'VVV/11': :l;j41 Tel.

(011)472-

. International +2711472-.
. '\ Fax: (011) 672-1
LAB ORY IlARKEnNGSERVICES (DIU) Ltd. E-mail:
Reg. Number 20011fl22l't11' n'l Web. www.labCOI'l.Z8.
Name.ot!.Equt'ent ..;...._ _. .. _ _..
eat. No.U _ffi '-.) 2 Serial Date Recd \::\ :::.S_..
from (OeaJer)-._-..- .._-_ _-- - .:... - ..- _.
City . 'I ----- -.. Province - ..- - .

they are used under normBl and appropriate conditions and In accordance with the applic
operatinglind maintenanceinstructions. I .
, I .
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Is conditional upon the Prod:5 being shipped. prepaid and at the ourchaser's cost. to
, ei"sfactOl)' premises at Robertville. . oodeooort. for warranty repairs tobecarried out. If the product car
besos I , then an expenses, eXcePt for the t of direct labour and spare parts, Incurred In effecting repairs to
product 00 any other will be Labmark shall not be Uable for any damagas of whafsoever na'
8rIaIngfrobj thedefectiVerepair of products out by persons other than employees of lilbmark.
Parts end!' manufactured bYothers *-warranted In terms of such manufacturers warranty only In so fa
they are arable by Labmarf< to the user. Parts replacement does not constitute an extension of the orIg
warranty . '00. \
This Is the only valid warranty. and it betomes void If the user does not provide the products with conllnu(
electrlc8l R<),W8r at a constant voltage. conslsteftlt wtth the specification of this product. andlor in the event that I
repairs out by persons nolauthorq:ed Dy Labmark. .
Labmark shl.Jr not be liable for damage of whatsoever nature resulting from the use of Its products. Including 1
rnaJfunctlonlng ofthaproduct.
0' oro ,._ - _. I __ - _.- .-. _. _ .. - --' -- -- ._0'- - . 0 -
1000\1 . 5347 .
i WARRANTY REGISTRATION
DescrIption EqUlpmentJ. i: \ \;'( . [\ \..s S Number: _.._._.._ ..
No.U (Y) ').. kSerlai No. .. ...... Date Rec'd : 9...:.... _
I
Dealer from ..--- -- -.- - ----
. CIty I I Country, PostaJ Zip Code _- -_ - -- _ _- - - - ---
bY (IndMdual) _-.--..-.-- - - - -_._ -
Qepartm8nt : --,_ TItle -- - - --..-
Purohased (Institution) ---..-- -- - -- -- - ..- ..- -
P.O. Box __ . _ _ Postal Code -- .
City I ProvInce I Country, Postal Zip Code -.. -- - .
Tel. No. where equipment Is Installed.__ _ _ _ _ ...... - - .._.._ _ ..
Please senct copy of your latest eataJogue_...._ ......__.__......._........__................................
,
Howwere you Introduced to this product? -..........:- _ - ..--.._ - - - .
Trade publlcetlon Ad {PublieatlOn?).-- _-- -._ - - ..- ODlreet Mail
New prOduct Release (Publicatlon?)- -.-........................... OCurrent User
Trade ahow.(SpecIfy) ......._.-...--..._-_.........
Dealer - .. OOther
labcon
lM
IINSTRUCTION MANUALI
ULTRA SONIC BATH
MICROPROCESSOR CONTROLLER
Ultrasonic Bath
__Instruction Manual ~ labcon
TII
CONTENTS
PAGE No.
1. INTRODUCTION 1
2. UNPACKINGAND DAMAGE 1
3. LOOSE ITEMS SUPPLIED 1
4. DESCRIPTION OF EQUIPMENT 2
5. INSTALLATION 2
6. SPECIFICATIONS 3
7. ENVIRONMENTAL CONDITIONS 3
8. OPERATING INSTRUCTIONS 4/5/6
9. MAINTENANCE / REPLACEMENT PARTS 7/8
10. CIRCUIT DIAGRAM 9
11. TECNICAL DOCUMENTATION 10
NOTICE
EVERYEFFORTHAS BEEN MADE TO ENSURE THEACCURACYOF THIS
MANUAL. THE CONTENTS AND THE PRODUCT IT REFERS TO ARE
SUBJECT TO CHANGE WITHOUT NOTICE.
EXPLANATION OF SYMBOLS
~
THIS SYMBOL INDICATES HAZARDOUS VOLTAGES
AND THE RISK OF ELECTRICAL SHOCK
~
THIS IS A CAUTION SYMBOL REFERRING TO
DOCUMENTATION WHICHIS PARTICULARLY
RELEVANT TO SAFETY
Introduction
Please read and understand this manual before using this equipment; your safety and satisfaction
is important to LABCON. Compliance withthe recommended operating parameters, maintenance
requirements and awareness ofthe statedwarnings and cautions are important for safe operation ofthis
equipment. Alterations or modifications will void the guarantee of this equipment.
Unpacking and damage
When unpacking, check for any visual signs ofdamage to the equipment. Ifany, please
contact your supplier.
Loose items supplied
Instruction Manual- x 1
Page 1.
Ultrasonic Bath
--Instruction Manual
____________ r3labcon'"
Description of equipment
The LABCON Ultrasonic baths have been designed and manufactured to the highest standards,and
include the following standard features.
*304 Stainless steel seamless inner tank.
*Powder coated mild steel outer housing.
*Mains connection 230v 50Hz,with power on/offswitch.
*High performance PZT -sandwich -transducers, which provide optimum transfer ofthe ultrasound
into the liquid.
*Drain ball cock from Model UBM 8 for ease ofemptying.
*Degassing.
*Carrying handles from model UBM 8 to UBM 22
*Microprocessor controller with the following features:
Timer for 1 - 60 minutes. ( or 0 for continuous operation)
Visual display for remaining cleaningtime.
Heatng T amb C to 60C.
Visual display ofheat - up phase.
Power utilization indicator 10%- 100%
Constant power and automatic frequency control always ensure optimumdistribution ofultrasonic
energy.
HF- frequency 40 Khz.
Eight (8) diffrent programme options.
The four factors for successful ultrasonic cleaning:
Ultrasound: Produces small vacuum bubbles in liquids, which implode (cavitation).
The forces resulting from this, cause an intensive and gentle separation ofdirt
particles from the object to be cleaned.
Temperature:Manycleaning solutions requires elavated temperatures to be fully effective. The
cleaning solution can be heated by the bath's heating element.
Chemistry: The cleaning chemistry supports cavitation, reduces the water's surface tension,
separates and binds to the dirt particles. Different cleaning concentrates should be
used depending on the type ofdirt accumulation. (please consult your distributor).
Time: Compared with other methods, thejoint application ofchemistry and ultrasound reduces
cleaning time up to 90% . It last from a few seconds to a couple ofminutes depending on the
dirt accumulation.
Installation
Position the Ultrasonic bath on a level, sturdy, surface in an area where drafts and rapidly changing
ambient conditions are not present. Leave at least 200mmclearance all around the unit to allow for
ventilation and access.
Page 2.
Ultrasonic Bath
__Instruction Manual ~ labcon'"
~ WARNING
THE POWER CORD CONNECTOR IS THE MAINDISCONNECTINGDEVICE FOR THIS
EQUIPMENTAND THEREFOREMUSTBEACCESSIBLEFOR EASYDISCONNECTION
FROMTHE MAINPOWER SUPPLY. MAKE SURE THAT THE WALL SOCKET USED IS
PROPERLYPROTECTEDBYA CIRCUITBREAKER ORA FUSEANDTHATTHE WALL
SOCKETCIRCUITCANHANDLE THEADDITIONAL LOAD THAT THIS UNIT WILL
APPLYTOIT. FOR PERSONAL SAFETY THIS UNITMUSTBEPROPERLYGROUNDED.
CAUTION
MAKESURE THAT THE POWER SUPPLYIS INACCORDANCE WITH
THATSPECIFIED ONTHE RATING PLATE OFTHIS UNIT.
Please contact our technical department ifyou require any further assistance. Tel. +27 11 472 3720
Specifications
MODEL UBM2 UBM8 UBM 11 UBM22
Dimensions: (Hx WxD)
External (mm) 300 192 178 340 342 192 340 342 282 340 540 335
Internal 100 150 135 195 295 150 195 295 240 195 495 295
Volume (approx.Litres) 2 8 11 22
Drain Ball Cock No Yes Yes Yes
Operating Power (Watt) 140 600 800 1400
HF peak Output Power 2 x 100 W 2 x 200 W 2 x 400 W 2 x 600 W
Temp Control Range TAmbto60C TAmbto60C TAmbto60C TAmbto 60C
Power Supply 230 v 50Hz 230 v 50Hz 230 v 50Hz 230 v 50Hz
Nett Weight (Kg) 4,8 7,5 9,2 18,6
Environmental Conditions
Indoor use only.
Altitude Maximum:- 2000 meters.
Ambient temperature range:- 5C to 40C.
Mains supply voltage:- not to exceed10%ofnominal voltage.
Page 3. Ultrasonic Bath
--Instruction Manual
Loading of the Bath:
____________rJ'abcon
1. The bath must not be operated without any liquid.
2. Withheated baths the liquid level must be maintained above the heating
elements, always fill the bath to the level approximately. (2/3 )
3. Inunheated baths maintain a minimumliquid level of (1/3).
4. Always checksuitability ofliquid and cleaning agents to be used with bath.
5. Always use the basket or trays available, do not put items directly in the bath.
6. Ensure that the article to be cleaned is totally immersed inthe liquid.
7. In heated baths, wait for the temperature to settle to the required value
before loading and starting the ultrasonic cleaning process.
8. To disable the heater, preset the required temperature to zero.
Explanation of Front Panel Controls.
G
RUN 0

DEGREESC 0
[ ]
G ~
PO'hR% 0
PROGRAM
TIME 0
SELECT
SELECT UP.. DOW'l START
FUNCTION ..
~ L a b c o n
1. Select Function. 2. Up / Down cursor
4. Program Select 5. Digital Indicator
Operating Instructions
ULTRA - SONIC
5019U
3. Start.
Switch unit "On" ; On/Offswitch at back ofunit.
Check that the desired operational parameters are correct by repeatedly pressing the "Select
Function" button (l). The LED indicates the function selected and display (5) will indicate the
present value ofthe selected parameter.
Setable parameters:
Time: The ultrasonic run time value inminutes.
Degrees C: Normally indicates the present actual temperature in the bath. Whenever this function
is first selected, or changed, the indication will be preceded with a C and will indicate
the preset temperature value.
Power %:The ultrasonic power level as a %ofmaximumpower.
Page 4.
Ultrasonic Bath
__ Instruction Manual- ~ labcon'"
Operating Instructions continued:
Once the three parameters are set as required, and the required temperature is reached, the
ultrasonic power can be activated by pressing the "Start" button (3). The unit can be stopped at any
time by depressing the buttonagain.
The "Run" LEDwill light up , the "Tune" LEDwill flash and (5) will indicate the remaining time in
minutes before the unit automaticallyswitched off.
Selecting preset parameters stored in progrsam memory:
Press "Select Program" button together with the "updown" buttons until the correct programnumber
is displayed. The parameter stored in the program is automatically loaded and can be viewed by
pressing the "Select Function" button.
Press "Start" button to run program once the temperature has reached the set value.
Programming the parameters
The unit is capable ofstoring 8 sets ofparameters, ie 8 programs. This is indicated and referred to as
PO to P7. The stored program is viewed by pressing "Program Select" (4).The indicator (5) will show
PO to P7 , The programcan be selected by pressing the" up / down" select buttons while button (4) is
depressed.
When the correct programnumber is selected, release button (4) ; all parameters that are indicated
and changed will be stored in this programnumber.
Once a program is selected as indicated in the display, the parameters are loaded into the unit and
will be used until another programis selected. Any changes made to a parameter value while operating
the unit are stored under the currently selected program number.
Ona mains failure occuring or the unit being switched off, the active programnumber is saved and
will be automatically loaded when the unit is next switched on.
Mode ofoperation
Select Program
Press: Program+UP or DOWN Buttons
Press: Program+UP : prg 0 ,1 ,2, 3 , 4, is for nonnal mode operation
prg dgr ,dgs, is for the degass mode.
dgr ( Degass run) Led Power -- Set Maximum power
Led Time -- Sets total time in minutes of degass operation
dgs (Degass Set) Led Power
Led Time
-- Sets Degass power
-- Sets Degass cycle in seconds
Special Degass function:-
Select Degass programthen [ Press Start ]
The programcan be at dgr or dgs when the start button are pressed.
To Exit degass mode:
Press Programand Down button till display reads Program4 (nonnal Mode)
Page 5.
Ultrasonic Bath
Instruction Manual (j labean'"
Operating Instructions continued:
Changing parameter values:
To change a parameter, the LED for that parameter must be selected. Press the "Select" button (1)
until the required LED lights up.
Set the Time:
Push the "Select" button (l) until, the time LED lights up, press the" Up / Down" cursor buttons for
the desired Tune cycle.(1 min to 60 Min) The digital indicator (5)will show Tune selected in minutes.
Set the output power:
Push the "Select "button (1) until the power LED lights up, press the Up / Down cursor buttons for
the desired power level (10%to 100%) .The digital indicator (5) will indicate the power selected.
Set the bath temperature (for baths with heaters).
Push the "Select" button (1) untill the degrees C LED lights up, press the Up/Down cursor buttons
for the desired temperature ( between T amb to 60C). The digital indicator (5) will indicate the set
temperature with a C in front ofthe digits for a few seconds. The display will then revert back to
show the actual temperature.
Page 6.
Ultrasonic Bath
__ Instruction Manual r3labcon
Operating Instructions continued:
Changing parameter values:
To change a parameter, the LEDfor that parameter must be selected. Press the "Select" button (1)
until the required LED lights up.
Set the Tune:
Pushthe "Select" button(1) until, the time LEDlights up, press the" Up / Down" cursor buttons for
the desiredTlDle cyc1e.(l minto 60 Min) The digital indicator (5)will show TlDle selected inminutes.
Set the output power:
Pushthe "Select "button(1) until the power LEDlights up, press the Up / Down cursor buttons for
the desired power level (10%to 1000,10) .The digital indicator (5) will indicate the power selected.
Set the bath temperature (for baths with heaters).
Pushthe "Select" button (1) untill the degrees CLED lights up, press the Up/Down cursor buttons
for the desiredtemperature (betweenT amb to 60C). The digital indicator (5) will indicate the set
temperature with a C in front ofthe digits for a few seconds. The display will then revert back to
show the actual temperature.
Page 6. Ultrasonic Bath
__Instruction Manual r1labcon'"
Maintenance
MAINTENANCE OFSTAINLESS STEEL
All stainless steel used inLabconproducts is ofhighquality(304). Although stainless steel is corrosion
resistant, it is not corrosion "proof'. Proper use and maintenance will ensure many years ofservice.
Stainless steel requires surface exposure to the oxygen in our atmosphere or aerated water for maxi-
mumdurability. Ifan object is allowed to rest directly onthe surface,
trapping moisture that becomes oxygen starved, the resultingelectrolytic action will pit or erode the
metal.
NOTE: Whenusingthe following chemicals, limit the time to a maximumoffour hours and then
clean surfaces immediately.
ALUMINlliM CHLORIDE
BARIUM CHLORIDE
CALCIUM CHLORIDE
FERROUS CHLORIDE
MERCURIC CHLORIDE
STANNOUS CHLORIDE
CITRIC ACID
CARBOLIC ACID
TARTARIC ACID
AVOID USINGTHE FOLLOWING:
AQUAREGIA
IODINE
COPPERSULPHATE
BICHLORIDE OF MERCURY
PHENOL
POTASSIUMTHIOCYANATE
CHLORINATEDLIME
DANIN'S SOLUTION
LYSOL
MERCURYSALTS
POTASSIUMPERMANGANATE
SODIUM HYPOCHLORITE
FERRIC CHLORIDE
SULPHURICACID
HYDROCHLORICACID
CLEANINGSUGGESTIONS
Clean stainless steel surface at regular intervals, using a mild soapywater solution followed by rinsing
and drying.
The following solution can be used to remove traces ofiron rust:-
~ WARNING
CARE MUST BE TAKEN WHEN USING THESE CHEMICALS.
ALWAYS WORK INA WELL VENTILATED AREA AND WEAR
THE CORRECT PROTECTIVE CLOTHING
Amixture oftwenty percent nitric acid and one and a halfpercent hydrofluoric acid. Wearing the cor-
rect protective clothing, and ina well ventilated room, swab solution on surface. Leave until rust has
loosened, flush the surface using fresh water making sure that all the acid is removed.
Page 7.
Ultrasonic Bath
__Instruction Manual ----- ~ labcon1\l
Maintenance (continued)
~ W A R N I N G ~
THE CONTROL COMPARTMENT OF THIS UNIT CONTAINS DANGEROUS
VOLTAGES. MAINTENANCE AND SERVICING REQUIRING THE RE-
MOVAL OFANYPANELS OR COVERS SHOULD BE DONE BY
QUALIFIED SERVICE PERSONNEL ONLY.
REMOVlNGCONTROLCOMPARTMENTCOVERS-
1. Switch unit offand unplug the power cord from the wall socket.
2. Remove the screws securing the control panel (from bottom).
NOTE:- Replace all covers and screws before putting unit back into service.
Fuse Replacement
~ ~ SWITCH UNIT OFFAND UNPLUG THE POWER CORD
FROMTHE WALL SOCKET
There is one fuse in the control unit that can be replaced. Afaulty fuse must be replaced by a
fuse withthe same specification (see tabl e).
FUSE No: FUSE TYPE RUPTURESPEED AMPERAGE
Fl 5 x20 GLASS SLOWBLOW 5A
Replacement Parts
MODEL UBM2 UBM8 UBM 11 UBM22
Heating Element E002L E008L EOllL E022L
Switch Mains On/Off S210 S210 S210 S210
Temperature Sensor TC1047 TC1047 TCI047 TC1047
Transducers T706 T706 T706 T706
Ball cock Valve ------ V202 V202 V202
Page 8. Ultrasonic Bath
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__Instruction Manual ~ labcon'"
LABORATORY MARKETING SERVICES (Pty) Ltd
P.O.BOX 155
MARAISBURG
1700
SOUTH AFRICA
Type ofequipment: Ultrasonic Bath.
Models: UBM 2 , UBM 8 , UBM 11 and UBM 22
The technical documentationrequired is maintained by:
Name: P. W.Jordaan
Position: Factory Manager
Date: 10 May 2007
Signature:
Page 10.
Ultrasonic Bath