Body Electrical Body

BE1
BODY ELECTRICAL BODY ELECTRICAL SYSTEM
BODY ELECTRICAL SYSTEM

BE09Y01
PRECAUTION
Take care to observe the following precautions when performing inspections or removal and replacement of body electrical related parts. 1. HEADLIGHT SYSTEM z Halogen bulbs have pressurized gas inside and require special handling. They can burst if scratched or dropped. Hold a bulb only by its plastic or metal case. Dont touch the glass part of a bulb with bare hands. 2. SRS (SUPPLEMENTAL RESTRAINT SYSTEM) z The CAMRY is equipped with an SRS (Supplemental Restraint System) such as the driver airbag and front passenger airbag. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section. 3. AUDIO SYSTEM z If the negative () terminal cable is disconnected from the battery, the preset AM, FM 1 and FM 2 stations stored in memory are erased, so make sure to note the stations and reset them after the negative () terminal cable is reconnected to the battery. z If the negative () terminal cable is disconnected from the battery, the ANTITHEFT SYSTEM will operate when the cable is reconnected, but the radio, tape player and CD player will not operate. Be sure to input the correct ID number so that the radio, tape player and CD player can be operated again. 4. MOBILE COMMUNICATION SYSTEM z If the vehicle is equipped with a mobile communication system, refer to precautions in the IN section.
Author :
Date :
2221
BE2
BE09Z03
PROBLEM SYMPTOMS TABLE

POWER OUTLET
Symptom Suspect Area 11.Battery 12.POWER OUTLET Fuse (I/P J/B No.1) 13.Wire Harness See page
Electric power source cannot be taken out of the power outlet
HEADLIGHT AND TAILLIGHT SYSTEM (USA)

Symptom Headlight does not light. (Taillight is normal) Suspect Area 1. HEAD(LH, RH) Fuse (E/G Room J/B No.2) 2. Headlight Bulb 3. Wire Harness 1. 2. 3. 4. HEAD(LH, RH) Fuse (E/G Room J/B No.2) Headlight Control Relay (E/G Room J/B No.2) Headlight Bulb Wire Harness See page BE24 BE24 BE24 BE24 BE24 BE14 BE24 BE14 BE24 BE14 BE24 BE24 BE14 BE37 BE14 BE32
Headlight does not light. (Taillight does not light up)
Only one side light does not light.
1. HEAD(LH, RH) Fuse (E/G Room J/B No.2) 2. Headlight Bulb 3. Wire Harness 1. Headlight Bulb 2. Light Control Switch 3. Wire Harness 1. Headlight Dimmer Switch 2. Light Control Switch 3. Wire Harness 1. Headlight Dimmer Switch 2. Wire Harness 1. 2. 3. 4. 5. 6. GAUGE Fuse (I/P J/B No.1) DOME Fuse (E/G Room J/B No.2) Integration Relay (I/P J/B No.2) Door Courtesy Switch (Drivers) Ignition Switch Wire Harness
LoBeam does not light.
HiBeam does not light.
Flash does not light.
Auto Turnoff System does not operate.
Taillight does not light. (Headlight does not light)
1. Light Control Switch 2. Integration Relay (I/P J/B No.1) 3. Wire Harness 1. 2. 3. 4. 5. TAIL Fuse (I/P J/B No.1) Taillight Control Relay (I/P J/B No.1) Light Control Switch Integration Relay (I/P J/B No.1) Wire Harness
Taillight does not light. (Headlight is normal)
1. Bulb 2. Wire Harness 1. Bulb 2. Light Failure Sensor 3. Wire Harness 1. 2. 3. 4. GAUGE Fuse (I/P J/B No.1) Integration Relay (I/P J/B No.1) Door Courtesy Switch (Drivers) Wire Harness
Rear Combination light does not light.
Author :
Date :
2222
BE3
HEADLIGHT AND TAILLIGHT SYSTEM (CANADA)

Symptom Headlight does not light. (Taillight is normal) Headlight does not light. (Taillight does not light up) 1. Wire Harness Suspect Area See page
1. Wire Harness
1. Headlight Bulb 2. HEAD LO (LH, RH) Fuse (E/G Room R/B No.2) 3. Wire Harness 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. 5. Headlight Bulb HEAD LO (LH, RH) Fuse (E/G Room R/B No.2) Headlight Control Relay (E/G Room J/B No.2) Integration Relay (I/P J/B No.1) Light Control Switch Wire Harness
BE24 BE14 BE24 BE24 BE24 BE24 BE24 BE24 BE24 BE24 BE24 BE24 BE24 BE14 BE24 BE14 BE24
LoBeam does not light.
HiBeam does not light.
Headlight Bulb ECUB Fuse (E/G Room J/B No.2) HEAD HI (LH, RH) Fuse (E/G Room J/B No.2) DRL Fuse (E/G Room R/B No.2) Daytime Running Light Relay No.2 (E/G Room R/B No.2) 6. Daytime Running Light Relay No.3 (E/G Room R/B No.2) 7. Daytime Running Light Relay No.4 (E/G Room R/B No.2) 8. Daytime Running Light Relay (Main) 9. Headlight Dimmer Switch 10.Wire Harness 1. 2. 3. 4. 5. Headlight Bulb ECUB Fuse (E/G Room J/B No.2) HEAD HI (LH, RH) Fuse (E/G Room J/B No.2) DRL Fuse (E/G Room R/B No.2) Daytime Running Light Relay No.2 (E/G Room R/B No.2) 6. Daytime Running Light Relay No.3 (E/G Room R/B No.2) 7. Daytime Running Light Relay No.4 (E/G Room R/B No.2) 8. Daytime Running Light Relay (Main) 9. Headlight Dimmer Switch 10.Wire Harness 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. 5. 6. 7. GAUGE Fuse (I/P J/B No.1) DOME Fuse (E/G Room J/B No.2) Integration Relay (I/P J/B No.2) Door Courtesy Switch (Drivers) Ignition Switch Wire Harness Headlight Bulb ECUB Fuse (E/G Room J/B No.2) GAUGE Fuse (I/P J/B No.1) HEAD HI (LH, RH) Fuse (E/G Room J/B No.2) Daytime Running Light Relay (Main) Wire Harness Other Parts*
Flash does not light.
Headlight does not light with engine running and light control SW OFF.
Author :
Date :
2223
BE4
BODY ELECTRICAL BODY ELECTRICAL SYSTEM BE14 BE24 BE24 BE14 BE24 BE37 BE14 BE24
Taillight does not light. (Headlight does not light)
1. Integration Relay (I/P J/B No.1) 2. Light Control Switch 3. Wire Harness 1. 2. 3. 4. 5. TAIL Fuse (I/P J/B No.1) Taillight Control Relay (I/P J/B No.1) Integration Relay (I/P J/B No.1) Light Control Switch Wire Harness
Taillight does not light. (Headlight is normal)
1. Bulb 2. Wire Harness 1. Bulb 2. Light Failure Sensor 3. Wire Harness 1. 2. 3. 4. GAUGE Fuse (I/P J/B No.1) Integration Relay (I/P J/B No.1) Door Courtesy Switch (Drivers) Wire Harness
Rear Combination light does not light.
*Terminal L of generator and parking brake switch TURN SIGNAL AND HAZARD WARNING SYSTEM
Symptom Hazard and Turn do not light up. Suspect Area 1. Hazard Warning Switch 2. Turn Signal Flasher 3. Wire Harness 1. Bulb 2. Turn Signal Switch 3. Wire Harness 1. HORN Fuse (E/G Room J/B No.2) 2. Wire Harness 1. Hazard Warning Switch 2. Wire Harness 1. 2. 3. 4. Ignition Switch TURN Fuse (I/P J/B No.1) Turn Signal Switch Wire Harness See page BE30 BE30 BE30 BE30 BE14 BE30 BE30 BE30
The flashing frequency is abnormal.
Hazard warning light does not light up. (Turn is normal.) Hazard warning light does not light up in one direction.
*1Turn signal does not light up.
*2Turn signal does not light up.
1. TURN Fuse (I/P J/B No.1) 2. Turn Signal Switch 3. Wire Harness 1. Turn Signal Switch 2. Wire Harness 1. Bulb 2. Wire Harness
Turn signal does not light up in one direction.
Only one bulb does not light up.
*1: Combination meter, wiper and washer do not operate. *2: Combination meter, wiper and washer are normal. INTERIOR LIGHT SYSTEM
Symptom Suspect Area 1. Door Courtesy Switch 2. Integration Relay (I/P J/B No.1) 3. Wire Harness 1. Bulb 2. Wire Harness 1. DOME Fuse (E/G Room J/B No.2) 2. Wire Harness See page BE32 BE14
Illuminated Entry System does not operate.
Only one interior light does not light up.
Interior light does not light up (All).
Author :
Date :
2224
BE5
BODY ELECTRICAL BODY ELECTRICAL SYSTEM BE32 BE32 BE32
Dome light does not light up.
1. Bulb 2. Dome Light 3. Wire Harness 1. Bulb 2. Map Light 3. Wire Harness 1. Bulb 2. Luggage compartment door courtesy switch 3. Wire Harness
Map Light does not light up.
Luggage compartment light does not light up.
BACKUP LIGHT SYSTEM

Symptom 1. 2. 3. 4. Suspect Area GAUGE Fuse (I/P J/B No.1) Ignition Switch Wire Harness Bulb See page BE14 BE35 DI424 DI479
BackUp Light does not light up.
BackUp Light remains always ON.
1. BackUp Light Switch (M/T) 2. Park/Neutral Position Switch (A/T) 3. Wire Harness
(A140E) (A541E)
Only one light does not light up.
1. Bulb 2. Wire Harness
STOP LIGHT SYSTEM

Symptom Suspect Area 1. STOP Fuse (I/P J/B No.1) 2. Stop Light Switch 3. Wire Harness 1. Wire Harness 1. Bulb 2. Wire Harness See page BE37
Stop light does not light up. Only one light always lights up. Only one light does not light.
WIPER AND WASHER SYSTEM *1: Inspect wiper arm and blade set position
Symptom 1. 2. 3. 4. Suspect Area WIPER Fuse (I/P J/B No.1) Wiper Switch Wiper Motor Wire Harness See page BE40 BE40 BE40 BE40 BE40 BE40 BE40 BE40 BE40
Wiper and washers do not operate.
Wipers do not operate in LO or HI.
1. Wiper Switch 2. Wiper Motor 3. Wire Harness 1. Wiper Switch 2. Wiper Motor 3. Wire Harness 1. Washer Switch 2. Washer Motor 3. Wire Harness 1. Washer Motor 2. Wire Harness
Wipers do not operate in INT.
Washer motor does not operate.
Wipers do not operate when washer switch in ON.
Author :
Date :
2225
BE6
BODY ELECTRICAL Washer fluid does not operate. z In wiper switch HI position, the wiper blade is in contact with the body. z When the wiper switch is OFF, the wiper blade does not retract or the retract position is wrong. BODY ELECTRICAL SYSTEM BE40
1. Washer Hose and Nozzle 1. Switch 2. Wire Harness *1Wiper
COMBINATION METER METER, GAUGES AND ILLUMINATION:

Symptom Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge do not operate. Suspect Area 1. GAUGE Fuse (I/P J/B No.1) 2. Meter Circuit Plate 3. Wire Harness 1. No.1 Vehicle Speed Sensor 2. Meter Circuit Plate 3. Wire Harness 1. Igniter Tachometer does not operate. 2. Meter Circuit Plate 3. Wire Harness 1. 2. 3. 4. 1. 2. 3. 4. Fuel Receiver Gauge Fuel Sender Gauge Meter Circuit Plate Wire Harness Engine Coolant Temperature Receiver Gauge Engine Coolant Temperature Sender Gauge Meter Circuit Plate Wire Harness (5SFE) (1MZFE) See page BE46 BE47 BE46 IG1 IG1 BE46 BE47 BE47 BE46 BE47 BE47 BE46 BE47
Speedometer does not operate.
Fuel Gauge does not operate or abnormal operation.
Engine Coolant Temperature Gauge does not operate or abnormal operation
All illumination lights do not light up.
1. TAIL Fuse (I/P J/B No.1) 2. Light Control Rheostat 3. Wire Harness 1. Bulb 2. Wire Harness 1. Bulb 2. Wire Harness
Brightness does not change even when rheostat turned.
Only one illumination light does not light up.
COMBINATION METER WARNING LIGHTS:

Symptom Warning lights do not light up. (Except Discharge, Open Door and SRS) Suspect Area 1. GAUGE Fuse (I/P J/B No.1) 2. Meter Circuit Plate 3. Wire Harness 1. 2. 3. 4. 1. 2. 3. 4. Bulb Low Oil Pressure Warning Switch Meter Circuit Plate Wire Harness Bulb Fuel Level Warning Switch Meter Circuit Plate Wire Harness See page BE46 BE47 BE46 BE47 BE46 IN31
Low Oil Pressure warning light does not light up.
Fuel Level warning light does not light up.
ABS warning light does not light up.
1. Bulb 2. ABS ECU 3. Wire Harness
Author :
Date :
2226
BE7
BODY ELECTRICAL 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. 5. 1. 2. 3. 4. 5. 1. 2. 3. 4. BODY ELECTRICAL SYSTEM BE47 BE47 CH1 CH1 BE37 BE47 BE24 BE47 BE47 BE47 BE46 DI626 BE46 BE32 BE46 BE47 BE46
Seat Belt warning light does not light up.
Bulb Seat Belt Buckle Switch Integration Relay (I/P J/B No.1) Wire Harness IGN Fuse (I/P J/B No.1) Bulb Wire Harness Generator Bulb Light Failure Sensor Bulb Check Relay Wire Harness Taillight system Bulb Parking Brake Switch Brake Fluid Level Warning Switch Bulb Check Relay Meter Circuit Plate Wire Harness ECUB Fuse (E/G Room J/B No.2) Bulb Airbag Sensor Assembly Meter Circuit Plate Wire Harness DOME Fuse (E/G Room J/B No.2) Bulb Door Courtesy Switch Meter Circuit Plate Wire Harness Bulb Washer Fluid Level Warning Switch Meter Circuit Plate Wire Harness
Discharge warning light does not light up.
(5SFE) (1MZFE)
Light Failure warning light does not light up.
Brake warning light does not light up.
SRS Warning light does not light up.
Open Door warning light does not light up.
Washer Level warning light does not light up.
COMBINATION METER INDICATOR LIGHTS:

Symptom 1. Bulb 2. O/D OFF Switch O/D OFF indicator light does not light up. 3. Meter Circuit Plate 4. Wire Harness 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. Bulb Cruise Control ECU Meter Circuit Plate Wire Harness Bulb Meter Circuit Plate Wire Harness Headlight System Bulb Meter Circuit Plate Wire Harness Turn Signal and Hazard Warning System Suspect Area See page DI431 DI487 BE46 IN31 BE46 BE46 BE22 BE46 BE29
(A140E) (A541E)
Cruise Control indicator light does not light up.
High beam indicator light does not light up.
Turn indicator light does not light up.
Author :
Date :
2227
BE8
BODY ELECTRICAL BODY ELECTRICAL SYSTEM BE46 DI424 DI479 BE46 BE46 BE46 BE46 BE46
Shift indicator lights do not light up.
1. Bulb 2. Meter Circuit Plate 3. Park/Neutral Position Switch 4. Wire Harness
(A140E) (A541E)
Only one shift indicator does not light up.
1. Bulb 2. Meter Circuit Plate 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. 1. 2. 3. 4. Bulb ECM Meter Circuit Plate Wire Harness Bulb Traction ECU Meter Circuit Plate Wire Harness Bulb Traction ECU Meter Circuit Plate Wire Harness Bulb Security ECU Meter Circuit Plate Wire Harness
Malfunction indicator light does not light up.
SLIP indicator light does not light up.
TRAC OFF indicator light does not light up.
Security indicator light does not light up.
Indicator lights do not light up. (Except Turn, Hibeam and security)
1. GAUGE Fuse (I/P J/B No.1) 2. Wire Harness
DEFOGGER SYSTEM
Symptom 1. 2. 3. 4. 5. Suspect Area DEFOG MFuse (I/P J/B No.1) HTR Fuse (I/P J/B No.1) Defogger Relay (I/P J/B No.1) Defogger Switch Wire Harness See page BE56 BE56 BE56 BE56
All defogger systems do not operate.
Rear window defogger does not operate.
1. Defogger Wire 2. Choke Coil 3. Wire Harness 1. MIR/HTR Fuse (I/P J/B No.1) 2. Mirror Defogger 3. Wire Harness
Mirror defogger does not operate.
POWER WINDOW CONTROL SYSTEM

Symptom Power window does not operate (ALL). (Power Door Lock does not operate) Power window does not operate (ALL). (Power Door Lock is normal) One Touch Power Window System does not operate. Suspect Area 1. POWER MFuse (I/P J/B No.1) 2. Power Main Relay (I/P J/B No.1) 3. Wire Harness 1. Ignition Switch 2. Power Window Master Switch 3. Wire Harness 1. Power Window Master Switch 1. 2. 3. 4. Power Window Master Switch Power Window Switch Power Window Motor Wire Harness See page BE60 BE14 BE60 BE60 BE60 BE60 BE60 BE60
Only one window glass does not move.
Window Lock System does not operate.
1. Power Window Master Switch
Author :
Date :
2228
BE9
BODY ELECTRICAL Window Lock Illumination does not light up. BODY ELECTRICAL SYSTEM BE60 BE60 BE14 BE32
1. Power Window Master Switch 1. 2. 3. 4. 5. GAUGE Fuse (I/P J/B No.1) Integration Relay (I/P J/B No.1) Ignition Switch Door Courtesy Switch Wire Harness
Keyoff power window does not operate.
POWER DOOR LOCK CONTROL SYSTEM

Symptom 1. 2. 3. 4. 5. 1. 2. 3. 4. 1. 2. 3. 4. Suspect Area POWER MFuse (I/P J/B No.1) CIG Fuse (I/P J/B No.1) DOOR Fuse (I/P J/B No.1) Integration Relay (I/P J/B No.1) Wire Harness Power Window Master Switch Door Lock Manual Switch Integration Relay (I/P J/B No.1) Wire Harness Door Key Lock and Unlock Switch Integration Relay (I/P J/B No.1) Wire Harness Door Lock Link Disconnected See page BE70 BE60 BE70 BE70 BE70 BE70 BE70 BE70 BE70 BE14 BE32 BE70
Door lock system does not operate at all.
Door lock system does not operate by manual switch.
Door lock system does not operate by door key.
Fault in 2Operation unlock function of Drivers side door key lock and unlock switch.
1. Door Key Lock and Unlock Switch 2. Integration Relay (I/P J/B No.1) 3. Wire Harness 1. 2. 3. 4. Integration Relay (I/P J/B No.1) Key Unlock Warning Switch Door Courtesy Switch Wire Harness
Fault in key confine prevention operate.
Only one door lock does not operate.
1. Door Lock Motor 2. Wire Harness
SLIDING ROOF SYSTEM

Symptom Sliding roof system does not operate. (Door Lock does not operate) Suspect Area 1. POWER MFuse (I/P J/B No.1) 2. Power Main Relay (I/P J/B No.1) 3. Wire Harness 1. 2. 3. 4. Ignition Switch Sliding Roof Control Relay and Switch Sliding Roof Motor and Limit Switch Wire Harness See page BE60 BE14 BE74 BE74 BE74 BE74 BE74 BE74 BE14 BE14
Sliding roof system does not operate. (Door Lock is normal)
Sliding roof system operates abnormally.
1. Sliding Roof Control Relay and Switch 2. Sliding Roof Motor and Limit Switch 3. Wire Harness 1. Sliding Roof Control Relay and Switch 2. Sliding Roof Motor and Limit Switch 3. Wire Harness 1. 2. 3. 4. 5. DOME Fuse (E/G Room J/B No.2) GAUGE Fuse (I/P J/B No.1) Ignition Switch Integration Relay (I/P J/B No.1) Wire Harness
Sliding roof system stops operation half way. (Stones of foreign material trapped in motor assembly)
Keyoff Sliding Roof operation does not operate.
Author :
Date :
2229
BE10
POWER SEAT CONTROL SYSTEM

Symptom Power seat does not operate. (Door lock system does not operate) Power seat does not operate. (Door lock system is normal) Suspect Area 1. POWER MFuse (I/P J/B No.1) 2. Wire Harness 1. Power Seat Swtich (D,P) 2. Wire Harness 1. Power Seat Switch (D, P) 2. Wire Harness 3. Slide Motor (D, P) 1. Power Seat Switch (D, P) 2. Wire Harness 3. Lifter Motor (D, P) 1. Power Seat Switch (D, P) 2. Wire Harness 3. Reclining Motor (D, P) See page BE78 BE78 BE78 BE78 BE78 BE78 BE78
Slide operation does not operate.
Lifter Operation does not operate.
Reclining Operation does not operate.
(D): Drivers seat (P): Passengers seat POWER MIRROR CONTROL SYSTEM
Symptom 1. 2. 3. 4. Suspect Area CIG Fuse (I/P J/B No.1) Mirror Switch Mirror Motor Wire Harness See page BE83 BE83 BE83 BE83
Mirror does not operate.
Mirror operates abnormally.
1. Mirror Switch 2. Mirror Motor 3. Wire Harness
Author :
Date :
2230
BE11
BODY ELECTRICAL POWER SOURCE
POWER SOURCE
BE0A003
LOCATION
Engine Room Relay Block No.1
Engine Room Junction Block No.2
Engine Room Relay Block No.2
Instrument Panel Junction Block No.1
Turn Signal Flasher
Z19043
Author :
Date :
2231
BE12
BODY ELECTRICAL POWER OUTLET
POWER OUTLET
BE0A103
LOCATION
Power Outlet
Instrument Panel J/B No.1 z PWR OUTLET Fuse
N20688
Author :
Date :
2232
BODY ELECTRICAL
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH
BE13

BE0A203
LOCATION
Key Unlock Warning Switch
Instrument Panel J/B No.1 z Integration Relay
Ignition Switch
N20687
Author :
Date :
2233
BE14
BODY ELECTRICAL

BE0A302
INSPECTION
ACC LOCK ON 4 3 2 1 8 7 6 5 START
1.
INSPECT IGNITION SWITCH CONTINUITY

Switch position LOCK ACC ON Tester connection 23 234 67 124 678 Specified condition No continuity Continuity Continuity
N14824
START
Continuity
If continuity is not as specified, replace the switch.
OFF
2.
INSPECT KEY UNLOCK WARNING SWITCH CONTINUITY

Switch position Tester connection 12 Specified condition No continuity Continuity OFF (Key removed) ON (Key set)
ON
2 1
N20125
3.
1
10
(a) (b) (c)

N20126
Key unlock warning system: INSPECT INTEGRATION RELAY (TYPE A) OPERATION Connect the positive (+) lead from the battery to terminal 1. Connect the negative () lead from the battery to terminals 5, 6 and 10. Check the buzzer sounds.
(d)
6 1
10
(e)
Disconnect the negative () lead from the battery to terminal 6. Check that the buzzerr stops sounding.
N20127
Author :
Date :
2234
BODY ELECTRICAL
BE15
(f)
10 6 5 1
Connect the negative () lead from the battery to terminal 6. (g) Disconnect the negative () lead from the battery to terminal 5. (h) Check that the buzzerr stops sounding. If operation is not as specified, replace the relay.
N20128
4.
10
(a) (b) (c)

N20129
Key unlock warning system: INSPECT INTEGRATION RELAY (TYPE B) OPERATION Connect the positive (+) lead from the battery to terminal 1. Connect the negative () lead from the battery to terminals 5, 6 and 10. Check the buzzerr sounds.
(d)
10 6 5 1
(e)
N20130
(f)
10 6 5 1
N20131
5.
10
(a) (b) (c)

N20132
Key unlock warning system: INSPECT INTEGRATION RELAY (TYPE C) OPERATION Connect the positive (+) lead from the battery to terminal 1. Connect the negative () lead from the battery to terminals 5, 6 and 10. Check the buzzerr sounds.
Author :
Date :
2235
BE16
BODY ELECTRICAL
(d) (e)
10 6 5 1
N20133
(f)
10
N20134
Junction block side:
6. (a)
INSPECT INTEGRATION RELAY (TYPE A) CIRCUIT Remove the relay from the junction block No.1 and inspect the connector on the junction block side.
12 11 10
9 8 7 6 5 4
3 2 1
N20135
Tester connection 2 Ground 4 Ground 2 Ground 4 Ground 5 Ground 5 Ground 6 Ground 6 Ground 8 Ground 8 Ground 10 Ground 1 Ground 7 Ground 9 Ground 7 Ground 9 Ground
Condition Passengers door courtesy switch OFF (Door closed) Passengers door courtesy switch ON (Door opened) Key unlock warning switch OFF Key unlock warning switch ON Drivers door courtesy switch OFF Drivers door courtesy switch ON Buckle switch OFF (Seat belt unfastened) Buckle switch ON (Seat belt fastened) Constant Constant Ignition switch LOCK or ACC No continuity
Specified condition
Continuity No continuity Continuity No continuity Continuity No continuity Continuity Continuity Battery positive voltage No voltage
Ignition switch ON
Battery positive voltage
Author :
Date :
2236
BODY ELECTRICAL
BE17
Wire harness side:
(b)
Disconnect the connector from the integration relay and inspect the connector on the wire harness side.
1 23 4
N20136
Tester connection 1 Ground 1 Ground 4 Ground 4 Ground 2 Ground 3 Ground
Condition Light control switch OFF Light control switch HEAD or TAIL Light control switch OFF or TAIL Light control switch HEAD Constant No continuity Continuity No continuity Continuity
Specified condition
If the circuit is as specified, try replacing the relay with a new one. If the circuit is not as specified, inspect the circuits connected to other parts.
7. (a)
INSPECT INTEGRATION RELAY (TYPE B) CIRCUIT Remove the relay from the junction block No.1 and inspect the connector on the junction block side.
12 11 10
9 8 7 6 5 4
3 2 1
N20135
Tester connection 2 Ground
Condition All door courtesy switches OFF (Except Drivers Door/ Door closed) One of the door courtesy switches ON (Except Drivers Door/ Door opened) Door courtesy switches except that of the drivers door OFF (Door closed) One of the door courtesy switches except that of the drivers door ON (Door opened) No continuity
Specified condition
2 Ground
Continuity
4 Ground
No continuity
4 Ground
Continuity
Author :
Date :
2237
BE18
BODY ELECTRICAL
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH No continuity Continuity No continuity Continuity No continuity Continuity Continuity Battery positive voltage No voltage
5 Ground 5 Ground 6 Ground 6 Ground 8 Ground 8 Ground 10 Ground 1 Ground 7 Ground 9 Ground 7 Ground 9 Ground 11 Ground 11 Ground
Key unlock warning switch OFF Key unlock warning switch ON Drivers door courtesy switch OFF (Door closed) Drivers door courtesy switch ON (Door opened) Buckle switch OFF (Seat belt unfastened) Buckle switch ON (Seat belt fastened) Constant Constant Ignition switch LOCK or ACC
Ignition switch ON Ignition switch LOCK Ignition switch ACC or ON
Battery positive voltage No voltage Battery positive voltage
Wire harness side:
(b)
Disconnect the connector from the integration relay and inspect the connectors on the wire harness side.
2 3 4 5 6
7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25
Connector A Wire harness side:
1 2 3
eh251 h41
Connector B
N20137
Tester connection A3 Ground A5 Ground Constant
Condition Continuity No continuity
Specified condition
Drivers door unlock detection switch OFF (Door locked) Drivers door unlock detection switch ON (Door unlocked) Passengers door courtesy switch OFF (Door closed)
A5 Ground
Continuity
A6 Ground
No continuity
Author :
Date :
2238
BODY ELECTRICAL
BE19
A6 Ground
Passengers door courtesy switch ON (Door opened) Passengers door unlock detection switch OFF (Door locked) Passengers door unlock detection switch ON (Door unlocked) Rear door unlock detection switch OFF (Door locked) Rear door unlock detection switch ON (Door unlocked) Constant Door lock manual switch OFF or UNLOCK Door lock manual switch LOCK Door lock manual switch OFF or LOCK Door lock manual switch UNLOCK Drivers and passengers door key lock and unlock switch OFF or UNLOCK Drivers or passengers door key lock and unlock switch LOCK Drivers door key lock and unlock switch OFF or LOCK Drivers door key lock and unlock switch UNLOCK Passengers door key lock and unlock switch OFF or LOCK Passengers door key lock and unlock switch UNLOCK Constant Light control switch OFF Light control switch TAIL or HEAD Light control switch OFF or TAIL Light control switch HEAD Constant
Continuity
A7 Ground
No continuity
A7 Ground
Continuity
A9 Ground
No continuity
A9 Ground A11 A12 A12 A25 A16 Ground A16 Ground A17 Ground A17 Ground A18 Ground
Continuity
Continuity No continuity Continuity No continuity Continuity No continuity
A18 Ground
Continuity
A19 Ground
No continuity
A19 Ground
Continuity
A20 Ground
No continuity
A20 Ground A1 Ground B1 Ground B1 Ground B4 Ground B4 Ground B2 Ground B3 Ground
Continuity Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage
8. (a)
INSPECT INTEGRATION RELAY (TYPE C) CIRCUIT Remove the relay from the junction block No.1 and inspect the connector on the junction block side.
12 11 10
9 8 7 6 5 4
3 2 1
N20135
Author :
Date :
2239
BE20
BODY ELECTRICAL
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH Specified condition No continuity
Tester connection 2 Ground
Condition All door courtesy switches OFF (Except Drivers Door/ Door closed) One of the door courtesy switches ON (Except Drivers Door/ Door opened) Door courtesy switches except that of the drivers door OFF (Door closed) One of the door courtesy switches except that of the drivers door ON (Door opened) Key unlock warning switch OFF Key unlock warning switch ON Drivers door courtesy switch OFF (Door closed) Drivers door courtesy switch ON (Door opened) Buckle switch OFF (Seat belt unfastened) Buckle switch ON (Seat belt fastened) Constant Constant Ignition switch LOCK or ACC
2 Ground
Continuity
4 Ground
No continuity
4 Ground 5 Ground 5 Ground 6 Ground 6 Ground 8 Ground 8 Ground 10 Ground 1 Ground 7 Ground 9 Ground 7 Ground 9 Ground 11 Ground 11 Ground
Continuity No continuity Continuity No continuity Continuity No continuity Continuity Continuity Battery positive voltage No voltage
Ignition switch ON Ignition switch LOCK Ignition switch ACC or ON
Battery positive voltage No voltage Battery positive voltage
Wire harness side:
(b)
Disconnect the connector from the integration relay and inspect the connectors on the wire harness side.
1 2 3 4 5 6 7 8 9 10 11 12 13
Connector A
Wire harness side:
1 2 3 4
Connector B
N20138
Author :
Date :
2240
BODY ELECTRICAL
IGNITION SWITCH AND KEY UNLOCK WARNING SWITCH Specified condition No continuity Continuity No continuity Continuity No continuity
BE21
Tester connection A1 Ground A1 Ground A2 Ground A2 Ground A3 Ground
Condition Door lock manual switch OFF or UNLOCK Door lock manual switch LOCK Door lock manual switch OFF or LOCK Door lock manual switch UNLOCK Drivers and passengers door key lock and unlock switch OFF or UNLOCK Drivers or passengers door key lock and unlock switch LOCK Drivers door key lock and unlock switch OFF or LOCK Drivers door key lock and unlock switch UNLOCK Passengers door key lock and unlock switch OFF or LOCK Passengers door key lock and unlock switch UNLOCK Constant Passengers door courtesy switch OFF (Door closed) Passengers door courtesy switch ON (Door opened) Drivers door unlock detection switch OFF (Door closed) Drivers door unlock detection switch ON (Door opened) Passengers door unlock detection switch OFF (Door closed) Passengers door unlock detection switch ON (Door opened) Rear door unlock detection switch OFF (Door closed) Rear door unlock detection switch ON (Door opened) Constant Constant Light control switch OFF Light control switch TAIL or HEAD Light control switch OFF or TAIL Light control switch HEAD Constant
A3 Ground
Continuity
A4 Ground
No continuity
A4 Ground
Continuity
A5 Ground
No continuity
A5 Ground A6 A7 A8 Ground
Continuity Continuity No continuity
A8 Ground
Continuity
A9 Ground
No continuity
A9 Ground
Continuity
A10 Ground
No continuity
A10 Ground
Continuity
A11 Ground
No continuity
A11 Ground A12 Ground A13 Ground B1 Ground B1 Ground B4 Ground B4 Ground B2 Ground B3 Ground
Continuity Continuity Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage Battery positive voltage
Author :
Date :
2241
BE22
BODY ELECTRICAL HEADLIGHT AND TAILLIGHT SYSTEM
HEADLIGHT AND TAILLIGHT SYSTEM

BE0A402
LOCATION
Daytime Resister E/G Room J/B No.2 z HEAD LH Fuse (USA) z HEAD RH Fuse (USA) z HEAD LH (UPR) Fuse (CANADA) z HEAD RH (UPR) Fuse (CANADA) z DOME Fuse z ECUB Fuse z Headlight Control Relay
E/G Room R/B No.2 (CANADA) z HEAD LH (LWR) Fuse z HEAD RH (LWR) Fuse z DRL No.2 Fuse z Daytime Running Light Relay No.4
Headlight
Automatic Light Control Sensor
Instrument Panel J/B No.1 z GAUGE Fuse z TAIL Fuse z Taillight Control Relay z Integration Relay Combination Switch z Light Control Switch z Headlight Dimmer Switch
Ignition Switch
Daytime Running Light Relay
Door Courtesy Switch Light Failure Sensor Taillight

I08436
Author :
Date :
2242
BE23
BE0A502
COMPONENTS
Combination Switch z Light Control Switch z Headlight Dimmer Switch Switch Body
Spiral Cable Combination Switch z Wiper and Washer Switch
N18012
Author :
Date :
2243
BE24
BE10D01
INSPECTION
HEAD TAIL OFF Flash Hi beam
1.
INSPECT LIGHT CONTROL SWITCH CONTINUITY

Switch position OFF TAIL HEAD Tester connection 14 16 13 14 16 Specified condition No continuity Continuity Continuity
8 7
If continuity is not as specified, replace the switch. 2. INSPECT HEADLIGHT DIMMER SWITCH CONTINUITY
Switch position Low beam High beam Flash Tester connection 16 17 7 16 7 8 16 Specified condition Continuity Continuity Continuity

17 16 14 13
N20149
3.
2 1 2 4 4 3 1 3
INSPECT HEADLIGHT CONTROL RELAY CONTINUITY

Condition Constant Apply B+ between terminals 1 and 2. Tester connection 12 34 Specified condition Continuity Continuity
If continuity is not as specified, replace the relay.

Z08521
4.
1 2 3 5 1 3 2 5
INSPECT TAILLIGHT CONTROL RELAY CONTINUITY

N14863
5.
2 1 2 1
INSPECT HEADLIGHT DIMMER RELAY CONTINUITY

Condition Constant Apply B+ between terminals 2 and 4. Tester connection 1 4, 2 4 34 Specified condition Continuity Continuity
Z08523
Author :
Date :
2244
BE25
Wire harness side:
6.
INSPECT DAYTIME RUNNING LIGHT RELAY (MAIN) CIRCUIT Disconnect the connector from the relay and inspect the connector on the wire harness side.
I08219
Tester connection 2 Ground 2 Ground 3 Ground
Condition Light control switch position OFF or TAIL Light control switch position HEAD Headlight dimmer switch position Low beam Headlight dimmer switch position High beam of Flash Brake fluid level warning position OFF Brake fluid level warning position ON Constant Parking brake switch position OFF (Parking brake lever released) Parking brake switch position ON (Parking brake lever pulled up) Light control switch position OFF or HEAD Light control switch position TAIL Constant Constant Engine Stop Engine Running Constant Ground terminal 19 Constant Constant Ignition switch position LOCK or ACC Ignition switch position ON or START No continuity Continuity No continuity
Specified condition
3 Ground 4 Ground 4 Ground 12 Ground 14 Ground
Continuity No continuity Continuity Continuity No continuity
14 Ground 17 Ground 17 Ground 20 Ground 21 Ground 13 Ground 13 Ground 16 Ground 18 Ground 19 Ground 22 Ground 23 Ground 23 Ground
Continuity No voltage Continuity Continuity Continuity No voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage Battery positive voltage No voltage Battery positive voltage
If circuit is as specified, try replacing the relay with a new one. If circuit is not as specified, inspect the circuits connected to other parts.
Author :
Date :
2245
BE26
7.
INSPECT DAYTIME RUNNING LIGHT NO.4 RELAY CONTINUITY

Condition Tester connection 34 12 Specified condition Continuity Continuity Constant Apply B+ between terminals 3 and 4.
2 3
1 4

Z08559
8.
INSPECT DAYTIME RUNNING LIGHT RESISTER CONTINUITY

Condition Tester connection 12 Specified condition Approx. 250m Constant
2 1
If continuity is not as specified, replace the resistor. 9. INSPECT LIGHT AUTO TURN OFF SYSTEM (See Integration relay circuit on page BE14)
N20139
10. (a) (b) (c) (d) (e)
INSPECT AUTOMATIC LIGHT CONTROL Turn the ignition switch ON. Turn the light control switch to OFF. Parking brake lever released. Gradually cover the top of the sensor. Verify that the lights should turn ON the accessory lights and the headlights.
I08422
11. (a) (b) 12. (a) (b)

I08423
13. (a) (b)
INSPECT AUTOMATIC LIGHT CONTROL Gradually expose the sensor. Verify that the lights should turn OFF the headlights and the accessory lights. INSPECT LIGHTOFF CONDITION Turn the ignition switch ON. Gradually cover the top of the sensor. Lights auto ON: INSPECT LIGHTSON CONDITION Open the drivers door while the ignition switch is OFF. Turn the light control switch to OFF leaving the door open and cover the top of the sensor, and verify that the lights go on when the ignition switch is turned ON.
Author :
Date :
2246
BE27
Wire harness side:
14.
1234
INSPECT AUTOMATIC LIGHT CONTROL SENSOR CIRCUIT Connector disconnected: Disconnect the connector from the sensor and inspect the connector on the wire harness side, as shown in the table.
I01254
Tester connection 3 Ground 1 Ground 1 Ground 4 Ground 4 Ground Constant
Condition Constant No voltage
Specified condition
Ignition switch LOCK or ACC Ignition switch ON Ignition switch LOCK or ACC Ignition switch ON
Battery positive voltage No voltage 5.2 9.0 v
If circuit is as specified, perform the inspection on the following page. If the circuit is not as specified, inspect the circuit connected to other parts.
15.
4 1
2
I01255
INSPECT AUTOMATIC LIGHT CONTROL SENSOR CIRCUIT Connector disconnected: Connect the wire harness side connector to the sensor and inspect wire harness side connector from the back side, as shown. HINT: z Ignition switch ON. z Light control switch OFF. z Vehicles surroundings are bright.
Condition Specified condition Continuity No voltage 9.5 V or more Taillight and Headlight are ON.
Tester connection 3 Ground 1 Ground 1 Ground Vehicle under the direct sun light. (Sensor is not covered) Constant
Ignition switch LOCK or ACC Ignition switch ON
If circuit is as specified, try replacing the sensor with a new one. If the circuit is not as specified, inspect the circuit connected to other parts.
Author :
Date :
2247
BE28
BE0A702
ADJUSTMENT
1. ADJUST HEADLIGHT AIMING
For Adjustment in Vertical Direction
For Adjustment in Horizontal Direction
N20156
2.
ADJUST SPIRAL CABLE (See page SR16)
Author :
Date :
2248
BE29
BODY ELECTRICAL TURN SIGNAL AND HAZARD WARNING SYSTEM
TURN SIGNAL AND HAZARD WARNING SYSTEM

BE0A803
LOCATION
E/G Room J/B No.2 z HORN Fuse
Hazard Warning Switch Ignition Switch Turn Signal Light
Instrument Panel J/B No.1 z TURN Fuse
Turn Signal Flasher
Combination Switch z Turn Signal Switch
Turn Signal Light
Z19045
Author :
Date :
2249
BE30
BODY ELECTRICAL TURN SIGNAL AND HAZARD WARNING SYSTEM
BE0A902
Right
INSPECTION
1. INSPECT TURN SIGNAL SWITCH CONTINUITY
Switch position Left turn Neutral Tester connection 12 23 Specified condition Continuity No continuity Continuity
Left
Right turn

3 2 1
N20150
2. (a)
2 3
(b)
1
INSPECT TURN SIGNAL FLASHER OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 3. Connect the 2 turn signal light bulbs in parallel to each other to terminals 1 and 3, check that the bulbs flash.
Turn Signal Light Bulbs (21 W)
BE1843
HINT: The turn signal lights should flash 60 to 120 times per minute. If one of the front or rear turn signal lights has an open circuit, the number of flashes will be more than 140 per minute. If operation is not as specified, replace the flasher. 3. INSPECT HAZARD WARNING SWITCH CONTINUITY
Switch position Switch OFF Tester connection 7 10 569 78 23 Specified condition Continuity Continuity Continuity
4 3
2 1 Switch ON Illumination circuit
10 9 8 7 6 5

N20140
Author :
Date :
2250
BE31
BODY ELECTRICAL INTERIOR LIGHT SYSTEM
INTERIOR LIGHT SYSTEM

BE0AA03
LOCATION
E/G Room J/B No.2 z DOME Fuse
Instrument Panel J/B No.1 z Integration Relay
Map Light Dome Light Door Courtesy Switch
Door Courtesy Switch
Luggage Compartment Door Courtesy Switch

Z19046
Author :
Date :
2251
BE32
BE0AB03
w/ Sliding roof: 2 1
INSPECTION
1. INSPECT MAP LIGHT SWITCH CONTINUITY
Switch position OFF ON Tester connection 12 Specified condition No continuity Continuity
If continuity is not as specified, replace the light assembly or bulb.
w/o Sliding roof:
1 2
N21873
2 Ohmmeter
2. (a) (b)
INSPECT DOME LAMP SWITCH Disconnect the connector from the dome lamp. Turn the dome lamp switch ON, check that continuity exists between terminal 2 and body ground.
N20157
(c)
2 Ohmmeter 1
Turn the dome lamp switch DOOR, check that there is continuity exists between terminal 1 and 2. If operation is not as specified, replace the switch.
N20158
ON Ohmmeter
3. (a)
OFF
INSPECT DOOR COURTESY SWITCH CONTINUITY Check that continuity exists between terminal and the switch body with the switch ON (switch pin released: opened door). (b) Check that no continuity exists between terminal and the switch body with the switch OFF (switch pin pushed in: closed doors). If operation is not as specified, replace the switch.
N20159
Author :
Date :
2252
BE33
ON OFF
4.
I01447
INSPECT LUGGAGE COMPARTMENT DOOR COURTESY SWITCH CONTINUITY (a) Check that continuity exists between terminal and switch body with the switch ON (switch pin released: opened door). (b) Check that no continuity exists between the terminal and switch body with the switch OFF (switch pin pushed in: closed door). If operation is not as specified, replace the switch. 5. INSPECT ILLUMINATED ENTRY SYSTEM (See Integration relay circuit on page BE14)
Author :
Date :
2253
BE34
BODY ELECTRICAL BACKUP LIGHT SYSTEM
BACKUP LIGHT SYSTEM

BE0AC02
LOCATION
Instrument Panel J/B No.1 z GAUGE Fuse
Ignition Switch
Backup Light 5SFE engine: 1MZFE engine: Backup Light Switch
Backup Light Switch
PNP Switch
Z19047
Author :
Date :
2254
BE35
BODY ELECTRICAL BACKUP LIGHT SYSTEM
BE0AD02
INSPECTION
INSPECT BACKUP LIGHT SWITCH CONTINUITY
Condition Free Push Tester connection 12 Specified condition No continuity Continuity
Push Free
N14065
Author :
Date :
2255
BE36
BODY ELECTRICAL STOP LIGHT SYSTEM
STOP LIGHT SYSTEM

BE0AE02
LOCATION
Stop Light Switch
Instrument Panel J/B No.1 z STOP Fuse
HiMounted Stop Light
Stop Light
Light Failure Sensor

Z19048
Author :
Date :
2256
BE37
BE0AF02
w/o Cruise control: Free Pushed in
INSPECTION
1. w/o Cruise control: INSPECT STOP LIGHT SWITCH CONTINUITY
Switch position Switch pin free Switch pin pushed in Tester connection 12 12 Specified condition Continuity No continuity
w/ Cruise control: Free Pushed in 2 1
If continuity is not as specified, replace the switch. 2. w/ Cruise control: INSPECT STOP LIGHT SWITCH CONTINUITY
Switch position Switch pin free Switch pin pushed in Switch pin free Switch pin pushed in Tester connection 12 12 34 34 Specified condition Continuity No continuity No continuity Continuity

4 3
N18026
3.
INSPECT HIMOUNTED STOP LIGHT ASSEMBLY CONTINUITY Using the ohmmeter, check that continuity exists between terminals. If continuity is not as specified, replace the bulb or light assembly.
N20208
Author :
Date :
2257
BE38
Wire harness side:
4. INSPECT LIGHT FAILURE RELAY CIRCUIT Disconnect the connector from the relay and inspect the connector on the wire harness side, as shown.
3 2 1
5 4
12 11 10 9 8 7 6
e122B
N20209
Tester connection 1 Ground 2 Ground 9 Ground 11 Ground 3 Ground 3 Ground 4 Ground 4 Ground 7 Ground 7 Ground 8 Ground 8 Ground Constant Constant Constant Constant
Condition Continuity* Continuity* Continuity* Continuity No voltage
Specified condition
Light control switch OFF Light control switch TAIL or HEAD Ignition switch LOCK or ACC Ignition switch ON Stop light switch OFF Stop light switch ON Ignition switch LOCK or ACC Ignition switch ON
Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage No voltage Battery positive voltage
*: There is resistance because this circuit is grounded through the bulb. If the circuit is as specified, replace the relay. If the circuit is not as specified, inspect the circuits connected to other parts.
Author :
Date :
2258
BE39
BODY ELECTRICAL WIPER AND WASHER SYSTEM
WIPER AND WASHER SYSTEM

BE0AG03
LOCATION
Wiper Motor
Washer Tank
Washer Motor Wiper and Washer Switch
Instrument Panel J/B No.1 z WIPER Fuse
Z19049
Author :
Date :
2259
BE40
BE0AH03
w/o Timer OFF INT LO HI Washer ON
INSPECTION
1. INSPECT FRONT WIPER AND WASHER SWITCH CONTINUITY
Switch position OFF INT Tester connection 7 16 7 16 7 17 8 17 2 11 Specified condition Continuity Continuity Continuity Continuity Continuity
w/ Timer
LO
OFF INT LO HI Washer ON 8 7 2
HI Washer ON
17
16
11
N20218
2. (a) (b) (c) (d)
16
INSPECT INTERMITTENT OPERATION Turn the wiper switch to INT position. Turn the intermittent time control switch to FAST position. Connect the positive (+) lead from the battery to terminal 16 and the negative () lead to terminal 2. Connect the positive (+) lead from the voltmeter to terminal 7 and the negative () lead to terminal 2, check that the meter needle indicates battery positive voltage.
N20210
(e)
7 17 2
After connecting terminal 16 to terminal 17, connect it to terminal 2, check the voltage rises from 0 volts to battery positive voltage within the time, as shown in the table.
INT time control switch position
Approx. 2 sec.
Voltage
16
FAST
N20211
Battery positive voltage 0V 10.7 5 sec.
SLOW
3.3 1 sec.
Battery positive voltage 0V
Non variable type
Battery positive voltage 0V
If operation is not as specified, replace the wiper and washer switch.
Author :
Date :
2260
BE41
3. (a) (b) (c)
16
INSPECT WASHER LINKED OPERATION Connect the positive (+) lead from the battery to terminal 16 and the negative () lead to terminal 2. Connect the positive (+) lead from the voltmeter to terminal 7 and the negative () lead to terminal 2. Push in the washer switch, and check that the voltage changes as shown in the chart.
Washer Switch ON OFF
N20210
Less than 1 sec. Battery positive Voltage 0V
Approx. 3 sec.
N11301
If operation is not as specified, replace the wiper and washer switch. 4. Low speed: INSPECT FRONT WIPER MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 5 and the negative () lead to terminal 4, check that the motor operates at low speed. If operation is not as specified, replace the motor.
N20151
Author :
Date :
2261
BE42
5.
High speed: INSPECT FRONT WIPER MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 3 and the negative () lead to terminal 4, check that the motor operates at high speed. If operation is not as specified, replace the motor.
3 4
N20152
6. (a)
Stopping in stop position: INSPECT FRONT WIPER MOTOR OPERATION Operate the motor at low speed and stop the motor operation anywhere except in the stop position by disconnecting positive (+) lead from terminal 5.
N20153
Author :
Date :
2262
BE43
(b) (c)
Connect terminals 3 and 5. Connect the positive (+) lead from the battery to terminal 2 and negative () lead to terminal 4, check that the motor stops running in the stop position after the motor operates again. If operation is not as specified, replace the motor.
N20154
7. INSPECT WASHER MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the motor operates. NOTICE: These tests must be performed quickly (within 20 seconds) to prevent the coil from burning out. If operation is not as specified, replace the motor.
N20155
Author :
Date :
2263
BE44
BODY ELECTRICAL COMBINATION METER
COMBINATION METER
BE0AI03
LOCATION
Brake Fluid Level Warning Switch E/G Room J/B No.2 z ECUB Fuse z DOME Fuse
Washer Fluid Level Warning Switch
Combination Meter z Bulb Check Relay
ECM ABS ECU
Light Control Rheostat Instrument Panel J/B No.1 z GAUGE Fuse z TAIL Fuse z IGN Fuse z Integration Relay
Z19050
Author :
Date :
2264
BE45
PKB Switch
Door Courtesy Switch Seat Belt Buckle Switch
Fuel Sender Gauge zFuel Level Warning Switch
5SFE engine: Low Oil Pressure Warning Switch
1MZFE engine: Engine Coolant Temperature Gauge
Engine Coolant Temperature Gauge Park/Neutral Position Switch
Low Oil Pressure Warning Switch Park/Neutral Position Switch
Z19055
Author :
Date :
2265
BE46
BE0AJ03
CIRCUIT
Connector A
1 2 3 4 5 6 7 8 9 10 11 12 13
Connector B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Connector C
1 2 3 4 5 6 7 8 9 10 11 1213
J131A B3 C5 A2 A1 C8 B15 C6
J161
J131
C7
F E T S
Connector C
Connector B
Connector A
B14 ODOMETER Fuel Level Warning Seat Belt Warning ABS Warning Low Oil Pressure Warning Cruise Control Indicator Malfunction Indicator O/D OFF Indicator Light Failure Warning Brake Warning SLIP Indicator TRAC Indicator Washer Level Warning Discharge Warning Bulb Check Relay Right Turn Indicator Left Turn Indicator Security Indicator L 2 D N R P Illumination HiBeam Indicator Open Door Warning SRS Warning B6 A4 C4 B5 C10 C2 A12 A3 B7 C3 A5 C11 B4 B16 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 Wire Harness Side Engine coolant temperature sender gauge Ground Light failure sensor Integration relay Traction ECU Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) O/D OFF switch (A/T) IGN fuse Turn signal switch ST relay Fuel sender gauge Generator Oil pressure switch Fuel sender gauge Parking brake switch and brake fluid level warning switch Headlight dimmer switch Headlight dimmer switch Door courtesy switch DOME fuse ECUB fuse Airbag sensor assembly ECM No.1 Vehicle speed sensor Ground Turn signal switch ECM Traction ECU ABS ECU Ground No.1 Vehicle speed sensor GAUGE fuse Igniter Security ECU Cruise control ECU Washer fluid level warning switch Light control rheostat TAIL fuse
Z18937
A13 B2 C1 B1 C9 A6 A11 A7 A10 A8 A9 C13 B8 B11 B12
C12 B9 B10 B13 C
F : Fuel Gauge E : Engine Coolant Temperature Gauge T : Tachometer S : Speedometer N20107 N20108
Author :
Date :
2266
BE47
BE0AK03
INSPECTION
1. INSPECT SPEEDOMETER ONVEHICLE Using a speedometer tester, inspect the speedometer for allowable indication error and check the operation of the odometer. HINT: Tire wear and tire over or under inflation will increase the indication error. If error is excessive, replace the speedometer.
USA (mph) Standard indication 20 40 60 80 100 120 Allowable range 18 24 38 44 56 66 78 88 98 110 118 132 CANADA (km/h) Standard indication 20 40 60 80 100 120 140 160 Allowable range 17 24 38 46 57.5 67 77 88 96 109 115 130 134 151.5 153 173
2. (a)
3 1
(b) (c) (d)

N02332
INSPECT VEHICLE SPEED SENSOR OPERATION Connect the positive (+) lead from the battery to terminal 1 and negative () lead to terminal 2. Connect the positive (+) lead from the tester to terminal 3 and the negative () lead to terminal 2. Rotate the shaft. Check that there is voltage change from approx. 0 V to 11 V or more between terminals 2 and 3.
HINT: The voltage change should be performed 4 times for every revolution of the speed sensor shaft. If operation is not as specified, replace the sensor. 3. INSPECT TACHOMETER ONVEHICLE (a) Connect a tuneup test tachometer, and start the engine. NOTICE: z Reversing the connection of the tachometer will damage the transistors and diodes inside. z When removing or installing the tachometer, be careful not to drop or subject it to heavy shocks.
Author :
Date :
2267
BE48
(b)
Compare the tester with tachometer indications. DC 13.5 V 25C at (77 F)

Standard indication 700 1,000 2,000 3,000 4,000 5,000 6,000 7,000 Allowable range 630 770 900 1,100 1,850 2,150 2,800 3,200 3,800 4,200 4,800 5,200 5,750 6,250 6,700 7,300
Ignition Switch Fuel Gauge Battery
4. (a) (b)
INSPECT FUEL RECEIVER GAUGE OPERATION Disconnect the connector from the sender gauge. Turn the ignition switch ON, check that the receiver gauge needle indicates EMPTY.
N20160
(c)
Ignition Switch Battery Fuel Gauge
1 4 2 5 3
(d)
Connect terminals 2 and 3 on the wire harness side connector through a 3.4W test bulb. Turn the ignition switch ON, check that the bulb lights up and the receiver gauge needle moves towards the full side.
BE1206 Ie51A
Z05727
HINT: Because of the silicon oil in the gauge, it will take a short time for needle to stabilize. If operation is not as specified, inspect the receiver gauge resistance. 5. INSPECT FUEL RECEIVER GAUGE RESISTANCE Measure the resistance between terminals.
Tester connection Resistance () Approx. 126.2 Approx. 280.5 Approx. 154.3 AB AC
A B C
BC
If resistance value is not as specified, replace the receiver gauge.

N20212
Author :
Date :
2268
BE49
F 1/2 E 3 2 1
6. INSPECT FUEL SENDER GAUGE RESISTANCE Measure the resistance between terminals 2 and 3 for each float position.
Float position mm (in.) F: Approx. 91.1 (3.587) 1/2: Approx. 34.2 (1.346) E: Approx. 30.8 (1.213)
N20161
Resistance () Approx. 3.0 Approx. 31.7 Approx. 110.0
If resistance value is not as specified, replace the sender gauge. 7. (a) (b) INSPECT FUEL LEVEL WARNING LIGHT Disconnect the connector from the sender gauge. Connect terminals 1 and 3 on the wire harness side connector. (c) Turn the ignition switch ON, check that the warning light lights up. If the warning light does not light up, test the bulb or inspect wire harness.
Warning Light Ignition Switch Battery

1 4 BE1217 Ie51A 2 5 Z05730 3
8. (a)
INSPECT FUEL LEVEL WARNING SWITCH Apply battery positive voltage between terminals 1 and 3 through a 3.4W test bulb, check that the bulb lights up.
HINT: It takes a short time for the bulb to light up.
N20213
(b) Submerge the switch in fuel, check that the bulb goes out. If operation is not as specified, replace the sender gauge.
N20214
Engine coolant temperature gauge Ignition Switch Battery
9. (a) (b)
Sender Gauge
INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE OPERATION Disconnect the connector from the sender gauge. Turn the ignition switch ON and check that the receiver gauge needle indicates COOL.
N20215
Author :
Date :
2269
BE50
Engine coolant temperature gauge
(c)
Ignition Switch Battery
Test Bulb (3.4 W)
Wire Harness Side
Ground terminal on the wire harness side connector through a 3.4W test bulb. (d) Turn the ignition switch ON, and check that the bulb lights up and the receiver gauge needle moves to the hot side. If operation is as specified, replace the sender gauge. Then, recheck the system. If operation is not as specified, measure the receiver gauge resistance.
Z15788
10.
C B A
INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE RESISTANCE Measure the resistance between terminals.
Tester connection AB AC BC
N20216
Resistance () * Approx. 175.7 Approx. 54.0 Approx. 229.7
*: This circuit includes the diode. HINT: Connect the test leads so that the current from the ohmmeter can flow according to the above order. If resistance value is not as specified, replace the receiver gauge.
11.
INSPECT ENGINE COOLANT TEMPERATURE SENDER GAUGE RESISTANCE Measure the resistance between the terminal and gauge body.
Temperature C (F) 50 (122.0) 120 (248.0) Resistance () 274 26.4
If resistance value is not as specified, replace the engine coolant temperature sender gauge.
N21646
Warning Light Ignition Switch Battery 1

Z14205
12. (a)
INSPECT LOW OIL PRESSURE WARNING LIGHT Disconnect the connector from the warning switch and ground terminal on the wire harness side connector. (b) Turn the ignition switch ON and check that the warning light lights up. If the warning light does not light up, test the bulb.
Author :
Date :
2270
BE51
13. (a) (b) (c)
INSPECT LOW OIL PRESSURE SWITCH Disconnect the connector from the switch. Check that continuity exists between terminal and ground with the engine stopped. Check that no continuity exists between terminal and ground with the engine running.
N06640
HINT: Oil pressure should be over 24.5 kPa (0.25 kgf/cm2, 3.55 psi). If operation is not as specified, replace the switch. 14. (a) INSPECT BRAKE SYSTEM WARNING LIGHT Disconnect the connector from the brake fluid warning switch. (b) Release the parking brake pedal. (c) Connect the terminals on the wire harness side of the level warning switch connector. (d) Start the engine, check that the warning light lights up. If the warning light does not light up, test the bulb or wire harness. 15. (a) (b) (c) INSPECT BRAKE FLUID LEVEL WARNING SWITCH Remove the reservoir tank cap and strainer. Disconnect the connector. Check that no continuity exists between the terminals with the switch OFF (float up). (d) Use syphon, etc. to take fluid out of the reservoir tank. (e) Check that continuity exists between the terminals with the switch ON (float down). (f) Pour the fluid back in the reservoir tank. If operation is not as specified, replace the switch. 16. INSPECT PARKING BRAKE SWITCH (a) Check that continuity exists between the terminal and switch body with the switch ON (switch pin released). (b) Check that no continuity exists between the terminal and switch body with the switch OFF (switch pin pushed in). If operation is not as specified, replace the switch or inspect ground point.
BE1217
OFF ON
2 1
N02346
N01212
17. (a)
INSPECT WASHER FLUID LEVEL WARNING LIGHT Disconnect the connectors from the level warning switch and parking brake switch. (b) Connect terminals on the wire harness side connector of the level warning switch connector. (c) Remove the GAUGE fuse and turn the ignition switch ON, and check that the warning light comes on. If the warning light does not light up, test the bulb.
BE1217
Author :
Date :
2271
BE52
Ohmmeter OFF
18. (a)
ON
INSPECT WASHER FLUID LEVEL WARNING SWITCH Check that no continuity exists between terminals with the switch OFF (float up). (b) Check that continuity exists between terminals with the switch ON (float down). If operation is not as specified, replace the switch.
N20217

1
19. INSPECT OPEN DOOR WARNING LIGHT Disconnect the connector from the door courtesy switch and ground terminal 1 on the wire harness side, and check that the warning light lights up. If the warning light does not light up, inspect the bulb or wire harness.
Z05732
20. (a)
BE0044
INSPECT SEAT BELT WARNING LIGHT Remove the integration relay from the instrument panel junction block. (b) Ground terminal 2 on the integration relay with the connectors still connected. (c) Turn the ignition switch ON and check that the warning light lights up. If the warning light does not light up, inspect the bulb or wire harness. 21. w/o Power seat: INSPECT BUCKLE SWITCH CONTINUITY (a) Check that continuity exists between the terminals on the switch side connector with the switch ON (belt fastened). (b) Check that no continuity exists between the terminals on the switch side connector with the switch OFF (belt unfastened). If operation is not as specified, replace the seat belt inner belt.
OFF
ON
Z16167
OFF
22.
ON
N02354
w/ Power seat: INSPECT BUCKLE SWITCH CONTINUITY (a) Check that continuity exists between terminals 1 and 2 on the switch side connector with the switch ON (belt fastened). (b) Check that no continuity exists between terminals 1 and 2 on the switch side connector with the switch OFF (belt unfastened). If operation is not as specified, replace the seat belt inner belt.
Author :
Date :
2272
BE53
Type A: 1 7 9 10
23. (a) (b) (c) (d)
Type B and C: 1 7 9 10
(e)
INSPECT INTEGRATION RELAY OF SEAT BELT WARNING SYSTEM OPERATION Connect the positive (+) lead from the battery to terminals 1 and 7. Connect the terminal 7 to terminal 9 through the 3.4W test bulb. Connect the negative () lead from the battery to terminal 10. Check that the bulb lights and the buzzer sounds for 4 8 seconds. Return to step (a) and operate the chime again.
N20219
Type A: 1 7 8 9 10
(f)
(g) HINT: Check the buzzer within a period of 4 to 8 seconds. If operation is not as specified, replace the relay. 24. INSPECT INTEGRATION RELAY CIRCUIT See page BE14
Connect the negative () lead from the battery to terminal 8. Check that the buzzer stops sounding.
Type B and C: 1 7 8 9 10
N20220
Author :
Date :
2273
BE54
25. (a) (b) (c)

270 2 3
INSPECT LIGHT CONTROL RHEOSTAT Connect the positive (+) lead from the battery to terminal 1 and negative lead () to terminal 3. Connect the positive (+) lead from the voltmeter to terminal 2 and negative lead to terminal 3. Turn the rheostat knob and check that the voltage changes.
N08958
(a)
(b)
26. (a)
INSPECT BULB CHECK RELAY OPERATION Connect the positive (+) lead from the battery to terminal C through a 1.4W test bulb and the negative () lead to terminal B, check that the test bulb does not light up. (b) Connect the positive (+) lead from the battery to terminal A and check that the test bulb lights up. If operation is not as specified, replace the relay.
Z09972
Author :
Date :
2274
BE55
BODY ELECTRICAL DEFOGGER SYSTEM
DEFOGGER SYSTEM
BE0AL03
LOCATION
Defogger Switch
Instrument Panel J/B No.1 z DEFOG MFuse z HTR Fuse z MIRHTR Fuse z Defogger Relay
Mirror Defogger
Defogger Wire
Z19051
Author :
Date :
2275
BE56
BE0AM03
Switch side:
INSPECTION
2 1
1. INSPECT DEFOGGER SWITCH CONTINUITY Check that is continuity exists between terminals 2 and 6. If continuity is not as specified, check the bulb.
6 5 4 3
N20315
2. (a)
5 ON
3
N20314
INSPECT DEFOGGER TIMER OPERATION Connect the positive (+) lead from the battery to terminal 4 and the negative () lead to terminal 3. (b) Connect the positive (+) lead from the battery to terminal 5 through a 3.4W tester bulb. (c) Push the defogger switch ON, check that the indicator light and test bulb light up for 12 to 18 minutes, then the indicator light and test bulb light goes out. If operation is not as specified, replace the switch. 3. INSPECT DEFOGGER TIMER CIRCUIT Disconnect the connector from the switch and inspect the connector on the wire harness side, as shown in the table.
Wire harness side:
1 2 3 4 5 6
S61
Z08467
Tester connection 3 Ground 4 Ground 4 Ground 5 Ground 5 Ground Constant
Condition Continuity No voltage
Specified condition
Ignition switch LOCK or ACC Ignition switch ON Ignition switch LOCK or ACC Ignition switch ON Connect terminals 3 and 5.
Battery positive voltage No voltage Battery positive voltage Defogger system operation is normal
If the circuit is not as specified, replace the switch. 4.

1 2 3 5 3 1 5 2
INSPECT DEFOGGER RELAY CONTINUITY

N14863
Author :
Date :
2276
BE57
5. (a)
(b) HINT: It takes short time for the mirror to become warm.
w/ Heater: INSPECT MIRROR DEFOGGER Connect the positive (+) lead from the battery to terminal 4 and the negative () lead to terminal 6. Check that the mirror becomes warm.
N21371
Tester Probe Heat Wire Tin Foil
BE4029
At Center
6. INSPECT DEFOGGER WIRE NOTICE: z When cleaning the glass, use a soft, dry cloth, and wipe the glass in the direction of the wire. Take care not to damage the wires. z Do not use detergents or glass cleaners with abrasive ingredients. z When measuring voltage, wind a piece of tin foil around the top of the negative probe and press the foil against the wire with your finger, as shown. (a) Turn the ignition switch ON. (b) Turn the defogger switch ON. (c) Inspect the voltage at the center of each heat wire, as shown.
Voltage Approx. 5V Approx.10V or 0V Criteria Okay (No break in wire) Broken wire
BE0123
Several 0 Volt Volts Broken Wire
BE0124
HINT: If there is approximately 10 V, the wire is broken between the center of the wire and the positive (+) end. If there is no voltage, the wire is broken between the center of the wire and ground. (d) Place the voltmeter positive (+) lead against the defogger positive (+) terminal. (e) Place the voltmeter negative () lead with the foil strip against the heat wire at the positive (+) terminal end and slide it toward the negative () terminal end. (f) The point where the voltmeter deflects from zero to several V is the place where the heat wire is broken. HINT: If the heat wire is not broken, the voltmeter indicates 0 V at the positive (+) end of the heat wire but gradually increases to about 12 V as the meter probe is moved to the other end.
Author :
Date :
2277
BE58
Repair Point
7. (a) (b)
Broken Wire
(c)
Masking Tape
BE0150
IF NECESSARY, REPAIR DEFOGGER WIRE Clean the broken wire tips with grease, wax and silicone remover. Place the masking tape along both sides of the wire to be repaired. Thoroughly mix the repair agent (Dupont paste No. 4817).
(d) (e) (f) (g)
Thoroughly mix the repair agent (Dupont paste No. 4817 or equivalent). Using a fine tip brush, apply a small amount to the wire. After a few minutes, remove the masking tape. Do not repair the defogger wire for at least 24 hours.
BE0151
Author :
Date :
2278
BE59
BODY ELECTRICAL POWER WINDOW CONTROL SYSTEM
POWER WINDOW CONTROL SYSTEM

BE0AN03
LOCATION
Ignition Switch
Instrument Panel J/B No.1 z POWER MFuse z GAUGE Fuse z Power Main Relay z Integration Relay Door Courtesy Switch Power Window Switch Power Window Switch Power Window Switch Power Window Master Switch
Power Window Regulator Assembly z Power Window Motor Door Courtesy Switch
Power Window Regulator Assembly z Power Window Motor
Power Window Regulator Assembly z Power Window Motor

Z19052
Author :
Date :
2279
BE60
BE0AO02
INSPECTION
1. (a) INSPECT POWER WINDOW MASTER SWITCH CONTINUITY Inspect the front drivers switch. Window unlock:
Switch position UP Tester connection 389 456 345 456 689 345 Specified condition Continuity
OFF
Continuity
DOWN
Continuity
6 5 4 3 2 1 141312 1110 9 8 7
Window lock:
Switch position UP Tester connection 389 456 345 456 689 345 Specified condition Continuity
OFF
N20559
Continuity
DOWN
Continuity
(b)
Inspect the front passengers switch. Window unlock:

Switch position UP Tester connection 8 9 11 4 5 13 4 5 11 4 5 13 8 9 13 4 5 11 Specified condition Continuity
OFF
Continuity
DOWN
Continuity
Window lock:
Switch position UP OFF DOWN Tester connection 8 9 11 11 13 8 9 13 Specified condition Continuity Continuity Continuity
(c)
Inspect the rear left switch. Window unlock:

Switch position UP Tester connection 8 9 10 4 5 12 4 5 10 4 5 12 8 9 12 4 5 10 Specified condition Continuity
OFF
Continuity
DOWN
Continuity
Author : MH
Date : 3/7/02
2280
BE61
Window lock:
Switch position UP OFF DOWN Tester connection 8 9 10 10 12 8 9 12 Specified condition Continuity Continuity Continuity
(d)
Inspect the rear right switch. Window unlock:

Switch position UP Tester connection 789 4 5 14 457 4 5 14 8 9 14 457 Specified condition Continuity
OFF
Continuity
DOWN
Continuity
Window lock:
Switch position UP OFF DOWN Tester connection 789 7 14 8 9 14 Specified condition Continuity Continuity Continuity
If continuity is not as specified, replace the master switch.
Unlock
2. (a) (b)
4
INSPECT POWER WINDOW MASTER SWITCH ILLUMINATION Set the window lock switch to the unlock position. Connect the positive (+) lead from the battery to terminal 8 and the negative () lead to terminal 4, and check that all the illuminations light up.
N02358
Lock
(c)
Set the window lock switch to the lock position, check that all the passengers power window switch illuminations go out. If operation is not as specified, replace the master switch.
4
N02359
Author :
Date :
2281
BE62
3.
6
(a) (b)
(c)
Z05738
(d)
Using an ammeter: INSPECT ONETOUCH POWER WINDOW SYSTEM/ CURRENT OF CIRCUIT Disconnect the connector from the master switch. Connect the positive (+) lead from the ammeter to terminal 3 on the wire harness side connector and the negative () lead to negative terminal of the battery. Connect the positive (+) lead from the battery to terminal 6 on the wire harness side connector. As the window goes down, check that the current flow is approximately 7 A.
(e)
6
Check that the current increases up to approximately 14.5 A or more when the window stops going down.
HINT: The circuit breaker opens some 4 40 seconds after the window stops going down, so that check must be done before the circuit breaker operates. If the operation is as specified, replace the master switch.
Z05739
4.
8
(a) (b) (c)

Z05740
(d) (e)
Using an ammeter with a current measuring probe: INSPECT ONETOUCH POWER WINDOW SYSTEM/ CURRENT OF CIRCUIT Remove the master switch with connector connected. Attach a currentmeasuring probe to terminal 8 of the wire harness. Turn the ignition switch ON and set the power window switch in the down position. As the window goes down, check that the current flow is approximately 7 A. Check that the current increases up to approximately 14.5 A or more when the window stops going down.
HINT: The circuit breaker opens some 4 40 seconds after the window stops going down, so that check must be done before the circuit breaker operates. If operation is as specified, replace the master switch.
Z05741
Author : MH
Date : 3/7/02
2282
BE63
Wire harness side:
5.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
INSPECT POWER WINDOW MASTER SWITCH CIRCUIT Disconnect the connector from the master switch and inspect the connector on the wire harness side, as shown in the following page.
e141A
Z05742
Tester connection 4 Ground 8 Ground 8 Ground Constant
Condition Continuity *No voltage
Specified condition
Ignition switch position LOCK or ACC Ignition switch position ON
*Exceptions: During 60 seconds after the ignition switch is turned ON to OFF (ACC) or until driver or a passengers door is opened after the ignition switch is turned ON to OFF (ACC). If the circuit is not as specified, inspect the circuits connected to other parts. 6. Front passengers door: INSPECT POWER WINDOW SWITCH CONTINUITY
Switch position UP Tester connection 1 2, 3 4 1 2, 3 5 1 4, 3 5 Specified condition Continuity Continuity Continuity
5 4321
OFF DOWN

N20560
7.
Rear door: INSPECT POWER WINDOW SWITCH CONTINUITY

Switch position Tester connection 1 3, 4 5 1 2, 4 5 1 2, 3 5 Specified condition Continuity Continuity Continuity UP OFF DOWN
5 432 1

N20561
8.
1 2 3 5 1 3 2 5
INSPECT POWER MAIN RELAY CONTINUITY

N14863
Author :
Date :
2283
BE64
TMMK made:
9. (a)
Left side door: INSPECT MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, and check that the motor turns clockwise.
TMC made:
N20555
TMMK made:
(b)
Reverse the polarity, and check that the motor turns counterclockwise. If operation is not as specified, replace the motor.
TMC made:
N20556
Author : MH
Date : 3/7/02
2284
BE65
TMMK made:
10. (a)
Right side door: INSPECT MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, and check that the motor turns clockwise.
TMC made:
N20557
TMMK made:
(b)
Reverse the polarity, and check that the motor turns counterclockwise. If operation is not as specified, replace the motor.
TMC made:
N20558
Author :
Date :
2285
BE66
11.
2 1
(a) (b)
(c)
I21314
(d) (e)
Drivers door: INSPECT POWER WINDOW MOTOR PTC THERMISTOR OPERATION Disconnect the connector from the master switch. Connect the positive (+) lead from the ammeter to terminal 2 on the wire harness side connector and the negative () lead to negative terminal of the battery. Connect the positive (+) lead from the battery to terminal 1 on the wire harness side connector, and raise the window to the fully position. Continue to apply voltage and check that the current changes to less than 1 A within 4 to 90 seconds. Disconnect the leads from the terminals.
(f)
Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, and check that the window begins to descend. If operation is not as specified, replace the motor.
2 1
I21315
12.
2 1
(a) (b)
(c)
I21312
(d) (e)
Passenger s door: INSPECT POWER WINDOW MOTOR PTC THERMISTOR OPERATION Disconnect the connector from the power window switch. Connect the positive (+) lead from the ammeter to terminal 1 on the wire harness side connector and the negative () lead to negative terminal of the battery. Connect the positive (+) lead from the battery to terminal 2 on the wire harness side connector, and raise the window to the fully position. Continue to apply voltage and check that the current changes to less than 1 A within 4 to 90 seconds. Disconnect the leads from the terminals.
Author : MH
Date : 3/7/02
2286
BE67
(f)
Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, and check that the window begins to descend. If operation is not as specified, replace the motor.
2 1
I21313
13.
I12561
Rear Door: INSPECT POWER WINDOW MOTOR PTC THERMISTOR OPERATION (a) Disconnect the connector from the power window switch. (b) Connect the positive (+) lead from the ammeter to terminal 1 on the wire harness side connector and the negative () lead to negative terminal of the battery. (c) Connect the positive (+) lead from the battery to terminal 2 on the wire harness side connector, and raise the window to the fully position. (d) Continue to apply voltage and check that the current changes to less than 1 A within 4 to 90 seconds. (e) Disconnect the leads from the terminals. (f) Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, and check that the window begins to descend. If operation is not as specified, replace the motor.
I12560
Type B: (b) Close
14.
(c) Open A3
Keyoff power window signal: INSPECT INTEGRATION RELAY (TYPE B) OPERATION
N20564
HINT: When the relay circuit is as specified, inspect the keyoff power window signal. (a) Connect the positive (+) lead from the voltmeter to terminal A3 and the negative () lead to body ground. (b) Close the door with ignition switch turned to LOCK or ACC, and check that the meter needle indicates battery positive voltage. (c) Open the door and check that the meter needle indicates 0 V.
Author :
Date :
2287
BE68
Type B:
(d)
Turn the ignition switch ON and check that the meter needle indicates battery positive voltage again. If operation is not as specified, replace the relay.
A3
N20565
Type C:
15.
(b) Close (c) Open
Keyoff power window signal: INSPECT INTEGRATION RELAY (TYPE C) OPERATION
A12
N20566
HINT: When the relay circuit is as specified, inspect the keyoff power window signal. (a) Connect the positive (+) lead from the voltmeter to terminal A12 and the negative () lead to body ground. (b) Close the door with ignition switch turned to LOCK or ACC, and check that the meter needle indicates battery positive voltage.
Type C:
(c)
A12
Open the door and check that the meter needle indicates 0 V. (d) Turn the ignition switch ON and check that the meter needle indicates battery positive voltage again. If operation is not as specified, replace the relay. 16. INSPECT INTEGRATION RELAY CIRCUIT (See page XXXXX)
N20567
Author : MH
Date : 3/7/02
2288
BE69
BODY ELECTRICAL POWER DOOR LOCK CONTROL SYSTEM
POWER DOOR LOCK CONTROL SYSTEM

BE0AP02
LOCATION
Instrument Panel J/B No.1 z POWER MFuse z CIG Fuse z DOOR Fuse z Integration Relay
Door Key Lock and Unlock Switch Power Window Master Switch z Door Lock Control Switch Door Lock Assembly z Door Lock Motor z Door Unlock Detection Switch
Door Lock Assembly z Door Lock Motor z Door Unlock Detection Switch
Door Lock Control Switch

Z19053
Author :
Date :
2289
BE70
BE0AQ02
INSPECTION
1. Master switch: INSPECT DRIVERS DOOR LOCK CONTROL SWITCH CONTINUITY
Switch position LOCK OFF
N21181
Tester connection 24 47
Specified condition Continuity No continuity Continuity
UNLOCK
If continuity is not as specified, replace the switch. 2. INSPECT PASSENGERS DOOR LOCK CONTROL SWITCH CONTINUITY
Switch position LOCK OFF UNLOCK Tester connection 36 35 Specified condition Continuity No continuity Continuity

N20568
3.
OFF UNLOCK LOCK
1 2 3
w/ Theft deterrent system: INSPECT DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY
Switch position LOCK OFF UNLOCK Tester connection 21 31 Specified condition Continuity No continuity Continuity

N20569
4.
w/o Theft deterrent system: INSPECT DOOR KEY LOCK AND UNLOCK SWITCH CONTINUITY
Switch position Tester connection 21 31 Specified condition Continuity No continuity Continuity LOCK OFF UNLOCK
Lock Unlock

N21580
5.
INSPECT DOOR UNLOCK DETECTION SWITCH CONTINUITY

Switch position Tester connection Specified condition No continuity OFF (Door Lock set to LOCK) ON (Door Lock set to UNLOCK)
Lock Unlock
14
Continuity

N20673
Author :
Date :
2290
BE71
6. (a)
INSPECT MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 3 and the negative () lead to terminal 2, and check that the door lock link moves to UNLOCK position. (b) Remove the polarity and check that the door lock link moves to LOCK position. If operation is not as specified, replace the door lock assembly.
N20570
7.
Front door Rear door
(a) (b)
Using an ammeter: INSPECT PTC THERMISTOR OPERATION Connect the positive (+) lead from the battery to terminal 3. Connect the positive (+) lead from the ammeter to terminal 2 and the negative () lead to battery negative () terminal, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
N20571
Front door
Rear door
(c) (d)
Disconnect the leads from terminals. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 3, and check that the door lock moves to the LOCK position. If operation is not as specified, replace the door lock assembly.
N20572
Front door
Rear door
8. (a) (b)
Using an ammeter with a currentmeasuring probe: INSPECT PTC THERMISTOR OPERATION Connect the positive (+) lead from the battery to terminal 3 and the negative () lead to terminal 2. Attach a currentmeasuring probe to either the positive (+) lead or the negative () lead, and check that the current changes from approximately 3.2 A to less than 0.5 A within 20 to 70 seconds.
N20573
Front door
Rear door
(c) (d)
Disconnect the leads from terminals. Approximately 60 seconds later, reverse the polarity, and check that the door lock moves to the LOCK position. If operation is not as specified, replace the door lock assembly.
N20572
Author :
Date :
2291
BE72
Type B:
9.
Lock
Door lock signal: INSPECT INTEGRATION RELAY (Type B) OPERATION
A25
A12
N20574
Type B:
Unlock A25 A12
HINT: When the relay circuit is as specified, inspect the door lock signal. (a) Connect the positive (+) lead from the voltmeter to terminal A12 and the negative () lead to terminal A25. (b) Set the door lock control switch to UNLOCK and check that the voltage rises from 0 V to battery positive voltage for approximately 0.2 seconds. (c) Reverse the polarity of the voltmeter leads. (d) Set the door lock control switch to LOCK and check that the voltage rises from 0 V to battery positive voltage for approximately 0.2 seconds. If operation is not as specified, replace the relay.
N20575
Type C:
Lock
10.
Door lock signal: INSPECT INTEGRATION RELAY (Type C) OPERATION
A7 A6
N20576
Type C:
Unlock
A7
A6
HINT: When the relay circuit is as specified, inspect the door lock signal. (a) Connect the positive (+) lead from the voltmeter to terminal A6 and the negative () lead to terminal A7. (b) Set the door lock control switch to UNLOCK and check that the voltage rises from 0 V to battery positive voltage for approximately 0.2 seconds. (c) Reverse the polarity of the voltmeter leads. (d) Set the door lock control switch to LOCK and check that the voltage rises from 0 V to battery positive voltage for approximately 0.2 seconds. If operation is not as specified, replace the relay. 11. INSPECT INTEGRATION RELAY CIRCUIT (See page BE14)
N20577
Author :
Date :
2292
BE73
BODY ELECTRICAL SLIDING ROOF SYSTEM
SLIDING ROOF SYSTEM

BE0AR02
LOCATION
E/G Room J/B No.2 z DOME Fuse
Ignition Switch
Instrument Panel J/B No.1 z POWER Fuse z GAUGE Fuse z Power Main Relay z Integration Relay
Sliding Control Relay and Switch
Sliding Roof Motor z Limit Switch
Z19490
Author :
Date :
2293
BE74
BE0AS02
Wire harness side:
INSPECTION
1.
3
1 2
4 5 6 7 8
INSPECT SLIDING ROOF CONTROL RELAY AND SWITCH CIRCUIT Disconnect the connector from the relay and switch and inspect the connector on the wire harness side, as shown in the table.
s81
N21643
TMMK made:
Tester connection 15 2 Ground 3 Ground Constant Constant Limit switch No.1 is OFF (Sliding roof is in a closed position) Limit switch No.1 is ON (Sliding roof is in an open position) Limit switch No.2 is OFF (Sliding roof is in a tilt up position) Limit switch No.2 is ON (Sliding roof is in the open position) Limit switch No.3 is OFF (Sliding roof is in a closed position) Limit switch No.3 is ON (Sliding roof is in an open position) Ignition switch is in a LOCK or ACC position Ignition switch is in an ON position Condition Continuity Continuity No continuity Specified condition
3 Ground
Continuity
7 Ground
No continuity
7 Ground
Continuity
8 Ground
No continuity
8 Ground 4 Ground 4 Ground
Continuity * No voltage Battery positive voltage
TMC made:
Tester connection 15 2 Ground 3 Ground 3 Ground 7 Ground Constant Constant No.1 limit switch OFF (Sliding roof closed) No.1 limit switch ON (Sliding roof opened) No.2 limit switch OFF (Sliding roof tilted up open approx. 200 mm (7.87 in.) No.2 limit switch ON (Except for conditions mentioned above) Ignition switch LOCK or ACC Ignition switch ON Condition Continuity Continuity No continuity Continuity No continuity Specified condition
7 Ground 4 Ground 4 Ground
Continuity * No voltage Battery positive voltage
*: Exceptions: For 60 seconds after the ignition switch is turned ON to OFF (ACC) or until driver or passenger door is opened after the ignition switch is turned ON to OFF (ACC). If the circuit is not as specified, replace the relay and switch.
Author :
Date :
2294
BE75
Webasto type: 2 1
2. (a)
INSPECT SLIDING ROOF MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the motor turns counterclockwise (moves to the close and up side).
DENSO type: 1 2
N21182
(b)
Webasto type: 2 1
Reverse the polarity, check that the motor turns clockwise (moves to the open and down side). If operation is not as specified, replace the motor.
DENSO type: 1 2
N21183
3. (a)
INSPECT CIRCUIT BREAKER OPERATION With the sliding roof in the fully opened position, hold the sliding roof switch in OPEN position and check that is a circuit breaker operation noise is heard within 10 to 60 seconds.
Within 10 to 60 seconds
N21644
Author :
Date :
2295
BE76
(b)
With the sliding roof in fully opened position, hold the sliding roof switch in TILT UP position and check that the sliding roof begins to close within 60 seconds. If operation is not as specified, replace the motor.
within 60 seconds
N21645
No.3 Limit Switch No.1 Limit Switch No.2 Limit Switch

N21872
4.
TMMK made: INSPECT SLIDING ROOF LIMIT SWITCH CIRCUIT

Switch position Tester connection 35 Specified condition No continuity No.1 limit switch OFF (SW pin released) No.1 limit switch ON (SW pin pushed in) No.2 limit switch OFF (SW pin released) No.2 limit switch ON (SW pin pushed in) No.3 limit switch OFF (SW pin released) No.3 limit switch ON (SW pin pushed in)
ON OFF
35
Continuity
36
No continuity
36
Continuity
34
No continuity
34
Continuity
5.
No.1 Limit Switch No.2 Limit Switch 4 1 5 2 6 3
TMC made: INSPECT SLIDING ROOF LIMIT SWITCH CIRCUIT

Switch position No.1 limit switch OFF (SW pin released) No.1 limit switch ON (SW pin pushed in) No.2 limit switch OFF (SW pin released) No.2 limit switch ON (SW pin pushed in) Tester connection 45 Specified condition No continuity
ON OFF
45
Continuity
46
No continuity
N21180
46
Continuity
If continuity is not as specified, replace the switch. 6. INSPECT KEYOFF SLIDING ROOF OPERATION (See integration relay circuit on page BE14)
Author :
Date :
2296
BE77
BODY ELECTRICAL POWER SEAT CONTROL SYSTEM
POWER SEAT CONTROL SYSTEM

BE0AT02
LOCATION
Instrument Panel J/B No.1 z CIG Fuse
Lifter Motor
Reclining Motor
Power Seat Switch
Lifter Motor
Sliding Motor
Power Seat Switch

Z19504
Author :
Date :
2297
BE78
BE0AU02
Lifter Up
INSPECTION
1. (a) TMC made: INSPECT DRIVERS SEAT SWITCH CONTINUITY Inspect the slide switch.
Switch position FRONT Tester connection 4 6, 8 11 4 6, 6 8 6 8, 4 11 Specified condition Continuity Continuity Continuity
Down Reclining Forward Rear
OFF BACK
(b)
Front Slide Rear
Inspect the lifter switch.

Switch position UP OFF DOWN Tester connection 2 11, 3 6 3 6, 2 6 2 6, 3 11 Specified condition Continuity Continuity Continuity
(c)
5 4 3 21 121110 9 8 7 6
I01932
Inspect the reclining switch.

Switch position FORWARD OFF REAR Tester connection 1 11, 5 6 1 6, 5 6 1 6, 5 11 Specified condition Continuity Continuity Continuity
If continuity is not as specified, replace the switch. 2. TMMK made: INSPECT DRIVERS SEAT SWITCH CONTINUITY (a) Inspect the slide switch.
Switch position FRONT OFF BACK Tester connection 2 11, 4 7 4 11, 4 7 2 7, 4 11 Specified condition Continuity Continuity Continuity
(b)

(c)

Author :
Date :
2298
BE79
Lifter Up
3. (a)
TMC made: INSPECT PASSENGERS SEAT CONTINUITY Inspect the slide switch.
Switch position FRONT Tester connection 4 6, 8 11 4 6, 6 8 6 8, 4 11 Specified condition Continuity Continuity Continuity
Down Reclining Forward Rear
OFF BACK
(b)

Switch position UP Tester connection 2 6, 3 11 3 6, 2 6 3 6, 2 11 Specified condition Continuity Continuity Continuity
Front Slide
Rear
OFF DOWN
(c)
5 4 3 21 121110 9 8 7 6
I01932

If continuity is not as specified, replace the switch. 4. TMMK made: INSPECT PASSENGERS SEAT CONTINUITY (a) Inspect the slide switch.
Switch position FRONT OFF BACK Tester connection 2 11, 4 7 4 11, 4 7 2 7, 4 11 Specified condition Continuity Continuity Continuity
(b)

(c)


(a) (b)
5. (a)
2 1
INSPECT SLIDE MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the motor turns counterclockwise. (b) Reverse the polarity, check that the motor turns clockwise. If operation is not as specified, replace the seat adjuster.
N21865
Author :
Date :
2299
BE80
6. (a)
(b)
N21866
INSPECT SLIDE MOTOR PTC THERMISTOR OPERATION Connect the positive (+) lead from the battery to terminal 1, the positive (+) lead from the ammeter to terminal 2 and the negative () lead to the battery negative () terminal, then move the seat cushion to the front position. Continue to apply voltage, check that the current changes to less than 1 ampere within 4 to 90 seconds.
(c) (d)
Disconnect the leads from terminals. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the seat cushion begins to move backwards. If operation is not as specified, replace the seat adjuster.
N21867
(a)
(b)
7. (a)
2 1
INSPECT LIFTER MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the motor turns counterclockwise. (b) Reverse the polarity, check that the motor turns clockwise. If operation is not as specified, replace the seat adjuster.
N21865
8. (a)
(b)
INSPECT LIFTER PTC THERMISTOR OPERATION Connect the positive (+) lead from the battery to terminal 1, the positive (+) lead from the ammeter to terminal 2 and the negative () lead to the battery negative () terminal, then move the seat cushion to the highest position. Continue to apply voltage, check that the current changes to less than 1 ampere within 4 to 90 seconds.
N21868
(c) (d)
Disconnect the leads from the terminals. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the seat cushion begins to fall down. If operation is not as specified, replace the seat adjuster.
N21869
Author :
Date :
2300
BE81
(a)
(b)
9. (a)
2 1
INSPECT RECLINING MOTOR OPERATION Connect the positive (+) lead from the battery to terminal 2 and the negative () lead to terminal 1, check that the motor turns counterclockwise. (b) Reverse the polarity, check that the motor turns clockwise. If operation is not as specified, replace the seat adjuster.
N21865
10. (a)
(b)
N21870
INSPECT RECLINING MOTOR PTC THERMISTOR OPERATION Connect the positive (+) lead from the battery to terminal 2, the positive (+) lead from the ammeter to terminal 1 and the negative () lead to the battery negative () terminal, then recline the seat back to the most forward position. Continue to apply voltage, check that the current change to less than 1 ampere within 4 to 90 seconds.
(c) (d)
Disconnect the leads from the terminals. Approximately 60 seconds later, connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, check that the seat back starts to fall backward. If operation is not as specified, replace the seat adjuster.
N21871
Author :
Date :
2301
BE82
BODY ELECTRICAL POWER MIRROR CONTROL SYSTEM
POWER MIRROR CONTROL SYSTEM

BE0AV03
LOCATION
Mirror Control Switch
Instrument Panel J/B No.1 z CIG Fuse
LH Mirror z Mirror Motor
RH Mirror z Mirror Motor
Z19488
Author :
Date :
2302
BE83
BE0AW03
INSPECTION
1. Master switch left side: INSPECT MIRROR CONTROL SWITCH CONTINUITY
Switch position OFF UP Tester connection 1 9, 6 10 1 10, 6 9 5 9, 6 10 5 10, 6 9 Specified condition No continuity Continuity Continuity Continuity Continuity
MIRROR
OFF LEFT SIDE UP LEFT OFF DOWN RIGHT RIGHT SIDE
DOWN LEFT RIGHT
If continuity is not as specified, replace the switch. 2. Master switch right side: INSPECT MIRROR CONTROL SWITCH CONTINUITY
Switch position OFF Tester connection 6 10, 7 9 6 9, 7 10 6 10, 8 9 6 9, 8 10 Specified condition No continuity Continuity Continuity Continuity Continuity
4 3 10 9 8
BE2357 h102
2 1 7 6 5
Z16591
UP DOWN LEFT RIGHT
TMMK made (w/o Heater) 1 2
3. (a)
(b)
TMC made (w/o Heater) 3 2
TMMK made (w/ Heater) 3 2
(c)
INSPECT MIRROR MOTOR TMMK made (w/o Heater): Connect the positive (+) lead from the battery to terminal 1 and negative () lead to terminal 2, check that the mirror turns to left side. TMC made (w/o Heater): Connect the positive (+) lead from the battery to terminal 3 and negative () lead to terminal 2, check that the mirror turns to left side. TMMK made (w/ Heater): Connect the positive (+) lead from the battery to terminal 3 and negative () lead to terminal 2, check that the mirror turns to left side.
N21184
Author :
Date :
2303
BE84
(d)
TMMK made (w/o Heater)
Reverse the polarity and check that the mirror turns to right side.
TMC made (w/o Heater)
TMMK made (w/ Heater)
N21185
(e)
(f)
(g)
TMC made (w/o Heater) TMMK made (w/ Heater)
TMMK made (w/o Heater): Connect the positive (+) lead from the battery to terminal 3 and the negative () lead to terminal 2, check that the mirror turns upward. TMC made (w/o Heater): Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, check that the mirror turns upward. TMMK made (w/ Heater): Connect the positive (+) lead from the battery to terminal 1 and the negative () lead to terminal 2, check that the mirror turns upward.
N21186
Author :
Date :
2304
BE85
(h)
Reverse the polarity, check that the mirror turns downward. If operation is not as specified, replace the mirror assembly.
TMC made (w/o Heater)
TMMK made (w/ Heater)
N21187
Author :
Date :
2305
BE86
BODY ELECTRICAL AUDIO SYSTEM
AUDIO SYSTEM
BE0AX03
DESCRIPTION
1. RADIO WAVE BAND
The radio wave bands used in radio broadcasting are as follows: Frequency Designation 30 kHz LF 300 kHz MF AM 3 MHz HF FM 30 MHz VHF 300 MHz
Radio wave
Modulation method
Amplitude modulation
Frequency modulation
LF: Low frequency MF: Medium Frequency HF: High Frequency VHF: Very High Frequency
FM (Stereo) FM (Monaural) AM
BE2818
2. SERVICE AREA There are great differences in the size of the service area for AM and FM monaural. Sometimes FM stereo broadcasts cannot be received even through AM comes in very clearly. Not only does FM stereo have the smallest service area, but it also picks up static and other types of interference (noise) easily.
3. RECEPTION PROBLEMS Besides the problem of static, there are also the problems called fading, multipath and fade out. These problems are caused not by electrical noise but by the nature of the radio waves themselves.
Fading
Ionosphere
Fading Besides electrical interference, AM broadcasts are also susceptible to other types of interference, especially at night. This is because AM radio waves bounce off the ionosphere at night. These radio waves then interfere with the signals from the same transmitter that reach the vehicles antenna directly. This type of interference is called fading.
BE2819
Author :
Date :
2306
BE87
Multipath
Multipath One type of interference caused by bouncing of radio waves off obstructions is called multipath. Multipath occurs when a signal from the broadcast transmitter antenna bounces off buildings and mountains and interferes with the signal that is received directly.
BE2820
Fade Out
Fade Out Because FM radio waves are of higher frequencies than AM radio waves, they bounce off buildings, mountains, and other obstructions. For this reason, FM signals often seem to gradually disappear or fade away as the vehicle goes behind a building or other obstructions. This is called fade out.
BE2821
4. NOISE PROBLEMS (a) Questionnaire for noise: It is very important for noise troubleshooting to have good understanding of the claims from the customers, so that make the best use of following quenstionnaire and diagnose the problem accurately.
Noise occurs at a specific place. Noise occurs when listening to faint broadcasting.
Strong possibility of foreign noise. There is a case that the same program is broadcasted from each local station and that may be the case you are listening to different station if the program is the same. Strong possibility of the beat from a distant broadcasting. Strong possibility of multipath noise and fading noise caused by the changes of FM waves.
AM
Noise occurs only at night. FM Noise occurs while driving and at a specific place.
HINT: In the case that the noise occurrence condition does not meet any of the above quenstionnaire, check based on the Trouble Phenomenon. Refer to previous page for multipath and fading.
Author :
Date :
2307
BE88
(b)
Matlers that require attention when checking: z Noise coming into the radio usually has no harm for practical use as the noise protection is taken and it is hardly thinkable for an extremely loud noise to come in. When extremely loud noise comes into the radio, check if the grounding is normal where the antenna is installed. z Check if all the regular noise prevention parts are properly installed and if there is any installation of nonauthorized parts and nonauthorized wiring. z If you leave the radio out of tune (not tuning), it is easy to diagnose the phenomenon as noise occurs frequently.
Noise
Glass Printed Antenna Noise
(c)
Noise
Noise
Signal Radio
Noise
N21545
Antenna and noise: Electronic signal received by the antenna will reach to the radio transmitting through the core wire of the coaxial cable. Any noise wave other than radio wave is mixed into this core wire, that naturally causes noise in the radio and poor sound quality. In order to prevent these noises from mixing into the radio, the core wire inside the coaxial cable is covered with a mesh wire called shield wire. This shield wire shelters the noise and transmits it to the ground, thus preventing noise from mixing in. If this shield wire has grounding failure, that causes noise.
(d)
to Radio
Battery Noise
Choke Coil
Choke coil and noise: The choke coil is connected in the rear window defogger circuit. This is conneted so to prevent noise from mixing into the radio by making the noise current included in the power source of the rear window defogger flow to the ground.
N21546
Author :
Date :
2308
BE89
Plug (Main) (1) (3) Plug (Sub)
Antenna Terminal (Main) (2) (4) Antenna Terminal (Sub)

I00399
5.
Glass printed antenna: GROUNDING FOR THE ANTENNA CORD AND CHOKE COIL
HINT: During troubleshooting, in case that the antenna code continuity check, grounding check and grounding check of the choke coil are needed, please check refering to the following illustration.
Terminal connection (1) (2) (3) (4) Normal condition Continuity Continuity
Ground point: Antenna Cord
Center Brace Choke Coil
Pillar (RH)
N21548 I00402 I00403
Pillar (LH)
I00407
Author :
Date :
2309
BE90
6.
Antenna Terminal (2)
Fixed mast antenna: GROUNDING FOR THE ANTENNA CORD AND CHOKE COIL
Plug (1)
HINT: During troubleshooting, in case that the antenna code continuity check, grounding check and grounding check of the choke coil are needed, please check refering to the following illustrations.
Terminal connection (1) (2) Normal condition Continuity
I00400
Ground point: Antenna Cord
Center Brace Noise Filter
Luggage Room (RH side)
I00427 I00428 I00429
Pillar (LH)
I00408
Author :
Date :
2310
BE91
BE0AY05
TROUBLESHOOTING
NOTICE: When replacing the internal mechanism (computer part) of the audio system, be careful that no part of your body or clothing comes in contact with the terminals of the leads from the IC, etc. of the replacement part (spare part). HINT: This inspection procedure is a simple troubleshooting which should be carried out on the vehicle during system operation and was prepared on the assumption of system component troubles (except for the wires and connectors, etc.). Always inspect the trouble taking the following items into consideration. Open or short circuit of the wire harness Connector or terminal connection fault
Problem Radio Radio not operating when power switch turned ON. Display indicates when power switch turned ON, but no sound (including noise) is produced. Noise present, but AM FM not operating. Any speaker does not work. Either AM or FM does not work, reception poor (volume faint), Fewer station presets. Poor reception. Sound quality poor. Preset memory disappears. Tape Player Cassette tape cannot be inserted. Cassette tape is inserted, but no power. Power coming in, but tape player not operating. Either speaker does not work. Sound quality poor. (volume faint) Tape jammed, malfunction with tape speed or autoreverse. Cassette tape will not be ejected. CD Player CD cannot be inserted. CD inserted, but no power. Power coming in, but CD player not operating. Sound jumps. Sound quality poor (Volume faint). Either speaker does not work. CD will not be ejected. Noise Noise occurs. Noise produced by vibration or shock while driving. Noise produced when engine starts. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
The term AM includes LW, MW and SW, and the term FM includes UKW.
Author :
Date :
2311
BE92
Radio
RADIO NOT OPERATING WHEN POWER SWITCH TURNED ON
zRadioCD Plater Unit (Builtin Power Amplifier) zRadioTape Plater Unit (Builtin Power Amplifier) Does tape or CD player operate normally? No NG Check that RAD No.1 fuse is OK? OK Is ACC applied to radio? Yes Check that RAD No.2 fuse is OK? OK Is +B applied to radio? Yes Check that GND (wire harness side) to radio is OK? OK Radio assembly faulty. NG GND faulty. No +B wire harness faulty. NG Replace fuse. No ACC wire harness faulty. Replace fuse. Yes Radio assembly faulty.
Author :
Date :
2312
BE93
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) Does tape or CD player operate normally? No NG Check that RAD No.1 fuse is OK? OK Is ACC applied to power amplifier? Yes Check that RAD No.2 fuse is OK? OK Is +B applied to power amplifier? Yes Check that GND (wire harness side) to power amplifier is OK? OK Is ACC applied to radio assembly? Yes No Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio assembly is OK? OK Radio assembly faulty. NG GND faulty. Power amplifier or wire harness faulty. No Power amplifier or wire harness faulty. NG GND faulty. No +B wire harness faulty. NG Replace fuse. No ACC wire harness faulty. Replace fuse. Yes Radio assembly faulty.
I03349
Author :
Date :
2313
BE94
Radio
DISPLAY INDICATES WHEN POWER SWITCH TURNED ON, BUT NO SOUND (INCLUDING NOISE) IS PRODUCED
z RadioTape Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Builtin Power Amplifier) Does tape or CD player operate normally? No Check that RAD No.1 fuse is OK? OK Is ACC applied to radio? Yes Check that RAD No.2 fuse is OK? OK Is +B applied to radio? Yes Check that GND (wire harness side) to radio is OK? OK Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. No Radio faulty.
I03350
Yes
Radio faulty.
NG
Replace fuse.
No
ACC wire harness faulty.
NG
Replace fuse.
No
+B wire harness faulty.
NG
GND faulty.
No
Speaker wire harness faulty.
Yes
Speaker faulty.
Author :
Date :
2314
BE95
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) Does tape player operate normally?
No NG
Check that RAD No.1 fuse is OK? OK Is ACC applied to power amplifier. Yes Check that RAD No.2 fuse is OK? OK Is +B applied to power amplifier. Yes Check that GND (wire harness side) to power amplifier is OK? OK
Replace fuse.
No
ACC wire harness faulty.
NG
Replace fuse.
No
NG
GND faulty.
No Is ACC applied to radio assembly? Yes Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio assembly is OK? OK Does continuity exist in speaker wire harness? Yes Yes Temporarily install another speaker. Functions OK? No No Hiss noise from speaker? Yes Radio assembly faulty. Recheck system after repair. No NG No
Power amplifier faulty.
GND faulty.
Speaker faulty.
Power amplifier faulty. Recheck system after repair.
V08239
Author :
Date :
2315
BE96
Radio
NOISE PRESENT, BUT AMFM NOT OPERATING

Yes Radio assembly faulty.
Does tape player operate normally? No
Separate amplifier? No
Yes
Hiss noise from speaker? Yes
No
Radio assembly faulty.
Radio
ANY SPEAKER DOSE NOT WORK
z RadioTape Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Builtin Power Amplifier) Does tape or CD player operate normally? No Is hiss noise produced by nonfunctioning speaker? No Does continuity exist in speaker wire harness? No Speaker wire harness faulty. Yes Radio assembly faulty. Yes Radio assembly faulty.
Yes Temporarily install another speaker. Functions OK? No Radio assembly faulty. Yes Speaker faulty.
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) Does tape player operate normally? No Is hiss noise produced by nonfunctioning speaker? No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Functions OK? No Power amplifier faulty. Recheck system after repair.
I03351
Yes
Yes
Radio assembly Recheck system after repair. Speaker wire harness faulty.
No
Yes
Speaker faulty.
Author :
Date :
2316
BE97
Radio
EITHER AM OR FM DOES NOT WORK, RECEPTION POOR (VOLUME FAINT), FEWER STATION PRESETS
z RadioTape Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Builtin Power Amplifier) Problem with radio wave signals or location? No Are both AM or FM defective? Yes Is power for the antenna being output from the radio assembly? Yes Go to No.15 No No Radio assembly faulty. Yes Poor signals, poor location.
Does tape player operate normally? No Temporarily install another speaker. Functions OK? No Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) Problem with radio wave signals or location? No Are both AM and FM defective? Yes Is power for the antenna being output from the radio assembly? Yes Go to No.15
Yes
Yes
Speaker faulty.
Yes
Poor signals, poor location.
No
No
Does tape player operate normally? No Temporarily install another speaker. Functions OK? No Hiss noise from speaker? Yes Radio assembly faulty. Recheck system after repair.
Yes
Yes
Speaker faulty.
No
V08242
I03352
Author :
Date :
2317
BE98
Radio
POOR RECEPTION
Is the condition bad in comparison with other vehicle? No
Yes
An electric wave environment.
Yes Is there any additional installation parts? (Sun shade film, telephone antenna etc.). No No Check if there is any scratch and breaking in a wire on the glass antenna and the defogger pattern. (See page BE115) No Is the contact of the plug jack of the radio OK? Yes No Does the condition get better by using the outer antenna? (Such as pillar antenna) Yes No Is the contact of the antenna terminal on the glass surface and the defogger terminal? Yes Is the continuity of the antenna cord OK? Yes NG Check the grounding of the antenna, antenna cord, choke coil and noise filter. OK Yes Does the condition get better by exchanging the choke coil? No Yes Does the condition get better by exchanging the antenna cord? No Exchange the glass. No No
Does the condition get better if removing them? Yes Influence of additional installation parts.
Yes
Repair
Check for contact.
Check the radio.
Measure for contact.
Exchange the antenna cord.
Grounding failure.
Exchange the choke coil.
I01472
Author :
Date :
2318
BE99
Radio
SOUND QUALITY POOR
z RadioTape Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Builtin Power Amplifier) Is sound quality always bad? No Is sound quality bad in certain area only. No Yes Radio assembly faulty. Yes Poor signals, poor location.
Does tape player operate normally?
Yes
No
No Is speaker properly installed? Yes Yes Temporarily install another speaker. Functions OK? No Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power amplifier) z RadioTape CD Unit (Separate Power Amplifier) Is sound quality always bad? No Is sound quality bad only in certain areas? No
Installed properly.
Speaker faulty.
Yes
Poor signals, poor location.
Does tape player operate normally? Yes No Radio assembly or power amplifier faulty. Yes
Yes
Does tape player operate normally?
No
Is speaker properly installed? Yes Temporarily install another speaker. Functions OK? No Radio assembly or power amplifier faulty. Recheck system after repair.
No
Installe properly.
Yes
Speaker faulty.
I03353
Author :
Date :
2319
BE100
Radio
PRESET MEMORY DISAPPEARS
z RadioTape Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Builtin Power Amplifier) Can cassette tape be inserted in tape player? No Replace fuse. OK Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio? OK Radio assembly faulty.
Yes
NG
Check that RAD No.1 fuse is OK?
No
NG
GND faulty.
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) Can cassette tape be inserted in tape player? No Check that RAD No.1 fuse is OK? OK Is +B applied to power amplifier? Yes Check that GND (wire harness side) to power amplifier? OK Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio assembly? OK Radio assembly faulty.
I03354
Yes
NG
Replace fuse.
No
NG
GND faulty.
No
NG
Author :
Date :
2320
BE101
Tape Player
CASSETTE TAPE CANNOT BE INSERTED
z RadioTape Player Unit (Builtin Power Amplifier)

Is there a foreign object inside tape player? No Does auto search button of radio operate normally? No Check that RAD No.1 fuse is OK? OK Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio assembly? OK Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) Yes NG GND faulty. No +B wire harness faulty. NG Replace fuse. Yes Radio assembly faulty. Yes Remove foreign object.
Is there a foreign object inside tape player? No
Remove foreign object.
Yes Does auto search button radio operate normally? No Check that RAD No.1 fuse is OK? OK Is +B applied to power amplifier? Yes Check that GND (wire harness side) to power amplifier is OK? OK Is +B applied to radio assembly? Yes Check that GND (wire harness side) to radio assembly is OK? OK Radio assembly faulty.
V08246
NG Replace fuse.
No
NG
GND faulty.
No
NG
Author :
Date :
2321
BE102
10
Tape Player
CASSETTE TAPE IS INSERTED, BUT NO POWER
z RadioTape Player Unit (Builtin Power Amplifier) Does radio operate normally? No Check that RAD No.1 fuse is OK? OK Is ACC applied to radio assembly? Yes Check that RAD No.1 fuse is OK? OK Is +B applied to radio assembly? Yes Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) Does radio operate normal? No Check that RAD No.2 fuse is OK? OK Is ACC applied to power amplifier? Yes Check that RAD No.1 fuse is OK? OK Is +B applied to power amplifier? Yes Is ACC applied to radio assembly? Yes Radio assembly faulty. No Power amplifier faulty. No +B wire harness faulty. NG Replace fuse. No ACC wire harness faulty. NG Replace fuse. Yes Radio assembly faulty. No +B wire harness faulty. NG Replace fuse. No ACC wire harness faulty. NG Replace fuse. Yes Radio assembly faulty.
V08247
Author :
Date :
2322
BE103
11
Tape Player
POWER COMING IN, BUT TAPE PLAYER NOT OPERATING
z RadioTape Player Unit (Builtin Power Amplifier) Functions OK if different cassette tape inserted? No Does radio operate normally? No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Functions OK? No Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) Function OK if different cassette tape inserted? No Does radio operate normally? No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Function OK? No Hissing sound from speaker? Yes Radio assembly faulty. Recheck system after repair.
V08248
Yes
Cassette tape faulty.
Yes
No
Yes
Speaker faulty.
Yes
Yes
No
Yes
Speaker faulty.
No
Author :
Date :
2323
BE104
12
Tape Player
EITHER SPEAKER DOES NOT WORK
z RadioTape Player Unit (Builtin Power Amplifier) Does radio operate normally? No Is hiss noise produces by nonfunctioning speaker. No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Functions OK? No Radio assembly faulty. z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) Does radio operate normally? No Is hiss noise produced by nonfunctioning speaker. No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Function OK? No Radio assembly or power amplifier faulty. Yes Speaker faulty. No Yes Radio assembly faulty. Recheck system after repair. Speaker wire harness faulty. Yes Radio assembly faulty. Yes Speaker faulty. No Speaker wire harness faulty. Yes Radio assembly faulty. Yes Radio assembly faulty.
V08249
Author :
Date :
2324
BE105
13
Tape Player
SOUND QUALITY POOR (VOLUME FAINT)
z RadioTape Player Unit (Builtin Power Amplifier) Functions OK if different cassette tape inserted? No Yes Operates normally after cleaning the heads? No Does radio operate normally? No Is speaker properly installed? Yes Temporarily install another speaker. Function OK? No Radio assembly faulty. Yes Speaker faulty. No Installed properly. Yes Radio assembly faulty. Head dirty. Yes Cassette tape faulty.
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) Functions OK if different cassette tape inserted? No Yes Operates normally after cleaning the heads? No Does radio operate normally? No Is speaker properly installed? Yes Temporarily install another speaker. Functions OK? No Radio assembly faulty or power amplifier faulty.
V08250
Yes
Head dirty.
Yes
No
Installed properly.
Yes
Speaker faulty.
Author :
Date :
2325
BE106
14
Tape Player
TAPE JAMMED, MALFUNCTION WITH TAPE SPEED OR AUTOREVERSE

Yes
Function OK if different tape (less than 120 mints.) inserted? No
Yes Is there a foreign object inside tape player? No Operates normally after cleaning the heads? No Radio assembly faulty. Yes Head dirty. Remove foreign object.
15
Tape Player
CASSETTE TAPE WILL NOT BE EJECTED
z RadioTape Player Unit (Builtin Power Amplifier) No Does tape player operate normally? Yes Is auto search button of radio operating normally? No NG Check that RAD No.1 fuse is OK? OK Is +B applied to radio assembly? Yes Radio assembly faulty. No +B wire harness faulty. Replace fuse. Yes Radio assembly faulty. Cassette tape jammed.
z RadioTape Player Unit (Separate Power Amplifier) z RadioTape PlayerCD Player Unit (Separate Power Amplifier) No
Does tape player operate normally? Yes Is auto search button of radio operating normally? No Check that RAD No.1 fuse is OK? OK Is +B applied to power amplifier? Yes Is +B applied to radio assembly? Yes Radio assembly faulty.
Cassette tape jammed.
Yes Radio assembly faulty.
NG
Replace fuse.
No
No
V08251
Author :
Date :
2326
BE107
16
CD Player
CD CANNOT BE INSERTED
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier)
Is CD already inserted? No Is auto search button of radio operating normally? Yes Is +B applied to CD player? Yes Check that GND wire harness side to CD player is OK? No OK CD player faulty. NG No Radio assembly faulty. Yes Eject CD.
Check that RAD No.1 fuse is OK? OK Is +B applied to power amplifier? Yes Check that GND (wire harness side) to radio assembly is OK? OK Radio assembly faulty.
NG
Replace fuse.
No
NG
17
CD Player
CD INSERTED, BUT NO POWER
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier)
Does radio operate normally? Yes Is ACC applied to CD player? Yes No CD player faulty. No Radio assembly faulty.
Check that RAD No.1 and No.2 fuse is OK? OK Is ACC and +B, +B2 applied to power amplifier? Yes Is ACC and +B, +B2 applied to radio assembly? Yes Radio assembly faulty.
NG
Replace fuse.
No
ACC and +B, +B2 wire harness faulty.

I03355
No
I03355
Author :
Date :
2327
BE108
18
CD Player
POWER COMING IN, BUT CD PLAYER NOT OPERATING
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier) No Is CD inserted with correct side up? Yes Function OK if different CD inserted? No Does radio operate normally? Yes Yes
Insert correctly.
CD faulty. Yes
Is temperature inside cabin hot?
No
Protective circuit in operation. Yes
No
Has sudden temperature change occurred inside cabin? No CD player faulty. No
Formation of condensation due to temp. changes.
Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Functions OK? No Hissing sound from speaker? Yes Radio assembly faulty. Recheck system after repair.
Yes
Speaker faulty.
No
I03356
Author :
Date :
2328
BE109
19
CD Player
SOUND JUMPS
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier) Yes Does sound jump only during strong vibration? No Is CD player properly installed? Yes Functions OK if different CD inserted? No Has sudden temperature change occurred inside cabin? No CD player faulty. Yes Yes No
Jumping caused by vibration.
Installed properly.
CD faulty.
Formation of condensation due to temp. changes.
20
CD Player
SOUND QUALITY POOR (VOLUME FAINT)
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier) Yes Functions OK if different CD inserted? No Does radio operate normally? No Is speaker properly installed? Yes Temporarily install another speaker. Functions OK? No Radio assembly or CD player or Power amplifier faulty. Yes No Yes
CD faulty.
CD player faulty.
Installed properly.
Speaker faulty.
I03357
Author :
Date :
2329
BE110
21
CD Player
EITHER SPEAKER DOES NOT WORK
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier) Yes Does radio operate normally? No Is hiss noise produced by nonfunctioning speaker? No Does continuity exist in speaker wire harness? Yes Temporarily install another speaker. Function OK. No Power amplifier faulty. Recheck system after repair. Yes No Yes
CD player.
Radio assembly faulty. Recheck system after repair. Speaker wire harness faulty.
Speaker faulty.
22
CD Player
CD WILL NOT BE EJECTED
z RadioCD Player Unit (Builtin Power Amplifier) z RadioCD Player Unit (Separate Power Amplifier) z RadioTape Player CD Player (Separate Power Amplifier) Is auto search button of radio operating normally? No Yes Is +B applied to CD player? Yes CD player faulty. No Radio assembly faulty.
Check that RAD No.1 fuse is OK? OK Is +B and +B2 applied to power amplifier? Yes Is +B and +B2 applied to radio assembly? Yes Radio assembly faulty.
NG
Replace fuse.
No
No
I03358
Author :
Date :
2330
BE111
23
Noise
NOISE OCCURS
No
Does the noise occur only in the radio? Yes Does the noise occur in a particular place? No
It occurs in the cassette CD. (Go to step 13 or 20)
Yes
An electric environment.
Yes Is there any additional installation part around the glass printed antenna? (Sunshade film, telephone antenna, etc.) No No Does the noise occur even pulling out the antenna cord from the radio? No Yes Does the noise occur even pulling out the antenna terminal on the glass surface? No Yes Is there any adhesive stuck on the bases of the antenna terminal, defogger terminal and bus bar? No Yes Does the noise occur even pulling out the defogger terminal? No Check the grounding of the antenna, antenna cord, choke coil and noise filter. NG OK Grounding failure. Yes Does the condition get better by exchanging the antenna cord? No Radiates directly to the antenna from the generation source.
Does the noise stop by removing it? Yes Influence of the film of the noise radiation of additional installation part.
Yes Check the radio.
Mixing into the antenna cable.
Failure of glass installation. Must plane the butyl rubber.
Interfering noise from the defogger line and choke coil. Does the condition get better by exchanging the choke coil?
Exchange the choke coil.
I01473
Author :
Date :
2331
BE112
24
Noise
NOISE PRODUCED BY VIBRATION OR SHOCK WHILE DRIVING No Installed properly. No
Is speaker properly installed? Yes Is speaker properly installed? Yes With vehicle stationary lightly tap each system. Is noise produced? No
Yes
Each system faulty.
Noise produced by static electricity accumulated in the vehicle body.
I01474
Author :
Date :
2332
BE113
25
Noise
NOISE PRODUCED WHEN ENGINE STARTS Yes
Whistling noise which becomes highpitched when accelerator strongly depressed, disappears shortly after engine stops. No Whining noise occurs when A/C is operating. No Scratching noise occurs during sudden acceleration, driving on rough roads or when ignition switch is turned on. No Clicking sound heard when horn button is pressed, then released. Whirring/ grating sound when pressed continuously. No Murmuring sound stops when engine stops. No Ticktock noise occurs in coordination with blinking of flasher. No Noise occurs during window washer operation. No
Generator noise.
Yes
A/C noise.
Yes
Fuel gauge noise.
Yes
Horn noise.
Yes
Ignition noise.
Yes
Turn signal noise.
Yes
Washer noise.
Yes Scratching noise occurs while engine is running and continues for a while even after engine stops. No Scraping noise in time with wiper beat. No Other type of noise. Yes
Engine coolant temp. gauge noise.
Wiper noise.
I01475
Author :
Date :
2333
BE114
BE0AZ05
LOCATION
Tweeter Speaker Tweeter Speaker
AMP
Instrument Panel J/B No.1 z RADIO Fuse z DOME Fuse
Front Speaker
Glass Printed Antenna (MAIN)
Diversity Only (SUB)
Rear Speaker
Z19489
Author :
Date :
2334
BE115
BE0B006
INSPECTION
1. GLASS PRINTED ANTENNA INSPECTION PROCEDURE NOTICE: z When cleaning the glass, use soft dry cloth, and wipe the glass in the direction of the wire. Take care not to damage the wires. z Do not use detergents or glass cleaners with abrasive ingredients. NOTICE: In order not to damage the glass printed antenna, wrap up the tip of the tester stick with aluminum foil as shown in the illustration and check by holding the aluminum foil with a finger.
Aluminum Foil
Tester Probe
BE4029
By placing and moving the tester stick along the glass printed antenna, check if continuity exists.
I00430
Matching module
I00459
HINT: Matching module is built in the bus bar of the glass printed antenna (main terminal side) of CAMRY and no continuity exists between the terminal and the antenna. Therefore, for the continuity checking of the glass printed antenna on the main antenna side of CAMRY, place one probe of the tester on the position beside the bus bar (position shown in the illustration) and check by making the other probe of the tester move along.
Repair Point
2. (a) (b)
Broken Wire
(c)
GLASS PRINTED ANTENNA REPAIR PROCEDURE Clean the broken wire tips with grease, wax and silicone remover. Place the masking tape along both sides of the wire for repair. Thoroughly mix the repair agent (Dupont paste No. 4817).
Masking Tape
BE0150
Author :
Date :
2335
BE116
(d) (e)
Using a fine tip brush, apply a small amount of the agent to the wire. After a few minutes, remove the masking tape.
BE0151
Author :
Date :
2336
BE117
BODY ELECTRICAL CLOCK
CLOCK
BE0B102
TROUBLESHOOTING
HINT: Troubleshoot the clock according to the table below.
Clock will not operate Clock loses or gains time 1 2
1.5 seconds / day
Ground Power Source (Illumination) Power Source (System Operation) Power Source (Display Operation) Connector (Clock Side) (Wire Harness Side)
ILL B
4 3 2 1
1 2 3 4
ACC
BE1847 e42D e41D
Z04388
CLOCK WILL NOT OPERATE (a) Check that the battery positive voltage is 10 16 V. (Clock Side) (Wire Harness Side) If voltage is not as specified, replace the battery. (b) Check that the DOME fuse is not blown. If the fuse is blown, replace the fuse and check for short circuit. (c) Troubleshoot the clock as follows. HINT: Inspect the connector on the wire harness side. B+ GND Open or short circuit in wire harness between terminal GND and body ground.
e42D e41D
Is there battery positive voltage between terminal B+ and body ground? Yes Does continuity exist between terminal GND and body ground. Yes Replace clock.
No
No
Open circuit in wire harness between terminal GND and body ground.
V04421
Author :
Date :
2337
BE118
BODY ELECTRICAL CLOCK
CLOCK LOSES OR GAINS TIME
(Clock Side)
(a) Check that the battery positive voltage is 10 16 V. If voltage is not as specified, replace the battery. (b) Inspect the error of the clock. Allowable error (per day): 1.5 seconds If the error exceeds the allowable error, replace the clock. (c) Check that the clock adjusting button is caught in position, and does not return. If the button is not returned, repair or replace the clock. (d) Troubleshoot the clock as follows. HINT: Inspect the connector on the wire harness side.
(Wire Harness Side)
e42D e41D
B+
GND Below 10 V Locate cause and repair, or recharge battery.
Is there 10 16 V between terminal B+ and body ground? Yes Adjust or replace clock.
V04422
Author :
Date :
2338
BE119
BODY ELECTRICAL ENGINE IMMOBILISER SYSTEM
ENGINE IMMOBILISER SYSTEM

BE0B206
REGISTRATION PROCEDURE
1. KEY REGISTRATION IN AUTOMATIC REGISTRATION MODE (a) Registration of a new transponder key. HINT: z This must be done when you have installed a new ECM. z The new ECM is in the automatic key code registration mode. The already fixed number of key codes for this ECM can be registered. On this type of vehicle, up to 4 key codes can be registered. z In the automatic registration mode, the last key registered becomes subkey.
START
Security indicator blinks until the first key is inserted. The indicator lights up after the key registration.
Insert the key in the key cylinder. Security Indicator ON
Under registration Security OFF Indicator
Registration completion
Remove the key.
Yes
Will you register the next key? No
Security Indicator ON (After the last key (subkey) has been registered, the indicator goes off.)
END
Author :
Date :
2339
BE120
HINT:
z z z
When a key is not inserted in the key cylinder in the automatic registration mode, the security indicator always lights on. When the immobiliser system operations normally and the key is pull out, the security indicator blinks. When key code registration could not be performed in the automatic registration mode, code 21 is output from the security indicator and when inserting the already registered key, code 22 is output.
Blinks 1.2 Sec. 0.25 Sec. Code 21 1 Sec. 0.25 Sec. Code22 1 Sec.
0.8 Sec.
0.25 Sec. 0.5 Sec.
0.25 Sec.0.5 Sec.
(b)
Automatic registration mode completion If completing the mode forcibly when more than 1 key code have been registered in the automatic registration mode, perform the following procedures. After 1 more key code have been registered with master key, perform step (1) or (2) without pulling the key out or inserting the already registered key. (1) Depress and release brake pedal 5 times or more within 15sec. (2) With the TOYOTA handheld tester, require automatic registration mode completion.
Author :
Date :
2340
BE121
2. REGISTRATION OF ADDITIONAL MASTER KEY There are 2 ways for registration of additional master key, one is depressing brake pedal and acceleration pedal and the other is using TOYOTA handheld tester. HINT: z It is possible to register up to 7 master key codes including the already registered key code. z When any operation time described below is over, registration mode completes. z When the next procedure is performed while the timer is working, the timer completes counting time, then next timer starts. (1) Depressing brake pedal and acceleration pedal:
Insert already registered master key in the key cylinder
Depress and release the acceleration pedal 5 times.
Within 15 sec.
Depress and release the brake pedal 6 times, and remove the master key.
Within 20 sec.
Within 10 sec. Insert key to be registered in key cylinder.
Depress and release the acceleration pedal 1 time. (Security indicator blinks) Within 10 sec. After 60 sec. additional master key is registered. (Security indicator is OFF)
Within 10 sec.
Yes
The registration mode completes when pulling out the key within 10sec. and the brake pedal is depressed or after indicator is off 10 sec. pass.
Author :
Date :
2341
BE122
(2)
Using TOYOTA handheld tester:
Insert already registered master key in the key cylinder.
Within 120 sec. Listing TOYOTA handheld tester select master key registration.
Within 20 sec. Remove the master key.
Within 10 sec. Insert key to be registered in key cylinder. (Security indicator blinks)
Within 10 sec. After 60 sec., additional master key is registered. (Security indicator OFF)
Within 10 sec.
Yes Will you register the next key?
No The registration mode completes when pulling out the key within 10sec. and the brake pedal is depressed or after indicator is off 10 sec. pass.
Author :
Date :
2342
BE123
3. REGISTRATION ADDITIONAL OF SUBKEY There are 2 ways for registration of additional subkey, one is depressing brake pedal and acceleration pedal and the other is using TOYOTA handheld tester. HINT: z It is possible top register up to 3 subkey codes including the already registered key code. z When any operation time described below is over, registration mode completes. z When the next procedure is performed while the timer is working, the timer completes counting time, then next timer starts. (1) Depressing brake pedal and acceleration pedal:
Insert already registered master key in the key cylinder
Depress and release the acceleration pedal 4 times.
Within 15 sec.
Depress and release the brake pedal 5 times, and remove the master key.
Within 20 sec.
Within 10 sec. Insert key to be registered in key cylinder. Within 10 sec. Depress and release the acceleration pedal 1 time. (Security indicator blinks) Within 10 sec. After 60 sec. additional subkey is registered. (Security indicator is OFF)
Yes
The registration mode completes when pulling out the key within 10sec. and the brake pedal is depressed or after indicator is off 10 sec. pass.
Author :
Date :
2343
BE124
(2)
Insert already registered master key in the key cylinder.
Within 120 sec. Listing TOYOTA handheld tester select subkey registration.
Within 20 sec. Remove the master key.
Within 10 sec. Insert key to be registered in key cylinder. (Security indicator blinks)
Within 10 sec. After 60 sec., additional master key is registered. (Security indicator OFF)
Within 10 sec.
Yes Will you register the next key?
No The registration mode completes when pulling out the key within 10sec. and the brake pedal is depressed or after indicator is off 10 sec. pass.
Author :
Date :
2344
BE125
4. ERASURE OF TRANSPONDER KEY CODE There are 2 ways for erasure of transponder key code, one is depressing brake pedal and acceleration pedal and the other is using TOYOTA handheld tester. NOTICE: All other master and subkey codes are deleted leaving the master key code to use the operation. When using the key which was used before deleting, it is necessary to register the code again. HINT: z When any operation time described below is over, registration mode completes. z When the next procedure is performed while the timer is working, the timer completes counting time, then next timer starts. (1) Depressing brake pedal and acceleration pedal:
1. Insert master key in the key cylinder.
Within 15 sec. 2. Depress and release the acceleration pedal 6 times.
Within 20 sec. 3. Depress and release the brake pedal 7 times. (Security indicator blinks)
Within 10 sec. 4. Remove the master key. (Security indicator blinks)
END (Key code erasured)
HINT: When the key cannot be pulled out in the step 4, key code deletion is canceled. (Security indicator is OFF)
Author :
Date :
2345
BE126
(2)
1. Insert master key in the key cylinder.
Within 120 sec. 2. Require key code deletion from handheld tester. (Security indicator blinks)
Within 10 sec. 3. Remove the master key.
END (Key code erasured)
HINT: When the key cannot be pulled out in the step 3, key code deletion is canceled. (Security indicator is OFF)
Author :
Date :
2346
BE127
BE0B306
LOCATION
Engine Room J/B No.2 z EFI Fuse
Transponder Key Amplifier
Transponder Key Coil
ECM
Instrument Panel J/B z IGN Fuse

I02682
Author :
Date :
2347
BE128
BE0B405
INSPECTION
INSPECTION TRANSPONDER KEY COIL CONTINUITY Check that continuity exists between terminal 1 and 2. If continuity is not as specified, replace the coil.
I03099
Author :
Date :
2348
BO1
BODY CLIP
CLIP REPLACEMENT
BO0LJ01
The removal and installation methods of typical clips used in body parts are shown in the table below. HINT: If the clip is damaged during the operation, always replace it with a new clip.
Shape (Example)
Removal/Installation
Pliers
Clip Remover
Screwdriver
Scraper
V00005
Author :
Date :
2349
BO2
BODY CLIP
Shape (Example)
Removal/Installation Removal Installation
Removal
Installation
V00012
Author :
Date :
2350
BO3
BODY SRS AIRBAG
SRS AIRBAG
BO0KU01
PRECAUTION
The CAMRY is equipped with SRS (Supplemental Restraint System) such as the driver airbag, front passenger airbag, side airbag and seat belt pretensioner. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section.
Author :
Date :
2351
BO4
BODY FRONT BUMPER
FRONT BUMPER
BO0KV01
COMPONENTS
Turn Signal Light Assembly Clip Turn Signal Light Assembly Upper Reinforcement SubAssembly
Fender Liner No.2 Reinforcement
5.5 (55, 49 in.lbf)
34 (350, 25)
Front Bumper Reinforcement

34 (350, 25)
Clip Fender Liner
Emblem, Radiator Grill
Energy Absorber Mounting Plate
Front Bumper Energy Absorber
Bumper Cover
Engine Under Cover
Nm (kgfcm, ftlbf)
: Specified torque
H01708
Author :
Date :
2352
BO5
BODY FRONT BUMPER
BO0KW01
REMOVAL
1. REMOVE THESE PARTS: (a) Engine under cover (b) Fender liner (c) Turn signal light assembly HINT: Remove the light assembly as shown.
H01709
2. (a)
REMOVE BUMPER COVER Remove the 2 bolts and 3 clips. Torque: 5.5 Nm (55 kgfcm, 49 in.lbf)
H01710
(b) (c) (d)
Remove the bolt holding the bumper end to the fender. Pull the bumper cover forward to remove the bumper cover from the clip under the turn signal light area. Pull the bumper cover forward to remove it.
H01711
H01712
HINT: At the time of installation, please refer to the refer to the following item. Align the holes of the bumper cover with the 2 bumper stays of the reinforcement. 3. REMOVE THESE PARTS: (a) Front bumper energy absorber (b) Front bumper reinforcement Torque: 34 Nm (350 kgfcm, 25 ftlbf) (c) Front bumper upper reinforcement subassembly
Author :
Date :
2353
BO6
BODY FRONT BUMPER
BO0KX01
INSTALLATION
Installation is in the reverse order of removal (See page BO5).
Author :
Date :
2354
BO7
BODY REAR BUMPER
REAR BUMPER
BO0KY01
COMPONENTS
Left Side Luggage Trim
Right Side Luggage Trim Rear Bumper Reinforcement Rear Bumper Energy Absorber
34 (350, 25) 5.0 (50, 43 in.lbf)
Rear Bumper Side Retainer
5.0 (50, 43 in.lbf)
Quarter Air Duct
Rear Bumper Cover
Nm (kgfcm, ftlbf) : Specified Torque

H01713
Author :
Date :
2355
BO8
BODY REAR BUMPER
BO0KZ01
REMOVAL
1. (a) (b) 2. (a) REMOVE THESE PARTS: Right side luggage trim Left side luggage trim REMOVE REAR BUMPER COVER Remove the 7 clips, 2 bolts and 6 nuts from the bumper cover. Torque: 5.0 Nm (50 kgfcm, 43 in.lbf)
H01714
H01715
(b) Pull the bumper cover rearward to remove it. HINT: With a plastic hammer, tap the ends of the bumper end bolts. (c) Using a screwdriver, slide the rear bumper side retainers from the bumper ends. (d) Remove the 2 gaskets from the side retainers. HINT: Use 2 new gaskets. 3. REMOVE THESE PARTS: (a) Rear bumper energy absorber (b) Rear bumper reinforcement Torque: 34 Nm (350 kgfcm, 25 ftlbf)
Author :
Date :
2356
BO9
BODY REAR BUMPER
BO0L001
INSTALLATION
Author :
Date :
2357
BO10
BODY HOOD
HOOD
BO0L101
ADJUSTMENT
HINT: Since the centering bolt is used as the hood hinge and lock set bolt, the hood and lock can not be adjusted with it on. Substitute a bolt and washer for the centering bolt.
Centering Bolt
Bolt with Washer

BO5235
1.
ADJUST HOOD IN FORWARD/REARWARD AND LEFT/RIGHT DIRECTIONS Adjust the hood by loosening the hood side hinge bolts. Torque: 26 Nm (260 kgfcm, 19 ftlbf)
N20963
2.
ADJUST FRONT EDGE OF HOOD IN VERTICAL DIRECTIONS Adjust the hood by turning the cushions.
N20964
3. (a)
ADJUST HOOD LOCK Replace each centering bolt with a regular bolt and washer. Torque: 8.0 Nm (80 kgfcm, 71 in.lbf)
N20965
HINT: Remove the antitheft bolt cover, then remove the lower hood lock bolt. You may have to remove the front bumper to access this bolt. (b) Adjust the lock by loosening the bolts.
Author :
Date :
2358
BO11
BODY FRONT DOOR
FRONT DOOR
BO0L201
COMPONENTS
Front Door Belt Moulding Outside Handle
5.5 (55, 49 in.lbf)
Door Lock Cylinder
Front Door Upper Moulding Outside Rear View Mirror
Door Glass Door Glass Run

5.5 (55, 49 in.lbf)
Door Frame z
5.0 (50, 43 in.lbf)
Door Lock
Service Hole Cover

8.0 (80, 69 in.lbf)
Door Hinge
23 (230, 17)
31 (310, 22) 26 (260, 19) 8.0 (80, 71 in.lbf) 30 (300, 22)
Door Lock Striker Window Regulator Door Check Door Hinge

26 (260, 19)
X6
7.5 (75, 66 in.lbf)
Regulator Motor X3
31 (310, 22)
Speaker Front Window Upper Garnish
Rear Lower Frame
Front Lower Frame
Power Window Switch Inside Handle

3.5 (35, 31 in.lbf)
Inside Handle Bezel
Door Trim Drivers Side: Regulator Motor
Nm (kgfcm, ftlbf) : Specified torque z Precoated part P t d t

H01975
Author :
Date :
2359
BO12
BODY FRONT DOOR
BO0L301
DISASSEMBLY
1. w/o Power Window: REMOVE REGULATOR HANDLE Pull off the snap ring with a shop rag and remove the regulator handle and plate. HINT: At the time of assembly, please refer to the following item. With the door window fully closed, install the plate and the regulator handle with the snap ring. 2. (a) REMOVE INSIDE HANDLE BEZEL Using a screwdriver, pry open the screw cover and remove the screw.
H01738
N20968
HINT: Tape the screwdriver tip before use. (b) Using a screwdriver, pry out the bezel. HINT: Tape the screwdriver tip before use. 3. REMOVE FRONT WINDOW UPPER GARNISH 4. REMOVE DOOR TRIM (a) Using a screwdriver, remove the screw caps. HINT: Tape the screwdriver tip before use. (b) Remove the 2 clips, 2 screws and 2 bolts. (c) Insert a screwdriver between the door and door trim to pry out. (d) Pull the trim upward to remove it, then remove the power window switch and disconnect the harness connector. 5. REMOVE THESE PARTS: (a) Outside rear view mirror Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) (b) Speaker
4 Clips
N21003
(c)
6. (a)
REMOVE DOOR INSIDE HANDLE Remove the screw and pull the handle forward. Torque: 3.5 Nm (35 kgfcm, 31 in.lbf) (b) Remove the link from the clamp. (c) Remove the inside handle from the ends of the 2 links. 7. REMOVE SERVICE HOLE COVER Remove the grommet, then remove the service hole cover.
(a) (b)
N20969
Author :
Date :
2360
BO13
BODY FRONT DOOR
8. (a)
(a)
(b)
(b)
N20970
(b) HINT: Pull the glass upward. Torque: 8.0 Nm (80 kgfcm, 71 in.lbf) 9. REMOVE GLASS RUN HINT: Pull the glass run upward. 10. REMOVE FRONT AND REAR SIDE FRAMES Remove the 2 bolts, 2 nuts and the side frames. HINT: Remove the side frames through the service hole.
REMOVE DOOR GLASS Open the door glass until the bolt appears in the service hole. Remove the 2 bolts and the door glass.
Clip
11. REMOVE FRONT DOOR BELT MOULDING Pry the rearward end of the front door belt moulding from the door and remove the moulding.
N21004
: 7 rivets : clip : clip : clip
12. REMOVE FRONT DOOR UPPER MOULDING (a) Using a drill, cut the flange portion of the 7 rivets. HINT: At the time of assembly, please refer to the following item. Use 7 new rivets. (b) Pry out the 2 clips and remove the moulding.
H01729
Author :
Date :
2361
BO14
BODY FRONT DOOR
w/ Power Window:
13. REMOVE WINDOW REGULATOR ASSEMBLY Remove the bolts and window regulator. Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the window regulator rollers. 14. w/ Power Window: REMOVE MOTOR FROM WINDOW REGULATOR Remove the 3 screws and motor.
w/o Power Window:
H01730
15. (a) (b) (c) (d)

N20971
REMOVE DOOR LOCK Remove the 2 clips. Disconnect the 2 links from the door lock and remove the links. Disconnect the 2 links from the outside handle and the lock cylinder. Remove the 3 screws and door lock.
HINT: At the time of reassembly, please refer to the following item. Apply adhesive to 3 screws. Part No. 0883300070, THREE BOND 1324 or equivalent Torque: 5.0 Nm (50 kgfcm, 43 in.lbf) (e) w/ Power Door Lock: Disconnect the connector. (f) Remove the door lock through the service hole. HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the sliding surface of the door lock. 16. REMOVE OUTSIDE HANDLE Torque: 7.0 Nm (70 kgfcm, 61 in.lbf)
w/o Power Door Lock w/ Power Door Lock

H01732
Author :
Date :
2362
BO15
BODY FRONT DOOR
BO0L401
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTIONS Using SST, adjust the door by loosening the body side hinge bolts. SST 0981200020 Torque: 31 Nm (310 kgfcm, 22 ftlbf)
SST
N20966
2.
ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS To adjust, loosen the door side hinge. HINT: Substitute the bolt and washer for the centering bolt. Torque: 26 Nm (260 kgfcm, 19 ftlbf)
N20967
3. (a) (b) (c)
ADJUST DOOR LOCK STRIKER Check that door fits and the door lock linkages are adjusted correctly. Loosen the striker mounting screws to adjust. Using a plastic hammer, tap the striker to adjust it. Torque: 23 Nm (230 kgfcm, 17 ftlbf)
BO2556
Author :
Date :
2363
BO16
BODY FRONT DOOR
BO0L501
REASSEMBLY
Reassembly is in the reverse order of disassembly (See page BO12).
Author :
Date :
2364
BO17
BODY REAR DOOR
REAR DOOR
BO0L601
COMPONENTS
w/o Power Door Lock:
Rear Door Upper Moulding
Door Belt Moulding Door Lock Door Glass Outside handle
7.0 (70, 61 in.lbf)
Door Lock Door Lock Control Link Child Protector Lock Lever Cover Door Lock Remote Control Link Door Lock Striker
Door Glass Run
5.0 (50, 43 in.lbf)
8.0 (80, 71 in.lbf)
Door Hinge
26 (260, 19) 8.0 (80, 71 in.lbf)
Door Check
30 (300, 22)
23 (230, 17)
Rear Side Frame

5.5 (55, 49 in.lbf)
Window Regulator Motor
Door Hinge Cover
26 (260, 19)
Power Window Switch
Window Regulator
5.5 (55, 49 in.lbf)
Service Hole Cover Inside Handle Door Trim w/o Power Window: Plate Snap Ring Regulator Handle
3.5 (35, 31 in.lbf)
Rear Door Weatherstrip
Inside Handle Bezel
Nm (kgfcm, ftlbf) : Specified torque
H01733
Author :
Date :
2365
BO18
BODY REAR DOOR
BO0L801
DISASSEMBLY
1. w/o Power Window: REMOVE REGULATOR HANDLE Pull off the snap ring with a shop rag and remove the regulator handle and plate. HINT: At the time of reassembly, please refer to the following item. With the door window fully closed, install the plate and the regulator handle with the snap ring. 2. w/ Power Window: REMOVE POWER WINDOW SWITCH Using a screwdriver, pry out the switch, then disconnect the connector. HINT: Tape the screwdriver tip before use.
H01738
3. (a)
REMOVE INSIDE HANDLE BEZEL Using a screwdriver, pry open the screw cover and remove the screw.
N20968
6 Clips
N21007
HINT: Tape the screwdriver tip before use. (b) Using a screwdriver, pry out the bezel. HINT: Tape the screwdriver tip before using. Use the screwdriver to release the bezel from the top and bottom protrusions on the handle assembly as shown. 4. REMOVE DOOR TRIM HINT: Tape a screwdriver tip before use. (a) Using the screwdriver, remove the 2 screw caps. (b) Remove the inside cover. (c) Remove the 2 screws and clip. (d) Insert the screwdriver between the door and door trim to pry out. (e) Pull the trim upward to remove it, then disconnect the connector. 5. REMOVE DOOR INSIDE HANDLE (a) Remove the screw and pull the handle forward. Torque: 3.5 Nm (35 kgfcm, 31 in.lbf) (b) Remove the link from the clamp. (c) Remove the inside handle from the ends of the 2 links. 6. REMOVE SERVICE HOLE COVER Remove the grommet, then remove the service hole cover.
N20969
Author :
Date :
2366
BO19
BODY REAR DOOR
(b) (b)
7. (a) (b)
(c)
(a)
N20974
REMOVE DOOR GLASS AND RUN Remove the bolt and nut holding the rear side frame to the door. Remove the 2 bolts holding the door glass to the window regulator. Torque: 8.0 Nm (80 kgfcm, 71 in.lbf) Remove the rear side frame and the rear section of the door glass run. Torque: 5.5 Nm (55 kgfcm, 49 in.lbf)
HINT: Pull the door glass run upward. (d) Remove the door glass. (e) Remove the entire door glass run. HINT: Pull the door glass run upward.
Clip
8. REMOVE REAR DOOR BELT MOULDING Pry the rearward end of the rear door belt moulding from the door and remove the moulding.
N21008
: 7 rivets : clips : clips : clips
9. REMOVE REAR DOOR UPPER MOULDING (a) Using a drill, cut the flange portion of the 5 rivets. HINT: Use 5 new rivets. (b) Insert a screwdriver between the door and the rear door upper moulding and pry it off.
H01743
Author :
Date :
2367
BO20
BODY REAR DOOR
w/ Power Window:
10. REMOVE WINDOW REGULATOR ASSEMBLY Remove the bolts and window regulator assembly. Torque: 5.5 Nm (55 kgfcm,49 in.lbf) HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the window regulator rollers. 11. w/ Power Window: REMOVE MOTOR FROM WINDOW REGULATOR Remove the 3 screws and motor.
w/o Power Window:
12.
H01744
REMOVE REAR DOOR LOCK CHILD PROTECTION COVER Using a screwdriver, pry out the cover. HINT: Tape the screwdriver tip before use. 13. (a) (b) REMOVE DOOR LOCK Remove the clip. Disconnect the 2 links from the door lock and remove the 2 links. Disconnect the link from the outside handle. Remove the 3 screws. Torque: 5.0 Nm (50 kgfcm, 43 in.lbf)
(b) (a )
N20975
(c) (d)
(b)
HINT: At the time of reassembly, please refer to the following item. Apply adhesive to the 3 screws. Part No. 0883300070, THREE BOND 1324 or equivalent
(e)
w/o Power Door Lock w/ Power Door Lock H01746
(f) HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the sliding surface of the door lock. 14. REMOVE OUTSIDE HANDLE Torque: 7.0 Nm (70 kgfcm, 61 in.lbf)
w/ Power Door Lock: Disconnect the connector. Remove the door lock through the service hole.
Author :
Date :
2368
BO21
BODY REAR DOOR
BO0L701
ADJUSTMENT
3 Clips 2 Clips
1.
N21006
(a) (b) (c) HINT: Pull both sides of the top and bottom part of the garnish outward, then pull out to remove the garnish. (d) Loosen the body side hinge nuts to adjust. Torque: 26 Nm (260 kgfcm, 19 ftlbf) (e) Install center pillar lower garnish. (f) Install front door inside scuff plate. (g) Install rear seat side garnish.
ADJUST DOOR IN FORWARD/REARWARD AND VERTICAL DIRECTION Remove the front part of the rear seat side garnish. Remove the rear part of the front door inside scuff plate. Remove the center pillar lower garnish.
N20972
2.
ADJUST DOOR IN LEFT/RIGHT AND VERTICAL DIRECTIONS Loosen the door side hinge bolts to adjust. HINT: Substitute a bolt with washer for the centering bolt. Torque: 26 Nm (260 kgfcm, 19 ftlbf)
N20973
3. (a) (b) (c)
ADJUST DOOR LOCK STRIKER Check that the door fit and door lock linkages are adjusted correctly. Loosen the striker mounting screws to adjust. Torque: 23 Nm (230 kgfcm, 17 ftlbf) Using a plastic hammer, tap the striker to adjust it.
BO2556
Author :
Date :
2369
BO22
BODY REAR DOOR
BO0L901
REASSEMBLY
Author :
Date :
2370
BO23
BODY OUTSIDE REAR VIEW MIRROR
OUTSIDE REAR VIEW MIRROR

BO0LA01
COMPONENTS
Outside Rear View Mirror
Cover
5.5 (55, 49 in.lbf)
Door Trim

H01758
Author :
Date :
2371
BO24
BO0LB01
DISASSEMBLY
IMI: Mirror Mirror Shell
1. (a)
(b)
Gasket UTA: Mirror w/case Wire Retainer
(c)
(d)
TOKAIRIKA: Mirror w/case Clip X4
H01759
IDENTIFY OUTSIDE REAR VIEW MIRROR w/ Power Rear View Mirror: UTA: The mirror moves smoothly when pressing the end of the mirror inward. w/ Power Rear View Mirror: IMI: The mirror stutters when pressing the end of the mirror inward. w/ Power Rear View Mirror: TOKAIRIKA: Equipped only on vehicles manufactured by TMC. w/o Power Rear View Mirror: Mirrors manufactured by IMI
2.
Gasket Mirror w/case
Mirror Housing
Wire Retainer
H01760
UTA: DISASSEMBLE OUTSIDE REAR VIEW MIRROR (a) Disconnect the battery. (b) Press the inboard end of the mirror inward to access the rear of the mirror w/case assembly. (c) Unlatch both ends of the wire retainer, then remove the mirror parts from the mirror housing. NOTICE: Be careful not to damage the wires on heated mirrors. Disconnect the wires from the back side of the heater. 3. IMI: DISASSEMBLE OUTSIDE REAR VIEW MIRROR (a) w/Heated Mirrors: Disconnect the battery. (b) Protect the door surface. (c) Pivot the mirror housing to the forward position.
Pivot Mirror Housing Forward

H01761
Mirror Glass
(d)
Terminals
Insert a scraper between the mirror and the case to remove the mirror. NOTICE: Be careful not to damage the wires on heated mirrors. Disconnect the wires from the back side of the heater.
Mirror Case
Scraper
H01762
Author :
Date :
2372
BO25
Shop Towel
4.
Mirror Housing
H01763
TOKAIRIKA: DISASSEMBLE OUTSIDE REAR VIEW MIRROR (a) Disconnect the battery. (b) Slide a shop towel between the mirror and the mirror housing as shown. (c) Pull the ends of the shop towel upward to disconnect the mirror from the housing. (d) Pull the mirror upward and disconnect it. NOTICE: Be careful not to damage the wires on heated mirrors. Disconnect the wires from the back side of the heater.
Author :
Date :
2373
BO26
BO0LC01
Gasket Mirror w/case
REASSEMBLY
1. UTA: ASSEMBLE OUTSIDE REAR VIEW MIRROR (a) w/Heated Mirrors: Connect the heater wires. (b) Install the wire retainer onto the mirror w/case assembly, then press the mirror firmly into place to engage the 6 lugs of the wire retainer. NOTICE: Pull the mirror edges to confirm the wire retainer lugs completely engage with the mirror housing. (c) Reconnect the battery, then operate the mirror to its full stop position.
Mirror Housing
Wire Retainer
H01764
2.
5060 mm
H01765
Glass
Case Edge
H01766
Claw B
Claw A
H01767
IMI: ASSEMBLE OUTSIDE REAR VIEW MIRROR (a) From a distance of 5060 mm, use a heat gun or hair dryer to heat the edge of the mirror case until the mirror case becomes soft. CAUTION: Use extreme caution when using a heat gun or hair dryer. Holding it too close can melt the mirror case. (b) w/ Heated Mirrors: Connect the heater wires. (c) Before the the case cools down, position and snap the new mirror glass into the case. NOTICE: Verify the glass case edge completely surrounds the mirror glass. (d) Allow the case to cool down before moving the mirror back to its operating position. (e) Recheck the fit between the glass and the case. (f) Reconnect the battery, then operate the mirror to its full stop position. 3. TOKAIRIKA: ASSEMBLE OUTSIDE REAR VIEW MIRROR (a) w/ Heated Mirrors: Connect the heater wires. (b) Connect the claws (A) and install the mirror into the mirror housing. (c) Push the mirror inward to connect the claws (B) onto the mirror housing. (d) Reconnect the battery, then operate the mirror to its full stop position.
Author : Date : 2374
BO27
BODY LUGGAGE COMPARTMENT DOOR AND HINGE
LUGGAGE COMPARTMENT DOOR AND HINGE

BO0LD01
COMPONENTS
Torsion Bar Luggage Compartment Door Hinge Luggage Compartment Door Hinge
8.0 (80, 71 in.lbf)
8.0 (80, 71 in.lbf)
Luggage Compartment Door Luggage Compartment Door Trim Right Side Luggage Trim Left Side Luggage Trim
5.5 (55, 49 in.lbf)
Lock Cylinder
Door Lock
5.5 (55, 49 in.lbf)
Right Hand Back Up Light
Luggage Compartment Floor Mat
Left Hand Back Up Light Door Lock Striker Package Tray Trim Finish Side Trim High Mounted Stop Light Rear Seatback
Finish Side Trim Rear Luggage Trim
Room Partition Trim Rear Seat Cushion Nm (kgfcm, ftlbf) : Specified torque
H01747
Author :
Date :
2375
BO28
BO0LE01
REMOVAL
1. 2. (a) (b) (c) 3. (a) (b) (c) (d) (e) REMOVE LUGGAGE COMPARTMENT DOOR TRIM REMOVE LUGGAGE COMPARTMENT DOOR Disconnect the connector. Using a clip remover, disconnect the clamps. Remove the 4 bolts and door. Torque: 8.0 Nm (80 kgfcm, 71 in.lbf) REMOVE THESE PARTS: Luggage compartment floor mat LH and RH rear floor finish side plates Inner cover trims Rear seat Room partition trims
4. (a)
2 1 1
(b)
REMOVE HIGHMOUNTED STOP LIGHT Push on the both side of the cover to release the claws by your hand and remove the cover as shown in the illustration. Remove the 2 bolts and stop light, then disconnect the connector.
N22588
: 4 Clips
5. REMOVE ROOF SIDE INNER GARNISH (a) Remove the clip. (b) Using a screwdriver, pry loose and remove the garnish. HINT: Tape the screwdriver tip before use. 6. REMOVE PACKAGE TRAY TRIM
N21430
7. (a)
REMOVE TORSION BAR Remove the torsion bar from the center bracket.
N22591
Author :
Date :
2376
BO29
(b)
Install SST to the torsion bar on the hinge side. SST 0980424010
SST
BO4010
(c)
Push down on SST, and pull the luggage compartment door hinge from the torsion bar.
SST
BO4011
(d) (e) (f)
Slowly lift SST, and remove the torsion bar from the torsion bar bracket with SST. Remove the torsion bar. Repeat for the other side.
SST
BO4012
Author :
Date :
2377
BO30
BO0LF01
DISASSEMBLY
1. (a) (b) 2. (a) (b) REMOVE DOOR LOCK Disconnect the control link. Remove the 2 bolts and lock. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) REMOVE REAR COMBINATION LIGHT Disconnect the connector. Remove the 10 nuts and rear combination lights.
Author :
Date :
2378
BO31
BO0LG01
ADJUSTMENT
1. (a) (b) ADJUST LUGGAGE COMPARTMENT DOOR Remove the 11 clips and luggage compartment door trim. For forward/rearward and left/right adjustments loosen the bolts. Torque: 8.0 Nm (82 kgfcm, 71 in.lbf) For vertical adjustment of the front end of the door, increase or decrease the number of washers between the hinge and the door. ADJUST DOOR LOCK STRIKER Remove the LH and RH rear floor finish side plates. Remove the rear floor finish plate. Loosen the 2 lock striker set bolts. Torque: 5.5 Nm (56 kgfcm, 49 in.lbf) Using a hammer and a brass bar, tap the striker to adjust it.
(c)
N22589
2. (a) (b) (c) (d)
N22590
Author :
Date :
2379
BO32
BO0LH01
REASSEMBLY
Author :
Date :
2380
BO33
BO0LI01
INSTALLATION
1. INSTALL TORSION BAR (a) Insert the torsion bar into the bracket. HINT: The center bracket opening is the nominal position of the torsion bar. If needed, move the torsion bar to the upper or lower hole to provide the correct luggage door lift.
H01754
(b) (c)
Install the SST onto the torsion bar of the hinge side. SST 0980424010 Slowly lift the torsion bar with the SST and place it in the torsion bar bracket.
H01755
(d) (e) (f) (g) 2.
Slowly push the SST down and install the torsion bar to the hinge. Slowly lift the SST and install the torsion bar. Install the torsion bar to the center bracket. Repeat for the other side. INSTALL PACKAGE TRAY TRIM
H01756
: 4 clips
N21430
3. 4. 5. (a) (b) (c) (d) (e) 6. (a) (b) (c) 7.
INSTALL ROOF SIDE INNER GARNISH INSTALL HIGH MOUNTED STOP LIGHT INSTALL THESE PARTS: Room partition trims Rear seat Inner cover trims LH and RH rear floor finish side plates Luggage compartment floor mat INSTALL LUGGAGE COMPARTMENT DOOR Install the door with 4 bolts. Install clamps. Connect the connector. INSTALL LUGGAGE COMPARTMENT DOOR TRIM
Author :
Date :
2381
BO34
Full Open 1/2 Open
8.
PopUp
H01757
CHECK LUGGAGE DOOR LIFT z Popup distance: 35 100 mm z Pop up to 1/2 open: Door should remain in any position. z Past 1/2 open: Door should open fully by itself. z Full open position: Door should not easily fall closed If adjustment is necessary, refer to step 2 (a) above.
Author :
Date :
2382
BO35
BODY FRONT WIPER AND WASHER
FRONT WIPER AND WASHER

BO0LK01
COMPONENTS
Cowl Louver RH
24 (245, 18)
Wiper Motor
Wiper Arms Weatherstrip
Cowl Louver LH
Wiper Link
Wiper Motor Assembly

5.5 (55, 49 in.lbf)
Window Washer Nozzle Nm (kgfcm, ftlbf) : Specified torque

N21119
Author :
Date :
2383
BO36
BO0LL01
REMOVAL
1. REMOVE WIPER ARMS 2. REMOVE WEATHERSTRIP AND COWL LOUVERS 3. REMOVE WIPER MOTOR ASSEMBLY (a) Disconnect the connector. (b) Remove the 5 bolts and wiper motor assembly. 4. REMOVE WIPER MOTOR Remove the 2 bolts, then separate the motor crank arm from the wiper links at the ball and socket joint. 5. REMOVE WINDOW WASHER NOZZLE (a) Remove the hoses from the nozzles. (b) Using a screwdriver, remove the nozzle. HINT: Tape the screwdriver tip before use.
N20998
BO4391
Author :
Date :
2384
BO37
BODY B D C B B B C FRONT WIPER AND WASHER
BO0LM01
ADJUSTMENT
1. (a) INSPECT WASHER NOZZLE While operating the washer, check that the washer fluid hits the windshield and the upsurge area within the shaded areas.
U.S. mm (in.) Canada mm (in.), Approx. 600 (23.6) 150 (5.9) 250 (9.8) 50 (2.0) Max 180 (7.1) 395 (15.5) 360 (14) 114 (4.5) 90 (3.5) 474 (18.7) 350 (13.8) A F
H01773
280 (11) 150 (5.9) 50 (2.0)
U.S.
B a D
B C
B b
D E F G H I
F C
G E H
H01774
(b)
Canada
(c)
Canadian models: Adust the nozzle so the outboard points a and b are within the wipe pattern. Check if the lower point where the washer fluid hits the windshield is within the range of the wiping pattern (the area of the glass the wiper blades wipe).
2 2.5 mm (0.079 0.098 in.)
2. ADJUST WASHER NOZZLE Using a tool like that shown in the illustration, rotate the nozzle to adjust the fluid direction against the windshield.
0.7 0.75 mm (0. 028 0.030 in.)
BE3367
Author :
Date :
2385
BO38
BO0LN01
INSTALLATION
1. 2. 3. (a) (b)
N20998
INSTALL WINDOW WASHER NOZZLE INSTALL WIPER LINK TO MOTOR INSTALL THESE PARTS: Wiper motor assembly Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) Cowl louvers and weatherstrip
4. (a)
INSTALL WIPER ARMS Operate the wipers once and turn the wiper switch OFF, then install the wiper arms.
Cowl Louver Edge

H01772
HINT: If the drivers side wiper arm mount has a blue dot on it, use an ITT wiper arm. If there is no mark, use a ND wiper arm. (b) Adjust the installation position of the wiper arms as shown (blade tip to cowl louver edge). A Approx. 35 mm (1.4 in.) (c) Tighten the wiper arm nut. Torque: 24 Nm (245 kgfcm, 18 ftlbf)
Author :
Date :
2386
BO39
BODY BODY OUTSIDE MOULDING
BODY OUTSIDE MOULDING

BO0M801
COMPONENTS
Front Door Outside Moulding Front Fender Outside Moulding
Rear Quarter Outside Moulding Front Quarter Outside Moulding
Rear Door Outside Moulding
N22598
Author :
Date :
2387
BO40
BO0M901
REMOVAL
CAUTION: z Store in a cool place, avoiding direct sunlight, high temperature and dust. z The moulding is made of polyvinyl chloride. Do not allow this material to come in contact with thinner or other solvents, open flame or boiling water. z The storage time for the moulding and adhesive is limited to about 9 months. 1. REMOVE ENDS OF MOULDING Using a scraper, pry the moulding loose about 30 mm (1.18 in.) form each end. HINT: Tape the scraper tip before using.
H01782
2. REMOVE MOULDING AND ADHESIVE (a) Pull off the moulding by cutting the adhesive with a knife. (b) Scrape off adhesive from the body with sandpaper cutter. NOTICE: z Remember that 30 80 mm (1.18 3.15 in.) of the ends of the moulding are glued tightly with a strong adhesive. z Do not reuse moulding.
H01783
Author :
Date :
2388
BO41
BO0MA01
INSTALLATION
HEAT BODY MOUNTING SURFACE Using a heat light, heat the body mounting surface to 40 60 C (104 140 F). NOTICE: Do not heat body excessively. (b) Remove the adhesive tape from the body. (c) Wipe off stains with cleaner.
BO6675
1. (a)
N19058
2. CLEAN MOULDING If reusing the moulding: (a) Using a heat light, heat the moulding to 20 30 C (68 86 F). NOTICE: Do not heat moulding excessively. (b) Remove the adhesive tape from the moulding. (c) Wipe off stains with cleaner. (d) Apply a new adhesive tape to moulding as shown in the illustration.
Adhesive Tape Adhesive Tape

H01884
N22643
INSTALL MOULDING Using a heat light, heat the body and moulding. Body: 40 60 C (104 140 F) Moulding: 20 30 C (68 86 F) NOTICE: Do not heat moulding excessively. (b) Lift moulding release sheet from face of moulding. NOTICE: When the moulding release sheet is removed, make sure that no dirt or dust can get onto the uncoated area. (c) Align the bosses with their corresponding holes in the body, and press firmly on the moulding. Refer to the illustration for the front fender moulding application procedures. NOTICE: Do not apply excessive force onto the moulding, but steady pressure with your thumbs.
3. (a)
Author :
Date :
2389
BO42
BODY WINDSHIELD
WINDSHIELD
BO0LO01
COMPONENTS
Inside Rear View Mirror Sun Visor Weatherstrip Sun Visor Windshield Glass Holder Map Light Assembly
Front Pillar Garnish
Windshield Upper Moulding Stopper Weatherstrip Dam Windshield Outside Moulding Cowl Louver RH
Wiper Arm
24 (245, 18)
Windshield Outside Cowl Louver LH Moulding Weatherstrip
Hood

N20947
Author :
Date :
2390
BO43
BODY WINDSHIELD
BO0LP01
REMOVAL
1. REMOVE THESE PARTS: (a) Inner rear view mirror (b) Sun visors and holders (c) Map light assembly (d) Front pillar garnishes (e) Hood (f) Wiper arms (g) Cowl louvers (h) Weatherstrips 2. REMOVE WEATHERSTRIP Remove the weatherstrip by pulling. HINT: Remove only the front half of weatherstrip. 3. REMOVE WINDSHIELD OUTSIDE MOULDING (a) Using a drill of less than 5.0 mm (0.20 in.), drill out the rivet heads and remove the moulding. (b) Using a vacuum cleaner, remove the drill rivet and their dust from the inside of the door. CAUTION: The cut rivet and rivet cutter will be not, avoid touching them. NOTICE: Do not jiggle the rivet cutter while cutting.You may enlarge the rivet hole or damage the rivet cutter. HINT: Do not drill the body. Sealant may cause the moulding to stick to the glass. If necessary, separate from the glass using a knife. 4. REMOVE WINDSHIELD UPPER MOULDING Using a knife, cut off the moulding as shown. NOTICE: Do not damage the body with the knife.
N20982
N20983
5. (a)
(b) HINT: Apply adhesive tape to the outer surface to prevent scratching.
REMOVE WINDSHIELD GLASS Push piano wire through between the body and glass from the interior. Tie both wire ends to a wooden block or a similar object.
BO5232
Author :
Date :
2391
BO44
BODY WINDSHIELD
NOTICE: When separating the glass, be careful not to damage the paint and interior and exterior ornaments. To prevent scratching the safety pad when removing the windshield, place a plastic sheet between the piano wire and safety pad.
(c) Cut the adhesive by pulling the piano wire around it. (d) Remove the glass. NOTICE: Leave as much of the adhesive on the body as possible when removing the glass. 6. REMOVE RETAINERS
BO1689
Author :
Date :
2392
BO45
BODY WINDSHIELD
BO0LQ01
INSTALLATION
Adhesive
BO4420
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY (a) Using a knife, cut away any rough areas on the body. HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner. HINT: Even if all the adhesive has been removed, clean the body. 2. (a) (b) REPLACE STOPPER Remove the damaged stopper. Cut off the old adhesive around the stopper installation area. NOTICE: Be careful not to damage the body. (c) Clean the installation area. (d) Install a new stopper onto the body.
N21015
3. (a)
CLEAN REMOVED GLASS Using a scraper, remove the adhesive sticking to the glass. (b) Clean the glass with cleaner. NOTICE: Do not touch the glass after cleaning it.
BO5231
4. (a) (b) (c) (d)
POSITION GLASS Place glass in the correct position. Check that all contacting parts of the glass rim are perfectly even and do not make contact with the fasteners. Place reference marks between the glass and body. Remove the glass.
BO2820
5. CLEAN CONTACT SURFACE OF GLASS Using a cleaner, clean the contact surface blackcolored area around the entire glass rim. NOTICE: Do not touch the glass face after cleaning it.
BO4421
Author :
Date :
2393
BO46
BODY WINDSHIELD
6. INSTALL DAM Install the dam with doublestick tape as shown in the illustration. NOTICE: Do not touch the glass face after cleaning it. A: 7 mm (0.276 in.)
N21016
7.
Primer M Primer M
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat the contact surface on the body with Primer M. NOTICE: Let the primer coating dry for 3 minutes or more. Do not coat Primer M to the adhesive. Do not keep any of the opened Primer M for later use.
N00141
8.
Primer G
COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or a sponge, coat the edge of the glass and the contact surface with Primer G. (b) Before the primer dries, wipe it off with a clean shop rag. NOTICE: Let the primer coating dry for 3 minutes or more. Do not keep any of the opened Primer G for later use.
N21017
9. (a)
12.5 mm or more (0.492 in.)
APPLY ADHESIVE Cut off the tip of the cartridge nozzle. Fill the cartridge with adhesive. Part No. 08850 00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the chart below.
Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F) Tackfree time 15 minute 100 minute 8 hour
8.0 mm or more (0.315 in.) N21018
(b) (c)
Load the cartridge into the sealer gun. Coat the glass with adhesive as shown.
Author :
Date :
2394
BO47
BODY WINDSHIELD
Adhesive
10. INSTALL GLASS HINT: Confirm that the dam is attached the body panel as shown in the illustration.
N21019
(a) (b)
Position the glass so that the reference marks are lined up, and press in gently along the rim. Using a spatula, apply adhesive on the glass rim.
BO2821
(c)
Use a scraper to remove any excess or protruding adhesive. NOTICE: Take care not to drive the vehicle during the time described in the chart below.
Temperature 35 C (95 F) 20 C (68 F)
BO3986
Minimum time prior to drive the vehicle 1.5 hour 5 hour 24 hour
5 C (41 F)
(d) 11. (a) (b)
Hold the windshield glass in place securely with a protective tape or equivalent until the adhesive hardened. INSPECT FOR LEAKS AND REPAIR Do a leak test after the hardening time has elapsed. Seal any leak with sealant. Part No. 08833 00030 or equivalent
12.
APPLY ADHESIVE AT MOULDING INSTALLATION AREA Part No. 08833 00030 or equivalent
Adhesive
Adhesive
BO3671
Author :
Date :
2395
BO48
BODY WINDSHIELD
13. INSTALL WINDSHIELD UPPER MOULDING Place the moulding onto the body and tap it in by hand.
N22592
14. (a) (b)
INSTALL WINDSHIELD OUTSIDE MOULDING Install the pawl of the outside moulding to the upper moulding to set the moulding to the body. Using an air riveter with nose piece, install the new 3 rivets and outside moulding.
N20984
20 mm (0.79 in.)
N15432
CAUTION: To avoid personal injury and short of the wiring when installing 5.0 mm (0.20 in.) rivets keep your hands out of the 20 mm (0.79 in.) radius that the caulked 5.0 mm (0.20 in.) rivet will cover. HINT: Install the rivet firmly pressed at a right angle (90) against the installation hole. 15. INSTALL THESE PARTS: (a) Cowl louvers (b) Weatherstrips (c) Wiper arms Torque: 24 Nm (245 kgfcm, 18 ftlbf) (d) Front pillar garnishes (e) Map light assembly (f) Sun visors and holders (g) Inner rear view mirror
Author :
Date :
2396
BO49
BODY BACK WINDOW GLASS
BACK WINDOW GLASS

BO0LR01
COMPONENTS
Back Window Moulding Back Window Glass z Dam
Roof Side Inner Garnish
Rear Seatback
19 (185, 13)
Rear Side Seat Back LH
Rear Side Seat Back RH
19 (185, 13)
19 (185, 13)
HighMounted Stop Light Rear Seat Outer Belt Package Tray Trim
Rear Seat Cushion
Rear Seat Center Belt
Rear Seat Outer Belt

42 (420, 31)
z Nonreusable part Nm (kgfcm, ftlbf) : Specified torque
Room Partition Trim

N20948
Author :
Date :
2397
BO50
BO0LS01
REMOVAL
1. 2. (a) (b) REMOVE REAR SEAT CUSHION AND SEATBACKS REMOVE ROOF SIDE INNER GARNISHES Remove the clips. Pull the garnish to remove it.
3 Clips 1 Clip
N21020
3. (a)
(b)
REMOVE HIGHMOUNTED STOP LIGHT Push on the both side of the cover to release the claws by your hand and remove the cover as shown in the illustration. Remove the 2 bolts and stop light, then disconnect the connector.
N22588
4 Clips
4. (a) (b) (c)
REMOVE PACKAGE TRAY TRIM Remove the bolts holding the rear seat belt lower side to the body. Remove the seat belts with seat belt hole covers from the package trim. Remove the trim by pulling forward.
N21021
5. REMOVE ROOM PARTITION TRIMS Remove the 6 clips and room partition trims. 6. REMOVE THESE PARTS (a) Assist grips. (b) Rear side of roof headlining. 7. DISCONNECT DEFOGGER WIRE CONNECTORS
N21121
8. REMOVE BACK WINDOW MOULDING Using a knife, cut off the moulding as shown. NOTICE: Do not damage the body with the knife. 9. REMOVE BACK WINDOW GLASS Remove the glass in the same way as windshield. (See page BO43)
N20985
Author :
Date :
2398
BO51
BO0LT01
INSTALLATION
HINT: Refer to the installation of windshield, install back window glass by the following operations. (See page BO45) 1. CLEAN AND SHAPE CONTACT SURFACE OF BODY 2. CLEAN REMOVED GLASS
N21122
3. REPLACE STOPPERS 4. POSITION GLASS 5. CLEAN CONTACT SURFACE OF GLASS 6. INSTALL DAM Install the dam with doublestick tape as show in the illustration. NOTICE: Do not touch the glass face after cleaning it. 7. COAT CONTACT SURFACE OF BODY WITH PRIMER M 8. COAT CONTACT SURFACE OF GLASS WITH PRIMER G
9.
APPLY ADHESIVE AT MOULDING INSTALLATION AREA
Adhesive Adhesive
BO3671
N20986
10. INSTALL BACK WINDOW MOULDING Place the moulding onto the body and tap it by hand. 11. APPLY ADHESIVE 12. INSTALL GLASS 13. INSPECT FOR LEAKS AND REPAIR 14. CONNECT DEFOGGER CONNECTORS 15. INSTALL THESE PARTS: (a) Rear side of roof headlining (b) Assist grips (c) Package tray trim
BO52
(d) (e) (f) (g) (h)
Room partition trims Seat belt lower side bolts Torque: 42 Nm (420 kgfcm, 31 ftlbf) Highmounted stop light Roof side inner garnish Rear seatbacks and seat cushion Torque: 18 Nm (185 kgfcm, 13 ftlbf)
Author :
Date :
2400
BO53
BODY SLIDING ROOF (TMC Made)
SLIDING ROOF (TMC Made)

BO0M101
ONVEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT (a) Start the engine and check the operation time of the sliding roof. Operation time: Approx. 6 secs. (b) Check for abnormal noise or binding during operation. (c) With the sliding roof fully closed, check for water leakage. (d) Check for a difference in level between the sliding roof weatherstrip and roof panel. Except rear end: 0 1.5 mm (0 0.059 in.) Rear end: 0 + 1.5 mm (0 + 0.059 in.) 0 1.0 mm (0 0.039 in.)
N10192
Author :
Date :
2401
BO54
BO0M201
COMPONENTS
Side Garnish Sliding Roof Glass Rear Roof Drip Channel
Roof Window Deflector Panel
Side Garnish
Drive Cable Guide Block
Guide Block
Sliding Roof Housing
Drive Gear Sunshade Trim
Guide Rail Stopper
Sliding Roof Panel Stopper
Roof Rail Rear Frame
5.5 (55, 49 in.lbf)

N22654
Author :
Date :
2402
BO55
BO0M301
REMOVAL
1. REMOVE ROOF HEADLINING (See page BO83) 2. REMOVE SIDE GARNISH Using a screwdriver, remove the garnishes. HINT: Tape the screwdriver tip before use. 3. REMOVE SLIDING ROOF GLASS ASSEMBLY (a) Using a torx wrench, remove the 4 screws. (b) Pull the glass upward to remove it.
4. REMOVE DRIVE GEAR NOTICE: Remove the drive gear with the sliding roof is full closed. (a) Disconnect the connector. (b) Remove the 3 bolts and drive gear.
N21524
Point Marks
(c) (d)
Remove the screw and cam plate cover. Turn the drive gear to align the point marks as shown in the illustration. (e) Install the cam plate cover and screw. NOTICE: At the time of installation, please refer to the following item. If the sliding roof position and drive gear full close position is not matched, the sliding roof does not operate normally.
N21527
Author :
Date :
2403
BO56
5. (a) (b) (c)
REMOVE SLIDING ROOF HOUSING Disconnect the 4 drain hoses from the housing. Remove the 8 bolts and 4 brackets. Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) Remove the 6 nuts, then remove the housing as shown on the following page.
N21529
Author :
Date :
2404
BO57
BO0M401
DISASSEMBLY
1. REMOVE SLIDING ROOF PANEL STOPPER Remove the 2 screws and 2 stoppers. 2. REMOVE SUNSHADE TRIM
N21523
3. REMOVE REAR ROOF DRIP CHANNEL Remove the rear roof drip channel as shown in the illustration.
N21421
4. REMOVE REAR FRAME Remove the 4 screws and rear frame.
N21424
5. (a) (b)
REMOVE DRIVE CABLE Remove the screw and guide rail stopper. Slide the drive cable rearward, then remove it.
N21526
HINT: At the time of reassembly, please refer to the following items. z Adjust the drive cable to a closed and tilted down position. z Slide the cable forward or backward to align the 2 marks as shown. z Slide the cable to the forefront with your hand. 6. REMOVE ROOF WINDOW DEFLECTOR PANEL
N21525
Author :
Date :
2405
BO58
7. REMOVE GUIDE BLOCK Remove the 2 screws and guide block.
N21420
8. REMOVE SLIDING ROOF HOUSING Remove the 6 screws and sliding roof housing.
N21522
Author :
Date :
2406
BO59
BO0M501
ADJUSTMENT
1. REMOVE SIDE GARNISH Before making adjustments, using a screwdriver, remove the side garnishes. HINT: z Tape the screwdriver tip before use. z After adjustment, reinstall the side garnishes.
N21422
2. (a) (b)
TO ADJUST FORWARD OR REARWARD Using a torx wrench, loosening the sliding roof glass installation screws. Adjust the sliding roof glass forward and rearward.
Z04207
3.
TO ADJUST CLEARANCE (Difference in left and right clearance) (a) When the front or rear alignment is not correct, remove the drive gear and sliding roof glass, then adjust the drive rail. NOTICE: Remove the drive gear with sliding roof is full closed.
BO3396
(b) (c)
Adjust by slide the cable forward or rearward to align the 2 marks as shown. Install the drive gear and sliding roof glass.
N21525
Author :
Date :
2407
BO60
BO0M601
REASSEMBLY
Author :
Date :
2408
BO61
BO0M701
INSTALLATION
Author :
Date :
2409
BO62
BODY SLIDING ROOF (TMMK Made)
SLIDING ROOF (TMMK Made)

BO0LU01
ONVEHICLE INSPECTION
INSPECT SLIDING ROOF GLASS ALIGNMENT (a) Start the engine and check the operation time of the sliding roof. Operation time: Approximately 6 sec. (b) Check for abnormal noise or binding during operation. (c) Check for water leakage with the sliding roof fully closed. (d) Check the alignment between the sliding roof weatherstrip and the roof panel. All sides: 0 1.5 mm (0 0.059 in.)
H01814
Glass Panel
Level Difference 1.5 mm
Roof Panel Weatherstrip

H01815
HINT: At the time of installation, please refer to the following item. To align the glass to the roof surface, loosen the 4 screws, then adjust and retighten. If the sliding roof does not operate: (e) Remove the map light assembly. (f) Manually operate the sliding roof by inserting a hex wrench into the motor to turn the drive shaft.
H01816
Author :
Date :
2410
BO63
BO0LV01
COMPONENTS
Sliding Roof
Sliding Roof Glass
Sunroof Opening Trim
Headliner Assembly
Room Light Map Light Assembly
H01812
Author :
Date :
2411
BO64
Wind deflector Roof Drip Channel
Deflector Spring RH Lift Arm and Cable Assembly
RH Roof Drip Channel Guide LH Roof Drip Channel Guide Sunshade Trim
LH Lift Arm and Cable Assembly
Drain Cap Drive Rail Assembly
5.5 (55, 49 in.lbf)

H01813
Author :
Date :
2412
BO65
BO0LW01
REMOVAL
1. 2. HINT: At the time of installation, please refer to the following item. Soak the garnishes in water to soften them before assembly. 3. REMOVE GLASS PANEL ASSEMBLY (a) Remove the 4 glass panel adjustment screws. HINT: At the time of installation, please refer to the following item. Adjust the height of the glass panel, then tighten the 4 screws. (b) Pull the glass upward to remove it. REMOVE ROOF HEADLINING (See page BO83) REMOVE SIDE GARNISHES
H01824
4. (a) (b) (c)
REMOVE SLIDING ROOF ASSEMBLY Remove the 4 drain hoses from the sliding roof assembly. Remove the 8 bolts and 4 brackets. Torque: 5.5 Nm (55 kgfcm, 49 in.lbf) Remove the 6 nuts and the sliding roof assembly.
H01825
Author :
Date :
2413
BO66
BO0LX01
DISASSEMBLY
1. REMOVE SLIDING ROOF HOUSING DRAIN CAP Pull the drain cap rearward to remove it. HINT: At the time of reassembly, please refer to the following item. Apply seal packing to the drain cap. Seal packing: Part No.1 08826 00090 or equivalent
2. REMOVE REAR ROOF DRIP CHANNEL Unclip the roof drip channel from the roof drip channel guide. HINT: At the time of reassembly, please refer to the following item. Aligh the rear roof drip channel to the roof drip channel guide hook. 3. REMOVE SUNSHADE TRIM
H01826
4. (a)
REMOVE LH AND RH ROOF DRIP CHANNEL GUIDE Using a screwdriver, remove the guide from the lift arm assembly.
HINT: Tape the screwdriver tip before using. (b) Slide the guide out of the side rail.
H01827
5. (a)
H01828
(b) (c) HINT: At the time of reassembly, please refer to the following item. Aligh the drive gear assembly during reassembly. (See page BO68).
REMOVE DRIVE GEAR ASSEMBLY Use a hex wrench to align the gear pointer with the housing pointer. Disconnect the harness connector. Remove the 3 screws and the drive gear assembly.
H01829
Author :
Date :
2414
BO67
6. (a)
REMOVE LH AND RH SIDING ROOF LIFT ARM AND CABLE ASSEMBLIES Using a drill, cut the flange portion of the stop pin (rivet) from each side rail.
H01830
HINT: At the time of reassembly, please refer to the following item. Use two new rivets. (b) Slide the LH sliding roof lift arm and drive cable from its side rail. (c) Slide the RH sliding roof lift arm and drive cable from its side rail.
7. REMOVE WIND DEFLECTOR (a) Remove the 2 screws from the front rail assembly. HINT: At the time of reassembly, please refer to the following item. Insert the strap into the front rail assembly as shown.
H01831
H01832
(b) Using a drill, cut the flange portion of the 4 rivets. NOTICE: Be careful not to damage the side rail (rivet) holes when drilling. HINT: At the time of reassembly, please refer to the following item. Use 4 new special sealing type rivets. Part No. 0988426003 (c) Remove the deflector and spring assembly. (d) Remove the spring from the deflector.
Author :
Date :
2415
BO68
BO0LY01
ADJUSTMENT
1. ALIGN THE MOTOR TO O POSITION NOTICE: The O position is the same as the sliding roof flush position (sliding roof closed). Use the vehicle sliding roof switch or a hex wrench to align the gear pointer with the motor housing pointer as shown.
H01817
Motor Housing Pointer (Grey) Gear Pointer (Brown)
NOTICE: Use only the sliding roof switch to electrically operate the motor or sliding roof. Do not use any other electrical source to power the motor. If the sliding roof switch (under vehicle power) is not available, use a hex wrench to align the motor pointers. 2. REMOVE DRIVE GEAR ASSEMBLY
H01818
3. REMOVE GLASS PANEL (a) Remove the 4 glass panels adjustment screws. HINT: At the time of installation, please refer to the following item. Adjust the height of the glass panel, then tighten the 4 screws. (b) Pull the glass upward to remove it.
H01819
Parts shown disassembled for clarity
4. ALIGN SLIDING ROOF COMPONENTS (a) Verify the hook appears as shown. (b) Align the cable arm hole with the lift arm hole. HINT: Using a screwdriver, move the LH and RH cable assemblies forward and backward to align the holes in the cable arm and lifter arm. (c) Temporarily insert a 3 mm (0.12 in.) pin through the alignment holes in the cable arm and lifter arm. HINT: Verify the cam block alignment hole is aligned with the lift arm alignment hole. Misalignment at this point will result in a malfunction of the sliding roof mechanism. 5. REINSTALL DRIVE GEAR ASSEMBLY HINT: Before reinstalling the drive gear assembly, double check the alignment of the gear pointers.
H01820
Author :
Date :
2416
BO69
6. (a)
VERIFY CORRECT INSTALLATION TIMING Cycle the unit once (vent position closed, slide open, slide completely closed).
OK
NG
H01821
HINT: After cycling the unit closed from the slide open position, verify the alignment holes in the cable arm and cam block are aligned and the motor pointers are in the O position. The timing of the sliding roof is okay if the holes are within 1/2 a diameter of each other as shown when closed from the side open position. NOTICE: The holes will normally not align when moving the sliding roof from the vent open position to the closed position.
Lift Arm Assembly Guide Pin
(b)
Slide Rail
H01822
There should be a slight interference between the guide pin and the curved leadin of the side rail. Confirm by cycling the unit. A clicking sound from the hook indicates the adjustment is incorrect. If the guide pin has been disturbed, readjust as follows: (1) Loosen the screw and adjust the pin so there is a slight interference. (2) Tighten the screw and cycle the unit. (3) Confirm the hook smoothly engages the wind deflector spring. (4) Repeat if necessary. 7. REINSTALL GLASS PANEL
Hook
H01823
Author :
Date :
2417
BO70
BO0LZ01
REASSEMBLY
Author :
Date :
2418
BO71
BO0M001
INSTALLATION
Installation is in the reverse order of removal (See page BO65). NOTICE: Check and adjust the sliding roof after installation (See page BO62).
Author :
Date :
2419
BO72
BODY INSTRUMENT PANEL
INSTRUMENT PANEL
BO0MB01
COMPONENTS
N Instrument Panel Reinforcement G G G N N N N B O No.1 Instrument Panel Brace N N N D D No.2 Instrumental Panel Bracket No.1 Instrumental Panel Bracket
H Q Q No.2 Instrumental Panel Brace
Instrument Panel Brace Mount
N Front Pillar Garnish N

20 (200, 14)
Front Passenger Airbag Assembly
No.2 Side Defroster Nozzle Cowl Side Trim Front Door Opening Cover Front Door Inside Scuff Plate F Glove Compartment No.2 Lower Panel Radio Assembly Combination Switch Combination Meter
35 (360, 26)
Instrument Panel C Remote Control Mirror Hole Base Upper Column Cover Cluster Finish Panel Lower Column Cover D Front Door Opening Cover Cowl Side Trim D D D
Glove Compartment Door Finish Plate Hazard Warning Switch Lower Finish Plate A F F F J
Center Cluster Finish Panel
No.1 Lower Panel F A A Steering Wheel Steering Wheel Pad F F
A/C Control Assembly
Lower Panel Insert
Coin Box
Front Console Box Center Console Front Door Upper Panel Inside Scuff Plate Nm (kgfcm, ftlbf) : Specified torque
B B Rear Console Box

N20950
Author :
Date :
2420
BO73
Instrument Panel Wire Harness
No.1 Defroster Nozzle Garnish A Defroster Nozzle Assembly A RH Side Defroster Duct Nozzle A A A K A A No.1 Heater Duct to Register K A K A Instrument Panel Center Bracket K No.2 Heater Duct to K Register No.3 Instrument Panel Register Assembly
A No.1 Side Defroster Duct Nozzle
K No.2 Instrument Panel Register Assembly
A A
No.1 Instrument Panel Regigter Assembly
Glove Box Light Assembly Instrument Panel
N20951
Author :
Date :
2421
BO74
HINT: Screw shapes and size are indicated in the table below. The code (AP) correspond to those indicated on the previous page.
mm (in.) Code Shape Size Code Shape Size Code Shape Size
= 5.2 (0.21) A L = 16 (0.63) B
= 6.0 (0.24) L = 16 (0.63)
= 6.0 (0.24) L = 20 (0.79)
= 6.0 (0.24) L = 20 (0.79)
= 5.0 (0.20) L = 10 (0.39)
= 5.2 (0.21) L = 20 (0.79)
= 8.0 (0.31) L = 22 (0.87)
= 6.0 (0.24) H L = 20 (0.79) I
= 6.0 (0.24) L = 20 (0.79)
= 6.0 (0.24) J L = 18 (0.79) K
= 5.0 (0.20) L L = 14 (0.55)
= 5.0 (0.20) L = 12 (0.47)
= 8.0 (0.31) M L = 18 (0.17) N
8 x 1.25 O
6 x 1.00
6 x 1.00 P
H01983
Author :
Date :
2422
BO75
BO0MC01
REMOVAL
1. REMOVE THESE PARTS: HINT: Tape a screwdriver tip before use. (a) Front door inside scuff plates (b) Cowl side trims (c) Front pillar garnishes (d) Front door opening covers (e) Lower finish plate 2. REMOVE STEERING WHEEL (See page SR11) 3. REMOVE STEERING COLUMN COVERS (a) Remove the steering tilt handle. (b) Remove the 3 screws, then the upper and lower column covers. 4. REMOVE COMBINATION SWITCH
5. (a) (b) (c)
REMOVE No.1 LOWER PANEL Remove the 2 screws and hood lock release lever. Press on the sides of the coin box while pulling the coin box outward, and remove the coin box. Remove the screw, bolt and the No.1 lower panel.
N20987
6. (a) (b) 7.
REMOVE LOWER PANEL INSERT Remove the 2 screws holding the DLC3 to the LH lower panel. Remove the 4 bolts, and the panel. REMOVE No.2 LOWER COVER
N21123
Author :
Date :
2423
BO76
8. (a)
N20988
REMOVE GLOVE COMPARTMENT ASSEMBLY Using a screwdriver, remove the glove compartment door finish plate to the glove compartment box inside. NOTICE: When handling the airbag connector, be careful not to damage the airbag wire harness. HINT: Tape the screwdriver tip before use. (b) Pull up and disconnect the airbag connector. (c) Remove the 4 screws, bolt and glove compartment assembly. 9. REMOVE CENTER CONSOLE UPPER PANEL Using a screwdriver, remove the panel, then disconnect the connector. HINT: Tape the screwdriver tip before use. 10. REMOVE REAR CONSOLE BOX Remove the 2 bolts, 2 screws and the console box.
7 Clips
N21023
11. REMOVE CENTER CLUSTER FINISH PANEL Using a screwdriver, remove the panel, then disconnect the connector. HINT: Tape the screwdriver tip before using. 12. REMOVE FRONT CONSOLE BOX Remove the 2 screws and the front console box. 13. REMOVE RADIO ASSEMBLY 14. REMOVE A/C CONTROL ASSEMBLY (See page AC82) 15. REMOVE HAZARD WARNING SWITCH
6 Clips
16. REMOVE CLUSTER FINISH PANEL (a) Remove the 2 screws. (b) Using a screwdriver, remove the panel. HINT: Tape the screwdriver tip before use. 17. REMOVE COMBINATION METER 18. REMOVE REMOTE CONTROL MIRROR HOLE BASE
N21024
Author :
Date :
2424
BO77
19.
W03509
REMOVE FRONT PASSENGER AIRBAG ASSEMBLY (See page RS28) Remove the 2 bolts, 4 nuts and the front passenger airbag assembly. Torque: Bolt: 20 Nm (200 kgfcm, 14 ftlbf) CAUTION: z Store the front passenger airbag door facing upward (never downward). z Never disassemble the front passenger airbag assembly. NOTICE: The 2 bolts to the instrument panel have been antirust treated. After removing the front passenger airbag assembly, always replace the bolts and nuts with new ones.
20.
REMOVE No.1 AND No.2 INSTRUMENT PANEL BRACKETS Remove the 4 bolts and the No.1 and No.2 panel brackets. 21. REMOVE NO.2 SIDE DEFROSTER NOZZLE
N20991
22. (a) (b) (c)
REMOVE INSTRUMENT PANEL ASSEMBLY Disconnect the connectors from the LH and RH connector holders. Remove the bolts holding the ground wire to the body. Remove the connector holder from the body.
N20992
(d) (e)
Disconnect the connectors. Remove the bolt holding the ground wire to the No.2 instrument panel brace.
N20993
Author :
Date :
2425
BO78
(f)
Remove the bolt, nut, screw and the instrument panel assembly.
N20994
23. (a) (b) (c)
(d)
N20995
(e) (f)
REMOVE INSTRUMENT PANEL BRACES Remove the wire brackets and connector. Remove the bolt and connector from the No.1 instrument panel brace. w/ Wireless Control: Remove the nut and the wireless control unit from the No.1 instrument panel brace. Remove the nut holding the radio antenna to the No.2 instrument panel brace. Remove a nut and brace mount bracket. Remove the 6 nuts, 2 bolts and No.1 and No.2 instrument panel braces.
24. (a) (b) (c) (d) (e)

N20996
REMOVE INSTRUMENT PANEL REINFORCEMENT Remove the connectors from the steering column tube. Remove the 4 wire brackets and connectors. Remove the 2 nuts and bolt holding the No.1 Junction Box (J/B) to the reinforcement. Remove the 4 nuts and the steering column from the reinforcement. Remove the brake pedal spring from the reinforcement and brake pedal. Remove the 4 nuts, 3 bolts and the reinforcement.
(f)
N20997
Author :
Date :
2426
BO79
BO0MD01
DISASSEMBLY
1. (a) (b) (c) (d) (e) (f) (g) (h) (i) REMOVE THESE PARTS: No.1 defroster nozzle garnish No.1 defroster nozzle RH side defroster duct nozzle No.1 side defroster duct nozzle No.1 heater duct to register No.2 heater duct to register No.2 register assembly No.3 register assembly No.1 register assembly
2. REMOVE INSTRUMENT PANEL WIRE HARNESS Remove the 2 brackets, 8 clips and wire harness. 3. REMOVE INSTRUMENT PANEL CENTER BRACKET 4. REMOVE THESE PARTS: (a) Clock unit (b) Glove box light assembly
N21124
Author :
Date :
2427
BO80
BO0ME01
REASSEMBLY
Author :
Date :
2428
BO81
BO0MF01
INSTALLATION
Reassembly is in the reverse order of removal (See page BO75).
Author :
Date :
2429
BO82
BODY ROOF HEADLINING
ROOF HEADLINING
BO0MG01
COMPONENTS
Assist Grip Roof Headlining Sun Visor Map Light Assembly Assist Grip Holder Cover Holder Center Pillar Garnish Front Pillar Garnish Roof Side Inner Garnish Sun Visor
Room Light
42 (420, 31)
Rear Side Seat Back RH Rear Seatback Rear Side Seat Back LH
Lower Center Pillar Garnish Front Door Scuff Plate
Rear Seat Side Garnish
18 (185, 13) 42 (420, 31) 18 (185, 13)
Rear Seat Cushion
Center Pillar Garnish

42 (420, 31) 42 (420, 31) 18 (185, 13)
Roof Seat Side Garnish Front Pillar Garnish Rear Seat Side Garnish Lower Center Pillar Garnish Nm (kgfcm, ftlbf) : Specified torque Front Door Scuff Plate
N22600
42 (420, 31)
Author :
Date :
2430
BO83
BO0MH01
REMOVAL
1. (a) (b) (c) (d) (e) (f) (g) (h) (i) 2. REMOVE THESE PARTS: Rear seat cushion Rear seatback and rear side seatbacks Front door scuff plates Front seat belt shoulder anchor bolts Sun visor and holders Assist grips Front pillar garnishes Rear door scuff plates Lower center pillar garnishes REMOVE ROOF SIDE INNER GARNISH (See page BO28)
: 4 Clips
3. (a) (b)
REMOVE FRONT PILLAR GARNISH Pry out clips by your hand. Pull the garnish upward to remove it.
N21457
: Clip : 2 Clips
4. (a) (b)
REMOVE CENTER PILLAR GARNISH Remove the clip. Pry off the garnish.
N21458
5. REMOVE ROOM LIGHT (a) Using a screwdriver, remove the room light cover. HINT: Tape the screwdriver tip before use. (b) Remove the 4 screws, then disconnect the connector. 6. REMOVE MAP LIGHT ASSEMBLY
N21415
Author :
Date :
2431
BO84
2 Clips
7. (a) (b) (c)
REMOVE ROOF HEADLINING Remove the 2 clips from the roof panel rear end. Remove the headlining. Bring out the headlining.
N22971
Author :
Date :
2432
BO85
BO0MI01
INSTALLATION
Author :
Date :
2433
BO85
BO0MI01
INSTALLATION
Author :
Date :
2433
BO86
BODY FRONT SEAT (Power Seat for TMC Made)
FRONT SEAT (Power Seat for TMC Made)

BO0MJ01
COMPONENTS
Headrest
Headrest Support
Seatback Frame
z Hog Ring Hinge Cover Seatback Cover

18 (185, 13) 6.0 (61, 53 in.lbf)
w/ Side Airbag Assembly Side Airbag Assembly Seatback Pad

15 (150, 11)
Seat Cushion Cover Seat Cushion Pad Lumber Support Adjuster Seat Cushion Frame
37 (375, 27)
z Hog Ring Power Seat Adjuster

37 (375, 27)
Seat Track Cover
Power Seat Switch
Front Vertical Motor
Seat Cushion Shield Switch Knob
Rear Vertical Motor
Reclining Motor
Lower Seat Cushion Shield Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part
H01977
Author :
Date :
2434
BO87
BO0MK01
REMOVAL
REMOVE FRONT SEAT (a) Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. (b) Remove the 4 bolts. (c) Disconnect the connector. (d) Remove the front seat. NOTICE: Be careful not to damage the body.
Author :
Date :
2435
BO88
BO0ML01
DISASSEMBLY
1. (a) (b) (c) (d) (e) 2. (a) (b) REMOVE THESE PARTS: Headrest Switch knobs Seat cushion shield Lower seat cushion shield Power seat switch REMOVE SEATBACK ASSEMBLY Remove the 3 clips of the side airbag wire harness from the seat cushion frame. Remove the 4 bolts and seatback assembly.
3. (a) (b) (c) (d)
H01870
REMOVE SEATBACK COVER Remove the hog rings and hooks. Remove the hook as shown in the illustration. Remove the headrest supports. Remove the hog rings and seatback frame from seatback cover with pad. (e) Remove the hog rings and seatback cover from seatback pad. 4. REMOVE SIDE AIRBAG ASSEMBLY Remove the 1 clip of side airbag wire harness, 2 nuts and side airbag assembly from the seatback frame. CAUTION: z Do not store the side airbag assembly with the airbag deployment direction facing down. z Never disassemble the side airbag assembly. 5. REMOVE LUMBER SUPPORT ADJUSTER Remove the 2 screws and lumber support adjuster. 6. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly. 7. REMOVE SEAT CUSHION COVER (a) Remove the 2 clips, hook and seat cushion frame from seat cushion cover with pad. (b) Remove the hog rings and seat cushion cover from the seat cushion pad.
Author :
Date :
2436
BO89
8. REMOVE REAR VERTICAL MOTOR Remove the 2 screws and front vertical motor.
H01978
9. (a) (b)
REMOVE SLIDE MOTOR Remove the 2 screws. Disconnect the No.1 drive cable, then remove the slide motor.
H01979
10. (a) (b)
REMOVE RECLINING MOTOR Remove the 2 screws. Disconnect the No.2 drive cable, then remove the reclining motor.
H01980
Author :
Date :
2437
BO90
BO0MM01
REASSEMBLY
1. INSTALL RECLINING MOTOR Connect the No.2 drive cable, then install the reclining motor with 2 screws.
H01980
2. INSTALL SLIDE MOTOR Connect the No.1 drive cable, then install the slide motor with 2 screws.
H01979
H01978
3. INSTALL REAR VERTICAL MOTOR Install the front vertical motor with 2 screws. 4. INSTALL LOWER SEAT CUSHION SHIELD 5. INSTALL SEAT CUSHION COVER (a) Install the seat cushion cover with new hog rings to seat cushion pad. (b) Install the seat cushion cover with pad to the seat cushion frame with hook and 2 clips. HINT: Install the hog rings to prevent wrinkles as least as possible. 6. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with 4 bolts. 7. INSTALL SIDE AIRBAG ASSEMBLY Install the side airbag assembly with 2 new nuts and 1 clip of side airbag wire harness to the seatback frame. Torque: 6.0 Nm (61 Nm, 53 in.lbf) NOTICE: z Make sure that the side airbag assembly is installed to the specified torque. z If the side airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the side airbag assembly with a new one. 8. INSTALL SEATBACK COVER (a) Install the seatback cover with new hog rings to the seatback pad. (b) Install the seatback cover with pad to the seatback frame with new hog rings. (c) Install the headrest supports.
Author :
Date :
2438
BO91
H01870
(d) Hang the hook onto the seatback frame. CAUTION: Take care to hung the hook securely. Otherwise the seat cover slides, it might cause incorrect deploying. 9. INSTALL SEATBACK ASSEMBLY (a) Install the seatback assembly with 4 bolts. (b) Install the 2 clips of the side airbag wire harness to the seat cushion frame. (c) Install a new hog rings and 7 hooks. HINT: Install the hog rings to prevent wrinkles as least as possible. 10. INSTALL THESE PARTS: (a) Power seat switch (b) Lower Seat cushion shield (c) Seat cushion shield (d) Switch knobs (e) Headrest
Author :
Date :
2439
BO92
BO0MN01
INSTALLATION
Author :
Date :
2440
BO93
BODY FRONT SEAT (Power Seat for TMMK Made)
FRONT SEAT (Power Seat for TMMK Made)

BO0MU01
COMPONENTS
Front Seatback Cover Front Seatback Headrest Pad Front Seat Cushion Cover z Hog Ring z Hog Ring Front Seatback Hinge Cover Headrest Support
Seatback Frame
Front Seat Cushion Inner No.1 Shield
Front SeatbackHingeCover
Front Seat Cushion Pad
Front Seat Adjuster Assembly
Front Seat Cushion Frame
w/ Lumber Support: Lumber Support Lever Front Power Seat Switch Front Seat Cushion Shield
Front Seat Cushion Bracket
Switch Knob w/ Side Airbag Assembly: Seat Cushion Lower Shield
6.0 (61, 53 in.lbf)
Side Airbag Assembly
Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part
H01873
Author :
Date :
2441
BO94
BO0MV01
REMOVAL
REMOVE FRONT SEAT (a) Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. (b) Remove the 4 bolts. (c) w/ Side Airbag Assembly: Disconnect the connector. (d) Disconnect the front power seat connector. (e) Remove the front seat. NOTICE: Be careful not to damage the body.
Author :
Date :
2442
BO95
BO0MW01
DISASSEMBLY
1. (a) (b) (c) (d) (e) (f) (g) 2. (a) REMOVE THESE PARTS: Switch knob Front seat cushion shield Front power seat switch Seat cushion lower shield w/ Lumber Support: Lumber support lever Headrest Front seat inner belt REMOVE SEATBACK ASSEMBLY w/ Side Airbag Assembly: Remove the side airbag wire harness after removing clips. Remove the hog rings. Remove the bolts and front seatback hinge cover. Remove the seatback assembly.
(b) (c) (d)
3. (a)
H01870
REMOVE SEATBACK COVER w/ Side Airbag Assembly: Remove the hook from the seatback frame. (b) Remove the headrest supports. (c) Remove the seatback frame from the seatback cover with pad. (d) Remove the seatback cover from the seatback pad. 4. w/ Side Airbag Assembly: REMOVE SIDE AIRBAG ASSEMBLY Remove the 2 nuts and side airbag assembly from the seatback frame. CAUTION: z Do not store the side airbag assembly with the airbag deployment direction facing down. z Never disassemble the side airbag assembly. 5. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly from the seat adjuster. 6. REMOVE SEAT CUSHION COVER (a) Remove the seat cushion frame. (b) Remove the seat cushion cover from the seat cushion pad. 7. REMOVE THESE PARTS: (a) Front seat cushion inner No.1 shield (b) Front seat cushion bracket (c) Front seat cushion inner shield
Author :
Date :
2443
BO96
BO0MX01
REASSEMBLY
1. (a) (b) (c) 2. (a) (b) INSTALL THESE PARTS: Front seat cushion inner shield Front seat cushion bracket Front seat cushion inner No.1 shield INSTALL SEAT CUSHION COVER Install the seat cushion cover to seat cushion pad. Install the seat cushion cover with pad to the seat cushion frame. 3. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with 4 bolts to the seat adjuster. HINT: Tighten the 4 bolts temporarily, then from the bolts on the rear side tighten completely. 4. w/ Side Airbag Assembly: INSTALL SIDE AIRBAG ASSEMBLY Install the side airbag assembly with 2 nuts to the seatback frame. Torque: 6.0 Nm (61 kgfcm, 53 in.lbf) NOTICE: z Make sure that the side airbag assembly is installed to the specified torque. z If the side airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the side airbag assembly with a new one. z When installing the side airbag assembly, take care is not pinched between other parts. 5. INSTALL SEATBACK COVER (a) Install the seatback cover to the seatback pad. (b) Install the seatback cover with pad to the seatback frame. (c) Install the headrest supports.
(d)
w/ Side Airbag Assembly: Hang the hook on to the seatback frame. CAUTION: Take care to hung the hook securely. Otherwise the seat cove slides, it might cause incorrect deploying.
H01870
Author :
Date :
2444
BO97
6. INSTALL SEATBACK ASSEMBLY (a) Install the seatback assembly with 4 bolts. HINT: Tighten the 4 bolts temporarily, then from the bolt on the front right side tighten completely. (b) Install Front Seatback hinge cover with bolts. (c) Install a new hog rings. HINT: Install the hog rings to prevent wrinkles as least as possible. (d) w/ Side Airbag Assembly: Securely fix the side airbag wire harness to seat cushion by clips. INSTALL THESE PARTS: Front seat inner belt Headrest w/ Lumber Support: Lumber support lever Seat cushion lower shield Front power seat switch Front seat cushion shield Switch knob
7. (a) (b) (c) (d) (e) (f) (g)
H01871
Author :
Date :
2445
BO98
BO0MY01
INSTALLATION
INSTALL FRONT SEAT (a) Mount the seat to the vehicle. (b) w/ Side Airbag: Connect the connector. (c) Connect the front power seat connector. (d) Tighten the bolts on the rear side temporarily, from the bolt on the inner side tighten completely. (e) Slide the seat to the most rear position to install the bolts on the front side.
Author :
Date :
2446
BO99
BODY FRONT SEAT (Manual Seat for TMC Made)
FRONT SEAT (Manual Seat for TMC Made)

BO0MZ01
COMPONENTS
z Hog Ring
Seatback Pad
Headrest
Headrest Support Seatback Cover Seatback Frame w/ Side Airbag: Seat Cushion Cover
6.0 (61, 53 in.lbf) 18 (185, 13)
Side Airbag Assembly
Seat Cushion Pad
Seat Cushion Inner Shield z Hog Ring Seat Track Adjusting Handle
18 (185, 13) 37 (375, 27) 18 (185, 13)
w/ Lumber Support: Lumper Support Lever Front Seat Inner Upper Track
18 (185, 13)
Seat Cushion Frame
Seat Track Cover
w/o Vertical: Front Seat Inner Upper Track

18 (185, 13)
Front Seat Inner Track

37 (375, 27)
Release Handle Front Seat Cushion Shield Vertical Adjuster Knob
37 (375, 27)
Front Seat Inner Track

37 (375, 27)
37 (375, 27)
Front Seat Outer Adjuster Front Seat Cushion Shield
Front Seat Cushion Lower Shield Release Handle
Front Seat Cushion Lower Shield Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part
H01869
Author :
Date :
2447
BO100
BO0N001
REMOVAL
REMOVE FRONT SEAT (a) Using a screwdriver, remove the seat track outer cover. HINT: Tape the screwdriver tip before use. (b) Remove the 4 bolts. (c) w/ Side Airbag Assembly: Disconnect the connector. (d) Remove the front seat. NOTICE: Be careful not to damage the body.
Author :
Date :
2448
BO101
BO0N101
DISASSEMBLY
1. (a) (b) (c) (d) (e) (f) (g) (h) 2. (a) REMOVE THESE PARTS: Release handle Front seat cushion shield Vertical Seat Adjuster: Vertical adjuster knob Front seat cushion lower shield Seat cushion inner shield w/ Lumber Support: Lumber support lever Headrest Front seat inner belt REMOVE SEATBACK ASSEMBLY w/ Side Airbag Assembly: Remove the side airbag wire harness after removing clips. Remove the bolts and seatback assembly.
(b)
3. (a) (b)
H01870
REMOVE SEATBACK COVER Remove the hog rings. w/ Side Airbag Assembly: Remove the hook from the seatback frame. (c) Remove the headrest supports. (d) Remove the seatback frame from the seatback cover with pad. (e) Remove the seatback cover from the seatback pad. 4. w/ Side Airbag Assembly: REMOVE SIDE AIRBAG ASSEMBLY Remove the 1 clip of side airbag wire harness, 2 nuts and side airbag assembly from the seatback frame. CAUTION: z Do not store the side airbag assembly with the airbag deployment direction facing down. z Never disassemble the side airbag assembly. 5. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly from the seat adjuster. 6. REMOVE SEAT CUSHION COVER (a) Remove the seat cushion frame. (b) Remove the seat cushion cover from the seat cushion pad. 7. REMOVE SEAT TRACK ADJUSTING HANDLE Remove the seat track handle. 8. REMOVE FRONT SEAT OUTER ADJUSTER Remove the E ring and front seat outer adjuster from the front seat inner truck with upper track.
Author :
Date :
2449
BO102
BO0N201
INSPECTION
INSPECT RECLINING LOCK POSITION AND SLIDING LOCK POSITION SLIPPING OFF (a) When reclining the seat, inspect that the outer and inner tracks are released at the same time. HINT: When the reclining lock positions slip off, disassemble the seat to adjust the position. (b) When sliding the seat, inspect that the outer and inner tracks are locked at the same time. HINT: When sliding lock positions slip off, loosen the bolts to adjust the position.
Author :
Date :
2450
BO103
BO0N301
REASSEMBLY
1. Vertical Seat Adjuster: INSTALL FRONT SEAT OUTER ADJUSTER Install front seat outer adjuster to front seat inner adjuster with E ring, nuts and bolts. 2. w/o Vertical Seat Adjuster: INSTALL FRONT SEAT OUTER AND INNER ADJUSTER Install the adjusters to the seat cushion frame. 3. INSTALL SEAT TRACK ADJUSTING HANDLE Install the seat track adjusting handle. 4. Vertical Seat Adjuster: INSTALL SEAT CUSHION COVER (a) Install the seat cushion cover to seat cushion pad. (b) Install the seat cushion cover with pad to the seat cushion frame. 5. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with 4 bolts to the seat adjuster. HINT: Tighten the 4 bolts temporarily, then from the bolts on the rear side tighten completely. Torque: 18 Nm (185 kgfcm, 13 ftlbf) 6. w/ Side Airbag Assembly: INSTALL SIDE AIRBAG ASSEMBLY Install the side airbag assembly with new 2 nuts to the seatback frame. Torque: 6.0 Nm (61 kgfcm, 53 in.lbf) NOTICE: z Make sure that the side airbag assembly is installed to the specified torque. z If the side airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the side airbag assembly with a new one. z When installing the side airbag assembly, take care is not pinched between other parts. 7. INSTALL SEATBACK COVER (a) Install the seatback cover to the seatback pad. (b) Install the seatback cover with pad to the seatback frame. (c) Install the headrest supports.
Author :
Date :
2451
BO104
(d)
H01870
w/ Side Airbag Assembly: Hang the hook on to the seatback frame. CAUTION: Take care to hung the hook securely. Otherwise the seat cover slides, it might cause incorrect deploying. 8. INSTALL SEATBACK ASSEMBLY (a) Install the seatback assembly with bolts. Torque: 18 Nm (185 kgfcm, 13 ftlbf) (b) Install new hog rings. HINT: Install the hog rings to prevent wrinkles as least as possible. (c) w/ Side Airbag Assembly: Securely fix the side airbag wire harness to seat cushion and seatback by clips. 9. INSTALL THESE PARTS: (a) Front seat inner belt (b) Headrest (c) Lumber support lever (d) Seat cushion inner shield (e) Front seat cushion shield (f) Vertical Seat Adjuster: Vertical adjuster knob (g) Front seat cushion lower shield (h) Release handle
Author :
Date :
2452
BO105
BO0N401
INSTALLATION
INSTALL FRONT SEAT (a) Slide the front seat to the most front position. NOTICE: Make sure that seat adjuster locks. (b) Without holding the seat track handle, mount the seat to the vehicle. HINT: If holding the seat track handle, the adjusted most front positions slip off. (c) Tighten the bolts on the rear side temporarily, from the bolt on the inner side tighten completely. Torque: 37 Nm (375 kgfcm, 27 ftlbf) (d) Slide the seat to the most rear position to install the bolts on the front side. Torque: 37 Nm (375 kgfcm, 27 ftlbf)
Author :
Date :
2453
BO106
BODY FRONT SEAT (Manual Seat for TMMK Made)
FRONT SEAT (Manual Seat for TMMK Made)

BO0MO01
COMPONENTS
Front Seatback Pad Headrest
z Hog Ring Front Seatback Cover Front Seat Cushion Cover z Hog Ring
Headrest Support Front Seatback Frame w/ Lumber Support: Lumber Support Lever
Front Seatback Hinge Cover
Front Seat Cushion Pad
Inner Adjuster SubAssembly
Track Cover Front Seat Cushion Shield
Front Seat Cushion Frame
Release Handle Seat Track Adjusting Handle w/o Vertical: Outer Adjuster SubAssembly Vertical Adjuster Knob Front Seat Cushion Lower Shield w/ Side Airbag Assembly: Side Airbag Assembly
Inner Adjuster SubAssembly
Outer Adjuster SubAssembly Front Seat Cushion Shield Front Seat Cushion Lower Shield Release Handle
6.0 (61, 53 in.lbf)
Nm (kgfcm, ftlbf) : Specified torque z Nonreusable part

H01872
Author :
Date :
2454
BO107
BO0MP01
REMOVAL
REMOVE FRONT SEAT (a) Using a screwdriver, remove the seat track covers. HINT: Tape the screwdriver tip before use. (b) Remove the 4 bolts. (c) w/ Side Airbag Assembly: Disconnect the connector. (d) Remove the front seat. NOTICE: Be careful not to damage the body.
Author :
Date :
2455
BO108
BO0MQ01
DISASSEMBLY
1. (a) (b) (c) (d) (e) (f) (g) (h) 2. (a) REMOVE THESE PARTS: Release handle Front seat cushion shield Vertical Seat Adjuster: Vertical adjuster knob Front seat cushion lower shield Front seatback hinge cover. w/ Lumber Support: Lumber support lever Headrest Front seat inner belt REMOVE SEATBACK ASSEMBLY w/ Side Airbag Assembly: Remove the side airbag wire harness after removing clips. Remove the hog rings. Remove the bolts and seatback assembly.
(b) (c)
3. (a)
H01870
REMOVE SEATBACK COVER w/ Side Airbag Assembly: Remove the hook from the seatback frame. (b) Remove the headrest supports. (c) Remove the seatback frame from the seatback cover with pad. (d) Remove the seatback cover from the seatback pad. 4. w/ Side Airbag Assembly: REMOVE SIDE AIRBAG ASSEMBLY Remove the 2 nuts and side airbag assembly from the seatback frame. CAUTION: z Do not store the side airbag assembly with the airbag deployment direction facing down. z Never disassemble the side airbag assembly. 5. REMOVE SEAT CUSHION ASSEMBLY Remove the 4 bolts and seat cushion assembly from the seat adjuster. 6. REMOVE SEAT CUSHION COVER (a) Remove the seat cushion frame. (b) Remove the seat cushion cover from the seat cushion pad. 7. REMOVE RECLINING CONNECTING PIPE Remove the reclining connecting pipe. 8. REMOVE SEAT TRACK ADJUSTING HANDLE Remove the seat track adjusting handle. 9. REMOVE OUTER ADJUSTER SUBASSEMBLY Remove the outer adjuster subassembly from the inner adjuster subassembly.
BO109
BO0MR01
INSPECTION
INSPECT RECLINING LOCK POSITION AND SLIDING LOCK POSITION SLIPPING OFF (a) When reclining the seat, inspect that the outer and inner tracks are released at the same time. HINT: When the reclining lock positions slip off, disassemble the seat to adjust the position. (b) When sliding the seat, inspect that the outer and inner tracks are locked at the same time. HINT: When sliding lock positions slip off, loosen the bolts to adjust the position.
Author :
Date :
2457
BO110
BO0MS01
REASSEMBLY
1. INSTALL OUTER ADJUSTER SUBASSEMBLY Install the outer adjuster subassembly to the inner adjuster subassembly. 2. INSTALL SEAT ADJUSTING HANDLE Install the seat track adjusting handle. 3. INSTALL RECLINING CONNECTING PIPE (a) Adjust the reclining lock positions of the seat adjusters. (b) Slide the seat adjusters to the most front position. (c) Place the adjusters on a spacer to adjust the seat rails in parallel and install the connecting pipe. HINT: When installing the connecting pipe with raising up the adjusters, the lock positions adjusted in 3(a) step slip off, lock error will occur. 4. INSTALL SEAT CUSHION COVER (a) Install the seat cushion cover to seat cushion pad. (b) Install the seat cushion cover with pad to the seat cushion frame. 5. INSTALL SEAT CUSHION ASSEMBLY Install the seat cushion assembly with 4 bolts to the seat adjuster. HINT: Tighten the 4 bolts temporarily, then from the bolts on the rear side tighten completely. 6. w/ Side Airbag Assembly: INSTALL SIDE AIRBAG ASSEMBLY Install the side airbag assembly with 2 nuts to the seatback frame. Torque: 6.0 Nm (61 kgfcm, 53 in.lbf) NOTICE: z Make sure that the side airbag assembly is installed to the specified torque. z If the side airbag assembly has been dropped, or there are cracks, dents or other defects in the case or connector, replace the side airbag assembly with a new one. z When installing the side airbag assembly, take care is not pinched between other parts. 7. INSTALL SEATBACK COVER (a) Install the seatback cover to the seatback pad. (b) Install the seatback cover with pad to the seatback frame. (c) Install the headrest supports.
Author :
Date :
2458
BO111
(d)
H01870
w/ Side Airbag Assembly: Hang the hook on to the seatback frame. CAUTION: Take care to hung the hook securely. Otherwise the seat cover slides, it might cause incorrect deploying. 8. INSTALL SEATBACK ASSEMBLY (a) Install the seatback assembly with 4 bolts. HINT: Tighten the 4 bolts temporarily, then from the bolt on the front right side tighten completely. (b) Install a new hog rings. HINT: Install the hog rings to prevent wrinkles as least as possible.
(c)
9. (a) (b) (c) (d) (e) (f) (g) (h)
w/ Side Airbag Assembly: Securely fix the side airbag wire harness to seat cushion by clips. INSTALL THESE PARTS: Front seat inner belt Headrest w/ Lumber Support: Lumber support lever Front seatback hinge cover Front seat cushion lower shield Vertical Seat Adjuster: Vertical adjuster knob Front seat cushion shield Release handle
H01871
Author :
Date :
2459
BO112
BO0MT01
INSTALLATION
INSTALL FRONT SEAT (a) Slide the front seat to the most front position. NOTICE: Make sure that seat adjuster locks. (b) Without holding the seat track handle, mount the seat to the vehicle. HINT: If holding the seat track handle, the adjusted most front positions slip off. (c) Tighten the bolts on the rear side temporarily, from the bolt on the inner side tighten completely. (d) Slide the seat to the most rear position to install the bolts on the front side.
Author :
Date :
2460
BO113
BODY REAR SEAT (TMC Made)
REAR SEAT (TMC Made)

BO0NA01
COMPONENTS
Headrest Headrest Support Seatback Frame Seatback Pad Seatback Cover RH Rear Side Seatback Seatback Locking Knob Seatback Lock Knob Gromet Rear Seatback Lock Control Seatback Lock control Cable Rear Seatback lock 17.5 (178, 12.5) Control Bezel Seat Belt Guide
RH Seatback Hinge
18 (185, 13) 18 (185, 13)
Center Seatback Hinge

18 (185, 13) 18 (185, 13)
Rear Seat center Armrest
Center Armrest Hinge Cover LH Seatback Hinge
LH Rear Side Seatback
Seat Cushion Cover
Seat Cushion Pad
H01874
Author :
Date :
2461
BO114
BO0NB01
REMOVAL
1. REMOVE LH SEATBACK ASSEMBLY (a) Release lock to lean the seat back to front. (b) Remove the clips. (c) Remove the 2 bolts and LH seatback assembly. 2. REMOVE RH SEAT BACK ASSEMBLY (a) Release lock to lean the seatback to front. (b) Remove the clips. (c) Remove the 2 bolts and RH seatback assembly. 3. REMOVE SEAT CUSHION ASSEMBLY (a) Remove the seat cushion assembly. HINT: Remove the rear seat inner with center belt from seat cushion slit to remove the seat cushion. (b) Remove the 2 lock hooks. 4. REMOVE LH AND RH REAR SIDE SEATBACK (a) Remove the bolt and LH rear side seatback. (b) Remove the bolt and RH rear side seatback. 5. REMOVE SEATBACK HINGE (a) Remove the bolts and LH seatback hinge and RH seatback hinge. (b) Remove the 2 bolts and center seatback hinge. Torque: 18 Nm (185 kgfcm, 13 ftlbf)
Author :
Date :
2462
BO115
BO0NC01
DISASSEMBLY
1. REMOVE SEAT CUSHION COVER Remove the hog rings and seat cushion cover from the seat cushion pad. 2. REMOVE THESE PARTS: HINT: Remove the clips to turn over the seatback cover before performing the following steps. (a) Headrest (b) Rear seatback lock control Bezel. (c) Rear seatback Board (d) Headrest supports (e) Seatback locking knob (f) Seatback lock knob Gromet (g) Rear seat center armrest 3. REMOVE SEATBACK COVER (a) Remove the hog rings and seatback frame from the seatback cover with pad. (b) Remove the hog rings and seatback cover from the seatback pad. 4. REMOVE SEATBACK LOCK (a) Remove the rear seatback lock control cable. (b) Remove the 2 bolts and rear seatback lock control. Torque: 17.5 Nm (178 kgfcm, 12.5 ftlbf)
Author :
Date :
2463
BO116
BO0ND01
REASSEMBLY
Author :
Date :
2464
BO117
BO0NE01
INSTALLATION
Author :
Date :
2465
BO118
BODY REAR SEAT (TMMK Made)
REAR SEAT (TMMK Made)

BO0N501
COMPONENTS
Headrest Rear seatback Board Rear Seatback frame Rear Seatback Pad Rear Seatback Cover
17.5 (178, 12.5)
Seatback Lock Knob Seatback Lock Knob Cover Rear Seatback Lock Control
Headrest Support
RH Rear Side Seatback
Rear Seatback Lock Control Cable
RH Seatback Hinge
18 (185, 13) 18 (185, 13)
Rear Seat center Armrest Center Armrest Hinge Cover w/ CRS:
Center Seatback Hinge

18 (185, 13) 18 (185, 13)
Rear Seatback Control Bezel
Headrest LH Side Seatback LH Seatback Hinge Seat Cushion Cover
Headrest Suppot Seatback Pad Seatback Cover
7.8 (79, 69 in.lbf)
42 (428, 31)
Child Restraint Seat Cover
18 (185, 13)
Seat Cushion Pad Center Seatback Hinge
13 (130, 9)
Child Restraint Seat

H01875
Author :
Date :
2466
BO119
BO0N601
REMOVAL
1. REMOVE SEAT CUSHION ASSEMBLY (a) Remove the seat cushion assembly. HINT: Remove the rear seat inner with center belt from seat cushion slit to remove the seat cushion. (b) Remove the 2 lock hooks. 2. REMOVE LH SEATBACK ASSEMBLY (a) Release lock to lean the seatback to front. (b) Remove the 2 bolts and LH seatback assembly. 3. w/ CRS: REMOVE CHILD RESTRAINT SEAT (a) Remove child restraint seat cover. (b) Remove the 3 bolts and 2 nuts. Torque: 13 Nm (130 kgfcm, 9 ftlbf) (c) Remove the child restraint seat. 4. w/o CRS: REMOVE RH SEATBACK ASSEMBLY (a) Release lock to lean the seatback to front. (b) Remove the clips. (c) Remove the bolts and RH seatback assembly. 5. w/ CRS: REMOVE RH SEATBACK ASSEMBLY (a) Remove the 3 bolts. Torque: RH bolt: 7.8 Nm (80 kgfcm, 69 in.lbf) Center bolt: 42 Nm (428 kgfcm, 31 ftlbf) (b) Remove the RH seatback assembly. 6. REMOVE LH AND RH REAR SIDE SEATBACK (a) Remove the bolt and LH rear side seatback. (b) Remove the bolt and RH rear side seatback. 7. REMOVE SEATBACK HINGE (a) Remove the bolt and LH seatback hinge. (b) Remove the 2 bolts and center seatback hinge. Torque: 18 Nm (185 kgfcm, 13 ftlbf) (c) w/o CRS: Remove the bolt and RH seatback hinge. Torque: 18 Nm (185 kgfcm, 13 ftlbf)
Author :
Date :
2467
BO120
BO0N701
DISASSEMBLY
1. REMOVE SEAT CUSHION COVER Remove the hog rings and seat cushion cover from the seat cushion pad. 2. REMOVE THESE PARTS: HINT: Remove the clips to turn over the seatback cover before performing the following steps. (a) Headrest (b) Rear seatback control Bezel (c) Headrest supports (d) Seatback lock knob (e) Seatback lock knob cover (f) Rear seat center armrest 3. REMOVE SEATBACK COVER (a) Remove the hog rings and seatback frame from the seatback cover with pad. (b) Remove the hog rings and seatback cover from the satback pad. 4. REMOVE SEATBACK LOCK (a) Remove the rear seatback lock control cable. (b) Remove the 2 bolts and rear seatback lock control. Torque: 17.5 Nm (178 kgfcm, 12.5 ftlbf)
Author :
Date :
2468
BO121
BO0N801
REASSEMBLY
Reassembly is in the reverse order of disasssembly (See page BO120).
Author :
Date :
2469
BO122
BO0N901
INSTALLATION
Author :
Date :
2470
BO123
BODY SEAT BELT
SEAT BELT
BO0NF01
COMPONENTS
Rear Seat Outer Belt
42 (420, 31)
Center Belt
42 (420, 31) 42 (420, 31)
Rear Seat
Front Seat Outer Belt
42 (420, 31)
Front Seat
42 (420, 31) 42 (420, 31)
Front Seat Inner Belt
Rear Seat Inner Belt

7.8 (79, 69 in.lbf)

H01877
Author :
Date :
2471
BO124
BODY SEAT BELT
BO0NG01
INSPECTION
CAUTION: Replace the seat belt assembly (outer belt, inner belt, bolts, nuts or sillbar) if it has been used in a severe impact. The entire assembly should be replaced even if damage is not obvious. 1. All Seat Belt: RUNNING TEST (IN SAFE AREA) (a) Fasten the front seat belts. (b) Drive the car at 10 mph (16 km/h) and slam on the brakes. Check that the belt locks and cannot be extended at this time.
BO0632
HINT: Conduct this test in a safe area. If the belt does not lock, remove the belt mechanism assembly and conduct the following static check. Also, whenever installing a new belt assembly, verify the proper operation before installation. 2. Drivers Seat Belt (ELR): STATIC TEST (a) Make sure that the belt locks when pulled out quickly. (b) Remove the locking retractor assembly. (c) Tilt the retractor slowly.
15 45
(d)
If a 3. (a) (b) (c)
BO0633
(d) If a
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out over 45 degrees of tilt. problem is found, replace the assembly. Front RH Seat Belt and Rear Seat Belt (ALR/ELR): STATIC TEST Make sure that the belt locks when pulled out quickly. Remove the locking retractor assembly. Pull out the whole belt and measure the length of the whole belt. Then retract the belt slightly and pull it out again Make sure that the belt cannot be extended further. problem is found, replace the assembly.
Author :
Date :
2472
BO125
BODY SEAT BELT
(e) (f)
Full Belt Length Minus 200 mm (7.87 in.)
Retract the whole belt, then pull out the belt until 200 mm (7.87 in.) of belt remains retracted. Tilt the retractor slowly.
N10070
15 45
(g)
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out at over 45 degrees of tilt. If a problem is found, replace the assembly.
BO0633
Author :
Date :
2473
BO126
BODY SEAT BELT PRETENSIONER
SEAT BELT PRETENSIONER

BO0NH01
REMOVAL
NOTICE: z If the wiring connector of the supplemental restraint system is disconnected with the ignition switch at ON or ACC, diagnostic trouble codes will be recorded. z Never use SRS parts from another vehicle. When replacing parts, replace them with new parts. 1. REMOVE THESE PARTS: (a) Front door scuff plate (b) Center pillar lower garnish 2. REMOVE FRONT SEAT OUTER BELT CAUTION: Never disassemble the front seat outer belt. NOTICE: When removing the front outer seat belt, take care not to pull the seat belt pretensioner wire harness. (a) Remove the bolts and floor anchor. (b) Using a screwdriver, remove the anchor caps. HINT: Tape the screwdriver tip before use. (c) Remove the bolt and shoulder anchor.
(d) (e)
Disconnect the pretensioner connector as shown in the illustration. Remove the 2 bolts and front seat outer belt.
H01346
Author :
Date :
2474
BO127
BO0NI01
INSPECTION
1. (a) PRETENSIONER IS NOT ACTIVATED Perform a diagnostic system check. (See page DI626)
H00563
(b)
H01878
Perform a visual check which includes the following items with the front seat outer belt removed from the vehicle. z Check for cuts and cracks in, or marked discoloration of the center pillar lower garnish. z Check for cuts and cracks in wire harnesses, and for chipping in connectors. z Check for deformation of the center pillar. CAUTION: For removal and installation of the front seat outer belt, see page BO123. Be sure to follow the correct procedure. 2. PRETENSIONER IS ACTIVATED (a) Perform a diagnostic system check. (See page DI626) (b) Perform a visual check which includes the following items with the front seat outer belt removed from the vehicle. z Check for deformation of the center pillar. z Check for damage on the connector and wire harness.
Author :
Date :
2475
BO128
BO0NJ01
DISPOSAL
HINT: When scrapping vehicles equipped with a supplemental restraint system or disposing of a front seat outer belt (with seat belt pretensioner) always first activate the seat belt pretensioner in accordance with the procedure described below. If any abnormality occurs with the seat belt pretensioner operation, contact the SERVICE DEPT. of the DISTRIBUTOR. when disposing of a front seat outer belt (with seat belt pretensioner) deployed in a collision, follow the same procedure given in step 1(d) in DISPOSAL.
SST
AB0152
CAUTION: z Never dispose of front seat outer belt which has an undeployed pretensioner. z The seat belt pretensioner produces a sizeable exploding sound when it deploys, so perform the operation outofdoor and where it will not create a nuisance to nearby residents. z When deploying the seat belt pretensioner, always use the specified SST. (SRS Airbag Deployment Tool) Perform the operation in a place away from electrical noise. SST 0908200700, 0908200740 z When deploying a front seat outer belt (with seat belt pretensioner), perform the operation from at least 10 m (33 ft) away from the front seat outer belt. z Use gloves and safety glasses when handling a front seat outer belt with operated pretensioner. z Always wash your hands with water after completing the operation. z Do not apply water, etc. to a front seat outer belt with operated pretensioner.
Author :
Date :
2476
BO129
1.
Battery
SEAT BELT PRETENSIONER DEPLOYMENT WHEN SCRAPPING VEHICLE
HINT: Have a battery ready as the power source to deploy the airbag.
SST
AB0158
SST
(a) Check functioning of SST CAUTION: When deploying the seat belt pretensioner, always use the specified SST: SRS Airbag Deployment Tool. SST 0908200700, 0908200740
AB0152
(1)
Battery
Connect the SST to battery. Connect the red clip of the SST to the battery positive (+) terminal and the black clip to the battery negative () terminal.
SST
HINT: Do not connect the yellow connector which will be connected with the seat belt pretensioner.
AB0158
(2)
SST
Check functioning of SST Press the SST activation switch, and check the LED of the SST activation switch lights up.
H01580
CAUTION: If the LED lights up when the activation switch is not being pressed, SST malfunction is probable, so definitely do not use the SST. (b) Install the SST. (1) Remove the front door scuff plate. (2) Remove the center pillar lower garnish. (3) Disconnect the pretensioner connector as shown in the illustration. (4) Buckle the front seat belt and check that there is no looseness and slack in the front seat inner belt and front seat outer belt. SST 0908200700, 0908200740
H01346
Author :
Date :
2477
BO130
SST
SST
Connect the 2 SST, then connect them to the seat belt pretensioner. SST 0908200700, 0908200740 NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of secondary lock of the twin lock.
H01880
(5)
(6)
10 m (33 ft) or more

R13455
(7) NOTICE: Take care not to damage the SST wire harness. (8) Connect the SST red clip the battery positive () terminal and the black clip to the negative (+) terminal. (c) Deploy the airbag. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) area around of the vehicle. (2) Press the SST activation switch and activate the seat belt pretensioner. HINT: The seat belt pretensioner operates simultaneously as the LED of the SST activation switch light up. (d) Disposal of front seat outer belt (with seat belt pretensioner). CAUTION: z The front seat outer belt is very hot when the seat belt pretensioner is deployed, so leave it alone for at least 30 minutes after deployment. z Use gloves and safety glasses when handling a front seat outer belt with deployed seat belt pretensioner. z Always wash your hands with water after completing the operation. z Do not apply water, etc. to a front seat outer belt with deployed seat belt pretensioner. When scrapping a vehicle, activate the seat belt pretensioner and scrap the vehicle with operated front seat outer belt still installed.
Move the SST to at least 10mm (33 ft) from the front of the vehicle. Close all the doors and windows of the vehicle.
Author :
Date :
2478
BO131
DEPLOYMENT WHEN DISPOSING OF FRONT SEAT OUTER BELT ONLY NOTICE: z When disposing of the front seat outer belt (with seat belt pretensioner) only, never use the customers vehicle to deploy the seat belt pretensioner. z Be sure to following the procedure given below when deploying the seat belt pretensioner. HINT: Have a battery ready as the power source when deploying the seat belt pretensioner. (a) Remove the front seat outer belt (See page BO123) HINT: Cut the belt near the seat belt retractor.
2.
(b)
Check functioning of SST. (See step 1(a)) SST 0908200700, 0908200740
Battery SST
AB0158
(c)
SST
SST
Install the SST. (1) Connect the 2 SST, then connect them to the seat belt pretensioner. SST 0908200700, 0908200740 NOTICE: To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the twin lock.
H01880
(2)
Locate the front seat outer belt on the ground and cover it by the disc wheel with tire.
SST
SST
H01881
NOTICE: Place the front seat outer belt shown in the illustration. (3) Move the SST to as least 10 m (33 ft) from the disc wheel. NOTICE: Take care not to damage the SST wire harness.
Author :
Date :
2479
BO132
(d)
Deploy the seat belt pretensioner. (1) Connect the SST red clip to the battery positive (+) terminal and black clip to the battery negative () terminal. (2) Check that no one is within 10 m (33 ft) area around of the disc wheel. (3) Press the SST activation switch and activate the seat belt pretensioner.
HINT: The seat belt pretensioner operates simultaneously as the LED of the SST activation switch lights up.
10 m (33 ft) or more

R05181
(e)
H01882
Disposal of front seat outer belt (with seat belt pretensioner). CAUTION: z The front seat outer belt is very hot when the seat belt pretensioner is deployed, so leave it alone for at least 30 minutes after deployment. z Use gloves and safety glasses when handling a front seat outer belt with deployed seat belt pretensioner. z Always wash your hands with water after completing the operation. z Do not apply water, etc. to a front seat outer belt with deployed seat belt pretensioner. (1) Remove the disc wheel and SST. (2) Place the front seat outer belt in a vinyl bag, tie the end tightly and dispose of in it the same way as other general parts.
Author :
Date :
2480
BO133
BO0NK01
REPLACEMENT
REPLACE REQUIREMENTS In the following cases, replace the seat belt pretensioner. z If the seat belt pretensioner has been activated. z If the seat belt pretensioner has been found to be faulty in troubleshooting. z If the front seat outer belt has been found to be faulty during the check in items 1(b) or 2(b). z If the front seat outer belt has been dropped. CAUTION: For removal and installation of the seat belt pretensioner, see page BO126 and BO134. Be sure to follow the correct procedure.
Author :
Date :
2481
BO134
BO0NL01
INSTALLATION
NOTICE: Never use seat belt pretensioner from another vehicle. When replace parts, replace them with new parts. 1. INSTALL FRONT SEAT OUTER BELT (a) Install the front seat belt parts by following the reverse order of removal and torque the following bolts. (1) Front seat outer belt retractor Torque: 7.8 Nm (80 kgfcm, 69 in.lbf) (2) Seat belt shoulder anchor Torque: 42 Nm (430 kgfcm, 31 ftlbf) (3) Seat belt floor anchor Torque: 42 Nm (430 kgfcm, 31 ftlbf) NOTICE: z Make sure that the front seat outer belt is installed with the specified torque. z If the front seat outer belt has been dropped, or there are cracks, dents or other defects in the case or connector, replace the front seat outer belt with a new one. z When installing the front seat outer belt, take care that the wiring does not interfere with other parts and is not pinched between other parts.
(b) (c) 2. (a) (b)

H01352
Connect the pretensioner connector as shown in the illustration. w/ Seat Belt Warning: Connect the retractor switch connector. INSTALL THESE PARTS: Center pillar lower garnish Front door scuff plate
Author :
Date :
2482
BE1
BODY ELECTRICAL TROUBLESHOOTING
TROUBLESHOOTING
BE16T01
PROBLEM SYMPTOMS TABLE

COMBINATION METER METER, GAUGES AND ILLUMINATION:
Symptom Tachometer, Fuel Gauge and Engine Coolant Temperature Gauge do not operate. Suspect Area 1. GAUGE Fuse (I/P J/B No.1) 2. Meter Circuit Plate 3. Wire Harness 1. 2. 3. 4. 5. 6. 7. 8. 1. 2. 3. 4. Fuel Receiver Gauge Fuel Temperature Sensor (For Delivery Pipe) Fuel Temperature Sensor (For Fuel Tank) Fuel Pressure Sensor (For Delivery Pipe) Fuel Pressure Sensor (For Fuel Pipe) ECM Meter Circuit Plate Wire Harness Engine Coolant Temperature Receiver Gauge Engine Coolant Temperature Sender Gauge Meter Circuit Plate Wire Harness See page BE4 BE5 SF36 SF40 SF42 SF45 BE4 BE5 BE5 BE4 BE54*
Fuel Gauge does not operate or abnormal operation.
Engine Coolant Temperature Gauge does not operate or abnormal operation
All illumination lights do not light up.
1. TAIL Fuse (I/P J/B No.1) 2. Light Control Rheostat 3. Wire Harness 1. Bulb 2. Wire Harness
Only one illumination light does not light up.
COMBINATION METER WARNING LIGHTS:

Symptom Warning lights do not light up. (Except Discharge, Open Door and SRS) Suspect Area 1. GAUGE Fuse (I/P J/B No.1) 2. Meter Circuit Plate 3. Wire Harness 1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. Bulb Low Oil Pressure Warning Switch Meter Circuit Plate Wire Harness Bulb Fuel Temperature Sensor (For Delivery Pipe) Fuel Temperature Sensor (For Fuel Tank) Fuel Pressure Sensor (For Delivery Pipe) Fuel Pressure Sensor (For Fuel Pipe) ECM Meter Circuit Plate Wire Harness See page BE4 BE5 BE4 SF36 SF40 SF42 SF45 BE4
Low Oil Pressure warning light does not light up.
Fuel Level warning light does not light up.
*: See Pub. No. RM654U
Author :
Date :
533
BE2
COMBINATION METER
BE0AI04
LOCATION
Brake Fluid Level Warning Switch E/G Room J/B No.2 z ECUB Fuse z DOME Fuse
Washer Fluid Level Warning Switch
Combination Meter z Bulb Check Relay
ECM ABS ECU
Light Control Rheostat Instrument Panel J/B No.1 z GAUGE Fuse z TAIL Fuse z IGN Fuse z Integration Relay
I08447
Author :
Date :
534
BE3
PKB Switch
Door Courtesy Switch Seat Belt Buckle Switch
Low Oil Pressure Warning Switch
Engine Coolant Temperature Sender Gauge
Park/Neutral Position Switch
I08448
Author :
Date :
535
BE4
BE0AJ04
CIRCUIT
Connector A
1 2 3 4 5 6 7 8 9 10 11 12 13
Connector B
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Connector C
1 2 3 4 5 6 7 8 9 10 11 1213
J131A B3 C5 A2 A1 C8 B15 C6
J161
J131
C7
F E T S
Connector C
Connector B
Connector A
B14 ODOMETER Fuel Level Warning Seat Belt Warning ABS Warning Low Oil Pressure Warning Cruise Control Indicator Malfunction Indicator O/D OFF Indicator Light Failure Warning Brake Warning SLIP Indicator TRAC Indicator Washer Level Warning Discharge Warning Bulb Check Relay Right Turn Indicator Left Turn Indicator Security Indicator L 2 D N R P Illumination HiBeam Indicator Open Door Warning SRS Warning B6 A4 C4 B5 C10 C2 A12 A3 B7 C3 A5 C11 B4 B16 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 Wire Harness Side Engine coolant temperature sender gauge Ground Light failure sensor Integration relay Traction ECU Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) Park/neutral position switch (A/T) O/D OFF switch (A/T) IGN fuse Turn signal switch ST relay ECM Generator Oil pressure switch ECM Parking brake switch and brake fluid level warning switch Headlight dimmer switch Headlight dimmer switch Door courtesy switch DOME fuse ECUB fuse Airbag sensor assembly ECM No.1 Vehicle speed sensor Ground Turn signal switch ECM Traction ECU ABS ECU Ground No.1 Vehicle speed sensor GAUGE fuse Igniter Security ECU Cruise control ECU Washer fluid level warning switch Light control rheostat TAIL fuse
Z18937
A13 B2 C1 B1 C9 A6 A11 A7 A10 A8 A9 C13 B8 B11 B12
C12 B9 B10 B13 C
F : Fuel Gauge E : Engine Coolant Temperature Sender Gauge T : Tachometer S : Speedometer N20107 N20108
BE5
BE16U01
Ignition Switch Fuel Gauge Battery
INSPECTION
1. (a) (b)
ECM
INSPECT FUEL RECEIVER GAUGE OPERATION Disconnect the connector from the ECM. Turn the ignition switch ON, check that the receiver gauge needle indicates EMPTY.
I12031
Fuel Gauge
(c) (d)
Ignition Switch Wire Harness Side Battery
Connect terminals 2 on the wire harness side connector through a 3.4W test bulb. Turn the ignition switch ON, check that the bulb lights up and the receiver gauge needle moves towards the full side.
I12029
HINT: Because of the silicon oil in the gauge, it will take a short time for needle to stabilize. If operation is not as specified, inspect the receiver gauge resistance. 2. INSPECT FUEL RECEIVER GAUGE RESISTANCE Measure the resistance between terminals.
Tester connection Resistance () Approx. 270.1 Approx. 141.3 Approx. 128.8 AB AC
A B C
BC
N20212
If resistance value is not as specified, replace the receiver gauge. 3. INSPECT FUEL SENDER GAUGE RESISTANCE (See page SF36)
Wire Harness Side
4. (a) (b) (c)
I12030
INSPECT FUEL LEVEL WARNING LIGHT Disconnect the connector from the sender gauge. Connect terminals 8 on the wire harness side connector. Turn the ignition switch ON, check that the warning light lights up. If the warning light does not light up, test the bulb or inspect wire harness. 5. INSPECT FUEL LEVEL WARNING SWITCH (See page SF40)
BE6
Engine coolant temperature gauge Ignition Switch Battery
6. (a) (b)
Sender Gauge
INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE OPERATION Disconnect the connector from the sender gauge. Turn the ignition switch ON and check that the receiver gauge needle indicates COOL.
N20215
Engine coolant temperature gauge
(c)
Ignition Switch Battery
Test Bulb (3.4 W)
Wire Harness Side
Ground terminal on the wire harness side connector through a 3.4W test bulb. (d) Turn the ignition switch ON, and check that the bulb lights up and the receiver gauge needle moves to the hot side. If operation is as specified, replace the sender gauge. Then, recheck the system. If operation is not as specified, measure the receiver gauge resistance.
Z15788
7.
C B A
INSPECT ENGINE COOLANT TEMPERATURE RECEIVER GAUGE RESISTANCE Measure the resistance between terminals.
Tester connection AB AC BC
N20216
Resistance () * Approx. 175.7 Approx. 54.0 Approx. 229.7
*: This circuit includes the diode. HINT: Connect the test leads so that the current from the ohmmeter can flow according to the above order. If resistance value is not as specified, replace the receiver gauge.
BE7
8.
35.63 0.1
INSPECT ENGINE COOLANT TEMPERATURE SENDER GAUGE RESISTANCE Connect the wire harness as shown in the illustration, and adjust the ammeter pointer to indicate 0 using the slide rheostat, then read the rheostat indication.
Temperature C (F) 50 (122.0) Resistance () 160 240 17.1 21.2
35.63 Slide rheostat 0.1
120 (248.0)
If resistance value is not as specified, replace the engine coolant temperature sender gauge.
I07709
Warning Light Ignition Switch Battery 1

Z14205
9. (a)
INSPECT LOW OIL PRESSURE WARNING LIGHT Disconnect the connector from the warning switch and ground terminal on the wire harness side connector. (b) Turn the ignition switch ON and check that the warning light lights up. If the warning light does not light up, test the bulb.
10. (a) (b) (c)
INSPECT LOW OIL PRESSURE SWITCH Disconnect the connector from the switch. Check that continuity exists between terminal and ground with the engine stopped. Check that no continuity exists between terminal and ground with the engine running.
N06640
HINT: Oil pressure should be over 24.5 kPa (0.25 kgf/cm2, 3.55 psi). If operation is not as specified, replace the switch.
BO1
BODY CLIP
CLIP
BO2DL01
REPLACEMENT
The removal and installation methods of typical clips used in body parts are shown in the table below. HINT: If the clip is damaged during the operation, always replace it with a new clip.
Shape (Example)
Removal/Installation
Pliers
Clip Remover
Screwdriver
Scraper
V00005
Author :
Date :
540
BO2
BODY CLIP
Shape (Example)
Removal/Installation Removal Installation
Removal
Installation
V00012
Author :
Date :
541
BO3
BODY SRS AIRBAG
SRS AIRBAG
BO2DM01
PRECAUTION
The CAMRY CNG is equipped with SRS (Supplemental Restraint System) such as the driver airbag, front passenger airbag and seat belt pretensioner. Failure to carry out service operation in the correct sequence could cause the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in the RS section (See Pub. No. RM654U).
Author :
Date :
542
BO4
BODY REAR BUMPER
REAR BUMPER
BO2DN01
COMPONENTS
Luggage Compartment Trim Front Cover
Inner Luggage Compartment Trim Cover
Inner Luggage Compartment Trim Cover Spare Wheel Cover
Rear Bumper Reinforcement Rear Bumper Energy Absorber

4.9 (50, 43 in.lbf) 34 (350, 25) 4.9 (50, 43 in.lbf)

4.9 (50, 43 in.lbf)
Quarter Air Duct
4.9 (50, 43 in.lbf)
Rear Bumper Cover

4.9 (50, 43 in.lbf)

H09249
Author :
Date :
543
BO5
LUGGAGE COMPARTMENT DOOR AND HINGE

BO2DO02
COMPONENTS
Luggage Compartment Door Luggage Compartment Door Hinge
7.8 (80, 69 in.lbf) 7.8 (80, 69 in.lbf)
Luggage Compartment Door Hinge

5.4 (55, 49 in.lbf)
Door Lock Cylinder Reat Combination Light
Luggage Compartment Door Cover x11

22 (224, 16) 5.4 (55, 49 in.lbf) 22 (224, 16)
Door Lock Door Lock Striker
22 (224, 16)
Door Support Spare Wheel Cover Spare Wheel Carrier
Inner Luggage Compartment Trim Cover Rear Floor Finish Side Plate
Spare Wheel Carrier Spacer Spare Wheel
Luggage Compartment Trim Front Cover
Rear Floor Finish Plate
Rear Floor Finish Side Plate
Highmounted Stop Light Rear Seat Outer Belt

41 (420, 31)
Inner Lower Luggage Compartment Trim Cover Rear Seat Outer Belt
Rear Seatback
18 (185, 13)
41 (420, 31)
Roof Side Inner Garnish Package Tray Trim
Rear Seat Cushion Nm (kgfcm, ftlbf) : Specified Torque
Roof Side Inner Garnish No. 1 Upper Back Panel Hole Cover
H09250
Author :
Date :
544
BO6
BO2DP01
REMOVAL
1. REMOVE LUGGAGE COMPARTMENT DOOR COVER Remove the 11 clips and luggage compartment door cover. 2. REMOVE LUGGAGE COMPARTMENT DOOR (a) Disconnect the connectors. (b) Using a clip remover, disconnect the clamps. (c) Remove the 4 bolts and door. Torque: 7.8 Nm (80 kgfcm, 69 in.lbf)
3.
REMOVE LUGGAGE COMPARTMENT TRIM FRONT COVER Using a clip remover, remove the 6 clips and luggage compartment trim front cover. 4. REMOVE SPARE WHEEL COVER
H09251
5.
H09252
REMOVE INNER LUGGAGE COMPARTMENT TRIM COVER (a) Using a clip remover, remove the 2 clips and inner luggage compartment trim cover. (b) Employ the same manner described above to the other side. 6. REMOVE REAR FLOOR FINISH SIDE PLATES Using a clip remover, remove the 6 clips and 2 rear floor finish side plates. 7. REMOVE INNER LOWER LUGGAGE COMPARTMENT TRIM COVER (a) Remove the spare wheel carrier, spare wheel carrier spacer and spare wheel. (b) Using a clip remover, remove the 3 clips and inner lower luggage compartment trim cover. HINT: Tape the screwdriver tip before use.
BO7
2 Clips
H09253
3 Clips Clip
H09254
8. REMOVE REAR FLOOR FINISH PLATE (a) Using a clip remover, remove the 2 clips. HINT: Tape the screwdriver tip before use. (b) Insert a screwdriver between the rear floor finish plate and body to pry out the rear floor finish plate. HINT: Tape the screwdriver tip before use. 9. REMOVE REAR SEAT CUSHION AND SEATBACK (See page BO22) 10. REMOVE ROOF SIDE INNER GARNISH (a) Using a clip remover, remove the clip. (b) Insert a screwdriver between the roof side inner garnish and body to pry it out. HINT: Tape the screwdriver tip before use. (c) Employ the same manner described above to the other side.
2 1 1
H09255
1 2
H07599
11. REMOVE HIGHMOUNTED STOP LIGHT Remove the highmounted stop light as shown in the illustration, then disconnect the connector. 12. REMOVE PACKAGE TRAY TRIM (a) Remove the bolts and rear seat outer belt floor anchors. Torque: 41 Nm (420 kgfcm, 31 ftlbf) (b) Using a screwdriver, remove the seat belt bezels from the package tray trim. HINT: Tape the screwdriver tip before use. (c) Using a hexagon wrench, remove the 2 hexagon screws. (d) Remove the package tray trim, then disconnect the connectors. HINT: Remove the package tray trim through out the rear seat outer belt floor anchors from the hole in the package tray trim. 13. REMOVE NO. 1 UPPER BACK PANEL HOLE COVER Remove the 2 clips and No. 1 upper back panel hole cover. 14. REMOVE LUGGAGE COMPARTMENT DOOR SUPPORTS Remove the 4 bolts and luggage compartment door support. Torque: 22 Nm (224 kgfcm, 16 ftlbf) 15. REMOVE LUGGAGE COMPARTMENT DOOR HINGES Remove the pins and luggage compartment door hinges.
BO8
BO2DQ01
DISASSEMBLY
1. (a) (b) REMOVE DOOR LOCK Disconnect the control link. Remove the 2 bolts and door lock. Torque: 5.4 Nm (55 kgfcm, 49 in.lbf) 2. REMOVE REAR COMBINATION LIGHTS (a) Disconnect the connectors. (b) Remove the 6 nuts and rear combination lights. 3. REMOVE DOOR LOCK CYLINDER Remove the 2 bolts and door lock cylinder. Torque: 5.4 Nm (55 kgfcm, 49 in.lbf)
BO9
BO2DR01
ADJUSTMENT
1. (a) ADJUST LUGGAGE COMPARTMENT DOOR Remove the 11 clips and luggage compartment door cover.
(b) (c) (d)
Loosen the bolts to adjust the lggage compartment door in forward/rearward and left/right directions. Tighten the loosened bolts again. Torque: 7.8 Nm (80 kgfcm, 69 in.lbf) Increase or decrease the number of washers between the hinge and door panel to adjust vertical direction.
H09256
2. (a) (b) (c) (d) (e)
ADJUST DOOR LOCK STRIKER Remove the rear floor finish side plates. Remove the rear floor finish plate. Loosen the 2 lock striker set bolts. Using a hammer and brass bar, tap the striker to adjust it. Tighten the loosened bolts again. Torque: 5.4 Nm (55 kgfcm, 49 in.lbf)
N21779
BO10
BO2DS01
REASSEMBLY
BO11
BO2DT01
INSTALLATION
BO12
BODY LUGGAGE COMPARTMENT DOOR SUPPORT
LUGGAGE COMPARTMENT DOOR SUPPORT

BO2DU01
REPLACEMENT
1. REMOVE LUGGAGE COMPARTMENT TRIM FRONT COVER Using a clip remover, remove the 6 clips and luggage compartment trim front cover. HINT: Tape the screwdriver tip before use. 2. REMOVE LUGGAGE COMPARTMENT DOOR SUPPORT (a) Remove the 2 bolts and luggage compartment door support from the luggage compartment door panel. HINT: While supporting the door with your hand, remove the support. (b) Remove the 2 bolts and support from the body. 3. IF NECESSARY, REPLACE LUGGAGE COMPARTMENT DOOR SUPPORT NOTICE: When handling the luggage compartment door support. z Do not disassemble the luggage compartment door support because the cylinder is filled with pressurized gas.
H09251
z Hole Here 150 mm (5.91 in.)
z z z
H11085
4. (a)
If the luggage compartment door support is to be replaced, drill a 2.0 3.0 mm (0.079 0.118 in.) hole in the bottom of the luggage compartment door support as shown in the illustration to completely release the highpressure gas before disposing of it. When drilling, chips may fly out so work carefully. The gas is colorless, odorless and nontoxic. When working, handle the luggage compartment door support carefully. Never score or scratch the exposed part of the piston rod, and never allow paint or oil to get on it. Do not turn the piston rod and cylinder with the luggage compartment door support fully extended. INSTALL LUGGAGE COMPARTMENT DOOR SUPPORT Install the bolt and luggage compartment door support to the body. Torque: 22 Nm (224 kgfcm, 16 ftlbf)
Author :
Date :
551
BO13
BODY LUGGAGE COMPARTMENT DOOR SUPPORT
(b)
5.
Install the 2 bolts and luggage compartment door support to the luggage compartment door panel. Torque: 22 Nm (224 kgfcm, 16 ftlbf) INSTALL LUGGAGE COMPARTMENT TRIM FRONT COVER
Author :
Date :
552
BO14
BACK WINDOW GLASS

BO2E201
COMPONENTS
z Back Window Outside Moulding
z Stopper
Back Window Glass
Roof Side Inner Garnish
Roof Side Inner Garnish Rear Seatback

18 (185, 13)
RH Rear Seat Outer Belt Highmounted Stop Light LH Rear Seat Outer Belt
Rear Seat Cushion

41 (420, 30)
Package Tray Trim Nm (kgfcm, ftlbf) : Specified Torque z Nonreusable part

H09257
Author :
Date :
553
BO15
BO2E301
REMOVAL
1. REMOVE REAR SEAT CUSHION AND SEATBACK (See page BO22)
2. (a) (b)
REMOVE ROOF SIDE INNER GARNISH Using a clip remover, remove the clip. Insert a screwdriver between the roof side inner garnish and body to pry it out.
3 Clips Clip
H09254
HINT: Tape the screwdriver tip before use. (c) Employ the same manner described above to the other side.
2 1 1
3. REMOVE HIGHMOUNTED STOP LIGHT Remove the highmounted stop light as shown in the illustration, then disconnect the connector. 4. REMOVE PACKAGE TRAY TRIM (a) Remove the bolts and rear seat belt floor anchors.
H09255
(b)
1 2
Using a screwdriver, remove the seat belt bezels from the package tray trim.
H07599
HINT: Tape the screwdriver tip before use. (c) Using a hexagon wrench, remove the 2 hexagon screws. (d) Remove the package tray trim, then disconnect the connectors. HINT: Remove the package tray trim through out the rear seat outer belt floor anchors from the hole in the package tray trim. 5. REMOVE BACK WINDOW OUTSIDE MOULDING (a) Using a knife, cut off the moulding as shown in the illustration. NOTICE: Do not damage the body with the knife. (b) Remove the remaining moulding.
N20985
BO16
Protective Tape
H09266
Protective Tape
6. REMOVE BACK WINDOW GLASS (a) Disconnect the connector. (b) Push piano wire through from the interior. (c) Tie both wire ends to wooden blocks or similar objects. HINT: Apply protective tape to the outer surface to keep the surface from being scratched. NOTICE: When separating the glass, take care not to damage the paint and exterior. (d) Cut the adhesive by pulling the piano wire with leaving the adhesive where the stoppers are. NOTICE: Leave as much of the adhesive on the body as possible when cutting off the glass. (e) Remove the glass.
H09258
BO17
BO2E401
INSTALLATION
Adhesive
BO4420
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY (a) Using a knife, cut away any rough areas on the body. HINT: Leave as much of the adhesive on the body as possible. (b) Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner. HINT: Even if all the adhesive has been removed, clean the body. 2. (a) (b) CLEAN REMOVED GLASS Remove the damaged stoppers. Using a scraper, remove the adhesive sticking to the glass. (c) Clean the glass with cleaner. NOTICE: z Be careful not to damage the glass. z Do not touch the glass face after cleaning it.
BO5231
3. INSTALL NEW STOPPERS Attach new stoppers to the ceramic notch areas on the glass to set stoppers.
H09259
A
H09260
4. INSTALL NEW BACK WINDOW OUTSIDE MOULDING Install a new back window outside moulding to the glass as shown in the illustration. HINT: z Install the back window outside moulding from the center of glass at the lower side of vehicle mark A indicates the ceramic notch for moulding installation. z When installing the back window outside moulding, do not stretch it. 5. (a) (b) (c) (d) POSITION GLASS Place the glass in the correct position. Check that all contacting parts of the glass rim are perfectly even. Place reference marks on the glass and body. Remove the glass.
H09261
BO18
6. CLEAN CONTACT SURFACE OF GLASS Using a cleaner, clean the contact surface which is blackcolored area around the entire glass rim. NOTICE: Do not touch the glass surface after cleaning it.
BO4421
7.
Primer M
Primer M Adhesive
H02865
COAT CONTACT SURFACE OF BODY WITH PRIMER M Using a brush, coat Primer M to the exposed part of body on the vehicle side. NOTICE: z Let the coated primer dry for 3 minutes or more. z Do not coat Primer M to the adhesive. z Do not keep any of the opened Primer M for later use.
8.
a
a b
b b aa bb
COAT CONTACT SURFACE OF GLASS WITH PRIMER G (a) Using a brush or sponge, coat the contact surface with Primer G as shown in the illustration. (b) When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before primer dries. NOTICE: z Let the primer coating dry for 3 minutes or more. z Do not keep any of the opened Primer G for later use.
Primer G
H09262
BO19
9. (a)
APPLY ADHESIVE Cut off the tip of the cartridge nozzle. Part No. 0885000801 or equivalent
a b
HINT: After cutting off the tip, use all adhesive within the time described in the table below.
Temperature 35 C (95 F) Tackfree time 15 minutes 100 minutes 8 hour
b b aa A A bb
20 C (68 F) 5 C (41 F)
(b) (c)
Load the cartridge into the sealer gun. Apply adhesive to the glass as shown in the illustration. A: 12.0 mm (0.472 in.) B: 8.0 mm (0.315 in.)
B : Adhesive
B
H09263
10. (a)
INSTALL GLASS Position the glass so that the reference marks are lined up, and press in gently along the rim.
H09264
HINT: Confirm that the moulding is attached to the body panel as shown in the illustration. (b) Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens. NOTICE: Take care not to drive the vehicle during the time described in the table below.
H09265
Temperature 35 C (95 F) 20 C (68 F) 5 C (41 F)
Minimum time prior to driving the vehicle 1.5 hours 5 hours 24 hours
11. (a) (b)
INSPECT FOR LEAK AND REPAIR Conduct a leak test after the hardening time has elapsed. Seal any leak with sealant. Part No. 0883300030 or equivalent 12. INSTALL REAR SIDE OF ROOF HEADLINING Install the rear side of roof headlining with the 2 clips. 13. INSTALL ASSIST GRIPS
BO20
14. INSTALL PACKAGE TRAY TRIM (a) Connect the connectors. (b) Install the package tray trim with the 2 screws. HINT: Before installing the package tray trim pass the rear seat outer belt floor anchor through the hole in the package tray trim. 15. INSTALL HIGHMOUNTED STOP LIGHT
16. (a) (b) 17.
INSTALL ROOF SIDE INNER GARNISH Install the roof side inner garnish with clip. Employ the same manner described above to the other side. INSTALL REAR SEAT CUSHION AND SEATBACK (See page BO25)
3 Clips Clip
H09254
BO21
BODY REAR SEAT
REAR SEAT
BO2DV02
COMPONENTS
Headrest
Headrest
Headrest Support
Headrest Support Rear Seatback Pad Rear Seatback Cover
18 (185, 13)
Rear Seat Cushion Cover
z Hog Ring z Hog Ring

18 (185, 13)
Rear Seat Cushion Cover Hook
Hook
Rear Seat Cushion Cover

H09268
Author :
Date :
560
BO22
BODY REAR SEAT
BO2DW01
REMOVAL
1. REMOVE REAR SEAT CUSHION ASSEMBLY Pull up the front part of seat cushion assembly to remove the rear seat cushion assembly. HINT: When removing the rear seat cushion assembly, pass the rear seat inner with center belt through the hole on the seatback. 2. REMOVE REAR SEATBACK ASSEMBLY (a) Remove the 3 bolts. Torque: 18 Nm (185 kgfcm, 13 ftlbf) HINT: At the time of reassembly, please refer to the following item. When installing hog rings, take care to prevent wrinkles as little as possible. (b) Pull up the seatback assembly to remove it.
BO23
BODY REAR SEAT
BO2DX01
DISASSEMBLY
1. REMOVE HEADRESTS AND HEADREST SUPPORTS 2. REMOVE SEATBACK COVER Remove the hog rings and seatback cover from the seatback pad. 3. REMOVE SEAT CUSHION COVER Remove the hog rings and seat cushion cover from the seat cushion pad.
BO24
BODY REAR SEAT
BO2DY01
REASSEMBLY
BO25
BODY REAR SEAT
BO2DZ02
INSTALLATION
BO26
BODY SEAT BELT
SEAT BELT
BO2E001
COMPONENTS
41 (420, 31) 41 (420, 30)
Anchor Cover Cap

41 (420, 30)
Front Seat Outer Belt Rear Seat Outer Belt
41 (420, 31)
41 (420, 30) 41 (420, 30) 41 (420, 30)
Front Seat
7.8 (80, 69 in.lbf)
RH Rear Seat Inner with Center Belt

41 (420, 30)
LH Rear Seat Inner with Center Belt

H09269
Author :
Date :
565
BO27
BODY SEAT BELT
BO2E101
INSPECTION
CAUTION: Replace the seat belt assembly (Outer belt, inner belt, bolts, nuts or sillbar) if it has been used in a severe impact. The entire assembly should be replaced even if damage is not obvious. 1. All seat belt: RUNNING TEST IN SAFE AREA (a) Fasten the front seat belts. (b) Drive the car at 10 m/h (16 km/h) and slam on the brakes. Check that the belt locks and cannot be extended at this time.
BO0632
HINT: Conduct this test in a safe area. If the belt does not lock, remove the belt mechanism assembly and conduct the following static check. Also whenever installing a new belt assembly, verify the proper operation before installation. 2. Drivers seat belt (ELR): STATIC TEST (a) Make sure that the belt locks when pulled out quickly. (b) Remove the locking retractor assembly. (c) Tilt the retractor slowly.
15 45
(d)
If a 3. (a) (b) (c)
BO0633
(d) If a
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out over 45 degrees of tilt. problem is found, replace the assembly. Except drivers seat belt (ALR/ELR): STATIC TEST Make sure that the belt locks when pulled out quickly. Remove the locking retractor assembly. Pull out the whole belt and measure the length of the whole belt. Then retract the belt slightly and pull it out again. Make sure that the belt cannot be extended further. problem is found, replace the assembly.
BO28
BODY SEAT BELT
(e)
Full Belt Length Minus 200 mm (7.87 in.)
(f)
Retract the whole belt, then pull out the belt until 200 mm (7.87 in.) of belt remains retracted. Tilt the belt slowly.
N10070
(g)
15 45
Make sure that the belt can be pulled out at a tilt of 15 degrees or less, and cannot be pulled out at over 45 degrees of tilt. If a problem is found, replace the assembly.
BO0633
4. (a) (b) (c)
Manual type: TESTING Adjust the belt to the proper length. Apply a firm load to the belt. Make sure that the belt is not extended.
BO5906

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BE1

BODY ELECTRICAL BODY ELECTRICAL SYSTEM

BODY ELECTRICAL SYSTEM

PROBLEM SYMPTOMS TABLE

Electric power source cannot be taken out of the power outlet

HEADLIGHT AND TAILLIGHT SYSTEM (USA)

Headlight does not light. (Taillight does not light up)

Only one side light does not light.

LoBeam does not light.

HiBeam does not light.

Flash does not light.

Auto Turnoff System does not operate.

Taillight does not light. (Headlight does not light)

Taillight does not light. (Headlight is normal)

Only one side light does not light.

Rear Combination light does not light.

Auto Turnoff System does not operate.

HEADLIGHT AND TAILLIGHT SYSTEM (CANADA)

Only one side light does not light.

LoBeam does not light.

HiBeam does not light.

Flash does not light.

Auto Turnoff System does not operate.

Taillight does not light. (Headlight does not light)

Taillight does not light. (Headlight is normal)

Only one side light does not light.

Rear Combination light does not light.

Auto Turnoff System does not operate.

The flashing frequency is abnormal.

*1Turn signal does not light up.

*2Turn signal does not light up.

Turn signal does not light up in one direction.

Only one bulb does not light up.

Illuminated Entry System does not operate.

Only one interior light does not light up.

Interior light does not light up (All).

Dome light does not light up.

Map Light does not light up.

Luggage compartment light does not light up.

BACKUP LIGHT SYSTEM

BackUp Light does not light up.

BackUp Light remains always ON.

Only one light does not light up.

1. Bulb 2. Wire Harness

STOP LIGHT SYSTEM

Wiper and washers do not operate.

Wipers do not operate in LO or HI.

Wipers do not operate in INT.

Washer motor does not operate.

Wipers do not operate when washer switch in ON.

1. Washer Hose and Nozzle 1. Switch 2. Wire Harness *1Wiper

COMBINATION METER METER, GAUGES AND ILLUMINATION:

Speedometer does not operate.

Fuel Gauge does not operate or abnormal operation.

Engine Coolant Temperature Gauge does not operate or abnormal operation

All illumination lights do not light up.

Brightness does not change even when rheostat turned.

Only one illumination light does not light up.

COMBINATION METER WARNING LIGHTS:

Low Oil Pressure warning light does not light up.

Fuel Level warning light does not light up.

ABS warning light does not light up.

1. Bulb 2. ABS ECU 3. Wire Harness