TECHNICAL DATA

Spreader Model Dead Load Lifting Capacity Single Lift Lifting Lugs SSX40 8.4 Tonnes 41 Tonnes 4 x 10 Tonnes in Main & End Beam

Telescopic Position 20ft position 5852 mm 3 mm 30ft position 8918 mm 3 mm 40ft position 11984 mm 3 mm Twistlock Pins center at End Frame 2259 mm

TECHNICAL DATA
Operations 20 Ft to 40 Ft Twistlock Rotation (90) Flipper Up / Down (180) Hydraulics Pump Axial Piston Pump Pump Running Pressure Main Relief Valve Cross Line Relief Valve (Flipper) Cross Line Relief Valve (Telescopic) Pump Flow Tank Capacity Hydraulic Oil Telescopic Gearbox capacity 30 Secs 1.5 Secs 5 to 7 Secs

100 bar 210 bar 140 bar 70 bar 40 Ltrs / min 150 Ltrs ISO VG 68 4.5 Ltrs

TECHNICAL DATA
Electrical Power Voltage Control Voltage Control Valve (Solenoid Coil) Lights Pump Motor (All Operation) Control System Electrical Protection

400 VAC / 50 Hz / 3PH 230 VAC 24 VDC 24 VDC 7.5 KW SCS 2 IP 55

SPREADER OVERVIEW
Structural Sections: Center body Telescopic Arm

Functional Mechanisms: Telescopic Drive Flipper Up / Down Twistlock and Land Pin

Control System: Electrical Hydraulic

HYDRAULIC CIRCUIT

CIRCUIT FLIPPER & TWISTLOCK

CIRCUIT FLIPPER DOWN

140 Bar M Flipper Down A P Sol B Active B T 140 Bar Down

210 Bar

Pump Pressure - 100 Bar

CIRCUIT FLIPPER UP
140 Bar M Flipper Up A P Sol A Active B T 140 Bar

210 Bar

Pump Pressure - 100 Bar

CIRCUIT TWISTLOCK LOCK

Twistlock Lock

A P

B
T

Sol A Active

210 Bar

Pump Pressure - 100 Bar

CIRCUIT TWISTLOCK UNLOCK

Twistlock UnLock

A P

B
T

Sol B Active

210 Bar

Pump Pressure - 100 Bar

CIRCUIT - TELESCOPIC

CIRCUIT TELESCOPIC EXTRACT

70 Bar

M Telescopic Extract

Extract

A
P

B T 70 Bar

Sol A Active

210 Bar

Pump Pressure - 100 Bar

CIRCUIT TELESCOPIC RETRACT

70 Bar

M Telescopic Retract

Retract

A
P

B T 70 Bar

Sol B Active

210 Bar

Pump Pressure - 100 Bar

TWISTLOCK MAINTENANCE

TWISTLOCK FLOAT CHECK

ADJUSTING SPREADER LENGTH

ADJUSTING TELESCOPIC CHAIN

MAINTENANCE PROCEDURES
B. Check Points in Spreader 1. Inspect and verify condition of telescopic hydraulic motor & gearbox assembly 2. Check telescopic gear box oil level, oil condition, leakages 3. Check telescopic drive sprocket condition, Roller chain condition & Tension wheel condition. Grease, if necessary. 4. Check chain slackness ( 25 mm in vertical direction). Adjust, if necessary 5. Check roller chain end lock nuts tightness (45 Nm) & shock absorber (Disc spring) condition. Replace if found broken/cracked 6. Check all glide plates condition. Replace when thickness goes less than 17 mm. 7. Grease the sliding area under the telescopic beams with brush 8. Check motor to hydraulic pump coupling for any damage 9. Check for any abnormal noise from pump. Check pump pressure is 100 bar.

MAINTENANCE PROCEDURES
10. Check oil level in both Hydraulic tanks and fill slightly below max. Mark 11. Check hydraulic oil condition 12. Check whether filter clog indicator has changed from green to red if so, change filter element 13. Inspect and verify condition of Hydraulic Tank, Valve Assembly, hose condition. Check for any leakages 14. Inspect and verify for Center distance of twist locks 15. Check twistlock nut & floating mechanism. 16. Ensure all the parts are properly tightened. 17. Check twistlock cylinder & all hose fittings for any leakage 18. Check landpin condition & lubricate with oil 19. Dismantle all twistlocks every six months & check for cracks by doing dye-penetration test. Clean & inspect all parts. Replace, if necessary.

MAINTENANCE PRODEDURES
20. 21. 22. 23. 24. 25. Check all flipper condition & Hub fasteners tightness Check flipper motor for proper operation & hose fitting leakages Check all Buffer condition & mounting bolts for proper tightness Check all structures for damage, welding cracks & deformation. Check tightness of all bolts & fasteners. Check all operations of Spreader