EQUIPMENT DATA / CALCULATION SHEET PRIMARY BELT PRESS

Project : "PEMBANGUNAN 1 (SATU) UNIT INSTALASI PENGOLAH AIR LIMBAH (IPAL) PT PERTAMINA REFINERY UNIT IV 1. Sludge Quantity (mass Balance) Stream 4 Sludge Solids = = Sludge Volume = Stream 14 Sludge Solids = = Sludge Volume = Total Belt Press Feed Sludge Solids Sludge Volume
Rev. 0 By YW Date 3 June 2011 Description Issued

Sheet No. 1 Date 3 June 2011 Inq. No. P.O. No. By Chk'd

Rev. 2 Tag. No. 47-S-503

Apprv'd

8.0% 28.8 0.300 0% 0.003

kg/hour Dry Solids m3/hour kg/hour Dry Solids m3/hour

= Stream 4 + Stream 14 = 9.5% = 28.8 kg/hour = 0.303 m3/hour

Dry Solids

2. Determine Size and Number of Belt Press Assumption This Plant Operation = 7 = 24 Sludge Production Sludge Solids

days/week hours/day

= = = = =

28.8 Hourly mass production x 4,838 kg/week 0.303 Hourly mass production x 50.9 m3/week 50,904 ltr/week 1 16 ltr/sec(*) gpm(*)

24 hours/day x

7 days/week

Sludge Volume

24 hours/day x

7 days/week

Typical Sludge throughput is = for per 0,5 meter belt width =

(*) Design Manual Dewatering Wastewater Sludge (EPA/625/1-87/014 Sept 1987)

Hours required per week

= =

50,904 ltrper wk /(1,0 ltrper sec x 3600 sec per hr ) 14.1 hr/week/meter of belt width

With 7 days per week and 24 hrs per day, there are = 168 hours available The 14 hrs is less than 168 hrs Therefore One 0,5-metre belt press would provide enough capacity @ 2.02 or 3

hrs/day hrs/day

in

7 days a week operation

3. Size Polymer Feed System Typical Polymer requirements Sludge Solids

2 to 8

gram/kg

= 4,838 kg/week = 4,838 kg per wk /(3 hrs per day x 7 days per week) = 691.2 kg per day = 230.4 kg/hr Design to Provide sufficient capacity to feed up to 10 g/kg Polymer requirements = 230.4 kg per hr x 10 gr per kg = 2304 gram polymer/hr = 2.30 kg per hr If the polymer solution is = 0.25% Feed Volume = 2.30 kg/hr / 0.25% x 1 kgper ltr = 922 liter/hr Thus, the polymer feed system should be capable of feeding 930 ltr/hr polymer solution 2.33 gr/hr polymer powder

4. Volume of Sludge Cake Produced Determine of Sludge Cake Specific Gravity (SSG) Assume Sludge Cake is = 15% solids the digesting solids SG 1.4 SSG = 1 / ((15%/1.4)+(1-15%)) SSG = 1.045 Sludge Volume = = = 230.4 kg per hr x 4,411 liter/day 4.41 m3/day 3 hr per day /(1,045 kg per ltr x 15%)

5. Belt Press Filtrate Wash water requirements Solids in Filtrate = =

3.06 ltr/sec

belt with solids capture

85%

in worst case

230.4 kg per hr x (1 - 85%) 34.56 kg/hr

Filtrate flowrate

= Waste water flowrate + Digested sludge volume - Dewatered sludge volume = 3.06 ltr per sec x 3600 sec per hr) + 0.303 m3 per hr x 1000 ltr per m3 ) - 4410.5 = 9,833 ltr/hr ltr per day /3 hr per day ) = = 9,833 ltr/hr 3.28 m3/day

Filtrate Volume/day

6. Filtrate Solids Concentration Filtrate solids concentration

= = = =

34.56 kg per hr /( 3.2% 31,633 mg/ltr 32 g/ltr

3.28 m3 per day )

Rev. 2 Tag. No. 47-S-503

Apprv'd

EQUIPMENT DATA / CALCULATION SHEET PRIMARY BELT PRESS

Project : "PEMBANGUNAN 1 (SATU) UNIT INSTALASI PENGOLAH AIR LIMBAH (IPAL) PT PERTAMINA REFINERY UNIT IV 1. Sludge Quantity (mass Balance) Stream 4 Sludge Solids = = Sludge Volume = Stream 14 Sludge Solids = = Sludge Volume = Total Belt Press Feed Sludge Solids Sludge Volume
Rev. 0 1 2 By YW YW SK Date 3 Juni 2011 21-Sep-11 Description Draft Issued Approved

Sheet No. 1 Date 21-Sep-11 Inq. No. P.O. No. By Chk'd

Rev. 2 Tag. No. 47-S-503

Apprv'd

8.0% 25.4 0.300 1.0% 0.032 0.003

kg/hour Dry Solids m3/hour kg/hour Dry Solids m3/hour

= Stream 4 + Stream 14 = 25.5 kg/hour Dry Solids = 0.303 m3/hour

2. Determine Size and Number of Belt Press Assumption This Plant Operation = 7 = 24 Sludge Production Sludge Solids

days/week hours/day

= = = = =

25.5 Hourly mass production x 4,279 kg/week 0.303 Hourly mass production x 50.9 m3/week 50,904 ltr/week 1 16 ltr/sec(*) gpm(*)

24 hours/day x

7 days/week

Sludge Volume

24 hours/day x

7 days/week

Typical Sludge throughput is = for per 0,5 meter belt width =

(*) Design Manual Dewatering Wastewater Sludge (EPA/625/1-87/014 Sept 1987)

Hours required per week

= = =

50,904 ltrper wk /(1,0 ltrper sec x 3600 sec per hr ) 14.1 hr/week/0,5 meter of belt width 2 hr/day/0,5 meter of belt width

Therefore (a half meter) 0,5-meter belt press would provide enough capacity @ or

2.02 3

hrs/day hrs/day

in

7 days a week operation

3. Size Polymer Feed System Typical Polymer requirements Sludge Solids

to 8

gram/kg

= 4,279 kg/week = 4,279 kg per wk /(3 hrs per day x 7 days per week) = 611.3 kg per day = 203.77 kg/hr Design to Provide sufficient capacity to feed up to 10 g/kg Polymer requirements = 203.77 kg per hr x 10 gr per kg = 2,037.7 gram polymer/hr = 2.04 kg per hr If the polymer solution is = 0.25% Feed Volume = 2.04 kg/hr / 0.25% x 1 kgper ltr = 815 liter/hr Thus, the polymer feed system should be capable of feeding 820 ltr/hr polymer solution 2037.7 gr/hr polymer powder

4. Volume of Sludge Cake Produced Determine of Sludge Cake Specific Gravity (SSG) Assume Sludge Cake is = 15% solids the digesting solids SG 1.4 SSG = 1 / ((15%/1.4)+(1-15%)) SSG = 1.045 Sludge Volume = = = 203.774 kg per hr x 3,901 liter/day 3.90 m3/day 3 hr per day /(1,045 kg per ltr x 15%)

5. Belt Press Filtrate Water flow for standar nozzles is 3.7 m3/hours or 1.03 ltr/sec (Cosme Type NP-5 ) 1.03 ltr/sec belt with solids capture Wash water requirements 85% Solids in Filtrate = = 203.774 kg per hr x (1 - 85%) 30.5662 kg/hr

in worst case

Filtrate flowrate

= Waste water flowrate + Digested sludge volume - Dewatered sludge volume = 1.03 ltr per sec x 3600 sec per hr) + 0.303 m3 per hr x 1000 ltr per m3 ) - 3900.8 2,703 ltr/hr = ltr per day /3 hr per day ) = = 2,703 ltr/hr 8.11 m3/day

Filtrate Volume/day

6. Filtrate Solids Concentration Filtrate solids concentration

= = = =

30.5662 kg per hr /( 1.1% 11,309 mg/ltr 11 g/ltr

8.11 m3 per day )