Professional Documents
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RRV2027
CDJ-100S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type Model CDJ-100S
KUC RL WY AC120V AC110120V/220240V AC220240V With the voltage selector
Power Requirement
CONTENTS
1. SAFETY INFORMATION .................................... 2 2. EXPLODED VIEWS AND PARTS LIST ............. 4 3. SCHEMATIC DIAGRAM ................................... 10 4. PCB CONNECTION DIAGRAM ....................... 24 5. PCB PARTS LIST ............................................. 30 6. ADJUSTMENT .................................................. 33 7. GENERAL INFORMATION .............................. 39 7.1 PARTS ....................................................... 39 7.1.1 IC ....................................................... 39 7.1.2 DISPLAY ........................................... 41 7.2 DIAGNOSIS ................................................ 42 7.2.1 ERROR DISPLAY ............................. 42 7.2.2 DISASSEMBLY ................................. 42 7.3 BLOCK DIAGRAM ...................................... 46 8. PANEL FACILITIES AND SPECIFICATIONS ....................................................... 47
4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
CDJ-100S
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Cod e Section 25249.6 Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pices de remplacement doivent avoir la mme dsignation.
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
Also test with plug reversed (Using AC adapter plug as required) Earth ground
AC Leakage Test
CDJ-100S
IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
CDJ-100S
2.1 PACKING
6 9 13 (RL type Only) 8 (KUC type Only) 1 7 2
12 11
Mark No.
1 2 3 4 5
Description
Pad (A) Pad (B) Pad (C) Packing Case Packing Sheet (550 550 0.5) Audio Cable (L= 1.5m) Operating Instructions Limited Warranty Polyethylene Bag (0.03 230 340) Polyethylene Bag Silica Gel Caution SG Caution Card 220V
Part No.
DHA1411 DHA1412 DHA1413 See Contrast table (2) Z23026
NSP 4
6 7 8 9 10
VDE1033 See Contrast table (2) See Contrast table (2) Z21038 DHL1106 AEN7001 DRM1199 See Contrast table (2)
11 12 13
WY type
DHG1850 Not used Not used DRB1227
NSP NSP
8 13
CDJ-100S
28 13 24 28 6 2 28 28
25 28
28
11 5
A
31 28 12 21 22 3 RL, WY types Only 10 32 7 8
27
18
C B
28
28
B
23 23 1
27
28
17 28 22 28
28
A
6
28
28
16 29 15 32 28 28 28 28 26
19
CDJ-100S
Description
MOTHER BOARD ASSY TRANS BOARD ASSY SL MECHA BOARD ASSY DIGITAL OUT BOARD ASSY Strain Relief Earth Lead Unit/300V Connector Assy Connector Assy (2P) S Flex Power Transformer AC Power Cord Connector Assy Fuse (FU1) Slot-in Mechanism Assy Insulator Insulator MO Earth Plate Cable Stay Bottom Plate Chassis Earth Spring Float Spring Damper Mecha Holder Power Knob
Part No.
See Contrast table (2) See Contrast table (2) DWS1294 See Contrast table (2) See Contrast table (2) DDF1010 See Contrast table (2) See Contrast table (2) DNP1748 See Contrast table (2) See Contrast table (2) PF03PPB30 See Contrast table (2) DXA1845 DEC2235 DEC2250 DNF1588 DNF1589 See Contrast table (2) See Contrast table (2) DBH1398 DBH1428 DEC2236 DNH2339 DAC1895
Mark No.
26 27 28 29 30 31 32
Description
Push Rod Screw Screw Screw Nylon Rivet (3 4.5) Binder Binder
Part No.
DEX1008 BBZ30P080FMC BPZ30P080FZK BPZ30P140FMC See Contrast table (2) ZCASKB90BK Z09061
NSP NSP
NSP
NSP
NSP
WY type
DWM2079 DWR1300 Not used CM22B Not used Not used Not used Not used DTT1150 PDG1003 AEK1051 DNH2338 DNK3553 Not used
NSP
NSP
Description
DISPLAY BOARD ASSY 36P FFC/60V Earth Lead Unit/300V Cushion C POM Ring Knob B Time Knob MT Knob Eject Knob Slide Sheet Display Plate Ring Plate Jog Washer Slide Knob Control Panel Disc Indicator Jog Dial Knob A Assy Knob A LED Lens 65 Label Screw Nut (M9) Binder Earth Plate Caution Label Caution Label HE
Part No.
DWG1503 DDD1131 PDF1104 DEC2259 DNK3556 DAC1891 DAC1892 DAC1893 DAC1894 DAH1855 DAH1886 DAH1887 DBF1001 DNK2936 DNK3552 DNK3555 DNK3625 DXA1846 DAC1890 PNW2019 See Contrast table (2) BPZ30P080FZK DBN1004 Z09061 VBK1070 See Contrast table (2) See Contrast table (2)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
A
4 4 16 22 26 27 6 22 9 7 8 21 (KUC type Only) (WY type Only)
19 20
18 1 22
NSP
22 22 22 24 22 2 3
A
NSP
NSP
WY type
Not used VRW1094 VRW1297
NSP
1 12 17 7
20
2
2 11 16
3 22
1 2
10 5 8 14 15 9 23 9
19 18
CDJ-100S
Description
Clamper Assy Clamp Spring Guide Spring Lever B Loading Motor Assy-S Main Cam Loading Gear Worm Gear Mount Bush Connector Assy Clamp Arm Drive Gear Float Base Assy Disc Guide Front Sheet
Part No.
DXA1821 DBH1374 DBH1375 DNK3558 DEA1008 DNK3407 DNK3409 DNK3410 DEB1328 PF02PY-B27 DNK3404 DNK3565 DXB1683 DNK3478 DED1132
Mark No.
16 17 18 19 20 21 22 23
Description
Eject Lever Loading Lever Cushion A Cushion B Loading Base Assy-S Servo Mechanism Assy-S Lever A Loading Motor
Part No.
DNK3548 DNK3406 DEC2257 DEC2258 DXX2431 DXX2432 DNK3564 DXM1093
NSP
NSP
2
14 1 9
10
3
2
1
8
Description
Spindle Motor Screw Guide Pulse Motor Frame Screw Guide Shaft
Parts No.
DXM1084 DNK3238 DXM1085
Mark No.
8 9 10 11 12 13 14
Description
Sub Guide Shaft Screw Stopper SPD Card Pickup Assy Screw Screw
Parts No.
DNK3638 ABA7022 DNH2355 DDX1165 DWY1069 PMA20P080FMC PMH20P040FCC
CDJ-100S
3. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".
B ( B 1/3 to B 3/3)
PICKUP ASSY (DWY1069)
10
A
1
CDJ-100S
D B ( B 1/3 to B 3/3)
MOTHER BOARD ASSY (DWM2078: KUC type) (DWM2079: RL and WY types)
E
DIGITAL OUT BOARD ASSY (DWZ1082)
C
TRANS BOARD ASSY (DWR1298: KUC type) (DWR1301: RL type) (DWR1300: WY type)
AC POWER CORD PDG1015 (KUC) PDG1003 (RL, WY) AC120V (KUC) AC110120V, 220240V (RL) AC220240V (WY)
11
5 6 7 8
7
SIGNAL ROUTE
(F) (T) (L)
SPINDLE DRIVE
: RF and Audio Signal Route : Focus Servo Loop : Tracking Servo Loop : LOADING Drive
A
CN901
FOCUS DC BOOST
TRACKING DC BOOST
(L) (L)
(L)
4
(F) (T) (F) (T)
5
(F) (F)
TZC AMP
To PICKUP ASSY
(F)
(L) (L)
(F) (T)
(F) (T)
LOADING DRIVE
(L)
(T)
2
(L) (L) (T) (T)
B 3/3
ANALOG SW
12
B 1/3
1
CDJ-100S
B 3/3
B 1/3
MOTHER BOARD ASSY (1/3) (DWM2078: KUC type) (DWM2079: RL and WY types)
KUC ONLY
E
CN801
13
B 2/3
12 11
DECODER
20
17 16
MP
(T) (T)
(F)
(F)(F)
VCO
C
INVERTER
ANALOG SW
(F)
SERVO CONTROL
B 3/3
D
B 1/3
8
13
CDJ-100S
Waveforms of MOTHER BOARD ASSY (1/3)
Note : The encircled numbers denote measuring points in the schematic diagram.
- TP DATA1 ~ TP BCLK1
1 4
GND +5V GND 5V
GND
GND
2 #
GND
GND
GND
3
GND
GND
GND
3
GND
GND GND
7 8
GND
GND
- TP DATA1 = TP LRCK1
4
GND
GND
&
GND
GND
14
CDJ-100S
Voltages of MOTHER BOARD ASSY (1/3)
Set: DJ mode PLAY
IC101 (CXA1782CQ)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Voltage [ V ] No. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Voltage [ V ] +4.9 +0.6 +0.7 +1.6 +2.3 +2.5 +3.5 +2.5 +3.4 0
IC102 (LA6520)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Voltage [ V ] 0 0.3
IC103 (NJM2068M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9
IC105 (TC4W66F)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.6 +2.5 0 +2.5 0 +4.9
IC107 (TC4W53F)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5
IC108 (LA6520)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Voltage [ V ]
+2.5
+1.6
+2.5 +4.9
+2.5
IC104 (NJM2904M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9
IC106 (NJM2068M)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.5 +4.9
IC302 (BA7042)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.4 +2.1 0 +3.5 +4.9 +2.4
0 +8.0 8.7
+2.5
+2.5
+2.2 0
IC203 (NJM4558MD)
No. 1 2 3 4 5 6 7 8 Voltage [ V ] +2.5 0 +2.6 +2.7 +4.9
IC303 (TC7SU04F)
No. 1 2 3 4 5 Voltage [ V ] 0 +2.5 0 +2.6 +4.9
+2.5
+2.4 +2.5
IC301 (CXD2500BQ)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Voltage [ V ] +4.9 0 +4.9 +2.7 0 +4.9 0 +4.9 No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage [ V ] 0 +2.5 +4.9 +1 to +4 +0.9 +2.5 +4.9 0 +2.5 0 to 5 +5 0 to 5 +2.5 +2.4 +2.5 0 +4.9 No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Voltage [ V ] +2.3 +4.9 +2.5 0 +4.9 +4.4 0 No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 0 +2.5 0 to +5 0 0 to +5 0 0 to +5 +4.9 0 to +5 +4.9
IC201 (BA6849FP)
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Voltage [ V ] 0 +6.0 0 +6.0 0 +6.0 0 No. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Voltage [ V ] 0 +0.5 0 +2.6 +2.5 +4.9 +2.4 +4.9 +7.5
Voltage [ V ]
+2.5
+0.5
0 to +5
15
B 2/3
B 1/3
MOTHER BOARD ASSY (2/3) (DWM2078: KUC type) (DWM2079: RL and WY types)
SIGNAL ROUTE
: RF and Audio Signal Route
IC402 (MB81480070PJ)
Pin No. Pin No. Voltage [ V ] 1 2 3 4 5 6 0 0 7 8 9 Voltage [ V ] +4.9 0 0 to +5 0 to +5
15 16 17 18 19 20 21 22 23 24 25
! @
B
GND
GND
14
15
DSP
16
B 2/3
1
CDJ-100S B 3/3
IC401 (MN19413AP)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 +4.9 0 0 to +5 0 0 to +5 0 +2.4 0 0 to +5 +1.5 +4.9 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 0 0 to +5 0 0 to +5 0
Set: DJ MODE PLAY Pin No. Voltage [ V ] Pin No. Voltage [ V ] Pin No. Voltage [ V ] Pin No. Voltage [ V ] 0 +4.9 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 0 +2.5 +2.6 +4.9 +2.4 +2.5 0 +4.9 0 +4.9 0 +1.4 +4.9 0 0 to +5 +4.9 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 0 +4.9 0 +4.9 0 +1.0 +2.4 0 +1.0 +2.5 0 +4.9 0 +2.3 0 +1.5 0 +4.9 +1.5
C
J11
MUTE
LPF
+7.5 0
0 +1.2
+1.2
B 2/3
8
17
B 3/3
MOTHER BOARD ASSY (3/3) (DWM2078: KUC type) (DWM2079: RL and WY types)
STEPPING DRIVE
GND
10
0 % TP RST : POWER ON
2 V/div, 5 ms/div
GND
%
B
GND
%
GND
^ TP RST3 : POWER ON
2 V/div, 1 s/div C
IC902 IC901 (NJM2904M) (NJM2904M)
Pin No. Voltage [ V ] 1 2 +2.5 0 +2.4 +2.5 +2.2 +4.9 Pin No. Voltage [ V ] 1 2 3 4 5 6 7 8 +2.2 +2.5 0 +2.5 +2.6 +7.4
18
GND
3 4 5 6 7 8
^
GND
18
B 3/3
1
B 2/3
2 3 4
CDJ-100S
IC206 (MPC17A85ZVM)
Pin No. Voltage [ V ] Pin No. Pin No. Pin No. Voltage [ V ] 1 9 2 3
IC701 (PD4977B)
Pin No. Voltage [ V ] Pin No. Pin No. Voltage [ V ] Pin No. 1 2 3 4 5 6 7 8 9 10 11 +4.8 +4.9 +4.9 0 +4.9 30.5 30.5 to +5 0 +2.3 +2.6 0 +3.0 +2.5 0 +4.9 0 0 0 to +5 0 to +5
+4.9 0 to +5
21 22 23 24 25 26 27 28 29 30 31 41 42 43 44 45 46 47 48 49 50 51 +4.9 61 62 63 64 65 66 67 68 69 70 71 30.5 to +5
Voltage [ V ] +0.4 +4.9 0 +4.8 +1.5 +0.1 +0.5 0 17 18 19 20 21 22 23 24 25 26 27 28 29 30 +2.5 +4.9 0 to +5 +4.9 Voltage [ V ] +3.2 +0.2 +0.5 +4.8 +1.4 +19.3 +11.9 +7.2
Voltage [ V ] +4.9 0 to +5
Voltage [ V ] +4.9 0
SIGNAL ROUTE
(L)
: LOADING DRIVE
(L)
(L)
B
(L) (L)
B 1/3
IC701 PD4977B
SYSTEM CONTROL
19
EXCEPT KUC
KUC ONLY
E
CN802
D CN601
5 6 7
FFC
DDD1131
B 3/3
8
19
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME NO. ICP-N25, MFD BY ROHM CO., LTD. FOR IC91.
B 2/3
CN705
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME NO. ICPN10, MFD BY ROHM CO., LTD. FOR IC92.
SIGNAL ROUTE
: RF and Audio Signal Route
C
D
TRANS BOARD ASSY (DWR1298: KUC type) (DWR1301: RL type) (DWR1300: WY type)
20
C
1
CDJ-100S
CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.
B
POWER TRANSFORMER DTT1149
NOTE FOR FUSE REPLACEMENT CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.
RL type
NOTE FOR FUSE REPLACEMENT CAUTION: FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TIME AND RATINGS ONLY.
WY type
C
8
21
FL HOLDER DEB1396 2
D FLIPFLOP
B 3/3
CN701
LED ON/OFF
22
D
1
CDJ-100S
A
SLIDER VR
SWITCHES:
S601: S602: S603: S604: S605: S606: S607: S608: S609: S610: S611: S613: S615:
LED HOLDER
(YEL)
TRACK SEARCH (4) SEARCH (1) PLAY/PAUSE (6) TRACK SEARCH () SEARCH () CUE DIGITAL JOG BREAK (JET) MASTER TEMPO DIGITAL JOG BREAK (ZIP) DIGITAL JOG BREAK (WAH) EJECT (0) TIME MODE/AUTO CUE DIGITAL JOG BREAK (HPLD)
(GRN)
(GRN)
(GRN)
S601, S602, S604, S605, S607S611, S613, S615: VSG1008 S603, S606: DSG1063
C
EARTH LEAD UNIT EARTH PLATE ANK1074
E
B 1/3
CN302
SIGNAL ROUTE
: RF and Audio Signal Route
B 3/3
CN702
D E
8
23
CDJ-100S
SIDE A
B
SLOT-IN MECHANISM ASSY
Stepping Motor
B
A
SL MECHA BOARD ASSY
D
VR101VR104 IC206 IC303 IC302 IC203 IC301 Q103 IC106 IC107 IC103 IC104 IC105 IC201 IC110 VC301 IC405 IC109 Q403 Q404 Q401 Q402 IC401 IC402 IC701 IC108
24
A B
1
CDJ-100S SIDE A
E
AC POWER CORD
C
(DNP1872C)
B B C E B B C E
E B
E Transistor
E B
S D
D
CN601
D G S
Resistor array
3-terminal regulator
3. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram.
Q1
SIDE A
P. C. Board
Chip Part
IC91 IC23
SIDE B
D
IC92 Q401 Q402 Q406
(DNP1873C)
B C E
8
25
CDJ-100S SIDE B
E
A
(DNP1873C)
(DNP1873C)
26
C E
1
CDJ-100S
SIDE B
(DNP1872C)
B
8
27
SIDE A
VR601
(DNP1873C)
CN701
28
D
1
CDJ-100S
SIDE B
(DNP1873C)
D
4
29
CDJ-100S
Remarks WY type
DWM2079 DWX1898 DWG1503 DWR1300 DWS1294 Not used
NSP NSP
DWM2078 and DWM2079 are constructed the same except for the following:
Mark Symbol and Description DWM2078
C709 C719, C720 R319 R708 R738 CN302 CN702 CKSQYB103K50 CKSQYB104K25 RS1/10S561J Not used RS1/10S102J S3B-PH-K-Y S2B-PH-K-Y
Remarks DWM2079
Not used Not used Not used RS1/10S223J Not used Not used Not used
DWR1298, DWR1301 and DWR1300 are constructed the same except for the following:
Mark Symbol and Description Remarks DWR1300
Not used
DWR1301
DSA1026
30
CDJ-100S
C157C159, C161, C162 C171, C172, C181, C189 C193C195, C202, C206C210 C212, C218, C314, C319 C351C354, C402, C406 C408C412, C416, C433, C434 C481, C482, C701, C704, C706 C713, C717, C719, C720 C901, C902, C94 C907 C711, C712 C313 C106, C173, C311 C163, C903, C904 C225 C122 C111 C101, C312, C703 C129, C174, C308 C125 C117, C153 C127 C201 (100 F/16V) C93 (330 F/ 16V) C306 (470 F/ 10V) C109, C124, C126, C130 (100 F/6.3V) C114 (47 F/6.3V) VC301 (40 pF)
RESISTORS CAPACITORS
C304, C305, C445, C446 C309 C148 C115 C453C456 C451, C452 C121 C705, C714 C191, C192 C315, C415 C107 C91, C92 C219, C318, C401 C404 C405, C407, C463, C464 C119, C120 C316 C317 C110, C116, C320 C104, C112, C118, C132, C133 C141, C188, C213, C220C224 C231, C301, C307, C403, C421 C702, C709, C905 C102, C103, C105, C108, C113 C128, C135, C137, C151, C152 CCSQCH150J50 CCSQCH221J50 CCSQCH240J50 CCSQCH270J50 CCSQCH390J50 CCSQCH471J50 CCSQCH680J50 CEAL101M6R3 CEAL330M25 CEAL470M6R3 CEAL4R7M16 CEJA101M16 CEJA101M6R3 CEJA1R0M50 CEJA220M25 CEJA330M25 CEJA3R3M50 CFTLA474J50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB103K50 CKSQYB104K25 CKSQYB104K25 R403, R404 (82 ) R223, R224 (1.6 , 1/4W) R201 (1.8 , 1/4W) R461, R462 R206, R207 R142R144, R146, R191R194 R108 VR101VR104 (22 k) Other Resistors ACN7049 DCN1109 DCN1120 RN1/10SE2202D RS1/10S1002F RS1/10S1503F RS1/10S2403F VCP1174 RS1/10S J
OTHERS
CN201 CN101 CN104 CN103 CN102 CONNECTOR (15P) CONNECTOR (17P) CONNECTOR POST (2P) CONNECTOR POST (3P) TOP POST (6P) P.C. BOARD (20 MHz) (4.19 MHz) FFC CONNECTOR 36P (16.9344 MHz) FFC CONNECTOR 4P 52207-1590 52207-1790 B2B-PH-K-S B3B-PH-K-S B6P-SHF-1AA DNP1872 DSS1104 DSS1105 HLEM36R-1 PSS1008 VKN1235
31
CDJ-100S
Mark No.
Description
Part No.
Mark No.
Description
Part No.
CEAT471M6R3 CKSQYB104K25 CKSQYF103Z50 CKSQYF104Z50 CQMA152J50
C32 C12, C23, C24, C591, C83 C505 C11, C13C17, C56 C501, C502 RESISTORS R60 R551 Other Resistors
OTHERS
J11 JA501 14P PARALLEL WIRE HEAT SINK PIN JACK 2P TERMINAL 2P JACK (REMOTE) FUSE HOLDER PCB BINDER D20PWY1420E DNG1077 RKB1041 RKC-061 RKN1004 RKR1003 VEF1040
JA502 H1, H2
CAPACITORS
C628 C602C604, C609, C614, C615 C608, C610, C613, C616, C618 CEJA220M50 CKSQYB103K50 CKSQYB104K25
RESISTORS
VR601 (10 kB) Other Resistors DCV1009 RS1/10S J
OTHERS
CN901 KR CONNECTOR 3P S3B-PH-K-S
OTHERS
CN601 V601 FFC CONNECTOR 36P FL HOLDER FL INDICATOR TUBE 52492-3620 DEB1396 DEL1031
SEMICONDUCTORS
CAPACITORS
C806 C805 C804, C807 C801, C808, C809 CEJA101M6R3 CEJA470M35 CKSQYB103K50 CKSQYB104K25
RESISTORS
All Resistors RS1/10S J
OTHERS
JA801 PIN JACK 1P PKB1028
CAPACITORS
C1C3 (10000 pF/AC250V) C25 C21 C55 C52, C54 ACG7020 CEAT102M16 CEAT103M16 CEAT220M50 CEAT221M50
32
CDJ-100S
6. ADJUSTMENT
6.1 PREPARATIONS
6.1.1 Jigs and Measuring Instruments
CD TEST DISC
Precise screwdriver
screwdriver (small)
screwdriver (medium)
39 k 0.0018 F
screwdriver (large)
Low-frequency oscillator
When Exchange
Adjustment points
Resistor (100 k)
Exchange
33
CDJ-100S
6.2 ADJUSTMENT
6.2.1 How to Start/Cancel Test Mode
[ Precautions for Test Mode ]
(1) If a soiled or damaged disc is played back and a GFS error is generated, the system may not perform a STOP operation and may run out of control, although muting ON/OFF will be performed. If the system does run out of control, press the CUE key to switch the power OFF. (2) Do NOT press any key while an OPEN/CLAMP, SPINDLE KICK, or FOCUS SEARCH operation is in progress. Be sure to wait until the operation is completed before calling the next operation.
TEST MODE : ON
KD1 (W116) V+5 (W120) Short Point KD1 (W116) V+5 (W120) Short Point
OPEN
Tracking servo :
34
CDJ-100S
IC302
8
SIDE B
TEST
IC402
1 2 3 4 5 6
IC701
CN102
6
IC201
FRONT
35
CDJ-100S
1. VCO Adjustment
Note: Adjustment of VC301 may not be made if the SLOT-IN MECHANISM ASSY is installed. Before adjustment, remove the SLOT-IN MECHANISM ASSY.
VC301
MOTHER BOARD ASSY
DC voltage 2.50.2V
Oscilloscope
DC Mode V: 50mV/div H: 10mSec/div
START
IC302 Pin 1
TP (VCO IN) GND MOTHER BOARD ASSY
Player
Probe (10:1)
1
GND
VR103
MOTHER BOARD ASSY
DC voltage 050mV
Oscilloscope
DC Mode V: 5mV/div H: 10mSec/div
START
TP1 (CN102)
FOER VC
Player
Probe (10:1)
6 4
GND
36
CDJ-100S
A=B
A VC
R=35
VR104
MOTHER BOARD ASSY
PLAY
Oscilloscope
START
TP1 (CN102)
TRER VC
4. RF Level Adjustment
Test mode FOCUS servo = CLOSE SPDL servo = CLOSE TRKG servo = CLOSE
TEST DISC
GND
2 4
1.1VP-P 0.2V
Oscilloscope
AC Mode V: 50mV/div H: 10mSec/div
START
TP1 (CN102)
RF VC
Player
Probe (10:1)
1 4
GND
37
CDJ-100S
UNDER
UPPER
WAH Key - ON
VR101
MOTHER BOARD ASSY
Oscilloscope
X-Y Mode X: 20mV/div Y: 5mV/div
START
TP1 (CN201)
FOER FOIN VC
Player
Low-frequency oscillator
1.2kHz 1Vp-p
Probe (10:1)
6 5 4
GND
UNDER
UPPER
WAH Key - ON
VR102
MOTHER BOARD ASSY
Oscilloscope
X-Y Mode X: 50mV/div Y: 5mV/div
START
TP1 (CN201)
TRER TRIN VC
Player
Low-frequency oscillator
1.4kHz 2Vp-p
Probe (10:1)
2 3 4
GND
38
CDJ-100S
7. GENERAL INFORMATION
7.1 PARTS
7.1.1 IC PD4977B (IC701: MOTHER BOARD ASSY) System Control Micro-computer
Pin Assignment (Top view)
The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
P113/FIP21 P112/FIP20 P111/FIP19 P110/FIP18 P107/FIP17 P106/FIP16 VLOAD P105/FIP15 P104/FIP14 P103/FIP13 P102/FIP12 P101/FIP11 P100/FIP10 P97/FIP9 P96/FIP8 P95/FIP7
65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
P114/FIP22 P115/FIP23 P116/FIP24 P117/FIP25 P120/FIP26 P121/FIP27 P122/FIP28 P123/FIP29 P124/FIP30 P125/FIP31 P126/FIP32 P127/FIP33 Vcc P70 P71 P72 IC P00/INTP0/TI0 P01/INTP1 P02/INTP2 P03/INTP3/CI0 P30/TO0 P31/TO1 P32/TO2
IC701 (PD4977B)
P33/TI1 P34/TI2 P35/PCL P36/BUZ P37 X2 X1 Vss XT2 P04/XT1 AVREF AVDD P10/ANI0 P11/ANI1 P12/ANI2 P13/ANI3
Block Diagram
P94/FIP6 P93/FIP5 P92/FIP4 P91/FIP3 P90/FIP2 P81/FIP1 P80/FIP0 VDD P27/SCK0 P26/SO0/SB1 P25/SI0/SB0 P24/BUSY P23/STB P22/SCK1 P21/SO1 P20/SI1 RESET P74 P73 AVss P17/ANI7 P16/ANI6 P15/ANI5 P14/ANI4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
16-bit TIMER/ EVENT COUNTER 8-bit TIMER/ EVENT COUNTER 1 8-bit TIMER/ EVENT COUNTER 2 WATCHDOG TIMER WATCH TIMER
PORT0
PORT1
PORT2
P20 P27
P30 P37
CI0/INTP3/P03 CI0/SB0/P25 CO0/SB1/P26 SCK0/P27 CI1/P20 SO1/P21 SCK1/P22 STB/P23 BUSY/P24 ANI0/P10 ANI0/P17 AVDD AVSS AVREF INTP0/TI0/P00 INTP3/CI0/P03
ROM
PORT7
P70-P74
PORT8
P80, P97
P90 P97
PORT10
P100 P107
PORT11
P110 P117
BUZ/P36 PCL/P35
SYSTEM CONTROL
39
CDJ-100S
Pin Function
No. Name I/O
1 | 7 8 9 10 11 12 13 14 15 16 17 18 19 GRID 7 | GRID 1 VDD CNT2 CNT1 DSPS P0 INT1 CLOK DATA SQSO RST DSPC DPDT O I I/O I O Not used O O O I I I I/O Serial clock [for IC301 (CXD2500BQ)] Serial data output [for IC301 (CXD2500BQ)] Sub-code Q serial data input. CPU reset. (L : reset) DSP data compare input. (H: comparing) DSP data output Ground potential for the A/D converter. DSP reset output (L : reset) DSP clock output IC301 (CXD2500BQ) Digital out control terminal (L: OFF, H: ON) Not used A/D input for ATB. (above 0.5 V : ATB, below : no ATB) A/D input to control the stepping motor. Slider center tap voltage input. Slider voltage input. Analog power for the A/D converter. Standard voltage input for the A/D converter. Focus OK input. (H : OK, L : NG) Not used Connected to GND. Oscillator pulses for the main system. (4.194304 MHz) Load position SW1 input (Switch ON: L/ OFF: H) Slot-in motor output 2 Servo control output (1 Track Jump: H) Slot-in motor output 2 Frame sync lock input. (H : OK, L : NG) 62 63 64 | 70 LPS2 SEG12 SEG1 | SEG7 I O O 55 THOLD 56 57 58 | 60 61 MUTE JOG2 KD2 | KD0 DSW O O I I I 48 49 50 51 52 53 54 IC F/R ATSQ INSD VDD SENS TOFF O O I O I O Connected to GND. Stepping motor forward/reverse output Auto focus output (During auto focus: H) Slider inside switch input. (L : inside) Connected to VDD. LSI operation status input Switching analog switch output (Tracking ON/OFF: H/L, Track count search: H) Switching analog switch output (1, 10 and 100 track jump: H) Muting output (L: ON, H: OFF) Jog dial pulse input Key-scan data input Digital out ON/OFF input switch (L: ON, H: OFF) Load position SW2 input (Switch ON: L/ OFF: H) FL segment output 12 FL segment output 1 | FL segment output 7 Connected to FIP controller/driver pull-down resistance. (31V) FL segment output 8 | FL segment output 11 Not used FL grid output 11 | FL grid output 8 FL grid output 7 | FL grid output 1 Connected to VDD. External control input External control input/output DSP memory sampling. (During sampling: H)
Description
Description
Stepping motor control output LSI control data latch pulse Laser diode output (L: OFF, H: ON) Interrupt input for RAM-internal display pulses. FG pulse input Interrupt input for sub-code sync Interrupt input for jog dial pulses
20 GND ref 21 22 23 24 25 26 27 28 29 RST3 DPCK MD2 INT0 ATB SERR CT ADIN VDD O O O O I I I I
O O O
77 GRID11 | | 80 GRID8
40
CDJ-100S
35
Pin Connection
Pin No. 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
G11
S1
G9 S1 S2
G10 S1 S2
G11 S1 S2 S3
S15 S13
G3 to G8
S1 S6 S4 S7 S10 S12 S14 S3
S5 S8
S2
S5 S6 S7
S5 S6 S7
S5 S6 S7
S11
S15
S9
S9
41
CDJ-100S
7.2 DIAGNOSIS
7.2.1 ERROR DISPLAY
When the player detects an error during operation, if will immediately stop and display an error code in the display window.
Type of Error
TOC READ ERROR
Error Contents
TOC date cannot be read after 20 seconds.
FG PULSE ERROR
Either IC201 (spindle driver IC) or Pin 45 of IC701 (system control microcomputer) is damaged. The disc is soiled. The disc is scarred. The disc is soiled. The disc is scarred. The slot-in mechanism is defective. S901 SW is damaged. The servo mechanism is defective.
PLAYER ERROR
PLAYER ERROR
The servo mechanism is not clamped even after the max. operation time has passed. The pickup does not return to the inside even after the max. operation time has passed. (INSIDE: 5s)
7.2.2 DISASSEMBLY
<< PRECAUTIONS >>
Be sure to disconnect the power cable from the AC outlet whenever removing the card flexible cable from the connector for maintenance, etc. Hold the both sides of the card flexible cable with both hands to disconnect the cable straight. (Even if the power has been switched OFF, previously charged voltage may remain in the capacitor, etc. If the electrodes of the card flexible cable and those of the connector come in contact by accident, a malfunction may occur.)
2 1
Screw A
Screw A
1
Screw A
42
CDJ-100S
3 Remove the binder, the card flexible cable (36P FFC/60V), and the top panel part. 4 Disconnect the earth lead unit.
4 3
5 Remove the four float springs.
Binder
3 5
5 5 5
Float Spring
8 Remove the three screws B, and then remove the mecha holder.
Note: An earth spring is located between the mecha holder and the mechanism assy (right side). Take care not to lose this spring.
7
SLOT-IN MECHANISM ASSY
8
Screw B Mecha Holder
8
Screw B
7
CN103
Screw B
CN104
8
Earth Spring
Hook
Damper
43
CDJ-100S
9 Disengage the hooks on the left and right side (2 each), and
remove the loading base assy. 0 Remove the servo mechanism assy.
DISPLAY BOARD Assy 1 Remove the jog dial and the slide knob at the top of the body, and
then remove the nut (M9) and jog washer.
Jog Dial
1
LOADING BASE ASSY Nut (M9) Jog Washer
1
Slide Knob
10
SERVO MECHA ASSY
Hook
Hook
9 9 9 2
2 Disconnect the earth lead unit. 3 Remove the 13 screws F.
DISPLAY BOARD ASSY Earth Lead Unit
Screw F ( 13)
connector (CN705).
Screw C
Turn the jog dial and check for abnormalities like uneven turning etc. Nut Tightening Torque: 8 kg cm or less
3 1
CN705 MOTHER BOARD ASSY
44
CDJ-100S
Exchange Methods for Rotary Encoder (S614: DSX1051) and Slide Volume (VR601: DCV1009)
Rotary Encoder (S614: DSX1051) 1 Remove the jog dial, the nut (M9) and the jog washer at the top of
the unit. (Refer to "Removal of the DISPLAY BOARD Assy".) 2 Unsolder the rotary encoder and cut the 8 locations shown in the figure with nippers or similar. 3 Raise the P.C. board while paying attention to the jumper wires and remove the rotary encoder.
Slide Volume (VR601: DCV1009) 1 Remove the slide knob from the top of the unit. (Refer to 2 Remove the two screws A. 3 Unsolder the slide volume and cut the 11 locations shown 4 Raise the circuit board while paying attention to the jumper
wires and remove the slide volume. in the figure with nippers or similar. "Removal of the DISPLAY BOARD Assy".)
2
DISPLAY BOARD ASSY Solder Screw A
3 2
Solder
3 2
Screw A Solder
3 2
Cut Cut Solder Rotary Encoder Solder
3
Pay attention to solder crack for the jumper wires, shortcircuits, etc.
Cut
Cut
3
Cut Cut
Screw G
Bottom Plate
45
46
Servo Control Circuit Servo Control IC (Built-in RF Amp) IC101 (CXA1782CQ) VCO IC302 (BA7042) Inverter IC303 (TC7SU04F) Vari Pitch Circuit Tracking, Focus Drive IC102 (LA6520) Loading Drive IC108 (LA6520) ATB IC901, IC902 (NJM2904M) 20 MHz (ASP) Decoder IC301 (CXD2500BQ) DSP IC401 (MN19413AP) IC104 (NJM2904M) IC103, IC106 (NJM2068M) IC107 (TC4W53F) IC105 (TC4W66F)
CDJ-100S
Inside SW
Loading Motor (DXM1093) System Control Micro-computer IC701 (PD4977B) MUTE Q403 (DTC124EK)
Inside SW Clamp SW
RL type Only
Voltage Selector S2 (DSA1026)
Power SW S1 (RSA1001)
CDJ-100S
1 POWER switch
(Located on rear panel) Provides electrical power to the player.
4 TRACK SEARCH buttons (4, ) 5 SEARCH buttons (1, ) 6 CUE button/indicator 7 PLAY/PAUSE button/indicator (6) 8 Loading indicator
Flashes while disc is being loaded or removed through loading slot, and lights steadily when a disc is loaded in the player.
47
CDJ-100S
Display Window
5 MT indicator
Lights when the MASTER TEMPO function is used.
6 A.CUE indicator
Lights when the AUTO CUE function is used.
2 CUE indicator
Flashes when it is possible to input cue point, and lights steadily after the completion of input.
8 WAH indicator
Lights or blinks when WAH function is active.
0 ZIP indicator
Lights or blinks when ZIP function is active.
- JET indicator
Lights or blinks when JET function is active.
SPECIFICATIONS
1. General
System ................................ Compact disc digital audio system Power requirementsAC 120 V, 60 Hz Power consumption .............................................................. 12 W Operating temperature .................. +5C +35C (+41F +95F) Operating humidity ....................................................... 5% 85% (There should be no condensation of moisture.) Weight .............................................................. 2.2 kg (4 lbs 14 oz) Dimensions ......................... 217.7 (W) 310.7 (D) 94.5 (H) mm 8-9/16 (W) 12-1/4 (D) 3-3/4 (H) in.
3. Accessories
Operating instructions ............................................................. 1 Audio cable ............................................................................... 1 Limited warranty ...................................................................... 1
NOTE: Specifications and design are subject to possible modification without notice.
2. Audio section
Frequency response ..................................... 4 Hz 20 kHz (EIAJ) Signal-to-noise ratio ................................... 96 dB or more (EIAJ) Output level ............................................................................ 2.0 V Channels ........................................................... 2-channel (stereo)
Maintenance:
We recommend regular maintenance to ensure the safe and proper function of this unit. Extended service life can be expected if the unit maintained properly.
48