DAACK Vessels Company Profile

COMPANY PROFILE
DAACK Vessels pvt. ltd.

# 21/3A, SWARAJ BUILDING, MES RING ROAD, MUTHYALNAGAR, BANGALORE 560 005, INDIA. Tel : +91 80 23458333, +91 9538191333 email : info@daackvessels.com website : www.daackvessels.com
DAACK Vessels Pvt. Ltd., # 21/3A, SWARAJ BUILDING, MES RING ROAD, MUTHYALNAGA, BANGALORE 560 005, INDIA. Tel : +91 80 23458333, +91 9538191333Email : info@daackvessels.com website : www.daackvessels.com
DAACK Vessels is a professionally managed engineering company catering to the Process heat and Power needs of various industries. We specialize in designing, engineering, supplying, erection & commissioning of highly efficient Boilers and Turbines designed for a wide variety of fuels like Agro waste, Municipal waste, Coal, Fuel Oil, Gas and other Biomass. DAACK Vesselss engineers with vast experience in green technology and renewable energy, adopts eco-friendly methods of energy generation using the latest methods and technology available. We offer complete solution to all energy needs on turnkey basis. DAACK Vessels brings together, well trained and experienced engineers and designers with specialization in preparation of design & engineering calculations, layout, plant design and detailed engineering knowledge of systems. The company adheres to high quality in it's design & engineering conforming to Indian and international Standards.
DAACK Vesselss engineers have worked for variety of industries and in association with renowned consultants. DAACK Vessels has its network spread across countries like Sri Lanka, South East Asian countries and African countries providing engineering services and products.
OUR PRODUCTS & SERVICES

Boilers, Waste heat recovery units, Thermic fluid heaters and other Process heat equipments. Cogeneration plants and Power plants. Consultancy and Project Management. Pollution control equipments. Water and Waste management. Steam, Water and Air pipelines. Operation & Maintenance contracts.
FUEL Biomass like Bagasse, Rice husk, Groundnut shell, Coffee husk, Coconut shell and other Agro waste. Coal and Lignite. Gases of various compositions. Furnace Oil, Bunker Oil, LDO and HSD. Municipal Solid Waste.
SERVICES RENDERED
Design, Engineering, Supply, Erection & Commissioning of Boilers, Turbines, Cogeneration plants & Power plants on Turnkey basis. Design, Supply, Erection & Commissioning of Water treatment plants, Waste handling and disposal systems. Design, Engineering, Erection and commissioning of Fuel handling and Ash handling systems. Design and supply of Pollution control equipments like Bag Filters, Electro static precipitators, Scrubbers, Mechanical dust collectors, Effluent treatment plants. Design & supply of Heat recovery steam generators, Waste heat recovery boilers. Designing, fabrication and erection of Steam, Air and Water pipelines. Hot and Cold insulation. Operation and Maintenance contracts of plants. Feasibility study, Detailed Project Reports, Technical & Commercial evaluation of Bids. Energy audits of total plant.
SOME OF THE PROJECTS DONE BY OUR TEAM MEMBERS
Windsor Sathyam Engineering Company, Chennai Eastern CETP. (Tamilnadu Water Investment Corporation project) Kasipalayam CETP . (Tamilnadu Water Investment Corporation project) Arulpuram CETP . (Tamilnadu Water Investment Corporation project) Royapuram CETP (Tamilnadu Water Investment Corporation project) Mangalam CETP . (Tamilnadu Water Investment Corporation project) Kallikadu CETP . (Tamilnadu Water Investment Corporation project) Chinnakarai CETP . (Tamilnadu Water Investment Corporation project) Murugampalayam CETP (Tamilnadu Water Investment Corporation project) Kunnangalpalayam CETP .(Tamilnadu Water Investment Corporation project) Sri Venkateshwara Biofuels, Maharashtra DMPL, Haryana Sri Lakshmi Industries, Karnataka Sri Sarasvathi Milk Khova Company, Tamilnadu Lohia Veg Oil Industries, Andhra Pradesh SKM Animal Feeds & Foods Pvt Ltd, Tamilnadu Kaan Fish Oil Company, Gujarat Vivek Washtex, Bangalore Neelanjana Bio power, Karnataka Kiptagich Tea Estates, Kenya PZ Cussons East Africa Ltd., Nairobi Shanmuga Modern Rice Mill, Kangayam Maharaja Modern Rice Mill, Kangayam Societe Rwandaise Des Batteries, Rwanda
PRODUCTS RANGE Process Heat Biomass / Agrowaste based 1. Combex Boilers 2. Fluidex Boilers 3. Bidex Boilers 4. SFX Boilers 5. TFX Heaters 6. PFX Boilers Coal based 1. Fluidex Boilers 2. Bidex Boilers Oil / Gas based 1. LGX Boilers 2. TFX Boilers Waste Heat recovery 1. Heat Recovery Steam Generators 2. Waste Heat Recovery Boilers.
Cogeneration plants Back Pressure Turbine based 1. Saturated steam based Cogeneration plants 2. Superheated steam based Cogeneration plants Extraction cum condensing turbine based
Power plants Biomass based Power plants Coal based Power plants Waste Heat recovery based Power plants
COMBEX BOILERS
Construction
: Radiant furnace, membrane water wall lined smoke cum water tube boiler. : 2,000 kgs/hr to 10,000 kgs/hr : 10.54 Kgs/cm to 28 Kgs/cm : Manual feeding on flat grate for Solid fuels like Briquette & Wood. Dumping grate for Bagasse. Travelling grate for multi fuel combustion. Oil / Gas burner compatible. Fluidised bed combustion convertible.
Capacity Working pressure Furnace & feeding
Salient features Large furnace volume and free board area, hence ideal for fuel with high volatile content. Optimised for a wide range of fuel like Wood, Briquettes, Lignite, Bagasse and other Agrowaste. High thermal efficiency as the furnace is surrounded by membrane water wall, resulting in minimal radiation losses. Efficient combustion and minimum choking hence reduced cleaning frequency. Handles fluctuating steam load much better due to large water holding and steam space. Losses due to air leakages and maintenance minimal as very little refractory is used. Superior membrane technology helps in very quick steam generation. Time taken from cold start to attain working pressure is commendable.
FLUIDEX BOILERS
Construction
: Radiant furnace, membrane water wall lined smoke cum water tube Fluidised Bed Combustion boiler. : 3,000 kgs/hr to 100,000 kgs/hr : 10.54 Kgs/cm to 125 Kgs/cm : Fluidised bed combustion (Overbed and Underbed feeding) Dual furnace options available (Solid as well as pulverised fuel furnaces working simultaneously). Fuel feeding pneumatically.
Salient features Large furnace volume and free board area, hence ideal for fuel with high volatile content. Less excess air required for combustion, hence very high thermal efficiency. Optimised for a wide range of fuel like Paddy husk, Groundnut shell, Coal, Saw dust and other Agro waste. High thermal efficiency as the furnace is surrounded by membrane water wall, resulting in minimal radiation losses. Efficient combustion and minimum choking hence reduced cleaning frequency. Handles fluctuating steam load much better due to large water holding and steam space. Instrumentation and controls are customised for various requirements of customer. DCS and SCADA easily adoptable. Superior membrane technology helps in very quick steam generation. Time taken from cold start to attain working pressure is commendable.
BIDEX BOILERS
Construction
: Radiant furnace, membrane water wall lined smoke cum water tube boiler. : 4,000 kgs/hr to 100,000 kgs/hr : 10.54 Kgs/cm to 125 Kgs/cm : Travelling grate for multi fuel combustion. Dumping grate for Bagasse and similar fuel. Pulsating grate for specific fuel. Fixed grate with pneumatic feeding and spreading available.
Salient features Designed for continuous operation for long duration without stopping for maintenance. Being water tube in construction with separate steam and water drums, can be designed for very high pressure and superheating. Soot blowing arrangement incorporated to keep the heat transfer area clean for efficient heat utilization and consistent efficiency. No need to shut down for tube cleaning on fire side. High thermal efficiency as the furnace is surrounded by membrane water wall, resulting in minimal radiation losses. Response to fluctuating steam load much better being water tube construction. Instrumentation and controls are customised for various requirements of customer. DCS and SCADA easily adoptable. Fully automatic operation. Ideal for Power plants and Process industries where round the year uninterrupted steam required.
SFX BOILERS
Construction Capacity Working pressure Furnace & feeding
: Shell and tube, 3 pass fully wet back, solid fuel fired boiler. : 1,000 kgs/hr to 6,000 kgs/hr : 10.54 Kgs/cm to 24 Kgs/cm : Manual feeding on flat grate for Solid fuels like Briquette & Wood.
Salient features Fuel feeding into furnace manual, hence fuel of different sizes and uneven shape can be burnt. A minimal radiation loss as the furnace is internal and surrounded by water filled pressure part. Three pass construction helps in very quick steam generation. Time taken from cold start to attain working pressure is very short. Ideal for process industries. Space requirement for installation minimal due to rugged steel construction. Very quickly and easily erected and commissioned. Less susceptible to poor water quality. Low power consumption. Being manually fed and less automation, manageable with less skilled operators.
PFX BOILERS
Construction Capacity Working pressure Furnace & feeding
: Shell and tube, 3 pass fully wet back, Agro waste fired boiler. : 1,000 kgs/hr to 6,000 kgs/hr : 10.54 Kgs/cm to 24 Kgs/cm : Internal furnace pneumatically over fed for fuel like Paddy Husk, Groundnut shell, Saw dust etc.,
Salient features Fully automatic operation. A minimal radiation loss as the furnace is internal and surrounded by water filled pressure part. Three pass construction helps in very quick steam generation. Time taken from cold start to attain working pressure is very short. Ideal for process industries. Space requirement for installation minimal due to rugged steel construction. Very quickly and easily erected and commissioned. Less susceptible to poor water quality. Low power consumption. Being manually fed and less automation, manageable with less skilled operators.
HEAT RECOVERY STEAM GENERATOR (HRSG)
Construction Capacity Working pressure
: Shell and tube type construction / Water tube construction. : 1,000 kgs/hr to 20,000 kgs/hr : 10.54 Kgs/cm to 87 Kgs/cm
Salient features: The HRSG can be designed of Shell and tube type and also water tube type depending on the gas composition, mass and temperature. Convective Superheater and Economiser integrated in the system. The heating surface area calculated to give optimum output and help in maximum absorption of heat. The residence time for Gases in the HRSG is optimised for effective heat recovery and excellent performance. Due to moderate pressure drop on flue gas side, there is less back pressure on Gas source. Very high water holding capacity and maintains good thermal inertia. Hence fluctuating load handled efficiently. Due to bigger shell diameter, steam volume is more. Hence better steam quality. Provision of inbuilt moisture separator ensures dry saturated steam going to super heater section and decreases the load on super heater section.
TFX HEATERS
Construction Capacity Fuel
: 3 Pass / 4 Pass vertical thermic fluid heaters. : 2 lac Kcals/Hr to 30 lac Kcals/Hr : Coal / lignite / Wood / Briquettes / Agro waste
Salient features: 4 Pass in construction, hence heat from flue gases extracted to the maximum. Separate Radiation and Convection coils for easy maintenance and cleaning. Pneumatic feeding and Fluidised bed combustion option for pulverised fuel. Air Preheater in the flue gas line helps in recovering heat from flue gases and preheat combustion air. Better for moist fuel combustion. Minimal radiation losses as radioactive and convective coils are insulated. Very quickly attains the required temperature from cold start. Ideal for Process industries where temperature requirements are as high as 300C. Very quickly and easily erected and commissioned.
BACK PRESSURE STEAM TURBINE BASED COGENERATION PLANTS (Saturated steam)
These steam turbines are mainly designed based on the process industries needs. It is custom built and is replacement to the existing Pressure reducing stations (PRS) and Pressure reducing and de-superheating stations (PRDS), which are widely used in the process industries. The basic objectives are to utilize the heat energy available in the steam rather than wasting by throttling it in PRV or PRDS. Pressure range : Inlet pressure: Maximum 44 Kgs/cm (Saturated) : Back pressure: Maximum 8 Kgs/cm (Saturated) : Maximum Minimum : Maximum Minimum : 15 tons/hr : 3 tons/hr : 1 MW : 200 KW
Steam Flow
Power
Salient features: The power generated through this system is incidental, hence no extra fuel required. Superheating not required, hence cost of fuel for superheating completely eliminated. No complications and hassles of maintenance and cleaning of Superheater. The power generated thus also qualifies for the carbon credit. Options of Alternator and Induction generator available for fluctuating steam loads. Options of Imported and Indian turbine module
BACK PRESSURE STEAM TURBINE BASED COGENERATION PLANTS (Superheated steam)
These steam turbines are mainly designed based on the process industries needs. It is custom built based on the process steam requirement. Steam is generated in the boiler at high pressure and superheated to the required level and then passed through the Back pressure turbine wherein the back pressure is set for Process pressure requirement. The turbine can be coupled either to the Alternator or Induction Generator, depending on the Steam and Power consumption pattern of the process. Pressure range : Inlet pressure: Maximum 44 Kgs/cm 440C Superheat. : Back pressure: Maximum 8 Kgs/cm. : Maximum Minimum : Maximum Minimum : 75 tons/hr : 3 tons/hr : 5 MW : 200 KW
Steam Flow
Power
Salient features : The power generated through this system depends on the process pressure requirement and pressure level raised in the Boiler. Lower the process pressure, better the power output. Superheating required, hence cost of fuel for superheating adds on to the operation cost, which is negligible when compared to the power generated. Parts in contact with steam has better life as compared to saturated steam turbines as the quality of steam is better and free from moisture. The power generated thus also qualifies for the carbon credit. Options of Alternator and Induction generator available for fluctuating steam loads. Options of Imported and Indian turbine module.
EXTRACTION CUM CONDENSING TURBINE BASED COGENERATION PLANTS
These steam turbines are mainly designed to cater to the Steam requirement as well as to meet the power demand. It is custom built in such a way that whatever power that can be generated through back pressure process is utilised first, and the balance power requirement is generated by condensing the required quantity of steam. Steam is generated in the boiler at high pressure and superheated to the required level and then passed through the Extraction cum Back pressure turbine wherein the back pressure is set for Process pressure requirement. The turbine can be coupled either to the Alternator or Induction Generator, depending on the Steam and Power consumption pattern of the process. Pressure range Steam Flow Power : Inlet pressure: Maximum 67 Kgs/cm 580C Superheat. : Back pressure: Maximum 8 Kgs/cm. : Maximum : 100 tons/hr Minimum : 3 tons/hr : Maximum : 10 MW Minimum : 3 KW
Salient features: The power generated through this system depends on the process pressure requirement and pressure level raised in the Boiler. Lower the process pressure, better the power output. Superheating required, hence cost of fuel for superheating adds on to the operation cost, which is negligible when compared to the power generated. Parts in contact with steam has better life as compared to saturated steam turbines as the quality of steam is better and free from moisture. The power generated thus also qualifies for the carbon credit. Options of Imported and Indian turbine module.
BIOMASS BASED POWER PLANTS Power plants based on Biomass as fuel. Fuel like Paddy husk, Groundnut shell, Fire wood, Bagasse and other Agro waste & Municipal waste is burnt in biomass fired boiler to generate steam at high pressure. The steam thus generated, is further superheated to remove moisture and then passed through a condensing steam turbine. Steam coming out of Turbine is passed through a Condenser which creates a negative guage pressure in the turbine, so that maximum output is extracted from the turbine. The condensate coming out of the Condenser is pumped back to the boiler circuit by Condensate evacuation pumps.
Capacity Fuel
: Upto 10 MW : Paddy Husk / Groundnut shell / Bagasse / Fire wood / other Agro waste and Municipal waste
Services : Design, Engineering, Supply, Erection & Commissioning of Bilers, Turbines, Condensers, Ejectors, Cooling towers, Pumps and all related accessories of power plant on Turnkey basis. Design, Supply, Erection & Commissioning of Water treatment plants, Waste handling and disposal systems. Design, Engineering, Erection and commissioning of Fuel handling and Ash handling systems. Design and supply of Pollution control equipments like Bag Filters, Electro static precipitators, Scrubbers, Mechanical dust collectors, Effluent treatment plants. Designing, fabrication and erection of Steam, Air and Water pipelines. Hot and Cold insulation. Operation and Maintenance contracts of plants. Feasibility study, Detailed Project Reports, Technical & Commercial evaluation of Bids. Energy audits of total plant
COAL BASED POWER PLANTS Power plants based on Coal as fuel. Fuel like Indian coal and imported coal is burnt in boiler to generate steam at high pressure. The steam thus generated, is further superheated to remove moisture and then passed through a condensing steam turbine. Steam coming out of Turbine is passed through a Condenser which creates a negative guage pressure in the turbine, so that maximum output is extracted from the turbine. The condensate coming out of the Condenser is pumped back to the boiler circuit by Condensate evacuation pumps.
Capacity Fuel Services :
: Upto 10 MW : Imported coal / Indian coal / Lignite.
Design, Engineering, Supply, Erection & Commissioning of Boilers, Turbines, Condensers, Ejectors, Cooling towers, Pumps and all related accessories of power plant on Turnkey basis. Design, Supply, Erection & Commissioning of Water treatment plants, Waste handling and disposal systems. Design, Engineering, Erection and commissioning of Fuel handling and Ash handling systems. Design and supply of Pollution control equipments like Bag Filters, Electro static precipitators, Scrubbers, Mechanical dust collectors, Effluent treatment plants. Designing, fabrication and erection of Steam, Air and Water pipelines. Hot and Cold insulation. Operation and Maintenance contracts of plants. Feasibility study, Detailed Project Reports, Technical & Commercial evaluation of Bids. Energy audits of total plant
HEAT RECOVERY STEAM GENERATOR BASED POWER PLANTS In most of process industry, waste heat is generated which is utilized in generating the steam through a waste heat recovery boiler. The steam so generated, if not required in The plant process could be utilized through a condensing steam turbine and generator. This would generate power which could be used for captive consumption. In case the power generation is in excess of plant requirement, then by synchronising with grid the excess power so generated can be fed to the grid. In case the power generated is less than the plant demand then, differential power could be drawn from the infinite grid. Capacity Source Services Design, Engineering, Supply, Erection & Commissioning of Heat Recovery Steam Generators, Turbines, Condensers, Ejectors, Lube oil system, Steam, Air & Water Piping and Electricals. Design, Supply, Erection & Commissioning of Water treatment plants. Design and supply of Pollution control equipments like Bag Filters, Electro static precipitators, Scrubbers, Mechanical dust collectors, Effluent treatment plants. Hot and Cold insulation. Operation and Maintenance contracts of plants. Feasibility study, Detailed Project Reports, Technical & Commercial evaluation of Bids. Energy audits of total plant : Upto 10 MW : Gas from most of the sources, and various composition.

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COMPANY PROFILE

DAACK Vessels pvt. ltd.

OUR PRODUCTS & SERVICES

SOME OF THE PROJECTS DONE BY OUR TEAM MEMBERS

Capacity Working pressure Furnace & feeding

Capacity Working pressure Furnace & feeding

Capacity Working pressure Furnace & feeding

Construction Capacity Working pressure Furnace & feeding

Construction Capacity Working pressure Furnace & feeding

HEAT RECOVERY STEAM GENERATOR (HRSG)

Construction Capacity Working pressure

Construction Capacity Fuel

BACK PRESSURE STEAM TURBINE BASED COGENERATION PLANTS (Saturated steam)

BACK PRESSURE STEAM TURBINE BASED COGENERATION PLANTS (Superheated steam)

EXTRACTION CUM CONDENSING TURBINE BASED COGENERATION PLANTS

Capacity Fuel Services :

: Upto 10 MW : Imported coal / Indian coal / Lignite.

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