B600S series intelligent controller

B600S series intelligent controller USER MANUAL

ISO 9001: 2001 ISO 14001: 2001

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B600S series intelligent controller

. Perfect
Thank you for choice Bedford series products. To make our customer satisfy is our motto, we will supply you with cordial and well-around service as well as ever. Hereby we make a detailed introduction about working principle and parameter of this water-supply equipment, Pls. read it carefully before use to make sure proper operation.

. Summary
This equipment is a high-tech product which is special designed for many water-supply occasions of rural & urban such as production and living water-supply, heating & air condition system, steady pressure aberration cycle water-supply, which have the virtues of compact, easy operation, high automation and save energy, which have a good prospect of application and extension 1. Advantage Replace the high level water storage tank, weed out quadratic water pollution, TO make sure the safety and health of water-supply
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B600S series intelligent controller Efficient save energy. Comparing with other water-supply systems, B6ooS intelligent controller can superimpose pressure of water distribution system, which save energy rate is more 30 percent than that of traditional quadratic pressurizes water-supply system Automation controlling, constant water pressure, which can not cause water pressure & water temperature major fluctuation to improve the quality of water supply completely. With function of soft start & soft stop, this can prolong the use life of all equipment. Compact, Easy operation, single pump Parallel-join running are available. or double pumps

Auto-detect running fault, Such as the faults of sensor broken or short circuit, Alarm of water pressure high or low, water level alarm and cable communications Fault diagnosis and self-protection functions, such as overvoltage, undervoltage, overheat Short circuit protection etc.
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B600S series intelligent controller B600S series is an integration intelligent structure with Compact& rational size which can effect multi-pump joining controlling via RS-485/RS-232 communication terminal, its performance is more excellent than a completed set of constant water supply equipment as well as quality and price. 2. Application scope Its widely used in production and living water supply and pressurized water supply system of air condition & heating, environmental water treatment of residential subdistricts, hotels, industrial enterprises and some water-supply occasions such as constant water pressure, variety flow etc. Especially, as rebuild of traditional water-supply system.

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B600S series intelligent controller

. Model explanation

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B600S series intelligent controller

. Working principle
1. B600S Series integration intelligent constant pressure variable flow water supply equipment is made up of pump, motor, pressure tank, pressure sensor & intelligent controller etc. The diagram of B600S series (See pic.1)

Pic.1 According to the varying of water supply system, we can set the water pressure and related parameter on this intelligent controller, and then this equipment can make pump automation start or stop and keep the water pressure within the set value range, no manual intervention required
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B600S series intelligent controller as running, when there is greater water-supply required, we can effect double pumps parallel-join to supply water, we can effect double pumps combine and run via setting the parameter of modbus communication address(see pic.2),when two pumps combine, we can set the water pressure onto either of intelligent controllers, which would run according to the actual request to satisfy the varying of water and keep water pressure constant.

(Pic.2)
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B600S series intelligent controller Multi-pumps Parallel-Join water supply programming explanation: (1) Connect with pump, tube, valve etc as usual. (2) Set the communication format & address on the intelligent controller (3) Select either of them as main signal of pressure & water level (4) When running, B600S controller would auto-control the pumps to stop or start as per actual requirement.(See Pic. 3) (5) Soft start & Soft stop without any impact to make the performance of pumps better than frequency inverter constant water supply equipment. (6) The fault rate is far less than that of traditional water supply system.

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B600S series intelligent controller

Q Flow (Q)

Qmax

1#
Q

2#

1#

2#

2#

1#

1#
T Time (T)

water variable & pumps auto-controlling diagram

(Pic.3

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B600S series intelligent controller

the characteristic of constant pressure variable flow for B600S (H-Q characteristic Curve, see Pic.4)

H(m) n n1 n2 n3 H C B A
Constant pressure line

C' B'

H-QPump characteristic curve H-Q

Water-tube characteristic

Q2

Q1

QA

Q(m3/h)
Pic. 4

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B600S series intelligent controller The above diagram show in case that we constant the water-supply pressure at H-A, when the water flow descend from QA to Q1, the water pressure should increase to B, when pressure sensor were given the signal from the water level sensor. The RPM of pump will descend to N2 via intelligent controller to keep the water pressure at B Point which is located in H-A constant pressure Line. Meanwhile, when the water flow descend to Q2, the water pressure would increase to C Point, the RPM of pump descend to N3 according to keep the water pressure at C point which also is located in H-A constant pressure line. We can observe from picture 4 that we can reduce the B-B C-C water pressure which is belonging to the unnecessary energy consumption. 3. Energy-save rationale As per fluid mechanics principle & pump similarity theorem, we get the relation among flow (Q), lift (H), Power (P), RPM (n) as below

Q n = Q1 n1

H n = H 1 n1

P n = P1 n1

Water flow is proportional to RPM(n), Lift is proportional to RPM square (n2),Shaft-power is proportional to RPM cube (n3), Comparing with the water flow of pump which is controlling by valve and RPM, the
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B600S series intelligent controller relation between shaft power and energy-save as below picture (Pic.5)

1.0 2 0.8 0.6

P

0.4 1 0.2

0.2

0.4

0.6

0.8

1.0

Pic.5 Curve Relation between shaft power and flow when RPM change Curve Relation between shaft power and flow when controlling by valve. As per Picture 5: P=P2-P1 As per above principle, we can get the formula regarding energy
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B600S series intelligent controller save as below: P=PH{(0.4+0.6Q) Q } According to above formula, we can get the result as below Q or n 0 10 20 30 40 50 60 70 80 90 100 P 0.4 PH 0.459 PH 0.512 PH 0.577 PH 0.576 PH 0.575 PH 0.544 PH 0.477 PH 0.368 PH 0.211 PH 0 0.41 PH Average Saving
3

So, we can judge from the above that there is a good energy save result using our B600S series integration intelligent constant pressure variable flow water supply equipment.
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B600S series intelligent controller

. Design reference status for using B600S water supply equipment

1. The minimum value of water pressure for building Stories Mini Liftm 610 1 2 12 3 16 4 20 5 24 6 28 7 32 8 36 9 40 10 44 11 48 12 52 13 56 14 60 15 64

2. The standard of living water volume per person Item No. 1 2 Living equipment Water supply sanitation ware is available Shower equipment is not available. Water supply sanitation ware is available Shower equipment is available. Water supply sanitation ware is available Shower equipment is available. Centralized water supply equipment is available Standard (L/person/day) 85L130L 130L170L

170L250L

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B600S series intelligent controller Water flow reference with difference numbers of household Numbers of household Water supply flow m3 /h 7 8.5 10 13 15 18 21 24 10 15 20 30 40 50 75 100

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B600S series intelligent controller

B600S series integration intelligent constant pressure variable flow water-supply equipment user instruction

B600S Series trial running checking 1. Rotating direction The pump is designed with given rotating direction. So before use, the rotating direction of the pump must be confirmed. If the rotating direction is reverse, the motor will be over-loaded, power deficient, vibrating or noisy. Confirming process Connect B600S Pressure Regulator to power supply, then confirm the rotating direction of FAN in the rear end of the pump.

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B600S series intelligent controller 2. Pumping out air Before starting, pump air out of the pump CASING and fill appropriate water in. Otherwise the mechanical portion will be damaged. Confirming process Connect B600S Pressure Regulator to power supply, then switch on power supply and start the pump. Now, the pressure on the pressure gauge should be rising. If the pressure is not rising, pump air out of the pump CASING again. Notice: please do not use this product without water filled.

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B600S series intelligent controller

3. Controller Structure and operation

1. FAN DISPLAY Display the pressure regulator running states, setting values, parameters, fault states and so on. 2. LAMP RUNNormally on when the pressure regulator runs. STOPNormally on when the pressure regulator stops. FAULTNormally on when the pump and the unit are abnormal. 3. KEY Controller Structure of B600S intelligent controller MODE For setting the pressure regulator parameters. SETFor displaying setting pressure values and running frequency. UPDOWNFor changing setting values.

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B600S series intelligent controller

5. Input and Change of Setting Values

B600S Pressure setting/changing method If change pressure 3.5Bar to 2.0Bar, operate as follows: Press the SET key for 5 seconds and enter the pressure setting mode. Adjust the pressure value by an up/down key. After setting, return to running input mode by the SET key.

B600S intelligent controller parameters input/adjusting method If change the rotating direction of the pump (SN-06), operate as follows: Press the MODE key for 5 seconds. SN-00 appears on the screen. This means entering to setting mode. Required parameters can be set or changed.
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B600S series intelligent controller Notice: please do not use this product without water filled.

Fault list confirmation

When confirm the fault list, press the SET key for 5 seconds and the list can be deleted. Altogether 20 lists, 00~19, can be stored. One the nearest to 00 is the last failure logging.

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B600S series intelligent controller

5. Double pumps parallel-Join running in use

Confirm if the parameter setting SN-15 of the intelligent controller is correct. Set the parameters SN-16 of the intelligent controller for 0. At input status bar, press the SET key and confirm communication status. Now, nocon appears in the status bar. This means the status is abnormal. Please confirm the parameters and linking line. If the status is normal, np1S p2 will appear in the status bar. If the pump joins running, pressure setting can be done at either of end controllers. Now, the pressure values of both intelligent controllers keep the same. During joint running, high pressure alarm, low pressure alarm, pressure setting, alternating time and other values will share in each other.

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B600S series intelligent controller

6. Modes and Parameters

B600S intelligent controller parameter modes NO SN-00 SN-01 SN-02 SN-03 SN-04 SN-05 SN-06 SN-07 SN-08 SN-09 SN-10 SN-11 SN-12 SN-13 Description High pressure alarm Low pressure alarm Proportional constant Accumulating constant Differential constant Controlling period Rotating direction Moving wave prevention function Inductor variety Inductor correction Low pressure running time Deviation PID stopping time PID min. output ratio Min. 0 0 0 0 0 1 0 0 0 -5 0 0 0 0 Max. 10 10 100 100 100 200 1 1 16 5 100 2 200 100
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Default 7.5 0.5 30 80 70 10 0 0 10 0 30 0.3 5 50

Remark

0Positive direction 1Negative direction 0No using 1Using

B600S series intelligent controller SN-14 SN-15 SN-16 SN-17 SN-18 SN-19 SN-20 SN-21 Automatic tuning function Baud rate ratio Communication address Alternating time Preparation 1 Preparation 2 Pressure regulator initialization Software version 0 0 0 0 0 0 0 1 3 32 99 99 99 10 1 1 1 10 0 0 0 1.8.1 0~9No using 10Initialization 0No using AUTO 1Using 0480019600 219200338400 0Joint running 1~31Outer interface During joint running, alternating the main pump

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B600S series intelligent controller

7. Failure Logging Identifiers

B600S series intelligent controller failure identifiers

Failure symbol ER-SO ER-SS ER-HP ER-LP ER-LL

Description SENSOR OPEN SENSOR SHORT HIGH PRESSURE LOW PRESSURE LEVEL ALARM

Cause Sensor is not connected. Sensor is short. High pressure alarm. Low pressure alarm. Low water level alarm. There is failure in the communication cables.

Solution Confirm disconnecting part. Sensor runs abnormally. Replace the sensor. Check the system. Check the system. Check water supply piping. Check the communication cable connection. Please confirm the communication setting.

ER-CE

COMMUNICATION

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B600S series intelligent controller B600S series intelligent controller failure identifiers Failure symbol

Description

Cause

Solution Check motor output for coincidence with pole changer.

ER-OC

OVER CURRENT

Abnormal current increase in the overload current TRIP circuit.

Check connecting wires between pole changer and motor for normality. Increase the accelerating time. Check if the pump motor is running overloaded. Check motor running for overloading. Set torque compensating parameter. Increase output capacity of the pole changer. Check input voltage for within rated input voltage and eliminate possibility of overload voltage. Consider motor counter current. Increase decelerating time, or add outer selective impedance. Check for within given power limit.

ER-OL

OVERLOAD

Output current of pole changer is over high. The pole changer max. undergoing time for 150 % rated current is up to 60 sec.

ER-OV

OVER VOLTAGE

The pole changer is over max. permitting value of DC BUS voltage.

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B600S series intelligent controller ER-BC CONNECTION ERROR There is fault in cables. Check cable connection. Check room temperature for within given temperature range. The temperature inductor detects over hot temperature. Confirm the air intake without stopping. Remove foreign material out of the heat radiator. Confirm fins without dirt. Through appropriate ventilation, offer sufficient room.

ER-OH

OVER HEAT

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B600S series intelligent controller

8.

Safe operation

Caution

1) Misuse may cause controller or system damage 2) Pls. dont make pressure durability test to the Controller. 3) Pls. dont splash water or other liquid on the component

Dangerous1) Pls. dont take down, alter, otherwise, electric

shock, fire and injure would be occurred 2) Pls. dont open the cover during electrifying 3) The installation should be processed by electric technician under electric operation stipulation

9. Operation environment
Indoor, outdoor without oil fog .or. Dust .or. Flammable gas The installation environment should be dry & clean & good ventilation Ambient temperature: -10 to +40 Humidity: 20% to 90% (protected from frosted and iced) Voltage: single phase 220V10 Frequency: 50/60HZ 5 Good condition in grounding
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B600S series intelligent controller

The characteristic data of B600S series integration intelligent constant pressure variable flow water supply equipment

1. Matching pump parameter BJZ stainless jet self absorption pump H-Q characteristic curve:

Hm

Pic. 8
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B600S series intelligent controller

Dimension of pump:

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B600S series intelligent controller

L
DNM

DNA

H2 H3 H1 H

A
Pic. 9

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B600S series intelligent controller

Item no.: BEDFORD-B600S2000.5 -BJZ-/ BEDFORD-B600S2000.6-BJZ-/ BEDFORD-B600S2000.75-BJZ-/ BEDFORD-B600S2001-BJZ-/ Power KW 0.37 0.55 0.55 0.75 D A B C D E F H H1 H2 L N A 88 88 80 80 109 109 80 80 100 100 98 98 170 170 184 184 7 7 20 20 7 7 10 10 178 178 203 203 128 128 157.5 157.5 195 208 202 202 365 388 354 354 1 1 1 1 D N M 1 1 1 1 weight Kg 6.0 7.0 8.0 9.0

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B600S series intelligent controller BLC stainless centrifugal pump H-Q Characteristic Curve:

Hm

Pic.10
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B600S series intelligent controller

Dimension of Pump:

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B600S series intelligent controller

L DNM D

DNA H2 H1 H

Pic.11

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B600S series intelligent controller

Item no.: BEDFORD-B600S2000.75-BLC-4.2/14 BEDFORD-B600S2001-BLC-4.2/19 BEDFORD-B600S2001.5-BLC-4.2/22 BEDFORD-B600S2001-BLC-7.2/14 BEDFORD-B600S2001.5-BLC-7.2/19 BEDFORD-B600S2002-BLC-7.2/22.5 BEDFORD-B600S2002.5-BLC-7.2/26 BEDFORD-B600S2001.5-BLC-12/12

Power KW 0.55 0.75 1 0.75 1.1 1.5 0.185

A 140 140 140 140 140 150 150

B 213 213 213 213 213 234 234

C 138 138 138 138 138 140 140

D 47 47 47 47 47 49 49

H 222 222 222 222 222 240 240

H1 110 110 110 110 110 120 120

H2 242 242 242 242 242 251 251

L 313 313 313 313 313 337 373

DNA

DN M 1 1 1 1 1 1 1 lor

Weight Kg 12.5 13 15.5 13.5 15.5 18.5 22

11/ 4 11/ 4 11/ 4 11/ 4 11/ 4 11/ 4 11/ 4 1

1/ 2

1.1

140

213

138

47

222

110

255

366

11/ 4

16

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B600S series intelligent controller

BEDFORD-B600S2002-BLC-12/16 BEDFORD-B600S2002.5-BLC-12/20 lor 1.5 140 213 138 47 222 110 255 366
1/ 2

11/ 4
lor

19

1.85

140

213

138

47

222

110

255

366

1/ 2

11/ 4

21.5

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B600S series intelligent controller CMF stainless multistage centrifugal pump

CMF2 Characteristic standard:

Pump Item no.: CMF2-20 CMF2-30 CMF2-40 CMF2-50 CMF2-60 Motor KW 0.37 0.55 0.55 0.55 0.75 H(m) Q m3 /h 0.5 19 28 36 46 54 1.0 18 27 35 43 50 1.5 16 24 32 40 48 2.0 14 21 28 35 42 2.5 13 20 26 33 38 3.0 11 17 23 28 32 3.5 10 14 17 22 25

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B600S series intelligent controller

CMF2 Characteristic Curve:

Pic.12

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B600S series intelligent controller CMF4 Characteristic standard: Pump item no.: CMF4-20 CMF4-30 CMF4-40 Motor KW 0.55 0.75 0.75 H(m) Q m3 /h 1.0 2.0 3.0 4.0 5.0 6. 7.0

19 28 38

18 27 36

16 25 33

15 22 30

13 19 26

10 15 20

7 10 14

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B600S series intelligent controller CMF4 Characteristic Curve:

Pic. 13

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B600S series intelligent controller CMF8 Characteristic standard: Pump item no. CMF8-10 CMF8-15 CMF8-20 CMF8-25 CMF8-30 Motor KW 0.55 0.75 1.0 1.5 2.2 H(m) Q m3 /h 1.0 19 30 37 47 56 2.0 18.5 29 36 46 55 3.0 18 28 35 45 53 4.0 17 27 33 43 51 5.0 16 26 31 40 47 6.0 15 24 28 37 44 7.0 14 22 26 34 41 8.0 11 20 22 30 35 9.0 9.5 17 19 26 31 10 7 14 15 22 25

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B600S series intelligent controller

CMF8 Characteristic Curve

Pic.14

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B600S series intelligent controller CMF12 Characteristic standard: Pump item no.: CMF12-10 CMF12-15 CMF12-20 CMF12-25 CMF12-30 Motor Q 2.0 20 31 H(m) 39 50 58 4.0 19.5 30 38 49 57 6.0 19 29 37 48 56 8.0 18 28 35 45 53 10 15.5 23.5 33 41.5 49.5 12 13 20 29 36 45 14 10 15 24 30 38

KW m3 /h 1.0 1.1 1.5 1.85 2.2

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B600S series intelligent controller CMF12 Characteristic Curve:

Pic.15

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B600S series intelligent controller

CMF2/4/8/12 Dimension of pump:

Picture 16

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B600S series intelligent controller Pump item no.: CMF2-20 CMF2-30 CMF2-40 CMF2-50 CMF2-60 CMF4-20 CMF4-30 CMF4-40 CMF8-10 CMF8-15 CMF8-20 CMF8-25 CMF8-30 CMF12-10 CMF12-15 CMF12-20 CMF12-25 CMF12-30 L 400 400 400 400 400 400 400 400 420 420 420 450 450 400 420 420 450 450 L1 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 138 L2 160 160 160 160 160 160 160 160 179 179 179 179 179 179 179 179 179 179 L3 130 130 130 130 130 130 130 130 138 138 138 138 138 138 138 138 138 138 L4 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108 108
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H1 110 110 110 110 110 110 110 110 120 120 120 120 120 120 120 120 120 120

H2 208 208 208 208 208 208 208 208 242 242 242 242 242 242 242 242 242 242

Weight Kg 9 10 10 10 11 10 11 11 10.5 12.1 13.7 14.3 21.4 11.8 13.5 20.9 23.9 23.9

B600S series intelligent controller

Connection diagram of double pumps Parallel-Joining water supply equipment

Pic.17

Double pumps parallel-joining system picture

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B600S series intelligent controller (1) (2) When running, B600S controller would auto-control the pumps to stop or start as per actual requirement.(See Pic. 3) Soft start & Soft stop without any impact to make the performance of pumps better than frequency inverter constant water supply equipment. The fault occurred rate is far less than that of traditional water supply system.

(3)

Tank standard Item No.: Capacity Litres Pipe specification PT-2LP 2 PT-4LP 4 PT-8LP 8 1 PT-19LP 19 PT-24LP 24 PT-60LP 60

The choice of tank Capacity Q=L/t*K Qtank capacity LLitres/Hour in peak use (Unit: Litres) TStart Times/Hour in peak use (610 times available) KAdjustable factor(0.20.4 available)
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B600S series intelligent controller

Thank you for you choose Bedford Brand series products, pls. read the above user instruction carefully.
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B600S series intelligent controller

Attachment:
Parameter set: 1. Press MODE and SET Keys simultaneity for above 5seconds, then the Keyboard appear the symbol of FN-00. 2.Press or to choice the parameter items which we want to adjust,

and then press SET Key entering into parameter adjustment,. 3. Press to adjust the parameter and confirm by SET Key

4. Press Mode key to return back the initial-face.

Parameter list(See next page)

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B600S series intelligent controller No. FN-00 FN -01 FN -02 FN -03 FN -04 FN -05 FN -06 FN -07 FN -08 FN -09 FN -10 FN -11 FN -12 FN -13 Description Control method select Stop mode select Max. frequency Basic frequency Mid. Frequency Mid. Output voltage Min. frequency Min voltage Accel. time Decel. time Anti-stall select Anti-stall when Acceleration Anti-stall when Running Overload mode select Min 0 0 0 0 0 0 0 0 1 1 0 50 50 0 Max. 1 1 400 400 400 220 20 50 600 600 1 200 200 4 Default 1 0 60 60 1.5 10 1.5 10 2 2 0 150% 150% 0 0: Disable 1-4: Enable 0: Disable 1: enable Explanation 0: Manual control run 1: Pressure control run 0: Ramp stop 1: Coast to stop

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B600S series intelligent controller FN -14 FN -15 FN -16 FN -17 FN -18 FN -19 FN -20 FN -21 FN -22 FN -23 Overload capacity Overload time PWM frequency Preparation 1 Preparation 2 Preparation 3 initialization Horsepower Auto reset Fault reset 30 0.1 1 0 0 0 0 1 0 0 200 120 10 20 20 20 10 3 20 1 130 5 7 0 0 0 0 3 5 0 Auto reset trips when multi-pump run Auto reset when fault of power ON/OFF 7: 10khz

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B600S series intelligent controller

Agent:

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