it likely to pull out of
unrestrained couplings.
1
Yield strength of HDPE is approximately /50 that of DI
1
or steel and /5 that of PVC.

Modulus of Elasticity of HDPE is much lower than


other pipe materials, which means it is not as rigid.

Creep is continuous yield of material under stress.


HDPE will creep if the stress placed on it gets above
a certain level. If great care is not taken when designing fittings for use on HDPE pipe, this stress level can
be exceeded and fittings that work great today may fail
later as the HDPE creeps.
Low coefficient of friction means HDPE is very
slick. This makes it easy for fittings to rotate on the
pipe or migrate along it.
Toe-in occurs when HDPE is cut. This can affect tapping sleeves and saddles, and makes stiffeners difficult
to install in pipe ends.

Limitations of Romac products for use on HDPE pipe


HDPE has a lower modulus of elasticity and higher coefficient of thermal expansion than other pipe materials. These
properties cause HDPE pipe to expand and contract much more from changes in temperature and/or pressure than
other piping materials. Because of these and other properties, great care must be taken in choosing fittings and
repair products for use on HDPE pipe. Romac products in this catalog section are designed to function within the following limitations:
Pipe must be manufactured in accordance with AWWA
Standard ANSI/AWWA C906-90 / with respect to size.

Products are intended for use in underground service


only.

Operating temperatures are limited to 85 F maximum


and 32 F minimum.

Romac internal pipe stiffeners must be used when


coupling pipe ends.

Operating pressure is limited to 150 psi or the rating of


the pipe, whichever is less.

Proper restraint must be used when coupling pipe ends


to prevent pullout from hydraulic forces or temperature
changes.

Pipe systems must be designed to compensate for pipe


movement so as to prevent fittings from migrating or
rotating on the pipe.

Romac cannot warrant products used in applications that are outside one or more
of these limitations. Contact Romacs Engineering Department at 1-800-426-9341
if you have questions about the use of our products on HDPE pipe.

8-1

April 30, 2012

Important Information

Spring Washers

Only products listed in the


HDPE Products section are
suitable for use with HDPE pipe.
Do not use products not listed
in this section on HDPE!

Spring washers are used with Romac


products for HDPE pipe to help
counteract the problem of pipe
contraction during temperature and
pressure changes. They are made
of a special spring grade of stainless
steel.
The proper number of bolts have been provided for
each fitting based on the limitations on Page 8-1.

Three Spring Washers

Two Spring Washers

Four Spring Washers

DIMENSIONS OF COMMON HDPE PIPE


NOMINAL
PIPE SIZE

3"

OUTSIDE
DIAMETER

3.167

5.56

5.033

4"
5"
6"
8"

8.63
9.05

12"
14"
16"
18"
20"
22"
24"

INSIDE
DIAMETER

3.50
4.50
4.80

10"

SDR 21
PRESSURE CLASS 80

6.63
6.90

2.981

4.909

0.327

4.739

5.846
6.088

7.804
8.188

16.286

11.536
11.943

14.476
18.095
19.905
21.714

0.265

0.411
0.431

0.512
0.529
0.607
0.629

7.610
7.985

9.485
9.794

1.143

All dimensions are nominal and subject to


manufacturing tolerances.

0.632
0.653

7.347
7.709

9.157
9.456

WALL
THICKNESS

INSIDE
DIAMETER

WALL
THICKNESS

0.259

2.864

0.318

2.722

0.389

0.412

4.552

0.506

4.327

0.618

0.333
0.356
0.491
0.511
0.639
0.670

0.796
0.822

3.682
3.927
5.420
5.645
7.057
7.405

8.795
9.082

0.409
0.436
0.602
0.627
0.784
0.823

0.977
1.009

3.500
3.733
5.153
5.367
6.708
7.039

8.361
8.633

0.500
0.533
0.736
0.767
0.958
1.006

1.194
1.233

0.944
0.978

10.432
10.800

1.159
1.200

9.917
10.267

1.417
1.467

14.118

0.941

13.630

1.185

13.091

1.455

12.444

1.778

1.176

17.037

1.481

16.364

15.882

1.048

0.507
0.532

5.644
5.878

INSIDE
DIAMETER

10.861
11.244

0.857
0.952

0.390
0.406

3.833
4.089

SDR 9
PRESSURE CLASS 200

0.750
0.776

12.353

0.762

0.265
0.282

WALL
THICKNESS

SDR 11
PRESSURE CLASS 160

11.250
11.647

0.667

This chart is based on information in AWWA


Standard ANSI/AWWA C906-90.

8-2

0.206

0.315
0.329

18.00

24.00

3.088

5.994
6.243

12.667

22.00

INSIDE
DIAMETER

3.971
4.235

14.00

20.00

0.167

SDR 13.5
PRESSURE CLASS 128

WALL
THICKNESS

0.214
0.229

9.726
10.043

16.00

INSIDE
DIAMETER

4.071
4.343

10.75
11.10
12.75
13.20

WALL
THICKNESS

SDR 17
PRESSURE CLASS 100

17.647
19.412
21.176

0.824
1.059
1.294
1.412

11.926

15.333
18.741
20.444

1.037

1.333
1.630
1.778

11.455

14.727
18.000
19.636

1.273

1.636
1.818
2.000
2.182

10.889

14.000
15.556
17.111

18.667

1.556

2.000
2.222

2.444

2.667

Contact Romacs Engineering Department at


1-800-426-9341 for sizes not listed in the catalog.

April 30, 2012

SS1-H, SS2-H and


SS3-H Repair Clamps
Material Specifications

Shells and Lugs: Stainless steel per ASTM A 240,


type 304, fully passivated.1
Bolts: UNC rolled thread, stainless steel per
ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Flat washers are stainless steel per
ASTM A 240, type 304; spring washers are special
spring grade of stainless steel and plastic lubricating
washers.
Gaskets: SBR per ASTM D 2000 MAA 610. Compounded for water and sewer service. Other compounds available on request.

SS1-H

One Section

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac sizes.
For information on other sizes, contact Romacs Engineering
Department.

NOM.
PIPE
SIZE

2"

3"

OUTSIDE
DIAMETER

CATALOG NUMBER

2.38

SS1-H - 2.38 x length

8"
$153.16 (4#)

178.69 (5#)

3.50
SS1-H - 3.50 x length
4.50
SS1-H - 4.50 x length 196.36 (5#)
4.50
SS2-H - 4.50 x length 266.95 (9#)
4"
4.80
SS1-H - 4.80 x length 196.36 (5#)
4.80
SS2-H - 4.80 x length 266.95 (9#)
6.63
SS1-H - 6.63 x length 260.31 (7#)
6.63
SS2-H - 6.63 x length 353.26 (11#)
6"
6.90
SS1-H - 6.90 x length 260.31 (7#)
6.90
SS2-H - 6.90 x length 353.26 (11#)
8.63
SS1-H - 8.63 x length 292.31 (8#)
8.63
SS2-H - 8.63 x length 393.38 (12#)
8"
9.05
SS1-H - 9.05 x length 292.31 (8#)
9.05
SS2-H - 9.05 x length 393.38 (12#)
10.75
SS2-H - 10.75 x length 488.70 (11#)
10.75
SS3-H - 10.75 x length 612.21 (15#)
10"
11.10
SS2-H - 11.10 x length 488.70 (11#)
11.10
SS3-H - 11.10 x length 612.21 (15#)
12.75
SS2-H - 12.75 x length 632.73 (16#)
12.75
SS3-H - 12.75 x length 667.21 (22#)
12"
13.20
SS2-H - 13.20 x length 632.73 (16#)
13.20
SS3-H - 13.20 x length 667.21 (22#)
For higher working pressures, clamp length should equal or exceed
diameter of pipe. Sizes and lengths not listed are available on
request. Clamps are not to be used for joining plain end pipe.
1

Passivated: Chemically treated after welding to produce


a highly corrosion-resistant coating.
The SS1-H, SS2-H and SS3-H are not to be used
on HDPE pipe with an SDR greater than 26.

SS3-H

SS2-H

For important technical information on HDPE pipe, see Page


8-1 & Page 8-2.

Three Sections

Two Sections
LIST PRICE (WEIGHT) for LENGTH of:
12"

16"

$250.45 (5#)

$279.92 (8#)

284.52 (6#)

333.72 (9#)

308.27
416.30
308.27
416.30
408.46
528.47
408.46
528.47
461.37
575.62
461.37
575.62
936.42
1,006.61
936.42
1,006.61
1,061.61
1,104.43
1,061.61
1,104.43

(8#)
(13#)
(8#)
(13#)

(10#)
(17#)
(10#)
(17#)
(12#)
(19#)
(12#)
(19#)
(16#)
(23#)
(16#)
(23#)
(25#)
(33#)
(25#)
(33#)

356.28 (10#)
503.54 (17#)
356.28 (10#)
503.54 (17#)

476.08 (14#)
676.69 (22#)
476.08 (14#)
676.69 (22#)
548.38 (15#)
752.68 (24#)
548.38 (15#)
752.68 (24#)
1,027.11 (24#)
1,353.94 (32#)
1,027.11 (24#)
1,353.94 (32#)
1,224.12 (33#)
1,408.95 (43#)
1,224.12 (33#)
1,408.95 (43#)

20"

$2,013.94 (56#)

2,013.94 (56#)

To Order: Specify catalog number x length of


clamp desired. Indicate if for above ground
application.

Example: For a one-section clamp for pipe with an


O.D. of 6.63, and clamp length of 12",
order SS1-H - 6.63 x 12"
For Tapped Outlets See Page 8-4
HDPE Products are No Cancel, No Return Items
8-3

April 30, 2012

Taps for Repair Clamps


SS1-H, SS2-H and SS3-H

For above-ground HDPE


applications, contact Romacs
Engineering Department at
1-800-426-9341.
Products and prices listed below
are standard Romac sizes. For
information on other sizes,
contact Romacs Engineering
Department.

6" SS1-H - 6.63 x 12 x 3/4" IP


Tapped Repair Clamp

For important technical information on HDPE pipe, see Page


8-1 & Page 8-2.

Available in All Styles

The same design, construction, and installation features as Styles SS1-H, SS2-H and SS3-H. Tapped outlet is stainless steel per ASTM A 240, type 304, permanently fused by GTAW welding, and fully passivated 1.
To Order:
1. Select size, length, and style of clamp.
2. Select size and type of tapped thread desired from the table below.
3. Add list price for tap to the list price of clamp selected from separate price sheet.
4. Indicate if for above ground application.
5. Tapped outlet products are no cancel/no return itemsplease be specific when ordering.
Example: For a one-section clamp for pipe with an O.D. of 6.63, with
length of 12" and a 3/4" iron pipe tap size, order SS1-H-6.63 x 12 x 3/4" IP

The SS1-H, SS2-H and


SS3-H are not to be used
on HDPE pipe with an SDR
greater than 26.

ADD ON LIST PRICES FOR TAPPED CLAMPS


TAP SIZE

TYPE OF THREAD

MINIMUM
PIPE O.D.

/4"

Iron Pipe or AWWA Taper (CC)

2.38"

8"

$60.14

1"

Iron Pipe or AWWA Taper (CC)

2.38"

8"

94.27

1 1/4"

Iron Pipe or AWWA Taper (CC)

2.88" 2

12"

94.27

1 /2"

Iron Pipe or AWWA Taper (CC)

3.50"

12"

94.27

2"

Iron Pipe

3.50"

12"

94.27

2"

AWWA Taper (CC)

4.50"

12"

115.42

21/2" 3

Iron Pipe only (MIP, FIP)

6.63" 4

12"

266.58

3" 3

Iron Pipe only (MIP, FIP)


SS2, SS3 only

8.63" 4

12"

266.58

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


CC tap requires 3.50 OD minimum.
3
Requires SS2-H or SS3-H
4
MIP only
1
2

8-4

MINIMUM
LENGTH

ADD ON LIST PRICE

HDPE Products are No Cancel,


No Return Items

April 30, 2012

Material Specifications

101N-H and 202N-H


Service Saddles
Strap: Type 304 (18-8) heavy gauge Stainless Steel
per ASTM A 240. Straps are two inches wide to
spread out clamping forces on the pipe. GMAW and
GTAW welds. Passivated for corrosion resistance.

Washers: Flat washers are stainless steel


per ASTM A 240, type 304; spring washers
are special spring grade of stainless steel
and plastic lubricating washers.

Bolts - For sizes 2" through 3", 1/2" UNC roll thread
Type 304 (18-8) Stainless Steel bolts with heavy hex
nuts. 4" and above use 5/8" UNC roll thread Type
304 (18-8) Stainless Steel bolts with heavy hex nuts.
Rod for bolts are per ASTM A 240 and nuts are per
ASTM A 194. All welds fully passivated for enhanced
corrosion resistance.

Saddle Castings: Ductile iron per ASTM


A-536, grade 65-45-12, covered by black nylon
fused coat, approx. 10-12 mil thick, with
approximate dielectric strength of 1,000 v/mil.
Gaskets: NBR per ASTM MBC 610, compounded for water and sewer service. Other
compounds available on request.

Nuts: Heavy hex, stainless steel per ASTM A 194,


type 304. Coated to prevent galling.

For above-ground HDPE applications,


contact Romacs Engineering
Department at 1-800-426-9341.
Products and prices listed below are
standard Romac sizes. For information
on other sizes, contact Romacs
Engineering Department.
For important technical information on
HDPE pipe, see Page 8-1 & Page 8-2.

Style 101N-H
Nylon Saddle with Stainless
Steel Single Strap

NOMINAL
PIPE SIZE

2"
3"
4"
6"
8"
10"
12"

OUTSIDE
DIAMETER
2.13
2.38
3.50
4.50
4.80
6.63
6.90
8.63
9.05

10.75
11.10
12.75
13.20

The 101N-H and 202N-H


Saddles are not to be used
on HDPE pipe with an SDR
greater than 26.

Style 202N-H
Nylon Saddle with Stainless
Steel Double Strap

/2" I.P, 3/4" & 1" I.P. or C.C. TAP

101N-H

LIST
PRICE

APPROX.
WEIGHT

$94.20
94.20
97.59

1.7 #
1.7 #

2.5 #

107.50

1 1/4" 1 1/2" 2" I.P. or C.C. TAP (2 1/2" I.P. ONLY)

202N-H

LIST
PRICE

101N-H

202N-H

APPROX.
WEIGHT

LIST
PRICE

APPROX.
WEIGHT

N/A
$177.22

N/A
3.5 #

$111.50 4
N/A

2.1 # 4
N/A

N/A
2
$189.45
188.13 3

5.0 #

4.3 #

201.96

7.5 #

124.80

4.3 #

212.83

7.5 #

123.37

5.1 #

220.50

9.0 #

138.44

5.1 #

233.06

9.0 #

171.34

5.5 #

318.33

10.0 #

190.52

5.5 #

332.53

10.0 #

185.29

7.5 #

350.95

11.5 #

205.49

7.5 #

366.51

11.5 #

202.93

9.0 #

384.56

12.5 #

226.44

9.0 #

402.11

12.5 #

182.14

5.0 #

N/A

N/A

LIST
PRICE

APPROX.
WEIGHT
N/A
3.5 #

Passivated: Chemically treated after welding to produce a highly corrosion-resistant coating.


202N-H - 2.38 can accommodate up to 11/2" I.P. and 11/4" C.C. only.
3
202N-H - 3.50 can accommodate up to 2" I.P. and 1 1/2" C.C. only.
4
1 1/4" IP Tap only.

1
2

To Order: Add tap size and thread


type to the outside diameter. Indicate
if for above ground application.

STYLE

Example:

OUTSIDE
DIAMETER

101N-H 6.63 x

TAP THREAD
SIZE
TYPE
3

/4"

IP

HDPE Products are No Cancel,


No Return Items

8-5

April 30, 2012

Material Specifications

305-H and 306-H


All Stainless Steel Service Saddles
Shells: Stainless steel per ASTM A 240, type 304, fully
passivated 1.
Bolts: UNC rolled thread, Teflon coated, stainless steel
per ASTM A 193, type 304.
Nuts: Stainless steel per ASTM A 194, type 304.
Washers: Flat washers are stainless steel per
ASTM A 240, type 304; spring washers are special spring
grade of stainless steel and plastic lubricating washers.
Gasket: NBR per ASTM D 2000 MBC 610, compounded
for water and sewer service. Other compounds available
on request.
Tapped Outlet: Stainless steel per ASTM A 240, type 304.

For above-ground HDPE applications, contact


Romacs Engineering Department at 1-800-4269341.

305-H Saddle

Products and prices listed below are standard


Romac sizes. For information on other sizes,
contact Romacs Engineering Department.
For important technical information on HDPE pipe,
see Page 8-1 & Page 8-2.

306-H Saddle

306-H SADDLE

NOM.
PIPE
SIZE

OUTSIDE
DIAMETER

2"

2.13
2.38

TAP
3

305-H SADDLE

I.P.

/4" & 1" $122.75

C.C.

WEIGHT
(lbs.)

NOM.
PIPE
SIZE

OUTSIDE
DIAMETER

I.P. OR
C.C.
3
/4", 1"

$122.75

2#

10"

10.75
11.10

$431.24

$471.05

$955.87

14#

12"

12.75
13.20

431.24

471.05

955.87

14 #

APPROX.
I.P. OR C.C.
FIP or MIP WEIGHT
1 1/4",
1
1
2
/
",
3"
2
(lbs.)
1 /2", 2"

/4" & 1"


1
1 /4"
1
1 /2"
2"

234.66
269.54
269.54
269.54

234.66
269.54
269.54
NA

3#

/4" & 1"


1
1 /4"
1
1 /2"
2"

240.96
269.54
269.54
269.54

240.96
269.54
269.54
269.54

4#

5.56

/4" & 1" 252.69 252.69


1
1 /4" 295.25 295.25
1
1 /2", 2" 295.25 295.25

4#

6"

6.63
6.90

/4" & 1" 281.60 281.60


1
301.61 301.61
1 /4"
1
1 /2", 2" 301.61 301.61

4#

306-H

8"

8.63
9.05

/4" & 1" 303.38 303.38


1
1 /4"
329.34 329.34
1
1 /2", 2" 329.34 329.34

6#

(B) 6" through 8" sizes with small (3/4" or 1") taps are 6" long
with two 5/8" bolts.

3"
4"
5"

3.50
3

4.50
4.80

To Order: Use pipe O.D. when ordering. Add tap size and thread
type. Be specific when ordering. Indicate if for above ground application. Tapped outlet products are NO CANCEL/NO RETURN items.
Example: 305-H - 10.75 x 3/4" I.P.

305-H

8" wide with four 5/8" bolts.

The 305-H and 306-H are not to be used on HDPE


pipe with an SDR greater than 26.

8-6

Passivated: Chemically treated after welding to produce a highly corrosive resistant coating.

(A) 2" through 5" nominal sizes with small (3/4" or 1") taps are
6" long with two 1/2" bolts.

(C) 3" through 8" sizes with large (1 1/4", 1 1/2", or 2") taps are
8" long with two 5/8" bolts.

HDPE Products are No Cancel,


No Return Items

April 30, 2012

Material Specifications

BP All Stainless Steel Sewer Saddle


Shell and Lugs: Stainless steel per ASTM A 240,
type 304.

Neck: Stainless steel per ASTM A 240, type 304; Sch


10 pipe.

A Romac Original

Bolts: 5/8" UNC rolled thread, stainless steel per


ASTM A 193, type 304. Fasteners coated to prevent
galling.
Nuts: Heavy hex, stainless steel per ASTM A 194,
type 304.

Washers: Flat washers are stainless steel per


ASTM A 240, type 304; spring washers are special
spring grade of stainless steel and plastic lubricating
washers.
Gaskets: SBR per ASTM D 2000 MAA 610,
compounded for water and sewer service. Other
compounds available on request.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.

Branch to Neck Connection: This connection can


be made with Romacs Style SS1-H Repair Clamp (or
any other standard coupling). See Page 8-3.

For important technical information on HDPE pipe, see


Page 8-1 & Page 8-2.
NOM.
BRANCH
SIZE

NOM.
PIPE
SIZE

6"

4"

6"

8"
10"

OUTSIDE BRANCH
DIAMETER
O.D.
6.63
6.90
8.63
9.05

10.75
11.10

4.50
4.50
4.50

LIST
PRICE

APPROX.
WEIGHT
(lbs.)

BP-6.63 x 4.50
BP-6.90 x 4.50

$610.19

14.5 #

Example: For a sewer main O.D. of 8.63" and


branch O.D. of 4.50", order BP - 8.63 x 4.50

665.19

14.8 #

Other sizes are available on request - P.O.A.

729.51

15.3 #

BP-8.63 x 4.50
BP-9.05 x 4.50

BP-10.75 x 4.50
BP-11.10 x 4.50

12"

12.75
13.20

4.50

BP-12.75 x 4.50
BP-13.20 x 4.50

769.93

15.3 #

8"

8.63
9.05

6.63

BP-8.63 x 6.63
BP-9.05 x 6.63

804.00

15.8 #

868.33

15.8 #

908.72

16.3 #

10"
12"

10.75
11.10
12.75
13.20

6.63
6.63

The "BP Sewer Saddle is


not to be used on HDPE
pipe with an SDR greater
than 32.5.
HDPE Products are No Cancel,
No Return Items

To Order: Sewer main O.D. x branch O.D.

CATALOG
NUMBER

BP-10.75 x 6.63
BP-11.10 x 6.63
BP-12.75 x 6.63
BP-13.20 x 6.63

Indicate if for above ground application.

Branch on the inside of the saddle is not


radiused. This part of the branch will
intersect the wall of the main, eliminating the potential for the saddle to migrate
around or along the pipe. The pipe must
be tapped before installing the saddle.

Standard orientation
of bolts to branch
Other orientations and
variations available
on request.

Branch not
radiused

Gasket

8-7

April 30, 2012

Material Specifications

Stiffening Inserts
Romacs specially designed Stiffening Inserts provide
circumferential inside support of HDPE pipe ends. The
Stiffening Inserts are constructed of stainless steel per
ASTM 240, type 304; their thin yet strong wall reinforces
the pipe without disturbing the flow characteristic of the
medium.

Flexible couplings do not provide


protection against possible pullout
of pipe ends in unrestrained
conditions.

A Stiffener must be used in


a coupling for SDR greater
than 7.

Romac Only warants the use of


Romac stiffeners with Romac 501
Couplings and Romac Flanged
Coupling Adapters.

Romac Couplings are not to


be used on HDPE pipe with an
SDR greater than 32.5.

Easy Installation...
1

Both pipe ends being joined


require stiffeners. Insert
stiffener into each pipe so that
stiffener lip touches pipe end.

Fix wedge firmly in stiffener


by striking with a rubber
hammer.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed on pages 8-9 and 8-10 are
standard Romac sizes. For information on other sizes,
contact Romacs Engineering Department.
For important technical information on HDPE pipe,
see Page 8-1 & Page 8-2.

Insert wedge into stiffener.

Assemble coupling onto pipe.

Make sure wedges are not


directly opposed

A stiffener MUST be
used in each HDPE
pipe end.

Exact SDR of HDPE used is


required when ordering.

8-8

April 30, 2012

Stiffening Inserts
For IPS Pipe Size
NOM.
PIPE
SIZE

PIPE
OUTSIDE
DIAMETER

4"

4.5

6"

6.625

8"

8.625

10"

10.75

12"

12.75

SDR
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5

SUGGESTED
CENTER AVERAGE
RING
PIPE ID
LENGTH

3.44
3.63
3.79
3.88
3.94
4.00
4.05
4.13
4.22
5.06
5.35
5.58
5.72
5.80
5.89
5.96
6.08
6.22
6.59
6.96
7.27
7.45
7.55
7.66
7.75
7.92
8.10
8.22
8.68
9.06
9.28
9.41
9.55
9.66
9.87
10.09
9.75
10.29
10.75
11.01
11.16
11.33
11.46
11.71
11.97

* Maximum Wedge Extension: This would be


the extension if the pipe was made to the smallest permissible inside diameter and the stiffener
was installed at zero Fahrenheit. This extension
also takes into account the slight collapsing of
the pipe on the cut end "toe in" (1% of the outside diameter). The typical wedge extension,
at room temperature and for the average pipe
ID would be half the values listed above. For
best results, install wedges so that they're not
directly opposed

AVERAGE
PIPE WALL
0.530
0.434
0.353
0.308
0.281
0.251
0.227
0.183
0.138
0.780
0.638
0.520
0.453
0.413
0.370
0.334
0.270
0.204
1.016
0.831
0.677
0.590
0.538
0.481
0.435
0.352
0.265
1.266
1.036
0.844
0.735
0.670
0.600
0.543
0.438
0.331
1.502
1.229
1.001
0.872
0.795
0.711
0.644
0.520
0.392

MAXIMUM
WEDGE
EXTENSION*
2.2
1.9
1.7
1.6
1.5
1.5
1.4
1.3
1.2
2.3
2.0
1.8
1.7
1.6
1.5
1.5
1.4
1.3
2.2
1.9
1.7
1.6
1.5
1.5
1.4
1.3
1.2
2.7
2.4
2.1
2.0
1.9
1.8
1.7
1.6
1.5
3.2
2.8
2.5
2.4
2.3
2.2
2.1
1.9
1.8

CATALOG
NUMBER
206-04020907
206-04021107
206-04021307
206-04021507
206-04021707
206-04021907
206-04022107
206-04022607
206-04023207
206-06020907
206-06021107
206-06021307
206-06021507
206-06021707
206-06021907
206-06022107
206-06022607
206-06023207
206-08020907
206-08021107
206-08021307
206-08021507
206-08021707
206-08021907
206-08022107
206-08022607
206-08023207
206-10020907
206-10021107
206-10021307
206-10021507
206-10021707
206-10021907
206-10022107
206-10022607
206-10023207
206-12020907
206-12021107
206-12021307
206-12021507
206-12021707
206-12021907
206-12022107
206-12022607
206-12023207

LIST
PRICE

WEIGHT
(LBS)

$95.08

1.6#

110.89

2.7#

122.21

4.2#

139.69

6.0#

154.03

7.0#

To Order:
Determine
Nominal Pipe
Size and SDR
Size.

A stiffener MUST be
used in each HDPE
pipe end.

Exact SDR of HDPE used is


required when ordering.

HDPE Products are No Cancel,


No Return Items

8-9

April 30, 2012

Stiffening Inserts
For Ductile Iron Pipe Sizes

NOM.
PIPE
SIZE

PIPE
OUTSIDE
DIAMETER

4"

4.80

6"

6.90

8"

9.05

10"

11.10

12"

13.20

SDR
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5
9
11
13.5
15.5
17
19
21
26
32.5

SUGGESTED
CENTER AVERAGE
RING
PIPE ID
LENGTH

3.67
3.87
4.05
4.14
4.20
4.26
4.32
4.41
4.50
5.27
5.57
5.82
5.96
6.04
6.13
6.20
6.34
6.48
6.92
7.31
7.63
7.81
7.92
8.04
8.14
8.31
8.49
8.49
8.96
9.36
9.58
9.72
9.86
9.98
10.20
10.42
10.09
10.66
11.13
11.39
11.55
11.73
11.87
12.12
12.39

* Maximum Wedge Extension: This would be


the extension if the pipe was made to the smallest permissible inside diameter and the stiffener
was installed at zero Fahrenheit. This extension
also takes into account the slight collapsing of
the pipe on the cut end "toe in" (1% of the outside diameter). The typical wedge extension,
at room temperature and for the average pipe
ID would be half the values listed above. For
best results, install wedges so that they're not
directly opposed
HDPE Products are No Cancel,
No Return Items

8-10

AVERAGE
PIPE WALL
0.565
0.463
0.377
0.328
0.299
0.268
0.242
0.196
0.148
0.813
0.665
0.542
0.472
0.430
0.385
0.348
0.281
0.212
1.066
0.872
0.711
0.619
0.564
0.505
0.457
0.369
0.278
1.307
1.070
0.872
0.759
0.692
0.619
0.560
0.453
0.342
1.555
1.272
1.036
0.903
0.823
0.736
0.666
0.538
0.406

MAXIMUM
WEDGE
EXTENSION*
2.3
2.0
1.8
1.7
1.6
1.6
1.5
1.4
1.3
2.4
2.1
1.9
1.8
1.7
1.6
1.5
1.4
1.3
2.3
2.0
1.8
1.7
1.6
1.5
1.5
1.4
1.3
2.8
2.5
2.2
2.1
2.0
1.9
1.8
1.7
1.6
3.3
2.9
2.6
2.5
2.4
2.2
2.1
2.0
1.9

CATALOG
NUMBER
206-04010907
206-04011107
206-04011307
206-04011507
206-04011707
206-04011907
206-04012107
206-04012607
206-04013207
206-06010907
206-06011107
206-06011307
206-06011507
206-06011707
206-06011907
206-06012107
206-06012607
206-06013207
206-08010907
206-08011107
206-08011307
206-08011507
206-08011707
206-08011907
206-08012107
206-08012607
206-07013207
206-10010907
206-10011107
206-10011307
206-10011507
206-10011707
206-10011907
206-10012107
206-10012607
206-10013207
206-12010907
206-12011107
206-12011307
206-12011507
206-12011707
206-12011907
206-12012107
206-12012607
206-12013207

LIST
PRICE

WEIGHT
(LBS)

$104.73 1.7#

121.18

2.8#

133.49

4.4#

154.03

6.1#

168.39

7.3#

To Order:
Deteremine
Nominal Pipe
Size and SDR
Size.

A stiffener MUST be
used in each HDPE pipe
end.
Exact SDR of HDPE used is
required when ordering.

Material Specifications

April 30, 2012

SST-H
Stainless Steel Tapping Sleeve

Shell and Lugs: Stainless steel per ASTM A 240,


type 304 and type 304L.

Flange: Ductile iron per


ASTM 536, Grade 65-45-12;
or stainless steel per ASTM
A 240, type 304. Will accommodate tapping flanges per
MSS SP-60.

Bolts: 5/8" UNC rolled thread, stainless steel per


ASTM A 193, type 304. 4" nominal pipe size has 1/2"
bolts. Fasteners coated to prevent galling.
Nuts: Heavy hex, stainless steel per ASTM A 194,
type 304.
Washers: Plastic lubricating flat washers; spring washers
are special spring grade stainless steel.
Gaskets: SBR per ASTM D 2000 MAA 610, compounded
for water and sewer service. Other compounds available
on request.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.
For important technical information on HDPE pipe, see
Page 8-1 & Page 8-2.
NOMINAL
PIPE SIZE

OUTSIDE
DIAMETER

4"

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

BY

SST-H - 4.50
SST-H - 4.80

3" FLG.

NA

$1,331.54

28#

6"

4.50
4.80
6.63
6.90

SST-H - 6.63
SST-H - 6.90

3" FLG.
4" FLG.

NA
$1,124.16

36#
38#

8"

8.63
9.05

SST-H - 8.63
SST-H - 9.05

3" FLG.
4" FLG.
6" FLG.

NA
1,226.82
1,286.94

1,462.20
1,462.20

10"

10.75
11.10

SST-H - 10.75
SST-H - 11.10

3" FLG.
4" FLG.
6" FLG.
8" FLG.

NA
1,323.97
1,402.71
1,754.51

3" FLG.
4" FLG.
6" FLG.
8" FLG.
10" FLG.

NA
1,533.17
1,622.54
1,980.65
3,021.50

12"

12.75
13.20

SST-H - 12.75
SST-H - 13.20

To Order: Specify Sleeve Number x Branch Size x Flange Type.


Indicate if for above ground application.
Example:

SST-H - 8.63 x 6" D.I. FLG

BRANCH
SIZE

LIST PRICE EACH


DUCTILE
S.S.
FLANGE
FLANGE

SLEEVE
NUMBER

1,596.11
1,596.11
1,743.98

1,709.39
1,709.39
1,832.71
2,360.52

2,060.39
2,060.39
2,266.01
2,766.47
4,135.33

42#
44#
48#
45#
48#
55#
70#
50#
52#
60#
81#
96#

The SST-H Tapping Sleeve


is not to be used on HDPE
pipe with an SDR greater
than 17.

Other sizes are available on request - P.O.A.


HDPE Products are No Cancel,
No Return Items

8-11

April 30, 2012

FTS423-H Fabricated
Steel Tapping Sleeve
Material Specifications

Body and Outlet Nozzle: Carbon steel, A-36 or equal.


Bolts and Nuts: Trackhead bolts, heavy hex nuts, /8" UNC rolled
thread, high strength, low alloy, steel per AWWA C111. Optional stainless steel, type 304.
5

Gaskets: SBR per ASTM D 2000 MBA 710, compounded for water and
sewer service use. Other compounds available on request.
Coating: Fusion epoxy 8-12 mil. lined and coated. Other coatings
available. Romac packages sleeves to protect coating.
Flange: AWWA Class D plate flange, ANSI Class 150 drilling, proper
recessing for tapping valves. Will accommodate tapping flanges per
MSS SP-60.

For above-ground HDPE applications, contact Romacs


Engineering Department at 1-800-426-9341.
Products and prices listed below are standard Romac
sizes. For information on other sizes, contact Romacs
Engineering Department.

The FTS423-H is not to be


used on HDPE pipe with an
SDR greater than 17.

For important technical information on HDPE pipe, see


Page 8-1 & Page 8-2.

NOMINAL
PIPE SIZE

OUTSIDE
DIAMETER

CATALOG NUMBER
SLEEVE
NUMBER

BY

LIST PRICE EACH

4"

4.50
4.80

FTS423-H - 4.50
FTS423-H - 4.80

3"

6"

6.63
6.90

FTS423-H - 6.63
FTS423-H - 6.90

3"
4"

8"

8.63
9.05

FTS423-H - 8.63
FTS423-H - 9.05

3"
4"
6"

10"

10.75
11.10

3"
4"
6"
8"

3"
4"
6"
8"
10"

12"

12.75
13.20

FTS423-H - 10.75
FTS423-H - 11.10

FTS423-H - 12.75
FTS423-H - 13.20

Note: All 423 tapping sleeves require the use of a 1/2" undersize shell cutter.
To Order: Specify catalog number by the desired
O.D. range and flange size. Add S.S. for optional
304 stainless steel bolts and nuts, and F.E. for
optional 8 to 12 mils of fusion bonded epoxy.
Indicate if for above ground application.
Example: FTS423-H - 6.63 x 4 - SSFE

8-12

FUSION EPOXY
W/ ALLOY
BOLTS & NUTS

BRANCH
SIZE


$754.06


773.87

773.87

879.65

879.65

935.65


881.38

881.38

1,015.51

1,256.35




FUSION EPOXY
W/ 304 S.S.
BOLTS & NUTS

APPROX.
WEIGHT
(lbs)

$656.50

30 #

839.37
839.37

33 #
37 #

945.17
945.17
1,071.14
946.90
946.90
1,096.66
1,353.08

980.56
980.56
1,160.56
1,745.54
2,078.36

1,046.09
1,046.09
1,241.67
1,835.00
2,340.03

37 #
40 #
56 #
40 #
43 #
60 #
80 #
43 #
46 #
64 #
85 #
157 #

HDPE Products are No Cancel,


No Return Items

Test plugs furnished on all applicable models,


and are stainless steel when tapping sleeve is
ordered with S.S. bolts & nuts.

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Miscellaneous

1-800-426-9341
www.romac.com

MJ Gaskets
MJ Accessory Pack
Mechanical Joint
Accessory Pack
Page 9-2

For CI and IPS Pipe

R-Blue T-Bolts

Page 9-4

Xylan Coated T-Bolts & Nuts


Page 9-3

A/C Common Groove


Transition Gaskets

For CI and IPS Pipe


Page 9-5

Rubber Gasket Mat


Page 9-6

Threaded Flange
Gaskets
Page 9-7

Fire Hydrant Gaskets


Page 9-8

OD Tape Measure
Page 9-6

Tapping Flange
Gaskets
Page 9-7

Meter Companion
Flange & Gaskets
Page 9-10

9-1

April 30, 2012

ROMAC
INDUSTRIES,
INC.

MJ Accessory Pack
(for Ductile Iron & IPS)

Material Specifications

1-800-426-9341
www.romac.com

Gland: Ductile iron per ASTM A 536,


Grade 65-45-12.
Gasket: SBR per ASTM D 2000 MBA 710,
compounded for water and sewer service.
Other compounds available on request.
T-Bolts and Nuts: 3/4" UNC T-bolts, heavy
hex nuts, high strength, low alloy steel per
AWWA C111.

NOM.
PIPE
SIZE

CATALOG
NUMBER

APPROXIMATE
WEIGHT
EACH (lbs.)

T-BOLTS

QUANTITY: SIZE

3-MJAP 1
4: 5/8" x 3 "
3"
1
4-MJAP
4: 3/4" x 3 1/2"
4"
1
6-MJAP
6: 3/4" x 3 1/2"
6"
1
8-MJAP
6: 3/4" x 4"
8"
1
10-MJAP
8: 3/4" x 4"
10"

1
12-MJAP
8: 3/4" x 4"
12"

ACCESSORY PACK LIST PRICE (EACH)


304 S.S.
BOLTS & NUTS

R-BLUE 2
BOLTS & NUTS


$21.65

$83.59

$33.19

86.91

34.30

11.0
31.08

128.98

50.06

132.62

51.50

5.0

STANDARD
BOLTS & NUTS

7.0
21.65

13.0


35.52
16.0
44.40


173.87

17.0
46.62

65.71

176.09

67.93

To Order:

For Ductile Iron, specify


catalog number and add CI.
Example: 6-MJAP-CI

For SDR35, specify catalog


number and add SDR35.
Example: 6-MJAP-SDR35

For IPS, specify catalog


number and add IP.
Example: 6-MJAP-IP

INDIVIDUAL PARTS

GASKET PACK (STD. T-BOLTS & NUTS)


NOM.
PIPE
SIZE

GASKET,
T-BOLTS
& NUTS

3"
4"
6"
8"

10"
12"

CATALOG
NUMBER

LIST
PRICE

241-GP 0350
241-GP 0396
241-GP 0450
241-GP 0480
241-GP 0663
241-GP 0690
241-GP 0863
241-GP 0905
241-GP 1075
241-GP 1110
241-GP 1275
241-GP 1320

$14.93

3.2 #

14.93

3.5 #

15.04

5.5 #

27.57

6.0 #

30.71

8.0 #

38.76

8.5 #

NOM.
PIPE
SIZE

APPROX
WEIGHT (lbs.)

R-BLUE Bolts and Nuts, see page 9-3 for more


information.

3"
4"
6"
8"
10"
12"

MJ
GLAND

LIST
PRICE

3-MJG
4-MJG
6-MJG
8-MJG
10-MJG
12-MJG

$12.09
12.09
16.46
17.45
23.33
25.79

NOM. PIPE
SIZE

T-BOLTS 3"
and
NUTS 4" & 6"

8", 10"
& 12"

APPROX
WEIGHT (lbs.)

2.2
3.5
4.8
6.4
8.0
9.2

#
#
#
#
#
#

For Gaskets
See Page 9-4

GASKET

9-2

CATALOG
NUMBER

LIST PRICE (EA.)


CATALOG
APPROX
NUMBER STD. 304 S.S. 2R-BLUE
WEIGHT
5
/8" x 3"
T-bolts & nuts $3.22 $18.70 $4.50 175 lbs./crate
3
/4" x 3 1/2"
T-bolts & nuts
3
/4" x 4"
T-bolts & nuts

Minimum quantity may apply.


3.33 19.65

4.44 20.62

5.22

175 lbs./crate

5.55 3 168 lbs./crate

April 30, 2012

ROMAC
INDUSTRIES,
INC.

R-Blue T-Bolts & Nuts

Material Specifications

1-800-426-9341
www.romac.com

T-Bolt: High Strength, Low-Alloy / Corrosion


Resistant Steel, (Cor-Ten ), (Mayari- R ).
Meets or exceeds ASTM A 588, Grade E.
AWWA C111 composition specifications. The
material specifications of ASTM A-588 meets
or exceeds ASTM A 307 Grade A..
Nut: High Strength, Low-Alloy / Corrosion
Resistant Steel, (Cor-Ten ), (Mayari- R ).
Meets or exceeds ASTM A563 Grade, C3,
AWWA C111 composition specifications. The
material specifications of ASTM A 563 Grade
C3 meets or exceeds ASTM A 563 Grade A.

ROMAC R-BLUE advantages


LOW FRICTION
Reduces make up torque as much as 70%.

EXCEPTIONAL CORROSION RESISTANCE.
Xylan 1424 with Zinc Plating base coat survives
salt fog testing (ASTM B117) for up to 3,000 hours.

RESISTANT TO ABRASION, WEAR & CHIPPING.
Achieves a 5A rating for adhesion per ASTM D3359.

Coating: Xylan 1424 polytetrafluoroethylene


(PTFE) a dry-film lubricant (VOC compliant),
resin bonded, PTFE based coating formulated for use on fasteners to prevent corrosion
and facilitate make up torque.
Base Coat: Zinc plating.

R-BLUE T-Bolts and Nuts combine the protection of Xylan 1424 and
Zinc Plating to offer a higher level of corrosion resistance.
XYLAN 1424
Top Coat

ZINC PLATING
BASE COAT

XYLAN 1424
Formulated specifically for waterworks applications,
the Xylan 1424 top coat simultaneously provides
lubricity and superior corrosion protection.

ZINC PLATING
Zinc plating base coat provides an additional layer
High Strength LOW ALLOY of protection that outperforms other surface
preparations.
(PER AWWA C111)

ROMAC R-BLUE T-BOLTS & NUTS


APPROXIMATE WEIGHT EA. (lbs.)
EA.
4 PACK
6 PACK

EA.

LIST PRICE
4 PACK

6 PACK

3" - R-BLUE

$4.50

NA

NA

0.5

NA

NA

3/4" x 3 1/2"

3.5" - R-BLUE

5.22

NA

NA

0.75

NA

NA

3/4" x 4"

4" - R-BLUE

NA

$22.20

$33.30

0.85

3.40

5.10

3/4" x 4 1/2"

4.5" - R-BLUE

NA

24.20

36.30

0.90

3.60

5.40

3/4" x 5"

5" - R-BLUE

NA

27.75

NA

0.95

3.80

NA

BOLT SIZE

CATALOG NUMBER

5/8" x 3"

To Order: Specify catalog number and bolt / pack quantity.


9-3

April 30, 2012

ROMAC
INDUSTRIES,
INC.

MJ Gaskets

(for CI and IPS pipe)

Material Specifications

1-800-426-9341
www.romac.com

Gasket: SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.

MJ x CI GASKET
NOM.
PIPE
SIZE

Note: Known in the industry as an


MJ Gasket. Meets specifications of
AWWA C 111.

CATALOG NUMBER

3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"

Use: The gasket is designed to be


used in cast iron mechanical joint
fittings for cast iron size pipe (ductile
iron and C-900 PVC).
Pressure Rating: Rating of pipe.

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

3" - MJ x CI Gasket

0.2 #

$9.44

4" - MJ x CI Gasket

0.4 #

9.44

6" - MJ x CI Gasket

0.5 #

9.56

8" - MJ x CI Gasket

0.7 #

9.74

10" - MJ x CI Gasket

0.9 #

13.00

12" - MJ x CI Gasket

1.0 #

16.79

14" - MJ x CI Gasket

1.3 #

21.33

16" - MJ x CI Gasket

1.3 #

25.89

18" - MJ x CI Gasket

1.5 #

31.28

20" - MJ x CI Gasket

1.0 #

36.04

24" - MJ x CI Gasket

2.0 #

42.07

Material Specifications

To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000 MBA


710, compounded for water and sewer
service. Other compounds available
on request.
Backing Ring: Heavy gauge 304
stainless steel.
Use: The gasket is designed to be
used in cast iron mechanical joint fittings for adapting to PVC or steel pipe
(IPS dimensions).
Pressure Rating: 2-12", up to 350
psi. 14-24", up to 10 psi without backing ring, with backing ring 150 psi.
MJ x SDR Transition Gasket
available. See Page 6-10.
To Order: Specify catalog number.

NOM.
PIPE
SIZE

2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24"
NOM.PIPE
SIZE

14"
16"
18"
20"
24"

9-4

MJ x IPS TRANSITION GASKET


CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

2" - MJ x IPS Transition Gasket

0.2 #

$9.44

3" - MJ x IPS Transition Gasket

0.3 #

9.44

4" - MJ x IPS Transition Gasket

0.5 #

9.44

6" - MJ x IPS Transition Gasket

0.7 #

9.56

8" - MJ x IPS Transition Gasket

1.1 #

9.74

10" - MJ x IPS Transition Gasket

1.2 #

13.00

12" - MJ x IPS Transition Gasket

1.5 #

16.79

14" - MJ x IPS Transition Gasket

2.5 #

124.59

16" - MJ x IPS Transition Gasket

3.3 #

129.69

18" - MJ x IPS Transition Gasket

3.8 #

134.77

20" - MJ x IPS Transition Gasket

5.0 #

149.83

24" - MJ x IPS Transition Gasket

6.0 #

159.16

BACKING RING

CATALOG NUMBER

14" - MJ x IPS Gasket Backing Ring


16" - MJ x IPS Gasket Backing Ring
18" - MJ x IPS Gasket Backing Ring
20" - MJ x IPS Gasket Backing Ring
24" - MJ x IPS Gasket Backing Ring

APPROX.
WEIGHT
(lbs.)

2.0 #
2.4 #
3.0 #
3.0 #
4.0 #

LIST
PRICE

LIST PRICE

$160.74
183.05
208.09
235.84
299.32

ROMAC
INDUSTRIES,
INC.

Material Specifications

Material Specifications

1-800-426-9341
www.romac.com

April 30, 2012

A/C Common Groove Transition Gaskets

Gasket: SBR per ASTM D 2000 MBA 710,


compounded for water and sewer service.
Other compounds available on request.
Use: The gasket is designed to be used
in cast iron fittings with an A/C common
groove, or asbestos-cement couplings for
adapting to C900 PVC or ductile iron pipe.
To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000 MBA


710, compounded for water and sewer
service. Other compounds available on
request.
Use: The gasket is designed to be used
in cast iron fittings with an A/C common
groove, or asbestos-cement couplings
for adapting to PVC or steel pipe (IPS
dimension).
To Order: Specify catalog number.

( for CI and IPS pipe)

A/C x CI TRANSITION GASKET


NOM.
PIPE
SIZE

4"
6"

8"
10"
12"

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

4" - A/C x CI Transition Gasket

0.3 #

$13.73

6" - A/C x CI Transition Gasket

0.5 #

16.94

8" - A/C x CI Transition Gasket

0.8 #

20.03

10" - A/C x CI Transition Gasket

1.0 #

28.12

12" - A/C x CI Transition Gasket

1.0 #

36.18

A/C x IPS TRANSITION GASKET


NOM.
PIPE
SIZE

4"
6"

8"

CATALOG NUMBER

APPROX.
WEIGHT
(lbs.)

4" - A/C x IPS Transition Gasket

0.3 #

$12.42

6" - A/C x IPS Transition Gasket

0.5 #

$14.62

8" - A/C x IPS Transition Gasket

0.8 #

$19.19

LIST
PRICE

A/C x PVC Sewer Adapter Gasket


available. See Page 6-9.
9-5

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Rubber Gasket Mat

Material Specifications

1-800-426-9341
www.romac.com

Rubber: SBR per ASTM D 2000 MAA 610Z


(Z = 60 Durometer), compounded for water
& sewer service. Other compounds available on request. Gaskets are specially
formulated with antioxidant/antiozanant
agents to increase shelf life.

MAT DIMENSION

6" x 24"
9" x 24"

10" x 24"
12" x 24"
16" x 24"

20" x 24"

21" x 24"*
23" x 24"
27" x 24"
34" x 24"

37" x 30"

* No taper

THICKNESS
(inches)

APPROX.
WEIGHT (lbs.)

CATALOG NUMBER

LIST PRICE

0.8 #

.125"

6 x 24 RM

$21.70

1.0 #

.25"

9 x 24 RM

21.70

2.0 #

.25"

10 x 24 RM

22.31

2.0 #

.25"

12 x 24 RM

26.71

3.0 #

.25"

16 x 24 RM

36.71

4.0 #

.25"

20 x 24 RM

44.62

4.0 #

.25"

21 x 24 RM

46.83

4.0 #

.25"

23 x 24 RM

51.29

5.0 #

.25"

27 x 24 RM

60.17

6.0 #

.25"

34 x 24 RM

75.77

8.0 #

.25"

37 x 30 RM

103.11

To Order: Specify catalog number.

OD Tape Measure
Side one features Romac logo side two.

Side two features pipe O.D. chart. You may replace the O.D.

chart with your logo for an additional charge.

Standard inches on top of tape (up to 120").

Diameter inches to 100ths on bottom of tape (up to 38.30").

DESCRIPTION

CATALOG
NUMBER

APPROX.
WEIGHT
(lbs.)

Romac Logo Only

001-0001

0.2 #

$20.95

With Additional Logo 1

001-0002

0.2 #

22.68

Minimum order of 120 to add second logo

9-6

LIST
PRICE

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Flange Gaskets

Material Specifications

1-800-426-9341
www.romac.com

Gasket: SBR per ASTM D 2000


MBA 710, compounded for water
and sewer service. Other compounds available on request.
Use: The gasket is designed to
effect a seal between two flanged
surfaces.

THREADED FLANGE GASKET


NOMINAL
PIPE SIZE

CATALOG NUMBER

4"
6"

8"

APPROX.
WEIGHT (lbs.)

LIST
PRICE

4" - Threaded Flange Gasket

0.2 #

$10.44

6" - Threaded Flange Gasket

0.3 #

10.76

8" - Threaded Flange Gasket

0.5 #

11.35
Cross Section of Gasket

Material Specifications

To Order: Specify catalog number.

Gasket: SBR per ASTM D 2000


MBA 710, compounded for water and
sewer service. Other compounds
available on request.
Use: The gasket is designed to effect
a seal between a tapping flange and
tapping valve.

TAPPING FLANGE GASKET


FLANGE PIPE
SIZE

3"
4"
6"
8"
10"
12"
16"

CATALOG NUMBER

APPROX.
LIST
WEIGHT (lbs.) PRICE

3" - Tapping Flange Gasket

0.2 #

$10.44

4" - Tapping Flange Gasket

0.2 #

10.44

6" - Tapping Flange Gasket

0.3 #

10.76

8" - Tapping Flange Gasket

0.5 #

11.35

10" - Tapping Flange Gasket

0.6 #

17.04

12" - Tapping Flange Gasket

0.8 #

21.56

16" - Tapping Flange Gasket

0.9 #

26.66

Cross Section of Gasket

To Order: Specify catalog number.


9-7

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Fire Hydrant Valve Gaskets

Material Specifications

1-800-426-9341
www.romac.com

Gasket: SBR per ASTM D 2000 MBA 910,


compounded for water service.

NOMINAL
PIPE SIZE

CATALOG
NUMBER

OUTSIDE
DIAMETER

COMPATIBLE WITH

RV - 588

5.91"

Vogt - 55

0.6 #

$54.68

RC - 601

6.01"

Clow Medallion

1.4 #

54.68

RC - 585

5.85"

Clow #24

0.6#

54.68

RD - 596

5.96"

R.D. Wood Special

1.1 #

54.68

RE - 640

6.40"

Eddy

0.6 #

54.68

RI - 585

5.85"

Iowa

0.7 #

54.68

RM - 588

5.88"

Mueller

1.3 #

54.68

RMH - 580

1.1 #

54.68

RTC - 610

M&H, Dresser
5.80"
300, 500 129T
6.10"
Traverse City

0.6 #

54.68

RAD - 567

5.67"

American Darling

1.2 #

54.68

RMA - 625

6.25"

Matthews

1.3 #

54.68

RV - 700

6.95"

Vogt - 25

2.0 #

54.68

RR - 573

5.73"

Rensselaer

1.1 #

54.68

RG - 563

5.63"

Greensburg

1.2 #

54.68

RR - 165

0.1 #

29.12

5"

Rensselaer
1.65"
(Drip Valve Rubber)

RK - 542

5.42"

1.2 #

54.68

5 1/4"

5 1/2"
5"

To Order: Specify catalog number.


9-8

Kupferle

APPROX.
WEIGHT (lbs.)

LIST PRICE

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Fire Hydrant Valve Gasket Dimensions

1-800-426-9341
www.romac.com

CATALOG
NUMBER

COMPATIBLE WITH

RC - 601

Clow Medallion

1.12"

5.64"

2.50"

0.80"

2.14"

6.01"

1.00"

1.74"

RC - 585

Clow #24

0.87"

5.29"

0.87"

0.27"

3.28"

5.87"

RD - 596

R.D. Wood Special

1.13"

5.25"

1.58"

0.38"

2.04"

5.54"

RV - 588

Vogt 55

1.153" 5.262" 2.051" 0.925"

1.184"

5.908"

RV - 700

Vogt 25

1.268" 6.224" 1.970" 0.525"

2.239"

6.946"

RE - 640

Eddy

0.92"

1.38"

0.48"

5.25"

5.97"

6.38"

3.58"

0.08"

5.13"

RI - 585

Iowa

0.87"

5.13"

1.20"

0.30"

0.80"

5.86"

3.28"

2.74"

RM - 588

Mueller

1.16"

5.29"

2.14"

0.62"

0.92"

5.87"

1.06"

5.34"

2.13"

0.54"

1.04"

5.79"

RMH - 580

M&H, Dresser

300, 500 129T

RTC - 610

Traverse City

0.80"

0.46"

0.15"

6.07"

0.73"

5.20"

3.71"

RAD - 567

American Darling

1.02"

5.27"

2.13"

0.44"

1.02"

0.10"

1.23"

5.67"

RMA - 625

Matthews

1.11"

5.52"

1.74"

0.41"

2.00"

6.19"

RR - 573

Rensselaer

1.30"

5.09"

1.24"

0.86"

2.54"

5.70"

RG - 563

Greenburg

1.37"

5.04"

1.23"

0.97"

2.51"

5.60"

0.76"

1.63"

0.48"

0.24"

1.28"

0.07"

1.14"

4.96"

2.06"

0.62"

0.84"

5.41"

RR - 165
RK - 542

Rensselaer

(Drip Valve Rubber)


Kupferle

RC-585, RMA-625

RC-601

RD-596, RM-588, RMH-580, RR-573,


RG-563, RK-542, RV-588, RV-700

RI-585

RE-640

RTC-610

RAD-567

RR-165

9-9

April 30, 2012

ROMAC
INDUSTRIES,
INC.

Meter Companion Flanges & Gaskets

Material Specifications

1-800-426-9341
www.romac.com

ROMAC COMPANION FLANGE


Castings: Ductile iron per ASTM A 536,
Grade 65-45-12. Black shopcoat.
Threads: NPT per ANSI / ASME B1.20.1

ROMAC METER COMPANION FLANGE GASKET


Gasket: 60 Neoprene compounded for
water and sewer service, 1/8" thick.

COMPANION FLANGE
CATALOG
NUMBER

APPROX.
WEIGHT
(lbs.)

1 1/2"

1 1/2" Companion Flange

2"

2" Companion Flange

NOM.
PIPE
SIZE

COMPANION FLANGE GASKET

LIST
PRICE

NOM.
PIPE
SIZE

CATALOG
NUMBER

APPROX.
WEIGHT
(lbs.)

LIST
PRICE

2.0#

$25.09

1 1/2"

1 1/2" - Drop-in Meter


Companion Flange Gasket

0.1#

$2.42

3.0#

$26.54

2"

2" - Drop-in Meter


Companion Flange Gasket

0.2#

$3.12

To Order: Specify catalog number.

Metric Hex Bit Sockets

Material Specifications

For ARMOR SEAL, ARMOR LINK & ARMOR LOCK


Heavy duty heat treated alloy
steel bits.
Chrome plated sockets
for durability.
No set screws to tighten.
1/2" Drive.

9-10

HEX BIT
SIZE (MM)

CATALOG
NUMBER

DRIVE
(inches)

BIT LENGTH
(inches)

OVERALL
LENGTH
(inches)

LIST
PRICE

380-HBS0806MM

0.5

2.6

$10.38

0.16

380-HBS0808MM

0.5

2.5

10.71

0.16

10

380-HBS0810MM

0.5

2.5

11.04

0.18

14

380-HBS0814MM

0.5

2.5

12.71

0.3

17

380-HBS0817MM

0.5

2.5

14.37

0.4

APPROX.
WEIGHT
(lbs.)

TapMate Main Drilling Machines

TapMate XL-424
3 - 24" Range of Cuts

TapMate

TapMate Too

Page TM-2

Page TM-4

3" - 12" Range of Cuts

Page TM-8

3/4" - 2" Range of Cuts

Direct Corporation Stop Insertion


B-1

Drills & Inserts 3/4" to 1"


corporation stops under
pressure.

Page TM-10

Page TM-14

Valve Exerciser

TapMate Dry Tap

B-Too

Drills & Inserts 3/4" to 1"


corporation stops under
pressure.

Drills & taps 3/4" to 1"


holes in dry mains.
Page TM-21

Pipe Drilling Machines

The Exerciser
Hydraullic Valve
Erxerciser
Page TM-25

5930

5935

M-1

Page TM-19

Page TM-20

Page TM-18

3/4" - 1" range of cuts.

Sewer Pipe
Tapping Machine
Page TM-24

Dechlorinator
Page TM-22

3/4" - 2" range of cuts.

Power Units

3/4" - 1" range of cuts.

Hydraulic & Electric Drives

Tools & Accessories

Pages TM-26 - TM-29

Pages TM-30 & TM-31

April 30, 2012

TapMate

Transmate

3" to 12" Range of Cuts

1-800-426-9341
www.romac.com

Material Specifications

LATERAL TAPS - For 3" - 12" lateral taps.


LIGHTWEIGHT - Weighs 65 lbs., allowing easy
handling and operation
EASY-TO-USE - No hidden gears or
mechanisms. Simple control and the depth scale
is always visible.
PIPE COMPATIBILITY - Taps any pipe
commonly used in underground water mains
EASY TO MAINTAIN - Simple construction
allows in-house maintenance and repair
FLEXIBLE - Use with hydraulic, electric or air
drive units.

To Order:

1. Order Base Machine

4. Order Extra Spade Bit (350-03-08) if doing A/C taps

2. Order Cutters per size

5. If doing 10" and 12" taps, you must order Pilot Drill Extension (350-14)

3. Order Adapters per size and outlet type

350-00

TapMate Base Machine & Storage Box $10,560.32

350-21-A
350-03-08
350-04
350-61
353-10-1

Included with Tapmate Machine:


1" Shaft Nose
1" Spade Bit
PVC Pilot (required for any plastic pipe taps)
Storage Box
Tapping Compound

360-00

QuikValve Base Machine

For lateral tapping

For lateral tapping, QuikValve &


InsertaValve installations

included
"
"
"
"
See Page QV-5
for pricing.

ITEM
DESCRIPTION
NUMBER

Shell Cutters
For Ductile, Cast Iron,
Steel, A/C & PVC

LIST
PRICE

DESCRIPTION

350-01-1024
350-01-1032
350-01-1048
350-01-1064
350-01-1080 1
350-01-1096 1

3" Carbide Cutter


4" Carbide Cutter
6" Carbide Cutter
8" Carbide Cutter
10" Carbide Cutter
12" Carbide Cutter

For HDPE &


PVC

ITEM
NUMBER

6. Select Power Unit (below)

350-01-2024 2
350-01-2032 2
350-01-2048 2
350-01-2064 2
350-01-2080 1,2
350-01-2096 1,2

3" Cutter for HDPE & PVC Pipe


4" Cutter for HDPE & PVC Pipe
6" Cutter for HDPE & PVC Pipe
8" Cutter for HDPE & PVC Pipe
10" Cutter for HDPE & PVC Pipe
12" Cutter for HDPE & PVC Pipe

Power Options
370-00
371-00
372-00

Electric Drive
Air Drive
Hydraulic Drive*

Contact Romac Industries for other power options.

pg. TM-28
pg. TM-28
pg. TM-26

For Steel

For QuikValve see QV-2 & InsertaValve see QV-7

ACTUAL SIZE

3" Cutter for Steel


4" Cutter for Steel
6" Cutter for Steel
8" Cutter for Steel
10" Cutter for Steel
12" Cutter for Steel

2 1/2"
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

$510.27
663.44
983.36
1,300.66
2,904.31
3,435.21

2 1/2"
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

508.94
661.89
980.97
1,295.02
2,897.07
3,428.04

2 1/2"
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

510.17
663.44
983.36
1,300.66
2,904.31
3,436.74

NOTE: Shell Cutters can be resharpened, and retoothed

Adapter Bells
350-05-1024
350-05-1032
350-05-1048
350-05-1064
350-05-1080
350-05-1096

3" MJ Adapter Bell


4" MJ Adapter Bell
6" MJ Adapter Bell
8" MJ Adapter Bell
10" MJ Adapter Bell
12" MJ Adapter Bell

475.93
542.00
623.99
734.92
961.39
1,082.05

350-05-2024
350-05-2032
350-05-2048
350-05-2064
350-05-2080
350-05-2096

3" 125# Flange Adapter Bell


4" 125# Flange Adapter Bell
6" 125# Flange Adapter Bell
8" 125# Flange Adapter Bell
10" 125# Flange Adapter Bell
12" 125# Flange Adapter Bell

456.46
542.00
639.74
735.50
1,321.66
1,442.00

Adapter Bells for both metric and push-on style pipe connections are also available.
Special Adapter Bells can be made upon request

TM-2

350-01-5024
350-01-5032
350-01-5048
350-01-5064
350-01-50801
350-01-50961

LIST
PRICE

Accessories

350-03-08
350-21-A
350-14 1
350-04
350-04H
350-05-571
350-05-512

1" Spade Bit


Shaft Nose (includes 1" Spade Bit)
Pilot Drill Extension (required for 10" and 12" taps)
PVC Pilot
HDPE Pilot
Adapter Bell O-Ring
Adapter Set Screw

Please call Romac for recommendations on ordering and using HDPE Holesaws
10" and 12" Cutters require the Pilot Drill Extension
HDPE Pilot needed (350-04H) if tapping HDPE pipe only
* Considered hazardous material if shipped by air.

1
2

$96.12
360.49
143.78
181.50
365.02
16.41
6.63

April 30, 2012

Transmate

TapMate Parts List

1-800-426-9341
www.romac.com

TapMate

350-00 (base machine only)

8
6
1

14

13
5
7
6
15

11A

2
10 11

350-04
PVC Pilot Complete

NOSE COMPLETE
350-21-A TM,SHAFT350-21-A
Shaft Nose Complete

REF
NO.

1
2
3
4
5
6
6A
6B
6C
7
8
9
10
11
11A
12
13
14
14A
14B
15
16
17
18
19
20
20A
20B
20C
20D
20E

20A

12

17
350-22-2A
Lead Tube Bushing Complete

350-22-1
Shaft End Bushing Complete

20

20E
Cut-Away View

13
16 10
19

18

20B
20C
20D

DESCRIPTION
Handle for Lead Nut (4 required)
Lead Nut
Lead Nut Nylatron Washer
Thrust Tube
Lead Tube Snap Ring (4 required)
Lead Tube Bushing Complete (2 required)
Lead Tube Bushing Only (2 required)
Shaft Poly Pak Seal (1 per bushing, 2 per machine)
Lead Tube Bushing O-Ring (1 per bushing, 2 per machine)
Lead Tube
Lead Tube Socket Plug (2 required)
Lead Nut Snap Ring
Jam Nut Thrust Washer (2 required)
Jam Nut (for cutters)
Jam Nut Set Screw
Shaft Main
Shaft End Snap Ring (2 required)
Shaft End Bushing Complete
Shaft End Bushing
Shaft End Bearing
Brake Nut (2 required)
Serial Number Plate
Brake Half, Threaded
Brake Tube Complete
Shaft End Bushing Snap Ring
Shaft Nose Complete
Spade Bit Lock Screw
Coupon Retainer Ball (5/16)
Coupon Retainer Spring
Coupon Retainer Set Screw
1" Spade Bit

6B

6C

6A

14

14B 14A

LIST
PRICE

ITEM
NO.

350-29
350-24
350-24-531
350-32
350-23-54
350-22-2A
350-22-2
350-57-2
350-57-1-62
350-23
350-23-512
350-24-54
350-20-531
350-52
350-52-1
350-20
350-20-54
350-22-1
350-22
350-20-56
350-31-52
350-58
350-31
350-30
350-22-54
350-21-A
350-03-531
350-21-561
350-21-55
350-21-512
350-03-08

Cut-Away View
Note direction of poly
pak seal

$92.32
593.36
41.12
857.03
11.89
249.59
202.87
25.36
13.19
1,410.77

6.63
26.37
20.39
55.45
1.18
922.57
11.89
258.45
143.42
118.68
7.91
14.47
110.74
857.03
11.89
360.49
6.63
6.63
7.06
6.63
96.12

TM-3

April 30, 2012

TapMate Too

Transmate

3/4" to 2" Range of Cuts

Material Specifications

1-800-426-9341
www.romac.com

Weighs 10 lbs., allowing easy handling


and operation
Safety brake provides controlled boring bar
release on high pressure cuts
Sturdy construction with more than 12" of
boring bar travel
Taps any pipe commonly used in
underground water mains
Simple construction allows in-house
maintenance and repair

1. Order Base Machine

To Order:

2. Order Cutters or Spade Bits per desired pipe type and size
3. Order Adapters per size and corp outlet type
4. Order Arbors per size

ITEM
NUMBER

5. Select Power Option.

DESCRIPTION

LIST
PRICE

351-00

Base Machine and Tool Box

$1,608.65

351-60-1
351-61
353-10-1

Included with Tapmate Too Machine:


Hand Ratchet
Tool Box
Tapping Compound

included
included
included

POWER OPTIONS, you choose how to power your TapMate Too...


ITEM
NUMBER

DESCRIPTION

TapMate Too Hydraulic


Drive *372-351

*372-351

See Page TM-29

*372-351-01 Base Unit

TapMate Too Hydraulic - Drive System, complete

LIST
PRICE
$5,178.80
included


Ridgid 690 Electric Drive
See Page TM-29

For other power options, contact Romac Industries, Inc.

TM-4

373-351

Ridgid 690 Electric Drive

$2,874.32

370-70

GF-15 Ground Fault


Interrupter Plug (required)

123.00

with 1/2" Adapter for TM-Too

included

*Considered Hazardous Material When Shipped by Air

April 30, 2012

TapMate Too Parts

Transmate
1-800-426-9341
www.romac.com

2
3a

2
3

2a

11
2b

11A
11B

2c

17

8
4

4a

7a 7

6
11
10

10
12

13
15a

14

15

16

15b

REF
NO.
1
2













2a
2b
2c
3
3a
4
4a
5
6
7
7a
8
9
10

DESCRIPTION

ITEM
NO.

LIST REF
PRICE NO.

DESCRIPTION

Lead Tube Snap Ring (2 required) 351-23-54


ea. $2.40 11 Shaft End Bushing Complete
Shaft End Bearing
Lead Tube Bushing Complete 351-22-2A 75.36 11a
(includes Bushing, Shaft Seal,O-Ring)
11b
Shaft End Bushing
Poly Pak Shaft Seal
351-57-2 6.26 12 Shaft End Nylatron Washer
Lead Tube Bushing
351-22-2 69.05 13 Brake Handle
Lead Tube Bushing O-Ring
351-57-1-62 1.23 14 Brake Pin
Lead Tube
351-23 377.87 15 Brake Tube (includes Brake Pads)
Lead Tube Set Screw
351-23-512 1.23 15a Roll Pin
Handle for Lead Nut
351-29-1 152.02 15b Brake Pad (2 required)
Arbor & Handle Set Screw
351-51-2 1.23 16 Shaft End Bushing Snap Ring
Lead Nut Snap Ring
351-24-54 3.76 17 Ratchet Wrench
Lead Nut Nylatron Washers (2 required) 351-24-531 ea. 14.83
Lead Nut
351-24 152.02 NOT ILLUSTRATED
Lead Nut Key
351-24-66 4.85
Toolbox
Thrust Tube
351-32 123.27
Shaft
351-20 185.90
Shaft End Snap Ring (2 required) 351-20-54
ea. 2.40

ITEM
NO.

351-22-1A
351-20-56
351-22-1
351-20-531
351-29-2
351-50-2
351-30
351-50-3
351-30-1
351-22-54
351-60-1

351-61

LIST
PRICE
112.99
50.20
82.87
8.80
37.70
30.95
277.45
1.23
ea. 14.85
2.40
205.10

188.91

TM-5

April 30, 2012

TapMate Too Accessories

Transmate
1-800-426-9341
www.romac.com

ITEM NUMBER

SPADE BITS

The spade bit provides a low cost alternative to the traditional twist drill bit, pilot and holesaw/cutters. Spade
bits are attached to the spade bit holder using the two
Torx screws provided. Spade bits are available in the
3/4" nominal (23/32" actual), and the 1" nominal
(7/8" actual) sizes.

351-03-106

3/4" Spade Bit (actual OD 23/32")

351-03-108

1" Spade Bit (actual OD 7/8")

351-03-12

Spade Bit Holder


(includes Torx Key Wrench and
Screws; required for Spade Bit use)

351-60-5

Torx Key Wrench

351-03-512

Spade Bit Screw (2 required)

Holesaw
Size
Chart

HOLESAWS

Five types of Holesaws are available in 5 sizes



The carbide cutter is best for use
on A/C, Cast Iron, or Ductile Iron pipe.
The HSS carbide tipped Holesaw works
well on ductile iron, cast iron and A/C.

The Bi-Metal holesaw is best for
use with Steel Pipe, but may be used for
ductile, cast iron and A/C as well.
The PVC Cutter is necessary for cutting
into plastic pipe.
Special deep throated cutters for HDPE
(see page TM-7) are also available.

HSS Carbide
Tipped Holesaws
(Blue or White)

Carbide Cutters
(Grey)

HOLESAW ARBORS

The arbors mate the end of the shaft to the holesaw/


cutter being used. Two arbors are available.
The Small Arbor accommodates 3/4" - 1 1/4" cuts.
The Large Arbor is necessary for 1 1/2" and 2" cuts.

351-01-402
351-01-403
351-51-2

TM-6

1"
1 1/4"
1
1 /2"
2"

257.36

7.55
ea. 5.47

O.D.

11/16"

7/8"
1 1/8"
1 3/8"
1 3/4"

DESCRIPTION

LIST PRICE

For Ductile,
For Ductile,
Cast Iron & A/C Cast Iron & A/C

Bi Metal Holesaws
(Yellow)

3/4"

75.36

351-01-106
351-01-108
351-01-110
351-01-112
351-01-116

3/4" Carbide Cutter


1"
Carbide Cutter
1 1/4" Carbide Cutter
1 1/2" Carbide Cutter
2"
Carbide Cutter

351-01-406
351-01-408
351-01-410
351-01-412
351-01-416

3/4" HSS Carbide Tip Holesaw


1"
HSS Carbide Tip Holesaw
1 1/4" HSS Carbide Tip Holesaw
1 1/2" HSS Carbide Tip Holesaw
2"
HSS Carbide Tip Holesaw

41.43
48.73
53.53
61.57
68.95

For Ductile, Cast


Iron, A/C & Steel

ITEM NUMBER

Nominal

$71.82

351-01-506
351-01-508
351-01-510
351-01-512
351-01-516

3/4" Bimetal Holesaw


1"
Bimetal Holesaw
1 1/4" Bimetal Holesaw
1 1/2" Bimetal Holesaw
2"
Bimetal Holesaw

23.31
26.37
27.61
28.89
37.70

For PVC only

PVC Cutters
(Black, slot down side)

LIST PRICE

DESCRIPTION

351-01-206
351-01-208
351-01-210
351-01-212
351-01-216

3/4" PVC Cutter


1"
PVC Cutter
1 1/4" PVC Cutter
1 1/2" PVC Cutter
2"
PVC Cutter

ITEM NUMBER DESCRIPTION

$118.05
133.07
139.83
150.68
203.40

122.80
125.58
138.15
150.68
163.25

LIST PRICE

351-14-1

Small Holesaw Arbor, includes


Arbor Pilot Drill 351-01-402
(for 3/4", 1" and 1 1/4" holesaws/cutters)

$80.39

351-14-2

Large Holesaw Arbor, includes


Arbor Pilot Drill 351-01-402
(for 1 1/2" and 2" holesaws/cutters)

125.58

351-01-402

1/4" Arbor Pilot Drill


(for Small and Large Holesaw Arbor)

16.32

351-01-403

1/4" Arbor Pilot Drill w/Retaining Spring

29.91

351-51-2

Arbor & Handle Set Screw

351-14-5

Small Holesaw Arbor, includes


Arbor Pilot Drill 351-01-403
(for 3/4", 1" and 1 1/4" holesaws/cutters)

351-14-6

Large Holesaw Arbor, includes


Arbor Pilot Drill 351-01-403
(for 1 1/2" and 2" holesaws/cutters)

1.23
93.97
139.15

April 30, 2012

Transmate

TapMate Too Accessories

1-800-426-9341
www.romac.com

ADAPTERS
ITEM NUMBER

DESCRIPTION

LIST PRICE

Note: Adapter thread description describes thread machined on the adapter


351-05-406
351-05-408
351-05-410
351-05-412
351-05-416
351-05-420
351-05-506
351-05-508
351-05-510
351-05-512
351-05-516

3/4" Female Iron Pipe Adapter . . . . . . . . .$129.47


1"
Female Iron Pipe Adapter . . . . . . . . . . 129.47
1 1/4" Female Iron Pipe Adapter . . . . . . . . . .129.47
1 1/2" Female Iron Pipe Adapter . . . . . . . . . .129.47
2"
Female Iron Pipe Adapter . . . . . . . . . . 129.47
2 1/2" Female Iron Pipe Adapter . . . . . . . . . .129.47
3/4" Flare Copper Adapter . . . . . . . . . . . . . 129.47
1"
Flare Copper Adapter . . . . . . . . . . . . . 129.47
1 1/4" Flare Copper Adapter . . . . . . . . . . . . . 129.47
1 1/2" Flare Copper Adapter . . . . . . . . . . . . . 129.47
2"
Flare Copper Adapter . . . . . . . . . . . . . 129.47

ADAPTER O-RINGS

Hex End
of Adapter

351-05-571

See chart

HDPE ADAPTERS & HOLESAWS

ITEM NUMBER
351-05-606
351-05-608
351-05-610
351-05-612
351-05-616
351-05-812
351-05-816
351-05-706
351-05-708
351-05-710
351-05-712
351-05-716

DESCRIPTION

3/4" Male Iron Pipe Adapter.................... $129.47


1"
Male Iron Pipe Adapter....................... 129.47
1 1/4" Male Iron Pipe Adapter...................... 129.47
1 1/2" Male Iron Pipe Adapter...................... 129.47
2"
Male Iron Pipe Adapter....................... 129.47
1 1/2" Jones SG Adapter............................. 129.47
2"
Jones SG Adapter.............................. 129.47
3/4" 110 Compression Connection........... 129.47
1"
110 Compression Connection............ 129.47
11/4" 110 Compression Connection........... 129.47
11/2" 110 Compression Connection........... 129.47
2"
110 Compression Connection............ 129.47

DESCRIPTION

ITEM NUMBER

LIST PRICE

LIST PRICE


351-05-571................ TT Adapter O-Ring (All TT Adapters).............................. $2.51
351-05-5571-1.......... TT Adapter O-Ring 3/4" Flare Copper............................... 2.51
351-05-5571-2.......... TT Adapter O-Ring 1" Flare Copper.................................. 2.51
351-05-5571-3.......... TT Adapter O-Ring 11/4" Flare Copper............................. 2.51
351-05-5571-4.......... TT Adapter O-Ring 11/2" Flare Copper............................. 2.51
351-05-5571-5.......... TT Adapter O-Ring 2" Flare Copper.................................. 2.51.
351-05-706-57.......... TT Adapter O-Ring 3/4" Special Fine Thread................... 2.51
351-05-708-57.......... TT Adapter O-Ring 1" Special Fine Thread...................... 2.51
351-05-710-57.......... TT Adapter O-Ring 11/4" Special Fine Thread.................. 2.51
351-05-712-57.......... TT Adapter O-Ring 11/2" Special Fine Thread.................. 2.51
351-05-716-57.......... TT Adapter O-Ring 2" Special Fine Thread...................... 2.51

DESCRIPTION

ITEM NUMBER

LIST PRICE

Note: Adapter thread description describes thread machined on the adapter


351-05-106 . . . . 3/4" HDPE Adapter FIP................................................
$355.36
351-05-108 . . . . 1"
HDPE Adapter FIP................................................
356.95
1
351-05-110 . . . . 1 /4" HDPE Adapter FIP................................................
364.89
1
351-05-112 . . . . 1 /2" HDPE Adapter FIP................................................
378.65
351-05-116 . . . . 2"
HDPE Adapter FIP................................................
391.36

NOTE: HDPE cutters require HDPE adapters.


This is due to the increased overall length
(illustrated above with PVC cutters)

351-05-906 . . . .
351-05-908 . . . .
351-05-910 . . . .
351-05-912 . . . .
351-05-916 . . . .

3/4"

351-05-206 . . . .
351-05-208 . . . .
351-05-210 . . . .
351-05-212 . . . .
351-05-216 . . . .

3/4"

351-01-906 . . . .
351-01-908 . . . .
351-01-910 . . . .
351-01-912 . . . .
351-01-916 . . . .

3/4"

HDPE Adapter FC................................................


355.36
1"
HDPE Adapter FC................................................


356.95
1
1 /4" HDPE Adapter FC................................................
364.89
1 1/2" HDPE Adapter FC................................................
378.65
2"
HDPE Adapter FC................................................
391.36
355.36
HDPE Adapter MIP...............................................
356.95
1"
HDPE Adapter MIP...............................................
364.89
1 1/4" HDPE Adapter MIP...............................................
1
378.65
1 /2" HDPE Adapter MIP...............................................
391.36
2"
HDPE Adapter MIP...............................................
HDPE Cutter.........................................................
418.03
1"
HDPE Cutter.........................................................
420.42
1
1 /4" HDPE Cutter.........................................................
428.34
1 1/2" HDPE Cutter.........................................................
436.15
2"
HDPE Cutter.........................................................
444.20

TM-7

April 30, 2012

TapMate XL-424

Transmate

Main Drilling Machine

1-800-426-9341
www.romac.com

Material Specifications

4" - 24" Taps.


300 PSI pressure rating.
Can be used with existing TapMate
and QuikValve equipment.
Base Machine weighs 285 lbs.
Taps any pipe commonly used in
underground water mains.

TO ORDER:
1. Order Base Machine

Storage crate functions as a


workstation with storage space for
tools, pilots and other accessories.

2. Order Adapters per size and outlet type


3. Order necessary Cutters.

Over 39 inches of travel.

4. Order extra Spade Bit if doing A/C taps

Integrated hydraulic motor.

366-00

ITEM
NUMBER
366-42
366-43
366-38
366-38-2
366-39
366-39-2
350-21-A
350-04

DESCRIPTION

LIST PRICE

TapMate XL-424 Drilling Machine

Approximate Shipping Weight (base machine and items included with base machine): 650 lbs.

Included with base machine


DESCRIPTION
Small Adapter Hub (4" - 12")
Large Adapter Hub (14" - 24")
TM-XL Shaft Nose, Complete (18" - 24")
TM-XL Shaft Nose, Complete (14"-16")
TM-XL PVC Pilot, Complete (18" - 24")
TM-XL PVC Pilot, Complete (14" - 16")
TM Shaft Nose, Complete (4" - 12")
TM PVC Pilot (4 - 12)

82000 HPU
Hydraulic Power Unit (also on page TM-27)

LIST PRICE
$574.75
659.45
719.95
634.00
538.45
478.80
360.49
194.21

Material Specifications

ITEM
NUMBER

5. Select Power Unit.

ITEM
NUMBER
350-14

366-66-10
366-61
372-02-05

$24,193.95

DESCRIPTION
TM,Pilot Drill Extension
(required for 10" & 12" taps)
Tool Kit & Spare Parts
Storage Crate / Work-station
1/2 Hose Kit

LIST PRICE
$143.78
520.30
1,191.85
781.22

(includes two hoses and two sets of Quick Disconnects)

Weighs approximately 200 lbs.


14 h.p. Kohler gasoline engine.
Hydraulic pump delivering 8 gpm to 2,000 psi.
5 gallon hydraulic fluid reservoir.
12V electric air-to-oil heat exchanger.

ITEM
NUMBER

DESCRIPTION

*372-82000-01 82000 HPU Hydraulic



Base Power Unit

LIST
PRICE

$7,457.67

*Considered Hazardous Material When Shipped by Air

TM-8

April 30, 2012

TapMate XL-424

Transmate

Accessories

1-800-426-9341
www.romac.com
LIST
PRICE

4" MJ Adapter
6" MJ Adapter
8" MJ Adapter
10" MJ Adapter
12" MJ Adapter
14" MJ Adapter
16" MJ Adapter
18" MJ Adapter
20" MJ Adapter
24" MJ Adapter

$542.00
623.99
734.92
961.39
1,082.05
4,833.95
5,680.95
6,043.95
6,406.95
6,648.95

350-05-2032
350-05-2048
350-05-2064
350-05-2080
350-05-2096
366-05-2112
366-05-2128
366-05-2144
366-05-2160
366-05-2192

4" Flange Adapter


6" Flange Adapter
8" Flange Adapter
10" Flange Adapter
12" Flange Adapter
14" Flange Adpater
16" Flange Adpater
18" Flange Adpater
20" Flange Adpater
24" Flange Adpater

$542.00
639.74
735.50
1,321.66
1,442.00
4,833.95
5,680.95
6,043.95
6,406.95
6,648.95

ADAPTERS

Special Adapter Bells


(metric sizes and push-on style pipe connections)
are also available.

ADAPTER PARTS
1

Actual Size
3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"
13 1/2"
15 1/2"
17 1/2"
19 1/2"
22 1/2"

$663.44
983.36
1,300.66
2,904.31
3,435.21
4,235.00
5,747.50
6,352.50
7,411.25
8,621.25

350-01-2032 2 4" Cutter for HDPE & PVC Pipe


350-01-2048 2 6" Cutter for HDPE & PVC Pipe
350-01-2064 2 8" Cutter for HDPE & PVC Pipe
350-01-2080 1,2 10" Cutter for HDPE & PVC Pipe
350-01-2096 1,2 12" Cutter for HDPE & PVC Pipe
366-01-2108 2 14" Cutter for HDPE & PVC Pipe
366-01-2124 2 16" Cutter for HDPE & PVC Pipe
366-01-2140 2 18" Cutter for HDPE & PVC Pipe
366-01-2156 2 20" Cutter for HDPE & PVC Pipe
366-01-2180 2 24" Cutter for HDPE & PVC Pipe

3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"
13 1/2"
15 1/2"
17 1/2"
19 1/2"
22 1/2"

$661.89
980.97
1,295.02
2,897.07
3,428.04
4,235.00
5,747.50
6,352.50
7,411.25
8,621.25

350-01-5032
350-01-5048
350-01-5064
350-01-50801
350-01-50961

3 1/2"
5 1/2"
7 1/2"
9 1/2"
11 1/2"

$663.44
983.36
1300.66
2904.31
3436.74

350-01-1032
350-01-1048
350-01-1064
350-01-10801
350-01-10961
366-02-1108
366-02-1124
366-02-1140
366-02-1156
366-02-1180

350-03-08
358-88
350-04H
350-52
353-10-1
350-05-571
366-44
366-68

6
a

ITEM
NUMBER
1.
2.
3.
4.
5.
6.
6a.
6b.
6c.

361-06-05
8FW-410
350-05-80.96-57
350-05-80.96-52
8R211S0300
366-05-01
356-01-03
356-03-04
371-02

DESCRIPTION
QV Flange Bolt (Qty. 6)
Washer (Qty. 12)
TM,Hub Adapter Seals (Qty. 6)
TM,Hub Adapter Nuts (Qty. 6)
Gasket (Qty. 1)
TM-XL, Adapter Exhaust Valve (Qty. 1)
BT Slide Gate Pipe Nipple (Qty. 1)
BT,Exhaust Elbow (Qty. 1)
AD Air Drive Valve (Qty. 1)

LIST
PRICE
2.83 ea.
1.27 ea.
3.60 ea.
2.41 ea.
4.43
46.59
2.17
17.09
22.96

4" Carbide Cutter


6" Carbide Cutter
8" Carbide Cutter
10" Carbide Cutter
12" Carbide Cutter
14" Carbide Cutter
16" Carbide Cutter
18" Carbide Cutter
20" Carbide Cutter
24" Carbide Cutter

4" Cutter for Steel


6" Cutter for Steel
8" Cutter for Steel
10" Cutter for Steel
12" Cutter for Steel

10" and 12" Cutters require the Pilot Drill Extension


HDPE Pilot needed (350-04H) if tapping HDPE pipe only

ITEM
NUMBER

LIST
PRICE

DESCRIPTION

CUTTERS

For Ductile, Cast Iron,


Steel, A/C & PVC

350-05-1032
350-05-1048
350-05-1064
350-05-1080
350-05-1096
366-05-1112
366-05-1128
366-05-1144
366-05-1160
366-05-1192

ITEM
NUMBER

For HDPE & PVC

DESCRIPTION

For Steel

ITEM
NUMBER

DESCRIPTION

LIST
PRICE

ACCESSORIES
1" Spade Bit
1 3/8" Spade Bit
HDPE Pilot
Cutter Jam Nut
Tapping Compound
Adapter O-Ring
TM-XL Adapter Hub O-Ring
TM-XL Anti-Seize Lubricant

$96.12
189.44
365.02
55.45
31.68
16.41
3.33
20.21

NEW 14" - 24" ROMAC CUTTERS

Can be adapted to fit other manufacturer's


tapping machines. Contact
Romac for pricing and
availability.

TM-9

April 30, 2012

Transmate

Material Specifications

1-800-426-9341
www.romac.com

B-1 Drilling and


Tapping Machine

Weighs approximately 32 lbs.


Performs direct corporation stop
insertion without time consuming
disassembly
Inserts any 3/4" to 1" corporation stop
under pressure

3/4"

to 1" range
of cuts

Extracts threaded corporation stops


from the main and inserts a main plug
Extracts a defective threaded
corporation stop from the main and
inserts a new corporation stop (3/4"
size only)

First Choice
in the Ditch

Because the B-1


Is lighter and easier to handle.
Is faster no disassembly and
reassembly during installation.
Has no chip problems or water loss.
Is simpler and easier to operate,
manually or with power.
Can be preloaded under cover in
foul weather.

Preferred
by Management
Because the B-1

Has a low maintenance cost.


Reduces installation time
to save costs.
Lets you buy only the parts and
tools required for your jobs.
Is made of strong lightweight metal
alloys which hold up under stress
to provide a long service life.

To Order

1. Order B-1 Drilling Machine

2. Order Drill/Taps per desired tap size, thread type and pipe type.
Drill/Tap corresponds to body inlet threads on corporation stop
3. Order Screw Plugs with threads matching the body outlet
threads of the corporation stops used
4. Order a pipe saddle for each size of pipe the B-1 will be used
on.
NOTE: One extra chain section (Item Number 353-58) required
for 14" - 24" mains, two extra chain sections required for
26" - 32" mains (join chain sections with 353-58-4).
5. Order Power Unit if desired, Ridgid 690 (373-00) and B-1
Extended Feed Yoke (353-28E)
6. Order extra Tapping Compound if needed. (see Page TM-30)
TM-10

If ordering the Ridgid 690 electric power


drive unit (373-00) by itself for use with
the B-1 Drilling and Tapping Machine,
you must order the Extended Feed Yoke
(353-28E) as well. The B-1 cannot be
used under power without the Extended
Feed Yoke (353-28E).

April 30, 2012

B-1 Drilling and


Tapping Machine

Transmate
1-800-426-9341
www.romac.com

Installation of a corporation stop with pressure


in the main is completed in these simple steps
2. Mount Machine on Main

1. Load the Machine

A. Insert stop
holder with
stop into
machine.

B. Swivel
machine
head 180

C. Insert holder
with drill/tap
into machine.

3. Tap or Drill and Insert Stop

A. Drill and tap


pipe wall

B. Swivel
machine
head 180

C. Thread
corporation stop
into pipe.

A. Place gaskets,
saddle, and machine
on main and partially
tighten chain.

B. Position machine
to desired angle
and tighten chain.

4. Remove Machine from Main

A. Open pet cock


to release
pressure,
drop yoke and
remove chain.

B. Lift machine
C. Remove
from Main,
stop holder
leaving stop
with wrench
holder on stop
provided.

TM-11

April 30, 2012

1-800-426-9341
www.romac.com

g machine

3-29

3-51-2
3-27

3-51-1
3-57-4
3-56
3-26

3-59-2
3-57-59
3-57-5
3-23

3-65
3-64
3-28

3-43
3-57-080
3-57-084
3-57-082
3-57-083
6-11

3-58
3-60-11
3-60-12
3-11-1

3-28-511
3-58-515
3-58-7

2
19

REF
NO.

DESCRIPTION

ITEM NO.

LIST
PRICE

B-1 Drilling and Tapping Machine ... ..353-003 .. . .. . .. . . $5,746.92


Included with B1 Machine:

4
3
5
6

20

7
8

21

9
26

10
11

14

12
13
11b

11a

15

22
23
24
25

16

Pipe Saddle
(various sizes)

17
18

Screw Plug

3-11-2
3-59-1

3-60-32
3-60-31
3-60-21
3-60-22
3-61
3-10

B-1 Drilling and


Tapping Machine

Transmate

NOTE: B-1 Chain Retrofit Kit


INCLUDES:
353-58-7, B-1 Round Chain Hook Assembly (2)
356-11 B-Too Chain, Round
353-58A....$290.49

TM-12

353-29 .................. $281.92


1 Handle Assembly
Handle .................................... 353-29-29..........................................ea. 157.74
Stop Pin Knobs (2) ............... 353-29-49.........................................ea. 42.14
Stop Pins (2)........................... 353-29-501........................................ea. 41.86
4.07
Stop Pin Springs (2) ............... 353-29-55.........................................ea.
2.43
2 Socket Head Cap Screws (2) ................................. 353-51-2 ...............
3 Aluminum Alloy Flange Assembly ............................353-27 .................. 244.74
Flange .................................... 353-27-27..........................................ea. 159.74
Stop Pin Inserts (2) ............... 353-27-48.........................................ea. 39.84
2.90
4 Hex Head Cap Screws (6)....................................... 353-51-1 ...............ea.
6.99
5 Felt Dirt Seal............................................................ 353-57-4 ...............
6 Thrust Bearing ......................................................... 353-56 .................. 398.19
7 Aluminum Alloy Head Assembly.............................. 353-26 .................. 492.14
Head ....................................... 353-26-26......................................... 428.87
Bronze Bushings (2) ............... 353-26-62.........................................ea. 25.19
Bronze Gland Nuts (2)............ 353-26-39..........................................ea. 63.05
8.84
Gland Packings (4) ............... 353-26-573.......................................ea.
8 Aluminum Alloy Ring ............................................. 353-59-2 ............... 155.12
13.51
9 Ring Gasket ............................................................ 353-57-59 ............
81.99
10 Pressure Seal ......................................................... 353-57-5 ...............
11 Aluminum Alloy Body Assembly .............................. 353-23 .................. 709.30
Body ....................................... 353-23-23......................................... 567.69
11a Clevises (2) ..................... 353-23-42.........................................ea. 112.45
11b Clevis Pins (2) ............... 353-23-4250......................................ea. 21.34
6.99
12 Brass Iron Pipe Plug................................................ 353-65 ..................ea.
69.32
353-64 ..................
13 Brass Pet Cock (Replaces Brass Iron Pipe Plug)
14 Feed Yoke Assembly ............................................. 353-28 .................. 442.99
Feed Yoke .............................. 353-28-28......................................... 320.21
86.72
Threaded Insert ..................... 353-28-48.........................................
1.43
Socket Head Set Screw ......... 353-28-512.......................................
15 Feed Screw ............................................................ 353-43 .................. 219.34
15.70
16 Top Saddle Gasket ................................................ 353-57-080 .........
47.28
........................... 353-57-084 .........
17 Bottom Saddle Gasket 4" and Larger
36.19
2" Size (not included) ....................................... 353-57-082 .........
20.88
3" Size (not included) ....................................... 353-57-083 .........
18 B-1 Chain ............................................................... 353-58 .................. 428.67
Additional 4 ft. chain section required for 14 - 24 mains,
Two additional chain sections required for 26 - 32 mains
6.46
Join chain sections with 358-58-4.
353-58-4 ...............
19 Ratchet Wrench (large) .......................................... 353-60-11 ............ 280.58
20 Ratchet Wrench (small) .......................................... 353-60-12 ............ 196.25
21 Combination Drill/Tap Holder ................................. 353-11-1 ............... 613.61
Holder .................................... 353-11-111............ ........................... 555.17
50.07
Knockout Pin ........................ 353-11-505.......................................
1.43
Cotter Pin .............................. 353-11-506.......................................
41.33
Drive Stud .............................. 353-11-515.......................................
2.17
Socket Head Set Screw ......... 353-11-514.......................................
39.42
22 Yoke Bolts ............................................................... 353-28-511 .........
ea. 74.55
23 Chain Tightening Studs (2) .................................... 353-58-515 ............
24 B-1 Chain Holder (2) ............................................. 353-58-6 ...............ea. 82.87
25 Stop Holder ............................................................ 353-11-2 ............... 568.00
26 Brass Rings (2) ...................................................... 353-59-1 ...............ea. 35.28
Following Item NOT ILLUSTRATED
5.05
1/4" Hex Wrench ............................................. 353-60-32 ............
3.11
3/16" Hex Wrench ............................................. 353-60-31 ............
44.33
7/8" Open End Wrench .................................... 353-60-21 ............
74.55
1-15/16" Open End Wrench .............................. 353-60-22 ............
Steel Chest ...................................................... 353-61 .................. 570.32
31.68
Tech Lube Tapping Compound ........................ 353-10-1

April 30, 2012

B-1 Drilling and Tapping


Machine Parts List

Transmate
1-800-426-9341
www.romac.com

To Order

Cutting Tools and Accessories

1. Order B-1 Drilling Machine.

Use for Threaded Corporation Stops

2. Order Drill/Taps per desired tap size, thread type and


pipe type. Drill/Tap corresponds to body inlet threads on
corporation stop.

Cutting Drill/Taps

355-01-210 PVC Cutter 3/4"


353-04-206 PVC Tap 3/4"
353-01-206 PVC Cutter 1"
353-04-208 PVC Tap 1"

3. Order Screw Plugs with threads matching the body


outlet threads of the corporation stops used.

Iron pipe thread or


AWWA Thread

4. Order a pipe saddle for each size of pipe the B-1 will be
used on.
NOTE: One extra chain section (Item Number 353-58)
required for 14" - 24" mains, two extra chain sections
required for 26" - 32" mains.

Screw
Plugs
Flare Copper or
Female Iron Pipe

Drive Thread

ITEM NUMBER

5. Order Power Unit, Ridgid 600 (373-00) and the


Extended Feed Yoke (353-28E) if desired.

DESCRIPTION

6. Order extra Tapping Compound if needed


(see Page TM-30).

LIST PRICE

For PVC
only

PVC Cutter and Tap (requires both)


355-01-210
353-04-206

Cutter, PVC 3/4": 5957 (AWWA thread)


Tap, 3/4" PVC: 5956 (AWWA thread)

$291.12
407.84

353-01-206
353-04-208

Cutter, 1" PVC: 5975-1 (AWWA thread)


Tap, 1" PVC: 5956 (AWWA thread)

291.81
471.53

Drill/Taps
Drill/tap, 3/4" IP: 5951 (Iron Pipe thread)
Drill/tap, 1" IP: 5951 (Iron Pipe thread)

427.25
453.15

353-02-206
353-02-208

Drill/tap, 3/4" CC: 5950, 5952 (AWWA thread)


Drill/tap, 1" CC: 5950, 5952 (AWWA thread)

302.36
413.42

353-06-106
353-06-108
353-06-110

Screw Plugs (other thread forms available upon request)


Screw Plug: 5960 (3/4" Flare Copper Service)
Screw Plug: 5960 (1" Flare Copper Service)
Screw Plug: 5960 (1 1/4" Flare Copper Service)

225.90
228.73
301.14

353-06-306
353-06-308

Screw Plug: 5960-2 (3/4" Female Iron Pipe)


Screw Plug: 5960-2 (1" Female Iron Pipe)

299.84
308.17

353-06-406
353-06-408

Screw Plug: 5961 ( 3/4" Drive Thread)


Screw Plug: 5961 (1" Drive Thread)

308.17
316.49

For Ductile,
Cast Iron & A/C

353-02-106
353-02-108

ITEM NUMBER
353-08-016
353-08-024
353-08-032
353-08-048
353-08-064
353-08-080
353-08-096
353-08-112
353-08-128
353-08-144
353-08-160
353-08-192
353-08-240
353-08-288
353-08-336
353-08-384
353-08-432
353-08-480

353-10-1
353-10-3
373-00
370-70
353-28E

DESCRIPTION

Pipe Saddles
*Pipe Saddle: 5970 (to mount B-1 on 2" pipe)
*Pipe Saddle: 5970 (to mount B-1 on 3" pipe)
Pipe Saddle: 5970 (to mount B-1 on 4" pipe)
Pipe Saddle: 5970 (to mount B-1 on 6" pipe)
Pipe Saddle: 5970 (to mount B-1 on 8" pipe)
Pipe Saddle: 5970 (to mount B-1 on 10" pipe)
Pipe Saddle: 5970 (to mount B-1 on 12" pipe)
Pipe Saddle: 5970 (to mount B-1 on 14" pipe)
Pipe Saddle: 5970 (to mount B-1 on 16" pipe)
Pipe Saddle: 5970 (to mount B-1 on 18" pipe)
Pipe Saddle: 5970 (to mount B-1 on 20" pipe)
Pipe Saddle: 5970 (to mount B-1 on 24" pipe)
Pipe Saddle: 5970 (to mount B-1 on 30" pipe)
Pipe Saddle: 5970 (to mount B-1 on 36" pipe)
Pipe Saddle: 5970 (to mount B-1 on 42" pipe)
Pipe Saddle: 5970 (to mount B-1 on 48" pipe)
Pipe Saddle: 5970 (to mount B-1 on 54" pipe)
Pipe Saddle: 5970 (to mount B-1 on 60" pipe)
* must order Bottom Saddle Gasket (see TM-12)
Tapping Compound
Tapping Compound
Tapping Compound / Case (12)
Power Option
Rigid 690 Electric Drive
with 5/8" sq. drive adapter (373-05-01)
GF-15 Ground Fault
Interrupter Plug (required)
Extended Feed Yoke (required for use)

LIST PRICE
$70.69
70.69
70.69
70.69
70.69
70.69
70.69
70.69
70.69
70.69
70.69
70.69
231.79
231.79
231.79
231.79
231.79
231.79
31.68

365.37
2,874.32
123.00
530.41

TM-13

April 30, 2012

B-Too Drilling and


Tapping Machine

Transmate

Material Specifications

1-800-426-9341
www.romac.com

Powered by hand or with Ridgid 690 (TM-29)

3/4"

High strength, modular aluminum and steel


components
Inserts any 3/4" to 1" corporation stop under
pressure

to 1" range
of cuts

Extracts threaded corporation stops from the


main and inserts a main plug
Uses Mueller B101 saddles, drill/taps,
ratchets, chain holders, chains and screw plugs

Short Compact Design

Provides greater stability when cutting with the


drill tap and easier alignment when inserting
the corportation stop.
Can be used on water pressures up to 250 psi
without additional fittings or components.

ITEM NO.
356-00

353-60-32
353-10-1
356-61

DESCRIPTION

PRICE

B-Too Tapping Machine for Direct Insertion $4,081.13

1/4" Hex Wrench


Tapping Compound
Tool Box

included
included
included

see pages TM-16 and TM-17 for complete list of components

To Order
1. Order B-Too Drilling Machine.
2. Order Drill/Taps per desired tap size, thread type and pipe type. Drill/Tap corresponds to body
inlet threads on corporation stop.
3. Order Screw Plug Body (356-22-01) and Quick Release Screw Plugs with threads
matching the body outlet threads of the corporation stops used. See chart to match screw plugs to
bodies. (see page TM-17)
4. Order a pipe saddle for each size of pipe the B-Too will be used on. One extra chain
section (Item Number 356-11) required for 18" - 30" mains, two extra chain sections
required for 32" - 48" mains.
5. Order Power Unit if desired.
6. Order extra Tapping Compound if needed. (see pg. TM-30)
TM-14

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

B-Too Drilling and


Tapping Machine

one

The rugged, lightweight B-Too


makes drilling and tapping a pipe as
simple as these steps...
LOAD DRILL TAP

DRILL / TAP

MOUNT ON PIPE

PREPARE CORPORATION STOP


AND INSERT

TM-15

April 30, 2012

B-Too Drilling and


Tapping Machine

Transmate
1-800-426-9341
www.romac.com

B-Too Drilling and


Tapping Machine
Parts Drawing & List

TM-16

REF. NO.
1
2
3
4
5
6
7
8
9
10
10A
10B
10B-1
10B-2
10B-3
10B-4
10B-5
10B-6
10B-7
10C
10D
10E
10F
10G
10H
10J
10K
11
12
13
14
15
16
17
18
19
20
20A
20B
20C
20D
20E
20E-1
20E-2
20E-2a
20E-2b
20E-3
20F
20G
20H
20J
20K
20L
21
22
23

ITEM NO.

356-19
356-06-02
356-06
356-07
356-06-03
356-06-01
356-05
356-08-03
356-12
356-01A
356-02
356-03A
356-02-01
356-03
356-20-10
356-20-1
356-20-09
356-20-08
356-03-01
356-04-01
356-04
356-04-03
356-04-04
356-08-02
356-01
356-01-02
356-03-05
356-03-03
356-03-04
371-02
356-01-03
356-14-02
8FW-Z12
356-15
356-16
356-11-01
356-10A
356-21
356-17
355-56
356-18
356-08A
356-08
356-09A
356-09-01
356-09-02
356-08-01
350-20-54
356-13
356-10
353-11-506
353-11-514
353-11-505
356-08-04
356-23-xx
353-57-084
353-57-083
353-57-082
24
356-11
Not Illustrated:
353-60-32
353-10-1
356-61

DESCRIPTION
Ratchet Wrench (13/16)
Yoke Plunger, Vlier Std. (2 reqd)
Yoke
Feed Nut
Yoke Bolt Washer (2 reqd)
Yoke Bolt, 1/2 x 1/2" socket (2 reqd)
Barrel
Gasket, Slide Gate to Barrel
Clamp
Slide Gate Assembly
Slide Gate Disk Handle
Slide Gate Top Assembly
Slide Gate Handle O-ring
Slide Gate Top
By-Pass Valve: 1/4 Spool Lever
By-Pass Valve: 1/4 Spool
By-Pass Valve: 1/4 Spool Retaining Ring (2 reqd)
By-Pass Valve: 1/4 Spool O-ring
Slide Gate Top Plug 1/16 NPT Plug (2 reqd)
Slide Gate Disk O-ring
Slide Gate Disk
Disk Handle Washer
Slide Gate Disk Screw
Gasket Slide Gate
Slide Gate Bottom
Slide Gate Bottom Plug (2 reqd) 3/4 NPT
Slide Gate Screw (10 reqd)
Slide Gate Top to Barrel Set Screw
Exhaust Elbow
Exhaust Valve
Slide Gate Pipe Nipple
Swivel Bolt for Rd. Link Chain (2 reqd)
Zinc Plated Washer 3/4 (2 reqd)
Hook Holder (2 reqd)
Hook Link (2 reqd)
Round Link Chain Hook (2 reqd)
Holder Assembly
Spiral Snap Ring
Stop Collar
Thrust Bearing
Shaft Support Thrust Washer
Cap Assembly
Cap only
Holder Bushing Assembly
Holder Bushing O-ring (2 reqd)
Holder Bushing Wiper
Cap O-ring
Shaft End Snap Ring (2 reqd)
Holder Guide
Holder
Holder Cotter Pin
Holder Socket Head Set Screw
Holder Knockout Pin
Top Saddle Gasket
B-Too Saddle xx Mueller Style (See following page)
4 Bottom Saddle Gasket for 4" and larger
3" Bottom Saddle Gasket, (Not Included)
2 Bottom Saddle Gasket, (Not Included)
Chain, Round Link
1/4" Hex Wrench
Tapping Compound
Tool Box

LIST PRICE
$280.58
ea. 16.19
161.44
156.33
ea. 5.17
ea. 5.09
194.29
15.68
186.05
817.10
120.07
477.20
3.63
314.92
30.76
67.86
ea. 1.24
1.24
ea. 1.24
3.86
110.62
5.25
1.24
40.80
251.75
ea. 3.11
ea. 1.24
1.24
17.09
22.96
2.17
ea. 5.95
ea. 1.05
ea. 58.30
ea. 74.97
ea. 23.49
865.51
6.22
83.08
41.65
58.30
228.17
165.50
72.67
ea. 1.24
16.30
1.86
ea. 11.89
26.76
285.54
1.43
2.17
50.07
16.07
47.28
20.88
36.19
66.99
5.05
31.68
580.27

April 30, 2012

B-Too Drilling and Tapping


Machine Parts List

Transmate
1-800-426-9341
www.romac.com
ITEM NUMBER

DESCRIPTION

LIST PRICE

ITEM NUMBER

For PVC
only

PVC Drills and Taps (requires both Cutter and Tap)


Cutter, PCV 3/4": 5957 (AWWA thread)
Tap, 3/4" PVC: 5956 (AWWA thread)

$291.12
407.84

353-01-206
353-04-208

Cutter, 1" PVC: 5975-1 (AWWA thread)


Tap, 1" PVC: 5956
(AWWA thread)

291.81
471.53

353-03

Drill Tap Roll Pin

1.83

For Ductile,
Cast Iron & A/C

Drill/Taps
353-02-106

Drill/tap, 3/4" IP: 5951 (IP thread)


Drill/tap, 1" IP: 5951

353-02-206

Drill/tap, 3/4" CC: 5950, 5952 (AWWA thread)

353-02-208
353-03

Drill/tap, 1" CC: 5950, 5952 (AWWA thread)


Drill Tap Roll Pin

427.25
453.15

(IP thread)

B-Too, Quick Release Screw Plug Body 1


B-Too, Quick Release Screw Plug 1 Flare Copper
B-Too, Quick Release Screw Plug 1 MIP
B-Too, Quick Release Screw Plug 1 Drive Thread
B-Too, Quick Release Screw Plug 1 FIP
B-Too, Quick Release Screw Plug 3/4 Flare Copper
B-Too, Quick Release Screw Plug 3/4 FIP
B-Too, Quick Release Screw Plug 3/4 MIP
B-Too, Quick Release Screw Plug 3/4 Drive Thread
B-Too, Quick Release Screw Plug Body 1-1/4
B-Too, Quick Release Screw Plug 1-1/4 Flare Copper
B-Too, Quick Release Screw Plug 1-1/4 FIP
B-Too, Quick Release Screw Plug 1 110 Compression Conn.
B-Too, Quick Release Screw Plug 3/4 110 Compression Conn.

Body Size
Screw Plug Body

199.89
158.26
158.26
158.26
158.26
158.26
158.26
158.26
158.26
233.05
183.24
183.24
158.26
158.26

*B-Too, Saddle 2 Mueller Style

11/4

11/4

FC
11/4 FIP

$58.30

*B-Too, Saddle 3 Mueller Style


B-Too, Saddle 4 Mueller Style
B-Too, Saddle 6 Mueller Style
B-Too, Saddle 8 Mueller Style
B-Too, Saddle 10 Mueller Style
B-Too, Saddle 12 Mueller Style
B-Too, Sadde 14 Mueller Style
B-Too, Saddle 16 Mueller Style
B-Too, Saddle 18 Mueller Style
B-Too, Saddle 20 Mueller Style
B-Too, Saddle 24 Mueller Style
* must order bottom saddle gasket, see TM-16
30 - 60 SADDLES ALSO AVAILABLE

58.30
58.30
58.30
58.30
58.30
58.30
58.30
58.30
58.30
58.30
58.30

Tapping Compound
353-10-1

Tapping Compound

353-10-3

Tapping Compound / Case (12)

373-356
370-70

3/4

FC
FIP
3/4 MIP
3/4 Drive Thread
3/4 Mueller Thread
3/4

31.68
365.37

Power Option
Ridgid 690 Electric Drive
w/ 13/16" sq. drive adapter
GF-15 Ground Fault
Interrupter Plug (required)

Screw Plugs that fit

1 FC
1 FIP
1 MIP
1 Drive Thread
1 Mueller Thread

Body

356-23-03
356-23-04
356-23-06
356-23-08
356-23-10
356-23-12
356-23-14
356-23-16
356-23-18
356-23-20
356-23-24

Screw Plug Chart

1 Body
(356-22-01)

Screw Plug

356-23-02

302.36
413.42
1.83

Screw Plugs (other thread forms available upon request)


356-22-01
356-22-02
356-22-03
356-22-04
356-22-05
356-22-06
356-22-07
356-22-08
356-22-09
356-22-10
356-22-11
356-22-12
356-22-13
356-22-14

LIST PRICE

Pipe Saddles

355-01-210
353-04-206

353-02-108

DESCRIPTION

2,874.32
123.00

Cutting Drill/Taps
355-01-210 PVC Cutter 3/4"
353-04-206 PVC Tap 3/4"

353-01-206 PVC Cutter 1"


353-04-208 PVC Tap 1"

Corporation
Stop
Iron pipe thread or AWWA Thread

TM-17

April 30, 2012

Transmate

M-1 Pipe Drilling Machine

Material Specifications

1-800-426-9341
www.romac.com

Weighs approximately 10 lbs and easy to


handle, 14" long
3/4" to 1" range of cuts using a separate
corporation stop and saddle
Cuts all types of water mains, wet and dry

3/4"

to 1"
range of cuts

Easy to set up and use


M-1, Drilling Machine

352-00

Uses TapMate Too adapters, arbor, shell


cutters and ratchet.
Includes one each;
1) 352-00
M-1, Drilling Machine
2) 352-61
M-1, Tool Box
3) 352-60-1 M-1, 5/32" Allen Wrench
4) 351-60-1 TT, Ratchet Wrench
5) 353-10-1 B-1, Lubricant, Tech-Lube

To Order:

1. Order Base Machine


2. Order Cutters or Spade Bits per desired cut size and pipe type
3. Order Adapters per size and corp outlet type
4. Order Small Holesaw Arbor
5. Power Option if desired (see 372-351 on TM-29).

ITEM
NUMBER

LIST
PRICE

DESCRIPTION

352-00

M-1 Drilling Machine

351-60-1
352-60-3
352-61
353-10-1

$1,202.39

included
included
included
included

For Ductile,
Cast Iron & A/C

118.05
133.07

351-01-406
351-01-408

3/4" HSS Carbide Tip Holesaw (actual OD 11/16")

1" HSS Carbide Tip Holesaw (actual OD 7/8")

41.43
48.73

351-01-506
351-01-508

3/4" Bimetal Holesaw 1


1" Bimetal Holesaw 1

23.31
26.37

For PVC
only

351-01-106
351-01-108

Included with M1 Machine:


Ratchet Wrench
5/32" Allen Wrench
Tool Box
Tapping Compound
Holesaws (require Small Holesaw Arbor)
3/4" Carbide Cutter (actual OD 11/16")
1" Carbide Cutter (actual OD 7/8")

351-01-206
351-01-208

3/4" Cutter for PVC (actual OD 11/16")

351-03-12
351-03-106
351-03-108
351-60-5

1 Recommended

Spade Bits
Spade Bit Holder
3/4" Spade Bit (actual OD 11/16")
1" Spade Bit (actual OD 23/32")
Torx Key Wrench

for Steel Pipe

Included with M1 Drillling Machine

10

3/4" Female Iron Pipe

351-05-506
351-05-508

3/4" Flare Copper Adapter

129.47
129.47

351-05-606
351-05-608

3/4" Male Iron Pipe Adapter

129.47
129.47

351-05-706
351-05-708

3/4" 110 Compression Connection

8
6c

7
6a

6c

5
6b

TM-18

6a

Adapter
1" Female Iron Pipe Adapter

1" Male Iron Pipe Adapter

129.47
1" 110 Compression Connection
129.47
Special adapters can be made upon request
Arbor
Small Holesaw Arbor, (includes Arbor Pilot Drill 351-01-402)
80.39
(use with 3/4" and 1" cutters / holesaws)
1/4" Arbor Pilot Drill (for small holesaw arbors) included w/ large & small arbors 16.32
Power Option
Ridgid 690 Electric Drive w/1/2" sq. adapter
2,874.32

353-10-1
353-10-3

11 12

6b

GF-15 Ground Fault Interrupter Plug (required)

123.00

Tapping Compound
Tapping Compound
Tapping Compound / Case (12)

31.68
365.37

ITEM NO.

LIST PRICE

Handle for Lead Nut


Arbors & Handle Set Screw
Lead Nut Key
M1 Feeder
Lead Tube Snap Ring

351-29-1
351-51-2
351-24-66
352-24
351-23-54

$152.02
1.23
4.85
128.15
2.40

6
6a
6b
6c

Lead Tube Bushing Complete


Lead Tube Bushing
Poly Pak Seal
Lead Tube Bushing O-Ring

351-22-2A
351-22-2
351-57-2
351-57-1-62

7
8
9
10
11
12

Body
Shaft, Main
Thrust Washer
Clamp
Bronze Cap
Retaining Snap Ring

352-23
352-20
352-53-1
352-63
352-35
352-54

REF NO. DESCRIPTION


1
2
3
4
5

$129.47
129.47

1" Flare Copper Adapter

373-351
370-70

3
1

Adapters

351-05-406
351-05-408

351-01-402

257.36
71.82
75.36
7.55

LIST
PRICE

DESCRIPTION

351-14-1

122.80
125.58

1" Cutter for PVC (actual OD 7/8")

M-1 PARTS

ITEM
NUMBER

75.36
69.05
6.26
1.23
165.51
156.64
16.61
27.69
132.64
2.76

Drill Holders, Drills, Holesaws, PVC Adapters, Cutter Adapters, Pilot Drills and Machine Adapters are ordered separately (see above).

April 30, 2012

Transmate

5930 Pipe Drilling Machine

Material Specifications

1-800-426-9341
www.romac.com

Weighs approximately 20 lbs

3/4" to 1"
range of cuts

Compact and easy to handle


3/4" to 1" range of cuts using a corporation
stop and saddle
Cuts all types of water mains, wet and dry
Easy to set up and use

To Order

354-12-08
1" DRILL HOLDER

1. Order Base Machine.


2. Order Drill Holder.

3. Order Cutters and Adapters per desired cut size for PVC.
4. Order Adapters per corp size and thread type.

354-12-06
3/4" DRILL HOLDER

5. Order Drills per cut sizes.

6. Order Drill Holders per drill sizes.

354-01-08
1" DRILL

354-01-06
3/4" DRILL

ITEM NUMBER

354-04-3
PVC ADAPTER

354-00

354-60-4
354-60-1
352-61
353-10-1

3/4" OR 1"
TT PVC CUTTER

ITEM NUMBER

LIST
PRICE

DESCRIPTION

Drills and Drill Holders

For PVC
only

For Ductile, Cast Iron,


A/C & Steel

individual Holder required for each size drill

354-01-06
354-01-08

3/4"

Drill: 5933 (actual OD 11/16")


1" Drill: 5933 (actual OD 15/16")

164.10
230.43

354-12-06
354-12-08

3/4"

Drill Holder: 5934


1" Drill Holder: 5934

323.46
323.46

354-04-3

3/4"

354-12-06
351-01-206
351-01-208
354-01-02

PVC

& 1" PVC Adapter: 9456


215.49
Required for PVC Cutters (includes 354-01-02)
3/4" Drill Holder
323.46
3/4" PVC Cutter (actual OD 11/16")
122.80
1" PVC Cutter (actual OD 7/8")
125.58
3/16" Pilot Drill: 9445
13.48
Not for use when tapping PVC

Included with 5930 Drillling Machine

1C

6 54

1B 1A

1
1A
1B
1C
2
3
4
5
6
7

5930 Drilling Machine

Included with 5930 Machine:


Crescent Wrench (2)
Ratchet Wrench
Tool Box
Tapping Compound

LIST
PRICE

$1,495.96

included
included
included
included

Adapters

354-05-406
354-05-408
354-05-410

3/4"

Female Iron Pipe Adapter: 5931-2


1" Female Iron Pipe Adapter: 5931-2
1 1/4" Female Iron Pipe Adapter: 5931-2

202.17
210.24
218.32

354-05-506
354-05-508
354-05-510

3/4" Flare Copper Adapter: 5931


1" Flare Copper Adapter: 5931
1 1/4" Flare Copper Adapter: 5931

202.17
210.24
218.32

354-05-606
354-05-608
354-05-610

3/4" Male Iron Pipe Adapter: 5932


1" Male Iron Pipe Adapter: 5932
1 1/4" Male Iron Pipe Adapter: 5932

202.17
210.24
218.32

354-05-706

3/4"

201.38

354-05-708

1" 110 Compression Connection

110 Compression Connection

210.24

Special adapters can be made upon request

REF NO.

5930 PARTS

DESCRIPTION

DESCRIPTION
Feed Screw complete
Feed Screw Bolt
Wheel Feed Screw
Feed Screw Bolt Only
Feed Yoke
Gland Nut
Gland Packing Seal (3 required)
Yoke Bolt (2 required)
Top Yoke
Body
Not illustrated:
6" Crescent Wrench (2 required)
Tool Box
Ratchet Wrench

ITEM
NO.

LIST
PRICE

354-43
354-54-51
354-43-1
354-43-0
354-28
354-39
353-26-573
354-28-511
354-28-1
354-25

$190.84
1.31
24.93
173.80
164.96
73.44
ea.
8.84
ea.
1.62
158.50
367.50

354-60-4
352-61
354-60-1

ea.

54.00
99.31
357.63

Drill Holders, Drills, Holesaws, PVC Adapters, Cutter Adapters, Pilot Drills and
Machine Adapters are ordered separately (see above).

TM-19

April 30, 2012

5935 Pipe Drilling Machine

Transmate

Material Specifications

1-800-426-9341
www.romac.com

Weighs approximately 40 lbs.

3/4"

to 2"
range of cuts

3/4" to 2" range of cuts using a


corporation stop and saddle
Cuts all types of water mains, wet
and dry

35,5935 DRILLING MACHINE WITH TOOL BOX AND WRENCHES


355-00

To Order:

1. Order Base Machine


2. Order Drills or Holesaws per
desired cut size and pipe type

ITEM NUMBER
355-00

5935 Pipe Drilling Machine


Included with 5935 Machine:
Adjustable Wrench SPUD
Ratchet Wrench
Tool Box
1/8" Allen Wrench
Tapping Compound

355-60-4
355-60-1
355-61
355-60-3
353-10-1

For Ductile, Cast


Iron, A/C & Steel

$2,270.61
included
included
included
included
included

Drill
3/4"

Drill: 5933 (actual OD 11/16")


Requires Drill Adapter 355-12-06
1"
Drill: 5937-1 (actual OD 7/8")
1 1/4" Drill: 5937-1 (actual OD 1 1/8")
1 1/2" Drill: 5937 (actual OD 1 7/16")
2"
Drill: 5937-1 (actual OD 1 3/4")

354-01-06
355-01-408
355-01-410
355-01-412
355-01-416
355-04-4

164.10
411.68
415.83
418.90
553.72

2.5 Drill Extension (Used when doing


a 2" tap through a threaded gate valve)
PVC
3/4" PVC Cutter (actual OD 11/16")
1"
PVC Cutter (actual OD 15/16")
1 1/4" PVC Cutter (actual OD 1 1/8")
1 1/2" PVC Cutter (actual OD 1 3/8")
2"
PVC Cutter (actual OD 1 7/8")

351-01-206
351-01-208
351-01-210
351-01-212
351-01-216

For PVC
only

LIST
PRICE

DESCRIPTION

355-12-06

223.25
122.80
125.58
138.15
150.68
163.25

Adapter: 5938 (use with 3/4",


367.09
1" PVC Holesaws includes 354-04-3 Adapter)
Large PVC Adapter: 9546
177.89
(use with 1 1/2" & 2" PVC Cutters)

355-04-3

Included with 5935 Drillling Machine

8
7

10

13

11 12

6
14

16

17

15

REF
NO. DESCRIPTION
1
2
3

TM-20

Adapter Gasket
Bottom Cylinder Coupling
Top & Bottom Cylinder
Gaskets (2 req.)

ITEM NO.

LIST
PRICE

355-38-57

ea. 10.91

355-57-05
355-37

$15.17
205.38

LIST
PRICE

DESCRIPTION

Adapters

355-05-406
355-05-408
355-05-410
355-05-412
355-05-416
355-05-420

3/4" Female Iron Pipe Adapter: 5936-3


1" Female Iron Pipe Adapter: 5936-3
1 1/4" Female Iron Pipe Adapter: 5936-3
1 1/2" Female Iron Pipe Adapter: 5936-1
2" Female Iron Pipe Adapter: 5936-1
2 1/2" Female Iron Pipe Adapter: 5936-1

355-05-506
355-05-508
355-05-510
355-05-512

3/4" Flare Copper Adapter: 5936-2


1" Flare Copper Adapter: 5936-2
1 1/4" Flare Copper Adapter: 5936-2
1 1/2" Flare Copper Adapter: 5936

242.59
242.59
242.59
242.59

355-05-706
355-05-708
355-05-712
355-05-716

3/4" 110 Compression Connection


1" 110 Compression Connection
11/2" 110 Compression Connection
2" 110 Compression Connection

258.76
258.76
258.76
258.76

$242.59
242.59
242.59
242.59
242.59
242.59

* Special Adapters can be made per request *

Note: Female Adapters thread into Part No. 355-37 except the 2 1/2" Female
Iron Pipe Adapter which will replace Part No. 355-37. The 355-37 fits 2" Flare
Copper Corporation Stops, no 2" Flare Adapter is required.

353-10-1
353-10-3
373-355
370-70

Tapping Compound

Tapping Compound
Tapping Compound / Case (12)

Power Option

4
5
6
7
8
9
10
11
12
13
14
15
16
17

31.68
365.37

Ridgid 690 Electric Drive


w/ 7/8" sq. drive adapter See pg. TM-29
2,874.32
GF-15 Ground Fault Interrupter Plug (required)
123.00

REF NO. DESCRIPTION

5935 PARTS

ITEM NUMBER

3. Order Adapters
4. Order Power Option if desired

Cylinder
Top Cylinder Coupling
Handle for Lead Nut (3 req.)
Shaft End Snap Ring
Collar O-Ring (inside)
Collar
Collar O-Ring (outside)
Thrust Bearing
Feed Screw (bottom)
Drill Holder
Feeder Screw
Tri-Handle Holder
Set Screw
Spiral Snap Ring
Not Illustrated:
Ratchet Wrench
Adjustable Wrench
1/8" Allen Wrench
Tapping Compound
Tool Box

ITEM NO.

355-38
355-36
350-29
350-20-54
355-40-5711
355-40
355-40-5712
355-56
355-43-2
355-12
355-43
355-29-1
351-23-512
355-54
355-60-1
355-60-4
355-60-3
353-10-1
355-61

LIST PRICE
$196.65

339.63
ea. 92.32
11.89
2.10
99.85
2.10
41.65
127.06
311.32
392.67
194.07
1.23
6.22
345.25
106.36
2.81
31.68
208.76

Drill Holders, Drills, Holesaws, PVC Adapters, Cutter Adapters, Pilot Drills and Machine Adapters are ordered separately (see above).

April 30, 2012

TapMate Dry Tap

Transmate

Dry Drilling and Tapping Machine

Material Specifications

1-800-426-9341
www.romac.com
Weighs approximately 28 lbs.
Easy to use, with or without power drive
3/4" through 1" drill/taps through all types of mains
Drilling shaft is completely supported at two points for
rigidity

DDT,DRY DRILL/TAP MACHINE 357-00

3/4"

to 1" range
of cuts

Includes one each;


1) 357-00
DDT,DRY DRILL/TAP MACHINE (only)
2) 355-61
35,STEEL CHEST
3) 353-60-11 B1,RATCHET WRENCH(LARGE)
4) 353-60-22 B1,OPEN END WRENCH,1-5/16 IN
5) 353-60-32 B1,HEX WRENCH 1/4 IN.(ALLEN)
6) 353-10-1 B1,LUBRICANT,TECH-LUBE TAPPING COMPOUND
7) 357-55
DDT, DELTA RING CHAIN ASSEMBLY

Uses B-1 drill/tap holder and accessories


Lightweight and sturdy construction
Conforms to pipe sizes 3" or larger (Extra chain lengths
required for 18" mains or larger)

To Order:

16

1. Order Base Machine.


2. Order Drill/Taps per cut size, thread type and tap size.
3. Order Power Option if desired.

ITEM
NUMBER
357-00

DESCRIPTION
TapMate Dry Tap

Included with Dry Tap Machine:


Ratchet Wrench (5/8" sq. drive)
Delta ring chain assembly
Drill Tap Holder
1 5/16" Open End Wrench
1/4" Allen Wrench
Tapping Compound
Tool Box
Optional Straps Available
357-66
48" Strap (includes Strap Ratchet)
357-100
Long Strap (for 14" to 24" diameter mains)
356-11
Chain, Round Link
Call for longer straps
PVC Drill and Taps (require both tap and cutter)
3/4" PVC Tap: 5956 (AWWA thread)
353-04-206
3/4" PVC Cutter - 5957-3/4"
355-01-210

For Ductile,
Cast Iron & A/C

For PVC only

353-60-11
357-55
353-11-1
353-60-22
353-60-32
353-10-1
355-61

353-04-208
353-01-206

1" PVC Tap: 5956 (AWWA thread)


1" PVC Cutter: 5975-1 (makes 1 1/4" hole)

10
7

LIST
PRICE

195.80
122.41
66.99

407.84
291.12
471.53
291.81

Drill/Taps
353-02-106
353-02-108
353-02-206

3/4" Iron Pipe Drill/Tap: 5951


1" Iron Pipe Drill/Tap: 5951
3/4" AWWA Drill/Tap: 5952

427.25
453.15
302.36

353-02-208

1" AWWA Drill/Tap: 5952

413.42

373-357
370-70
353-10-1
353-10-3

Power Option

Ridgid 690 Electric Drive


w/ 5/8" sq. Drive Adapter See pg TM-29
GF-15 Ground Fault Interrupter Plug (req.d)
Tapping Compound
Tapping Compound
Tapping Compound/ Case (12)

2,874.32
123.00
31.68
365.37

12

13

14 15

12

$2,385.44
included
included
included
included
included
included
included

11

TapMate Dry Tap Parts


Ref. Number
1
2
3
4

Item Number
Description
357-08 Saddle
357-35 Column
357-28-1
Top Yoke Insert
357-28
Top Yoke

List Price
$166.58
72.77
129.06
287.08

5
6
7
8

351-23-512
357-35-51
353-26-39
353-26-573

Lead Tube Set Screw


Column Bolts (Qty 2)
Head Gland Nut
Head Gland Packing (Qty 2)

1.23
ea 6.77
63.05
ea 8.84

9
10
11
12

351-24-66
351-29-1
351-51-2
353-26-62

Lead Nut Key


Handle
Arbors & Handle Set Screw
Head Bronze Bushing (Qty 2)

4.85
138.20
1.23
ea 25.19

13
14
15
16

357-43
357-22
357-56
353-11-1

Feed Screw Complete


Bearing Housing
Thrust Bearing
Drill/Tap Holder Assembly

342.87
122.91
26.87
613.61

Cutting Drill/Taps

355-01-210 PVC Cutter 3/4"


353-04-206 PVC Tap 3/4"

353-01-206 PVC Cutter 1"


353-04-208 PVC Tap 1"

Iron Pipe Drill / Tap


AWWA Drill / Tap

TM-21

April 30, 2012

Transmate

DeChlorinator

1-800-426-9341
www.romac.com
Aluminum, brass valves and stainless
steel fasteners.

DIMENSIONS
Length - 16 3/8"
Weight - 9.3 lbs.

Material Specifications

Connection inlet: Type A cam and groove


hydrant adapter (FNST) and Type D cam
and groove adapter. Other hydrant adapters available on request.
Connection outlet: Type A and D cam
and groove adapter.
Porting Connections: 1/4 valves with
quick disconnects.
Reagents: Can use all commonly
available disinfection and dechlorination
reagents.
Flows: 200 - 900 GPM

Connections are easy ...


Connect the sampling tube to
the MAKE UP WATER PORT

CONTROL VALVE

Connect the feed solution tube to the


FEED SOLUTION PORT, and connect the opposite
end into the SOLUTION CONTROL VALVE located
at the bottom of the bucket

Vita-D-Chlor Feed Solution and Mixing and


Feed Solution Valve Setings
If Chlorine
value
(ppm, mg/l)
0 - .5
.5 - 1
1 - 1.5
1.5 - 10
10 - 30
30 - 50
50 - 150
150 - 200
TM-22

Then add...
Vita-D-Chlor cups
per 5 gal water
1/4 cup
1/2 cup
1/2 cup
5 cups
15 cups
15 cups
25 cups
34 cups

Set Control Valve on...


for maximum
Chlorine
2 Turns Open
2 Turns Open
3 Turns Open
2 Turns Open
2 Turns Open
3 Turns Open
Full open
Full open

Why Dechlorinate?
Quickly dechlorinates and
neutralizes pH of release water.
Allows water utilities to meet
regulations for residual chlorine
concentration in released water.
Enables contractors to quickly
flush highly concentrated
chlorinated water in new
construction situations.
Helps meet EPA, CWA, and
SDWA legislation for released
water entering receiving streams.

April 30, 2012

Transmate

DeChlorinator

1-800-426-9341
www.romac.com

HYDRANT ADAPTER - Threads


onto the outlet of a fire hydrant to
connect to the deChlorinator.

FEMALE CAM LOCK


FITTING - Used to
connect deChlorinator
to hydrant adapter.

HANDLE
VACUUM GAUGE - Displays
amount of vacuum created by
water flow.

FEED SOLUTION CONTROL


VALVE - This valve enables you
to control the flow of the feed
solution.

Chlorinated
Water In

MAKE-UP WATER PORT


- Solution make-up and
untreated sampling water
can flow out from here.

To Order:

FEED SOLUTION PORT - The


dechlorinating solution is fed
into this port. Flow range from
0 - 120gph.

1. Order deChlorinator (378-032)


2. Order 3" Discharge Hose (378-06-03)
3. Order Diffuser (378-05-03)
4. Order Accessories (optional)
5. Order Analyzers (color wheel or test strips)
6. Order Analyzer reagents
Determine whether the system is "free" or "total"

ITEM NUMBER

free = chlorine only


total = chlorine & ammonia

7. Order dechlorinating chemicals


Vita-D-Chlor if you're dechlorinating only

Vita-D-Chlor neutral if the pH levels need to be maintained

ITEM NUMBER

378-032

378-030-17
378-030-06
378-02-2
378-01-01-4
378-030-10
378-032M
378-05-03
378-06-03

378-02-1
378-02-2
378-02-3

DESCRIPTION

DC, Dechlorinator Kit


3"with 2" venturi

Included with DC Kit


Carrying Bucket
Male x Fire Hydrant Camlock Adapter
Test Strips
Dechlorinating Chemical (one cup)
Tubing (2 tubes, 4 feet long)
deChlorinator Unit

Accessories

Diffuser
3" Discharge Hose (20ft. long
w/camlock fittings)

Analyzers

LIST
PRICE

$2,616.88

378-03-1
378-03-2
378-04-1
378-04-2

Dechlorinated Water
Out
MALE CAM LOCK FITTING
- Quick fitting for connecting
diffuser or exhaust hose.

DESCRIPTION

Analyzer Reagents

Hach DPD Free Chlorine 100 5ml Pillows


Hach DPD Total Chlorine 100 5ml Pillows
DPD Dispenser for Free Chlorine 5ml
(400 doses)
DPD Dispenser for Total Chlorine 5ml
(400 doses)

LIST
PRICE
POA
POA
POA
POA

Dechlorination Chemicals
included
included
included
included
included
included
608.39
192.53

Hach Free & Total Chlorine Color Disc

98.58

Hach Chlorine Test Strips


0 - 10 PPM Range
10 - 200 PPM Range

22.18
88.92

378-01-01-1
378-01-01-2
378-01-01-3

Vita-D-Chlor (Ascorbic Acid, NSF)


2.5 kg (5.5 lbs.)
12 kg (26.4 lbs.)
25 kg (55 lbs.)

378-01-02-1
378-01-02-2
378-01-02-3

Vita-D-Chlor, Neutral (Sodium Ascorbate, NSF)


2.5 kg (5.5 lbs.)
POA
12 kg (26.4 lbs.)
POA
25 kg (55 lbs.)
POA

378-01-03-1
378-01-03-2
378-01-03-3

Vita-D-Chlor, Tablets
Treats 8500 gallons per tablet
(85g of Ascorbic Acid per 25/8 tablet)
6 tablets
20 tablets
40 tablets

378-01-04-1
378-01-04-2

Vita-D-Chlor, Tablet Sock (Coarse or Fine)


(24" sock for holding tablets)
Coarse
POA
Fine
POA

POA
POA
POA

POA
POA
POA

TM-23

April 30, 2012

Transmate

Sewer Pipe Tapping Machine

Material Specifications

1-800-426-9341
www.romac.com

Power: 1.75 HP Air Motor


Air Consumption: 60-75 cfm @ 80 - 100 psi
Weight: Machine less holesaw/cutter - 30lb.
Width: 8" x 8"
Height: Machine less holesaw/cutter - 14"

To Order:

ITEM NO.

1. Order Base Machine


2. Order Holesaw / Cutters per size and type of pipe
3. OrderAccessories depending on the type of pipe to be cut
Cutting Clay or Cement Pipe

Cutting PVC / HDPE Pipe

2 gallon Pressurized Water


Tank required
377-14

PVC Adapter
377-12

Diamond Tipped Holesaw


3/4 Diamond Tipped Pilot.
377-10

PVC Pilot Complete


377-15

TM Jam Nut
350-52

PVC Cutter

377-01

AIR DRIVEN SEWER PIPE TAPPING MACHINE

Included with machine:


Steel Storage box
Operations and Maintenance Manual
Air Control Handle
Dead Handle
Main Swivel Housing (Cutter Adapter) and Bearing Housing (Water Jacket)
Water Valve and Male Quick Disconnect
Air Silencer
AIR HOSE AND AIR FITTINGS TO BE PROVIDED BY END USER

TM-24

1.75 Horsepower Air Motor

DESCRIPTION

LIST PRICE

377-01

Air Powered Sewer Pipe Tapping Machine

$3,482.66

377-11-1032
377-11-1036
377-11-1040
377-11-1044
377-11-1048
377-11-1052
377-11-1054
377-11-1056
377-11-1060
377-11-1064
377-11-1068
377-11-1070
377-10
377-14

4" Diamond Tipped Holesaw


4 1/2" Diamond Tipped Holesaw
5" Diamond Tipped Holesaw
5 1/2" Diamond Tipped Holesaw
6" Diamond Tipped Holesaw
6 1/2" Diamond Tipped Holesaw
6 3/4" Diamond Tipped Holesaw
7" Diamond Tipped Holesaw
7 1/2" Diamond Tipped Holesaw
8" Diamond Tipped Holesaw
8 1/2" Diamond Tipped Holesaw
8 3/4" Diamond Tipped Holesaw
3/4" Diamond Tipped Pilot Complete
Water Tank Complete

$680.37
691.14
744.15
785.46
825.46
918.50
918.50
969.55
969.55
1,013.27
1,275.69
1,289.88
491.95
172.39

377-12
377-15
350-03-08
350-52
350-01-2032
377-11-2032
377-11-2036
377-11-2040
350-01-2048
377-11-2048
377-11-2052
377-11-2054
377-11-2056
350-01-2064
377-11-2064
377-11-2068
377-11-2070

PCV ACCESSORIES REQUIRED


PVC Adapter
PVC Pilot Complete
1" Spade Bit (included with PVC Pilot)
TM Jam Nut
3 1/2" Cutter For PVC Pipe
4" Cutter For PVC Pipe
4 1/2" Cutter For PVC Pipe
5" Cutter For PVC Pipe
5 1/2" Cutter For PVC Pipe
6" Cutter For PVC Pipe
6 1/2" Cutter For PVC Pipe
6 3/4" Cutter For PVC Pipe
7" Cutter For PVC Pipe
7 1/2" Cutter For PVC Pipe
8" Cutter For PVC Pipe
8 1/2" Cutter For PVC Pipe
8 3/4" Cutter For PVC Pipe

204.24
246.66
96.12
55.45
661.89
679.72
705.62
776.82
980.97
996.92
1,035.76
1,087.55
1,160.90
1,295.02
1,424.17
1,562.73
1,605.71

April 30, 2012

The Exerciser

Transmate
1-800-426-9341
www.romac.com

Valve and Hydrant Exerciser for Municipal Use

Weighs approximately 40 lbs.

Material Specifications

Compact, and easily handled by one person.


Takes up to 15 gpm hydraulic flow rate.
Provides up to 250 ft-lbs of input torque.
Variable torque and speed controls.
Quick kill safety collar.
Motorcycle grip forward and
reverse control handle.
Easy-to-read up and
down counter.
Maximum speed 57 rpm.
Valve Key Assembly telescopes to
accommodate up to 38" of bury depth.

OPTIONAL EQUIPMENT
Hydrant Adapter
375-65

Swivel Head
375-111

The Exerciser from Transmate provides a cost effective


way to maintain water valves and hydrants in your system.
Easily handled by one person, the Exerciser is designed
for in-city valve maintenance programs.

Valve Key Extension


375-10

ITEM NUMBER

DESCRIPTION

This lightweight valve turning device will deliver up to


250 ft-lbs of torque to any rough operating valve in your
LIST PRICE system.

375-501A Valve Key Assembly (includes 2" Drive Cup)

842.90

375-10

Valve Key Extension

172.81

375-65

Hydrant Adapter

126.89

375-111

Swivel Head, U Joint

363.59

*372-99

Valve Exerciser Hydraulic Drive

4,688.60

(includes 372-01 and 372-02)

To Order:

1. Order Base Machine

2. Determine depth of valves to be exercised.


Extra Valve Key Extensions may need to be ordered
(see chart below)
3. Order power option
ITEM NUMBER

375-00

Note: The Hydraulic Unit 372-01 used with the TapMate may be also
used as the hydraulic system for the Valve Exerciser.

Set of 20' Valve Exerciser Hoses


(includes Quick Disconnect)

Hydraulic Valve Exerciser

includes Carry Box and Valve Key Assembly

Contact Romac for price and availability.

See Page TM-26 for details.

372-02

DESCRIPTION

590.25

*372-991 Valve Exerciser Hydraulic Drive with Electric Starter (372-02) Inc. 5,523.80
Romac recommends you use a PTO on your truck for Hydraulic Power

Hydrant Sockets made to specifications


VALVE DEPTH TO TOP OF VALVE
for Valve Key Extension (375-10)

1 Extension
2 Extensions
3 Extensions
4 Extensions

39"
78"
117"
156"

to
to
to
to

77"
116"
155"
194"

Depth
Depth
Depth
Depth

*Considered Hazardous Material When Shipped by Air

TM-25

April 30, 2012

Multi-Purpose Hydraulic Drive

Transmate

Material Specifications

1-800-426-9341
www.romac.com

Weighs approximately 80 lbs


7 h.p. Kohler gasoline engine

for use
= 372-00
with 350-00

Hydraulic pump delivering 4 gpm to 2,000 psi


2.5 gallon hydraulic fluid reservoir with drain
plug

+
Higher RPM

separately
= Ordered
for use with 351-00

for use
= 372-99
with 375-00

Turning the TapMate motor at 60 RPM, you'll have


more than three times the cutter speed available on
the electric drive. This means faster, smoother cuts
with much less effort expended. The TapMate Too motor is turned at 105 RPM and the Exerciser is turned
at 57 RPM.

Additional item required:


372-02

The Exerciser

ITEM
NUMBER

DESCRIPTION

* 372-00
* 372-01
372-05

TM Hydraulic Power Unit, complete


Base Unit
Motor and 3/8" Hoses

*372-01

Multi Purpose Base Unit only

4,371.98

*372-98

Multi Purpose Base Unit w/ electric start

5,209.74

LIST PRICE
$6,149.83
included
"

Additional items optional:


372-05


TapMate Motor and Hose assembly (two uses)


2,071.52
1- Adapts 372-01 to TapMate
2- Adapts alternative power unit to TapMate; requires
3.3-10 gpm flow regulator, 1750-2300 psi hydraulic power system

372-351-05

TapMate Too Drive Head assembly (see Page TM-29)

(Includes motor, hoses, control valve, drive coupling adapter


with clamps, 2 sets of 1/4" I.D. hoses 372-02-03 and 1 set of 3/8"
Q.D.s (372-13-0 and 372-13-1)

372-02

Valve Exerciser Hoses (see Page TM-25)


(Includes 2-20' 3/8" I.D. hoses 372-02-02 and 2-3/8" male
Q.D.s 372-13-2 and 2-3/8" female Q.D.s 372-13-3)

590.25

372-06-01
372-80
372-81

Hydraulic Adapter Latch (2 req.) includes bolts and nuts


Hydraulic Drive Adapter
Hydraulic Drive Coupling

ea 13.79
235.98
190.82

TM-26

TapMate Too

Additional item required:


372-351-05

Hydraulic Power Unit


372-01

*Considered Hazardous Material When Shipped by Air

TapMate

Additional item required:


372-05

By pass valve for cold weather starting


or tool change while unit is running.

1,942.05

Lightweight
The entire system weighs about 80 pounds, light enough to
hand carry to the ditch. This is the perfect option for making
taps anywhere, especially in remote areas away from roads or
in muddy terrain.

Utility
The hydraulic drive motors mount directly to the back of the
TapMate and TapMate Too. This allows the motor to hold the
counter torque created by the cutting tools so there is no lever
arm to control. This means easier and faster operation for
your crews.

Safety
Hydraulic power means safe operation in the routinely wet environment of a waterworks tap. The drive, while delivering 4
gpm up to 2000 psi, is quiet in the ditch to aid communication.

April 30, 2012

82000 HPU

Transmate

Hydraulic Power Unit

1-800-426-9341
www.romac.com

Material Specifications

Weighs approximately 200 lbs


14 h.p. Kohler gasoline engine
Hydraulic pump delivering 8 gpm to 2,000 psi
5 gallon hydraulic fluid reservoir
12V electric air-to-oil heat exchanger

Benefits to Users:
Full duty cycle hydraulic power system
Able to run most hydraulic tools that require
7-9 gpm to 2,000 psi
Electric start with recoil start backup
By-pass valve for cold weather starting or to
switch out tools while system is running

ITEM
NUMBER

DESCRIPTION

*372-82000-01

LIST
PRICE

82000 HPU Hydraulic


$7,457.67
Base Power Unit
(Must order Motor and Hoses)

Motor and Hose Kits

ITEM
NUMBER

DESCRIPTION

372-05-25

Motor and 1/2"Hoses $3,201.03


(includes Motor, two Hoses and
two sets of Quick Disconnects)
For TapMate Machine

360-72-02

Motor and 1/2"Hoses 3,201.03


For QuikValve Machine

372-02-05

1/2" Hose Kit


(includes two Hoses and
two sets of Quick Disconnects)
1/2" x 3/8" NPT Bushing

372-13-10

*Considered Hazardous Material When Shipped by Air

LIST
PRICE

781.22
7.94

If using the Valve Exerciser with the 1/2" Quick Disconnects and Hoses,
you need to order: (1) 372-13-6, (1) 372-13-7 (2) 372-13-10

Hydraulic Hoses and Fittings


Select the appropriate hoses and fittings for powering your Transmate equipment
ITEM
NUMBER

DESCRIPTION

LIST
PRICE

ITEM
NUMBER

Hoses
372-02-03

Also Required: Quick Disconnect Fittings


1/4" Hydraulic Hose, 20' Long, 2250WP
(for TapMate Too -2 required)

372-02-02

3/8"

372-02-01

1/2"

Hydraulic Hose, 20' Long, 2250WP


(for TapMate and Valve Exerciser -2 required)

DESCRIPTION

LIST
PRICE

Fittings
ea $159.23

372-13-2
372-13-3

3/8"

Male QD Flush Face FF372-6FP


Female QD Flush Face FF371-6FP
(Standard Dripless option for use with TapMate
Drive Head, TapMate Too Drive Head,
Multi-Purpose Power Unit and Exerciser)

$55.79
162.47

372-13-6
372-13-7

1/2"

89.69
220.68

ea 135.20

Hydraulic Hose, 20' Long, 2250WP


ea 176.14
(for 82000 HPU and QuikValve machine -2 required)

3/8"

Male QD Flush Face FF502-8FP


Female QD Flush Face FF501-8FP
(Standard Dripless option for use with
82000 HPU Power Unit)
1/2"

TM-27

April 30, 2012

Ridgid 700

Transmate
1-800-426-9341
www.romac.com

Electric Drive for the TapMate

Material Specifications

Weighs just 25 pounds


Threads pipe from 1/8" to 2" with added
thread dies
Oversize gearset for maximum
performance
Deadman switch with forward and
reverse control
One piece aluminum frame
Includes 1" square drive adapter
Measures 28 1/2" long
115 V
ITEM
NUMBER

DESCRIPTION

370-000-05

1" Square Drive Adapter

370-000

Ridgid 700
Electric Drive

LIST
PRICE

$5,037.52
included

ITEM
NUMBER

DESCRIPTION

370-001

Ridgid 700 Electric Drive (only)

370-000-05
370-000-10
370-70

1" Square Drive Adapter


Hex Head Drive Adapter
GF 15 Ground Fault Interrupter Plug
(required)

LIST
PRICE

$4,755.82
282.55
265.09
123.00

Drive requires electric generator capable of 3KW output


or better. Ground fault protection is required.

Air Drive

Material Specifications

Air Drive for the TapMate


Lightweight just 11 pounds
Unidirectional drive clips directly to the
back of the TapMate
Maximum .76 h.p. delivers 47 RPM
191 ft-lbs. running torque, 254 ft-lbs.
stall torque
ITEM
NUMBER

DESCRIPTION

371-00
Air Drive
372-06-01 Hydraulic Adapter Latch
(2 req.) includes bolts & nuts

Air drive requires connection to an air


compressor capable of producing at
least 36 CFM at 90 psi
TM-28

LIST
PRICE

$6,701.89
ea 13.79

April 30, 2012

Hydraulic Drive

Transmate
1-800-426-9341
www.romac.com

for the TapMate Too Pipe Drilling Machine

Material Specifications

Weighs approximately 73 lbs

Specially created for theTapMate Too

3 h.p. Honda gasoline engine

Get the most out of your


TapMate Too with
this self-contained
power source

Hydraulic pump delivering 2 gpm


@ 1,200 psi
1 gallon hydraulic fluid reservoir
90 rpm hydraulic motor
20 feet of connecting hoses

ITEM
NUMBER

LIST
PRICE

DESCRIPTION

*372-351

TapMate Too Hydraulic - Drive System, complete

*372-351-01
372-351-05

Base Unit

$5,178.80
included
included

TapMate Too Hyd. Drive Head - Assembly with 1/4" Hoses

372-351-05

TapMate Too Hydraulic Motor and Drive Head Assembly w/ 1/4" Hoses
(For adapting the Multi-Purpose Hydraulic Drive 372-01 or alternative
power unit to the TapMate Too see Page TM-4)
*Considered Hazardous Material When Shipped by Air

$1,942.05

Material Specifications

Ridgid 690 Electric Drive


Weighs approximately 22 lbs
115 V Universal AC motor

ITEM #

373-00

50 to 60 cycle, 15 amps reversible

353-28E
370-70

Delivers 100 ft-lbs. at 15 amps - 32 rpm


Delivers 200 ft-lbs. at stall
Bump proof, momentary on operating switch
Length of 24", width of 6"

ITEM #

Can be used to thread pipe


with addition of thread dies

370-70

373-356

ITEM #

For Use on TM Too, M1, Dry Tap & 5935


ITEM #

373-01

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,874.32


w/ 5/8" sq. drive adapter
Extended Feed Yoke (required for use) 530.41
GF-15 Ground Fault
123.00
Interrupter Plug (required)

For Use on B-Too Machine


DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,874.32


w/ 13/16" sq. drive adapter
GF-15 Ground Fault
123.00
Interrupter Plug (required)

For Use on TapMate Too and M-1 Machine

NOTE: Drive requires electric generator


capable of 3KW output or better.

with existing Ridgid 690


DESCRIPTION

For Use on B-1 Machine

LIST PRICE

Ridgid 690 Drive Only*


$2,651.56
*Must order adapter for specific machine.

373-05-356
373-05-351
373-05-357
373-05-355
373-05-1
373-05-1S

13/16" Adapter for B-Too


1/2" Adapter for TM-Too & M-1
5/8" Adapter for Dry Tap
7/8" Adapter for 5935
5/8" Adapter for B-1
Special Square Adapters

353.68
353.68
353.68
353.68
353.68
472.25

370-70

GF-15 Ground Fault


Interrupter Plug (required)

123.00

373-351
370-70

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,874.32


w/ 1/2" sq. drive adapter
GF-15 Ground Fault
123.00
Interrupter Plug (required)

For Use on TapMate Dry Tap Machine

ITEM #

373-357
370-70

ITEM #

373-355
370-70

DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,874.32


w/ 5/8" sq. drive adapter
GF-15 Ground Fault
123.00
Interrupter Plug (required)

For Use on 5935 Machine


DESCRIPTION

LIST PRICE

Ridgid 690 Electric Drive Complete 2,874.32


w/ 7/8" sq. drive adapter
GF-15 Ground Fault
123.00
Interrupter Plug (required)

TM-29

April 30, 2012

Transmate

Test Gauge

Material Specifications

1-800-426-9341
www.romac.com

Designed to pressure test for leaks prior


to tapping and during valve insertions.
Pressure test any 3/4" NPT outlet.
Compact design (8" x 6" x 1.25")
Range: 0 - 200 PSIG
LIST
PRICE

ITEM
NUMBER

DESCRIPTION

359-60

3/4 Inch Pressure Test Gauge

$161.57

Material Specifications

Tapping Compound
Dramatically improves tool life

Ideal for tapping, drilling, etc.


100% environmentally safe
16 oz. containers
MSDS upon Request

ITEM
NUMBER
353-10-1
353-10-3

LIST
PRICE

DESCRIPTION
Tapping Compound
Tapping Compound / Case (12)

ea. 31.68
365.37

Material Specifications

Flaring Tools

TM-30

Available in 1/2" to 2"


Machined to exacting
specifications at our
factory
An excellent result every
time
No lip to curl the copper
tube back, thus assuring
the proper fit

ITEM
NUMBER
359-001
359-002
359-003
359-004
359-005
359-006

DESCRIPTION
1/2"

Flaring Tool
Flaring Tool
1" Flaring Tool
1 1/4" Flaring Tool
1 1/2" Flaring Tool
2" Flaring Tool
3/4"

LIST
PRICE
$59.97
76.62
84.96
115.81
130.08
159.93

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

Material Specifications

Double Socket Ratchet Wrench

Heavy duty, double socket ratchet wrench


can tighten nuts on long bolts or all-thread
rod without bottoming out and has a simple
lever operated reverse feature.

The heavy-duty mechanism is sandwiched


between steel plates for strength and
protection.
One socket fits heavy hex nuts on 3/4"
bolts, used on 4" through 24" mechanical
joints.
One socket fits heavy hex nuts on 5/8" bolts
used on clamps, couplings, saddles and 3"
mechanical joints.
The handle is covered with a resilient
material to improve the grip and help resist
slippage during use.
Weighs 2 lb. 6 oz.

ITEM NUMBER

DESCRIPTION

359-3649982 1 1/16" fits 5/8" heavy hex nut


1 1/4" fits 3/4" heavy hex nut

LIST
PRICE

$116.97

Ratchet Box Wrench


Heavy-duty, ratcheting box end wrench
can tighten nuts on long bolts or all-thread
rod without bottoming out and has a
simple flip-over reverse feature

They have no loose sockets that can be


misplaced and the enclosed design
prevents rocks, pebbles or debris from
entering the mechanism.

The small end has a 1 1/16" socket which


fits heavy hex nuts on 5/8" bolts, used
on clamps, couplings, saddles and 3"
mechanical joints.

The large end has a 1 1/4" socket which


fits heavy hex nuts on 3/4" bolts on 4"
through 24" mechanical joints.

Enclosed design keeps debris from


jamming the mechanism

Triple rivets keep plates from spreading


under your heaviest tightening job.

Material Specifications

Heavy
Enclosed
ign
Duty Des

ITEM NUMBER

DESCRIPTION

359-3649980 1 1/16" fits 5/8" heavy hex nut


1 1/4" fits 3/4" heavy hex nut

LIST
PRICE
$65.96

TM-31

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

TM-32

Notes

April 30, 2012

Valve Insertion

Transmate
1-800-426-9341
www.romac.com

When you are under pressure to install


a valve in an operating line

PAGE QV-2


4", 6" or 8" installations in cast iron,


ductile iron, A/C and some classes
of PVC pipe

Uses modern resilient gate technology

Can be used in water lines with up to


150 psi ambient pressure

Installed valve has the same number of


turns as any other comparable valve in
your system

PAGE QV-7

10" - 12" installations in cast iron, ductile


iron, A/C, PVC C-900 and steel pipe

No loss of pressure

Minimal water loss

Completion time is less than 2 hours

QV-1

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

When you are under pressure to


install a valve in an operating line

QuikValve Tapping Sleeve

Material Specifications

General: The sleeve is fabricated to assure a 360


seal around the pipe under working pressures up to
150 psi. (Test pressure: 225 psi.) It is designed to
accommodate the equipment and fixtures necessary to drill and ream the pipe and install the
QuikValve insertion valve without any interruption in
water service.

Material Specifications

4", 6" or 8" installations in cast iron, ductile iron,


A/C and some classes of PVC pipe

Uses modern resilient gate technology

Can be used in water lines with up to 150 psi


ambient pressure

Installed valve
has the same
number of
turns as any
other
comparable
valve in
your
system

Sleeve: ASTM A-36 steel.


Flange: A special flange is used that mates with
the QuikValve installation equipment and insertion
valve.
Neck: The neck is manufactured to precision tolerances that assure proper alignment, support, and
sealing of the QuikValve insert.
Bolts and Nuts: High strength low alloy steel
(Corten) bolts and nuts meeting AWWA standard
C-111. Type 304 stainless steel bolts with SDC nuts
are optional.
Gaskets: All gaskets are made of Styrene Butadiene Rubber (SBR) compounded for potable water
service in accordance with ASTM D2000 3 BA715.
The gaskets provide a positive 360 seal on the
pipe and assure a tight, durable, and resilient seal
at the pipe sleeve - valve insert junction.

QuikValve Valve Assembly


General: The valve assembly, when installed in a
QuikValve sleeve, performs as a water control device
with an effective shutoff of the flow of water. The valve
is installed in the open position, under water pressure
without any interruption of water service. The QuikValve gives a full unobstructed full flow waterway after
installation.
Insert: The insert consists of a ductile iron casting
coated with SBR rubber compounded for water service with a durometer of 55 Shore A. The insert seals
on the inside diameter of the QuikValve sleeve neck
and the lower half of the water main.
Valve Stem: The stem and nut assembly are in accordance with AWWA C-500-80, section 3.12.
QV-2

QuikValve Insertion Machine

Patent #5074526

Coating: The sleeve is lined and coated with fusion


bonded epoxy.
Armors: Heavy gauge type 304 stainless steel
armor plates are used to bridge the gap between the
sleeve halves.
Lugs: Lugs on the sleeve are configured to properly
align the sleeve halves during installation, provide
a bolting surface, and assure a 360 seal. The lugs
are designed to prevent excessive stress on the
pipe, and minimize distortion of soft (PVC) pipe.
Flange: A special flange, made of ASTM A-36 steel is
used that holds the valve assembly together and acts
to seal against the valve sleeve flange.
Gasket: The valve flange gasket is made of SBR rubber, compounded for water service in accordance with
ASTM D2000 3 BA715, with a durometer of 70 Shore
A. The gasket acts as the sealing interface between
the valve flange and the sleeve flange.
Bolts and Nuts: Grade 3 Alloy steel, zinc plated for
corrosion protection. Type 304 stainless steel bolts,
nuts and washers are optional.

For more information on the QuikValve


Machine, please contact your regional
Romac/Transmate representative at
1-800-426-9341

April 30, 2012

Transmate

QuikValve Insertion Machine

1-800-426-9341
www.romac.com

Installing the QuikValve is as easy as

1234

1. Install the QuikValve sleeve


The QuikValve Sleeve supports and strengthens the pipe.
The full all around gasket assures water containment for the
life of the valve.
The sleeve acts as the valve body and is designed to withstand additional temporary stresses during the QuikValve
installation.
Epoxy coated A-36 sleeve

2. Drill the pipe wall and remove


the coupon
Drilling proceeds like a
lateral tap. A coupon is
removed from the top of the
pipe. The temporary slide
gate is used to control the
water flow between the four
installation steps.

Temporary slide gate

Full all around gridded gasket


with stainless steel armors

Drill bushing stabilizes the shell


cutter

Corten or stainless steel bolts


and nuts

Works with A/C, cast iron, ductile


iron and some classes of PVC pipe

3. Ream the pipe

4. Insert the valve

A ball nosed reamer cleans


away any tuberculation and
forms a smooth sealing
surface for the QuikValve
insert.

The valve is pressed into the sleeve


neck and bolted into place. Notice,
the valve is inserted in the open position. You decide when to close the
valve.

QuikValve Insertion Machine also doubles as a


3" to 12" lateral tapping
machine

Spacer spool gives additional


room for the valve insert before
it is pressed into place
Remove the water caps and
thread nuts onto insert flange
bolts

Reamer blades are M-4


tool steel

Sleeve Dimensions
SLEEVE DIMENSIONS
FLANGE
SIZE

4"

18.0

6"
8"

DIMENSIONS / QUANTITY
B
C
*D

6.75

12.65

12.35

12

18.0

8.50

14.40

14.00

12

24.0

10.50 16.40

16.50

16

*OD to accept QuikValve Installation Equuipment

QV-3

April 30, 2012

Transmate

QuikValve Insertion Machine

1-800-426-9341
www.romac.com

Item Number

364-00*

QuikValve Package (Base Machine,


Storage Box and All Accessories

4"

SLEEVES with alloy bolts & nuts


QVS-4.50 (4.48 - 4.55)*
QVS-4.90 (4.70 - 4.90)
QVS-5.10 (4.91 - 5.10)
QVS-5.30 (5.11 - 5.30)
QVS-5.50 (5.31 - 5.50)

6"

310-0663010
310-0700010
310-0720010
310-0740010
310-0760010

QVS-6.63 (6.61 -6.68)*


QVS-7.00 (6.81 -7.00)
QVS-7.20 (7.01 -7.20)
QVS-7.40 (7.21 -7.40)
QVS-7.60 (7.41 -7.60)

1,534.79
1,534.79
1,534.79
1,534.79
1,534.79

8"

310-0863010
310-0915010
310-0935010
310-0955010
310-0975010

QVS-8.63 (8.61 -8.68)*


QVS-9.15 (8.95 -9.15)
QVS-9.35 (9.16 -9.35)
QVS-9.55 (9.36 -9.55)
QVS-9.75 (9.56 -9.75)

1,878.93
1,878.93
1,878.93
1,878.93
1,878.93

4"

310-0450011
310-0490011
310-0510011
310-0530011
310-0550011

SLEEVES with 304 S.S. bolts & nuts


QVS-4.50 (4.48 - 4.55)*
QVS-4.90 (4.70 - 4.90)
QVS-5.10 (4.91 - 5.10)
QVS-5.30 (5.11 - 5.30)
QVS-5.50 (5.31 - 5.50)

6"

310-0663011
310-0700011
310-0720011
310-0740011
310-0760011

QVS-6.63 (6.61 -6.68)*


QVS-7.00 (6.81 -7.00)
QVS-7.20 (7.01 -7.20)
QVS-7.40 (7.21 -7.40)
QVS-7.60 (7.41 -7.60)

1,643.52
1,643.52
1,643.52
1,643.52
1,643.52

8"

310-0863011
310-0915011
310-0935011
310-0955011
310-0975011

QVS-8.63 (8.61 -8.68)*


QVS-9.15 (8.95 -9.15)
QVS-9.35 (9.16 -9.35)
QVS-9.55 (9.36 -9.55)
QVS-9.75 (9.56 -9.75)

2,023.99
2,023.99
2,023.99
2,023.99
2,023.99

361-04
361-04R
361-04-N
361-04R-N
361-04SS
361-04RSS
361-04SS-N
361-04RSS-N

4", Left Open, Mang. Stem


4", Right Open, Mang. Stem
4", Left Open, NDZ Stem
4", Right Open, NDZ Stem
4", Left Open, Mang. Stem w/S.S. B&N
4", Right Open, Mang. Stem w/S.S. B&N
4", Left Open, NDZ w/S.S. B&N
4", Right Open, NDZ Stem w/S.S. B&N

$1,185.59
1,185.59
1,265.11
1,265.11
1,301.26
1,301.26
1,337.40
1,337.40

6"

361-06
361-06R
361-06-N
361-06R-N
361-06SS
361-06RSS
361-06SS-N
361-06RSS-N

6", Left Open, Mang. Stem


6", Right Open, Mang. Stem
6", Left Open, NDZ Stem
6", Right Open, NDZ Stem
6", Left Open, Mang. Stem w/S.S. B&N
6", Right Open, Mang. Stem w/S.S. B&N
6", Left Open, NDZ Stem w/S.S. B&N
6", Right Open, NDZ Stem w/S.S. B&N

1,313.04
1,313.04
1,387.94
1,387.94
1,528.39
1,528.39
1,771.77
1,771.77

8"

361-08
361-08R
361-08-N
361-08R-N
361-08SS
361-08RSS
361-08SS-N
361-08RSS-N

8", Left Open, Mang. Stem


8", Right Open, Mang. Stem
8", Left Open, NDZ Stem
8", Right Open, NDZ Stem
8", Left Open, Mang. Stem w/S.S. B&N
8", Right Open, Mang. Stem w/S.S. B&N
8", Left Open, NDZ Stem w/S.S. B&N
8", Right Open, NDZ Stem w/S.S. B&N

1,569.99
1,569.99
1,697.73
1,697.73
1,785.45
1,785.45
2,081.48
2,081.48

List Price

$48,504.32

The following are included:


- Base Machine (360-00)
- Slide Gate
- 6 and 8 Reamers, Blades and Sizing Rings
- Shell Cutters: 5.5, 6, 6.325, 7.5, 8 and 8.425
- Shaft Nose and PVC Pilot
- Spacer Assembly
- Hydraulic Power System 15 HP
- Assorted fasteners, cap screws and nuts
- 6 and 8 Blind Flanges
- Job-site training
364-02

360-00

4 QuikValve Add-On
The 4 Add-On Package includes:
- 4 Reamer, Blades and Sizing Ring
- Shell Cutters 3.5, 4, 4.275
- Assorted Fasteners
- 4 Blind Flange
QuikValve Base Machine
For lateral tapping, QuikValve &
InsertaValve installations

4"
13,466.35

For more information on the QuikValve Machine,


please contact Romac Customer Service
1-800-426-9341
*Requires purchase of a sleeve and valve. Not included in 364-00

QV-4

*For IPS size steel pipe and PVC (Class 160) or greater

7,078.45

The Q.V. Base Machine includes:


- Q.V. Shaft Nose included (360-22 )
- 1" Spade Bit (350-03-08)
- Q.V. PVC Pilot (360-24)
- Storage Box (350-61)
- Tapping Compound (353-10-1)

List Price

310-0450010
310-0490010
310-0510010
310-0530010
310-0550010

When you are under pressure to


install a valve in an operating line

Item Number / Description

Description

INSERTION VALVES

$1,312.97
1,312.97
1,312.97
1,312.97
1,312.97

$1,372.69
1,372.69
1,372.69
1,372.69
1,372.69

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

Item Number
360-00
360-22
360-24
350-03-08
360-01
360-06-01
360-06-03
360-31

Item Number
360-72
372-82000-01
360-72-02

BASE MACHINE
Decsription
QuikValve, Base Machine
QuikValve, Shaft Nose
QuikValve, PVC Pilot
Spade Bit
QuikValve, Main Shaft
QuikValve, Posi-Brake Clip, High
QuikValve, Posi-Brake Clip, Low
QuikValve, Lead Tube Split Collar

QuikValve Insertion Machine


List Price
$13,466.35
449.88
344.78
108.35
696.69
50.86
50.86
314.94

HYDRAULIC DRIVE
Decsription
List Price
QuikValve 15 HP Hydraulic Unit w/Motor & Hoses
$11,277.55
82000 HPU Hydraulic Base Power Unit
see pg. TM-27
Motor & Hose
see pg. TM-27

Item Number
362-04
362-04-08
362-04-09
362-04-11
362-06
362-06-08
362-06-09
362-06-11
362-08
362-08-08
362-08-09
362-08-11

REAMERS
Decsription
QuikValve, 4" Reamer
QuikValve, 4" Reamer Roller
QuikValve, 4" Reamer Sizing Ring
QuikValve, 4" Reamer Blade
QuikValve, 6" Reamer
QuikValve, 6" Reamer Roller
QuikValve, 6" Reamer Sizing Ring
QuikValve, 6" Reamer Blade
QuikValve, 8" Reamer
QuikValve, 8" Reamer Roller
QuikValve, 8" Reamer Sizing Ring
QuikValve, 8" Reamer Blade

List Price
$4,854.58
194.78
589.67
134.66
5,056.67
199.14
679.37
148.66
6,687.68
200.59
769.07
191.15

Item Number
350-01-1032
360-29-40
360-29-42
350-01-1048
360-29-60
360-29-63
'350-01-1064
360-29-80
360-29-84

CUTTERS
Decsription
Cutter, 3.5" O.D.
Cutter, 4" O.D.
Cutter, 4.25" O.D.
Cutter, 5.5" O.D.
Cutter, 6" O.D.
Cutter, 6.325" O.D.
Cutter, 7.5" O.D.
Cutter, 8" O.D.
Cutter, 8.425" O.D.

List Price
$663.44
759.07
804.61
931.23
1,138.61
1,184.14
1,300.66
1,487.76
1,533.31

Item Number
360-30-04
360-30-06
360-30-08

BLIND FLANGES
Decsription
QuikValve, 4" Blind Flange
QuikValve, 6" Blind Flange
QuikValve, 8" Blind Flange

List Price
$382.32
382.32
424.80
QV-5

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

QuikValve Insertion Machine

Some Advantages of the QuikValve...


The valve is inserted in the open position, so no matter how the water flow is configured, there is no loss
of water pressure.
The process is quick, usually much faster than alternative methods of line stopping or cut-ins. The average installation time is between two and three hours.
There is only one cut in the main, and the main is
never severed. The pipe retains its structural integrity just as it would with a size on size lateral tap.
The insert uses a standard valve stem and nut. Any
QuikValve installation will have the same number of
turns to open and close as any valve in the system.
Should the need arise, the QuikValve insert is replaceable under pressure.

Frequently Asked Questions...


Q Does the valve have the same number of turns as a
standard valve?

A Yes, and the same height.


Q What are the differences between the QuikValve

sleeve and a standard fabricated tapping sleeve?

A There are three main differences:

1. The QuikValve sleeve has a machined neck due to


the tolerances required to allow the insert to seal.
2. The QuikValve sleeve uses an all-around full seal
gasket and armors instead of just a neck ring.
3. The QuikValve sleeve has a narrow range, just
0.10, again to optimize sealing characteristics.

Q Why do you use an all around gasket instead of a


neck ring on the QuikValve sleeve?

A We felt that sealing all the way around the pipe

added significantly to the stability of the product.


This is the design we have always used in our clamp
products. The all around seal gives an increased
safety margin against any leaking around the edges
of the QuikValve sleeve, supports the pipe, and applies a more even pressure gradient to the outside
diameter of the pipe wall.

Q What is the valve insert made of?


A The insert is a ductile iron cast plug that is encased

with 55 durometer SBR rubber. The rubber is bonded


to the casting during the rubber molding process.

QV-6

The insert uses the newest valve technology, the


rubber coated wedge. This gives the QuikValve
good sealing characteristics with an installation
pressure rating of up to 150 psi.
Due to the small envelope of the installed QuikValve, it has been installed in places where other
pipelines and conduits precluded a valve cut-in.
The QuikValve insertion machine doubles as a 3"
through 12" lateral tapping machine. With 27" of
travel, the equipment easily handles a size on size
12" tap. Incidentally, the manual feed on the machine has proved to give the operator a real feel for
the cut, allowing him to stop if trouble arises before
damage to the main occurs.
The QuikValve gives a new method to easily isolate
hydrants, water towers or spurs.

Q Does this valve meet the AWWA valve specification?


A No, there is no AWWA specification that covers the
QuikValve. If it ever does have an AWWA specification, it will be under a new category, separate
from the standard cast valve specifications. The
QuikValves operating mechanism, the stem and
nut, are standard and meet AWWA requirements.

Q Will the QuikValve always give a 100% seal?


A We dont guarantee a 100% seal. Our installations

thus far have given a 100% seal. We do guarantee


a seal that will allow work to be completed on your
line.

Q What is the warranty period on the QuikValve?


A One year.
Q What does "NDZ Stem" mean?
A NDZ Stands for Non-Dezincification. One of the
elements in most brass stems is zinc, and
Dezincification is the leaching out of this zinc by
corrosion. The following factors can lead to
dezincification; warm water temperatures, high
levels of acidity, chlorides and sulfides, in
conjunction with high electrical conductivity. NDZ
Bronze Stems address this phenomenon and still
maintain AWWA standards.

April 30, 2012

Transmate

InsertaValve

1-800-426-9341
www.romac.com

Valve Insertion, simplified

InsertaValve Sleeve

Material Specifications

Intended Use: Provides attachment to pipe for drilling


and final assembly of the InsertaValve Water Control
Valve. May be used on cast iron, ductile iron, asbestos
cement and C900 PVC pipe.
General: The fabricated sleeve will assure a 360 degree
seal around the pipe under working pressures up to 150
psi. It will accommodate the equipment and fixtures necessary to drill the pipe and install the InsertaValve valve
assembly without any interruption in water service.
Materials: Made of ASTM A-36 steel, epoxy coated to
10 -12 mils.
Flange: A special flange will mate with the InsertaValve
installation equipment and valve assembly.
Neck: The precision manufacturing tolerances of the
neck will assure proper alignment, and support, of the
InsertaValve valve assembly. The neck will incorporate
a slide gate body that will provide a connecting flange
and sealing surface for the slide gate housing. The slide
gate body will also provide a sealing surface for the slide
gate disk o-ring.
Bolts and Nuts: High strength low alloy steel bolts and
nuts meeting AWWA standard C-111. Type 304 stainless
steel bolts with Xylan coated nuts to prevent galling, are
optional.

10" - 12" installations


in cast iron, ductile
iron, A/C, PVC C-900
and steel pipe
No Loss of Pressure
Minimal Water Loss
Completion time is
less than 2 hours
Much Faster Than
Traditional Line
Stopping And
Cut-ins
Horizontal or Vertical
Installations

Lugs: Sleeve sidebar lugs will properly align the


sleeve halves during installation, provide a bolting

surface, and assure a 360 degree seal. The lugs will


prevent excessive stress on the pipe, and minimize
distortion of soft (PVC) pipe.
Mat Gaskets: Made of Styrene Butadiene Rubber (SBR)
compounded for potable water service in accordance with
ASTM D2000 3 BA715. The gaskets provide a positive
360 degree seal on the pipe and assure a tight, durable,
and resilient seal.
Coating: The sleeve will be lined and coated with fusion bonded epoxy.
Armors: Heavy gauge type 304 stainless steel armor
plates will bridge the gap between the sleeve halves.

Material Specifications

InsertaValve Valve Assembly

General: Designed to be inserted into the InsertaValve


Sleeve after the drilling procedure is performed, the Valve
Assembly shall perform as a water control device giving
an effective shutoff of the flow of water. The valve will be
installed in the open position, under pressure and under
flow conditions without any interruption of water service.
The InsertaValve shall give a full flow waterway after
installation.
Plug: Constructed of urethane rubber, with a durometer of
65 Shore A. The plug shall seal on the on the inside diameter
of the pipe and inside diameter to the drilled hole.
Valve Stem and Stem Nut: Manufactured of high strength
bronze suitable for valve stems and nuts.
Gearbox: The gearbox (inline style for vertical installtions,
or a 90 style for horizontal installations) will provide the
force necessary to compress the plug to shut off the flow
of water in the pipeline.

Gaskets: Made of SBR rubber, compounded for potable water service in accordance with ASTM D-2000 3 BA715, with a
durometer of 70 Shore A. The gasket shall act as the sealing
interface between the valve flange and the sleeve flange.
Bolts and Nuts: Grade 3 or better alloy steel, zinc plated for
corrosion protection. Type 304 stainless steel bolts, nuts and
washers are optional. Stainless steel nuts are Xylan coated to
prevent galling.
The InsertaValve requires a minimum depth of bury from
the topside of the pipe of 40" in vertical installations. For the
horizontal installations, a 24" bury depth is recommended. The
physical height of the sleeve and valve assembly is 35" off the
top of the pipe.
The InsertaValve requires approximately 215 turns to
completely open and close the valve.

QV-7

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

Easy Installation
Install the InsertaValve
sleeve on to the pipe

Valve Insertion, simplified

Mount the slide gate


assembly & drilling
machine. Drill pipe
and close the
slide gate.

Remove drilling
machine & replace
with valve canister.

Note: This equipment is an add-on package


to the QuikValve Base Machine (360-00) and
requires the use of a hydraulic power supply.
Open slide gate.
Remove slide
gate assembly
& seal rod.

For more information on the


InsertaValve Machine,
contact Romac Customer Service
1-800-426-9341

QV-8

April 30, 2012

Transmate

InsertaValve

1-800-426-9341
www.romac.com

Item Number Description


358-00

Valve Insertion, simplified


Note: This equipment is an add-on package
to the QuikValve Base Machine (360-00) and
requires the use of a hydraulic power supply.

List Price

InsertaValve Equipment for


10 & 12-inch Valve Insertion ................... $14,070.61 .
The following accessories are included:
Slide Gate (Hydraulically Powered)
Seal Rod
Drilling Machine Adapter Bell For I.V.S.
(fits QuikValve drilling machine)
(4) Holesaws that fit QuikValve
Drilling Machine
Machine Spacer
By-Pass Hose
Shaft Nose - for DI, CI and Steel
PVC Pilot - for PVC and Plastic Pipe
Assorted Fasteners and Gaskets
Operations Manual

QV-9

April 30, 2012

Transmate

InsertaValve

1-800-426-9341
www.romac.com

Horizontal
Installations

30"

33"
17.2"

Vertical
Installations
35"

17.2"

Per
Pipe OD

Pipe OD
+4"
Note: Sleeve and Canister dimensions are the same for 10 inch and 12 inch installations
30"

Item Number

SLEEVES

Description

List Price

with alloy bolts & nuts

10"

311-1095010
311-1125010
311-1145010
311-1180010
311-1220010

IVS-10.95 (10.75 - 10.95)


IVS-11.25 (10.85 - 11.25)
IVS-11.45 (11.05 - 11.45)
IVS-11.80 (11.40 - 11.80)
IVS-12.20 (11.80 - 12.20)

$3,047.28
3,047.28
3,047.28
3,047.28
3,047.28

12"

311-1295010
311-1320010
311-1350010
311-1380010
311-1440010
311-1460010
311-1470010

IVS-12.95 (12.75 - 12.95)


IVS-13.20 (12.90 - 13.20)
IVS-13.50 (13.10 - 13.50)
IVS-13.80 (13.40 - 13.80)
IVS-14.40 (14.00 - 14.40)
IVS-14.60 (14.20 - 14.60)
IVS-14.70 (14.30 - 14.70)

3,047.28
3,047.28
3,047.28
3,047.28
3,047.28
3,047.28
3,047.28

10"

311-1095011
311-1125011
311-1145011
311-1180011
311-1220011

IVS-10.95 (10.75 - 10.95)


IVS-11.25 (10.85 - 11.25)
IVS-11.45 (11.05 - 11.45)
IVS-11.80 (11.40 - 11.80)
IVS-12.20 (11.80 - 12.20)

3,447.51
3,447.51
3,447.51
3,447.51
3,447.51

12"

311-1295011
311-1320011
311-1350011
311-1380011
311-1440011
311-1460011
311-1470011

IVS-12.95 (12.75 - 12.95)


IVS-13.20 (12.90 - 13.20)
IVS-13.50 (13.10 - 13.50)
IVS-13.80 (13.40 - 13.80)
IVS-14.40 (14.00 - 14.40)
IVS-14.60 (14.20 - 14.60)
IVS-14.70 (14.30 - 14.70)

3,447.51
3,447.51
3,447.51
3,447.51
3,447.51
3,447.51
3,447.51

SLEEVES Epoxy coated with 304 SS bolts & nuts

QV-10

Item Number

Description

List Price

CANISTER (plug included)


358-01-0938
IVS Canister D 9 3/8
$8,087.52
358-01-0938-SS IVS Canister D 9 3/8" W/304SS B&N
8,380.85

358-01-0975
IVS Canister D 9 3/4
8,087.52
358-01-0975R
IVS Canister D 9 3/4 Open Right
8,087.52
358-01-0975-SS IVS Canister D 9 3/4" W/304SS B&N
8,380.85
358-01-0975R-SS IVS Canister D 9 3/4 Open Right, W/304SS B&N 8,380.85
358-01-0975-90GB IVS 90 Deg. Canister 9 3/4
8,087.52

358-01-1138
IVS Canister D 11 3/8
8,087.52
358-01-1138R
IVS Canister D 11 3/8 Open Right
8,087.52
358-01-1138-SS IVS Canister D 11 3/8, W/304SS B&N
8,380.85
358-01-1138R-SS IVS Canister D 11 3/8, Open Right, W/304SS B&N 8,380.85

358-01-1175
IVS Canister D 11 3/4
8,087.52
358-01-1175R
IVS Canister D 11 3/4 Open Right
8,087.52
358-01-1175-SS IVS Canister D 11 3/4 W/304SS B&N
8,380.85
358-01-1175R-SS IVS Canister D 11 3/4 Open Right, W/304SS B&N 8,380.85
358-01-1175-90GB IVS 90 Deg Canister D 11 3/4
8,087.52

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

InsertaValve Sleeve & Plug Chart

Sleeve Size Pipe and Class

Part Number

PVC 10 (10.75) ASTM D 2241CL 100,125,160,200

10.75 - 10.95 Steel 10 (10.75) Sch. 40, 80

311-1095010

DI 10 (11.10) 50 56

10.85 - 11.25 CI 10 (11.10) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B.
PVC C-900 10 (11.10) 100,150, 200

311-1125010

DI (11.10) 50 - 56

11.05 - 11.45 CI (11.10,11.40)

311-1145010

SLEEVE CHART

SLEEVE SPECIFIED BY LARGE OD

PVC C-900 (11.10); 100, 150, 200


SIMPLEX (11.43); AC 150, AC 100 J-M (11.37)
CI 250 PIT (11.40), C (11.40),D (11.40) E, F (11.60)

311-1180010

CI G, H (11.84)
AC 150 J-M (11.92)

311-1220010

11.40 - 11.80 AC 100 CERTAIN-TEED (11.46), SIMPLEX (11.43)


11.80 - 12.20 SIMPLEX (11.95); AC 200 J-M (11.92)
CERTAIN-TEED (11.88)

12.20 - 12.60 AC 200 SIMPLEX (12.45)

Non-stocked item, please call for special quote

12.75 - 12.95 PVC 12 (12.75) ASTM D 2241CL 100, 125, 160, 200

311-1295010

Steel 12 (12.75) Sch. 40, 80


DI 12 (13.20) 50 56

12.90 - 13.20 CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B
PVC C-900 12 (13.20) 100,150, 200

311-1320010

DI 12 (13.20) 50 56

13.10 - 13.50 CI 12 (13.20) 50 CC & PC; 100 CC & PC; 150 CC & PIT; 200 CC & PIT; 250 CC; A, B; A,B;CI (13.50) 250 PIT, C, D
PVC C-900 12 (13.20) 100,150, 200
AC 100 J-M (13.49)

13.40 - 13.80

CI (13.50) 250 PIT, C, D, (13.76) E, F


AC 100 J-M (13.49)
CERTAIN-TEED (13.70)
SIMPLEX (13.61)

13.70 - 14.10 CI G, H (14.08)

311-1350010

311-1380010
311-1410010

AC 150 J-M (14.18)

14.00 - 14.40 CERTAIN-TEED (14.11)

SIMPLEX (14.21) AC 200 J-M (14.18)


CERTAIN-TEED (14.11)

14.40 - 14.80 AC 200 SIMPLEX (14.72)

Plug Size
Nominal

Diameter

PLUG CHART

9 3/8

10

9 3/4

11 3/8

12
11 3/4

Pipe and Class


PVC C-900 CL 200
AC JM CL 200, CERTAIN-TEED CL 200;
Steel Sch. 80
DI 50 56
CI All types
C-900 CL 100,150; ASTM D 2241
PVC CL 100,125, 160, 200
AC100,150, SIMPLEX 200
Steel Sch. 40
PVC C-900 CL 200
ASTM D 2241 PVC CL 200
AC JM CL 100, 200, CERTAIN-TEED CL 200
Steel Sch. 80
DI 50 56
CI All types
C-900 CL 100,150; ASTM D 2241
PVC CL 100,125, 160, 200
AC100,150, SIMPLEX 200
Steel Sch. 40

311-1440010
Non-stocked item, please call for special quote

Part Number
358-01-0938

358-01-0975

358-01-1138

358-01-1175

QV-11

April 30, 2012

Transmate
1-800-426-9341
www.romac.com

QV-12

Notes

ROMAC
INDUSTRIES,
INC.

Pipe O.D. Chart

1-800-426-9341
STEEL & PLASTIC

PIPE
SIZE TYPE
1

/2"

/8"

/4"

STD.

TYPE
.840

CAST IRON
AWWA
1908

CURRENT
D.I. PIPE
SIZE

ASBESTOS-CEMENT
O.D.

TYPE

M.E.
O.D.

SIMPLEX-A/C

R.B. O.D.
Min.
Max.

TYPE

M.E.
O.D.

COPPER
R.B.
O.D.

O.D.

.750

5
3

1.05

.875

1"

STD.

1.315

1.125

1 1/2"

STD.

1.66

1.375

STD.

1.90

STD.

2.375

STD.

2.875

O.D.
STD.

3.00
3.50

3 1/2" STD.
O.D.
STD.
4"

4.00

4 1/2" STD.

5.00

1 1/4"
2"

2 1/2"
3"

4.00
4.50

STD.

5.563

O.D.
RIV.
STD.

6.00
6.25
6.625

7"

RIV.
STD.

7.25
7.625

8"

O.D.
RIV.
STD.

8.00
8.25
8.625

9"

STD.

9.625

5"

6"

10"

12"

1.625
2.50

2.625
A
B, C, D

3.80
3.96

cl 100
cl 150
cl 200

3.74
3.84
3.84

4.80

A
B, C, D

4.80
5.00

cl 100
cl 150
cl 200

4.64
4.81
4.81

22"
24"

3.70
3.88
4.20

3.95
4.13
4.45

3.125

4.79
4.97
5.22

5.14
5.27
5.57

cl 100
cl 150
cl 200

4.70
4.85
5.20

4.95
5.10
5.45

4.125

A
B, C, D
E, F
G, H

6.90
7.10
7.22
7.38

cl 100
cl 150
cl 200

6.91
6.91
6.91

7.05
7.07
7.26

7.40
7.37
7.56

cl 100
cl 150
cl 200

6.76
6.95
7.50

7.01
7.20
7.75

9.05

11.10

O.D. 12.00
RIV. 12.25
STD. 12.75

13.20

STD. 14.00

15.30

17.40

A, B
C, D
E, F
G, H

9.05
9.30
9.42
9.60

cl 100
cl 150
cl 200

9.11
9.11
9.11

9.22
9.27
9.39

9.57
9.57
9.74

cl 100
cl 150
cl 200

8.88
9.15
9.76

9.13
9.40
10.01

A, B
C, D
E, F
G, H

11.10
11.40
11.60
11.84

cl 100
cl 150
cl 200

11.24
11.66
11.66

11.42
11.82
11.77

11.77
12.12
12.12

cl 100
cl 150
cl 200

11.18
11.70
12.20

11.43
11.95
12.45

A, B
C, D
E, F
G, H

13.20
13.50
13.76
14.08

cl 100
cl 150
cl 200

13.44
13.92
13.92

13.69
14.08
14.03

14.04
14.38
14.38

cl 100
cl 150
cl 200

13.36
13.96
14.46

13.61
14.21
14.72

A, B
C, D
E, F
G, H

15.30
15.65
15.98
16.32

cl 100
cl 150
cl 200

15.07
16.22
16.22

15.40
16.38
16.48

15.80
16.73
16.88

cl 100
cl 150
cl 200

15.56
16.26
16.88

15.94
16.64
17.26

A, B
C, D
E, F
G, H

17.40
17.80
18.16
18.54

cl 100
cl 150
cl 200

17.15
18.46
18.46

17.54
18.62
18.79

17.94
18.97
19.19

cl 100
cl 150
cl 200

17.76
18.50
19.30

18.14
18.88
19.68

STD. 18.00

19.50

A, B
C, D

19.50
19.92

cl 100
cl 150

19.90
20.94

20.44
21.20

STD. 20.00

21.60

A. B
C, D
G, H

21.60
22.06
23.02

cl 100
cl 150

22.12
23.28

22.50
23.54

25.80

A, B
C, D

25.80
26.32

cl 100
cl 150

26.48
27.96

27.17
28.22

STD. 22.00
STD. 24.00

6.125

/8"

/4"

1"

1 1/4"

1 1/2"
2"
2 1/2"
3"

3 1/2"
4"
4 1/2"
5"

6"
7"

16"

20"

cl 100
cl 150
cl 200

5.125
6.90

14"

18"

4.00
4.10
4.29

3.625

O.D. 10.00
RIV 10.25
STD. 10.75

STD. 16.00

2.125

3.96

/2"

.625

STD.

PIPE
SIZE

Note: Due to variation in outside diameters and specifications, dimensions listed above are approximate.
For this reason, the O.D. of pipe being used should be determined before ordering Romac products.

8"
9"
10"

12"

14"

16"
18"
20"
22"
24"

ROMAC INDUSTRIES, INC.

DELIVERY SCHEDULES BASED UPON CARRIERS AVERAGE DELIVERY TIME

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