Technology that keeps the world moving. KSBs Eta sets standards.

Introduction

Successful and versatile: the Eta from KSB.

It is not really our way to blow our own trumpet about our achievements. But with our Eta pumps we are happy to make an exception: Today, more than 1.5 million Eta pumps are in successful operation around the world. We are thus setting crucial standards in the various elds of application. And we are rightly proud of this. Like the biggest-selling pump Etanorm (EN 733) all the other pumps in the Eta family stand for utmost safety and reliability: Once they have been installed, they can be condently forgotten about. The resulting trust in Eta enables us to keep improving it. In this way, we have substantially widened the Eta product range. Today, it includes not only our wide choice of Eta construction options with conventional shaft seals but also sealless designs such as Etaseco and Etamagno SY pumps for difcult or hot uids. We offer the best individual Eta, the best individual solution, for every eld of application.

Industrial process and cooling water circuits Industrial heat recovery systems Cooling lubricants for machine tools Paint shops and surface treatment systems Industrial washing and cleaning systems Filtration and water treatment systems Bottle rinsing and crate washing systems Breweries Heat transfer systems handling hot oil and hot water District heating Sprinkler systems Water transport and water supply General irrigation and spray irrigation Heating and air-conditioning of buildings and plants and many more ...

Energy Efciency

Energy: we spend all ours to save lots of yours.

The key criterion for energy efciency measures is making your plant run more economically. Put more simply: we help you save money. We look at all the costs over the entire life cycle. Energy accounts for almost one-third of total costs, and offers the greatest opportunity for savings. Maximising overall energy efciency means your system runs better, longer and more cheaply which speeds up your return on investment.

Life cycle costs Example: Industrial pump

Initial investment ~30 %
9 % Installation 7 % Environment 14 % Pump

Energy ~ 32 %

Availability ~38 %
9 % Operation 9 % Downtime 20 % Maintenance

SYSTEM ANALYSIS
Our experts analyse your system and show where you can save energy with SES System Efciency Services or PumpMeter.

SELECTION
Your KSB partner or KSB EasySelect will help you nd exactly the right pumps and valves.

To run a system efciently, Our selection turns planning you must know it inside out. into partnership.
Improvements in energy efciency come from lots of small details, but the focus always has to be on analysis of the overall system. Careful examination of the pumps load prole is required both under current operating conditions and with a view to future demands. It takes years of experience and expertise to identify and make the most of savings potential. KSB has both and brings you the benets through its highly qualied consultants, top-class products and specialised service offers. Our KSB consultants all have one aim: to nd the ideal technical solution for long-term cost savings. That means working in close partnership with you, the customer. And it means taking a comprehensive approach that will stand the test of time. We use a wide range of professional instruments, or put them at your direct disposal. You can access KSB EasySelect, for example. Our well-known pump and valve selection program lets you make the choice, and reduce your long-term costs.

SES System Efciency Services

As part of the tried and tested SES System Efciency Services, process and vibration values are recorded at the site with a data logger. Those enable us to identify the pumps current load prole and compare it with the specications.

Professional consultation
For us, strategic partnerships are about our customers requirements. Together with each customer we analyse the transport task in question, and check exactly what is needed. That way, we meet all the process requirements economically and sustainably. Then, its time for realisation. Thats where the detail engineering comes in.

PumpMeter: a true measure of innovation

PumpMeter helps you identify where energy can be saved. The monitoring unit measures key data, provides a detailed overview of the current operating point and creates an exact load prole history. www.ksb.com/uidfuture/ses www.ksb.com/uidfuture/pumpmeter

KSB EasySelect
KSB EasySelect has proved its worth, time and again. It is the only program on the market that lets you choose both pumps and valves. Step by step, the program takes you through the KSB product range and nds the right product for every requirement.

www.ksb.com/uidfuture/easyselect

SES System Efficiency Service data logger

Etabloc with PumpMeter

HIGH-EFFICIENCY HYDRAULIC COMPONENTS

Top pump and valve performance with minimum loss all thanks to 140 years of innovation and expertise.

Really big differences come from really small details.

A complex uid transport system puts heavy demands on the interplay of pump, valves and the other components. For energyefcient, problem-free operation, absolute precision is key. A pumps most important performance criterion is that it runs at its actual operating point in its maximum efciency range. Pumps running at their best efciency point are quieter and have a longer operating life.
P Head H

Energy efciency made to measure: trimmed impellers

P1 P2

Impeller trimming
Impeller trimming is a cost-effective option of saving energy. This involves reducing the outside diameter until the pump output exactly matches customer needs. Just a small drop in efciency enables a signicant reduction in pump input power. That means average savings of 10 % for your wallet. www.ksb.com/uidfuture/impeller-trimming Example: Lets say that the system requires 46 kW pump power output. The next size up of standardised motors would be a 55 kW motor. KSB trims the impeller until the pump power output matches precisely the required operating point. This translates as a 20 % energy saving.
P1: No trimming: impeller input power is determined by motor power P2: Hydraulic power requirement of system P: Energy saved by trimmed impeller Flow rate Q

Trimmed impeller

HIGH-EFFICIENCY DRIVES
Our high-efciency motors even exceed todays standards.

DEMAND-DRIVEN OPERATION
Optimised control systems like PumpDrive continuously match pump output to system requirements.

Top performance: we put power in professionally.

Pump systems efciency depends heavily on their motors. For dryinstalled pumps, KSB offers innovative synchronous motors that are even more efcient. But we also use IE2 motors as standard.

Optimum operating mode maximum output.

We take our responsibility seriously. At KSB we make sure our pumps are not only designed for high efciency. Low energy requirements and a high availability of the pump over its entire service life are equally as important to us. What counts is how we respond to changing requirements over the entire operating life with suitable control concepts. Because analysing actual system requirements in detail is the only way we can ensure your pump runs in its optimum operating mode. Your benet? Your power bill will be reduced by up to 60 %.

KSB SuPremE motors

Our synchronous SuPremE motors are an innovative option for dry-installed pumps up to 45 kW. As well as being highly efcient at rated load, they offer ve big advantages: They are speed-controlled, highly efcient at low ow, and use fewer resources, but are just as robust as variable speed asynchronous motors and lose 15 % less energy than IE3 motors. www.ksb.com/uidfuture/supreme-motors

PumpDrive: maximum efciency

Speed control pays, especially for uctuating demands. The motor-mounted PumpDrive speed control system continually matches the pump power input to what is actually required. This means your pump will run more energy-efciently, smoothly and reliably. For pump systems with ratings up to 600 kW the Hyamaster control system takes over. www.ksb.com/uidfuture/pumpdrive

Efciency classes
100 %

Rated pump efciency

Etaline PumpDrive
90 %

80 %

70 %
0,75 1,5 3 5,5 11 18,5 30 45 75 110 160 250 355 375

Rated power (kW)

IE1

IE2

IE3

KSBs modular design system: The best pump for the job. The large Eta modular design system enables us to provide you with the pump that matches your application. And you benet all along the line: For the entire operating range from 1.5 m 3/h to 2,250 m3/h four bearing bracket sizes are sufcient in the Eta modular design. So to be prepared for every service eventuality, you only need four bearing and mechanical seal sizes. Materials With the Eta you can pump not only water, but also many other uids. Apart from the tried and tested grey cast iron, a diverse range of materials is available to you depending on the eld of application and the nature of the uid. If things get really hot, nodular cast iron is the best solution. With chemically aggressive uids, you are best off with bronze or stainless steel.

The following material variants are available:

Volute casing and discharge cover Impeller Grey cast iron JL1040 Grey cast iron JL1040 Variant G Etanorm Etabloc Etaline Etaprime Etachrom Grey cast iron JL1040 Cast chrome nickel molybdenum steel 1.4408 Variant G (C) Grey cast iron JL1040 Tin bronze CC480K-GS Variant M Tin bronze CC480K-GS Tin bronze CC480K-GS Variant B Nodular cast iron Cast chrome JS1025 nickel molybdenum steel 1.4408 Grey cast iron JL1040 Variant S Cast chrome nickel molybdenum steel 1.4408 Variant C Chrome nickel molybdenum steel 1.4571 Chrome nickel molybdenum steel 1.4571

Shaft seal The shaft seal is the most sensitive part of a pump. The right operation and the right choice of seal are crucial to service life. Apart from the tried and tested KSB standard mechanical seal, we also offer a choice of special seals available for special requirements: single-acting or double-acting in various designs and materials.

The following shaft seals are available:

Gland packing Single-acting mechanical seals Double-acting mechanical seal arrangements U3 U3VGG Code 9 Q1 Q1X4GG Code 10 BQ1EGG Code 11 Q1Q1KY7G PEEK Tandem Back to Back

Na

Nb

Nc

VSH Q12Q1M1GG Code 5

U3BEGG

AQ1VGG Code 8

Code 12 Code 6

Etanorm Etabloc Etachrom Etaprime Etanorm SYT/ Etaline SYT/ Etabloc SYT Etaline/-Z

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Service

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First-class service typically KSB.

Service with KSB means service for all applications in which pumps, valves and related systems are used. Our comprehensive services range from on-site installation and commissioning through repairs to emergency services, rehabilitation and inspections. To ensure we are on hand with help and advice for our customers around the clock, we have 2,500 service specialists in more than 120 service centres worldwide. In addition, more than 2,000 employees of our service partners are available as part of our 24-hour service. And backing them are our nely-tuned spare parts logistics. So whatever the problem, its usually over at once, fuss-free. Any day of the week, public holidays included. Apart from active support, our service specialists also offer our customers competent advice on all service issues. Their information on subjects such as performance optimisation or energy efciency is always up to date.

Your advantages with Total Pump Management:

Bespoke solutions for customer systems thanks to our modular service concept

System optimisation through improved system availability, reduction in energy input and maintenance cost

Repairs Inspection / maintenance

Breakdown analysis History file

S
er

Warranty

Maintenance inspection support

vi
ce

Reliability*

Availability

TPM

Condition monitoring

* Only in conjunction with inspection / maintenance, commissioning and damage analysis

Response time

Emergency concept

Optimisation Contract term

Inventories management Advisory service

Te

Pricing

rm

s a nd

conditio

ns

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Products

Etanorm
Applications:

Operating data:

Water supply Fire-ghting systems Food and beverages processing industries

Air-conditioning systems Water conditioning Water extraction Hot water heating systems

Q H t p2

up to 1,900 m3/h (528 l/s) up to 102 m 30 C to +140 C up to 16 bar

Chemical industry Industrial recirculation systems

Cooling circuits Swimming pools Sewage treatment plants

Material variants:

Grey cast iron JL 1040 Bronze CC480K-GS Nodular cast iron JS 1025 Stainless steel 1.4408

Spray irrigation Irrigation Drainage District heating

Condensate transport Mining

Etabloc
Applications:

Operating data:

Mining Irrigation Drainage Fire-ghting systems District heating Industrial recirculation systems

Condensate transport Cooling circuits Food and beverages processing industries

Q H t p2

up to 650 m3/h (180 l/s) up to 101 m 30 C to +140 C up to 16 bar

Swimming pools Hot water heating systems Water supply Spray irrigation Water extraction Chemical industry Water conditioning

Material variants:

Grey cast iron JL 1040 Bronze CC480K-GS Nodular cast iron JS 1025 Stainless steel 1.4408

Sewage treatment plants

Air-conditioning systems

Etaline
Applications:

Operating data Etaline:

District heating Industrial recirculation systems Air-conditioning systems Cooling circuits Food and beverages processing industries

Q H t p2

up to 700 m3/h (195 l/s) up to 95 m 30 C to +140 C up to 16 bar

Operating data Etaline Z:

Heat recovery systems Hot water heating systems Water supply

up to 620 m3/h (177 l/s) in single-pump operation up to 1,120 m3/h (311 l/s) in parallel operation

H t p2

up to 77 m 30 C to +140 C up to 16 bar

Also available as Etaline Z twin pump in a single pump casing

Materials:

Grey cast iron JL 1040

JS1025

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Products

Etaprime L
Applications:

Operating data:

Sewage treatment plants Paint shops Parts cleaning Cooling lubricants Textile production Filtering systems Heat recovery systems Plastic processing Water conditioning

Q H t H1geo p2

up to 180 m3/h (50 l/s) up to 85 m 30 C to +90 C up to 9 m up to 10 bar

Material variants:

Grey cast iron JL 1040 Stainless steel 1.4408

Etaprime BN
Applications:

Operating data:

Sewage treatment plants Paint shops Parts cleaning Cooling lubricants Textile production Filtering systems Heat recovery systems Plastic processing Water conditioning

Q H t H1geo p2

up to 130m3/h (36 l/s) up to 85 m 30 C to +90 C up to 9 m up to 10 bar

Material variants:

Grey cast iron JL 1040 Stainless steel 1.4408

Etaseco
Applications:

Operating data:

Chemical industry Descaling units Industrial recirculation systems

Food and beverages processing industries

Q H t p2

up to 250 m3/h (70 l/s) up to 100 m 40 C to +140 C up to 16 bar

Petrochemical industry Rail vehicles Process engineering Hot water heating systems

Air-conditioning systems

Material variants:

Condensate transport Cooling circuits Paint shops

Grey cast iron JL 1040 Nodular cast iron JS 1025

Water supply Sugar industry

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Etanorm SYT
Applications:

Operating data:

Industrial recirculation systems

Mineral oil industry Food industry Soap and detergent industry

Q H t

up to 1,900 m3/h (528 l/s) up to 102 m 30 C to +350 C (thermal oil) 30 C to +180 C (hot water)

Thermal oil systems Heat transfer liquid systems

Wood and paper industry Textile industry, laundries Metal industry Marine and offshore engineering

High-temperature hot water supply

p2

up to16 bar

District heating Chemical industry Rubber and plastic industry

Materials:

Nodular cast iron JS 1025

Etabloc SYT/ Etaline SYT

Applications:

Operating data:

Industrial recirculation systems

Mineral oil industry Food industry Soap and detergent industry

Q H t

up to 280 m3/h (78 l/s) up to 67 m 30 C to +350 C (thermal oil) 30 C to +180 C (hot water)

Thermal oil systems Heat transfer liquid systems

Wood and paper industry Textile industry, laundries Metal industry Marine and offshore engineering

High-temperature hot water supply

p2

up to 16 bar

District heating Chemical industry Rubber and plastic industry

Materials:

Nodular cast iron JS 1025

Etamagno SY
Applications:

Operating data:

Chemical industry District heating Industrial recirculation systems

Q H t p2

up to 660 m3/h (183 l/s) up to 102 m up to +350 C up to 16 bar

Air-conditioning systems Paper and cellulose industry

Materials:

Nodular cast iron JS 1025

Process engineering Sugar industry

Your local KSB representative:

More space for solutions.

KSB Aktiengesellschaft Johann-Klein-Strae 9 67227 Frankenthal (Germany) www.ksb.com

1210.024/2 -10 / 01.11 / DAMM&BIERBAUM / KSB Aktiengesellschaft 2011

Subject to technical modification without prior notice