Type Smart-Geartm Pds Sgsa

The complete application guide to specifying a Smart-GearTM power distribution solution (PDS)
E50001-F710-A123-X-4A00
Answers for energy.
Smart-GearTM power distribution solution (PDS)

Siemens Energy, Inc., a world leader in innovative technologies, has taken another step forward by creating the total solution in medium-voltage, metal-clad switchgear. In response to our customers' need for standard switchgear that is programmable and self-monitoring, Siemens has combined its advanced switchgear, protective relay products and its engineering experience to deliver a total package to customers: Smart-GearTM power distribution solution (PDS). With Smart-Gear PDS, users are provided the following features and benefits: Reduced control wiring for increased reliability digital and fiber-optic circuits instead of hard-wired circuits Self-monitoring feature-rich increased operational reliability Programmable easy to implement complex schemes with flexibility for future changes IEC 61850 communication protocol providing integrated control, monitoring and protection Usage-based preventive maintenance notification Faster commissioning and start up. Smart-Gear PDS is equipped with standard self-monitoring features, designed specifically to enhance the performance and reliability of the switchgear. With Smart-Gear PDS, the user is notified in advance of potential problems such as those in trip circuit and space heater circuits. Also, based on the usage of the equipment, the user will be notified when periodic recommended preventive maintenance is needed. Using IEC 61850 communication protocol, all control, monitoring and protection functions are accomplished through a redundant fiber-optic connection between protective relays and bay controllers. This communications capability reduces the need for much of the control wiring necessary to implement and change complex schemes, resulting in reduced field testing and commissioning time. About this guide The purpose of this application guide is to help the reader configure a Smart-Gear PDS switchgear lineup. Each section contains information important in selecting equipment to meet requirements for todays modern medium-voltage switchgear. To make it easy to configure a Smart-Gear PDS switchgear lineup, the various selections in this application guide are presented as building blocks, called application modules. These application modules are described in detail using tables and one-line diagrams. Each section contains information to help the reader determine the power distribution system configuration that best meets their application, protection, operation and overall functionality needs. Please note the information contained in this application guide is a general description of the technical options available for Smart-Gear PDS. Certain features or configurations may not be applicable or appropriate for your specific needs. Nothing contained in this application guide will constitute a warranty or guarantee by Siemens that the Smart-Gear PDS or the configurations described in this guide are fit for your intended purposes. Your local Siemens representative will be happy to assist you with configuring a solution to meet your specific needs. Application-based approach: A new way of specifying switchgear An application-based approach to configuring switchgear offers a new way of thinking. For example, with an application-based approach, all switchgear functions including automatic transfer schemes, circuit breaker types, protection schemes and other special switchgear functions are described in terms of application modules. When combined, these application modules define the operation and configuration of a SmartGear PDS solution. All software programs and digital and hard-wired circuits used to perform specific operations or protective functions are referred to as apps, which are protective relay hardware and software programming (continuous function chart (CFC) programming) designed specifically for application modules.
Figure 1: Siemens type GM-SG medium-voltage, metal-clad Smart-Gear PDS switchgear lineup
Table of contents
Overview Smart features Application modules Generator controllers Protection functions and metering Communications and controls Service and support modules Instructions for specifying Smart-GearTM PDS Definitions and terminology Smart-Gear power distribution solution specification form 4 6 9 20 24 27 30 33 35 36
Overview
Smart-GearTM PDS is a programmable and self-monitoring power distribution solution that combines Siemens type GM-SG nonarc-resistant or type GM-SG-AR arcresistant, medium-voltage switchgear and Siemens SIPROTEC protective relay technology to offer one of the most advanced standardized switchgear solutions in the industry. With its standard self-monitoring features and programmable capabilities, Smart-Gear PDS redefines how switchgear is specified, engineered, operated, installed and maintained. Feature rich Smart-Gear PDS is rich in standard features, specifically designed to monitor critical functions such as trip circuit integrity, space heater operation, vacuum interrupter wear, circuit breaker status, operations and more. In traditional switchgear, many of these functions and features have to be specified and engineered specifically to the order, but with Smart-Gear PDS these selfmonitoring features are standard. For a list and description of these features and more, refer to the smart features section beginning on page 6. Switchgear Smart-Gear PDS is available across the entire GM-SG product family with Siemens type GM-SG or type GM-SG-AR metal-clad switchgear through 15 kV. For more detailed information on Siemens type GM-SG metal-clad switchgear, refer to Siemens type GM-SG selection and application guide E50001-A122-X-4A00, Web site at www.usa.siemens.com/energy or contact your local Siemens representative. Since a Smart-Gear PDS switchgear lineup has fewer control devices, it provides increased functionality and reliability. This also means fewer control wires with greater flexibility for modifications and future changes or expansion with digital circuitry. Smart-Gear PDS is one of the most advanced standardized medium-voltage switchgear solutions in the industry.
Overview
Protective relays and metering Smart-GearTM PDS is supplied with the most advanced protective relays in the industry, Siemens SIPROTEC protective relays. These protective relays are fully equipped with the advanced protection functions and Ethernet-based IEC 61850 communications protocol over a redundant fiber-optic cable for high-speed data transmission. Refer to protection functions and metering section beginning on page 24 for a detailed description of the protective relay functions provided with Smart-Gear PDS. For additional details on Siemens SIPROTEC relays, refer to SIPROTEC Numerical Protective Relays Catalog SIP 2008 E50001 K4400-A101-A5-7600, Web site at www. usa.siemens.com/energy or contact your local Siemens representative. The difference Smart-Gear PDS is equipped with more features and benefits than traditional switchgear. All applicable self-monitoring features, described in the smart features section beginning on page 6, are provided with the standard package. These selfmonitoring features enhance the reliable performance of the equipment. With Smart-Gear PDS, less control wiring is required to implement simple or highly complex control schemes. Communication capability enables interface between protective relays for each circuit breaker, interface with other Smart-Gear PDS switchgear lineups, remote control capability and interface with many SCADA systems deployed with current communication protocols. Simplification from design and specification, to commissioning and operation, is at the heart of Smart-Gear PDS, the intelligent choice in your selection of medium-voltage switchgear.
Smart features
Smart features - self-monitoring Smart-GearTM PDS is provided with standard features designed to monitor the critical functions and controls of the type GM-SG or type GM-SG-AR medium-voltage switchgear. Options can be selected to increase the functionality even more. The information in this section describes the features in detail. Smart-Gear PDS is available in two types: SG-64 and SG-80. The specific functionality of the self-monitoring features are dependent on the Smart-Gear PDS type selected. Smart-Gear PDS types Table 1 lists the smart features available for a Smart-Gear PDS switchgear lineup. All of the smart features are available for Smart-Gear PDS type SG-64, while type SG-80 offers slightly fewer choices.
Features available via protective relay devices

Circuit breaker operating cycles monitoring Circuit breaker trip-circuit monitoring Circuit breaker close-circuit monitoring Vacuum interrupter wear monitoring Integrated controls Circuit breaker racking position indication Integrated power monitoring Programmable circuit breaker control interlocking Programmable main-tie-main transfer scheme Fan cooling monitoring for 4,000 A circuit breaker Voltage transformer monitoring Current transformer monitoring Bus protection (device 50B) Space heater operation monitoring Large protective relay display screen IEC 61850 communication protocol (only) Arc-flash detection
Type SG-642
Standard Standard Standard Standard Standard Standard Standard Optional Optional Standard Standard Standard Standard Standard Standard Standard Optional
Type SG-801
Standard Standard Not available6
Footnotes:
1.
Type SG-80 Smart-Gear PDS is equipped with type 7SJ8041 protective relays on feeder circuit breakers and type 7SJ6415 protective relays on main and tie circuit breakers. Type SG-64 Smart-Gear PDS equipped with type 7SJ6415 protective relays on feeder, main and tie circuit breakers. MOC and TOC not required for remote control and monitoring using communications. Circuit breaker operation provided through protective relays. Control switches are not provided. All functions are available via Intelligent Electronic Device (IED) Siemens protective relay. Standard for type 7SJ6415 protective relays furnished on main circuit breakers.
2.
3.
Standard
4.
Standard Not available6 Standard Optional Optional Not available6 Standard Standard Standard Standard Not available6 Standard Optional
5.
6.
Table 1: Self-monitoring features3, 4, 5
Smart features
Standard features Circuit breaker operating cycles monitoring This smart feature alerts the user when the drawout circuit breaker is approaching its pre-set threshold of operating cycles for scheduled maintenance. The threshold is pre-set at the factory to provide advance notification at 80 percent usage (20 percent of the remaining operations) of the recommended operations cycle. Trip-circuit monitoring In the event of a fault, the user needs confidence that the circuit breaker trip circuit will open the circuit breaker. This feature monitors the integrity of the trip circuit and provides the user notification of non-functionality of the trip circuit resulting from failed trip coil or blown tripcircuit fuse. Close-circuit monitoring (type SG-64 only) Monitoring the status of the close circuit is critical in cases where transferring and redirecting power is required, such as with a main-tie-main automatic transfer scheme. This feature monitors the integrity of the close circuit and provides the user notification of non-functionality of the close circuit resulting from a failed close coil or blown close-circuit fuse. Vacuum interrupter wear monitoring This smart feature monitors the remaining expected life of the vacuum interrupters by calculating the accumulated load, no-load and short-circuit interruption data. Based on the calculation, the user is given notification of vacuum interrupter contact wear. Means for visual verification of the vacuum interrupter during circuit breaker inspection is standard. Circuit breaker racking position indication (type SG-64 only) The position status of the circuit breaker is connected to binary inputs on the protective relay, and is thus available for local and remote monitoring and control logic. The circuit breaker positions include connected, disconnected and test. Integrated controls Two things visibly different about SmartGearTM PDS compared to traditional switchgear are fewer control devices and significantly less control wiring. With Smart-Gear PDS, the circuit breaker control switch function (CS) and lockout protective relay function (86) are an integral part of the protective relay. Having these control functions in the protective relay enables the user to change control logic electronically without having to change the hard-wired circuitry. Integrated power monitoring Main, feeder and tie circuit breakers are equipped with integrated power metering (one percent accuracy) including current, voltage and power measurement functions. Current measurements include Ia, Ib, Ic, min/max and min/max current demand. Voltage measurements include phase voltages and min/max. Power measurements include peak demand kW, peak demand kVAr and peak demand kVA, min/max power factor, min/max frequency, set-points and pulse counter. Min/max data also includes date and time. Programmable circuit breaker control interlocking Continuous function chart (CFC) programming software makes digital circuit breaker interlocking available for a Smart-Gear PDS. This technology enables interlocking of multiple circuit breakers in the lineup, enabling user modification without complicated and timely wiring changes and retesting. All interunit connectivity between circuit breakers is through IEC 61850 communication protocol over redundant fiber-optic connections.
Smart features
Voltage transformer monitoring Three-phase, wye-connected (required) voltage transformers are monitored for proper operation including blown fuse and voltage transformer failure. As with other event data, this information is retained in the protective relay ready for local and remote monitoring. Current transformer monitoring Current transformers are monitored for proper phase and current summation. Information is retained in the protective relay ready for local and remote monitoring. Bus protection (device 50B) Reverse-zone interlocking is used to distinguish a bus fault from a through-fault and uses IEC 61850 generic object oriented substation event (GOOSE) messaging. Space heater operation monitoring Space heater functionality is important for long-term operation and reliability of switchgear, particularly under conditions of high humidity or in outdoor applications. Many switchgear failures result from improper use of space heaters including instances in which the space heaters were not energized or were never wired to the power source. With SmartGear PDS, the operation of the space heaters is under constant monitoring to improve the long-term reliability of the power distribution system. Large display (type SG-64 only) A large display is provided with the Siemens SIPROTEC type 7SJ6415 protective relay solution and is provided for all main circuit breakers. IEC 61850 enabled Each protective relay is equipped with IEC 61850 communication protocol. More information on IEC 61850 is included in the communications and controls section beginning on page 27.
Programmable main-tie-main transfer scheme CFC programming software makes digital implementation of automatic transfer schemes available for Smart-GearTM PDS. Like the programmable circuit breaker interlocking feature, this feature enables the user to modify the scheme without complicated and timely wiring changes and retesting. All interunit connectivity between circuit breakers is with redundant fiber-optic connections. Fan cooling monitoring for a 4,000 A circuit breaker (type SG-64 only) This feature monitors the cooling fan for a 4,000 A circuit breaker. The cooling fan air flow switch provides the input signal to the protective relay for local and remote monitoring. Arc-flash detection Arc-sensing protection is available with Smart-Gear PDS.
Application modules
Application modules This guide uses an application-based approach described on page 2 to configuring Smart-GearTM PDS. All automatic transfer schemes, interlock schemes, circuit breaker types, protection schemes, remote control solutions and interfaces, generator controller and paralleling solutions, and other special applications are described in Smart-Gear PDS as application modules. Application modules are the building blocks used for configuring a Smart-Gear PDS switchgear lineup. These modules are pre-configured applications designed to perform specific functions. There are six classes of application modules: 1. System application modules Automatic transfer Circuit breaker interlocking Protection 2. Auxiliary application modules Voltage transformer Control power transformer 3. Circuit breaker application modules Main circuit breaker Tie circuit breaker Feeder circuit breaker Generator circuit breaker 4. Remote control application modules SIPROTEC CBII controller Local human machine interface (HMI) SICAM station unit/PAS Remote electric racking 5. Generator controller application modules Generator controller 6. Special application modules Partial discharge Arc-flash detection Transformer assets. System application modules System application modules are used to define the operation and protection of the entire switchgear lineup. All automatic transfer and circuit breaker interlock application modules are implemented with CFC programmed protective relays, IEC 61850 communications over fiber-optic cable. Tables 2, 3 and 4 describe these system application modules in detail. Automatic transfer application modules With Smart-Gear PDS, four types of automatic transfer application modules are offered. These digital automatic transfer schemes are configurable for automatic or manual restore, open- or closed-transition and preferred or non-preferred sources. Refer to the definitions and terminology section on page 35 for detailed descriptions of these terms. The available automatic transfer application modules are described in Table 2 on page 10. All time delays and timing will be determined at the engineering stage.
9
Application modules
Table 2: Automatic transfer application modules
Automatic transfer system application modules

Main-tie-main
Apps
Automatic transfer
Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available Available
No Preferred Autopreferred source matic source restore

Available Available Available Available ----1 ----1 Available Available Available Available ----1 ----1 Available Available Available Available ----1 ----1 Available Available Available Available ----1 ----1 ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 Available Available Available Available ----1 ----1 Available Available Available Available ----1 ----1 Available Available Available Available ----1 ----1 Available Available Available Available
Manually restore
Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1 Available Available ----1 ----1 ----1 ----1
Open transition
----1 Available Available ----1 Available ----1 ----1 Available Available ----1 Available ----1 ----1 Available Available ----1 Available ----1 ----1 Available Available ----1 Available ----1
Closed transition
Available ----1 ----1 Available ----1 Available Available ----1 ----1 Available ----1 Available Available ----1 ----1 Available ----1 Available Available ----1 ----1 Available ----1 Available
AT1-1 AT1-2 AT1-3
ATS T
M AT1-4 AT1-5 AT1-6
Main-tie-tie-main
AT2-1 AT2-2
M T
ATS T
AT2-3 AT2-4 AT2-5 AT2-6
Main-main
AT3-1 AT3-2
M ATS
AT3-3 AT3-4 AT3-5 AT3-6
Main-tie-main-tie-main
AT4-1 AT4-2
M T
ATS M T
AT4-3 AT4-4 AT4-5 AT4-6
Footnote:
1.
----1 means this offering is not available.
10
Application modules
Circuit breaker interlocking application modules Circuit breaker interlocking is easily accomplished with CFC programmed protective relays. Digital circuit breaker interlocking schemes are categorized in Table 3 as sequential or selective circuit breaker interlocking. All time delays and timing will be determined at the engineering stage.
Figure 2: Siemens type GMSG circuit breakers
Table 3: Circuit breaker interlock application modules
Selective circuit breaker interlock application modules

Circuit breaker-circuit breaker interlocking
Apps
Name
Application description
BI1
Circuit breaker transfertrip interlock
This interlock scheme is programmed to transfer the tripping event between two circuit breakers. Circuit breakers are digitally interlocked using CFC programming so a tripping event of either circuit breaker will trigger the tripping event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain the trip state (unless manually actuated) until normal conditions are restored. Options for this application include time delay and multiple circuit breaker interlocking. This interlock scheme is programmed to initiate the closing event between two circuit breakers. Circuit breakers are digitally interlocked using CFC programming so a closing event of either circuit breaker will initiate the closing event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain the same trip or closed states (unless manually actuated) under normal and abnormal conditions. Options for this application include time delay and multiple circuit breaker interlocking. This interlock scheme is programmed so the tripping event of a circuit breaker will initiate the closing event of the other interlocked circuit breaker. Circuit breakers are digitally interlocked via CFC programming so a tripping event of either circuit breaker triggers the closing event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain opposite states (unless manually actuated). Options for this application include time delay and multiple circuit breaker interlocking.
BI2
Circuit breaker interlock
BI3
Circuit breaker trip-close interlock
11
Application modules
Table 3: Circuit breaker interlock application modules (continued)
Selective circuit breaker interlock application modules

Circuit breaker-remote circuit breaker interlocking
Apps
Name
RBI1
Remote circuit breaker transfertrip interlock
This interlock scheme is programmed to transfer the tripping event between two circuit breakers. Circuit breakers are digitally interlocked using CFC programming so a tripping event of either circuit breaker will trigger the tripping event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain the trip state (unless manually actuated) until normal conditions are restored. Options for this application include time delay and multiple circuit breaker interlocking. This interlock scheme is programmed to initiate the closing event between two circuit breakers. Circuit breakers are digitally interlocked using CFC programming so a closing event of either circuit breaker will initiate the closing event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain the same trip or closed states (unless manually actuated) under normal and abnormal conditions. Options for this application include time delay and multiple circuit breaker interlocking. This interlock scheme is programmed so the tripping event of a circuit breaker will initiate the closing event of the other remote interlocked circuit breaker. Circuit breakers are digitally interlocked via CFC programming so a tripping event of either circuit breaker triggers the closing event of the other interlocked circuit breaker. Note: Interlocked circuit breakers will maintain opposite states (unless manually actuated). Options for this application include time delay and multiple circuit breaker interlocking.
RBI2
Remote circuit breaker interlock
RBI3
Remote circuit breaker trip-close interlock
Sequential circuit breaker interlock application modules

Load shedding
Apps
Name
LSS
Load shedding
A total of three circuit breakers (maximum) are digitally interlocked to trip open in a specified sequence or order, either manually or automatically.
Sequence close
LSC
Close sequence
A total of three circuit breakers (maximum) are digitally interlocked to close in a specified sequence or order. This application module is designed to require the user to close circuit breakers onto the system in a certain order, either manually or automatically.
12
Application modules
Protection application modules Three protection application modules have been defined in this section for SmartGearTM PDS. These application modules are described in Table 4.
Table 4: Protection application modules
Protection application modules

Zone selective interlock
Apps
ZSI
Name
Zone selective interlock
This application module is a cost-effective alternative to the 87B App. Zone selective interlocking, provides high-speed bus protection and involves selective blocking of the high-speed overcurrent protection on the incoming main if any of the feeder overcurrent relays are in pickup. If a fault is not present on any of the load feeders, the incoming main highspeed overcurrent protection is not blocked, providing high-speed and selective protection for bus faults.
OC
F IEC 61850 GOOSE Bus differential protection (traditional)
87B
Bus differential protection (traditional)
This bus differential protection scheme is performed using a Siemens protective relay. Each circuit breaker application module will be equipped with bus differential current transformers.
OC
F IEC 61850 GOOSE Transformer differential protection
87T-2W
Twowinding transformer differential protection
This transformer differential protection application for a two-winding transformer includes an 87T protective relay using Siemens type 7UT612. The application module is used for an incoming transformer circuit breaker or for a transformer distribution feeder circuit breaker.
52 87T 87T-3W Threewinding transformer differential protection This transformer differential protection application for a three-winding transformer includes an 87T protective relay using Siemens type 7UT613 relay. The application module is used for an incoming transformer circuit breaker or a transformer distribution feeder circuit breaker.
52
13
Application modules
Auxiliary application modules Auxiliary application modules are defined by the type of auxiliary device in the compartment and their configuration. There are four basic auxiliary application modules. These application modules cover typical voltage transformers and control power transformers usage. Table 5 provides a list of the auxiliary application modules available for configuring a Smart-GearTM PDS switchgear lineup.
Table 5: Auxiliary application modules
Auxiliary application modules

Line connected voltage transformer
Apps
LVT
Components list
Three voltage transformers (VTs) Three primary current limiting fuses (CLF) Drawout tray Three secondary fuses
The line connected VTs are connected in a wye-wye configuration. The 120 Vac secondary voltage signal is used for protective relays and metering.
MB
Fuse Three VTs
Main bus connected BVT voltage transformer Fuse Three VTs
Three VTs Three primary CLF Drawout tray Three secondary fuses
The main bus connected VTs are connected in a wye-wye configuration. The 120 Vac secondary voltage signal is used for protective relays and metering.
MB
Line connected control power transformer
LCPT
15 kVA control power transformer (CPT), single phase, 120/240 Vac secondary Two primary CLF
The line connected CPT is used for powering auxiliary loads, such as switchgear space heaters, battery chargers, lighting and other auxiliary devices.
MB
Drawout tray Secondary molded-case circuit breaker
Fuse CPT
Bus connected CPT Fuse CPT
BCPT
15 kVA control power transformer (CPT), single phase, 120/240 Vac secondary Two primary CLF
The line connected CPT is used for powering auxiliary loads, such as switchgear space heaters, battery chargers, lighting and other auxiliary devices.
MB
Drawout tray Secondary molded-case circuit breaker
14
Application modules
Circuit breaker application modules Circuit breaker application modules are defined by the functional requirement (or load type) of a circuit breaker. For SmartGearTM PDS, there are nine basic circuit breaker application modules. These application modules include main, tie, motor feeder, transformer feeder, distribution feeder, capacitor feeder and generator circuit breaker applications, and equipped space or future cell modules. Each circuit breaker application module (except future cell) is fully equipped with the relay protection necessary to meet the protection requirements of the specific application and functions of the circuit breaker (refer to protection functions and metering section starting on page 24 for additional details on the protective functions of each circuit breaker application module). Note: For Smart-Gear PDS type SG-64, all main, tie and feeder circuit breakers are equipped with the Siemens type 7SJ6415 protective relays. For the Smart-Gear PDS type SG-80, all feeder circuit breakers are equipped with the Siemens type 7SJ80 (or type 7SK80 for motor applications) protective relays, while all main and tie circuit breakers are equipped with Siemens type 7SJ6415 protective relays. Table 6 provides a complete list of the circuit breaker application modules available for configuring a Smart-Gear PDS switchgear lineup.
Figure 3: Siemens type GM-SG-AR medium-voltage, metal-clad Smart-Gear PDS switchgear lineup
Table 6: Circuit breaker application modules
Circuit breaker application modules

Main circuit breaker
Apps
MB1
Components list
One Siemens type GMSG vacuum circuit breaker 1,200 A, 2,000 A, 3,000 A or 4,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7SJ6415 protective relay Three type MD standard accuracy current transformers (CTs)
MB
Three line-connected voltage transformers (LVTs) Fiber-optic cable One "smart features" package (refer to smart features on page 6) Optionally availble for this module is a line-connected or bus-connected CPT (refer to Auxiliary application modules on page 14 for details).
Tie circuit breaker
TB1
One Siemens type GMSG vacuum circuit breaker 1,200 A, 2,000 A, 3,000 A or 4,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7SJ6415 protective relay Three type MD standard accuracy CTs
TB
Fiber-optic cable One "smart features" package (refer to smart features on page 6).
Distribution feeder
DFB1
One Siemens type GMSG vacuum circuit breaker 1,200 A or 2,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7SJ6415 protective relay for Smart-Gear PDS type SG-64 or one Siemens type 7SJ8041 protective relay for Smart-Gear PDS type SG-80 Three type MD standard accuracy CTs
DB
Fiber-optic cable One "smart features" package (refer to smart features on page 6).
15
Application modules
Table 6: Circuit breaker application modules (continued)
Circuit breaker application modules

Motor feeder
Apps
MFB1
Components list
One Siemens type GMSG vacuum circuit breaker 1,200 A or 2,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7SJ6415 protective relay for Smart-GearTM PDS type SG-64 or one Siemens type 7SJ80 protective relay for Smart-Gear PDS type SG-80 Two Siemens SIPROTEC RTU boxes (12 RTDs standard) Three type MD standard CTs
MB
M Transformer feeder TFB1
Fiber-optic cable One "smart features" package (refer to smart features on page 6). One Siemens type GMSG vacuum circuit breaker 1,200 A or 2,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7UT61 protective relay for transformer differential protection
TB
One Siemens type 7SJ6415 protective relay for Smart-Gear PDS type SG-64 or one Siemens type 7SJ8041 for Smart-Gear PDS type SG-80 Six type MD standard accuracy CTs Fiber-optic cable One "smart features" package (refer to smart features on page 6).
Capacitor switching
CB1
One Siemens type GMSG vacuum circuit breaker 1,200 A or 2,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7SJ6415 protective relay for Smart-Gear PDS type SG-64 or one Siemens type 7SJ80 for Smart-Gear PDS type SG-80 Three type MD standard accuracy CTs Fiber-optic cable One "smart features" package (refer to smart features on page 6).
CB
Generator circuit breaker
GB1
One Siemens type GMSG vacuum circuit breaker 1,200 A, 2,000 A, 3,000 A or 4,000 A@4.76 kV, 8.25 kV or 15.0 kV, up to 63 kA One Siemens type 7UM62 protective relay for generator protection Three line-connected voltage transformers (LVTs) (refer to Auxiliary application modules on page 14)
GB
Three bus-connected voltage transformers (BVTs) (refer to Auxiliary application modules on page 14) Fiber-optic cable One "smart features" package (refer to smart features on page 6).
Equipped space RLY
EQP
One Siemens protective relay selected based on the circuit breaker application module Three type MD standard accuracy CTs Fiber-optic cable One "smart features" package (refer to smart features on page 6).
Future cell
FUT
One set of primary stabs for 1,200 A, 2,000 A, 3,000 A or 4,000 A One circuit breaker racking mechanism, secondary disconnects, interlocks, etc., ready for future installation of a type GMSG circuit breaker.
16
Application modules
Remote control application modules Remote control application modules are optional upgrade modules available for a Smart-GearTM PDS switchgear lineup and are designed to optimize the operational safety by providing various remote control solutions. Table 7 describes the remote control options available for a Smart-Gear PDS switchgear lineup.
Figure 4: Siemens SICAM PAS CC Table 7: Remote control application modules
Remote control application modules

CBII controller
Apps
CBII
Components list
Siemens SIPROTEC CBII controller
The Siemens SIPROTEC CBII controller is a cost-effective solution that enables remote operation of the circuit breakers. This eliminates the need for the user to operate the switchgear while standing in front each circuit breaker. Normal operations, including opening, closing and obtaining metering data, can be performed without having to stand directly in front of the switchgear. Local HMI visualization system is scalable for low and high functionalities. Available with an XGA resolution (1,024 x 768 pixels) touch screen with 256 colors for pixels and 16 colors for text. With local HMI, the user can operate the circuit breakers via the protective relays, can display status and real time values of all protective relays/circuit breakers and can view a single-line diagram with dynamic graphics showing status of the power system and the circuit breakers. This module reduces incident energy exposure by moving the operator away from the front of a circuit breaker. Siemens SICAM station unit/PAS provides low hardware and software costs, scalability and flexibility, in an easy-to-use communications platform with powerful real-time data distribution capability. Siemens SICAM PAS CC is a scalable processor visualization system. Siemens SICAM PAS station unit supports a large number of established protocols enabling interoperability. This option is applicable for use with local HMI or Siemens SICAM station unit/PAS application modules for remote operation. This module reduces incident energy exposure by moving the operator from the front of a circuit breaker while racking the circuit breaker in and out of the cell.
17
Local HMI
HMI
Siemens type MP370 15" touch screen panel PC Siemens SICAM PAS CC
SICAM station unit/PAS
PAS
Siemens SICAM PAS station unit Siemens PAS CC
Remote electric circuit breaker racking
EBR
Electric racking device Electric outlet on each panel Control connection to remote
Application modules
Generator controller application module The generator controller application module is an advanced system application available for Smart-GearTM PDS. Table 8 provides an overview of this module available with your Smart-Gear PDS selection. For more information on the capabilities of this module, refer to Table 8: Generator controller application module on page 18 and Table 11: Generator controller applications on page 21. Note: This application module is designed for generator controller systems with a maximum of four diesel engine generators. For more than four generators, please consult your local Siemens representative.
Generator controller application module

Generator controller
App
GCI
Components list
Siemens SICAM PAS station unit Siemens MP370 15" touch local HMI Ethernet switch Siemens SIPROTEC protective relay Ethernet fiber IEC 61850 to Siemens PAS, HMI and SIPROTEC protective relays Modbus protocol to generators and engine control panel
This application is for generators with diesel engines as prime movers, suitable for integration into most manufacturers digital engine and voltage controls. This advanced system provides functions including protection, monitoring, starting, synchronizing and paralleling, standby, primary power supply and peak shaving. Refer to Table 10: Generator controller features and functionality on page 20 for more details on the Smart-Gear PDS generator controllers offering.
Table 8: Generator controller application module
18
Application modules
Special application modules Special application modules are available as optional upgrades for Smart-GearTM PDS. These special application modules are designed to enhance the operability and improve the reliability and performance of the switchgear. Table 9 describes the special application modules available with your Smart-Gear PDS selection.
Footnote:
1.
Self-monitoring network - all inputs into the protective relays or optional HMI system for monitoring.
Special application modules

Partial discharge
Apps
PD1
Components list
Partial discharge system installed and factory tested
The partial discharge system solution monitors partial discharge activity thereby increasing the reliability of the switchgear. The partial discharge system provides signal input to Smart-Gear PDS selfmonitoring network1 for local or remote monitoring. Arc-flash detection uses protective relays to sense the occurrence of an arcing event inside the switchgear, and initiates tripping of all circuit breakers connected to the affected section of the switchgear. The system can also initiate tripping of remote power sources. The arc-flash detection system provides a signal input to SmartGear PDS self-monitoring network for local or remote monitoring. Transformer asset protection provides notification of fan failure and temperature failure of the power transformer. The signal input to Smart-Gear PDS selfmonitoring network is for local or remote monitoring.
Arc-flash detection
AF1
Arc-flash detection system installed and factory tested
Transformer asset
TA1
Protective relay programming for local and remote monitoring and controls
Table 9: Special application modules
19
Generator controllers
Generator controller application modules (protection, paralleling control and monitoring) A generator controller application module is for a local power generation plant or distribution system, and applicable for generators with diesel engines as prime movers. This system provides functions including protection, monitoring, starting, synchronizing and paralleling, standby, primary power supply and peak shaving. Generator controller features This Smart-GearTM PDS application module offers multiple generator controller applications; up to four generators can be paralleled using the Siemens type 7VE6 protective relay synchronization algorithms. Local and remote controls and monitoring are provided with the Siemens type SICAM PAS CC HMI. This system architecture employs IEC 61850 with peerto-peer GOOSE messaging for sharing digital information among devices. The main features of this system are included in Table 10.
Table 10: Generator controller features and functionality
Features and functionality

Automatic/manual mode Automatic transfer schemes Control of multiple utility and generator power sources Control and monitoring of primary equipment Generator paralleling (maximum four circuit breakers) High-speed IEC 61850 communication protocol Open- and closed-transition schemes Opening and closing circuit breakers Remote monitoring Speed and voltage control Load and VAR/PF sharing Load management system Load shedding schemes for optimal bus loading Synchronization to utility
Availability
Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Optional Optional Optional Optional
20
Generator controller applications and configurations The generator controller applications are based on the number of generators, the number of utility incoming circuit breakers and the number of sources that will be connected simultaneously. Table 11 describes the standard generator controller applications available with Smart-GearTM PDS.
Table 11: Generator controller applications
Number of Number diesel of utility generators circuit breakers

1 1
Number Apps of sources

2 GP-001
Description
Configurations
This generator controller application is designed for a system with one diesel generator and one utility main circuit breaker. The utility main circuit breaker (MB) and the generator circuit breaker (GB) will be configured for automatic or manual source paralleling.
Utility
MB
GB
GP-002
This generator controller application is designed for a system with one diesel generator and two utility main circuit breakers. The utility MBs, the generator tie circuit breaker (TB) and the GB will be configured for automatic or manual source paralleling.
Utility
Utility
MB TB F
MB
GB
GP-003
This generator controller application is designed for a system with two diesel generators and one utility MB. The utility MB and the TB will be configured for automatic or manual source paralleling.
Utility
MB TB F
GB
GB
21
Table 11: Generator controller applications (continued)

2 2

4 GP-004
Description
Configurations
This generator controller application is designed for a system with two diesel generators and two utility MBs. The utility MB and the TBs will be configured for automatic or manual source paralleling.
Utility
Utility
GB
MB TB F
MB
GB
GP-005
This generator controller application is designed for a system with two diesel generators and two utility MBs. The utility MBs and the TB will be configured for automatic or manual source paralleling.
Utility
Utility
MB TB F
GB
GB TB
MB
GP-006
This generator controller application is designed for a system with three diesel generators and one utility MB. The utility MB and the TBs will be configured for automatic or manual source paralleling.
Utility
MB TB F
GB
GB
GB
GP-007
This generator controller application is designed for a system with three diesel generators and two utility MBs. The utility MB, the TBs and the GBs will be configured for automatic or manual source paralleling.
Utility
Utility
MB TB F
MB TB F
GB
GB
GB
22
Table 11: Generator controller applications (continued)

3 2

4 GP-008
Description
Configurations
This generator controller application is designed for a system with four diesel generators and two utility MBs. The utility MBs and TBs will be configured for automatic or manual source paralleling.
Utility
Utility
MB TB F
GB
GB
GB TB
MB
GP-009
This generator controller application is designed for a system with four diesel generators and one utility MB. The utility MB and the TB will be configured for automatic or manual source paralleling.
Utility
MB TB F
GB
GB
GB
GB
GP-010
This generator controller application is designed for a system with four diesel generators and two utility MBs. The utility MBs, the GB and the TBs will be configured for automatic or manual source paralleling.
Utility
Utility
MB TB F
MB TB F
GB
GB
GB
GB
GP-011
This generator controller application is designed for a system with four diesel generators and two utility MB. The utility MB and the TBs will be configured for automatic or manual source paralleling.
MB TB F
GB
GB
GB
GB TB
MB
23
Protection functions and metering

Protection functions and metering With Smart-Gear PDS, protection and metering functions are pre-defined based on the specific application of the circuit breaker and, because of this, the process of configuring circuit breakers is easy. All protective relays used for each circuit breaker application module are equipped with the IEC 61850 communication protocol. Table 12 describes the protection and metering functions that are standard or optional for each circuit breaker application module.
Table 12: Protection functions and metering
ANSI
Functions
Main Application Main
Tie Application Tie

---1
Feeder Application Motor

Standard ----1 ----1 ----1 ----1 Standard Standard Standard Standard Standard ----1 Standard Standard Standard Standard
Generator Application Distribution Transformer

---1
Capacitor
---1
Generator
Standard Standard ----1 Standard Generator paralleling only Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard
14 21 21FL 24 25 27 32 32F 32R 37 40 46 47 48 49
Locked rotor Distance protection phase Fault locator Overfluxing (V/Hz protection) Synchronizing, synchronism check Undervoltage Directional power Forward power Reverse power Undercurrent or underpower Loss of field Load unbalance, negative, phasesequence, overcurrent Phase-sequence voltage Motor starting protection Thermal overload
----
----
----1 Standard ----1 Optional3 Standard Standard Standard Standard Standard ----1 Standard Standard ----1 ----1
----1 Standard ----1 Optional3 Optional Optional Optional Optional Optional ----1 Optional Optional ----1 ----1
----1 Standard ----1 ----1 Standard Standard Standard Standard Standard ----1 Standard Standard ----1 ----1
24

Table 12: Protection functions and metering (continued)
ANSI
Functions
Tie Application Tie

----1 ----1 Optional Optional Optional ----1 Optional Optional ----1 ----1 Optional Optional ----1 ----1 ----1 Optional Optional ----1 Optional Optional ----1 Standard ----1 Optional

Standard Standard Standard Standard Standard ----1 Standard Standard Standard ----1 Standard Standard ----1 ----1 ----1 ----2 Standard ----1 ----1 Standard ----1 Standard ----1 Standard

----1 ----1 Standard Standard Standard ----1 Standard Standard ----1 ----1 Standard Standard ----1 ----1 ----1 Standard Standard ----1 ----1 ----1 ----1 ----1 ----1 ----1 ----1 ----1 Standard Standard Standard ----1 Standard Standard ----1 ----1 Standard Standard ----1 ----1 ----1 Standard Standard ----1 ----1 ----1 ----1 ----1 ----1 ----1
Capacitor
----1 ----1 Standard Standard Standard ----1 Standard Standard ----1 ----1 Standard Standard ----1 ----1 ----1 Standard Standard ----1 ----1 ----1 ----1 ----1 ---1 ---1
Generator
Standard Standard Standard Standard Standard Standard Standard Standard ----1 Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard Standard ----1 Standard Standard
49R 49S 50 50N 50BF 50GN 51 51N 51M 51V 59 59N 59GN 64 64R 67 67N 67G 68 74TC 78 79 81IO/U 81R
Rotor thermal protection Stator thermal protection Instantaneous overcurrent Instantaneous ground overcurrent Circuit breaker failure Zero speed and under speed Overcurrent time, phase Overcurrent time, ground Load jam protection Overcurrent time relay, voltage controlled Overvoltage protection Residual voltage ground fault Stator ground fault protection 100% stator ground faul protection Rotor ground fault Directional overcurrent Directional ground overcurrent Stator ground directional overcurrent Power swing detection Trip circuit monitoring Out-of-step protection Auto-reclosure Under-/over-frequency Rate-of-frequencychange protection
----1 ----1 Standard Standard Standard ----1 Standard Standard ----1 ----1 Standard Standard ----1 ----1 ----1 Standard Standard ----1 Standard Standard ----1 Standard Standard Standard
25

Table 12: Protection functions and metering (continued)
ANSI
Functions
Tie Application Tie

Optional ----1 ----1 ----1 ----1 ----1

Standard ----1 ----1 ----1 Optional Optional

----1 ----1 ----1 ----1 ----1 ----1 ----1 ----1 Optional ----1 ----1 Optional
Capacitor
----1 ----1 ----1 ----1 ----1 Optional
Generator
Standard Standard Standard Standard Standard Standard
86 87G 87T 87B 87M 87N
Lockout Differential protection generator Differential protection transformer Differential protection bus Differential protection motor Differential protection ground
Standard ----1 Optional Optional ----1 Optional
Metering and other functions
Tie Application Tie

Standard Standard Standard Standard ----1

Standard Standard Standard Standard Standard

Standard Standard Standard Standard ----1 Standard Standard Standard Standard ----1
Capacitor
Generator
Energy metering values Wp, Wq Slave pointer Eight oscillographic fault records Service interface for Siemens DIGSI 4 (modem) Additional interface for temperature detection (RTD box)
Footnotes: 1. ----1 means this offering is not available. 2. Standard for Smart-GearTM PDS type SG-64 and not available for Smart-Gear PDS type SG-80. 3. Synchronism check for main or tie, synchronizing only available for generator application.
26
Communications and controls
Because IEC 61850 is the global standard for substation automation communication protocol, it is the standard communication protocol used for Smart-GearTM PDS. IEC 61850 communicates over TCP/IP networks and/or substation LANs using high-speed switched Ethernet (baud rate is 100 Mbps). It can be mapped to the most wellestablished protocols, including GOOSE or peer-to-peer messaging and Web services. Since IEC 61850 is an open protocol that supports communication for monitoring, control and protection functions, it offers significant advantages for interfacing among circuit breakers within a lineup as well as other devices throughout the power distribution system.
All Siemens type SIPROTEC protective relays used in Smart-Gear PDS are equipped for IEC 61850 communications. The automatic transfer and circuit breaker interlock schemes described in application modules beginning on page 9 are achieved through continuous function chart (CFC) programming, and initiated by the protective relays through IEC 61850 GOOSE messaging communication. This digital capability significantly reduces the number of control wires, especially interunit (wiring between sections) control wiring. There are three communication and control application modules, including local control, remote-local control and remote control application. Each control and monitoring module is a building block for configuring an advanced communications network, in which the local control and monitoring are the foundation for all other control and monitoring modules.
27

GOOSE messaging/peer-to-peer IEC 61850 Redundant fiber-optic connectivity
Smart-GearTM PDS network: local control and monitoring Local control and monitoring is accomplished among the Siemens type SIPROTEC protective relays within the Smart-Gear PDS switchgear lineup. The protective relays are pre-programmed using Siemens DIGSI 4 software to meet the specific application requirements, including automatic transfer schemes and circuit breaker interlock schemes as described in application modules on page 9. For Smart-Gear PDS, local operation and control (closing and opening) of the circuit breakers are accomplished through the protective relay circuit. All automatic transfer, circuit breaker interlocking and lockout functions are accomplished through protective relays within the local digital network. The interface among circuit breakers is accomplished with CFC programming, IEC 61850, peer-to-peer/GOOSE messaging and fiber-optic connections. The input/ output between a protective relay and a circuit breakers is hard-wired. Main-tie-main automatic transfer schemes are accomplished with GOOSE messaging and CFC programming, which is a more reliable and flexible approach to system automation.
Input/output connections
MB TB
MB
Figure 5: Extended Smart-Gear PDS network
28

Extended Smart-GearTM PDS network: local/remote communication and controls Local/remote communication and controls are accomplished using IEC 61850 over dual fiber-optic connection. This system retains all of the functions and capabilities of the local control and monitoring module described on page 28 while enabling remote monitoring and control of the Smart-Gear PDS switchgear lineup. Through the touch screen panel PC (HMI interface) or the type SIPROTEC CBII controller, the operator has complete control of the lineup to remotely view the status and operate each circuit breaker. The touch screen panel PC or type SIPROTEC CBII controller can be located remotely or close to the Smart-Gear PDS switchgear lineup (refer to Remote control application modules on page 17 for details on capabilities of the local HMI and type SIPROTEC CBII controller). Extended Smart-Gear PDS network: interface with new and existing power management systems Remote communication and controls with interface capability to new or existing systems is accomplished using IEC 61850 protocol. This system has all of the functions and capabilities as the local control and monitoring module, described on page 28, as well as the remote enhancement described above. This provides the ability to interface with existing systems, including SCADA and building management systems (BMS). Because the SICAM station unit used in this application supports a large number of established protocols, the self-monitoring data and control functions capability from the Smart-Gear PDS local network is available to other systems, thus providing a seamless integration into existing networks.
Input/output connections MB TB MB Type SIPROTEC CBII controller GOOSE messaging/peer-to-peer IEC 61850 Redundant fiber-optic connectivity Standard local controls Local remote control upgrade
Vorferti gung
24.06.2003 24.06.2003 24.06.2003 24.06.2003 24.06.2003 24.06.2003
14:56:22.864 14:56:22.884 14:56:22.864 14:56:22.864 14:56:22.864 11:34:12.644
Ring Os t Ring Os t Ring Os t Ring Os t Ring W es t Rind W es t
Vorferti gung Vorferti gung M ontage
Vorferti gung
M ontage
MB TB
MB
HMI visualization system scalable for low/high functionality
Figure 6: Extended Smart-Gear PDS network with local HMI
GOOSE messaging/peer-to-peer IEC 61850 Redundant fiber-optic connectivity Standard local controls Local remote control upgrade
Figure 7: Extended Smart-Gear PDS network with SIPROTEC type CBII controller
GOOSE messaging/peer-to-peer IEC 61850 Redundant fiber-optic connectivity Standard local controls Local remote control upgrade
MB TB
MB
SICAM controller interface with existing system
Figure 8: Extended Smart-Gear PDS network with SIPROTEC type CBII controller
29
Service and support modules

Features and functionality
Delivery module Programming and customization Dedicated project management Bench testing IEC 61850 technology lab Customer witness testing Automatic transfer and circuit breaker interlock scheme checkout onsite Training Field service and commissioning
Availability
Optional Optional Standard Standard Optional Standard Optional Optional
Table 13: Service and support modules
Service and support modules Several standard and optional service modules are available with Smart-GearTM PDS. This section provides a list of these service modules. Table 13 describes each service module designed to fit the specific needs and requirements of a project. Approval drawing cycle modules This module is structured to meet the specific delivery requirements of a project. Table 14 provides a list of the approval drawing cycle modules. Programming and customization module All of the automatic transfer application modules (refer to page 9) and circuit breaker interlock application modules (refer to page 11) are pre-programmed to perform specific functions. While most of the required functions are included for each transfer module, customization of the modules is also available. With Smart-Gear PDS, the user has the flexibility to customize the protective relay programming to meet almost any special requirement. Any application module can be customized to meet specific needs simply by providing a detailed description of the modification to the automatic transfer and circuit breaker interlock application module. Dedicated project management For all Smart-Gear PDS orders, dedicated project management will be assigned to manage the order from beginning to end. This provides the Smart-Gear PDS customer a single point of contact for all technical, contract and production questions. This single point of contact helps ensure that the customers receive fast and comprehensive responses to their questions.
Delivery module
Standard cycle On-board approval drawings Certified cycle
Apps
SA OBA C
Description
Standard approval drawings are provided with this order process (longest delivery cycle). Customer approval drawings review process conducted at the Siemens Energy, Inc. facility in Wendell, North Carolina (shorter delivery cycle). Customer approval drawings review waived. No approval drawings are provided (shortest delivery cycle).
Table 14: Approval drawing cycle modules
30

Technical training Siemens offers training to keep customers up-to-date on the latest technologies and changes in the power distribution industry. These training classes are tailored to the unique needs of each customer and focuses on application training for engineering, testing and operations personnel. Protective relay training is available and is intended for protective relay engineers, designers and technicians from electric utilities and industrial firms wishing to gain a basic knowledge of the planning, commissioning and maintenance of system protection equipment. Training is also available for Siemens DIGSI software and is intended for protective relay engineers, designers and technicians from electric utilities and industrial firms wishing to gain a basic knowledge of the planning, commissioning, maintenance and operation of Siemens type SIPROTEC protective relays. These courses employ a combination of lecture, demonstration and hands-on exercises. Bench testing: IEC 61850 technology lab All protective relays installed in a SmartGearTM PDS switchgear lineup are programmed and bench tested in the Siemens IEC 61850 technology lab per specific test procedures before being shipped to the factory for installation in the switchgear and testing. The IEC 61850 technology lab is located at the Siemens Energy, Inc. facility in Wendell, North Carolina. The IEC 61850 technology lab is specifically designed for the purpose of developing, evaluating and testing advanced protective relay and monitoring, control and protection configurations. With Smart-Gear PDS, a customer factory acceptance test (FAT) of the protective relay system is optional as part of the project.
Customer witness testing This service module is specifically designed to give customers the option to witness the testing process of the equipment prior to shipment from the Siemens factory in Queretaro, Mexico. All customers will be accompanied by a Siemens contract administrator or a project engineer throughout the witness testing process. This service is coordinated through the project manager. Onsite check: Automatic transfer and circuit breaker interlock schemes With this option, automatic transfer or circuit breaker interlocking schemes will be checked at the jobsite by a qualified Siemens service representative. All protective relay programming will be verified as per test procedures to ensure the proper operation and functionality of the Smart-Gear PDS system prior to energization.
31

Field services Support services are fully coordinated through our Wendell, North Carolina-based service organization. A toll-free customer service number and an after-hours emergency support number are established for prompt emergency help and response. These service lines provide access to resources that may be required to address the service needs or recommended operation and maintenance of the Smart-GearTM PDS switchgear lineup. Smart-Gear PDS field services Installation and commissioning On-call maintenance agreements Technical field assistance. Smart-Gear PDS protection and control services Switchgear protective relay testing Generator system and protective relay testing. Spare parts A suggested spare parts list will be provided with the approval drawing package or several weeks after receipt of a purchase order for a certified Apps C project.
32
Instructions for specifying Smart-GearTM PDS

Instructions for specifying a Smart-Gear PDS switchgear lineup With Smart-Gear PDS, specifying mediumvoltage, metal-clad switchgear is easy. All of the information preceeding this section has been designed to aid in completing the Smart-Gear PDS specification beginning on page 36. Layout of the Smart-Gear PDS specification form The following describes the layout of the Smart-Gear PDS specification form. The form consists of four main data entry blocks that are described in Figure 9: Layout of Smart-Gear PDS specification form. Instructions for completing the SmartGear PDS specification form The step-by-step instructions below are provided to help in completing the SmartGear PDS specification form. Each step refers to a block in Figure 9: Layout of Smart-Gear PDS specification form. Step A: Lineup information block 1. Complete the Smart-Gear PDS switchgear lineup information block for each switchgear lineup, except for the lineup bus that must be completed for each bus in each switchgear lineup. 2. For selecting the Smart-Gear PDS type, refer to Smart-Gear PDS types on page 6 to determine the type of Smart-Gear PDS needed. 3. To select the remote control application module, refer to Table 7: Remote control application modules on page 17 to review the options available and select the appropriate choice. 4. To select the special application module, refer to Table 9: Special application modules on page 19 to review the options available and select the appropriate choice.
Step A: Smart-Gear PDS switchgear lineup information block Refer to Smart-Gear PDS types on page 6, remote control application modules on page 17, special application modules on page 19, communications and controls on page 27 and service and support modules on page 30.
Step B: Ratings and enclosures block
Step C: Operation and functionality block Refer to system application modules on page 9.
Step D: Sections and compartment requirements block Each page consists of one vertical sections and two cells are shown. Refer to protection application modules on page 13, auxiliary application modules on page 14 and circuit breaker application modules on page 15.
Figure 9: Layout of Smart-Gear PDS specification form
5. To select the generator controller application module, refer to Table 11: Generator controller applications on page 21 to review the options available and select the appropriate choice. 6. To select a service module, refer to Service and support modules on page 30 to review the options available and select the appropriate choice. 7. If desired, an electrically operated Siemens type GMSG-EO or manually operated Siemens type GMSG-MO ground and test device is available. Consult your local Siemens representative for more information.
Figure 10: Type GMSG-EO electrically operated ground and test device
33
Instructions for specifying Smart-GearTM PDS

Step B: Ratings and enclosure informaltion block 1. Complete the information in the ratings and enclosure block for each switchgear lineup. Step C: Operation and functionality block 1. Complete the information in the operation and functionality block for the each switchgear lineup. 2. For an automatic transfer application module, refer to Table 2: Automatic transfer modules on page 10 to review the options available and select the appropriate choice. 3. For a protection application module, refer to Table 4: Protection application modules on page 13 to review the options available and select the appropriate choice. 4. Complete the control power data. 5. Complete the space heater entry as required. Step D: Sections and compartments requirements block for a circuit breaker, auxiliary or blank cell 1. Complete the information in the sections and compartment requirements block for all circuit breaker and auxiliary compartments. 2. Each block represents a cell (compartment) as the upper or lower portion of a vertical section. Cell A represents the upper cell and cell B represents the lower cell in a vertical section. 3. Complete the compartment type. Note: When selecting "equipped space," also select the applicable circuit breaker application module, which can be referenced in Table 6: Circuit breaker application modules on page 15. 4. For an auxiliary application module, refer to Table 5: Auxiliary application modules on page 14 to review the options available and select the appropriate choice. 5. For the circuit breaker application module, refer to Table 6: Circuit breaker application modules on page 15 to review the options available and select the appropriate choice. 6. For circuit breaker interlock application module, refer to Table 3: Circuit breaker interlock application modules on page 11 to review the options available and select the appropriate choice. 7. Note the location of the desired shipping splits. Do not locate shipping splits adjacent to bus-tie circuit breakers or between an auxiliary cell and a cell with a 3,000 A or 4,000 A circuit breaker compartment. Smart-Gear PDS specification form 1. Print the Smart-Gear PDS specification form starting on page 36 and then complete the required entries. 2. Refer to the directions provided in the instructions for specifying Smart-Gear PDS on pages 33 and 34. 3. Forward the completed form to your local Siemens representative for a proposal.
34
Definitions and terminology

Apps are software programs designed to be uploaded to the Smart-Gear PDS switchgear lineup network. Automatic transfer scheme is the system that enables automatic transfer of electrical power between one circuit breaker to another circuit breaker. Application modules are the building blocks for configuring a lineup of switchgear. Continuous function chart (CFC) programming is the diagrammatic language for the specification of mixed protective relays and other discrete continuous embedded systems. CFC permits the conversion of technological specifications into executable automation programs. Control wiring is the copper wiring between secondary control devices. DIGSI 4 is a Siemens tool for setting protective relays using MS Windows. DIGSI 4 is the logical innovation for easyto-use and user-friendly setting, commissioning and operating of all SIPROTEC protective relays, regardless of version. Digital circuitry is the communication interface between intelligent electronic devices (IEDs). Fiber-optic cable is flexible glass material used to transmit data. GOOSE is the abbreviation for generic object-oriented substation events and is the high-speed data transmission that bypasses normal communication. Hard-wired circuits are the copper wire interfaces among secondary devices. IEC 61850 is a global standard for substation automation communication protocol and is open Ethernet-based. Integrated controls is the combination of multiple functions into fewer devices. Interlocking, circuit breaker interconnects two or more circuit breakers with control circuits to open or close (or to prevent closing) depending on the application requirements. Interlocked, digital connects two or more circuit breakers via IEDs to open or close (or to prevent closing) depending on the application requirements. Interoperability is the ability of equipment to easily interface with other equipment supplied by different manufacturers. Programmable means equipment can be programmed to function. Restore, automatic is the automatic return to the preferred power source from the non-preferred source. Restore, manual is the manual return to the preferred power source from the nonpreferred source. Scalability is the ability of a system to handle additional hardware and functions with little impact on performance. Self-monitoring is the capability of the equipment to monitor its own functionality and advise (alert) the operator. Source, non-preferred is secondary or an alternate power source. Source, preferred is the primary or normal power source. Transition, closed is the closing of a circuit breaker prior to transferring of power, typically the tie circuit breaker in a main-tie-main breaker configuration. Transition, open is the opening of a circuit breaker prior to transferring of power, typically the tie circuit breaker in a maintie-main circuit breaker configuration. Usage-based maintenance is the advanced notification the equipment provides to the user of recommended maintenance based on time and/or operations.
35
Smart-GearTM power distribution solution (PDS) specification form

Step A: Smart-Gear PDS switchgear lineup information block
Smart-Gear PDS type (refer to page 6) SG-64 SG-80
Special application modules (refer to page 19) PD1 AF1 TA1
Generator controller module and applications GCI (refer to pages 21-23) GP-001 GP-007 GP-002 GP-008 GP-003 GP-009 GP-004 GP-010 GP-005 GP-011 GP-006
Remote control application modules (refer to page 17) CB11 Surge arresters Incoming only Intermediate class All main and feeder circuit breakers Distribution class Station class None HMI PAS EBR None
Ground and test devices (refer to page 33) Electrically operated upper stud, type GMSG-EO Manually operated up to 50 kA, type GMSG-MO Approval drawing cycle module (refer to page 30) SA OBA C Electrically operated lower stud, type GMSG-EO None
Customer witness testing (refer to page 31) Yes No
Field services (refer to page 32) Installation and commissioning Technical field assistance On-call maintenance agreement None
Smart-Gear PDS protection and control services (refer to page 31) Switchgear protective relay testing Generator system and protective relay testing Onsite check (refer to page 31) Yes No None
Technical training (refer to page 31) Power distribution technology Protective relay None
Smart-GearTM power distribution solution specification form
Answers for energy.

36
Smart-GearTM PDS specification form

Step B: Ratings and enclosure information block Non-arc-resistant, type GM-SG (refer to page 4)
Bus rating 1,200 CT accuracy Standard accuracy, type MD Enclosure Indoor Ratings 4.76 kV 40 kA 15 kV 50 kA 4.76 kV 50 kA 15 kV 63 kA 4.76 kV 63 kA 8.25 kV 40 kA 15 kV 25 kA 15 kV 40 kA Outdoor walk-in Outdoor non-walk-in High accuracy, type MDD 2,000 3,000 4,000
Arc-resistant, type GM-SG-AR (refer to page 4)

Bus rating 1,200 CT accuracy Standard accuracy, type MD Enclosure Indoor Ratings 4.76 kV 40 kA 15 kV 50 kA 4.76 kV 50 kA 4.76 kV 63 kA 8.25 kV 40 kA 15 kV 25 kA 15 kV 40 kA Outdoor walk-in High accuracy, type MDD 2,000 3,000 4,000
37

Step C: Operation and functionality block
Automatic transfer application modules - main-tie-main (refer to page 10) AT1-1 AT1-2 AT1-3 AT1-4 AT1-5 AT1-6
Automatic transfer application modules - main-tie-tie-main (refer to page 10) AT2-1 AT2-2 AT2-3 AT2-4 AT2-5 AT2-6
Automatic transfer application modules - main-main (refer to page 10) AT3-1 AT3-2 AT3-3 AT3-4 AT3-5 AT3-6
Automatic transfer application modules - main-tie-main-tie-main (refer to page 10) AT4-1 AT4-2 AT4-3 AT4-4 AT4-5 AT4-6
Automatic transfer application modules (refer to page 10) None/manually operated Protection application modules (refer to page 13) 87B Space heaters Required None ZSI None
Control power - circuit breaker power Supplied by customer Supplied by switchgear supplier 48 Vdc Control power - auxiliary power Supplied by customer Supplied by switchgear 120 Vac 230 Vac Batteries - lead acid1 125 Vdc Batteries - NiCad1
Footnote:
1.
Batteries provided for installation separate from switchgear and not installed in switchgear sections.
38

Step D: Sections and compartment requirements block - Section 1 Compartment A - upper cell
Compartment type (refer to page 16) Auxiliary LVT MB1 CB1 87T-2W CB
1
Lineup bus
Bus A EQP LCPT DFB1 FUT BCPT MFB1 TFB1
3.
Bus B Bus D
Blank
Bus C
Footnotes:
1. 2.
Auxiliary application modules2 (refer to page 14) BVT TB1 GB1 87T-3W None Circuit breaker application modules3 (refer to pages 15-16)
Circuit breaker. Not available if Cell B is 3,000 A or 4,000 A. Maximum two devices per cell for 1,200 A and 2,000 A. Not available if an auxiliary application module is selected. Maximum two devices per cell. If cell A is 3,000 A, maximum one per cell. 3,000 A and 4,000 A are not available if an auxiliary application module is selected.
Transformer differential module if TFB1 is chosen (refer to page 13)

4.
Number of RTDs if MFB1 and TFB1 application modules are chosen 0 Circuit breaker A 1,200 2,000 3,000 6 12
5.
Circuit breaker termination Cable Bus duct Top exit Bottom exit
Circuit breaker interlock application modules - local (refer to pages 11-12) BI1 BI2 BI3 LSS LSC
Circuit breaker interlock application modules - remote (refer to page 12) RBI1 RBI2 RBI3
Compartment B - lower cell

Compartment type (refer to page 16) Auxiliary CB1
4
EQP
FUT
Blank
Auxiliary application modules (refer to page 14) LVT BVT

3
LCPT
BCPT
Circuit breaker application modules (refer to pages 15-16) MB1 CFB1 TB1 GB1 DFB1 TFB1 MFB1
Transformer differential module TFB1 is chosen (refer to page 13) 87T-2W 87T-3W None
Number of RTDs if MFB1 and TFB1 application modules are chosen 0 Circuit breaker A 1,200
5
12
2,000
3,000
4,000 (fan-cooled)
Circuit breaker termination Cable Bus duct Top exit Bottom exit None (bus tie)
39

Compartment type (refer to page 16) Auxiliary LVT MB1 CB1 87T-2W CB1 BVT TB1 GB1 87T-3W None EQP LCPT DFB1 FUT BCPT MFB1 TFB1 Blank Auxiliary application modules2 (refer to page 14) Circuit breaker application modules3 (refer to pages 15-16)

4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
Circuit breaker interlock application modules - remote (refer to page 12) RBI1
40
RBI2
RBI3

Shipping split between sections 2 and 3

Yes No

4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
41

Step D: Sections and compartment requirements block - Section 4 Shipping split between sections 3 and 4
Yes No
Compartment A - upper cell


4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
42
RBI2
RBI3


Yes No

4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
43

Yes No


4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
44
RBI2
RBI3


Yes No

4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
45

Yes No


4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
46
RBI2
RBI3

Compartment type (refer to page 16) Auxiliary LVT MB1 CB1 87T-2W CB1 BVT TB1 GB1 87T-3W None EQP LCPT DFB1 FUT BCPT MFB1 TFB1 Blank Auxiliary application modules2 (refer to page 14)
Footnote:
1.

Yes No
Circuit breaker application modules3 (refer to pages 15-16)
For lineups of more than 9 sections, reproduce this page and change section designations as needed.

4
EQP
FUT
Blank

3
LCPT
BCPT
5
12
2,000
3,000
4,000 (fan-cooled)
47
Published by and copyright 2010: Siemens AG Energy Sector Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens Energy, Inc. 7000 Siemens Road Wendell, North Carolina 27591 USA For more information, contact +1 (800) 347-6659 Order No. E50001-F710-A123-X-4A00 Printed in USA TD 1226T BR 0410.5
All rights reserved. Trademarks mentioned in this document are the property of Siemens AG, its affiliates or their respective owners. Subject to change without prior notice. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract.
www.usa.siemens.com/energy

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The complete application guide to specifying a Smart-GearTM power distribution solution (PDS)

Answers for energy.

Smart-GearTM power distribution solution (PDS)

Features available via protective relay devices

Table 1: Self-monitoring features3, 4, 5

Automatic transfer system application modules

No Preferred Autopreferred source matic source restore

AT1-1 AT1-2 AT1-3

M AT1-4 AT1-5 AT1-6

AT2-3 AT2-4 AT2-5 AT2-6

AT3-3 AT3-4 AT3-5 AT3-6

AT4-3 AT4-4 AT4-5 AT4-6

----1 means this offering is not available.

Figure 2: Siemens type GMSG circuit breakers

Table 3: Circuit breaker interlock application modules

Selective circuit breaker interlock application modules

Circuit breaker transfertrip interlock

Circuit breaker interlock

Circuit breaker trip-close interlock

Selective circuit breaker interlock application modules

Remote circuit breaker transfertrip interlock

Remote circuit breaker interlock

Remote circuit breaker trip-close interlock

Sequential circuit breaker interlock application modules

Protection application modules

F IEC 61850 GOOSE Bus differential protection (traditional)

Bus differential protection (traditional)

F IEC 61850 GOOSE Transformer differential protection

Twowinding transformer differential protection

Table 5: Auxiliary application modules

Auxiliary application modules

Fuse Three VTs

Main bus connected BVT voltage transformer Fuse Three VTs

Line connected control power transformer

Drawout tray Secondary molded-case circuit breaker

Bus connected CPT Fuse CPT

Drawout tray Secondary molded-case circuit breaker

Table 6: Circuit breaker application modules

Circuit breaker application modules

Tie circuit breaker

Circuit breaker application modules

M Transformer feeder TFB1

Generator circuit breaker

Equipped space RLY

Remote control application modules

SICAM station unit/PAS

Siemens SICAM PAS station unit Siemens PAS CC

Remote electric circuit breaker racking

Generator controller application module

Table 8: Generator controller application module

Special application modules

Arc-flash detection system installed and factory tested

Table 9: Special application modules

Table 10: Generator controller features and functionality

Features and functionality

Table 11: Generator controller applications

Number of Number diesel of utility generators circuit breakers

Number Apps of sources

Number of Number diesel of utility generators circuit breakers

Number Apps of sources

Number of Number diesel of utility generators circuit breakers

Number Apps of sources