ESPECIFICACIN PARA EL ALMACENAMIENTO EN EL SITIO DE EQUIPOS, REPUESTOS Y HERRAMIENTAS PARA TURBINAS CONTENIDO Pg. 1. VERIFICACIN DE ACEPTACIN 1.

1 Verificacin antes del envo 1.2 Verificacin en la entrega 1.3 Daos DESCARGA Y DESPLAZAMIENTO 2.1 Marcas 2.2 Izaje ALMACENAMIENTO EN GENERAL 3.1 Condiciones 3.2 Tipo de almacenamiento 3.3 Localizacin del almacenamiento 3.3.1 Al Aire Libre 3.3.2 Al interior INSPECCIONES DURANTE EL ALMACENAMIENTO 4.1 Generalidades 4.2 Intervalos 4.3 Reportes 4.4 Procedimientos 4.4.1 Tectyl N 511 4.4.2 Tectyl N 506 4.4.3 Aceite Rustban ALMACENAMIENTO DE COMPONENTES MECANIZADOS 5.1 Condiciones 5.5.1 Almacenamiento a la intemperie 5.5.2 Almacenamiento al interior ALMACENAMIENTO Y CONSERVACIN DE PRODUCTOS DE CAUCHO 6.1 Precauciones ALMACENAMIENTO DE PIEZAS ELCTRICAS Y ELECTRNICAS 7.1 Instrucciones 1

2. 3.

1 2

4.

5.

6. 7.

4 5

ANEXOS Hoja Tcnica Tectyl 511M, Clase I Hoja Tcnica Tectyl 506 Hoja Tcnica Aceite Rustban 392 6 8 10

Especificacin para Almacenamiento en el Sitio

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ESPECIFICACIN PARA EL ALMACENAMIENTO DE EQUIPOS, REPUESTOS Y HERRAMIENTAS EN EL SITIO 1. VERIFICACIN DE ACEPTACIN 1.1 Verificacin antes del envo Todas las partes suministradas por Rainpower son cuidadosamente verificadas antes de su envo al Sitio y si no se ha indicado otra cosa, se encontrarn protegidos contra la corrosin y el normal desgaste mecnico en el transporte hasta el lugar de destino. 1.2 Verificacin en la entrega Despus de la entrega en el punto de destino, los productos tienen que ser inspeccionados en relacin a: 1.3 Si todo viene completo (comparacin con la lista de embarque) Daos en el embalaje Daos en la mercanca Precisin del suministro (comparacin con la confirmacin del pedido final)

Daos Los daos en el embalaje o la mercanca tienen que ser comunicados inmediatamente a la Compaa de Transporte, Embarque o Suministrador con el fin de reclamar una indemnizacin al seguro de transporte respectivo. NOTA: Durante la verificacin de aceptacin del envo debe observarse que el embalaje especial y/o recubrimientos protectores no han sufrido daos.

2.

DESCARGA Y DESPLAZAMIENTO 2.1 Marcas Todos los embalajes (cajas, jaulas, parihuelas, bastidores, etc.), as como piezas que se envan sin embalaje tienen que estar provistos de marcas correspondientes en funcin del tamao y el tipo de bienes, por ejemplo, peso bruto, dimensiones, puntos de suspensin, N de empaque, etc. Las marcas tienen que ser observadas durante la descarga y el desplazamiento de la mercanca. 2.2 Izaje Cajas y piezas slo pueden ser levantadas o suspendidas en los puntos especialmente marcados para este propsito. La capacidad de los dispositivos de izaje (gras, elevadores, eslingas, grilletes, etc.) tendrn que ser seleccionados de acuerdo con el peso y la dimensin de la mercanca. Nota: Las normas de seguridad aplicables tendrn que ser cumplidas.

Especificacin para Almacenamiento en el Sitio

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3.

ALMACENAMIENTO EN GENERAL 3.1. Condiciones Deben proporcionarse condiciones adecuadas segn los artculos a almacenar. 3.2 Tipo de almacenamiento El tipo de almacenamiento depende principalmente del tiempo esperado de almacenamiento y la mercanca a ser almacenada (material, tamao, peso, etc). Bsicamente hay dos tipos de almacenamiento: a) Almacenamiento a corto plazo (hasta tres meses) b) Almacenamiento a largo plazo (ms de tres meses) 3.3 Localizacin del almacenamiento Dependiendo del material, una de las ubicaciones de almacenamiento aplica: 3.3.1. Al Aire Libre Requisitos mnimos: - Piso estabilizado. - Capacidad de carga del suelo: 1,5 kg/cm2. - Se recomienda enrejar el lugar de almacenamiento. 3.3.2 Interior (bodega) Requisitos mnimos: - Bodega con techo. - Piso estabilizado. - En el caso de utilizarse elevadores o gras mviles, las condiciones del suelo tienen que ser adaptados (rociado de alquitrn o capa de hormign, etc.). - Iluminacin. - En bodegas sin calefaccin la humedad relativa del aire no debe superar el 70%. - La temperatura en bodegas con calefaccin no deber estar por debajo de 15 C y una humedad relativa del aire entre 50 y 60%. - Las repisas o estantes de almacenamiento tienen que estar protegidos contra insectos y roedores.

4.

INSPECCIONES DURANTE EL ALMACENAMIENTO 4.1. Generalidades El embalaje y tambin la proteccin contra la corrosin de las piezas almacenadas tienen que ser inspeccionados peridicamente y si se requiere, reparados, completados o cambiados. 4.2 Intervalos Si no se indica de otra forma, las inspecciones deben realizarse en los intervalos siguientes: - Componentes almacenados al aire libre: una vez por mes - Componentes almacenados en el interior: una vez cada tres meses

Especificacin para Almacenamiento en el Sitio

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4.3

Reportes Reportes de inspecciones tienen que ser establecidos. Si se detecta grietas o daos, las medidas apropiadas tendrn que ser iniciadas inmediatamente y, si es necesario despus de consultar a Rainpower.

4.4

Procedimientos Al completar o sustituir la proteccin contra la corrosin, se ha de observar que los productos sean los mismos o similares a los usados por Rainpower. 4.4.1 Tectyl N 511 (lquido) Usado para: Proteccin interna de gobernadores y paneles de control, componentes de mquina parcialmente ensamblados, pernos y tuercas pesadas, etc. y tambin para todas las piezas empacadas en cajas. 4.4.2 Tectyl N 506 (consistente) Usado para: Componentes de maquinaria pesada, bridas, ejes, enchapados, tapas de turbina etc. Este tipo de proteccin contra corrosin es adecuado para el almacenamiento al aire libre. 4.4.3 Aceite Rustban (lquido) Usado para: Almacenamiento al interior de componentes de maquinaria liviana, tornillos, resortes, discos, armaduras, etc. Precaucin: El aceite Rustban no podr ser usado para partes almacenadas al aire libre.

5.

ALMACENAMIENTO DE COMPONENTES MECANIZADOS Esta especificacin aplica a todos los componentes para centrales hidrulicas suministradas por RP. La proteccin incorrecta de los componentes puede dar lugar a daos causados por su exposicin a la atmsfera y requerir otro tratamiento adicional como nuevo mecanizado de los componentes. 5.1 Condiciones Al almacenar componentes mecanizados tiene que tenerse en cuenta lo sgt.: 5.1.1 Almacenamiento a la intemperie - La distancia entre el suelo y el componente tiene que ser de 15 a 20 cm y las partes deben ser apoyadas sobre vigas de madera y cubiertas con plstico. - Los componentes deben ser almacenados de tal forma que el agua de lluvia pueda drenarse (posiblemente en una posicin). - En el caso de poner techo, buena ventilacin ser provista. - Protectores de madera para bridas, etc. tendrn que ser removidos (para evitar la formacin de xido). - Debe proporcionarse fcil acceso al lugar de almacenamiento. - Si es necesario, los componentes tienen que ser protegidos contra daos mecnicos.

Especificacin para Almacenamiento en el Sitio

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5.1.2

Almacenamiento al interior - Siempre que sea posible, los componentes deben almacenarse en el embalaje original. - Los componentes grandes mecanizados y cajas deben ser soportados por vigas de madera cubiertas con plstico, a una distancia del suelo de 15 a 20 cms. - Componentes ms pequeos y desempacados deben ser almacenados en estantera. - Se debe proporcionar ventilacin e iluminacin adecuada. - Debe asegurarse que los embalajes no hayan sido daados por insectos o roedores.

Precaucin: Se deben observar las capacidades mximas de carga permitidas para el suelo de almacenamiento. Se debe tener cuidado especial durante el apilamiento de cajas y bultos. 6. ALMACENAMIENTO Y CONSERVACIN DE PRODUCTOS DE CAUCHO TCNICO Esta especificacin se aplica a todos los productos de caucho suministrados por Rainpower y hechos de caucho nitrito, elastmeros, Perpolan, Neopreno, Buna, etc., sean estos cables de seccin circular, juntas, perfiles de goma, etc. En almacenamiento abierto, los productos de caucho son daados por fragilizacin dentro de un corto perodo de tiempo, debido a los efectos del ozono, radiacin UV y fluctuaciones de temperatura, que la convierten en no apta para su uso final. 6.1 Precauciones: 6.1.1 Los componentes de goma no deben ser estirados, doblados, retorcidos o suspendidos desde ganchos o similares. La compresin debe evitarse en cuanto sea posible. Perfiles de pared gruesa perfiles se almacenan rectos en una superficie plana para evitar deformaciones permanentes. Se recomienda almacenar dichos perfiles en tubos sellados de aluminio o PVC duro. Lugares oscuros son particularmente adecuados para el almacenamiento, la temperatura deber ser lo ms constante posible entre +10 C y +20 C. La humedad relativa debe ser < que 65%. Se debe evitar el contacto fsico del personal con disolventes, combustibles, aceites, grasas, productos qumicos y cidos. Componentes pequeos se almacenarn en su embalaje original siempre que sea posible. Cuando el montaje de los productos de caucho se lleve a cabo, esto se har en la medida de lo posible, en el mismo orden en que fueron recibidos para asegurar la rotacin regular del stock.

6.1.2

6.1.3

6.1.4 6.1.5 6.1.6

Especificacin para Almacenamiento en el Sitio

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Antes del montaje de los componentes stos sern ligeramente estirados para permitir la deteccin de cualquier grieta existente. Componentes defectuosos de caucho deben ser eliminados. Importante: El tiempo de vida til de los materiales de caucho es considerablemente influido por varios factores y depende por tanto en gran medida del almacenamiento correcto. Las propiedades de los productos de caucho, adecuadamente tratadas, permanecen prcticamente sin cambios por varios aos. Si se respetan estas especificaciones, se puede contar con un tiempo de vida ptimo. 7. ALMACENAMIENTO DE PIEZAS ELCTRICAS Y ELECTRNICAS Esta especificacin aplica para todos los componentes elctricos y electrnicos suministrados por Rainpower. La influencia de la humedad del aire, polvo y suciedad puede dentro de poco tiempo afectar partes de este tipo de tal forma que no se dejen reparar. 7.1 Instrucciones 7.1.1 Las instalaciones de almacenamiento deben ser protegidos contra la lluvia, el agua, el polvo, radiacin solar, etc. bajo las siguientes condiciones: - Temperatura de almacenamiento: 10 C mx. 50 C - Humedad del aire: mx. 50% a 35 C 7.1.2 7.1.3 Tanto la temperatura constantes. como la humedad deben mantenerse

Partes elctricas (motores, interruptores, armaduras, cables, etc.) deben ser almacenados en su embalaje original, a menos que el embalaje sea defectuoso o inadecuado. Gobernadores electrnicos y paneles de control sern embalados en lmina de plstico hermtico para el transporte y protegido contra la humedad atmosfrica mediante silicagel. Si el silicagel pierde color, ste debe ser cambiado.

7.1.4

7.1.5.

Especificacin para Almacenamiento en el Sitio

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Product Information
A PRODUCT OF THE VALVOLINE COMPANY A DIVISION OF ASHLAND INC.

TECTYL 511-M
Description TECTYL 511-M is a solvent cutback, waterdisplacing, oil based corrosion preventive compound. TECTYL 511-M meets the performance requirements of Military Specification MIL-C-16173 D, Grade 5. TECTYL 511-M is designed to protect ferrous and non-ferrous industrial parts and transportation components during covered shipment and inside storage. TECTYL 511-M cures to a light amber colored, transparent oily film. ___________________________________________________________________________ Typical Properties Flashpoint; PMCC Specific Gravity @ 60F Recommended Dry Film Thickness Theoretical Coverage @ Avg. Recommended DFT Non Volatile Viscosity; DIN (53 211) Cup No. 2 @ 20C
(at time of manufacture)

40 0.85 7.5 52.4 45 45 24 464

C kg/ltr microns m/l weight % seconds hours g/l

Cure Time @ 25C Volatile Organic Content (VOC) (ASTM D-3960) Accelerated Corrosion Tests:
@ Avg. Recommended DFT

Humidity; 100 % RH; @ 40C; DIN 50 017-KK

(DIN 1623 Steel Panels)

464 1000+

hours hours

Humidity; 100 % RH; @ 50C; ASTM D-1748

(2x4x1/8 Polished Steel Panels)

This information only applies to products manufactured in the following location(s): Europe Effective Date: Replaces: Author's Initials: Pages 1/2 12-Jun-06 March 6, 2002 JAvM

Code:
TECTYL 511-M.DOC

The information contained herein is correct to the best of our knowledge. The recommendations or suggestions contained in this bulletin are made without guarantee or representation as to results. We sugges t that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase price of the material. Freedom to use any pat ent owned by Ashland or others is not to be inferred from any statement contained herein.

Product Information
A PRODUCT OF THE VALVOLINE COMPANY A DIVISION OF ASHLAND INC.

TECTYL 511-M
Surface Preparation: The maximum performance of TECTYL 511-M can be achieved only when the metal surfaces to be protected are clean, dry and free of rust, oil and mill scale. Valvoline recommends that the metal substrate temperature be 10-35 C at the time of product application. Application: TECTYL 511-M is formulated to be used as supplied. Ensure uniform consistency prior to use. Continued stirring is generally not required. If the product thickens due to cold storage or loss of solvent during use, contact Valvoline. DO NOT THIN TECTYL 511-M. Incorrect thinning will affect film build, dry time and product performance. Valvoline recommends that the ambient and product temperature be 10-35 C at the time of product application. TECTYL 511-M can be applied by airless or airmixing spray or dipping. Removal: TECTYL 511-M can be removed with mineral spirits or any similar petroleum solvent, hot alkaline wash or low pressure steam. Storage: TECTYL 511-M should be stored at temperatures between 10-35 C. Mild agitation is recommended prior to use. Due to its composition TECTYL 511-M can be subject to postproduction viscosity changes during storage. Under proper storage conditions TECTYL 511-M can have a shelf life of 3 years minimum. Caution: Adequate ventilation is required for cure and to ensure against formation of combustible liquid. THE PARTIALLY CURED FILM SHOULD NOT BE EXPOSED TO IGNITION SOURCES SUCH AS FLARES, FLAMES, SPARKS, EXCESSIVE HEAT OR TORCHES. Refer to Valvolines Material Safety Data Sheet for additional handling and first aid information. Note: The addition of any product over or under this coating is not recommended. The use of additional coatings could result in chemical incompatibility, thus affecting the performance of this coating as stated in the Typical Properties section. If a primer, other than a Valvoline recommended product is required, written authorization must be obtained from Valvoline.

This information only applies to products manufactured in the following location(s): Europe Effective Date: Replaces: Author's Initials: Pages 2/2 12-Jun-06 March 6, 2002 JAvM

Code:
TECTYL 511-M.DOC

The information contained herein is correct to the best of our knowledge. The recommendations or suggestions contained in this bulletin are made without guarantee or representation as to results. We sugges t that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase price of the material. Freedom to use any pat ent owned by Ashland or others is not to be inferred from any statement contained herein.

Product Information
A PRODUCT OF THE VALVOLINE COMPANY A DIVISION OF ASHLAND INC.

TECTYL 506
Description TECTYL 506 is a solvent cutback, wax base, general purpose, corrosion preventive compound. TECTYL 506 is excellent for long term protection of metallic surfaces against corrosion in either indoor or outdoor exposure and during domestic and international shipments, like machinery, machine rolls/tools, automatic parts, dies, tubing, and spare parts. TECTYL 506 cures to a dark amber colored, waxy, transparent, firm film. ___________________________________________________________________________ Typical Properties Flashpoint; PMCC Specific Gravity @ 60F Recommended Dry Film Thickness Theoretical Coverage @ Avg. Recommended DFT Non Volatile Viscosity; DIN (53 211) Cup No. 4 @ 20C
(at time of manufacture)

40 0.87 50 9.2 52 85

C kg/ltr microns minimum m/l weight % seconds

Dry to Touch Time @ 25C Cure Time @ 25C Volatile Organic Content (VOC) (ASTM D-3960) Accelerated Corrosion Tests:
@ Avg. Recommended DFT

2 24 415

hours hours g/l

Salt Spray; 5 % NaCl @ 35C; DIN 50 021 (ASTM B-117)

(DIN 1623 Steel Panels)

40+ 100+

days days

Humidity; 100 % RH; @ 40C; DIN 50 017-KK

(DIN 1623 Steel Panels)

This information only applies to products manufactured in the following location(s): Europe Effective Date: Replaces: Author's Initials: Pages 1/2 8-Aug-06 22-09-1999 JAvM

Code: Tectyl 506.Doc

The information contained herein is correct to the best of our knowledge. The recommendations or suggestions contained in this bulletin are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase price of the material. Freedom to use any patent owned by Ashland or others is not to be inferred from any statement contained herein.

Product Information
A PRODUCT OF THE VALVOLINE COMPANY A DIVISION OF ASHLAND INC.

TECTYL 506
Surface Preparation: The maximum performance of TECTYL 506 can be achieved only when the metal surfaces to be protected are clean, dry and free of rust, oil and mill scale. Valvoline recommends that the metal substrate temperature be 10-35 C at the time of product application. Application: TECTYL 506 is formulated to be used as supplied. Ensure uniform consistency prior to use. Continued stirring is generally not required. If the product thickens due to cold storage or loss of solvent during use, contact Valvoline. DO NOT THIN TECTYL 506. Incorrect thinning will affect film build, dry time and product performance. Valvoline recommends that the ambient and product temperature be 10-35 C at the time of product application. TECTYL 506 can be applied by airless spray or brush. Removal: TECTYL 506 can be removed with mineral spirits or any similar petroleum solvent, hot alkaline wash or low pressure steam. Storage: TECTYL 506 should be stored at temperatures between 10-35 C. Mild agitation is recommended prior to use. Due to its composition TECTYL 506 can be subject to postproduction viscosity changes during storage. Under proper storage conditions TECTYL 506 can have a shelf life of 3 years minimum. Caution: Adequate ventilation is required for cure and to ensure against formation of combustible liquid. THE PARTIALLY CURED FILM SHOULD NOT BE EXPOSED TO IGNITION SOURCES SUCH AS FLARES, FLAMES, SPARKS, EXCESSIVE HEAT OR TORCHES. Refer to Valvolines Material Safety Data Sheet for additional handling and first aid information. Note: The addition of any product over or under this coating is not recommended. The use of additional coatings could result in chemical incompatibility, thus affecting the performance of this coating as stated in the Typical Properties section. If a primer, other than a Valvoline recommended product is required, written authorization must be obtained from Valvoline.

This information only applies to products manufactured in the following location(s): Europe Effective Date: Replaces: Author's Initials: Pages 2/2 8-Aug-06 22-09-1999 JAvM

Code: Tectyl 506.Doc

The information contained herein is correct to the best of our knowledge. The recommendations or suggestions contained in this bulletin are made without guarantee or representation as to results. We suggest that you evaluate these recommendations and suggestions in your own laboratory prior to use. Our responsibility for claims arising from breach of warranty, negligence or otherwise is limited to the purchase price of the material. Freedom to use any patent owned by Ashland or others is not to be inferred from any statement contained herein.

SOLVENT-CUTBACK RUST INHIBITOR SOLVENT-CUTBACK RUST INHIBITOR

RUST-BAN 392 RUST-BAN 392

June 2008 June 2008

RUST-BAN* 392 rust preventive offers the following features and benefits: Especially recommended for parts in process Displaces water - neutralizes fingerprints Thin, translucent film Solvent-cutback for ease of application Applied by spraying, dipping, brushing at ambient temperature or

Primary Applications
Solvent base RUST-BAN 392 rust inhibitor is suitable for indoor protection only. It can be applied without heating, and after application the solvent evaporates, leaving a thin, translucent film that remains flexible, thus providing protection to both rigid and non-rigid surfaces. RUST-BAN 392 rust inhibitor is clear and essentially not discernible and, for many types of finished parts, does not require removal.

Performance Features
Distinctive characteristics of RUST-BAN 392 rust inhibitor include its fingerprint-neutralizing and water-displacing properties. When applied to surfaces freshly marked with fingerprints, it prevents the staining that otherwise would occur. When it is applied to surfaces wet with rinse water, soluble cutting oil emulsions, or water from other sources, its metal-wetting properties displace the water from the surfaces and allow it to drain off. The thin film formed by RUST-BAN 392 rust inhibitor minimizes buildup; consequently, it can be applied periodically to protect the finishedsteel surfaces of machinery in service with minimal change in appearance. RUST-BAN 392 rust inhibitor is especially recommended for use on parts in process. During machining, sub-assembly, storage, inspection, etc., a machined part typically is exposed to moisture, machinists fingerprints, and corrosive atmospheres such as SO2, SO3, H2S, or acid, or caustic fumes from pickling baths and degreasing, or other operations. A

*Trademarks of Imperial Oil Limited. Imperial Oil, Licensee. Lubricants and Specialties, Marketing Technical Services Trademark of Exxon Corporation. Imperial Oil, Licensee. Helplines: 1-800-268-3183

freshly machined steel part exposed to any of these elements will begin to rust immediately. Even non-ferrous metals - copper and aluminum - will tarnish and corrode. RUST-BAN 392 rust inhibitor, applied at one or more stages of manufacture, provides effective protection for parts awaiting assembly, wrapped for indoor storage, or packed for shipment. Because RUST-BAN 392 rust inhibitor ensures a moisture-free surface, it is sometimes used as a prime coating before the application of a hot-dip or oil-type rust preventive. Its metal-wetting properties also are the basis of its excellent performance as a penetrating fluid. Methods of Application RUST-BAN 392 rust inhibitor gives maximum protection only when applied to clean surfaces. It should be applied as promptly as possible after cleaning. Complete coverage is essential. Application can be by brush, spray, dip or squirt can. Dipping is the most effective method, in which case excess rust inhibitor should be allowed to drain off - never wiped off. In all dip applications, evaporation of solvent from the dip tank and the progressive thickening of the rust-

preventive material can be compensated for by adding EXXSOL D solvent to the tank as required. Compatibility Unless testing proves it to be compatible, RUSTBAN 392 rust inhibitor should not be applied to non-metallic parts fabricated of rubber, cork, paper, leather, fabric or plastics. Some of these materials may swell, soften, or otherwise be affected.

Precautions
When RUST-BAN 392 rust inhibitor or any petroleum product is applied by spray, proper precautions should be taken to minimize health and fire hazards. RUST-BAN 392 rust inhibitor contains EXXSOL D 60, a combustible solvent whose vapors will ignite readily. It should not be exposed to heat, sparks, or open flame. For additional health and safety information refer to the Material Safety Data Sheet. Note: This product is controlled under the Canadian WHMIS legislation.

Typical Properties
Density, kg/m3 lb/gal Viscosity, cSt @40C Flash Point (TCC), C F Coverage, m2/m3 ft2/gal Film thickness (dip), mm Non-volatiles, mass % 783.5 6.54 1.14 62 144 220 898 9 000 0.0025 7.4

The values shown here are representative of current products. Some are controlled by manufacturing specifications, while others are not. All of them may vary within modest ranges.

*Trademarks of Imperial Oil Limited. Imperial Oil, Licensee. Lubricants and Specialties, Marketing Technical Services Trademark of Exxon Corporation. Imperial Oil, Licensee. Helplines: 1-800-268-3183