You are on page 1of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)

AMARA HOTEL UPGRADING Project


Date: 28 Mar 2012 Rev.:0

FACTORY ACCEPTANCE TEST TESTING PROCEDURE FOR 22 KV HT SWITCHGEAR

1 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

AGENDA
Project Name Project No. Customer FAT Date Location of FAT : Amara Hotel Upgrading Project : SG-46011513 : Kurihara Kogyo Co. Ltd : 28 Mar 2012 (14:00 hrs) : ABB Pte Ltd No.2 Ayer Rajah Crescent Singapore 139935 Tentative Testing Schedule 14:00AM 16:00PM : Testing of IC, and Bus Section Feeders 16:00PM 16:30PM : Testing on Transformer Feeder 16:30PM _ 17:00PM : Summary of tests carried out and signing off of all test reports

2 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

FAT Procedure - Table of Contents


Visual Inspection...4 Function Test ....4 Primary Injection Test on CTs Ratio & Polarity .................................................................5 Secondary Injection Test.......................................................................................................8 Secondary Injection for Pilot Wire Relay Operation Check.................................................9

Figures
Figure 1: Circuit Diagram for CT Ratio & Polarity Check ..................................................6 Figure 2: Circuit Diagram for CT Ratio & Polarity Check ................................................. 6 Figure 3: Circuit Diagram for CT Ratio & Polarity Check ..................................................7 Figure 4: Circuit Diagram for CT Ratio & Polarity Check ..................................................7 Figure 5: Circuit Diagram for Relay Test ............................................................................8 Figure 6: Circuit Diagram for Solkor Relay Test ........................................................9

Test Form & customer signed-off Form


Form1: Visual Inspection Test ...10 Form 2: Electrical / Mechanical Function Test ..11 Form 3: Primary Injection Test on CT (PI) / Voltmeter Ratio Test 13 Form 4: Overcurrent & Earth Fault Relay Operation Test (SI)..15 Form 5: Pilot Wire Protection Operation Test ...16 Form 6: Attendance List... .17 Form 7: Customer comment & signed off .18 3 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

Visual inspection
Panel Arrangement Built In Equipment Check Finishing Paint Work Rating and Equipment Identification Labels Check Mimic Diagram

Function Test
OC/EF & Pilot Wire Protection Trip T/F Alarm/trip Electrical/Mechanical Interlock CB on/off Disconnector/Earthing switch on/off operation

4 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

Primary Injection Test on CTs Ratio & Polarity


1. 2. 3. Ensure that the switchgear has been de-energized. Note down the particulars of the switchgear and CTs. Do not remove any wires, use the provided test plugs if applicable or use clamp meters. Measure the CTs secondary phases and spill current using a clamp meter. Select all meters to ampere range. Inject a current of 10 to 20A onto the brown and black phases. Check the spill current, it should be as low as milli-ampere. If the spill current is high, check for CTs terminal tightness or any mistake on the wiring. Reduce to zero and off the supply, change the spill current meter (A4) to milliampere range. Inject a current of 50% and 100% of the CT primary current on brown (L1) and black (L2) phases. Record the reading. Reduce to zero and off the supply.

4. 5. 6.

7.

8.

9.

10. Repeat item 6 to 8 for black (L2) and grey (L3) phases. 11. Repeat item 6 to 8 for brown (L1) and grey (L3) phases. 12. Select all meters to ampere range. 13. Inject a current of 10 to 20A onto black phases (L2) to earth. Check the spill current (A4). It should be the same current as the phase current (A2). 14. Inject a current of 50% and 100% of the CT primary current on black (L2) phase to earth. Record the reading.

5 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

6 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

7 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

Secondary Injection Test


1. 2. 3. 4. 5. 6. Ensure that the switchgear is de-energized. Note down the relay particulars on test form. Check or record the setting of the relay. Increase the current gradually until the relay pick up. Record the reading. Set a current of two times of the plug setting and off the injection set. Press the start button of the injection set and record the tripping time as shown on the test equipment. Repeat item 5 to 6 for three and five times of the plug setting. Repeat item 5 to 7 for black (L2) and grey (L3) element. Repeat item 4 to 7 for earth element.

7. 8. 9.

8 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

Secondary Injection for Pilot Wire Relay Operation Check


1. 2. Ensure that the switchgear is de-energized and PTW is issued. Remove the relay from the casing and check the relay connection. It is either Solkor R or Solkor Rf mode. Typically it is used at Solkor R mode. Change the connection accordingly to your application. Connect the circuit on Brown (L1) and neutral phase as shown on the diagram. Increase the current gradually until relay pick up. Record reading A1, A2, A3 and A4 on the test form Increase the current furthermore until the dummy relay pick up. Record reading A1 on the test form. Repeat step 3 to 5 for Black-E, grey-E, Brown-Black, Black-Grey and Grey-brown.

3. 4.

5. 6. 7.

9 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

FAT Test Form 1. VISUAL INSPECTION TickBox / Remark


Panel Arrangement Built In Equipment Check Finishing Paint Work Rating and Equipment Identification Labels Check Mimic Diagram (if any)

Tested By (Name & Signature) Witnessed By (Name & Signature) Date :

: : :

__________________________________________ __________________________________________ _________________________________________

10 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

2. ELECTRICAL / MECHANICAL FUNCTION TEST TickBox / Remark


Local CB Close Operation Local CB Open Operation Remote CB Close Operation Remote CB Open Operation Local / Remote CB OFF Indication Local / Remote CB ON Indication Disconnector switch Close Operation (GIS) Disconnector switch Open Operation (GIS) Earthing switch Close Operation, if any Earthing switch Open Operation, if any Electrical Interlock Operation Mechanical interlock Earthing switch mechanism Circuit Breaker mechanism 3-way switch mechanism (GIS) 11 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

OCEF Trip REF Trip, if any PW Trip, if any T/F Temperature Trip/Alarm, if any T/F Pressure Trip/Alarm, if any T/F Low Oil Trip/Alarm, if any T/F Winding Temp Trip/Alarm, if any T/F Door Open Trip/Alarm, if any Intertrip receive, if any Intertrip send, if any

Tested By (Name & Signature) Witnessed By (Name & Signature) Date :

: : :

__________________________________________ __________________________________________ _________________________________________

12 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

3. PRIMARY INJECTION TEST ON CT/VOLTMETER RATIO TEST


CT Data CT Ratio:__________ CT Class: _____________ VA / Vkp:__________________

CT Serial No L1: ___________________ L2: _______________ L3 : _______________

Panel No. ___________

Primary Connectio n

Primary Injectio n Current (A)

CT Ratio

L1 2.5

L2 2.5

L3

Spill Current (<50mA )

Primary Connectio n

Primary Injection Current (A)

CT Ratio

L1 2.5

L2 2.5 5.0 2.5

L3

Spill Current (<50mA)

L1L2 5.0 L2L3 5.0 2.5 L3L1 5.0 5.0 5.0 2.5 5.0 2.5 2.5

L1L2 5.0 L2L3 5.0 2.5 L3L1 5.0 5.0 5.0 2.5 2.5

Tested By (Name & Signature) Witnessed By (Name & Signature) Date :

: : :

__________________________________________ __________________________________________ __________________________________________

13 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

CURRENT TRANSDUCER AMMETER CALIBRATION I/P Primary Current (A) Meter Reading (A) PT S / NO. L1: L2 : L3 : NA NA NA NA NA CURRENT / VOLTAGE TRANSDUCER I/P P.T. VOLTMETER RATIO TEST Primary Voltage ( kV ) Meter Reading ( kV ) L1 L2 L3 NA NA NA A/V A/V A/V O/P NA NA NA mA mA mA NA NA NA NA L1 L2 L3 NA NA NA A A A O/P NA NA NA mA mA mA

Tested By (Name & Signature) Witnessed By (Name & Signature) Date :

: : :

__________________________________________ __________________________________________ _________________________________________

14 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

4. OVECURRENT AND EARTH FAULT RELAY OPERATION TEST (I/C)


Particular of Relays: Make O/C Relay E/F Relay Test Results of HT Installation: O/C Relay Plug Setting A 2.5 5.0 5.0 Sec Cur, A Operation Time, sec L1 L2 L3 Plug Setting A 1.0 2.0 1.0 Starting Current, A L1 2.5 5.0 High Set, A Operating Current, A L1 30 Secondary Wiring Insulation Resistance:
Tested By (Name & Signature) Witnessed By (Name & Signature) Date : : : :

Type

Tripping Characteristics

Rating

S/No

Panel No / Circuit Name: E/F Relay Sec Cur, A

Opn Time, sec

TM Setting

Std Time, sec

25 10 10

10 4 2 Starting Current, A

1.0 1.0 0.1

Plug Setting, A

L2

Plug Setting A 1.0 2.0 High Set, A 15 M

L2

L3

Operating Current, A

__________________________________________ __________________________________________ __________________________________________

15 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

4. OVECURRENT AND EARTH FAULT RELAY OPERATION TEST (T/F)


Particular of Relays: Make O/C Relay E/F Relay Test Results of HT Installation: O/C Relay Plug Setting A 0.5 1.0 1.0 Sec Cur, A Operation Time, sec L1 L2 L3 Plug Setting A 1.0 2.0 1.0 Starting Current, A L1 0.5 1.0 High Set, A Operating Current, A L1 6 Secondary Wiring Insulation Resistance:
Tested By (Name & Signature) Witnessed By (Name & Signature) Date : : : :

Type

Tripping Characteristics

Rating

S/No

Panel No / Circuit Name: E/F Relay Sec Cur, A

Opn Time, sec

TM Setting

Std Time, sec

5 2 2

10 4 2 Starting Current, A

1.0 1.0 0.1

Plug Setting, A

L2

Plug Setting A 1.0 2.0 High Set, A 3 M

L2

L3

Operating Current, A

__________________________________________ __________________________________________ __________________________________________

16 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

5. PILOT WIRE PROTECTION RELAY OPERATION TEST


Particulars of Relays: Test Relay Make: Dummy Relay Make: Panel No. _________ Test Result Reyrolle Type: Rolkor R Reyrolle Type: Rolkor R Test Mode : ____________________________ S/No.:___________ S/No.:___________

Secondary Operating Current Amp Test Relay Dummy Relay

Relay Operating Coil Current D.C. mA Test Relay Dummy Relay

Pilot Wire Current AC mA

L1

L2

L3 -

L1

L2

L2

L3

L3

L1

Tested By (Name & Signature) Witnessed By (Name & Signature) Date :

: : :

__________________________________________ __________________________________________ __________________________________________

17 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

6. Attendance List
PROJECT: __________________________ FAT DATE:__________________________ NAME DESIGNATION COMPANY INITIAL

18 of 19

FACTORY ACCEPTANCE TEST (HT SWITCHGEAR)


AMARA HOTEL UPGRADING Project
Date: 28 Mar 2012 Rev.:0

7. Customer comment & signed-off Form


Remarks :

Tested By

: 1. ________________________________________ (ABB Pte Ltd)

Witnessed By : 1. ________________________________________ (Kurira Kogyo Co. Ltd) : 2. ________________________________________

: 3. ________________________________________

19 of 19