Professional Documents
Culture Documents
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Preface Features Facilities and Location OCTG Line Up Manufacturing Process Available Grades and Sizes Specification of KO-Series-JFE Special OCTG Premium Threaded Connections Marking Color Identification of JFE OCTG (KO-Series) Thread Protectors and Packaging Inquiries and Orders 1 2 4 5 6 10 18 28 30 31 32 33
Legal Notice
This catalog is edited for general information only. Although every possible effort is made to maintain the accuracy and reliability of the contents of this publication, JFE Steel Corporation in no ways assumes liability or for any loss, damage or injury resulting from the use of the information and data herein. It is requested to be undertaken solely at the customer's own risk and responsibility.
Preface
Steel Corporation has been manufacturing Oil Country Tubular Goods (OCTG) since 1971, during that time we have accumulated extensive expertise and experience giving their customers great confidence and satisfaction when purchasing JFE Steel OCTG. In the past the well conditions in Oil and Gas drilling were relatively mild and development was straight-forward. Today's Oil and Gas Industry has become a much more complicated operation as Engineers continue to drill deeper wells in harsher environments, encountering higher well bore pressures and temperatures in addition to sweet and sour gas. To meet these ever increasing industry demands, JFE has developed its KO series OCTG which has higher collapse resistance, yield strength, toughness and corrosion resistance, than standard API OCTG material. Especially, JFE's 13Cr OCTG has established an excellent reputation world-widely in terms of quality and manufacturing capability. In the early 1980s, JFE developed the FOX premium connection which has now gained industry acceptance world wide. And the late 1990s, JFE has also developed a new premium connection called KSBEAR designed to meet todays toughest well condition. With these two connections, JFE can offer customers a choice of products to suit their various applications. This OCTG brochure provides you with our ardent desire to assist you in choosing the correct Oil Country Tubular Goods for your operation.
1. Features
Historical Advantage in Steel Making
JFE Steel has been involved in the steel making business nearly one(1) hundred years and contributing to the industry with its technology. The Top and Bottom Gas Blowing system followed by Continuous Casting is a typical case, which was first introduced to the industry by JFE Steel.
Quality System
All JFE OCTG's are inspected nondestructively for detection of internal and external imperfections by use of Eddy Current, Electromagnetic, Ultrasonic and/or Magnetic Particle method. These requirements play an important role in our rigid quality control and assurance system.
Pipe Manufacturing
JFE Steel revealed their technical advancement in the pipe manufacturing process. Recently, the process to roll 13Cr steel by the Mannessman piercing mill was realized first in JFE Steel.
Mandrel Mill
Electromagnetic Inspection
Chita Works located in the center of the Kinu-ura coastal industrial zone
Nagoya
Ohbu Tokyo Head Office Handa Taketoyo East Japan Works Chita Works Ise Bay Chita Works Toyohashi Kinu-ura Bay Mikawa Bay Morozaki Cape Irago West Japan Works
3. OCTG Line Up
1) Line Up
Type of String Tubing Size 2-3/8" - 7" Mill Small-Diameter Seamless Works Chita Works Note Thread and Coupling End Upset Capability Thread and Coupling
Casing
ditto ditto Chita Works East Japan Works ditto ditto ditto East Japan Works West Japan Works
Drill Pipe
Conductor Casing
2) Connections
a. API Connections Casing and tubing of API Specification and JFE KO-Series are furnished with threads and coupling conforming to API Spec. 5CT and 5B. API Round and Buttress thread with resilient sealing ring is also available. Plain End, API thread without coupling, and special end finish (special bevel, special clearance) are available according to customers' requirement. b. Premium Connections b-1. FOX FOX is a thread and coupling type premium connection jointly developed by JFE Steel Corporation and Hunting Oilfield Services (UK) Ltd. Please see page 34 for further information. b-2. KSBEAR KSBEAR is a thread and coupling type connection developed by JFE Steel Corporation. Please see page 35 for further information.
4. Manufacturing Process
Seamless Mill
Seamless pipes and tubes are produced either by the mandrel mill or the plug rolling mill process. The former process is used for producing small-diameter pipes up to 7" and the latter for medium-diameter pipes over 7". On either type of mill, each heated billet is pierced through its center on a piercing mill. The pierced billet then moves on to a mandrel or plug rolling mill where it is rolled with a mandrel bar or plug inserted in it. After withdrawal of the mandrel or the plug, the rolled shell is reheated before being processed on stretch reducing mill or sizing mill where the desired OD and wall thickness are obtained. To ensure consistently high quality, the company conducts through testing and inspection, using advanced equipment including eddy current, ultrasonic, electromagnetic and magna flux devices.
Billet
Stainless mill
Blast furnace
Hot coil
Converter
Plate
6
Chita Works
[Seamless pipes] Medium diameter seamless pipe mill
Hot process
Cold process
Medium diameter seamless pipe Seamless square column Small diameter seamless pipe Special Tube mill Special Tube
[Welded pipes]
3 6 mill
Galvanized pipe Small diameter ERW pipe HISTORY pipe Medium diameter ERW pipe Square column
Medium diameter ERW pipe mill Spiral tube mill Butt welded pipe mill Spiral tube mill UOE pipe mill (East Works) (East Works, West Works) (East Works, West Works)
SEAMLESS MILL
Mandrel Mill Rotary Heating Furnace Round Billet Elongator Plug Mill Piercing 7" Mill (Mandrel Mill)
Stretch Reducing
A
Reeling
Sizing
C D
Straightening
E
Heat Treatment Upsetting Sizing
C D E F
Straightening NDE (UST,MPI,EMI)
Casing Tubing
Threading
Coupling Making up
Hydrostatic Testing
G H
Casing Tubing Inspection, Stenciling, Coating
G H
Drill Pipe
A
26-in. Medium-Diameter Pipe
Hot Rolled Coil Side Trimming Ultrasonic Inspection of Coil Edge Cage Forming Welding Inside & Outside Flash Cutting Post Annealing
B
Sizing Cutting off Straightening
A
Pipe End Cutting off Cooling Sizing Cutting off
Hydrostatic Testing
Facing
& Chamfering
C
Ultrasonic Testing
Casing Fabrication Plain End Unprocessed Pipe Upsetting Heat Treatment Straightening NDE (UST,MPI,EMI)
E
Hydrostatic Testing Drift Testing Inspection, Stenciling, Coating Coupling Making up
Casing Tubing
Q125
KO-125V KO-140V
P.11
Drill Pipe of API 5D with Upset-ends for Weld-on tool joints
Yield Strength Minimum psi (MPa) 75,000 (517) 95,000 (655) 105,000 (724) 135,000 (931) Maximum psi (MPa) 105,000 ( 724) 125,000 ( 862) 135,000 ( 931) 165,000 (1,138) API 5D Seamless E-75 X-95 G-105 S-135
10
JFE Special OCTG : KO-Series Seamless High Collapse Strength Sour Service General Special High Collapse Arctic Service Wet CO2 Service General High Temperature General Service KO-40E KO-55E ERW High Collapse Strength
KO-80T
KO-80S
KO-80TS
KO-80L
KO-13Cr80
KO-80E
KO-80ET
KO-13Cr85
KO-13Cr95 KO-HP1-13Cr95
KO-HP2-13Cr95
KO-110T
KO-110S KO-110SS
KO-110L
KO-HP1-13Cr110
KO-HP2-13Cr110
KO-125L
P.10
11
Group 1
API Group 2
C90 C95 T95 Group 3 P110 Group 4 Q125 KO-80T High Collapse KO-95T Strength KO-110T KO-80S KO-85S Sour Service KO-90S KO-95S KO-110S KO-85SS KO-90SS Special KO-95SS Sour Service KO-110SS Sour Service & KO-80TS High Collapse KO-95TS KO-80L KO-Series KO-95L Arctic Service KO-110L KO-125L KO-125V Deep Well Service KO-140V KO-13Cr80 KO-13Cr85 Wet CO2 Service KO-13Cr95 KO-HP1-95 High Temperature KO-HP1-110 Wet CO2 Service KO-HP2-95 KO-HP2-110 KO-40E KO-55E General Service KO-80E High Collapse Strength KO-80ET
P.13
12
Collapse Value
Grain Size & SSC Test Grain Size & SSC Test
22.0 23.0 24.0 25.0 31.0 23.0 24.0 25.0 31.0 22.0 25.0
Grain Size & SSC Test Grain Size & SSC Test Grain Size & SSC Test Grain Size & SSC Test
3-5 3-5 3-5 23.0 24.0 27.0 28.0 32.0 30.0 32.0
-50 (-46) -50 (-46) -50 (-46) -50 (-46) -4 (-20) -4 (-20)
Guaranteed
P.12
13
inch
(mm)
2-3/8
(60.33)
2-7/8
(73.03)
3-1/2
( 88.9)
(101.6)
4-1/2
(114.3)
lb/ft 4.00 4.60 5.80 6.60 7.35 6.40 7.80 8.60 9.35 10.50 11.50 7.70 9.20 10.20 12.70 14.30 15.50 17.00 9.50 10.90 13.20 16.10 18.90 22.20 12.60 15.20 17.00 18.90 21.50 23.70 26.10
9.30 12.95
11.00
12.75
lb/ft 3.94 4.44 5.76 6.56 7.32 6.17 7.67 8.45 9.21 10.40 11.45 7.58 8.81 9.92 12.53 14.11 15.39 16.83 9.12 10.47 12.95 15.90 18.71 22.11 12.25 15.00 16.77 18.71 21.38 23.59 26.06
inch 0.167 0.190 0.254 0.295 0.336 0.217 0.276 0.308 0.340 0.392 0.440 0.216 0.254 0.289 0.375 0.430 0.476 0.530 0.226 0.262 0.330 0.415 0.500 0.610 0.271 0.337 0.380 0.430 0.500 0.560 0.630
(mm) ( 4.24) ( 4.83) ( 6.45) ( 7.49) ( 8.53) ( 5.51) ( 7.01) ( 7.82) ( 8.64) ( 9.96) (11.18) ( 5.49) ( 6.45) ( 7.34) ( 9.53) (10.92) (12.09) (13.46) ( 5.74) ( 6.65) ( 8.38) (10.54) (12.70) (15.49) ( 6.88) ( 8.56) ( 9.65) (10.92) (12.70) (14.22) (16.00)
inch 2.041 1.995 1.867 1.785 1.703 2.441 2.323 2.259 2.195 2.091 1.995 3.068 2.992 2.922 2.750 2.640 2.548 2.440 3.548 3.476 3.340 3.170 3.000 2.780 3.958 3.826 3.740 3.640 3.500 3.380 3.240
inch 1.947 1.901 1.773 1.691 1.609 2.347 2.229 2.165 2.101 1.997 1.901 2.943 2.867 2.797 2.625 2.515 2.423 2.315 3.423 3.351 3.215 3.045 2.875 2.655 3.833 3.701 3.615 3.515 3.375 3.255 3.115
14
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
inch
(mm)
4-1/2 (114.3)
(127.0)
5-1/2 (139.7)
6-5/8 (168.28)
(177.8)
lb/ft 9.50 10.50 11.60 13.50 15.10 18.80 21.60 24.60 11.50 13.00 15.00 18.00 20.30 20.80 21.40 23.20 24.10 14.00 15.50 17.00 20.00 23.00 26.80 29.70 32.60 35.30 38.00 40.50 43.10 20.00 24.00 28.00 32.00 17.00 20.00 23.00 26.00 29.00 32.00
lb/ft 9.41 10.24 11.36 13.05 15.00 18.71 21.38 23.59 11.24 12.84 14.88 17.95 20.03 20.65 21.32 23.11 24.05 13.71 15.36 16.89 19.83 22.56 26.72 29.67 32.57 35.35 38.08 40.69 43.26 19.51 23.60 27.67 31.23 16.72 19.56 22.65 25.69 28.75 31.70
inch 0.205 0.224 0.250 0.290 0.337 0.430 0.500 0.560 0.220 0.253 0.296 0.362 0.408 0.422 0.437 0.478 0.500 0.244 0.275 0.304 0.361 0.415 0.500 0.562 0.625 0.687 0.750 0.812 0.875 0.288 0.352 0.417 0.475 0.231 0.272 0.317 0.362 0.408 0.453
(mm) ( 5.21) ( 5.69) ( 6.35) ( 7.37) ( 8.56) (10.92) (12.70) (14.22) ( 5.59) ( 6.43) ( 7.52) ( 9.19) (10.36) (10.72) (11.10) (12.14) (12.70) ( 6.20) ( 6.99) ( 7.72) ( 9.17) (10.54) (12.70) (14.27) (15.88) (17.45) (19.05) (20.62) (22.23) ( 7.32) ( 8.94) (10.59) (12.07) ( 5.87) ( 6.91) ( 8.05) ( 9.19) (10.36) (11.51)
inch 4.090 4.052 4.000 3.920 3.826 3.640 3.500 3.380 4.560 4.494 4.408 4.276 4.184 4.156 4.126 4.044 4.000 5.012 4.950 4.892 4.778 4.670 4.500 4.376 4.250 4.126 4.000 3.876 3.750 6.049 5.921 5.791 5.675 6.538 6.456 6.366 6.276 6.184 6.094
inch 3.965 3.927 3.875 3.795 3.701 3.515 3.375 3.255 4.435 4.369 4.283 4.151 4.059 4.031 4.001 3.919 3.875 4.887 4.825 4.767 4.653 4.545 4.375 4.251 4.125 4.001 3.875 3.751 3.625 5.924 5.796 5.666 5.550 6.413 6.331 6.241 6.151 6.059 5.969
inch
6.250
6.000
S:SML E:ERW S S S S S S S S S&E S&E S S S S S S S S&E S&E S&E S S S S S S S S S S&E S&E S S S&E S&E S&E S&E S S
15
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
inch
(mm)
(177.8)
7-5/8 (193.7)
7-3/4 (196.9)
8-5/8 (219.1)
9-5/8 (244.5)
lb/ft 35.00 38.00 41.00 44.00 46.00 49.50 42.70 46.40 50.10 53.60 57.10 24.00 26.40 29.70 33.70 35.80 39.00 42.80 45.30 47.10 51.20 55.30 46.10 24.00 28.00 32.00 36.00 40.00 44.00 49.00 56.00 32.30 36.00 40.00 43.50 47.00 53.50 58.40
lb/ft 34.61 37.29 40.43 43.51 45.34 48.93 42.59 46.36 50.11 53.71 57.29 23.49 25.59 29.06 33.07 35.59 38.08 42.43 44.71 46.77 50.95 55.12 45.54 23.60 27.04 31.13 35.17 39.33 43.43 48.04 51.08 31.06 34.89 38.97 42.73 46.18 52.90 57.44
inch 0.498 0.540 0.590 0.640 0.670 0.730 0.625 0.687 0.750 0.812 0.875 0.300 0.328 0.375 0.430 0.465 0.500 0.562 0.595 0.625 0.687 0.750 0.595 0.264 0.304 0.352 0.400 0.450 0.500 0.557 0.595 0.312 0.352 0.395 0.435 0.472 0.545 0.595
(mm) (12.65) (13.72) (14.99) (16.26) (17.02) (18.54) (15.88) (17.45) (19.05) (20.62) (22.23) ( 7.62) ( 8.33) ( 9.53) (10.92) (11.81) (12.70) (14.27) (15.11) (15.88) (17.45) (19.05) (15.11) ( 6.71) ( 7.72) ( 8.94) (10.16) (11.43) (12.70) (14.15) (15.11) ( 7.92) ( 8.94) (10.03) (11.05) (11.99) (13.84) (15.11)
inch 6.004 5.920 5.820 5.720 5.660 5.540 5.750 5.626 5.500 5.376 5.250 7.025 6.969 6.875 6.765 6.695 6.625 6.501 6.435 6.375 6.251 6.125 6.560 8.097 8.017 7.921 7.825 7.725 7.625 7.511 7.435 9.001 8.921 8.835 8.755 8.681 8.535 8.435
inch 5.879 5.795 5.695 5.595 5.535 5.415 5.625 5.501 5.375 5.251 5.125 6.900 6.844 6.750 6.640 6.570 6.500 6.376 6.310 6.250 6.126 6.000 6.435 7.972 7.892 7.796 7.700 7.600 7.500 7.386 7.310 8.845 8.765 8.679 8.599 8.525 8.379 8.279
inch
6.500
7.875 7.625
8.750
8.500 8.375
S:SML E:ERW S S S S S S S S S S S S&E S&E S&E S S S S S S S S S S&E S&E S&E S&E S S S S S&E S&E S&E S&E S&E S S
S&E : Grade N80, L80 (Type1) and C95 for ERW are available under 7" OD
16
Outside Diameter
Plain End
Wall Thickness
Inside Diameter
Drift
inch
(mm)
9-5/8 (244.5)
10-3/4 (273.1)
11-3/4 (298.5)
13-3/8 (339.7)
lb/ft lb/ft 59.40 58.70 61.10 60.13 64.90 64.32 70.30 69.76 75.60 75.21 59.20 58.23 62.80 61.80 32.75 31.23 40.50 38.91 45.50 44.26 51.00 49.55 55.50 54.26 60.70 59.45 65.70 64.59 73.20 72.40 79.20 78.59 85.30 84.80 42.00 40.64 47.00 45.60 54.00 52.62 60.00 58.87 65.00 64.03 71.00 69.48 48.00 46.02 54.50 52.79 61.00 59.50 68.00 66.17 72.00 70.67 77.00 75.40 80.70 79.33 85.00 82.98 86.00 85.19 81.40 80.11 88.20 86.86 65.00 62.64 75.00 72.86 84.00 82.05 109.00 107.60 87.50 84.59 94.00 91.59 106.50 104.23 133.00 131.45
inch 0.609 0.625 0.672 0.734 0.797 0.595 0.625 0.279 0.350 0.400 0.450 0.495 0.545 0.595 0.672 0.734 0.797 0.333 0.375 0.435 0.489 0.534 0.582 0.330 0.380 0.430 0.480 0.514 0.550 0.580 0.608 0.625 0.580 0.625 0.375 0.438 0.495 0.656 0.435 0.438 0.500 0.635
(mm) (15.47) (15.88) (17.07) (18.64) (20.24) (15.11) (15.88) ( 7.09) ( 8.89) (10.16) (11.43) (12.57) (13.84) (15.11) (17.07) (18.64) (20.24) ( 8.46) ( 9.53) (11.05) (12.42) (13.56) (14.78) ( 8.38) ( 9.65) (10.92) (12.19) (13.06) (13.97) (14.73) (15.44) (15.88) (14.73) (15.88) ( 9.53) (11.13) (12.57) (16.66) (11.05) (11.13) (12.70) (16.13)
inch 8.407 8.375 8.281 8.157 8.031 8.560 8.625 10.192 10.050 9.950 9.850 9.760 9.660 9.560 9.406 9.282 9.156 11.084 11.000 10.880 10.772 10.682 10.586 12.715 12.615 12.515 12.415 12.347 12.275 12.215 12.159 12.125 12.340 12.375 15.250 15.124 15.010 14.688 17.755 19.124 19.000 18.730
inch 8.251 8.219 8.125 8.001 7.875 8.404 8.469 10.036 9.864 9.794 9.694 9.604 9.504 9.404 9.250 9.126 9.000 10.928 10.844 10.724 10.616 10.526 10.430 12.559 12.459 12.359 12.259 12.191 12.119 12.059 12.003 11.969 12.153 12.188 15.063 14.937 14.823 14.501 17.568 18.937 18.813 18.543
inch
9.875 9.625
11.000
10.625 10.625
12.250
S:SML E:ERW S S S S S S S S&E S&E S&E S&E S S S S S S S S S S S S S&E S&E S&E S&E S&E S S S S S S S&E S&E S&E S&E E E E E
S&E : Grade N80, L80 (Type1) and C95 for ERW are available under 7" OD
17
6. Specification of KO-Series
JFE Special OCTG
1) High Collapse Casing
KO-95T -110T
With a recent increase in deep well drilling, there is a growing need for high collapse casing in a minimum yield strength of 95 ksi (655 MPa) grade. Collapse resistance is affected by yield strength, deviation of wall thickness, roundness, residual stress and D/t (D for outside diameter and t for wall thickness). Reducing the deviation of wall thickness at hot rolling, controlling yield strength by closely regulating heat treatment conditions, and minimizing the deterioration of roundness and straightness during cooling are performed. This process is governed by our special techniques and knowhow. By using the same material as that for KO-95T, JFE Steel manufactures KO-110T which has higher collapse resistance properties than KO-95T. a. Specifications (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
Grade KO-95T KO-110T C, max. 0.35 Si, max. 0.35 Mn, max. 1.60 P, max. 0.030
(wt %)
S, max. 0.030
KO-95T KO-110T
15
20 D/t
25
18
(kgf/cm2)
KO-125V -140V
Drilling of deep wells in excess of 15,000 feet and high-pressure gas wells is on the increase. P-110's burst pressure, collapse resistance and tension are not always sufficient for these applications. Therefore, KO-125V casing and tubing and KO-140V casing have been developed. Cr-Mo-Cb steel with excellent hardenability and high temperature resistance are used to make OCTG which have superb strength, toughness, and restricted variation of HRC. a. Specifications (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
(wt %)
C 0.15~0.35
Si max. 0.35
Mn max. 1.00
P max. 0.030
S max. 0.015
Cu max. 0.30
Ni max. 0.10
Cr 0.80~1.60
Mo 0.15~1.10
Cb max. 0.050
Minimum Average Yield Tensile Test Strength Strength Elongation Specimen Absorbed Energy Temperature ft-lb (J) ksi (MPa) min. ksi (MPa) 125~150 (862~1034) 140~170 (965~1171) 135 ( 931) 150 (1034) As Per -4 F (-20 C) API 5CT 10 7.5 16 (22) 10 10 20 (27)
KO-125V KO-140V
(d) Hardness Test on Casing and Coupling Stock Variation of HRC among three locations (O.D., Mid wall, I.D.) of one quadrant of a ring shall be as below.
Wall thickness (inch) 0.500 or less 0.501 to 0.749 0.750 and above Maximum Variation KO-125V, KO-140V 3.0 4.0 5.0
19
6. Specification of KO-Series
Sour services KO-80S, -85S, -90S, -95S and -110S for continuous operating temperature above 149 F (65 C) Special sour services OCTG for sour wells must above all have improved resistance to sulfide stress cracking (SSC) in fluids containing H2S. Intensive research has led to a modified Cr-Mo-Cb steel for OCTG for sour wells. This steel features both excellent hardenability and good temper resistance. Consequently, fine and homogeneous tempered martensite with lower HRC25 for 95 ksi grade is obtained after tempering at higher tempering temperature. As a result, OCTG of these grades possess excellent resistance to SSC for its strength grades. These OCTG are subjected to more stringent quality control. SSC-resistant steel of these grades thoroughly tested by major oil companies enjoys high ratings and is now widely used for sour gas and oil wells all over the world.
a. Specification (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Chemical Requirements
Grade KO-80S, S-85S KO-90S, S-95S KO-85SS, -90SS KO-95SS, KO-110S, -110SS max. 0.50 C Si max. Mn max. 1.35 0.15~0.35 0.35 1.00 0.20 0.020 0.010 0.30 0.10 0.80~1.60 0.15~1.10 max. 1.60 max. 1.10 P max. S max. Cu max. Ni max. Cr Mo Cb max.
(wt %)
B max.
Grade KO-80S KO-85S KO-90S KO-95S KO-110S KO-85SS KO-90SS KO-95SS KO-110SS
P.21
20
HRC test results show relatively low and stable values indispensable for increasing sulfide stress cracking (SSC) resistance for its yield strength. SSC test results show excellent SSC-resistant properties. (a) Hardness Test Result of Products
Rockwell C Hardness Values Pipe Dimensions O.D. W.T. Location 1 5 1/2'' 0.415'' O.D. I.D. O.D. Mid Wall I.D. O.D. Mid Wall I.D. 20.9 20.8 19.8 19.7 19.4 19.4 19.1 18.6 Quadrant No. 2 20.1 20.1 20.0 19.4 18.8 18.9 19.4 18.0 3 20.6 20.6 20.4 20.0 19.6 19.3 19.2 18.5 4 20.9 20.8 20.5 20.1 19.8 18.6 19.1 18.7 Maximum Variation 0.1
5 1/2''
0.725''
1.2
7''
1.200''
1.4
Note: (Time to failure Hr) NF = No failure during 30 days (720 hours) = No test c = Maximum applied stress resulted in no failure y = Specified Minimum Yield Strength
Hardness Requirements Variation (Wall Thickness, inch) Less than 0.750 0.750 to 0.999 1.000 and over Prior Austenitic Grain Size
Threshold Stress Requirements for SSC Test according to NACE TM-01-77 Minimum % of SMYS
80 80 80 80
P.20
21
6. Specification of KO-Series
4) Low-Temperature Service
Representing the casing and tubing to be used in frigid zones, this series is designed with increased resistance for low-temperature impact in order to withstand shock during delivery, handling, storage, make up, and running in frigid zones. Quenching and tempering is performed to ensure both high yield strength and good low-temperature toughness. Note that the Charpy impact test data of KO-125L with heavy wall of 0.725 in. below show good results at 50 F. Tensile test results and variation of HRC also show good properties. a. Specification (a) Process of Manufacture and Heat Treatment Seamless, quenched and tempered (b) Physical Properties
Tensile Requirements 2mm V Charpy Impact Requirement (casing only) Minimum Individual Absorbed Energy ft-lb (J) 19 (26)
Grade
Minimum Average Tensile Yield Test Elongation Specimen Absorbed Energy Strength Strength Temperature ft-lb (J) ksi (MPa) min. ksi (MPa) 80~95 (552~655) 95~125 (655~862) 110~140 (758~965) 125~150 (862~1034) 95 (655) 110 (758) 125 (862) 135 (931) As Per -50 F (-46 C) 10 API 5CT 10 5 14 (19) 7.5 20 (27) 10 10 25 (34)
15 (20)
10 (14)
(c) Hardness Tests (HRC) on KO-125L Casing and Coupling Stock Variation of HRC among three locations (O.D., Mid wall, I.D.) of one quadrant of a ring from KO-125L shall be as below.
Wall Thickness (inch) 0.500 or less 0.501 to 0.749 0.750 and above Maximum Variation 3.0 4.0 5.0
22
b. Example of Physical Properties of KO-125L Casing O.D. 5-1/2'' 0.725'' (139.7 18.42mm)
(a) HRC Variation Measurements were made on four quadrants of one test ring.
Quadrant Location Outside Mid Wall Inside Variation 1 31.3 31.2 31.6 0.3 2 30.5 31.3 31.6 1.1 3 30.7 31.2 31.7 1.0 4 30.8 31.5 31.5 0.7
150 20
15 100 (ft-lb) 10 50 5 25 20 0 -180 -300 -250 -140 -200 -100 -150 -50 -100 -50 -20 0 +20 ( C) +50 ( F) Test Temperature ( C) ( F)
23
6. Specification of KO-Series
In oil and gas fields being looked to for future development, gas which includes CO2 is an increasingly common occurrence. Corrosion has become the major problem for production strings used in environments including CO2, and there is a great demand for a tubing that has strong resistance to CO2 corrosion. JFE Steel's KO-13Cr is a mertensitic stainless steel which combines high performance in such kind of corrosive condition with low cost. For fields with more severe conditions such as high temperature and containing not only CO2 but small amounts of H2S, JFE Steel developed KO-HP-13Cr (HP1 and HP2) material which has higher strength and outstanding anti-corrosion property. It also shows excellent low-temperature toughness. a. Specifications (a) Process of Manufacture Process : Seamless Heat Treatment : Quenched and Tempered/Ausformed Tempered (b) Chemical Composition
(wt %)
Cr
Ni
Mo
24
Carbon steel
2 1 0 0
13Cr stainless Duplex stainless
50
100
150
200
250
Temperature ( C)
8 7 6 5 4 3
10
100
23.5 3.5%NaCl 3.5%NaCl Carbon steel Carbon steel Low steel Low alloyalloy steel 13Cr stainless steel 13Cr stainless steelsteel Duplex stainless Duplex stainless steel
2 1 0 0.01
Notes: -Anti-galling connection As 13%Cr tubulars have been categorized as prone to thread galling, JFE Steel recommends to use FOX premium connection which overcomes this concern by its special design criteria. (Please see page 34) -13%Cr tubulars have shown a tendency toward localized pitting corrosion when stored in moist environments. Special precautions during coating, shipping and storage are required.
25
2
Flow rate : 1m/s Temp. : 50 C CO2 : 0.1MPa
0 0 10 Cr content (mass%) 20
10
0.15 API-13Cr
1.0
0.13
0.25
0.10
0.1
API-13Cr HP13Cr Open : CR Closed : CR 0.125 0.125
0.01 75
100
200
225
(b-1) C-Ring SSC Test Results of HP1-13Cr and conventional 13Cr steels
100 Sol.: (5%NaCl+0.5%CH3COOH)+CH3COONa 7days Gas: 10%H2S+90%CO2
Open : No Crack Solid : Crack
(b-2) U-Bend SSC Test Results of HP1-13Cr and conventional 13Cr steels
Sol.: (5%NaCl) Gas: P(H2S+CO2)=3.0MPa 7days
13Cr HP1-13Cr
No Crack
80
HP1-13Cr
0.003
Crack No Crack
70 Crack
No Crack Crack Conventional 13Cr No Crack
0.001
HP1-13Cr Conventional 13Cr
Solid : Crack Open : No Crack
60 2.3
2.8
3.3 (pH)
3.8
4.3
50
100 Temperature ( C)
150
26
0.001
HP1-13Cr
Grade Yield Strength Tensile Strength Yield Strength Tensile Strength Yield Strength Tensile Strength Yield Strength Tensile Strength Yield Strength Tensile Strength Yield Strength Tensile Strength psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa) psi (MPa)
KO-13Cr80
KO-13Cr95
KO-HP1-13Cr95
KO-HP1-13Cr110
KO-HP2-13Cr95
KO-HP2-13Cr110
50 C (122 F) 80,000 (550) 98,000 (680) 92,000 (630) 106,000 (730) 98,000 (680) 117,000 (810) 115,000 (790) 126,000 (870) 100,000 (690) 125,000 (860) 109,000 (750) 129,000 (890)
200 C (392 F) 72,000 (500) 90,000 (620) 85,000 (590) 95,000 (660) 94,000 (650) 106,000 (730) 104,000 (720) 114,000 (780) 95,000 (660) 113,000 (780) 101,000 (700) 114,000 (790)
Thermal Expansion 0.0000099/ C for 21.1 C up to 100 C 0.0000115/ C for 21.1 C up to 538 C
27
THREAD FORM
3
Modified Buttress Thread 2 3/8", 2-7/8" :8TPI, :6TPI,
10
3 1/2", 4"
SEAL GEOMETRY
Contoured Metal to Metal Seal
Buttress Modified Type Pitch Change on Coupling thread Contoured Metal to Metal Seal Internal Flash 2-3/8" 13-3/8"
28
2) KSBEAR
In today's oil & gas industry, companies are drilling deeper highdeviation wells into high pressure reservoirs using the latest generation of drilling rigs and tools. As a result, the loads placed on OCTG connections in certain well conditons exceed those of an API class1 qualified connection. KSBEAR has been designed and tested to withstand today's toughest well conditions.
THREAD FORM
-5
Special Hook Thread 2 3/8", 2-7/8" 3 1/2", 4" :8TPI, :6TPI, :5TPI
25
4 1/2" to 9 5/8"
SEAL GEOMETRY
Contoured Metal to Metal Seal
Negative Load Flank Angle Different Load Flank Angles and Corner Radius on Pipe and Coupling Threads Contoured Metal to Metal Seal Internal Flash 2-3/8" 9-5/8"
* Detailed information on connections can be found in the FOX, and KSBEAR brouchures.
29
8. Marking
Tubing and casing are paint-stenciled as shown below. The color identification table for KO-series tubing and casing are shown next page.
Marking Example
API5CT L80 BUTC
License No. Size & Nominal Weight Type of Thread Pipe Number
API Monogram Grade Color coating for Grade Identification Year & Quarter Manufacturer's Mark & Name
Grade Process
Shipping Mark
KO-110T
JFE STEEL 9-5/8 53.5 KO-110T S P9200 40.1FT 2145LBS BC D 41 XXXXX-XX NO.1
Type of Thread
Special End Finish Mark Size & Nominal Weight API Monogram Process Type of Thread
JFE
License No.
Drift
Type of Thread
JFE STEEL 2-7/8 6.4 KO-13CR-80 S P9700 32.0FT FOX-K TBG D 41 XXXXX-XX NO.1
(KSBEAR TBG)
Drift
30
KO-55E
KO-95L
KO-110L
KO-125L
KO-80T
KO-125V
KO-140V
KO-13Cr80
KO-80S
KO-13Cr85
KO-85S
KO-13Cr95 High KO-HP1Temperature 13Cr95 Wet CO2 Service KO-HP113Cr110 KO-HP213Cr95 KO-HP213Cr110
The special clearance coupling is painted with a black band adjacent to a color identification band on the coupling.
KO-90S
KO-95S
KO-85SS
KO-90SS
KO-95SS
KO-80TS
KO-95TS
31
2) Packaging
Bare in bundle or bare in loose is the standard packaging method for carbon OCTG. Other than the standard packaging, customer can choose special packaging such as rack pack (in wooden or plastic), spacer rings or KSPACK all of which avoid metal to metal contact during transport and storage.
1. KS-PACK can be used for all pipe sizes ranging from 2-3/8" to 7" by changing the spacers.
SPACER
2000
4408
3. KS-PACK can pack different number of pipes by changing the number of parts.
3306
4. KS-PACK has drainage function,anti-slip function at the contact portion with pipes.
2204
500
1102
11
12 13 14 15 DEVIATION (mm)
16
32
1. Specification, Grade and Type 2. Quantity (feet, meters, or number of joints, delivery allowance) 3. Seamless, Electric Welded (ERW) or UOE 4. Casing or Tubing /Threaded or Plain End /Thread Type (API, FOX or other premium connection) /With or Without Couplings /Special Clearance Couplings /Special Bevel Couplings 5. Size (Outside Diameter) 6. Nominal Weight with Specified Unit or Wall Thickness 7. Range Length 8. Marking and Packaging (if specification is outside that presented in this brochure) 9. Delivery Date and Shipping Instructions 10. Third Party Inspection 11. Any Other Special Requirements such as; /Hydrostatic Test Pressure /Non Destructive Inspection /Thread Protectors /Thread Compound /Coupling Make Up Other Than Power Tight /Special Drift /Internal Descaling (In case of 13Cr material)
33
Cat.No.E1E-006-00
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Notice
While every effort has been made to ensure the accuracy of the information contained within this publication, the use of the information is at the readers risk and no warranty is implied or expressed by JFE Steel Corporation with respect to the use of information contained herein. The information in this publication is subject to change or modification without notice. Please contact the JFE Steel office for the latest information.