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D 2 Pattern not OK Various elements 3 Poor fettling Extra material 4 Multi Cavity Varriation Profile and radius Profile no Verification after Gauge introduce Multi Cavity Varriation Profile and radius No fouling
Specification Observations Results C.D OK O Various elements OK O Extra material OK O Profile and radius Profile not ok & undersize X cation after Gauge introduced Profile and radius No fouling during assly. OK
0 Feb'12
Plant: NHFIPL
Theme : To resolve Water pmp support fouling during engine assly. Part no.4840211
SAF(Safety) CD(Cost Deployment) WO(Workplace Organization) PM(Professional Maintenance) QC(Quality Control) L&CS(Logistics & Customer Service)
PLAN
Unskilled Manpower
MAN
Fitment Orientation
Machine
ROOT CAUSES
Not Applicable
Water pump support fouling with Gear Case during sub assembly with engine block at station - 5 observed by Assembly associate occuring randomly leading to the loss of 52 trators
10h DO
Containment Action:- 1) Available Stock Segregated with Support of Mockup assembly of Engine ok part supplied on the line.
2) Receiver Gauge introduced for fouling to improve detection at supplier end. From 20/01/2012
Fouling
Material
Method
Water Pump Support Fouling with Gear Case. During water pump support sub assly.with Engine block on 5th Nov 2011 in A-Shift At Engine assly.station-5 assly. Associate Randomly Water pump support not sitting properly for the assembly leading to the loss of 52 tractors
Water pump support fouling with Gear Case during sub assembly with engine block at station - 5 observed by Assembly associate occuring randomly leading to the loss of 52 trators
"LH and RH"R11 fouling area. Correction done in pattern & also machinig cut added on the castings.
Zero Defect
TARGET
Revised Phenomenon
ACT
1) Reciever Gauge added in calibration plan. 2) Pattern Life Defined and Monitored.
CHECK
Tools used:
4M 5S Starting Date:
1 Dec 2011
5W1H 5why
Project leader
Mahender Pathak
1-Feb-12
4264
66440
62,176
15::1
Ok
Why - 3
Multi Cavity Variation
No Reciever gauge
Not Requir
Analysis
Why - 4 Why - 5
No validation for Fitment during multi Cavity usage
Pattern not Ok