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EIO0000000232 04/2009

Zelio Control
Temperature Controller User guide
04/2009

EIO0000000232.00

www.schneider-electric.com

Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. 2009 Schneider Electric. All rights reserved.

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Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 9

Part I REG24 Temperature Controller. . . . . . . . . . . . . . . . .


Chapter 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11
13
14 16

Chapter 2 Hardware REG24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Electrical and Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17
18 19 20 24

Chapter 3 Configuration of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . .


3.1 How to Configure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Configure by Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ON-OFF Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto-Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Optional Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ramp/Soak Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communication Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27
28 29 31 33 43 44 47 50 53 54 64 69

Part II REG48/REG96 Temperature Controller . . . . . . . . . .


Chapter 4 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Presentation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Presentation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71
73
74 76 78

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Chapter 5 Hardware REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . .


Electrical and Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . Dimensions and Installation of REG48 . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions and Installation of REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

79
80 82 87 93

Chapter 6 Programming REG48/REG96 . . . . . . . . . . . . . . . . . . . . . .


6.1 How to Configure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Configure Using Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operational Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Lock and Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ON-OFF Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ramp/Soak Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuzzy PID Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PID Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PID2 Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

99
100 101 102 104 106 117 118 121 123 125 129 130 131 132 141

Part III Software Configuration . . . . . . . . . . . . . . . . . . . . . . .


Chapter 7 Software Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Install ZelioControl Soft and equipment. . . . . . . . . . . . . . . . . . . . How to Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Save Parameters in a File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Download or Upload the parameters . . . . . . . . . . . . . . . . . . . . . .

143
145
146 147 150 154 155

Chapter 8 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REG24 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . REG48/REG96 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

157
158 162

Part IV Communication Modbus. . . . . . . . . . . . . . . . . . . . . .


Chapter 9 Communication Modbus . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection to a Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Integration in a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

163
165
166 168

Chapter 10 Configuration of Parameters . . . . . . . . . . . . . . . . . . . . . .


Communication Terminal Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . Wiring The Modbus To The Temperature Controller . . . . . . . . . . . . . . . .

171
172 173

Chapter 11 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RS-485 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . List of Setting Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parameters Setting Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Address Map and Data Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4

175
176 179 180 182

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Part V Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 12 Data Address Map . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.1 Mapping Modbus of REG24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 02 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 03 (H), 06 (H), 10 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function Code 04 (H) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.2 Mapping Modbus of REG48/REG96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 02 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 03 (H), 06 (H), 10 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . Function code 04 (H). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

185
187
188 189 190 198 202 203 204 231

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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EIO0000000232 04/2009

Safety Information

Important Information
NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

EIO0000000232 04/2009

PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.

EIO0000000232 04/2009

About the Book

At a Glance
Document Scope This manual will acquaint you with the Temperature Controllers (REG24, REG48, and REG96), tell you how to install them, describe changes you may make in configuration, review the operation, and provide maintenance procedures.This manual is written for a Temperature Controller user and assumes familiarity with Temperature Controller networks. The Temperature Controllers are Single loop microprocessor controlled devices performing the following enhanced functions: PID Auto-tuning Fuzzy logic Alarms Ramps There are 3 versions of Temperature Controllers, with different sizes and characteristics. The product references in accordance with the sizes are: REG24P: 24x48 mm (0.94x1.89 in.) REG48P: 48x48 mm (1.89x1.89 in.) REG96P: 48x96 mm (1.89x3.78 in.) Solution approach used: Controllers Sensors Solid state and electromechanical relays

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Validity Note The present documentation is intended for qualified technical personnel responsible for the implementation, operation and maintenance of the products described. It contains information necessary for the proper use of the products, however those who wish to make a more "advanced" use of our products may find it necessary to consult our nearest distributor in order to obtain additional information. Registered Trademarks Microsoft and Windows are registered trademarks of Microsoft Corporation. Related Documents
Title of Documentation TSXCUSB485 Reference Number 35013735

You can download these technical publications and other technical information from our website at www.schneider-electric.com. User Comments We welcome your comments about this document. You can reach us by e-mail at techcomm@schneider-electric.com.

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REG24 Temperature Controller EIO0000000232 04/2009

REG24 Temperature Controller

I
What's in this Part? This part contains the following chapters:
Chapter 1 2 3 Introduction Hardware REG24 Configuration of REG24 Chapter Name Page 13 17 27

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11

REG24 Temperature Controller

12

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Introduction EIO0000000232 04/2009

Introduction

1
What's in this Chapter? This chapter contains the following topics:
Topic Presentation Main Characteristics Page 14 16

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13

Introduction

Presentation
Overview The REG24 is a smaller Temperature Controller (24x48 mm [0.94x1.89 in.]). It can be used in standalone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Process Value (PV) and Setpoint Value (SV) displays, the status indicating lamp, and the setting keys. The following figure displays the REG24:

6 5

14

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Introduction

Item 1

Name Setpoint Value (SV) lamp Process Value (PV)/Setpoint Value (SV)/Parameter Name or Parameter Setting Display

Function
Lilts while a Setpoint Value (SV) is displayed. Flickers while the Process Value (PV) is displayed in

Standby mode. 2
Displays a Process Value or Setpoint Value at

operation mode.
Displays the parameter name or settings at parameter

setting mode.
Displays the various detected error indications. Flickers at Standby mode when SV is displayed. Displays the Setpoint Value (SV) and SV-x (x:1 to 4)

alternately when the SV-switching function is used and SV is displayed. 3 Up key / Down key
The numerical value is increased or decreased by

pressing the key once.


The numerical value keeps on increasing or decreasing

by pressing and holding the key.


Used for searching parameters within the 1st, the 2nd

and the 3rd block. 4 Select key The key shifting to the 1st, the 2nd or the 3rd block parameter, switching the display between parameter and the data at the 1st, the 2nd and the 3rd block. The lamps are lit when respective alarm output is active. NOTE: Available for the following references: REG24 PTP1ALHU. REG24 PTP1ARHU. 6 (C1) Control output indication lamp The lamp is lit while the control output 1 is ON.

Alarm Output 1 and 2 (AL1 and AL2)

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Introduction

Main Characteristics
Overview The following table presents the main characteristics of the REG24:
Characteristics Digits display Buttons Front face Functions Values 4 (10 mm [0.39 in.]) 3 (Up, Down and Sel) IP66 NEMA-4X PID: Auto-manu PID Self adaptation Fuzzy logic Auto-tuning mode: No auto-tuning Simple auto-tuning Auto-tuning without overshoot 8
100 Vac to 240 Vac 24 Vac 24 Vdc Thermocouple Current (4-20 mA/0-20 mA)

Ramp Power supply

Input Sampling rate Communication Output

500 ms (2Hz) RS485 Modbus (9600 and 19200 bauds)


Electromechanical relay Solid state relay Analog output

Standards

CE mark UL Recognized CSA Gost

Hazardous Substances Degree of protection EEPROM writing

RoHs IP 66/NEMA 4x 100 000 maximum operations

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Hardware REG24 EIO0000000232 04/2009

Hardware REG24

2
What's in this Chapter? This chapter contains the following topics:
Topic Electrical and Environmental Characteristics Dimensions Installation Wiring Page 18 19 20 24

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17

Hardware REG24

Electrical and Environmental Characteristics


Electrical Characteristics The following table presents the Electrical characteristics of the REG24:
Specifications Rated Voltage Values
100 Vac (-15%) to 240 Vac (+10%). 24 Vac. 24 Vdc.

Allowable Voltage Rated Frequency Current Consumption Relay contact output SSR/SSC driving output (voltage pulse output)

85 Vac to 264 Vac. 50 Hz/60 Hz.


6 VA for 100 Vac. 8 VA for 240 Vac, 24 Vac, and 24 Vdc.

SPST-NO contact, 220Vac/30Vdc 3A (resistive load).


ON: 15 Vdc (12 Vdc to 16 Vdc). OFF: 0.5 Vdc. Maximum current: 20 mA. Impedance 600 .

4-20 mA DC output Alarm output Communication function (RS485 interface)

Allowable load resistor: 100 to 500 .


Relay contact (SPST-NO contact). 220 Vac/30 Vdc: 1A (resistive load). Transmission system: Half-duplex serial. Start-stop synchronization.

Transmission rate: 9600 or 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Up to 500 m (Total length). Connectable units: Up to 31units.

Environmental Characteristics The following table presents the Environmental Characteristics of the REG24:
Characteristics Operating ambient temperature Values
-10 C to 50 C (14 F to 122 F) -10 C to 45 C (14 F to 112 F): for

mounting close together. Operating ambient humidity Storage temperature Installation category Pollution degree 90% RH - no condensation -20 C to +60 C (-4 F to 140 F). II (conforming to IEC1010-1). 2 (conforming to IEC1010-1).

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Hardware REG24

Dimensions
Dimensions of Controller The following figure shows the external dimensions with panel mounting adapter:
1 mm in. 24 0.94 48 1.89 1 0.04 2

22 0.87

34,2 1.35

97 3.82 4 0.16 98 3.86

1 2 3

Front face Panel mounting adapter Panel

The following figure shows the external dimensions with DIN Rail support:
mm in. 66 2.59 44 1.73

45 1.77

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19

Hardware REG24

Installation
Installation Precautions

WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
TEMPERATURE CONTROLLER DAMAGE

Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.

Failure to follow these instructions can result in equipment damage.


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Hardware REG24

NOTE: The front side of this controller conforms to NEMA 4X. Panel Cut-out Panel cut-out dimensions for separate mounting:
mm in.

45,0 0 1.77 0

+ 0.5 + 0.02

+ 0.012 0.87 0

22.2 0

+ 0.3

50 min. 1.97 min.

57 min. 2.24 min.

Panel cut-out dimensions for mounting close together:


a=(48 x n-3) 0
+ 0,5 + 0.02

a=(1.89 x n-0.12) 0

22,2 0 0.87 0

+ 0,3 + 0.012

Value of a:
Number of units (n) a (mm) a (in.) 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22

NOTE:

The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.

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21

Hardware REG24

Installation Follow the steps given below when installing the Controller:
Step 1 Action Insert the front face (1) on the controller (3):

3
NOTE: (2) Label. 2

Insert the controller (1) into the Panel Cut-out (2) with the label in up position:

REG24PTP1RHU

2
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels:

REG24PTP1RHU

REG24PTP1RHU

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Hardware REG24

Step 4

Action If the front face is deformed like the left diagram, the panel cut out is insufficient:

If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

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Hardware REG24

Wiring
Overview

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Remove all power from the controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the controller.

Failure to follow these instructions will result in death or serious injury. Wiring Installation Instructions

For the thermocouple sensor type, use thermocouple compensation wires for wiring. For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires. Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced. For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other. If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended. Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the contact output is used as a signal for an external interlock circuit, use a delay relay at the same time. Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently. If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor). Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.

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Hardware REG24

WARNING
UNINTENDED EQUIPMENT OPERATION Follow the wiring rules explained above in the Wiring Installation Instructions section. Failure to follow these instructions can result in death, serious injury, or equipment damage. Controller Terminal Block The following figure displays the terminal block situated on the rear face of the controller:
10 11 12 13 14 15 16 17 18

Terminal number 1 2 3 4 5 6 7 8 9 10 11 12 13 14
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Designation Measured value input / + Measured value input / Control output 1 Control output 1 + Alarm output 1 Alarm output 1 Power supply + Power supply Control output 2 + Control output 2 Digital input Digital input Communication RS485 -

Controller references REG24P REG24P REG24P REG24P Only: REG24PTP1ARHU / REG24PTP1ALHU Only: REG24PTP1ARHU / REG24PTP1ALHU REG24P REG24P Except: REG24PTP1ARHU / REG24PTP1ALHU 25

Hardware REG24

Terminal number 15 16 17 18

Designation Communication RS485 + -

Controller references Except: REG24PTP1ARHU / REG24PTP1ALHU -

Designation of Wiring Material NOTE:


Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 Nm (3.54 lb-in). (1): Gauge: AWG28 (0.1 mm) to AWG16 (1.25 mm). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).

Wire:

1 2

Rod terminal:

(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller. (5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).

3 4 5

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Configuration of REG24 EIO0000000232 04/2009

Configuration of REG24

3
What's in this Chapter? This chapter contains the following sections:
Section 3.1 3.2 3.3 How to Configure Functions Optional Functions Topic Page 28 43 53

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Configuration of REG24

3.1

How to Configure

What's in this Section? This section contains the following topics:


Topic How to Configure by Front Operational Mode Parameters Page 29 31 33

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Configuration of REG24

How to Configure by Front


Overview To configure the module you can use the Keys on the Panel (see page 14) or the software tools (see page 145).The following chapter explains what you need to know for using the panel. NOTE: The parameters can be invisible on the panel depending of the mask parameters or not modifiable depending on the status of the KeyLoc parameter. Basic operations The following table presents how to switch parameters on the three sub-menu of the display:
Step 1 Action Display state just after power ON: PV (Process Value) indication, example 149.9 C (301.82 F):

NOTE: The SV lamp is off. 2 Press the key to display the SV (Setpoint value) indication:

NOTE: The SV lamp is lit. 3 Press


The Press the

key for about 1 second: value appears. or to display the other values, example: .

The first block is displayed.

Press
The

key for about 3 seconds: value appears. or to display the other values, example: . 29

The second block is displayed.

Press on
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Configuration of REG24

Step 5

Action Press
The Press on

key for about 5 seconds: value appears. or to display the other values, example: .

The third block is displayed.

Press the

key for 2 seconds after setting parameters to return to SV

indication state. NOTE: If it has not been operated for 30 seconds, the display returns to the PV indication state.

NOTE:

Press the

key to increase or the

key to decrease the value by one. key to decrease the value.

Press and hold the

key to increase or the

Parameters Setting The following table displays the Parameters setting:


Step 1 Action Press the or key to change the Setpoint value.

NOTE: The value is flashing when the value is changed. 2 Press the key to register the SV indication.

NOTE: The value is not flashing when the SV is registered.

30

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Configuration of REG24

Operational Mode
Operation Mode Operation mode is the regular mode of operation. PV or SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on. Manual Mode Manual mode allows you to set MV output manually. The PV value is displayed, as in operation mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode. Changing Set Value (SV):
Step 1 Action Press the key to change the display to PV/SV display (shown when

you turn on the power and the SV lamp is lit). 2 3 Change the SV value with the Press the and keys.

key to save the values. (The value will be automatically saved

after 3 seconds even if a key is not pressed).

Changing control output Value (MV):


Step 1 2 Action Switch to manual mode. Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the key in manual mode toggles between PV/SV display and PV/MV display). 3 Change the MV value with MV value as it is changed). and keys. (Changes are reflected to the

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Configuration of REG24

Monitor Mode The following table presents how to confirm the status of the controller by checking each value:
Step 1 Action Press and hold the key to enter monitor mode from operational mode or

manual display mode. NOTE: The device will enter monitor mode with [MV1] selected. 2 Use and keys to scroll through the information.

Setup Mode The following table presents how to set the parameters for the device:
Step 1 Action When the Monitor Mode with [MV1] is selected, press and hold the enter setup mode. 2 3 Press and hold the Use the and the key the channel menu in setup mode. key to select the channel that includes the key to

parameters you wish to change. 4 5 6 Press and hold the Use the and the key. key to check the parameters and their values.

When the value of the parameter you wish to change is being displayed Press the key to change this value.

Results: the parameter value will blink. 7 8 Change the value with the Press the and the key.

key to set the parameter to your desired value.

Results: the value will then cease to blink.

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Configuration of REG24

Parameters
Overview The parameters for the REG24 are classified under three sub-menus according to the frequency of use. The parameters of the second and third blocks are used at initialization or when they are of absolute necessity (see page 29). Some parameters may not be displayed at the time of delivery depending on the type of the Controllers. First Block Parameters The following table presents the parameters used in the first block:
Display Symbol Parameter Stbd Standby setting RampSoak Control Alarm latch cancel AutoTuning Description Switches between RUN and Standby for control. Switches between Start, Stop, and Hold for Ramp-Soak Control. Cancels the alarm latch. Setting Range and Factory Default Setting
oN: Control standby

Parameter Mask dSP dSP1-1

(Output: OFF, Alarm: OFF) oFF: Control RUN


oFF: Stop rUn: Star HLd: Hold 0: Keeps the alarm latch. 1: Opens up the alarm

ProG

dSP1-2

LACH

dSP1-4

latch. AT Used for setting the constants for , and by auto-tuning.


0: OFF (Resets the auto-

dSP1-8

tuning or does not use it) 1: ON (Performs the autotuning in the SV standard type.) 2: ON [Performs the autotuning in low PV type (SV value-10%FS).] dSP1-16 dSP1-32

TM-1 TM-2

Timer 1 display Timer 2 display

Displays the remaining time of timer - (Unit: seconds) 1. Displays the remaining time of timer 2.

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Configuration of REG24

Display Symbol

Parameter AL1 Alarm 1 Setpoint value

Description

Setting Range and Factory Default Setting

Parameter Mask dSP

A1-L

dSP1-128 Sets the value at When the alarm type is is absolute value: 0 to which alarm 1 is displayed when 100%FS. detected. alarm type 1 is 0 When the alarm type is to 15, or 32 to Alarm 1 low Sets the lower dSP2-1 deviation: -100 to 100%FS. limit limit value at 34, and or Setpoint which alarm 1 is is value detected. displayed when Alarm 1 high limit Setpoint value Sets the upper limit value at which alarm 1 is detected. alarm type 1 is 16 to 31. dSP2-2

A1-H

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Configuration of REG24

Display Symbol

Parameter AL2 Alarm 2 Setpoint value Alarm 2 low limit Setpoint value Alarm 2 high limit Setpoint value Key lock

Description Sets the value during which alarm 2 is detected. Sets the lower limit value at which alarm 2 is detected. Sets the upper limit value at which alarm 2 is detected.

Setting Range and Factory Default Setting

Parameter Mask dSP

A2-L

dSP2-4 When the alarm type is is absolute value: 0 to displayed when 100%FS. alarm type 2 is 0 When the alarm type is to 15 or 32 to 34, deviation: -100 to 100%FS. and or dSP2-8 is displayed when alarm type 2 is 16 to 31.

A2-H

dSP2-16

LoC

Specifies whether or not to allow the change of parameters.

0: All settings are

dSP3-1

changeable both from the face panel and via communication. 1: All settings are unchangeable from the face panel, but changeable via communication. 2: Only the SV is changeable from the face panel, and all settings are changeable via communication. 3: All settings are changeable from the face panel, but unchangeable via communication. 4: All settings are unchangeable from the face panel or via communication. 5: Only the SV is changeable from the face panel, but all settings are unchangeable via communication.

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Configuration of REG24

Second Block Parameters The following table presents the parameters used in the second block:
Display Symbol Parameter P Description Setting Range and Factory Default Setting 0.0 to 999.9% Parameter mask dSP dSP3-2

Proportiona Set to 0.0 to select the ON/OFF l band control (Two-position control). Integral time Derivative time Hysteresis range for ON/OFF control Sets the hysteresis for ON/OFF control.

I D HYS

0 to 3200 seconds 0.0 to 999.9 seconds 0 to 50%FS

dSP3-4 dSP3-8 dSP3-16

CooL

Coolingside proportiona l band coefficient Coolingside proportiona l band shift Output convergenc e value Anti-reset windup Control algorithm Selects the control algorithm.

0.0 to 100.0

dSP3-32

db

-50.0 to +50.0

dSP3-64

bAL

-100 to 100%

dSP3-128

Ar CTrL

0 to 100%FS
PID: Runs normal PID

dSP4-1 dSP4-2

control. FUZY: Runs PID control with fuzzy logic. SELF: Runs PID control with self-running. Sets the PV stable range for the self-tuning operation. 0 to 100%FS dSP4-4

SLFb

PV (Measured value) stable range

36

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Configuration of REG24

Display Symbol

Parameter onoF Setting HYS (Hysteresis ) mode

Description Selects the hysteresis operation at ON/OFF control.

Setting Range and Factory Default Setting


oFF: Starts the two-

Parameter mask dSP dSP4-8

position control at the values of SV+HYS/2 and SV-HYS/2. oN: Starts the two-position control at the values of SV and SV+HYS, or SV and SV HYS. RLY, SSR: 1 to 150 seconds dSP4-16

TC

Cycle time of control output 1 Cycle time of control output 2 (coolingside)

Not shown at 4-20mA DC output

TC2

dSP4-32

P-n2 P-SL

Input signal Set this parameter when changing code the types of temperature sensors. Lower limit of measuring range Upper limit of measuring range Setting the decimal point position C / F selection PV (Measured value) offset SV (Setpoint value) offset -

1 to 16 -1999 to 9999

dSP4-64 dSP4-128

P-SU

dSP5-1

P-dP

0 to 2

dSP5-2

P-F PVOF

Shift the display of the PV.

C / F -10 to 10%FS

dSP5-4 dSP5-8

SVOF

Shift the SV. But the SV display is not changed.

-50 to 50%FS

dSP5-16

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Configuration of REG24

Display Symbol

Parameter P-dF Time constant of input filter Alarm type 1 Alarm type 2 Status display of ramp-soak Selecting ramp-soak execute type

Description -

Setting Range and Factory Default Setting 0.0 to 900.0 seconds

Parameter mask dSP dSP5-32

ALM1 ALM2 STAT

Sets the types of alarm operations. 0 to 34 Sets the types of alarm operations. 0 to 34 -

dSP5-64 dSP5-128 dSP6-2

PTn

Selects ramp-soak patterns.

1: Performs 1st to 4th

dSP6-4

segments. 2: Performs 5th to 8th segments. 3: Performs 1st to 8th segments. dSP6-8

Sv-1

1st target Sets the 1st target SV of ramp soak Within the SV limit. value/Switc operation. / Selected at switchinghing-SV SV function for DI1. value First ramp segment time 1st soak segment time 2nd target SV 2nd ramp segment time 2nd soak segment time 3rd target SV Sets the first ramp segment time. 0 to 99h59m

TM1r

dSP6-16

TM1S

Sets the 1st soak segment time.

dSP6-32

Sv-2 TM2r

Sets the 2nd target SV of ramp soak operation. Sets the 2nd ramp segment time.

Within the SV limit. 0 to 99h59m

dSP6-64 dSP6-128

TM2S

Sets the 2nd soak segment time.

dSP7-1

Sv-3

Sets the 3rd target SV of ramp soak Within the SV limit. operation.

dSP7-2

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Configuration of REG24

Display Symbol

Parameter TM3r 3rd ramp segment time 3rd soak segment time 4th target SV 4th ramp segment time 4th soak segment time 5th target SV 5th ramp segment time 5th soak segment time 6th target SV 6th ramp segment time 6th soak segment time 7th target SV 7th ramp segment time 7th soak segment time

Description Sets the 3rd ramp segment time.

Setting Range and Factory Default Setting 0 to 99h59m

Parameter mask dSP dSP7-4

TM3S

Sets the 3rd soak segment time.

dSP7-8

Sv-4 TM4r

Sets the 4th target SV of ramp soak Within the SV limit. operation. Sets the 4th ramp segment time. 0 to 99h59m

dSP7-16 dSP7-32

TM4S

Sets the 4th soak segment time.

dSP7-64

SV-5 TM5r

Sets the 5th target SV of ramp soak Within the SV limit. operation. Sets the 5th ramp segment time. 0 to 99h59m

dSP7-128 dSP8-1

TM5S

Sets the 5th soak segment time.

dSP8-2

Sv-6 TM6r

Sets the 6th target SV of ramp-soak Within the SV limit. operation. Sets the 6th ramp segment time. 0 to 99h59m

dSP8-4 dSP8-8

TM6S

Sets the 6th soak segment time.

dSP8-16

Sv-7 TM7r

Sets the 7th target SV of ramp-soak Within the SV limit. operation. Sets the 7th ramp segment time. 0 to 99h59m

dSP8-32 dSP8-64

TM7S

Sets the 7th soak segment time.

dSP8-128

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Configuration of REG24

Display Symbol

Parameter Sv-8 TM8R 8th target SV 8th ramp segment time 8th soak segment time

Description

Setting Range and Factory Default Setting

Parameter mask dSP dSP9-1 dSP9-2

Sets the 8th target SV of ramp-soak Within the SV limit. operation. Sets the 8th ramp segment time. 0 to 99h59m

TM8S

Sets the 8th soak segment time.

dSP9-4

Mod

Ramp-soak Selects the power-on start, repeat, mode and standby functions for rampsoak operations.

0 to 15

dSP9-8

Third Block Parameters The following table presents the parameters used in the third block:
Display Symbol Parameter P-n1 Sv-L Control action Description Specifies control action and output at the input burn-out. Setting Range and Factory Default Setting 0 to 19 0 to 100%FS Parameter mask dSP dSP9-16 dSP9-32

SV Sets the lower limit of the SV. (Setpoint value) lower limiter SV (Setpoint value) upper limiter Delay time 1 Delay time 2 Alarm 1 hysteresis Alarm 2 hysteresis Sets the upper limit of the SV.

Sv-H

dSP9-16

dLY1 dLY2 A1hy A2hy

Delay time or timer value for alarm 1 relay. Delay time or timer value for alarm 2 relay. Sets the hysteresis range of ON and OFF of alarm 1. Sets the hysteresis range of ON and OFF of alarm 2.

0 to 9999 seconds

dSP9-128 dSP10-1

0 to 50%FS

dSP10-16 dSP10-32

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Configuration of REG24

Display Symbol

Parameter A1oP A2oP Alarm 1 options Alarm 2 options

Description Sets the optional functions of alarms 1 and 2:

Setting Range and Factory Default Setting 000 to 111

Parameter mask dSP dSP10-128 dSP11-1

1 2 3

(1): Alarm latch (1: use, 0: not use) (2): Alarm of error status (1: use; 0: not use) (3): De-energized output (1: use, 0: not use) PLC1 PHC1 PLC2 PHC2 PCUT Lower limit Sets the lower limit for output 1. for output 1 Upper limit Sets the upper limit for output 1. for output 1 Lower limit Sets the lower limit for output 2. for output 2 Upper limit Sets the upper limit for output 2. for output 2 Output limit types Output value (MV) display Output value (MV) display Sets the limit types of outputs 1 and 0 to 15 2 (breaking the limit, or maintained within the limit). Displays the value of output 1. -3.0 to 103.0% dSP11-4 dSP11-8 dSP11-16 dSP11-32 dSP11-64

oUT1

dSP11-128

oUT2

Displays the value of output 2.

dSP12-1

rCJ

RCJ (Cold Sets the cold junction ON: Performs the RCJ (Cold junction junction compensation function to ON/OFF. compensation). compensati OFF: Does not perform on) setting the RCJ (Cold junction compensation). PV gradient 0.001 to 2.000

dSP12-2

GAin

dSP12-4

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41

Configuration of REG24

Display Symbol

Parameter Adj0 Userdefinable zero adjustment Userdefinable span adjustment DI1 (Digital input 1) operation DI2 (Digital input 2) operation. Station No.

Description

Setting Range and Factory Default Setting

Parameter mask dSP dSP12-8

Shifts the zero point of input value. -50 to 50%FS

AdjS

Shifts the span of input value.

dSP12-16

di-1

Sets the DI1 operations.

0 to 12

dSP12-32

di-2

Sets the DI2 operations.

dSP12-64

STno

Sets the station No. for communication.

0 to 255 (Setting to does not dSP12-128 start the communications function.) dSP13-1

CoM

Parity setting.

Sets the parity for communication. 0: Odd parity (The baud rate is fixed at 9600bps. 1: Even parity 2: No parity

Ao-T

Retransmis Selecting retransmission output sion output type. type Retransmis Setting retransmission base scale. sion base scale. Retransmis Setting retransmission span scale. sion span scale. Parameter mask

0: PV 1: Set point 2: Output 3: Error detected

dSP13-4

Ao-L

(Setting range: -100.0 to 100.0%).

dSP13-8

Ao-H

dSP13-16

to

to

dSP1 to dSP9 dSP10 to dSP13

Sets whether or not to display each Within the SV limit. parameter. 0 to 99h59m Within the SV limit. 0 to 99h59m

42

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Configuration of REG24

3.2

Functions

What's in this Section? This section contains the following topics:


Topic ON-OFF Control Auto-Tuning Self-Tuning Page 44 47 50

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Configuration of REG24

ON-OFF Control
Overview Standby setting (Settings: oFF/on) (see page 190): It is located in the first block. At ON/OFF control mode, output signal is as shown below: Set parameter P = 0 for selecting the ON/OFF control mode. Set the hysteresis to avoid chattering. Description

This parameter switches the control between RUN and Standby. During standby, the control output and the alarm output stay OFF, like the standby for ramp-soak operation. Retransmission output is kept operated. (However, if the type of retransmission output is set to the MV, it becomes 4mA or lower.) While the alarm with a hold is selected, the hold function takes effect after changing the Standby setting from ON to OFF. is displayed during the standby for ramp-soak operations or the controller changes to the standby state in case of the occurrence of any detected errors. The other operations are the same as those of the ramp-soak standby. The setting of ON/OFF for standby is saved after power OFF. When the standby is set to ON during the auto-tuning, self-tuning, and ramp-soak operations, those operations will stop. (The PID constant will not be renewed.) Even through it is set to OFF later, the auto-tuning, self-tuning, and ramp-soak operations will not be re-started. During standby, the ON-delay timer is reset. When returning to RUN from the standby state, the timer will start from the beginning. The SV lamp flickers only when standby state.

44

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Configuration of REG24

Parameters The following table lists the main parameters used:


Parameters name Standby setting (see pa ge 190) Description Switches between RUN and Standby for control Setting range and factory default setting
oN: Control standby

(Output: OFF, Alarm: OFF) oFF: control RUN 0.0 to 999.9%

(see pa ge 190)

Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Hysteresis range for ON/OFF control Sets the hysteresis for ON/OFF control.

(see pa ge 190)

0 to 50%FS (equivalent of 1.0 C)

How to Start the Control The following table presents an example of starting the Control:
Step 1 Action From PV indication is displayed. 2 3 Press the 4 Press the or to flash and to display: . Press the key once: is displayed. , press and hold the key for one second:

key once. The

state for control is selected (control output

and all the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value. 5 To display the operation status, press and hold the key for two seconds.

The value on the SV display will flash, indicating the standby status: . NOTE: If unoperated state continues, the PV will be displayed: .

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Configuration of REG24

Parameter Setting and Operation Example: The following table present an example of Reverse operation:
Parameter P P-n1 HYS Relationship of PV and SV PV > SV Setpoint value 0.0 0 (or 1) Any value Output OFF Hysteresis

ON
1

HYS

ON
2

SV
PV < SV ON (1): PV, when PV increases (2): PV, when PV decreases

The following table present an example of Direct operation:


Parameter P P-n1 HYS Relationship of PV and SV PV > SV Setpoint value 0.0 2 (or 3) Any value Output OFF Hysteresis

ON
3

HYS

ON
4

SV
PV < SV ON (3): PV, when PV increases (4): PV, when PV decreases

46

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Configuration of REG24

Auto-Tuning
Overview Auto-tuning (AT) (see page 190). It is located in the first block. Auto-tuning, located in the first block, is the automatic calculation and entering of the control parameters (P,I and D) into memory. Prior to the auto-tuning, complete the setting of input range (P-SL,P-SU, P-dP), a Setpoint value (SV), alarm setting (AL1, AL2), and cycle time (TC). Description NOTE: If the controller is powered off during auto-tuning, this makes the auto-tuning ineffective with each parameter of , , and unchanged. To start the auto-tuning set to 1 or 2 again.

To suspend the auto-tuning, set to 0. This makes the auto-tuning cancel with each parameter of , , and unchanged. Once the parameters of , , and are set automatically by the auto-tuning, those parameters are stored in the controller even after it is powered off. Therefore, it is not necessary to execute the auto-tuning again. By setting to 1 or 2, the auto-tuning operation starts, and at the end of the tuning, will be displayed automatically to . After the auto-tuning operation, the controller starts to operate at the automatically set values of , , and . A decimal point at the right end of the SV display flashes during auto-tuning. There are two codes for AT: Setting code [1]: SV standard type. Performs the auto-tuning based on the SV. Setting code [2]: Low PV type. Performs the auto-tuning based on the SV10%FS.

NOTE: Since ON/OFF control is performed during auto-tuning, overshoot against the SV may occur. To reduce the overshoot, execute the auto-tuning operation with the setting code [2] (Low PV) selected.

The auto-tuning can be executed both just after power-on and in a control or stable status. Related Parameters: : (see page 190) : (see page 190) : (see page 190) : (see page 190) : (see page 190)
47

EIO0000000232 04/2009

Configuration of REG24

Parameters The following table lists the main parameters used:


Parameters name Auto-tuning Description
0: OFF (Resets the auto-

Setting range and factory default setting -

tuning or does not use it.) 1: ON (Performs the autotuning in the SV standard type.) 2: ON (Performs the autotuning in low PV type (SV value-10%FS).) Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Derivation time 0.0 to 999.9%

0.0 to 999.9 seconds

48

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Configuration of REG24

How to set the auto-tuning The following table presents an example of Setting the auto-tuning operation to 1:
Step 1 Action From PV indication is displayed. 2 3 4 5 Press the Press the Press the Press the key once: key once: or is displayed. is displayed. , press and hold the key for one second:

to flicker the display and to display is displayed and the auto-tuning will start. During

key once.

auto-tuning, a decimal point at the first digit from the right end of the display flickers. Press and hold the key for one second. Press the or keys to flicker

the display and to display.(Repeat the procedure from 3 to 5 to check the Setpoint value.) 6 When the auto-tuning finishes properly, a decimal point stops flashing, and the set values of , , and parameters change. When the auto-tuning finishes , , and

abnormally, a decimal point stops flashing, but the set values of parameters remain unchanged. 7 To display the operation status, press and hold the The value on the SV displays: .

key for two seconds.

NOTE: If unoperated state continues, the PV will be displayed:

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49

Configuration of REG24

Self-Tuning
Overview With the self-tuning function, PID parameters are automatically re-optimized depending on the actual condition of device to be controlled and the setting temperature (SV). Description

At power ON: changing a Setpoint value or the external disturbance, tuning is made automatically so that the PID parameters are re-optimized. It is useful where modification of PID parameters is required repeatable due to frequent change in process condition. If high controllability is important, select the PID or fuzzy control algorithm and use auto-tuning. Self-tuning indication: . The point indicator at the lower right corner starts blinking until the PID parameters are re-optimized. Self-tuning is executed by any of the following conditions: During temperature rise at power ON. During temperature rise at SV changing if necessary. When control is out of stable condition and is judged as being out of stable condition continuously. Self-tuning is not executed under the following conditions: During standby mode. During ON/OFF control. During auto-tuning. During ramp/soak operation. During input error.

When ,

or

is manually set.

Self-tuning is canceled under the following conditions: When SV is changed. When Self-tuning can not be completed in about 9 hours after the start. Information Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the selftuning might not be performed successfully. Do not change the SV while the self-tuning is executing. Once PID parameters are optimized, the self-tuning is not executed at the next power on unless SV is changed. After the execution of self-tuning, if the controlability is not your expected level, select PID or FUZZY at parameter, and then, start the auto-tuning.

50

EIO0000000232 04/2009

Configuration of REG24

Parameters The following table lists the main parameters used:


Parameters name Control algorithm (see pa ge 190) Description Setting range and factory default setting

Selects the control algorithm. PID: Runs normal PID control. FUZY: Runs PID control with fuzzy logic. SELF: Runs PID control with self-running. 0.0 to 999.9%

(see pa ge 190)

Proportional band Set P to 0.0 to select the ON/OFF control (Twoposition control). Integral time -

0 to 3200 seconds

(see pa ge 190) Derivation time (see pa ge 190) 0.0 to 999.9 seconds

How to Start the Control The following table presents an example of starting the Control:
Step 1 2 3 Action Turn on the power and set the SV. Select SELF at (control algorithm) parameter.

Turn OFF the power once. NOTE: If the device that is to be controlled has powered ON at this step: wait until the temperature of the device that is to be controlled falls and stabilizes. Turn on the power of the whole system. The controller should be turned on at the same time with the other equipment or even later. Otherwise, the self tuning might not be performed successfully. Self-tuning starts. Then the point indicator at the lower right corner starts blinking until the PID parameters are re-optimized. NOTE: Whenever it is necessary to re-try the self-tuning, please set PID once, and then start the above setting procedure from the beginning. =

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Configuration of REG24

How to set the parameter of Follow the procedure shown below: PID FUZY SELF

52

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Configuration of REG24

3.3

Optional Functions

What's in this Section? This section contains the following topics:


Topic Alarm Function Ramp/Soak Function Communication Function Page 54 64 69

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Configuration of REG24

Alarm Function
Overview The Alarm Function is only available with the Modbus configuration (except for REG24 PTP1ALHU and REG24 PTP1ARHU). , Kinds of Alarm The following kind of alarm are available: Absolute value alarm. Deviation alarm. Combination alarm. Zone alarm.

Alarm types (Setting range: 0 to 34) (see page 190).

Description

These parameters are used for selecting the operation types of Alarms 1 and 2. Alarm1 is activated in the same way as Alarm2 except for codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm1.) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is cancelled. "Alarm hysteresis", "Delay time", and "Alarm latch" can be selected in Alarm 2 settings. The display of the parameter in which the alarm value is set varies depending on the alarm operation types. Related Parameters: , : (see page 190) , : (see page 190)

, ,

: (see page 190)

NOTE:

Since the alarm Setpoint value may change after changing the alarm operation types, be sure to set the alarm Setpoint value again. After changing the alarm operation types, power the Controller OFF, and then ON. Setting code 0 indicates "No alarm".

54

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Configuration of REG24

The following table presents the alarm Setpoint value and alarm operations:
Alarm Setpoint value (AL) Plus setting Absolute value Upper limit
AL 0

Minus setting Disabled

Lower limit
AL 0

Disabled

Deviation value

Upper limit
AL AL

SV

SV

Lower limit
AL SV SV AL

ON Delay Function The following table presents the ON delay function:


Item Alarm (1)
1

Delay
ON OFF

Without ON delay function (2) With ON delay function (3)

ON
2 3

OFF ON OFF
4

(4): ON delay setting time

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Configuration of REG24

Energizing / De-energizing function The following table presents the Energizing/De-energizing function:
Item Relay output (5)
ON

Delay

5
OFF

Without Deenergizing function (6) With Deenergizing function (7)

ON

6
OFF ON

7
OFF

(4): ON delay setting time

NOTE: When the power is turned OFF or in Standby mode, even if de energizing function is turned ON, it cannot be output (it is kept OFF). Alarm function The following table presents the Alarm function:
No. 1 Function Hysteresis Description Set the hysteresis to avoid chattering. Parameter to Set Alarm 1: Alarm 2: 2 ON delay The alarm is turned on with delay of a certain Alarm 1: seconds as previously set after PV goes in Alarm 2: the alarm band. Keeps the alarm ON status once an alarm is turned ON. To cancel the alarm latch, take one of the following procedure: (1) Turn ON the controller again. (2) Turn the alarm latch settings to OFF once. (3) Use alarm latch cancel parameter. Cancel by Digital input. Cancel by communication function. , Alarm 1: Alarm 2:

Alarm latch

56

EIO0000000232 04/2009

Configuration of REG24

No. 4

Function

Description

Parameter to Set

Error status alarm Alarm is turned on when error indications are Alarm 1: displayed. Alarm 2: De-energizing Alarm output can be de-energized. Alarm 1: Alarm 2:

The following table presents the Combination of Alarm function (O: Possible combination, X: Impossible combination):
Status Alarm latch De-energizing ON delay Alarm in error status Without HOLD/Timer O O O O With HOLD O O Note O With TimerX O X X

NOTE: If HOLD has not been canceled, the HOLD state is canceled as soon as the measured value goes out of alarm band. If HOLD has been canceled, ON delay is activated as soon as the measured value goes into the alarm band. The following table presents the informations on Alarm:
No. 1 2 3 Informations Note that the ON delay function is effective for alarm in error status. Even during Even when works normally. display, alarms in error status work. or is displayed, an alarm function Items/Classification Alarm in error status Alarm at error indication

Alarm action type codes in No.12 to 15 are also included in No.24 Alarm action type to 27. It is, therefore, recommended to use No.24 to 27. In code addition, please note when selecting No.12 to 15, setting in AL2, dLY2, and A2hy are active. With the HB alarm, ON delay function, de-energizing function and latch function cannot be used. The minimum alarm Setpoint value is 199.9. As the alarm action type changed, the alarm Setpoint value may also be changed accordingly. HB alarm Alarm set value

5 6 7

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Configuration of REG24

No. 8 9 10

Informations Note that all of alarm outputs are not provided at the standby condition. Error status alarm is not provided at the standby mode. The HOLD function is effective even if the PV value is in the hysteresis area when the power is turned ON.

Items/Classification Alarm at standby mode

Alarm type list The following table presents the meaning of symbols used in the following operation figures:
Alarm type Alarm 1 Display symbol AL1 A1-L A1-H Alarm 1 Screen name Set value of Alarm 1 Lower-limit of set value of Alarm 1 Upper-limit of set value of Alarm 1 Alarm 2 Display symbol AL2 A2-L A2-H Alarm 2 Screen name Set value of Alarm 2 Lower-limit of set value of Alarm 2 Upper-limit of set value of Alarm 2

0...15 16...31

NOTE:

Alarm 1 is activated in the same way as Alarm 2 except codes 12 to 15. (Codes 12 to 15 cannot be selected for Alarm 1.If any of these codes is set, it is recognized as code 0, which indicates No alarm) When any code of 12 to 15 is selected for Alarm 2, Alarm 2 is activated and Alarm 1 is not raised. Alarm hysteresis, Delay time, and Alarm latch can be selected in Alarm 2 settings. The display of the parameter in which the alarm value is set varies depending on the alarm operation types. Since the alarm set value may change after changing the alarm operation types, confirm the alarm set value.

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Configuration of REG24

The following table presents the alarm codes for standard types:
ALM1 0 Absolute 1 value alarm 2 ALM2 0 1 Alarm type No alarm Upper-limit absolute value Lower-limit absolute value
ALn

Operation figure
PV

ALn

PV

PV

Upper-limit absolute value (with hold)


ALn

PV

Lower-limit absolute value (with hold)


ALn

PV

Deviation 5 value alarm 6

Upper-limit deviation
SV

ALn PV

Lower-limit deviation

ALn SV PV

Upper and lower limits deviation Upper-limit deviation (with hold)


SV

ALn SV

ALn PV

ALn PV

Lower-limit deviation (with hold) Upper and lower limits deviation (with hold)

ALn SV PV

10

10

ALn SV

ALn PV

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Configuration of REG24

ALM1 Range alarm 11

ALM2 11

Alarm type Range upper and lower limits deviation (ALM1/2 independent operation) Range upper and lower limits absolute value Range upper and lower limits deviation Range upper limit absolute value and lower limit deviation Range upper limit deviation and lower limit absolute value

Operation figure
ALn ALn

SV

PV

12

AL2

AL1

PV

13

AL2

AL1

SV

PV

14

AL2

SV

AL1

PV

15

AL1

AL2

SV

PV

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Configuration of REG24

The following table presents the alarm codes with dual set values:
ALM1 Upper and 16 lower limits alarm 17 ALM2 16 Alarm type Upper and lower limits absolute value
A1-L A2-L A1-H A2-H

Operation figure

PV

17

Upper and lower limits deviation

A1-L A2-L SV

A1-H A2-H PV

18

18

Upper limit absolute value and lower limit deviation Upper limit deviation and lower limit absolute value Upper and lower limits absolute value (with hold) Upper and lower limits deviation (with hold) Upper limit absolute value and lower limit deviation (with hold) Upper limit deviation and lower limit absolute value (with hold)

A1-L A2-L SV A1-H A2-H PV

19

19

A1-H A2-H A1-L A2-L SV PV

20

20

A1-L A2-L

A1-H A2-H

PV

21

21

A1-L A2-L SV

A1-H A2-H PV

22

22

A1-L A2-L SV A1-H A2-H PV

23

23

A1-H A2-H A1-L A2-L SV PV

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Configuration of REG24

ALM1 Range alarm 24

ALM2 24

Alarm type Range upper and lower limits absolute value Range upper and lower limits deviation

Operation figure
PV

A1-L A2-L

A1-H A2-H

25

25

A1-L A2-L

A1-H A2-H PV

SV

26

26

Range upper limit absolute value and lower limit deviation

A1-L A2-L PV

SV

A1-H A2-H

27

27

Range upper limit deviation and lower limit absolute value


A1-L A2-L SV

A1-H A2-H PV

28

28

Range upper and lower limits absolute value (with hold) Range upper and lower limits deviation (with hold)

A1-L A2-L

A1-H A2-H

PV

29

29

A1-L A2-L

A1-H A2-H PV

SV

30

30

Range upper limit absolute value and lower limit deviation (with hold) Range upper limit deviation and lower limit absolute value (with hold)

A1-L A2-L PV

SV

A1-H A2-H A1-H A2-H

31

31

A1-L A2-L

SV

PV

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The following table presents the timer codes:


ALM1 Timer 32 ALM2 32 Alarm type ON-delay timer
Di ALM dLYn

Operation figure

33

33

OFF-delay timer

Di ALM dLYn

34

34

ON/OFF-delay timer
Di ALM dLYn dLYn

dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2 ALn Set value of Alarm 1 and Alarm 2 PV Process Value SV Setpoint Value How to Cancel Alarm Latch , Canceling the Alarm Latch (Setting range: 0/1). The following table presents an example of canceling the alarm latch:
Step 1 Action From PV indication is displayed. Press the Press the Press the key once: or press and hold the key for one second:

2 3 4

is displayed. .

to flicker and to display:

key once. The state for control is selected (control output and all

the alarm outputs: OFF). NOTE: Repeat the steps 2 to 4 to check the Setpoint value. 5 To display the operation status, press and hold the key for two seconds. . .

The value on the SV display will flash, indicating the standby status: NOTE: If unoperated state continues, the PV will be displayed:

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Configuration of REG24

Ramp/Soak Function
Overview The Ramp/soak function changes the Setpoint value (SV) as the time elapses, in accordance with a predetermined program pattern. Description

Up to eight pairs of ramp operation can be programmed. The first ramps starts from the Process Value (PV) just before the program is executed. It is also possible to run the program automatically.

The graphics below show the performance of the Ramp/Soak function:

Related parameters:

: (see page 198) : (see page 190) : (see page 190) : (see page 190)

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Configuration of REG24

Setting The table below shows how to set the Ramp-soak function:
PTn 1 2 3

Pattern 1 2 1+2

Ramp/Soak 4 4 8

Select the program pattern (PTn) and set the rUn at ProG parameter. While Ramp/Soak program is running, Ramp/Soak pattern can not be changed.

NOTE: If the controller becomes to stand by mode, the Ramp/Soak program is canceled. As a consequence, if the controller becomes to operation mode, the program doesnt run again. Starting the Ramp/Soak Operation The following table presents an example of starting the Ramp/Soak operation.
Step 1 Action From PV indication is displayed. 2 3 4 Press the Press the Press the Press the key to display . is displayed. is displayed. , press and hold the key for one second;

key once. The current setting or

keys, the display flickers and

key once. Then the program will start according to the

Ramp/Soak pattern that is set in advance.1 6 To display the operation status, press and hold the key for two seconds. NOTE: If unoperated state continues, the PV will be displayed.

When the program was not set, it is turned to

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Configuration of REG24

Ramp/Soak Parameters The table below, shows the different parameters of the Ramp/Soak function:
Icon Parameter name Description Setting range and factory default setting : Stop : Start : Hold -

Ramp-soak control Switches between Start, Stop and Hold for ramp-soak control. Status display of ramp-soak Selecting rampsoak execute type Selects rampsoak patterns

: Performs 1st to 4th segments. : Performs 5th to 8th segments. : Performs 1st to 8th segments.

1st target value/ Switching-SV value

Sets the 1st target SV of ramp-soak operation. / Selected at switching-SV function for DI1. Sets the first ramp segment time

Within the SV limit.

First ramp segment time 1st soak segment time 2nd target SV

0 to 99h59m.

Sets the 1st soak 0 to 99h59m. segment time. Sets the 2nd target SV of ramp-soak operation Within the SV limit.

2nd ramp segment Sets the 2nd time ramp segment time 2nd soak segment time 3rd target SV Sets the 2nd soak segment

0 to 99h59m

0 to 99h59m

Within the SV limit Sets the 3rd target SV of ramp soak operation

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Icon

Parameter name 3rd ramp segment time 3rd soak segment time 4th target SV

Description Sets the 3rd ramp segment time

Setting range and factory default setting 0 to 99h59m

Sets the 3rd soak 0 to 99h59m segment time Sets the 4th target SV of ramp-soak operation Sets the 4th ramp segment time Within the SV limit

4th ramp segment time 4th soak segment time 5th target SV

0 to 99h59m

Sets the 4th soak 0 to 99h59m segment time Sets the 5th Within the SV limit target SV of ramp soak operation Sets the 5th target SV of ramp-soak operation 0 to 99h59m

5th ramp segment time

5th soak segment time 6th target SV

Sets the 5th soak 0 to 99h59m segment time Sets the 6th target SV of ramp-soak operation. Sets the 6th ramp segment time. Within the SV limit.

6th ramp segment time 6th soak segment time 7th target SV

0 to 99h59m

Sets the 6th soak 0 to 99h59m segment time. Sets the 7th target SV of ramp-soak operation. Sets the 7th ramp segment time. Within the SV limit.

7th ramp segment time

0 to 99h59m

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Configuration of REG24

Icon

Parameter name 7th soak segment time 8th ramp segment time

Description

Setting range and factory default setting

Sets the 7th soak 0 to 99h59m segment time Sets the 8th target SV of ramp-soak operation. Sets the 8th ramp segment time. Within the SV limit.

8th ramp segment time 8th soak segment time Ramp-soak mode

0 to 99h59m

Sets the 8th soak 0 to 99h59m segment time. Selects the power-on start, repeat, and standby functions for ramp-soak operation. 0 to 15.

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Communication Function
Overview The Communication function is only available with the Modbus configuration. Data can be written/read through the RS-485 communication. How to Set the Related Parameters The following table presents how to set the related parameters communication in the 3rd block parameter:
Step 1 Action Set the station No. (sample: 18) at . NOTE: Can be set in the range of 1 to 247. (No communication is allowed with 0). Set the parity (sample: 0, odd parity) at NOTE:

The following numbers indicate the speed and the parity: 0: 9600: Odd 1: 9600: Even 2: 9600: None 3: 19200: Odd 4: 19200: Even (Default) 5: 19200: None

After changing the setting of parity, power off and re-start the controller.

NOTE: Communication cannot be carried out with different communication protocol such as Modbus RTU.

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Configuration of REG24

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REG48/REG96Temperature Controller EIO0000000232 04/2009

REG48/REG96 Temperature Controller

II
Page 73 79 99

What's in this Part? This part contains the following chapters:


Chapter 4 5 6 Introduction Hardware REG48/REG96 Programming REG48/REG96 Chapter Name

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REG48/REG96Temperature Controller

72

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Introduction EIO0000000232 04/2009

Introduction

4
What's in this Chapter? This chapter contains the following topics:
Topic Presentation of REG48 Presentation of REG96 Main Characteristics Page 74 76 78

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Introduction

Presentation of REG48
Overview The REG48 is the medium Temperature Controller (48x48 mm [1.89x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.

4 5 8

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Item 1

Name Control output (C1, C2) lamp

Function Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output. Lights on when there is digital output (D0) from D0 1 or D0 2. The lamp blinks when delay action is on. Displays setting values (PV). Displays the name of the parameter when setting parameters.
Displays the output value during manual mode. Displays current value when changing parameter

2 3 4

Digital Output (D0 1/2) lamp PV Display SV Display

settings.
Displays Displays

during remote mode. during soft start.

5 6

MAN/AT/SELF lamp Down key / Up key

Stays lit during manual mode. Blinks during auto-tuning and self-tuning. Pressing once will decrease/increase the SV by one. Holding down the button will continue to

decrease/increase the value.


Changes SV on the PV/SV display. Move between items in channel screen display and

parameter screen display. 7 Select (SEL) key


Switches the PV display to/from the SV display After switching to parameter mode, this key functions

as the select key when changing parameters.


Holding down in channel display or parameter display

returns you to the PV/SV display.


Pressing this key in PV/SV display shows the manual

output value at the bottom of the screen. 8 USER (A/M) key


Pressing in monitor mode display or setup mode

display returns you to the PV/SV display.


Pressing on the PV/SV display allows you to set the

function for . 9 Setpoint value (SV) lamp

under the system menu

Illuminates when displaying the SV value. Does not

illuminate in manual mode.


Blinks while performing ramp/soak or lamp SV

operations.

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Introduction

Presentation of REG96
Overview The REG96 is the largest Temperature Controller (96x48 mm [3.78x1.89 in.]). It can be used in Stand alone installation for simple machine, or more complex in association with PLCs, HMI, and communication Modbus (RS485). The face panel has the Measuring Value (PV) and Setpoint value (SV) displays, the status indicating lamp, and the setting keys.
1 2

3 9 4 5

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Item 1

Name Control output (C1, C2) lamp

Function Lights on at 100% output and goes off at 0% output. For values between 0% and 100%, the output is indicated by the length of time the lamp flickers. When acting as a valve control, the C1 lamp will flicker with OPEN output, and the C2 lamp will flicker with CLOSE output. Lights on when there is digital output (Do) from D0 1, DO 2 or Do 3. The lamp blinks when delay action is on. Displays Process Values (PV). Displays the name of the parameter when setting parameters.
Displays the output value during manual mode. Displays current value when changing parameter

2 3 4

Digital Output (DO 1/2/3) lamp PV Display SV Display

settings.
Displays Displays

during remote mode. during soft start.

5 6

MAN/AT/SELF lamp Down key / Up key

Stays lit during manual mode. Blinks during auto-tuning and self-tuning. Pressing once will decrease/increase the Setpoint

value by one.
Holding down the button will continue to

decrease/increase the value.


Changes SV on the PV/SV display. Move between items in channel screen display and

parameter screen display. 7 USER (A/M) key


Pressing in monitor mode display or setup mode

display returns you to the PV/SV display.


Pressing on the PV/SV display allows you to set the

function for . 8 Select (SEL) key

under the system menu

Switches the PV display to/from the SV display After switching to parameter mode, this key functions

as the select key when changing parameters.


Holding down in channel display or parameter display

returns you to the PV/SV display.


Pressing this key in PV/SV display shows the manual

output value at the bottom of the screen. 9 Setpoint value (SV) lamp
Illuminates when displaying the SV value. Does not

illuminate in manual mode.


Blinks while performing ramp/soak or lamp SV

operations.

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Introduction

Main Characteristics
Overview The following table presents the main characteristics of the REG48 and the REG96:
Characteristics Digits display Buttons Front face Functions Values 4 (10 mm [0.39 in.), 2 lines (Process Value and Setpoint Value) 4 (Up, down, Sel and Auto-Manual) IP66 NEMA-4X

Loop break alarm Soft start function 2 alarms for REG48 3 alarms for REG96

Ramp Power supply

16
100 to 240 Vac 24 Vac 24 Vdc

Input

Thermocouple PT100 Voltage 1-5Vdc, 0-5Vdc, 0-10Vdc, 2-10Vdc, 0-100mVdc Current 0-20mA, 4-20mA

Sampling time Communication Output

200 ms RS485 Modbus (9600 up to19200 bauds)


1 or 2 outputs Electromechanical relay Solid state relay Analog output CE mark UL Recognized CSA Gost

Certifications and Declarations

Hazardous Substances EEPROM writing

RoHs 100 000 maximum operations

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Hardware REG48/REG96

5
What's in this Chapter? This chapter contains the following topics:
Topic Electrical and Environmental Characteristics Dimensions and Installation of REG48 Dimensions and Installation of REG96 Wiring Page 80 82 87 93

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Hardware REG48/REG96

Electrical and Environmental Characteristics


Electrical Characteristics of REG48/REG96 The following table presents the Electrical Characteristics:
Specifications Power Supply Values
100 Vac (-15%) to 240 Vac (+10%). 24 Vac/Vdc (+10%). 50/60 Hz

Power Consumption Control Output

12 VA or less Relay contact output: contact 220 Vac / 30Vdc, 3A (resistance load)

SSR/SSC drive output (voltage pulse output) ON: 20 Vdc (18 to 24 Vdc) OFF: 0.5 Vdc or less Max Current 20mA DC or less (both OUT1 and OUT2) Load resistance 850

Current Output
0 to 20mA DC / 4 to 20mA DC Acceptable load resistance 600 or less Accuracy +/- 5%FS

Voltage output 0 to 5 Vdc / 1 to 5 Vdc / 0 to 10 Vdc / 2 to 10 Vdc Load resistance 10k Accuracy +/- 5%FS Process value input Input accuracy Thermocouple input: greatest one among 0.3%FS, 1digit, and 1 C or 2 C Resistance bulb input: greatest one among 0.3%FS, 1digit, and 0.5 C mV input, voltage input, current input: 0.3%FS1digit Indication resolution: 0.3%FS or less

Communication function (RS485 interface, 9600 and 19200) Remote SV input

Transmission method: Half-duplex bit serial asynchronous cycle. Transmission rate: 9600 bps, 19200 bps. Transmission protocol: In conformity to Modbus RTU. Transmission distance: Max 500 m (Total length). Connectable units: 31units.

1 to 5 Vdc / 0 to 5 Vdc. 0 to 20 mA DC / 4 to 20 mA DC. Use an external 250 resistor.

Heater break detector Single-phase type CT 1 input. 1 to 30 A / 20 to 50 A. (CT) input

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Environmental Characteristics of REG48/REG96 The following table presents the Environmental Characteristics:
Characteristics Operating ambient temperature Values
-10 C to 50 C (14 F to 122 F) -10 C to 45 C (14 F to 112 F): for

mounting close together. Operating ambient humidity Storage temperature Installation category Pollution degree 90% RH - no condensation -20 C to +60 C (-4 F to 140 F). II (conforming to IEC1010-1). 2 (conforming to IEC1010-1).

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Hardware REG48/REG96

Dimensions and Installation of REG48


Dimensions of Controller The following figure shows the external dimensions of:
The front face The up side

mm in.

48 1.89

mm in.

92,8 3.64 77,8 3.06

10 0.39

48 1.89
44.8 1.76 48 1.89

The following figure shows the external dimensions of:


The terminal block:
mm in. 44,8 1.76

The panel mounting adapter:

mm in.

48 1.89

44,8 1.76

57 2.24

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Installation Precautions

WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
TEMPERATURE CONTROLLER DAMAGE

Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.

Failure to follow these instructions can result in equipment damage. NOTE: The front side of this controller conforms to NEMA 4X.
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Hardware REG48/REG96

Panel Cut-out Panel cut-out dimensions for separate mounting:


mm in.

45,0 0 1.77 0

+ 0.5 + 0.02

45,0 0 1.77 0

+ 0.5 + 0.02

73 min. 2.87 min.

63 min. 2.48 min.

Panel cut-out dimensions for mounting close together:

a=(48 x n-3) 0

+ 0,5 + 0.02

a=(1.89 x n-0.12) 0
+ 0.5 + 0.02

45,0 0 1.77 0

Value of a:
Number of units: n a (mm) a (in.) 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22

NOTE:

The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.

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Installation Follow the steps given below when installing the Controller:
Step 1 Action Insert the front face (1) on the controller (3)

3
NOTE: (2): Label 2

Insert the controller (1) into the panel Cut-out (2) with the label in up position:

REG48PUN1RHU

2
3 Insert the panel mounting adapter (1) from rear of the controller and tight the screws (2) so that no gaps are given between the front of controller and front face and between panels.

REG48PUN1RHU

REG48PUN1RHU

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Hardware REG48/REG96

Step 4

Action If the front face is deformed like the left diagram, the panel cut out is insufficient:

If you are installing the controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

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Dimensions and Installation of REG96


Dimensions of Controller The following figure shows the external dimensions of:
The front face The up side

mm in.

48 1.89

mm in.

93 3.66 10 0.39 2 0.08 78 3.07

96 3.78
91.5 3.60 81,5 3.20 93,7 115,5 MAX 3.69 4.58 MAX

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Hardware REG48/REG96

The following figure shows the external dimensions of the terminal block:
mm in.

6,2 0.24

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Hardware REG48/REG96

Installation Precautions

WARNING
UNINTENDED EQUIPMENT OPERATION Do not install the controller where: Ambient temperature is outside the range of -10 C to 50 C (14 F to 122 F) while in operation. Ambient humidity is inferior to 90% RH while in operation. Condensation can occur. Corrosive or combustible gases are present. There is vibration or shock. Exposed to water oil, chemicals, steam or vapor. Exposed to dust, salty air, or air containing high concentrations of metal particles. Subject to electromagnetic interference from static electricity, magnetism, and external electromagnetic interference sources. Exposed to direct sunshine. Heat is accumulated due to solar radiation. Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING
UNINTENDED EQUIPMENT OPERATION Do not allow the openings around the controller to be blocked, or the unit's heat dissipation ability will be reduced. Do not allow the ventilation openings on top of the terminal block to be blocked. Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION
TEMPERATURE CONTROLLER DAMAGE

Use front face. Use panel mounting adapter. Do not torque screws beyond the rated values.

Failure to follow these instructions can result in equipment damage. NOTE: The front side of this controller conforms to NEMA 4X.
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Hardware REG48/REG96

Panel Cut-out Panel cut-out dimensions for separate mounting:


mm in.

45,0 0 1.77 0

+ 0.6 + 0.02

92,0 0 3.62 0

+ 0.8 + 0.03

116 min. 4.57 min.

50 min. 1.97 min.

Panel cut-out dimensions for mounting close together:

mm in.
+ 0.8 + 0.03

a=(48 x n-3) 0

+ 0,8 + 0.03

a=(1.89 x n-0.12) 0

92,0 0 3.62 0

Value of a:
Number of units: n a (mm) a (in.) 90 2 93 3.66 3 141 5.55 4 189 7.44 5 237 9.33 6 285 11.22

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Hardware REG48/REG96

NOTE:

The water resistance feature is unavailable if mounted close together. Maximum ambient temperature is 45 C (113 F) if mounted close together.

Installation Follow the steps given below when installing the controller:
Step 1 Action Insert the front face (1) on the controller (2):

2
2 Insert the controller (1) into the panel cut-out (3) with the label (2) in right position:
1

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Hardware REG48/REG96

Step 3

Action Insert the two installation fasteners (1) from top and bottom of the controller and tight the screws (2) so that no gaps are given between the front of controller, front face and panels:
1 2

2 1

If the front face is deformed like the left diagram, the panel cut out is insufficient:

If you are installing the Controller in a slanted panel, make sure that the panel is not tilted more than 30 degrees:

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Wiring
Overview

DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Remove all power from the Controller. Always use a properly rated voltage sensing device to confirm power is off. Use only the specified voltage when operating the Controller.

Failure to follow these instructions will result in death or serious injury. Wiring Installation Instructions

For the thermocouple sensor type, use thermocouple compensation wires for wiring. For the RTD type, use a wiring material with a small lead wire resistance and no resistance differentials among three wires. Keep input lines away from power line and load line to avoid the influence from electromagnetic interference induced. For the input and output signal lines, be sure to use shielded wires and keep them properly segregated from each other. If an electromagnetic interference level is excessive in the power supply, the additional installation of an insulating transformer and the use of an electromagnetic interference filter are recommended. Use stranded power supply cable for the instrument. For the unit with an alarm against a burn-out in the heater, use the same power line for connection of the power supplies for the heater and the controller. A setup time is required for the contact output when the power is turned on. If the contact output is used as a signal for an external interlock circuit, use a delay relay at the same time. Use the auxiliary relay since the unit's operational life is shortened if full capacity load is connected to the output relay. Use the SSR/SSC drive output type if the output operations occur frequently. If an inductive load such as magnetic switches connected as a relay output load, use a protection module (Free wheel Diode or RC circuit or Varistor). Use a non-grounded sensor for resistance bulb or thermocouple of the SSR/SSC-driven output, output of 4 to 20 mA DC.

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WARNING
UNINTENDED EQUIPMENT OPERATION Follow the wiring rules explained above in the Wiring Installation Instructions section. Failure to follow these instructions can result in death, serious injury, or equipment damage. Controller Terminal Block of the REG48 The following figure displays the terminal block situated on the rear face of the controller:

Terminal number 1

Designation Digital output COM

Controller references REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU REG48PUN REG48PUN REG48PUN REG48PUN REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU REG48PUN Except: REG48PUNL1RHU REG48PUNL1LHU EIO0000000232 04/2009

2 3 4 5 6 7

Digital output DO 1 Digital output DO 2 Power supply + Power supply Communication RS485 +

Communication RS485 -

9 10 94

Hardware REG48/REG96

Terminal number 11 12 13 14 15 16 17

Designation Regulation output 2 + Regulation output 2 Regulation output 1 + Regulation output 1 Input Current/Voltage + Measured PT input A
Measured PT input B Measured Thermocouple input + Input Voltage +

Controller references REG48PUN2 REG48PUN2 REG48PUN REG48PUN REG48PUN REG48PUN REG48PUN

18

Measured PT input B Measured Thermocouple input Input Voltage Input Current/Voltage -

REG48PUN

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Controller Terminal Block of the REG96 The following figure displays the terminal block situated on the rear face of the Controller:

Terminal number 1

Designation Communication RS485 +

Controller references REG96PUN Except: REG96PUNL1RHU REG96PUNL1LHU REG96PUN Except: REG96PUNL1RHU REG96PUNL1LHU REG96PUN2 REG96PUN2 REG96PUN REG96PUN REG96PUN REG96PUN REG96PUN REG96PUN -

Communication RS485 -

3 4 5 6 7 8 9 10 11 12 25 26 27 28 29

Regulation output 2 + Regulation output 2 Digital output COM Digital output DO 1 Digital output DO 2 Digital output DO 3 Power supply + Power supply -

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Terminal number 30 31 32 33 34 35

Designation Regulation output 1 + Regulation output 1 Input Current/Voltage + Measured PT input A


Measured PT input B Measured Thermocouple input + Input Voltage +

Controller references REG96PUN REG96PUN REG96PUN REG96PUN REG96PUN

36

Measured PT input B Measured Thermocouple input Input Voltage Input Current/Voltage -

REG96PUN

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Designation of Wiring Material NOTE:


Do not use wire other than the one stated below. Be sure to insert wire toward the recess of the terminal block. The recommended torque is 0.4 Nm (3.54 lb-in). (1): Gauge: AWG28 (0.1 mm) to AWG16 (1.25 mm). (2): Strip-off length: 5 to 6 mm (0.20 to 0.24 in.).

Wire:

1 2

Rod terminal:

(3) (4): Dimension of exposed conductor section: 2 x 1.5 mm (0.08 x 0.06 in.) or smaller. (5): Length of exposed conductor section: 5 to 6 mm (0.2 to 0.24 in.).

3 4 5

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6
What's in this Chapter? This chapter contains the following sections:
Section 6.1 6.2 How to Configure Functions Topic Page 100 117

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6.1

How to Configure

What's in this Section? This section contains the following topics:


Topic How to Configure Using Front Panel Operational Mode Key Lock and Password Parameters Page 101 102 104 106

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How to Configure Using Front Panel


Overview To configure the module you can use the keys on the panel or the software tools (see page 145). The following chapter describes what you need to know for using the panel. NOTE: The parameters can be invisible on the panel depending on the mask parameters or not modifiable depending of the status of the KeyLoc parameter. Basic Operations Pressing the or Changing Instructions To change the instructions you have to use the For example, changing the values in SV mode.
Step 1 Press to change the display to PV/SV display (shown when you turn Action

key or the

key switches between modes. Pressing

key in monitor mode or setup mode allows you to choose menu items.

and

keys.

on the power and the SV lamp is lit). 2 3 Change the SV value with the and key.

Press the key to save the values. The value will be automatically saved after 3 seconds even if a key is not pressed.

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Operational Mode
Operational Mode Operational mode is the regular mode of operation. PV and SV values are displayed. Control output and alarm output are suspended during standby, but the PV value is displayed as normal and the SV value blinks. The controller starts in this mode when the power is turned on. Manual Mode Manual mode allows you to set MV output manually. The PV value is displayed, as in operational mode. Use the key and the key to change the MV value, displayed as a percentage from -3% to 103%. Manual display mode only appears when the controller is set to manual mode. Changing Setpoint value (SV):
Step 1 Action Press the key to change the display to PV/SV display (shown when

you turn on the power and the SV lamp is lit). 2 3 Change the SV value with the Press the and keys.

key to save the values. (The value will be automatically saved

after 3 seconds even if a key is not pressed).

Changing control output Value (MV):


Step 1 2 Action Switch to manual mode (see Operation Parameters (see page 106)). Change the display to PV/MV display (MAN/AT/SELF lamp is lit). (Pressing the key in manual mode toggles between PV/SV display and PV/MV display). 3 Change the MV value with the the MV value as it is changed). and keys. (Changes are reflected to

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Monitor Mode The following table presents how to confirm the status of the controller by checking each value:
Step 1 Action Press and hold the key to enter monitor mode from operational mode or

manual display mode. NOTE: The device will enter monitor mode with [MV1] selected. 2 Use the and the key to scroll through the information.

Setup Mode The following table presents how to set the parameters for the device:
Step 1 Action When the Monitor Mode with [MV1] is selected, press and hold the enter setup mode. 2 3 Press and hold the Use the and the key to enter the channel menu in setup mode. key to select the channel that includes the key to

parameters you wish to change. 4 5 6 Press and hold the Use the and the key. key to check the parameters and their values.

When the value of the parameter you wish to change is being displayed. Press the key to change this value. Results: the parameter value will blink.

7 8

Change the value with the Press the

and the

key.

key to set the parameter to your desired value.

Results: the value will then cease to blink.

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Key Lock and Password


Setting Key Lock When key lock is activated, parameters cannot be changed but can displayed. . Use the following steps to set key lock:
Step 1 2 3 Action Display the operation menu Display key lock Set the value:
0 : No lock (all parameters can be changed. Initial value) 1 : All lock (no parameters can be changed) 2 : All but SV locked (only the SV value can be changed)

and press the

key

Press the

key to set the value

Saving and entering a password Use the following steps to save a password:
Step 1 2 3 4 Action Display the password menu Display password 1 and press the key

Set the password: You can enter the hexadecimal value 0000 through FFFF Press the and key to set the value. can be saved in the same way.

NOTE: The authority of the passwords grows from to to . The higher the authority, the greater number of channels for display and settings. Use the following steps to entered a password:
Step 1 2 Action In monitoring mode, display and press the key. key

Enter and save password and press the

You will be able to operate the equipment depending on the authority of your password.

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NOTE: When is entered as , all of the channels to can be displayed and set. This super password function is useful when you forget the set passwords.

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Parameters
Operation Parameters (Ch1) Operation parameters handle all operation controls. The operation menu includes the following items:
Display Parameter Name Switches to manual mode Switches between RUN and standby Function Switches between auto/manual modes Switches the operation mode between run and standby Setting Range oFF (auto) / on (manual) oFF (run) / on (standby) LoCL (Local) / rEM (Remote)
oFF (stop/finish) rUn (run) hLd (hold) oFF (stop/finish) on (normal type) Lo (low PV type)

Switches to remote SV operation Switches between local and remote SV operation Ramp/Soak Operation command Switches between ramp/soak operation states Auto-tuning run command Runs auto-tuning

Cancel command of the DO output latch Selecting SV number during SV selection

Cancels the DO output latch state Chooses the SV No. used for control

oFF / rST (latch reset)


Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (select SV based on di) Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di (select Pid group No. based on di)

Currently selected PID No.

Chooses the PID group No. used for control

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Display

Parameter Name

Function Sets the alarm set value

Setting Range
0 to 100% FS (Absolute Alarm) -100 to 100% FS (Deviation

...

AL1 Setting AL1L Setting AL1h Setting ... AL5 Setting AL5L Setting AL5h Setting

Alarm)

Key lock

Prevents the display of operation errors

0 (no lock) 1 (all lock) 2 (all but SV locked)

Control Parameters (Ch2) This section explains parameters related to PID and other controls. The PID menu contains the following items:
Display Parameter Name Proportional band Function Sets the proportional band for the PID parameter. Setting to 0.0 will revert to ON/OFF control Sets the integration time for the PID parameter. Setting "0" will turn off integration Sets the derivation time for the PID parameter. Setting "0.0" will turn off derivative Setting Range 0.0% to 999.9%

Integration time

0 sec to 3200 sec

Derivation time

0.0 sec to 999.9 sec

ON/OFF control hysteresis

Sets the hysteresis width for the on/off 0% to 50% FS control.Sets the control output to normal or reverse Sets the cooling proportional band coefficient Setting "0.0" will turn the cooling into an on/off control Shifts the set value for the cooling proportional band Offset value for calculating the MV output value Sets the range of integration 0.0 to 100.0

Cooling proportional band coefficient Dead band Output convergence value Anti-reset windup

-50% to 50% -100% to 100% 0% to 100% FS

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Display Parameter Name Sets normal/reverse operations

Function Sets the control output to normal or reverse

Setting Range
rv-- (heat (reverse) / cool

(none))
no-- (heat (normal) / cool

(none))
rvno (heat (reverse) / cool

(normal))
norv (heat (normal) / cool

(reverse))
rvrv (heat (reverse) / cool

(reverse))
nono (heat (normal) / cool

(normal)) SVlimit (lower) SVlimit (upper) OUT1 proportion cycle OUT2 proportion cycle OUT1 lower limit OUT1 upper limit OUT2 lower limit OUT2 upper limit Selects the output limiter type Sets the lower limit for SV Sets the upper limit for SV Sets the proportion cycle of the control output (OUT1) (Contact, SSR drive) Sets the proportion cycle of the control output (OUT2) (Contact, SSR drive) 0% to 100% FS 0% to 100% FS 1 sec to 150 sec 1 sec to 150 sec

Sets the lower limit of the control output -3.0% to 103.0% (OUT1) Sets the upper limit of the control output -3.0% to 103.0% (OUT1) Sets the lower limit of the control output -3.0% to 103.0% (OUT2) Sets the upper limit of the control output -3.0% to 103.0% (OUT2) Sets the type of output limiter 0 to 15

PID Palette Parameters (Ch3) The palette menu consits of the following functions:
Display Parameter Name SV set value 1 Proportional band 1 Integration time 1 Derivative time 1 Function Sets the SV value Sets the proportional band Sets the integration time Sets the derivative time Setting Range SV lower limit (SVL) to SV upper limit (SVH) %FS 0.0% to 999.9% 0 sec to 3200 sec 0.0 sec to 999.9 sec

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Display Parameter Name ON/OFF Control hysteresis 1 Cooling proportional band 1 Dead band 1 Output convergence value 1 Anti-reset windup 1 Normal/reverse setting 1

Function Sets the hysteresis when using ON/OFF control Sets the cooling proportional band Sets the dead band

Setting Range 0% to 50% FS 0.0 to 100.0 -50.0% to 50.0% FS

Offset value added to the control output -100.0% to 100.0% FS Sets the anti-reset windup Sets the control output to normal or reverse 0% to 100% FS
rv-- (heat (reverse) / cool

(none))
no-- (heat (normal) / cool

(none))
rvno (heat (reverse) / cool

(normal))
norv (heat (normal) / cool

(reverse))
rvrv (heat (reverse) / cool

(reverse))
nono (heat (normal) / cool

(normal)) NOTE: For these previous functions, 7 palette exists. (For example: Sv1, Sv2, ..., Sv7). Sets the maximum SV selection number Sets the maximum selectable number when selecting SV with the user key

Sv0 (Local SV) Sv1 (SV=SV1) Sv2 (SV=SV2) Sv3 (SV=SV3) Sv4 (SV=SV4) Sv5 (SV=SV5) Sv6 (SV=SV6) Sv7 (SV=SV7) di (SV = Di selected) Pid0 (PID Ch) Pid1 (PID group No. 1) Pid2 (PID group No. 2) Pid3 (PID group No. 3) Pid4 (PID group No. 4) Pid5 (PID group No. 5) Pid6 (PID group No. 6) Pid7 (PID group No. 7) di: PID group Di selected

Sets the max PID selection number

Sets the maximum selectable number when selecting PID with the user key

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Monitor Parameters (Ch5) The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name Ramp/soak progress Function Displays the progress of the ramp/soak Setting Range

oFF (ramp/soak is stopped) 1-rP (Step 1 Ramp) ... 16rP (Step 16 Ramp) 16Sk (Step 16 Soak) End (ramp/soak is finished)

Control Output Display (MV1) Control Output Display (MV2)

Displays the output value of the control output (OUT1) Displays the output value of the control output (OUT2) (during dual control) Displays the input value of the position feedback Displays the input value for RSV Displays the heater current Displays the leak current Displays the remaining time on timer 1

-3.0% to 103.0% -3.0% to 103.0%

PFB Input Value Display RSV Input Value Display Heater current Leak current Remaining time on timer 1

-3.0% to 103.0% -5% to 105% FS 0A, 0.4A to 50.0A 0A, 0.4A to 50.0A 0 sec to 9999 sec / 0 min to 9999 min

NOTE: This previous function is the same for TM1 to TM5. Error source display Displays the source of a detected error

0bit :PFB input underflow 1bit :PFB input overflow 8bit : PV input underflow 9bit : PV input overflow 10bit: underrange 11bit: overrange 12bit: RSV underrange 13bit: RSV overrange 14bit: range setting error 15bit: EEPROM error

Current palette No. Current pattern No.

Displays the PID palette No. currently selected Displays the pattern No. of the ramp soak currently selected

0 to 7 0 to 6

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Setup Parameters (Ch6) The monitor allows you to verify the current input and output conditions of the controller.The monitor can display the following items. These parameters are displayed only. The settings cannot be changed in these parameters.
Display Parameter Name PV input type Function Sets the type of input sensor Setting Range

0 (JPT 100) 1 (PT 100) 2 (J) 3 (K) 4 (R) 5 (B) 6(S) 7(T) 8(E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL-2) 14 (no function) 15 (0V to 5V/0mA to 20mA) 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV)

PV input lower limit PV input upper limit Decimal position

Sets a lower limit for PV input Sets the upper limit for PV input Sets the position of the decimal point for PV/SV display

-1999% to 9999% -1999% to 9999%


0 (no decimal point) 1 (one decimal place) 2 (two decimal places)

Unit display PV input shift SV offset PV input filter PV display Zero adjustment PV display Span adjustment

This is the procedure for specifying C/ F the units of the PV/SV display Sets the amount of shift for PV input Sets the amount of shift in SV Sets the time constant for the PV input filter Adjusts the zero side in the PV display Adjusts the span side in the PV display 0% to 100% FS -50% to 50% FS 0.0 sec to 120.0 sec -50% to 50% FS -50% to 50% FS

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Display

Parameter Name Cold Junction Compensation RSV Zero adjustment RSV Span adjustment RSV Input Range RSV Input Filter OUT1 range

Function Sets whether cold junction compensation is performed Adjusts zero side in RSV input

Setting Range oFF (Off) / on (On) -50% to 50% FS

Adjusts the span side of RSV input -50% to 50% FS Specifies the RSV input range
0-5 (0mA to 5V) 1-5 (1V to 5V)

Sets the time constant for the RSV 0.0 sec to 120.0 sec input filter Sets the range of the control output 0-5 (0mA to 5V) 1-5 (1V to 5V) (OUT2) 0-10 (0mA to 10V) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA) Sets the range of the control output 0-5 (0mA to 5V) 1-5 (1V to 5V) (OUT2)(Sets also for re 0-10 (0mA to 10V) transmission output) 2-10 (2V to 10V) 0-20 (0mA to 20mA) 4-20 (4mA to 20mA) Sets the output value for the -3.0% to 103.0% control output (OUT1) during FALT Sets the output value for the -3.0% to 103.0% control output (OUT2) during FALT Sets the output value for the control output (OUT1) during soft start -3.0% to 103.0%

OUT2 range

Output 1 set value during FALT Output 2 set value during FALT Soft start OUT1 set value

Soft Start detection time OUT1 set value during standby

Sets the time from power-on to soft 00:00 to 99:59 (hour:min) start completion Sets the output value for the control output (OUT1) during standby Sets the output value for the control output (OUT2) during standby Sets the alarm output, PV/SV display in standby mode Specify the re-transmission input type -3.0% to 103.0%

OUT2 set value during standby

-3.0% to 103.0%

Standby mode setting Types of AO output

faire tableau ON/OFF PV, SV, MV or DV

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Display

Parameter Name AO lower limit scaling AO upper limit scaling

Function -

Setting Range -100% to 100% FS -100% to 100% FS

System Parameters (Ch7) This section explains system parameters, which specify the basic operations and controls of this device. The following settings are available:
Display Parameter Name USER key allocation settings Function Setting Range

Sets the function of the [USER] key 0 (no function) 1 (Switches between STBY ON/OFF) 2 (Switches between Auto/Manual) 3 (Switches between Local/Remote) 4 (Do not set) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (Do not set) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (Do not set) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3)) 16 (no function) 17 (no function) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (no function) 22 (no function) 23 (SV No.+1 (send)) 24 (PID No. +1 (send)) 25 (Do not set) 26 (Pattern No.+1 (send)) 27 (SV No. + 1, PID No. + 1 (send)) Sets the trigger that causes DO1 output 0-102

DO1 output event type

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Display

Parameter Name DO1 option function setting

Function Assigns the four types of option functions in bit units

Setting Range 0000-1111 bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

NOTE: Idem for DO2 and DO3. ramp SV ON/OFF Ramp SV - Decline Ramp SV - Incline Ramp SV slope time units Ramp SV / SV display mode selection Control methods Set the ramp SV ON/OFF Sets the rate of ramp SV upslope Specifies the rate of ramp SV upslope Sets the time unit for the ramp SV slope OFF / ON 0% to 100% FS/ C (Industrial value) 0% to 100% FS/ C (Industrial value)
hoUr (slope degree/hr) Min (slope degree/min)

rMP (Display current ramp SV) Displays either the target SV or current SV during ramp operations TrG (Display target SV)

Allows you to select the control method

Pid (Pid control) FUZY (Fuzzy Pid control) SELF (Self-tuning control) Pid2 (Pid2 control)

Control target

Allows you to select the control target

Srv1 (servo control 1) Srv2 (servo control 2) PFB (position feedback

control) HYS mode setting Selects the hysteresis operation during two state action
OFF: Performs two state

action at SVHYS/2
ON: Performs two state action

at SV, SV+HYS and SV, SVHYS Startup mode Sets the operation mode when starting up

AUTo (Auto mode startup) MAn (Manual mode startup) rEM (Remote mode startup) STby (Standby mode startup)

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Alarm Parameters (Ch8) The Alarm menu consits of the following function blocks:
Display Parameter Name ALM1 hysteresis ALM1 delay ALM1 delay time units Function Sets the hysteresis for alarm output 1 ON/OFF Sets the delay before detecting alarm output 1 Sets the delay time units for alarm output 1 Setting Range 0% to 50% FS 0 to 9999 [sec/min] SEC / Min

NOTE: These 3 previous functions are the same for ALM1 to ALM5. Load short-circuit alarm setting value Load short-circuit alarm hysteresis Loop break detection time Loop break detection range ( C) Sets the heater load short-circuit alarm setting value Sets the heater load short-circuit alarm ON/OFF hysteresis 0.0 to 50.0A 0.0 to 50.0A

Sets the time before detecting for a 0 sec to 9999 sec broken loop Sets the temperature range before 0% to 100% FS detecting for a broken loop

Environmental Parameters (Ch13) This table covers the operating environment parameters for device:
Display Parameter Name Display Timeout Setting Function Specifies the time after which the setting display returns to the PV/SV display Setting Range

15S: 15 sec 30S: 30 sec 60S: 60 sec 5M: 5 min 10M: 10 min non

Remote SV Display Blink Setting Specifies whether the SV display blinks when in remote mode Soft Start SV Display Blink Settings Specifies whether the SV display blinks during soft start

ON / OFF ON / OFF

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Display

Parameter Name ALM PV/SV Display Blink

Function Specifies whether the PV/SV display blinks when DO turns ON

Setting Range

1: no blinking (DO1: CN) 0: no blinking (DO1: CN) 1: no blinking (DO2: CN) 0: no blinking (DO2: CN) 1: no blinking (DO3: CN) 0: no blinking (DO3: CN) 1: no blinking (DO4: CN) 0: no blinking (DO4: CN) 1: no blinking (DO5: CN) 0: no blinking (DO5: CN)

Burnout control selection

Sets whether to maintain or stop the control when the PV input burnout is detected Changes the ramp soak pattern order Sets the illumination condition of the C2 lamp

on: Continuous control oFF: Stop control

Ramp soak pattern order C2 LED lamp function allocation

0: (normal order) 1: (special order) 0: MV2 output/CLOSE output

(lights/blinks, but the AO output does not function) 1: during manual mode 2: during standby 3: during remote SV mode 4: no function (do not set) 5: during soft start 6: during ramp SV 7: during ramp/soak 8: during SV selection (when other than front SV is selected) 9: during PID selection (when PID other than Pid channel is selected) 10:during auto-tuning

Main Unit Reset

Main Unit Reset

oFF: Do nothing rST: Reset main unit

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6.2

Functions

What's in this Section? This section contains the following topics:


Topic ON-OFF Control Auto-Tuning Self-Tuning Ramp/Soak Function Fuzzy PID Control PID Controls PID2 Control Alarm Function Soft Start Page 118 121 123 125 129 130 131 132 141

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ON-OFF Control
Overview Acts as an ON/OFF control when the PID parameter is set to = 0.0 ( ). ON/OFF control switches the control output to ON (100%) or OFF (0%) according to the size relationship of PV and SV.The output hysteresis can be set under the parameter ( ). During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when the up key is pressed, and MV=0% when the down key is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the relay output. Reverse Operation (heat control) Method used to control the electrical heating furnace."Set the appropriate value according to the control target.
Parameter Setpoint value 0.0 (see page 204) ro-(see page 204) Arbitrary (factory setting: 1 C) (see page 204)

" to an

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Normal Operation (cooling control) Method used to implement cooling function.


Parameter Setpoint value 0.0 rv-Arbitrary (factory setting: 1 C)

NOTE:

During ON/OFF control, the I and D settings do not affect control. The manual operation during ON/OFF control will become MV=100% when is pressed, and MV=0% when is pressed. If the hysteresis width is narrow, and PV and SV are nearly equal, the output may frequently switch ON and OFF. Note that it may affect the operation life of the contact output.

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Standby Switch The following will switch you between operation mode and standby mode. The following items can be set beforehand in standby mode. Control output (-3.0% to 103.0%) Alarm output (ON/OFF) Re-transmission output (ON/OFF)

NOTE:

When "hold alarms" is on, the hold function activates when standby settings switch from on to off. If the controller is switched to standby mode during auto-tuning, auto-tuning will be cancelled. To complete auto-tuning, turn standby mode off and restart autotuning. When the controller switches to standby mode, the delay on timer will be reset. It will begin again when standby mode is turned off.

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Auto-Tuning
Overview Run Auto-Tuning (AT) to set the PID parameter automatically.
Setpoint value Behavior Stop/Finish (see page 204) Normal type (see page 204) Low PV type (see page 204) The standard auto-tuning for SV reference. Choose this autotuning in most situations. Function Stops or finishes Auto-Tuning

Auto-tuning for SV-10% reference. Choose this when you want to suppress the overshoot when tuning.

Normal Type:

Low PV Type:

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NOTE: Set the following parameters before running Auto-Tuning. PV input type / PV input upper limit / PV input lower limit / Decimal position / PV

input filter in the setup channel menu OUT1 proportion cycle (OUT2 proportion cycle) in the PID channel menu .

Running Auto-Tuning
Step 1 2 Action Display the operation menu Display auto-tuning .

and choose the tuning type. or low PV type according to the control

Choose the standard type target. 3 Press the

key to start auto-tuning.

A decimal point will blink at the bottom of the display during auto-tuning. When auto-tuning has successfully competed, blinking decimal point will turn off and overwrites the PID.

NOTE:

PID parameter which is set after auto tuning has finished normally will be maintained even when the power is turned off. However, the PID value will not be changed if the power is turned off during Auto-Tuning. In this case, rerun AutoTuning. The equipment will use ON/OFF (2 position) control during Auto-Tuning, so there may be a large change in PV according to the process. Do not use auto-tuning for processes that do not permit a large change in PV. Do not use auto-tuning for processes such as pressure control and flow control that have a fast response. Auto-tuning is not behaving normally if it has not finished after four or more hours. In these cases, recheck parameters such as input/output wiring, control output behavior (normal/reverse), and input sensor type. Rerun auto-tuning if there is a large change in SV, a change in the PV input type, or a change in the control target conditions that reduces the effectiveness of the controls. You can run auto-tuning when the control type is set to "fuzzy" or "PID2". You cannot run auto-tuning in manual mode. When using the PID selection function, the auto-tuning will result when the selected PID group is stored. Auto tuning is forcibly terminated when SV changes because of the ramp soak function, remote SV function, or ramp SV.

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Self-Tuning
Overview Self-tuning Control is a control which automatically calculates the value of PID, under the condition that the control target or Setpoint value (SV) changes. Selftuning is especially effective for situations when a high level of control is not needed, but auto-tuning cannot be run due to frequent changes in the control target conditions. When a high level of control is required, choose PID control, fuzzy PID control, or PID2 control. Conditions Where Self-Tuning Can Be Used Self-tuning is used in the following situations: When temperature rises when the power is turned on When temperature rises when SV changes (or when the controller decides it is necessary) When the controller decides it is necessary because the controls have become unstable Conditions Where Self-Tuning Cannot Be Used Self-tuning cannot be used in the following situations: During control standby During ON/OFF (2-position) control During auto-tuning During ramp soak progress When there is a detected error in the input When set for dual output When any of the P, I, D, Ar parameters are set to manual During manual mode During soft start progress

Conditions Top Halt Self-Tuning Halt self-tuning in the following situations: When there is a change in SV (This includes the case where SV changes because of the ramp soak function, remote SV function, or ramp SV) When self-tuning has not finished after running for nine or more hours

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Setting Self-Tuning
Step 1 2 3 4 5 6 Action Turn on power of the controller and set the SV value. Display the system menu Display the controller parameter Press the key to set the value. . and choose self-tuning .

Turn off power of the controller. Turn on power of the control target equipment and the controller. Turn on power of the control equipment first. See the following graphic.

Self-Tuning will begin:

NOTE:

The equipment will not tune correctly if power of the controller is turned on first. To reset self-tuning, set the control method to PID once before changing back to self-tuning.

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Ramp/Soak Function
Overview Automatically runs after setting the times for the SV changes. You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation patterns.

Creating A Ramp Soak Operation Pattern Set the following items to create a pattern:
Pattern Sets which steps to use from the following seven types. Steps 1 to 4 / Steps 5 to 8 / Steps 9 to 12 / Steps 13 to 16 / Steps 1 to 8 / Steps 9 to 16 / Steps 1 to 16 Sets the controlled temperature.

Target SV Value

Ramp time Sets the time to reach the target SV from the current SV. Soak time Sets the time to maintain the specified SV.

Ramp/Soak Command Switches between ramp/soak states. The following three conditions are possible.

(see page 204): The ramp/soak is stopped. (see page 204): The ramp/soak starts. (hold) (see page 204): The ramp/soak holds. To release the hold, select again.

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The parameter information also changes automatically depending on the ramp/soak state.

(during guarantee soak): PV exceeds the range for guarantee soak when guarantee soak is on. : Ramp/soak ends.

Activating the Ramp/Soak Command The following table explains how to activate the Ramp/Soak Command:
Step 1 Action Press and hold the then use the 2 3 or key to display the channel menu of the setting mode, keys to display key then use the key then use the or or . keys to display keys to display .

Press and hold the Press and hold the

when the bottom section of the screen begins to blink. 4 Press the key to confirm the setting.

The Ramp/Soak function will begin. 5 Press the key to return to PV/SV display of the operation mode.

Parameters The following table lists the main parameters used:


Display Parameter name Ramp/Soak Activation Pattern Function Setting range

Sets which steps to execute in 0 (uses steps 1 to 4) 1 (uses steps 5 to 8) the Ramp/Soak operation 2 (uses steps 1 to 8) pattern 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16) di (according to DI) Sets the units used when setting the ramp/soak time Sets the SV Sets the ramp time hh.MM (hour:min) MM.SS (min:sec) 0% to 100% FB 00:00 to 99:59 (hour:min/min:sec)

Ramp/soak time units Ramp/soak 1seg/SV Setpoint value Ramp/soak 1seg ramp time

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Display

Parameter name Ramp/soak 1 seg soak time Ramp/soak 16seg/SV Setpoint value Ramp/soak 16seg ramp time Ramp/soak 16seg soak time Ramp/soak mode

Function Sets the soak time Sets the SV Sets the ramp time Sets the soak time Sets the program operation method

Setting range 00:00 to 99:59 (hour:min/min:sec) 0% to 100% FB 00:00 to 99:59 (hour:min/min:sec) 00:00 to 99:59 (hour:min/min:sec)
0 (P-ON: Off, End: Maintain, OFF:

Maintain, Repeat: Off)


1 (P-ON: Off, End: Maintain, OFF:

Maintain, Repeat: On)


2 (P-ON: Off, End: Maintain, OFF:

Standby, Repeat: Off)


3 (P-ON: Off, End: Maintain, OFF:

Standby, Repeat: On)


5 (P-ON: Off, END: Standby, OFF:

Maintain, Repeat: On)


6 (P-ON: Off, END: Standby, OFF:

Standby, Repeat: Off)


7 (P-ON: Off, END: Standby, OFF:

Standby, Repeat: On)


8 (P-ON: On, End: Maintain, OFF:

Maintain, Repeat: Off)


9 (P-ON: On, End: Maintain, OFF:

Maintain, Repeat: On)


10 (P-ON: On, End: Maintain, OFF:

Standby, Repeat: Off)


11 (P-ON: On, End: Maintain, OFF:

Standby, Repeat: On)


12 (P-ON: On, END: Standby, OFF:

Maintain, Repeat: Off)


13 (P-ON: On, END: Standby, OFF:

Maintain, Repeat: On)


14 (P-ON: On, END: Standby, OFF:

Standby, Repeat: Off)


15 (P-ON: On, END: Standby, OFF:

Standby, Repeat: On) guarantee soak ON/OFF guarantee soak band (lower) guarantee soak band (upper) PV start Sets the guarantee soak on or off Sets the lower limit for the guarantee soak band Sets the upper limit for the guarantee soak band Sets whether or not to start ramp soak with PV. oFF (guarantee soak off) on (guarantee soak on) 0% to 50% FS 0% to 50% FS
oFF (PV start off) on (PV start on)

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Display

Parameter name Continue mode

Function Sets how to restart when the controller is restored after a power loss during ramp soak

Setting range
rES (Reset) Con (Continue) ini (Restart)

Sets the max pattern selection

Choosing pattern with the user 0 to 6, di key sets it to the maximum possible number Choosing pattern with the user 0 to 6, di key sets it to the minimum possible number

Pattern selection Min setting

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Fuzzy PID Control


Overview Related to normal PID controls, fuzzy PID control acts with small overshoot. You will need to run auto-tuning to set the PID parameter when using fuzzy control. Setting PID2 Control
Step 1 2 3 Action Display the system menu Display the control parameter Press the key to set the value. . and choose fuzzy .

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PID Controls
Overview PID controls run as long as the parameter is set to = PID ( 0.0 ( ) and

). The PID controls calculate PID based on the set values for

parameters , and output the calculated result (-3% to 103%). Each parameter can be set either by manually tuning the values or by running auto-tuning (AT) to automatically set the values. Setting PID Control
Step 1 2 3 Action Display the system menu Display the control parameter Press the key to set the value. . and choose PID controls .

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PID2 Control
Overview In case the power supply of the control target goes ON > OFF > ON, this PID2 control can suppress the amount of overshoot. This control introduces an algorithm to prevent the calculated PID result from becoming a miscalculation, even when the control loop is open. You will need to run auto-tuning to set the PID parameter when using Pid2 control. Setting Fuzzy PID Control
Step 1 2 3 Action Display the system menu Display the control parameter Press the key to set the value. . and choose PID2 ( ).

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Alarm Function
Parameters Sets the detect conditions for each type of alarm:
Display Parameter name ALM1 hysteresis (see page 204) ALM1 delay (see page 204) ALM1 delay time units (see page 204) ALM3 hysteresis (see page 204) ALM3 delay (see page 204) ALM3 delay time units (see page 204) Loop break detection time (see page 204) Sets the time before detecting a broken loop Sets the delay time units for alarm output 3 sec (second) Min (minute) Sets the delay detecting for alarm output 3 0 to 9999 [sec/min] Sets the hysteresis for alarm output 3 ON/OFF Sets the delay time units for alarm output 1 sec (second) Min (minute) Sets the delay before detecting alarm output 1 0 to 9999 [sec/min] Function Sets the hysteresis for alarm output 1 ON/OFF Setting range 0 to 50% FS

0 to 50% FS

0 to 9999 sec

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Display

Parameter name

Function

Setting range 0 to 100% FS

(see page 204)

Loop break detection range ( C) Sets the temperature range before detecting a broken loop

DO STATUS

Status word

Bit values in DO word (0: OFF / 1: ON) Bit 0: DO1 Output Bit 1: DO2 Output Bit 2: DO3 Output Bit 3: DO4 Output Bit 4: DO5 Output Bit 8: DO1 Lamp Bit 9: DO2 Lamp Bit 10: DO3 Lamp

DO Event Type The following table presents the alarm codes for standard types:
Class DO1 to DO5 0 Absolute Alarm 1 Alarm type No alarm Upper-limit absolute value Behavior diagram
PV ALn
t

Lower-limit absolute value

PV ALn
t

Upper-limit absolute value (with hold)

PV ALn
t

Lower-limit absolute value (with hold)

PV ALn t

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Class Deviation Alarm

DO1 to DO5 5

Alarm type Upper-limit deviation

Behavior diagram

PV SV ALn t

Lower-limit deviation

PV SV ALn t

Upper/lower limits deviation

PV SV ALn t

Upper-limit deviation (with hold)

PV SV ALn t

Lower-limit deviation (with hold)

PV SV ALn t

10

Upper/lower limits deviation (with hold)

PV SV ALn t

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Class Range Alarm

DO1 to DO5 11

Alarm type Range upper/lower limits deviation (ALN1/2 independent operation Range upper/lower limits absolute value

Behavior diagram

PV SV

ALn

12

PV

AL1 AL2 t

13

Range upper/lower limits deviation

PV SV

ALn

14

Range upper limit absolute value and lower limit deviation

PV SV

AL1 AL2 t

15

Range upper limit deviation and lower limit absolute value

PV SV AL1 AL2 t

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The following table presents the alarm codes with dual set values:
Class Upper/ Lower limit Alarm DO1 to DO5 16 Alarm type Upper/lower limits absolute value Behavior diagram

PV

AL-H AL-L t

17

Upper/lower limits deviation

PV SV AL-H AL-L t

18

Upper limit absolute value and lower limit deviation

PV SV

AL-H AL-L t

19

Upper limit deviation and lower limit absolute value

PV SV AL-H AL-L t

20

Upper/lower limits absolute value (with hold)

PV

AL-H AL-L t

21

Upper/lower limits deviation (with hold)

PV SV

AL-H AL-L t

22

Upper limit absolute value and lower limit deviation (with hold)

PV SV

AL-H AL-L t

23

Upper limit deviation and lower limit absolute value (with hold)

PV SV AL-H AL-L t

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Class Range Alarm

DO1 to DO5 24

Alarm type Range upper/lower limits absolute value

Behavior diagram

PV

AL-H AL-L t

25

Range upper/lower limits deviation

PV SV

AL-H AL-L t

26

Range upper limit absolute value and lower limit deviation

PV SV

AL-H AL-L t

27

Range upper limit deviation and lower limit absolute value

PV SV AL-H AL-L t

28

Range upper/lower limits absolute value (with hold)

PV

AL-H AL-L t

29

Range upper/lower limits deviation (with hold)

PV SV

AL-H AL-L t

30

Range upper limit absolute value and lower limit deviation (with hold) Range upper limit deviation and lower limit absolute value (with hold)

PV SV

AL-H AL-L t

31

PV SV AL-H AL-L t

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The following table presents the timer codes:


Class Timer DO1 to DO5 32 Alarm type ON-delay timer
Di ALM dLYn

Behavior diagram

33

OFF-delay timer

Di ALM dLYn

34

ON/OFF delay timer


Di ALM dLYn dLYn

dLYn Delay time of Alarm 1 and Alarm 2 or Timer 1 and Timer 2 ALn Set value of Alarm 1 and Alarm 2 PV Process Value SV Setpoint Value The following table presents the Break/Short-Circuit Alarm:
Class Break/ ShortCircuit Warning DO1 to DO5 41 44 Function Loop break alarm 1 Heater break alarm 1

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The following table presents the Condition Output:


Class Condition Output DO1 to DO5 51 52 53 54 55 56 Ramp/ 60 Soak Event 61 Output 62 63 65 Function During auto-tuning Normal operation Standby Manual mode Remote mode During ramp SV OFF state RUN state HOLD state GS (guaranteed soale) state END state

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Class Time Signal

DO1 to DO5 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

Function Time signal (1st segment) Time signal (2nd segment) Time signal (3rd segment) Time signal (4th segment) Time signal (5th segment) Time signal (6th segment) Time signal (7th segment) Time signal (8th segment) Time signal (9th segment) Time signal (10th segment) Time signal (11th segment) Time signal (12th segment) Time signal (13th segment) Time signal (14th segment) Time signal (15th segment) Time signal (16th segment) Time signal (17th segment) Time signal (18th segment) Time signal (19th segment) Time signal (20th segment) Time signal (21st segment) Time signal (22nd segment) Time signal (23rd segment) Time signal (24th segment) Time signal (25th segment) Time signal (26th segment) Time signal (27th segment) Time signal (28th segment) Time signal (29th segment) Time signal (30th segment) Time signal (31st segment) Time signal (32nd segment)

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Soft Start
Overview When turning on the equipment (including the temperature controller), the Soft Start function suppresses the MV to become maximum output. It places an upper limit on MV output for a specified amount of time after power is turned on. This function is useful for effects such as suppressing the heater output during equipment startup, or lightening the load. NOTE:

The Soft Start function cannot be used simultaneously with the valve control functions and the dual control. During manual mode, the manual output value has priority, but Soft Start will continue to keep track of the set time period.

Normal Control After the specified time has passed after switching on the equipment (or if 0), the Soft Start function ends and normal controls begin:
Display Parameter MV1 Soft Start output Setpoint value Function Places a limit on MV1 output after power is turned on for a time period set in .

(see pag e 204)

Soft Start set time (see pag e 204)

Sets the time for soft start to function after turning power on. Setting "0" will turn off soft start.

How to set the Soft Start NOTE: Do not use auto-tuning at the same time. The following table explains how to set Soft Start output set value and set time:
Step 1 2 3 4 5 Action Display the setup menu. Display soft start output 1 Display soft start set time Press the . and set the output value. and set the time.

key to set the value.

Turn off the power once, and then re-start the controller to begin soft start. (When the soft start function is turned on, the lower display will alternate showing SoFT and SV.) 141

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III
What's in this Part? This part contains the following chapters:
Chapter 7 8 Software Tools Troubleshooting Chapter Name Page 145 157

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144

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7
What's in this Chapter? This chapter contains the following topics:
Topic How to Install ZelioControl Soft and equipment How to Load How to Use How to Save Parameters in a File How to Download or Upload the parameters Page 146 147 150 154 155

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How to Install ZelioControl Soft and equipment


Overview Use ZelioControl Soft in order to allow the adjustment of the temperature controller by a PC (Windows XP or Vista). NOTE: The communication between a computer and a controller is performed with the TWDXCAFJ010 (RJ45 cable) and the TSXCUSB485 (USB to RJ45 converter). A driver for the TSXCUSB485 converter is needed. Installing ZelioControl Soft Before installing the software, please follow the instruction on Connection to a computer (see page 166) Launch the installation by double clicking on the ZelioControlSoft.msi icon and by following the instructions on the screen.

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How to Load
Overview Before running the following procedure, please read How to install ZelioControl Soft and equipment (see page 146). Prepare and load ZelioControl Soft This following table explains how to load:
Step 1 Action Plug the TSXCUSB485 converter to your computer.

Set the rotative selector on OTHER MULTI position

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Step 3

Action Load ZelioControl Soft. The following window appears:

This example is the 1.6 version of ZelioControl Soft. 4 Select type of controller: REG48/ REG96 or REG24

This example is the 1.6 version of ZelioControl Soft.

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Step 5

Action Connect the TWDXCAFJ010 cable to the TSXCUSB485 converter.

Use the switch on the left side of the TSXCUSB485 converter to activate or no the polarization resistor.

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How to Use
Overview After choosing the type of controller, you want to use it with the software, the following window appears: For the REG24 First window of the REG24:

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For the REG48/REG96 First window of the REG48/REG96:

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Communication Parameters Configuration Follow this procedure to begin the communication between the computer and the controller:
Step 1 2 3 Action Click on the Comm tab (1) Select Port (2) and choose the right port Select Baud rate (3) and select 9600 (Default value: 19200) Select Parity (4) and select odd (Default value: Even) Window Comm scroll list:

Click on Upload (1) or Download (2) icon

Icon:

The communication will be ready Reference: when the controller reference (1) and it serial number (2) are written

NOTE: These parameters are visible on the controller display.

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Description of the Window The following drawing describes the REG48/REG96 window. It is the same description for the REG24:

1 2 3 4 5 6 7

Hatched box: unchangeable data Light color: parameter visible in the REG controller menu Dark color: parameter not visible in the REG controller menu Value box: the data could be changed Option list: the data could be changed Parameter mask Value of the parameter mask

NOTE: if the value limit (max or min) is too far, the following window appears:

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How to Save Parameters in a File


Overview You can save the controllers parameters into a file on your computer. The extension of the folder will be: for REG24: *.RE2 for REG48 and REG96: *.RE1

NOTE: A REG24 parameters backup cant be download by the REG48 or the REG96. The reverse is also true. Saving Parameters The following table explains how to save REGs parameters:
Step 1 Action Click on the save icon (1).

Name the file. NOTE: By default the file will be saved in My Documents folder, of your computer. Its possible to choose another folder. Click Save to confirm your choice.

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How to Download or Upload the parameters


Overview Use the following icons to transfer the data:

1 2

Upload icon Download icon

Downloading parameters Click the Download icon to transfer the parameters from the computer to the REG controller. Uploading parameters Click the Upload icon to transfer the parameters from the REG controller to the computer.

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8
What's in this Chapter? This chapter contains the following topics:
Topic REG24 Troubleshooting REG48/REG96 Troubleshooting Page 158 162

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REG24 Troubleshooting
Overview When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions. Main Troubleshooting The following table explains the main troubleshooting:
Trouble The display has shown or Cause The setting of is not correct for the input signals of sensors or others Solution Set the parameter of correctly

The polarity of the input signal does not match Correct the polarity of the input signal on the that of the REG24 REG24 Input terminals are short-circuited in thermocouple B or R. ( = 4, 5) Set the parameter of to 3, and check if the temperature around an ambient temperature is displayed. (Thermocouples B and R have a large error detected around ambient temperatures. However, this is not an abnormal condition)

The input signals and type of sensors or Ask to make adaptations on your model. Or others do not match those of the controller you replace your model with a new one use The connecting cables for the sensor are loose Tighten the connecting cables

A break or short-circuit occurred in the sensor Replace the sensor with a new one. Or remove the short-circuit The sensor or other input devices that are connected to the PXR3 have problems The set value of the parameter of larger than the value of The measured value is too large or too small is Replace the sensor or other input devices with new ones Set the parameters again so that the value of is smaller than the value of Set the parameters again so that the difference of the set values of larger and is made

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Trouble has been displayed

Cause The value of is set to 3277 C or more for thermocouple and resistance bulb input

Solution Set the parameters of and according to the input range table again

The measured range ( to ) is set Set the parameters of and again to 10000 or more for voltage and current input so that the measured range is 9999 or less A decimal point has not been displayed The SV or the set values of some parameters have been changed without any operation "0" is set in the parameter of Set the parameter of to "1" or "2"

The parameter of was changed

or

Set all the parameters again. (When the set values of the parameters of , and

are changed, the set value of each parameter for which "*" is marked at the page number of the reference page in the Parameter list, are changed) When the set value of 1000, "1" is registered for is larger than Set to "0", and return original value Set the parameter to 0.0 to an

ON/OFF control (Two-position control) has not started

0.0 is not set in the parameter

ON/OFF control is The set value of parameter not functioning correct properly The setting of parameter The Micro controller is not controlling properly

is not

Adjust the set value of parameter to be suitable for the device to be controlled correctly

is not correct Set the parameter , and Perform the auto-tuning

The set values of the parameters are not correct The cycle times are too long

Decrease the set value of the parameters and gradually , , and

Output is limited

Set the parameters

again to be suitable for the process Output is not limited correctly Set the parameter for the process again to be suitable

Response is too slow. (The measured value changes slowly)

Input filter constant is too large

Decrease the set value of the parameter

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Trouble Output changes between ON and OFF, but the indicated value does not change

Cause Some input terminals are short-circuited The connecting cable for the device to be controlled are not connected properly The device to be controlled has powered off

Solution Remove the short-circuited terminals Connect it properly Power it on

The output signals of the Micro-controller do The output signals of the Micro-controller do not not match the input signals of the device to be match the input signals of the device to be controlled controlled The keys do not operate. The set value of the parameters cannot be changed "1", "2", "4", or "5" is set in the parameter Set the parameter to "0" or "3"

The SV cannot be "1", or "4" is set in the parameter changed You have tried to set the value that is outside of the measuring temperature range (Parameters of to )

Set the parameter

to "0", "2", "3" or "5"

Widen the range to . (However, it should be within the set range in the input range table) Set the parameter of to

You have tried to change the SV during rampsoak operation ( selected) , or is

The parameters The concerned parameters are set to skip in you want to the parameters of to confirm or change are not displayed

Change the set value of the concerned dSP

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Trouble Auto-tuning does not work properly

Cause After starting the auto-tuning operation, the display has showed or

Solution Make the difference of the set values of and again larger, and perform the auto-tuning

You have changed the SV after starting the auto-tuning operation

Set the desirable SV, and perform the auto tuning again

The response of the controlled device was too Use a controller whose control cycle is fast, such fast as PYH You have tried to perform the auto-tuning during ramp-soak operation Set the parameter the auto-tuning again to , and perform

Peripheral devices have problems. Or they are Connect them properly not connected properly Direct/reverse actions are not suitable for the operations of the system to be controlled Set the parameter of P-n1 properly

The response of the controlled system was too Perform the tuning manually. (Set the parameter slow, and the auto-tuning did not finish in 9 to "0" to try the ON/OFF control) hours An excessive overshoot has occurred during auto-tuning operation The self-tuning does not work properly Perform the auto-tuning with the parameter being "2" (Low PV type AT) Perform the tuning manually

See the section of the parameter

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REG48/REG96 Troubleshooting
Overview When symptoms thought to be damage occur, first check that there are no problems with the model purchased, wiring, or parameter settings. The following lists examples of frequent problems and their solutions. Main Troubleshooting The following table explain the main troubleshooting:
Trouble Cause Solution Make the parity on the host and the unit the same Make the communication speed on the host and the unit the same Check the DSP settings Release the password with Super PASS Check the soft start settings Check the ramp/soak settings Check the output settings during standby mode

Cannot Parity does not agree communicate with the host Communication speed does not agree Parameters you want to view do not appear Control output is not output even with the power turned on Manual mode cannot be changed Keys do not work Display mask is set A password is set Soft start is set The ramp/soak settings have the output turned OFF Standby mode is on

Manual mode is not assigned to the USER key Check the USER key assignments The DI function is not set to manual mode Key lock is set to ON SV limit value is set The USER key settings have changed Check the DI function settings Check the key lock settings Check the SV limit value settings Check the USER key settings Release the password with Super PASS

Channel parameters cannot be displayed

Password is incorrect Forgot the password

Power will not turn Equipment with 24V specification was on connected to AC 100V or more SV blinks when Standby is turned ON power is turned on Ramp/soak status is END ALMF is set Control does not STMD mode is set to manual output start even if power is turned on 162

Please request repair Release standby Change the ramp/soak settings Check the ALMF settings Check the STMD settings

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IV
What's in this Part? This part contains the following chapters:
Chapter 9 10 11 Chapter Name Communication Modbus Configuration of Parameters Functions Page 165 171 175

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9
What's in this Chapter? This chapter contains the following topics:
Topic Connection to a Computer Integration in a Network Page 166 168

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Communication Modbus

Connection to a Computer
Overview The Controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enables the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel. The communication system is composed of a master and slave relationship (Modbus Protocol). However, the master can only communicate with one slave at a time. Therefore, each slave is specified by the "Station No." setting. With PC loader communication, only one slave can be connected to one master. When using an equipment such as a personal computer as master with an USB interface, make sure to use a TSXCUSB485 converter. How to install The following table explains the procedure for connecting the Temperature Controller to a computer:
Step Action

1 Install the TWDCUSB485 driver on your computer. Driver is available on www.schneider-electric.com 2 Set the rotative selector on "OTHER MULTI" position 3 Plug the TWDCUSB485 converter to your computer 4 Free wire side, connect the White/Blue wire on the RS485- terminal and the Blue wire on the RS485+ terminal of the temperature controller (see Temperature controller terminal connection diagram) 5 Connect the TWDXCAFJ010 cable to the TWDCUSB485 converter to communicate between your computer and the temperature controller 6 Use the switch on the left side of the TSXCUSB485 converter to activate or desactivate the polarization resistor

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The following figure explains the connection:

1
USB

2
RJ45

TSX CUSB485

TWD XCASJ010
RS-485

4
1 2 3 4 Personal Computer Converter Programmable Controller Zelio Temperature Controller

Utilization When using the TSXCUSB485 converter, make sure that the cable is properly connected between the converter and master. Communication will not work properly if the connection is incorrect. Also be sure to correctly set the communication settings (such as communication speed and parity) on the TSXCUSB485 converter. Communication will not work properly if the settings are incorrect.

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Integration in a Network
Overview The controller is equipped with Modbus slave protocol from the RS-485 interface and PC loader interface, which enable the transmission and reception of data between devices such as the personal computer, the programmable controller, and the graphic panel. The communication system is composed of a master and slave relationship. Up to thirty-one slaves (micro controllers) may be connected to one master (such as a programmable logical controller) based on a "single master/multiple slave" method. However, the master can only communicate with one slave at a time and is in charge of managing the link with each device. Therefore, each slave is specified by the "Station No." setting. In order to have proper communication between master and slave, the transmission data must be in the same format for all the devices. Systems constructed with the micro controller as slaves do not respond to messages issued by the master with broadcast queries where the station number is "0".

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How to install The following table explains the procedure of the temperature controller connection to a Modbus network:
Step 1 Action Connect the TSXCUSB485 converter on the port L1 of the Modbus TAP (TWDXCAT3RJ) junction. The port L2 is used to connect the temperature controller. The port L3 is used to connect the port L1 of the second Modbus TAP junction. Use the switches of the TAP to configure the end line impedance and polarization. Repeat the same operation for each device. For the end line of the last device, the switches of the TAP can be used as the integrated end line of the device if it is present. Plug the TWDCUSB485 converter to your computer.

2 3 4

The following figure explains the integration in a network:

RS-485
TWDXCAT3RJ TWDXCAT3RJ TWDXCAT3RJ TWDXCAT3RJ

1 2

Programmable Controller Zelio Temperature Controller

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10
What's in this Chapter? This chapter contains the following topics:
Topic Communication Terminal Configuration Wiring The Modbus To The Temperature Controller Page 172 173

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Configuration of Parameters

Communication Terminal Configuration


Specifications Specifications of the terminal:
Item Electrical specifications Communication method Synchronous method Max No. of connections Communication distance Communication speed Data format Specifications EIA RS-485 compliant Two wire system, half double-bit serial Asynchronous 31 units Max 500 m (total length) 9600 and 19200 bps
Data length: 8 bits Stop bit: 1 bit Parity: None / Even / Odd (selectable)

Transmission code Error detection Insulation

HEX value (MODBUS RTU mode) CRC-16 Functional Insulation for the transmission area and other areas (withstanding 500 Vac)

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Wiring The Modbus To The Temperature Controller


Overview To wire the modbus to the temperature controller, please check the following chapter: Wiring of REG24, see Terminal Controller of REG24 (see page 25) Wiring of REG48, see Terminal Controller of REG48 (see page 94) Wiring of REG96, see Terminal Controller of REG96 (see page 96) Modbus Grounding Use a metallic strap near connection to have a correct grounding:

The following table explains which hole number must be connected depending on the Controller:
Controller Hole number RS 485 + REG24 REG48 REG96 15 7 1 RS 485 14 8 2

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Functions

11
What's in this Chapter? This chapter contains the following topics:
Topic RS-485 Specifications List of Setting Parameters Parameters Setting Procedure Address Map and Data Format Page 176 179 180 182

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Functions

RS-485 Specifications
Recommendation

Please use a shielded twist pair cable. The maximum cable length should be 500m. One master and up to thirty-one micro controllers (slaves) can be connected per circuit. Terminate both ends of the circuit with a terminating resistance of 100 Ohms (1/2W or more). Ground the shielded cable once towards the master side.

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Wiring Principle This following figure explains the principle of wiring:


2 1 4

SG 5

+
7

+
6

1 2 3 4 5 6 7

Master TSXCUSB485 Polarization Switch (terminating resistance - 100W (1/2W)) Shielded twist per cable Slave Zelio Temperature Controller Terminating Resistance - 100W (1/2W) RS-485 Interface or RS-485 Side of TSXCUSB485

NOTE: SG does not have to be connected, but it can be used as an effective countermeasure against detected communication errors due to electromagnetic interference.

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Electromagnetic Interference Filter Utilization When using the micro controller in an area where the imposed electromagnetic interference level is expected to exceed 1000V, we recommend using an electromagnetic interference filter on the master side as seen in the figure below. The following figure represents the wiring with the electromagnetic interference filter (recommended ZRAC2203-11, made by TDK Corporation):

RS-485

3
1 2 3 Programmable Controller or Personal Computer Electromagnetic Interference Filter Zelio Temperature Controller

NOTE:

If there are problems with EMC during communication, the electromagnetic interference level can be reduced by using communication cable with a ferrite core. Ferrite Core recommended: ZCAT series, made by TDK Corporation. MSCF series, made by Morimiya Electric Co., Ltd.

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List of Setting Parameters


Overview The setting parameters are shown in the chart below. Change the settings using the keys on the front of the micro controller. RS-485 Parameters For the
Display Parameter Name Station No. Parity settings

:
Setting Range 1 to 247

Remarks Unit does not respond to communication when 0 is set. This is the procedure to specify communications speed and parity check. Set the master and all of the slaves with the same settings.

96od 96ev 96no 19od 19ev (Default) 19no

Communication permissions Data length Stop bit

r (read only) rW (read and write)

Set the master and all of the slaves with the same settings.

Fixed (cannot be changed) Fixed (cannot be changed)

Loader Interface Parameters The parameters do not need to be set. Set the loader software (master) with the following settings: Communication speed: 19200 bps Parity: even NOTE: These two parameters depend on the chosen configuration.

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Parameters Setting Procedure


Procedure The following steps explain how to change the settings to station number "3", parity setting "9600bps/none", and communication permissions "read and write" as an example:
Step 1 2 Action Press and hold the Press and hold the mode operation menu keys to display 3 Press and hold the keys to display 4 Press the . key, then use the keys to This sets the parameter to "3". key to display . Remarks The MV1 of the monitoring screen is displayed. The communication menu is displayed.

key to display the setup , then use the .

key, then use the

The station number is displayed.

set station number to "3" when the bottom part of the display begins to blink. 5 6 Press the Use the . 7 Press the key, then use the keys to The parity setting is set to "9600 bps/none". key to confirm the setting. keys to select the parity setting -

set the parity setting to "96no" when the bottom part of the display begins to blink. 8 9 Press the Use the permissions 10 Press the . key, then use the keys to "read/write" is selected. key to confirm the setting. -

keys to select the communication -

set the protocol to "rW" when the bottom part of the display begins to blink. 11 Press the key to confirm the setting. -

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Step 12

Action Press the key to return to the operation

Remarks -

mode PV/SV display. 13 Turn the power to the micro controller off and on again. The changes to the communication parameters become effective after the power turns off and on again.

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Functions

Address Map and Data Format


Function Codes Supported For MODBUS protocol, coil numbers or resistor numbers are assigned by the function code, and each function code only works for the assigned coil number or resistor number. The correspondence between the function code and the coil number or resistor number is as follows:

The message length for each function is as follows:


Code Contents Assignable Data Number 8 bit 60 words 37 words 1 word 60 words Command Message Minimum 8 8 8 8 11 Maximum 8 8 8 8 129 Response Message Minimum 6 7 7 8 8 Maximum 6 125 79 8 8

02H 03H 04H 06H 10H

Read bit data (read-only) Read word data Read word data (read-only) Write word data Continuously write word data

NOTE: "Assignable Data Number" above is limited by the data number that is assigned by the micro controller to the coil number or address number (excluding function code 06H). Sent Data Format The MODBUS protocol used by this equipment employs RTU (Remote Terminal Unit) mode. The data is sent as "numerical value", not as ASCII code.

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Internal Calculation Value and Engineering Unit In this unit, parameter data and data dependent on an input range can handle the two following types of data: Internal Calculation Value: Values listed as percentage of the input range (0.00 to 100.00, without decimal point). Engineering Unit: Values subjected to scaling to actual values depending on the input range. "Engineering Unit" data is handled as the address (register number) of 1000 added to the address (resistor number) for "Internal Calculation Value". Example: the value is calculated as follows when the full scale is 400 C and the PV value is "150".
Class Internal Calculation Value Engineering unit Register Number 30001 31001 Data (HEX) 0EA6 (H) 0096 (H) Data 3750 (37,5%) 150

The PV value is received as follows: 37.50 (%) x 400 (full scale C) = 150 C Data not dependent on an input range are the same data in both addresses. Also, bit data cannot be handled in this manner. (Not effective for addresses with 1,000 added). NOTE: Pay attention to the position of the decimal point when changing the input range by writing with communication. When changing the position of the decimal point by writing with communication, change the lower limit and upper limit of the input range at the same time. Managing the Decimal Point Some of the internally stored data may contain digits lower than the decimal point on the front display. Also, the decimal point is not added to sent data. Carry out processes for the decimal point position (erasing the decimal point when sending data and adding the decimal point when receiving data). Attention must be paid to the position of the decimal point for data where the parameters are dependent on a range in "Chapter 7 Address Map and Data Format". Refer to Address Map. Data During Detected Input Error For situations such as overrange, underrange, and input breaks where or display on the front, read PV value becomes 105% or -5% of the input range. Input errors can be detected via communication using "resistor number 30008 (or 31008): Input/Unit Error Status".

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Written Data When writing data to each parameter, set that written data within the range for the data. Controller can accept written data outside of the range, but do so with care as correct operations are not guaranteed. Addresses Not Written

WARNING
UNINTENDED EQUIPMENT OPERATION Use only the addresses contained in this manual. Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Appendices

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12
What's in this Chapter? This chapter contains the following sections:
Section 12.1 12.2 Topic Mapping Modbus of REG24 Mapping Modbus of REG48/REG96 Page 188 202

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Data Address Map

12.1

Mapping Modbus of REG24

What's in this Section? This section contains the following topics:


Topic Function Code 02 (H) Function Code 03 (H), 06 (H), 10 (H) Function Code 04 (H) Page 189 190 198

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Function Code 02 (H)


Bit Data: Function 02H The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data:
Relative address 0000H 0001H 0002H 0003H 0004H 0005H 0006H 0007H 0008H 0009H 000AH 000CH 000DH 000EH Coil No. 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011 10013 10014 10015 Memory Contents Alarm 1 ON/OFF (Reserve) (Reserve) (Reserve) Alarm 2 ON/OFF (Reserve) (Reserve) (Reserve) Alarm 1 output (Calculation result of nonexciting alarm) Alarm 2 output (Calculation result of nonexciting alarm) Alarm 3 output (Calculation result of nonexciting alarm) Alarm 1 ON/OFF Alarm 2 ON/OFF Alarm 3 ON/OFF Read-out Data
0: Alarm 1 OFF 1: Alarm 1 ON

0: Alarm 2 OFF 1: Alarm 2 ON

0: Relay output of Alarm 1 OFF 1: Relay output of Alarm 1 ON 0: Relay output of Alarm 2 OFF 1: Relay output of Alarm 2 ON 0: Relay output of Alarm 3 OFF 1: Relay output of Alarm 3 ON 0: Alarm 1 OFF 1: Alarm 1 ON 0: Alarm 2 OFF 1: Alarm 2 ON 0: Alarm 3 OFF 1: Alarm 3 ON

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Data Address Map

Function Code 03 (H), 06 (H), 10 (H)


Word Data: Function 03 (H), 06 (H), 10 (H) The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of relative address and it associated coil No for Internal Calculation Value Data and the second line for Engineering Unit Data):
Parameter Relative address 0000H 03E8H 0001H 03E9H 0002H 03EAH 0003H 03EBH 0004H 03ECH Coil No. 40001 41001 40002 41002 40003 41003 40004 41004 40005 41005 Memory Contents Non-volatile memory write-in Read-out Data
0: Not writing-in 1: Writing in

Write-in Data
0: No request 1: Request to write in

memory CTrL PID/FUZZY/SELF selection


0: PID control 1: FUZZY control 2: SELF tuning control

STby AT

SV value set on face panel Control RUN/standby Auto tuning command

0 to 10000 (within 0.00 to 100.00% FS within set value limits)


0: RUN mode 1: Standby mode 0: Auto tuning 0: Disable auto

disabled 1: While executing standard type AT executed 2: While executing low PV type AT executed P i D Hysteresis range at twoposition control COOL Dead band Anti-reset windup

tuning
1: Request execution

of standard type
2: Request execution

of low PV type AT

P i D HyS CooL db Ar

0005H 03EDH 0006H 03EEH 0007H 03EFH 0008H 03F0H 0009H 03F1H 000AH 03F2H 000BH 03F3H

40006 41006 40007 41007 40008 41008 40009 41009 40010 41010 40011 41011 40012 41012

0 to 9999 (0.0 to 999.9%) 0 to 32000 (0 to 3200.0 sec.) 0 to 9999 (0.0 to 999.9 sec.) 0 to 5000 (0.00 to 50.00%FS) 0 to 1000 (0.0 to 100.0) -5000 to 5000 (-50.00 to +50.00) 0 to 10000 (0.00 to 100.00%)

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Parameter bAL PVOF SVOF P-n2 P-F P-SL P-SU P-dP P-dF rCJ

Relative address 000CH 03F4H 000DH 03F5H 000EH 03F6H 000FH 03F7H 0010H 03F8H 0011H 03F9H 0012H 03FAH 0013H 03FBH 0014H 03FCH 0015H 03FDH 0016H 03EEH

Coil No. 40013 41013 40014 41014 40015 41015 40016 41016 40017 41017 40018 41018 40019 41019 40020 41020 40021 41021 40022 41022 40023 41023

Memory Contents Output convergence value PV shift SV offset Input type code Temperature unit Input scale lower limit Input scale upper limit Decimal point place (Do not use) Input filter time constant RCJ yes/no

Read-out Data

Write-in Data

-10000 to 10000 (-100.00 to 100.00%) -1000 to 1000 (-10.00 to 10.00%FS) -5000 to 5000 (-50.00 to 50.00%FS) 0 to 16
0: C 1: F

-1999 to 9999 -1999 to 9999 0 to 2

0 to 900 (0.0 to 900.0 sec.)


Disable RCJ compensation (do not perform

reference cold junction compensation)


Enable RCJ compensation (perform

reference cold junction compensation) PCUT PLC1 PHC1 PLC2 PHC2 0017H 03FFH 0018H 0400H 0019H 0401H 001AH 0402H 001BH 0403H 001CH 0405H 001DH 0406H 40024 41024 40025 41025 40026 41026 40027 41027 40028 41028 40029 41029 40030 41030 MV limit kind Output 1 lower limit Output 1 upper limit Output 2 lower limit Output 2 upper limit (Do not use) (Do not use) 0 to 15 -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) -

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Data Address Map

Parameter SV-L SV-H LoC ALM1 ALM2 ALM3


AL1 A1-L AL2 A2-L AL3 A3-L

Relative address 001EH 0407H 001FH 0408H 0020H 0409H 0021H 040AH 0022H 040AH 0023H 040BH 0024H 040CH 0025H 040DH 0027H 040FH 0028H 0410H 0029H 0411H 002AH 0412H 002BH 0413H 002CH 0414H 002DH 0415H 002EH 0416H 002FH 0417H 0030H 0418H

Coil No. 40031 41031 40032 41032 40033 41033 40034 41034 40035 41035 40036 41036 40037 41037 40038 41038 40040 41040 40041 41041 40042 41042 40043 41043 40044 41044 40045 41045 40046 41046 40047 41047 40048 41048 40049 41049

Memory Contents Set value (SV) lower limit Set value (SV) upper limit (Do not use) (Do not use) (Do not use) (Do not use) (Do not use) (Do not use) Setting lock Alarm 1 type Alarm 2 type Alarm 3 type Alarm 1 set value or alarm 1 lower limit set value Alarm 2 set value or alarm 2 lower limit set value Alarm 3 set value or alarm 3 lower limit set value Alarm 1 upper limit set value Alarm 2 upper limit set value Alarm 3 upper limit set value

Read-out Data

Write-in Data

0 to 10000 (0.00 to 100.00%FS) 0 to 10000 (0.00 to 100.00%FS) 0 to 5 0 to 34 0 to 34 0 to 34


For absolute value alarm: 0 to 10000 (0.00 to

100.00%FS)
For deviation alarm: -10000 to 10000 (-

100.00 to 100.00%FS)

A1-H A2-H A3-H

For absolute value alarm: 0 to 10000 (0.00 to

100.00%FS)
For deviation alarm: -10000 to 10000 (-

100.00 to 100.00%FS)

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Parameter A1hy A2hy A3hy dLy1 dLy2 dLy3 Sv-1 Sv-2 Sv-3 Sv-4 Sv-5 Sv-6 Sv-7 Sv-8

Relative address 0031H 0419H 0032H 041AH 0033H 041BH 0034H 041CH 0035H 041DH 0036H 041EH 0037H 041FH 0038H 0420H 0039H 0421H 003AH 0422H 003BH 0423H 003CH 0424H 003DH 0425H 003EH 0426H 003FH 0427H

Coil No. 40050 41050 40051 41051 40052 41052 40053 41053 40054 41054 40055 41055 40056 41056 40057 41057 40058 41058 40059 41059 40060 41060 40061 41061 40062 41062 40063 41063 40064 41064

Memory Contents Alarm 1 hysteresis Alarm 2 hysteresis Alarm 3 hysteresis Alarm 1 ON-delay set value Alarm 2 ON-delay set value Alarm 3 ON-delay set value (Do not use)

Read-out Data

Write-in Data

0 to 5000 (0.00 to 50.00%FS)

0 to 9999 (0 to 9999 sec.)

Ramp/soak No. 1 target value 0 to 10000 (0.00 to 100.00%FS within set value limit) Ramp/soak No. 2 target value Ramp/soak No. 3 target value Ramp/soak No. 4 target value Ramp/soak No. 5 target value Ramp/soak No. 6 target value Ramp/soak No. 7 target value Ramp/soak No. 8 target value

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Data Address Map

Parameter TM1r TM1S TM2r TM2S TM3r TM3S TM4r TM4S TM5r TM5S TM6r TM6S TM7r TM7S TM8r TM8S MOD

Relative address 0040H 0428H 0041H 0429H 0042H 042AH 0043H 042BH 0044H 042CH 0045H 042DH 0046H 042EH 0047H 042FH 0048H 0430H 0049H 0431H 004AH 0432H 004BH 0433H 004CH 0434H 004DH 0435H 004EH 0436H 004FH 0437H 0050H 0438H

Coil No. 40065 41065 40066 41066 40067 41067 40068 41068 40069 41069 40070 41070 40071 41071 40072 41072 40073 41073 40074 41074 40075 41075 40076 41076 40077 41077 40078 41078 40079 41079 40080 41080 40081 41081

Memory Contents Ramp/soak No. 1 ramp time Ramp/soak No. 1 soak time Ramp/soak No. 2 ramp time Ramp/soak No. 2 soak time Ramp/soak No. 3 ramp time Ramp/soak No. 3 soak time Ramp/soak No. 4 ramp time Ramp/soak No. 4 soak time Ramp/soak No. 5 ramp time Ramp/soak No. 5 soak time Ramp/soak No. 6 ramp time Ramp/soak No. 6 soak time Ramp/soak No. 7 ramp time Ramp/soak No. 7 soak time Ramp/soak No. 8 ramp time Ramp/soak No. 8 soak time Ramp/soak mode

Read-out Data

Write-in Data

0 to 5999 (0 to 5999 min.)

0 to 15

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Data Address Map

Parameter ProG

Relative address 0051H 0439H

Coil No. 40082 41082

Memory Contents Ramp/soak command

Read-out Data
0: oFF: Ramp/soak

Write-in Data

0: oFF: stop stopped Ramp/soak 1: rUn: Ramp/soak 1: rUn: start operated Ramp/soak 2: HLd: 2: HLd: halt Ramp/soak halted Ramp/soak 3: End: Ramp/soak ended 0: Execute No. 1 to 4 ramp/soak (PTn=1) 1: Execute No. 5 to 8 ramp/soak (PTn=2) 2: Execute No. 1 to 8 ramp/soak (PTn=3)

PTn

0052H 043AH 0053H 043BH 0054H 043CH 0055H 043DH 0056H 043EH 0057H 043FH 0058H 0440H 0059H 0441H 005AH 0442H 005BH 0443H 005CH 0444H 005DH 0445H 005EH 0446H 005FH 0447H

40083 41083 40084 41084 40085 41085 40086 41086 40087 41087 40088 41088 40089 41089 40090 41090 40091 41091 40092 41092 40093 41093 40094 41094 40095 41095 40096 41096

Ramp/soak pattern selection

SLFb Pn-1 TC

(Do not use) PV stable range (Do not use) Communication DI action request Control action type code Output proportional cycle (output 1) Output proportional cycle (output 2) (Do not use) Alarm 1 option function Alarm 2 option function Alarm 3 option function DI1 action setting DI2 action setting

0 to 10000 (0.00 to 100.00%FS) 0 to 19


0: Current output type 1 to 150 (1 to 150 sec.): Relay, SSR drive

output type TC2 A1op A2op A3op di-1 di-2 1 to 150 (1 to 150 sec.) 0 to 7 (binary data 000B to 111B)

0 to 12 0 to 12

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Data Address Map

Parameter ONOF ADJ0 ADJS dSP1 dSP2 dSP3 dSP4 dSP5 dSP6 dSP7 dSP8 dSP9 dSP10 dSP11 dSP12 dSP13 Ao-T

Relative address 0060H 0448H 0061H 0449H 0062H 044AH 0063H 044BH 0064H 044CH 0065H 044DH 0066H 044EH 0067H 044FH 0068H 0450H 0069H 0451H 006AH 0452H 006BH 0453H 006CH 0454H 006DH 0455H 006EH 0456H 006FH 0457H 0070H 0458H 0071H 0459H

Coil No. 40097 41097 40098 41098 40099 41099 40100 41100 40101 41101 40102 41102 40103 41103 40104 41104 40105 41105 40106 41106 40107 41107 40108 41108 40109 41109 40110 41110 40111 41111 40112 41112 40113 41113 40114 41114

Memory Contents Hysteresis mode setting (Do not use) User zero adjustment User span adjustment DSP1 (parameter mask designation) DSP2 (parameter mask designation) DSP3 (parameter mask designation) DSP4 (parameter mask designation) DSP5 (parameter mask designation) DSP6 (parameter mask designation) DSP7 (parameter mask designation) DSP8 (parameter mask designation) DSP9 (parameter mask designation) DSP10 (parameter mask designation) DSP11 (parameter mask designation) DSP12 (parameter mask designation) DSP13 (parameter mask designation) Type of Re-transmission output

Read-out Data

Write-in Data

0: off (main unit parameter setting) 1: on (main unit parameter setting)

-5000 to 5000 (-50.00 to 50.00%FS) -5000 to 5000 (-50.00 to 50.00%FS) 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255 0 to 255

0: PV 1: SV 2: MV 3: DV

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Data Address Map

Parameter Ao-L Ao-H CMod rEM0 rEMS r-dF

Relative address 0072H 045AH 0073H 045BH 0074H 045CH 0075H 045DH 0076H 045EH 0077H 045FH

Coil No. 40115 41115 40116 41116 40117 41117 40118 41118 40119 41119 40120 41120

Memory Contents Re-transmission output scaling lower limit Re-transmission output scaling upper limit Local/remote operation changeover Remote SV input zero adjustment Remote SV input span adjustment Remote SV input filter time constant

Read-out Data

Write-in Data

-10000 to 10000 (-100.00 to 100.00%) -10000 to 10000 (-100.00 to 100.00%)


0: Local 1: Remote

-5000 to 5000 (-50 to 50% of input scale) -5000 to 5000 (-50 to 50% of input scale) 0 to 9000 (0.0 to 900.0 sec.)

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Data Address Map

Function Code 04 (H)


Word Data: Function 04 (H) The following table represents the address map of Internal Calculation Value Data and the address map of Engineering Unit Data (first line of relative address and its associated coil No for Internal Calculation Value Data and the second line for Engineering Unit Data):
Parameter Relative address OUT1 OUT2 STno STAT CT TM-1 TM-2 TM-3 0000H 03E8H 0001H 03E9H 0002H 03EAH 0003H 03EBH 0004H 03ECH 0005H 03EDH 0006H 03EEH 0007H 03EFH 0008H 03F0H 0009H 03F1H 000AH 03F2H 000BH 03F3H 000CH 03F4H 000DH 03F5H Coil No. 30001 31001 30002 31002 30003 31003 30004 31004 30005 31005 30006 31006 30007 31007 30008 31008 30009 31009 30010 31010 30011 31011 30012 31012 30013 31013 30014 31014 Memory Contents Process value (PV) Currently used set value (SV) Currently used deviation (DV) MV (output 1) MV (output 2) Station No. Alarm Input/main unit abnormal status Ramp/soak current running position Heater current Timer 1 current count Timer 2 current count Timer 3 current count (Reserve) Read-out Data 0 to 10000 (0.00 to 100.00%FS) 0 to 10000 (0.00 to 100.00%FS) -10000 to 10000 (-100.00 to 100.00%FS) -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%) 0 to 255 (see Bit Data) (see Bit Data) 0 to 17 (see Bit Data) 0 to 500 (0.0 to 50.0A) 0 to 9999 (0 to 9999 sec)

198

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Parameter Relative address rSV 000EH 03F6H 0024H 040CH

Coil No. 30015 31015 30037 31037

Memory Contents DI action status Remote SV input value

Read-out Data (see Bit Data) 0 to 10000 (0.00 to 100.00%FS)

Bit Data: Function 04 (H) The following table explains the register numbers 30007 and 31007 (Alarm status contents):
Bit 0 1 2 3 4 5 6 7 Contents Alarm 1 output (calculation result of de-energizing alarm) Alarm 2 output (calculation result of de-energizing alarm) Alarm 3 output (calculation result of de-energizing alarm) (Reserve) Alarm 1 ON/OFF Alarm 2 ON/OFF Alarm 3 ON/OFF (Reserve) Read-out
0: Alarm 1 relay output OFF 1: Alarm 1 relay output ON 0: Alarm 2 relay output OFF 1: Alarm 2 relay output ON 0: Alarm 3 relay output OFF 1: Alarm 3 relay output ON

0: Alarm 1 OFF 1: Alarm 1 ON 0: Alarm 2 OFF 1: Alarm 2 ON 0: Alarm 3 OFF 1: Alarm 3 ON

The following table explains the register numbers 30008 and 31008 (Input/main unit abnormal status):
Bit 0 1 2 3 4 5 Contents Input Lower open-circuit Input Upper open-circuit Input under-range Input over-range (Reserve) (Reserve) Read-out
0: Lower open-circuit absent 1: Lower open -circuit present 0: Lower open-circuit absent 1: Lower open -circuit present 0: Under-range absent 1: Under-range present 0: Over-range absent 1: Over-range present

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Data Address Map

Bit 6 7

Contents Setting range error detected EEPROM error detected

Read-out
0: Setting range normal 1: Setting range abnormal 0: EEPROM normal 1: EEPROM abnormal

The following table explains the register numbers 30015 and 31015 (contents of DI action status):
Bit 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Control RUN/standby Auto tuning (standard) Auto tuning (low PV type) Canceling the alarm 1 latching Canceling the alarm 2 latching Canceling the alarm 3 latching ALM1 relay timer action ALM2 relay timer action ALM3 relay timer action RUN/RESET selection of ramp/soak (Reserve) (Reserve) (Reserve) (Reserve) Contents Switching-SV selection Read-out Bit 1 0 Bit 0 0 Bit 0 1 Face Panel set SV selected SV-1 selected

0: Control RUN requested 1: Control standby requested 0: AT not requested 1: AT (standard) action requested 0: AT not requested 1: AT (low PV type) action requested 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Not requested to cancel the latching 1: Requested to cancel the latching 0: Timer DI = OFF 1: Timer DI = ON 0: Timer DI = OFF 1: Timer DI = ON 0: Timer DI = OFF 1: Timer DI = ON 0: Not requested RUN (RESET) 1: Requested RUN

The following table explains the register numbers 30009 and 31009 (Ramp/Soak current running position):

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Data Address Map

Read-out Data 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Indication of parameter STAT OFF 1-rP 1-Sk 2-rP 2-Sk 3-rP 3-Sk 4-rP 4-Sk 5-rP 5-Sk 6-rP 6-Sk 7-rP 7-Sk 8-rP 8-Sk End

Running Position (status) Stop status of ramp/soak No. 1 ramp time No. 1 soak time No. 2 ramp time No. 2 soak time No. 3 ramp time No. 3 soak time No. 4 ramp time No. 4 soak time No. 5 ramp time No. 5 soak time No. 6 ramp time No. 6 soak time No. 7 ramp time No. 7 soak time No. 8 ramp time No. 8 soak time End status of ramp/soak

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Data Address Map

12.2

Mapping Modbus of REG48/REG96

What's in this Section? This section contains the following topics:


Topic Function code 02 (H) Function code 03 (H), 06 (H), 10 (H) Function code 04 (H) Page 203 204 231

202

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Data Address Map

Function code 02 (H)


Overview Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%). Bit Data (Read only) Bit Data (read only): function code 02 (H), (O: available, X: not available). The following table shows Bit Data Type only:
Relative address 0000H 00001H 00002H 00003H 00004H 00008H 00009H 0000AH 0000BH 0000CH Coil Number 10001 10002 10003 10004 10005 10009 10010 10011 10012 10013 Memory contents ALM1 ON/OFF ALM2 ON/OFF ALM3 ON/OFF ALM4 ON/OFF ALM5 ON/OFF D01 ON/OFF D02 ON/OFF D03 ON/OFF D04 ON/OFF D05 ON/OFF Read data
0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON 0: Alarm OFF 1: Alarm ON

REG48 O O X X X O O O X X

REG96 O O O X X O O O X X

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Data Address Map

Function code 03 (H), 06 (H), 10 (H)


Overview Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%). Word Data (Read/Write) Word Data (read only): function code 03 (H), 06 (H), 10 (H), (O: available, -: no data). The following table shows Word Data Type only:
Parameter Name Relative Address Register Number Internal and Engineering Unit 40002 41002 40003 41003 40004 41004 Contents Read Data Written Factory Data Range Setting Dependent on Range

CTrL

0001H

Control methods

0: PiD (PID control) 1: FUZY (Fuzzy Pid control) 3: PiD2 (Pid2 control) 0 OFF

SV STbY

0002H 0003H

Front SV set 0 to 10000 (in the 0% to value 100% FS set value limit) Switches between RUN and standby Proportional band Integration time Derivation time ON/OFF control hysteresis Cooling proportional band coefficient Dead band Anti-reset windup 0: oFF (during RUN) 1: on (during standby)

O -

P I D hYS

0005H 0006H 0007H 0008H

40006 41005 40007 41007 40008 41008 40009 41009 40010 41010

0 to 9999 (0.0% to 999.9%) 5.0% 0 to 32000 (0 to 3200 sec.) 0 to 9999 (0.0 to 999.9sec) 0% to 50% FS 240 sec. 60.0 sec.

1 C (33.8 F) O

CoL

0009H

0.0 to 100.0

1.0

db Ar

000AH 000BH

40011 41011 40012 41012

-50 to 50% 0% to 100% FS

0% 400 C (752 F)

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40013 41013 40014 41014 40015 41015 40016 41016

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

bAL

000CH

Output -100 to 100% convergence value PV input shift Sv shift PV input type -10% to 10% FS -5000 to 5000 (-50.00% to 50.00% FS)

0.0 %

PvoF SvoF PvT

000DH 000EH 000FH

0 -

3 (K) 0 (JPT 100'3f) 1 (PT 100'3f) 2 (J) 3 (K) 4 (R) 5 (B) 6 (S) 7 (T) 8 (E) 9 (no function) 10 (no function) 11 (no function) 12 (N) 13 (PL- 2) 14 (no function) 15 (0V to 5V / 0mA to 20mA 16 (1V to 5V/4mA to 20mA) 17 (0mV to 10V) 18 (2V to 10V) 19 (0mV to 100mV) -1999 to 9999 -1999 to 9999 0 (no decimal point) 1 (one decimal place) 2 (two decimal places) 0 C (32 F) 400 C (752 F) 0

Pvb PvF Pvd

0021H 0022H 0023H

40018 41018 40019 41019 40020 41020 40022 41022

PV input lower limit PV input upper limit Decimal position PV input filter

TF

0025H

0 to 1200 (0.0 to 120.0 sec.) 5 sec.

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40023 41023

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

RCJ

0026H

Cold Junction Compensati on

0: oFF (off) 1: on (on)

1: on

PCUT

0027H

40024 41024 40025 41025 40026 41026 40027 41027 40028 41028 40031 41031 40032 41032 40040 41040 40041 41041 40042 41042 40043 41043 40044 41044

0 to 15 Selects the output limiter type OUT1 lower limit OUT1 upper limit OUT2 lower limit OUT2 upper limit SV limit (lower) SV limit (upper) Key lock -3.00 % to 103.00 % -3.00 % to 103.00 % -3.00 % to 103.00 % -3.00 % to 103.00 % 0 % to 100 % FS 0 % to 100 % FS 0: no lock 1: all lock 2: All but SV locked 0 to 102

PLC1 PhC1 PLC2 PhC2 SvL Svh LoC

0028H 0029H 002AH 002BH 002EH 002FH 0037H

-3.0 % 103.0 % -3.0 % 103.0 % 0 % FS 100 % FS -

O O -

do1T

0038H

DO1 output event type setting DO2 output event type setting DO3 output event type setting ALM1 set value or A1L

do2T

0039H

0 to 102

do3T

003AH

0 to 102

AL1

003BH

0% to 100% FS

10 C (50 F)

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40045 41045 40046 41046 40050 41050 40051 41051 40052 41052 40053 41053 40054 41054 40055 41055 40081 41081 40082 41082

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

AL2

003CH

ALM2 set value or A2L ALM3 set value or A3L ALM1 hysteresis ALM2 hysteresis ALM3 hysteresis ALM1 delay ALM2 delay ALM3 delay Ramp/soak mode Ramp/soak controls Command

0% to 100% FS

10 C (50 F)

AL3

003DH

0% to 100% FS

10 C (50 F) O

A1hY A2hY A3hY dLY1 dLY2 dLY3 Mod PrG

0041H 0042H 0043H 0044H 0045H 0046H 0060H 0061H

0% to 50% FS 0% to 50% FS 0% to 50% FS 0-9999 [sec./min.] 0 to 9999 [sec./min.] 0 to 9999 [sec./min.] 0 to 15

1 C (33.8 F) O 1 C (33.8 F) O 1 C (33.8 F) O 0 0 0 0 -

0: oFF 0: oFF (stop) oFF (during stop) 1: rUn (run) 1: rUn 2: hLd (hold) (during run) 2: hLd (during hold)

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40088 41088

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv

0067H

Sets normal/rever se operations

0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal)/cool (normal)) 1 sec. to 150 sec. 30 or 2 sec.

TC1

0068H

40089 41089 40090 41090 40099 41099 40100 41100 40115 41115 40116 41116 40117 41117

OUT1 proportion cycle OUT2 proportion cycle PV display zero adjustment PV display Splan adjustment AO lower limit scaling AO upper limit scaling Switches to remote mode

TC2

0069H

1 sec. to 150 sec.

30 or 3 sec.

ADJ0

0072H

-50% to 50% FS

ADJS

0073H

-50% to 50% FS

AoL Aoh rEM

0082H 0083H 0084H

-100% to 100%FS -100% to 100%FS 0: LoCL (during Local) 1: rEM (during Remote) 0: LoCL (Local) 1: rEM (Remote)

0% LoCL

rEM0

0085H

40118 41118

RSV zero adjustment

-50% to 50% FS

0%FS

208

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40119 41119 40121 41121

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEMS MAn

0086H 0088H

RSV span adjustment Switches to manual mode

-50% to 50% FS

0%

0: oFF 0: oFF (auto) oFF (during auto) 1: on 1: on (during (manual) manual) -

MV SV UKEY

0089H 0092H 009CH

40122 41122 40131 41131 40141 41141

Front MV set -300 to 10300 (-3.00 to value 103.00%) Front SV set 0 to 10000 (in the 0% to value 100% FS set value limit) USER key assignment settings

O -

0 (no function) 1 (Switches between STBY ON/OFF) 2 (Switches between Auto/Manual) 3 (Switches between Local/Remote) 4 (Switches EXMV) 5 (Starts AT (standard)) 6 (Starts AT (low PV)) 7 (no function) 8 (Ramp SV HOLD) 9 (Ramp/soak RUN/OFF) 10 (Ramp/soak RUN/HOLD) 11 (no function) 12 (Latch cancel (all)) 13 (Latch cancel (DO1)) 14 (Latch cancel (DO2)) 15 (Latch cancel (DO3))

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40141 41141

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

UKEY

009CH

USER key assignment settings

16 (Latch cancel (DO4)) 17 (Latch cancel (DO5)) 18 (Start timer (DO1)) 19 (Start timer (DO2)) 20 (Start timer (DO3)) 21 (Start timer (DO4)) 22 (Start timer (DO5)) 23 (SV No. + 1 (send)) 24 (PID No. + 1 (send)) 25 (no function) 26 (Pattern No. + 1 (send)) 27 (SV No. + 1, PID No. + 1 (send)) 0: oFF 1: rST (latch reset) oFF

LACh

00B0H

40161 41161

Cancels the DO output latch Command AL1L set value

AL1L

00B2H

40163 41163

0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0000 to 1111
0000-1111

AL1h

00B3H

40164 41164

AL1h set value

doP1

00B5H

40166 41166

Sets DO1 option function

bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

dL1U AL2L

00B7H 00B9H

40168 41168 40170 41170

ALM1 delay time units AL2L set value

0: sec. 1: Min. 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm)

210

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40171 41171

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

AL2h

00BAH

AL2h set value

0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0000 to 1111


0000-1111

doP2

00BCH

40173 41173

DO2 option function setting

bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

dL2U AL3L

00BEH 00C0H

40175 41175 40177 41177

ALM1 delay time units AL3L set value

0: sec. 1: Min. 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0000 to 1111
0000-1111

AL3h

00C1H

40178 41178

AL3h set value

doP3

00C3H

40180 41180

DO3 option function setting

bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

dL3U do4T

00C5H 00C6H

40182 41182 40183 41183 40184 41184

ALM3 delay time units DO4 output event type setting ALM4 set value or A4L

0: sec. 1: Min. 0 to 102

AL4

00C7H

0% to 100% FS

10 C (50 F) O

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211

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40184 41184

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

AL4L

00C7H

AL4L set value

0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 50% FS 0000 to 1111
0000-1111

AL4h

00C8H

40185 41185

AL4h set value

A4hY doP4

00C9H 00CAH

40186 41186 40187 41187

ALM4 hysteresis DO4 option function setting

1 C 0

O -

bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

dLY4 dL4U do5T

00CBH 00CCH 00CDH

40188 41188 40189 41189 40190 41190 40191 41191 40191 41191

ALM4 delay ALM4 delay time units DO5 output event type setting ALM5 set value or A5L AL5L set value

0 to 9999 [sec./min.] 0: sec. 1: Min. 0 to 102

0 0

AL5

00CEH

0% to 100% FS

10 C (50 F) O

AL5L

00CEH

0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm) 0% to 100% FS (absolute alarm) -100% to 100% FS (deviation alarm)

AL5h

00CFH

40192 41192

AL5h set value

212

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40193 41193 40194 41194

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

A5hY doP5

00D0H 00D1H

ALM5 hysteresis DO5 option function setting

0% to 50% FS 0000 to 1111


0000-1111

1 C 0

O -

bit0 : event output latch function bit1 : error alarm function bit2 : non-excitation output alarm function bit3 : hold reset function

dLY5 dL5U LbTM

00D2H 00D3H 00DCH

40195 41195 40196 41196 40205 41205 40206 41206 40221 41121

ALM5 delay ALM1 delay time units Loop break detection time Loop break detection range

0 to 9999 [sec./min.] 0: sec. 1: Min. 0 sec. to 9999 sec.

0 0 sec.

LbAb

00DDH

0 to 9999 (0% to 100% FS) 10 C (50 F)

Svn

00F2H

Selectable 0: Sv0 (Local SV)1: Sv1 (SV Sv0 SV numbers = SV-1) 2: Sv2 (SV = SV-2) 3: Sv3(SV = SV-3) 4: Sv4 (SV = SV-4) 5: Sv5 (SV = SV-5) 6: Sv6(SV = SV-6) 7: Sv7 (SV = SV-7) 0: PID0 (PID group local) Currently selected PID 1: PID1 (PID group No. 1) 2: PID2 (PID group No. 2) No. 3: PID3 (PID group No. 3) 4: PID4 (PID group No. 4) 5: PID5 (PID group No. 5) 6: PID6 (PID group No. 6) 7: PID7 (PID group No. 7) PID0

PLn1

00F3H

40222 41222

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40224 41224

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

SvMX

00F5H

Selectable 0: Sv0 (Local SV) SV numbers 1: Sv1 (SV = SV-1) 2: Sv2 (SV = SV-2) 3: Sv3 (SV = SV-3) 4: Sv4 (SV = SV-4) 5: Sv5 (SV = SV-5) 6: Sv6 (SV = SV-6) 7: Sv7 (SV = SV-7) Currently 0: PID0 (PID group local) selected PID 1: PID1 (PID group No. 1) No. 2: PID2 (PID group No. 2) 3: PID3 (PID group No. 3) 4: PID4 (PID group No. 4) 5: PID5 (PID group No. 5) 6: PID6 (PID group No. 6) 7: PID7 (PID group No. 7) SV set value 0% to 100% FS 1 Proportional band 1 Integration time 1 Derivation time 1 ON/OFF Control hysteresis 1 Cooling proportional band 1 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

Sv7

PL1M

00F6H

40225 41225

PID7

Sv1 P1 I1 D1 hYS1

0106H 0107H 0108H 0109H 010AH

40241 41241 40242 41242 40243 41243 40244 41244 40245 41245 40246 41246 40247 41247 40248 41248 40249 41249

0 % FS 5.0 % 240 sec. 60.0 sec.

O -

1 C (33.8 F) O

CoL1

010BH

0.0 to 100.0

1.0

db1 bAL1

010CH 010DH

Dead band 1 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 1 Anti-reset windup 1 0% to 100% FS

0% 0%

Ar1

010EH

400 C (752 F)

214

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40250 41250

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv1

010FH

Normal/Rev erse setting 1

0: rv-- (heat (reverse)/cool (none)) 1: no-- (heat (normal)/cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal)/cool (reverse)) 4: rvrv (heat (reverse)/cool (reverse)) 5: nono (heat (normal)/cool (normal))

0: rv--

Sv2 P2 I2 D2 hYS2

0110H 0111H 0112H 0113H 0114H

40251 41251 40252 41252 40253 41253 40254 41254 40255 41255 40256 41256 40257 41257 40258 41258 40259 41259

SV set value 0% to 100% FS 2 Proportional band 2 Integration time 2 Derivation time ON/OFF control hysteresis 2 Cooling proportional band 2 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

0% FS 5.0% 240 sec. 60.0 sec.

O -

1 C (33.8 F) O

CoL2

0115H

0.0 to 100.0

1.0

db2 bAL2

0116H 0117H

Dead band 2 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 2 Anti-reset windup 2 0% to 100% FS

0% 0%

Ar2

0118H

400 C (752 F)

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40260 41260

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv2

0119H

Normal/Rev erse setting 2

0: rv-- (heat (reverse)/cool (none)) 1: no-- (heat (normal)/cool (none)) 2: rvno (heat (reverse)/cool (normal)) 3: norv (heat (normal)/cool (reverse)) 4: rvrv (heat (reverse)/cool (reverse)) 5: nono (heat (normal)/cool (normal))

0: rv--

Sv3 P3 I3 D3 hYS3

011AH 011BH 011CH 011DH 011EH

40261 41261 40262 41262 40263 41263 40264 41264 40265 41265 40266 41266 40267 41267 40268 41268 40269 41269

SV set value 0% to 100% FS 3 Proportional band 3 Integration time 3 Derivation time 3 ON/OFF control hysteresis 3 Cooling proportional band 3 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

0% FS 5.0% 240 sec. 60.0 sec.

O -

1 C (33.8 F) O

CoL3

011FH

0.0 to 100.0

1.0

db3 bAL3

0120H 0121H

Dead band 3 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 3 Anti-reset windup 3 0% to 100% FS

0% 0%

Ar3

0122H

400 C (752 F)

216

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Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40270 41270

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv3

0123H

Normal/Rev erse setting 3

0: rv-- (heat (reverse)/ cool 0: rv-(none) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal) 3: norv (heat (normal)/ cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal) 0% FS 5.0% 240 sec. 60.0 sec. 1 C

Sv4 P4 I4 d4 hYS4

0124H 0125H 0126H 0127H 0128H

40271 41271 40272 41272 40273 41273 40274 41274 40275 41275 40276 41276 40277 41277 40278 41278 40279 41279

SV set value 0% to 100% FS 4 Proportional band 4 Integration time 4 Derivation time 4 ON/OFF control hysteresis 4 Cooling proportional band 4 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

O O

CoL4

0129H

0.0 to 100.0

1.0

db4 bAL4

012AH 012BH

Dead band 4 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 4 Anti-reset windup 4 0% to 100% FS

0% 0%

Ar4

012CH

400 C (752 F)

EIO0000000232 04/2009

217

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40280 41280

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv4

012DH

Normal/Rev erse setting 4

0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec.

Sv5 P5 I5 D5 hYS5

012EH 012FH 0130H 0131H 0132H

40281 41281 40282 41282 40283 41283 40284 41284 40285 41285 40286 41286 40287 41287 40288 41288 40289 41289

SV set value 0% to 100% FS 5 Proportional band 5 Integration time 5 Derivation time 5 ON/OFF control hysteresis 5 Cooling proportional band 5 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

O -

1 C (33.8 F) O

CoL5

0133H

0.0 to 100.0

1.0

db5 bAL5

0134H 0135H

Dead band 5 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 5 Anti-reset windup 5 0% to 100% FS

0% 0%

Ar5

0136H

400 C (752 F)

218

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40290 41290

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv5

0137H

Normal/Rev erse setting 5

0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec

Sv6 P6 I6 D6 hYS6

0138H 0139H 013AH 013BH 013CH

40291 41291 40292 41292 40293 41293 40294 41294 40295 41295 40296 41296 40297 41297 40298 41298 40299 41299

SV set value 0% to 100% FS 6 Proportional band 6 Integration time 6 Derivation time 6 ON/OFF control hysteresis 6 Cooling proportional band 6 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

O -

1 C (33.8 F) O

CoL6

013DH

0.0 to 100.0

1.0

db6 bAL6

013EH 013FH

Dead band 6 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 6 Anti-reset windup 6 0% to 100% FS

0% 0%

Ar6

0140H

400 C (752 F)

EIO0000000232 04/2009

219

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40300 41300

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv6

0141H

Normal/Rev erse setting 6

0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0% FS 5.0% 240 sec. 60.0 sec

Sv7 P7 I7 d7 hYS7

0142H 0143H 0144H 0145H 0146H

40301 41301 40302 41302 40303 41303 40304 41304 40305 41305 40306 41306 40307 41307 40308 41308 40309 41309

SV set value 0% to 100% FS 7 Proportional band 7 Integration time 7 Derivation time 7 ON/OFF control hysteresis 7 Cooling proportional band 7 0.0 to 999.9% 0 sec. to 3200 sec. 0.0 sec. to 999.9 sec. 0% to 50% FS

O -

1 C (33.8 F) O

CoL7

0147H

0.0 to 100.0

1.0

db7 bAL7

0148H 0149H

Dead band 7 -50.0 to 50.0% Output -100.0 to 100.0% convergence value 7 Anti-reset windup 7 0% to 100% FS

0% 0%

Ar7

014AH

400 C (752 F)

220

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40310 41310

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

rEv7

014BH

Normal/Rev erse setting 7

0: rv-- (heat (reverse) / cool 0: rv-(none)) 1: no-- (heat (normal) / cool (none)) 2: rvno (heat (reverse) / cool (normal)) 3: norv (heat (normal) / cool (reverse)) 4: rvrv (heat (reverse) / cool (reverse)) 5: nono (heat (normal) / cool (normal)) 0: C 1: F 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 0.0 sec. to 120.0 sec. 0 1-5 0.0 sec. 4 to 20 (current)

PvU rEMr rTF C1r

016EH 0181H 0182H 0198H

40345 41345 40358 41358 40359 41359 40381 41381

Unit display RSV Input Range RSV input filter

OUT1 range 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 2: 0 to 10 (0V to 10V) 3: 2 to 10 (2V to 10V) 4: 0 to 20 (0mA to 20mA) 5: 4 to 20 (4mA to 20mA) OUT2 range 0: 0-5v (0V to 5V) 1: 1-5v (1V to 5V) 2: 0 to 10 (0V to 10V) 3: 2 to 10 (2V to 10V) 4: 0 to 20 (0mA to 20mA) 5: 4 to 20 (4mA to 20mA) Output 1 set value during FALT Output 2 set value during FALT -300 to 10300 (-3.00 to 103.00%) -300 to 10300 (-3.00 to 103.00%)

C2r

0199H

40382 41382

4 to 20 (current)

FLo1

01A1H

40390 41390 40391 41391

-3 %

FLo2

01A2H

-3 %

EIO0000000232 04/2009

221

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40392 41392 40394 41394 40398 41398

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

SFo1

01A3H

Soft start OUT1 set value

-300 to 10300 (-3.00 to 103.00%)

103 %

SFTM Sbo1

01A5H 01A9H

Soft start set 00:00 to 99:59 (hour:min.) time During standby, OUT1 set value During standby, OUT2 set value -300 to 10300 (-3.00 to 103.00%)

00:00 (hour:min.) -

Sbo2

01AAH

40399 41399

-300 to 10300 (-3.00 to 103.00%)

SbMd AOT

01ABH 01ACH

40400 41400 40401 41401

Standby 0 to 3 mode setting Types of AO 0: PV output 1: SV 2: MV 3: DV 4: PFB Ramp SV Decline Ramp SV Incline Ramp SV slope time unit Ramp SV SV display mode selection Startup mode 0% to 100% FS/ C 0% to 100% FS/ C 0: hour (slope temperature/hour) 1: Min. (slope temperature/min.) 0: rMP (Ramp SV HOLD) 1: TrG (target SV)

0 PV

rMPL rMPh rMPU

01C9H 01CAH 01CBH

40430 41430 40431 41431 40432 41432

0 C 0 C hoUr

O O -

SvT

01CCH

40433 41433

rMP

STMd

01CDH

40434 41434

0: Auto (starts up in auto Auto mode) 1: MAn (starts up in manual mode)

222

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40451 41451 40452 41452 40453 41453 40454 41454 40455 41455 40456 41456 40457 41457 40458 41458 40459 41459 40460 41460 40461 41461 40462 41462

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

DP01

01DEH

Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF)

Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model

DP02

01EFH

DP03

01E0H

DP04

01E1H

DP05

01E2H

DP06

01E3H

DP07

01E4H

DP08

01E5H

DP09

01E6H

DP10

01E7H

DP11

01E8H

DP12

01E9H

EIO0000000232 04/2009

223

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40463 41463 40464 41464 40465 41465 40466 41466 40467 41467 40468 41468 40469 41469 40470 41470 40471 41471 40472 41472 40473 41473 40474 41474

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

DP13

01EAH

Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF)

Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model

DP14

01EBH

DP15

01ECH

DP16

01EDH

DP17

01EEH

DP18

01EFH

DP19

01F0H

DP20

01F1H

DP21

01F2H

DP22

01F3H

DP23

01F4H

DP24

01F5H

224

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40475 41475 40476 41476 40477 41477 40478 41478 40479 41479 40480 41480 40522 41522 40523 41523 40524 41524 40561 41561

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

DP25

01F6H

Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Parameter -32768 to 32767 (8000 to display mask 7FFF) Password1 setup Password2 setup Password3 setup Ramp/Soak Activation Pattern -32768 to 32767 (8000 to 7FFF) -32768 to 32767 (8000 to 7FFF) -32768 to 32767 (8000 to 7FFF) 0 (uses steps 1 to 4) 1 (uses steps 5 to 8) 2 (uses steps 1 to 8) 3 (uses steps 9 to 12) 4 (uses steps 13 to 16) 5 (uses steps 9 to 16) 6 (uses steps 1 to 16)

Different depending on model Different depending on model Different depending on model Different depending on model Different depending on model Different dependiNg on model. 0 0 0 6

DP26

01F7H

DP27

01F8H

DP28

01F9H

DP29

01FAH

DP30

01FBH

PAS1 PAS2 PAS3 PTn

0225H 0226H 0227H 0231H

EIO0000000232 04/2009

225

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40561 41461

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

STAT

029CH

Ramp/soak progress

0: oFF 1: 1-rP 2: 1-Sk 4: 2-Sk 31: 16rP 32: 16Sk 33: End... 0: hh.MM (hour: min.) 1: MM.SS (min.: sec.)

TIMU PTnM

029DH 029FH

40562 41462 40564 41564 40571 41571 40572 41572 40573 41573 40581 41581 40582 41582 40583 41583 40584 41584 40585 41585

Ramp/soak time units

hh.MM 6

Sets the max 0 to 6 pattern selection Guaranty soak ON/OFF Guaranty soak (lower limit) Guaranty soak (upper limit) 0:oFF (guaranty soak off) 1:on (guaranty soak on) 0% to 50% FS

GSoK

02A6H

oFF

GS-L

02A7H

5 C

GS-h

02A8H

0% to 50% FS

5 C

SV-1

02B6H

Ramp/Soak 0% to 100% FS 1 seg/SV Set Value Ramp/Soak 1 seg ramp time Ramp/Soak 1 seg soak time

0% FS

TM1R

02B7H

00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 0% FS

TM1S

02B8H

SV-2

02B9H

Ramp/Soak 0% to 100% FS 2 seg/SV Set Value Ramp/Soak 2 seg ramp time

TM2R

02BAH

00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min)

226

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40586 41586 40587 41587 40588 41588 40589 41589 40590 41590 40591 41591 40592 41592 40593 41593 40594 41594 40595 41595 40596 41596 40597 41597

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

TM2S

02BBH

Ramp/Soak 2 seg soak time

00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 0% FS

SV-3

02BCH

Ramp/Soak 0% to 100% FS 3 seg/SV Set Value Ramp/Soak 3 seg ramp time Ramp/Soak 3 seg soak time

TM3R

02BDH

00.00-99.59 (hour:min/min.: 00.00 sec.) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS

TM3S

02BEH

SV-4

02BFH

Ramp/Soak 0% to 100% FS 4 seg/SV Set Value Ramp/Soak 4 seg ramp time Ramp/Soak 4 seg soak time

TM4R

02C0H

00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS

TM4S

02C1H

SV-5

02C2H

Ramp/Soak 0% to 100% FS 5 seg/SV Set Value Ramp/Soak 5 seg ramp time Ramp/Soak 5 seg soak time

TM5R

02C3H

00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% FS

TM5S

02C4H

SV-6

02C5H

Ramp/Soak 0% to 100% FS 6 seg/SV Set Value Ramp/Soak 6 seg ramp time

TM6R

02C6H

00.00-99.59 (hour:min/min: 00.00 sec) (hour:min)

EIO0000000232 04/2009

227

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40598 41598 40599 41599 40600 41600 40601 41601 40602 41602 40603 41603 40604 41604 40605 41605 40606 41606 40607 41607 40608 41608 40609 41609

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

TM6S

02C7H

Ramp/Soak 6 seg soak time

00.00-99.59 (hour:min/min: sec)

00.00 (hour:min) 0% FS

SV-7

02C8H

Ramp/Soak 0% to 100% FS 7 seg/SV Set Value Ramp/Soak 7 seg ramp time Ramp/Soak 7 seg soak time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec)

TM7R

02C9H

00.00 (hour:min) 00.00 (hour:min) 0% FS

TM7S

02CAH

SV-8

02CBH

Ramp/Soak 0% to 100% FS 8 seg/SV Set Value Ramp/Soak 8 seg ramp time Ramp/Soak 8 seg soak time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec)

TM8R

02CCH

00.00 (hour:min) 00.00 (hour:min) 0% FS

TM8S

02CDH

SV-9

02CEH

Ramp/Soak 0% to 100% FS 9 seg/SV Set Value Ramp/Soak 9 seg ramp time Ramp/Soak 9 seg soak time Ramp/Soak 10 seg/SV Set Value Ramp/Soak 10 seg ramp time 00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec) 0% to 100% FS

TM9R

02CFH

00.00 (hour:min) 00.00 (hour:min) 0% FS

TM9S

02D0H

SV10

02D1H

T10R

02D2H

00.00-99.59 (hour:min/min: sec)

00.00 (hour:min)

228

EIO0000000232 04/2009

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40610 41610 40611 41611 40612 41612 40613 41613 40614 41614 40615 41615 40616 41616 40617 41617 40618 41618 40619 41619 40620 41620 40621 41621

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

T10S

02D3H

Ramp/Soak 10 seg soak time Ramp/Soak 11 seg/SV Set Value

00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS

SV11

02D4H

T11R

02D5H

Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 11 seg ramp sec) (hour:min) time Ramp/Soak 11 seg soak time Ramp/Soak 12 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS

T11S

02D6H

SV12

02D7H

T12R

02D8H

Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 12 seg ramp sec) (hour:min) time Ramp/Soak 12 seg soak time Ramp/Soak 13 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS

T12S

02D9H

SV13

02DAH

T13R

02DBH

Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 (hour:min) 13 seg ramp sec) time Ramp/Soak 13 seg soak time Ramp/Soak 14 seg/SV Set Value 00.00-99.59 (hour:min/min: 00.00 sec) (hour:min) 0% to 100% FS 0% FS

T13S

02DCH

SV14

02DDH

T14R

02DEH

Ramp/Soak 00.00-99.59 (hour:min/min: 00.00 (hour:min) 14 seg ramp sec) time

EIO0000000232 04/2009

229

Data Address Map

Parameter Name

Relative Address

Register Number Internal and Engineering Unit 40622 41622 40623 41623 40624 41624 40625 41625 40626 41626 40627 41267 40628 41628 -

Contents

Read Data

Written Factory Data Range Setting

Dependent on Range

T14S

02DFH

Ramp/Soak 14 seg soak time Ramp/Soak 15 seg/SV Set Value Ramp/Soak 15 seg ramp time Ramp/Soak 15 seg soak time Ramp/Soak 16 seg/SV Set Value Ramp/Soak 16 seg ramp time Ramp/Soak 16 seg soak time Auto-tuning run command

00.00-99.59 (hour:min/min: sec) 0% to 100% FS

00.00 (hour:min) 0% FS

SV15

02E0H

T15R

02E1H

00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec) 0% to 100% FS

00.00 (hour:min) 00.00 (hour:min) 0% FS

T15S

02E2H

SV16

02E3H

T16R

02E4H

00.00-99.59 (hour:min/min: sec) 00.00-99.59 (hour:min/min: sec) 0: oFF 1: rUn 2: Low

00.00 (hour:min) 00.00 (hour:min) -

T16S

02E5H

AT

230

EIO0000000232 04/2009

Data Address Map

Function code 04 (H)


Overview Handles data dependent on an input range as an internal value before scaling (0.00 to 100.00%). Word Data (Read/Write) Word Data (read only): function code 04 (H), (O: available, -: no value). The following table shows Word Data Type only:
Parameter Name Relative Address Resistor Number Internal and Engineering Unit 30001 31001 30002 31002 30003 31003 30004 31004 30005 31005 30006 31006 30007 31007 30008 31008 30016 31016 Contents Read Data Written Data Range Dependent on Range

Pv 0000H (measurement ) Sv (Currently used set value) DV (Currently used deviation) MV1 MV2 STNo ALM STATUS FALT 0001H

0 to 10000 (0.00 to 100.00%FS) O

0 to 10000 (0.00 to 100.00%FS) O

0002H

-10000 to 10000 (-100.00 to100.00%FS) -300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS) 0 to 248 -

0003H 0004H 0005H 0006H 0007H

Output 1 Output 2 STATION No. -

FALT STATUS 0000 to 1100 oFF (off) on (on)

000FH RJC (Cold junction compensation)

EIO0000000232 04/2009

231

Data Address Map

Parameter Name

Relative Address

Resistor Number Internal and Engineering Unit 30041 31041

Contents

Read Data

Written Data Range

Dependent on Range

STAT

0028H

Ramp/soak progress

oFF (ramp/soak is stopped) 1rP (Step 1 Ramp) 1Sk (soak is in step 1) ... 16rP (Step 16 Ramp) End (ramp/soak is finished)

MV1 MV2 PFb TM1 TM2 TM3 TM4 TM5 FALT ALM STATUS

0029H 002AH 002BH 0031H 0032H 0033H 0034H 0035H 0036H 003BH

30042 31042 30043 31043 30044 31044 30050 31050 30051 31051 30052 31052 30053 31053 30054 31054 30055 31055 30060 31060

Control output 1 Control output 2 PFB Input Value Display

-300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS) -300 to 10300 (-3.00 to 103.00%FS)

Remaining 0 sec to 9999 sec / 0 min to time on timer 1 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 2 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 3 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 4 9999 Remaining 0 sec to 9999 sec / 0 min to time on timer 5 9999 Error source display 0000 to 1100 -

232

EIO0000000232 04/2009

Index EIO0000000232 04/2009

Index

B C A
F
Function Code 02 (H) of REG24, 189 Function Code 02 (H) of REG48/REG96, 203 Function Code 03 (H), 06 (H), 10 (H) of REG24, 190 Function code 03 (H), 06 (H), 10 (H) of REG48/96, 204 Function Code 04 (H) of REG24, 198 Function code 04 (H) of REG48/REG96, 231 Fuzzy PID Control of REG48/REG96, 129

A
Address Map and Data Format, 182 Alarm Function of REG24, 54 Alarm Function of REG48/REG96, 132 Auto-Tuning (AT) of REG24, 47 Auto-Tuning (AT) of REG48/REG96, 121

C
Communication Function of REG24, 69 Communication Terminal Configuration, 172 Configuration of REG24, 27 Connection to a Computer, 166

H
How to Configure REG24by Front, 29 How to Configure REG48/REG96 Using Front Panel, 101 How to Download Software, 155 How to Install Software, 146 How to Load Software, 147 How to Save Software, 154 How to Use the Software, 150

D
Dimensions of REG24, 19 Dimensions of REG48, 82 Dimensions of REG96, 87

E
Electrical Characteristics of REG24, 18 Electrical Characteristics of REG48/REG96, 80 Environmental Characteristics of REG24, 18 Environmental Characteristics of REG48/REG96, 81

I
Installation of REG24, 20 Installation of REG48, 83 Installation of REG96, 89 Integration in a Network, 168

EIO0000000232 04/2009

233

Index

K
Key Lock and Password, 104

T
Troubleshooting of REG24, 158 Troubleshooting of REG48/REG96, 162

L
List of Setting Parameters of Modbus, 179

W
Wiring Modbus to the Temperature Controller, 173 Wiring of REG24, 24 Wiring of REG48/REG96, 93

M
Main Characteristics of REG24, 16 Main Characteristics of REG48/REG96, 78 Mapping Modbus of REG24, 188 Mapping Modbus of REG48/REG96, 202

O
ON-OFF Control of REG24, 44 ON-OFF Control of REG48/REG96, 118 Operational Mode of REG24, 31 Operational Mode of REG48/REG96, 102

P
Parameters of REG24, 33 Parameters Setting Procedure Modbus, 180 PID Controls of REG48/REG96, 130 PID2 Control of REG48/REG96, 131 Presentation of REG24, 14 Presentation of REG48, 74 Presentation of REG96, 76

R
Ramp/Soak Function of REG24, 64 Ramp/Soak Function of REG48/REG96, 125 RS-485 Specifications, 176

S
Self-Tuning of REG24, 50 Self-Tuning of REG48/REG96, 123 Soft Start of REG48/REG96, 141

234

EIO0000000232 04/2009

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