Safety valve nozzle

M/S.CETHAR VESSELS (P ) LTD M/S.BINANI CEMENTS

Date:-02-09-06 Rev:-00 .

SAFETY VALVE NOZZLE DESIGN CALCULATION AS PER ASME B31.1-2010 Unit Input Description 289.30 Safety valve set pressure = P kg/cm 2 C 471.00 Design temperature SA182 F12CL2 Nozzle material specification psi 2.48E+07 Young's Modulus of material @ design temp = E psi Allowable stress for saf.valve nozz.matl @ design temp = Sh. 18200.00 kgs 422.00 Weight of valve = W mm 154.94 Nozzle height from od of run pipe = H2 mm 484.94 Dist. betw. od of run pipe to centre line outlet pipe = H1 mm 273.00 Run pipe outside diameter =O.D mm 33.90 Thickness of run pipe = Tr mm 204.00 Saf. valve nozz.od @ pipe conn (point-1) = dn1.=2rp mm 63.15 Saf. valve nozz.thk @pipe conn (point-1) = T'b. mm 204.00 Saf. valve nozz.od @ valve conn (point-2) = dn2. mm 62.49 Saf. valve nozz.thk @ valve conn (point-2) = tn2. sec 0.04 Valve rise time = to mm 610.00 Moment arm = L inch 19 Moment arm for point (1) =L1 inch 13 Moment arm for point (2) =L2 1.5 Seismic coefficient inch 8.031 Average od of saf.valve nozzle = do inch 3.06 Average id of saf.valve nozzle = di 199.95 Moment of inertia of saf.valve nozzle = I inch 4 sec 0.006669 Safety valve installation period = T = 0.1846 x (Wh 3/EI) 6.00 Ratio = to/ T 1.11 Dynamic load factor (fig II.3.2 of apx.-II of asme b31.1) DLF
BENDING MOMENTS AT POINTS (1) & (2)

Reaction force @ discharge elbow exit = F1 Bending moment @ pt 1& 2 due to force F1=M1(1)& M1(2) = F1 X L X DLF Seismic force = Fs = mass x acceleration Bend.moment @ pt 1due to seismic force =Ms(1) = Fs X L1 Bend.moment @ pt 2 due to seismic force =Ms(2) = Fs X L2 Combined bend.moment @ pt 1 = M1 = M1(1) + Ms(1) Combined bend.moment @ pt 2 = M2 = M1(2) + Ms(2) Mean radius of run pipe = Rm Mean radius of saf valve nozzle @ pt 1 = r'm Outer radius of saf valve nozz @ pt 1 = rp Stress intensification factor for pt 1 (branch conn) = i(1) = ((Rm/Tr)^2/3)x(r'm/Rm)^0.5 x (T'b/ Tr) x (r'm/rp) Stress intensification factor for pt 2 (butt weld) = i(2)

8026.30 471570.83 1395 26505 18135 498075.83 489705.83 4.707 2.773 4.02 3.43 1.00

kg in-lb lbf in-lb in-lb in-lb in-lb inch inch inch -

STRESS INTENSIFICATION FACTORS AT POINTS (1 )& ( 2)

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Safety valve nozzle

M/S.CETHAR VESSELS (P ) LTD M/S.BINANI CEMENTS

Date:-02-09-06 Rev:-00 .

PREDICTED STRESSES AT POINT (1) - BRANCH CONNECTION

Ratio = Do/ Tr for run pipe Ratio = dn1/ T'b for safety valve nozzle ts = lesser of Tr or (i1)T'b rb = r'm Section modulus of point (1) =Z1= rb^2 ts Pressure stress(1) for branch conn. =Ps(1) Flexure stress(1) for branch connection = Fs(1)=(0.75x i(1)x M(1))/ Z(1) Ratio = dn1/ tn2 for safety valve nozzle x (dn2^4Section modulus of point (2) =Z2= (/32) di^4)/dn2 Pressure stress(2) for butt weld =Ps(2) Factor 0.75 x i(2) If factor 0.75x i(2) is less than 1.0 it should be taken as 1.0 Flexure stress(2) for butt weld = Fs(2)=(0.75x i(2)x M(2))/ Z(2)

8.05 3.2304038 1 2.773 32.00 8282.30 40040.63

inch inch inch 3 psi psi

PREDICTED STRESSES AT POINT (2) - BUTT WELD

3.26 49.79 3357.44 0.75 1 9835.21

inch 3 psi psi

COMPARISON OF PREDICTED STRESS WITH ALLOWABLE STRESS

Increase factor for hot allowable stress = k Allowable hot stress @ design temp = k x Sh Combined stress at point (1) branch conn = Cs(1)= Pr.stress Ps(1) +Flex.stress Fs(1) Combined stress at point (2) butt weld =Cs(2) = Pr.stress Ps(2) + Flex.stress Fs(2) Comb stress(1) condition check Cs(1) <= (k x Sh) Comb stress(2) condition check Cs(2 )<= (k x Sh)

1.20 21840.00 48322.93 13192.64 NOT SAFE SAFE

psi psi psi -

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Safety valve nozzle

M/S.CETHAR VESSELS (P ) LTD M/S.BINANI CEMENTS

Date:-02-09-06 Rev:-00 .

SAFETY VALVE NOZZLE DESIGN CALCULATION AS PER ASME B31.1-2010 Unit Input Description 270.30 Safety valve set pressure = P kg/cm 2 C 573.60 Design temperature SA182 F12CL2 Nozzle material specification psi 2.48E+07 Young's Modulus of material @ design temp = E psi Allowable stress for saf.valve nozz.matl @ design temp = Sh. 4000.00 kgs 422.00 Weight of valve = W mm 200.00 Nozzle height from od of run pipe = H2 mm 520.00 Dist. betw. od of run pipe to centre line outlet pipe = H1 mm 273.00 Run pipe outside diameter =O.D mm 34.10 Thickness of run pipe = Tr mm 184.20 Saf. valve nozz.od @ pipe conn (point-1) = dn1.=2rp mm 59.60 Saf. valve nozz.thk @pipe conn (point-1) = T'b. mm 184.20 Saf. valve nozz.od @ valve conn (point-2) = dn2. mm 58.80 Saf. valve nozz.thk @ valve conn (point-2) = tn2. sec 0.04 Valve rise time = to mm 610.00 Moment arm = L inch 20 Moment arm for point (1) =L1 inch 13 Moment arm for point (2) =L2 1.5 Seismic coefficient inch 7.252 Average od of saf.valve nozzle = do inch 2.56 Average id of saf.valve nozzle = di 133.66 Moment of inertia of saf.valve nozzle = I inch 4 sec 0.009058 Safety valve installation period = T = 0.1846 x (Wh 3/EI) 4.42 Ratio = to/ T 1.15 Dynamic load factor (fig II.3.2 of apx.-II of asme b31.1) DLF
BENDING MOMENTS AT POINTS (1) & (2)

Reaction force @ discharge elbow exit = F1

9297.74

kg in-lb lbf in-lb in-lb in-lb in-lb inch inch inch inch inch inch 3

Bending moment @ pt 1& 2 due to force F1=M1(1)& 565950.31 M1(2) = F1 X L X DLF 1395 Seismic force = Fs = mass x acceleration 27900 Bend.moment @ pt 1due to seismic force =Ms(1) = Fs X L1 18135 Bend.moment @ pt 2 due to seismic force =Ms(2) = Fs X L2 593850.31 Combined bend.moment @ pt 1 = M1 = M1(1) + Ms(1) 584085.31 Combined bend.moment @ pt 2 = M2 = M1(2) + Ms(2) 4.703 Mean radius of run pipe = Rm Mean radius of saf valve nozzle @ pt 1 = r'm 2.453
STRESS INTENSIFICATION FACTORS AT POINTS (1 )& ( 2)

Outer radius of saf valve nozz @ pt 1 = rp Stress intensification factor for pt 1 (branch conn) = i(1) = ((Rm/Tr)^2/3)x(r'm/Rm)^0.5 x (T'b/ Tr) x (r'm/rp) Stress intensification factor for pt 2 (butt weld) = i(2) Ratio = Do/ Tr for run pipe Ratio = dn1/ T'b for safety valve nozzle ts = lesser of Tr or (i1)T'b rb = r'm Section modulus of point (1) =Z1= rb^2 ts

3.63 2.95 1.00 8.01 3.090604027 1 2.453 25.00

PREDICTED STRESSES AT POINT (1) - BRANCH CONNECTION

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Safety valve nozzle

M/S.CETHAR VESSELS (P ) LTD M/S.BINANI CEMENTS

7692.97 52555.75 psi psi

Date:-02-09-06 Rev:-00 .

Pressure stress(1) for branch conn. =Ps(1) Flexure stress(1) for branch connection = Fs(1)=(0.75x i(1)x M(1))/ Z(1) Ratio = dn1/ tn2 for point (2) =Z2= (/32) x (dn2^4Section modulus of safety valve nozzle di^4)/dn2 Pressure stress(2) for butt weld =Ps(2) Factor 0.75 x i(2) If factor 0.75xi(2) is less than 1.0 it should be taken as 1.0 Flexure stress(2) for butt weld = Fs(2)=(0.75x i(2)x M(2))/ Z(2)

PREDICTED STRESSES AT POINT (2) - BUTT WELD

3.13 36.86 3010.22 0.75 1 15845.12

inch 3 psi psi

COMPARISON OF PREDICTED STRESS WITH ALLOWABLE STRESS

Increase factor for hot allowable stress = k Allowable hot stress @ design temp = k x Sh Combined stress at point (1) branch conn = Cs(1)= Pr.stress Ps(1) +Flex.stress Fs(1) Combined stress at point (2) butt weld =Cs(2) = Pr.stress Ps(2) + Flex.stress Fs(2) Comb stress(1) condition check Cs(1) <= (k x Sh) Comb stress(2) condition check Cs(2 )<= (k x Sh)

1.20 4800.00 60248.72 18855.34 NOT SAFE NOT SAFE

psi psi psi -

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Safety valve nozzle

M/S.CETHAR VESSELS (P ) LTD M/S.BINANI CEMENTS

Date:-02-09-06 Rev:-00 .

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NONMANDATORY Rules for the design of saftey valve installation

Design pressure and velocity

P T inlet pressure (Absolute) Inlet tempereature Atmospheric pressure Weight of the valve Valve opening time Discharge elbow area Gravitational constant Stagnation enthalpy @ the safety valve inlet constant Actual mass flow rate Pressure @ the discharge elbow Velocity @ the discharge elbow 925 1000 15 800 0.04 50.03 32.2 psi
o

Pa W t0 A1 gc ho j W P1 V1 B

psia lb sec in
2

From SV data sheet From SV data sheet

lm-ft/lbf-sec 2
From steam tables

1507.30 Btu/lbm 778.16 116.38 118 2116

Btu/lbm lbm/sec psia ft/sec

Discharge Elbow max operating pressure

For 8 in. class 150 ASME Weld neck flange L D L/D 4 in 7.981 in 0.50

(L/D) = (Lmax/D) f k f (Lmax/D)

From tabel P /P * 32.00 0.013 1.3 0.416 1.647

For 8 in. SCH 40 short radius elbow L/D For 12 in. of 8 in. SCH 40 pipe, L D L/D 12 7.981 1.50 30

P 1a P 1a

= =

P1 (P /P*)
194 psia

Recation force at Discharge elbow Exit

F1 D (A)

12778 lbf

Bending Moment at points (1) and (2) Bending moment at the point (1) & (2) due to recation at point (1) M 1(1) = M 1(2)
=

F1 x L x DLF
moment arm Dynamic load factor 24.00 in 1.11 from graph

L DFL

To Find DFL E = Youngs modulus of inlet pipe @ design temp h = distance from run pipe to centerline of outlet piping I = Moment of inertia of inlet pipe Bending moment
For a valve rise time OD ID 23000000 Psi 19 in 9.875 in 6 in 403 in 0.0045 sec
4

I
T

M 1(1) M 1(1) (A)

=

M 1(2)
340407.2 in-lb

M 1(2)

Bending moment at the point (1) & (2) due to Seismic loading
Acceleration 1.5 Data fron structure mass x acceleration 1200 lbf 19 22800 in-lb 12 14400 in-lb in in

Fs Fs

= =

moment arm for point (1)

M S(1)
moment arm for point (2)

M S(2) (c)

Bending moment at the point (1) & (2) due to Seismic loading M (1) M (2)
= =

M 1(1) + M S(1) M 1(2) + M S(2)

363207.2 in-lb 354807.2 in-lb

steam condition wet steam< 90 % quality Saturated steam 90 % quality 15 psia p1 1,000 psia superheated steam 90 % quality 1000 psia p1 2,000 psia

a, Btu/ibm 1 2 291 823

b 11 4.33 a b

831

4.33

823 4.33

Young Modulus of Elasticity - E - (106 psi)

Metal

-200 -325

-129 -200

-73 -100

21 70 13.4

93 200 13.2 28.8 28.6 28.5 27.1 29 29.8 30.1 28.5

149 300 12.9 28.3 28.1 28 26.7 28.5 29.4 29.7 27.9

Gray cast iron Carbon steel C <= 0.3% Carbon steel C => 0.3% Carbon-moly steels Nickel steels Ni 2% 9% Cr-Mo steels Cr 1/2% - 2% Cr-Mo steels Cr 2 1/4% - 3% Cr-Mo steels Cr 5% - 9% Chromium steels Cr 12%, 17%, 27% Austenitic steels (TP304, 310, 316, 321, 347) 31.4 31.2 31.1 29.6 31.6 32.6 32.9 31.2 30.8 30.6 30.5 29.1 31 32 32.3 30.7 30.2 30 29.9 28.5 30.4 31.4 31.7 30.1

Temperature ( o C) 204 260 Temperature ( o F) 400 500 Cast iron 12.6 12.2 Steel 27.7 27.5 27.4 26.1 27.9 28.8 29 27.3 27.3 27.1 27 25.7 27.5 28.3 28.6 26.7

29.5 29.3 29.2 27.8 29.7 30.6 30.9 29.2

30.3

29.7

29.1

28.3

27.6

27

26.5

25.8

y - E - (106 psi)

mperature ( o C) 316 o mperature ( F) 600 11.7 26.7 26.5 26.4 25.2 26.9 27.7 28 26.1

371 700 11 25.5 25.3 25.3 24.6 26.3 27.1 27.3 25.6

427 800 10.2 24.2 24 23.9 23 25.5 26.3 26.1 24.7

482 900

538 1000

593 1100

649 1200

22.4 22.2 22.2

20.4 20.2 20.1

18 17.9 17.8 15.4 15.3

24.8 25.6 24.7 23.2

23.9 24.6 22.7 21.5

23 23.7 20.4 19.1

21.8 22.5 18.2 16.6

25.3

24.8

24.1

23.5

22.8

22.1

21.2