"Weldability" is a term used in welding engineering to describe the ease with which a material can be welded by tile commoo welding processes and still reWn tile properties as required. Tbougb most steels bave a degree of weldability W_'rocIuo:ooIbf: """"" :IIlU6TWl. Annealing is a process where a material is annealed
"Weldability" is a term used in welding engineering to describe the ease with which a material can be welded by tile commoo welding processes and still reWn tile properties as required. Tbougb most steels bave a degree of weldability W_'rocIuo:ooIbf: """"" :IIlU6TWl. Annealing is a process where a material is annealed
"Weldability" is a term used in welding engineering to describe the ease with which a material can be welded by tile commoo welding processes and still reWn tile properties as required. Tbougb most steels bave a degree of weldability W_'rocIuo:ooIbf: """"" :IIlU6TWl. Annealing is a process where a material is annealed
"Weldability" is a term used in welding engineering to
describe the ease of which a material can be welded by tile commoo welding processes and still reWn tile properties for whicb it was designed lfwe say !bat a material bas limited weldability, it means !bat we need to take special measures to ensure !bat tile properties as required are maintained Most materials are weldable witll certain processes, tbougb tile weldability of steel is mainly depeudanI: OIl csrbon conJmJ &, aI/Qying, tbougb most steels bave a degree of weldability W_&:I'rocIuo:ooIbf: """"""" :IIlU6TWl.... T .. ,rWlollobrTWI Mooos<r Ml<Idlt East Ally steel COBtaiIIiIIg more tIwt IrOD and Carboll as mai.R aDoyiag e1emeats are dassified as Alloy Steels Alloy steels are furtber divided into 2 groups: ...... PM' Wriuoa&:l"n>ducoe4by: C .......... lOO6TWlLbl Basic Atomic Stmcture of Steels M Pure irOfl or Ft!I'I'lIDf (Fe)
M InIIl witb dissolved cmbon '"AJpIul FerriK' (PresenJ IJe10w < 72J OC In PlIIhI ClIrIHm Stu/) Iron is also a special metallic e1emem !bat can exist in otber typeS of cubic strucUIres, depending 00 tile temperature This is a critical fetIJure of iron which enables various beat tteatments i.e nonnalising. annealing, baniening etc to be carried out _&:_by: """""""C2IJ06TWlLol __ Cwsificmtion of Steeis All Steels are alloys !bat !!!!!!t cootain the elements ? Iron & Carbon SreeIs are dassified into groups as follows; Plain Carbon Steels:
., , .,. hi" , . --'--- 1;
Plain cmbon steels cootain only iron &, clllbon as main alloying elements, tmce:s ofMn Si AI S &, P may also be present W-'&:l'nldueo:dbf: T __ Basic Atomic 81m_ of Steels The following $/iIkf 4 - 18 are batic foundation in lItdIIIIlII'fD' will not form any part of your CSWlP examination :sy/lahU!l A most imponant function in the metaIlwgy of steels. is the ability of iron to dissolve cmbon in solution The cmbon atom is very much smaller than the iron atom and does not replace it in tile atomic structure, but fits between it
This type of solid solution is termed as being Interstitial Wriuoa&l'nldueo:dbf: """""",C1lI06TWlLol Basic Atomic Stmcture of Steels At temperatures below Adr 1, (LCT) irOfl exists like this U Alpbairon IiI This structure OCCUIS below 713 "C and is . .., body centred,. or BeC in structure vi., _ It can only dissolve up to Cl.02% CarboB Also known as Ferrite or BeC iron compressed representation could appear like Ibis _&-bf: c.,.,.;,aClOO6""'l>d T_WWUbr1WlMooos<r __ 1 Basic Atomic Structure of Steels At temperatures above the Arlr 3, (UeT) ire. uists like this y Gamma iron . Plain Carbon Steels and is FCC in sttucture. JIl t This sttucture occurs above Ihe ucr in ! . . It can dissolve up W% Carboll Also called Austenite or FCC iron m Compressed representation could appear like Ibis w_a:_br: C_"20061Wl.... T..,.WlIIbIw-lWI MaooFM'JdcIIe &01 Damc Atomic Structure QfSteels If lOme steels are (OGled qlliekly their strueture looks like this Martensite can be defined as: A IIOper!IIItIIrated solutiOll or carboll ill BCT ireD (Body Tetmgooal) It is Ihe ha,.tkst strudllre that can be Ihennaily produced in steels Compressed represemation could appear like Ibis _. Pludo"",II.,, C_,"2006tw1lJd T ... ,.WIIIIJobrlWlMmlaprMiddl<&oI Hvdemulbilli1Ly jll] swells This is a Ilmn used to describe !he ability of a steel to harden Ibrough its cross section, or depth oflumlening. We now understand Ihe mechanism ofbardeoing and its reliance on Ihe rate of cooling 1i'om above Ihe ucr of Ihe steel The Hardenability of a steel is affected by Ihe 1nJI--of tile oJIoying elements in delaying Ihe lraIlsfonnation tempeJ:aII1res of a steel Each alloying element bas a different severity on Ibis effect and tium Ihus was home Ihe following fummlae: Ceq=%C+Mn+Cr+Mo+V +Ni+Cu 6 5 15 -.-by; C_C 2006TW1lJd Tn}' WlIIbIw-lWI MaooF MiddI< ..... 11 Basic Atomic Stmcture of Steels If steel is heated and Ihen cooled slowly in equilibrium, Ihen exact reverse atomic changes take place If a steel that contains > 0.3% Carbon is cooled quickly. Ihen Ihe carbon does not have lime to diffuse ant of solution, trapping !he carbon in !he BeC form ofiron. This now distorts Ihe cube to an irregular or tetTagonal shape This supersabmIted solution is Ilmned as Martensite and is Ihe htudt!st Slrllllm! Ihm CIUI be thermally plYHllICI!d ill stub w ...... _br: """' ...... .,20061Wl"" The Jmtn1ant Poiti of Steel Migtmctures Solubility of CarboIl ia BeC " FCC phases or steels Ferrite: a Low carbo. solubility. Maximum 0.02% AusteBite: 1 Bilk carbo. solubility. Maximum 2.06% Marteuite: The hardest pllilse in which is produced by rapid cooling 1ium Ihe Austenite phase It mainly OI:curs below 300 'c Wrinca._br- .,..,......" """'<WIlJd TOIl1WMbkulWlMaooFMiddI<_ I Time Temperature Tnmaforroatjon The FriC equilibrium diagram is ofliltle use to !he engineer when it comes to practical beat treatments. as all pbases are shown in equiblxium cooling To understand Ihe relative pbases of a steel undec differing cooling conditions we need to produce a diagram that gives Ibis information A Tlme TeIIIpI!1'tlIIIl TnmsjontIaJitm diagram shows us Ibis infunnaIion, and a different diagram is produced for anyone type of steel The following diagrams show how Ihe effect of carbon and alloying elements effect Ihe bardenability and bence Ihe depth ofbardeoing of steels W-'._br: .,..,......,,"""' .... w T..,.WlIIbIw-lWIM_MioI4lo&ol !2 2 m Cum for a Medium Carbon Steel Timeiuiogseeonds 0.1 10 100
c""'""'e:lOO6TW1 .... !1 m Curve fur a Low Catbon Steel vcr Note: WhOl mpi4Jy cooling low-'-' 1lIaJs fmm 6lJowttlte fler it """ """"" tltal tit". it;" _ pqifJtiNe 10 fomt II /rigIJly marlemitic --.l'I!gIIFIIlas of tlte rail! of cooIirIg, it;" lite -.. tImI tIt_ '. " dM 10 ParJiol Transformotion willWllI"I \mpi4JyaJOW_i.e.lnj1amecutedges B iA Timeiulogseeoads OJ 10 100
C"","",":IOO6TWlLol T __ to Effect of Coo]jDI Rate 350 0 (/JOOVPN A ... . . .. , ..... B .+ . u.rdBess readiBgs ... .. .. . ... , . AjV.-_ Aa.. . . B) Completely hafdeHdM .. .. ....... ....... . ... .. .. .. ..................... B
_":IOO6tMLol 11 TIT Curve for a LowAUQY Steel 1) Austenite to PearlitelFerrite transfonnalioo begin. 1) Partial transfurmalioo to PearliteiFemte vcr I <10.,,=-- Temp "C Time iu Jog_ds 0.1 1B 10 W""",&Pro.Iu<z<Ibr- _"2!lII6TW1 .... 100 Effect QfHardenalbility " Haniembility has a map effect 00 the weldability of steels Coosider2 round bars of the same cross sectional area: 0.4% Low Alloy Steel 0.1 -to CarbOII 1.6% Mil l.2.S%Cr 05%Mo After beating above the ucr and quench cooling. they are secliooed and hardness tested across the area W_& I'rodaa:d br- c..",.,.."2006nn .... t. SummlltY ofHWeMbility On analysing Ibis experiment, it can be detennined that the ooIy differeru:e between these two specimens is their compositloo By substituting the wdues in the Ceq fumwlae we can see that the hardembility of specimens as follows: A)as%C= B) as % C +0.16 + 6.45 +O.os= Ceqll,4 Ceqll.76 II can be determined from Ibis experiment that boIb; cht!1ltictll ct1IIfJ1tJSidtm and lIfJIIt!riIJI thickMss have a major effi:ct 00 the htll'delurbility of steels A limit of I/Qrdenabilty in a steel is termed its ruling sectWll _a I'rodaa:dbr- C..",.,.."2006TW1 .... T __ __ I. 3