UENR3219 August 2012

18

14

19

3
PUMP OR MOTOR FLUID CONDITIONER

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

PUMP (2 - SECTION)

PUMP (VARIABLE & PRESSURE COMPENSATED)

VARIABILITY

Component Location
Description
Accumulator Gp - Hydraulic (Charged) Control Gp - Joystick (LH) Control Gp - Joystick (RH) Filter & Valve Gp - Pilot (Hydraulic Oil) Filter Gp - Oil (Hydraulic, Case Drain) Filter Gp - Oil (Hydraulic, Main Return) Manifold Gp - Control (Pilot Oil) Motor Gp - Piston (Left) Motor Gp - Piston (Right) Motor Gp - Swing Pump Gp - Piston Radiator & Hydraulic Oil Cooler Gp Screen Gp - Hydraulic Switch As - Pressure (Implement) Swivel Gp Tank & Filter Gp - Hydraulic Valve Gp - Check (Cololer Bypass) Valve Gp - Main Control Valve Gp - Pilot Valve Gp - Pressure Reducing (Boom, Swing Priority) Valve Gp - Shuttle (B) Valve Gp - Travel Counterbalance (Left) Valve Gp - Travel Counterbalance (Right) Switch As - Pressure (Implement) Valve Gp - Solenoid & Pressure Reducing

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE & PRESSURE COMPENSATED)

ATTACHMENT

Part Number
164-6981 297-0533 297-0532 158-8987 289-8194 259-0869 215-5037 357-1821 357-1821 170-9893 391-9442 390-8828 394-4278 309-5768 162-4696 395-1575 171-0002 420-2241 369-8503 310-0210 164-6979 349-9520 349-9520 309-5768 238-0751

Machine Location
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Schematic Location
B-4 A-8 A-7 B-3 A-3 A-4 B-5 F-8 F-7 F-6 A-3 C-2 A-4 E-5 E-7 A-4 C-12 D-4 B-8 C-3 C-6 E-8 E-7 C-4 C-4 F-3

VALVE ENVELOPES

VALVES

VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CONTROL VALVES
AB A B

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION INFINITE POSITION BASIC SYMBOL SPRING LOADED SHUTTLE PILOT CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

312D2 Excavator Hydraulic System - Attachment

KLE1-UP MGJ1-UP

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID

SOLENOID OR MANUAL

SOLENOID & PILOT

SOLENOID & PILOT OR MANUAL

SERVO

THERMAL

DETENT

Attachment: Universal Quick Coupler

MANUAL CONTROL SYMBOLS

Valve Gp - Solenoid & Manifold (Quick Coupler) 328-2035

PUSH - PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING & JOINING LINES

HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING

3 POSITION

2 POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL

Universal Quick Coupler

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

CROSS FLOW

21

20

17
2012 Caterpillar, All Rights Reserved

FLOW IN EITHER DIRECTION

Printed in U.S.A.

MAIN CONTROL VALVE

1
Tap Locations Pressure, Sampling, and Sensor
Tap Number
AA BB CC DD EE PG SOS

CAB VIEW - TOP

ELECTRICAL SYMBOLS TABLE
HYDRAULIC SYMBOLS (ELECTRICAL)

CC

Description
Drive Pump Delivery Pressure Idler Pump Delivery Pressure Power Shift Pressure Pump Case Pressure Solenoid Pilot Pressure Pilot Pump Delivery Pressure Oil Sampling Port

Schematic Location
B-3 A-3 A-2 A-2 C-4 B-3 B-3

G
TRANSDUCER (FLUID) TRANSDUCER (GAS / AIR) GENERATOR

M
ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH (ADJUSTABLE)

TEMPERATURE SWITCH

ELECTRICAL WIRE

ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE SWITCH

TEMPERATURE SWITCH

LEVEL SWITCH

FLOW SWITCH

WIRE NUMBER IDENTIFICATION CODES ELECTRICAL SCHEMATIC EXAMPLE CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE INDICATES WIRE 135 IN HARNESS AG WIRE

HYDRAULIC SCHEMATIC EXAMPLE CURRENT STANDARD

325-AG135 PK-14

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

BB

11

AA

SOS

PG

DD

CIRCUIT NUMBER IDENTIFICATION

WIRE COLOR

WIRE GAUGE

325-PK

MAIN PUMP
WIRE

PREVIOUS STANDARD
WIRE COLOR

8
CIRCUIT NUMBER IDENTIFICATION

325-PK-14

B
WIRE GAUGE

(EXAMPLE VALVE)

26 22 10 15 16 13 6
EE

24 25 23

QUICK COUPLER

QUICK COUPLER

COMPONENT LOCATIONS

30 Page,

12

UENR3219

(Dimensions: 39 inches x 28 inches)

TRAVEL MOTOR (LEFT)

(8) MOTOR GP PISTON (LEFT) 357-1821

(9) MOTOR GP PISTON (RIGHT) 357-1821

SWING MOTOR TRAVEL MOTOR (RIGHT) PR DR UNLOCK LOCK

Pp3 T1 T2

Pp3 T1 T2 BG AG

(10) MOTOR GP SWING 369-9604 (26) VALVE GP SOLENOID & MANIFOLD (QUCK COUPLER) 328-2035 (14) SWITCH AS PRESSURE (IMPLEMENT) 309-5768

C1

C2 VALVE GP 328-2035 BL4 AL2 BL2 BUCKET CYLINDER AL4 AR3 STICK CYLINDER BR3

BOOM CYLINDER

B AG BG BR2 BG

MU

A AR2

(22) VALVE GP TRAVEL COUNTERBALANCE (LEFT) 349-9520

AR1 BR1

AL1 BL1

(15) SWIVEL GP 162-4696

(23) VALVE GP TRAVEL COUNTERBALANCE (RIGHT) 199-0504

bR2
BR2 BR3 AR3 PA1 (OUT) bR3 bR5 (R) AR2 bR4 BR1 PSW PTA (FWD) (FWD) AR1 bR1 bL1

BL1 AL1

bL2 AL2 BL2 BL4 AL4 bL5 (UP) (UP) CP2 bL3 BL3 AL3 bL6 (OUT) (CLOSE) bL4 dB

(18) VALVE GP MAIN CONTROL 420-2241

ATCH BUCKET

STICK(1)

SWING

TRAVEL(L)

TRAVEL(R)

BOOM(1)

R2

HL STICK(R) HR

(Dimensions: 39 inches x 28 inches)

BOOM(2)

UENR3219

R1 (IN) (L) CP1 aR3 aR5 dA PP aR2 aR1 (BACK) PR aL1 aL4 B1 A1 1 (FWD) bR1 T2 (FWD) T4 bL1 7 6 A1 B2 A2 C B (BACK) dST1 PL

STICK(2)

(19) VALVE GP PILOT 369-8503

dA1

(DOWN) (DOWN) aL5 aL2

pB1

dB1

aL3

(IN) aL6

(OPEN) E D

T A F

(17) VALVE GP CHECK (COOLER BYPASS) 171-0002

EE
T P P1 P2 T

30 Page,

(21) VALVE GP SHUTTLE (B) 164-6979

(12) RADIATOR & HYDRAULIC OIL COOLER GP 390-8828

3 P2 Pi1 P-IN PSA2 DR1 PSA1 2

SWING BREAK SOL.

5 4 T-OUT2 DR2

aR1

T1 (BACK) TRAVEL(L) TT TP TRAVEL(R)

T3 (BACK)

TRAVEL SPEED CHANGE SOL.

aL1

HYD LOCK SOL.

5 4 4 5

2 1 1 P1 PAC DR3 DR4 Pi2 DR5 T-OUT1 DR6

(25) VALVE GP SOLENOID & PRESSURE REDUCING 238-0751

(24) SWITCH AS PRESURE (IMPLEMENT) 309-5768 (4) FILTER & VALVE GP PILOT (HYDRAULIC OIL) 158-8987
OUT T IN PR

AA
M2

M4

A3

PS

(11) PUMP GP PISTON 391-9442

(20) VALVE GP PRESSURE REDUCING (BOOM, SWING PRIORITY) 310-0210 LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group

A2

Pn2

Attachment Air Line

(2) CONTROL GP JOYSTICK (LH) 297-0533

CALLOUTS

bR3 JL1 (OUT) JLT SWING JR3 (DOWN) BOOM bR2 JR2 (CLOSE)

aL2

JRP

PG

PC S1

YY

Taps (Pressure, Sampling, Sensor - by letter) Components (By number)

STICK JL4 (L) aR2 SWING

BUCKET aL4 JR4 (OPEN) BOOM

(1) ACCUMULATOR GP (7) MANIFOLD GP HYDRAULIC (CHARGED) CONTROL (PILOT OIL) 164-6981 215-5037

PG

52

SOS

DrM

JL2 (R) STICK JL3 (IN) aR3

(5) FILTER GP OIL (HYDRAULIC, CASE DRAIN) 289-8194 (6) FILTER GP OIL (HYDRAULIC, MAIN RETURN) 259-0869

M
S2 Dr

DD

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

PILOT PUMP OUTPUT MAIN PUMP OUTPUT LEFT TRAVEL CONTROL AND LEFT TRAVEL CIRCUIT POWER SHIFT CONTROL CIRCUIT SUPPLY LINE STICK CONTROL AND STICK CYLINDER CIRCUIT ATTACHMENT CIRCUIT SWING CONTROL AND SWING MOTOR CIRCUIT DRAIN / RETURN LINE SWING BREAK CONTROL CIRCUIT DRIVE PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT RIGHT TRAVEL CONTROL AND RIGHT TRAVEL CIRCUIT BOOM CONTROL AND BOOM CYLINDER CIRCUIT

bL4

BUCKET JRT JR1 (UP) bL2

A1 PL

M5

CC

Pn1 M1 M3 PM

JLP

(3) CONTROL GP JOYSTICK (RH) 297-0532

(16) TANK & FILTER GP HYDRAULIC 395-1575

(13) SCREEN GP HYDRAULIC 394-4278

BB

THIS SCHEMATIC IS FOR THE 312D2 EXCAVATOR HYDRAULIC SYSTEM ATTACHMENT: UNIVERSAL QUICK COUPLER MEDIA NUMBER: UENR3219 SCHEMATIC PART NUMBER: 344-4410, CHANGE: 00, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral and with parking brake set. Refer to appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.