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WELDING PROCEDURE SPECIFICATION (WPS) WPS NO WELDING PROCESS MANUAL OR MACHINE POSITION OF WELDING FILLER METAL SPECIFICATION FILLER METAL CLASIFICATION TRADE/ BRAND NAME BASE METAL GROUP SPECIFICATION THICKNESS RANGE BASE METAL Groove 3mm to 23mm 25mm and above Fillet Fillet FLOWRATE MULTIPASS SINGLE DC DCSP & DCRP UPHILL STRING & WEAVE See Note on p.2 See Note on p.2 Wire Brushing, Minor Grinding at every weld restart Gas cut, Machined bevel ends 4 equidistant Tack welds. Removed as weld progressses See JOINT DETAIL @ p2 BACKING NONE POSTHEAT N/A ALL ALL N/A PIPE D RANGE Groove FLUX/SHIELDING GAS SINGLE OR MULTIPASS SINGLE OR MULTIPLE ARC WELDING CURRENT POLARITY WELDING PROGRESSION WELDING TECHNIQUE PRE HEAT TEMP INTERPASS TEMP CLEANING METHODS BASE METAL PREPARATION JOINT ALIGNMENT JOINT DESIGN W01 P1 Gr1 to P1-Gr2 HL-045 B E 42-4 B42 H5 UNITOR LH 314 N CTWP-06-001 111 SMAW MANUAL 6G BASIC AWS E 7018 F NO A NO 4 1
WELDING PROCEDURE WELD PASS ROOT HOT FILL CAPPING CAPPING CAPPING WELD PROCESS SMAW SMAW SMAW SMAW SMAW SMAW FILLER METAL CLASS E-7018 E-7018 E-7018 E-7018 E-7018 E-7018 DIA 2.5mm 2.5mm 3.2mm 3.2mm 3.2mm 3.2mm CURRENT POLARITY DCSP DCRP DCRP DCRP DCRP DCRP AMPS RANGE 75-85 95-140 95-140 95-125 95-125 95-125 RANGE 12-16 22-28 22-27 22-28 22-28 22-28 RANGE 3-5 IPM 4-7 IPM 3-6 IPM 3-6 IPM 3-6 IPM 3-6 IPM VOLT TRAVEL SPEED
WPS NO
CTWP-06-001
REV
CONTRACTOR
Page 1
Bevel JOINT DETAILS A) Root Gap 2.5mm - 3.0mm B) Root Face 1.0mm - 1.5mm C) Bevel 35 -37.5 angle
Bevel
Thickness
Root pass Hot pass 45 Fill pass Cap 3 Cap 1 Cap 3 2 nd pass
6G Position
PreHeat Temperatures A) Up to 3/4" B) Over 3/4" thru 1 1/2" C) Over 1 1/2" thru 2 1/2" D) Over 2 1/2" 50 f Min 150 F Min 225 F Min 300 F Min
WPS NO
CTWP-06-001
REV
WELDING PROCEDURE WELD PASS WELD PROCESS FILLER METAL CLASS DIA POLARITY CURRENT AMPS RANGE RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RECORD ACTUAL VALUES RANGE RANGE VOLT TRAVEL SPEED
WPS NO
CTWP-06-001
REV
TRAVEL SPEED
SPECIMEN ID T1 T2
WIDTH mm
THICKNESS mm
AREA sq mm
YIELD LOAD
STRESS
ULTIMATE LOAD
STRESS
ELONGATION %
IDENTIFICATION
ROOT 1 ROOT 2 FACE 1 FACE 2
RESULT
IDENTIFICATION
SIDE 1 SIDE 2
SPECIMEN ID T1 T2
SIZE mm
NOTCH LOCATION
TEST TEMP(C)
IMPACT VALUES
YES YES
HI HI HI
WELDERS NAME
Test Conducted By
LAB TEST NO
FAILURE LOCATION
RESULT
NO NO
LAB TEST NO