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SULFURIC ACID
Once called Oil of Vitriol Uses: Manufacture of fertilizers
Manufacturing Process:
Contact process by Philips Lead Chamber Process only 78% H2SO4
FLOW CHART
FLOW DIAGRAM
1o Air 2o Air Burner Gas
Charge Absorber Gas A B S O R B E R
Absorbing medium
Converter Gas
Burner
Converter
Cinder
Product
Equipment
I. BURNER Charge: 1. Pure Sulfur 2. Pyrites (Sulfur Ore FeS2) 3. Mixed Pure Sulfur and Ore
*Pure Sulfur Reaction : S + O2 SO2 H = -70920 cal/mol S + 3/2O2 SO3 H = -93900 cal/mol Theoretical O2 is based on conversion to SO2 unless specified.
Equipment
*Pyrites
Cinder: Fe2O3, gangue, unburned FeS2, adsorbed SO2 or SO3 Primary Air as source of oxygen Burner Gas: SO2, SO3, O2, N2
Equipment
II. CONVERTER
Equipment
III. ABSORBER
Converter Gas:
Absorbing medium: Mixture of H2SO4 and water Pure water cannot be effective because it will boil with SO2 and only fumes of the acid will be formed due to greater pressure water that SO3. Reaction: SO3 + H2O H2SO4 H = -31143 cal/mol
Negligible side reactions: SO2 + O2 SO3 SO2 + H2O H2SO3 Absorber Gas: SO2, O2, N2
Product: 1. 100% H2SO4 (equivalent amount of SO3 & H2O) 2. <100% H2SO4 (greater H2O than SO3) 3. >100% H2SO4 (less H2O than SO3) Oleum (H2SO4SO3)
Combustion of Sulfur
1. Five hundred pounds per hour of pure sulphur is burned with 20% excess air (based on conversion to SO2). Five percent of the sulfur is oxidized to SO3 and 95% to SO2. The air is dry. Calculate the composition (in % mole) of the gas leaving the burner. If the burner gas has an Orsat analysis of 16.85% SO2, 3.11% O2 and 80.04% N2, calculate the complete composition of the burner gas. Pure sulphur is burned with 20% excess air based on conversion of SO3. Thirty percent of the sulfur forms SO3; the remainder forms SO2. a. What is the analysis of the burner gas? b. The burner gas is passed through a converter. If the gases leaving the converter have a mole fraction of oxygen of 0.043, what is the ratio of mole SO3 to mole SO2.
2.
3.
Combustion of Sulfur
4. 700 pounds per hour of iron pyrites containing 85% wt FeS2 and 15% gangue are charged to a burner. The cinder contains 1% S as SO3. The burner gas analysis shows a composition of 10% SO2 and 5% O2. Air used for combustion is dry. How many cubic feet of the total burner gases at 1 atm and 60oF are produced per hour? 5. A mixture of pure sulfur and of pyrites analyzing 85% FeS2 and 15% gangue is burned in a standard pyrites burner. The burner gas contains 10% SO2, 7% O2, and 83% N2 on an SO3-free basis and contains 1 mole SO3/100 mole SO3-free burner gas. The cinder contains 2% S as SO3. Calculate the percentage of FeS2 in the charge.