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APO CEMENT CORPORATION

Tinaan, Naga, Cebu LIMESTONE CRUSHER LOG SHEET DATE :


T I M E RANGE APRON FEEDER I01 AMPS. 70-150 Revised No. 1
Effective Feb. 1, 2000

PRO - 001 LOAD


CRUSHER IMPACT DISC. TROUGH MOTOR CONVEYOR BELT B1M165 E01 I02 I03 KW 80-600 AMPS. 70-120 AMPS. 98-245

APRON
HYD. OIL T01 C 23-56

CRUSHER

MAIN DRIVE
WINDING TEMP.2 T09 C 39-54 TEMP.3 T10 C 38-53

MATERIAL MONITORING
TYPE OF MATERIAL WEIGHER LIMESTONE OPERATING CRUSHED B1M165 TIME MIX LIME HG LIME Pozzolan TOTALIZER 2 PRODUCTION A B C D LLG TONS TONS MIN

SETTINGS
APRON PROPT'N VALVE Y113MAX % APRON SPEED SO1MAX %

ROTOR BEARING BEARING TEMP. BEARING TEMP. DRIVE END NON DRIVE END BEARING 1 BEARING 2 DRIVE END NON DRIVE END TEMP.1 T02 TO3 T04 T05 T06 T07 T08 C 23-75 C 24-75 C 24-65 C 24-65 C 32-58 C 29-45 C 40-54

08:00 08:30 09:00 09:30 10:00 10:30 11:00 11:30 12:00 12:30 13:00 13:30 14:00 14:30 15:00 15:30 16:00 16:30 17:00 17:30 18:00 18:30 19:00 19:30 20:00 20:30 21:00 21:30 22:00 22:30 23:00 23:30 00:00 STOP START

DOWNTIME CAUSED

STOP

START

DOWNTIME CAUSED

COUNTER
HG LIME TOTALIZER MIX GRADE TOTALIZER
OPERATING HR. MAIN DRIVE OPERATING HR. AF.

INITIAL

FINAL

TODAY

B1A010.02A (6.6 KV) B1N100 MCC (440V)

Prepared By : Crusher Operators PRODUCTION ENGINEER


(0800-1600)

PRODUCTION ENGINEER
(1600-0000)

Reviewed By : Quarry Manager Name/Signature

Pile A Pile B Pile C Pile D Pile LLG Pozzolan TOTAL

APO CEMENT CORPORATION


Tinaan, Naga, Cebu

LOGSHEET VERTICAL RAW MILL NO:


DATE :

1 & 2

RAW MILL NO. 1


T I M E

RAW MILL NO. 2


Pressures
Hot Gas Duct Bef. RM Press. CP01 Mbar Waste Gas Beh. RM Diff. Press. CP03 Mbar Hot Gas Duct Bef. RM Temp. CT01 C

Vibration
Raw Mill Motor Vibration CS01 MM/S Exhaust Air Fan Vibration CS02 MM/S Gear Box Oil Temp. CT20 C

Gear Lubrication System


Gear Box Temp.1 CT15 C Gear Box Temp.2 CT16 C Gear Box Temp.3 CT17 C Gear Box Temp.4 CT18 C

DUST CONCENT

RM Hydraulic Hyd. Press

RM Separator Separator

Temperatures
Waste Gas Duct Beh. RM Temp. CT02 C Hot Gas Behind Cooler CT04 C

Damper Position
Flap Bef. Air Fan RM CG01 % Flap Recycl. Gas RM CG03 %

Vibration
Raw Mill Motor Vibration CS01 MM/S Exhaust Air Fan Vibration CS02 MM/S Gear Box Oil Temp. CT20 C

Gear Lubrication System


Gear Box Temp.1 CT15 C Gear Box Temp.2 CT16 C Gear Box Temp.3 CT17 C Gear Box Temp.4 CT18 C

DUST
CONCENTRATION

RM Hydraulic Hyd. Press

RM Separator Separator

Raw Mill Infeed Pressures


Hot Gas Duct Bef. RM Press. CP01 Mbar Waste Gas Beh. RM Diff. Press. CP03 Mbar Hot Gas Duct Bef. RM Temp. CT01 C

Temperatures
Waste Gas Duct Beh. RM Temp. CT02 C Hot Gas Behind Cooler CT04 C

Damper Position
Raw Material Flap Bef. Air Fan RM CG01 % Flap Recycl. Gas RM CG03 % Mix Feeding To Raw Mill 1 & 2 DOZING RM1 DOZING RM2 Fineness H2O LSF E1M721-COU E2M721-COU TONS TONS 200 mesh % %

Raw Mill EP Damp. Side Main Drive Stack Setpoint Speed CP10-Set 1 CS03 9/Nm3 Bar RPM

Raw Mill EP Damp. Side Main Drive Stack Setpoint Speed CP10-Set 1 CS03 9/Nm3 Bar RPM

01:00 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.

START

STOP

RM 1 DOWNTIME CAUSE(S)

START

STOP

RM2 DOWNTIME CAUSE(S)

REMARKS:

Prepared by: CCR Operator

1st

2nd

Name/Signature

Name/Signature

3rd

Name/Signature

Reviewed by: Production Shift Supervisor

1st

2nd

Name/Signature

Name/Signature

3rd

Name/Signature

APO CEMENT CORPORATION


Tinaan, Naga, Cebu

LOG SHEET:
Date:

KILN 1
Revised No.5
Effective September 26, 2000

PRO - 005
KILN
S H I F T

KILN FEED ANALYSIS


Valve Pos
W1A02 EP Stack

CLINKER PRODUCT

GAS ANALYSIS
Stage1 KILN INLET
Stage 5 Stage 4 Stage3 Stage 2

TEMPERATURES
Stage 1 Tertiary Air Kiln hood NOX Filter Oultet Stage 5 Stage 4

PRESSURES
Stage3 Stage 2 Stage 1 Kiln Inlet Tertiary Duct W1A56 mbar ID FAN Power T02 KW T01 %

FANS
ID DAMPER EXCESS AIR FAN EXCESS AIR FAN

COAL FIRING
Coal To Kiln Coal To Calciner W1V82 T/H (Act)

OIL FIRING
Oil To Kiln V11M1 Li/Min(Act)

GAS and DUST Emission


DUST CONCENTR ATION SOX NOX

T I M E

KILN MAIN DRIVE


W1N03 Amp % rpm

Flow Meter 1

LSF

SM

AM

FINE 200 mic

Moist

LSF

Liter Wt.

FCao

B Stage1 e A50

200
9/Nm3 % % % % % % kg/li %

A50
O2 %

W44
O2 %

A55
0

A54
0

A53
0

A52
0

A51
0

W1A56
0

W1A57 (Damper) %

W1K01
0

W1P21 PPM
0

A55 mbar

A54 mbar

A53 mbar

A52 mbar

A51 mbar

W1W01 mbar

W1P31 %

W1P32 %

W1V72 T/H (Act)

TPH

CO%

9/Nm3

9/Nm3

9/Nm3

01:00 02:00
F I R S T

03:00 04:00 05:00 06:00 07:00 08:00 09:00 10:00

S E C O N D

11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00

T H I R D

19:00 20:00 21:00 22:00 23:00


12:00 m.n.

START

STOP

DOWNTIME CAUSES

START

STOP

DOWNTIME CAUSES

COUNTERS

KILN FEED (tons)

CLINKER PRODUCTION

COAL FIRING (tons)


MB PC

DIESEL FIRING (liters)

MB

PC

RAW MEAL SILO LEVEL (m)

CLINKER SILO LEVEL (m)

1st SHIFT Prepared by: CCR Operator


_________________ Name/Signature

2nd SHIFT

3rd SHIFT

08:00 A.M. 04:00 P.M.


Reviewed by: Shift Production Supervisor

_________________ Name/Signature

_________________ Name/Signature

00:00 A.M. TOTALIZER


_________________ Name/Signature _________________ Name/Signature _________________ Name/Signature

APO CEMENT CORPORATION


Tinaan, Naga, Cebu

LOG SHEET: KILN 2


Revised No.6

Date: KILN S H I F T
CLINKER KILN FEED ANALYSIS

Effective July 13, 2001

PRO - 003
CLINKER Behind DOPOL EXH FAN K1CQ 02
% % % O2 %

GAS ANALYSIS
Stage 3A K1CQ04 O2 %

TEMPERATURES
KILN INLET K1CQ08
O2 % KILN INLET K1CT22
o

PRESSURES
Kiln Sintering Zone
Cooler Secondary AIR

FANS
Tertiary Duct K1CP23

COAL FIRING
COOLER Coal To Kiln L1CF35 T/H (Act) Coal To Calciner K1CF35 T/H (Act)

OIL FIRING
Oil To Kiln L1CF24 Li/Min(Act) Oil To Calciner K1CF24 Li/Min(Act)

GAS and DUST Emission


DUST CONCENTRA TION SOX NOX

T I M E

KILN MAIN DRIVE


K1M063 Amp rpm

Flow Meter 1

Valve Pos

Flow Meter 2

L Cooler S Stack

LSF

SM

Moist

LSF

FCao

Stage 3B K1CQ06
O2 %

DOPOL Stage 1A

MAT. MAT. DOPOL DOPOL DOPOL DOPOL Tertiary DOPOL Stage 1B Stage 1B Stage 1B Stage 4A1 Stage 4A2 Stage 4B1 Stage 4B2 AIR

Waste Gas Bef. E.P.

Before Dopol Fan A

Before Dolpol Fan B

FAN A Power K1M061


KW

FAN B

KILN EP Power K1CE04


KW

Kiln Inlet

Power K1M062 KW

Power
L1CE04 KW

K1CF01 K1CG08- K1CF02 TPH % TPH 9/Nm3 % %

K1CT18 K1CT19
o

K1CT20
o

K1CT21
o

K1CT23 L1CT01
o

L1CT02
o

L1CT15
o

K1CP12 K1CP13

K1CP22

mbar

mbar

mbar

mbar

9/Nm3

9/Nm3 9/Nm3

01:00 02:00
F I R S T

03:00 04:00 05:00 06:00 07:00 08:00 09:00 10:00

S E C O N D

11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00

T H I R D

19:00 20:00 21:00 22:00 23:00 0:00 START STOP DOWNTIME CAUSES START STOP DOWNTIME CAUSES

COUNTERS

KILN FEED (tons)

CLINKER PRODUCTION (tons)

COAL FIRING

DIESEL FIRING(liters)

MB

PC

MB

PC

RAW MEAL SILO LEVEL (m)

CLINKER SILO LEVEL (m)

1st SHIFT
Prepared by: CCR Operator

2nd SHIFT

3rd SHIFT

08:00 P.M. 04:00 P.M.


Reviewed by: Production Shift Supervisor

_________________ Name/Signature

_________________ Name/Signature

_________________ Name/Signature

00:00 A.M TOTALIZER


_________________ Name/Signature _________________ Name/Signature _________________ Name/Signature

APO CEMENT CORPORATION


Tina-an, Naga, Cebu

LOGSHEET VERTICAL COAL MILL 1


Revised No. 5

DATE :
S H I F T T I M E MAIN DRIVE POWER MO3 % MILL VIBR. N1V01 mm/s GRINDING PRESSURE bar

Effective September 26, 2000

PRO - 006
MILL
DRAG CHAIN SPEED A02 % INLET TEMP. N2T01 OUTLET TEMP. N4T01 INLET PRESS. N3P01 mbar DIFF. PRESS. N5P01 mbar

CLASSIFIER
CLASSIFIER SPEED SO1 %

DUST FILTER
FILTER DIFF. FILTER OUTLET PRESSURE PRESSURE P14N1P01 P17N1P01 mbar mbar MILL FAN SO5 %

EXHAUST GAS FAN


FAN VIBRATION N4VO1 mm/S VOL. AIR FLOW N7FO1 m 3/h

COAL DUST SILO


COAL DUST WEIGHT L11 tons

CO ANALYSIS
CO ANALYSIS CO ANALYSIS SILO FILTER A1S A1F ppm ppm

DAMPER POSITION
STACK DAMPER T40 % RECIRCULATIONHOT GAS DAMPER DAMPER T39 T38 % %

PRODUCT ANALYSIS
%MOISTURE. Fineness dry % 90 micrones

GAS and DUST Emission


DUST CONCENTR SOX NOX

0C

0C

9/Nm

9/Nm

9/Nm 3

01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.

STOP

START

DOWNTIME CAUSE(S) Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW)

12:00 - 08:00

08:00 - 04:00

04:00 - 12:00

COUNTERS MILL RUN HRS. Raw Coal Sample Time % RETAINED % PASSING % MOISTURE Ave. HEATING VALUE (Kcal/kg)

6:00 AM

Shift Prepared By: CCR Operator

1st

2nd

3rd

REMARKS:

Name/Signature Reviewed By: Production Shift Supervisor Name/Signature

Name/Signature

Name/Signature

Name/Signature

Name/Signature

APO CEMENT CORPORATION


Tina-an, Naga, Cebu

LOGSHEET VERTICAL COAL MILL 2


Revised No. 5

DATE :
S H I F T T I M E

Effective September 26, 2000

PRO - 004
MILL
MAIN DRIVE MILL HYD. SYS. PREHOPPER PLATEINLET POWER VIBR. PRESSURE CM WEIGHTFEEDER SP. TEMP. CE01 CS04 CP10 CWO1 CS01 CT01 KW MM/S MBar TONS RPM C

SEPARATOR

EXPLOSION VENT

EXHAUST GAS FAN


DRIVE POWER CE04 KW FAN VIBRATION CS05 MM/S

EP FILTER

COAL DUST SILO

CO/02 ANALYSIS
O2 ANAL.YSIS BEF. KILN EP k1CQ02 %VOL. CO ANAL.YSIS DUST SILO CQ01 PPM

OUTLET INLET DIFF. BAG FILTER SEPARATOR HYD. OIL BEFORE BEHIND DIFF. TEMP. PRESS. PRESS. STACK SPEED TEMP PRESSURE PRESSURE PRESS. CT02 CP01 CP05 CS03 CT18 CP02 CP03 CP04 C Mbar Mbar RPM C Mbar Mbar Mbar

MAT. TEMP. MAT. TEMP. SCREW DUST SILO CO ANAL.YSIS EP OUTLET 1 EP OUTLET 2 CONVEYOR WEIGH BEF. KILN EP CT06 CT07 CIO7 CW02 KICQO1 C C AMP TONS %

0-1 CO ANAL.YSIS BEH. EP FILTER CQ02 %

DAMPER POSITION
RECIRCULATION FLAP POSITION CG02 %

PRODUCT ANALYSIS
%MOISTURE. Fineness dry % 90 micrones

GAS and DUST Emission


DUST CONCENTR SOX NOX

9/Nm

9/Nm

9/Nm

01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00 0:00 STOP START DOWNTIME CAUSE(S) Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW) 12:00 - 08:00 08:00 - 04:00 04:00 - 12:00 COUNTERS MILL RUN HRS. Raw Coal Sample Time % RETAINED % PASSING % MOISTURE Ave. HEATING VALUE (Kcal/kg) Shift Prepared By: CCR Operator Name/Signature Reviewed By: Production Shift Supervisor Name/Signature Name/Signature Name/Signature Name/Signature Name/Signature 1st 2nd 3rd REMARKS:

APO CEMENT CORPORATION


Logsheet
Date: CEMENT MILL NO: 1
S H T I

CEMENT MILL NO: 1 & 2


Revised No. 5
Effective September 26, 2000

PRO - 007 CEMENT MILL NO: 2


PRODUCT ANALYSIS
FCaO

MILL FEED
ACTUAL NEW FEED CF40 T/H 0-200
WEIGH FEEDER GRITS FLOW

MILL
MILL VIBRATION CS02 CS03 MM/S MM/S MILL BEHIND TEMP. CT01 C 0-150 DRIVE MOTOR CT01 C 0-150

SEPOL SEPARATOR
SEPARATOR SEPARATOR SPEED CS01 RPM 0-1500 TORQUE Nm 0-1800

EXHAUS GRINDIN CM LOADING T FAN G DRIVE POWER CI02 AMPS 0-500

MILL FEED
ACTUAL NEW FEED CF40 WEIGH FEEDER GRITS FLOW CF34 T/H 0-300 MILL VIBRATION CS02 CS03 MM/S MM/S

MILL

SEPOL SEPARATOR
MOTOR CT01 C 0-150 SPEED CS01 RPM 0-1500 TORQUE Nm 0-1800

EXHAUST FAN DRIVE POWER CI02 AMPS 0-500

GRINDIN CM G LOADING

GAS and DUST Emission PRODUCT ANALYSIS


FCaO DUST CONCENTRA TION

CEMENT CEMENT SILO BLAINE FINENESS SO3 TYPE T-1/T-P LOADING 1/2/3/4 CM2/GRAM 45U % %

MILL BEHIND DRIVE SEPARATOREPARATOR S TEMP. CT01 C 0-150

CEMENTCEMENT SILO BLAINE FINENESS SO3 TYPE T-1/T-P LOADING 1/2/3/4 CM2/GRAM 45U % %

SOX

NOX

I F T

M E RANGE

CF34 T/H 0-300

T/H 0-200

9/Nm3

9/Nm3

9/Nm3

01:00 F I R S T 02:00 03:00 04:00 05:00 06:00 07:00 08:00 09:00 S E C O N D 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 T H I R D 18:00 19:00 20:00 21:00 22:00 23:00
12:00 m.n.

START

STOP

DOWNTIME CAUSE(S)

START

STOP

DOWNTIME CAUSES Engine No. 1 (MW) Engine No. 2 (MW) Engine No. 3 (MW) Engine No. 4 (MW) Engine No. 5 (MW) Engine No. 6 (MW)

12:00 - 08:00

08:00 - 04:00

04:00 - 12:00

Prepared by: CCR Operator

1st

2nd

3rd

REMARKS:

Name/Signature Reviewed by: Production Shift Supervisor SHIFT


00:00 a.m.-08:00 p.m. 08:00 p.m.-04:00 p.m. 04:00 p.m. - 12:00 p.m.

Name/Signature

Name/Signature

Name/Signature BLAINE
FINENESS

Name/Signature MILL POWER

Name/Signature
SEPARATOR SPEED

AVERAGE TONS/HR Protocol

AVERAGE TONS/HR Protocol

BLAINE

FINENESS

MILL POWER

SEPARATOR SPEED

AVERAGE TONS/HR Silo Dipping

TOTAL PRODUCTION Protocol

TOTAL PRODUCTION Silo Dipping AVERAGE TONS/HR Silo Dipping TOTAL PRODUCTION Protocol TOTAL PRODUCTION Silo Dipping