INSPECTION & TEST PLAN DETAIL OF PIPING (ABOVE PIPE) Process / Activity Welding INSPECTION POINT Joint geometry

EXPECTED PROBLEM Miss match , bevel angle ,root opening ,root face Preventive Measures Remarks /Reference WPS

Groove face Polarity Qualification of welder

Moisture ,grease , burrs ,grinder cut As per not WPS Not Qualified as per ASME-IX

Welding current

Not in range

Position & progression Heating Visual test

Not as per welder qualification Using another heating method Not proper Electrode angle, position, feed

Monitoring, training & periodic Inspection Grinding, Manufacturing Flushing code Check WPS WPQR Qualified Qualification welder according to WPS Check by WPS multimeter Check WQT check Check Before during & after WPS As per WPS

Pre Edge preparations installations Fit-up

Improper Coordination , alignments Specifications & Classification

Check

Materials

Should be by grinding WPS & Isometric Drawing MTC & Isometric Drawing

Post weld heat treatment

PWHT Time & Temperature rate Hardness Radiographic Examination

Not in range Temperature May be low , high Tested Result Sensitivity, Image Quality Indicator ( IQI ), Exposure Time, , Radiographic Sensitivity, Source to Film Distance (SFD), Film Type, Optical Density of Film, Source

Correction

PWHT Procedure PWHT Procedure RT Procedure

NDT

Radiography Technique Shots

RT Procedure

Ultrasonic Examination

to film distance, Screen type and thickness, Time of exposure, Filter / Radiation Absorption Masks, material type and thickness, Process Pre Surface Cleaning, Calibration, Angle Probe,

Monitoring ,Testing and Periodic Inspection Calibration Certificate, Proper Inspection

UT Procedure

Magnetic Particle Test

Not Calibration Yoke Not used field indicator

MPT Procedure

Line Check

Liquid Penetrant Examination Line Specifications

PT Procedure line number, pipe specification class, rating, schedule, pipe origin location (from) and pipe destination location (to) leaks, previous temporary repairs, clamps, coating breakdown, insulation damage, vibration, misalignment, pipe support deterioration specifically in touch points and to air to soil interface, pipe hanger distortion or breakage and frizz PRV,Vent, Manifold, FOS, Leak, Fitting, Pump Capacity Leak P&ID & Isometric drawing

Line External Inspection

Hydro test

Hydrostatic Test Pneumatic Test

Chemical Cleaning Painting

Piping Works(Underground Pipe) Receiving Inspection of materials, Joint Materials Joints Dust, grease , moisture Root opening,

Consumables Edge Preparation Joint Inspection Fit-up

Line Check & Inspection

Visuals Inspection of complete Joint Line Specifications

Hydrostatics Test

Visual inspection of wrapped surface Inspection of wrapped thickness May vary Pin hole test Pore, porosity

alignment, coordination Grinding cut and debris line number, pipe specification class, rating, schedule, pipe origin location (from) and pipe destination location (to May be leak

Piping Works(GRP Pipe)

Raw Material Verification Pre Fabrication Laying of pipes Barcol hardness test Lamination Width Check Lamination Width Check Pre line Check (Before Hydrostatic test) Piping Works(Hanger & Support)

Location of Hanger Installation Visual Inspection of Weld and PT check Checking and

Correcting Hanger Installation Cold Setting Tank Fabrication & Erection

Material Foundation Welding Qualification Marking & Cutting Tank Erection

STORAGE TANK(Fuel Oil & Demi Water)

Shell Plate Roof After Erection STORAGE TANK(Fuel Oil & Demi Water)

STORAGE TANK(Fuel Oil & Demi Water) Liquid mount foam seal with secondary wiper seal Internal floating cover with seal Floating suction system and floating test Visual inspection After erection Post weld heat treatment(if required)

Painting works