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OBJECTIVE ................................................................................................................................................ 1 REFERENCE MATERIAL ........................................................................................................................... 1 ROLES & RESPONSIBILITIES .................................................................................................................. 2 TRUSCAN SCHEMATIC & ACCESSORIES .............................................................................................. 2 SAFETY ....................................................................................................................................................... 3 CONFIGURATION OF TRUSCAN FOR SAMPLE ANALYSIS.................................................................. 3 PREPARATION OF SAMPLES FOR SAMPLE ANALYSIS ...................................................................... 4 USING THE ON-SCREEN KEYBOARD ..................................................................................................... 5 TRUSCAN LOGIN ....................................................................................................................................... 5 METHOD SELECTIVITY TESTING ............................................................................................................ 6 METHOD POSITIVE & ROBUSTNESS TESTING ................................................................................... 11 METHOD NEGATIVE TESTING ............................................................................................................... 14 COMPARABILITY PROTOCOL ............................................................................................................... 18 METHOD REVALIDATION ....................................................................................................................... 19 TRUSCAN LOGOUT / STAND-BY ........................................................................................................... 19 MODIFICATION / CHANGE CONTROL ................................................................................................... 19 APPROVALS ............................................................................................................................................ 19
OBJECTIVE
The objective of the SOP is to describe the operation of the Raman TruScan device for validation of methods used for verifying the identity of raw materials. The objective of Method Validation is to assess the probability that other materials used in a manufacturing facility, especially those chemically similar to the target material, could produce false positive results when tested using the target materials method. In order to use TruScans onboard tools to streamline method validation, methods for the target and challenge materials must first be created and added to the TruScan library. The TruScan Selectivity utility then systematically challenges all onboard methods and searchable spectra with a sample spectrum of the target to identify any materials with a potential for false positive results.
REFERENCE MATERIAL
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It is the responsibility of QC management to insure that all operators are trained in performing specified tasks utilizing the TruScan device. It is the responsibility of the all users of the system to insure that the equipment is in good working order, that it is properly maintained, and that it is operated according to training procedures. Administrator: Responsible for the administration of user accounts/passwords and system settings. Developer: Responsible for acquisition of reference spectra signatures and creation and validation of identification test methods. User: Responsible for testing of raw, intermediate, and final product materials using the TruScan spectrometer. Users are also responsible for initiating data synchronization for transfer on the TruScan spectrometers and performing system Self Tests. Reviewer: Responsible for reviewing data transferred from the TruScan spectrometers, releasing materials based on review of data transferred, and ensuring that data is moved to a secure directory on the company network.
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The TruScan spectrometer contains a class IIIB laser. Exposure to the laser beam within 14 inches (35 cm) of the laser aperture could result cause damage to eyes. Never point the laser beam towards any individual. Do not use the TruScan to measure thermally sensitive materials. Some materials can absorb laser energy and ignite. Examples of sensitive materials include black powders, silver azide, match tips, black plastic, latex paint, and cardboard.
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Installing the optional vial holder a. Inspect the inside of the vial holder for any dirt or other foreign matter b. Align the vial holder with the laser aperture on the nose of the unit c. Press the vial holder toward the unit until seated d. The vial holder should be aligned with the centerline of the unit and the "Laser Aperture" labels
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For thick transparent containers (between 3mm to 7 mm thick): a. Remove the nose cone or vial holder if they are attached. b. Position the nose of the TruScan directly in contact with the container. Ensure that there is good contact and that there are no gaps. i. Some thick containers can significantly increase the sample testing time. If the TruScan reports that the sample time is relatively long, it may be necessary to cancel the test, remove some of the sample material and place it in a vial or bag for testing.
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Using the optional vial holder for vials (4 mL vial approximately 14mm diameter or less): a. At minimum place approximately 600 l or more of material in the vial, or fill to a depth of at least 5 mm. b. When possible, place enough reference material into a 4 mL TruScan vial to fill it approximately 1/3 full. i. It is good practice to gently tap the vial down on a table or counter to compress powders and eliminate large air pockets c. Place the vial into the vial holder. d. It is normally recommended to using this configuration for selectivity testing
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When you need to enter your password or a Sample ID name, the on-screen keyboard appears. It is laid out like a computer keyboard. 2. Enter one character at a time. 3. Use the Arrow keys to select a character or space. Press the enter key to accept it 4. To remove a character, select Delete, and press the enter key. To delete several characters, press and hold the enter key. 5. To change from the lower case/numerals to upper case/symbols keyboard, select Caps and press the enter key. 6. When you are finished entering the name, select Done, and press the enter key.
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TRUSCAN LOGIN
TruScan has password control to prevent unauthorized use. Use your user name and password to log into the unit. In order to acquire reference spectra signatures, one must have Developer or Administrator level access. Press the Wake/Sleep key, if necessary, to wake TruScan. After the unit starts up, the Welcome screen appears. Press the Login key Use the Arrow keys to select your user name from the list that appears. Enter your password on the keyboard screen that appears. After you select Done and press the enter key, the Main menu appears
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the material in that type of container to also add to the method in order to have those spectral properties also represented in the method. Ensure that the TruScan has had the Self Test performed prior. a. Refer to the TruScan Self Test SOP ID ##### for instructions. Ensure the TruScan has sufficient power to perform the required operations. icon indicates the batterys charge, from one to seven bars. a. The b. The battery has sufficient charge for scanning when it indicates at least three bars. c. If the battery doesnt have sufficient power, refer to the TruScan Battery Recharge / Replacement SOP ID ##### for instructions One may turn off the Discovery Library to limit the Active Signatures to only those from the new user-defined library If desired and, if installed, turn off the Discovery Library to limit the Active Signatures to only those from the new user-defined library. a. Log in as an Administrator on the TruScan, select Tools-Signatures-Discover Library. b. Select any compound and press the enter key. c. Highlight Factory Items: ON/OFF. Press the Enter key to toggle between ON/OFF state. Press the Esc key to return to the Discover Library list. d. NOTE: Testing with the factory library ON may be done, if desired, and there are over 4000 compounds in the library that would be tested against. Since all results need to be explained this may result in some additional work for the test technician, if an apparent false positive arises. Place the test sample in a vial and insert it into the vial holder. In the Main menu, highlight Tools. Press the enter key. The Tools menu appears. Highlight Methods. Press the enter key. A list appears of the methods on the unit. Highlight the desired method. Press the enter key and a menu appears. Highlight Selectivity and press the enter key. A message appears telling you to place the sample in the position for scanning, either in a vial in the vial holder, or using the nose cone.
20. Place the sample in the correct position. 21. Highlight Continue and press the enter key. 22. The on-screen keyboard appears.
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23. Using the arrow key and enter key, enter the material batch/lot/sample ID number, or, if a barcode is available, press the barcode key and aim the barcode reader at the lot barcode label.
Sample ID Screen
24. After the number has been entered, use the arrow key to highlight the Done menu item, and press the enter key. 25. TruScan begins a scan and displays a progress bar while performing the selectivity scan and analysis.
26. When analysis is complete, the screen shows the Method Selectivity results for the method you selected. a. The Method Selectivity results screen shows any materials in the TruScan onboard library that resulted in either i. A p-value of 0.05 or greater, which "match" the method you're testing, indicated by "+" (plus sign), or a pvalue between 0.001 and 0.05, indicated by "" (minus sign). These are materials with Raman characteristics similar to your sample material, and they could occasionally produce a false positive result when the method you are validating is run against them. These similar materials are sometimes called "Nearest Neighbors," and as part of the validation process, you will evaluate the risk associated with them in your application
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A yellow triangle next to an item indicates that it is a method. To expand a method to see the associated signatures, highlight the method, and press the Right Arrow key. The signatures appear beneath the method. Press the Left Arrow key, and the Signatures disappear. iii. Items without triangles are signatures in the unit's onboard library. iv. You can view the info screens or spectrum for any item. Highlight the item and press the enter key. In the menu that appears, highlight View Info or View Spectrum and press the enter key
27. Three reports are generated during analysis: Selectivity, Discovery and Text reports. 28. To view the reports, perform Sync of the TruScan archive the generated reports (refer to Data Sync SOP ID#####). 29. The three reports are generated during analysis contain the following information. a. Selectivity Report: This report identifies and shows spectra of the "Nearest Neighbors" materials found in the unit's onboard library that yield p-values between 0.001 and 0.05 when compared with the current quick scan. i. Normally, these materials would Fail, when run against the method, but has a higher risk of producing a false Pass results.
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Discover Report: This report shows the spectrum from the current scan and the spectra of materials that would result in p-values of 0.05 or greater when the current quick scan is compared with materials in the unit's onboard library. These materials can be expected to yield a false Pass result.
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Text Report: This report lists information about the current scan, including the matches and "Nearest Neighbors" The text report summarizes the results of both reports above into one file using a (+) sign to indicate matches with p-values of 0.05 or greater, and a (-) sign to indicate Nearest Neighbors with p-values between 0.001 and 0.05.
30. If any materials other than the tested method, show up on the Discovery report. a. Matches are acceptable provided a method or Discovery library spectrum matches have the same chemical identity as the material being tested. i. Note: Be aware that if multiple drug codes are associated with one material (e.g., different suppliers) during testing they should also appear in the Discovery report. This is a positive outcome of material authenticity and further evidence of the uniqueness of the method. b. Some samples which are mixtures may generate positive matches for the major component, especially when that component comprises over 80% of the mixture (e.g. 3A Alcohol will result in a positive match for ethanol). i. This is acceptable provided that it is documented in the memo authored for the method created that this is an acceptable test for the main constituent and not a test for minor components. c. Materials with positive matches to chemically different materials should be evaluated for selectivity suitability for Raman identification by TruScan.
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31. In any materials show up on the Selectivity report, as recommended by the USP <1225> Category 4 and ICH-Q2
Guidelines, samples of materials identified as Selectivity Matches should be tested against the method being tested to determine that they will reliably return Fail results, even though their p-values are in proximity to the 0.05 acceptance threshold. Refer to section 12.
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Press the enter key to select the Go menu option to start the test and note the time you are starting the scan. Press the enter key to initiate the Run. The unit performs a scan and then performs an analysis and shows a Method Result screen. Upon completion of the Run, the TruScan will report if the identification test for that material resulted in a Pass or a Fail. a. Once the Pass/Fail screen appears, the analysis is complete and the electronic record has been created on TruScan.
16. A Pass should be the expected result. 17. If the Run resulted in a Fail, first check to make sure that the TruScan and sample are properly positioned, the correct method was selected, correct sample chosen, etc. 18. If the root cause of the error was easily identified, one can add a note to the test record. 19. In the Method Result or Test Result screen, highlight Add Note, press the enter key and a list of Notes appears. a. Add a pre-defined note or a new note: b. If you want to add one of the listed pre-defined Notes, highlight it and press the enter key. The Result screen re-appears, and a field at the bottom of the screen now shows the Note you selected. c. If you want to enter a note that is not listed, highlight Other and press the enter key. d. Use the keyboard screen to enter a brief note. e. When you are done, the Result screen re-appears, and a field at the bottom of the screen now shows your Note. i. If you enter a longer note, it may appear truncated on the Result screen; however, it will appear correctly on the Run or Test report.
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20. If your TruScan has the optional Discovery Library factory option, Developers and Administrators can view additional information about a Fail result. i. In a Fail result screen, highlight Discover, and press the enter key. ii. The Discover screen appears, listing any methods or active reference spectra signatures consistent with the measured data. (1) The TruScan compared the measured spectrum with the user created method, active signatures, spectra in the Discovery library, and display the results of the comparison.
21. If desired and, if installed, turn off the Discovery Library to limit the Active Signatures to only those from the new user-defined library. a. Log in as an Administrator on the TruScan, select Tools-Signatures-Discover Library. b. Select any compound and press the enter key. c. Highlight Factory Items: ON/OFF. Press the Enter key to toggle between ON/OFF state. Press the Esc key to return to the Discover Library list. d. NOTE: Testing with the factory library ON may be done if desired and there are over 4000 compounds in the library that would be tested against. Since all results need to be explained this may result in some additional work for the test technician if an apparent false positive arises. 22. If the reason for the Run Fail is unknown, report the failure to the unit manager/designee for a more detailed root cause investigation. a. Poor results can result from things such as: i. Not enough sample in vials. The level should be at least 600 l or more of material in the vial or a depth of at least 5 mm ii. Air gaps between the TruScan and the sample material. This can be due to air bubbles in packaging material or due to holding the TruScan at an angle.
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iii. Sample container is too thick or opaque. Remove some sample and place it in another suitable container, such as a clear glass vial or think plastic bag. If more samples are required for Identification testing, repeat steps 1 through 14 for each sample to be tested. If no further testing is required, press the Esc key to return to the Main menu After all the sample data has been acquired, perform Sync of the TruScan archive the generated reports (refer to SOP Data Sync SOP ID #####). Locate the Run reports (e.g. *.jpg, *pdf, and/or *.txt) for the test performed in steps 1 through 14 above. a. Open and print those reports. On the hardcopy, look at the number listed for p-val in the report header. a. During method robustness testing, Pass results in the range of 0.1 > p-values > 0.05 may indicate the need for multiple Signatures to create a fully robust method. i. WHY: Including multiple lots of a perfectly acceptable incoming raw material increases the probability of a Pass even though it may be possible to spectroscopically differentiate lots due to their respective manufacturing process or supplier b. In robustness testing of the method, Pass results with a p-values in the range of 0.1 > p-values > 0.05 may occur due to packaging making a significant contribution to observed spectral data (e.g. features observable from polyethylene bag or weak luminescence of a glass vial). To create a fully robust method, acquire additional reference Signatures as appropriate through packaging material to encompass expected measurement conditions. i. WHY: If the container is adding spectral features to the spectrum of the reference material, including an additional Signature, which has both features represented simultaneously, identifies this as an acceptable spectral representation of the raw material
27. If more Signatures are required to increase the robustness of the method, refer to (refer to Method Creation SOP ID #####).
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site-specific and may be a consequence of such factors as the other materials handled at the site, the materials provided or offered by their suppliers of lactose monohydrate, expert input and historical knowledge. a. WHY: To verify the level of false-positive results that could occur and overall robustness of the system. The selection of 1 to 5 compounds similar in nature and structure to the compound under test is generally recognized as sufficient for absence testing. The TruScan Selectivity feature can be used as to help determine this selection. Refer to section 10. a. Based on risk assessment for the TruScan performed by Ahura Scientific, absence testing for all compounds is not required especially if the TruScan Selectivity function analysis was executed. The number of replicates performed during validation of analytical methods is not specified in USP, FDA, or ICH-Q2 guidance; however, performing validation activities in triplicate is generally recognized in the industry as standard. Collect suitable sample materials for the testing. a. Suitable sources include: i. Reference standards ii. Purchased chemicals with COA. iii. Sample material which has been identified prior by compendial ID test methods. iv. Sample material for which there is an authoritative reference (e.g. published documentation) to authenticate Determine how the sample will be prepared for collection of the signature and setup the TruScan to for that preparation (refer to section 7). a. Note: Good standard practice to include all sampling configurations, which might be expected in routine operation (e.g. plastic bags, number of layer of bags, glass bottle, clear and/or amber, etc.) i. Why: the method of acquiring the signature does not have to be the same as that for sample identification; however, in some very limited cases where the packaging itself is adding enough spectral variation to cause the method based on a signature acquired through a vial it maybe necessary to acquire a second signature of the material in that type of container to also add to the method in order to have those spectral properties also represented in the method. Ensure that the TruScan has had the Self Test performed prior. a. Refer to the TruScan Self Test SOP ID ##### for instructions. Ensure the TruScan has sufficient power to perform the required operations. icon indicates the batterys charge, from one to seven bars. a. The b. The battery has sufficient charge for scanning when it indicates at least three bars. c. If the battery doesnt have sufficient power, refer to the TruScan Battery Recharge / Replacement SOP ID ##### for instructions From TruScan main menu, select Run using the arrow key then press the enter key. Highlight the method, which has been designated for method testing. Press the enter key to run the method. Using the arrow key and enter key, enter the material batch/lot/sample ID number, or, if a barcode is available, press the barcode key and aim the barcode reader at the lot barcode label. After the number has been entered, use the arrow key to highlight the Done menu item, and press the enter key.
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Press the enter key to select the Go menu option to start the test and note the time you are starting the scan. Press the enter key to initiate the Run. The unit performs a scan and then performs an analysis and shows a Method Result screen. Upon completion of the Run, the TruScan will report, if the identification test for that material, resulted in a Pass or a Fail. a. Once the Pass/Fail screen appears, the analysis is complete and the electronic record has been created on TruScan.
18. A Fail should be the expected result. 19. If the Run resulted in a Pass, first check to make sure that the TruScan and sample are properly positioned, the correct method was selected, correct sample chosen, etc. 20. If the root cause of the error was easily identified, one can add a note to the test record. 21. In the Method Result or Test Result screen, highlight Add Note, press the enter key and a list of Notes appears. a. Add a pre-defined note or a new note: b. If you want to add one of the listed pre-defined Notes, highlight it and press the enter key. The Result screen reappears, and a field at the bottom of the screen now shows the Note you selected. c. If you want to enter a note that is not listed, highlight Other and press the enter key. d. Use the keyboard screen to enter a brief note. e. When you are done, the Result screen re-appears, and a field at the bottom of the screen now shows your Notes. i. If you enter a longer note, it may appear truncated on the Result screen; however, it will appear correctly on the Run or Test report.
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22. If your TruScan has the optional Discovery Library factory option, Developers and Administrators can view additional information about a Fail result. i. In a Fail result screen, highlight Discover, and press the enter key. ii. The Discover screen appears, listing any methods or active reference spectra signatures consistent with the measured data. (1) The TruScan compared the measured spectrum with the user created method, active signatures, and spectra in the Discovery library, and display the results of the comparison.
23. If desired and, if installed, turn off the Discovery Library to limit the Active Signatures to only those from the new user-defined library. a. Log in as an Administrator on the TruScan, select Tools-Signatures-Discover Library. b. Select any compound and press the enter key. c. Highlight Factory Items: ON/OFF. Press the Enter key to toggle between ON/OFF state. Press the Esc key to return to the Discover Library list. d. NOTE: Testing with the factory library ON may be done if desired and there are over 4000 compounds in the library that would be tested against. Since all results need to be explained this may result in some additional work for the test technician if an apparent false positive arises. 24. If the reason for the Run Pass is unknown, report the failure to the unit manager/designee for a more detailed root cause investigation. a. Matches are acceptable provided a method or Discovery library spectrum matches have the same chemical identity as the material being tested. i. Note: Be aware that if multiple drug codes are associated with one material (e.g., different suppliers) during testing they should also appear in the Discovery report. This is a positive outcome of material authenticity and further evidence of the uniqueness of the method.
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Some samples which are mixtures may generate positive matches for the major component, especially when that component comprises over 80% of the mixture (e.g. 3A Alcohol will result in a positive match for ethanol). i. This is acceptable provided that it is documented in the memo authored for the method created that this is an acceptable test for the main constituent and not a test for minor components. c. Materials with positive matches to chemically different materials should be evaluated for selectivity suitability for Raman identification by TruScan. 2. If more samples are required for Identification testing, repeat steps 1 through 17 for each sample to be tested. 25. If no further testing is required, press the Esc key to return to the Main menu 26. After all the sample data has been acquired, perform Sync of the TruScan archive the generated reports (refer to Data Sync SOP ID #####). 27. Locate the Run reports (e.g. *.jpg, *pdf, and/or *.txt) for the test performed in steps 1 through 17 above a. Open and print those reports.
13 COMPARABILITY PROTOCOL
1. If the raw material is part of a regulatory filing (e.g. NDA or ANDA), once TruScans method validation is completed some customer have interpret the FDA suggestion for having CMC comparability protocol during the transition from one approved method to a new one for existing validated processes, which applies to quantitative finished product methods to also apply to the TruScan. The CMC protocol calls for a parallel testing for a defined period of time or number of batches. During this period the results of the lab testing should be compared to TruScan results to identify any inconsistencies. If none exist or all issues are explained then TruScan can become the method for ID testing of these raw materials. The protocol additionally calls for an extended period, usually one year, of observation where parallel testing is done on a less frequent basis and where the replaced method is the secondary test (not required for release). This is to account for seasonal and cycle differences that can affect product quality. Testing can be reduced from daily or by lot to spot checks, weekly or even monthly in some cases. Once the year long period has ended and a report showing the favorable comparison of the techniques is issued, the old method(s) can be retired. Its is Ahura Scientifics viewpoint that a comparability protocol is actually not as applicable to an identification method as it is to a quantitative method. Regarding quantitative methods the purpose of side-by-side comparison is to detect if there is any drift, inaccuracy, or in-precision in the new technique. For an identification method, the critical performance criterion is selectivity, which is demonstrated through the rejection (e.g. failures) of chemically different raw materials (e.g. low false-positive rate). During parallel testing usually includes only testing of incoming receipts of the same raw material as the method. The probability of an incoming receipt being incorrectly labelled and actually containing a chemically different raw material is an infrequent occurrence and the likelihood of that event occurring during the short term comparability study is highly improbable. The only likely detection that will occur during the comparability testing phase is false-negative results meaning the failure of a raw material by the TruScan that when tested by primary test method(s) pass. The level of false-negative rate is a business decision more so than regulatory one. From a regulatory perspective, it is acceptable to reject a raw material that is correct putting it in quarantine until further analysis is performed but not acceptable to pass an incorrect raw material then allowing the material to enter into the next stage of manufacturing. The negative testing phase, which establishes the false-negative rate of the method, is established in the methods validation and not the comparability protocol. The comparability protocol does have value if desired to confirm the robustness of the technique prior to full substitution from the primary method(s).
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Whenever a new method is added to the TruScan library, it is important to confirm that its reference spectrum does not generate false positive results when compared to the reference spectra contained in the previously developed and validated methods. When using TruScans Selectivity utility, if the Discover report has any matches for already previously validated methods, which the selectivity between these two materials was not already accounted for in the previous methods validation report may require revalidation of that method or methods. The extent of the validation activities will be determined after a risk assessment.
17 APPROVALS
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