IndustrIal PIPe HIgH temPerature InsulatIon

SturdiRock Techton 1200 Enerwrap 80

Industrial Pipe High Temperature Insulation

sturdIrock tecHton 1200 enerwraP 80

Better For The Workplace And The Environment: Roxul Industrial Pipe Insulations

Roxul offers three high-performance industrial pipe insulation products for demanding, high-temperature pipe applications. SturdiRock, Techton 1200, and Enerwrap 80 are stone wool based insulation products made from natural stone and recycled content. These are green products designed to stand up to the harsh conditions of North Americas oil and gas, power generation, and petrochemical industries. From extreme heat and moisture intense environments, Roxuls pipe insulations effectively reduce noise while providing excellent thermal performance, fire resistance and water repellence for the protection of personnel and equipment.

Water Repellent
Roxuls SturdiRock, Techton 1200, and Enerwrap 80 do not absorb water or hold moisture. The dense stone wool based material naturally repels and drains water away from pipes without compromising R-value. These products do not promote fungi, mildew, or bacteria growth and are chemically inert to eliminate corrosion.

Easy Installation
All Roxul industrial pipe insulations are easy to handle on job sites. The products higher densities make them simple to cut with a serrated knife for clean straight edges providing a better fit at the point of installation. Quick and easy cutting means less waste and faster installation, which saves money on labor and lost production time. Quick and easy cutting also means fast and simple routine maintenance.

Fire Resistant
The stone wool and recycled content combination in Roxuls pipe insulations makes these products non-combustible and fire resistant. These products are designed for operating temperatures up to 1400 F (760 C), withstanding the heat of up to 2150 F (1177 C) without melting. Roxul pipe insulations are excellent barriers to flame spread and critical lines of defence in fire control for personnel and equipment in plants and pipelines.

Technical Solutions
Roxuls Product Specialists Team help customers meet their insulation challenges head on with comprehensive support and expertise. Roxuls team provides all services, from calculating heat loss to proper nesting combinations, as well as recommendations for the most efficient thicknesses, and even installation.

Noise Control
Roxul pipe insulations stone wool compositions have unique non-directional structures and densities to effectively reduce airflow and essentially, sound transmissions. These denser structures, coupled with tight joints, create effective barriers to pipe noise and contribute to much quieter and safer work environments.

With the push to sustainable development in the building industry, Roxul leads the way with eco-friendly products that contain natural, inorganic materials made with recycled content that can be recycled infinitely.

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IndustrIal PIPe HIgH temPerature InsulatIon

100

200

300

400

Mean Temperature (C)

Roxul SturdiRock

Other Features
0.10 0.08 0.06 0.04
n n n

Thermal Conductivity (W/mC) 0.12

Class V pipe insulation Operating temperature up to 1400 F (760 C) Easier cutting at point of installation; no band 0.02 saw required
0 50 100 150 200 250 300

Type V Pipe Insulation That Beats The Heat and Protects

Roxul SturdiRock is a lightweight, mandrel-wound preformed Type V pipe insulation designed specifically for high-temperature steam and process pipe systems. SturdiRock is engineered to deliver exceptional compressive strength without susceptibility of breakage and the dust associated with calcium silicate for a cleaner, safer working environment. Made of stone wool, this proven, cost-effective product is ideal for steam and process pipe systems operating at temperatures up to 1400 F (760 C), where energy conservation, personnel protection and fire control are concerns.

n n

Virtually no dust to keep work environments cleaner Mean Temperature (C) Fire resistant; non-combustible, with melting point of approx.Conductivity (BTU.in/hr.ft2F) Thermal 2150 F (1177 C)
0.80 Top thermal performance; use less product

350

400

n n

Smaller diameters compared to calcium silicate, 0.60 reducing jacketing costs Range of thicknesses and sizes, from to 34 NPS ASTM C547 Standard Specification for Mineral Fiber 0.30 Pipe Insulation
0.20 0 100 200 300 400 500 600 700 Mean Temperature (F) 0.40 0.50

0.70

n n

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0 100 200 300 400 500 600 700 800 Mean Temperature (F)

Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04 0.02 0 50 100 150 200 250 300 350 400 Mean Temperature (C)

Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 Superior Compressive Strength Fast, Easy Installation 0.20 SturdiRocks dense wool SturdiRock requires nothing 0 100 200 300 400 500 600 700 structure provides strength to more than a serrated knife for Mean Temperature (F) withstand high traffic in plants. precise cuts that can be made quickly and easily at the point of installation, reducing waste and manpower hours.

Fire Resistant Water Repellent 0.02 SturdiRock is non-combustible, The stone wool structure 0 100 200 300 400 resisting fire and delaying fire repels water and aids in Mean Temperature (C) spread for added margins of draining to protect pipes and worker and plant safety. does not promote fungi or mildew growth. Thermal Conductivity (W/mC) 0.12
0.10 0.08 0.06

sturdIrock tecHton 1200 enerwraP 80

0.20 0 100 200 300 400 500 600 700 800 Mean Temperature (F)

Roxul Techton 1200

0.70 0.60 0.50

Thermal Conductivity (BTU.in/hr.ft2F) 0.80

0.12 Other Features 0.10

n

Thermal Conductivity (W/mC)

Operating temperature up to 1200 F (650 C)

0.08

Pipe Insulation that Reduces Noise and 0.40 Protects the Workplace 0.30
0.20

Fire resistant; non-combustible, with melting point 0.06 of approx. 2150 F (1177 C) Water and moisture resistant; impregnated with 0.02 high-water repellent characteristics
0 100 200 300 400 0.04

Roxul 0 100 200 300 is a lightweight, mandrel-wound Techton 1200 400 500 600 700 800 Mean Temperature (F) preformed pipe insulation designed specifically for high temperature steam and process pipe systems. Techton 1200 is engineered to deliver outstanding Thermal Conductivity (W/mC) noise control to quiet the workplace. 0.12 This proven, cost-effective product is designed for 0.10 moisture intense applications such as steam and 0.08 process pipe systems operating at temperatures 0.06 up to 1200 F (650 C), where energy conservation, personnel protection and fire control are concerns.
0.04

Non-corrosive Temperature (C) Mean Lasting thermal performance not compromised by Thermal water Conductivity (W/mC)
0.12

Controls sound transmission due to: fiber composition and density Tight, seamless joints 0.08
0.10 Non-directional

Easy 0.06
0.04

to handle and cut with a knife for easy installation Range of sizes, from to 36 NPS
0 50 100 150 200 250 300 350 400 Mean Temperature (C)

Roxul manufactures Roxul Techton to standard 0.02 lengths in both imperial and metric dimensions. 0 100 200 300 400
Mean Temperature (C)

0.02

Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04 0.02 0 50 100 150 200 250 300 350 400 Mean Temperature (C)

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0 100 200 300 400 500 600 700 Mean Temperature (F)

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 Fire Resistant Water Repellent 0.20 Non-combustible and The stone wool structure 0 100 200 300 400 500 600 700 fire resistant, Techton is ideal repels water and aids in Mean Temperature (F) for industrial applications draining to protect pipes and where personnel protection does not promote fungi or and fire control are concerns. mildew growth. Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06

Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04 Fast, Easy Installation 0.02 Techton requires nothing 0 50 100 150 more than a serrated knife for

High Compressive Strength

200

Mandrel-wound Techton 250 300 1200 provides 350 400 exceptional

Mean Temperature (C) precise cuts that can be made compressive strength, better quickly and easily at the point heat retention and is easier to of installation, reducing waste fabricate. 2 Thermal Conductivity and manpower hours. (BTU.in/hr.ft F) 0.80 0.70 0.60 0.50

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0.20 0 100 200 300 400 500 600 700 800 Mean Temperature (F)

Roxul Enerwrap 80

0.70 0.60

Thermal Conductivity (BTU.in/hr.ft2F) 0.80

Thermal Conductivity (W/mC) 0.12 Features Other 0.10

n

Pipe Insulation for Quieting and Protecting 0.40 Irregular Pipes

0.30 0.20

0.50

Designed for structural members of all shapes 0.08 and sizes Operating temperature up to 1200 F (650 C) Available in many lengths and cut to size
0 100 200 300 400 Black scrim-facing for chalk marking and accurate cuts at pointMean Temperature (C) of installation 0.02 0.04 0.06

Roxul 0 100 200 80 is 400 500 600 700flexible, stone Enerwrap 300 a scrim-faced, 800 wool blanket pipe insulation that is non-combustible Mean Temperature (F) and engineered for hard-to-fit, high-temperature surfaces such as large-diameter pipes, vessels, Thermal Conductivity (W/mC) boilers, tanks, furnaces and irregularly shaped 0.12 mechanical equipment. Roxul offers the product cut to size, reducing waste 0.08 and manpower hours. Enerwrap 80 is also available with reinforced foil facings by special order.
0.06 0.10

Suitable for double layering

Thermal Conductivity (W/mC) Non-directional fiber composition 0.12 0.10

and density

controls noise

0.08
n

Reinforced foil facing option also available Water and moisture resistant; does not absorb moisture to maintain insulating value

0.06 0.04 0.02

Unlike conventional lamella style pipe and tank wrap 0.04 that can lose its thermal effectiveness through V 0.02 groove joints, Enerwrap 80 is fabricated as a solid 0 100 200 300 400 blanket with non-directional fiber composition to Mean Temperature (C) maintain consistent thermal performance.
Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04 0.02 0 50 100 150 200 250 300 350 400 Mean Temperature (C)

50

100

150

200

250

300

350

400

Mean Temperature (C)

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 0.20 0 100 200 300 400 500 600 700 Mean Temperature (F)

Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50 0.40 0.30 Fire Resistant Water Repellent 0.20 for high heat pipe Ideal The stone wool structure 0 100 200 300 400 500 600 700 applications, Enerwrap 80 is repels water and aids in non-combustible Mean Temperature (F) and resists draining to protect pipes and fire for increased margins of does not promote fungi or workplace safety. mildew growth. Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06

Thermal Conductivity (W/mC) 0.12 0.10 0.08 0.06 0.04 Scrim-Faced Flexible Blanket Advanced Shrink Wrap Packing 0.02 Black scrim-facing for easy Advanced shrink wrap 0 50 100 250 300 350 400 marking, more accurate 150 200 packaging offers more square measurements and cuts when footage Mean Temperature (C) per package and installing. Suitable for double higher load factors for fewer layering. Foil-faced option also shipments to job sites. available. Thermal Conductivity (BTU.in/hr.ft2F) 0.80 0.70 0.60 0.50

sturdIrock tecHton 1200 enerwraP 80

Compliance and Performance

SturdiRock, Techton and Enerwrap 80
Fire Performance
CAN/ULC S114 ASTM E136 CAN/ULC S102 ASTM E 84(UL 723) Test For Non-Combustibility Behavior Of Materials at 1382 F (750 C) Surface Burning Characteristics Surface Burning Characteristics Non-Combustible Non-Combustible Flame Spread = Passed Smoke Developed = Passed Flame Spread = Passed Smoke Developed = Passed

Corrosive Resistance
ASTM C 795 Stainless Steel Stress Corrosion Specification as per Test Methods C871 and C692: U.S. Nuclear Regulatory Commission, Reg. Guide #1.36: U.S. Military Specifications MIL-I-24244 (all versions including B and C) Conforms

Moisture Resistance
ASTM C 1104 Moisture Sorption 0.1%

Enerwrap 80s Fire Resistant, Water Repellent material saves energy, while also providing optimal protection for personnel and equipment.

The flexibility of Enerwrap 80 makes for easy installation when working with large diameter pipes.

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SturdiRock Technical Data

ASTM C 547 Standard Specification for Mineral Fiber Preformed Pipe Insulation Type I, II, IV, V Complies Grade A

Maximum Surface Temperature

ASTM C 411 ASTM C 447 Hot Surface Performance Maximum Surface Performance In Compliance with ASTM C547 @ 1400 F (760 C) In Compliance with ASTM C547 @ 1400 F (760 C)

Dimension Stability
ASTM C 356 Linear Shrinkage 0.60% @ 1200 F (650 C)

Compressive Strength
ASTM C 165 at 10% at 25% 1102 psf (52.8kPa) 1906 psf (91.3 kPa)

Density
ASTM C 303 11.25 lbs/ft3 180 kg/m3

Acoustical Performance ASTM E 1222 Standard Test Method For Laboratory Measurement of the Insertion Loss of Pipe Lagging
Frequency (Hz) 800 Product Roxul SturdiRock 12 x 1.5 Jacket Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC 0 1 0 0 1 0 1 1 0 0 1 0 3 5 0 5 5 2 5 10 1 7 11 3 3 6 3 14 14 8 1000 2000 Insertion Loss (db) 8 14 9 10 16 12 10 14 8 14 17 10 13 16 16 18 21 21 19 24 23 25 26 25 23 27 26 25 28 26 24 28 28 26 31 30 30 33 31 30 33 29 31 34 31 4000 5000

Roxul SturdiRock 12 x 2

Roxul SturdiRock 12 x 2.5

Roxul SturdiRock 12 x 3

Roxul SturdiRock 12 x 4

sturdIrock tecHton 1200 enerwraP 80

Techton Technical Data

Acoustical Performance ASTM E 1222- Standard Test Method For Laboratory Measurement of the Insertion Loss of Pipe Lagging
Frequency (Hz) 315 Product Roxul Techton1200 12 x 1.5 Jacket Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC Aluminum Stainless Steel PVC 3 3 2 4 5 4 3 3 1 3 3 2 3 3 3 -1 0 -4 0 0 -1 0 0 -3 -1 -1 0 1 1 1 1 2 -2 1 2 0 1 1 -2 2 2 1 4 5 3 5 6 4 5 6 4 6 7 4 6 6 3 7 8 5 7 8 5 7 9 6 7 9 2 5 6 2 10 11 5 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 5000

Insertion Loss (db) 15 16 13 14 16 12 14 15 11 13 14 11 16 18 15 16 17 14 16 17 14 16 18 14 16 17 15 18 19 18 19 21 19 19 20 18 20 21 19 19 20 19 22 23 22 20 22 22 20 23 21 21 23 21 21 23 23 24 25 25 22 24 24 22 24 24 23 24 24 23 24 25 26 26 27 24 26 27 24 26 026 25 26 26 25 26 28 28 28 29 25 26 27 25 26 26 26 26 25 27 27 28 28 28 28 29 30 30 29 30 30 29 30 29 31 31 31 31 31 31

Roxul Techton1200 12 x 2

Roxul Techton1200 12 x 2.5

Roxul Techton1200 12 x 3

Roxul Techton1200 12 x 4

Techton 1200s fire resistant, water repellent material saves energy, while also providing optimal protection for personnel and equipment.

Techton 1200 requires nothing more than a serrated knife for precise cuts that can be made quickly and easily at the point of installation, reducing waste and manpower hours.

IndustrIal PIPe HIgH temPerature InsulatIon

Techton Technical Data

Maximum Surface Temperature

ASTM C 547 ASTM C 411 ASTM C 447 Standard Specification for Mineral Fiber Preformed Pipe Insulation Hot Surface Performance Maximum Surface Performance Type I, II, IV Grade A Complies In Compliance with ASTM C 547 @ 1200 F (650 C) In Compliance with ASTM C 547 @ 1200 F (650 C)

Dimensional Stability
ASTM C 356 Linear Shrinkage 1.30% @ 1200 F (650 C)

Roxul Techton 1200 is designed for moisture intense applications, such as steam and process pipe systems operating at temperatures up to 1200 F (650 C), where energy conservation, personnel protection and fire control are concerns.

sturdIrock tecHton 1200 enerwraP 80

Enerwrap 80 Technical Data

ASTM C 553 Mineral Fiber Blanket Thermal Insulation Type VII, Complies

Maximum Surface Temperature

ASTM C 411 Hot Surface Performance In Compliance with ASTM C 553 @ 1200 F (650 C)

Corrosive Resistance
ASTM C 665 Corrosiveness to Steel Stainless Steel Stress Corrosion Specification as per Test Methods C871 and C692: U.S. Nuclear Regulatory Commission, Reg. Guide #1.36: U.S. Military Specifications MIL-I-24244 (all versions including B and C) Pass

ASTM C 795

Conforms

Dimension Stability
ASTM C 356 Linear Shrinkage 1.49% @1200 F (650 C)

Thermal Resistance
ASTM C 518 (C 177) R-value/inch @ 75 F RSI value/25.4mm @ 24 C 4.0hr.ft.F/BTU 0.71mK/W

Density
ASTM C 553-92- Nominal ASTM C 553-08 Actual 2 thickness 8.0 lbs/ft3 128 kg/m 5.68 lbs/ft3 91 kg/m3

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Forgotten Potential
Despite operating temperatures of 392 F (200 C)-1112 F (600 C), hot pipes, boilers and tanks in power plants and process industries are insufficiently insulated. With the industrial sector consuming approximately 25 percent of all our energy, this represents a massive missed opportunity to achieve energy savings.

sturdIrock tecHton 1200 enerwraP 80

A Global Leader
Roxul Inc. is part of Rockwool International, the largest producer of stone wool insulation, which is made from natural basalt rock and recycled material. Rockwool International was founded in 1909 and today operates worldwide with more than 8,500 employees, with 25 factories across three continents. Rockwool has more than 40 years experience in developing and manufacturing advanced wall system products. For more than 20 years, Roxul has been serving the North American market. In addition to high temperature insulation for industrial applications, Roxul also manufactures a range of other premium insulation products for multiple applications.

Environmentally Sustainable
Our stone wool production process utilizes some of the most advanced technology available. The Roxul facility is designed to capture and recycle rainwater, reduce energy consumption, and create zero waste to landfill by recycling raw materials back into the production process. Roxul insulations are created using naturally occurring, inorganic raw materials and materials with a high-recycled content. Stone wool insulation is non-combustible and achieves its thermal performance without the use of blowing agents. The products do not off-gas and are fully recyclable, therefore contributing to a sustainable environment. Roxul is pleased to have third-party certification of our products recycled content for our Milton facility, completed by Icc-es saVe . All Roxul products produced in the Milton facility contain a minimum of 75% recycled content. Our Milton facility is certified to produce products containing up to 93% recycled content. For further details, contact your Roxul Sales Representative. Roxul products produced in our Grand Forks facility are currently under ICC-ES SAVE Certification review. Please visit www.roxul.com for the latest information.

Roxul is the Better Insulation

Roxul Industrial Pipe Insulation is an innovative insulation offering a world of green features. When Roxul is the specified insulation, green building developers can earn a variety of LEED (Leadership in Energy and Environmental Design) points across four key categories toward sustainable development.

roXul Inc.
420 Bronte Street South Suite 105, Milton, Ontario L9T 0H9 Tel: 1-800-265-6878 www.roxul.com

SturdiRock Techton 1200 Enerwrap 80 are registered trademarks of Roxul Inc. LEED is a registered trademark of United States Green Building Council.

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