*** Start of include file MTOKEN.CGI *** ************************************************************************* * Machine independant Code Generator include file * * * * Filename: MTOKEN.

CGI * * Author: ADM (Derived from 3AXM-FAN.CGS -r1.41 * * and 3AXM-HH.CGS -r1.25) * * Date: 6th December 1996 * * * ************************************************************************* * Change History * * Initial Version - Included fixes for db9831 * * 03/02/97 ADM - Support incremental & absolute datum shifts (9008) * * and moved NEXTTOOL logic to the toolchange macro * * 05/02/97 ADM - implemented token for absolute/incremental coords * * 21/04/97 ADM - db10098 - remove speed from toolchange macro * * 26/09/97 ADM - db10378 - LOOPNUMBER now set to #HEADER not #LOOP * * (used for Heidenhain tool definitions * * 05/11/97 ADM - db10539 - FIRSTTOOL token should use #FIRSTTOOL * * variable not POSITION * * db10541 - should use USERDEFINEDSTRING if tool not * * loaded from tool library * * 06/11/97 ADM - db10245 - change PROGDESCR token so that it does not* * ask a question each time token used * * 18/11/97 ADM - Allow seperate code constructor for hole cycle * * points for Fanuc template (db10455 & db9616) * * 21/11/97 ADM - Axis Reverse option now affects home and toolchange * * positions (spotted when fixing db10578) * * 02/03/98 ADM - Implement TNC400 Q parameter hole cycles (db10347) * * Implement TNC400 rigid tapping (db10329) * * 09/03/98 ADM - Implement spline output for Fanuc and TNC400 (C1&C2)* * 23/03/98 ADM - Added RETRACTMCODE token for Okuma template (QA C4) * * 30/03/98 ADM - Added WARNING token for new warning code constructor* * 18/05/98 ADM - Prevent 2 line output from rapid to home/toolchange * * code constructor when using literals (db10858) * * 17/08/98 ADM - SMOOTHMCODE token now uses #EXACTGCODE (db10822) * * 22/09/98 RHA - Add call to set_comp_to_string to token * * Add MAXFEED token for Heidenhain & TNC (DB11008) * * 28/09/98 RHA - Tokens added for Sinumerik840 Cycles & Polynomials * * 08/10/98 RHA - Independant HOME tokens for Siemens * * 22/10/98 RHA - Correction to MAXFEED token for Heidenhain * * 20/10/98 RHA - Token LASTDEPTH added for Fadal * * 04/01/98 RHA - Tokens for G28 blocks added (Mori Seiki) * * ABS-INC - %CANCEL removed from token * * 07/01/99 RHA - Format table references changed for 840 Spline tokens* * 14/01/99 RHA - OPNUM & OFFSETID tokens added for Mori Seiki * * 07/01/00 RHA DB11788 Remove length restriction on tool description * * 24/01/00 RHA DB11691 Z Reverse for Intial plane & Zclear tokens added * * 10/02/00 RHA DB11879 Tokens added for Home/Tool Change Position * Use of existing tokens for move to Home/Tool Change clari fied * 10/02/00 RHA DB11963 User Tokens Added * 26/05/00 RHA DB12281 Extend max number of gear ranges to 6 for Siemens 840 * 12/06/00 RHA Modify MAXFEED token to output via #FEED for modality purpos es * 23/10/00 RHA DEV00001648 Speed setting for token moved to PT_SPEED_SET and cor rected

* 07/11/00 RHA DEV00001691 - Increase number of user tokens * 13/12/00 RHA Semicolon token moved to mtoken.cgi * 19/12/00 RHA Call SET_TOOL_TYPE from TOOLTYPE token * 15/01/01 RHA DEV00002142 Place %ASK for tokens PROGVERSION & PROGRAMMER in pro cedures * 25/06/01 RHA DEV00003177 Set #XMOVE etc for Home & Tool Change Position tokens * 06/09/01 RHA Added tokens for ECS27xx, Define !SMOOTHGCODE * 26/09/01 RHA DEV00002377 - Siemens840 Cycles, changes and additions * 25/09/01 RHA DEV00002996 Add tokens for Job Record data. * 30/10/01 RHA DEV00003699 Change variables in borestandoff-X & Y * 11/08/03 RHA Various New Tokens SPINDLE OFF, FLUTE * 13/08/03 RHA DEV00000377 New procedure to set #HCODE * 26/08/03 RHA DEV00008539 Add warning counter * 27/08/03 RHA DEV00007609 ToolChange & Home setting Option * 03/12/03 RHA DEV00009395 Correct TLO with HPCC * 05/12/03 RHA DEV00007045 Table clamp codes and tokens * 15/12/03 RHA DEV00009612 Add new date tokens * Version 950 * 01/12/04 RHA DEV00011681 Additional mill tool tokens * 10/01/05 RHA DEV00012570 Correct TNC Helix * Version 10.50 * 11/11/05 RHA DEV00015555 Set value in #HIGHSPEEDTOL * ************************************************************************* * * Constants for start of G function in DATA1 & M function in DATA2 stateme nts * * * * * ********************************* * Tokens - Use in Code Constructor * ********************************* * * * G-Codes * M Codes * General * Toolchange / Tooling * Cutter Radius Compensation * Heidenhain & Anilam Only * Circular Interpolation * Hole Cycles * Added for Sinumerik840 & Fadal cycles * Heidenhain Only * * Datum Shift : Translate / Index * * Tooling Sheet / Program Information * Subroutines * By block number * Position : Before, after, in-line with main NC Program * Datums * Rotary Axes / Milling * Spline Output * Fanuc specific * Heidenhain specific *Siemens Spline (Polynomial) *Siemens Home (For null addresses)

* M-Functions (Used to create default Code Constructor) * Machine Specific Tokens * Deckel * * G28 blocks Mori Seiki & Fanuc types * Formatting tokens, ECS27xx (Semi colon without training spaces) *********************************************************** * Job Record Tokens *********************************************************** *********************************************************** * User tokens for *********************************************************** * *** End of include file I:\Pams\cam\machdef\template\MTOKEN.CGI *** *** Start of include file MDECLARE.CGI *** ************************************************************************* * Machine independant Code Generator include file * * * * Filename: MDECLARE.CGI * * Author: ADM (Derived from 3AXM-FAN.CGS -r1.41 * * and 3AXM-HH.CGS -r1.25) * * Date: 6th December 1996 * * * ************************************************************************* * Change History * * Initial Version - Included fixes for db9831 * * 16/12/96 ADM - implemented swapping of CLW/CCLW codes for YZ * * and XZ planes (db9725) * * 27/01/97 ADM - use NEXTZMOVE instead of ZMOVE in * * RAPID_AFTER_TOOLCHANGE (db9822) * * 03/02/97 ADM - support incremental & absolute datum shift (db9008) * * 05/02/97 ADM - implemented token for absolute/incremental coords * * 21/04/97 ADM - db10043 - allow cutter comp on thread milling * * 26/06/97 ADM - New variable used in calculation of radius sign for * * rotary radial arcs * * 11/11/97 ADM - Variable used to determine whether Indexing or * * Rotary, so that Reverse Axis and Start At settings * * affect Rotary moves (db10246 and db10358) * * 13/11/97 ADM - Add option for CRC register as Maxtools + tool * * count (db9633) * * 18/11/97 ADM - Allow seperate code constructor for hole cycle * * points for Fanuc template (db10455 & db9616) * * 28/11/97 ADM - Warn if no Rapid to Toolchange prior to Toolchange * * (db10589) * * 16/12/97 SME - #HOLECYCLE declared * * 23/02/98 ADM - Add option to allow combined rotary/multiplane * * angular output to prevent additional moves (db10683)* * 02/03/98 ADM - Implement TNC400 Q parameter hole cycles (db10347) * * Implement TNC400 rigid tapping (db10329) * * 09/03/98 ADM - Implement spline output for Fanuc and TNC400 (C1&C2)* * 30/03/98 ADM - changes for new Warning code constructor * * 18/05/98 ADM - Prevent 2 line output from rapid to home/toolchange * * code constructor when using literals (db10858) * * 24/09/98 RHA - Spline declarations moved to machine specific files * * #highspeedtol * * (To allieviate variables limit problem) * * 25/09/98 RHA _ $G45,$A0,$G60,$M62 moved to Deckel 3m-mach.dek *

* * * 14/10/98 RHA - Removed disused variables (MPLM) * * #ROTDIR #ROTREVERSE #INDEX #ROTINDEX * * 20/10/98 RHA - #EMULATION flag added for G98/9 emulation in Cycles * * 10/12/98 RHA - #ROTVALS added - Used to flag index & rot rotate modes* * 10/05/99 RHA - #HIGHSPEED #RECORD & #TEMP removed to save var names * * 17/06/99 RHA Removed $MACRO, $DEBUG, #CONDEBUG, #ROTHOLD * * Added #PROCTRACE, $SPC, $PROCEDURE for procedure trace* * Unused vars (previously commented out) removed * * $PROGUNIT, $COMP, moved to m/c file(s) * * #USER1,#USER2,#USER3,$USER added for CODE command * * 21/06/99 RHA DB11095 Corrected RESET processing, remove #TRANSFLAG * * 22/09/99 RHA DB11654 #LIMIT360 declaration added * * 07/03/00 RHA DB11941 - Remove variable #WARNCRC90, add #CRCONZ * * 03/11/00 RHA DEV00001690 Add more user variables * 09/11/00 RHA DEV00001683 Add #SUPPORTMDEPTH,#ZDEPTHHOLD,#CYCLEGCODESAVE,#DEPTH CHANGE * 21/11/00 RHA DEV00001864 Add #ZLEVELHOLD,#ZCLEARINC for TNC426 * 13/12/00 RHA #TEMP, $TEMP declared * 14/12/00 RHA DEV00002151 - Add #TOOLRAPWARN & #TOOLZWARN for toolchange positi on checks. * 25/01/01 RHA DEV00002157 Additional variables for thread mill single block cyc le * 06/09/01 RHA Declarations for ECS27xx * 25/09/01 RHA Declare #NCPROCESS * 26/09/01 RHA DEV00002377 - Siemens840 Cycles, changes and additions * 11/10/01 RHA DEV00002359 Add #WARNCRCARC * 30/10/01 RHA DEV00003699 Add more variables for ECS2700 * 01/03/02 RHA DEV00004755 Add #FORCEXYZ * 01/03/02 RHA DEV00004482 Add #SETUPHEAD * 30/04/02 RHA DEV00005006 Add #HIGHSPEEDTOL * 15/05/02 RHA DEV00005454 Add #ROTINCR * 16/05/02 RHA DEV00005448 Add #LIMIT180 * 30/05/02 RHA DEV00003830 Add control for incremental in rotary mode * 27/11/02 RHA DEV00006442 Add expand controls for hole cycles * 02/12/02 RHA DEV00006698 Add #CURRENTCPL * 21/02/03 RHA DEV00007249 Add hole cycle control switches * 12/08/03 RHA DEV00007046 Add #DIRHOLD * 13/08/03 RHA DEV00007955 Force feedrate at start of subroutine #FORCEFEED * 13/08/03 RHA DEV00007537 TLO options as for CRC * 10/08/03 RHA DEV00008012 Correct Z reverse - Heidenhain hole cycles * 22/08/03 RHA DEV00008536 Improve CRC warnings * 26/08/03 RHA DEV00008539 Add warning counter * 27/08/03 RHA DEV00007609 Add #REFSHIFT and #TEMPREF variables * 28/11/03 RHA DEV00008695 Improve processing speed for surface milling * 05/12/03 RHA DEV00007400 Option to force XYZ on full circle * 05/12/03 RHA DEV00007045 Table clamp codes and tokens * 05/12/03 RHA DEV00007835 Allow R word on 360 arcs (TNC426 only) * 16/06/04 RHA DEV00010879 Thread Mill Cycle parameters * 19/07/04 RHA DEV00011202 Removed #ARCTOL * Version 9.5 * 18/11/04 RHA DEV00012253 Make workshift warning optional * 22/11/04 RHA DEV00012250 Option to suppress move to Retract before cycles * 10/01/05 RHA DEV00012570 Correct TNC Helix * Version 10 * 08/07/05 RHA DEV00014063 Add #MAXTMP for max block setting * Version 10.5 * 08/07/05 RHA DEV00015560 Declare #COUNT ************************************************************************* *

* * Startup / Initialisation / General * * NC Output control for PCIs (ECS2700) * Block Numbering * G (preparatory) codes * Circular Interpolation * Spindle / Gears * General Coordinate Systems * Rapid Traverse * Hole Cycles * Toolchange / Tooling * Subroutines * Cutter Radius Compensation * * Datum Shifting * #RECORD * Multi-plane / Rotary * M-FUNCTIONS *Thread Mill *User variables for * Variables for ECS2700 *Variables for expanded datum setting (ECS2700) * Variables for Thread Mill canned cycle *** End of include file I:\Pams\cam\machdef\template\MDECLARE.CGI *** *** Start of include file MMSIE840.CGI *** ************************************************************************* * Machine independant Code Generator include file * * * * Filename: MMACRO.CGI * * Author: ADM (Derived from 3AXM-FAN.CGS -r1.41 * * and 3AXM-HH.CGS -r1.25) * * Date: 6th December 1996 * * * ************************************************************************* * Change History * * Initial Version - Included fixes for db9831 and db9843 * * 16/12/96 ADM - Allow user to specify workshift user var if 3AXMILL * * only (db9739) * * 27/01/97 ADM - use NEXTZMOVE instead of ZMOVE in * * RAPID_AFTER_TOOLCHANGE (db9822) * * fix logic problems with X_REVERSE and option repeat * * machining (db8921 & db8923) * * 03/02/97 ADM - Moved NEXTTOOL logic from token to the toolchange * * macro * * 05/02/97 ADM - fixed incorrect block numbers and comp code on * * mirror. Also fixed reseting of incremental datum * * shifts. * * 10/02/97 ADM - added logic to set NEXTTOOL token to the first tool * * if last toolchange * * 11/02/97 ADM - added logic to prevent workshift override on TL * * when DS has been used (db9739:1) * * 21/04/97 ADM - db10043 - allow cutter comp on thread milling * * db10098 - remove speed modifier from toolchange * * 03/06/97 ADM - db10191 - redirect drill macro via nocycle if * * rotary rotate used *

* 06/10/97 SME - FEED system variable used instead on XYFEED ZFEED * * See \\sprog\projects\plc\surfmach\fspec\ fsfeedrate.doc * 03/11/97 ADM - Suppress 3 axis rapid move when using Transform - * * Repeat (db10323) * * 04/11/97 ADM - Prevent output of Z values in sub-routine for * * Heidenhain template (db10328). * * 07/11/97 ADM - allow DWELL token in Heidenhain hole cycles(db10327)* * 13/11/97 ADM - Add option for CRC register as Maxtools + tool * * count (db9633) * * 18/11/97 ADM - Allow seperate code constructor for hole cycle * * points for Fanuc template (db10455 & db9616) * * 21/11/97 ADM - Axis Reverse option now affects home and toolchange * * positions (spotted when fixing db10578) * * 28/11/97 ADM - Warn if no Rapid to Toolchange prior to Toolchange * * (db10589) * * 02/03/98 ADM - Implement TNC400 Q parameter hole cycles (db10347) * * Implement TNC400 rigid tapping (db10329) * * Fixed feedrate output for angular moves (db10684) * * 09/03/98 ADM - Implement spline output for Fanuc and TNC400 (C1&C2)* * 23/03/98 ADM - Move to Toolchange/Home now obeys setting of * * First/Fixed modifiers (db10770) * * 23/03/98 ADM - Properly fixed feedrate for angular moves (db10684) * * 30/03/98 ADM - Changes to warning messages for new Warning codecon * * 17/06/98 ADM db10854/db10857 implement language independance * * 17/08/98 ADM - Heidenhain now uses #EXACTGCODE not #EXACTSTOP * * (db10822) * * 22/09/98 RHA - $COMP settings removed from macro 29 - new procedure* * Spline procedures renamed (and now in m/c specific files) * Deckel specific comp settings removed * * $CONTINUE made local to TNC400 * * 19/10/98 RHA - Corrections to Subroutine call positioning in * * Macros 32/59. NB does not apply to Heidenhain * * Force #TOOLCHANGE=#FALSE in macros 2/3/4/5 * * (corrects speeds problem if no rapid after toolchange) * 21/10/98 RHA - Macro 59 modified to allow subcall in cycles to work* * (Moved @END above %CALL=PT......) * * 08/12/98 RHA _ Remove #TOOLCHANGE=#FALSE in macros 4/5 * * Set #ROT angles in macros 1/2/3 only if not planar * * set #ROT angles in macro 38 * * 10/12/98 RHA Use of #ROTVALS for INDEX ROT-ROTATE differentiation* * see note/comment in macro 15 * * 18/12/98 RHA - DB11147 DB11151 DB11154 (Non-Heidenhain types) * * Use of MASK in Subroutine macros corrected * * Use of MASK in HOLD corrected * * G92 datum resets corrected for abs subroutines * ************************************************************************* * 17/06/99 RHA Processing moved to Mproceed.cgi for long macros * * PMACRO-2 PMACRO-15 PMACRO-29 PMACRO-32 PMACRO-35 PMACRO-RESE T* * Hole cycle procedures moved to mproceed.cgi * * Mmacro file copied to create m/c specific files * * Macro specific debug removed, Proc trace reset added* * Hole cycle macros moved in from m/c file * * 03/09/99 RHA DB11325 - Thread mill macro modifiers corrected * * 07/01/00 RHA DB11691 - Order of procedure calls standardised, macros 40/1 & Spline * 11/07/00 RHA DEV00000290 Ensure #MACRO is set by all standard macros * 08/02/01 RHA DEV00002467 Suppress CRC in macro=5 until subfunct is set * 25/05/01 RHA DEV00003177 Set #XTOOL etc correctly for fixed axes. Macros 40/41

* 20/02/03 RHA DEV00007049 Make Exact stop properly switchable * 21/02/03 RHA DEV00007249 Suppress hole cycle subroutine with no points ************************************************************************* * 27/08/03 RHA DEV00007609 Add PMACRO calls to Macros 40 and 41 * 03/12/03 RHA DEV00009395 Correct TLO with HPCC * 11/08/04 RHA DEV00011656 Set #HOLECYCLE2=0 in macro 55 for subroutine appraoac h control * Version 10.5 * 11/11/05 RHA DEV00011656 Activate planar rotate with subroutines * Force #TOOLCHANGE=#FALSE to prevent SPEEDS lookahead * Suppress CRC calls until Subfunct is set ******************************************************************************** *** * COPY DRILL MACROS HERE $SPC=" " ******************************************************************************** *** * #ROTVALS controls use of ROT1/ROT2 values for rotary positioning * Only applies to Subprogram style NOT inline bloc k number reference. *Set HOLD values *%IF $MACHINE="HEIDENHAIN" %THEN %CALL=TNCSPLINE %ELSE %CALL=FANUCSPLINE * procedure is now always called SPLINE and is in machine specific .cgi ************************************************************* * Miscellaneous "User Defined" Macros : Reserved * * ============================================== * * * ************************************************************* * 101 Spindle Stop/ CLW/ CCLW/ CLW+Coo lant/ CCLW+Coolant * 102 Reserved (Used by software?) * 103 Stop Type Program/ Optional * 104 Coolant Flood/ Mist/ Off * 105 Block Skip Off/ On * 106 Exact Stop/Smooth Off/On * 107 Reserved (Used by software?) * 108 Comment Text string input * 109 Insert NC Code NC code literal input * 110 High Speed M/C Off/On * 111 Reserved * 112 Reserved * 113 Reserved * 114 Reserved * 115 Reserved * 116 Length Offset Tool Length Offset * 117 Reserved * 118 Reserved * 119 Reserved * 120 Reserved * 121 Reserved * 122 Reserved * 123 Reserved * 124 Reserved * * * *** End of include file I:\Pams\cam\machdef\template\MMSIE840.CGI *** *** Start of include file MPROCEED.CGI *** ************************************************************************** * Machine independant Code Generator include file *

* * * * * * * *

Filename: MPROCEED.CGI Author: ADM (Derived from 3AXM-FAN.CGS -r1.41 and 3AXM-HH.CGS -r1.25) Date: 6th December 1996

* *

* * ************************************************************************** * Change History * * Initial Version - Included fixes for db9831 * * 16/12/96 ADM - implemented swapping of CLW/CCLW codes for YZ * * and XZ planes (db9725) * * 27/01/97 ADM - use NEXTZMOVE instead of ZMOVE in * * RAPID_AFTER_TOOLCHANGE (db9822) * * fix logic problems with X_REVERSE and option repeat * * machining (db8921 & db8923) * * 03/02/97 ADM - fix compensation applied on Z move-Heidenhain (9935) * * support incremental/absolute datum shift (9008) * * fix calling nomotion to late * * 05/02/97 ADM - fixed incorrect block numbers and comp code on * * mirror. Also fixed reseting of incremental datum * * shifts. * * 10/02/97 ADM - fixed calling nomotion to early * * 11/02/97 ADM - worshift reset on exit from SET_WORK_DATUMS * * 03/04/97 ADM - logic for reverse ZX arcs corrected * * 21/04/97 ADM - db9954 - fix adjust feedrate on mirrored arcs * * db10043 - allow cutter comp on thread milling * * 16/06/97 ADM - db10165 - IJK values for Thread Milling corrected * * Also - Compensate for TLO bug fixed and axis reverse * * now works correctly for absolute arc centre, and * * has been implemented for thread milling * * 19/06/97 ADM - db10232 - radius now signed correctly and radius * * now calculated correctly for rotary machined arcs * * 26/06/97 ADM - db10240 - adjusted feedrate now handles case of * * external arc radius less than tool radius. Also now * * handles Pathtrace and Controller output correctly * * 06/10/97 SME - FEED system variable used instead on XYFEED ZFEED * * See \\sprog\projects\plc\surfmach\fspec\ fsfeedrate.doc * 04/11/97 ADM - Prevent output of Z values in sub-routine for * * Heidenhain template (db10328). Cycle Z Depths option * * now affects output of the ZDEPTH token (db10340) * * 04/11/97 ADM - prevent output of static axis tokens for plane * * switched arcs (db10457) * * 06/11/97 ADM - Deckel specific logic added to CRC_HANDLER so that * * cutter compensation is correctly applied (db10245) * * 07/11/97 ADM - Allow DWELL token on Heidenhain hole cycles (db10327)* * 11/11/97 ADM - Call PT_ROTARY_AXES and associated procedures * * so that Reverse Axis and Start At settings affect * * Rotary moves (db10246 and db10358) * * 14/11/97 ADM - Do not force output of rotary axes on first hole * * position when rotary drilling (db10542) * * 18/11/97 ADM - Allow seperate code constructor for hole cycle * * points for Fanuc template (db10455 & db9616) * * 21/11/97 ADM - Prevent X,Y, and Z from being reversed twice before * * hole cycledef when Axis Reverse option used (db10578)* * 08/12/97 ADM - Call PT_ROTARY_AXES in PT_CONVERT_COORDS for rotary *

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

and multiplane drilling 11/12/97 ADM - Prevent PT_CONVERT_COORDS from changing #ROT1 when axial drilling using the secondary rotary axis 16/12/97 SME - #HOLECYCLE flag used to skip rotary assignment in PT_OUTPUT_RAPID 19/12/97 ADM - Skip calls to PT_CONVERT_COORDS if not MPLMILL 13/02/98 ADM - If #WORKGCODE is not changed then do not set to #FUNNY in SELECT_WORK_DATUMS (db10652) 18/02/98 ADM - Set #BNUMVAR to 0 if run through MASK else set to #BNUMINC in PT_OUTPUT_SUBSTART. Do not skip assignment of ENDSUB during MASK run (db10673) 23/02/98 ADM - Add option to allow combined rotary/multiplane angular output to prevent additional moves (db10683) 02/03/98 ADM - Implement TNC400 Q parameter hole cycles (db10347) Implement TNC400 rigid tapping (db10329) 09/03/98 ADM - Implement spline output for Fanuc and TNC400 (C1&C2) 20/03/98 ADM - Fixed incorrect radius output in ZX plane (db10764) 23/03/98 ADM - Move to Toolchange/Home now obeys setting of First/Fixed modifiers (db10770) 30/03/98 ADM - Changes to warning messages for new Warning codecon 18/05/98 ADM - Prevent 2 line output from rapid to home/toolchange code constructor when using literals (db10858) 15/06/98 ADM - IK values now calculated correctly for G18 (XZ) arcs (db10891) 17/06/98 ADM - db10854/db10857 implement language independance 18/06/98 ADM - Corrected error in invalid gear selected warning 22/06/98 ADM - Change test for complete arcs to <=0.000001 (B264) 09/07/98 SME - Added check in PT_OUTPUT_RAPID for first move after toolchange when drilling (db10824) 09/07/98 SME - Indone change made for db10891. Nothing seems to be needed. 22/09/98 RHA _ Settings of $COMP removed from procedures

* * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

28/09/98 RHA 08/10/98 RHA 09/10/98 RHA 23/10/98 RHA -

set by machine specific procedure SET_COMP_TO_STRING * Spline procedures moved to machine specific files * Deckel specific comp settings removed * DWELL=#FUNNY removed from G83 processing (Siemens) * Recalculation of tapping ZFEED removed (db11030) * Call hole-cycle-points added for CINCINNATI (db11017)* * Unwanted words suppressed, Cincinnati holes in subroutines

* 29/10/98 RHA - Changes resulting from Siemens840 testing * Always set up IJK modes, even if R preferred * #G18SWAP & #G19SWAP processing made independant * 05/11/98 RHA - Corrections to G98/9 emulation * 1. Jump emulation if constant height pattern * 2. Call cycle codecon for each point if emulating G98/9 3. Retract moves now call codecon_Rapid direct. * 4. FADAL added to hole cycle point processing options* Use of #INDEX variable removed * Changes to PT_CONVERT_COORDS (db11079) * 1. Debug calls corrected (Procedure name) * 2. Stationary axis set to 0 instead of FUNNY * 3. Explanatory notes added at start * 4. %ENDM directive moved out of 17/11/98 RHA ROT_HOLD vars set to ROT1 ROT2 instead of #ROT1 #ROT2* 08/12/98 RHA Correction to PT_CONVERT_COORDS to call PT_ROTARY_AXES* Correction to HOLD var checking in NOMOTION *

* * * * * * * * * * * *

10/12/98 RHA 18/12/98 RHA 08/01/99 RHA 11/03/99 RHA

Remove #rot angles setting from PT_ROTARY_AXES calls * Calls to PT_ROTARY_AXES controlled by #ROTVALS * DB11151 DB11147 DB11154 * Use of MASK corrected in HOLD & Subroutine procedures* #ZHOLD corrected for holes in HOLD * DB11027 - Suppress nomotion arcs (single quads only) * DB10886 - Set #HOLECYCLE in PT_HOLE_CYCLE_HH to * control #ZHOLD setting in HOLD * Changes for controller compensation Setting and use of #LEADOUTCOUNT changed for EC4.00 * Range check of FIELD12 variable added

* * 10/05/99 RHA Use of #TEMP removed to save var name * * #RECORD * * 14/05/99 RHA DB11332 $DESCR initialised "", ensures token requests value * (Replaces previous (lost) change under DB10931) * * 14/06/99 RHA DB11219 - Skip points when calling sub-prog corrected* * & removed redundant @GOTO (PT_HOLE_CYCLES_HH) * * 17/06/99 RHA New procedures added to contain logic from macros * * PMACRO-2 PMACRO-15 PMACRO-29 PMACRO-32 PMACRO-35 PMACRO-RESE T * * (Generic macro file copied to m/c specific files) * * Procedure trace mechanism installed * * 21/06/99 RHA DB11095 Correct RESET processing Procedure=PMACRO-32 * * Var content comments PMACRO-32 & PMACRO-RESET * * 24/06/99 RHA DB11377 Set HOLD values for hole cycles PT_HOLE_CYCLES * * 25/06/99 RHA DB11377 Set #ZMOVE to #ZDEPTH after incr calcs PT_HOLE_CYCLES * * 25/06/99 RHA DB11374 Removed angle precision calcs from NOMOTION * * (Prevented -0.0 output) * * 29/06/99 RHA DB11458 %CALL=CODECON_CUTTER-COMPENSATION added for cancel comp * 01/07/99 RHA DB11377 Branch on $OUTPUTSUBS corrected to allow for null * * 06/07/99 RHA DB11261 3D Rapid to Home/Toolchange corrected * * 20/07/99 RHA DB11141 Block number reset added - PT_BINC * * 23/07/99 RHA Modified PT_HOLE_CYCLES for Grundig532 * * 09/08/99 RHA DB11551 Check for thread mill data added to PMACRO-37 * * Array debug added to PMACRO-37 (& Commented out) * * 10/08/99 RHA DB11566 Tool text data retrieval added, set_tooling_data * * 22/09/99 RHA DB11657 Use of MASK in Procedure=HOLD corrected * * 12/10/99 RHA DB11697 XYZ Rounding added to PT_INCREMENTAL_XYZ for increased i ncremental accuracy * * 07/01/00 RHA DB11774 Corrections to PT_CONVERT_COORDS * Make inactive rotary axis =#funny * Correct #hold values for axial orientation * Redundant * Some simplification of procedure structure * 07/01/00 RHA DB11691 Call order of COMP_TLO, INCXYZ, REVERSE standardised thro ughout * Precision rounding moved to PT_SET_PRECISION * NOMOTION check moved from CIRCLE to P T_OUTPUT_ARC * Stationary axis reset in Procedure=CIRCLE * 24/01/00 RHA DB11691 Hole Cycle parameters Z Reverse added * Thread milling Z reversal corrected. * 09/02/00 RHA DB11930 Skip P-RESET processing if next macro is datum shift * Prevent "null" G92 output from P-MACRO32 * 14/02/00 RHA DB11745 Use of absinc etc in SUBSTART corrected * 07/03/00 RHA DB11941 All CRC warnings now controlled by #WARNCRC * Cancel CRC allowed on Z move if required, #CRCONZ

* 08/03/00 RHA DB11952 Remove unwanted Z moves from single level hole cycles * Add safety Z check to Rapid approach to cycles. * 15/03/00 RHA Further correction to P-RESET processing if next macro * is datum shift to allow shifts to accumulate. * 16/03/00 RHA DB12104 Correct NOMOTION check in incremental. Move to PT_INCREME NTAL_XYZ. * 16/03/00 RHA DB12053 PT_CYCLE_DEPTHS - make R word abs/inc with Z depth * 23/03/00 RHA Correction to fixed axis in single block PT_RAPID_TO_HOME _TOOLCHANGE * 16/05/00 RHA DB12120 DB10191 "fix" applied to all hole cycles to prevent outpu t of cycle in rotary rotate. * 19/05/00 RHA DB12190 Feed token set to nextfeed for rapid moves instead of #Fu nny PT_OUTPUT_RAPID * 22/05/00 RHA DB11887 Change loop expansion in Hole_Cycle_Points for Maho/Grund ig style * 23/05/00 RHA DB12129 Removed #ZCLEAR=#FUNNY from suppression lines in PT_HOLE_ CYCLE. * 23/05/00 RHA DB10448 Implement Heidenhain bore cycle - remove restriction from REAM-CYCLE & BORE-CYCLE * 24/05/00 RHA DB12073 Correct XY modality on arcs, remove force output from pro cedure CIRCLE * 24/05/00 RHA DB11019/DB11341 Add PT_ARC_TURN_BRG_HH for TNC helical moves. * 12/06/00 RHA Correct codecon calls for loop=1 in pt_hole_cycles * 10/07/00 RHA Correct debug name for PROCEDURE=CIRCLE * DEV00000276 Correct null axis setting in CIRCLE to HOLD values * 16/10/00 RHA DEV00000907 Suppress null legs on return to home & tool change * 16/10/00 RHA DEV00000156 Set #ZHOLD at end of hole cycle * 17/10/00 RHA DEV00001619 Correct M13/14 processing by tapping cycle * Remove PT_TAPPING_TYPE, modify TAP-CYCLE * DEV00001101 Arc feed adjustment, incorrect divide by zero test re moved * DEV00001024 Reset processing corrected P-RESET * DEV00001617 Correct direction for rapid/feed angular moves * 23/10/00 RHA DEV00001648 Speed setting for token moved to PT_SPEED_SET and cor rected * 07/11/00 RHA DEV00000907 PT_RAPID_TO_HOME_TOOLCHANGE Reverse storeabs position if needed * 09/11/00 RHA DEV00001683 Add multidepth drilling * 13/11/00 RHA DEV00001683 modify PT_MULTI_LEVEL to read MRPLANE(#LOOP) * 20/11/00 RHA DEV00001864 New procedures for TNC hole positions, multilevel/dep th * TNC426 has $MODEL set to "TNC426" * 22/11/00 RHA DEV00001683 Suppress G98/9 emulation reset when multidepth not su pported * 23/11/00 RHA DEV00001864 Minor corrections PT_HOLE_CYCLES_TNC * 14/12/00 RHA DEV00002128 Procedure=CIRCLE, Use #XSTOREABS etc for old position instead of #XHOLD etc * 14/12/00 RHA DEV00002151 Toolchange position warnings expanded * 19/12/00 RHA DEV00002154 Remove coolant from hole cycle points suppression lis t * 19/12/00 RHA DEV00002152 Add SET_TOOL_TYPE procedure * 11/01/01 RHA DEV00002249 Correct selection of Rigid tapping for Heidenhain, Pr ocedure=Tap-Cycle * 12/01/01 RHA DEV00002212 Correct XY modality for hole cycle definition followi ng a tool change * 15/01/01 RHA DEV00002142 Place %ASK for tokens PROGVERSION & PROGRAMMER in pro cedures * 22/01/01 RHA DEV00002303 Correct call to CODECON_CANCEL-CUTTER-COMP for lead o ut in CRC Handler * 23/01/01 RHA DEV00002321 Additional check for 360deg circle added in PT_ARC_TU

RN_BRG * 25/01/01 RHA DEV00002157 * ded to PMACRO-37 * 26/01/01 RHA DEV00002212 modality * 29/01/01 RHA DEV00000702 * DEV00001790 * 30/01/01 RHA * 31/01/01 RHA move CRC * 08/02/01 RHA DEV00002467 * ACRO-2 * 13/02/01 RHA * 27/02/01 RHA DEV00001790 * 01/03/01 RHA * 08/03/01 RHA DEV00001790 d * 30/05/01 RHA DEV00002318 * 22/06/01 RHA DEV00003172 * 25/06/01 RHA DEV00003177 * * 28/06/01 RHA DEV00003177 ing * 12/09/01 RHA DEV00003014 * 12/09/01 RHA DEV00003693 * 24/09/01 RHA DEV00003699 * 26/09/01 RHA DEV00002377 * 26/09/01 RHA DEV00003754 * 10/10/01 RHA * 11/10/01 RHA DEV00002359 * 29/10/01 RHA DEV00003699 * 30/10/01 RHA DEV00003388 * 18/03/02 RHA DEV00004875 * 19/03/02 RHA DEV00004819 * 16/04/02 RHA DEV00005368 for safety * 29/04/02 RHA DEV00005285 * 15/05/02 RHA DEV00005443 * 23/05/02 RHA DEV00005526 * 18/06/02 RHA DEV00005640 r of %IFs * 02/09/02 RHA DEV00006218 AM graphics changes * 14/11/02 RHA DEV00006176 * 18/11/02 RHA DEV00006587 * 21/11/02 RHA DEV00006690 * 27/11/02 RHA DEV00006442 * 02/12/02 RHA DEV00006698 * 05/12/02 RHA DEV00006799 * 07/01/03 RHA DEV00007000 * 21/02/03 RHA DEV00007249 * 25/02/03 RHA DEV00006881 * 07/03/03 RHA DEV00007249 e cycles * 13/03/03 RHA DEV00007462 * 19/06/03 RHA DEV00007915 of sequence (Nomotion) * 19/06/03 RHA DEV00007757

Single helical block option added for thread mill Thread mill array printout ad Additional correction to hole cycle procedures for XY Corrections Corrections Correct CRC Correct CRC to CRC processing for feed moves to CRC cancel in thread mill call for lead out in procedure=CIRCLE call, thread mill lead in and warn for Z

Call PT_Check_lead from CRC handler, lead in Set $COMPOUTPUT=FALSE for subfunct settings 1&2 in PM Skip CRC checks if no CRC, PT_OUTPUT_FEED Remove unwanted G40 when comp not used Further CRC corrections, PT_OUTPUT_FEED & CIRCLE further fix for thread mill lead out in pt_output_fee *-1 removed from RETRACT calcs in PT_HOLE_CYCLES_HH Set rotary values for SET_WORK_DATUMS Correct HOLD calls, Rapid to Home / TC. Nested IFs removed from PT_RAPID_TO_HOME_TOOLCHANGE Initialise rotary angles at zero for first datum sett Dword only output with G41/2 PT_OUTPUT_FEED Correct NOMOTION for angular moves Add "ECS2700" options to hole cycles Add PT_COUNT_PECKS Correct rotary HOLD for Hole Positions Set HOLD values from hole data array Add switchable arc check to PT_CHECK_LEAD Add 20 datum settings procedures for ECS2700 Implement longhand hole cycle option Correct liftout position for peck Clear PMACRO-35 Output CRC codes for multiple thread mill cycles hole cycles, Longhand test made "=2" instead of "<>1" Suppress unwanted COMPDCODEs in Arcs Set #HOLECYCLE=1 in PT_HOLE_POSITION_HH Prevent divide by zero in PT_COMP_ARC_FEED Improve G01 processing, streamline code, reduce numbe Changes to subroutine start points in line with EdgeC Correction to drill first hole in cycle array Correct S Code spindle control (PT_SPINDLE) Prevent Subcall approach move for repeat machining Add switchable %NOCYCLE to hole cycle procedures Save CPL name for use in Rapid after ToolChange Feed approach move in Subcall Improve divide by zero check in PT_COMP_ARC_FEED Add hole cycle control switches PT_COMP_ARC_FEED - remove feedrate integer conversion Correct blanking of unwanted points parameters in hol Correct subroutine approach avoidance for holes (&7983) Prevent output of uninitialised move at start Protect Scode from divide by zero

* 20/06/03 RHA DEV00008003 Switch thread mill cycles on PATHTRACE variable. * 12/08/03 RHA DEV00008391 Over-ride DRILLSUB if only one hole when setting #HOL ECYCLE * 13/08/03 RHA DEV00000377 New procedure to set #HCODE * 13/08/03 RHA DEV00007955 Force feedrate at start of subroutine #FORCEFEED * 13/08/03 RHA DEV00007537 TLO options as for CRC * 15/08/03 RHA DEV00008196 Correct Z Gauge adjustment for arcs * 10/08/03 RHA DEV00008012 Correct Z reverse - Heidenhain hole cycles * 22/08/03 RHA DEV00008536 Improve CRC warnings * 26/08/03 RHA DEV00008539 Add warning counter * 27/08/03 RHA DEV00007609 ToolChange & Home setting Option * 17/09/03 RHA DEV00008761 Corrections to CRC Cancel * 24/09/03 RHA DEV00008897 TNC Regressions - knock on from various other fixes. * #ZHOLD=#ZMOVE * 02/10/03 RHA DEV00008897 Remove Z set where ZMOVE=#FUNNY * Fix to multilevel - PT_GET_NE XT_HOLE * 09/10/03 RHA DEV00008984 Lift to clearance for drill cycle * Allow for reversed Z in moves to ZCLEAR (PT_HOLE_CYCL ES) * Correct output with Z reversal * 21/10/03 RHA DEV00009158 Correct CRC output for multi-pass profiles * 28/11/03 RHA DEV00008695 Improve processing speed for surface milling * 02/12/03 RHA DEV00009316 Corrections to Hole Cycle Subroutine calls * 03/12/03 RHA DEV00009396 Corrections to Thread Mill CRC * 05/12/03 RHA DEV00007400 Option to force XYZ on full circle * Version 8.75 * 03/03/04 RHA DEV00009979 Helical arc implementation, Procedure CIRCLE * 25/03/04 RHA DEV00010662 Correct single block speed call * 30/03/04 RHA DEV00010662 Call spindle if direction changes * Version 9.0 * 14/06/04 RHA DEV00011132 Correct datum for first tool, G54 setting forced in S ET_WORK_DATUMS to compensate * 16/06/04 RHA DEV00010879 Thread Mill Cycle parameters * 17/06/04 RHA DEV00011068 Correct hole cycle flag settings, use #HOLECYCLE2 * 29/06/04 RHA DEV00010879 Hole cycle processing for TNC430 * 02/07/04 RHA DEV00011313 Work round for incorrect YEND on G18 arc Procedure=Ci rcle * 28/07/04 RHA DEV00011203 Correct helical parameters for TNC * 11/08/04 RHA DEV00011656 Use UARRAY1 to store hole cycle flag settings (DEV000 11068) * Version 9.5 * 18/11/04 RHA DEV00012253 Make workshift warning optional * 18/11/04 RHA DEV00011306 Correct PT_HOLE_POSITION_HH to allow rapid after tool change * 22/11/04 RHA DEV00012250 Option to suppress move to Retract before cycles * 02/12/04 RHA DEV00012570 Correct thread mill regression (linked to DEV00011203 above) * 23/12/04 RHA DEV00012565 Remove duplicate CRC cancel * 05/01/05 RHA DEV00012613 Correct TNC Helix * 05/01/05 RHA DEV00012845 Add new tool types * 10/01/05 RHA DEV00012971 Procedure CIRCLE, tidy subfunct branching and add opt ional pitch suppression * 12/01/05 RHA DEV00013014 CRC processing correction in CIRCLE * 12/01/05 RHA DEV00012616 Correct rapid after toolchange. #ZTEMPREF setting * 17/01/05 RHA DEV00012616 Corrections * 17/01/05 RHA DEV00012616 Corrections for incremental moves * 20/01/05 RHA DEV00012290 Helical arc processing * 21/01/05 RHA DEV00012290 TNC Thread mill arc INCANGLE fix * Version 9.75

* 25/01/05 RHA DEV00011662 Correct thread plunge point extraction * 16/02/05 RHA DEV00013267 Use SUBROUTINE (not #SUBROUTINE) as array index * 16/02/05 RHA DEV00010860 Remove unwanted G40 PT_OUTPUT_FEED * 17/02/05 RHA DEV00010860 Correction for thread milling * 17/02/05 RHA DEV00013267 Correct #SUBROUTINE setting at end of sub. * 18/02/05 RHA DEV00010860 Correct plunge move identification in thread mill * 18/02/05 RHA DEV00011662 Correct thread mill cycle diameter with helical leads * 25/02/05 RHA DEV00013132 Correct output of angular move with rotary arcs * 28/02/05 RHA DEV00010643 Improve subroutine approach moves * 03/03/05 RHA DEV00007742 Correct full canned cycle, multiple locations. * 04/03/05 RHA DEV00011310 Set sign of R for 180degrees to +ve * 09/03/05 RHA DEV00012923 Correct position initialisation for offset initial CP L * 10/03/05 RHA DEV00012923 Do not use XSUB etc for tool change position offset * 11/03/05 RHA DEV00012923 Set HOLD vars to HOME in START macro so remove IF FIR ST... * 11/03/05 RHA DEV00013387 Circle centre accuracy improvements * 11/03/05 RHA DEV00013251 Calculate IJK after precision rounding * 14/03/05 RHA DEV00013387 Correct for Heidenhain TNC. * 21/03/05 RHA DEV00013554 Correct TNC thread mill, regression caused by 13387, re-instate PT_TURN_ARC_BRG * 21/03/05 RHA DEV00013586 Reset planar/rotary mode for hole cycle subroutines * 29/03/05 RHA DEV00010643 Correct subroutine approach for incremental subs * 30/03/05 RHA DEV00012923 Corrections * 30/03/05 RHA DEV00011662 Thread mill cycle, position corrections * 01/04/05 RHA DEV00010643 Force GCode at start of subroutine * 06/04/05 RHA DEV00012923 Move to home & toolchnage positions fix * 06/04/05 RHA DEV00013251 Correct arc centre point rounding * 06/04/05 RHA DEV00013132 Angular output with radial arcs * 06/04/05 RHA DEV00013721 Fix 3axm compilation error, CALL=PT_ROTARY_AXES * 07/04/05 RHA DEV00013387 Correction to end point calcs * 07/04/05 RHA DEV00013732 Correct TNC arc included angle and start angle * 11/04/05 RHA DEV00011662 Thread mill cycle, position corrections * Version 10 * 27/05/05 RHA DEV00014108 Correct direction evaluation for rotary rapid * 28/06/05 RHA DEV00014268 Correct for TRUEARCOP in %PROCEDURE=RADIUS_ROUNDED_CE NTRE * Do not check arcs less than 300 degrees * 29/06/05 RHA DEV00014268 Fix #OUTPUTRADS setting in RADIUS_ROUNDED_CENTRE * 08/07/05 RHA DEV00014070 Correct rotary angles for arcs, use #ROTVALS * 08/07/05 RHA DEV00014429 Correct #ZTEMPREF etc for moves after toolchange * 09/08/05 RHA DEV00014699 Correct full arc output - force XY * 15/09/05 RHA DEV00014670 GETCPL in first move after toolchange even if Feed * 04/10/05 RHA DEV00012923 Correct rapid after toolchange setting * Correct initial position setting PT_INIT_POSITION * Version 10 * 11/11/05 RHA DEV00015560 Reset #COUNT for planar rotate * Version 10.5 * 15/02/06 RHA DEV00015578 Thread mill - G40 if G01 followed by G00 * 15/02/06 RHA DEV00014781 Set NEXTZMOVE in Thread Mill * Version 10.75 * 11/04/06 RHA DEV00016863 Correct I value in thread mill for X reverse * Fix planar lead arc reversals ************************************************************************** * ************************************************************************* *** INITIALISATION ************************************************************************* * Called by all START macros to set initial position etc. * Current CPL output values

* Machine Datum output values * Reset HOLD with reversals if not incremental * Set CPL offset for moves to Home and TC * ******************* * Macro support procedures * ******************** * * DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t o prevent duplicate moves *Longhand if canned cycle not available *Set NOCYCLE if longhand selected with pathtrace subroutines * * NOTE! Re-instatement of the following variables is deemed good practice. * Not possible for the user to apply to the cycle line only via the Code W izard i.e. Cancel since * this would be in the points expansion loop and would be applied to every location. * * #XMOVE,#YMOVE,#ZMOVE removed from following line to restore modality control ************************************************************************** * DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t o prevent duplicate moves *Longhand if canned cycle not available *Set NOCYCLE if longhand selected with pathtrace subroutines * #XMOVE,#YMOVE,#ZMOVE removed from following line to restore modality control ************************************************************************** * DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t o prevent duplicate moves *Longhand if canned cycle not available *Set NOCYCLE if longhand selected with pathtrace subroutines * %IF $MODEL="TNC400" @CANNED * %IF $MACHINE="HEIDENHAIN" %THEN %NOCYCLE * #XMOVE,#YMOVE,#ZMOVE removed from following line to restore modality control ************************************************************************** * DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t o prevent duplicate moves *Longhand if canned cycle not available * Set NOCYCLE if longhand selected with pathtrace subroutines * Not applied with bore offset * %IF $MODEL="TNC400" @CANNED * %IF $MACHINE="HEIDENHAIN" %THEN %NOCYCLE * #XMOVE,#YMOVE,#ZMOVE removed from following line to restore modality control *%IF PATHTRACE=1 %THEN %NOCYCLE ************************************************************************** * DB12120 Rotary Rotate outputs cycle and expanded equivalent. Suppress cycle t o prevent duplicate moves * Longhand cycles not implemented for tapping. * * Check and reset direction * Right hand threads * Left hand threads * * #XMOVE,#YMOVE,#ZMOVE removed from following line to restore modality control ************************************************************************** * Set CPL if first move after ToolChange * Force #TOOLCHANGE=#FALSE to prevent SPEEDS lookahead * Set CRC output control for profile lead in/out ************************************************************************** * Set #SPEEDUP to improve surface milling * Hold values are not reversed in incremental mode

*New variable #ROTVAL introduced Dec98. RHA * Used to control rotary angle setting in Feed and Rapid macros because the * system vars ROT1 and ROT2 are not always set correctly by EdgeCAM in Index mod e. * #ROTVALS set #FALSE by the INDEX macro so ROT1 ROT2 will be ignored in Feed & Rapid * #ROTVALS set #TRUE by the ROTARY-ROTATE macro so ROT1/ROT2 will be used. * #ROTVALS set according to mode by ROTARY/PLANAR macro (#FALSE for PLANAR Mode) . * If ROT1/ROT2 are ignored then reprocessing of angles through PT_ROTARY_AXES is skipped * Initialise #ROTVALS if not already set. Done here to ensure setting before us e for all templates. * * The Token Speed calls the procedure PT_SPINDLE to determine Gear (if aut o) and Spindle speed / Spindle Code * Position not move, therefore never incremental * %IF #INCRXYZ=#TRUE %THEN %CALL=PT_INCREMENTAL_XYZ * Check correct position * No Rapid_to_ToolChange call * Check Z position only, allow for axis reversal ************************************************************************** * Cutter compensation will * 1. Only be active during feedrate moves - not rapid * 2. Will not be active during a Z move. (NOTE! G17=> Z/G18 => Y/G19 => X - but edgeCAM doesn't allow tool normal to these planes) * Only Feed Code Constructor has Cutter comp Tokens available. * * NOTE! All output is processed is produced from a cut move : feed, clw, c clw * * Subfunct 1=off, 2=left, 3=right * #WarnCRC = 1 CRC Warn if Used * #WARNCRC90 = 1 CRC warn if not 90 * #CRCONZ2 =1 Warn if applied with Z move * #CRCONZ1 =1 Warn if removed with Z move * * Register number - If Uservar67 set then use else determine depen dant on #AUTOREG * * * If mirror is active then need to reverse cutter comp * * Hold original settings ************************************************************************** * <*Move [XMOVE=0] [YMOVE=1] [Zmove=2] > * <*Inc [XINC=0] [YINC=1] [ZINC=2] > * <*Sub [XSUB=0] [YSUB=1] [ZSUB=2] > * <*Hold [#XHOLD=0] [#YHOLD=1] [#ZHOLD=2] > * First pass only - Initialise start point * First pass through translate is second call of subroutine. * * Rapid to position of next move * Incremental Subroutines * Absolute approach * prevent output of null effect G92 block * Apply translation - G92 will reset registers * Call Subroutine ************************************************************************** **************************************************************************

*If no comp requested ensure output flag is true * Check for helical interpolation * %IF PATHTRACE=1 %THEN %NOCYCLE *Check for array data. ************ Diagnostic printout ************ * #TMP=XPOINT(#LOOP):#TMP1=YPOINT(#LOOP):#TMP2=RADIUS(#LOOP) * <Loop [#LOOP=0] . [#TMP=0] [#TMP1=1] [#TMP2=2] > *look for lift out on NEXT move * <* Loop [#LOOP=0] Next [#NEXTLOOP=0]> * <Lift Next From [#TMP1=2] To [#TMP2=2]> * Look for last leg and cancel compensation ************************************************************************** * Adjust tool/home position to current CPL if required ************************************************************************** * Adjust tool/home position to current CPL if required ************************************************************************** * <*Move [XMOVE=0] [YMOVE=1] [Zmove=2] > * <*Inc [XINC=0] [YINC=1] [ZINC=2] > * <*Sub [XSUB=0] [YSUB=1] [ZSUB=2] > * <*Hold [#XHOLD=0] [#YHOLD=1] [#ZHOLD=2] > * Translate Reset * Reset is only needed if absolute subroutines have been used with G92 datum set ting * Update stored end point (XINC etc in Reset are TOTAL increments for this level ) *<*HOLD2 [#XHOLD=0] [#YHOLD=1] [#ZHOLD=2] > * Final G92 position. * Heidenhain type machines ************************************************************************** * ******************* * Debug Trace Procedures * ******************* * Called from token TOOLTYPE * ******************* * Program Defaults * ******************* * * Used in rotary but tested in procedure hence must be declared for 3axis also. * * Processes the Program Defaults Tab to allow spindle direction, coolant e tc. to be set by the user. * Spindle Direction * Coolant * Handle User Input when Token PROGDESCR used * Handle User Input when Token PROGDESCR used * Handle User Input when Token PROGID used * Handle User Input when Token PROGDESCR used * ***************************************** * * Test Profile Lead conditions * * ***************************************** * * Check for arc move * Thread Milling * #WarnCRC = 0 No warnings * 1 CRC Warn if Used only * 2 CRC warn if not 90 only * 3 Both above warnings *

* Warn for CRC application on Z move * Warn for CRC cancellation on Z move * * * Global output Rapids as high feedrates if #FEEDRAPIDS set to Yes - use #FEED to force re-instate of cut feed * * #FIRSTRAPIDZ=#FIRSTRAPIDZ+#ZTOOLSUB * if the first move after is in xy only then z should be next z *$COMP=0 *Set CPL Parameters * First Rapid move after Toolchange - Called from Hole cycles * * * procedure to set and check spindle speed whenever the token is used. * Only process when speed changes for efficiency * #SPEEDHOLD=#SPEED99 * * * Fix for thread mill lead out * Comp On * Comp Off * Fix for thread mill lead out, Thread mill always sets SUBFUNCT to 1 * Checks for CRC * Next line commented out for DEV00010860 - check before final removal * #COMPGCODE=#FUNNY * Output Feed move * Cancel cutter compensation via CodeCon_cancel-cutter-comp * Code Constructor must be empty if output is with move otherwise blank bl ock will be produced * Next line removed to prevent duplicate calls DEV00012565 * %IF #LEADOUTCOUNT=1 %THEN %CALL=CODECON_CANCEL-CUTTER-COMP * * Handles the applying and cancellation of cutter compensation in all situ ations * ***************************** * Profile Cycle * ***************************** ********************************************* * Handles apply compensation in all cases * ********************************************* * Retrieve original compensation Gcode * Retrieve current compensation Dcode (register) ************************************************* * Handles cancel compensation in all cases * ************************************************* * Set Cancel GCode * Output is from motion procedure since is either with or after mo ve * Call codecon for machines needing separate G40 block * #COMPON=0 * * Reverse G41/G42 if processing mirror image longhand * * After Mirror, Compensation may be cancelled due to final Rapid. Need to retrieve last * active Comp GCode. * * reverse G41/G42 is processing mirror image *

* This procedure is to trap variables which when formatted are output as -0 * Suppress COMPDCODE if no COMPGCODE * Suppress too small moves in single quad case only * Radial Rotary Arcs output via Procedure=Radial_circle * Process planar arc * * * Reset CRC Register * Check CRC lead conditions * Adjust Feedrate if required * Set plane G code * Set IJK * ZEND set for G17 helical arcs. G18/9 not set because of DEV00011313 * <XYPLANE= [XYPLANE=0]> * Check arc centre accuracy. Set precision before radius checks * Set arc type - Radius or IJK * <Inc [#INCANGLE=0]> * Check for full circle (0 or 360) * <AA PITCH [PITCH=2]> * Set Radius Sign * Always Centre and Radius output * Set Radius and precision * XYPLANE is set as 0, 1 and 2 for XY, ZX and ZY respectively * Cancel cutter compensation via CodeCon_cancel-cutter-comp * Code Constructor must be empty if output is with move otherwise blank bl ock will be produced *************************************************************************** *************************************************************************** * Set Radius and precision * Check accuracy of centre point * <* 1/2CHORD = [#CHORD=0] Rad [#RADIUS=0]> * Force IJK if calculated centre out of position * <****** RADIUS AXIS CENTRE ERROR [#XCENTREERROR=0] - TRUE CENTRE [#TEMPXCEN TRE=0] ROUNDED CENTRE [#XROUNDCENTRE=0]> *<****** RADIUS AXIS CENTRE ERROR [#YCENTREERROR=1] - TRUE CENTRE [#TEMPYCENT RE=1] ROUNDED CENTRE [#YROUNDCENTRE=1]> *************************************************************************** *Set up parameters and call standard procedure to *calculate angle bearings for TNC helical arc moves * DEV00012570 undo previous change to correct thread mill regression * Multiple turns * Note that complete circle can have included angle of 0 or 360 * Note that multiple turn arc has only 0-360 included angle, derive from pitch a nd Z move * Round result of division * Still needed for thread milling * ************* NEED TO USE XINC.YINC IN ASIN_BEARING *Double check for 360 case * Full circle * ************************************************* * Compensate feedrates for arcs if option selected * ************************************************* * * #TMP=ABS(RADIUS):%IF #TMP=TOOLRAD @END * External Corners * Following check safer in two lines because of precision checking * Internal Corners * Output all Hole cycles Drill, Chipbreak, Ream and Bore as Canned Cycles - coords are held in the XYZPOINT array

* Called from each cycle macro and cyclsub for subroutines * Code Wizard will present the cycle definition line which will be in the loop expand and thus output-if-changed * will, typically, produce the XY points list previously seperated into PR OCEDURE=LOOPEXPAND * If called from CYCLSUB, points are expanded from 2nd point (Loop=2)- cycle l ine is outside subroutine. * This inhibits the ability to support the format whereby the cycle parame ters are variables e.g. Seimens * * %IF #ZREVERSE=1 %THEN #ZMOVE=ZCLEAR*-1 %ELSE #ZMOVE=ZCLEAR * Rapid to first XY position then to Zclear with Tool Length Offset. Call procedure for single Code Constructor * Could put this on a switch e.g. Call Rapid After toolchange ? * Siemens 840 drills at current location. Rapid to first position before calling cycle * Not Rapid After TC * %IF #ZREVERSE=1 %THEN #ZMOVE=ZCLEAR*-1 %ELSE #ZMOVE=ZCLEAR * Output move to first position (Rapid after tool change) * %CANCEL=#XMOVE,#YMOVE - Removed to correct XY modality in cycle definition *%IF #CYCLEGCODE=DATA1(39) %THEN #FEED=SPEED*PITCH %ELSE * Branch on $OUTPUTSUBS. =null if PATHTRACE expansion * Set HOLD values for incremental calculations in subroutines *Include first position in expansion *<* #LOOP =[#LOOP=23] LAST =[LAST=23]> *<* Xpoint =[#XMOVE=24] #Ypoint =[#YMOVE=24]>:%CANCEL=#XMOVE,#YMOVE *Check for Zdepth change and respecify cycle * * * Each cycle will use a different output line but needs to be here to centralise loop expansion. Could * be in each macro but G81, G82 and G83 all use macro 9 and subrou tines use same array. * Must present different Code Constructors for each cycle otherwis e user will be confused - will have * to understand that some parameters are not used e.g. DWELL,DEPTH + ALL GCODETYPES i.e G81, G82 etc in one line etc. * * This loop has "growed" and really needs a total restructure. That would take time and carry a high risk * of regression problems. Maybe once more strenuous regression testing is in pl ace? * In the meantime I have made it even more spaghetti-like by adding the %IF #EM ulation... * lines to get G98 emulation working for Fanuc etc. Richard Halton Oct98 * * DB12129 Removed #ZCLEAR=#FUNNY from following suppression lines. * DEV00002154 #COOL also removed * DEV00007249 - Next lines considered redundant - remove ? *%IF $MACHINE="FANUC" %THEN #CYCLEGCODE=#FUNNY:#GCODE=#FUNNY:#FEED=#FUNNY:#FEEDM ODEGCODE=#FUNNY:#HCODE=#FUNNY:#SPEED=#FUNNY:#DIRECTION=#FUNNY:DWELL=#FUNNY:#DEPT H=#FUNNY:#DEGR=#FUNNY:PITCH=#FUNNY:#BOREOFFSET=#FUNNY *%IF $MACHINE="SIEMENS840" %THEN #CYCLEGCODE=#FUNNY:#GCODE=#FUNNY:#FEED=#FUNNY:# FEEDMODEGCODE=#FUNNY:#HCODE=#FUNNY:#SPEED=#FUNNY:#DIRECTION=#FUNNY:DWELL=#FUNNY: #DEPTH=#FUNNY:#DEGR=#FUNNY:PITCH=#FUNNY:#BOREOFFSET=#FUNNY *%IF $MACHINE="CINCINNATI" %THEN #CYCLEGCODE=#FUNNY:#GCODE=#FUNNY:#FEED=#FUNNY:# FEEDMODEGCODE=#FUNNY:#HCODE=#FUNNY:#SPEED=#FUNNY:#DIRECTION=#FUNNY:DWELL=#FUNNY: #DEPTH=#FUNNY:#DEGR=#FUNNY:PITCH=#FUNNY:#BOREOFFSET=#FUNNY *%IF $MACHINE="FADAL" %THEN #CYCLEGCODE=#FUNNY:#GCODE=#FUNNY:#FEED=#FUNNY:#FEEDM ODEGCODE=#FUNNY:#HCODE=#FUNNY:#SPEED=#FUNNY:#DIRECTION=#FUNNY:DWELL=#FUNNY:#DEPT

H=#FUNNY:#DEGR=#FUNNY:PITCH=#FUNNY:#BOREOFFSET=#FUNNY * G81 Drill Cycle *First point only * G82 CounterBore (Dwell) Cycle *First point only * G83 Peck Drill Cycle *First point only * G84 Tapping Cycle *First point only * G85 Ream / Bore Cycle *First point only * G86 Bore Cycle (note #BOREOFFSET is entered in machine's default units) *First point only * G73 Chipbreak Drill Cycle *First point only * Emulate return to Initial level : G98/G99 not supported * Cancel Canned Cycle * Rapid to clearance height * G80 Cancel Canned Cycle *Cycle finishes at ZCLEAR * #HOLECYCLE2 is now used to suppress sub call approach moves * Set 0 if not using drill subroutines * Blank null values - not required * To calculate Incremental & Unsigned Incremental Z Depth * Incremental is measured from the Rplane * Remove duplicate tools from NC Code tool list * ECS27xx uses 20 settings * Option to output first Datum (G54) as XYZHOME location * This procedure will capture all Absolute datum shifts and assign them * against the standard work coord codes. Adapted from standard procedure for 20 settings * <Coordnum [#COORDNUM=0]> * Option to output first Datum (G54) as XYZHOME location * Set CPL offset for moves to Home and TC * Save CPL ID * ECS27xx uses 20 settings * %IF MASK=1 @END * Rot1/Rot2 are not set from drill array * Set Move for XYZ * * * * Round XYZ here for true storeabs position * Do not adjust XY arcs, Z is unchanged from previous move * * * Calculate vector distance from current to next coordinate * Use to determine if rapid move should be converted to feedrate move * * XY distance * 3D distance i.e. incorporate Z axis * If move is smaller than the specified amount then convert to a feedrate at highfeed. * #TOOLSHEET 1=Output with Main NC program 2=Output as seperate fil e 3=None * Precision calcs moved to PT_SET_PRECISION *<* #PRECISION=[#PRECISION=!FT_DEBUGREAL] PRECISION=[PRECISION=!FT_DEBUGREAL] #I NCR=[#INCR=!FT_DEBUGREAL]> * Determines the method of fixing arc centre * NOTE! Thread Milling uses %PROCEDURE=PT_THRD_ARC_CENTRE for simplicity

* * Setvar^#ARCTYPE * Signed Start to Centre 1 * Signed Centre to start 2 * Unsigned Start / Centre 3 * Centre 4 * * Setvar^#USERADS^Use Radius when possible * TRUE / FALSE Sets #OU TPUTRADS=#TRUE as default, re-assigned FALSE if I&J forced by logic e.g. 360 deg rees move * This removed to set IJK for instances when R cannot be used *%IF #OUTPUTRADS=#TRUE @END * procedure is used when a large arc needs to be ignored. output move to end of * arc * * ********************* * * Thread Milling * * ********************* * * * Next Z for first move * Set canned cycle variables * * <Vertical Move> * %IF #ZMOVE<#ZHOLD %THEN <PLUNGE> %ELSE <LIFT> * <Not PL> * %IF USERVAR8=1 @NOBLOCK * <Rapid XY> * <Feed Move XY> * * * Are all helical blocks required * Output leads & one main helical block only, Find last main helix block * ZMOVE = Total Movement, KVALUE = Lead * Suppress first main helix, uless it is also the last * Canned Cycles only * <Not First> * <Next [#NEXTTYPE=1]> * Only 1 helix * #THRDLEAD=#KVALSAVE * * Extract canned cycle parameters * Cutting upwards * Cutting Down * <INOUT #PLUNGERAD=[#PLUNGERAD=0] #STARTRAD=[#STARTRAD=0]> * * Canned cycle output * Count arc blocks skipped *Suppress intermediate helical blocks if instructed. Maintain #ZHOLD *Set K word to full circle pitch for multi-pass block * reset helical block count * Handle Arc centre for Thread milling - force I&J output * Setvar^#ARCTYPE * Signed Start to Centre 1 * Signed Centre to start 2 * Unsigned Start / Centre 3 * Centre

4 * * Setvar^#USERADS^Use Radius when possible * TRUE / FALSE Sets #OU TPUTRADS=#TRUE as default, re-assigned FALSE if I&J forced by logic e.g. 360 deg rees move * * This procedure is called when an unknown move type is detected and * the record is skipped. * #RECORD=XPOINT(#LOOP) * * ******************* * Block No. Increment * ******************* * * * Check top limit, reset if exceeded * * * ************************ ****** * Safe Start Block No. Inc rement * ************************ ****** * *If #ONLYSBNUM=#TRUE then increment SBNUM only, NOT BNUM - update SBNUM with cur rent if both * Output Block Number same as Tool Number (POSITION) * * ************************ ******** * Set Tool ing data * ************************ ******** * * * * ************************************* * Subrouti ne Start / Header * ************************ ************* * * Note #incrxyz is current abs/inc setting * #incrxyzhold is main program setting * #incrsubs is subroutine setting * If Increment Subroutines by ... is not set then start at Progid & increm ent by one else use the increment. * Force feedrate if required *Reset HOLD values for incremental first move * If using incremental subroutines only, it is necessary to hardcode a G91 on extra Sequence definition line * Force GCode on next move * Default holecycle flag to zero * * * ******************************** * Subrouti

ne Call * ************************ ******** * * If Increment Subroutines by ... is not set then start at Progid & increm ent by one else use the increment. *Check for hole cyclesub, retrieve stored value *Suppress single location cycle, xcept for Heidenhain *Output approach move for first call, not translated calls * Force output if coordinate has changed * Found to be necessary for some templates, inculding S840 * Inserted move, only for incremental subroutines * * * ******************************** * Subrouti ne End * ************************ ******** * * If Increment Subroutines by ... is not set then start at Progid & increm ent by one else use the increment. * If using incremental subroutines only, it is nescessary to hardcode a G9 0 on extra Sequence definition line * Store HOLECYCLE2 flag for this subroutine * * * ******************************** * Determine spindle speed and gear * ************************ ******** * * The method used allows for range overlap for S-Code type machines by sea rching through all the gears * to determine the closest match rather than testing if the programmed spe ed is within the min/max of the gear * If a Gear has been specified explicitly then the search is restricted to that gear. * * Uses DATA3 for numgears, minrpm, maxrpm, usermax and DATA4 for scode ste ps, min-scode, max-scode.... * * Test if programmed speed is outside the total range of the machine * Less than Minimum speed so set as minimum * Greater than the maximum so set as maximum and selet the highest gear * Speed is within machine's range * If Gear has not been specified then loop thro' all gears (seperate loop for simplicity) * Spindle Code typ e machine * Gear has been specified * Retrieve No. of scodes (Steps), Min_rpm, Max_rpm, User_max_Rpm for each range * Found correct S code in this gear range * Warn if Gear Range selected greater than defined in Spindle Tab * Assign correct Gear M-Code * Procedure only applicable to Rotary Table configurations. * Must be in Procmill.cgi since called from within Set Work Datums *

************************************************************* * Purpose : To set number of moves in Lead out sequence * * Called : when processing a Feed or Arc move which is * * the first move of the Lead out sequence * * Subfunct=2 * * * ************************************************************* ************************************** * Lead Out permutations ************************************** * Following notes apply to pre EC4, may not be correct now * Angle + Rad = 1 move * Length = 1 move * Length + Angle = 1 move * Length + Angle + Rad = 2 moves * All plus one if 90 compensation cancel set i.e. Radius Compensation Fact or in MM line * %IF #COMPFACTOR<>0 %THEN #LEADOUTCOUNT=1 %ELSE #LEADOUTCOUNT=0 * %IF FIELD5<>0 %THEN #LEADOUTCOUNT=#LEADOUTCOUNT+1 * %IF FIELD6<>0 %THEN #LEADOUTCOUNT=#LEADOUTCOUNT+1 * * * Check FIELD12 lies in range 1-3 * Output all positioning move for Hole cycles * Lift to ZCLEAR * Rapid to first XY position then to Zclear with Tool Length Offset. Call procedure for single Code Constructor * #ZMOVE=#FUNNY * #ZHOLD=#ZMOVE *<zlevel = [ZLEVEL=24] rplane = [RPLANE=24] zdepth = [ZDEPTH=24]> *<#zlevel = [#ZLEVEL=24]> * Determine actual Rplane level * TNC426 requires modified action for multi-level/depth holes * * Output all Hole cycles Drill, Chipbreak, Ream and Bore as Canned Cycles - coords are held in the XYZPOINT array * Called from each cycle macro and cyclsub for subroutines * Relevant CYCLE DEF called for each cycle * expands XY points via Code Constructor CYCLEPOINTS * *#ZMOVE=ZCLEAR * Rapid to first XY position then to Zclear with Tool Length Offset. Call procedure for single Code Constructor * Could put this on a switch e.g. Call Rapid After toolchange ? * Reset #ZMOVE * Load next point Label * Force M99 on last hole XY if multilevel is false else will be output on Zrplane line * %IF #LOOP<>1 @NOT_FIRST_POINT * %IF $OUTPUTSUBS=FALSE @LOOPEXPAND * @NOT_FIRST_POINT * If subroutines are in use but not being defined/output now, skip point output (RHA June99) * * Each cycle will use a different output line but needs to be here to centralise loop expansion. Could * be in each macro but G81, G82 and G83 all use macro 9 and subrou

tines use same array. * Must present different Code Constructors for each cycle otherwis e user will be confused - will have * to understand that some parameters are not used e.g. DWELL,DEPTH + ALL GCODETYPES i.e G81, G82 etc in one line etc. * * G81 Drill Cycle * G82 CounterBore (Dwell) Cycle * G83 Peck Drill Cycle * G84 Tapping Cycle * G85 Ream / Bore Cycle * G86 Bore Cycle (note #BOREOFFSET is entered in machine's default units) * G73 Chipbreak Drill Cycle * %IF DRILLSUB<>1 @NEXTPOINT * %IF $OUTPUTSUBS=TRUE @NEXTPOINT * %GOTO @END * @NEXTPOINT * Rapid to Rplane and execute cycle if Multi-level processing. *<* Rapid to Retract & Cycle Call *> * Retract to Clear for next hole *<* Rapid to Clear *> * G80 Cancel Canned Cycle * #HOLECYCLE2 is now used to suppress sub call approach moves * Always set 0 if cyclesub macro (after sub call) * Set 0 if not using drill subroutines * * Call CYCL DEF for each cycle type * *%IF #ZRABSINCR=2 %THEN #RPLANE=#RPLANE*-1 * Load next hole position to determine * If Multi level output M99, if constant output M98 * If M99 rapid to Clearance, move to next hole, Zrplane M99 * If next Zlevel is different then select M99 (non modal) else select M89 (modal) * Check Multi-depth for TNC426 * * Output all Hole cycles Drill, Chipbreak, Ream and Bore as Canned Cycles - coords are held in the XYZPOINT array * Called from each cycle macro and cyclsub for subroutines * Relevant CYCLE DEF called for each cycle * expands XY points via Code Constructor CYCLEPOINTS * *#ZMOVE=ZCLEAR * Rapid to first XY position then to Zclear with Tool Length Offset. Call procedure for single Code Constructor * Could put this on a switch e.g. Call Rapid After toolchange ? * Set values for constant Level/Depth * If multilevel, pick up values from array * Load next point Label * Force M99 on last hole XY *%IF #MULTILEVEL=#FALSE %THEN #MODALCYCLE=DATA2(48):%CANCEL=#MODALCYCLE * Force cycle redefinition if depth or level change *Check for Zdepth change and respecify cycle * %IF #LOOP<>1 @NOT_FIRST_POINT * %IF $OUTPUTSUBS=FALSE @LOOPEXPAND * @NOT_FIRST_POINT * If subroutines are in use but not being defined/output now, skip point output (RHA June99) * * G81 Drill Cycle

* G80 Cancel Canned Cycle * #HOLECYCLE2 is now used to suppress sub call approach moves * Always set 0 if cyclesub macro (after sub call) * Set 0 if not using drill subroutines * * * #USER1=MZDEPTH(#LOOP) * * Reverse stored absolutes if needed * Check for no First move needed, already there * * Reset stored absolutes if needed * Calculates number of pecks/chipbreaks in cycle * Called from Token * Nothing specified, use defaults *** End of include file I:\Pams\cam\machdef\template\MPROCEED.CGI *** *** Start of include file M-SIE840.CGI *** ************************************************************************* * Machine specific Code Generator include file * * * * Filename: M-SIE840.CGI * * Machine: SIEMENS 840 * * Author: RHA * * Date: September 1998 * * * ************************************************************************* * Change History * * * * 18/11/98 RHA - Reverse Sign text clarified * * #MACHTYPE added, set from MM sw9 * * #REVANGDIR - reverse direction of 0-360 switch added * * #ROTARYINDEX setting and use removed * * 15/12/98 RHA Polynomial format corrected. output of [ & ] * * (NB This gives warning when reading .cgi) * * 07/01/99 RHA Format table refs added for Polynomial tokens * * Default sequences changed to avoid load time warning * * Spline enabled as default for MPLM templates * * 03/03/99 RHA - Precision calculation now #INCR/2 task Ref A567 * * 11/03/99 RHA - EC4 controller comp enabled, MM(SW8) help expanded * * 09/04/99 RHA - Task A Polynomial format correction * * Null move elimination. Task A * * Variable $SPLINESTART removed. * * 10/05/99 RHA _ Polynomial format modified to allow for missing * * parameters when polynomial lies along an axis. * * X1 etc values forced out at Program start & End * * 17/06/99 RHA New procedure trace control added, old DEBUG removed * * 20/07/99 RHA DB11141 - Block number reset added * * DB11497 - List NC Code controlled by Setvar * * 10/08/99 RHA DB11566 - Tool tokens made more widely available * * 22/09/99 RHA DB11654 - Rotary limit 0-360 made switchable * * 07/01/00 RHA DB11691 Call order of COMP_TLO, INCXYZ, REVERSE standardised, Mac ros START, END * 11/01/00 RHA DB11758 Add tokens to hole cycles for "technology block". * 10/02/00 RHA DB11963 - Add user tokens, all code constructors * 10/02/00 RHA DB11879 - Add Tool position tokens - Rapid to ToolChange * 10/02/00 RHA DB11745 - Extend token availablity * 10/02/00 RHA DB11746 - Add Safeblk token to Rapid After Toolchange

* 14/02/00 RHA DB11745 - Changes to method of abs/inc switching * #incrxyz is set to #incrxyzhold in main prog and #incrsubs in subrouti nes * 07/03/00 RHA DB11941 All CRC warnings now controlled by #WARNCRC * Cancel CRC allowed on Z move if required, #CRCONZ * 19/05/00 RHA DB11177 Implement option for abs/inc runtime switch * 25/05/00 RHA DB12281 Add Gear token to ToolChange & Rapid_After_Toolchange * 07/06/00 RHA Modify data2 array to allow 6 gear ranges * 17/10/00 RHA DEV00000433 Add TURRETNO token to Rapid to Home/ToolChange * 09/11/00 RHA DEV00001691 Add more user tokens * DEV00001683 Add Multi-depth drilling * 15/11/00 RHA DEV00001682 Add warning notes to Start Code Constructor * 13/12/00 RHA DEV00000268 Semicolon token added to start & end codeconstructors * 13/12/00 RHA Improve $CONDEBUG setting * 13/12/00 RHA DEV00001886 - Replace text Imperial with Inch * 14/12/00 RHA DEV00002151 Better toolchange position warning control * 19/12/00 RHA DEV00002152 TOOLTYPE token added to ToolChange and to Tooling Dat a * 15/01/01 RHA DEV00002142 Add admin tokens to Program End code constructor * 20/09/01 RHA DEV00002377 Additions to Hole Cycles * 11/10/01 RHA DEV00002359 Add switch for Arc move check to CRC tab * 25/10/01 RHA DEV00002996 Add Job Record Tokens to START and END constructors * 30/10/01 RHA DEV00003388 Longhand cycle options, Q67 * 01/03/02 RHA DEV00004755 Add switch for force XYZ after index * 01/03/02 RHA DEV00004482 Set up sheet header/trailer added * 13/11/02 RHA DEV00006432 Nexttool token in first/gen toolchange, Firsttool in last toolchange * 13/11/02 RHA DEV00006176 XYZ move tokens in hole cycles. $Machine changed to S IEMENS840 * 22/11/02 RHA DEV00006698 Add CPLNAME token to Rapid after ToolChange * 27/11/02 RHA DEV00006442 Make hole cycle expansion switchable * 27/11/02 RHA DEV00006251 Automate subroutine abs/inc code output * 27/11/02 RHA DEV00006476 Duplicate tools checkbox moved to set up tab * 02/12/02 RHA DEV00006563 Change default Rapid and High Feed values * 20/02/03 RHA DEV00007049 Make Exact stop properly switchable * 21/02/03 RHA DEV00007249 Add hole cycle control switches * 12/03/03 RHA Correct default settings for above * 02/07/03 RHA DEV00008021 Add text case switch * 11/08/03 RHA Various Make additional tokens available * 13/08/03 RHA DEV00007955 Force feedrate at start of subroutine #FORCEFEED * 13/08/03 RHA DEV00007537 TLO options as for CRC * 22/08/03 RHA DEV00008536 Improve CRC warnings * 26/08/03 RHA DEV00008539 Add warning counter * 27/08/03 RHA DEV00007609 ToolChange & Home setting Option * 04/12/03 RHA DEV00007048 Add Rigid Tapping Option * 05/12/03 RHA DEV00007400 Option to force XYZ on full circle * 05/12/03 RHA DEV00007045 Table clamp codes and tokens * 15/12/03 RHA DEV00009612 Add new date tokens * 10/02/04 RHA DEV00007045 Reposition setvars into macro * Version 9 * 19/07/04 RHA DEV00011202 Set bulge check parameters in START * Version 9.5 * 18/11/04 RHA DEV00011790 Document double call for Rapid to ToolChange * 01/12/04 RHA DEV00011681 Additional mill tool tokens * 08/12/04 RHA DEV00012640 Make max block number subserviant to Use Block Number s * 05/01/05 RHA DEV00012845 Remove duplicate tooltype setting * 19/01/05 RHA DEV00012616 Correct HOLD setting for initial home position * Version 9.75 * 03/03/05 RHA DEV00007742 Add stub for CODECON_THREAD_CYCLE

* * * * * * * *

10/03/05 RHA DEV00012923 Set #XTOOLREF etc. for tool change position offset 11/03/05 RHA DEV00012923 Set HOLD vars to HOME in START macro 14/03/05 RHA DEV00012923 Correct axis reversal of Home setting 30/03/05 RHA DEV00012923 Corrections Version 10.0 15/06/05 RHA DEV00012923 Correct use of ZSUB etc 08/07/05 RHA DEV00014063 Correct max block setting 04/10/05 RHA DEV00012923 Move initial position setting to PT_INIT_POSITION and fix * Version 11.0 * 03/08/06 RHA DEV00017814 Add WORKGCODE token to Rapid Home & Rapid TC ************************************************************************* * Machine Specific variables * * For Polynomial Interpolation End points EX,EY,EZ Coeffs AX,BX etc * %DECLARE=$SPLINESTART * * Tokens for Polynomials - Trailng brackets *< Siemens Spline : Subfunct Value [SUBFUNCT=29]> * Set end positions * Set X Y Z coords for HOLD * Check for zero length move * Set X Coefficients * Set Y Coefficients * Set Z Coefficients * %IF $SPLINESTART=1 %THEN %CALL=CODECON_SPLINE_START:$SPLINESTART=0:%GOTO @END * %CALL=CODECON_SPLINE *** Machine parameters * * ******************************************************************************** ********************** * Gcodes 20 30 35 40 45 * Mcodes * ********************************* * Gears and Spindle speeds ********************************* * * numgears,min_rpm1,maxrpm1,usermax1,min_rpm2,max_rpm2,usermax2,.... *Scodes - steps,smin1,smax1,smin2,smax2,..... *** Start/End macros * * ************************************************************* * * Template Dependant Language extensions for Code Wizard * * ************************************************************* * ************************************************* * Tab Name : General G-Codes ************************************************* ************************************************* * Tab Name : Hole Cycle G-Codes ************************************************* ************************************************* * Tab Name : Datum G-Codes ************************************************* ******************************************** * Tab Name : M-Codes ********************************************

* Software imposes limit of 5 ranges at present * Setvar^DATA2(40)^44^M-Codes^REAL^Gear 5 * Setvar^DATA2(41)^45^M-Codes^REAL^Gear 6 * Initialisation system and user defined variables * * * Retrieve from MM & MT lines * * To avoid call in Procmill.cgi * ******************************************** * Tab Name : Program Defaults ******************************************** * ************************************************* * Tab Name : NC File General * ************************************************* **************************************************************** * Tab Name : Setup Sheet **************************************************************** ************************************************* * Tab Name : Block Numbers ************************************************* ************************************************* * Tab Name : Rapid Traverse ************************************************* ************************************************* * Tab Name : Circular Interpolation ************************************************* ************************************************* * Tab Name : Cutter Compensation ************************************************* ************************************************* * Tab Name : Hole Cycles ************************************************* ************************************************* * Tab Name : Subroutines ************************************************* ************************************************* * Tab Name : Tool Change ************************************************* ******************************************************************************** *********** * Modal Variables * * Not configurable by the Code Wizard * ******************************************************************************** ************* ******************************************************************************** ************ * *PRECISION=#INCR-(#INCR/100) * Note #incrxyz is current abs/inc setting * #incrxyzhold is main program setting * #incrsubs is subroutine setting * * * * *****************************************

* * Tab Name : Program Start * * ***************************************** * * Note ! Cannot be a procedure because %SUBROUTINE must be defined in the START or END macros * * Set initial value for spline control * $SPLINESTART=1 * Note ! Cannot be a procedure because %SUBROUTINE must be defined in the START or END macros *** Code constructors * ************************************************* * * Tab Name : Set-Up / Tooling Sheet * * ************************************************* * * ** * * Setup sheet header if requested (not in loop) * Remove duplicate tools from Tool Sheet * * Setup sheet trailer if requested (not in loop) * * * ************************************************* * * Tab Name : Set Tooling Data * * ************************************************* * * * ***************************************** * * Tab Name : Rapid Move * * ***************************************** * *%CANCEL=#XMOVE,#YMOVE,#ZMOVE,#FEED,#COOL * * ********************************************* * * Tab Name : Linear Interpolation * * ********************************************* * * * ************************************************* * * Tab Name : Circular Interpolation Clw * * ************************************************* * * * ************************************************* * * Tab Name : Circular Interpolation CClw * * ************************************************* * * * ************************************************* * * Tab Name : Polynomial Interpolation start * * ************************************************* * * No GCode in POLY block * Set trailing brackets null if coefficients not output *Force G code in next block * * *************************************************

* * Tab Name : Polynomial Interpolation continue * * ************************************************* * ***** * ** NOTE - [ ] in Default sequence gives load time errors but compiles correct ly * ***** * No GCode in POLY block * Set trailing brackets null if coefficients not output *Force G code in next block ** * ***************************************** * * Tab Name : Dwell * * ***************************************** * * * ***************************************** * * Tab Name : Cutter Compensation * * ***************************************** * * * * ************************************************* * * Tab Name : Cancel Cutter Compensation * * ************************************************* * * * ************************************************* * * Tab Name : Drill Cycle * * ************************************************* * * * * ************************************************* * * Tab Name : Counterbore Cycle * * ************************************************* * * * * ************************************************* * * Tab Name : Peck Drill Cycle * * ************************************************* * * *<Peck codecon DWELL [DWELL=0] > * * ************************************************* * * Tab Name : Tapping Cycle * * ************************************************* * * * Rigid or floating *

* * * * * * * * * * * * * * * * * * * * * * * * * * * *Check * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * *

************************************************* * Tab Name : Ream / Bore Cycle *************************************************

************************************************* * Tab Name : Bore Cycle *************************************************

************************************************* * Tab Name : Chipbreak Cycle *************************************************

************************************************* * Tab Name : Hole Cycle Points ************************************************* for multi level cycle points ************************************************* * Tab Name : Cancel Canned Cycle *************************************************

***************************************** * Tab Name : First Toolchange ***************************************** ***************************************** * Tab Name : General Toolchange ***************************************** ***************************************** * Tab Name : Last Toolchange ***************************************** ***************************************** * Tab Name : Spindle ***************************************** ***************************************** * Tab Name : Program Stop *****************************************

* * ***************************************** * * Tab Name : Coolant * * ***************************************** * * * ***************************************** * * Tab Name : Exact Stop * * ***************************************** * * * ***************************************** * * Tab Name : Feed / min / rev * * ***************************************** * * * ***************************************** * * Tab Name : Comment * * ***************************************** * * * ***************************************** * * Tab Name : Insert NC Code * * ***************************************** * * * ***************************************************** * * Tab Name : Re-Select Tool Length Offset * * ***************************************************** * * * ***************************************** * * Tab Name : Rapid To Toolchange * * ***************************************** * * * ********************************************* * * Tab Name : Rapid After Toolchange * * ********************************************* * * * ***************************************** * * Tab Name : Rapid To Home * * ***************************************** * * * ************************************************* * * Tab Name : Translate * * ************************************************* * *^[DELETE]^[BLKNUM]^[PRESETGCODE]^[XINC]^[YINC] * * * ************************************************* * * Tab Name : Set Work Datums * * ************************************************* * * [DELETE]^[BLKNUM]^[WORKREGISTER]^[XABSORIGIN]^[YABSORIGIN]^[ZABSORIGIN]^

* * * ************************************************* * * Tab Name : Select Work Datums * * ************************************************* * * * Datum Shift- no rotary motion, called from Datum Shift and Index Pallet commands * Assumes exclusive use of Absolute OR Incremental i.e. Tokens used accord ingly. * Index Pallet with Rotary output via Index table Code Constructor. * * * ************************************************* * * Tab Name : Subroutine Start * * ************************************************* * * * ************************************************* * * Tab Name : Subroutine Call * * ************************************************* * * * ************************************************* * * Tab Name : Subroutine End * * ************************************************* * * * ************************************************* * * Tab Name : Warnings * * ************************************************* * * Following code constructors for MPL support only *** Format table *** End of include file I:\Pams\cam\machdef\template\M-SIE840.CGI ***