what have to be taken in consideration in aluminum ingot casting

The job of aluminum ingot casting is to increase the utilization price of very low grade aluminum fluid, and to get rid of the impurities as far as possible. The impurities of aluminum can be divided into three types: the metal factors, the nonmetal reliable inclusions and fuel. Aluminum fluid from electrolytic cell demands to undergo purification treatment. Then it can be cast into commodity aluminum ingot(99.85% A1) right after removed portion of impurities. Impurity will impact the resistance price of aluminum. According to the composition, aluminum ingot can be divided into unalloyed aluminum ingots for remelting, substantial purity aluminum and aluminum alloy ingot. According to the shape and dimension, it can be divided into ingot, spherical bar, plate ingot, T ingot and so on. Aluminum ingot casting has two technological processes to produce unalloyed aluminum ingots for remelting and alloy ingot. Aluminum purification Industry generally makes use of the clarification, flux, gas purification strategies. one.Flux purification Flux purification is to use aluminum liquid flux to sort a large variety of modest droplets. It tends to make oxide in the aluminum liquid adsorbed and dissolved by these droplets. Then these droplets rise up to the surface. The oxide will turn out to be the scum and eliminated immediately after cooling. 2.Fuel purification Fuel purification is a main aluminum purification strategy, it often use chlorine gas, nitrogen or nitrogen and chlorine fuel combination fuel. Casting process Now aluminum ingot casting process typically employs pouring process. The stand or drop of merchandise good quality mostly depends on this stage. Casting procedure is a bodily method that aluminum liquid becomes strong aluminum ingot immediately after cooling and crystallization. 1.Continuous casting Steady casting can be divided into combined furnace casting and exterior casting. Combined furnace casting is pouring aluminum fluid into mixed furnace to cast. It is generally employed for unalloyed aluminum ingots for remelting and casting alloy. External casting will be utilized, when devices can't fulfill the creation, or very poor high quality components can't be directly charging use. Unalloyed aluminum ingots for remelting have these prevalent problems: air hole slag corrugated and flash crack composition segregation, is generally brought on by uneven mixing. 2.Vertical semicontinuous casting aluminum casting Vertical semicontinuous casting is primarily used for the manufacturing of aluminum for wire drawing, sheet ingot and the several deformation alloys. It is a sequential crystallization. It might set up a satisfactory solidification circumstances. And this is a lot more favorable for

crystal dimensions, mechanical properties and electrical conductivity. Aluminum ingot mostly has these defects: crack, the explanation of era is aluminum fluid temperature is also higher, too rapidly, or the scarcity of cooling drinking water Slag Cold shut, is generally because of to the as well significant level fluctuation of aluminum liquid, the minimal pouring temperature, the as well gradual casting velocity or the vibration of casting device air hole (it is referred to the modest hole whose diameter is much less than 1 mm) Floor roughness, because crystallizer wall is not sleek, lubrication impact is negative Leakage aluminum. How to guarantee the good quality of aluminum ingot? Unalloyed aluminum ingots for remelting The most crucial technical circumstances in this procedure of casting is pouring temperature. You have to strictly handle the temperature. Typically, the casting temperature should be thirty ~ fifty higher than the aluminum fluid. Wirebar