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  • C&e Matrix For The Thicknes and Width

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    c&e Matrix for the Thicknes and Width

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    31 views1 page

    C&e Matrix For The Thicknes and Width

    Uploaded by

    jhpatel

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    Breakthrough Management Group

    Cause and Effect Matrix


    Scratch Line Pinch marks Coil Buildup Sooot marks
    M1 = MAN, M2=MACHINE, M3=MATERIAL M4= METHOD , M5=MEASUREMENT, M6 = MOTHER NATURE [ENVIRONMENT]

    3 Thickness Nagative

    5 Dent marks

    6 Waviness

    7 Roll marks

    8 Edge damage

    10

    11

    12 Untrimmed

    13 Edge burrs

    14 Rusty spot

    15

    16

    17

    18

    19

    20

    Width variation Width variation Thickness possitive

    Blackish surface

    Process Step

    Process Input CRANE OPERATOR SLINGHOPPER SKINPASSED / UNSKINPASSED COILS

    Customer Priority Six M's M1 M2 M3 M1 M2 M1 M2 M1 M1 M1 M2 M2 M2 M1 M3 M2 M2 M1 M3 M2 M2

    Coil wt. 6 Total 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 3 0 3 3

    1 2 3 4 5 6 7 8 9

    COIL SHIFT ON I/P SADDLE

    0 0 0 0 0 1 1 0 1 1 0 8 8 0 0 0 0 0 0 0 0

    0 0 0 0 0 1 1 0 1 1 0 8 8 0 0 0 0 0 0 0 0

    0 0 0 0 0 1 1 0 1 1 0 3 3 0 0 0 0 0 0 0 0

    0 0 3 2 1 0 0 0 0 0 0 3 3 0 0 0 0 3 0 0 0

    0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 1 0 0 0 0 0 0 0 0 3 0 0 0 0 3 0 0 0 0

    0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    3 2 2 0 1 0 0 0 0 0 0 3 3 0 0 2 0 3 0 3 0

    0 0 0 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 8 8 0 8 2 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 5 0 0 0 0 0

    0 0 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 3 0 0 0 0 0 0 0 0 6 0 5 0 0

    18 12 62 12 12 27 27

    LOAD COIL ON OPERATOR ENTRY DESK UNCOILER MANDREL

    ENTRY COIL CAR


    COIL DATA SELECT

    OPERATOR ENTRY DESK L 2 SYSTEM OPERATOR ENTRY DESK OPERATOR/ TECHANICIAN SHIFT INCHARGE ARBOR FIXING SPACERS & CUTTERS SETTING GAP SETTING ARBOR TIGHTENING SAMPLE CUTTING SLITTING / TRIMMING TENSIONER SETTING OPERATOR COIL BUILDUP EXIT COIL CAR CRANE

    OILING

    10 SLITTING 11 12 13 14 15 16 17 18 19 TENSIONER UNIT 20 21 RECOILER UNIT 22 23 24 25 26 27 28 29 30 31 SYSTEM UPDATION 32 33 34 COILS PACKING 35 36


    SHIFTING TO 37 STORAGE YARD OUTPUT COIL DECISION OUTPUT COIL WEIGHTMENT

    21 21 0 237 219 0 40 52 0 42 0 54 20

    18 0

    M1 QA/QC ENGG TESTING EQUIPMENT VISUAL INSP DIMENSINS MOTHER NATURE OPERATOR'S Entry Operator IDENTIFYING COIL BY LEVEL2 PASTING OF BARCODE STICKER RIGGER PACKING VCI PAPER PACKING METHOD BY CRANE MOTHER NATURE OPERATOR'S M2 M4 M5 M6 M1 M2 M1 M1 M3 M4

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 0 0 0 0 0 0 0 0

    0 0 0 0 0 3 3 3 0 0 0 0 0

    0 0 0 0 0 18 18 18 0 0 0 0 0 0 0 0 0 0 0

    M2 M6

    38

    Total LSL TGT USL


    1. 2. 3. 4. 5.

    160

    160

    50

    90

    42

    132

    10

    130 30

    10

    56 120

    List the key outputs to the process. Rate each output on a 1-10 scale. List the inputs and process steps. Use the process map and fishbone for inputs. Rank each input as to how it affects each output on a 1-10 scale. Sort the rows based on the Total column. The inputs are now ordered by customer's priorities.

    Note: If modifications are made to this worksheet (e.g. adding rows or columns, calculations should be verified.

    Page 1

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