Rebar work at site Indian Scenario

Prepared by

Service Masters

Site based Small Rebar Unit

- Site base unit set up with poor efficiency - Requires huge amount of manual work and lot of labour

Poor Inventory Control at site

- No control over the inventory of row and processed rebar - Poor control leading to lot of wastage

Poor Quality of Rebaring

- Poor quality of rebar generated and with lot of manual work the final product is of inferior quality

Huge Wastage and No Control

- With all manual work and poor inventory control the extend of actual wastage is much higher than we count

Traditional working of Rebar

It requires a team of 15-20 people to produce 2-3 tons rebar per day Minimum wastage is 5% Output per person=3000/20=150kg
These numbers are as we gathered from the working professional/ project executioner in India.

Systematic Approach Rebar Plant

Centralized plant for Rebar processing catering to several projects. As alternative, this plant can be site base also depending upon the production requirement and project size. With plant set up, inventory control is very simple for row as well processed rebars. With implementation of automation, achieve desired good quality and would require very less amount of labour.

Systematic Approach Rebar Plant

- Rebar plant with some machinery and patented MEP technology

Rebar Plant Higher Quality

- Achieve Better Inventory control, better working and superior quality out put with efficiency.

Rebar Plant Fact Figures

For 1000 tons of rebar in a month, cost of rebar would be 450,00,000 Rs. + 5% wastage Rs. 22,50,000. Bigger size plant to cater large requirement of 15,000 to 25,000 tons of rebar would require investment of INR 4-5 Cr. Smaller independent units can also be deployed for different requirement, for instance stirrups, bend bar etc. This smaller units would require INR 50-60 Lac. MEP machines can produce 4-5 tons of stirrups per day with two workers. Work force requirement of 15 persons for plant of 1000 tons capacity. Output per person : 100,000/15 =6667 kg /person. Virtually Zero Wastage and 85% reduction in labour requirement. So plant cost can be recovered in 2-3 years.

Thank you!

For more information please feel free to contact us Mr. Chander Dutta chander.dutta@gmail.com Mr. Prakash Shah prakash.shah@servicemasters.in Mr. Sandeep Sharma sandeep@servicemasters.in

Service Masters
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