BT Series Owners Manual - Combined

Revision : 01/2006
OWNERS MANUAL
BT SERIES HYDRAULIC BREAKERS
BREAKER TECHNOLOGY
BT MODEL BREAKERS
- Safety - Installation - Operation -Service - Warranty - Parts
SOLON FACILITY 30625 Solon Industrial Drive, SOLON OHIO, 44139 U.S.A. PH. 440-542-3720 FAX. 440-542-3721
RIVERSIDE FACILITY 3464 DURAHART ST. RIVERSIDE,CALIF. 92507 U.S.A. PH. 951-369-0878 FAX. 951-369-8281
THORNBURY FACILITY 35 ELGIN ST., THORNBURY,ONT. N0H 2P0 CANADA PH. 519-599-2015 FAX. 519-599-6803
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CONTENTS
Safety Sizing the Breaker Hydraulic Circuits General Information Hydraulic Fluids Startup Operation Tool Troubleshooting Maintenance Disassembly Reassembly Removal & Storage Underwater Applications Warranty Bare Breaker Troubleshooting Torque Specification Charts
4 7 10 13 15 16 17 21 23 25 35 45 46 47 48 51
BT Series Breaker Owners Manual
SAFETY
Hazard Alerts: Danger, Warning, and Caution are hazard alerts used in this manual and on the breaker decals to identify hazards on or near the carrier and breaker.
Danger - Immediate hazards, which WILL result in severe personal injury or death if the proper precautions are not taken.
Warning - Hazards or unsafe practices, which COULD result in personal injury or death if the proper precautions are not taken.
Caution - Hazards or unsafe practices, which COULD result in product or property damage if the proper precautions are not taken. BTI cannot anticipate every possible circumstance that might involve a hazard. The hazard alerts in this publication and on the product are therefore not all inclusive. If a tool, procedure, work method or operating technique not specifically recommended by BTI is used, you must satisfy yourself that it is safe for you and others. You should also ensure that the breaker and carrier will not be damaged or made unsafe by the operation, maintenance or repair procedures you choose.
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SAFETY
Head Protection
Foot Protection
Eye Protection
Hearing Protection
Do not operate or service the breaker unless you are qualified. Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles. These can get caught in moving parts. Jewelry may also ground a live circuit. Know and use the protective equipment that is to be worn when operating or servicing the carrier. Hard hats, protective glasses, protective shoes, gloves, reflector type vests and ear protection are types of equipment that may be required. Never drive or operate any carrier while you are under the influence of alcohol or drugs. Consult your supervisor if you do not understand the Breaker Owner's Manual.
SAFETY
To avoid injury from flying chips of stone or concrete, be sure you and others stay well away from the breaker when it is operating.
BTI Hydraulic Breakers and their components are heavy! Plan carefully how you will handle them when removing, disassembling, or installing the breaker. Stand clear when slinging the breaker off the ground.
Only trained mechanics should disassembly the breaker. However if you should disassemble the breaker be sure to all Nitrogen gas pressure from the cushion chamber. Refer to the breaker disassembly (page 27) of this manual for instructions.
Stay clear of the tool when charging the cushion chamber with nitrogen gas. It may jump against the retainer pins as the gas pressure forces the piston down.
Observe overhead obstructions and power lines etc, when slinging the breaker.
As the breaker is used the lower portion of the housing becomes worn. Used breaker housings are far more unstable than new housings and may not remain standing without being restrained. Consult the AEM Safety Manual for additional operation safety tips and procedures for maintenance personnel. Additional procedure specific warnings are located throughout this manual. Read this manual carefully to ensure that you can both operate and service your breaker safely.
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SIZING THE BREAKER
Sizing Based On Type Of Work: This is the most critical factor in choosing the breaker size. Small Breakers: Up to 1200-ft.lbs. (1627 Joules), are typically used in concrete and other light duty work. Medium Breakers: 1200 - 4000-ft.lbs. (1627 - 5423 Joules) are used in both concrete and rock applications with limitations on the size and amount of material to be broken. Large Breakers: Over 4000 ft. lbs. (5423 Joules), are typically used in rock and large scale concrete demolition projects. Breaking Oversize Material: When breaking oversize material the breaker is expected to break the material down the middle into two pieces. This is optimum production. If the operator has to re-position the breaker towards the edge of the rock and gradually downsize the material, production rate slows down. To assess what size of breaker will effectively handle this application, the size and hardness of the material must be known. If a 4 cu. yard piece of hard rock (20,000 psi or greater) needs to be broken in half you will require a 7,500-ft. lb. or larger breaker. If a 2 cu.yd. piece of limestone (20,000 psi or less) needs to be broken in half you will require a 3,000 5,000-ft. lb. breaker. Trenching: When trenching, the breaker is expected to fracture a solid mass of rock into manageable pieces. The size of the material could be 100's of cu.yds, and the energy will be quickly absorbed. This is why it is recommended to work from a bench so the rock has somewhere to break out. We recommend that when trenching in limestone or medium hard rock, to use a 3,000 - 5,000-ft. lb. breaker. When working in hard material we recommend a 7,500 - 10,000-ft.lb. breaker, and if high production is critical, a 13,500-ft.lb. breaker would be beneficial.
SIZING THE BREAKER
Breaking Concrete: When breaking Concrete, the breaker is expected to penetrate the material, allowing it to crack and shake loose from the reinforcing steel. High frequency breakers tend to provide better performance in this application as it is not the energy per blow, but the fast blow rate that destroys the concrete's structural integrity. We recommend on concrete walls, footings, and floors to use a 750 - 1,500-ft. lb. breaker. With larger projects, consisting of large footings greater then 4 cu. yards, use a 2,000 - 5,000-ft. lb. breaker. The high production demand of bridge and building demolition requires a 7,500 - 10,000-ft. lbs. breaker. Sizing Based On Carrier Size: The breaker must be sized properly for both the work it will do and the carrier on which it will be mounted. After considering the application work, determine the carrier on which the breaker will be installed. BTI has assigned a Recommended Carrier Weight (see chart on page 9) range for each breaker. If the operating weight of the carrier falls within this range, the carrier will safely handle this model of breaker. If the desired breaker falls outside of this recommended carrier weight range, the carriers lifting capacity and oil flow will need to be verified to ensure a proper fit. Lifting Capacity: Provided the weight of the breaker does not exceed the maximum lifting capacity at any position, the carrier is assumed to be stable. On most loader backhoes and excavators, the maximum lifting capacity is lowest when the boom is at full reach. This is the value that must be compared to the operating weight of the breaker. Oil Flow & Operating Pressure: A required oil flow range is specified for each breaker (see charts at the end of this manual). Oil flow to the breaker within this range is adequate for operation. However, for maximum productivity the carrier should be capable of providing the maximum required flow. Compare the maximum oil flow requirement of the breaker with the oil flow capacity of the carrier. Remember the breaker operates at 1400-2600-psi. therefore, oil flow should be evaluated at operating pressure. Refer to the charts at the end of this manual.
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SIZING THE BREAKER
TYPICAL HYDRAULIC CIRCUITS
For Hydraulic Breakers: To operate a Hydraulic Breaker you only need to control hydraulic flow and pressure in one direction. The supply line should be directed out the left side of the boom and the return line on the right. These attachments will operate within a range of flow. The operating pressure will depend on the amount of oil flow and the return line pressure. The relief valve in the supply line should be set at least 400 psi (28 bar). greater than the maximum stated operating pressure. Carrier With Auxiliary Circuit: The carrier will quite often be equipped with an auxiliary control valve. (see Fig.2) In this case the auxiliary control can be used to control the supply of oil. It can usually be adjusted to provide the correct amount of flow and a relief cartridge can be installed to protect the hydraulic circuit. Notice when using the auxiliary control valve that oil is not routed back through the return port on the valve. It is recommended to send the oil directly back to the cooler, filter, and tank. If the circuit is plumbed using both ports on the auxiliary valve, the return line should have a bleed line connected to tank. This will prevent a pressure spike in the returning oil, which could damage the carriers hydraulic circuit.
Figure 2
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Setting Flow & Pressure: NOTE: Adjust the relief valve setting to ensure this pressure is at least 400 psi (28 bar) greater than the maximum operating pressure of the attachment. When setting the flow, connect a flow meter in place of the attachment. Measure the "No-Load" flow when activating the control valve. Then put a load on the circuit to simulate the attachment working (refer to the operating pressure) and measure the flow at this point. This is the flow that needs to be adjusted to the specified oil flow for the attachment. Continue to load the circuit until the flow drops to zero. Measure the pressure at which this happens. If more than one attachment will be used on this circuit with different flow requirements, you will need to measure the flow and note the adjustment in two locations. Be sure to record this information on the BTI Installation Notice provided with each new attachment.
11
Carrier Without Auxiliary Circuit: If the carrier is not equipped with an auxiliary control valve, you will need to install a priority flow control valve to direct the correct flow away from the normal circuit and operate the attachment (see Fig.3). The priority flow control is usually equipped with a flow adjustment and pressure relief.. These valves often need a check valve on the regulated port to completely close the flow. If dividing too much flow, this circuit will generate heat and will need extra cooling capacity.
Figure 3
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GENERAL INFORMATION
Breaker Structure & Design: A BTI hydraulic breaker represents the state of the art in rock and aggregate breaking. Our hydraulic breaker is a self-actuated hammer that delivers rock-breaking power with the minimum of parts. The main sections of a BTI breaker are the front head, cylinder, rear head, and control valve. The FRONT HEAD contains the breaker tool, bushings, and retainer pins. By removing the retainer pins, the tool can be quickly changed. The CYLINDER contains the moving piston, which strikes the tool. The seals for both ends of the piston are also located in the cylinder. The REAR HEAD houses the cushion chamber, which is charged with nitrogen gas. The gas in the cushion chamber absorbs the piston's upward recoil and stores this energy for the next blow. The CONTROL VALVE is mounted on the cylinder and directs the flow of hydraulic oil and therefore the movement of the piston. Located directly above the control valve are the hydraulic oil inlet and outlet ports.
Rear Head
Control Valve Cylinder
Front Head
Figure 5
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GENERAL INFORMATION
Principle Of Operation:
A 5
Return Pressure
B
Return Pressure
C
Return Pressure
D
Return Pressure
5 4 7 2 1 7 6 7 3 2 7
Figure 6
Nitrogen
Pressure
Return
Breaker Parts
Hose Adaptors
(A) UPWARD MOVEMENT Oil flows into cylinder chamber (1) and control valve chamber (7). The piston is pushed up towards the cushion chamber (5), and the control valve spool is forced down. (B) REVERSING DIRECTION When the lower flange fills with oil, it will reach cylinder chamber (2). At this time both control valve chambers (6) and (7) have the same pressure, but the spool moves up due to the flange surface area differences. (C) DOWNWARD MOVEMENT When the control valve spool rises and reaches chamber (7), the flow moves through the control valve to chamber (4). Due to the area difference between the piston flange and the extra force from the cushion chamber pressure (5), the piston accelerates down. (D) IMPACT The piston hits the tool. The mid section of the piston will hit chamber (2). As a result, chamber (6) will remove pressures through chambers (2) and (3). Since chamber (6) is exhausted, chamber (7) is constantly pressurized and the control valve will moves down.
Cushion Chamber Breaker Body Control Valve Spool Piston
Tool Retainer Pin
Tool Figure 7
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HYDRAULIC FLUIDS
Operating Viscosity Range: For optimum efficiency and service life we recommend that the operating viscosity (at operating temperature) be selected in the range. V opt = opt. Operating viscosity 1645 mm2 /s referred to tank temperature (open loop circuit). Check carriers viscosity range to ensure there are no conflicts. Limits Of Viscosity Range: The following values are valid for extreme operating conditions: V min = 10mm2 /s for short periods at max. leakage oil temp. of 90oC V max = 800 mm2 /s for short periods upon cold start. Temperature range (see figure 8) t min = -20oC t max = +75oC For correct selection of the fluid it is assumed that the operating temperature in the tank is known, in relation to the ambient temperature. Notes On Fluid Selection: The fluid should be selected so that, within the optimum range (V opt ), (see shaded section of selection diagram). We recommend that the higher Viscosity grade is selection in each case. Example: At an ambient temperature of XoC. The operating temperature in the tank will be 60oC. In the optimum operating viscosity range (V opt ; shaded section) this corresponds to viscosity grade VG 46 or VG 68; VG 68 should be selected. Important: The leakage oil temperature is influenced by pressure and speed and always higher than the tank temperature. Breaker can stop working at temperatures higher than 70oC. If it is not possible to comply with the above conditions because of extreme operating with the operating parameters or higher ambient temperature, please contact us.
Figure 8
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STARTUP
Initial Startup & Cold Weather Starting: Before operating the breaker you may need to warm the carrier's hydraulic system. This cold starting technique is useful if the breaker has been in extended storage, or the ambient temperature is below 20oF. Warming up the system to its operating temperature will prevent the breaker misfiring. First, cycle each boom function by extending and retracting each cylinder through its full stroke. Hold the valve open for 3 to 5 seconds at each end of the cylinder's travel. Repeat this procedure until all boom functions operate smoothly. Next, raise the breaker so the tool is not pressing onto any material and fire the hammer. This is called 'idle firing'. In this position the breaker does not normally run, but circulates warm system oil through the control valve to the tank. Hold the hammer fire on for 5 seconds, then release for 5 seconds. Repeat this procedure for 3 to 5 minutes depending on the ambient temperature. While idle-firing the piston may move up and down, but should not hit the tool. And finally, start breaking rock by operating the breaker in short 3-second bursts. Continue operating with short bursts until the carrier and breaker are at the operating temperature.
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OPERATION
Blank Firing: Blank firing emits a distinct metallic ringing. Blank firing most often occurs in hard rock, just as the rock shatters under the tool. With no material under the tool, the piston smashes the tool and retainers too far into the front head, transfering the breaking force back through the breaker and excavator. To prevent blank-firing learn to anticipate when the material will break. Predicting this moment is probably best done by listening to the sound of the hammer hitting the rock. You will soon notice a change in the hammering sound as the stone is breaking, you are now on your way to anticipating when a rock will break. Suggestions For Efficient Operation: Do not operate the breaker continuously for more than 20 seconds. Excessive heat will be generated and you may mushroom the end of the tool. If the rock or stone shows no sign of breaking within 20 seconds, change its position or that of the breaker. The breaker should not be fired when the carrier's boom cylinders are fully extended or fully retracted. The cylinders may be damaged from the breaker's shock pulses. If your carrier throttle has been set to run at a specific setting, do not deviate. This provides the proper flow to the breaker. But be careful, excess flow does not increase breaking power. Your carrier's operating temperature may run too high, and actually decrease breaking power. If the hydraulic oil temperature exceeds. 175oF (79oC), stop breaking!
Figure 10
Figure 9
If you plan to operate the breaker underwater, ensure that it has been equipped with an underwater kit. (See page 58 for details). For large rocks start at the edge and work toward the center, breaking off small chunks each time. Breaking along the rock's natural faults and seams also make for easier breaking. (Fig. 9) When breaking on a wall or steep incline use a combination of the carrier's stick cylinder and tilt cylinder to provide the necessary force to hold the breaker against the material. Always work the tool 90 degrees to the material being broken. (Fig. 10 & 11) As you apply down-force to the breaker, the carrier will lift slightly giving you a clue that the breaker is properly pressed onto the material. Excessive down-force will not make breaking easier, in fact the carrier will be lifted too far off the ground, and this can damage your equipment. Not enough down-force and the tool will bounce on the material, blankfiring BT Series Breaker Owners Manual
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Figure 11
OPERATION
Suggestions For Efficient Operation: Do not use the breaker to pry, pick, pound, or lift. This can cause serious damage to the breaker as the tool side loads or binds in the bushing. The tool must always move freely straight up and down in the bushing. But remember, your breaker sideplates are designed to push and rake material for better positioning.
PROPER BREAKER OPERATION
Figure 12
RAKING
PUSHING
IMPROPER BREAKER OPERATION
BENDING
POUNDING
PRYING
PUSHING
LIFTING
Figure 13
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OPERATION
Trenching & Excavation Work: Before trenching, you will first need to remove all overburden material, exposing the surface of the rock to be broken. To begin, penetrate the breaker tool deep into the material, splitting and loosening the rock. Repeat this penetration several times within a small area, excavating a hole. When excavating a deep trench it is more effective to use steps or benches allowing a place for the rock to break out to. Keep maintaining the benches as the trench advances. The sides of the trench must be sloped to accommodate the width of the breaker. In other words, the larger the breaker and the deeper the trench, the wider the opening at the top will need to be. For most situations the excavator will sit off to the side of the trench allowing you to keep steeper slopes. However the carrier swing function may not have the strength to push broken rock away from the work area. In some cases the excavator will sit on top of the trench and the broken material can be back filled under the excavator. For best performance, apply the down force in line with the tool, repositioning every 10 to 15 seconds or when no penetration is evident. Keep the breaker well greased at all times. Breaking Oversize Material: With practice and experience you will learn to determine the best place to begin breaking just by looking at the rock. You will want to position the tool on flat areas of the rock, or look for a seam or crack, which may allow easier splitting. To fully absorb all the breakers energy, the rock must be resting on a solid base.
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OPERATION
Breaking Concrete: Begin by penetrating the concrete several times in one area with the breaker tool. This should loosen the concrete and separate the reinforcing steel. The reinforcing steel may need to be cut, keeping the concrete pieces manageable for hauling away. When breaking concrete floors, use the down force from the carrier's boom cylinder to follow the tool through the concrete. Breaking vertical walls is more difficult, force must be maintained using a combination of boom, stick, and tilt cylinders. A fast blow rate gives the best performance in breaking concrete, so ensure your carrier is providing the breaker with the maximum recommended oil flow. Generally when breaking concrete, a chisel point gives the best splitting action. However if you are breaking hard concrete with lots of reinforcing steel, a moil point may be better. The moil tip allows the tool to deflect off the steel as it breaks through the concrete. Breaking Rock On A Grizzly: If the grizzly is covered with rock, use the breaker sideplates to rake the material. This will get most of the finer material through the bars and lets the larger pieces rest directly on the grizzly. Large pieces will break easier if they rest directly against the grizzly bars. This way all the energy from the breaker is applied to the rock. Breaking energy will be absorbed if there is too much material under the rock you are breaking. If rocks are just hanging on the edge of the bars, use the breaker to hammer them through with short bursts. Do not push them through with the force of the boom, this can damage your breaker as the front head hits the grizzly bars.
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TOOL TROUBLESHOOTING
Types Of Tool Failure:

Mushrooming due to operating with worn bushings or from firing the breaker too long at one time. NO WARRANTY
Failure due to blank-firing or excessive wear of bushings and/or front head.
NO WARRANTY
Failure due to operation with worn-out retaining pins, blank-firing, or twisting the tool.
NO WARRANTY
Typical failure caused by misalignment between down pressure, breaker and tool (from prying, levering, etc.)
NO WARRANTY
Figure 4
Tool breakage due to improper contact NO between the tools tip and the rock or WARRANTY concrete. Mushrooming or fast wearing caused by operating too long on the same spot. Fatigue breakage with typical fatigue wrinkles due to steel defect.
NO WARRANTY PRO-RATED WARRANTY
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CAUSES OF TOOL FAILURE
External Forces: The main cause of increased fatigue stress in a tool is any form of side force during operation which creates bending. Therefore using the tool to pry, using the incorrect working angle, or attempting to break ground using the pull of the machine, are all detrimental to the life of a tool and must be avoided. The hydraulic power available in a carrier far exceeds the strength of a tool, and if being used incorrectly, can break the tool. Blank Firing: This is any situation where the breaker piston strikes the top of the tool, but the working end of the tool is not in contact with the work. This happens when the tool slides off the work, and also on a break-through of thin concrete slabs or boulders. Cold Temperatures: Low temperatures cause the tool to be more susceptible to fatigue failure. Tools should be warmed before extensive use by moderate or light breaking. Mechanical & Thermal Damage: Any form of damage to the surface of a tool renders it more liable to suffer fatigue failure. Care must be taken to prevent scratches, gouges, weld marks on the tool, or pick up between the tool and tool bushing due to lack of lubrication or excessive bending. Avoid scratches or gouges to the surface of the tool. Poor Lubrication: Metal to metal contact causing pick up could cause deep damage marks which, in turn, lead to the formation of fatigue cracks and eventual failure of the tool. Ensure that the tool shank is well lubricated before inserting it into the tool holder. Molybdenum disulfide grease is recommended for the application at 2 hour intervals, with the tool pushed fully up inside the breaker. (Refer to Fig. 14). Corrosion: Keep tools well greased and sheltered from the weather when not in use. A rusty tool is more likely to suffer fatigue failure. For greasing instructions. (Refer to Fig 14).
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MAINTENANCE
To keep your breaker working in top operating condition, the following maintenance must be performed. Keep in mind that lubrication is the single most important procedure for sustaining the life of a breaker. To make this chore easier, we offer an auto lubrication unit, call BTI for details. Daily Maintenance: Lubricate the tool with BTI chisel paste or a moly-based grease every two hours of continuous operation and any time you have serviced the tool. Failure to lubricate regularly reduces the life of the tool, tool bushings and front head. Never use GP (General Purpose) grease, because it melts and runs down the tool providing very poor lubrication. For proper tool lubrication the breaker must be vertical with enough down-force applied to push the tool into the breaker. This will prevent grease from entering the area above the tool. Check that the tool moves freely in the bushings. Visually check the tool retainer pins. The round retainer pins rotate during normal operation. To confirm they are rotating, look at the ends of the pins for fresh radial marks in the grease on the cross pin. After Every 100 Hours: Every 100 hours the carrier's hydraulic filter must be checked. Inspect the filter or filter indicator and change as necessary. Clean oil is crucial for proper breaker performance and life. Remove and clean the positive valve valve. Check for wear of the bushings. Refer to page 63 for the bushing wear limits for each breaker model, Remove and inspect the tool. See page 23. After Every 1000 Hours: Every 1,000 hours, check the breaker's hydraulic circuit pressure relief and flow settings and adjust to the recommended levels. Change the carrier hydraulic oil and the oil filter. Replace all breaker seals and inspect all wear parts.
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MAINTENANCE
Greasing The Breaker: Failure to lubricate regularly will reduce the life of the tool, retainer pins tool bushings, and the front head. To properly lubricate the tool, the breaker must be in a vertical position, with enough down pressure applied to force the tool up into the breaker housing. This will prevent excessive grease entering the impact chamber which could cause the breaker to lose power due to cushioning, or to stop operating altogether due to a hydraulic lock in the impact chamber. The breaker should be greased every two hours of use or when the tool appears shiny where it rides inside the front head. The chart (page 63) shows the minimum amount recommended for each breaker,and can be used as a guideline.
Figure 14
Before greasing, down pressure must be applied to push the tool up into the breaker. Grease until the grease oozes out around the tool or the retainer pins. Grease the breaker every two hours. Use only BTI Chisel Paste or a molybdenum disulphide (MoS2) based grease.
Preform a visual check when greasing to ensure the retainer pins rotate during normal operation. By looking at the side of the front head, check the ends of the pins confirming they are rotating by the fresh grease marks.
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DISASSEMBLY
Breaker Disassembly:
As the breaker is used the lower portion of the housing becomes worn. Used breaker housings are far more unstable than new housings and may not remain standing without being restrained. Position the breaker in an upright position in a service area. Restrain Breaker with chains, straps or other suitable method to prevent the breaker from tipping if knocked or hit from a external load. (trucks, cars, cranes, loads on cranes etc.) The breaker housing should also be restrained against upward movement produced by the lift crane in case the bare breaker becomes wedged inside the housing during an improper reassembly. Remove crane rigging from breaker housing only after the breaker has been restrained.
The bare breaker is contained within the box housing under a high spring load. Follow disassembly procedures carefully to prevent injury.
LOOSEN BOLTS GRADUALLY AND EQUALLY TO REDUCE SPRING LOAD FROM THE ISOLATORS. Once all the bolts have been loosened the pre-load of the inner isolators will gone. It is then safe to remove the remaining bolts.
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DISASSEMBLY
Removing The Bare Breaker: Install lifting eyes to the top of the bare breaker on the nitrogen chamber. Lifting eye sizes and specifications are listed in the chart above.
BTI Hydraulic Breakers and their components are heavy! Plan carefully how you will handle them when removing, disassembling, or installing the breaker. Stand clear when slinging the breaker off the ground. Using a crane of suitable lift capacity with safety locks on the lifting hooks lift the breaker up until the bottom of the breaker is well above the housing flange. Refer to the chart above for breaker and component weights. Position the bare breaker in a safe area outside of the immediate working area of the box housing and restrain the breaker to a suitable structure to prevent possible tipping of the breaker and possible injury. Lay the breaker on its back (control valve face up) for safety. Lay the box housing on its back on top of suitable stands about 3 feet high with the access ports for the control valve facing upwards. This makes for easy access to the bottom shims and wear pads.
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DISASSEMBLY
Removing The Rear Head From The Cylinder: Insert lifting eyes into the rear head and stand the breaker onto the safety stand. Back off the tie rod nuts a couple of turns, this can be done using a torque multiplier if the breaker is standing up. If the breaker is lying down, use the sledge-wrench method. Then using the hoist, jerk the assembly upwards, which should loosen the rear head from the cylinder. If the rear head is stuck, it may be necessary to tap the cylinder cover on alternate sides, with a soft-faced mallet. Remove the nuts from the four tie rods. Remove the plastic tie rod washers and remove the rear head from the cylinder, using the lifting eyes. In some cases, the nuts may be seized onto the tie rods and the nut and tie rod may come out as a unit. Place the rear head on a clean protective surface.
Tie Rod Nut Cylinder Cover Tie Rod Sleeve
Figure 20
27
DISASSEMBLY
Removing The Piston:
Remove the piston carefully to ensure that it is not damaged. Install a lifting eye into the top of the piston, and lift the piston straight up and out of the cylinder to avoid scratching its polished surface. Tapping the cylinder with a soft-faced mallet may ease the removal of the piston. The seal bushing will come out with the piston. Place the piston on a clean protective surface.
Upper Seal Bushing

Figure 21
Piston
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DISASSEMBLY
Removing The Seals: Using a screwdriver carefully remove the dust seal, u-packing, buffer ring, step seal and quad-ring from the lower section of the cylinder and cylinder bushing. Note: Once the seals have be removed they cannot be reused and must be replaced.
Typical Seal Orientation
Control Valve Disassembly:
Disassemble the control valve by clamping the valve in a vice and loosening the hex-head bolts from the valve cap. Once the bolts have be removed tap the cover from the valve. Once the valve cover has been removed the spool will be visable. Assuming the valve spool has not been damaged and seized it should slide out of the valve housing with ease.
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DISASSEMBLY
Removing The Cylinder and Tie Rods:
Use hand tools to loosen the tie rods; impact tools will damage the thread inserts in the front head. Removing the cylinder involves installing two lifting eyes into the threaded holes in the top of the cylinder and lifting the cylinder straight up off the tie rods. The cylinder should slip easily out of the front head. If not, tap the front head with a soft-faced, until the cylinder and front head come apart. To loosen the tie rods it may be necessary to secure the front head to prevent it from rotating. Loosen the tie rods by rotating them counter-clockwise. Use an adjustable wrench and a soft-faced mallet or a sledge wrench on the tie rod flats to loosen the tie rods. Place the cylinder on clean protective material. Remove the four tie rods. Place the tie rods on clean protective material.
Figure 22
Cylinder
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DISASSEMBLY
Removing The Tool Bushing:
Do not gouge out the bushings with a torch. The tool bushings are held in position by four retainer pins. Remove these pins by driving them out with a drift, from the side opposite the stopper plugs. The tool bushings need to be shrunk to remove them from the front head. The recommended method of shrinking the bushings is to use an arc welder, using a very hot weld, laying crescent-shaped beads completely covering the inside of the bushing. Depending on the breaker bushing size this could take from one-half to three hours. Allow the bushing to cool, without quenching, for about one-half hour to allow the weld to contract and shrink the bushing. This time will be less for smaller breakers. Knock the bushing out with a bar from the top end of the front head. Remove the lower bushing first, and then repeat the procedure for the upper bushing. If you plan to install the new bushings immediately after removing the old ones, place the new bushings in dry ice before you start the removal procedure. Dry ice can take up to 4 hours to achieve the desired results. Then the bushings will be fully chilled and the front head will still be hot enough from welding, to receive them. If you are using liquid nitrogen to shrink the bushings, it can take as little as 15 minutes to properly chill them.
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DISASSEMBLY
Inspecting the Seals: While the seals are still installed in their original positions check for any scratches or deformation. Do not remove the seals to inspect them. If there are any scratches or deformation the seals will need to be replaced. Even the slightest damage to any of the seals will cause oil leakage. Note: The seals should be completely replaced after every 600 hours of breaker operation. Inspecting the Control Valve: Inspect the control valve spool for any signs of scoring, binding and cavitation. Pay particular attention to the spool holes. Small scratches and marks may be removed with a fine oilstone or fine emery cloth and oil. Also check the control valve cap and valve body for marks or scratches, and remove them if they are not too severe. If the score marks are too deep or large, the complete control valve assembly must be replaced. Examine the control valve ports for cavitation and erosion. Check all the oil passage holes in the control valve and be sure they are not plugged. Clean them with a fine wire if necessary to remove any dirt particles. Clean all parts of the control valve in clean solvent and dry them with compressed air.
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DISASSEMBLY
Inspecting The Piston: The piston should be carefully cleaned and inspected for corrosion, cavitation, pitting, and scoring. Check the grooves in the piston for metal that has been pulled in due to galling. If this has occurred clean the grooves. Small marks can be removed with an oilstone or fine emery cloth and oil. Look for pitting and deformation of the impact face. They may indicate that the tool has been operated with too much wear in the tool bushings. If the face is dished, carefully measure the amount and refer to the service manual to see that this amount is allowable for the model you are servicing. Refer to Maximum Allowable Piston Deformation on the charts on at the end of this manual. Thoroughly dry the piston, protect it from dirt, and set it aside. If the piston is not going to be installed immediately, coat it with oil and store it protected, in a clean dry place.
Impact Face
Piston
Figure 26
Deformation
Scoring
Figure 27
33
DISASSEMBLY
Inspecting The Cylinder: Thoroughly clean the cylinder bore, and remove the dust seal, oil seal, and slide ring. Check the seals for signs of excessive wear conditions. Thoroughly inspect the inside walls of the cylinder for corrosion, cavitation, or scoring. Check grooves above seal area for small pieces of metal, due to galling. If these are not cleaned out they will chip off and go between the piston and cylinder, and galling will occur again. Check for any damage to the threaded inserts that hold the control valve, and repair or replace as necessary to ensure secure control valve mounting. Thoroughly dry the cylinder and protect it from dirt.
34
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REASSEMBLY
Installing the Seals: If the seals were removed during diassembly they need to be replaced with new ones. Using a brush, lubricate the seal grooves with either a moly-based grease or chisel paste and install the new seals. CAUTION: Refer to the seal orientation shown in the parts manual to ensure the seals are correctly installed. Improper seal placement can cause oil leakage.
Typical Seal Orientation
35
REASSEMBLY
Control Valve Reassembly: Wash all control valve parts thoroughly with new cleansing oil. Any dust or other foreign matter in the valve or spool can cause seizure. After washing the parts flush off the oil with clean, compressed air to dry. Reinstall the spool as shown in the illustration.
Apply clean hydraulic oil to the o-ring grooves on the valve cover and then reinsert the o-ring and backup ring. Next reassemble the control valve. The cover is press fit so tighten the cover bolts uniformly using the cross pattern shown in the illustration to ensure a proper fit. Clamp the control valve in a vice and torque the cover bolts to the correct specification shown in the torque chart below.
36
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REASSEMBLY
Installing The Piston:
Lower the piston carefully to ensure that it is not damaged. Replace the o-ring in the top of the cylinder. Lubricate the top end of the piston, and slide the seal bushing into place, with the chamfer or step towards the center of the piston.
Piston
Upper Seal Bushing
Lift the piston with the lifting eye, lubricate it thoroughly, and lower it carefully into the cylinder. It may need a tap to push it through the lower seals. When the piston is all the way into the cylinder bore, use a soft mallet to tap the seal bushing into position in the cylinder. The bushing will stop when it reaches the support flange inside the cylinder bore. Replace the o-rings and backup rings on the top of the cylinder where the rear head makes contact.
Figure 32
Installing The Rear Head: The cushion chamber in the rear head needs a small amount of oil for proper operation. Just before you install the rear head, make a circular grease dam on the top of the piston, just high enough to contain the required amount of oil. The amount of oil needed can be obtained from the chart at the end of this manual. Lower the rear head over the tie rods. The gas valve should face the same direction as the control valve bolt holes on the cylinder. Install new tie rod washers. Lubricate the tie rod nuts with Never Seize, and tighten them in a crossing pattern to draw the breaker components together evenly. Finish tightening the nuts to the correct torque in four stages, using the same crossing pattern.
Tie Rod Nut Cylinder Cover Tie Rod Sleeve
37
REASSEMBLY
Recharging The Cushion Chamber:
This gas is stored under high pressure. Caution is advised when handling. Remove the gas valve cap from the gas valve. Attach one end of the charging hose to the gas regulator and attach the charging adapter to the other end of the hose. By threading on the adapter to the gas valve and the nitrogen tank valve open, adjust the regulator handle slowly to build the pressure to the value specified in the service manual. If the piston is not at the bottom of its stroke the pressure will move it down to rest on the inside of the front head. Be aware that if the tool is installed at this stage, it may accelerate dangerously out of the cylinder when the cushion chamber is being pressurized. To check the cushion chamber pressure, remove the charging adapter from the end of the hose and put it on the pressure gauge. Thread the adapter on to the gas valve and observe the pressure reading. If the reading is too high, bleed off a small amount of gas to make the final adjustment, and test again. If the pressure is too low, reinsert the charging adapter, and build pressure to the required value. When the pressure is at the correct value, (refer to the Cushion Chamber Pressure on the General Specification Chart at the end of this manual. Tighten the protective gas cap by hand to ensure the gas valve is kept clean.
38
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REASSEMBLY
Installing The Mounting Bracket: Position mounting bracket on top of the breaker. Insure bracket is not put on backwards. Install bolts to mounting bracket Gradually tighten bolts to provide and even loading to the upper isolator during assembly. Using a torque wrench tighten the bolts in stages of 75%, 90% 100%. Refer to the chart below for Torque Specifications. Mount breaker to carrier. Install hoses.
39
REASSEMBLY
Installing The Tool: First grease the inside of the lower bushing, then when the tool is inserted it will take the grease with it. Cover the sides of the tool's top section with grease, and insert the tool into the front head. Grease and insert the tool retainers and then grease and insert the retainer pins and stopper plug. The stopper plug should be flush with the front head. If storing your breaker for an extended period of time, refer to Removal & Storage in this manual.
40
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REASSEMBLY
Charging the Cushion Chamber: You must check the nitrogen gas pressure before operation even though the units gas pressure has been factory set for best performance. Check the nitrogen gas pressure in the cushion chamber every 2 weeks.
1. Connect the gas regulator to the nitrogen gas tank. (Fig. 1) 2. Remove the gas valve cap and the connector cap on the gas regulator. (Fig2) 3. Connect the air hose to the gas valve (C1) on the cushion chamber and the connector on the gas regulator. (Fig. 3) 4. Ensure the gas pressure (G1) is correct based on the table below. (Fig. 3)
41
REASSEMBLY
Reducing the Cushion Chamber Pressure: If the nitrogen pressure is higher than the pressure listed in the chart you should release some gas by following the following procedure. Release some gas by turning the drain valve (D1) counter-clockwise and release the gas until the cushion chamber has the recommended gas pressure. Increasing the Cushion Chamber Pressure: If the nitrogen pressure is lower than the pressure listed in the chart you must add some gas to charge the chamber using the following procedure. Turn handle (H2) clockwise on the nitrogen tank. (Fig. 4) Insert the regulator handle (H1) into the gas regulator body first, then turn the handle clockwise until the indicator gauge (G1) moves. (Fig.5) Add nitrogen gas by turning handle (H1) clockwise on the gas regulator and add gas until the proper pressure is achieved based on the chart. Stop adding nitrogen when the gas gauge (G1) indicates the recommended gas pressure by turning handle (H2) counter-clockwise on the nitrogen tank. (fig. 5, 6). Release the pressure in the gas regulator by opening the drain valve (D1 Fig. 6). Remove the air hose and close the gas valve cap. Make sure that there is no nitrogen gas leakage by preforming a leak test. (Apply liquid soap and look for any bubbling. If bubbles form in the soap then there is a nitrogen leak).
42
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REASSEMBLY
Charging the Accumulator: You must check the nitrogen gas pressure before operation even though the units gas pressure has been factory set for best performance. Check the nitrogen gas pressure in the accumulator every 2 weeks.
1. Connect the gas regulator to the nitrogen gas tank. (Fig. 1) 2. Remove the gas valve cap and the connector cap on the gas regulator. (Fig2) 3. Connect the air hose to the gas valve (C1) on the accumulator and the connector on the gas regulator. (Fig. 3) 4. Ensure the gas pressure (G2) is correct based on the table below. (Fig. 3)
43
REASSEMBLY
Reducing the Cushion Chamber Pressure: If the nitrogen pressure is higher than the pressure listed in the chart you should release some gas by following the following procedure. Release some gas by turning the drain valve (D2) counter-clockwise and release the gas until the accumulator has the recommended gas pressure. Increasing the Cushion Chamber Pressure: If the nitrogen pressure is lower than the pressure listed in the chart you must add some gas to charge the chamber using the following procedure. Make sure that there is no regulator handle attached to the gas regulator (fig. 4). Turn handle (H2) clockwise on the nitrogen tank. (Fig. 5) Add nitrogen gas by turning handle (H2) clockwise on the gas regulator and add gas until the proper pressure is achieved based on the chart. Stop adding nitrogen when the gas gauge (G2) indicates the recommended gas pressure by turning handle (H2) counter-clockwise on the nitrogen tank. (fig. 5, 6). Release the pressure in the gas regulator by opening the drain valve (D2 Fig. 6). Remove the air hose and close the gas valve cap. Make sure that there is no nitrogen gas leakage by preforming a leak test. (Apply liquid soap and look for any bubbling. If bubbles form in the soap then there is a nitrogen leak).
44
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REMOVAL & STORAGE
Removal & Storage: At the end of the day if the breaker is not to be removed from the carrier, it should be left resting in a vertical position. When it's time to remove and store your breaker, follow one of these steps. Short Term Storage: Storing your breaker for up to a week, is considered short term storage. This is how to store the breaker. Using your excavator lay the breaker on wooden blocks, the breaker mounting end should lie higher than the tool end. Now remove the pins to disconnect the breaker from the boom. Remove the tool and ensure the retaining pins, bushings and piston bottom are all well greased. Then reinstall the tool and cover the breaker with a tarp. Long Term Storage - Lying Down: If you plan to store the breaker longer than a week, use one of the following two procedures depending on whether you are standing the breaker up or laying it down. For long term storage in which you are laying down the breaker, first release the cushion chamber gas pressure. Then remove the tool. Liberally grease the piston bottom, retaining pins and inside the front head. Next, push the piston up inside the breaker and reinstall the tool. Finally, with the breakers mounting end elevated, cover the breaker with a tarp. Long Term Storage - Upright: For long term storage where you are standing the breaker up, the breaker must be stored in a safety stand. Allow the breaker's weight to push the tool up into the breaker. You do not need to release the cushion chamber gas pressure.
45
UNDERWATER APPLICATIONS
Setup:
BOXED BREAKER HOUSINGS REQUIRED SPECIFIC MODIFICATIONS FOR UNDERWATER APPLICATIONS. PLEASE CONTACT BTI FOR MORE INFORMATION. To adapt the BTI Breaker for underwater use, compressed air must be fed into the breaker front head area, creating a positive air pressure that will keep the water out. If water does enter the front head and the breaker is fired, it could force water and debris up inside, resulting in seal damage. Underwater Operation: An 18 cfm compressor is recommended at 21 psi. For depths exceeding 15 ft, increase to 26 psi. Compressed air must be directed to the hydraulic breaker air breather. Start supplying air to the breaker before placing it underwater, and continue supplying air until the breaker is removed from the water. Continue to operate the breaker out of the water for approximately 10 minutes, then grease the tool and front head with the tool pressed in.
46
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WARRANTY
1. BREAKER TECHNOLOGY INC. Company (hereinafter referred to as "BTI") warrants this product against defects in materials and workmanship for a period of twelve (12) months from the date of Installation. This warranty will become void if, (a) replacement parts not manufactured by BTI are used, and (b) nonstandard length tools are used. This warranty does not cover o-rings, seals, fittings, hoses, breaker tools or other items considered normal wear items. These are covered by the Limited Warranty period of thirty (30) days. Warranty for propriety items such as valves, filters, installation kits, and componentry that are not manufactured by BTI, will be governed by the warranty terms of their manufacturer. This warranty is void if BTI's standard installation specifications and procedures are not adhered to. 2. BTI's Customer Service Department will authorize return of any defective components or sufficient evidence of such defect to a BTI warehouse. Such components or such evidence must clearly show that the defect was caused by faulty material or poor workmanship. Warranty claim will be accepted only if it is submitted on a proper claims form with proof of purchase and received within sixty (60) days from the date of discovery of the defect. Warranty claims will be considered only if the "Installation Notice" has been duly filled in and returned to BTI's Customer Service Department within thirty (30) days from the date of installation. 3. BTI will at it's option, repair or refurbish the defective part(s) without charge to the initial user or may elect to issue full or partial credit toward the purchase of a new part(s). The extent of credit issued, which will be in the form of a "Credit Memo", will be determined by pro-rating against the normal life of the part(s) in question. 4. BTI is not responsible for mileage, travel time, travel expenses, overtime labor, and any freight expenses required to facilitate the repair. 5. This warranty does not apply if the product has been damaged by accident, abuse, misuse, misapplication or neglect, or as a result of service, disassembly or modification, without BTI's express authorization. 6. BTI assumes no liability beyond the replacement of defective parts or materials and/or the correction of such defective parts or materials. 7. BTI neither assumes nor authorizes any other person to assume for it any liability in connection with the sale of it's products other than that specifically stated herein. 8. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY AND ALL OTHER WARRANTIES. EXCEPT AS EXPRESSLY SET FORTH HEREIN, BTI MAKES NO REPRESENTATION OR WARRANTY, STATUTORY, EXPRESS OR IMPLIED, WITH RESPECT TO THE PRODUCTS MANUFACTURED AND/OR SUPPLIED BY BTI, WHETHER AS TO MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR ANY OTHER MATTER. IN NO EVENT, INCLUDING IN THE CASE OF A CLAIM OF NEGLIGENCE, SHALL BTI BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
47
TROUBLESHOOTING
Setup:
If oil leakage develops, it may not be necessary to replace parts. Check the following points in the chart below before calling your BTI representative. A slight amount of oil seepage around the breaker connecting parts is normal during the first 200 hours of operation. Area of Leakage A. The space between the tool and bushing D E B. Oil over the surface of the breaker. B C C. Control valve cap bolts. F D. Between control valve and surface of cylinder. E. Joining surface of cylinder and rear head. Oil ooze after breaker overhaul Oil ooze after overhaul of unit. Possible loose hoses or adapter fittings. Condition Large amounts of oil coming out. Corrections Damaged seals. Re-seal as necessary. Check condition of hoses and fittings, tighten as necessary. Normal oozing of assembly lubricants. Normal oozing of assembly lubricants. Loose tie rod nut, re-tighten Damaged O-ring, replace. Loose plugs on face of cylinder, retighten. Damaged seals in the cylinder, replace as necessary.
Oil oozing New oil leaking
F. Joining surface of cylinder and front head.
New oil leaking
Figure 40
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TROUBLESHOOTING
Poor Breaker Performance:

CONDITION CAUSE CORRECTION
Does not hammer
Base carrier selector valve does not operate properly. Poor performance of the hydraulic pump.
Check connection from cab controls to the selector valve. Check pump output. Repair or replace. Check relief settings and adjust. Clean or replace.
Pressure relief valve set too low. Clogged or restricted hoses.
Cushion chamber fills with oil. Seizure of breaker.
Replace seals. Overhaul and replace worn parts.
Erratic Hammering
Hyd. oil temperature too high.
Oil temperature must not exceed 170 deg.F (77 deg. C). Check base carrier hydraulic system. Clean or replace. Increase the down pressure acting on the tool. Adjust pressure. Remove tool from front head and clean out excess grease. Follow proper greasing instructions. Check clearance and replace worn parts. Remove and inspect the tool. Replace if necessary.
Insufficient oil flow and/or pressure.
Clogged or restricted hoses, or pipes. Not enough down force on the tool.
Pressure too high in cushion chamber. Too much grease in the impact chamber.
Excessive clearance between tool and tool bushing. Excess wear at top of tool.
Foreign matter in the breaker control valve. Disassemble and clean. Seizure of piston and cylinder. Overhaul the breaker.
49
TROUBLESHOOTING
Poor Breaker Performance:

CONDITION Lack of Power CAUSE
Insufficient oil flow or oil pressure.
CORRECTION
Check hydraulics of the base carrier. Replace tool, check piston for damage. Check and adjust.
Broken tool
Cushion chamber gas pressure is too low.
Breaking of Tool
Abuse of tool and prying with tool.
Apply down force in the direction of tool only. Check for excess play in arms, links, and pins. Use short bursts. Re-position breaker every 30 seconds. Check oil cooler. Check pump output. Check relief valve setting. Locate source of water and repair. Replace oil
Mushrooming of Tool
Continuous hammering in one place.
Rapid increase in Oil Temperature
Insufficient oil cooling. Insufficient oil flow. Incorrect oil pressure.
Emulsification of Oil
Oil contaminated with water.
50
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TORQUE SPECIFICATIONS
51
SOLON FACILITY 30625 Solon Industrial Drive, SOLON OHIO, 44139 U.S.A. PH. 440-542-3720 FAX. 440-542-3721
RIVERSIDE FACILITY 3464 DURAHART ST. RIVERSIDE,CALIF. 92507 U.S.A. PH. 951-369-0878 FAX. 951-369-8281
THORNBURY FACILITY 35 ELGIN ST., THORNBURY,ONT. N0H 2P0 CANADA PH. 519-599-2015 FAX. 519-599-6803
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BTSERIES Hydraulic Breakers
BTSERIES BT110
BT110B
Hydraulic Breakers Hydraulic Breaker

Bare Breaker
2 4
6
BT310
BT310B
Hydraulic Breaker
Bare Breaker
8
10
BT410
BT410B
Hydraulic Breaker
Bare Breaker
14
16
BT510
BT510B
Hydraulic Breaker
Bare Breaker
20
22
BT710
BT710B
Hydraulic Breaker
Main Body Assembly
26
28
BT810
BT810B
Hydraulic Breaker
Bare Breaker
32
34
BT910
BT910B
Hydraulic Breaker
Bare Breaker
38
40
BT1410
BT1410B
Hydraulic Breaker
Bare Breaker
44
46
BT1710
BT1710B
Hydraulic Breaker
Bare Breaker
50
52
BT2010
BT2010B
Hydraulic Breaker
Bare Breaker
56
58
TC 1
THIS PAGE LEFT BLANK FOR PRINTING
BTSERIES
Hydraulic Breakers
BTSERIES
Hydraulic Breakers
ITEM 1 2 3 4 5 6 7 8 9 10 PART No. BT110 BT310 BT410 BT510 BT710 BT810 BT910 BT1410 BT1710 BT2010 DESCRIPTION
Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker ( Page 4 ) ( Page 8 ) ( Page 14 ) ( Page 20 ) ( Page 26 ) ( Page 32 ) ( Page 38 ) ( Page 44 ) ( Page 50 ) ( Page 56 )
QTY. 1 1 1 1 1 1 1 1 1 1
When Ordering, Give Part No., Part Name, Model & Serial No.
3
BT110
Hydraulic Breaker
BT110
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12-1 13 17 PART No. 6150101 6150005 6150010 6150014 6150015 6150016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Bolt Nut Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bolt Nut Hose Adapter #5 Hose Adapter #4 O-Ring Bare Breaker ( Page 6 )
QTY. 1 1 1 1 9 9 9 2 2 2 4 2 2 2 1
6500017 6500018 6150092 6150094 6500088 BT110B
5
BT110B
Bare Breaker
BT110B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18-2 18-3 19 20 21 22 23 24 25 26 27 27-1 28 29 30 31 32 PART No. 6150051 6150084 6150086 6150053 6150063 6150071 6150072 6150073 6151529 6150074 6150081 6150033 6150133 6150052 6150054 6150055 6150039 BT110-M-650 BT110-C-650 BT110-B-650 6150009 6503507 6501529 6503527 6150012 6150061 6501519 6500088 6150092 6150094 6150003 6500007 6152028 6150098 6150049
* *
DESCRIPTION
Cylinder U-Packing Dust Seal Piston Valve Plug Choke Plug O-Ring Plug U-Packing Quad Ring O-Ring Backup Ring Head Cap Front Head Front Bushing Tool Retainer Moil Tool Chisel Tool Blunt Tool Stop Pin Plug Grease Nipple Air Cap Assembly Tie Rod Washer Tie Rod Gas Valve Assembly O-Ring Hose Adapter #5 Hose Adapter #4 Knock Pin O-Ring Helisert Master Seal Kit Hardware Kit
*) **) Included in Seal Kit # 6150098 Included in Hardware Kit # 6150049
QTY. 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 REF REF REF 2 2 1 1 4 4 1 2 2 2 2 1 4 REF REF
* * * *
** **
7
BT310
Hydraulic Breaker
BT310
Hydraulic Breaker
QTY. 1 1 1 1 8 8 8 2 2 2 4 2 2 2 1
6500017 6500018 6500092 6500094 6501539 BT310B
9
BT310B
Bare Breaker
10
BT310B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART No. 6500051 6500084 6500086 6500053 6500060 6500081 6500080 6500033 6500052 6500054 6500061 6500012 6500003 6500064 6500063 6500089 6500066 6500036 6500037 6500088 6500087 6500072 6500036 6500037 6500024 6501539 6501562 6501561 6501563 6501564 6150071 6500025 6500006 6500056 6500009 6503507
** **
DESCRIPTION
Cylinder U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Tie Rod Tie Rod Washer Knock Pin Valve Case Valve O-Ring Valve Plate Washer Bolt O-Ring O-Ring Choke Pulg Washer Bolt Plug O-Ring O-Ring Plug O-Ring Plug Plug Adjuster Assembly Thrust Ring Front Bushing Stop Pin Plug
*) **) @) @@) Included in Seal Kit #6500098 Included in Seal Kit #6500099 Included in Seal Kit #6500100 Included in Hardware Kit #6500049
QTY. 1 2 1 1 1 1 2 3 1 1 4 4 2 1 1 1 1 4 4 2 2 1 6 6 2 2 1 1 1 1 1 1 1 1 4 4
** ** **
@@ @@
@ @
* **
**
11
BT310B
Bare Breaker
12
BT310B
Bare Breaker
ITEM 37 38 39 40 41 41-2 41-3 42 43 44 45 46 47 48 PART No. 6500039 6501529 6500030 6503527 BT310-M-730 BT310-C-730 BT310-B-730 6501519 6500007 6502028 6500098 6500099 6500100 6500049 DESCRIPTION
Retainer Pin Grease Nipple Plug Air Cap Assembly Moil Tool Chisel Tool Blunt Tool Gas Valve Assembly O-Ring Helisert Master Seal Kit Cylinder Seal Kit Valve Seal Kit Hardware Kit
*) Included in Seal Kit #6500098
QTY. 1 1 1 1 REF REF REF 1 1 4 REF REF REF REF
13
BT410
Hydraulic Breaker
14
BT410
Hydraulic Breaker
QTY. 1 REF 1 1 8 8 8 2 2 2 4 2 2 2 1
6500017 6500018 6500092 6500094 6501539 BT410B
15
BT410B
Bare Breaker
16
BT410B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 24-1 25 26 27 28 29 30 31 32 33 34 35 36 PART No. 6700051 6700083 6700084 6700086 6700053 6700060 6700081 6700080 6700033 6700052 6700054 6700061 6700012 6700013 6700064 6700063 6700089 6700066 6700036 6700035 6700088 6700087 6500092 6500024 6501539 6500088 6150064 6701562 6501561 6701563 6700006 6700055 6700009 6503507 6700039 6501529
* * *
DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Tie Rod Tie Rod Washer Tie Rod Nut Valve Case Valve O-Ring Valve Plate Washer Bolt O-Ring O-Ring Hose Adapter #5 Plug O-Ring O-Ring Plug O-Ring Plug O-Ring Rear Bushing Front Bushing Stop Pin Plug Retainer Pin Grease Nipple
*) **) @) @@) Included in Seal Kit #6700099 Included in Seal Kit #6700100 Included in Hardware Kit #6700049 Included in Master Seal Kit #6700098
QTY. 1 1 1 1 1 1 1 2 5 1 1 4 4 4 1 1 1 1 10 10 2 2 2 2 2 2 2 2 2 2 1 1 5 5 2 1
* * *
@ @ @
**
** **
@@ *
17
BT410B
Bare Breaker
18
BT410B
Bare Breaker
ITEM 37 38 39-1 39-2 39-3 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 PART No. 6500030 6503527 BT410-M-806 BT410-C-806 BT410-B-806 6501519 6500007 6700026 6700028 6500064 6501563 6500025 6701539 6150073 6500003 6702028 6700098 6700099 6700100 6700049 DESCRIPTION
Plug Air Cap Assembly Moil Tool Chisel Tool Blunt Tool Gas Valve Assembly O-Ring Connector Union Cap Valve Case O-Ring Adjuster Assembly Plug O-Ring Knock Pin Helisert Master Seal Kit Cylinder Seal Kit Valve Seal Kit Hardware Kit
@@) Included in Master Seal Kit #6700098
QTY. 2 1 1 1 1 1 2 1 1 2 2 1 1 1 2 4 REF REF REF REF
@@
@@
19
BT510
Hydraulic Breaker
20
BT510
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 12-1 13 14 14-A 15 16 16-1 17 PART No. 6900101 6900005 6900010 6900014 6900015 6900016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Bolt Nut Spring Washer Pin Call BTI for Details Stop Pin Call BTI for Details Bolt Nut Hose Adapter #5 Hose Adapter #4 O-Ring Hose Assembly #5 x #5 Hose Assembly #4 x #4 Socket Elbow #5 Elbow #4 Bare Breaker ( Page 22 )
QTY. 1 1 1 1 8 8 8 2 2 2 4 2 2 2 2 2 1 2 2 1
6900017 6900018 6900092 6900094 6501539 6900093 6900095 6900021 6900022 6900023 BT510B
21
BT510B
Bare Breaker
22
BT510B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35-1 PART No. 6900051 6900083 6900084 6900086 6900053 6900060 6900081 6900080 6900033 6900052 6900054 6900061 6900001 6900012 6900013 6900064 6900063 6700089 6900066 6900088 6900087 6900072 6900036 6900037 6501563 6500064 6501539 6500024 6901561 6501539 6501561 6701562 6900006 6900056 BT510-M-850 BT510-C-850
K2 K2 K2
DESCRIPTION
Cylinder Buffer Ring Set U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Tie Rod Tie Rod Woodruff Washer Nut Valve Case Valve O-Ring Valve Plate O-Ring O-Ring Plug Washer Bolt O-Ring Valve Case O-Ring Plug Plug O-Ring Plug O-Ring Rear Bushing Front Bushing Moil Tool Chisel Tool
K1) K2) K3) T1) Included in Master Seal Kit #6900098 Included in Cylinder Seal Kit #6900099 Include in Valve Seal Kit #6900100 Included in Hardware Kit #6900049
QTY. 1 1 1 1 1 1 1 2 4 1 1 4 4 4 4 1 1 1 1 2 2 1 10 10 1 1 2 2 1 1 1 1 1 1 REF REF
K2 K2 K2
T1 T1 T1 T1
K3
K3 K3
K1
K1
K2
K2
23
BT510B
Bare Breaker
24
BT510B
Bare Breaker
ITEM 35-2 36 37 38 39 40 41 42 43 44 45 46 47 PART No. BT510-B-850 6900009 6503507 6900039 6501529 6503527 6501519 6500003 6500007 6900098 6900099 6900100 6900049 DESCRIPTION
Blunt Tool Stop Pin Plug Tool Retainer Grease Nipple Air Cap Assembly Gas Valve Assembly Knock Pin O-Ring Master Seal Kit Cylinder Seal Kit Valve Seal Kit Hardware Kit
K1) Included in Master Seal Kit #6900098
QTY. REF 5 5 2 1 1 1 2 1 REF REF REF REF
K1
25
BT710
Hydraulic Breaker
26
BT710
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14-1 15 16 20 PART No. 6130025 6130005 6130010 6130029 6130011 6130014 6130015 6130016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Bottom Isolator Nylon Plate O-Ring Hex Bolt Locknut Washer Pin Call BTI for Details Stop Ring Call BTI for Details Hex Bolt Hex Nut Hose Adapter #3 Hose Adapter #4 O-Ring O-Ring Main Body Assembly ( Page 28 )
QTY. 1 REF 1 1 5 10 12 12 12 REF REF 2 4 2 2 2 1 1
6130017 6130018 6130092 6130094 6131539 6130020 BT710B
27
BT710B
Main Body Assembly
28
BT710B
Main Body Assembly
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 PART No. 6130051 6130083 6130084 6130086 6130053 6130060 6130081 6130080 6130033 6130052 6130054 6130061 6130001 6130012 6130013 6130064 6130063 6130089 6130066 6130088 6500089 6900072 6900036 6900037 6130035 6130024 6131539 6130002 6131561 6701562 6501564 6130006 6130056 6130009 6503507 6130039 6501529
* * *
DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Through Bolt Nut Washer Nut Valve Case Valve O-Ring Valve Plate O-Ring O-Ring Plug Washer Bolt Bolt Plug O-Ring O-Ring Plug O-Ring Plug Rear Bushing Front Bushing Stop Pin Plug Chisel Pin Grease Nipple
*) **) @) Included in Seal Kit 6130099 Included in Seal Kit 6130100 Included in Hardware Kit 6130049
QTY. 1 1 1 1 1 1 1 2 3 1 1 4 4 4 4 1 1 1 1 2 2 1 4 4 6 2 2 1 1 1 1 1 1 4 5 2 1
* * *
@ @ @ @
**
** **
29
BT710B
Main Body Assembly
30
BT710B
Main Body Assembly
ITEM 38 39 40 40-B 40-C 41 42 43 44 45 46 PART No. 6500030 650-03527 BT710-M-975 BT710-C-975 BT710-B-975 6130136 6500003 6501519 6130020 6500007 6150071 6130098 6130099 6130100 6130049 DESCRIPTION
Plug Air Cap Assembly Moil Tool Chisel Tool Blunt Tool Washer Knock Pin Gas Valve Assembly O-Ring O-Ring Plug Master Seal Kit Inlcudes Cylinder& Valve Kits Cylinder Seal Kit Valve Case Seal Kit Hardware Kit
QTY. 1 1 REF REF REF 6 2 1 2 1 1 REF REF REF REF
31
BT810
Hydraulic Breaker
32
BT810
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 16 21 PART No. 6180101 6180005 6180010 6180029 6130011 6180014 6180015 6180016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Nylon Plate O-Ring Bolt Nut Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bracket Bushing Call BTI for Details Bolt Nut Hose Adapter #3 Hose Adapter #4 O-Ring Bare Breaker ( Page 34 )
QTY. 1 1 1 1 5 10 12 12 12 2 2 4 2 4 2 2 2 1
6180017 6900018 6180092 6180094 6131539 BT810B
33
BT810B
Bare Breaker
34
BT810B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 35-1 PART No. 6180051 K2 6180083 K2 6180084 K2 6180086 6180053 6180060 K2 6180081 K2 6180080 K2 6180033 6180052 6180054 T1 6180061 T1 6180001 T1 6180012 T1 6180013 6500003 6180064 6180063 6180066 K3 6180067 K3 6130089 K3 6130088 K3 6500089 6180072 6130035 6130036 K1 6131539 6130024 K2 6130002 6131561 K2 6701562 6501561 6180006 6180056 BT810-M-1165 BT810-C-1165 DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal Set O-Ring Head Cap Front Head Tie Rod Woodruff Nut Washer Nut Knock Pin Valve Case Valve Valve Plate Backup Ring O-Ring O-Ring O-Ring Plug Bolt Bolt O-Ring Plug O-Ring Plug O-Ring Plug Rear Bushing Front Bushing Moil Tool Chisel Tool
K1) K2) K3) T1) Included in Master Seal Kit #6180098 Included in Seal Kit #6180099 Included in Valve Seal Kit #6180100 Included in Hardware Kit #6180049
QTY. 1 1 1 1 1 1 1 2 5 1 1 4 4 4 4 2 1 1 1 1 1 2 2 1 6 4 2 2 1 1 1 1 1 1 REF REF
35
BT810B
Bare Breaker
36
BT810B
Bare Breaker
ITEM 36 37 38 39 40 41 42 44 45 46 46-1 47 48 49 50 51 52 53 54 55 56 57 58 PART No. BT810-B-1165 6503507 6180039 6501529 6503527 6501519 K1 6500007 6500030 K1 6700007 6700026 6700027 6700028 6701539 6130136 6900036 6180009 6183507 6180075 6180087 6180098 6180099 6180100 6180049 DESCRIPTION
Blunt Tool Plug Retainer Pin Grease Nipple Air Cap Assembly Gas Valve Assembly O-Ring Plug O-Ring Connector Plug Union Cap Plug Washer Washer Stop Pin Plug Helisert Helisert Master Seal Kit Cylinder Seal Kit Vlve Seal Kit Hardware Kit
QTY. REF 3 2 1 1 1 2 2 6 1 1 1 4 6 4 2 2 6 4 REF REF REF REF
37
BT910
Hydraulic Breaker
38
BT910
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15-1 16 17 18 19 22 23 24 25 26 27 PART No. 6230101 6230005 6230010 6230029 6230011 6230014 6180015 6180016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Nylon Plate O-Ring Bolt Nut Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bracket Bushing Call BTI for Details Bolt Nut Hose Adapter Low Pressure #3 Hose Adapter Low Pressure #4 Hose Adapter High Pressure #3 Hose Adapter High Pressure #4 O-Ring Hose Assembly #3 x #3 Bare Breaker ( Page 40 ) U-Clamp Nylon Plate Bolt Spring Washer O-Ring
QTY. 1 1 1 1 5 10 12 12 12 2 2 4 2 4 2 2 2 2 2 2 1 1 1 4 4 2
6180017 6900018 6230092 6230093 6230094 6230095 6180020 6230096 BT910B 6230114 6230115 6230117 6230116 6130011
39
BT910B
Bare Breaker
40
BT910B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART No. 6230051 6230083 6230084 6230086 6230053 6230060 6230081 6230080 6230033 6230052 6230054 6230061 6230001 6230012 6230013 6230064 6230063 6230188 6230189 6230066 6230067 6230088 6230089 6230090 6230030 6230034 6230035 6230067 6230024 6230024 6230045 6230046 6231561 6130002 6131561
K2 K2 K2
DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Tie Rod Woodruff Nut Washer Nut Valve Case Valve O-Ring Backup Ring Valve Plate Backup Ring O-Ring Backup Ring O-Ring Plug Bolt Bolt Backup Ring Plug Plug Diaphragm O-Ring Plug O-Ring Plug
K2) K3) T1) Included in Cylinder Seal Kit #6230099 Included in Valve Kit #6230100 Included in Hardware Kit #6230049
QTY. 1 1 1 1 1 1 1 2 5 1 1 4 4 4 4 1 1 1 1 1 2 2 2 2 1 4 6 2 1 1 1 1 1 1 1
K2 K2 K2
T1 T1 T1 T1
K3 K3 K3 K3 K3 K3 K3
K2
K2
41
BT910B
Bare Breaker
42
BT910B
Bare Breaker
ITEM 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 PART No. 6230006 6230056 BT910-C-1250 BT910-M-1250 BT910-B-1250 6230039 6501529 6500030 6503527 6231519 6230003 6230556 6230557 K4 6230546 6230164 K4 6230567 K1 6500007 6230136 6230137 6180020 6700026 6700028 K1 6700007 6701539 6230540 6230036 6230009 6233507 6230087 6230098 6230099 6230100 6230065 6230049 DESCRIPTION
Rear Bushing Front Bushing Chisel Tool Moil Tool Blunt Tool Retainer Pin Grease Nipple Plug Air Cap Assembly Gas Valve Assembly Knock Pin Accumulator Body Accumulator Cover O-Ring Poppet Valve Assembly Backup Ring O-Ring Spring Washer Bolt O-Ring Connector Union Cap O-Ring Plug Bolt Washer Stop Pin Plug Helisert Master Seal Kit Cylinder Seal Kit Valve Seal Kit Accumulator Seal Kit Hardware Kit
K1) K4) Included in Master Seal Kit #6230098 Included in Accumulator Seal Kit #6230065
QTY. 1 1 REF REF REF 2 1 2 1 2 2 1 1 1 1 1 2 12 12 2 1 1 8 4 4 10 2 2 1 REF REF REF REF REF
43
BT1410
Hydraulic Breaker
44
BT1410
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 21 22 23 24 25 26 PART No. 6250101 6250005 6250010 6250029 6230011 6230014 6180015 6180016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Nylong Plate O-Ring Bolt Nut Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bracket Bushing Call BTI for Details Bolt Nut U-Clamp Nylon Plate Bolt Spring Washer O-Ring Bare Breaker ( Page 46 )
QTY. 1 1 1 1 5 10 12 12 12 2 2 4 2 4 1 1 4 4 2 1
6180017 6900018 6250114 6250115 6230117 6230116 6230011 BT1410B
45
BT1410B
Bare Breaker
46
BT1410B
Bare Breaker
ITEM 1 2 3 4 5 6 7 7-1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART No. 6250051 6250083 6250084 6250086 6250053 6250060 6250081 6250133 6250080 6250033 6250052 6250054 6250061 6250001 6250012 6250013 6250064 6250063 6250188 6250189 6250066 6250087 6501563 6250088 6500024 6250030 6250034 6250067 6250036 6230046 6251561 6130002 6131561 6250006 6250056
K2 K2 K2
DESCRIPTION
Cylinder Buffer Ring U-Packing Duat Seal Piston Cylinder Bushing Quad Ring Backup Ring Step Seal Set O-Ring Head Cap Front Head Tie Rod Woodroof Nut Tie Rod Washer Nut Valve Case Valve O-Ring Backup Ring Valve Plate O-Ring O-Ring O-Ring Plug Plug Bolt Bolt O-Ring Bolt O-Ring Plug O-Ring Plug Rear Bushing Front Bushing
K1) K2) K3) T1) Included in Master Seal Kit #6250098 Included in Cylinder Seal Kit #6250099 Included in Seal Kit #6250100 Included in Hardware Kit #6250049
QTY. 1 1 1 1 1 1 1 1 2 6 1 1 4 4 4 4 1 1 1 1 1 2 3 2 3 1 8 4 2 8 1 1 1 1 1 1
K2 K2 K2 K2
T1 T1 T1 T1
K3 K3
K3 K3 K3
K1
K2
K2
47
BT1410B
Bare Breaker
48
BT1410B
Bare Breaker
ITEM 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 PART No. BT1410-M-1280 BT1410-C-1280 BT1410-B-1280 6250039 6501529 6500030 6230136 6501519 6230003 6900036 6230567 6230546 6230556 6230557 6250025 6230137 6250026 6230164 6230045 6500025 K1 6700007 K1 6500007 6700028 6503527 6701539 6230036 6230036 6250009 6233507 6250028 6230080 DESCRIPTION
Moil Tool Chisel Tool Blunt Tool Retainer Pin Grease Nipple Plug Spring Washer Gas Valve Assembly Knock Pin Washer Backup Ring O-Ring Accumulator Body Accumulator Cover Flange Bolt Plug Poppet Valve Assembly Diaphragm Adjuster Assembly O-Ring O-Ring plug Union Cap Air Cap Assembly Plug Washer Washer Stop Pin Plug Helisert Step Seal
QTY. REF REF REF 2 1 2 12 2 2 8 1 1 1 1 2 12 2 1 1 1 6 2 1 1 2 4 4 14 2 2 8 14
49
BT1710
Hydraulic Breaker
50
BT1710
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 21 22 23 24 25 PART No. 6300101 6300005 6300010 6300029 6230011 6300014 6300015 6300016 DESCRIPTION
Housing Bracket Call BTI for Details Upper Isolator Lower Isolator Nylon Plate O-Ring Bolt Nut Spring Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bracket Bushing Call BTI for Details Bolt Nut Bare Breaker ( Page 52 ) O-Ring Nylon Plate Bolt Spring Washer U-Clamp
QTY. 1 REF 1 1 5 10 12 12 12 2 2 4 2 4 1 2 1 4 4 1
6180017 6900018 BT1710B 6230011 6300115 6230117 6230116 6300114
51
BT1710B
Bare Breaker
52
BT1710B
Bare Breaker
ITEM 1 2 3 4 5 6 7 7-1 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 PART No. 6360051 6360083 6360084 6360086 6360053 6360060 6360081 6360133 6360080 6360033 6360052 6360054 6360061 6360001 6360012 6360013 6230003 6360064 6360063 6360033 6360067 6360066 6360035 6360087 6360089 6360088 6360189 6500064 6501563 6360037 6250025 6250026 613013 6500007 6360046 6130002 6361561
K2 K2 K2
DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Backup Ring Step Seal O-Ring Head Cap Front Head Tie Rod WoodRoof Nut Washer Nut Knock Pin Valve Case Valve O-Ring Backup Ring Valve Plate Bolt O-Ring Backup Ring O-Ring Backup Ring Valve Case O-Ring Bolt Flange Plug Washer O-Ring O-Ring O-Ring Plug
K2) K3) T1) Included in Seal Kit #6360099 Included in Seal Kit #6360100 Included in Hardware Kit #6360049
QTY. 1 1 2 1 1 1 1 1 2 5 1 1 4 4 4 4 2 1 1 1 1 1 8 2 2 2 2 1 1 6 2 2 12 2 1 1 1
K2 K2 K2 K2
T1 T1 T1 T1
K3 K3
K3 K3 K3 K3
53
BT1710B
Bare Breaker
54
BT1710B
Bare Breaker
ITEM 37 38 39 40 41 42 43 44 46 46-1 46-2 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 PART No. 6131561 6360056 6360006 6360009 6503507 6360039 6501529 6503527 BT1710-C-1400 BT1710-M-1400 BT1710-B-1400 6230567 6230546 6360556 6360557 6501519 6360137 6360138 6230164 6360045 6250019 6360030 6900036 6700027 6700007 6700028 6701539 6701539 6360009 6233507 6250028 6702028 DESCRIPTION
Plug Front Cover Rear Bushing Stop Pin Plug Retainer Pin Grease Nipple Air Cap Assembly Chisel Tool Moil Tool Blunt Tool Backup Ring O-Ring Accumulator Body Accumulator Cover Gas Valve Assembly Bolt Bolt Poppet Valve Assembly Diaphragm O-Ring Plug Washer Plug O-Ring Union Cap Plug Plug Stop Pin Plug Helisert Helisert
QTY. 1 1 1 3 3 2 1 1 REF REF REF 1 1 1 1 2 12 8 1 1 2 1 8 1 8 1 2 4 2 2 8 14
55
BT2010
Hydraulic Breaker
56
BT2010
Hydraulic Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 20 21 22 23 24 25 26 27 28 PART No. 6050101 6050005 6050010 6050030 6230011 6050014 6300015 6300016 DESCRIPTION
Housing Top Mount Call BTI for Details Upper Isolator Lower Isolator Nylon Plate O-Ring Bolt Nut Spring Washer Pin Call BTI for Details Stop Ring Call BTI for Details Bracket Bushing Call BTI for Details Bolt O-Ring Bare Breaker ( Page 58 ) Bolt Spring Washer U-Clamp O-Ring O-Ring Nylon Plate Nylon Plate Nylon Plate
QTY. 1 REF 1 1 6 10 12 12 12 REF REF REF 2 2 1 4 4 1 12 4 2 1 4
6050017 6250019 BT2010B 6050119 6050118 6050114 6230011 6360011 6050115 6050116 6050117
57
BT2010B
Bare Breaker
58
BT2010B
Bare Breaker
ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 PART No. 6050051 6050083 6050084 6050086 6050053 6050060 6050082 6050080 6050134 6050052 6050054 6050061 6050001 6050012 6050013 6230003 6050064 6050063 6500033 6050089 6050066 6360035 6050087 6360089 6360088 6360189 6050072 6360134 6050038 6250026 6250025 6360046 6050002 6361561 6050024 6050056 6050006 6050009 6233507 6050039 DESCRIPTION
Cylinder Buffer Ring U-Packing Dust Seal Piston Cylinder Bushing Quad Ring Step Seal O-Ring Head Cap Front Head Tie Rod Woodroof Nut Washer Nut Knock Pin Valve Case Valve O-Ring Backup Ring Valve Plate Bolt O-Ring Backup Ring O-Ring Backup Ring Plug Bolt Bolt Plug Flange O-Ring O-Ring Plug Plug Front Bushing Rear Bushing Stop Pin Plug Retainer Pin
QTY. 1 1 2 1 1 1 1 2 6 1 1 4 4 4 4 2 1 1 1 1 1 8 2 2 2 2 1 6 8 2 2 1 1 1 1 1 1 5 5 2
59
BT2010B
Bare Breaker
60
BT2010B
Bare Breaker
ITEM 41 42 43 44 44-1 44-2 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 PART No. 6501529 6500030 6503527 BT2010-M-1650 BT2010-C-1650 BT2010-B-1650 6230567 6230546 6360556 6360057 6501519 6900036 6360137 6360164 6360045 6501561 6701562 6500007 6250019 6700007 6700007 6700026 6700028 6701539 6250028 6360080 DESCRIPTION
Grease Nipple Plug Air Cap Assembly Moil Tool Chisel Tool Blunt Tool Backup Ring O-Ring Accumulator Body Accumulator Cover Gas Valve Assembly Washer Bolt Poppet Valve Diaphragm Plug O-Ring O-Ring O-Ring O-Ring O-Ring Connector Union Cap Plug Helisert Step Seal
QTY. 1 2 1 REF REF REF 1 1 1 1 2 8 12 1 1 1 1 2 2 8 8 1 1 4 8 14
61
BTSERIES Hydraulic Breakers NUMERICAL INDEX

Part Number
6050001 6050002 6050005 6050006 6050009 6050010 6050012 6050013 6050014 6050017 6050024 6050030 6050038 6050039 6050051 6050052 6050053 6050054 6050056 6050060 6050061 6050063 6050064 6050066 6050072 6050080 6050082 6050083 6050084 6050086 6050087 6050089 6050101 6050114 6050115 6050116 6050117 6050118 6050119 6050134 6130001 6130002
Description
Woodroof Nut O-Ring Upper Isolator Rear Bushing Stop Pin Lower Isolator Washer Nut Bolt Bolt Plug Nylon Plate Bolt Retainer Pin Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Valve Plate Plug Step Seal Quad Ring Buffer Ring U-Packing Dust Seal O-Ring Backup Ring Housing U-Clamp Nylon Plate Nylon Plate Nylon Plate Spring Washer Bolt O-Ring Nut O-Ring
Page
59 59 57 59 59 57 59 59 57 57 59 57 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 59 57 57 57 57 57 57 57 59 29 29 35 41 47 53 27 29 29 27 27 33 39 29 29 27 27 27 27 27 27 31 29 27 27 29 29 35 NI 1
6130005 6130006 6130009 6130010 6130011
Upper Isolator Rear Bushing Stop Pin Bottom Isolator O-Ring
6130012 6130013 6130014 6130015 6130016 6130017 6130018 6130020 6130024 6130025 6130029 6130033 6130035 6130036
Washer Nut Hex Bolt Locknut Washer Hex Bolt Hex Nut O-Ring Plug Housing Nylon Plate O-Ring Bolt Bolt

Part Number
6130039 6130049 6130051 6130052 6130053 6130054 6130056 6130060 6130061 6130063 6130064 6130066 6130080 6130081 6130083 6130084 6130086 6130088 6130089 6130092 6130094 6130098 6130099 6130100 613013 6130136 6131539
Description
Chisel Pin Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Through Bolt Valve Valve Case Valve Plate Step Seal Quad Ring Buffer Ring U-Packing Dust Seal O-Ring O-Ring Hose Adapter Hose Adapter Master Seal Kit Cylinder Seal Kit Valve Case Seal Kit Washer Washer O-Ring
Page
29 31 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 27 27 31 31 31 53 31 37 27
6131561
Plug
29
6150003 6150005 6150009 6150010 6150012 6150014 6150015 6150016 6150033 6150039 6150049 6150051 6150052 6150053 6150054 6150055 6150061 6150063 6150064 6150071
Knock Pin Upper Isolator Stop Pin Lower Isolator Tie Rod Washer Bolt Nut Washer O-Ring Tool Retainer Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Tie Rod Valve Plug Plug
7 5 7 5 7 5 5 5 7 7 7 7 7 7 7 7 7 7 17 7 11 7 7 19 7 7 7 7 5 5 NI 2
6150072 6150073 6150074 6150081 6150084 6150086 6150092 6150094
Choke Plug O-Ring U-Packing Quad Ring U-Packing Dust Seal Hose Adapter Hose Adapter

Part Number
6150094 6150098 6150101 6150133 6151529 6152028 6180001 6180005 6180006 6180009 6180010 6180012 6180013 6180014 6180015
Description
Hose Adapter Master Seal Kit Housing Backup Ring Plug Helisert Woodruff Nut Upper Isolator Rear Bushing Stop Pin Lower Isolator Washer Nut Bolt Nut
Page
7 7 5 7 7 7 35 33 35 37 33 35 35 33 33 45 33
6180016
Washer
6180017
Bolt
33
6180020 6180029 6180033 6180039 6180049 6180051 6180052 6180053 6180054 6180056 6180060 6180061 6180063 6180064 6180066 6180067 6180072 6180075 6180080 6180081 6180083 6180084 6180086 6180087 6180092 6180094 6180098 6180099 6180100 6180101 6183507 6230001 6230003
O-Ring Nylon Plate O-Ring Retainer Pin Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Valve Plate Backup Ring Plug Helisert Step Seal Set Quad Ring Buffer Ring U-Packing Dust Seal Helisert Hose Adapter Hose Adapter Master Seal Kit Cylinder Seal Kit Vlve Seal Kit Housing Plug Woodruff Nut Knock Pin
51 39 43 33 35 37 37 35 35 35 35 35 35 35 35 35 35 35 35 37 35 35 35 35 35 37 33 33 37 37 37 33 37 41 43 49
6230005 6230006 6230009 6230010 6230011
Upper Isolator Rear Bushing Stop Pin Lower Isolator O-Ring
39 41 43 39 39
6230012
Washer
41 NI 3

Part Number
6230013 6230014 6230024 6230029 6230030 6230033 6230034 6230035 6230036 6230039 6230045 6230046 6230049 6230051 6230052 6230053 6230054 6230056 6230060 6230061 6230063 6230064 6230065 6230066 6230067 6230080 6230081 6230083 6230084 6230086 6230087 6230088 6230089 6230090 6230092 6230093 6230094 6230095 6230096 6230098 6230099 6230100 6230101 6230114 6230115 6230116
Description
Nut Bolt Plug Nylon Plate Plug O-Ring Bolt Bolt Washer Retainer Pin Diaphragm O-Ring Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Accumulator Seal Kit Valve Plate Backup Ring Step Seal Quad Ring Buffer Ring U-Packing Dust Seal Helisert O-Ring Backup Ring O-Ring Hose Adapter Hose Adapter Hose Adapter Hose Adapter Hose Assembly Master Seal Kit Cylinder Seal Kit Valve Seal Kit Housing U-Clamp Nylon Plate Spring Washer
Page
41 39 41 39 41 41 41 41 43 43 41 41 43 41 41 41 41 43 41 41 41 41 43 41 41 41 41 41 41 41 43 41 41 41 39 39 39 39 39 43 43 43 39 39 39 39
6230117
Bolt
39
6230136 6230137 6230164
Spring Washer Bolt Poppet Valve Assembly
43 43 43 55 41 41 43 43
6230188 6230189 6230540 6230546
O-Ring Backup Ring Bolt O-Ring
61 NI 4

Part Number
6230556 6230557 6230567
Description
Accumulator Body Accumulator Cover Backup Ring
Page
43 43 43
6231519 6231561 6233507
Gas Valve Assembly Plug Plug
43 41 43
6250001 6250005 6250006 6250009 6250010 6250012 6250013 6250019
Woodroof Nut Upper Isolator Rear Bushing Stop Pin Lower Isolator Tie Rod Washer Nut O-Ring
47 45 47 49 45 47 47 55
6250025
Flange
49
6250026
Plug
49
6250028
Helisert
49
6250029 6250030 6250033 6250034 6250036 6250039 6250051 6250052 6250053 6250054 6250056 6250060 6250061 6250063 6250064 6250066 6250067 6250080 6250081 6250083 6250084 6250086 6250087 6250088 6250101 6250114 6250115 6250133 6250188 6250189 6251561 6300005 6300010 6300014 6300015 6300016
Nylong Plate Plug O-Ring Bolt Bolt Retainer Pin Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Valve Plate O-Ring Step Seal Set Quad Ring Buffer Ring U-Packing Duat Seal O-Ring O-Ring Housing U-Clamp Nylon Plate Backup Ring O-Ring Backup Ring Plug Upper Isolator Lower Isolator Bolt Nut Spring Washer
45 47 47 47 47 49 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 47 45 45 45 47 47 47 47 51 51 51 51 51 NI 5

Part Number
6300016 6300029 6300101 6300114 6300115 6360001 6360006 6360009 6360011 6360012 6360013 6360030 6360033 6360035 6360037 6360039 6360045 6360046 6360051 6360052 6360053 6360054 6360056 6360057 6360060 6360061 6360063 6360064 6360066 6360067 6360080 6360081 6360083 6360084 6360086 6360087 6360088 6360089 6360133 6360134 6360137 6360138 6360164 6360189 6360556 6360557 6361561 6500003
Description
Spring Washer Nylon Plate Housing U-Clamp Nylon Plate WoodRoof Nut Rear Bushing Stop Pin O-Ring Washer Nut Plug O-Ring Bolt Bolt Retainer Pin Diaphragm O-Ring Cylinder Head Cap Piston Front Head Front Cover Accumulator Cover Cylinder Bushing Tie Rod Valve Valve Case Valve Plate Backup Ring Step Seal Quad Ring Buffer Ring U-Packing Dust Seal O-Ring O-Ring Backup Ring Backup Ring Bolt Bolt Bolt Poppet Valve Backup Ring Accumulator Body Accumulator Cover Plug Knock Pin
Page
57 51 51 51 51 53 55 55 57 53 53 55 53 53 53 55 55 53 53 53 53 53 55 61 53 53 53 53 53 53 53 53 53 53 53 53 53 53 53 59 55 55 61 53 55 55 53 11 25
6500005 6500006 6500007
Upper Isolator Thrust Ring O-Ring
9 11 7 13
NI 6

Part Number
6500007
Description
O-Ring
Page
43
6500009 6500010 6500012 6500014 6500015 6500016 6500017
Stop Pin Lower Isolator Tie Rod Washer Bolt Nut Washer Bolt
11 9 11 9 15 9 9 5
6500018
Nut
6500024
Plug
11 23
6500025
Adjuster Assembly
11
6500030
Plug
13
6500033 6500036 6500037 6500039 6500049 6500051 6500052 6500053 6500054 6500056 6500060 6500061 6500063 6500064
O-Ring Washer Bolt Retainer Pin Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case
11 11 11 11 13 11 11 11 11 11 11 11 11 11
6500066 6500072 6500080 6500081 6500084 6500086 6500087 6500088
Valve Plate Choke Pulg Step Seal Quad Ring U-Packing Dust Seal O-Ring O-Ring
11 11 11 11 11 11 11 5
6500089
O-Ring
11
6500092
Hose Adapter
6500094
Hose Adapter
NI 7

Part Number
6500098 6500099 6500100 6500101 650-03527 6501519
Description
Master Seal Kit Cylinder Seal Kit Valve Seal Kit Housing Air Cap Assembly Gas Valve Assembly
Page
13 13 13 9 31 7
6501529
Grease Nipple
6501539
O-Ring
21 6501561 Plug 11
6501562 6501563
O-Ring O-Ring
11 11
6501564 6502028 6503507
Plug Helisert Plug
11 13 7
6503527
Air Cap Assembly
6700005 6700006 6700007
Upper Isolator Rear Bushing O-Ring
15 17 37
6700009 6700010 6700012
Stop Pin Lower Isolator Tie Rod Washer
17 15 17 NI 8

Part Number
6700013 6700026
Description
Tie Rod Nut Connector
Page
17 19
6700027 6700028
Plug Union Cap
37 19
6700033 6700035 6700036 6700039 6700049 6700051 6700052 6700053 6700054 6700055 6700060 6700061 6700063 6700064 6700066 6700080 6700081 6700083 6700084 6700086 6700087 6700088 6700089 6700098 6700099 6700100 6700101 6701539
O-Ring Bolt Washer Retainer Pin Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Valve Plate Step Seal Quad Ring Buffer Ring U-Packing Dust Seal O-Ring O-Ring O-Ring Master Seal Kit Cylinder Seal Kit Valve Seal Kit Housing Plug
17 17 17 17 19 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 19 19 19 15 19
6701562
O-Ring
17
6701563 6702028 6900001 6900005 6900006 6900009 6900010 6900012 6900013 6900014 6900015 6900016 6900017 6900018
O-Ring Helisert Tie Rod Woodruff Upper Isolator Rear Bushing Stop Pin Lower Isolator Washer Nut Bolt Nut Spring Washer Bolt Nut
17 19 23 21 23 25 21 23 23 21 21 21 21 21
NI 9

Part Number
6900018 6900021 6900022 6900023 6900033 6900036
Description
Nut Socket Elbow Elbow O-Ring Washer
Page
51 21 21 21 23 23
6900037 6900039 6900049 6900051 6900052 6900053 6900054 6900056 6900060 6900061 6900063 6900064 6900066 6900072 6900080 6900081 6900083 6900084 6900086 6900087 6900088 6900092 6900093 6900094 6900095 6900098 6900099 6900100 6900101 6901561 BT110 BT110B BT110-B-650 BT110-C-650 BT110-M-650 BT1410 BT1410B
Bolt Tool Retainer Hardware Kit Cylinder Head Cap Piston Front Head Front Bushing Cylinder Bushing Tie Rod Valve Valve Case Valve Plate Plug Step Seal Quad Ring Buffer Ring Set U-Packing Dust Seal O-Ring O-Ring Hose Adapter Hose Assembly Hose Adapter Hose Assembly Master Seal Kit Cylinder Seal Kit Valve Seal Kit Housing Plug Hydraulic Breaker Bare Breaker Blunt Tool Chisel Tool Moil Tool Hydraulic Breaker Bare Breaker
23 25 25 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 21 21 21 21 25 25 25 21 23 3 5 7 7 7 3 45
BT1410-B-1280 BT1410-C-1280 BT1410-M-1280 BT1710 BT1710B
Blunt Tool Chisel Tool Moil Tool Hydraulic Breaker Bare Breaker
49 49 47 3 51
BT1710-B-1400 BT1710-C-1400 BT1710-M-1400 BT2010 BT2010B
55 55 55 3 57
NI 10

Part Number
BT2010B BT2010-B-1650 BT2010-C-1650 BT2010-M-1650 BT310 BT310B
Description
Bare Breaker Blunt Tool Chisel Tool Moil Tool Hydraulic Breaker Bare Breaker
Page
61 61 61 61 3 9
BT310-B-730 BT310-C-730 BT310-M-730 BT410 BT410B
13 13 13 3 15
BT410-B-806 BT410-C-806 BT410-M-806 BT510 BT510B
19 19 19 3 21
BT510-B-850 BT510-C-850 BT510-M-850 BT710 BT710B
Blunt Tool Chisel Tool Moil Tool Hydraulic Breaker Main Body Assembly
23 23 23 3 27
BT710-B-975 BT710-C-975 BT710-M-975 BT810 BT810B
31 31 31 3 33
BT810-B-1165 BT810-C-1165 BT810-M-1165 BT910 BT910B
35 35 35 3 39
BT910-B-1250 BT910-C-1250 BT910-M-1250 BTSERIES
Blunt Tool Chisel Tool Moil Tool Hydraulic Breakers
43 43 43 3
NI 11
BTSERIES Hydraulic Breakers ALPHABETICAL INDEX

Description
Bare Breaker Bare Breaker Bare Breaker Bare Breaker Bare Breaker Bare Breaker Bare Breaker Bare Breaker Bare Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breaker Hydraulic Breakers Main Body Assembly
Part Number
BT110B BT1410B BT1710B BT2010B BT310B BT410B BT510B BT810B BT910B BT110 BT1410 BT1710 BT2010 BT310 BT410 BT510 BT710 BT810 BT910 BTSERIES BT710B
Page
6 46 52 58 10 16 22 34 40 4 44 50 56 8 14 20 26 32 38 2 28
AI 1
BTSERIES Hydraulic Breakers PARTS ALPHABETICAL INDEX

Description Part No Page
Accumulator Body Accumulator Body Accumulator Cover Accumulator Cover Accumulator Cover Accumulator Seal Kit Adjuster Assembly
6230556 6360556 6230557 6360057 6360557 6230065 6500025
Air Cap Assembly Air Cap Assembly
650-03527 6503527
Backup Ring Backup Ring Backup Ring Backup Ring Backup Ring Backup Ring Backup Ring
6050089 6150133 6180067 6230067 6230089 6230189 6230567
Backup Ring Backup Ring Backup Ring Backup Ring Backup Ring Backup Ring Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Blunt Tool Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt
6250133 6250189 6360067 6360089 6360133 6360189 BT110-B-650 BT1410-B-1280 BT1710-B-1400 BT2010-B-1650 BT310-B-730 BT410-B-806 BT510-B-850 BT710-B-975 BT810-B-1165 BT910-B-1250 6050014 6050017 6050038 6050119 6130035 6130036 6150014 6180014 6180017
Bolt Bolt Bolt Bolt
6230014 6230034 6230035 6230117
43 ,49 55 ,61 43 ,49 61 55 43 11 ,19 ,49 31 7 ,13 ,19 ,25 ,37 ,43 ,49 ,55 ,61 59 7 35 41 41 41 43 ,49 ,55 ,61 47 47 53 53 ,59 53 53 ,59 7 49 55 61 13 19 23 31 35 43 57 57 59 57 29 ,35 35 5 33 33 ,39 ,45 ,51 39 ,45 41 41 39 ,45
PAI 1

Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt Bolt
6230117 6230137 6230540 6250034 6250036 6300014 6360035 6360037 6360134 6360137 6360138 6500014 6500017
Bolt Bolt Bolt Bolt Bolt Bottom Isolator Buffer Ring Buffer Ring Buffer Ring Buffer Ring Buffer Ring Buffer Ring Buffer Ring Buffer Ring Set Chisel Pin Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Chisel Tool Choke Plug Choke Pulg Connector
6500037 6700035 6900014 6900017 6900037 6130010 6050083 6130083 6180083 6230083 6250083 6360083 6700083 6900083 6130039 BT110-C-650 BT1410-C-1280 BT1710-C-1400 BT2010-C-1650 BT310-C-730 BT410-C-806 BT510-C-850 BT710-C-975 BT810-C-1165 BT910-C-1250 6150072 6500072 6700026
Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Cylinder Bushing Cylinder Bushing Cylinder Bushing Cylinder Bushing Cylinder Bushing Cylinder Bushing Cylinder Bushing Cylinder Bushing
6050051 6130051 6150051 6180051 6230051 6250051 6360051 6500051 6700051 6900051 6050060 6130060 6180060 6230060 6250060 6360060 6500060 6700060
51 43 ,49 43 47 47 51 53 ,59 53 59 55 ,61 55 9 ,15 5 ,9 ,15 11 17 21 21 23 ,29 27 59 29 35 41 47 53 17 23 29 7 49 55 61 13 19 23 31 35 43 7 11 19 ,37 ,43 ,61 59 29 7 35 41 47 53 11 17 23 59 29 35 41 47 53 11 17
PAI 2

Cylinder Bushing Cylinder Seal Kit Cylinder Seal Kit Cylinder Seal Kit Cylinder Seal Kit Cylinder Seal Kit Cylinder Seal Kit Diaphragm Diaphragm Duat Seal Dust Seal Dust Seal Dust Seal Dust Seal Dust Seal Dust Seal Dust Seal Dust Seal Dust Seal Elbow #4 Elbow #5 Flange
6900060 6130099 6180099 6230099 6500099 6700099 6900099 6230045 6360045 6250086 6050086 6130086 6150086 6180086 6230086 6360086 6500086 6700086 6900086 6900023 6900022 6250025
Front Bushing Front Bushing Front Bushing Front Bushing Front Bushing Front Bushing Front Bushing Front Bushing Front Bushing Front Cover Front Head Front Head Front Head Front Head Front Head Front Head Front Head Front Head Front Head Front Head Gas Valve Assembly Gas Valve Assembly
6050056 6130056 6150055 6180056 6230056 6250056 6500056 6700055 6900056 6360056 6050054 6130054 6150054 6180054 6230054 6250054 6360054 6500054 6700054 6900054 6231519 6501519
Grease Nipple
6501529
Hardware Kit Hardware Kit Hardware Kit
6130049 6150049 6180049
23 31 37 43 13 19 25 41 ,49 55 ,61 47 59 29 7 35 41 53 11 17 23 21 21 49 ,53 ,59 59 29 7 35 43 47 11 17 23 55 59 29 7 35 41 47 53 11 17 23 43 7 ,13 ,19 ,25 ,31 ,37 ,49 ,55 ,61 7 ,13 ,17 ,25 ,29 ,37 ,43 ,49 ,55 ,59 31 7 37
PAI 3

Hardware Kit Hardware Kit Hardware Kit Hardware Kit Head Cap Head Cap Head Cap Head Cap Head Cap Head Cap Head Cap Head Cap Head Cap Head Cap Helisert Helisert Helisert Helisert Helisert
6230049 6500049 6700049 6900049 6050052 6130052 6150052 6180052 6230052 6250052 6360052 6500052 6700052 6900052 6152028 6180075 6180087 6230087 6250028
Helisert Helisert Hex Bolt Hex Bolt Hex Nut Hose Adapter #3 Hose Adapter #3 Hose Adapter #4 Hose Adapter #4 Hose Adapter #4 Hose Adapter #4 Hose Adapter #4 Hose Adapter #5 Hose Adapter #5
6502028 6702028 6130014 6130017 6130018 6130092 6180092 6130094 6150094 6180094 6500094 6900094 6150092 6500092
Hose Adapter #5 Hose Adapter High Pressure #3 Hose Adapter High Pressure #4 Hose Adapter Low Pressure #3 Hose Adapter Low Pressure #4 Hose Assembly #3 x #3 Hose Assembly #4 x #4 Hose Assembly #5 x #5 Housing Housing Housing Housing Housing Housing Housing Housing Housing Housing Knock Pin Knock Pin
6900092 6230094 6230095 6230092 6230093 6230096 6900095 6900093 6050101 6130025 6150101 6180101 6230101 6250101 6300101 6500101 6700101 6900101 6150003 6230003
Knock Pin
6500003
43 13 19 25 59 29 7 35 41 47 53 11 17 23 7 37 37 43 49 ,55 ,61 13 19 ,55 27 27 27 27 33 27 5 ,7 33 9 ,15 21 5 ,7 9 ,15 ,17 21 39 39 39 39 39 21 21 57 27 5 33 39 45 51 9 15 21 7 43 ,49 ,53 ,59 11 ,19 ,25 ,31 ,35
PAI 4

Locknut Lower Isolator Lower Isolator Lower Isolator Lower Isolator Lower Isolator Lower Isolator Lower Isolator Lower Isolator Lower Isolator Master Seal Kit Master Seal Kit Master Seal Kit Master Seal Kit Master Seal Kit Master Seal Kit Master Seal Kit Inlcudes Cylinder& Valve Kits Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Moil Tool Nut Nut Nut Nut Nut Nut
6130015 6050010 6150010 6180010 6230010 6250010 6300010 6500010 6700010 6900010 6150098 6180098 6230098 6500098 6700098 6900098 6130098 BT110-M-650 BT1410-M-1280 BT1710-M-1400 BT2010-M-1650 BT310-M-730 BT410-M-806 BT510-M-850 BT710-M-975 BT810-M-1165 BT910-M-1250 6050013 6130001 6130013 6150015 6180013 6180015
Nut Nut Nut Nut Nut Nut
6230013 6250013 6300015 6360013 6500015 6500018
Nut Nut Nut
6900013 6900015 6900018
Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylon Plate Nylong Plate O-Ring O-Ring O-Ring O-Ring
6050030 6050115 6050116 6050117 6130029 6180029 6230029 6230115 6250115 6300029 6300115 6250029 6050002 6050087 6050134 6130002
27 57 5 33 39 45 51 9 15 21 7 37 43 13 19 25 31 7 47 55 61 13 19 23 31 35 43 59 29 29 5 35 33 ,39 ,45 41 47 51 ,57 53 9 ,15 5 ,9 ,15 23 21 21 ,33 ,39 ,45 ,51 57 57 57 57 27 33 39 39 45 51 51 45 59 59 59 29 ,35
PAI 5

O-Ring
6130002
O-Ring
6130011
O-Ring O-Ring O-Ring O-Ring O-Ring
6130020 6130033 6130088 6130089 6131539
6150033 6150073 6180020 6180033 6230011
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
6230033 6230046 6230088 6230090 6230188 6230546
O-Ring
6250019
O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring O-Ring
6250033 6250067 6250087 6250088 6250188 6360011 6360033 6360046 6360087 6360088 6500007
O-Ring O-Ring O-Ring
6500033 6500087 6500088
41 ,47 ,53 27 ,33 ,39 27 ,31 29 29 ,35 29 ,35 27 ,29 ,33 ,35 7 7 ,19 39 ,43 35 39 ,45 ,51 ,57 41 41 ,47 41 41 41 43 ,49 ,55 ,61 55 ,57 ,61 47 47 47 47 47 57 53 53 ,59 53 53 ,59 7 ,13 ,19 ,25 ,31 ,37 ,43 ,49 ,53 ,61 11 ,59 11 5 ,7 ,11 ,17
PAI 6

O-Ring
6500089
O-Ring
6501539
O-Ring O-Ring
6501562 6501563
O-Ring
6700007
6700033 6700087 6700088 6700089 6701562
O-Ring O-Ring O-Ring O-Ring Piston Piston Piston Piston Piston Piston Piston Piston Piston Piston Plug Plug Plug Plug
6701563 6900033 6900087 6900088 6050053 6130053 6150053 6180053 6230053 6250053 6360053 6500053 6700053 6900053 6050024 6050072 6130024 6131561
Plug Plug
6150064 6150071
Plug Plug Plug Plug Plug Plug Plug
6151529 6180072 6183507 6230024 6230030 6231561 6233507
Plug
6250026
11 ,29 ,35 9 ,11 ,15 ,17 ,21 ,23 11 11 ,19 ,23 ,47 ,53 37 ,43 ,49 ,55 ,61 17 17 17 17 ,23 17 ,23 ,29 ,35 ,61 17 23 23 23 59 29 7 35 41 47 53 11 17 23 59 59 29 ,35 29 ,35 ,41 ,47 ,53 17 7 ,11 ,31 7 35 37 41 41 41 43 ,49 ,55 ,59 49 ,53
PAI 7

Plug Plug Plug Plug Plug Plug
6250026 6250030 6251561 6360030 6361561 6500024
Plug
6500030
Plug
6501561
Plug Plug
6501564 6503507
Plug Plug
6700027 6701539
Plug Plug Poppet Valve Poppet Valve Assembly
6900072 6901561 6360164 6230164
Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Quad Ring Rear Bushing Rear Bushing Rear Bushing Rear Bushing Rear Bushing Rear Bushing Rear Bushing Rear Bushing Retainer Pin Retainer Pin Retainer Pin Retainer Pin Retainer Pin
6050082 6130081 6150081 6180081 6230081 6250081 6360081 6500081 6700081 6900081 6050006 6130006 6180006 6230006 6250006 6360006 6700006 6900006 6050039 6180039 6230039 6250039 6360039
59 47 47 55 53 ,59 11 ,17 ,23 ,47 13 ,17 ,29 ,37 ,43 ,49 ,61 11 ,17 ,23 ,35 ,61 11 ,29 7 ,11 ,17 ,25 ,29 ,37 ,55 37 ,55 19 ,37 ,43 ,49 ,55 ,61 23 ,29 23 61 43 ,49 ,55 59 29 7 35 41 47 53 11 17 23 59 29 35 41 47 55 17 23 59 37 43 49 55
PAI 8

Retainer Pin Retainer Pin Socket Spring Washer Spring Washer
6500039 6700039 6900021 6050118 6230116
Spring Washer Spring Washer Spring Washer Step Seal Step Seal Step Seal Step Seal Step Seal Step Seal Step Seal Step Seal Set Step Seal Set Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Stop Pin Through Bolt Thrust Ring Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Tie Rod Nut Tie Rod Washer Tie Rod Washer Tie Rod Washer Tie Rod Washer Tie Rod Woodruff Tool Retainer Tool Retainer U-Clamp U-Clamp U-Clamp U-Clamp Union Cap
6230136 6300016 6900016 6050080 6130080 6230080 6360080 6500080 6700080 6900080 6180080 6250080 6050009 6130009 6150009 6180009 6230009 6250009 6360009 6500009 6700009 6900009 6130061 6500006 6050061 6150061 6180061 6230061 6250061 6360061 6500061 6700061 6900061 6700013 6150012 6250012 6500012 6700012 6900001 6150039 6900039 6050114 6230114 6250114 6300114 6700028
U-Packing U-Packing U-Packing U-Packing U-Packing U-Packing U-Packing
6050084 6130084 6150074 6150084 6180084 6230084 6250084
11 17 21 57 39 ,45 ,51 43 ,49 51 ,57 21 59 29 41 ,49 53 ,61 11 17 23 35 47 59 29 7 37 43 49 55 11 17 25 29 11 59 7 35 41 47 53 11 17 23 17 7 47 11 17 23 7 25 57 39 45 51 19 ,37 ,43 ,49 ,55 ,61 59 29 7 7 35 41 47
PAI 9

U-Packing U-Packing U-Packing U-Packing Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Upper Isolator Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Valve Case Valve Case Valve Case Valve Case Valve Case Valve Case Valve Case
6360084 6500084 6700084 6900084 6050005 6130005 6150005 6180005 6230005 6250005 6300005 6500005 6700005 6900005 6050063 6130063 6150063 6180063 6230063 6250063 6360063 6500063 6700063 6900063 6050064 6130064 6180064 6230064 6250064 6360064 6500064
Valve Case Valve Case Valve Case Seal Kit Valve Plate Valve Plate Valve Plate Valve Plate Valve Plate Valve Plate Valve Plate Valve Plate Valve Plate Valve Seal Kit Valve Seal Kit Valve Seal Kit Valve Seal Kit Vlve Seal Kit Washer Washer Washer Washer Washer Washer Washer Washer
6700064 6900064 6130100 6050066 6130066 6180066 6230066 6250066 6360066 6500066 6700066 6900066 6230100 6500100 6700100 6900100 6180100 6050012 6130012 6130016 613013 6130136 6150016 6180012 6180016
Washer Washer Washer Washer Washer
6230012 6230036 6360012 6500016 6500036
53 11 17 23 57 27 5 33 39 45 51 9 15 21 59 29 7 35 41 47 53 11 17 23 59 29 35 41 47 53 11 ,19 ,23 ,53 17 23 31 59 29 35 41 47 53 11 17 23 43 13 19 25 37 59 29 27 53 31 ,37 5 35 33 ,39 ,45 41 43 ,49 53 9 ,15 11
PAI 10

Washer Washer Washer
6700036 6900012 6900036
Woodroof Nut Woodroof Nut WoodRoof Nut Woodruff Nut Woodruff Nut
6050001 6250001 6360001 6180001 6230001
17 23 23 ,29 ,37 ,49 ,55 ,61 59 47 53 35 41
PAI 11

BT Series Owners Manual - Combined

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Revision : 01/2006

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

SIZING THE BREAKER

BT Series Breaker Owners Manual

SIZING THE BREAKER

SIZING THE BREAKER

BT Series Breaker Owners Manual

TYPICAL HYDRAULIC CIRCUITS

TYPICAL HYDRAULIC CIRCUITS

BT Series Breaker Owners Manual

TYPICAL HYDRAULIC CIRCUITS

Control Valve Cylinder

BT Series Breaker Owners Manual

Cushion Chamber Breaker Body Control Valve Spool Piston

Tool Retainer Pin

BT Series Breaker Owners Manual

PROPER BREAKER OPERATION

IMPROPER BREAKER OPERATION

BT Series Breaker Owners Manual

Types Of Tool Failure:

Failure due to blank-firing or excessive wear of bushings and/or front head.

NO WARRANTY PRO-RATED WARRANTY

BT Series Breaker Owners Manual

CAUSES OF TOOL FAILURE

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

Removing The Piston:

Upper Seal Bushing

Typical Seal Orientation

Control Valve Disassembly:

BT Series Breaker Owners Manual

Removing The Cylinder and Tie Rods:

Removing The Tool Bushing:

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

Typical Seal Orientation

BT Series Breaker Owners Manual

Installing The Piston:

Upper Seal Bushing

BT Series Breaker Owners Manual

Recharging The Cushion Chamber:

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

REMOVAL & STORAGE

BT Series Breaker Owners Manual

BT Series Breaker Owners Manual

Oil oozing New oil leaking

F. Joining surface of cylinder and front head.

New oil leaking

Poor Breaker Performance:

Does not hammer

Pressure relief valve set too low. Clogged or restricted hoses.

Cushion chamber fills with oil. Seizure of breaker.

Replace seals. Overhaul and replace worn parts.

Hyd. oil temperature too high.

Insufficient oil flow and/or pressure.

BT Series Breaker Owners Manual

Poor Breaker Performance:

Cushion chamber gas pressure is too low.

Abuse of tool and prying with tool.