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Process Piping Inspection and Test Plan

Activity By No. 1 Inspection and Test Plan Pre-Inspection Meeting Reference Document Spec. Acceptance Criteria Spec. Documention Control 2 3 4 5 6 7 Receiving Material Check Material Certificate Control WPS PQR WPQ NDT Operator Certificate Calibration Certificate Cotrol ASME B31.3, Spec. ASME SEC II, Spec. ASME IX, Spec. ASME IX, Spec. ASME IX, Spec. ASME B31.3, Spec ASME B31.3, Spec ASME SEC II ASME IX ASME IX ASME IX ASME B31.3 Related Forms Certificates WPS PQR WPQ Records Certificates H H H H H H W W H H H H A A A A Verifying Document Contrac. TPI Client MOM H H H Remark

ASME B31.3, Spec

Spec. SPOOL MAKING (SHOP)

Records

Cutting and Beveling of each parts & Check of identification Fit up of spools Monitoring of Welding

WPS/Spec.

ASME B31.3

SW

10 11

WPS/Spec. WPS/Spec.

ASME B31.3 ASME B31.3

Dialy Fit-Up Report Dialy Welding Report

H H

W W

R R

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12 13 14 PWHT (If Any) Final Inspection Identification of Spools Control WPS/Spec. WPS/Spec. Spec. ASME B31.3 ASME B31.3 Spec. Painting of Spools (Primer) 15 16 Surface Preparation DFT Measurment SSPC, Spec. SSPC, Spec. SSPC SSPC Field Assembly Inspection of internal cleaness prior of installation Fit up Check that no significant stresses on line Surverying Monitoring of welding PWHT (If Any) Daily Surface Preparation Report Daily Painting Inspection Report H H W W R R PWHT Report H H H W H W R R R -

17

Spec.

ASME B31.3, Spec

SW

18 19 20 21 22

WPS/Spec. Spec. Spec. WPS/Spec. WPS/Spec.

ASME B31.3 ASME B31.3 ASME B31.3, Spec ASME B31.3 ASME B31.3

Daily Fit-Up Report Surveing Report Daily Welding Report PWHT Report

H H H H H

W W W W W

R R R R R

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23 NDT ASME B31.3, Spec ASME B31.3 NDT Request Report RT Test Report PT Test Report UT Test Report Pipe Support Report Punch List Report Pressure Test Report Pipes History Report Test Package Line List NDT Test Reports Hydrostatic Test Report Valve Installation Report H W R -

24 25 26

Pipe Support Line Check (Punch List acc. to Isometric DWG) Pressure Test

DWG/WPS WPS/DWG ASME/NDT map/NDT Procedure Spec./DWG

DWG WPS/DWG ASME VIII

H H

W W H

R R R

27

Test Package

Spec./DWG

28

Valve Installation Final Inspection (Reinstatement)

Spec./DWG

Spec./DWG

29

Spec./DWG

Spec./DWG Final Field Coat

Reinstatment Certificate

30 31 32

Surface Preparation Wrapping for UG Piping DFT Measurment

SSPC, Spec. SSPC, Spec. SSPC, Spec.

SSPC SSPC SSPC Abbreviations:

Daily Surface Preparation Report Wrapping Report Daily Painting Inspection Report

H H H

W W H

R R R

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test

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W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production; Client can waive this inspection based on his discretion and informs TPI Inspector accordingly. R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc. A: Approval SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting. MOM: Minute of Meeting P.O: Purchase Order