Professional Documents
Culture Documents
OF
COCHIN UNIVERSITY OF SCIENCE AND TECHNOLOGY
DEPARTMENT OF ELECTRONICS AND COMMUNICATION COLLEGE OF ENGINEERING, POONJAR KOTTAYAM 686 582
ABSTRACT
This application is based upon the reflection of sound waves. Sound waves are defined as longitudinal pressure waves in the medium in which they are travelling. Subjects whose dimensions are larger than the wavelength of the impinging sound waves reflect them; the reflected waves are called the echo. If the speed of sound in the medium is known and the time taken for the sound waves to travel the distance from the source to the subject and back to the source is measured, the distance from the source to the subject can be computed accurately. This is the measurement principle of this application. Here the medium for the sound waves is air and the sound waves used are ultrasonic at 40 kHz, since it is inaudible to humans. Assuming that the speed of sound in air is 343meter/second at room temperature and that the measured time taken for the sound waves to travel the distance from the source to the subject and back to the source is t seconds, the distance d is computed by the formula d=343*t meters.
Since the sound and the subject will be d/2.waves travel twice the distance between the source and the subject, the actual distance between the sources. This application report describes a distance-measuring system based on ultrasonic sound utilizing the 555 timer IC and 4553, 3-digit BCD counter IC. The system transmits a burst of ultrasonic sound waves towards the subject which is controlled by 555 timer IC and then receives the corresponding echo with ultrasonic detector. The time taken for the ultrasonic burst to travel the distance from the system to the subject and back to the system is accurately measured by the IC 4553 and displays it using a LED 7-segment display.
CONTENTS
1. Introduction 2. Hardware requirements 3. Block level description 3.1 Block diagram 3.2 Block diagram explanation 4. Circuit explanation 4.1 Design of the circuit 4.2 Circuit diagram 4.3 Working of the circuit 4.4 Circuit parts explanation 4.5 Components used for the circuit 5. PCB 5.1 PCB layout 5.2 PCB explanation 5.2.1 Manufacturing Process 5.2.2 Layout Approaches 5.2.3 Board Cleaning 5.2.4 Screen Printing 5.2.5 Plating 5.2.6 Etching
Dept. of ECE, College of Engineering. Poonjar
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LIST OF FIGURES
Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure8 Figure9 Figure10 Figure11 Figure12 Figure13 Figure14 Figure15 Figure16 Block Diagram Ultrasonic pulse oscillator Ultrasonic oscillator Amplifier circuit Detector circuit Comparator circuit Transmitter circuit Measurement pulse oscillator Ultrasonic pulse oscillator Ultrasonic oscillator Ultrasonic sensor drive circuit Signal amplification circuit Detection circuit Signal detector Diagram of signal detection Flip flop circuit and timing diagram of Transmission pulse Figure17 Figure18 Measurement pulse oscillator Circuit of counter clear pulse and Latch clear pulse
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1. INTRODUCTION
The Range meters helps in measuring the distance of a destination from the source point. In many cases the traditional measuring tools can never serve the purpose especially when the source and destination are in motion. Sometimes the response time can be crucial. Hence the urge for more advanced, quick responding Range meters have been increasing. The Ultrasonic range meter is based on the reflection of sound waves. The Ultrasonic is transmitted using T40-16 sensors and received using R40-16 sensors. The oscillations are generated by 555 timer ICs. If the speed of sound in the medium is known and the time taken for the sound waves to travel the distance from the source to the subject and back to the source is measured, the distance from the source to the subject can be computed accurately. The Distance is displayed using 7 segment LED display. The range meters finds a variety of applications, in automobile parking assistance systems, reverse assistance systems etc. The ultrasonic range meters are preferable as they are comparatively long distance, quick response and less affected by temperature variations.
2. HARDWARE REQUIREMENTS
ULTRASONIC SENSOR- The transmitter is T40-16 and the receiver is R40-16. 40 Shows the resonant frequency of the ultrasonic (40 kHz) & 16 shows the diameter of the sensor. LCD DISPLAY- The measurement result is displayed in the three 7 segment LEDs. The cathode common type must be used.
POWER SUPPLY UNIT- A voltage regulator network used to provide sufficient voltage requirements. 3- DIGIT BCD COUNTER IC (4553) - It is used to measure the propagation time of the ultrasonic. 555 TIMER IC - It is the circuit to make oscillate the ultrasonic frequency of 40 kHz.
OSCILLATOR
TRANSMITTER CIRCUIT
DISPLAY SECTION
LCD DISPLAY LCD DRIVER
DETECTOR CIRCUIT
POWER SUPPLY
TRANSFOR MER RECTIFIER REGULATOR (7809) FILTER
RECIEVER CIRCUIT
POWER SUPPLY The circuit is using the various oscillators. The frequency of those oscillators is related with the measurement precision. So, the power supply voltage to use must be stable. A dc voltage of 9v can be delivered from the 230V supply. The 230V supply is step downed to an appropriate value and that is rectified and regulated by IC 7809 voltage regulators. OSCILLATOR Oscillator section involves two oscillator circuits. The two oscillator sections ultrasonic pulse oscillator and ultrasonic oscillator are using 555 timer ICs. The ultrasonic pulse oscillator is the oscillation circuit to control the sending-out time of the ultrasonic pulse. The ultrasonic oscillator is the circuit to make oscillate the ultrasonic frequency of 40 kHz. It makes Rb>Ra to bring the duty(ratio of on/off) of the oscillation wave close to 50%.the frequency of the ultrasonic must be adjusted to the resonant frequency of the ultrasonic sensor. The oscillation frequency is adjusted by making the Rb the variable resistor (vr1). TRANSMITTER In the transmitter section inverter is used for the drive of the ultrasonic sensor. The two inverters are connected in parallel to increase the transmission electric power. The sensor used in the transmitter section is t40-16. 40 show the resonant frequency of the ultrasonic. (40 kHz) 16 shows the diameter of the sensor. Time measurement section This section includes the gate circuit to measure the time which is reflected with the measurement object and returns after sending out the ultrasonic. It is using the SR (the set and the reset) flip-flop. The set condition is the time which begins to let out the ultrasonic with the transmitter. It uses the transmission timing pulse. The reset condition is the time which detected the signal with the signal detector of the
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DETECTOR CIRCUIT This section includes two unites, detection circuit and signal detector. The detection is done to detect the received ultrasonic signal. It is the half-wave rectification circuit which used the schottky barrier diodes. The dc voltage according to the level of the detection signal is gotten by the capacitor behind the diode. This circuit is the circuit which detects the ultrasonic which returned from the measurement object. The output of the detection circuit is detected using the comparator. At the circuit this time, the operational amplifier of the single power supply is used instead of the comparator. The operational amplifier amplifies and outputs the difference between the positive input and the negative input.
SIGNAL AMPLIFICATION CIRCUIT The received signal has to be amplified to sufficient gain. The ultrasonic signal which was received with the reception sensor is amplified by 1000 times (60dB) of voltage with the operational amplifier with two stages. It is 100 times at the first stage (40dB) and 10 times (20dB) at the next stage. RECEIVER CIRCUIT The sensor used in the receiver section is r40-16. R shows the thing is for the receiver. 40 show the resonant frequency of the ultrasonic. (40 kHz) 16 shows the diameter of the sensor. DISPLAY SECTION Display section includes led driver unit and led display unit. The measurement result is displayed in the three 7 segment LEDs. The control of the display is done by the display controlling function of the BCD counter. The control of the display is done at the cathode side of the led. Therefore, as the led, the cathode common type is used. Pnp type transistor is used for the control.4511 is the decoder which changes the binarycoded decimal (BCD) code into the control code of the 7 segment led.
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4. CIRCUIT EXPLANATIONS
4.1 DESIGN OF THE CIRCUIT
ULTRASONIC PULSE OSCILLATOR IC1 is the oscillation circuit to control the sending-out time of the ultrasonic pulse. Let the time of the oscillation pulse can be assumed as TH = 64 msec and TL = 1 msec. Therefore TL = 0.69*RB*C 1* = 0.69*RB*0.01* Let C = 0.01 F
Let C = 0.01 F
ULTRASONIC OSCILLATOR It makes oscillate at the frequency of about 40 KHz. It makes RB>RA to bring the duty (Ratio of ON/OFF) of the oscillation wave close to 50%.The frequency of the ultrasonic must be adjusted to the resonant frequency of the ultrasonic sensor. Therefore to adjust the oscillator frequency, use RB as the variable resistor.
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RB = 15K (RB = VR1+R4 = 10K+8.2K) TH = 0.69*(RA+RB)*C Let TH = 11sec and C = 1000pF 11* = 0.69* (RA+RB)*1000* = 1.5K
Figure3: Ultrasonic oscillator
RA = 1.5*
AMPLIFIER CIRCUIT The ultrasonic signal which was received with the reception sensor is amplified by 1000 times (60dB) of voltage with the operational amplifier with two stages. It is 100 times at the first stage (40dB) and 10 times (20dB) at the next stage.
Figure4: Amplifier circuit
At the 1st stage, gain = 100 Use Ri =10 K We get Rf1= 1 M At the 2nd stage, gain = 10 Use Ri =10 K We get Rf2= 100 K Use the coupling capacitor, C=1000 pF.
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DETECTION CIRCUIT
Schottky barrier diodes are used for high frequency applications. Use the capacitors, C = 1000 pF.
COMPARATOR CIRCUIT Let the Vrf = 0.4 V and Vcc = 9V Use Ra = 1M Vrf = = (Rb*Vcc)/ (Ra + Rb) Then we get Rb = 47 K and take RL = 10 K
TRANSMITTER CIRCUIT
Use the base resistors Rb = 5.6K and collector resistors Rc = 1 K for the proper functioning of the circuit.
Figure7: Transmitter circuit
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MEASUREMENT PULSE OSCILLATOR In case of the 1-m distance, the time that the sound wave depends on the going and returning is 2 m/343.5 ms-1 = 5.82msec. The frequency to make the 100 pulses occur to at this time becomes the frequency of the measurement pulse. It becomes
Figure8: Measurement pulse Oscillator
f = 100/ (5.82*10-3) = 17.18*103 = 17.18 KHz Let C = 2200 pF then, the oscillation frequency can be calculated by f = 1/ (2.2*R*C) R = 1 / (2.2*C*f) = 1 / (2.2*2200*10-12*17.18*103) = 1 / (83.15*10-6) = 12.03*103 R= 12 K
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The circuit contains a transmitter for transmitting the ultrasonic waves and a receiver for receiving the reflected waves from the obstacles. The received signal is a low voltage signal. So, two operational amplifiers are used for amplifying it. The ultrasonic signal received is amplified by 1000 times (60dB) of voltage with the operational amplifier in two stages. It is 100 times at the first stage (40dB) and 10 times (20dB) at the next stage. For the positive input of the operational amplifiers, the half of the power supply voltage (9V) is applied as the bias voltage. . When using the operational amplifier with the negative feedback, the voltage of the positive input terminal and the voltage of the negative input terminal become equal approximately. This is called virtual grounding. So, by this bias voltage, the side of the positive and the side of the negative of the alternating current signal can be equally amplified. The amplified signal then passed through a detector circuit to detect the received ultrasonic signal returned from the measurement object. This is the half-wave rectification circuit with Schottky barrier diodes. The DC voltage according to the level of the detection signal is output to the capacitor behind the diode. The Schottky barrier diodes are used because their high frequency characteristics are good. The output of the detection circuit is detected using the comparator. At this time, the operational amplifier of single power supply is used instead of the comparator. Its operation is same as the operation of the comparator. The operational amplifier amplifies and outputs the difference between the positive input and the negative input. The output of the detection circuit is connected with the positive input of the signal detector and the voltage of the negative input is made constant. During the transmission of ultrasonic pulses continuously, there is a possibility to get different ranges by reflecting the pulses from the obstacles separated by small distances. In order to prevent this problem, we transmit one pulse first and the second pulse is transmitted after a delay. To implement this, we use a signal holding circuit, which is an SR flip flop. We are using two 555 ICs (IC1 & IC2) at the transmitter section. They together makes oscillate frequency at 40kHz.The inverter is used for the drive of the ultrasonic sensor.
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IC1 is the oscillation circuit to control the sending-out time of the ultrasonic pulse. The time of the oscillation pulse can be calculated by the following formula. Actually, with the error of the parts, it is different from the calculation a little.
The condition: RA = 9.1M-ohm, RB = 150K-ohm, C = 0.01f TL = 0.69 x RB x C = 0.69 x 150 x 103 x 0.01 x 10-6 = 1 x 10-3 = 1 msec TH = 0.69 x ( RA + RB ) x C = 0.69 x 9250 x 103 x 0.01 x 10-6 = 64 x 10-3 = 64 msec
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ULTRASONIC OSCILLATOR
IC2 is the circuit to make oscillate the ultrasonic frequency of 40 kHz. Oscillation's operation is same as IC1 and makes oscillate at the frequency of about 40 kHz. It makes RB>RA to bring the duty (Ratio of ON/OFF) of the oscillation wave close to 50%. The frequency of the ultrasonic must be adjusted to the resonant frequency of the ultrasonic sensor. Therefore, I am made to be able to adjust the
Figure10: Ultrasonic oscillator
oscillation frequency by making the RB the variable resistor (VR1).The output of IC1 is connected with the reset terminal of IC2 through the inverter. When the reset terminal is the H level, IC2 works in the oscillation. The ultrasonic of 40 kHz is sent out for the 1 millisecond and pauses for the 62 milliseconds.
The calculation example of the frequency is shown below. The condition: RA = 1.5 K, RB = 15K. C = 1000pF TL = 0.69 x RB x C = 0.69 x 15 x 103 x 1000 x 10-12 = 10.35 x 10-6 = 10 sec TH = 0.69 x ( RA + RB ) x C = 0.69 x 16.5 x 103 x 1000 x 10-12 = 11.39 x 10-6 = 11 sec F = 1 / ( TL + TH ) = 1 / (( 10.36 + 11.39 ) x 10-6) = 46.0 x 103 = 46.0 kHz
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The inverter is used for the drive of the ultrasonic sensor. The two inverters are connected in parallel because of the transmission electric power increase. The phase with the voltage to apply to the positive terminal and the negative terminal of the sensor has been 180 degrees shifted. Because it is cutting the direct current with the capacitor, about twice of voltage of the inverter output are applied to the sensor.
Figure11: Ultrasonic sensor drive circuit
RECEIVER CIRCUIT
SIGNAL AMPLIFICATION CIRCUIT The ultrasonic signal which was received with the reception sensor is amplified by 1000 times (60dB) of voltage with the operational amplifier with two stages. It is 100 times at the first stage (40dB) and 10 time(20dB) at the next stage.
Figure12: Signal amplification circuit
Generally, the positive and the negative power supply are used for the operational amplifier. The circuit this time works with the single power supply of +9 V. Therefore, for the positive input of the operational amplifiers, the half of the power supply voltage is applied as the bias voltage and it is made 4.5 V in the central voltage of the amplified
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SIGNAL DETECTOR This circuit is the circuit which detects the ultrasonic which returned from the measurement object. The output of the detection circuit is detected using the comparator. At the circuit this time, the operational amplifier of the single power supply is used instead of the comparator. The operational amplifier amplifies and outputs the difference between the positive input and the negative input. In case of the operational amplifier which doesn't have the negative feedback, at a little input voltage, the output becomes the saturation state. Generally, the operational amplifier has tens of thousands of times of mu factors. So, when the positive input becomes higher a little than the negative input, the difference is tens of thousands of
times amplified and the output becomes the same as the power supply almost.(It is the saturation state) Oppositely, when the positive input becomes lower a little than the negative input, the difference is tens of thousands of times amplified and the output becomes 0 V almost.(It is in the OFF condition) This operation is the same as the operation of the comparator. However, because the inner circuit is different about the comparator and the operational amplifier, the comparator can not be used as the
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if it stops the transmission timing pulse. So, it make the falling of the transmission timing pulse gentle with the capacitor (C) and it is preventing from the misdetection by the remaining signal. The value of this capacitor is the one point which decides the efficiency of the equipment. The detection start time becomes late when the value of this capacitor is big and cannot do the measurement of the short distance. The equipment this time makes the transmission pulse long (About 1 millisecond) to make the measurement possible to the about 10-m distance and makes the capacitor of the detector big a little. Therefore, the shortest measurement distance becomes about 40 cm. To measure the short distance, making TL in IC1 short, the value of the capacitor of the signal detector Figure16: Flip flop circuit and timing must be made small. Diagram of transmission pulse
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This circuit is the gate circuit to measure the time which is reflected with the measurement object and returns after sending out the ultrasonic. It is using the SR (the set and the reset) flip-flop. The set condition is the time which begins to let out the ultrasonic with the transmitter. It uses the transmission timing pulse. The reset condition is the time which detected the signal with the signal detector of the receiver circuit. That is, the time that the output of SR-FF (D) is in the ON condition becomes the time which returns after letting out the ultrasonic. MEASUREMENT PULSE OSCILLATOR This circuit is the oscillator which makes the pulse to measure the propagation time of the ultrasonic. It is the oscillation circuit which used the CMOS inverter. The oscillation frequency can be calculated by the following formula.
Figure17: Measurement pulse Oscillator
F = 1 / (2.2 x C x R) The oscillation frequency this time is about 17.2 kHz. This frequency is calculated from the propagation speed (343.5m/sec) of the sound wave at 20C.For example, in case of the 1-m distance, the time that the sound wave depends on the going and returning is 2m/343.5m/sec = 5.82msec. The frequency to make the 100 pulses occur to at this time becomes the frequency of the measurement pulse. It becomes f = 100/ (5.82 x 10-3) = 17.18 x 103 = 17.18kHz supposing that the capacitor (C) is 2200 pF, the value of the resistor (R) is as follows.
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R = 1 / ( 2.2 x C x f ) = 1 / ( 2.2 x 2200 x 10-12 x 17.18 x 103 ) = 1 / ( 83.15 x 10-6 ) = 12.03 x 103 = 12 K I adjusted the oscillation frequency using the two variable resistors of 20K-ohm and 1K-ohm. The variable resistor of 20K-ohm is for the adjustment of the main frequency and it is mounting to the printed board. It adjusts to establish 1K-ohm in the middle, and to measure the 1-m distance and for the display to become 1.00. Because the propagation speed of the sound wave changes with the temperature, it uses the variable resistor of 1K-ohm for the adjustment. This resistor is installed in the case and it is possible to be easily adjusted. The change in frequency, with the variable resistor of 1 K is as follows. Frequency when the resistor is 11.5 K (The resistor of 1 K is 0 ) F = 1 / ( 2.2 x C x R ) = 1 / ( 2.2 x 2200 x 10-12 x 11.5 x 103 ) = 1 / ( 55.66 x 10-6 ) = 17.97 x 103 = 17.97khz It becomes the propagation speed at the time of about 46.5C. Frequency when the resistor is 12.5 K (The resistor of 1 K is 1 K) F = 1 / ( 2.2 x C x R ) = 1 / ( 2.2 x 2200 x 10-12 x 12.5 x 103 ) = 1 / ( 60.5 x 10-6 ) = 16.53 x 103 = 16.53kHz It becomes the propagation speed at the time of about -1.5C
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GENERATION CIRCUIT OF THE COUNTER CLEAR PULSE AND THE LATCH CLEAR PULSE This circuit makes the counter clear pulse and the pulse to clear the latch of the display to use with the measurement counter (4553) to mention later. These pulses are made by differentiating the output of the time measurement gate circuit. The point A changes into the H level from the L level when beginning to let out the ultrasonic. The electric charge begins to store up at the capacitor C1 by this change, the signal which was differentiated by C1 and R1 is applied to the inverter (I1) and the counter clear pulse develops with the output (the B point) of I2. Discharging by the electric charge which was stored up in C2 at this time but to flow through D2, the input of I3 is as the H level and the output (the C point) of I4 doesn't change. Next, when the ultrasonic reaches the reception sensor, the A point changes into the L level from the H level. The electric charge begins to store up at Figure18: Circuit of counter clear the capacitor C2 by this change, the signal which pulse and the latch clear pulse was differentiated by C2 and R2 is applied to the inverter (I3) and the latch clear pulse develops with the output (the C point) of I4.Discharging by the electric charge which was stored up in C1 at this time but to flow through D1, the input of I1 is as the L level and the output (the B point) of I2 doesn't change. The inverters of I1 to I4 are put to arrange the output wave form of the differentiation circuit. CIRCUIT OF THE MEASUREMENT DURING THE TIME The 3-digit BCD counter IC (4553) is used to measure the propagation time of the ultrasonic. The block diagram inside is shown in the left figure. The reset of the counter and display scan's initialization are done when the master reset (MR) becomes the H level. At the circuit this time, the counter clear pulse is applied to the MR and it clears the counter in case of the measurement beginning. The display isn't cleared. The counter inside is cleared only. The measurement pulse is applied to the clock. The count up is done in the falling of the pulse. The measurement pulse is inputted to the clock terminal only at the time of the output of the time measurement gate circuit is the H level by the NAND gate.
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The measurement result is displayed in the three 7 segment LEDs. The control of the display is done by the display controlling function of the BCD counter. The control of the display is done at the cathode side of the LED.
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Therefore, as the LED, the cathode common type must be used. Also, the transistor to control must use the PNP type. 4511 is the decoder which changes the binary-coded decimal (BCD) code into the control code of the 7 segment LED. The left figure is the example which is displaying "8.76". It is displaying slowly. In case of the actual circuit, it seems to be displaying at the same time because it is changing at the scan period of about 1100 Hz.
POWER CIRCUIT The circuit this time is using the various oscillators. The frequency of those oscillators is related with the measurement precision. So, the power supply voltage to use must be stable. Because the circuit is using the CMOS, the power supply voltage is OK rather than +5V. The inner power supply voltage is made +9 V
By the 3 terminal regulators. To make the output voltage of the regulator be stable, the input voltage must make about 3 V higher than output. The maximum voltage of the regulator is about +30 V. So, + 12V to +30V is supplied from outside. The consumption electric current is about 70 mA.
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ULTRASONIC SENSOR Here, the ultrasonic sensor for the air which is made by the Nippon Ceramic company is used. This sensor separates into the two kinds for the transmitter and the receiver. For the transmitter, it is T40-16 and for the receiver, it is R40-16.
Figure22: Ultrasonic sensor
T shows the thing for the transmitter and R shows the thing for the receiver. 40 shows, the resonant frequency of the ultrasonic (40 kHz).16 shows the diameter of the sensor. Because the one of the terminal is connected with the case, when grounding, the terminal on the side of the case should be used.
The brief specification of the ultrasonic sensor is shown below. Item Frequency(kHz) Spec 40
Sound pressure 115 < level (db) Sensitivity (db) -64 < Diameter 16.2 Size (mm) Height Interval 12.2 10.0
Figure23: Brief specification of sensors
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This IC is the low noise operational amplifier. It is used for the amplification of the received ultrasonic signal. The low noise type operational amplifier should be used because it does the about 60dB (1000 times) amplification
Figure24: Low noise operational
This IC is the single power supply-type operational amplifier. This IC is used for detection of the received signal. The comparator can be used.
Figure25: Low power Operational amplifier
As for this IC, the four NAND circuits of 2 inputs are accommodated. It is used to compose SR-FF and to hold the detection condition of the ultrasonic.
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INVERTERS (4069)
This IC is the IC of the CMOS which the six inverters are housed in. At the transmitter circuit, it is used for the drive circuit of the ultrasonic sensor.
Figure27: Inverters (4069)
The stable +9V can be gotten from +12V input by this IC. The maximum output current is 100 mA.
This transistor is used to control the 7 segment LED. PNP type is used for controlling the anode side of the LED.
Figure29: LED control Transistor (2SA1015)
SHOTTKY BARRIER DIODE (1SS106) These diodes are used to detect the received ultrasonic. The ultrasonic frequency is about 40 kHz, so, the diode with the good high frequency characteristic is used.
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7 SEGMENT LED
Common cathode type 7-segment led display is used. The size is 18.8mm (H) x 12mm (W) x 8mm (D).
IC SOCKET
IC sockets are used in the pcb. It helps us to replace the IC easily if it becomes damaged.
Figure32: IC socket
VARIABLE RESISTOR
RESISTOR
Figure34: Resistor
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CERAMIC CAPACITOR
These are the disk-type ceramic capacitors. Because the high frequency characteristic is good, these are used as the coupling capacitors (It cuts the direct current but it lets through the alternating current) of the ultrasonic signal amplification.
These capacitors are used to bypass the high frequency noise of the input and output of the power supply.
ELECTROLYTIC CAPACITOR
This capacitor is used as the ripple filter capacitor of the power circuit. There is polarity. So, care should be taken while mounting it.
Figure37: Electrolytic Capacitor
WIRING TERMINAL
This terminal is used to connect power supply wire and wire for the variable resistor for display proofreading.
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5. PCB
5.1 PCB LAYOUT
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5.2.2 LAYOUT APPROCHES The first rule is to prepare each and every PCB layout as viewed from the component side.Another important rule is not to start the designing of the layout unless an absolutely clear circuit digram is available,if necessary,with a components larger ones are placed first and the space between is filled with smaller ones. Components requiring input/output connections come near to the connectors. All components are placed in such a manner that disodering of the component is is not necessary if theyhave to be reaplaced.
5.2.3 BOARD CLEANING The cleaning of the copper surface prior to resist application in an essential set for any of PCB process using etch or plating resist.Insufficient cleaning on of the reasons most often encountered of difficuties in PCB fabrication although it might not always be immediately recognized as this. But it is quiet often the reasons of poor-resist adhesion,uneven photo-resist films,pinholes, poor plating adhesion,etc.. Where cleaning has to be done with simplest means or only for a limited quantity of pcbs,manual-cleaning process is mainly used.In the process we require just a sink with running water ,pumice powder,scrubbing brushes and suitable this. 5.2.4 SCREEN PRINTING This process is particularly suitable for large production scheme. However the preparation of a sreen can also be economically attractive for series of 1000 pcbs.Below,while photo printing is basically the non-accurate methode totransfer a pattern on to a boa surface. With the screen-printing process one canproduce pcbswith a conduction of as 0.5 + or and a registration error of 0.1mmon an industrial scale with a high reliability. In its basic form a screen fabric with uniform meshes and openingis stretched and fixed on a solid frame of metal or wood . The circuit pattern isphotographically transferred onto the screen ,leaving the meshes in the patternopen,while the meshes in the rest of
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5.2.5 PLATING From a practical stand port ,printer circuit boards may have to be stocked before being taken for assembly of components. It is expected that the circuit Board retain itssolr ability for long periods ofseeral months so that reliable solder joins can be produced during assembly. Plating of a metal can be accomplished on a metal can be accomplished on a copper pattern by three methods. They are:
5.2.6 ETCHING This can be done both by manual and mechanical ways by immersing the board onto a solution of formic chloride and hydrochloric acid and finally cleaning the board by the soap. In all substractive PCB process,etching is one of the most important steps. The copper pattern is formed by selective removal of all unwanted copper,which is not protected by an etch resist. This looks vary simple at first glance but in practice there are actors like under etching and overhang which complicate the matter especially in the production of fine and highly precise pcbs. Etching of pcbs as required in modern electronic equipment production ,is usually done in spray type etching machines. 5.2.7 COMPONENT PLACING The actual location of the components in the layout is responsible for the problems to be placed during routing of the interconnecting. In a highly sensitive circuit the critical components are placed first and in such a manner as require minimum length for the critical conductors. In less critical circuits the components are arranged exactly
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Thank you!
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