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A Computational Study of Upwind Sail Aerodynamics: Headsail and Mainsail Interaction of a Yacht.

MSc Project By Abhipray Jain Student N0: 110361527

School of Marine Science and Technology

Supervisor: Dr Ignazio Maria Viola Submitted: 10/08/12 In Partial Fulfilment of the Requirements for the Masters Degree in Master of Science in Naval Architecture.

A Computational Study of Upwind Sail Aerodynamics: Headsail and Mainsail Interaction of a Yacht.

ABSTRACT
A 2D mainsail and headsail interaction in upwind condition was performed using a CFD simulation on America`s cup 33 yachts sails for different camber percentages of a headsail. Six combinations of sails were provided by the supervisor, and the headsail cambers were 13%, 16%, 20%, 23%, 26% and 30%, but only one mainsail camber was used. A thorough discussion regarding the effect on pressure coefficient with the change in camber was explained. Effect in reattachment length and trailing edge separation length of the sail was also well defined. For better understanding 3 different grids were made namely Coarse, Medium and Fine which provided a better discussion regarding results and validation. Different values of coefficient of lift and drag were calculated and validated for different sail interactions and the optimum camber was selected depending on these values. With the help of the supervisor, errors and uncertainties in the results were discussed using a simple graphical approach. As there was no experimental data available for this thesis, no comparison could be done between the computational results and experimental results. However, effect of different grids in CFD and different cambers of sail, on the sail interaction are reported clearly with remarks.

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ACKNOWLEDGEMENT
I owe a great many thanks to many people who have helped and supported me throughout my experience as a student in Newcastle University. First, I would like to thank my parents, Sushil Kumar Jain and Manju Jain, for providing me with the moral support and for having confidence in me. My special thanks to my supervisor Dr Ignazio Maria Viola for guiding me. He has taken pain to go through every detail and make necessary correction as and when needed. I would also thank my University and all my faculty members without whom this course would have been a distant reality. I also extend my heartfelt thanks to my friends for having faith in me.

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AUTHOR DISCLAIMER
The present Report is submitted for the partial fulfilment of the requirements for the Degree of Master in Science in Naval Architecture at Newcastle University. The undersigned, Abhipray Jain, confirms that the material presented in this project is all my own work. References to, quotation from and the discussion of work of any other work are correctly acknowledged/ cited within the report in accordance with university guidelines on academic integrity.

Sign: ______________________________ Name (printed in full): Abhipray Jain Date: 10/08/2012

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TABLE OF FIGURES
Fig 1) Flow field without circulation (Arvel Gentry, 1971) page3 ____________________________ 5 Fig 2) Applying Kutta condition gives lift (Arvel Gentry, 1971) page 3 ______________________ 5 Fig 3) Flow Regions (Gentry, 1981) page 1 ____________________________________________________ 7 Fig 4) Separation Flow Areas (Gentry, 1981) page 2 __________________________________________ 7 Fig 5) A downwind sail flow (Collie et al, 2001) page 33 ______________________________________ 7 Fig 6) Luff Separation Bubble (http://www.wb-sails.fi/news/Stallpics.HTML) _____________ 8 Fig 7) Cp Vs x/c with Camber 0% (Sulisetyono et al, 2010) page 171 ______________________ 12 Fig 8) Cp Vs x/c with Camber 0% (Sulisetyono et al, 2010) page 171 ______________________ 12 Fig 9) Schematic drawing of pressure and flow around the sails (Viola et al, 2011) Page 6.12 Fig 10) Different Geometries for Headsail and Mainsail Interaction _______________________ 17 Fig 11) Geometry, Computational Domain and Boundary Conditions in ICEM CFD _______ 18 Fig 12) A simple 2-D planar blocking strategy ______________________________________________ 19 Fig 13) Controlling number of cells and their size for better calculation of interaction. __ 20 Fig 14) Hybrid Mesh was used to reduce the total number of cells which would have been more if same topology was used at the region away from the sails. ________________________ 21 Fig 15) Full view of the mesh showing conformal and non-conformal regions. ____________ 21 Fig 16) For creating Fine grid, scale size was increased from 1 to 1.2599. _________________ 23 Fig 17) For creating Coarse grid, scale size was reduced from 1 to 0.7937.________________ 23 Fig 18) Velocities in different directions for the inflow. _____________________________________ 24 Fig 19) Lift Convergence History _____________________________________________________________ 26 Fig 20) Drag Convergence History ___________________________________________________________ 26 Fig 21) Scaled Residuals ______________________________________________________________________ 26 Fig 22) Flowchart for Convergence Criteria. _________________________________________________ 27
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Table of Figures

Fig 23) Wall Shear Stress _____________________________________________________________________ 29 Fig 24) Unusual Pressure contour on Mainsail. ______________________________________________ 31 Fig 25) Diffusive nature of First order Scheme. ______________________________________________ 31 Fig 26) Second order numerical method. ____________________________________________________ 32 Fig 27) Combination of First order Scheme (6000 iterations) and Second order Scheme (more than 6000 iterations) in upwind condition. __________________________________________ 33 Fig 28) Reattachment length Vs Camber% __________________________________________________ 34 Fig 29) Separation length Vs Camber% ______________________________________________________ 35 Fig 30) Headsail Pressure distribution for varying camber _________________________________ 37 Fig 31) Headsail Pressure distribution for varying camber _________________________________ 38 Fig 32) Headsail pressure distribution for varying cambers (1a) and (1b) Coarse grid; (2a) and (2b) Fine Grid. ____________________________________________________________________________ 38 Fig 33) Cl Vs Camber% for all grids __________________________________________________________ 40 Fig 34) Cd Vs Camber% for all grids _________________________________________________________ 41 Fig 35) Cl Vs Cd for all grids __________________________________________________________________ 41 Fig 36) Cl ratio Vs Camber% __________________________________________________________________ 43 Fig 37) Cd ratio Vs Camber% _________________________________________________________________ 43 Fig 38) Value of Cl and Cd for corresponding camber% and grid types ____________________ 44 Fig 39) Uncertainty graph - Using Factor of 3.0 Fig 40) Uncertainty graph - Using Factor of 3.0 when E2 > E1 Fig 41) Uncertainty graph - Using Factor of 3.0 when E1 > E2 Fig 42) Uncertainty of Cl Fig 43) Uncertainty of Cd 56 56 56 57 58

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NOMENCLATURE
2d= 2 dimensional CFD= Computational Fluid Dynamics Cp = Pressure Coefficient Cl = Lift Coefficient Cd = Drag Coefficient Xr = Reattachment Length Xs = Separation Length X/c = Camber/Chord = Density = Velocity U+= Non dimensional velocity Y+=Non dimension wall distance = Wall shear stress = Friction Velocity = Velocity in the x direction P = Fluid Pressure r = Fluid Density V = Fluid Velocity g = Gravitational Acceleration Constant h = Height

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TABLE OF CONTENTS
Abstract _________________________________________________________________________________________________ i Acknowledgement ___________________________________________________________________________________ ii Author Disclaimer __________________________________________________________________________________ iii Table of Figures ______________________________________________________________________________________ iv Nomenclature ________________________________________________________________________________________ vi

Chapter 1: Introduction ____________________________________________________________________________ 1 1.1 Preface _____________________________________________________________________________________ 1 1.2 Aim and Objectives _______________________________________________________________________ 2 1.3 Overview of Dissertation: _______________________________________________________________ 2

Chapter 2: Literature Review ______________________________________________________________________ 3 2.1 Introduction _______________________________________________________________________________ 3 2.2 Modern Sail Theories ____________________________________________________________________ 4 2.2.1 How a sail generates lift _______________________________________________________________ 4 2.2.2 Separation Flow areas and Turbulence ______________________________________________ 6 2.2.3 Leading Edge Separation ______________________________________________________________ 8 2.2.4 Trailing Edge Separation ______________________________________________________________ 9 2.3 Sail Interaction __________________________________________________________________________ 10 2.4 Pressure Distributions_________________________________________________________________ 11 2.4.1 Overview ______________________________________________________________________________ 11 2.4.2 Windward and Leeward Pressure Distributions __________________________________ 11 2.4.3 Headsail and Mainsail Interaction __________________________________________________ 13 2.5 Significance of Camber _________________________________________________________________ 13 2.6 Significance of Grid/Grids _____________________________________________________________ 15

Chapter 3: Computational Fluid Dynamics Methodology ___________________________________ 16 3.1 Overview _________________________________________________________________________________ 16 3.2 Geometry_________________________________________________________________________________ 16 3.3 Grid Construction _______________________________________________________________________ 18 3.4 Solver Settings __________________________________________________________________________ 23
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3.5 Post Processing _________________________________________________________________________ 25

Chapter 4: Results __________________________________________________________________________________ 28 4.1 Method ___________________________________________________________________________________ 28 4.1.1 Overview ______________________________________________________________________________ 28 4.1.2 Formulae Used _______________________________________________________________________ 28 4.2 Discretization and Error Handling during Post Processing: _____________________ 30 4.3 Effect of Camber on reattachment length (Xr) and Trailing Edge Separation length (Xs) for Fine, Medium and Coarse grids. ________________________________________ 33 4.3.1 Overview ______________________________________________________________________________ 33 4.3.2 Effect on camber on Xr_______________________________________________________________ 33 4.3.3 Effect of different Grids on Reattachment length (Xr) ____________________________ 34 4.3.4 Effect on camber on Xs ______________________________________________________________ 35 4.3.5 Effect of different Grids on Trailing Edge Separation Length (Xs) _______________ 36 4.4 Effect of camber on Pressure Coefficient (Cp) _____________________________________ 36 4.5 Effect of camber on Drag (Cd) and Lift Coefficients (Cl) __________________________ 39 4.5.1 Lift Coefficient (Cl) ___________________________________________________________________ 39 4.5.2 Drag Coefficient (Cd) _________________________________________________________________ 40 4.6 Effect of grids on Cl and Cd ____________________________________________________________ 42 4.7 Uncertainty ______________________________________________________________________________ 44 4.7.1 Overview ______________________________________________________________________________ 44 4.7.2 Method ________________________________________________________________________________ 45 4.7.3 Cl and Cd uncertainties ______________________________________________________________ 47

Chapter 5 Conclusion_______________________________________________________________________________ 49 5.1 Summary _________________________________________________________________________________ 49 5.2 Recommendations ______________________________________________________________________ 50

References: ___________________________________________________________________________________________ 51 Bibliography: ________________________________________________________________________________________ 52 Appendix 53

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Chapter 1: Introduction

CHAPTER 1: INTRODUCTION
1.1 PREFACE To design efficient sails, more and more researches have been done throughout the history and many methods have been employed. From the start of the sail design, an insight and knowledge have been the first means of designing sails. Insight and knowledge still play a major role in sail design as there is no database available which defines the maximum efficiency of a certain camber of a sail for a particular yacht. From an insight, prototype sails can be built to perform experiments and simulations. Also, wind tunnel testing can be done with model sails to observe and study the flow around sails on a smaller scale. Today, computers have become a means of calculating a lot of information in short amounts of time. The digital computer with an integration of mathematical models, have given a new sight to the aerodynamics called as Computational Fluid Dynamics (CFD). In its simplest terms, CFD is the process of taking a physical flow problem, breaking it down into a suitable set of equations, and solving them on a digital computer. As the use of CFD grew in the field of aircraft industries in the past years, it has been proved that CFD is a quite cost effective method which doesnt have any approximations present. CFD had also been used and still being used for sail aerodynamics because it doesnt allow any approximations which are present in the wind tunnel tests for yachts, thus decreasing the design processing time. Therefore, this paper presents the experiences of the author in exploring the use of CFD on sails. Early explorations were quite significant as they led to the correct explanation for the headsail-mainsail interaction problems (Gentry, 1971). CFD technology was applied to the problems of several camber profiles of headsail with only one mainsail camber interaction. The sections of the sail have been taken from AC33 yachts section (Viola et al, 2011). This project reviews some earlier work done on sail of yachts and gives a brief explanation regarding effect of camber on the lift and drag of a sail and also the effect of grid on the results obtained by the solver.

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Chapter 1: Introduction

1.2 AIM AND OBJECTIVES The main objective of this research is to understand the aerodynamics of sail. To improve its performance, a maximum optimum lift force is required. Also minimum drag is required so as to reduce resistance losses. After running the simulations for different grids, the maximum lift coefficient has to be found for a camber, which will be an optimum camber profile of a headsail. Also, a good argument about the sensitivity of camber of the headsail to the lift coefficient is required to be made. Discussion regarding how a change in number of elements for a mesh can change the results is to be made. At last a validation of CFD results is needed to be done so as to get an idea regarding the probability of error in the results. 1.3 OVERVIEW OF DISSERTATION: The dissertation has been organized in a way that chapter 2 outlines a simple and comprehensive review about the evolution of sail aerodynamic theory. Here, the fundamental concepts are explained and more emphasis is given on the latest researches of the leading edge bubble, flow separation, flow reattachment and trailing edge separation. The trend in pressure distribution around sails is also discussed. In chapter 3, remarks are made regarding the geometry dimensions, the generation of mesh, solver setup and boundary conditions used. A simple explanation is been given about the mesh quality and its sensitiveness. Chapter 4 deals with the results section, which provides all the basic elements which defines forces in the sail aerodynamics. Thus, coefficient of lift and drag are explained in this section with a statement regarding on different values obtained for different grids and cambers used. To understand the flow around the sails, pressure coefficient and flow separation has been discussed. Verification and validation has been presented in this section so as to define a certain level of accuracy in the results.

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Chapter 2: Literature Review

CHAPTER 2: LITERATURE REVIEW


2.1 INTRODUCTION During the period of 3000 BC 900 AD, the first sail which was used by the sailors was in a form of a square shape. This square shaped boat was used for thousands of years in the river Nile, by the sailors, despite the limitations of the wrong design of the sail. The square sails were pushed by the wind and the boat could only sail windward. Thus, all of the forces were in the same direction. People soon realised the mistakes they were doing and about two thousand years ago triangular sails came into the picture. Due to the better design and orientation of these sail, a forward thrust could be generated even if the wind angle wasnt perpendicular to the sail, which was expected to be present in the square shaped sail. Sail could be pulled or pushed, but pulling force was more than the push force. There was no physical understanding of the pulling force but during 18th century it was identified as Lift and the explanation behind this pulling force was based on two basic theories namely BERNOULLI and EULER lift theories.

Square Sail

Triangular Sail

Aerofoil

Yacht Sail

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Chapter 2: Literature Review

Bernoullis Equation:

P + 1/2rV^2 + gh = C

Bernoullis equation was based on the energy conservation in a fluid system, thus energy being constant. It can be assumed that the gravitational force is negligible, when increase in velocity and thus decrease in pressure is considered. The streamlines separate at the leading edge of the airfoil and meet again at the trailing edge. The pressure above is lower than the pressure below, creating a lifting force. Many other theories came into existence during 19th and 20th century but a major turn in sail aerodynamics came when Arvel Gentry, an aerodynamicist at Boeing Commercial Airplane Company proved the majority of the earlier theories wrong. As research was already going on in aircraft industry, people had several myths regarding sail aerodynamics because they integrated aerofoil aerodynamics to sail aerodynamics as a whole. They didnt realise that airplanes have long and smooth, only slightly cambered, thick wings which are designed for specific speeds and operational conditions. Where sails are of lower aspect ratio, highly cambered, thin and twisted, and have to operate in a variety of conditions and wind speeds in a turbulent layer of air above the sea surface. For the underwater hull & fins, lessons learned from airplanes were more valid than for sails. In the last few years, advances in CFD (Computer Fluid Dynamics) have changed the way we perceive sail aerodynamics. Old beliefs are proven wrong and new features found. 2.2 MODERN SAIL THEORIES 2.2.1 HOW A SAIL GENERATES LIFT Arvel Gentry, an aerodynamicist in 1971 founded that the basic explanations regarding lift generation for sail were all wrong. He explained that lift generation doesnt depend on the sails/aerofoils shape. It was believed by many people that air flows faster on the upper surface of the aerofoil than the lower surface, as at the upper surface it has to travel more distance. This is not in case of sail as upper and lower surfaces are almost of the same distance. To verify this, an experiment was done on an aerofoil. The figure (1) below shows the resulted streamlines on an aerofoil section where all the governing equations were satisfied but the results showed that aerofoil hasnt got any lift. In reality the streamlines shouldnt be as its shown but the flow around the trailing edge should
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change, as the air begins to move past the aerofoil so that it leaves the aerofoil in the same direction on the top and bottom.

Fig 1) Flow field without circulation (Arvel Gentry, 1971) page3

Fig 2) Applying Kutta condition gives lift (Arvel Gentry, 1971) page 3

He applied Kutta condition as shown in figure (2), to the sail in order to create his theory of generation of lift and he performed several experiments on the sail interaction where he found out different pressure and velocity distributions on the sail geometry. All his experiments and findings gave the basic knowledge of modern sail aerodynamics to the sailors and to the aerodynamicists all over the world. Since then research in this field using modern sail aerodynamics is being done which has been successful. Fossati, another researcher in 2009, identified the significance of the camber and aspect ratios of the sail on the aerodynamics behaviour. The research was done on a cambered plate for checking the effect of resistance on aviation equipments with in a period of 1904 to 1910. In this piece of research it was shown that a shell plate with zero angle of attack can also generate a minimum amount of lift. As we know that this doesnt hold true for sail, as at zero angle there is no pressure at the windward side of the sail which makes it collapse and doesnt allow to retain its cambered shape anymore. This also proved to be a better vision to learn and practise aerodynamics as it was proved that a certain degree of angle is needed to generate lift on a sail. Gentry also suggested that the generation of lift requires that the fluid have some viscosity. He performed an experiment with a fluid without viscosity to prove this point and it was shown that without viscosity there would be no lift and sailboats would not sail (Gentry, 2006). He also suggested the significance of the centre of effort on the sail which generates lift in the direction perpendicular to the direction of the angle of attack. Larsson
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and Eliasson (2000) explained that any change in angle of attack will change the position of centre of effort on the sail. This happens because of the change of angle of attack, the distribution of velocity and pressure over the sail changes. This changes the magnitude and direction of the lift on the sail. Wilkinson (2009) measured the pressure distribution along a mainsail using a rigid foil, and found that there was separation behind the mast on the sail on both the windward and leeward side of the sail. The sail can be divided up into a variety of different section because of the difference in pressure distribution characteristics. The pressure distributions shown by Wilkinson can also be used to confirm Gentrys (1971) modern sail theories. The aerodynamics of a Sparkman and Stephens 24-foot sailing yacht was investigated by Viola et al (2010). Full-scale pressure measurements were performed on the mainsail and the genoa in upwind condition and compared against the modern sail theory. Pressure taps were adopted to measure the pressures on three horizontal sections on the windward and leeward sides of the two sails (Viola et al, 2010). The results showed that as the angle of attack was changed, it caused the pressure distribution over the sails to change, which caused trailing and leading edge separation at high angles of attack. The results showed a correlation between the modern sail theory and Wilkinsons theories. 2.2.2 SEPARATION FLOW AREAS AND TURBULENCE Turbulent Transition was first studied by Osborne Reynolds (1883). He did an experiment observing turbulent transition in a glass walled tank where he proved that in order to have a transition, disturbance in a flow needs to be present. He also provided the information about the stresses magnitude being higher in the turbulent area than in the laminar area for the same Reynolds number (Collie et al, 2001). In 1970s Gentrys modern sail theory also stated different divisions of flow on a sail area as shown in figure (3, 4). He stated that air is a viscous medium and it reflects its viscosity in the region of boundary layer. He explained that the laminar boundary layer is more susceptible to separation that the turbulent boundary layer. In some cases, as he explained, the separated flow will reattach to the surface of the sail. In separated laminar boundary case a small separation bubble forms due to the same phenomenon and
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reattaches itself to the turbulent boundary layer. Also, if no reattachment of the flow happens, the condition is called a stalled condition where lift doesnt increase but gradually decreases (Gentry, 1971).

Fig 3) Flow Regions (Gentry, 1981) page 1

Fig 4) Separation Flow Areas (Gentry, 1981) page 2

Collie et al (2001) also showed the leading edge separation phenomenon on a downwind sail flow. As shown in figure (5) the flow accelerates around the leading edge and forms a recirculation region while separating. They also told that when the sail stalls, there is no reattachment of the separation at the leading edge but a disrupt flow occurs. Also, they told about interdependency of flow over each sail in an interaction as shown.

Fig 5) A downwind sail flow (Collie et al, 2001) page 33

Wilkinson (2009) also discovered there would be separation at the leading edge on the windward and leeward side, when there was a mast in front of the sail. Thus, confirming the modern sail theory of Gentry which talks about the laminar and turbulent separation at the ends of the sail.

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2.2.3 LEADING EDGE SEPARATION There are two types of leading edge separation which takes place, a short bubble and a long bubble. A short bubble is generally seen on a conventional airfoil with rounded nose shape where as a long bubble appears on thin aerofoils with tapered or sharp leading edges like in a yacht sail, turbine blades etc ( Viola et al, 2011). Gentry (1976) did an experiment on a mast shape of a sail. He placed a mast at the leading edge of the mainsail and tried to see its interaction with the jib. He managed to evaluate that masts shape can change the magnitude of the leading edge separation and thus, separation by the mast was needed to be reduced. Also, he mentioned that not only the masts shape can change the separation but jibs trim also affects the separation caused by the mast on the sail. Wilkinson (2009) also defined the change in leading edge separation caused by the masts shape. He told that the intensity of the pressure increase at the turbulent boundary layer depends on the mast shape. As the pressure increase is intercepted by the shape of the mast and sail, the flow reattaches and forms a separation bubble. If sail and mast integrated pressure doesnt intercept the pressure increase at the turbulent boundary, flow remains separated and no separation bubble forms. figure (6). A separation bubble behind the mast on the leeward side of the sail has been shown in the

Fig 6) Luff Separation Bubble (http://www.wb-sails.fi/news/Stallpics.HTML)

In 1950s, aeronautical industries discovered another type of bubble which was longer thinner separation bubble at the leading edge. This was done to achieve high speed for an aircraft using thin airfoils so as to get more lift and since then research started on thinner longer separation bubbles. Crompton and Barrett (2000) found out that bubble separates due to the laminar separation and to find this they conducted an experiment on a flat

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plate. They investigated that the adverse pressure, forces the shear layer to separate and vortices to shed and dissipate into an unstable layer that moves along an elliptic track. This track is the upper boundary of the leading edge bubble. The shear layer passes through a transition from turbulent to laminar flow and at some distance downstream reattaches to the sail. Crompton and Barrett used laser Doppler anemometer (LDA), which was believed to give a better insight to the flow phenomena rather than just the numerical calculation. Viola et al also found that as the angle attack increases on a sail it will cause lower pressure on the leeward side of the sail which will lead to the leading edge bubble increasing in length (Viola et al, 2011). Collie, Gerritsen and Jackson (2008) looked into the leading edge bubble on a flat plate with a low angle of incidence of 3. Since this time, CFD use for identifying the separation bubble on sail was in used at a major scale. In spite of having more accurate data from the Crompton and Barrett research, Collie et al werent able to predict the secondary leading edge bubble. It was concluded as the problem with the model, which Collie et al made, for validation with the wind tunnel tests done by Crompton et al as the software (CFD) didnt seem to understand the flow separation regions within the model made or probably the model was wrong. 2.2.4 TRAILING EDGE SEPARATION Gentry (1971) found that the area of turbulent separation occurs because of the pressure change around the sail profile. As the flow increases around the leeward side of the sail, pressure decreases and separation occurs. Then when the velocity slows it causes the pressure to increase causing the flow to become turbulent and the shear layer to separate from the surface of the sail. Viola et al (2011) also mentioned the change in pressure distribution with the trim angle increase. When the angle of attack increases, there is a lower pressure area formation which causes separation to occur earlier along the chord. Also, a sail with a shorter chord experiences quick slow down in velocity when put at a higher angle of attack. This causes the flow to become unstable earlier, which results in early turbulent separation.

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2.3 SAIL INTERACTION Headsail and mainsail interaction with each other has been an extensive area of research since many years for aerodynamicists and sailors. When the two sails are close to each other, air flow distribution around the sails tends to change depending on the position of the two sails. Gentry (1971) explained how presence of headsail causes the stagnation point of the mainsail to shift to leading edge, which in turn reduces the suction velocities on the mainsail. These interactions between the two sails suggest that mainsail can be used with higher angle of attacks with less possibility of separation happening on it. Also, as air flows first on headsail and then on mainsail, this would affect the flow on the mainsail altogether. This happens as the flow has to circulate from the top of the headsail profile to the mainsail, which doesnt happen in reality, thus affecting the flow over mainsail. The upwash (flow on the upper side of the sail) of the mainsail shifts the stagnation point of the headsail towards the windward side of the sail. This prevents the headsail to stall on the leeward side of it. To increase the efficiency of the headsail, it was identified that if the headsail is in the high velocity regions of the mainsail trailing edge, then velocity at the trailing edge of the headsail increases. Viola et al (2011) also did an investigation on the sail interaction and found out that as the trailing edge of the headsail is the suction for the mainsail, trailing edge of the headsail is at low pressure during the interaction. Thus pressure decreases at the leeward side of the headsail with the interaction with mainsail.

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2.4 PRESSURE DISTRIBUTIONS 2.4.1 OVERVIEW Pressure distribution around sails is usually presented in the form a pressure coefficient (Cp) defined as the normalised difference between the pressure at the sail (p) and the free-stream dynamic pressure (p).

As it has been discussed before, we expect a formation of a thin separation bubble at the leading edge of the headsail (Crompton et al, 2000). Also, laminar separation is supposed to occur from leading edge which forms a secondary separation bubble. Following the phenomenon, the flow will go through a transition phase before turning into a turbulent flow. 2.4.2 WINDWARD AND LEEWARD PRESSURE DISTRIBUTIONS In viscous flows the stagnation point of a flat plate was found by Crompton et al (2000). He explained the stagnation point to be located at the leading edge for a range of angle of attack close to the ideal angle of attack. Sulisetyono et al (2010) described the behaviour of sails in the fluid dynamics analysis. Only mainsail design was tested using CFD for various drafts, cambers and angle of attacks of the sail. Figure (7, 8) shows the dependency of camber profile with the coefficient of pressure distribution along the sail. He tried to explain that when the angle of attack becomes more the transition point becomes smaller and opposite the stagnation point becomes bigger (Sulisetyono et al, 2010).

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Fig 7) Cp Vs x/c with Camber 0% (Sulisetyono et al, 2010) page 171

Fig 8) Cp Vs x/c with Camber 0% (Sulisetyono et al, 2010) page 171

It was identified that with 0% camber there was no bubble separation occurred while a camber 5% has a trailing edge separation with the decrease in pressure from the reattachment point. Viola et al (2011) found out the pressure distribution for the mainsail and headsail interaction which is shown in figure (9).

Fig 9) Schematic drawing of pressure and flow around the sails (Viola et al, 2011) Page 6.

It was found out that the windward side of both the sails was a low speed region (Viola et al, 2010). Therefore, Cp was found out to be same (Cp=1.0) across the whole section.
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Then, it initially decreases and after that initial decrease, sail curvature causes the pressure to increase with a maximum around half chord length. At the trailing edge Cp tends to take negative values to meet the pressure at the leeward side of the sail. Also, for low angle of attacks of the sail a recirculation bubble was formed and kept on decreasing in size as angle of attacks became greater. Something opposite was found out on the leeward side which was a particular length of a bubble for an ideal angle of attack which started to increase with the increase in angle of incidence. 2.4.3 HEADSAIL AND MAINSAIL INTERACTION Referring figure (9), a suction peak at the leading edge was seen on the leeward side of the headsail. This was recovered by a quick pressure increase with a local minimum suction of around 10% of the chord (Viola et al, 2010). This happened because of the formation of laminar separation bubble behind the sharp edge of the headsail which reattaches after the turbulent transition (Crompton and Barret, 2000). Downstream of the reattachment the pressure decreases because of the headsails shape and curvature. Just after this, trailing edge separation occurs and pressure becomes nearly constant. For the mainsail, the leeward side shows similar trends to what was found for the headsail. The major differences were that the laminar separation occurred at the mast and turbulent separation occurred at around 10% of the mainsail chord (Viola et al, 2011). Between the turbulent reattachment and the initial suction, the pressure seemed to be almost constant whereas during the reattachment a smooth curve was obtained than it was in case of a headsail. 2.5 SIGNIFICANCE OF CAMBER Camber refers to the curvature of the sail. An efficient camber results in a very less drag, and thus, requiring less thrust to produce lift. Therefore, camber has an effect on lift in addition with the reduction of drag. Back in 19th century this was proved by Daniel Bernoulli, referred to as the Bernoullis principle, that the cambered wings generate efficient lift rather than flat wings. As we studied in the former part of this research, sail behaves almost like an aerofoil; the Bernoullis principle seemed to work on sails.

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It has been found out that cambered sail, even at zero angle of attack, creates a pressure differential between upper and lower surfaces. As the camber of the sail increases, more lift is produced but unfortunately, high cambers produce high drags too. Therefore, there is a limit to the camber which gives more lift than drag. As drag is counter-productive to the performance of the sail and its yacht, it is formed when high-pressure air on the windward side of the sail tries to escape to the low pressure, leeward side. When this air escapes it becomes turbulent and gets distributed over the smooth flow of sail. When this happens the air slows and stalls from the sail thereby reducing lift. Therefore, the balance for boat performance is maximum lift and minimum drag. Lasher et al (2005) presented a paper on symmetric spinnakers where they have several models of spinnakers with varying cambers, aspect ratios etc. and they tried to find out the affect of these, on the force coefficients like lift and drag coefficients. They concluded that the effect of camber depends on the aspect ratio of the sail. It was found that for cambered sail there was a less increase in lift for lower aspect ratios than for higher aspect ratio sails. This increase in lift was compared with respect to the model of a flat sail. As research for the significance of camber on force coefficients has been a concise study, we havent achieved a substantial amount of data, to perform a validation which may give precise results of its effectiveness. Some of the experimental data which we have today is from the study of mast and sail pressure distribution by Wilkinson (1990). It provided us with a local wall measurement around the mast and the sail. More recently others have investigated the effect of camber on sails (Lopes et al, 2008) but results havent provided any better knowledge of the effect of camber of force coefficients. Also, there is no research papers published, which describes the effect of very high cambered sail on forces.

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2.6 SIGNIFICANCE OF GRID/GRIDS Not only parameters like camber, aspect-ratio, boundary conditions etc. for the sail, affect the simulations but also the meshing which has been done can change the results significantly. A meshing sequence was used while forming a grid in ICEM CFD, which was further used for running the simulations in Fluent v6. We know that cells near the sail should be many in number and of square shape, so as to calculate the velocity and pressures effectively, as Velocity/Pressure is more turbulent near the wall of the sail than away from it. Therefore, to maintain the integrity of the mesh to be made, more number of cells are used near the sail region than away from it. This certainly gives the required result when simulated in a solver, but to check the uncertainty of the solution different grids namely fine, medium and coarse were prepared. Bentaleb et al (2004) found out that the values of CL and CD were reduced linearly for the three meshes. Also, CL and CD converged towards a rather narrow range of values for medium and fine grids. Fathi et al (2010) found out that accuracy is penalized when high residuals of the unstructured mesh were found out in areas with large flow gradients. They also told that although the structured grids being more complex to generate rather than unstructured, they get hold of improved numerical accuracy to the simulation (Fathi et al, 2010). It was also believed that while comparing results between the different grids, if there is a large difference between grid A and grid B but small relative difference between grid B and grid C, than resolution of the grid C (finest grid) is suitable to be used for calculation purposes ( Ramponi et al, 2012) .

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CHAPTER 3: COMPUTATIONAL FLUID DYNAMICS METHODOLOGY


3.1 OVERVIEW As the user was new to the software Ansys, learning the basic working of the software was one of the tasks which were performed for a certain period of time. In this section a detail description of the method employed for carrying out the simulations is described. The procedure involves use of Fluent v6 software for carrying out simulations (post processing) while blocking and meshing is done on ICEM CFD, both software being a part of Ansys 13.0. The process can be summarized as Geometry Creation Meshing Solver Setting Post processing

3.2 GEOMETRY A cluster of geometries was provided by the supervisor which consists of the two sail sections namely headsail and mainsail, with different geometries configurations. The outer rectangular boundary is defined as a domain for different headsail geometries in combination with a single geometry of mainsail. As the geometry was designed in AutoCad its dimensions were changed from millimeters to meters in ICEM CFD and its axis was changed from x-y to y-x. This was done to carry out sail aerodynamics in the right axis so as to make, the input velocity direction corresponding to the sail geometries, almost perpendicular to the sails. This was done to obtain the right angle of attack as needed. As shown in figure (10), different headsail camber profiles can be seen, whose interaction with the mainsail is needed to be checked for obtaining maximum lift. Thus, each camber

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of headsail has different chord lengths minimum being 0.3 meters and mainsail chord length is 0.5 meters. For headsail, different ratios between camber to chord length from the bottom to the top sail are 13%, 16%, 20%, 23%, 26%, 30%, 33%, 36%, 40%, 43%, 46%, and 50%. The mainsail camber has not been changed for all the cases. During the simulations it was found that the maximum lift occurred for lower percentages of the Camber/Chord length ratios. Thus to make the work less tedious, it was suggested by the supervisor to work on lower Camber/Chord length ratios being 13%, 16%, 20%, 23%, 26%, and 30% for the headsail. However, simulations for all the camber profiles were done by the author, to get the better insight of the problem. These sail were designed for the Americas Cup class yacht AC33 and rigid model-scaled sails of the AC33 were tested at the Yacht Research Unit of the University of Auckland (Viola et al, 2011).

Fig 10) Different Geometries for Headsail and Mainsail Interaction

To solve the Navier-Stokes equations, proper boundary conditions are required on all calculation domain frontiers. At wall boundary (headsail and mainsail), the no-slip

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condition is applied. An outlet boundary condition is applied at the right computational domain boundary. A velocity inlet boundary condition is applied on other part of the computational domain (inlet, up and down) as shown in figure (11).

Fig 11) Geometry, Computational Domain and Boundary Conditions in ICEM CFD

3.3 GRID CONSTRUCTION The process of developing mesh is called Mesh or Grid Generation and is considered the most important phase as successful simulations depend on the quality of mesh generated. Grid creation involves blocking the model creating various surfaces on the sails of yacht. A simple 2-D planar blocking strategy was done in ICEM. Different blocking strategies were tried out and the one in the figure (12) was used, keeping in mind, that the cell formations near the edges of the sail will be square shaped. This was done so that velocity can be monitored accurately as near the edges, velocity can be in different directions due to high interactions between sail and the air.

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Fig 12) A simple 2-D planar blocking strategy

A certain type of mesh generation is a critical step in the process of RANS simulation for many reasons. First of all, it is very time consuming to create geometry on ICEM CFD or export geometry from CAD model and try to mesh it using CFD topology. Secondly, the mesh can manipulate results on typical sails configurations and should be carefully calculated and a restricted choice of a mesh size in the important flow regions should be considered as an important factor. Boundary layers have to be well resolved on all bodies (headsail and mainsail) and this inflicts a decisive factor on mesh size in the normal direction to walls. But this well-known criterion is not enough to have a good flow description and results independent to mesh. All flow gradients have to be well resolved

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and this is not a simple task on typical sails because of the zero thickness and the subsequent leading-edge pressure gradient when angle of attack is not ideal. Another important feature of mesh is their flexibility to different kind of geometries. Therefore, a good quality meshes should be generated in the boundary layers regions of each body without any use of too high aspect ratio cells and with a good control in the interaction regions which may be small (mainly between headsail and mainsail figure 13). To respect these topologic constraints, a good candidate is hybrid meshes. However, the author hasnt used the hybrid mesh but have tried to decrease the cell ratio which can be seen on figure (14) with eventually conformal interface between the inner structured region around sails and the outer structured region around the interacting structured domain being non conformal as shown in figure (15).

Fig 13) Controlling number of cells and their size for better calculation of interaction.

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Fig 14) Hybrid Mesh was used to reduce the total number of cells which would have been more if same topology was used at the region away from the sails.

Fig 15) Full view of the mesh showing conformal and non-conformal regions.

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Thus, the mesh was generated for one combination of headsail and mainsail profile which was copied onto the other combinations. This was done to prevent any anomaly in the results as different meshes may give different results. Also, numbers of elements in the mesh were kept same for the first bunch of grids. Turbulence is modelled using the SST k turbulence model which is taken as the most suitable model for high-lift aerodynamic applications. Validation studies carried out by the researchers for highly cambered sail sections have indicated that the SST model is indeed the most suitable turbulence model in CFD for computing the ow past upwind sails. To analyse the sensitivity of mesh with the results, number of elements were increased and decreased by changing the scale factor in ICEM CFD (Fig. 16, 17) so as to make Fine grid and Coarse grid respectively. The first bunch of meshes which were made were named as Medium grid and kept as a reference. Therefore, numbers of grids were 6 for medium, 6 for Fine and 6 for Coarse making total number of grids as 18 in number. Different meshes have different number of elements being 68612,106884, and 170036 for Coarse, Medium and Fine grids respectively. To make sure the simulation were accurate in the sub layer a Y+ <=1 was used. Where a non-dimensional wall distance for a wallbounded flow can be defined as -

Where and

is the friction velocity at the nearest wall,

is the distance to the nearest wall c. Particular care was taken to

is the local kinematic viscosity of the fluid. In order to achieve a y+ of

approximately 1.0 the near wall spacing was set at

provide high quality cells around the leading and trailing edges and in these regions the cells have an aspect ratio of 1: 1. Further along the sail, very high aspect ratio cells are used in order to resolve the large ow gradients normal to the wall.

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Fig 16) For creating Fine grid, scale size was increased from 1 to 1.2599.

Fig 17) For creating Coarse grid, scale size was reduced from 1 to 0.7937.

3.4 SOLVER SETTINGS After generating the mesh of the desired quality it is converted to unstructured mesh and then it is modified to match the solver settings. In this case the solver which being used is Fluent v6. So we generate an unstructured fluent mesh using the output solver settings in Ansys Design Modeler. Once we convert the generated mesh to unstructured mesh we can start using this mesh in fluent for simulation. We begin the simulation process by reading the meshes in solver and then assigning the operating and boundary conditions. As we know, the numerical solution of the Navier Stokes equations for turbulent flow is extremely difficult, and due to the significantly different mixing-length scales that are involved in turbulent flow, the stable solution of this requires such a fine mesh resolution that the computational time becomes significantly infeasible for calculation. Attempts to solve turbulent flow using a laminar solver typically result in a time-unsteady solution, which fails to converge appropriately.
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To counter this, time-averaged equations such as the Reynolds-averaged NavierStokes equations (RANS), supplemented with turbulence models, are used in practical computational fluid dynamics (CFD) applications when modelling turbulent flows.Therefore, the turbulence model used was k-omega with SST option and Low Reynolds number corrections as it is considered to be one of the best models for turbulent flows. Once the turbulent model is selected the velocity inlet condition are specified as shown in figure. Where, the free stream velocity has a magnitude of 7.3426 m/s in the x and 0.0314 m/s in the y direction (Figure 18). The turbulent Intensity and Viscosity ratio was recommended by the supervisor as 3% and 10 respectively. This was done to maintain the same conditions as they were for the AC33 yachts section (Viola et al, 2011).

Fig 18) Velocities in different directions for the inflow.

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Reference values were taken as: Area Density Depth Enthalpy = 0.83695 m2 = 1.225 kg / m3 = 1m = 0 Length Pressure Temperature Viscosity = 0.83695 m = 0 = 288.16 k = 1.7894 e-05

The solution method for all the simulations used was: Pressure Velocity = Coupling scheme SIMPLE Momentum = Second Upwind Order

Gradient

Least square cell based

Turbulent kinetic energy Specific dissipation rate

= Second Upwind = Second Upwind

Order

Pressure

Second order

Order

3.5 POST PROCESSING Once the required boundary conditions and operating conditions are set on the model in fluent, simulations are carried out. The simulation process continues till the desired convergence criteria are achieved for the continuity equation. Required convergence had not been taken into consideration only by the residual plot alone, but also with the coefficient of lift and coefficient of drag history together as shown in the figure (19, 20 and 21).

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Fig 19) Lift Convergence History

Fig 20) Drag Convergence History

Fig 21) Scaled Residuals

Some of the important points which should be kept in mind while looking for the convergence criteria are:
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The solution may not be converged if the residuals have met the convergence criteria specified, but still decreasing. If residuals are no longer decreasing but have not reached the convergence criteria, also if lift and drag plots are not changing, the solution has converged. Residuals are not the solution. Other solution monitors like lift and drag coefficients monitors should also be taken into consideration. Also, low residuals dont mean a right answer and high residuals dont mean a wrong one.

The flowchart in figure (22) below explains the convergence criterion further. Therefore, during the simulation the nature of forces and contours of flow, drag, lift and velocity are also checked regularly, to be on the safer side, in order to ascertain that we get the correct results.

Fig 22) Flowchart for Convergence Criteria.

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CHAPTER 4: RESULTS
4.1 METHOD 4.1.1 OVERVIEW As referred in 3.1 of this thesis, 6 different cases were tested for different headsail and mainsail combinations. Also, 3 different grid types were formed namely coarse, medium and fine for all the 6 grids. Thus, total number of different grids, whose simulations were performed, was 18. For each grid, wall shear stress was plotted so as to identify the reattachment length and separation length for the headsail. It was kept in mind that all the calculation was done only for headsail; however, being an interaction between headsail and mainsail, mainsail affected headsail performance which will be shown further during discussion. Lift and drag coefficients were found out and plotted for all the different cambers and grids. Also, reattachment length and separation length were plotted and compared with the coefficients. Proper justification of results was done and the optimum camber profile for the headsail was found out which generates the maximum lift and the minimal drag. Significance of grid type on the results was understood and explained. Further in this thesis, we would try to investigate the results and do the verification. 4.1.2 FORMULAE USED (i) The position of reattachment and separation was found out by plotting the x-wall shear stress which is defined as

at y=0. Where, is the dynamic viscosity u is the x-velocity parallel to the wall ; y is the distance to the wall.

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As the value of wall shear stress depend on the velocity. Thus, a change of direction in would change the sign value of the x-wall shear stress. Therefore the intersection point of x-wall shear stress with the x-axis is considered to be the reattachment and separation point. At typical plot of wall shear stress against x/c figure (23) is shown for 13% camber. The reattachment and separation points are taken were w becomes zero. The values of reattachment and separation length presented in the further sections are found by linear interpolation from the w readings.

Wall shear stress 13% Camber


1

Wall Shear Stress (Pa)

0.5 0 0 -0.5 -1 -1.5 -2 0.2 0.4 0.6 0.8 1 1.2

X/c
Fig 23) Wall Shear Stress

(ii) Lift and drag coefficients are defined in equation 1 and 2. As lift and drag force are directly proportional to the respective coefficients, only coefficients were plotted against Camber/chord length to get the idea of the maximum lift to minimum drag which can be produced.

(1)

(2)

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4.2 DISCRETIZATION AND ERROR HANDLING DURING POST PROCESSING: The strategy of CFD is to replace the continuous problem domain with a discrete domain using a grid. In the continuous domain, each flow variable is defined at every point in the domain whereas in the discrete domain, each flow variable is defined only at the grid points. Thus in a CFD solution, one would directly solve for the relevant flow variables only at the grid points. The values at other locations are determined by interpolating the values at the grid points. There are several methods which explains discretization in Fluent like First Order Upwind Scheme, Power Law Scheme, Second Order Upwind Scheme etc but here we will talk about Second Order Upwind as this discretization method was used for our simulation. Unfortunately, during one of the simulations, for 16% Camber/Chord length of a headsail, for the fine grid, the results were not as it was expected. We found that for 16% camber, coefficient of lift obtained by simulating Coarse and Medium grids gave a value of around 1.74 while the finer grid gave a value of 1.6638. As such a difference shouldnt be present and is not accepted, the data was verified in the following manner. At first, all the variables values were cross checked with the other data, which was saved and used for all other simulations. After coming to the conclusion that all variables match, its convergence criteria was checked but everything seemed correct. Then the pressure contours were plotted and some unusual behavior was seen above the mainsail while pressure contours over the headsail seemed right as shown in figure (24), which wasnt present in other grids. As the maximum pressure, shown in red color, is below the sails, it maintains the sails shape and prevents them to be in a stall condition. Whereas on the mainsail, it can be seen that more than 2 separation bubbles were formed, which were not present in any other simulations, thus it was confirmed that something went wrong with this particular simulation. It was suggested by the supervisor to first run the simulation with first order upwind scheme and then after around 6000 iterations, run it on second order upwind scheme. This model was taken from the by Viola et al 2011, and it was recommended to run simulations using second order upwind scheme so as to match the numerical method based conditions in the paper.

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We used first order upwind scheme to run initial iterations because it was believed that this scheme is easier to be implemented which makes the model more stable. Full simulation was not done using this scheme as results can be diffusive in nature, for example see figure (25). Thus to omit any diffusion, we have used second order upwind scheme for more than 6000 iterations.

Fig 24) Unusual Pressure contour on Mainsail.

Fig 25) Diffusive nature of First order Scheme.

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We understand that second order upwind scheme is more accurate than first order upwind scheme; still we got the wrong result. Question is why this happened? Why wrong result for only this model? It can be demonstrated using the figure (26) as shown.

Fig 26) Second order numerical method.

In regions with strong gradients second order upwind scheme can result in face values that are outside of the range of cell values. It is then necessary to apply limiters to the predicted face values or to make the model stable in nature. We made the model stable, using first order upwind scheme and provided a right path to the simulation so that the face values remain inside the range of cell values. As far as other simulations were concerned, we got the satisfactory values of coefficient of lift and drag, using the second order upwind scheme itself. Thus, we can say that other models were more stable than this one. As we using software for simulations, we cant actually define or calculate what went wrong during the simulation or where the model became unstable. Therefore, this was taken as an unusual behavior of the software and was rectified using combined schemes technique. It was confirmed by the supervisor that the method worked and right value for coefficient of lift was obtained using a combination of schemes as discussed above. The pressure contours of the combined scheme simulation looks better than before as shown in figure (27).

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Fig 27) Combination of First order Scheme (6000 iterations) and Second order Scheme (more than 6000 iterations) in upwind condition.

4.3 EFFECT OF CAMBER ON REATTACHMENT LENGTH (XR) AND TRAILING EDGE SEPARATION LENGTH (XS) FOR FINE, MEDIUM AND COARSE GRIDS. 4.3.1 OVERVIEW In this section, the author has tried to differentiate between the results obtained for several camber profiles of the Headsail and effect of these profiles on the Xr and Xs. Also, a descriptive explanation has been given regarding effect of different grids on the results. 4.3.2 EFFECT ON CAMBER ON XR For the ideal angle of attack of the headsail, flow of air acts tangentially on the sail profile. Therefore for high cambers, this tangential flow helps the flow over the headsail and prevents any detachment from the sail. Its one of the reasons why headsail with the low camber profiles has more length of a leading edge bubble than for high cambers. This is because as the tangential air flow hits the sail, the pressure increases at the leeward side and separation occurs, which reattaches soon due to the presence of a boundary layer. This reattachment is seen for low cambers but not for the large cambered headsail as flow follows the sails curvature due to its initial tangential direction. In figure (28), we can see the exponential decrease in the Xr lengths, thus a smaller leading edge separation bubble,
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with an increase in the camber percentage. We can see that the Xr is zero for 26% camber of the headsail which signifies that higher percentage of the camber results in no leading edge bubble and thus zero Xr. An interesting fact which is seen in the graph is for 30% camber of the headsail. As shown, the Xr increases from 0 to 0.03 from 26% to 30% camber respectively. This signifies that after a particular increase in camber, further increase results in the formation of a small leading edge bubble. Thus, this formation of a short length leading edge bubble (Xr= 0.03) doesnt reflect any influence on the Lift and Drag characteristics of the headsail.

Headsail Xr Vs Camber %
Xr as % of chord length
0.4 0.35 0.3 0.25 0.2 0.15 0.1 0.05 0 13 16 20 23 26 30 Fine medium coarse

Camber %

Fig 28) Reattachment length Vs Camber%

4.3.3 EFFECT OF DIFFERENT GRIDS ON REATTACHMENT LENGTH (XR) Referring figure (28), it can be seen that results depend on the number of cells used in different grids. The distribution around all the cambered sails seems aligned as far as different grids are taken into consideration. However, there is an increase of 28% in Xr for 23% Camber, for Medium and Fine grids. As for the Medium and Fine grids the graph contours match, we tried to find the difference using these grids as our reference grids. This explains the sensitivity of the grid generation which signifies that as the number of cell increases, an improved result can be obtained. This significant change for 23% Camber is believed to be the result of the abrupt curvature on it.

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As the initial grid was generated and named as Medium grid, the same grid was used for all the cambers. For generating Fine and Coarse grids the same grid was used but only the number of cells were increased and decreased as explained in 3.1. At 23% camber, flow around the maximum camber could be very turbulent and it is this reason why we faced a difference in results between different grids. The shape of the cell near the camber was rectangular and the cell size was big for the Coarse grid because of which the turbulent flow might not have been measured appropriately. In Medium and Fine grids, more number of cells near the camber would have eliminated this effect by calculating the turbulent flow in each small cell, an integration of which, gave an accurate answer. 4.3.4 EFFECT ON CAMBER ON XS The trailing edge separation length (Xs) follows an opposite pattern than Xr. As the camber increases or leading edge bubble decreases, the trailing edge separation increases. For small cambers, the flow reattaches at the leading edge and remains attached followed by a late separation downstream. Whereas for high cambers, due to the momentum energy, low viscosity of air and no reattachment, the flow tries to maintain its direction and therefore separates quite earlier from the sail boundary than expected. Thus, for the highest camber (30%) flow separates earliest around the mid-chord length (fig 29).

0.58

Headsail Xs Vs Camber %

Xs as % of chord length

0.56 0.54 0.52 0.5 0.48 0.46 0.44 0.42 0.4 13 16 20 23 26 30 Fine Medium Coarse

Camber %
Fig 29) Separation length Vs Camber%

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4.3.5 EFFECT OF DIFFERENT GRIDS ON TRAILING EDGE SEPARATION LENGTH (XS) Referring figure (29), we understand the effect of grids on the trailing edge separation characteristics. Altogether there is an exponential increase in the separation length as camber is increasing, however, a small divergence was found in the separation lengths for high camber profiles of headsail. For 26% camber, an increase of 3.6% of separation length (Xs) can be seen for Fine grid when compared with the other two grids. It is believed that more number of cells at the trailing edge for the Fine grid helped the solver to calculate the prcised flow direction. This must have not happened in other two grids where big and less numbers of cells were present. As shown in figure (29), the separation occurs more earlier for the Fine grid than it occurs for other two grids. For very high camber profiles like 26% and 30%, in real scenario, the separation should occur earlier because of the abrupt change in curvature. However, deciding whether Fine grid provided the right results than the Medium or the Coarse grid, depends on the investigation and verification with the wind tunnel experiments which has not been done for these sail profiles. Therefore, commenting on the nature of results, as far as grids are concerned, is erroneous. 4.4 EFFECT OF CAMBER ON PRESSURE COEFFICIENT (CP) To understand the effect of camber on the Pressure Coefficient a graph was plotted between Cp and X/c of headsail as shown in figure (30, 31). Medium mesh has been taken as a reference mesh to explain the effect of Cambers on Cp. The results discussed for the Xr and Xs above matches the changes in Cp for different cambers. For Fine and Coarse grids graphs are represented in the figure (32). For low cambers (fig 30), there is a suction peak at the leading edge of the headsail. This defines the formation of the leading edge bubble, whose length reduces as the camber is increased. Same can be seen from the graph, as the camber increases the suction peak reduces or the bubble length reduces and thus for high cambers the bubble totally vanishes. Xr for the 26% camber was zero, can be explained referring figure (31) in which it can be seen that there is no suction peak at the leading edge. The second suction peak is observed where curvature of the sail plays the role. As the camber increases the second suction peak also increases (figure 30). On the contrary, there is no second suction peak
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observed for highest camber of 26% and 30%. This happens due to the curvature of these high cambers, which makes the separation to occur earlier than expected because of which no second suction peak forms. For the high cambers, the leeward side is at a high pressure region compared to the pressure for the low cambers which increases the possibility for a sail to go in a stall condition. Looking at the windward side of the headsails, there is a sudden small increase in pressure (which maintains the sail shape) and altogether a constant pressure till 60% of the chord length of the sail. After 60% of the length, a gradual and small decrease in pressure occurs, going towards the leeward side of the sail to maintain a balance. We can see from the figure (31) that as the camber% increases there is a small reduction in the initial pressure and also at 20% of the chord length, on the windward side. For the highest cambers (26% and 30%), the pressure has reduced to its maximum which resulted in no further increase in pressure at the windward side of the 30% camber.

Cp for Varying Cambers (Headsail - Medium Mesh)


-5 -4 -3 13%Camber 16%Camber 20%Camber 0 0 0.2 0.4 0.6 0.8 1 1.2

Cp -2
-1

X/c
1 Fig 30) Headsail Pressure distribution for varying camber

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Cp for Varying Cambers (Headsail - Medium Mesh)


-5 -4 23%Camber -3

Cp
-2 -1 0 0 0.2 0.4 0.6 0.8 1 1.2 26%Camber 30%Camber

X/c
1 Fig 31) Headsail Pressure distribution for varying camber

Cp for Varying Cambers (Headsail - Coarse Mesh) -5 -4 -3 Cp -2 -1 0 0 X/c 1 0.2 0.4 0.6 0.8 1

(1a) -5 -4 -3 Cp -2 -1 1.2 0

Cp for Varying Cambers (Headsail - Coarse Mesh)

(1b)

0.2

0.4

0.6

0.8

1 X/c

1.2

Cp for Varying Cambers (Headsail - Fine Mesh) -5 -4 -3 Cp -2 -1 0 0 X/c 1 0.2 0.4 0.6 0.8 1 1.2

(2a) -5 -4 -3 Cp -2 -1 0 0

Cp for Varying Cambers (Headsail - Fine Mesh)

(2b)

0.2

0.4

0.6

0.8

1 X/c

1.2

Fig 32) Headsail pressure distribution for varying cambers (1a) and (1b) Coarse grid; (2a) and (2b) Fine Grid.

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4.5 EFFECT OF CAMBER ON DRAG (CD) AND LIFT COEFFICIENTS (CL) As the purpose of this thesis is to study the interaction between headsail and mainsail, another important factor comes into picture which is the effect of camber on the Lift and Drag forces. As we already know that minimum drag and maximum lift is required to achieve the high level of performance standards for a yacht sail, the author has tried to identify the best camber profile which would provide these parameters. Figure (33, 34 and 35) gives a detailed information regarding change in lift and drag coefficients (thus change in lift and drag forces) with the change in camber%. 4.5.1 LIFT COEFFICIENT (CL) It can be seen from figure (33), that maximum lift is given by the camber with an X/Chord ratio of 20%. Increasing camber% after 20%, doesnt not provide any increase in lift, however, 23% camber generates a little high lift than 16%. This doesnt mean that 16% camber is less effective in performance than 23% camber but one should take drag coefficient into consideration as well, while measuring the performance. As we can see the more drag is being produced by the 23% camber as compared to 16% camber (fig. 34, 35), and as drag act as a resistance to the movement of the sail, the 16% camber profile should provide the better performance characteristics. Therefore, increasing any camber% further doesnt provide any increase in lift force. A certain pattern of increase and decrease in the lift coefficient value with the camber% is noticeable. While lowest and highest camber profiles fail to provide the best combination of lift and drag, the lift intends to increase and then decrease with the increase in camber. A 3% of increase in lift can be seen from 13% to 16% of the camber increase, whereas, from 16% to 20% this increase in lift is little. This happened because with the increase in camber the suction peak pressure curvature became more high, which delayed the separation due to the boundary layer effect. However, a slight decrease in lift was noticed from 20% to 23% of camber followed by a sudden decrease, as camber% increased. This was an effect of early separation which wasnt able to provide long interaction time over the headsail. Also, figure (35) gives the idea of the sail which gives maximum lift and minimum allowable drag. It can be seen that after 23% camber, lift decreases and drag increases.
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4.5.2 DRAG COEFFICIENT (CD) An exponential increase can be seen in the Cd for increase in camber% in figure (34, 35). Maximum drag is for the highest camber and the ratio of the maximum lift to minimum drag for a camber profile is highest between 16% to 23% camber. The ratio of the maximum lift to the minimum profile drag tends to increase with the increase in camber till 23%, but decreases significantly if camber is further increased (fig. 35). Low camber% of the headsail has less value of drag coefficients; this is because for low cambers (below 23%) the greater portion of the camber is dedicated to the laminar flow. This reduces the separation length over the sail which in turn produces less drag. However, for large cambers (above 23%) the turbulent flow occurs quite early than for low cambers which results in more drag and ultimately less lift. Figure (34) also signifies that even if a flat sail was used instead of a cambered sail drag wouldnt have been zero as there is always some resistance to motion, drag always increases with the increase in camber. Therefore to reduce drag, one needs to identify the airflow separation and try to reduce the low pressure wake that gets created by that separation. This can be done using cambered profiles but again simply increasing camber doesnt always mean increase in lift but also an increase in drag, thus, a good combination of both should be chosen which in this case, is a 20% camber headsail.
1.76 1.74 1.72 1.7

Cl Vs Camber%

Cl

1.68 1.66 1.64 1.62 1.6 medium fine coarse 13 1.7067898 1.7009468 1.7030694 16 1.7455721 1.7452865 1.7444661 20 1.7538806 1.7568469 1.752029 23 1.75195 1.7494963 1.7515448 26 1.6928683 1.6894207 1.696023 30 1.6243229 1.6184205 1.6338303

Fig 33) Cl Vs Camber% for all grids

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Cd Vs Camber%
0.2 0.18 0.16 0.14

Cd

0.12 0.1 0.08 0.06 0.04 0.02 0 medium fine coarse 13 0.046301234 0.045954602 0.047998763 16 0.046114466 0.047030005 0.04885772 20 0.062696619 0.060947919 0.066402395 23 0.082468565 0.088292307 0.086307521 26 0.13096857 0.13714268 0.13178692 30 0.181521 0.19440913 0.17304823

Fig 34) Cd Vs Camber% for all grids

Cl Vs Cd
1.76 1.74 1.72 1.7

Cl

1.68 1.66 1.64 1.62 1.6 0 0.02 0.04 0.06 0.08 0.1 0.12 0.14 0.16 0.18 0.2

Medium Fine Coarse

Cd
Fig 35) Cl Vs Cd for all grids

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4.6 EFFECT OF GRIDS ON CL AND CD Figure (36, 37) shows graphs which demonstrate the effect of different types of grids on the results. As previously mentioned for Xr and Xs, more or less number of elements in different grids does cause significant changes in the results. However, there is not much difference between the values of Cl and Cd for different grids (figure 38), but a certain pattern of values can be seen. Where lift coefficient is maximum for the 20% camber, drag coefficient is maximum for the maximum camber which is 30% Figure (36, 37) shows the ratio of Cl and Cd for different grids, where fine grid was taken as a reference denominator whose numerator was coarse and medium grids. As seen in the figure, most of the Cl and Cd values for the ratio between coarse and fine grids are more than the ratio between medium and fine grids. This is simply because the values of Cl obtained from the coarse grid are less as compared to medium (figure 38), and the most for fine grid. The question comes why the values differ with the number of elements? As fine mesh has more number of elements in it, though it increases the simulation time but it provides us a more detailed result. However, coarse and medium grids have correctly established the main features of the flow around the sail and thus have provided approximately same values of lift and drag. Its been seen in the simulation contours that fine grid shows a sharper image with a greater resolution, while the medium and coarse grids shows unfocused results. This happens because a grid with less number of elements deals with the averaged properties over a large volume space which subsequently blurs the results. A single cell from the coarse model in real represents 2.5 cells from the fine model and 1.56 cells from the medium model. Thus this single cell has to represent average lift and drag coefficients across all 2.5 fine cells and 1.56 coarse cells. This procedure of averaging makes the solution more accurate which differs from the coarse and medium grids. An anomaly can be seen for higher camber % where medium grid gives more value of Cl than coarse grid does. This can be due to various factors like increase in camber, early separation, short leading edge bubble etc. which does affect the performance of the simulation and can provide ambiguous results. Same pattern can be seen for Coefficient of drag in figure (37) with a constant difference between the coarse and medium Cd values with reference to fine grid. There is a sinusoidal pattern of Cd ratio
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values which shows the dependence of results on the mesh type, as previously in figure (34) we saw that exponential increase in drag coefficient with the camber which isnt same while comparing different grids. Where in the table in figure (38) maximum Cd is for the maximum camber% (30%), in graph it can be seen that the maximum camber ratio is coming for 20% camber. Also, this maximum value is near the value of 1, which signifies that at this camber the value of Cd matches for medium and fine grid. However, all the values are under a range of 0.9 to 1.1 which states the overall difference of 20% error between the values obtained from the medium/ fine and coarse/ fine grid ratios. Cl ratio Vs Camber%

1.012 1.01 1.008 1.006 Ratio of Cl 1.004 1.002 1 0.998 0.996 13 16

CL coarse/ cl fine cl medium/cl fine

20 23 Camber%

26

30

Fig 36) Cl ratio Vs Camber%

1.2 1.15 1.1 1.05 Ratio of Cd 1 0.95 0.9 0.85 0.8 13 16

Cd ratio Vs Camber%

Cd Coarse/ Cd Fine Cd Medium/ Cd Fine

20

23 Camber%

26

30

Fig 37) Cd ratio Vs Camber%

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Fig 38) Value of Cl and Cd for corresponding camber% and grid types

4.7 UNCERTAINTY
4.7.1 OVERVIEW

An obtained solution, which may have a potential deficiency in any part of the modeling or simulation process, may be a wrong solution and can be called as an uncertain solution. Main aim of using CFD analysis, for the presented model, is to find a single solution which identifies the maximum lift obtained using a certain camber profile out of a bunch of headsail profiles. However, obtaining a deterministic solution for a single grid is impossible due to many factors. First, the model which has been used might contain errors and uncertainties which compromise the accuracy of the results. Second, all parameters used in the simulation process might have a certain level of accuracy, which should be taken into consideration. Thirdly, human error may occur which reduces the reliability of the system as a whole. Roache et al initiated the work by proposing uncertainty due to grid (Roache et al, 1998) as a part of Verification and Validation, which was further discussed by Fred et al (2005). As its a vast topic to be discussed and performed, the author has tried to narrow it down to the most possible extent and has tried to identify the key points relevant to this thesis. To do so, a private discussion was done with the supervisor and a certain compact method of finding out the uncertainties was discussed.

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Chapter 4: Results

4.7.2 METHOD

Author has tried to find out the uncertainty based on different grids rather than based on the accuracy of the simulations i.e. Fluent, CFD etc. For finding uncertainties in the values of Cl and Cd, graphs between Cl Vs 1/number of cells were plotted for every camber. Then the error was found out based on the location of the points and based on the error, the deflection was taken. The deflection is multiplied with the certain factor which provides the uncertainty. As shown in the figures (39, 40, and 41), where there is no relationship between the points (fig. 39) the maximum deflection is taken with a factor of 3.0. However, if some relationship if found between the points the error is checked and if E2 > E1, then again factor of 3.0 is used (fig. 40). However, if E1 > E2, then the deflection is taken as shown in fig. (41), and a factor of 1.5 is used to calculate the deflection. Uncertainty is calculated as: Uncertainty (U) = Factor X Deflection (where factor can be 3.0 or 1.5 depending on the type of graph obtained) Also, this has to be kept in mind that while plotting the uncertainties for Cl and Cd, a fine mesh values should be used. This is because the above mentioned method has been described for the fine mesh, thus the factor depends on the type of mesh we use to define uncertainties. Using a fine mesh doesnt mean that the information regarding the other meshes has not been taken into consideration as while calculating uncertainties, the author has used the values of Cl and Cd for all the meshes.

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Chapter 4: Results

Fig 39) Uncertainty Graph Using Factor of 3.0

Fig 40) Uncertainty Graph Using Factor of 3.0 when E2 > E1

Fig 41) Uncertainty Graph Using Factor of 1.5 when E1 > E2

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Chapter 4: Results

4.7.3 CL AND CD UNCERTAINTIES

Overall, prediction of lift coefficient Cl seems quite accurate as compared to drag coefficient Cd. As can be seen in figure (42), the minimum uncertainty of Cl is for the 16% camber while the maximum is for 26%, however, all uncertainties beyond 23% and below 13% camber seems to be quite significant. This implies that the value of uncertainty is less for the cambers which is the optimum camber or the cambers behaving equivalent to the optimum camber. Thus, a comment can be made that a too low camber and a too high camber, gives more probability of error to sustain in a solution, thus becoming more uncertain to be accurate. As we know that the Cl of 20% is the highest it holds the best camber profile to be suited for a yacht sail, but, its uncertainty value (1.45%) is approximately 4 times bigger than the value for 16% camber (0.33%). While calculating the best camber suited for the interaction, we now need to consider the uncertainties values and the Cl values and try to find out the best combination of both. Cl value for 23% camber is the second highest with an uncertainty of 0.74%, but 16% camber, of which the third highest value of Cl, can be taken as a best solution as accuracy of this result is 99.67% certain.

Uncertainty of Cl Vs Camber%
4.000 3.500 Fine Mesh Cl 3.000 2.500 2.000 1.500 1.000 0.500 0.000 13 16 20 23 Camber% 26 30 Cl Values

Fig 42) Uncertainty of Cl

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Considering Figure (43) a very precise observation can be made. Figure shows the increasing values of uncertainties as the camber increases and after a certain point is becomes as high as 6.4% for the maximum camber of 30%. The minimum uncertain value is obtained for 20% camber with 0.29% uncertainty. For the first 3 camber the uncertainties are almost negligible which again signifies the accurate results obtained for or near the optimum camber profiles. Large uncertainty values for bigger cambers can be explained by understand the flow around the big camber profiles. We know that for big cambers, the separation point move upstream and keep moving upstream as the camber increases which make the turbulent boundary to shift upstream as well. Due to this early trailing edge separation flow remains disturbed for the more length of the sail, and this turbulent flow when calculated using a solver, may not be as accurate as the less turbulent flow which was calculated for the lower cambers. As there is not much difference between the drag values from 13% to 20% cambers, we opt for the Cd of 20% as its uncertainty is only 0.29%. Also, a minimum drag doesnt always mean a minimum drag; some amount of drag is always required and is present in the real scenario. Thus, the Cd value of 0.061 for 20% camber seems reasonable.

Uncertainty of Cd Vs Camber%
2.500 2.000 Fine Mesh Cd 1.500 1.000 0.500 0.000 13 -0.500 -1.000 Camber% Fig 43) Uncertainty of Cd 16 20 23 26 30 Cd Values

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Chapter 5: Conclusion

CHAPTER 5 CONCLUSION
5.1 SUMMARY

In the present report the computational results for 2D headsail/mainsail geometry were presented. Different values for coefficient of lift and drag was obtained from different cambered profile of the sail interaction. The flow around the sail was understood better with the help of reattachment length and trailing edge separation length on the sail. Different flow regions were understood and discussed and emphasis was given on the turbulent region near the separation end which can cause change in results for different grids. There was no comparison done between any experimental data and the computational data as there was no experiment done on the current report. Therefore, author tried to find out all the possible and relevant causes and explanation for the results provided in the paper. A good combination of lift and drag was found out. If no uncertainty is considered then the best combination is provided by the 20% camber, however, we saw after considering some error in the simulation process and for the coarser grids, the best combination suited was for 16% camber profile. It was discussed that 23% camber gives the allowable drag, but as it has to be one camber we finally chose 16% camber, as difference between the drag values is not large in the three cases (16%, 20% and 23%). A good agreement between results found out using different grids was discussed, and the author tried to explain how the results get affected if a coarser grid is used rather than a finer grid. In this report, emphasis was given over the pressure distributions around the sail, as good combination of pressure and velocity defines the forces like lift and drag forces. Also, a simulation error was discussed in the report which enhanced the knowledge regarding the software and discretization methods, it is believed that this error affects the whole system. As the author tried to do a brief validation and verification of the results, it is his belief that the results and the uncertainties obtained may have some errors. Therefore, a detailed study regarding validation and verification should be done to find out the true values so that a better understanding and knowledge can be gained.
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Chapter 5: Conclusion

5.2 RECOMMENDATIONS

The current author would like to make the reader aware of possible recommendations for future pieces of research that could be linked with the current piece of research to help in validation and to understand the performance of sails. More number of simulations can be done by using different mainsail cambers and using one headsail camber which can provide a better understanding of the sail interaction. Camber percentage increase in camber should be reduced so as to better understand the effect of increasing camber and the optimum region for the cambers. Sail with large angle of incidence can be used to understand the effect of cambers. An experiment should be done in the wind tunnel test only for the optimum cambers so as to differentiate better between the computational and software results. A 3D simulation can be done to understand more about the software and interaction of sails. Also, 3D and 2D results can be compared and analysed. More study can be done by changing sail shape and angle which may change the angle of attack of the sail and thus cause change in results. As there was no effect of mast in the present work, it can be added to see the change in results and which will provide a better understanding in the subject. Mesh refinement can be performed on the sails which may affect the results. A hull form for the sails can be tested so as to get the exact idea about the performance of the yacht as a whole.

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Appendix

REFERENCES:
Bentaleb Yacine, Eric Schall, Bruno Koobus, Jean-Pierre Dumas ., 2004. Computation of Low Mach Inviscid Compressible Flows around a Prolate Spheroid. Collie B. J., M. Gerritsen, P. Jackson., 2001. A review of Turbulence Modelling for use in Sail flow Analysis. School of Engineering Report No. 603 Collie. S, Gerritsen. M and Jackson ., 2008. Performance of two equation turbulence models for Flat Plate flows with Leading Edge Bubbles, Journal Fluid Engineering Volume 130 issue 2 Crompton M.J and Barrett R.V., 2000. Investigation of the separation bubble formed behind the leading edge of the flat Plate at incidence, Proc Instn Mech Engrs Vol.214 Part G pg. 157-176 Fahd Fathi, Christiaan Klaij, Arjen Koop ., 2010. Predicting loads on a LNG carrier with CFD. Proceedings of the 29th International Conference on Ocean, Offshore and Arctic Engineering OMAE June 6-11, 2010, Shanghai, China. Fred Stern, Robert Wilson and Jun Shao .,2005. Quantitative V&V of CFD simulations and certification of CFD codes. IIHR-Hydroscience and Engineering; The University of Iowa; 300 South Riverside Drive;Iowa City; IA 52242; U.S.A. INTERNATIONAL JOURNAL FOR NUMERICAL METHODS IN FLUIDS Int. J. Numer. Meth. Fluids 2006; 50:13351355. Published online 15 November 2005 in Wiley InterScience (www.interscience.wiley.com). DOI: 10.1002/_d.1090 Gentry A.E., 1971. The aerodynamics of sail interaction. In: Proceedings of the 3rd AIAA Symposium on the Aero/ Hydronautics of Sailing, Redondo Beach, California, USA. Gentry A.E., 2006. Origins of Lift. Lasher. William C., James R. Sonnenmeier, David R. Forsman, Jason Tomcho ., 2005. The aerodynamics of symmetric spinnakers. The Pennsylvania State University at Erie, The Behrend College, Erie, PA 16563-1701, USA. O. Reynolds. An experimental investigation of the circumstances which determine whether the motion of water shall he direct or sinuous, and of the law of resistance in parallel channels. Royal Society Phil. Trans. 1883.

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Appendix P. Lopes, C. Ciortan & C. Guedes Soares ., 2008. Computational study on the influence of the camber of a main sail in. Maritime Industry, Ocean Engineering and Coastal Resources - Proceedings of the 12th International Congress of the International Maritime Association of the Mediterranean, IMAM . 2007, Vols. Volume 2, Pages 1017-1022. R. Ramponi , B. Blocken ., 2012. CFD simulation of cross-ventilation flow for different isolated building configurations: validation with wind tunnel measurements and analysis of physical and numerical diffusion effects. Accepted for publication in Journal of Wind Engineering and Industrial Aerodynamics, February 1, 2012. Roache, Patrick J. Verification of Codes and Calculations. AIAA Journal. 1998, Vols. 36, issue 5, pp. 696-702. Sulisetyono. A, A. Nasirudin, and FA Wibowo ., 2010. WIND SAIL ANALYSIS USING COMPUTATIONAL FLUID DYNAMICS SIMULATION. Page 167-173. Viola. I.M, Richard G.J.Flay., 2010. Full-scale pressure measurements on a Sparkman and Stephens 24-foot sailing yacht. Viola. I.M, Richard G. J. Flay., 2011. Sail pressures from full-scale, wind-tunnel and numerical investigations. Wilkinson S., 1990. Boundary Layer Explorations Over a 2D Mast/Sail Geometry, Marine Technology, vol 27, 250-256. Y+ calculator (1997), http://geolab.larc.nasa.gov/APPS/YPlus/ , Jones. B

BIBLIOGRAPHY:
Fossati, Fabio. Aero- and Hydrodynamics and the perfomance of sailing yacht. 2009. http://www.wb-sails.fi/news/470NewsAero/470Aero.html http://web.mit.edu/2.972/www/reports/sail_boat/sail_boat.html Hubert C. Smith ., 1992. The Illustrated Guide to Aerodynamics. Page 48. Larsson and Eliasson., (2000). Principles of yacht design, Edition 2 Wilkinson, S., Oct 1989. Static Pressure Distributions Over 2D Mast/Sail Geometries. Marine Technology. Vols. 23, No 4, pp 33-337.

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