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Zelio Control
Temperature Controller User guide
04/2009
EIO0000000232.00
www.schneider-electric.com
Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. 2009 Schneider Electric. All rights reserved.
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Table of Contents
7 9
11
13
14 16
17
18 19 20 24
27
28 29 31 33 43 44 47 50 53 54 64 69
71
73
74 76 78
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79
80 82 87 93
99
100 101 102 104 106 117 118 121 123 125 129 130 131 132 141
143
145
146 147 150 154 155
Chapter 8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REG24 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REG48/REG96 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
157
158 162
163
165
166 168
171
172 173
Chapter 11 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters Setting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Address Map and Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
175
176 179 180 182
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Part V Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 12 Data Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Mapping Modbus of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 02 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 03 (H), 06 (H), 10 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 04 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Mapping Modbus of REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 02 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 03 (H), 06 (H), 10 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 04 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
185
187
188 189 190 198 202 203 204 231
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
233
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Safety Information
Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
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PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.
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At a Glance
Document Scope This manual will acquaint you with the Temperature Controllers (REG24, REG48, and REG96), tell you how to install them, describe changes you may make in configuration, review the operation, and provide maintenance procedures.This manual is written for a Temperature Controller user and assumes familiarity with Temperature Controller networks. The Temperature Controllers are Single loop microprocessor controlled devices performing the following enhanced functions: PID Auto-tuning Fuzzy logic Alarms Ramps There are 3 versions of Temperature Controllers, with different sizes and characteristics. The product references in accordance with the sizes are: REG24P: 24x48 mm (0.94x1.89 in.) REG48P: 48x48 mm (1.89x1.89 in.) REG96P: 48x96 mm (1.89x3.78 in.) Solution approach used: Controllers Sensors Solid state and electromechanical relays
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Validity Note The present documentation is intended for qualified technical personnel responsible for the implementation, operation and maintenance of the products described. It contains information necessary for the proper use of the products, however those who wish to make a more "advanced" use of our products may find it necessary to consult our nearest distributor in order to obtain additional information. Registered Trademarks Microsoft and Windows are registered trademarks of Microsoft Corporation. Related Documents
Title of Documentation TSXCUSB485 Reference Number 35013735
You can download these technical publications and other technical information from our website at www.schneider-electric.com. User Comments We welcome your comments about this document. You can reach us by e-mail at techcomm@schneider-electric.com.
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I
What's in this Part? This part contains the following chapters:
Chapter 1 2 3 Introduction Hardware REG24 Configuration of REG24 Chapter Name Page 13 17 27
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11
12
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Introduction
1
What's in this Chapter? This chapter contains the following topics:
Topic Presentation Main Characteristics Page 14 16
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13
Introduction
Presentation
Overview The REG24 is a smaller Temperature Controller (24x48 mm [0.94x1.89 in.]). It can be used in standalone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Process Value (PV) and Setpoint Value (SV) displays, the status indicating lamp, and the setting keys. The following figure displays the REG24:
6 5
14
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Introduction
Item 1
Name Setpoint Value (SV) lamp Process Value (PV)/Setpoint Value (SV)/Parameter Name or Parameter Setting Display
Function
Lilts while a Setpoint Value (SV) is displayed. Flickers while the Process Value (PV) is displayed in
Standby mode. 2
Displays a Process Value or Setpoint Value at
operation mode.
Displays the parameter name or settings at parameter
setting mode.
Displays the various detected error indications. Flickers at Standby mode when SV is displayed. Displays the Setpoint Value (SV) and SV-x (x:1 to 4)
alternately when the SV-switching function is used and SV is displayed. 3 Up key / Down key
The numerical value is increased or decreased by
and the 3rd block. 4 Select key The key shifting to the 1st, the 2nd or the 3rd block parameter, switching the display between parameter and the data at the 1st, the 2nd and the 3rd block. The lamps are lit when respective alarm output is active. NOTE: Available for the following references: REG24 PTP1ALHU. REG24 PTP1ARHU. 6 (C1) Control output indication lamp The lamp is lit while the control output 1 is ON.
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Introduction
Main Characteristics
Overview The following table presents the main characteristics of the REG24:
Characteristics Digits display Buttons Front face Functions Values 4 (10 mm [0.39 in.]) 3 (Up, Down and Sel) IP66 NEMA-4X PID: Auto-manu PID Self adaptation Fuzzy logic Auto-tuning mode: No auto-tuning Simple auto-tuning Auto-tuning without overshoot 8
100 Vac to 240 Vac 24 Vac 24 Vdc Thermocouple Current (4-20 mA/0-20 mA)
Standards
16
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Hardware REG24
2
What's in this Chapter? This chapter contains the following topics:
Topic Electrical and Environmental Characteristics Dimensions Installation Wiring Page 18 19 20 24
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17
Hardware REG24
Allowable Voltage Rated Frequency Current Consumption Relay contact output SSR/SSC driving output (voltage pulse output)
ON: 15 Vdc (12 Vdc to 16 Vdc). OFF: 0.5 Vdc. Maximum current: 20 mA. Impedance 600 .
Transmission rate: 9600 or 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Up to 500 m (Total length). Connectable units: Up to 31units.
Environmental Characteristics The following table presents the Environmental Characteristics of the REG24:
Characteristics Operating ambient temperature Values
-10 C to 50 C (14 F to 122 F) -10 C to 45 C (14 F to 112 F): for
mounting close together. Operating ambient humidity Storage temperature Installation category Pollution degree 90% RH - no condensation -20 C to +60 C (-4 F to 140 F). II (conforming to IEC1010-1). 2 (conforming to IEC1010-1).
18
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Hardware REG24
Dimensions
Dimensions of Controller The following figure shows the external dimensions with panel mounting adapter:
1 mm in. 24 0.94 48 1.89 1 0.04 2
22 0.87
34,2 1.35
1 2 3
The following figure shows the external dimensions with DIN Rail support:
mm in. 66 2.59 44 1.73
45 1.77
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Hardware REG24
Installation
Installation Precautions
WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
TEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Hardware REG24
NOTE: The front side of this controller conforms to NEMA 4X. Panel Cut-out Panel cut-out dimensions for separate mounting:
mm in.
45,0 0 1.77 0
+ 0.5 + 0.02
+ 0.012 0.87 0
22.2 0
+ 0.3
a=(1.89 x n-0.12) 0
22,2 0 0.87 0
+ 0,3 + 0.012
Value of a:
Number of units (n) a (mm) a (in.) 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22
NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.
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Hardware REG24
Installation Follow the steps given below when installing the Controller:
Step 1 Action Insert the front face (1) on the controller (3):
3
NOTE: (2) Label. 2
Insert the controller (1) into the Panel Cut-out (2) with the label in up position:
REG24PTP1RHU
2
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels:
REG24PTP1RHU
REG24PTP1RHU
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Hardware REG24
Step 4
Action If the front face is deformed like the left diagram, the panel cut out is insufficient:
If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
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Hardware REG24
Wiring
Overview
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the controller.
Failure to follow these instructions will result in death or serious injury. Wiring Installation Instructions
For the thermocouple sensor type, use thermocouple compensation wires for wiring. For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires. Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced. For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other. If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended. Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the contact output is used as a signal for an external interlock circuit, use a delay relay at the same time. Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently. If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor). Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.
24
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Hardware REG24
WARNING
UNINTENDED EQUIPMENT OPERATION Follow the wiring rules explained above in the Wiring Installation Instructions section. Failure to follow these instructions can result in death, serious injury, or equipment damage. Controller Terminal Block The following figure displays the terminal block situated on the rear face of the controller:
10 11 12 13 14 15 16 17 18
Terminal number 1 2 3 4 5 6 7 8 9 10 11 12 13 14
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Designation Measured value input / + Measured value input / Control output 1 Control output 1 + Alarm output 1 Alarm output 1 Power supply + Power supply Control output 2 + Control output 2 Digital input Digital input Communication RS485 -
Controller references REG24P REG24P REG24P REG24P Only: REG24PTP1ARHU / REG24PTP1ALHU Only: REG24PTP1ARHU / REG24PTP1ALHU REG24P REG24P Except: REG24PTP1ARHU / REG24PTP1ALHU 25
Hardware REG24
Terminal number 15 16 17 18
Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 Nm (3.54 lb-in). (1): Gauge: AWG28 (0.1 mm) to AWG16 (1.25 mm). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).
Wire:
1 2
Rod terminal:
(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller. (5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).
3 4 5
26
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Configuration of REG24
3
What's in this Chapter? This chapter contains the following sections:
Section 3.1 3.2 3.3 How to Configure Functions Optional Functions Topic Page 28 43 53
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27
Configuration of REG24
3.1
How to Configure
28
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Configuration of REG24
NOTE: The SV lamp is off. 2 Press the key to display the SV (Setpoint value) indication:
key for about 1 second: value appears. or to display the other values, example: .
Press
The
key for about 3 seconds: value appears. or to display the other values, example: . 29
Press on
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Configuration of REG24
Step 5
Action Press
The Press on
key for about 5 seconds: value appears. or to display the other values, example: .
Press the
indication state. NOTE: If it has not been operated for 30 seconds, the display returns to the PV indication state.
NOTE:
Press the
NOTE: The value is flashing when the value is changed. 2 Press the key to register the SV indication.
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Configuration of REG24
Operational Mode
Operation Mode Operation mode is the regular mode of operation. PV or SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on. Manual Mode Manual mode allows you to set MV output manually. The PV value is displayed, as in operation mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode. Changing Set Value (SV):
Step 1 Action Press the key to change the display to PV/SV display (shown when
you turn on the power and the SV lamp is lit). 2 3 Change the SV value with the Press the and keys.
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Configuration of REG24
Monitor Mode The following table presents how to confirm the status of the controller by checking each value:
Step 1 Action Press and hold the key to enter monitor mode from operational mode or
manual display mode. NOTE: The device will enter monitor mode with [MV1] selected. 2 Use and keys to scroll through the information.
Setup Mode The following table presents how to set the parameters for the device:
Step 1 Action When the Monitor Mode with [MV1] is selected, press and hold the enter setup mode. 2 3 Press and hold the Use the and the key the channel menu in setup mode. key to select the channel that includes the key to
parameters you wish to change. 4 5 6 Press and hold the Use the and the key. key to check the parameters and their values.
When the value of the parameter you wish to change is being displayed Press the key to change this value.
Results: the parameter value will blink. 7 8 Change the value with the Press the and the key.
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Configuration of REG24
Parameters
Overview The parameters for the REG24 are classified under three sub-menus according to the frequency of use. The parameters of the second and third blocks are used at initialization or when they are of absolute necessity (see page 29). Some parameters may not be displayed at the time of delivery depending on the type of the Controllers. First Block Parameters The following table presents the parameters used in the first block:
Display Symbol Parameter Stbd Standby setting RampSoak Control Alarm latch cancel AutoTuning Description Switches between RUN and Standby for control. Switches between Start, Stop, and Hold for Ramp-Soak Control. Cancels the alarm latch. Setting Range and Factory Default Setting
oN: Control standby
ProG
dSP1-2
LACH
dSP1-4
dSP1-8
tuning or does not use it) 1: ON (Performs the autotuning in the SV standard type.) 2: ON [Performs the autotuning in low PV type (SV value-10%FS).] dSP1-16 dSP1-32
TM-1 TM-2
Displays the remaining time of timer - (Unit: seconds) 1. Displays the remaining time of timer 2.
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Configuration of REG24
Display Symbol
Description
A1-L
dSP1-128 Sets the value at When the alarm type is is absolute value: 0 to which alarm 1 is displayed when 100%FS. detected. alarm type 1 is 0 When the alarm type is to 15, or 32 to Alarm 1 low Sets the lower dSP2-1 deviation: -100 to 100%FS. limit limit value at 34, and or Setpoint which alarm 1 is is value detected. displayed when Alarm 1 high limit Setpoint value Sets the upper limit value at which alarm 1 is detected. alarm type 1 is 16 to 31. dSP2-2
A1-H
34
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Configuration of REG24
Display Symbol
Parameter AL2 Alarm 2 Setpoint value Alarm 2 low limit Setpoint value Alarm 2 high limit Setpoint value Key lock
Description Sets the value during which alarm 2 is detected. Sets the lower limit value at which alarm 2 is detected. Sets the upper limit value at which alarm 2 is detected.
A2-L
dSP2-4 When the alarm type is is absolute value: 0 to displayed when 100%FS. alarm type 2 is 0 When the alarm type is to 15 or 32 to 34, deviation: -100 to 100%FS. and or dSP2-8 is displayed when alarm type 2 is 16 to 31.
A2-H
dSP2-16
LoC
dSP3-1
changeable both from the face panel and via communication. 1: All settings are unchangeable from the face panel, but changeable via communication. 2: Only the SV is changeable from the face panel, and all settings are changeable via communication. 3: All settings are changeable from the face panel, but unchangeable via communication. 4: All settings are unchangeable from the face panel or via communication. 5: Only the SV is changeable from the face panel, but all settings are unchangeable via communication.
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Configuration of REG24
Second Block Parameters The following table presents the parameters used in the second block:
Display Symbol Parameter P Description Setting Range and Factory Default Setting 0.0 to 999.9% Parameter mask dSP dSP3-2
Proportiona Set to 0.0 to select the ON/OFF l band control (Two-position control). Integral time Derivative time Hysteresis range for ON/OFF control Sets the hysteresis for ON/OFF control.
I D HYS
CooL
Coolingside proportiona l band coefficient Coolingside proportiona l band shift Output convergenc e value Anti-reset windup Control algorithm Selects the control algorithm.
0.0 to 100.0
dSP3-32
db
-50.0 to +50.0
dSP3-64
bAL
-100 to 100%
dSP3-128
Ar CTrL
0 to 100%FS
PID: Runs normal PID
dSP4-1 dSP4-2
control. FUZY: Runs PID control with fuzzy logic. SELF: Runs PID control with self-running. Sets the PV stable range for the self-tuning operation. 0 to 100%FS dSP4-4
SLFb
36
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Configuration of REG24
Display Symbol
position control at the values of SV+HYS/2 and SV-HYS/2. oN: Starts the two-position control at the values of SV and SV+HYS, or SV and SV HYS. RLY, SSR: 1 to 150 seconds dSP4-16
TC
TC2
dSP4-32
P-n2 P-SL
Input signal Set this parameter when changing code the types of temperature sensors. Lower limit of measuring range Upper limit of measuring range Setting the decimal point position C / F selection PV (Measured value) offset SV (Setpoint value) offset -
1 to 16 -1999 to 9999
dSP4-64 dSP4-128
P-SU
dSP5-1
P-dP
0 to 2
dSP5-2
P-F PVOF
C / F -10 to 10%FS
dSP5-4 dSP5-8
SVOF
-50 to 50%FS
dSP5-16
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Configuration of REG24
Display Symbol
Parameter P-dF Time constant of input filter Alarm type 1 Alarm type 2 Status display of ramp-soak Selecting ramp-soak execute type
Description -
Sets the types of alarm operations. 0 to 34 Sets the types of alarm operations. 0 to 34 -
PTn
dSP6-4
segments. 2: Performs 5th to 8th segments. 3: Performs 1st to 8th segments. dSP6-8
Sv-1
1st target Sets the 1st target SV of ramp soak Within the SV limit. value/Switc operation. / Selected at switchinghing-SV SV function for DI1. value First ramp segment time 1st soak segment time 2nd target SV 2nd ramp segment time 2nd soak segment time 3rd target SV Sets the first ramp segment time. 0 to 99h59m
TM1r
dSP6-16
TM1S
dSP6-32
Sv-2 TM2r
Sets the 2nd target SV of ramp soak operation. Sets the 2nd ramp segment time.
dSP6-64 dSP6-128
TM2S
dSP7-1
Sv-3
Sets the 3rd target SV of ramp soak Within the SV limit. operation.
dSP7-2
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Configuration of REG24
Display Symbol
Parameter TM3r 3rd ramp segment time 3rd soak segment time 4th target SV 4th ramp segment time 4th soak segment time 5th target SV 5th ramp segment time 5th soak segment time 6th target SV 6th ramp segment time 6th soak segment time 7th target SV 7th ramp segment time 7th soak segment time
TM3S
dSP7-8
Sv-4 TM4r
Sets the 4th target SV of ramp soak Within the SV limit. operation. Sets the 4th ramp segment time. 0 to 99h59m
dSP7-16 dSP7-32
TM4S
dSP7-64
SV-5 TM5r
Sets the 5th target SV of ramp soak Within the SV limit. operation. Sets the 5th ramp segment time. 0 to 99h59m
dSP7-128 dSP8-1
TM5S
dSP8-2
Sv-6 TM6r
Sets the 6th target SV of ramp-soak Within the SV limit. operation. Sets the 6th ramp segment time. 0 to 99h59m
dSP8-4 dSP8-8
TM6S
dSP8-16
Sv-7 TM7r
Sets the 7th target SV of ramp-soak Within the SV limit. operation. Sets the 7th ramp segment time. 0 to 99h59m
dSP8-32 dSP8-64
TM7S
dSP8-128
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39
Configuration of REG24
Display Symbol
Parameter Sv-8 TM8R 8th target SV 8th ramp segment time 8th soak segment time
Description
Sets the 8th target SV of ramp-soak Within the SV limit. operation. Sets the 8th ramp segment time. 0 to 99h59m
TM8S
dSP9-4
Mod
Ramp-soak Selects the power-on start, repeat, mode and standby functions for rampsoak operations.
0 to 15
dSP9-8
Third Block Parameters The following table presents the parameters used in the third block:
Display Symbol Parameter P-n1 Sv-L Control action Description Specifies control action and output at the input burn-out. Setting Range and Factory Default Setting 0 to 19 0 to 100%FS Parameter mask dSP dSP9-16 dSP9-32
SV Sets the lower limit of the SV. (Setpoint value) lower limiter SV (Setpoint value) upper limiter Delay time 1 Delay time 2 Alarm 1 hysteresis Alarm 2 hysteresis Sets the upper limit of the SV.
Sv-H
dSP9-16
Delay time or timer value for alarm 1 relay. Delay time or timer value for alarm 2 relay. Sets the hysteresis range of ON and OFF of alarm 1. Sets the hysteresis range of ON and OFF of alarm 2.
0 to 9999 seconds
dSP9-128 dSP10-1
0 to 50%FS
dSP10-16 dSP10-32
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Configuration of REG24
Display Symbol
1 2 3
(1): Alarm latch (1: use, 0: not use) (2): Alarm of error status (1: use; 0: not use) (3): De-energized output (1: use, 0: not use) PLC1 PHC1 PLC2 PHC2 PCUT Lower limit Sets the lower limit for output 1. for output 1 Upper limit Sets the upper limit for output 1. for output 1 Lower limit Sets the lower limit for output 2. for output 2 Upper limit Sets the upper limit for output 2. for output 2 Output limit types Output value (MV) display Output value (MV) display Sets the limit types of outputs 1 and 0 to 15 2 (breaking the limit, or maintained within the limit). Displays the value of output 1. -3.0 to 103.0% dSP11-4 dSP11-8 dSP11-16 dSP11-32 dSP11-64
oUT1
dSP11-128
oUT2
dSP12-1
rCJ
RCJ (Cold Sets the cold junction ON: Performs the RCJ (Cold junction junction compensation function to ON/OFF. compensation). compensati OFF: Does not perform on) setting the RCJ (Cold junction compensation). PV gradient 0.001 to 2.000
dSP12-2
GAin
dSP12-4
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Configuration of REG24
Display Symbol
Parameter Adj0 Userdefinable zero adjustment Userdefinable span adjustment DI1 (Digital input 1) operation DI2 (Digital input 2) operation. Station No.
Description
AdjS
dSP12-16
di-1
0 to 12
dSP12-32
di-2
dSP12-64
STno
0 to 255 (Setting to does not dSP12-128 start the communications function.) dSP13-1
CoM
Parity setting.
Sets the parity for communication. 0: Odd parity (The baud rate is fixed at 9600bps. 1: Even parity 2: No parity
Ao-T
Retransmis Selecting retransmission output sion output type. type Retransmis Setting retransmission base scale. sion base scale. Retransmis Setting retransmission span scale. sion span scale. Parameter mask
dSP13-4
Ao-L
dSP13-8
Ao-H
dSP13-16
to
to
Sets whether or not to display each Within the SV limit. parameter. 0 to 99h59m Within the SV limit. 0 to 99h59m
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Configuration of REG24
3.2
Functions
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Configuration of REG24
ON-OFF Control
Overview Standby setting (Settings: oFF/on) (see page 190): It is located in the first block. At ON/OFF control mode, output signal is as shown below: Set parameter P = 0 for selecting the ON/OFF control mode. Set the hysteresis to avoid chattering. Description
This parameter switches the control between RUN and Standby. During standby, the control output and the alarm output stay OFF, like the standby for ramp-soak operation. Retransmission output is kept operated. (However, if the type of retransmission output is set to the MV, it becomes 4mA or lower.) While the alarm with a hold is selected, the hold function takes effect after changing the Standby setting from ON to OFF. is displayed during the standby for ramp-soak operations or the controller changes to the standby state in case of the occurrence of any detected errors. The other operations are the same as those of the ramp-soak standby. The setting of ON/OFF for standby is saved after power OFF. When the standby is set to ON during the auto-tuning, self-tuning, and ramp-soak operations, those operations will stop. (The PID constant will not be renewed.) Even through it is set to OFF later, the auto-tuning, self-tuning, and ramp-soak operations will not be re-started. During standby, the ON-delay timer is reset. When returning to RUN from the standby state, the timer will start from the beginning. The SV lamp flickers only when standby state.
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Configuration of REG24
(see pa ge 190)
Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Hysteresis range for ON/OFF control Sets the hysteresis for ON/OFF control.
(see pa ge 190)
How to Start the Control The following table presents an example of starting the Control:
Step 1 Action From PV indication is displayed. 2 3 Press the 4 Press the or to flash and to display: . Press the key once: is displayed. , press and hold the key for one second:
and all the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value. 5 To display the operation status, press and hold the key for two seconds.
The value on the SV display will flash, indicating the standby status: . NOTE: If unoperated state continues, the PV will be displayed: .
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Configuration of REG24
Parameter Setting and Operation Example: The following table present an example of Reverse operation:
Parameter P P-n1 HYS Relationship of PV and SV PV > SV Setpoint value 0.0 0 (or 1) Any value Output OFF Hysteresis
ON
1
HYS
ON
2
SV
PV < SV ON (1): PV, when PV increases (2): PV, when PV decreases
ON
3
HYS
ON
4
SV
PV < SV ON (3): PV, when PV increases (4): PV, when PV decreases
46
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Configuration of REG24
Auto-Tuning
Overview Auto-tuning (AT) (see page 190). It is located in the first block. Auto-tuning, located in the first block, is the automatic calculation and entering of the control parameters (P,I and D) into memory. Prior to the auto-tuning, complete the setting of input range (P-SL,P-SU, P-dP), a Setpoint value (SV), alarm setting (AL1, AL2), and cycle time (TC). Description NOTE: If the controller is powered off during auto-tuning, this makes the auto-tuning ineffective with each parameter of , , and unchanged. To start the auto-tuning set to 1 or 2 again.
To suspend the auto-tuning, set to 0. This makes the auto-tuning cancel with each parameter of , , and unchanged. Once the parameters of , , and are set automatically by the auto-tuning, those parameters are stored in the controller even after it is powered off. Therefore, it is not necessary to execute the auto-tuning again. By setting to 1 or 2, the auto-tuning operation starts, and at the end of the tuning, will be displayed automatically to . After the auto-tuning operation, the controller starts to operate at the automatically set values of , , and . A decimal point at the right end of the SV display flashes during auto-tuning. There are two codes for AT: Setting code [1]: SV standard type. Performs the auto-tuning based on the SV. Setting code [2]: Low PV type. Performs the auto-tuning based on the SV10%FS.
NOTE: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning operation with the setting code [2] (Low PV) selected.
The auto-tuning can be executed both just after power-on and in a control or stable status. Related Parameters: : (see page 190) : (see page 190) : (see page 190) : (see page 190) : (see page 190)
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Configuration of REG24
tuning or does not use it.) 1: ON (Performs the autotuning in the SV standard type.) 2: ON (Performs the autotuning in low PV type (SV value-10%FS).) Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Derivation time 0.0 to 999.9%
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Configuration of REG24
How to set the auto-tuning The following table presents an example of Setting the auto-tuning operation to 1:
Step 1 Action From PV indication is displayed. 2 3 4 5 Press the Press the Press the Press the key once: key once: or is displayed. is displayed. , press and hold the key for one second:
to flicker the display and to display is displayed and the auto-tuning will start. During
key once.
auto-tuning, a decimal point at the first digit from the right end of the display flickers. Press and hold the key for one second. Press the or keys to flicker
the display and to display.(Repeat the procedure from 3 to 5 to check the Setpoint value.) 6 When the auto-tuning finishes properly, a decimal point stops flashing, and the set values of , , and parameters change. When the auto-tuning finishes , , and
abnormally, a decimal point stops flashing, but the set values of parameters remain unchanged. 7 To display the operation status, press and hold the The value on the SV displays: .
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Configuration of REG24
Self-Tuning
Overview With the self-tuning function, PID parameters are automatically re-optimized depending on the actual condition of device to be controlled and the setting temperature (SV). Description
At power ON: changing a Setpoint value or the external disturbance, tuning is made automatically so that the PID parameters are re-optimized. It is useful where modification of PID parameters is required repeatable due to frequent change in process condition. If high controllability is important, select the PID or fuzzy control algorithm and use auto-tuning. Self-tuning indication: . The point indicator at the lower right corner starts blinking until the PID parameters are re-optimized. Self-tuning is executed by any of the following conditions: During temperature rise at power ON. During temperature rise at SV changing if necessary. When control is out of stable condition and is judged as being out of stable condition continuously. Self-tuning is not executed under the following conditions: During standby mode. During ON/OFF control. During auto-tuning. During ramp/soak operation. During input error.
When ,
or
is manually set.
Self-tuning is canceled under the following conditions: When SV is changed. When Self-tuning can not be completed in about 9 hours after the start. Information Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the selftuning might not be performed successfully. Do not change the SV while the self-tuning is executing. Once PID parameters are optimized, the self-tuning is not executed at the next power on unless SV is changed. After the execution of self-tuning, if the controlability is not your expected level, select PID or FUZZY at parameter, and then, start the auto-tuning.
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Configuration of REG24
Selects the control algorithm. PID: Runs normal PID control. FUZY: Runs PID control with fuzzy logic. SELF: Runs PID control with self-running. 0.0 to 999.9%
(see pa ge 190)
Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Integral time -
0 to 3200 seconds
How to Start the Control The following table presents an example of starting the Control:
Step 1 2 3 Action Turn on the power and set the SV. Select SELF at (control algorithm) parameter.
Turn OFF the power once. NOTE: If the device that is to be controlled has powered ON at this step: wait until the temperature of the device that is to be controlled falls and stabilizes. Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the self tuning might not be performed successfully. Self-tuning starts. Then the point indicator at the lower right corner starts blinking until the PID parameters are re-optimized. NOTE: Whenever it is necessary to re-try the self-tuning, please set PID once, and then start the above setting procedure from the beginning. =
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Configuration of REG24
How to set the parameter of Follow the procedure shown below: PID FUZY SELF
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3.3
Optional Functions
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Configuration of REG24
Alarm Function
Overview The Alarm Function is only available with the Modbus configuration (except for REG24 PTP1ALHU and REG24 PTP1ARHU). , Kinds of Alarm The following kind of alarm are available: Absolute value alarm. Deviation alarm. Combination alarm. Zone alarm.
Description
These parameters are used for selecting the operation types of Alarms 1 and 2. Alarm1 is activated in the same way as Alarm2 except for codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm1.) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is cancelled. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings. The display of the parameter in which the alarm value is set varies depending on the alarm operation types. Related Parameters: , : (see page 190) , : (see page 190)
, ,
NOTE:
Since the alarm Setpoint value may change after changing the alarm operation types, be sure to set the alarm Setpoint value again. After changing the alarm operation types, power the Controller OFF, and then ON. Setting code 0 indicates "No alarm".
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Configuration of REG24
The following table presents the alarm Setpoint value and alarm operations:
Alarm Setpoint value (AL) Plus setting Absolute value Upper limit
AL 0
Lower limit
AL 0
Disabled
Deviation value
Upper limit
AL AL
SV
SV
Lower limit
AL SV SV AL
Delay
ON OFF
ON
2 3
OFF ON OFF
4
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Configuration of REG24
Energizing / De-energizing function The following table presents the Energizing/De-energizing function:
Item Relay output (5)
ON
Delay
5
OFF
ON
6
OFF ON
7
OFF
NOTE: When the power is turned OFF or in Standby mode, even if de energizing function is turned ON, it cannot be output (it is kept OFF). Alarm function The following table presents the Alarm function:
No. 1 Function Hysteresis Description Set the hysteresis to avoid chattering. Parameter to Set Alarm 1: Alarm 2: 2 ON delay The alarm is turned on with delay of a certain Alarm 1: seconds as previously set after PV goes in Alarm 2: the alarm band. Keeps the alarm ON status once an alarm is turned ON. To cancel the alarm latch, take one of the following procedure: (1) Turn ON the controller again. (2) Turn the alarm latch settings to OFF once. (3) Use alarm latch cancel parameter. Cancel by Digital input. Cancel by communication function. , Alarm 1: Alarm 2:
Alarm latch
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Configuration of REG24
No. 4
Function
Description
Parameter to Set
Error status alarm Alarm is turned on when error indications are Alarm 1: displayed. Alarm 2: De-energizing Alarm output can be de-energized. Alarm 1: Alarm 2:
The following table presents the Combination of Alarm function (O: Possible combination, X: Impossible combination):
Status Alarm latch De-energizing ON delay Alarm in error status Without HOLD/Timer O O O O With HOLD O O Note O With TimerX O X X
NOTE: If HOLD has not been canceled, the HOLD state is canceled as soon as the measured value goes out of alarm band. If HOLD has been canceled, ON delay is activated as soon as the measured value goes into the alarm band. The following table presents the informations on Alarm:
No. 1 2 3 Informations Note that the ON delay function is effective for alarm in error status. Even during Even when works normally. display, alarms in error status work. or is displayed, an alarm function Items/Classification Alarm in error status Alarm at error indication
Alarm action type codes in No.12 to 15 are also included in No.24 Alarm action type to 27. It is, therefore, recommended to use No.24 to 27. In code addition, please note when selecting No.12 to 15, setting in AL2, dLY2, and A2hy are active. With the HB alarm, ON delay function, de-energizing function and latch function cannot be used. The minimum alarm Setpoint value is 199.9. As the alarm action type changed, the alarm Setpoint value may also be changed accordingly. HB alarm Alarm set value
5 6 7
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Configuration of REG24
No. 8 9 10
Informations Note that all of alarm outputs are not provided at the standby condition. Error status alarm is not provided at the standby mode. The HOLD function is effective even if the PV value is in the hysteresis area when the power is turned ON.
Alarm type list The following table presents the meaning of symbols used in the following operation figures:
Alarm type Alarm 1 Display symbol AL1 A1-L A1-H Alarm 1 Screen name Set value of Alarm 1 Lower-limit of set value of Alarm 1 Upper-limit of set value of Alarm 1 Alarm 2 Display symbol AL2 A2-L A2-H Alarm 2 Screen name Set value of Alarm 2 Lower-limit of set value of Alarm 2 Upper-limit of set value of Alarm 2
0...15 16...31
NOTE:
Alarm 1 is activated in the same way as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1.If any of these codes is set, it is recognized as code 0, which indicates No alarm) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. Alarm hysteresis, Delay time, and Alarm latch can be selected in Alarm 2 settings. The display of the parameter in which the alarm value is set varies depending on the alarm operation types. Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value.
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Configuration of REG24
The following table presents the alarm codes for standard types:
ALM1 0 Absolute 1 value alarm 2 ALM2 0 1 Alarm type No alarm Upper-limit absolute value Lower-limit absolute value
ALn
Operation figure
PV
ALn
PV
PV
PV
PV
Upper-limit deviation
SV
ALn PV
Lower-limit deviation
ALn SV PV
ALn SV
ALn PV
ALn PV
Lower-limit deviation (with hold) Upper and lower limits deviation (with hold)
ALn SV PV
10
10
ALn SV
ALn PV
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Configuration of REG24
ALM2 11
Alarm type Range upper and lower limits deviation (ALM1/2 independent operation) Range upper and lower limits absolute value Range upper and lower limits deviation Range upper limit absolute value and lower limit deviation Range upper limit deviation and lower limit absolute value
Operation figure
ALn ALn
SV
PV
12
AL2
AL1
PV
13
AL2
AL1
SV
PV
14
AL2
SV
AL1
PV
15
AL1
AL2
SV
PV
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Configuration of REG24
The following table presents the alarm codes with dual set values:
ALM1 Upper and 16 lower limits alarm 17 ALM2 16 Alarm type Upper and lower limits absolute value
A1-L A2-L A1-H A2-H
Operation figure
PV
17
A1-L A2-L SV
A1-H A2-H PV
18
18
Upper limit absolute value and lower limit deviation Upper limit deviation and lower limit absolute value Upper and lower limits absolute value (with hold) Upper and lower limits deviation (with hold) Upper limit absolute value and lower limit deviation (with hold) Upper limit deviation and lower limit absolute value (with hold)
19
19
20
20
A1-L A2-L
A1-H A2-H
PV
21
21
A1-L A2-L SV
A1-H A2-H PV
22
22
23
23
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Configuration of REG24
ALM2 24
Alarm type Range upper and lower limits absolute value Range upper and lower limits deviation
Operation figure
PV
A1-L A2-L
A1-H A2-H
25
25
A1-L A2-L
A1-H A2-H PV
SV
26
26
A1-L A2-L PV
SV
A1-H A2-H
27
27
A1-H A2-H PV
28
28
Range upper and lower limits absolute value (with hold) Range upper and lower limits deviation (with hold)
A1-L A2-L
A1-H A2-H
PV
29
29
A1-L A2-L
A1-H A2-H PV
SV
30
30
Range upper limit absolute value and lower limit deviation (with hold) Range upper limit deviation and lower limit absolute value (with hold)
A1-L A2-L PV
SV
31
31
A1-L A2-L
SV
PV
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Configuration of REG24
Operation figure
33
33
OFF-delay timer
Di ALM dLYn
34
34
ON/OFF-delay timer
Di ALM dLYn dLYn
dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2 ALn Set value of Alarm 1 and Alarm 2 PV Process Value SV Setpoint Value How to Cancel Alarm Latch , Canceling the Alarm Latch (Setting range: 0/1). The following table presents an example of canceling the alarm latch:
Step 1 Action From PV indication is displayed. Press the Press the Press the key once: or press and hold the key for one second:
2 3 4
is displayed. .
key once. The state for control is selected (control output and all
the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value. 5 To display the operation status, press and hold the key for two seconds. . .
The value on the SV display will flash, indicating the standby status: NOTE: If unoperated state continues, the PV will be displayed:
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Configuration of REG24
Ramp/Soak Function
Overview The Ramp/soak function changes the Setpoint value (SV) as the time elapses, in accordance with a predetermined program pattern. Description
Up to eight pairs of ramp operation can be programmed. The first ramps starts from the Process Value (PV) just before the program is executed. It is also possible to run the program automatically.
Related parameters:
: (see page 198) : (see page 190) : (see page 190) : (see page 190)
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Configuration of REG24
Setting The table below shows how to set the Ramp-soak function:
PTn 1 2 3
Pattern 1 2 1+2
Ramp/Soak 4 4 8
Select the program pattern (PTn) and set the rUn at ProG parameter. While Ramp/Soak program is running, Ramp/Soak pattern can not be changed.
NOTE: If the controller becomes to stand by mode, the Ramp/Soak program is canceled. As a consequence, if the controller becomes to operation mode, the program doesnt run again. Starting the Ramp/Soak Operation The following table presents an example of starting the Ramp/Soak operation.
Step 1 Action From PV indication is displayed. 2 3 4 Press the Press the Press the Press the key to display . is displayed. is displayed. , press and hold the key for one second;
Ramp/Soak pattern that is set in advance.1 6 To display the operation status, press and hold the key for two seconds. NOTE: If unoperated state continues, the PV will be displayed.
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Configuration of REG24
Ramp/Soak Parameters The table below, shows the different parameters of the Ramp/Soak function:
Icon Parameter name Description Setting range and factory default setting : Stop : Start : Hold -
Ramp-soak control Switches between Start, Stop and Hold for ramp-soak control. Status display of ramp-soak Selecting rampsoak execute type Selects rampsoak patterns
: Performs 1st to 4th segments. : Performs 5th to 8th segments. : Performs 1st to 8th segments.
Sets the 1st target SV of ramp-soak operation. / Selected at switching-SV function for DI1. Sets the first ramp segment time
First ramp segment time 1st soak segment time 2nd target SV
0 to 99h59m.
Sets the 1st soak 0 to 99h59m. segment time. Sets the 2nd target SV of ramp-soak operation Within the SV limit.
2nd ramp segment Sets the 2nd time ramp segment time 2nd soak segment time 3rd target SV Sets the 2nd soak segment
0 to 99h59m
0 to 99h59m
Within the SV limit Sets the 3rd target SV of ramp soak operation
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Configuration of REG24
Icon
Parameter name 3rd ramp segment time 3rd soak segment time 4th target SV
Sets the 3rd soak 0 to 99h59m segment time Sets the 4th target SV of ramp-soak operation Sets the 4th ramp segment time Within the SV limit
4th ramp segment time 4th soak segment time 5th target SV
0 to 99h59m
Sets the 4th soak 0 to 99h59m segment time Sets the 5th Within the SV limit target SV of ramp soak operation Sets the 5th target SV of ramp-soak operation 0 to 99h59m
Sets the 5th soak 0 to 99h59m segment time Sets the 6th target SV of ramp-soak operation. Sets the 6th ramp segment time. Within the SV limit.
6th ramp segment time 6th soak segment time 7th target SV
0 to 99h59m
Sets the 6th soak 0 to 99h59m segment time. Sets the 7th target SV of ramp-soak operation. Sets the 7th ramp segment time. Within the SV limit.
0 to 99h59m
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Configuration of REG24
Icon
Parameter name 7th soak segment time 8th ramp segment time
Description
Sets the 7th soak 0 to 99h59m segment time Sets the 8th target SV of ramp-soak operation. Sets the 8th ramp segment time. Within the SV limit.
8th ramp segment time 8th soak segment time Ramp-soak mode
0 to 99h59m
Sets the 8th soak 0 to 99h59m segment time. Selects the power-on start, repeat, and standby functions for ramp-soak operation. 0 to 15.
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Communication Function
Overview The Communication function is only available with the Modbus configuration. Data can be written/read through the RS-485 communication. How to Set the Related Parameters The following table presents how to set the related parameters communication in the 3rd block parameter:
Step 1 Action Set the station No. (sample: 18) at . NOTE: Can be set in the range of 1 to 247. (No communication is allowed with 0). Set the parity (sample: 0, odd parity) at NOTE:
The following numbers indicate the speed and the parity: 0: 9600: Odd 1: 9600: Even 2: 9600: None 3: 19200: Odd 4: 19200: Even (Default) 5: 19200: None
After changing the setting of parity, power off and re-start the controller.
NOTE: Communication cannot be carried out with different communication protocol such as Modbus RTU.
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Configuration of REG24
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Page 73 79 99
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REG48/REG96Temperature Controller
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Introduction
4
What's in this Chapter? This chapter contains the following topics:
Topic Presentation of REG48 Presentation of REG96 Main Characteristics Page 74 76 78
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Introduction
Presentation of REG48
Overview The REG48 is the medium Temperature Controller (48x48 mm [1.89x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.
4 5 8
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Item 1
Function Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output. Lights on when there is digital output (D0) from D0 1 or D0 2. The lamp blinks when delay action is on. Displays setting values (PV). Displays the name of the parameter when setting parameters.
Displays the output value during manual mode. Displays current value when changing parameter
2 3 4
settings.
Displays Displays
5 6
Stays lit during manual mode. Blinks during auto-tuning and self-tuning. Pressing once will decrease/increase the SV by one. Holding down the button will continue to
operations.
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Introduction
Presentation of REG96
Overview The REG96 is the largest Temperature Controller (96x48 mm [3.78x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.
1 2
3 9 4 5
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Item 1
Function Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output. Lights on when there is digital output (Do) from D0 1, DO 2 or Do 3. The lamp blinks when delay action is on. Displays Process Values (PV). Displays the name of the parameter when setting parameters.
Displays the output value during manual mode. Displays current value when changing parameter
2 3 4
settings.
Displays Displays
5 6
Stays lit during manual mode. Blinks during auto-tuning and self-tuning. Pressing once will decrease/increase the Setpoint
value by one.
Holding down the button will continue to
Switches the PV display to/from the SV display After switching to parameter mode, this key functions
output value at the bottom of the screen. 9 Setpoint value (SV) lamp
Illuminates when displaying the SV value. Does not
operations.
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Introduction
Main Characteristics
Overview The following table presents the main characteristics of the REG48 and the REG96:
Characteristics Digits display Buttons Front face Functions Values 4 (10 mm [0.39 in.), 2 lines (Process Value and Setpoint Value) 4 (Up, down, Sel and Auto-Manual) IP66 NEMA-4X
Loop break alarm Soft start function 2 alarms for REG48 3 alarms for REG96
16
100 to 240 Vac 24 Vac 24 Vdc
Input
Thermocouple PT100 Voltage 1-5Vdc, 0-5Vdc, 0-10Vdc, 2-10Vdc, 0-100mVdc Current 0-20mA, 4-20mA
1 or 2 outputs Electromechanical relay Solid state relay Analog output CE mark UL Recognized CSA Gost
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5
What's in this Chapter? This chapter contains the following topics:
Topic Electrical and Environmental Characteristics Dimensions and Installation of REG48 Dimensions and Installation of REG96 Wiring Page 80 82 87 93
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Hardware REG48/REG96
12 VA or less Relay contact output: contact 220 Vac / 30Vdc, 3A (resistance load)
SSR/SSC drive output (voltage pulse output) ON: 20 Vdc (18 to 24 Vdc) OFF: 0.5 Vdc or less Max Current 20mA DC or less (both OUT1 and OUT2) Load resistance 850
Current Output
0 to 20mA DC / 4 to 20mA DC Acceptable load resistance 600 or less Accuracy +/- 5%FS
Voltage output 0 to 5 Vdc / 1 to 5 Vdc / 0 to 10 Vdc / 2 to 10 Vdc Load resistance 10k Accuracy +/- 5%FS Process value input Input accuracy Thermocouple input: greatest one among 0.3%FS, 1digit, and 1 C or 2 C Resistance bulb input: greatest one among 0.3%FS, 1digit, and 0.5 C mV input, voltage input, current input: 0.3%FS1digit Indication resolution: 0.3%FS or less
Transmission method: Half-duplex bit serial asynchronous cycle. Transmission rate: 9600 bps, 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Max 500 m (Total length). Connectable units: 31units.
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Environmental Characteristics of REG48/REG96 The following table presents the Environmental Characteristics:
Characteristics Operating ambient temperature Values
-10 C to 50 C (14 F to 122 F) -10 C to 45 C (14 F to 112 F): for
mounting close together. Operating ambient humidity Storage temperature Installation category Pollution degree 90% RH - no condensation -20 C to +60 C (-4 F to 140 F). II (conforming to IEC1010-1). 2 (conforming to IEC1010-1).
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Hardware REG48/REG96
mm in.
48 1.89
mm in.
10 0.39
48 1.89
44.8 1.76 48 1.89
mm in.
48 1.89
44,8 1.76
57 2.24
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Installation Precautions
WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
TEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Failure to follow these instructions can result in equipment damage. NOTE: The front side of this controller conforms to NEMA 4X.
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45,0 0 1.77 0
+ 0.5 + 0.02
45,0 0 1.77 0
+ 0.5 + 0.02
a=(48 x n-3) 0
+ 0,5 + 0.02
a=(1.89 x n-0.12) 0
+ 0.5 + 0.02
45,0 0 1.77 0
Value of a:
Number of units: n a (mm) a (in.) 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22
NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.
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Installation Follow the steps given below when installing the Controller:
Step 1 Action Insert the front face (1) on the controller (3)
3
NOTE: (2): Label 2
Insert the controller (1) into the panel Cut-out (2) with the label in up position:
REG48PUN1RHU
2
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels.
REG48PUN1RHU
REG48PUN1RHU
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Step 4
Action If the front face is deformed like the left diagram, the panel cut out is insufficient:
If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
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mm in.
48 1.89
mm in.
96 3.78
91.5 3.60 81,5 3.20 93,7 115,5 MAX 3.69 4.58 MAX
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The following figure shows the external dimensions of the terminal block:
mm in.
6,2 0.24
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Installation Precautions
WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.
CAUTION
TEMPERATURE CONTROLLER DAMAGE
Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.
Failure to follow these instructions can result in equipment damage. NOTE: The front side of this controller conforms to NEMA 4X.
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45,0 0 1.77 0
+ 0.6 + 0.02
92,0 0 3.62 0
+ 0.8 + 0.03
mm in.
+ 0.8 + 0.03
a=(48 x n-3) 0
+ 0,8 + 0.03
a=(1.89 x n-0.12) 0
92,0 0 3.62 0
Value of a:
Number of units: n a (mm) a (in.) 90 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22
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NOTE:
The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.
Installation Follow the steps given below when installing the controller:
Step 1 Action Insert the front face (1) on the controller (2):
2
2 Insert the controller (1) into the panel cut-out (3) with the label (2) in right position:
1
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Step 3
Action Insert the two installation fasteners (1) from top and bottom of the controller and tight the screws (2) so that no gaps are given between the front of controller, front face and panels:
1 2
2 1
If the front face is deformed like the left diagram, the panel cut out is insufficient:
If you are installing the Controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:
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Wiring
Overview
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
Remove all power from the Controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the Controller.
Failure to follow these instructions will result in death or serious injury. Wiring Installation Instructions
For the thermocouple sensor type, use thermocouple compensation wires for wiring. For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires. Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced. For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other. If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended. Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the contact output is used as a signal for an external interlock circuit, use a delay relay at the same time. Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently. If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor). Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.
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WARNING
UNINTENDED EQUIPMENT OPERATION Follow the wiring rules explained above in the Wiring Installation Instructions section. Failure to follow these instructions can result in death, serious injury, or equipment damage. Controller Terminal Block of the REG48 The following figure displays the terminal block situated on the rear face of the controller:
Terminal number 1
Controller references REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU REG48PUN REG48PUN REG48PUN REG48PUN REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU EIO0000000232 04/2009
2 3 4 5 6 7
Digital output DO 1 Digital output DO 2 Power supply + Power supply Communication RS485 +
Communication RS485 -
9 10 94
Hardware REG48/REG96
Terminal number 11 12 13 14 15 16 17
Designation Regulation output 2 + Regulation output 2 Regulation output 1 + Regulation output 1 Input Current/Voltage + Measured PT input A
Measured PT input B Measured Thermocouple input + Input Voltage +
18
REG48PUN
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Controller Terminal Block of the REG96 The following figure displays the terminal block situated on the rear face of the Controller:
Terminal number 1
Controller references REG96PUN Except: REG96PUNL1RHU REG96PUNL1LHU REG96PUN Except: REG96PUNL1RHU REG96PUNL1LHU REG96PUN2 REG96PUN2 REG96PUN REG96PUN REG96PUN REG96PUN REG96PUN REG96PUN -
Communication RS485 -
3 4 5 6 7 8 9 10 11 12 25 26 27 28 29
Regulation output 2 + Regulation output 2 Digital output COM Digital output DO 1 Digital output DO 2 Digital output DO 3 Power supply + Power supply -
96
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Terminal number 30 31 32 33 34 35
36
REG96PUN
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Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 Nm (3.54 lb-in). (1): Gauge: AWG28 (0.1 mm) to AWG16 (1.25 mm). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).
Wire:
1 2
Rod terminal:
(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller. (5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).
3 4 5
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6
What's in this Chapter? This chapter contains the following sections:
Section 6.1 6.2 How to Configure Functions Topic Page 100 117
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6.1
How to Configure
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key or the
key in monitor mode or setup mode allows you to choose menu items.
and
keys.
on the power and the SV lamp is lit). 2 3 Change the SV value with the and key.
Press the key to save the values. The value will be automatically saved after 3 seconds even if a key is not pressed.
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Operational Mode
Operational Mode Operational mode is the regular mode of operation. PV and SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on. Manual Mode Manual mode allows you to set MV output manually. The PV value is displayed, as in operational mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode. Changing Setpoint value (SV):
Step 1 Action Press the key to change the display to PV/SV display (shown when
you turn on the power and the SV lamp is lit). 2 3 Change the SV value with the Press the and keys.
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Monitor Mode The following table presents how to confirm the status of the controller by checking each value:
Step 1 Action Press and hold the key to enter monitor mode from operational mode or
manual display mode. NOTE: The device will enter monitor mode with [MV1] selected. 2 Use the and the key to scroll through the information.
Setup Mode The following table presents how to set the parameters for the device:
Step 1 Action When the Monitor Mode with [MV1] is selected, press and hold the enter setup mode. 2 3 Press and hold the Use the and the key to enter the channel menu in setup mode. key to select the channel that includes the key to
parameters you wish to change. 4 5 6 Press and hold the Use the and the key. key to check the parameters and their values.
When the value of the parameter you wish to change is being displayed. Press the key to change this value. Results: the parameter value will blink.
7 8
and the
key.
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key
Press the
Saving and entering a password Use the following steps to save a password:
Step 1 2 3 4 Action Display the password menu Display password 1 and press the key
Set the password: You can enter the hexadecimal value 0000 through FFFF Press the and key to set the value. can be saved in the same way.
NOTE: The authority of the passwords grows from to to . The higher the authority, the greater number of channels for display and settings. Use the following steps to entered a password:
Step 1 2 Action In monitoring mode, display and press the key. key
You will be able to operate the equipment depending on the authority of your password.
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NOTE: When is entered as , all of the channels to can be displayed and set. This super password function is useful when you forget the set passwords.
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Parameters
Operation Parameters (Ch1) Operation parameters handle all operation controls. The operation menu includes the following items:
Display Parameter Name Switches to manual mode Switches between RUN and standby Function Switches between auto/manual modes Switches the operation mode between run and standby Setting Range oFF (auto) / on (manual) oFF (run) / on (standby) LoCL (Local) / rEM (Remote)
oFF (stop/finish) rUn (run) hLd (hold) oFF (stop/finish) on (normal type) Lo (low PV type)
Switches to remote SV operation Switches between local and remote SV operation Ramp/Soak Operation command Switches between ramp/soak operation states Auto-tuning run command Runs auto-tuning
Cancels the DO output latch state Chooses the SV No. used for control
Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (select SV based on di) Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di (select Pid group No. based on di)
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Display
Parameter Name
Setting Range
0 to 100% FS (Absolute Alarm) -100 to 100% FS (Deviation
...
AL1 Setting AL1L Setting AL1h Setting ... AL5 Setting AL5L Setting AL5h Setting
Alarm)
Key lock
Control Parameters (Ch2) This section explains parameters related to PID and other controls. The PID menu contains the following items:
Display Parameter Name Proportional band Function Sets the proportional band for the PID parameter. Setting to 0.0 will revert to ON/OFF control Sets the integration time for the PID parameter. Setting "0" will turn off integration Sets the derivation time for the PID parameter. Setting "0.0" will turn off derivative Setting Range 0.0% to 999.9%
Integration time
Derivation time
Sets the hysteresis width for the on/off 0% to 50% FS control.Sets the control output to normal or reverse Sets the cooling proportional band coefficient Setting "0.0" will turn the cooling into an on/off control Shifts the set value for the cooling proportional band Offset value for calculating the MV output value Sets the range of integration 0.0 to 100.0
Cooling proportional band coefficient Dead band Output convergence value Anti-reset windup
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Setting Range
rv-- (heat (reverse) / cool
(none))
no-- (heat (normal) / cool
(none))
rvno (heat (reverse) / cool
(normal))
norv (heat (normal) / cool
(reverse))
rvrv (heat (reverse) / cool
(reverse))
nono (heat (normal) / cool
(normal)) SVlimit (lower) SVlimit (upper) OUT1 proportion cycle OUT2 proportion cycle OUT1 lower limit OUT1 upper limit OUT2 lower limit OUT2 upper limit Selects the output limiter type Sets the lower limit for SV Sets the upper limit for SV Sets the proportion cycle of the control output (OUT1) (Contact, SSR drive) Sets the proportion cycle of the control output (OUT2) (Contact, SSR drive) 0% to 100% FS 0% to 100% FS 1 sec to 150 sec 1 sec to 150 sec
Sets the lower limit of the control output -3.0% to 103.0% (OUT1) Sets the upper limit of the control output -3.0% to 103.0% (OUT1) Sets the lower limit of the control output -3.0% to 103.0% (OUT2) Sets the upper limit of the control output -3.0% to 103.0% (OUT2) Sets the type of output limiter 0 to 15
PID Palette Parameters (Ch3) The palette menu consits of the following functions:
Display Parameter Name SV set value 1 Proportional band 1 Integration time 1 Derivative time 1 Function Sets the SV value Sets the proportional band Sets the integration time Sets the derivative time Setting Range SV lower limit (SVL) to SV upper limit (SVH) %FS 0.0% to 999.9% 0 sec to 3200 sec 0.0 sec to 999.9 sec
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Display Parameter Name ON/OFF Control hysteresis 1 Cooling proportional band 1 Dead band 1 Output convergence value 1 Anti-reset windup 1 Normal/reverse setting 1
Function Sets the hysteresis when using ON/OFF control Sets the cooling proportional band Sets the dead band
Offset value added to the control output -100.0% to 100.0% FS Sets the anti-reset windup Sets the control output to normal or reverse 0% to 100% FS
rv-- (heat (reverse) / cool
(none))
no-- (heat (normal) / cool
(none))
rvno (heat (reverse) / cool
(normal))
norv (heat (normal) / cool
(reverse))
rvrv (heat (reverse) / cool
(reverse))
nono (heat (normal) / cool
(normal)) NOTE: For these previous functions, 7 palette exists. (For example: Sv1, Sv2, ..., Sv7). Sets the maximum SV selection number Sets the maximum selectable number when selecting SV with the user key
Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (SV = Di selected) Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di: PID group Di selected
Sets the maximum selectable number when selecting PID with the user key
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Monitor Parameters (Ch5) The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name Ramp/soak progress Function Displays the progress of the ramp/soak Setting Range
oFF (ramp/soak is stopped) 1-rP (Step 1 Ramp) ... 16rP (Step 16 Ramp) 16Sk (Step 16 Soak) End (ramp/soak is finished)
Displays the output value of the control output (OUT1) Displays the output value of the control output (OUT2) (during dual control) Displays the input value of the position feedback Displays the input value for RSV Displays the heater current Displays the leak current Displays the remaining time on timer 1
PFB Input Value Display RSV Input Value Display Heater current Leak current Remaining time on timer 1
-3.0% to 103.0% -5% to 105% FS 0A, 0.4A to 50.0A 0A, 0.4A to 50.0A 0 sec to 9999 sec / 0 min to 9999 min
NOTE: This previous function is the same for TM1 to TM5. Error source display Displays the source of a detected error
0bit :PFB input underflow 1bit :PFB input overflow 8bit : PV input underflow 9bit : PV input overflow 10bit: underrange 11bit: overrange 12bit: RSV underrange 13bit: RSV overrange 14bit: range setting error 15bit: EEPROM error
Displays the PID palette No. currently selected Displays the pattern No. of the ramp soak currently selected
0 to 7 0 to 6
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Setup Parameters (Ch6) The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name PV input type Function Sets the type of input sensor Setting Range
0 (JPT 100) 1 (PT 100) 2 (J) 3 (K) 4 (R) 5 (B) 6(S) 7(T) 8(E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL-2) 14 (no function) 15 (0V to 5V/0mA to 20mA) 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV)
Sets a lower limit for PV input Sets the upper limit for PV input Sets the position of the decimal point for PV/SV display
Unit display PV input shift SV offset PV input filter PV display Zero adjustment PV display Span adjustment
This is the procedure for specifying C/ F the units of the PV/SV display Sets the amount of shift for PV input Sets the amount of shift in SV Sets the time constant for the PV input filter Adjusts the zero side in the PV display Adjusts the span side in the PV display 0% to 100% FS -50% to 50% FS 0.0 sec to 120.0 sec -50% to 50% FS -50% to 50% FS
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Display
Parameter Name Cold Junction Compensation RSV Zero adjustment RSV Span adjustment RSV Input Range RSV Input Filter OUT1 range
Function Sets whether cold junction compensation is performed Adjusts zero side in RSV input
Adjusts the span side of RSV input -50% to 50% FS Specifies the RSV input range
0-5 (0mA to 5V) 1-5 (1V to 5V)
Sets the time constant for the RSV 0.0 sec to 120.0 sec input filter Sets the range of the control output 0-5 (0mA to 5V) 1-5 (1V to 5V) (OUT2) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA) Sets the range of the control output 0-5 (0mA to 5V) 1-5 (1V to 5V) (OUT2)(Sets also for re 0-10 (0mA to 10V) transmission output) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA) Sets the output value for the -3.0% to 103.0% control output (OUT1) during FALT Sets the output value for the -3.0% to 103.0% control output (OUT2) during FALT Sets the output value for the control output (OUT1) during soft start -3.0% to 103.0%
OUT2 range
Output 1 set value during FALT Output 2 set value during FALT Soft start OUT1 set value
Sets the time from power-on to soft 00:00 to 99:59 (hour:min) start completion Sets the output value for the control output (OUT1) during standby Sets the output value for the control output (OUT2) during standby Sets the alarm output, PV/SV display in standby mode Specify the re-transmission input type -3.0% to 103.0%
-3.0% to 103.0%
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Display
Function -
System Parameters (Ch7) This section explains system parameters, which specify the basic operations and controls of this device. The following settings are available:
Display Parameter Name USER key allocation settings Function Setting Range
Sets the function of the [USER] key 0 (no function) 1 (Switches between STBY ON/OFF) 2 (Switches between Auto/Manual) 3 (Switches between Local/Remote) 4 (Do not set) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (Do not set) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (Do not set) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3)) 16 (no function) 17 (no function) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (no function) 22 (no function) 23 (SV No.+1 (send)) 24 (PID No. +1 (send)) 25 (Do not set) 26 (Pattern No.+1 (send)) 27 (SV No. + 1, PID No. + 1 (send)) Sets the trigger that causes DO1 output 0-102
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Display
Setting Range 0000-1111 bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
NOTE: Idem for DO2 and DO3. ramp SV ON/OFF Ramp SV - Decline Ramp SV - Incline Ramp SV slope time units Ramp SV / SV display mode selection Control methods Set the ramp SV ON/OFF Sets the rate of ramp SV upslope Specifies the rate of ramp SV upslope Sets the time unit for the ramp SV slope OFF / ON 0% to 100% FS/ C (Industrial value) 0% to 100% FS/ C (Industrial value)
hoUr (slope degree/hr) Min (slope degree/min)
rMP (Display current ramp SV) Displays either the target SV or current SV during ramp operations TrG (Display target SV)
Pid (Pid control) FUZY (Fuzzy Pid control) SELF (Self-tuning control) Pid2 (Pid2 control)
Control target
control) HYS mode setting Selects the hysteresis operation during two state action
OFF: Performs two state
action at SVHYS/2
ON: Performs two state action
at SV, SV+HYS and SV, SVHYS Startup mode Sets the operation mode when starting up
AUTo (Auto mode startup) MAn (Manual mode startup) rEM (Remote mode startup) STby (Standby mode startup)
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Alarm Parameters (Ch8) The Alarm menu consits of the following function blocks:
Display Parameter Name ALM1 hysteresis ALM1 delay ALM1 delay time units Function Sets the hysteresis for alarm output 1 ON/OFF Sets the delay before detecting alarm output 1 Sets the delay time units for alarm output 1 Setting Range 0% to 50% FS 0 to 9999 [sec/min] SEC / Min
NOTE: These 3 previous functions are the same for ALM1 to ALM5. Load short-circuit alarm setting value Load short-circuit alarm hysteresis Loop break detection time Loop break detection range ( C) Sets the heater load short-circuit alarm setting value Sets the heater load short-circuit alarm ON/OFF hysteresis 0.0 to 50.0A 0.0 to 50.0A
Sets the time before detecting for a 0 sec to 9999 sec broken loop Sets the temperature range before 0% to 100% FS detecting for a broken loop
Environmental Parameters (Ch13) This table covers the operating environment parameters for device:
Display Parameter Name Display Timeout Setting Function Specifies the time after which the setting display returns to the PV/SV display Setting Range
15S: 15 sec 30S: 30 sec 60S: 60 sec 5M: 5 min 10M: 10 min non
Remote SV Display Blink Setting Specifies whether the SV display blinks when in remote mode Soft Start SV Display Blink Settings Specifies whether the SV display blinks during soft start
ON / OFF ON / OFF
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Display
Setting Range
1: no blinking (DO1: CN) 0: no blinking (DO1: CN) 1: no blinking (DO2: CN) 0: no blinking (DO2: CN) 1: no blinking (DO3: CN) 0: no blinking (DO3: CN) 1: no blinking (DO4: CN) 0: no blinking (DO4: CN) 1: no blinking (DO5: CN) 0: no blinking (DO5: CN)
Sets whether to maintain or stop the control when the PV input burnout is detected Changes the ramp soak pattern order Sets the illumination condition of the C2 lamp
(lights/blinks, but the AO output does not function) 1: during manual mode 2: during standby 3: during remote SV mode 4: no function (do not set) 5: during soft start 6: during ramp SV 7: during ramp/soak 8: during SV selection (when other than front SV is selected) 9: during PID selection (when PID other than Pid channel is selected) 10:during auto-tuning
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6.2
Functions
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ON-OFF Control
Overview Acts as an ON/OFF control when the PID parameter is set to = 0.0 ( ). ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size relationship of PV and SV.The output hysteresis can be set under the parameter ( ). During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when the up key is pressed, and MV=0% when the down key is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the relay output. Reverse Operation (heat control) Method used to control the electrical heating furnace."Set the appropriate value according to the control target.
Parameter Setpoint value 0.0 (see page 204) ro-(see page 204) Arbitrary (factory setting: 1 C) (see page 204)
" to an
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NOTE:
During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when is pressed, and MV=0% when is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the contact output.
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Standby Switch The following will switch you between operation mode and standby mode. The following items can be set beforehand in standby mode. Control output (-3.0% to 103.0%) Alarm output (ON/OFF) Re-transmission output (ON/OFF)
NOTE:
When "hold alarms" is on, the hold function activates when standby settings switch from on to off. If the controller is switched to standby mode during auto-tuning, auto-tuning will be cancelled. To complete auto-tuning, turn standby mode off and restart autotuning. When the controller switches to standby mode, the delay on timer will be reset. It will begin again when standby mode is turned off.
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Auto-Tuning
Overview Run Auto-Tuning (AT) to set the PID parameter automatically.
Setpoint value Behavior Stop/Finish (see page 204) Normal type (see page 204) Low PV type (see page 204) The standard auto-tuning for SV reference. Choose this autotuning in most situations. Function Stops or finishes Auto-Tuning
Auto-tuning for SV-10% reference. Choose this when you want to suppress the overshoot when tuning.
Normal Type:
Low PV Type:
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NOTE: Set the following parameters before running Auto-Tuning. PV input type / PV input upper limit / PV input lower limit / Decimal position / PV
input filter in the setup channel menu OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu .
Running Auto-Tuning
Step 1 2 Action Display the operation menu Display auto-tuning .
and choose the tuning type. or low PV type according to the control
A decimal point will blink at the bottom of the display during auto-tuning. When auto-tuning has successfully competed, blinking decimal point will turn off and overwrites the PID.
NOTE:
PID parameter which is set after auto tuning has finished normally will be maintained even when the power is turned off. However, the PID value will not be changed if the power is turned off during Auto-Tuning. In this case, rerun AutoTuning. The equipment will use ON/OFF (2 position) control during Auto-Tuning, so there may be a large change in PV according to the process. Do not use auto-tuning for processes that do not permit a large change in PV. Do not use auto-tuning for processes such as pressure control and flow control that have a fast response. Auto-tuning is not behaving normally if it has not finished after four or more hours. In these cases, recheck parameters such as input/output wiring, control output behavior (normal/reverse), and input sensor type. Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a change in the control target conditions that reduces the effectiveness of the controls. You can run auto-tuning when the control type is set to "fuzzy" or "PID2". You cannot run auto-tuning in manual mode. When using the PID selection function, the auto-tuning will result when the selected PID group is stored. Auto tuning is forcibly terminated when SV changes because of the ramp soak function, remote SV function, or ramp SV.
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Self-Tuning
Overview Self-tuning Control is a control which automatically calculates the value of PID, under the condition that the control target or Setpoint value (SV) changes. Selftuning is especially effective for situations when a high level of control is not needed, but auto-tuning cannot be run due to frequent changes in the control target conditions. When a high level of control is required, choose PID control, fuzzy PID control, or PID2 control. Conditions Where Self-Tuning Can Be Used Self-tuning is used in the following situations: When temperature rises when the power is turned on When temperature rises when SV changes (or when the controller decides it is necessary) When the controller decides it is necessary because the controls have become unstable Conditions Where Self-Tuning Cannot Be Used Self-tuning cannot be used in the following situations: During control standby During ON/OFF (2-position) control During auto-tuning During ramp soak progress When there is a detected error in the input When set for dual output When any of the P, I, D, Ar parameters are set to manual During manual mode During soft start progress
Conditions Top Halt Self-Tuning Halt self-tuning in the following situations: When there is a change in SV (This includes the case where SV changes because of the ramp soak function, remote SV function, or ramp SV) When self-tuning has not finished after running for nine or more hours
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Setting Self-Tuning
Step 1 2 3 4 5 6 Action Turn on power of the controller and set the SV value. Display the system menu Display the controller parameter Press the key to set the value. . and choose self-tuning .
Turn off power of the controller. Turn on power of the control target equipment and the controller. Turn on power of the control equipment first. See the following graphic.
NOTE:
The equipment will not tune correctly if power of the controller is turned on first. To reset self-tuning, set the control method to PID once before changing back to self-tuning.
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Ramp/Soak Function
Overview Automatically runs after setting the times for the SV changes. You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation patterns.
Creating A Ramp Soak Operation Pattern Set the following items to create a pattern:
Pattern Sets which steps to use from the following seven types. Steps 1 to 4 / Steps 5 to 8 / Steps 9 to 12 / Steps 13 to 16 / Steps 1 to 8 / Steps 9 to 16 / Steps 1 to 16 Sets the controlled temperature.
Target SV Value
Ramp time Sets the time to reach the target SV from the current SV. Soak time Sets the time to maintain the specified SV.
Ramp/Soak Command Switches between ramp/soak states. The following three conditions are possible.
(see page 204): The ramp/soak is stopped. (see page 204): The ramp/soak starts. (hold) (see page 204): The ramp/soak holds. To release the hold, select again.
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The parameter information also changes automatically depending on the ramp/soak state.
(during guarantee soak): PV exceeds the range for guarantee soak when guarantee soak is on. : Ramp/soak ends.
Activating the Ramp/Soak Command The following table explains how to activate the Ramp/Soak Command:
Step 1 Action Press and hold the then use the 2 3 or key to display the channel menu of the setting mode, keys to display key then use the key then use the or or . keys to display keys to display .
when the bottom section of the screen begins to blink. 4 Press the key to confirm the setting.
The Ramp/Soak function will begin. 5 Press the key to return to PV/SV display of the operation mode.
Sets which steps to execute in 0 (uses steps 1 to 4) 1 (uses steps 5 to 8) the Ramp/Soak operation 2 (uses steps 1 to 8) pattern 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16) di (according to DI) Sets the units used when setting the ramp/soak time Sets the SV Sets the ramp time hh.MM (hour:min) MM.SS (min:sec) 0% to 100% FB 00:00 to 99:59 (hour:min/min:sec)
Ramp/soak time units Ramp/soak 1seg/SV Setpoint value Ramp/soak 1seg ramp time
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Display
Parameter name Ramp/soak 1 seg soak time Ramp/soak 16seg/SV Setpoint value Ramp/soak 16seg ramp time Ramp/soak 16seg soak time Ramp/soak mode
Function Sets the soak time Sets the SV Sets the ramp time Sets the soak time Sets the program operation method
Setting range 00:00 to 99:59 (hour:min/min:sec) 0% to 100% FB 00:00 to 99:59 (hour:min/min:sec) 00:00 to 99:59 (hour:min/min:sec)
0 (P-ON: Off, End: Maintain, OFF:
Standby, Repeat: On) guarantee soak ON/OFF guarantee soak band (lower) guarantee soak band (upper) PV start Sets the guarantee soak on or off Sets the lower limit for the guarantee soak band Sets the upper limit for the guarantee soak band Sets whether or not to start ramp soak with PV. oFF (guarantee soak off) on (guarantee soak on) 0% to 50% FS 0% to 50% FS
oFF (PV start off) on (PV start on)
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Display
Function Sets how to restart when the controller is restored after a power loss during ramp soak
Setting range
rES (Reset) Con (Continue) ini (Restart)
Choosing pattern with the user 0 to 6, di key sets it to the maximum possible number Choosing pattern with the user 0 to 6, di key sets it to the minimum possible number
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PID Controls
Overview PID controls run as long as the parameter is set to = PID ( 0.0 ( ) and
). The PID controls calculate PID based on the set values for
parameters , and output the calculated result (-3% to 103%). Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to automatically set the values. Setting PID Control
Step 1 2 3 Action Display the system menu Display the control parameter Press the key to set the value. . and choose PID controls .
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PID2 Control
Overview In case the power supply of the control target goes ON > OFF > ON, this PID2 control can suppress the amount of overshoot. This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation, even when the control loop is open. You will need to run auto-tuning to set the PID parameter when using Pid2 control. Setting Fuzzy PID Control
Step 1 2 3 Action Display the system menu Display the control parameter Press the key to set the value. . and choose PID2 ( ).
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Alarm Function
Parameters Sets the detect conditions for each type of alarm:
Display Parameter name ALM1 hysteresis (see page 204) ALM1 delay (see page 204) ALM1 delay time units (see page 204) ALM3 hysteresis (see page 204) ALM3 delay (see page 204) ALM3 delay time units (see page 204) Loop break detection time (see page 204) Sets the time before detecting a broken loop Sets the delay time units for alarm output 3 sec (second) Min (minute) Sets the delay detecting for alarm output 3 0 to 9999 [sec/min] Sets the hysteresis for alarm output 3 ON/OFF Sets the delay time units for alarm output 1 sec (second) Min (minute) Sets the delay before detecting alarm output 1 0 to 9999 [sec/min] Function Sets the hysteresis for alarm output 1 ON/OFF Setting range 0 to 50% FS
0 to 50% FS
0 to 9999 sec
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Display
Parameter name
Function
Loop break detection range ( C) Sets the temperature range before detecting a broken loop
DO STATUS
Status word
Bit values in DO word (0: OFF / 1: ON) Bit 0: DO1 Output Bit 1: DO2 Output Bit 2: DO3 Output Bit 3: DO4 Output Bit 4: DO5 Output Bit 8: DO1 Lamp Bit 9: DO2 Lamp Bit 10: DO3 Lamp
DO Event Type The following table presents the alarm codes for standard types:
Class DO1 to DO5 0 Absolute Alarm 1 Alarm type No alarm Upper-limit absolute value Behavior diagram
PV ALn
t
PV ALn
t
PV ALn
t
PV ALn t
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DO1 to DO5 5
Behavior diagram
PV SV ALn t
Lower-limit deviation
PV SV ALn t
PV SV ALn t
PV SV ALn t
PV SV ALn t
10
PV SV ALn t
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DO1 to DO5 11
Alarm type Range upper/lower limits deviation (ALN1/2 independent operation Range upper/lower limits absolute value
Behavior diagram
PV SV
ALn
12
PV
AL1 AL2 t
13
PV SV
ALn
14
PV SV
AL1 AL2 t
15
PV SV AL1 AL2 t
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The following table presents the alarm codes with dual set values:
Class Upper/ Lower limit Alarm DO1 to DO5 16 Alarm type Upper/lower limits absolute value Behavior diagram
PV
AL-H AL-L t
17
PV SV AL-H AL-L t
18
PV SV
AL-H AL-L t
19
PV SV AL-H AL-L t
20
PV
AL-H AL-L t
21
PV SV
AL-H AL-L t
22
Upper limit absolute value and lower limit deviation (with hold)
PV SV
AL-H AL-L t
23
Upper limit deviation and lower limit absolute value (with hold)
PV SV AL-H AL-L t
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DO1 to DO5 24
Behavior diagram
PV
AL-H AL-L t
25
PV SV
AL-H AL-L t
26
PV SV
AL-H AL-L t
27
PV SV AL-H AL-L t
28
PV
AL-H AL-L t
29
PV SV
AL-H AL-L t
30
Range upper limit absolute value and lower limit deviation (with hold) Range upper limit deviation and lower limit absolute value (with hold)
PV SV
AL-H AL-L t
31
PV SV AL-H AL-L t
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Behavior diagram
33
OFF-delay timer
Di ALM dLYn
34
dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2 ALn Set value of Alarm 1 and Alarm 2 PV Process Value SV Setpoint Value The following table presents the Break/Short-Circuit Alarm:
Class Break/ ShortCircuit Warning DO1 to DO5 41 44 Function Loop break alarm 1 Heater break alarm 1
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Function Time signal (1st segment) Time signal (2nd segment) Time signal (3rd segment) Time signal (4th segment) Time signal (5th segment) Time signal (6th segment) Time signal (7th segment) Time signal (8th segment) Time signal (9th segment) Time signal (10th segment) Time signal (11th segment) Time signal (12th segment) Time signal (13th segment) Time signal (14th segment) Time signal (15th segment) Time signal (16th segment) Time signal (17th segment) Time signal (18th segment) Time signal (19th segment) Time signal (20th segment) Time signal (21st segment) Time signal (22nd segment) Time signal (23rd segment) Time signal (24th segment) Time signal (25th segment) Time signal (26th segment) Time signal (27th segment) Time signal (28th segment) Time signal (29th segment) Time signal (30th segment) Time signal (31st segment) Time signal (32nd segment)
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Soft Start
Overview When turning on the equipment (including the temperature controller), the Soft Start function suppresses the MV to become maximum output. It places an upper limit on MV output for a specified amount of time after power is turned on. This function is useful for effects such as suppressing the heater output during equipment startup, or lightening the load. NOTE:
The Soft Start function cannot be used simultaneously with the valve control functions and the dual control. During manual mode, the manual output value has priority, but Soft Start will continue to keep track of the set time period.
Normal Control After the specified time has passed after switching on the equipment (or if 0), the Soft Start function ends and normal controls begin:
Display Parameter MV1 Soft Start output Setpoint value Function Places a limit on MV1 output after power is turned on for a time period set in .
Sets the time for soft start to function after turning power on. Setting "0" will turn off soft start.
How to set the Soft Start NOTE: Do not use auto-tuning at the same time. The following table explains how to set Soft Start output set value and set time:
Step 1 2 3 4 5 Action Display the setup menu. Display soft start output 1 Display soft start set time Press the . and set the output value. and set the time.
Turn off the power once, and then re-start the controller to begin soft start. (When the soft start function is turned on, the lower display will alternate showing SoFT and SV.) 141
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III
What's in this Part? This part contains the following chapters:
Chapter 7 8 Software Tools Troubleshooting Chapter Name Page 145 157
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Software Configuration
144
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Software Tools
7
What's in this Chapter? This chapter contains the following topics:
Topic How to Install ZelioControl Soft and equipment How to Load How to Use How to Save Parameters in a File How to Download or Upload the parameters Page 146 147 150 154 155
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Software Tools
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How to Load
Overview Before running the following procedure, please read How to install ZelioControl Soft and equipment (see page 146). Prepare and load ZelioControl Soft This following table explains how to load:
Step 1 Action Plug the TSXCUSB485 converter to your computer.
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Step 3
This example is the 1.6 version of ZelioControl Soft. 4 Select type of controller: REG48/ REG96 or REG24
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Step 5
Use the switch on the left side of the TSXCUSB485 converter to activate or no the polarization resistor.
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How to Use
Overview After choosing the type of controller, you want to use it with the software, the following window appears: For the REG24 First window of the REG24:
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Communication Parameters Configuration Follow this procedure to begin the communication between the computer and the controller:
Step 1 2 3 Action Click on the Comm tab (1) Select Port (2) and choose the right port Select Baud rate (3) and select 9600 (Default value: 19200) Select Parity (4) and select odd (Default value: Even) Window Comm scroll list:
Icon:
The communication will be ready Reference: when the controller reference (1) and it serial number (2) are written
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Description of the Window The following drawing describes the REG48/REG96 window. It is the same description for the REG24:
1 2 3 4 5 6 7
Hatched box: unchangeable data Light color: parameter visible in the REG controller menu Dark color: parameter not visible in the REG controller menu Value box: the data could be changed Option list: the data could be changed Parameter mask Value of the parameter mask
NOTE: if the value limit (max or min) is too far, the following window appears:
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NOTE: A REG24 parameters backup cant be download by the REG48 or the REG96. The reverse is also true. Saving Parameters The following table explains how to save REGs parameters:
Step 1 Action Click on the save icon (1).
Name the file. NOTE: By default the file will be saved in My Documents folder, of your computer. Its possible to choose another folder. Click Save to confirm your choice.
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1 2
Downloading parameters Click the Download icon to transfer the parameters from the computer to the REG controller. Uploading parameters Click the Upload icon to transfer the parameters from the REG controller to the computer.
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8
What's in this Chapter? This chapter contains the following topics:
Topic REG24 Troubleshooting REG48/REG96 Troubleshooting Page 158 162
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Troubleshooting
REG24 Troubleshooting
Overview When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions. Main Troubleshooting The following table explains the main troubleshooting:
Trouble The display has shown or Cause The setting of is not correct for the input signals of sensors or others Solution Set the parameter of correctly
The polarity of the input signal does not match Correct the polarity of the input signal on the that of the REG24 REG24 Input terminals are short-circuited in thermocouple B or R. ( = 4, 5) Set the parameter of to 3, and check if the temperature around an ambient temperature is displayed. (Thermocouples B and R have a large error detected around ambient temperatures. However, this is not an abnormal condition)
The input signals and type of sensors or Ask to make adaptations on your model. Or others do not match those of the controller you replace your model with a new one use The connecting cables for the sensor are loose Tighten the connecting cables
A break or short-circuit occurred in the sensor Replace the sensor with a new one. Or remove the short-circuit The sensor or other input devices that are connected to the PXR3 have problems The set value of the parameter of larger than the value of The measured value is too large or too small is Replace the sensor or other input devices with new ones Set the parameters again so that the value of is smaller than the value of Set the parameters again so that the difference of the set values of larger and is made
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Cause The value of is set to 3277 C or more for thermocouple and resistance bulb input
Solution Set the parameters of and according to the input range table again
The measured range ( to ) is set Set the parameters of and again to 10000 or more for voltage and current input so that the measured range is 9999 or less A decimal point has not been displayed The SV or the set values of some parameters have been changed without any operation "0" is set in the parameter of Set the parameter of to "1" or "2"
or
Set all the parameters again. (When the set values of the parameters of , and
are changed, the set value of each parameter for which "*" is marked at the page number of the reference page in the Parameter list, are changed) When the set value of 1000, "1" is registered for is larger than Set to "0", and return original value Set the parameter to 0.0 to an
ON/OFF control is The set value of parameter not functioning correct properly The setting of parameter The Micro controller is not controlling properly
is not
Adjust the set value of parameter to be suitable for the device to be controlled correctly
The set values of the parameters are not correct The cycle times are too long
Output is limited
again to be suitable for the process Output is not limited correctly Set the parameter for the process again to be suitable
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Trouble Output changes between ON and OFF, but the indicated value does not change
Cause Some input terminals are short-circuited The connecting cable for the device to be controlled are not connected properly The device to be controlled has powered off
The output signals of the Micro-controller do The output signals of the Micro-controller do not not match the input signals of the device to be match the input signals of the device to be controlled controlled The keys do not operate. The set value of the parameters cannot be changed "1", "2", "4", or "5" is set in the parameter Set the parameter to "0" or "3"
The SV cannot be "1", or "4" is set in the parameter changed You have tried to set the value that is outside of the measuring temperature range (Parameters of to )
Widen the range to . (However, it should be within the set range in the input range table) Set the parameter of to
The parameters The concerned parameters are set to skip in you want to the parameters of to confirm or change are not displayed
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Cause After starting the auto-tuning operation, the display has showed or
Solution Make the difference of the set values of and again larger, and perform the auto-tuning
Set the desirable SV, and perform the auto tuning again
The response of the controlled device was too Use a controller whose control cycle is fast, such fast as PYH You have tried to perform the auto-tuning during ramp-soak operation Set the parameter the auto-tuning again to , and perform
Peripheral devices have problems. Or they are Connect them properly not connected properly Direct/reverse actions are not suitable for the operations of the system to be controlled Set the parameter of P-n1 properly
The response of the controlled system was too Perform the tuning manually. (Set the parameter slow, and the auto-tuning did not finish in 9 to "0" to try the ON/OFF control) hours An excessive overshoot has occurred during auto-tuning operation The self-tuning does not work properly Perform the auto-tuning with the parameter being "2" (Low PV type AT) Perform the tuning manually
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REG48/REG96 Troubleshooting
Overview When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions. Main Troubleshooting The following table explain the main troubleshooting:
Trouble Cause Solution Make the parity on the host and the unit the same Make the communication speed on the host and the unit the same Check the DSP settings Release the password with Super PASS Check the soft start settings Check the ramp/soak settings Check the output settings during standby mode
Cannot Parity does not agree communicate with the host Communication speed does not agree Parameters you want to view do not appear Control output is not output even with the power turned on Manual mode cannot be changed Keys do not work Display mask is set A password is set Soft start is set The ramp/soak settings have the output turned OFF Standby mode is on
Manual mode is not assigned to the USER key Check the USER key assignments The DI function is not set to manual mode Key lock is set to ON SV limit value is set The USER key settings have changed Check the DI function settings Check the key lock settings Check the SV limit value settings Check the USER key settings Release the password with Super PASS
Power will not turn Equipment with 24V specification was on connected to AC 100V or more SV blinks when Standby is turned ON power is turned on Ramp/soak status is END ALMF is set Control does not STMD mode is set to manual output start even if power is turned on 162
Please request repair Release standby Change the ramp/soak settings Check the ALMF settings Check the STMD settings
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IV
What's in this Part? This part contains the following chapters:
Chapter 9 10 11 Chapter Name Communication Modbus Configuration of Parameters Functions Page 165 171 175
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164
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9
What's in this Chapter? This chapter contains the following topics:
Topic Connection to a Computer Integration in a Network Page 166 168
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Communication Modbus
Connection to a Computer
Overview The Controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enables the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel. The communication system is composed of a master and slave relationship (Modbus Protocol). However, the master can only communicate with one slave at a time. Therefore, each slave is specified by the "Station No." setting. With PC loader communication, only one slave can be connected to one master. When using an equipment such as a personal computer as master with an USB interface, make sure to use a TSXCUSB485 converter. How to install The following table explains the procedure for connecting the Temperature Controller to a computer:
Step Action
1 Install the TWDCUSB485 driver on your computer. Driver is available on www.schneider-electric.com 2 Set the rotative selector on "OTHER MULTI" position 3 Plug the TWDCUSB485 converter to your computer 4 Free wire side, connect the White/Blue wire on the RS485- terminal and the Blue wire on the RS485+ terminal of the temperature controller (see Temperature controller terminal connection diagram) 5 Connect the TWDXCAFJ010 cable to the TWDCUSB485 converter to communicate between your computer and the temperature controller 6 Use the switch on the left side of the TSXCUSB485 converter to activate or desactivate the polarization resistor
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1
USB
2
RJ45
TSX CUSB485
TWD XCASJ010
RS-485
4
1 2 3 4 Personal Computer Converter Programmable Controller Zelio Temperature Controller
Utilization When using the TSXCUSB485 converter, make sure that the cable is properly connected between the converter and master. Communication will not work properly if the connection is incorrect. Also be sure to correctly set the communication settings (such as communication speed and parity) on the TSXCUSB485 converter. Communication will not work properly if the settings are incorrect.
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Integration in a Network
Overview The controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enable the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel. The communication system is composed of a master and slave relationship. Up to thirty-one slaves (micro controllers) may be connected to one master (such as a programmable logical controller) based on a "single master/multiple slave" method. However, the master can only communicate with one slave at a time and is in charge of managing the link with each device. Therefore, each slave is specified by the "Station No." setting. In order to have proper communication between master and slave, the transmission data must be in the same format for all the devices. Systems constructed with the micro controller as slaves do not respond to messages issued by the master with broadcast queries where the station number is "0".
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How to install The following table explains the procedure of the temperature controller connection to a Modbus network:
Step 1 Action Connect the TSXCUSB485 converter on the port L1 of the Modbus TAP (TWDXCAT3RJ) junction. The port L2 is used to connect the temperature controller. The port L3 is used to connect the port L1 of the second Modbus TAP junction. Use the switches of the TAP to configure the end line impedance and polarization. Repeat the same operation for each device. For the end line of the last device, the switches of the TAP can be used as the integrated end line of the device if it is present. Plug the TWDCUSB485 converter to your computer.
2 3 4
RS-485
TWDXCAT3RJ TWDXCAT3RJ TWDXCAT3RJ TWDXCAT3RJ
1 2
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10
What's in this Chapter? This chapter contains the following topics:
Topic Communication Terminal Configuration Wiring The Modbus To The Temperature Controller Page 172 173
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Configuration of Parameters
HEX value (MODBUS RTU mode) CRC-16 Functional Insulation for the transmission area and other areas (withstanding 500 Vac)
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The following table explains which hole number must be connected depending on the Controller:
Controller Hole number RS 485 + REG24 REG48 REG96 15 7 1 RS 485 14 8 2
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11
What's in this Chapter? This chapter contains the following topics:
Topic RS-485 Specifications List of Setting Parameters Parameters Setting Procedure Address Map and Data Format Page 176 179 180 182
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Functions
RS-485 Specifications
Recommendation
Please use a shielded twist pair cable. The maximum cable length should be 500m. One master and up to thirty-one micro controllers (slaves) can be connected per circuit. Terminate both ends of the circuit with a terminating resistance of 100 Ohms (1/2W or more). Ground the shielded cable once towards the master side.
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Functions
SG 5
+
7
+
6
1 2 3 4 5 6 7
Master TSXCUSB485 Polarization Switch (terminating resistance - 100W (1/2W)) Shielded twist per cable Slave Zelio Temperature Controller Terminating Resistance - 100W (1/2W) RS-485 Interface or RS-485 Side of TSXCUSB485
NOTE: SG does not have to be connected, but it can be used as an effective countermeasure against detected communication errors due to electromagnetic interference.
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Functions
Electromagnetic Interference Filter Utilization When using the micro controller in an area where the imposed electromagnetic interference level is expected to exceed 1000V, we recommend using an electromagnetic interference filter on the master side as seen in the figure below. The following figure represents the wiring with the electromagnetic interference filter (recommended ZRAC2203-11, made by TDK Corporation):
RS-485
3
1 2 3 Programmable Controller or Personal Computer Electromagnetic Interference Filter Zelio Temperature Controller
NOTE:
If there are problems with EMC during communication, the electromagnetic interference level can be reduced by using communication cable with a ferrite core. Ferrite Core recommended: ZCAT series, made by TDK Corporation. MSCF series, made by Morimiya Electric Co., Ltd.
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Functions
:
Setting Range 1 to 247
Remarks Unit does not respond to communication when 0 is set. This is the procedure to specify communications speed and parity check. Set the master and all of the slaves with the same settings.
Set the master and all of the slaves with the same settings.
Loader Interface Parameters The parameters do not need to be set. Set the loader software (master) with the following settings: Communication speed: 19200 bps Parity: even NOTE: These two parameters depend on the chosen configuration.
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Functions
set station number to "3" when the bottom part of the display begins to blink. 5 6 Press the Use the . 7 Press the key, then use the keys to The parity setting is set to "9600 bps/none". key to confirm the setting. keys to select the parity setting -
set the parity setting to "96no" when the bottom part of the display begins to blink. 8 9 Press the Use the permissions 10 Press the . key, then use the keys to "read/write" is selected. key to confirm the setting. -
set the protocol to "rW" when the bottom part of the display begins to blink. 11 Press the key to confirm the setting. -
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Functions
Step 12
Remarks -
mode PV/SV display. 13 Turn the power to the micro controller off and on again. The changes to the communication parameters become effective after the power turns off and on again.
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181
Functions
Read bit data (read-only) Read word data Read word data (read-only) Write word data Continuously write word data
NOTE: "Assignable Data Number" above is limited by the data number that is assigned by the micro controller to the coil number or address number (excluding function code 06H). Sent Data Format The MODBUS protocol used by this equipment employs RTU (Remote Terminal Unit) mode. The data is sent as "numerical value", not as ASCII code.
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Functions
Internal Calculation Value and Engineering Unit In this unit, parameter data and data dependent on an input range can handle the two following types of data: Internal Calculation Value: Values listed as percentage of the input range (0.00 to 100.00, without decimal point). Engineering Unit: Values subjected to scaling to actual values depending on the input range. "Engineering Unit" data is handled as the address (register number) of 1000 added to the address (resistor number) for "Internal Calculation Value". Example: the value is calculated as follows when the full scale is 400 C and the PV value is "150".
Class Internal Calculation Value Engineering unit Register Number 30001 31001 Data (HEX) 0EA6 (H) 0096 (H) Data 3750 (37,5%) 150
The PV value is received as follows: 37.50 (%) x 400 (full scale C) = 150 C Data not dependent on an input range are the same data in both addresses. Also, bit data cannot be handled in this manner. (Not effective for addresses with 1,000 added). NOTE: Pay attention to the position of the decimal point when changing the input range by writing with communication. When changing the position of the decimal point by writing with communication, change the lower limit and upper limit of the input range at the same time. Managing the Decimal Point Some of the internally stored data may contain digits lower than the decimal point on the front display. Also, the decimal point is not added to sent data. Carry out processes for the decimal point position (erasing the decimal point when sending data and adding the decimal point when receiving data). Attention must be paid to the position of the decimal point for data where the parameters are dependent on a range in "Chapter 7 Address Map and Data Format". Refer to Address Map. Data During Detected Input Error For situations such as overrange, underrange, and input breaks where or display on the front, read PV value becomes 105% or -5% of the input range. Input errors can be detected via communication using "resistor number 30008 (or 31008): Input/Unit Error Status".
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Functions
Written Data When writing data to each parameter, set that written data within the range for the data. Controller can accept written data outside of the range, but do so with care as correct operations are not guaranteed. Addresses Not Written
WARNING
UNINTENDED EQUIPMENT OPERATION Use only the addresses contained in this manual. Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Appendices
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185
Appendices
186
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12
What's in this Chapter? This chapter contains the following sections:
Section 12.1 12.2 Topic Mapping Modbus of REG24 Mapping Modbus of REG48/REG96 Page 188 202
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12.1
188
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0: Relay output of Alarm 1 OFF 1: Relay output of Alarm 1 ON 0: Relay output of Alarm 2 OFF 1: Relay output of Alarm 2 ON 0: Relay output of Alarm 3 OFF 1: Relay output of Alarm 3 ON 0: Alarm 1 OFF 1: Alarm 1 ON 0: Alarm 2 OFF 1: Alarm 2 ON 0: Alarm 3 OFF 1: Alarm 3 ON
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Write-in Data
0: No request 1: Request to write in
STby AT
disabled 1: While executing standard type AT executed 2: While executing low PV type AT executed P i D Hysteresis range at twoposition control COOL Dead band Anti-reset windup
tuning
1: Request execution
of standard type
2: Request execution
of low PV type AT
P i D HyS CooL db Ar
0005H 03EDH 0006H 03EEH 0007H 03EFH 0008H 03F0H 0009H 03F1H 000AH 03F2H 000BH 03F3H
40006 41006 40007 41007 40008 41008 40009 41009 40010 41010 40011 41011 40012 41012
0 to 9999 (0.0 to 999.9%) 0 to 32000 (0 to 3200.0 sec.) 0 to 9999 (0.0 to 999.9 sec.) 0 to 5000 (0.00 to 50.00%FS) 0 to 1000 (0.0 to 100.0) -5000 to 5000 (-50.00 to +50.00) 0 to 10000 (0.00 to 100.00%)
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Parameter bAL PVOF SVOF P-n2 P-F P-SL P-SU P-dP P-dF rCJ
Relative address 000CH 03F4H 000DH 03F5H 000EH 03F6H 000FH 03F7H 0010H 03F8H 0011H 03F9H 0012H 03FAH 0013H 03FBH 0014H 03FCH 0015H 03FDH 0016H 03EEH
Coil No. 40013 41013 40014 41014 40015 41015 40016 41016 40017 41017 40018 41018 40019 41019 40020 41020 40021 41021 40022 41022 40023 41023
Memory Contents Output convergence value PV shift SV offset Input type code Temperature unit Input scale lower limit Input scale upper limit Decimal point place (Do not use) Input filter time constant RCJ yes/no
Read-out Data
Write-in Data
-10000 to 10000 (-100.00 to 100.00%) -1000 to 1000 (-10.00 to 10.00%FS) -5000 to 5000 (-50.00 to 50.00%FS) 0 to 16
0: C 1: F
reference cold junction compensation) PCUT PLC1 PHC1 PLC2 PHC2 0017H 03FFH 0018H 0400H 0019H 0401H 001AH 0402H 001BH 0403H 001CH 0405H 001DH 0406H 40024 41024 40025 41025 40026 41026 40027 41027 40028 41028 40029 41029 40030 41030 MV limit kind Output 1 lower limit Output 1 upper limit Output 2 lower limit Output 2 upper limit (Do not use) (Do not use) 0 to 15 -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -
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Relative address 001EH 0407H 001FH 0408H 0020H 0409H 0021H 040AH 0022H 040AH 0023H 040BH 0024H 040CH 0025H 040DH 0027H 040FH 0028H 0410H 0029H 0411H 002AH 0412H 002BH 0413H 002CH 0414H 002DH 0415H 002EH 0416H 002FH 0417H 0030H 0418H
Coil No. 40031 41031 40032 41032 40033 41033 40034 41034 40035 41035 40036 41036 40037 41037 40038 41038 40040 41040 40041 41041 40042 41042 40043 41043 40044 41044 40045 41045 40046 41046 40047 41047 40048 41048 40049 41049
Memory Contents Set value (SV) lower limit Set value (SV) upper limit (Do not use) (Do not use) (Do not use) (Do not use) (Do not use) (Do not use) Setting lock Alarm 1 type Alarm 2 type Alarm 3 type Alarm 1 set value or alarm 1 lower limit set value Alarm 2 set value or alarm 2 lower limit set value Alarm 3 set value or alarm 3 lower limit set value Alarm 1 upper limit set value Alarm 2 upper limit set value Alarm 3 upper limit set value
Read-out Data
Write-in Data
100.00%FS)
For deviation alarm: -10000 to 10000 (-
100.00 to 100.00%FS)
100.00%FS)
For deviation alarm: -10000 to 10000 (-
100.00 to 100.00%FS)
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Parameter A1hy A2hy A3hy dLy1 dLy2 dLy3 Sv-1 Sv-2 Sv-3 Sv-4 Sv-5 Sv-6 Sv-7 Sv-8
Relative address 0031H 0419H 0032H 041AH 0033H 041BH 0034H 041CH 0035H 041DH 0036H 041EH 0037H 041FH 0038H 0420H 0039H 0421H 003AH 0422H 003BH 0423H 003CH 0424H 003DH 0425H 003EH 0426H 003FH 0427H
Coil No. 40050 41050 40051 41051 40052 41052 40053 41053 40054 41054 40055 41055 40056 41056 40057 41057 40058 41058 40059 41059 40060 41060 40061 41061 40062 41062 40063 41063 40064 41064
Memory Contents Alarm 1 hysteresis Alarm 2 hysteresis Alarm 3 hysteresis Alarm 1 ON-delay set value Alarm 2 ON-delay set value Alarm 3 ON-delay set value (Do not use)
Read-out Data
Write-in Data
Ramp/soak No. 1 target value 0 to 10000 (0.00 to 100.00%FS within set value limit) Ramp/soak No. 2 target value Ramp/soak No. 3 target value Ramp/soak No. 4 target value Ramp/soak No. 5 target value Ramp/soak No. 6 target value Ramp/soak No. 7 target value Ramp/soak No. 8 target value
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Parameter TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S TM5r TM5S TM6r TM6S TM7r TM7S TM8r TM8S MOD
Relative address 0040H 0428H 0041H 0429H 0042H 042AH 0043H 042BH 0044H 042CH 0045H 042DH 0046H 042EH 0047H 042FH 0048H 0430H 0049H 0431H 004AH 0432H 004BH 0433H 004CH 0434H 004DH 0435H 004EH 0436H 004FH 0437H 0050H 0438H
Coil No. 40065 41065 40066 41066 40067 41067 40068 41068 40069 41069 40070 41070 40071 41071 40072 41072 40073 41073 40074 41074 40075 41075 40076 41076 40077 41077 40078 41078 40079 41079 40080 41080 40081 41081
Memory Contents Ramp/soak No. 1 ramp time Ramp/soak No. 1 soak time Ramp/soak No. 2 ramp time Ramp/soak No. 2 soak time Ramp/soak No. 3 ramp time Ramp/soak No. 3 soak time Ramp/soak No. 4 ramp time Ramp/soak No. 4 soak time Ramp/soak No. 5 ramp time Ramp/soak No. 5 soak time Ramp/soak No. 6 ramp time Ramp/soak No. 6 soak time Ramp/soak No. 7 ramp time Ramp/soak No. 7 soak time Ramp/soak No. 8 ramp time Ramp/soak No. 8 soak time Ramp/soak mode
Read-out Data
Write-in Data
0 to 15
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Parameter ProG
Read-out Data
0: oFF: Ramp/soak
Write-in Data
0: oFF: stop stopped Ramp/soak 1: rUn: Ramp/soak 1: rUn: start operated Ramp/soak 2: HLd: 2: HLd: halt Ramp/soak halted Ramp/soak 3: End: Ramp/soak ended 0: Execute No. 1 to 4 ramp/soak (PTn=1) 1: Execute No. 5 to 8 ramp/soak (PTn=2) 2: Execute No. 1 to 8 ramp/soak (PTn=3)
PTn
0052H 043AH 0053H 043BH 0054H 043CH 0055H 043DH 0056H 043EH 0057H 043FH 0058H 0440H 0059H 0441H 005AH 0442H 005BH 0443H 005CH 0444H 005DH 0445H 005EH 0446H 005FH 0447H
40083 41083 40084 41084 40085 41085 40086 41086 40087 41087 40088 41088 40089 41089 40090 41090 40091 41091 40092 41092 40093 41093 40094 41094 40095 41095 40096 41096
SLFb Pn-1 TC
(Do not use) PV stable range (Do not use) Communication DI action request Control action type code Output proportional cycle (output 1) Output proportional cycle (output 2) (Do not use) Alarm 1 option function Alarm 2 option function Alarm 3 option function DI1 action setting DI2 action setting
output type TC2 A1op A2op A3op di-1 di-2 1 to 150 (1 to 150 sec.) 0 to 7 (binary data 000B to 111B)
0 to 12 0 to 12
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Parameter ONOF ADJ0 ADJS dSP1 dSP2 dSP3 dSP4 dSP5 dSP6 dSP7 dSP8 dSP9 dSP10 dSP11 dSP12 dSP13 Ao-T
Relative address 0060H 0448H 0061H 0449H 0062H 044AH 0063H 044BH 0064H 044CH 0065H 044DH 0066H 044EH 0067H 044FH 0068H 0450H 0069H 0451H 006AH 0452H 006BH 0453H 006CH 0454H 006DH 0455H 006EH 0456H 006FH 0457H 0070H 0458H 0071H 0459H
Coil No. 40097 41097 40098 41098 40099 41099 40100 41100 40101 41101 40102 41102 40103 41103 40104 41104 40105 41105 40106 41106 40107 41107 40108 41108 40109 41109 40110 41110 40111 41111 40112 41112 40113 41113 40114 41114
Memory Contents Hysteresis mode setting (Do not use) User zero adjustment User span adjustment DSP1 (parameter mask designation) DSP2 (parameter mask designation) DSP3 (parameter mask designation) DSP4 (parameter mask designation) DSP5 (parameter mask designation) DSP6 (parameter mask designation) DSP7 (parameter mask designation) DSP8 (parameter mask designation) DSP9 (parameter mask designation) DSP10 (parameter mask designation) DSP11 (parameter mask designation) DSP12 (parameter mask designation) DSP13 (parameter mask designation) Type of Re-transmission output
Read-out Data
Write-in Data
-5000 to 5000 (-50.00 to 50.00%FS) -5000 to 5000 (-50.00 to 50.00%FS) 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255
0: PV 1: SV 2: MV 3: DV
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Relative address 0072H 045AH 0073H 045BH 0074H 045CH 0075H 045DH 0076H 045EH 0077H 045FH
Coil No. 40115 41115 40116 41116 40117 41117 40118 41118 40119 41119 40120 41120
Memory Contents Re-transmission output scaling lower limit Re-transmission output scaling upper limit Local/remote operation changeover Remote SV input zero adjustment Remote SV input span adjustment Remote SV input filter time constant
Read-out Data
Write-in Data
-5000 to 5000 (-50 to 50% of input scale) -5000 to 5000 (-50 to 50% of input scale) 0 to 9000 (0.0 to 900.0 sec.)
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Bit Data: Function 04 (H) The following table explains the register numbers 30007 and 31007 (Alarm status contents):
Bit 0 1 2 3 4 5 6 7 Contents Alarm 1 output (calculation result of de-energizing alarm) Alarm 2 output (calculation result of de-energizing alarm) Alarm 3 output (calculation result of de-energizing alarm) (Reserve) Alarm 1 ON/OFF Alarm 2 ON/OFF Alarm 3 ON/OFF (Reserve) Read-out
0: Alarm 1 relay output OFF 1: Alarm 1 relay output ON 0: Alarm 2 relay output OFF 1: Alarm 2 relay output ON 0: Alarm 3 relay output OFF 1: Alarm 3 relay output ON
The following table explains the register numbers 30008 and 31008 (Input/main unit abnormal status):
Bit 0 1 2 3 4 5 Contents Input Lower open-circuit Input Upper open-circuit Input under-range Input over-range (Reserve) (Reserve) Read-out
0: Lower open-circuit absent 1: Lower open -circuit present 0: Lower open-circuit absent 1: Lower open -circuit present 0: Under-range absent 1: Under-range present 0: Over-range absent 1: Over-range present
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Bit 6 7
Read-out
0: Setting range normal 1: Setting range abnormal 0: EEPROM normal 1: EEPROM abnormal
The following table explains the register numbers 30015 and 31015 (contents of DI action status):
Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Control RUN/standby Auto tuning (standard) Auto tuning (low PV type) Canceling the alarm 1 latching Canceling the alarm 2 latching Canceling the alarm 3 latching ALM1 relay timer action ALM2 relay timer action ALM3 relay timer action RUN/RESET selection of ramp/soak (Reserve) (Reserve) (Reserve) (Reserve) Contents Switching-SV selection Read-out Bit 1 0 Bit 0 0 Bit 0 1 Face Panel set SV selected SV-1 selected
0: Control RUN requested 1: Control standby requested 0: AT not requested 1: AT (standard) action requested 0: AT not requested 1: AT (low PV type) action requested 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Timer DI = OFF 1: Timer DI = ON 0: Timer DI = OFF 1: Timer DI = ON 0: Timer DI = OFF 1: Timer DI = ON 0: Not requested RUN (RESET) 1: Requested RUN
The following table explains the register numbers 30009 and 31009 (Ramp/Soak current running position):
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Read-out Data 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Indication of parameter STAT OFF 1-rP 1-Sk 2-rP 2-Sk 3-rP 3-Sk 4-rP 4-Sk 5-rP 5-Sk 6-rP 6-Sk 7-rP 7-Sk 8-rP 8-Sk End
Running Position (status) Stop status of ramp/soak No. 1 ramp time No. 1 soak time No. 2 ramp time No. 2 soak time No. 3 ramp time No. 3 soak time No. 4 ramp time No. 4 soak time No. 5 ramp time No. 5 soak time No. 6 ramp time No. 6 soak time No. 7 ramp time No. 7 soak time No. 8 ramp time No. 8 soak time End status of ramp/soak
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12.2
202
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REG48 O O X X X O O O X X
REG96 O O O X X O O O X X
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CTrL
0001H
Control methods
0: PiD (PID control) 1: FUZY (Fuzzy Pid control) 3: PiD2 (Pid2 control) 0 OFF
SV STbY
0002H 0003H
Front SV set 0 to 10000 (in the 0% to value 100% FS set value limit) Switches between RUN and standby Proportional band Integration time Derivation time ON/OFF control hysteresis Cooling proportional band coefficient Dead band Anti-reset windup 0: oFF (during RUN) 1: on (during standby)
O -
P I D hYS
40006 41005 40007 41007 40008 41008 40009 41009 40010 41010
0 to 9999 (0.0% to 999.9%) 5.0% 0 to 32000 (0 to 3200 sec.) 0 to 9999 (0.0 to 999.9sec) 0% to 50% FS 240 sec. 60.0 sec.
1 C (33.8 F) O
CoL
0009H
0.0 to 100.0
1.0
db Ar
000AH 000BH
0% 400 C (752 F)
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Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40013 41013 40014 41014 40015 41015 40016 41016
Contents
Read Data
Dependent on Range
bAL
000CH
Output -100 to 100% convergence value PV input shift Sv shift PV input type -10% to 10% FS -5000 to 5000 (-50.00% to 50.00% FS)
0.0 %
0 -
3 (K) 0 (JPT 100'3f) 1 (PT 100'3f) 2 (J) 3 (K) 4 (R) 5 (B) 6 (S) 7 (T) 8 (E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL- 2) 14 (no function) 15 (0V to 5V / 0mA to 20mA 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV) -1999 to 9999 -1999 to 9999 0 (no decimal point) 1 (one decimal place) 2 (two decimal places) 0 C (32 F) 400 C (752 F) 0
PV input lower limit PV input upper limit Decimal position PV input filter
TF
0025H
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Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
RCJ
0026H
1: on
PCUT
0027H
40024 41024 40025 41025 40026 41026 40027 41027 40028 41028 40031 41031 40032 41032 40040 41040 40041 41041 40042 41042 40043 41043 40044 41044
0 to 15 Selects the output limiter type OUT1 lower limit OUT1 upper limit OUT2 lower limit OUT2 upper limit SV limit (lower) SV limit (upper) Key lock -3.00 % to 103.00 % -3.00 % to 103.00 % -3.00 % to 103.00 % -3.00 % to 103.00 % 0 % to 100 % FS 0 % to 100 % FS 0: no lock 1: all lock 2: All but SV locked 0 to 102
O O -
do1T
0038H
DO1 output event type setting DO2 output event type setting DO3 output event type setting ALM1 set value or A1L
do2T
0039H
0 to 102
do3T
003AH
0 to 102
AL1
003BH
0% to 100% FS
10 C (50 F)
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Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40045 41045 40046 41046 40050 41050 40051 41051 40052 41052 40053 41053 40054 41054 40055 41055 40081 41081 40082 41082
Contents
Read Data
Dependent on Range
AL2
003CH
ALM2 set value or A2L ALM3 set value or A3L ALM1 hysteresis ALM2 hysteresis ALM3 hysteresis ALM1 delay ALM2 delay ALM3 delay Ramp/soak mode Ramp/soak controls Command
0% to 100% FS
10 C (50 F)
AL3
003DH
0% to 100% FS
10 C (50 F) O
0: oFF 0: oFF (stop) oFF (during stop) 1: rUn (run) 1: rUn 2: hLd (hold) (during run) 2: hLd (during hold)
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Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv
0067H
0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal)/cool (normal)) 1 sec. to 150 sec. 30 or 2 sec.
TC1
0068H
40089 41089 40090 41090 40099 41099 40100 41100 40115 41115 40116 41116 40117 41117
OUT1 proportion cycle OUT2 proportion cycle PV display zero adjustment PV display Splan adjustment AO lower limit scaling AO upper limit scaling Switches to remote mode
TC2
0069H
30 or 3 sec.
ADJ0
0072H
-50% to 50% FS
ADJS
0073H
-50% to 50% FS
-100% to 100%FS -100% to 100%FS 0: LoCL (during Local) 1: rEM (during Remote) 0: LoCL (Local) 1: rEM (Remote)
0% LoCL
rEM0
0085H
40118 41118
-50% to 50% FS
0%FS
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Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40119 41119 40121 41121
Contents
Read Data
Dependent on Range
rEMS MAn
0086H 0088H
-50% to 50% FS
0%
MV SV UKEY
Front MV set -300 to 10300 (-3.00 to value 103.00%) Front SV set 0 to 10000 (in the 0% to value 100% FS set value limit) USER key assignment settings
O -
0 (no function) 1 (Switches between STBY ON/OFF) 2 (Switches between Auto/Manual) 3 (Switches between Local/Remote) 4 (Switches EXMV) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (no function) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (no function) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3))
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Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
UKEY
009CH
16 (Latch cancel (DO4)) 17 (Latch cancel (DO5)) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (Start timer (DO4)) 22 (Start timer (DO5)) 23 (SV No. + 1 (send)) 24 (PID No. + 1 (send)) 25 (no function) 26 (Pattern No. + 1 (send)) 27 (SV No. + 1, PID No. + 1 (send)) 0: oFF 1: rST (latch reset) oFF
LACh
00B0H
40161 41161
AL1L
00B2H
40163 41163
0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0000 to 1111
0000-1111
AL1h
00B3H
40164 41164
doP1
00B5H
40166 41166
bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
dL1U AL2L
00B7H 00B9H
210
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Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
AL2h
00BAH
doP2
00BCH
40173 41173
bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
dL2U AL3L
00BEH 00C0H
0: sec. 1: Min. 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0000 to 1111
0000-1111
AL3h
00C1H
40178 41178
doP3
00C3H
40180 41180
bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
dL3U do4T
00C5H 00C6H
ALM3 delay time units DO4 output event type setting ALM4 set value or A4L
AL4
00C7H
0% to 100% FS
10 C (50 F) O
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Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
AL4L
00C7H
0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 50% FS 0000 to 1111
0000-1111
AL4h
00C8H
40185 41185
A4hY doP4
00C9H 00CAH
1 C 0
O -
bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
40188 41188 40189 41189 40190 41190 40191 41191 40191 41191
ALM4 delay ALM4 delay time units DO5 output event type setting ALM5 set value or A5L AL5L set value
0 0
AL5
00CEH
0% to 100% FS
10 C (50 F) O
AL5L
00CEH
0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm)
AL5h
00CFH
40192 41192
212
EIO0000000232 04/2009
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40193 41193 40194 41194
Contents
Read Data
Dependent on Range
A5hY doP5
00D0H 00D1H
1 C 0
O -
bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function
40195 41195 40196 41196 40205 41205 40206 41206 40221 41121
ALM5 delay ALM1 delay time units Loop break detection time Loop break detection range
0 0 sec.
LbAb
00DDH
Svn
00F2H
Selectable 0: Sv0 (Local SV)1: Sv1 (SV Sv0 SV numbers = SV-1) 2: Sv2 (SV = SV-2) 3: Sv3(SV = SV-3) 4: Sv4 (SV = SV-4) 5: Sv5 (SV = SV-5) 6: Sv6(SV = SV-6) 7: Sv7 (SV = SV-7) 0: PID0 (PID group local) Currently selected PID 1: PID1 (PID group No. 1) 2: PID2 (PID group No. 2) No. 3: PID3 (PID group No. 3) 4: PID4 (PID group No. 4) 5: PID5 (PID group No. 5) 6: PID6 (PID group No. 6) 7: PID7 (PID group No. 7) PID0
PLn1
00F3H
40222 41222
EIO0000000232 04/2009
213
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
SvMX
00F5H
Selectable 0: Sv0 (Local SV) SV numbers 1: Sv1 (SV = SV-1) 2: Sv2 (SV = SV-2) 3: Sv3 (SV = SV-3) 4: Sv4 (SV = SV-4) 5: Sv5 (SV = SV-5) 6: Sv6 (SV = SV-6) 7: Sv7 (SV = SV-7) Currently 0: PID0 (PID group local) selected PID 1: PID1 (PID group No. 1) No. 2: PID2 (PID group No. 2) 3: PID3 (PID group No. 3) 4: PID4 (PID group No. 4) 5: PID5 (PID group No. 5) 6: PID6 (PID group No. 6) 7: PID7 (PID group No. 7) SV set value 0% to 100% FS 1 Proportional band 1 Integration time 1 Derivation time 1 ON/OFF Control hysteresis 1 Cooling proportional band 1 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
Sv7
PL1M
00F6H
40225 41225
PID7
Sv1 P1 I1 D1 hYS1
40241 41241 40242 41242 40243 41243 40244 41244 40245 41245 40246 41246 40247 41247 40248 41248 40249 41249
O -
1 C (33.8 F) O
CoL1
010BH
0.0 to 100.0
1.0
db1 bAL1
010CH 010DH
Dead band 1 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 1 Anti-reset windup 1 0% to 100% FS
0% 0%
Ar1
010EH
400 C (752 F)
214
EIO0000000232 04/2009
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv1
010FH
0: rv-- (heat (reverse)/cool (none)) 1: no-- (heat (normal)/cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal)/cool (reverse)) 4: rvrv (heat (reverse)/cool (reverse)) 5: nono (heat (normal)/cool (normal))
0: rv--
Sv2 P2 I2 D2 hYS2
40251 41251 40252 41252 40253 41253 40254 41254 40255 41255 40256 41256 40257 41257 40258 41258 40259 41259
SV set value 0% to 100% FS 2 Proportional band 2 Integration time 2 Derivation time ON/OFF control hysteresis 2 Cooling proportional band 2 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O -
1 C (33.8 F) O
CoL2
0115H
0.0 to 100.0
1.0
db2 bAL2
0116H 0117H
Dead band 2 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 2 Anti-reset windup 2 0% to 100% FS
0% 0%
Ar2
0118H
400 C (752 F)
EIO0000000232 04/2009
215
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv2
0119H
0: rv-- (heat (reverse)/cool (none)) 1: no-- (heat (normal)/cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal)/cool (reverse)) 4: rvrv (heat (reverse)/cool (reverse)) 5: nono (heat (normal)/cool (normal))
0: rv--
Sv3 P3 I3 D3 hYS3
40261 41261 40262 41262 40263 41263 40264 41264 40265 41265 40266 41266 40267 41267 40268 41268 40269 41269
SV set value 0% to 100% FS 3 Proportional band 3 Integration time 3 Derivation time 3 ON/OFF control hysteresis 3 Cooling proportional band 3 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O -
1 C (33.8 F) O
CoL3
011FH
0.0 to 100.0
1.0
db3 bAL3
0120H 0121H
Dead band 3 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 3 Anti-reset windup 3 0% to 100% FS
0% 0%
Ar3
0122H
400 C (752 F)
216
EIO0000000232 04/2009
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv3
0123H
0: rv-- (heat (reverse)/ cool 0: rv-(none) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal) 3: norv (heat (normal)/ cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal) 0% FS 5.0% 240 sec. 60.0 sec. 1 C
Sv4 P4 I4 d4 hYS4
40271 41271 40272 41272 40273 41273 40274 41274 40275 41275 40276 41276 40277 41277 40278 41278 40279 41279
SV set value 0% to 100% FS 4 Proportional band 4 Integration time 4 Derivation time 4 ON/OFF control hysteresis 4 Cooling proportional band 4 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O O
CoL4
0129H
0.0 to 100.0
1.0
db4 bAL4
012AH 012BH
Dead band 4 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 4 Anti-reset windup 4 0% to 100% FS
0% 0%
Ar4
012CH
400 C (752 F)
EIO0000000232 04/2009
217
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv4
012DH
0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec.
Sv5 P5 I5 D5 hYS5
40281 41281 40282 41282 40283 41283 40284 41284 40285 41285 40286 41286 40287 41287 40288 41288 40289 41289
SV set value 0% to 100% FS 5 Proportional band 5 Integration time 5 Derivation time 5 ON/OFF control hysteresis 5 Cooling proportional band 5 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O -
1 C (33.8 F) O
CoL5
0133H
0.0 to 100.0
1.0
db5 bAL5
0134H 0135H
Dead band 5 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 5 Anti-reset windup 5 0% to 100% FS
0% 0%
Ar5
0136H
400 C (752 F)
218
EIO0000000232 04/2009
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv5
0137H
0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec
Sv6 P6 I6 D6 hYS6
40291 41291 40292 41292 40293 41293 40294 41294 40295 41295 40296 41296 40297 41297 40298 41298 40299 41299
SV set value 0% to 100% FS 6 Proportional band 6 Integration time 6 Derivation time 6 ON/OFF control hysteresis 6 Cooling proportional band 6 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O -
1 C (33.8 F) O
CoL6
013DH
0.0 to 100.0
1.0
db6 bAL6
013EH 013FH
Dead band 6 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 6 Anti-reset windup 6 0% to 100% FS
0% 0%
Ar6
0140H
400 C (752 F)
EIO0000000232 04/2009
219
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv6
0141H
0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec
Sv7 P7 I7 d7 hYS7
40301 41301 40302 41302 40303 41303 40304 41304 40305 41305 40306 41306 40307 41307 40308 41308 40309 41309
SV set value 0% to 100% FS 7 Proportional band 7 Integration time 7 Derivation time 7 ON/OFF control hysteresis 7 Cooling proportional band 7 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS
O -
1 C (33.8 F) O
CoL7
0147H
0.0 to 100.0
1.0
db7 bAL7
0148H 0149H
Dead band 7 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 7 Anti-reset windup 7 0% to 100% FS
0% 0%
Ar7
014AH
400 C (752 F)
220
EIO0000000232 04/2009
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
rEv7
014BH
0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0: C 1: F 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 0.0 sec. to 120.0 sec. 0 1-5 0.0 sec. 4 to 20 (current)
OUT1 range 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 2: 0 to 10 (0V to 10V) 3: 2 to 10 (2V to 10V) 4: 0 to 20 (0mA to 20mA) 5: 4 to 20 (4mA to 20mA) OUT2 range 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 2: 0 to 10 (0V to 10V) 3: 2 to 10 (2V to 10V) 4: 0 to 20 (0mA to 20mA) 5: 4 to 20 (4mA to 20mA) Output 1 set value during FALT Output 2 set value during FALT -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%)
C2r
0199H
40382 41382
4 to 20 (current)
FLo1
01A1H
-3 %
FLo2
01A2H
-3 %
EIO0000000232 04/2009
221
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40392 41392 40394 41394 40398 41398
Contents
Read Data
Dependent on Range
SFo1
01A3H
103 %
SFTM Sbo1
01A5H 01A9H
Soft start set 00:00 to 99:59 (hour:min.) time During standby, OUT1 set value During standby, OUT2 set value -300 to 10300 (-3.00 to 103.00%)
00:00 (hour:min.) -
Sbo2
01AAH
40399 41399
SbMd AOT
01ABH 01ACH
Standby 0 to 3 mode setting Types of AO 0: PV output 1: SV 2: MV 3: DV 4: PFB Ramp SV Decline Ramp SV Incline Ramp SV slope time unit Ramp SV SV display mode selection Startup mode 0% to 100% FS/ C 0% to 100% FS/ C 0: hour (slope temperature/hour) 1: Min. (slope temperature/min.) 0: rMP (Ramp SV HOLD) 1: TrG (target SV)
0 PV
0 C 0 C hoUr
O O -
SvT
01CCH
40433 41433
rMP
STMd
01CDH
40434 41434
222
EIO0000000232 04/2009
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40451 41451 40452 41452 40453 41453 40454 41454 40455 41455 40456 41456 40457 41457 40458 41458 40459 41459 40460 41460 40461 41461 40462 41462
Contents
Read Data
Dependent on Range
DP01
01DEH
Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF)
Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model
DP02
01EFH
DP03
01E0H
DP04
01E1H
DP05
01E2H
DP06
01E3H
DP07
01E4H
DP08
01E5H
DP09
01E6H
DP10
01E7H
DP11
01E8H
DP12
01E9H
EIO0000000232 04/2009
223
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40463 41463 40464 41464 40465 41465 40466 41466 40467 41467 40468 41468 40469 41469 40470 41470 40471 41471 40472 41472 40473 41473 40474 41474
Contents
Read Data
Dependent on Range
DP13
01EAH
Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF)
Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model
DP14
01EBH
DP15
01ECH
DP16
01EDH
DP17
01EEH
DP18
01EFH
DP19
01F0H
DP20
01F1H
DP21
01F2H
DP22
01F3H
DP23
01F4H
DP24
01F5H
224
EIO0000000232 04/2009
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40475 41475 40476 41476 40477 41477 40478 41478 40479 41479 40480 41480 40522 41522 40523 41523 40524 41524 40561 41561
Contents
Read Data
Dependent on Range
DP25
01F6H
Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Password1 setup Password2 setup Password3 setup Ramp/Soak Activation Pattern -32768 to 32767 (8000 to 7FFF) -32768 to 32767 (8000 to 7FFF) -32768 to 32767 (8000 to 7FFF) 0 (uses steps 1 to 4) 1 (uses steps 5 to 8) 2 (uses steps 1 to 8) 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16)
Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different dependiNg on model. 0 0 0 6
DP26
01F7H
DP27
01F8H
DP28
01F9H
DP29
01FAH
DP30
01FBH
EIO0000000232 04/2009
225
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
STAT
029CH
Ramp/soak progress
0: oFF 1: 1-rP 2: 1-Sk 4: 2-Sk 31: 16rP 32: 16Sk 33: End... 0: hh.MM (hour: min.) 1: MM.SS (min.: sec.)
TIMU PTnM
029DH 029FH
40562 41462 40564 41564 40571 41571 40572 41572 40573 41573 40581 41581 40582 41582 40583 41583 40584 41584 40585 41585
hh.MM 6
Sets the max 0 to 6 pattern selection Guaranty soak ON/OFF Guaranty soak (lower limit) Guaranty soak (upper limit) 0:oFF (guaranty soak off) 1:on (guaranty soak on) 0% to 50% FS
GSoK
02A6H
oFF
GS-L
02A7H
5 C
GS-h
02A8H
0% to 50% FS
5 C
SV-1
02B6H
Ramp/Soak 0% to 100% FS 1 seg/SV Set Value Ramp/Soak 1 seg ramp time Ramp/Soak 1 seg soak time
0% FS
TM1R
02B7H
00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 0% FS
TM1S
02B8H
SV-2
02B9H
TM2R
02BAH
226
EIO0000000232 04/2009
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40586 41586 40587 41587 40588 41588 40589 41589 40590 41590 40591 41591 40592 41592 40593 41593 40594 41594 40595 41595 40596 41596 40597 41597
Contents
Read Data
Dependent on Range
TM2S
02BBH
SV-3
02BCH
Ramp/Soak 0% to 100% FS 3 seg/SV Set Value Ramp/Soak 3 seg ramp time Ramp/Soak 3 seg soak time
TM3R
02BDH
00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS
TM3S
02BEH
SV-4
02BFH
Ramp/Soak 0% to 100% FS 4 seg/SV Set Value Ramp/Soak 4 seg ramp time Ramp/Soak 4 seg soak time
TM4R
02C0H
00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS
TM4S
02C1H
SV-5
02C2H
Ramp/Soak 0% to 100% FS 5 seg/SV Set Value Ramp/Soak 5 seg ramp time Ramp/Soak 5 seg soak time
TM5R
02C3H
00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS
TM5S
02C4H
SV-6
02C5H
TM6R
02C6H
EIO0000000232 04/2009
227
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40598 41598 40599 41599 40600 41600 40601 41601 40602 41602 40603 41603 40604 41604 40605 41605 40606 41606 40607 41607 40608 41608 40609 41609
Contents
Read Data
Dependent on Range
TM6S
02C7H
00.00 (hour:min) 0% FS
SV-7
02C8H
Ramp/Soak 0% to 100% FS 7 seg/SV Set Value Ramp/Soak 7 seg ramp time Ramp/Soak 7 seg soak time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec)
TM7R
02C9H
TM7S
02CAH
SV-8
02CBH
Ramp/Soak 0% to 100% FS 8 seg/SV Set Value Ramp/Soak 8 seg ramp time Ramp/Soak 8 seg soak time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec)
TM8R
02CCH
TM8S
02CDH
SV-9
02CEH
Ramp/Soak 0% to 100% FS 9 seg/SV Set Value Ramp/Soak 9 seg ramp time Ramp/Soak 9 seg soak time Ramp/Soak 10 seg/SV Set Value Ramp/Soak 10 seg ramp time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec) 0% to 100% FS
TM9R
02CFH
TM9S
02D0H
SV10
02D1H
T10R
02D2H
00.00 (hour:min)
228
EIO0000000232 04/2009
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40610 41610 40611 41611 40612 41612 40613 41613 40614 41614 40615 41615 40616 41616 40617 41617 40618 41618 40619 41619 40620 41620 40621 41621
Contents
Read Data
Dependent on Range
T10S
02D3H
SV11
02D4H
T11R
02D5H
Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 11 seg ramp sec) (hour:min) time Ramp/Soak 11 seg soak time Ramp/Soak 12 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS
T11S
02D6H
SV12
02D7H
T12R
02D8H
Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 12 seg ramp sec) (hour:min) time Ramp/Soak 12 seg soak time Ramp/Soak 13 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS
T12S
02D9H
SV13
02DAH
T13R
02DBH
Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 (hour:min) 13 seg ramp sec) time Ramp/Soak 13 seg soak time Ramp/Soak 14 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS
T13S
02DCH
SV14
02DDH
T14R
02DEH
EIO0000000232 04/2009
229
Parameter Name
Relative Address
Register Number Internal and Engineering Unit 40622 41622 40623 41623 40624 41624 40625 41625 40626 41626 40627 41267 40628 41628 -
Contents
Read Data
Dependent on Range
T14S
02DFH
Ramp/Soak 14 seg soak time Ramp/Soak 15 seg/SV Set Value Ramp/Soak 15 seg ramp time Ramp/Soak 15 seg soak time Ramp/Soak 16 seg/SV Set Value Ramp/Soak 16 seg ramp time Ramp/Soak 16 seg soak time Auto-tuning run command
00.00 (hour:min) 0% FS
SV15
02E0H
T15R
02E1H
T15S
02E2H
SV16
02E3H
T16R
02E4H
T16S
02E5H
AT
230
EIO0000000232 04/2009
Pv 0000H (measurement ) Sv (Currently used set value) DV (Currently used deviation) MV1 MV2 STNo ALM STATUS FALT 0001H
0002H
-10000 to 10000 (-100.00 to100.00%FS) -300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS) 0 to 248 -
EIO0000000232 04/2009
231
Parameter Name
Relative Address
Contents
Read Data
Dependent on Range
STAT
0028H
Ramp/soak progress
oFF (ramp/soak is stopped) 1rP (Step 1 Ramp) 1Sk (soak is in step 1) ... 16rP (Step 16 Ramp) End (ramp/soak is finished)
MV1 MV2 PFb TM1 TM2 TM3 TM4 TM5 FALT ALM STATUS
0029H 002AH 002BH 0031H 0032H 0033H 0034H 0035H 0036H 003BH
30042 31042 30043 31043 30044 31044 30050 31050 30051 31051 30052 31052 30053 31053 30054 31054 30055 31055 30060 31060
-300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS)
Remaining 0 sec to 9999 sec / 0 min to time on timer 1 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 2 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 3 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 4 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 5 9999 Error source display 0000 to 1100 -
232
EIO0000000232 04/2009
Index
B C A
F
Function Code 02 (H) of REG24, 189 Function Code 02 (H) of REG48/REG96, 203 Function Code 03 (H), 06 (H), 10 (H) of REG24, 190 Function code 03 (H), 06 (H), 10 (H) of REG48/96, 204 Function Code 04 (H) of REG24, 198 Function code 04 (H) of REG48/REG96, 231 Fuzzy PID Control of REG48/REG96, 129
A
Address Map and Data Format, 182 Alarm Function of REG24, 54 Alarm Function of REG48/REG96, 132 Auto-Tuning (AT) of REG24, 47 Auto-Tuning (AT) of REG48/REG96, 121
C
Communication Function of REG24, 69 Communication Terminal Configuration, 172 Configuration of REG24, 27 Connection to a Computer, 166
H
How to Configure REG24by Front, 29 How to Configure REG48/REG96 Using Front Panel, 101 How to Download Software, 155 How to Install Software, 146 How to Load Software, 147 How to Save Software, 154 How to Use the Software, 150
D
Dimensions of REG24, 19 Dimensions of REG48, 82 Dimensions of REG96, 87
E
Electrical Characteristics of REG24, 18 Electrical Characteristics of REG48/REG96, 80 Environmental Characteristics of REG24, 18 Environmental Characteristics of REG48/REG96, 81
I
Installation of REG24, 20 Installation of REG48, 83 Installation of REG96, 89 Integration in a Network, 168
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Index
K
Key Lock and Password, 104
T
Troubleshooting of REG24, 158 Troubleshooting of REG48/REG96, 162
L
List of Setting Parameters of Modbus, 179
W
Wiring Modbus to the Temperature Controller, 173 Wiring of REG24, 24 Wiring of REG48/REG96, 93
M
Main Characteristics of REG24, 16 Main Characteristics of REG48/REG96, 78 Mapping Modbus of REG24, 188 Mapping Modbus of REG48/REG96, 202
O
ON-OFF Control of REG24, 44 ON-OFF Control of REG48/REG96, 118 Operational Mode of REG24, 31 Operational Mode of REG48/REG96, 102
P
Parameters of REG24, 33 Parameters Setting Procedure Modbus, 180 PID Controls of REG48/REG96, 130 PID2 Control of REG48/REG96, 131 Presentation of REG24, 14 Presentation of REG48, 74 Presentation of REG96, 76
R
Ramp/Soak Function of REG24, 64 Ramp/Soak Function of REG48/REG96, 125 RS-485 Specifications, 176
S
Self-Tuning of REG24, 50 Self-Tuning of REG48/REG96, 123 Soft Start of REG48/REG96, 141
234
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