MMU 307- DESIGN OF MACHINE ELEMENTS TUTORIAL #2 y) Estimate the fatigue strength of a rotating-beam specimen made of AISI 1020 hot-rolled steel cor- responding to a life of 12.5 kilocycles of stress reversal. Also, estimate the life of the specimen corresponding to a stress amplitude of 36 kpsi. The known properties are Sy, = 66.2 kpsi, 00 = 115 kpsi, m = 0.22, and ey = 2) A solid round bar, 25 mm in diameter, has a groove 2.5-mm deep with a 2.5-mm radius machined into it. The bar is made of AISI 1018 CD steel and is subjected to a purely reversing torque of 200 N - m. For the S-N curve of this material, let f = 0.9. (a) Estimate the number of cycles to failure. (b) If the bar is also placed in an environment with a temperature of 450°C, estimate the number of cycles to failure. 3 A solid square rod is cantilevered at one end, The rod is 0.8 m long and supports a completely reversing transverse load at the other end of £1 kN. The material is AISI 1045 hot-rolled steel If the rod must support this load for 10* cycles with a factor of safety of 1.5, what dimension should the square cross section have? Neglect any stress concentrations at the support end and assume that f = 0.9. 4) Bearing reactions R, and Ry are exerted on the shaft shown in the figure, which rotates at 1150 rev/min and supports a 10-kip bending force. Use a 1095 HR steel. Specify a diameter d Using a design factor of ny = 1.6 for a life of 3 min. The surfaces are machined.5) In the figure shown, shaft A, made of AISI 1010 hot-rolled steel, is welded to a fixed support and is, subjected to loading by equal and opposite forces F via shaft B. A theoretical stress concentration K,s of 1.6 is induced by the 3-mm fillet. The length of shaft A from the fixed support to the con- nection at shaft B is 1m. The load F cycles from 0.5 to 2 KN. (a) For shaft A, find the factor of safety for infinite life using the modified Goodman fatigue fail- ure eritetion. (0) Repeat part (a) using the Gerber fatigue failure criterion, 2 P1=-20N...+100 N P2= 1kN(Constant)Jutoeish #Z ® AISI WOO HR Stel. Corresponding 10.0 Like of A2-Sx1OBaycles of sles feversol Rofoling bean Speeiman Estimate the Rife 22 tha Specimens corresponding Loo shresS omplitude of 26 bese. CSug < 06.2 kpei ) £ CFig. 648) $20.8 PomBoure 6.18) b~ Ale 3 (LSet ae 3 be 0:8x6 ees Jog( (ssa ; bez-008503 7 v5 Take So aGlez 33-Lhpsee a = woo (osner) (We bidet ume Me Packers) ]@ wi Qs 109.244 pees TP o complet el 4 reversed shees Ba is giver; Set ets Ws Se awh» N= (22) 0.08509 e Sf = Sq = 107-2L (i2g00) we SP =4¢-06 um =58 Poche 13 cles. Y= (ae) _ LNs ease aats| lo 2G Ss Gsfe Por oe 236 kpsi stress ws ? ra) %. + Se ~ tio Ni ov ©COroove > Ra 25mm ® E For the S-N Gave Por (lug rolerd | _— Tn 20.3 a AIST lS co Stak Por eleg fersessicg, lerque, 22 LOONen ® Fore, AIST 1018 -CD rocked Weak the shragths ee ; (4200Nen --=200 Den) qm-29) Su = 0-495 Ue Cor 3. uiHg O40) Sug = GuOurs f Cepai) giver Sor Sy = 390 N% in Kelevol for 200$Ug guFO. Hge “ES 29, Bal Ssu 2 067 Sa Seu 2 0:63 (UU0) V(S5u+ BB s0trs, B= hh t29 Therefore, K skh Fig 20 4s = 9:94 weet Eqn G32) —9 KP g = 4144 emer (Kyg-L) (seu ) K4s-1 Kfgs Le OSu(tu-L) 0 keg = L496 Fore poraky Fever ging torque of ZooWm ; Tnx, = Ue, loT = 1-376. 16 (200015 Naw) [Tom = 75 UMPo | ld 3 T20mm > Taoxs Ta] (Reohy rovesig) Sax 09x Ge) [Ses Toate] ULOMR athe Morin Poelors are (Erdevonee Linn't Modifying Salers) base Sur” Cork » Toble 6.2) ke 2 O59 ( Torsion ) bee AGL Uo)» ke 20-083 Keb = 082540632 (io VTL kyo Gey 0-900 ontacos te , a rou es + 0lOu*)TP- Sosasus" oa kya 4 (Temp Drelor) kee 1 CRbebedily Belen) Cee cree eres Ae AER Ble Sa =(0-€99)0-F01)(0-59).(220NFe) (Eqn 6.18) a= Lo9ts5t wy, bet 4 tog 281095) = 03388 (o2 = b = -0-1334¢ a= 663.4 a ©\J-0.38¢ a Eqn. (Gt) rane] 669.G D For o speating lame USOC, the Lemp: nodiPastco Relor (kd) Lom Toble 6.4 ky 20842. Se = 0:099.(0-402). (0.58) (0.843)¢ 1200s) 9) Se » 6G. NPo] Q= 0.9285) _5 229344, eet = alle& 2295) _» be-O-l587L, oe 66:9 y ‘(82 Re ) tases _alN = 13700 ayes Fea / & Loo a F-FLkw @ ue °.3 Ay bert atahy) 4 > Ne dot agles. 4 ALSI tous HR Steak. | Sug =S20uPa, Sy 2310 MPo % $6. 0-5( ston) Se = 28S] ee eee etecse ee nee eee Oy 2 Om, Me - Mibble)d » ou tkesi) ngs St 2 ez 2 444, So You co choose va 60.7 d -2in, + | Meladty A Lin 50 tet it sohees nz he41~> ® arer rotlour Steak . Kig- hoo (Bonmee R(PilleL J) Letepta = Amv Floods 2 0-5kW — 2kN) Sys 240M. Sus. Z20UPo. © Zaox = lolegs re ttd3 Fig G2 tC Sor shee) ord Up $700, Ps 3mm, gg Yl. x Pg = de gs (tg—4) Chee dat. (6-4) > Kes eke, Thex = 2000(0.05 ) lod New), & Faun s 500 (Loo) 4) latins 25 Waa } 2005, Cray MU) (09) JTree sz folaure | ~e-o2ys Tmin = _5OD (lo.gum) of Tan 25. 46 UP 2000, Ton (meer) = 4 ( 101-8425. 46) > Tm = 63.68NR a Tas A (08-75-46) Tq 2 38-72 UPe 2 Sous 0-695 uy Sa, .0-69( 320) Sau, Ulu ute),, Sey = 0:539Sy . 0-597 (20 ) [Seq tet Ssy 2 (td UP. 2 = 051320) ~» Cd. tboure | be 20 53 Waly lorsin) -0-319 Se ke = 594 (203 or ka 20-33. |S. 0.817 (1.003) 10-54)(L 9) de = 0 30(1am) 9 de 2 Flim 0107, ke= (24) me kh 1008 ¢ Sbao Sviboe Poclor, ef 9 Site Rocker, Le 7loodig Qoctor, Ky 7 Temp: Reclar kes Meleobibels Pooler , KP 5 Mist sthausus-ePfocts Poclor Mobled Gookwan (Toe 6.6) | ze (e)+ © Using Coro, Tolle (6-7) me (sx) By ay At (mse, \ 2 \tU8 oS Ssute a me A es ecre |e ir, 2.63.66) (66.0)\* 2 \boe8 SS Greet) alts £6 By pplyjing other Poreas on o sbopd 5 Trox = 100Nm ATs TINm. ~ Myay = WOON K dey 7 Naoy OONm QR Mains —LONM Y- Pz = lO0OW (Constant ) The section wibare sll qoint tothe wall; —y otrey, Shoot Gress — = 14qsll4s—4) 9 haat ZAG ees e T= eloo \e loo wp Tron 263. 67%, (0-02! ws — Tasn = AS-9LMP ay on = 39 -€AtRe 6 “Nae Tq = 23.9%= eee Siren S57 q= et, eet. ql -0 a[kp. 14 QCG =O] Ky ed 440.98 (Fig 6.20) asin h oe) Keay De Ee ts Be Se 148, TRI SM (Bode) Omen Cf lbkg)s £4 0:96 156-1) afEF Gedkigys EZ] ky (Reidy -» (Fig. A439) KEEL G6 —p KP (Mach). 44 0:26 ( '36-0) ALP loxist) LUG] FVenkig (nox) = Nem & , 32M, 32000), ptt 42 bepe = TS ThCo-02)> Pberkiglun) = Maine = 32(-19) 2°-25:5 UR = Tlo-orS3 Polvebage MFA 2 50.810, Ta)bading = PE-WL ME» z Raia loor) = ous lwn) = Fonids Cnslert Dont = Te = [ooo [Becht o-@ Ue | Td e To-o1s* Se = | (Cees CR adig +o Sale Panel, 7 aid ne ° % “fe (obs) 4st] + 3 6)(23-8] ye Oy! = {Uo 95 Fe 4386-53" fe 7E 2S-CUMR] CContied botig) al a {ag my (dat Pr] # CEG eto =