Canon

ADF-J1
REVISION 0
SEPT. 2001
FY8-13HK-000
COPYRIGHT 2001 CANON INC. 2001 CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN U.S.A. (IMPRIME AU U.S.A.)
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT 2001 CANON INC. Printed in U.S.A. Imprim au U.S.A.
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
COPYRIGHT 2001 CANON INC. 20
CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN U.S.A. (IMPRIME AU U.S.A.)
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric outlet. Indicates an item intended to provide notes assisting the understanding of the topic in question. Indicates an item of reference assisting the understanding of the topic in question.
Memo
REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
COPYRIGHT 2001 CANON INC. 2001 2001 2001 2001 CANON ADF-J1 REV.0 SEPT. 2001
INTRODUCTION
2 Outline of the Manual

This Service Manual contains basic facts and figures needed to service the ADF-J1 in the field, and it consists of the following chapters: Chapter 1 General Description: Chapter 2 Outline of Operation: features, specifications, methods of operation mechanical systems by function, electrical systems in reference to principles of operation, timing of operation; construction and outline of electrical circuitry Mechanical Systems construction of mechanical systems; disassembly, assembly, and adjustments Maintenance and Inspection: periodically replacement parts, durables and consumables; scheduled servicing chart Troubleshooting standards, adjustments, troubleshooting tables general timing chart, list of signals/abbreviations, general circuit diagrams
Chapter 3 Chapter 4
Chapter 5 Appendix:
For installation, refer to the Installation Procedure found in the shipping box; this manual omits descriptions of the installation work.
ii
INTRODUCTION
The descriptions in this Service Manual are based on he following rules: 1. In each chapter, the uses of the function in question and its relationship to electrical and mechanical systems are discussed and the timing of operation of its associated parts is explained by means of outlines and diagrams. represents a mechanical path, while the symbol In the diagrams, the symbol with a name next to it indicates the flow of an electric signal. The expression turn on the power means turning on the power switch, closing the front door, and closing the delivery door so that the machine will be supplied with power. 2. In circuit diagrams (digital), a signal whose level is High is expressed as being 1, while a single whose level is Low is expressed as being 0; the level of voltage, however, varies from circuit to circuit. The machine uses CPUs, whose internal mechanisms cannot be checked in the field, and, therefore, are not explained. In addition, the machines PCBs are not intended for repairs at the users and, therefore, are explained by means of block diagrams: two types are used, i.e., between sensors and inputs of PCBs equipped with a control or drive function and between outputs equipped with a control or drive function and loads; in addition, functional block diagrams are used at times. Changes made to the machine for product improvement are communicated in the form of a Service Information bulletin as needed. All service persons are expected to go through all service documentation including the bulletins and be equipped to respond to the needs of the field (as by being able to identify possible causes of problems).
iii
CONTENTS
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1 2 Specifications ...................................... 1-2 2.1 Specifications ............................. 1-2 3 Names of Components ........................ 1-3 3.1 External View ............................. 1-3 3.2 Cross Section ............................. 1-4 4 Using the Machine .............................. 1-5 4.1 Routine Maintenance by the User 1-5
CHAPTER 2 OUTLINE OF OPERATION

1 Basic Construction .............................. 2-1 1.1 Outline of the Electrical Circuitry 2-1 1.2 Inputs to and Outputs from the ADF Drive PCB ......................... 2-2 2 Basic Operations ................................. 2-3 2.1 Outline ....................................... 2-3 2.2 Sequence of Operation ............... 2-4 2.2.1 Outline ................................. 2-4 2.2.2 Picking Up and Delivering Originals (Single-sided original Single-sided print) .......... 2-4 2.3 Detecting Originals .................... 2-5 2.3.1 Outline ................................. 2-5 2.3.2 Detecting the Presence/Absence of an Original ....................... 2-6 2.3.3 Detecting the Last Original . 2-6 2.3.4 Detecting the Size of an Original ................................ 2-7 2.4 Picking Up and Separating an Original .................................... 2-10 2.4.1 Basic Pickup Operation ..... 2-10 2.4.2 Separation/Pickup Mechanism ........................ 2-13 2.4.3 Sequence of Pickup Operation ........................... 2-19 2.4.4 Pickup Unit and the Stopper 2-19 2.4.5 Controlling the Feed Motor (M1) ................................... 2-20 3 Jams .................................................. 2-21 3.1 Outline ..................................... 2-21 3.2 Jam/Error Report ...................... 2-21 3.2.1 Generating a Jam/Error Report ................................ 2-21 3.2.2 List of Jam Codes .............. 2-22 4 Power Supply .................................... 2-23
iv
CONTENTS
CHAPTER 3 MECHANICAL SYSTEMS

1 Basic Construction .............................. 3-1 1.1 External Covers .......................... 3-1 1.1.1 Removing the Front Cover .. 3-2 1.1.2 Removing the Rear Cover ... 3-2 1.1.3 Removing the Feeder Cover 3-2 2 Pickup System .................................... 3-3 2.1 Separation Roller Unit ............... 3-3 2.1.1 Removing the Separation Roller Unit ........................... 3-3 2.1.2 Mounting the Separation Roller Unit ........................... 3-4 2.2 Separation Pad ........................... 3-5 2.2.1 Removing the Pre-Separation Pad/Separation Pad .............. 3-5 3 Drive System ....................................... 3-6 3.1 Feeder Motor .............................. 3-6 3.1.1 Removing the Feeder Motor 3-6 3.2 Drive System .............................. 3-7 3.2.1 Removing the Feeder Unit ... 3-7 3.2.2 Removing the Clutch ........... 3-9 3.2.3 Disassembling the Feeder Drive Assembly ................. 3-11 Removing the Platen Roller ................................. 3-12 3.2.5 Removing the Feeder Roller ................................. 3-13 3.2.6 Remove the Feeder Roller 2 .............................. 3-15 3.2.7 Removing the Pull-Off Roller ................................. 3-16 3.2.8 Adjusting the Platen Guide L ............................. 3-17 4 Electrical Systems ............................. 3-18 4.1 ADF Driver PCB ...................... 3-18 4.1.1 Removing the ADF Driver PCB .................................... 3-18 4.2 Sensors in the Feeder Unit ....... 3-18 4.2.1 Removing the Sensor Unit . 3-18 4.2.2 Removing the Sensors ....... 3-19 4.3 Sensors in the Original Pickup Tray .......................................... 3-19 4.3.1 Removing the Original Width Sensor ................................ 3-19 4.3.2 Mounting the Slide Guide Gear Plate .......................... 3-20 3.2.4
CHAPTER 4 MAINTENANCE AND INSPECTION

1 2 3 4 Periodically Replaced Parts ................ 4-1 Durables and Consumables ................ 4-1 Scheduled Servicing Chart ................. 4-1 Replacement ....................................... 4-2 4.1 Replacing the Feed Roller Guide (dust-collecting tape) ................. 4-2 4.2 Replacing the Stamp .................. 4-2
CONTENTS
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1 1.1 Basic Adjustments ...................... 5-1 1.1.1 Adjusting the Height ............ 5-1 1.1.2 Adjusting the Right Angle ... 5-2 1.1.3 Adjusting the Read Position ................................ 5-5 1.1.4 Adjusting the Ratio Mechanism .......................... 5-6 1.1.5 Adjusting the Horizontal Registration .......................... 5-7 1.1.6 Adjusting the Leading Edge Registration ........................ 5-10 2 Troubleshooting Malfunctions .......... 5-12 2.1 Troubleshooting Malfunctions .. 5-12 Pickup Fault ....................... 5-12 The output has black lines in sub scanning direction ....... 5-12 2.1.3 The output has blurred images ............................... 5-14 2.1.4 The output is out of focus or has black fogging. .............. 5-14 3 Arrangement of Electrical Components ..................................... 5-15 3.1 Sensors ..................................... 5-15 3.2 Motors, Clutches, Solenoids, PCBs, and Others ..................... 5-16 4 Self Diagnosis ................................... 5-17 4.1 Outline ..................................... 5-17 2.1.1 2.1.2
APPENDIX
1 General Timing Charts ....................... A-1 1.1 Flow-Scanning a Single-sided A4 Document .................................. A-1 2 Signal Name/Designation List ........... A-3 3 General Block Diagram ..................... A-5 4 5 6 7 ADF Controller Block Diagram ........ A-6 Jam Code List .................................... A-7 Special Tools List ............................... A-8 Solvent/Grease List ............................ A-8
vi
1 Features
a. Exclusive Use for Stream Reading The machine is designed for reading all originals in stream reading mode. b. Control by the Host Machine The machine is not equipped with a controller PCB, and is directly controlled by its host machine. c. Original Size Detection The machine is able to identify the size of originals based on length (feed direction) and width for communication to its host machine. d. Extra-Length Mode When extra length mode is selected, the machine will read an original as long as 1000 mm in length. e. Mixed Original Sizes (of the same width) The machine accepts 2 different sizes of originals*. * Must not be of different configurations.
1-1
2 Specifications
2.1 Specifications
Item
Method of original pickup Orientation of original Placement of original Method of original separation Type of original
Specifications
Auto pickup/delivery Original tray: Face-up Original tray: Center reference Top separation Single-sided original: Continuous feeding (52 to 105 g/m2) Single feeding (38 to 128 g/m2) Book Original: 40 mm/1.57 in height AB: B6/A5/B5/A4/A5R/B5R/A4R/ B4/A3 Inch: STMT/LTR/LTRR/LGL/11"x 17" Width: 148 mm/5.83 in (A5R) to 297 mm/11.7 in (A3) Length:128 mm/5.04 in (STMT) to 432 mm/17 in (11" x 17") 50 sheets (small size) 25 sheets (large size) 50 sheets Single-sided original Yes (default size only) Yes (in association with host machine) Yes (if of same configuration) Directly controlled by host machine 24 VDC, 5 VDC; from host machine 7.1 kg/15.6 lb (approx.) 592 x 484 x 22 mm/23.3 x 19.1 x 0.87 in (W x D x H) A-configuration: XGKxxxxx Inch/A-configuration: XGJxxxxx AB-configuration: XGHxxxxx AB-configuration: XGLxxxxx Same as host machine Same as host machine
Remarks
If 432 mm/17.0 in or longer, 60 to 90 g/m2.
Size of original
In extra-length mode, as long as 1000 mm/39.4 in.
Original tray Delivery assembly Original handling Identification of original size Detection of residual original Originals of mixed sizes Communication with host machine Power supply Weight Dimensions Serial number
Paper of 80 g/m2 or less. Paper of 80 g/m2 or less. Paper of 80 g/m2 or less.
Operating environment Temperature Humidity
T01-201-01 1-2
3 Names of Components
3.1 External View
[3]
[4]
[2]
[6]
[1] [5]
F01-301-01 [1] [2] [3] Feeder cover Rear cover Slide guide [4] [5] [6] Original pickup tray Front cover Original delivery assembly
1-3
3.2 Cross Section
[1]
[2]
[3]
[4]
[5]
[9]
[8]
[7]
[6]
F01-302-01 [1] [2] [3] [4] [5] Pull-off roller Separation roller Separation pad Pickup roller Original pickup tray [6] [7] [8] [9] Delivery roller Feeding roller 2 Platen roller Feeding roller 1
1-4
4. Using the Machine

4.1 Routine Maintenance by the User
Instruct the user to clean the following component about once a month: Component
Copyboard glass Copyboard glass retainer Vertical size plate Platen roller White plate (copyboard cover)
Description
Remarks
Wipe with a cloth moistened with water or alco- Parts of the reader ashol; then, dry wipe. sembly. Parts of the reader assembly. Parts of the reader assembly.
T01-401-01 To clean, go through the following: 1) Clean the copyboard glass, copyboard glass retainer, and vertical size plate with a cloth moistened with water; then, dry wipe them with a dry, soft cloth.
F01-401-01 2) Wipe the platen roller and the copyboard cover with a cloth moistened with water; then dry wipe them with a dry, soft cloth.
F01-401-02
1-5
1 Basic Construction
1.1 Outline of the Electrical Circuitry
The machine is not equipped with a controller PCB; it, however, has a driver PCB. Its electrical mechanisms are controlled by the controller PCB of its host machine (CPU identified as IC1). The CPU of the host machine interprets the input signals from sensors, and sends signals to the machines driver PCB to drive the loads (motor, clutch, solenoid) at such times as programmed in advance.
ADF Driver PCB Motor
Driver IC (IC1)
Clutch
+24V
Solenoid
J1 Sensor drive signal Controller PCB
Sensor J2-1,2
Power supply PCB
Host machine
F02-101-01
2-1
1.2 Inputs to and Outputs from the ADF Drive PCB

Inputs to and Outputs from the ADF Driver
+3.3VE Last original detection sensor J21-3 J102-1 -2 -2 -1 -3 ADF driver PCB
Relay PCB
J101 -7 J3-1 -6 -5 +3.3VE +3.3VE
PI1
+3.3VE Length sensor 1 J22-3 -2 -1 -4 -5 -6
-2 -3
LENG1 When paper is present, '1'.
PI2
Length sensor 2
PI3
J23-3 -1 -2
-7 -9 -8 +3.3VE
-4 -3 -2
J6-1
LENG2
When paper is present, '1'. When paper is present, '1'. Detects paper width. Detects paper width.
-2 LENG3 -3 WID1 -4 WID2
Original width sensor 1
PI4
J24-3 -1 -2
-10 -12 -11 +3.3VE
-1
Original width sensor 2
PI5
J25-3 -1 -2
-13 -15 -14
+3.3VS Original placement sensor J26-3 -1 -2
PI6
J5-1 -3 SET -2
J30 -2 -4 -1 +3.3VE
When paper is present, '0'.
Registration sensor
PI7
J27-3 -1 -2
-1 -3 -2
-4 -6 REG -5
+3.3VE
Read sensor
PI8
J28-3 -1 -2
-4 -6 -5
-3 -1 -2
-7 -9 READ -8
+3.3VE
Cover open/closed sensor
PI9
J31-3 -1 -2
-10 -12 DFCVS -11

+24V J7-1 -2
When the ADF cover is opened, '1'.
-1 Stamp solenoid
J13 -2 -1
SL1
-2
STAMP_SL When '0', SL1 goes ON. +24V
Pickup clutch
CL1
J201 -1 -3 -2 -2 -3 -1
J8-1 -2 CL When '0', CL1 goes ON.
Feeder motor
M1
J4-1 -2 -3 -4 -5 -6
+24V MOTA MOTA* MOTB MOTB*
For details, see p. 2-20.
F02-102-01 2-2
PI8 Original detection signal (READ) J5-9 Original detection signal (REG) J5-6 Feed motor drive signal (FMOT) J4
2.1 Outline
Feeder motor (M1)
PI7
Name (Notation)
CL1 Original placement signal (SET) J5-3 Stamp solenoid drive signal (STP_SL) J7-2
M1
Pickup clutch drive signal (CL) J8-2
2. Basic Operations
PI6
ADF driver PCB
SL1
The following is a drive diagram of the machine:
PI1 Last original detection signal (LENG1) J3-3 Original width detection signal 2 (WID2) J6-4 Original width detection signal 1 (WID1) J6-3
The machine is designed exclusively for stream reading. The machine uses a single motor to pick up and move originals.
F02-201-01
Original length detection signal 1 (LENG2) J6-1 Original length detection signal 2 (LENG3) J6-2
T02-201-01
Moves originals.
PI5
PI4
PI2
Function
PI3
2-3
2.2 Sequence of Operation

2.2.1 Outline
The machine does not possess a reversing mechanism, and picks up and delivers originals as they are.
2.2.2 Picking Up and Delivering Originals (Single-sided original Single-sided print)

The machine moves the original as follows:
Original
Separation
Reading
Pickup
Delivery
Read timing detection
F02-202-01 2-4
2.3 Detecting Originals

2.3.1 Outline
The machine possesses the following 3 original detection mechanisms: Item
Original detection Last original detection Initial original size detection Feed direction
Description
Sensor used (Notation)
Detects the presence/absence of an origi- Original placement sensor (PI6) nal in the original pickup tray. Determines whether the original being Last original sensor (PI1) fed is a last original. Registration sensor (PI7)
Width direction
Detects the length of the original placed in the original pickup tray. Identification between small size and large size Detects the width of the original placed in the original pickup tray.
Length sensor 1/2 (PI1/PI2)
Original width sensor 1/2 (PI4/ PI5)
T02-203-01
2-5
2.3.2 Detecting the Presence/Absence of an Original

The presence/absence of an original in the original tray is detected by the original placement sensor (PI6). The detecting lever operates in conjunction with the light-blocking plate. When an original is placed in the original tray, the light from the photointerrupter is blocked, thereby causing the original placement sensor (PI6) to generate the original placement signal (SET).
ADF driver PCB
SET
Original
PI6
F02-203-01
2.3.3 Detecting the Last Original

The last original sensor (PI1) and the registration sensor (PI7) are used to find out whether or not the original being picked is the last original. When the last original has been picked up and its trailing edge moves past the last original detecting lever, the detecting lever blocks the light of the photointerrupter while operating in association with the light-blocking plate. At this time, if the leading edge of the original is as far as the registration sensor (PI7), the last original sensor (PI1) generates the last original detection signal (LENG1) to communicate to the host machine that the original in question is the last from the stack in the original tray.
ADF driver PCB
PI1 PI7
F02-203-02 2-6
LENG1
2.3.4 Detecting the Size of an Original

a. Detecting the Length in Feed Direction The length of an original in feed direction is detect by the length sensor 1 (PI1) and the length sensor 2 (PI2). When an original is placed in the original tray, the detecting levers of these 2 length sensors operate in conjunction with the light-blocking plate to block the light of the photointerrupter. In mixed original size mode, however the length is detected based on the number of lines read by the scanner connected to it.
ADF driver PCB
Original
LENG2 LENG3
PI2 PI3 Detecting lever
F02-203-03
2-7
b. Detecting the Width The width of an original is detected using the width sensor 1 (PI4) and the width sensor 2 (PI5) found in the original tray in relation to the slide guide, whose movement will block or unblock the light of the photointerrupter.
ADF driver PCB

WID2 WID1
PI4
PI5
F02-203-04
2-8
T02-203-02 shows the relationship between the length sensor signals and the sizes or originals.
AB-Configured Paper
Width sensor 1 (PI4) Width sensor 2 (PI5) Length sensor 1 (PI2) 1 0 0 1 0 1 0 0 0 0 0 1 0 1 0 0 1 1 1 1 0 1 1 1 AB-configuration A5R B5R A5 A4R B5 B4R A4 A3R
Inch-Configured Paper
Width sensor 1 (PI4) Width sensor 2 (PI5) Length sensor 2 (PI3) Inch-configuration 1 0 0 LTRR 1 0 1 LGL 0 0 0 LTR 0 0 1 11x17
T02-203-02
PI3 PI5 PI4 PI2
F02-203-05
2-9
2.4 Picking Up and Separating an Original 2.4.1 Basic Pickup Operation

When an original is placed in the original tray and the Start key is pressed, the machine will go through the following sequence: a. Pickup When the electromagnetic clutch goes ON and the feed motor (M1) rotates clockwise, the pickup roller moves down, and the separation roller and the pickup roller start to rotate to pick up an original; then, the stopper moves up in conduction. The pre-separation pad and the separation pad serve to prevent double feeding of originals.
M1
CL1
M1
CL1
Pickup roller Original
Stopper
Separation pad
Pre-separation pad
F02-204-01 b. Feeding The rollers found beyond the pull-off roller rotate at a speed about 50% higher than the separation roller. When the original reaches the pull-off roller, its movement grows faster, thereby causing the pickup roller and the separation roller to rotate in conjunction.
M1
CL1
Pull-off roller
F02-204-02 2-10
c. Stream Reading and Delivery When the leading edge of the original reaches read wait position, the machine sends the image leading edge signal to its host machine to start stream reading; thereafter, the delivery roller operates to delivery the original. In stream reading, the host machines scanner is fixed in place, and the original is moved over the scanner glass for scanning.
M1
CL1
Scanning lamp Read glass
F02-204-03 d. End of Pickup for the 1st Original When the trailing edge of the original moves past the pickup roller, the pickup roller will come into contact with the 2nd original. However, since the separation roller is pulled by the 1st original at a higher speed than its drive shaft, the spring clutch mounted to the shaft slips, transmitting the drive and preventing the rotation of the pickup roller and, as a result, not picking up the 2nd original.
M1
F02-204-04
CL1
Rating
At reset
2-11
e. Picking Up the 2nd Original When the trailing edge of the original leaves the separation roller, the spring clutch transmits the drive, causing the pickup roller to rotate to pick up the 2nd original.
M1
CL1
Scanning lamp Read glass
F02-204-05 f. Returning the Pickup Roller to Standby Position When the last original moves past the original sensor and a specific period of time passes thereafter, the electromagnetic clutch goes OFF and the feed motor stops. When the electromagnetic clutch goes ON and the feed motor starts to rotate in reverse, the pickup roller is returned to standby position, at the end of which the feeder motor and the electromagnetic clutch goes OFF.
M1
CL1
F02-204-06
2-12
2.4.2 Separation/Pickup Mechanism

The machine uses a single stepping motor to pick up, separate, and move originals. Its pickup assembly is equipped with 6 spring clutches which operate in various ways in relation to the direction of motor rotation as follows; the arrows in the diagrams indicates the direction of rotation.
Down Up
F02-204-07 a. SPCL 1 (preventing the pickup roller from moving down) In standby, the pickup roller must be kept in up position. While the pickup roller remain in up position, its own weight tries to force the clutch shaft to rotate clockwise; this, however, is prevented by the tightening of SPCL1, which makes a connection to the serials of gears linked to the motor. The drive occurring as a result of clockwise/counterclockwise rotation of the motor is transmitted to the shaft when the clutch goes ON, and the operation of the clutch is irrelevant.
SPCL1 Pickup roller prevent down
Down
Pickup roller
F02-204-08 2-13
b. CPCL2 (separation roller/pickup roller drive; ascent/decent movement and upper limit of pickup roller) Motor in Clockwise Rotation As the spring clutch contracts, the pickup roller and the separation roller are driven; as a result, the pickup roller is moved down to rotate. Motor Rotating in Reverse The pickup roller is moved up, and is held in escape position. If the pickup roller comes into contact with the feeder cover, the spring clutch loosens to serve as a limiter, thereby preventing damage.
SPCL2 Seperation roller/pickup roller drive, UP/DOWN, upper limiter
Seperation roller
Down Up Pickup roller
F02-204-09
2-14
c. Coupling The drive from the motor is transmitted by means of a coupling, from which it may reach the pickup roller drive shaft through SPCL3 or reach the sepapation roller and pickup roller through SPCL4.
SPCL3 Pickup roller UP Pickup roller drive shaft Coupling SPCL4 Pickup roller DOWN seperation roller/pickup roller drive Separation roller Coupling
Up
Down
Pickup roller
F02-204-10 d. SPCL3 (pickup roller ascent/movement) Motor in Clockwise Rotation As the spring clutch expands, the drive shaft on the separation roller shaft stops to rotate; SPCL4 is used to drive and to move down the pickup roller. Motor Rotating in Reverse The spring contracts to rotate the drive shaft on the separation roller shaft, and the drive is carried through SPCL4 to move up the pickup roller.
2-15

SPCL5 Up/Down; pressure limiter (on paper)
SPCL3 Pick roller UP
Up
F02-204-11 e. SPCL4 (pickup roller descent movement, separation roller/pickup roller drive; one way) Motor in Clockwise Rotation As the spring contracts, the pickup roller is moved down; at the same time, the separation roller and the pickup roller are driven in the direction of pickup. When paper is moved by the pull-off roller, it picks up speed, pulling and causing the separation roller to rotate in response; at this time, the spring clutch expands so that the pickup roller drive shaft stops to rotate, ultimately stopping the pickup roller. Motor in Reverse Rotation The spring clutch loosens to cut the drive.
SPCL4 Pickup roller DOWN seperation roller/pickup roller drive (one-way)
Separation roller
F02-204-12 2-16
f. SPCL5 (pickup roller ascent/decent; pressure limiter) Motor in Clockwise Rotatoiin The pickup roller is moved down (in the direction that causes the spring to loosen) and is forced against the paper. When the pickup roller comes into contact with the paper, the spring clutch serves as a limit to keep the pressure against the paper at a specific level. Motor in Reverse Rotation The pickup roller is moved up (in the direction that causes the spring to tighten).
SPCL5 Pickup roller
Down Up Pickup roller
F02-204-13
2-17
g. SPCL6 (pickup roller drive; one-way) Motor in Clockwise Rotation The drive of the belt is transmitted to the pickup roller for rotation into pickup direction (in the direction that causes the spring to tighten). When the paper is moved by the pull-off roller, its speed increases, and the pickup roller is pulled by the paper to rotate in conjunction. At this time, the spring clutch loosens, and the drive to the belt is cut. Motor in Reverse Rotation The spring clutch loosens to cut the drive.
SPCL6 Pickup roller drive (one-way)
F02-204-14
2-18
2.4.3 Sequence of Pickup Operation

Original set Start key ON Original separated/ moved Feed motor (M1) Pickup clutch (CL1) Original placement sensor (PI6) Registration sensor (PI7) Read sensor (PI8) Pickup roller Separation roller Other rollers : motor, roller in reverse. Note 1: The speed increases when the paper is pulled by the pull-off roller.
Note 1 Note 1
1st original read
2nd original read
Original delivered
F02-204-15
2.4.4 Pickup Unit and the Stopper

The pickup unit consists of a pickup roller and a separation roller. When the Start key is pressed or the original pickup signal arrives, the feed motor (M1) rotates to move down the pickup unit, and the pickup roller and the separation roller rotate to move the paper. The stopper operates in conjunction with the pickup unit, and moves up. To prevent double feeding at time of pickup, the separation pad and the separation plate are used to make sure that sheets are separated.
M1
CL1
F02-204-16 2-19
2.4.5 Controlling the Feed Motor (M1)

The following is a diagram of the circuit used to control the feed motor (M1). The pickup motor is a 2-phase stepping motor, and the functions of the circuit include the following: turning on and off the motor. controlling the direction of motor operation. controlling the speed of motor rotation.
+24V PHA PHB IC1 PHXA CPU PHXB MAPWM MBPWM J4 3 1 IC1 MOT A* 4 Motor driver MOT B 5 MOT B* 2 6 MOT A M1
Host machine controller PCB
ADF drive PCB
F02-204-17 The motor driver (IC1) on the ADF driver PCB receives commands from the host machine, and sends drive pulses to the pick motor. The feed motor is a stepping motor, and it controls the direction and speed of rotation by changing the order in which the drive pulses (MOTA, MOTA*, MOTB, MOTB*) are sent and the frequency. Signal
PHA PHB PHXA PHXB MAPWM MBPWM
Description
drive pulse A drive pulse B drive pulse A (reverse phase) drive pulse B (reverse phase) reference current level setting A reference current level setting B
T02-204-1
2-20
3 Jams
3.1 Outline
The machine uses the sensors shown in F02-302-01 to check for original jams at such times as stored in the ROM on the controller PCB of the host machine. A jam is identified in reference to the presence/absence of paper over a specific sensor. The nature of a jam may be checked by generating a jam/error report in service mode.
3.2 Jam/Error Report

3.2.1 Generating a Jam/Error Report
1) Press the User mode key and then the # key in sequence in the control panel to start service mode. 2) Select REPORT using the Arrow key (right, bottommost) in the control panel of the host machine, and press the OK key. As a result, a jam/error report will be generated:
NN MM/DD HH : MM hh : mm
NN MM/DD HH : MM hh : mm P H JJJJ CCCCCC K SSSSS jam code counter reading source paper size Serial number month/day of occurrence time of occurrence time of recovery location general
P H JJJJ CCCCCC K SSSSS
MM for moth, DD for day HH for hour, MM for minute hh for recovery hour, mm for recovery minute 4 indicates ADF (3 indicates host, while 5 indicates finisher) location detail 1 indicates ADF (0 indicates host, while 2 indicates finisher) jam code by 4 digits (see T02-302-01) counter reading at occurrence cassette, manual feeder paper size
2-21
3.2.2 List of Jam Codes

The following is a list of jam codes, indicating types and related sensors. Jam code
0001
Jam type
Pickup fault
Related sensor
PI7
Condition of detection
0003 0004 0007
Delay jam Stationary jam Sheet-to-sheet gap jam ADF open jam Feeder cover open jam Stationary jam at power-on No paper (forced out original) Jam in response to Stop key Initialization jam Others
0009 000a 000b 0011 0012 0012 0016
At the start of pickup, the original does not reach the registration sensor within a specific period of time. PI7, PI8 The original does not reach the sensor within a specific period of time. PI7, PI8 The original does not leave the sensor within a specific period of time. PI8 After an original is read, the next original reaches the sensor before a specific period of time. ADF open sensor of The ADF is opened while it is in operahost machine tion. PI9 The feeder cover is opened while the ADF is in operation. PI7, PI8 An original exists when the power is tuned on. PI6 The original set sensor is OFF at the start of pickup. The Stop key is pressed during operaPI7, PI8 tion, leaving the original inside the ADF. The sensor detects an original at time of PI7, PI8 initialization. Others
T02-302-01
PI6 PI9
PI7
PI8
F02-302-01 2-22
4 Power Supply
The following is an outline diagram of the machines power supply system: The machine is supplied by its host machine with 24 V, 5 V, and 3.3 V; 24 V is used for the motor, clutches, and solenoids; 5 v is used to drive the motor driver: and 3.3 V is used for sensor signals.
J2 24V Host machine J1

A4 B11 1 2
24V
Clutch Solenoid
5V
J1 3.3V
A2 B13 B14
Motor driver IC1
24V
Motor
3.3V
Sensor
ADF driver PCB
F02-401-01
2-23
1 Basic Construction
1.1 External Covers
[1] [2] [3] [4] [5] [6] Front cover Rear cover Feeder cover Original pickup tray Original delivery assembly Slide guide
[2] [6] [4]
[5] [3] [1]
F03-101-01 Remove the covers as necessary as follows when cleaning, checking, or repairing the inside of the machine:
3-1
1.1.1 Removing the Front Cover

1) Open the feeder cover[1], and remove the 2 screws [2]; then, detach the front cover.
[2]
[1]
F03-101-02
1.1.2 Removing the Rear Cover

1) Open the feeder cover, and remove the 2 screws [1]; then, detach the rear cover.
[1]
[1]
F03-101-03
1.1.3 Removing the Feeder Cover

1) Remove the front cover. 2) Remove the screw [1] and the positioning pin [2]; then, detach the feeder cover [3].
[3]
[2] [1]
F03-101-04
3-2
2 Pickup System
2.1 Separation Roller Unit
2.1.1 Removing the Separation Roller Unit
1) Remove the feeder cover. 2) Remove 4 screws [1]; then, detach the feeder cover inside cover [2].
[1] [1]
[2]
F03-201-01
3) Remove the two shutter [1]. 4) Remove the resin E-ring [2]; then, while holding down the rear of the drive shaft, detach the separation roller unit [3].
[3]
[1]
[2]
F03-201-02 Do not disassemble the separation roller unit any further. It must be replaced with all components as shown; any further assembly can deform the spring of the spring clutch.
F03-201-03
3-3
2.1.2 Mounting the Separation Roller Unit

1) Mount the separation roller unit [1].
[1]
F03-201-04 2) Mount the stopper arm [2] in the orientation indicated. 3) Mount the feeder cover inside cover.
[2]
F03-201-05
3-4
2.2 Separation Pad

2.2.1 Removing the Pre-Separation Pad/Separation Pad
1) Open the feeder cover. 2) Remove the 2 screws [1], and detach the pre-separation pad [2] and the separation pad [3].
[1] [3]
[2]
F03-202-01 3) Slide the separation pad [3] to detach in the direction indicated. Take care not to lose the spring [4] attached to the bottom of the separation pad.
[3]
[4]
F03-202-02
3-5
3 Drive System
3.1 Feeder Motor
3.1.1 Removing the Feeder Motor
1) 2) 3) 4) Remove the rear cover. Disconnect the connector [1]. Remove the tension spring [2]. Remove the 2 fixing screws [3], and detected feeder motor.
[1]
[2]
[3]
F03-301-01
3-6
3.2 Drive System

3.2.1 Removing the Feeder Unit
If you must replace the components of the feeder unit, replace the feeder unit as shown: If you have removed the feeder unit, you must adjust the gap L of the platen guide after mounting it back .(See p. 3-17.)
REF.
1) Remove the ADF from its host machine. 2) Remove the rear cover, front cover, and feeder cover. 3) Disconnect the 5 connectors [1], and remove the grounding fixing screw [2].
[1]
[2]
F03-302-01 4) Remove the screw [4], and detach the original placement sensor [5]; then, detach the original pickup tray [6].
[6]
[4]
[5]
F03-302-02
3-7
5) Remove the 8 screws [1].

[A]
[1]
F03-302-03 6) Remove the 2 screws [2].

[A]
When you install the feeder unit, tighten the 3 screws [A] at first, then tighten the other screws.
[2]
F03-302-04 7) Remove the feeder unit. If you try to remove the feeder unit without detaching the ADF from its host machine, the ADF will shift up. Keep this in mind.
F03-302-05 3-8
3.2.2 Removing the Clutch

1) Remove the feeder unit. 2) Remove the 2-resin E-rings [1]. 3) Shift the gear [2] toward the rear, and detach the parallel pin [3].
[1] [3] [2]
F03-302-06 4) Remove the clutch together with its shaft. The machines clutch must be replaced together with its shaft; do not disassemble it any further.
When installing the clutch, match the stop assembly [1] agdinst the fixing plate [2].
[2] [1]
F03-302-07
3-9
If you have removed the clutch from its shaft, go through the following when mounting it back: fit the spring [1] of the spring clutch into the opening in the clutch spring fixing plate [2], and match the stop assembly [3] against the fixing plate [4].
[2]
[1]
[4]
[3]
F03-302-08
When securing the clutch in place with the grip ring [1], be sure to allow a gap of 0.2 mm between the grip ring and the clutch itself.
0.2mm [1]
F03-302-09
3-10
3.2.3 Disassembling the Feeder Drive Assembly

1) Remove the feeder unit. 2) Remove the harness and the harness guide. 3) Remove the resin E-ring [1], and detach the pulley [2].
[2] [1]
F03-302-10 4) Remove the 3 screws [1], and detach the feeder rear plate [2].
[1] [2] [1]
F03-302-11
3-11
3.2.4 Removing the Platen Roller

1) Remove the feeder unit. 2) Turn over the feeder unit, and remove the screw [1]; then, detach the platen guide R [2]. Do not remove the platen guide L [3].
[3] [1] [2]
F03-302-12 3) Remove the resin E-ring [1] at the front; then, detach the pulley [2], belt [3], and bushing [4]. 4) Remove the resin E-ring [5] at the rear, and detach the bushing [6].
[4]
[2]
[1] [3]
[6]
[5]
F03-302-13 5) Remove the platen roller [1] as shown.

[1]
F03-302-14
3-12
3.2.5 Removing the Feeder Roller

1) Remove the feeder unit. 2) Remove the platen guides L and R and the platen roller. 3) Remove the resin E-ring [1]; then, detach the pulley [2] and the bearing [3].
[3] [2] [1]
F03-302-15 4) Loosen the screw [1], and detach the spring [2] of the belt tensioner.
[1]
[2]
F03-302-16 5) Remove the resin E-ring [1]; then, detach the pulley [2] and the bushing [3].
[3]
[2]
[1]
F03-302-17
3-13
5) Remove the resin E-ring [1], and detach the feeder roller as shown.
[1]
F03-302-18
3-14
3.2.6 Remove the Feeder Roller 2

1) Remove the feeder unit. 2) Remove the platen guides L and R, and remove the platen roller. 3) Remove resin E-ring [1]; then, detach the gear [2] and the bushing [3].
[1]
[3] [2]
F03-302-19 4) Loosen the 2 screws [1], and detach the 2 springs [2] of the belt tensioner.
[2]
[1]
F03-302-20 5) Remove the resin E-ring [1]; then, detach the pulley [2] and the busing [3]. 6) Remove the feede roller 2.
[3] [2]
[1]
F03-302-21
3-15
3.2.7 Removing the Pull-Off Roller

1) 2) 3) 4) Remove the feeder unit. Remove the feeder motor. Remove the feeder drive assembly. Remove the platen roller, feeding roller 1, and feeding roller 2. 5) Remove the resin E-ring [1] and the bushing [2].
[1] [2]
F03-302-22 6) Remove the 2 resin E-rings [1]; then, detach the 2 pulleys [2], bushing [3], and parallel pin [4].
[3] [2] [1] [2] [1] [4]
F03-302-23 7) Remove the 3 screws [1], and shift the plate [2] to the front. 8) Shift the pull-off roller to the front, and pull it off.
[2] [1]
F03-302-24 3-16
3.2.8 Adjusting the Platen Guide L

If you have removed the pickup unit or the platen guide L, be sure to adjust the gap between the platen guide L and the frame of the machine after mounting it back. 1) Open the ADF, and loosen the 2 fixing screws [1] of the platen guide.
[1]
F03-302-25 2) Fit a gap gauge (special tool; with a gap of 1.4 mm) [4] in the gap between the platen guide L [2] and the frame [3] of the machine; and tighten the 2 screws [1] while butting the gauge against the platen guide [4] as shown in the figure.
[3] [1] [4]
[2]
[2]
[3]
[4]
F03-302-26
3-17
4 Electrical Systems
4.1 ADF Driver PCB
4.1.1 Removing the ADF Driver PCB
1) Remove the rear cover. 2) Disconnect all connectors from the ADF driver PCB. 3) Remove the 2 screws [1], and detach the ADF driver PCB.
[1]
F03-401-01
4.2 Sensors in the Feeder Unit

4.2.1 Removing the Sensor Unit
1) 2) 3) 4) Remove the feeder unit. Remove the platen guide R. Remove the platen roller. Remove the 2 screws [1], and detach the sensor unit [2].
[1]
[2]
[1]
F03-402-01
3-18
4.2.2 Removing the Sensors

1) Disconnect the connector. 2) Remove the registration sensor [1] and the read sensor [2].
[2]
[1]
F03-402-02
4.3 Sensors in the Original Pickup Tray

4.3.1 Removing the Original Width Sensor
1) Remove the front cover. 2) Raise the original pickup tray. 3) Remove the 3 screws [1], and detach the lower cover [2].
[2] [1]
[1]
F03-403-01
3-19
4) Remove the 2 screws [1], and detach the slide guide gear plate [2]. 5) Remove the original width sensor 1 [3] and the original width sensor 2 [4].
[2]
[3]
[4]
[1]
F03-403-02
4.3.2 Mounting the Slide Guide Gear Plate

1) Spread out the slide guide [1] fully. 2) Mount the slide guide gear plate while markmatching the top and bottom ing [2] of the gear and the marking [3] of the front/rear slide guide.
[3] [2]
[1]
[3]
[2]
F03-403-03
3-20
1 Periodically Replaced Parts

The machine does not have parts that must be replaced on a periodical basis.
2 Durables and Consumables

The machine does not have parts that may require replacement because of wear or damage once or more during the period of product warranty.
3 Scheduled Servicing Chart

The machine does not have parts that require periodical servicing.
4-1
4 Replacement
4.1 Replacing the Feed Roller Guide (dust-collecting tape)
1) Open the ADF. 2) Remove the 2 screws [1], and remove the feed roll guide [2]. 3) Mount the new feed roll guide.
[2] [1]
F04-401-01
4.2 Replacing the Stamp

1) Open the ADF cover and the separation guide. 2) Using tweezes, remove the stamp. 3) Using tweezers, mount the new stamp. Be sure that the stamp is oriented so that the side with faces up.
F04-402-01
Be sure to fit it until a click is heard; otherwise, jams can occur.
4-2
1 Standards and Adjustments

1.1 Basic Adjustments
Be sure to perform basic adjustments of the machine in the following order: [1] Height [2] Right angle [3] Read position [4] Ratio [5] Horizontal registration [6] Leading edge registration
1.1.1 Adjusting the Height

1) Check to see if the gap between the copyboard glass of the host machine and the copyboard stop assembly [1] on the pickup side is 0.1 0.05 mm when the ADF is closed (approximately a single sheet of 64 g/m2 paper may be inserted). At the same time, check also that the copyboard stop assembly [2] on the pickup front side is in contact with the copyboard glass. (Use a sheet of paper to check.)
[2]
t=0.1 0.05mm
[3] [1]
F05-101-01 [If Not As Indicated] 1) If one side is not in contact, turn the height adjusting bolt [3] on the left
5-1
hinge to make adjustments. 2) If the front side is not in contact, give the height adjusting plate [1] of the right hinge a 90 turn, and then adjust the left hinge.
[1]
If the front is not in contact, tighten the adjusting screw. If the rear is not in contact, loosen the adjusting screw. F05-101-02
1.1.2 Adjusting the Right Angle

Check the angle between the scanner of the host machine and the direction of feed of the machine, and make adjustments as necessary. 1) Using A4 or LTR paper, prepare a test chart as shown.
10mm
10mm Right angle

10mm
10mm
F05-101-03
5-2
2) Place the test chart in the original tray, and make a Direct print. 3) Place the test chart over the output obtained in step 2), and check the angle of the image. A 1mm B 1mm Check the right angle by referring to the lines on the leading edge.
Feed direction
Separate paper
Output obtained in step 2

B
Feed direction
Separate paper
Output obtained in step 2)
F05-101-04
5-3
[If Not As Indicated] 1) Loosen the locking nut [2] on the angle adjusting screw [1] found at the rear of the right hinge unit. 2) Turn the angle adjusting screw [1] to adjust the angle. 3) Tighten the locking nut [2] to secure it in place.
[1]
[2]
F05-101-05 4) Make a print of the test chart once again to see that the image is as indicated.
[3] 0.4 mm/interval
REF.
A marking [3] is provided on the right hinge assembly (bottom of the ADF); a shift over a single interval will cause a slant of about 0.4 mm in an image.
F05-101-06
5-4
1.1.3 Adjusting the Read Position

Adjust the stream read position of the host machine in relation to the read position of the ADF. 1) Turn on the host machine, and press the and then the # User Mode key key in sequence in its control panel to start service mode. 2) Press the Arrow key in the control panel of the host machine so that TEST MODE is indicated. 3) Press the OK key. 4) Press 2 on the keypad so that 2. CCD TEST is indicated. 5) Press 3 on the keypad so that CS POS ADJ (ADF) is indicated. The scanner starts scanning operation; in about 5 sec, auto adjustment ends. If OK is indicated, end the work; if NG is indicated, repeat the foregoing steps. If auto adjustment fails, clean the platen roller of the ADF and the copyboard glass of the host machine; then, execute auto adjustment once again. If it still fails, suspect a fault in the host machine.
5-5
1.1.4 Adjusting the Ratio Mechanism

Adjust the feed speed used to move originals, thereby adjusting the length of images in feed direction. 1) Using A4 or LTR paper, prepare a test chart as shown.
10mm
10mm Right angle
10mm
F05-101-07 2) Place the test chart in the original tray, and make a Direct print. 3) Check to see if the distance A on the test chart and the distance B in the image obtained in step 2 ) are as follows: A 1mm B 1mm
Test chart
Feed direction
10mm
Output obtained in step 2) Test chart
Feed direction
F05-101-08 [If Not As Indicated] Use service mode of the host machine to make adjustments: and the 1) Press the User Mode key # key in the control panel in order to start service mode.
5-6
2) Operate as follows on the Service Mode screen: Using the Arrow key, select #6 SCANNER; then, press the OK key. Using the Arrow key, select 8. CCD; then, press the OK key. Using the keypad, press #032 or select 32 on the keypad. 3) Using the keypad, find the best value, and press the OK key. default : 16 unit : 0.1% If the image is too short, decrease the value (to slow down the movement of the original). If the image is too long, increase the value (to speed up the movement of the original). 4) Make a print of the test chart once again, and check to see that the image is as indicated.
1.1.5 Adjusting the Horizontal Registration

Adjust the feed speed used to move originals, thereby adjusting the length of images in feed direction. Correct the displacement in horizontal registration between original and copy paper in any of the following 2 ways: using service mode of the host machine moving the slide guide of the ADF pickup tray 1) Using A4 or LTR paper, prepare a test chart.
Right angle
10mm
10mm
10mm
10mm
F05-101-09
5-7
2) Place the test chart in the original pickup tray, and make a Direct print. 3) Place the test chart over the output obtained in step 2), and check to see that the following is true: A 1mm B 1mm

A
Feed direction
Test chart Output obtained in step 2)

B
Feed direction
Test chart
F05-101-10
[If Not As Indicated] a. Using Service Mode of the Host Machine and the 1) Press the User Mode key # key in the control panel to start service mode. 2) Operate as follows on the Service Mode screen: Using the Arrow key, select #6 SCANNER; then, press the OK key. Using the Arrow key, select 8. CCD; then, press the OK key. Using the keypad, press #022; or, using the Arrow key, select 22.
10mm
10mm Right angle

10mm
10mm
F05-101-11
5-8
3) Using the keypad, select the best value; then, press the OK key. default : 128 unit : 0.1mm If the image is displaced to the front, increase the value. If the image is displaced to the rear, decrease the value. 4) Make a print of the chart, and check to see that the image is as indicated. b. Adjusting the position of the Side Guide of the ADF Pickup Tray 1) Remove the 3 mounting screws [1], and detach the lower cover [2].
[2] [1]
[1]
F05-101-12 2) Loosen the mounting screw [1], and remove the screw [2] from the positioning hole side; then, fit it into the adjusting angle hole [3] lightly. 3) Shift the slide guide gear holder [4] to the front or the rear to make adjustments. 4) Tighten the screw [1] and the screw [2] fitted to the adjusting angle holder [3]. 5) Thereafter, mount the cover. 6) Make a print of the test chart once again to see that the image is as indicated.
[1] [4] [2] [3]
F05-101-13
5-9
1.1.6 Adjusting the Leading Edge Registration

Correct the displacement of images in feed direction as follows: 1) Prepare a test chart using A4 or LTR paper as shown:
10mm
10mm Right angle

10mm
10mm
F05-101-14 2) Place the test chart on the original tray, and make a Direct print. 3) Check to make sure that the dimension A of the test chart is indicated as follows in the output obtained in step 2): A 1mm B 1mm
Test chart
A
Feed direction
Output obtained in step 2) Test chart

B
Feed direction
F05-101-15
5-10
[If Not As Indicated] Use service mode of the host machine. and 1) Press the User Mode key then the # key in sequence to start service mode. 2) On the Service Mode screen, operate as follows: Using the Arrow keys, select #6 SCANNER; then, press the OK key. Using the Arrow keys, select 8. CCD; then, press the OK key. Using the keypad, press 024; or, using the Arrow keys, select 24. 3) Vary the value on the keypad to obtain the best value; then, press the OK key. default : 230 unit : 0.4 mm If the image is displaced to the left, decrease the value. If the image is displaced to the right, increase the value. 4) Make a print of the test chart once again to see that the image is as indicated.
5-11
2 Troubleshooting Malfunctions
2.1 Troubleshooting Malfunctions
2.1.1 Pickup Fault
Motor, Clutch 1) Does the pickup roller rotate normally at time of pickup? NO: Repair or replace the motor, clutch, drive gear, spring clutch, or the like. Pickup roller unit 2) Does the pickup roller rotate normally at time of pickup? NO: Replace the separation roller unit. (see p. 3-3.) Separation pad 3) Is the separation pad or the pre-separation pad appreciably soiled or worn? YES: Clean or replace it. (see p. 3-5.) Pickup roller unit 4) Is the pickup roller unit appreciably soiled? YES: Clean the pickup roller unit. NO: Replace the pickup roller unit.
2.1.2 The output has black lines in sub scanning direction.

ADF read glass 1) Is there dust on the reading glass? YES: Clean the read glass as instructed. (see p. 1-5.) Separation PE sheet/separation guide 2-1) Is the separation PE sheet [1] appreciably soiled? YES: Clean the separation PE sheet [1]. 2-2) Is there a buildup of paper lint or toner on the separation guide? YES: Clean the separation guide.
[1]
F05-201-01
5-12
Feeding roll guide 3) Is there a buildup of paper on the feeding roll guide? YES: Replace the feeding roll guide. (See p. 4-2.) Sharpness setting 4) Does the fault still occurs on a periodical basis even after going through the foregoing? YES: Change the sharpness setting to the lower level. Caution: Setting the level to weak can lead to deteriorated output images in sheet or book read mode. Be sure to obtain the users consent before changing the setting. [Changing the Sharpness Setting in User Mode] 1) Turn on the host machine, and press the User Mode key 2) Press [02 copy settings]. 3) Press the OK key. 4) Press [08 sharpness]. 5) Press the OK key. 6) Press weaker to decrease the sharpness. * At time of shipment, the setting is in the middle of the 9-setting index. 7) Press the OK key. 8) Press the Stop key or the Reset key to return to normal mode. 9) Make a copy, and check the output. If the correction is not good enough, select a still lower level of sharpness.
5-13
2.1.3 The output has blurred images.

Platen guide L 1) Is the gap of the platen guide L correct? NO: Correct the gap. (See p. 3-17.) Feeding roller 2) Are the spring pressure of the feeding roller 1/2 and the pull-off roller correct? NO: Correct the spring pressure.
2.1.4 The output is out of focus or has black fogging.

ADF 1) Is the height of the ADF correct? NO: Correct the height. (See p. 5-1.) Platen roller 2) Does the platen roller correctly come into contact with the glass surface when the ADF is closed? NO: Make adjustments so that the roller will come correctly in contact.
5-14
3 Arrangement of Electrical Components

3.1 Sensors
PI6 PI9 PI5
PI3 PI2 PI4
PI7 PI8
PI1
F05-301-01 Symbol Name

Photointerrupters
Notation
PI1 PI2 PI3 PI4 PI5 PI6 PI7 PI8 PI9
Description
Last original detection sensor Length sensor 1 Length sensor 2 Original width sensor 1 Original width sensor 2 Original placement sensor Registration sensor Read sensor Feeder cover open/closed sensor
T05-301-01
5-15
3.2 Motors, Clutches, Solenoids, PCBs, and Others
M1 CL1
PCB1 PCB2
SL1
F05-302-01 Symbol
M
Name
Motor
Notation
M1
Description
Feed motor
SL
Solenoid
SL1
Stamp solenoid
Cultch
CL1 PCB1 PCB2
Pickup clutch ADF drive Relay for sensor inside original pickup tray
CL
ADF drier PCB Relay PCB
T05-302-01
5-16
4 Self Diagnosis
4.1 Outline
The machine does not have a controller PCB, and depends on the controller PCB of its host machine for diagnosis. The checks are limited to jams, and do not look for alarm or error conditions. For discussions of jams, see 3 Jams in Chapter 2 (p. 2-21).
5-17
APPENDIX
1 General Timing Charts

1.1 Flow-Scanning a Single-sided A4 Document
Original set Start key ON Original separated/ moved Feed motor (M1) Pickup clutch (CL1) Original placement sensor (PI6) Registration sensor (PI7) Read sensor (PI8) Pickup roller Separation roller Other rollers : motor, roller in reverse. Note 1: The speed increases when the paper is pulled by the pull-off roller.
Note 1 Note 1
1st original read
2nd original read
Original delivered
A-1
APPENDIX
2 Signal Name/Designation List

Definitions of the signal names and other designations used in this chapter and in the block diagrams are listed below. Note: Designations in brackets denote an electrical signal, or an analog signal whose state cannot be represented as a 0 or 1. Other designations denote a digital signal whose state can be represented as a 0 or 1.
DFCVS SET LENG1 LENG2 LENG3 MOTA MOTA* MOTB MOTB* READ REG STAMP_SL WID1 WID2 Feeder Cover Open/Closed Detection signal Document Set Detection signal Last original detection signal Document Length Detection signal 1 Document Length Detection signal 2 Feed Motor Drive signal Feed Motor Drive signal Feed Motor Drive signal Feed Motor Drive signal Read Original Document signal Separated Paper Detection signal Stamp Solenoid Drive signal Original Width Detection signal 1 Original Width Detection signal 2
A-3
3 General Block Diagram
Stamp solenoid
1
J13
1 2 2 1 1 2 3 2
J7
1 2 3
ADF drive PCB

+24V STAMP_SL +24V(P) +24V(P) MOT A MOT A* MOT B MOT B*
J4
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
SL SL1
M1 Feed motor
Pickup clutch J201

3 3 2 1 1 2 3 4
J8
1 2 3 4
CL1
CL
2 1
+24V CL
Original placement sensor J26

3 2 1 1 2
J5 J3
1 2 3 4 5 6 7 8 9
J102 J101
1 2 3 7 6 5 4 3 7 6 5 4 3 2 1
Last original detection J21 sensor

1 2 3 4 5 6 7 8 9 3 2 1 3 2 1
PI6
J30
1 2 3 4 6 5 4 3 2 1
3 4 5 6 7 8 9
Registration sensor J27

3 2
5 6
10 10 11 11 12 12
PI7
+3.3VS SGND SET +3.3VE SGND REG +3.3VE SGND READ +3.3VE SGND DFCVS
SGND SGND +3.3VE +3.3VE +3.3VS SGND SGND +5V +5V SGND DFCVS SET REG WID2 WID1 N.C. CL STAMP_SL MBPWM MAPWM PHXB PHB PHXA PHA READ N.C. LENG3 LENG2 LENG1 SGND
+3.3VE SGND LENG1
1 2 3
J6 LENG2 LENG3 WID1 WID2

1 2 3 4 1 2 3 4
2 1
+3.3VE SGND LENG1 +3.3VE SGND LENG2 +3.3VE SGND LENG3 +3.3VE SGND WID1 3.3VE SGND WID2
1 2 3 4 5 6 7 8 9
PI1
J22 Length sensor 1 PI2
10 10 11 11 12 12 13 13 14 14 15 15
PGND PGND +24V +24V
J23
Length sensor 2 PI3
Read sensor J28

3 2
Junction PCB
J2
3 2 1
J1
B15 A1 B15 A1
B14 A2 B14 A2
B13 A3 B13 A3
B12 A4 B12 A4
B11 A5 B11 A5
B10 A6 B10 A6
B9 A7 B9 A7
B8 A8 B8 A8
B7 A9 B7 A9
B6 A10 B6 A10
B5 A11 B5 A11
B4 A12 B4 A12
B3 A13 B3 A13
B2 A14 B2 A14
B1 A15 B1 A15
4 4 3 3 2 2 1 1
PI8
Original width J24 sensor 1 Cover open/closed sensor J31

3 2 3 2 1
PI4
PI9
J11
B1 A15
B2 A14
B3 A13
B4 A12
B5 A11
B6 A10
B7 A9
B8 A8
B9 A7
B10 A6
B11 A5
B12 A4
B13 A3
B14 A2
B15 A1
4 3 2 1
J12 Original width J25 sensor 2

3 2 1
Host machine
PI5
A-5
4 ADF Controller Block Diagram

ADF Controller Block Diagram (1/4) A501
+24V
+3.3V
+24V
1 FU2 WID1 C5 J1
A7
J2 J2 J2 J2
1 D2 2
J3 J3
2 3 4
J1
B8
R7
R6 3 R8 4 J6 J6 J7 J7
1 2 3
WID2 C6
R9
J7
Q4 D1
R29 R25
STAMP SL
J1-A9
J1
A15
J8 J8 R1
1 2 3 4
J1
B1
LENG_1 C7
R10 R2
J8 J3 J8
Q5
R27 R26
+24V CL J1-B7
J1
A14 LENG_2
R3 C3 R4
+3.3V J6 J5
1
C13
C2
FU1
R28 +3.3V
J1
B2
LENG_3 C4
R5
J6
J5 J5
R31
3
J1
A13
J1
A5 +5V
SET R30 +3.3V C14
J1-A6
1
IC1 R41 PHXA C25 C9 +5V R13

OUTA SYNCA REFA GNDA 5 IN_A INA 7 VSA OUT_A 9 3 11 13 RSB OUTB 2 4 6 8 10 12
+5V R18
J1
A12
PHA
J1
B11
J5 J1
A4
R34 +3.3V
C8 PHA
1
J1
B4
PHXA
J5 J1
B12
R32
6
C24 R11 C1 R17
J4 J4 J4 J4 J4 J4
2 3 4 5 6
J1
A11
PHB
C23
J5
REG R33 C20 +3.3V
J1-B9 R42
J1
B5
PHXB
J1
A3 +3.3V B13 +3.3V 7
J5 C11 J5 J5
R37 +3.3V PHB C26 READ R36 C21 +3.3V J1-B3 MAPWM
C10
J1
A10
MAPWM
J1
J1
B6
MBPWM
J1
A2 9
R35
+3.3V Q1
VSB SYNCB 14 REFB 15 GNDB 16 IN_B 17 INB 18 OUT_B
PHXB C27 +3.3V
J1
A8
J1
B14
C12
10
R12 R20 C17
+3.3V
11
R21
C16 C18
R24
J1
B15
J5 J5
R38
12
R23
J1
A1
J5
R40
Q2
R22 MBPWM
DFCVS R39 C22
J1-B10
C19
A-6
APPENDIX
5 Jam Code List

No.
1 2 3 4 5 6 7 8 9 10 11
Jam Code
0001 0003 0004 0007 0009 000a 000b 0011 0012 0012 0016
Explanation
Pickup fault Delay jam Stationary jam Sheet-to-sheet gap jam ADF open jam Feeder cover open jam Stationary jam at power-on No paper (forced out original) Jam in response to Stop key Initialization jam Others
A-7
APPENDIX
6 Special Tools List

The table below lists the special tools, other than those included in the standard tool set, that are required for servicing this machine.
NO. 1 Tool Name Digital multimeter Tool No. FY9-2002-000 Shape Rank A Use/Remarks Electrical checking, etc.
Gauge (1.4 mm gap)
HY9-0015-000
-00 15
Platen guide L gap adjustment
9 HY
Note: A: B: C:
Ranks Each service engineer should be equipped with one unit of this tool. One unit of this tool need be maintained for each group of five or so. One unit of this tool need be maintained in each workshop.
7 Solvent/Grease List
No. 1 Name Use Formulation Remarks
BYUKKURIN C-17 Cleaning Examples: Glass, plastic materials, rubber, exterior covers Lubricant Driving and sliding parts
Hydrofluorocarbon - Keep away from fire. Alcohols - To be adjusted in the field. Surfactant - Substitute: IPA (Isopropyl alcohol) Water Silicone oil - PERMALB G2 - Tool No. CK-0551 (20g)
A-8
Prepared by Office Imaging Products Technical Support Division Office Imaging Products Quality Assurance Center CANON INC. Printed in U.S.A. REVISION 0 (SEPT. 2001) (25089) 5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
COPYRIGHT 2001 CANON INC.
CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN U.S.A. (IMPRIME AU U.S.A.)
This publication is printed on 100% reprocessed paper.
PRINTED IN U.S.A. (IMPRIME AU U.S.A.)
0901GR0.0-1

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ADF-J1

COPYRIGHT 2001 CANON INC. Printed in U.S.A. Imprim au U.S.A.

COPYRIGHT 2001 CANON INC. 20

CANON ADF-J1 REV.0 SEPT. 2001 PRINTED IN U.S.A. (IMPRIME AU U.S.A.)

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

2 Outline of the Manual

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 3 MECHANICAL SYSTEMS

CHAPTER 4 MAINTENANCE AND INSPECTION

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

If 432 mm/17.0 in or longer, 60 to 90 g/m2.

In extra-length mode, as long as 1000 mm/39.4 in.

Paper of 80 g/m2 or less. Paper of 80 g/m2 or less. Paper of 80 g/m2 or less.

Operating environment Temperature Humidity

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

3.2 Cross Section

CHAPTER 1 GENERAL DESCRIPTION

4. Using the Machine

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 2 OUTLINE OF OPERATION

J1 Sensor drive signal Controller PCB

Power supply PCB

CHAPTER 2 OUTLINE OF OPERATION

1.2 Inputs to and Outputs from the ADF Drive PCB

+3.3VE Length sensor 1 J22-3 -2 -1 -4 -5 -6

-2 LENG3 -3 WID1 -4 WID2

Original width sensor 1

-10 -12 -11 +3.3VE

Original width sensor 2

-13 -15 -14

+3.3VS Original placement sensor J26-3 -1 -2

When paper is present, '0'.

When paper is present, '1'.

When paper is present, '1'.

Cover open/closed sensor

-10 -12 DFCVS -11

When the ADF cover is opened, '1'.

STAMP_SL When '0', SL1 goes ON. +24V

J8-1 -2 CL When '0', CL1 goes ON.

+24V MOTA MOTA* MOTB MOTB*

For details, see p. 2-20.

Feeder motor (M1)

ADF driver PCB

The following is a drive diagram of the machine:

CHAPTER 2 OUTLINE OF OPERATION

CHAPTER 2 OUTLINE OF OPERATION

2.2 Sequence of Operation

2.2.2 Picking Up and Delivering Originals (Single-sided original Single-sided print)

Read timing detection

CHAPTER 2 OUTLINE OF OPERATION

2.3 Detecting Originals

Sensor used (Notation)

Length sensor 1/2 (PI1/PI2)

Original width sensor 1/2 (PI4/ PI5)

CHAPTER 2 OUTLINE OF OPERATION

2.3.2 Detecting the Presence/Absence of an Original

2.3.3 Detecting the Last Original