Project :

Thu Duc B.O.O Water Treatment Plant ( 300.000 m 3/ day ).

Package II:

Treated Water Transmission Pile Line ( 05-Line-D1200 & 06-Line-D900)

WELDING PROCEDURE BMC

No. 1 Items Description Operation 1. Preparation materials (Welding electrode) 2. Preparation of machines and instruments (Welding machine, generator, grinder): Type, condition, safety, fuel, 3. Preparation Welder : All welder have been approved to weld for construction must satisfy all the followings: - To get certificate with grade 6G or 5/7 or equivalent - To pass the welding test at site with welding sample inspected by ultra-sonic test * After welding one actual pipe joint at site, the joint tested by magnetic test with result is good, the welder become official welder for construction a). Pre-welding on the ground 4-a. Preparation storage-yard enough long pipe 5-a. Putting pipes onto the supporting racks 6-a. Fitting two pipe pieces into each other 7-a. Adjusting the clearance between external pipe and internal pipe of joint equally 8-a. Welding inside joint by electric arc welding machine + Welding first time with heigh and width of weld about 5mm, then grinding and leaning weld surface + Welding second time covering the first time and fill full the weld (see drawing) 9-a. Welding outside joint by electric arc welding machine + Welding first time with height and width of weld about 5mm, then grinding and leaning weld surface + Welding second time covering the first time with Total heigh and width of weld about 10mm, then grinding and leaning weld surface + Welding third time covering the second time and fill full the weld (see drawing) 10-a. Conduct air tightness test at every joint. * Magnetic particle test shall be applied at : + the first welded joint which had been done by a new welder

Welding joints a). Pre-welding on the ground b). Welding in trench bottom

Doc: working procedure-BMC/Dam

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+ one welded joint for every 20 joints done by the same welder or as reasonably directed by the Employer's Representative to confirm the quality of the welds b). Welding in trench bottom 4-b. Fitting current pipe pieces into the previous one 5-b. Welding inside joint by electric arc welding machine (procedure as similar as item 5.8-a above) 6-b. Welding outside joint by electic arc welding machine (procedure as similar as item 5.9-a above) 7-b. Conduct air tightness test at every joint * Magnetic particle test like as above item 10-a Remarks: * Welding direction: around cycle of pipe from lowest point to highest point * Welding qualification by: + Weld-line dimemtion is fill full + Weld surface is neat, steady, clean and no any crack + No leakage during air testing 2 Testing welding joints 1. Air testing 1. Preparation of instrument (Air compressor, pressure-gauge, driller, tapper, grinder) 2. Making a hole with dia 10-15mm on the bell of pipe by drilling and tapping 3. Painting soap around of weldding cycle 4. Pressing air with 40psi into the connection between double welding, maintaining for 10 minutes 5. Marking any leaks indicateed by escaping bubbles 6. Grinding at leakage weld and re-welding again 7. Closing the hole for testing by welding

Doc: working procedure-BMC/Dam

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Project :

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ).

Package II:

Treated Water Transmission Pile Line ( 05-Line-D1200 & 06-Line-D900)

PROCEDURE FOR SHORING BMC

No. 1 Items Prepairation of sheet piles

From station ..+.m to station ...+

Specification - Length: - Length: m, Qty = m, Qty = ps ps Check Sign/Date

Prepairation of instrument

- Manufacturer: - Power: - Quantity:

Marking pile line

- Length: - By:

Shoring and driving piles

- Length: - Length:

m, Qty = m, Qty =

ps ps m

Checking pile lines

- Total length : - Number of line : - Distance line1 to line 2: - Distance line2 to line 3:

m m

* Remarks:

BMC Sign/name

HYUNDAI MOBIS Sign/name

SAMPLES Material Project Package II Filling sand

To Symbol

Hyundai Mobis MS-FS-1/1

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II

To

Hyundai Mobis MS-ST 0/4-1/1

Stone Aggregate size 0-4mm Symbol

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Formwork

To Symbol

Hyundai Mobis MS-FW 0.2x1m-1/1

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Water Stop

To Symbol

Hyundai Mobis MS-WS150-1/3

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Water Stop

To Symbol

Hyundai Mobis MS-WS200-2/3

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Water Stop

To Symbol

Hyundai Mobis MS-WS250-3/3

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Polyetylen fabric

To Symbol

Hyundai Mobis MS-PF-1/2

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II Polyetylen fabric

To Symbol

Hyundai Mobis MS-PF-2/2

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

SAMPLES Material Project Package II

To

Hyundai Mobis MS-FC-1/1

Fabric cable for handling pipeSymbol

Thu Duc B.O.O Water Treatment Plant ( 300.000 m3/ day ). Treated Water Transmission Pile Line ( D1200 & D900 )

Subcontractor BUILDING MATERIALS AND CONSTRUCTION COMPANY (BMC) Date ././2006

Page No : 1

MEETING MINUTES
Project :Thu Duc B.O.O Water Treatment Plant ( 300.000 m3 / day ). Start ..

No 01.

Package II: Treated Water Transmission Pile Line ( D1200 & D900 Pipe Line ) Date : March 03.2006 Place : Site office Finish ..

ATTENDERS : HYUNDAI MOBIS 1 2 3 4 5 6 Mr CHO PAN SIK Mr BUI DUC NGHIA Mr NGUYEN THANH MINH Mr NGUYEN XUAN KHOAT Mr NGUYEN DANG KHOA Position Site Manager Safety officer Site Engineer Surveyor Site Engineer BMC Mr VO MINH THANH Mr BUI DINH DAM Mr Mr Position

No
1 Weekly meeting at 9:30 on Friday.

Item

Action

2 3 4

Daily report should be fill in and submit everyday . Submit schedule and weekly schedule Submit detail method statements for pipe line

5 6 7

Submit schedule & method statement for Phu My Hung Co. (delay) Manpower List and Organization Chart , Welder List and Civil . Materials(sand, stone,rebar, ready mix concrete , water stop, geotextile,) Submit ( samples , catalogue , supplyer , mill certificate, Test result , Trial mix , .)

8 9

Preparation machinery and equipment, .. Arrangement storage-yard to stockpile suitable materials and another place to disposal surplus, unsuitable materials .

10

Safety :

Page No :

MEETING MINUTES
No Item

No . Action

HYUNDAI MOBIS
Sign/name

BMC
Sign/name