TABLE-10.

1A
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION (IH & IT)
Material;
Rock Wool (IS 8183 1993 Gr.4)for process temperature upto 550C
(Insulation thickness in mm)
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20 &
ABOVE

Operating Temperatures, Deg.C

Upto
125

126-150

151-200

201-250

251-300

301-350

351-400

401-450

451-500

501-550

551-600

601-650

651-700

701-760

25
25
25
25
25
25
25
25
25
25
25
25
25
25

25
25
25
25
25
25
25
30
30
30
30
30
30
30

30
30
35
35
35
40
40
40
45
45
45
45
45
45

40
40
45
45
50
50
55
55
60
60
60
60
65
65

45
45
50
50
55
60
60
65
70
70
70
70
75
75

55
55
60
65
65
70
75
80
85
85
90
90
90
90

60
65
70
75
80
85
90
95
100
105
105
110
110
110

70
75
80
85
90
100
105
110
120
120
125
130
130
135

85
85
90
100
105
115
120
130
135
140
145
150
150
155

95
100
105
115
120
130
135
150
155
165
170
170
175
180

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

25

30

45

65

75

95

115

135

155

180

NA

NA

NA

NA

TABLE-10.1B
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION (IH & IT)
Material
Inner Layer :
Calcium Silicate (IS 9428-1993)
Outer Layer:
Rock Wool (IS 8183-1993 Gr.4)
Thickness are shown as Inner-layer/Outer layer. For process temperature from 551-760C
(Insulation thickness in mm)
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20 &
ABOVE

Operating Temperatures, Deg.C

Upto
125

126-150

151-200

201-250

251-300

301-350

351-400

401-450

451-500

501-550

551-600

601-650

651-700

701-760

50/50
50/55
50/60
50/70
50/75
50/90
50/95
50/105
50/115
50/125
50/130
50/130
50/135
50/140
50/140

50/65
50/70
50/75
50/85
50/90
50/105
50/110
50/125
50/135
50/145
50/150
50/150
50/155
50/160
50/165

50/75
50/80
50/85
50/100
50/105
50/120
50/130
50/145
55/150
60/155
65/160
65/160
70/165
70/165
75/170

50/90
50/95
50/105
50/115
50/125
55/140
60/140
70/150
75/155
85/160
90/160
90/165
95/165
100/165
100/170

TABLE-10.2A
INSULATION THICKNESS TABLE FOR PERSONNEL PROTECTION (IS)
Material
Cellular Glass (ASTM C 552-91) for process temperatures upto 350C.
Rock Wool (IS 8183 1993 Gr 4) for Process temperatures upto 550C.
Calcium Silicate (IS 9428 1993) for Process temperatures from 551 760C.
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20 &
ABOVE

Operating Temperatures, Deg.C

Upto
125

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

126-150

151-200

201-250

251-300

301-350

351-400

401-450

451-500

501-550

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

25
25
25
25
25
25
25
25
25
30
30
30
30
30
30

25
25
25
25
30
30
35
35
40
40
40
40
45
45
45

30
30
30
35
35
40
45
45
50
50
55
55
55
60
60

35
35
40
45
45
50
55
60
60
65
70
70
70
75
75

40
45
45
50
55
60
65
70
75
80
85
85
90
90
90

50
50
55
60
65
70
75
85
90
95
100
100
105
105
110

55
60
65
70
75
85
90
100
105
110
115
120
125
125
125

65
70
75
80
85
95
105
115
125
130
135
140
140
145
145

551-600

601-650

651-700

701-760

80
85
90
100
110
120
130
145
155
165
170
175
175
180
185

90
100
105
115
120
135
145
165
175
185
190
195
200
205
205

105
110
115
130
135
150
165
180
195
205
210
215
220
225
230

115
125
130
145
155
170
185
205
220
230
235
240
245
250
255

TABLE-10.2B
INSULATION THICKNESS TABLE FOR PERSONNEL PROTECTION (IS)
Material
Inner Layer :
Calcium Silicate (IS 9428-1993)
Outer Layer:
Rock Wool (IS 8183-1993 Gr.4)
Thickness are shown as Inner Layer/Outer Layer. For process temperature from 551-760C.
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20 &
ABOVE

Operating Temperatures, Deg.C

Upto
125

126-150

151-200

201-250

251-300

301-350

351-400

401-450

451-500

501-550

551-600

601-650

651-700

701-760

50/30
50/35
50/40
50/50
50/55
50/65
50/75
50/85
50/95
50/105
50/110
50/110
50/115
50/120
50/120

50/40
50/45
50/50
50/60
50/65
50/80
50/90
50/105
50/115
50/125
50/130
50/130
50/135
50/140
50/140

50/50
50/55
50/60
50/70
50/80
50/95
50/105
50/120
50/135
55/135
60/140
60/140
60/145
65/145
65/150

50/60
50/70
50/75
50/90
50/95
50/110
55/120
65/130
70/135
75/140
80/145
85/145
90/150
90/150
95/150

TABLE-10.3
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION
OF ELECTRICALLY TRACED LINES (IE)
Material
Rock Wool (IS 8183-1993 Gr 4) - Inner Layer
Polyurethane Foam/Polyisocyanurate -Outer Layer
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
2.5
3
4
6
8
10
12
14
16
18
20 &
ABOVE

Operating Temperatures, Deg.C

UPTO
40

25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25

41-50

25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25

51-60

25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25

61-70

25/25
25/25
25/25
25/25
25/25
25/25
25/25
30/25
35/25
35/25
35/25
40/25
40/25
40/25
40/25
40/25

71-80

25/25
25/25
25/25
25/25
25/25
25/25
25/25
25/25
30/25
35/25
35/25
35/25
35/25
35/25
40/25
40/25

81-90

25/25
25/25
25/25
30/25
30/25
35/25
35/25
40/25
45/25
45/25
50/25
50/25
50/25
55/25
55/25
55/25

91-100

101-110

111-120

121-130

131-140

141-150

30/25
30/25
35/25
40/25
45/25
45/25
50/25
50/25
60/25
60/25
65/25
65/25
70/25
70/25
70/25
70/25

30/25
30/25
35/25
40/25
45/25
45/25
50/25
50/25
60/25
60/25
65/25
65/25
70/25
70/25
70/25
70/25

30/25
35/25
40/25
45/25
45/25
50/25
55/25
60/25
65/25
70/25
70/25
75/25
75/25
75/25
80/25
80/25

30/25
35/25
40/25
45/25
45/25
50/25
55/25
60/25
65/25
70/25
70/25
75/25
75/25
75/25
80/25
80/25

35/25
40/25
40/25
50/25
50/25
55/25
60/25
60/25
70/25
75/25
75/25
80/25
80/25
85/25
85/25
85/25

35/25
40/25
40/25
50/25
50/25
55/25
60/25
60/25
70/25
75/25
75/25
80/25
80/25
85/25
85/25
85/25

TABLE-10.4A
INSULATION THICKNESS TABLE FOR HEAT CONSERVAION DUAL TEMPERATURE (IK)
Material
Cellular Glass (ASTM : C 552 91)

For process temperature range from (-) 180-350C.

(Higher of either heat conservation or cold conservation shall be specified)
Nominal
Operating Temperatures, Deg.C
Dia inches,
NB

Upto
125

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20 &
ABOVE

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

126-150

151-200

201-250

251-300

301-350

351-400

401-450

451-500

501-550

25
25
25
30
30
30
30
30
35
35
35
35
35
35
35

35
35
35
40
40
45
45
45
50
50
50
50
50
50
50

40
45
45
50
50
55
60
60
65
65
65
65
70
70
70

45
45
50
50
55
60
60
65
65
70
70
70
70
75
75

45
50
50
55
55
60
65
70
70
75
75
75
75
80
80

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

551-600

601-650

651-700

701-760

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

TABLE-10.4B
INSULATION THICKNESS TABLE FOR COLD INSULATION
FOR ANTI-SWEAT CONDITION (IK)
For Relative humidity of 85%
Material
Cellular Glass (ASTM C 552-91)
Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30 &
ABOVE

Operating Temperatures, Deg.C

>5

4 to 7

40
45
45
50
55
60
65
70
70
75
80
80
80
85
85
85
85
85
85

55
60
65
70
75
80
85
95
100
105
110
110
115
115
120
120
120
125
125

-8 to
18
70
75
80
85
90
100
110
120
125
130
135
140
145
145
145
150
155
155
155

-19 to
32
85
90
95
105
110
125
130
145
155
160
170
170
175
180
180
185
190
190
190

-33 to 45
100
105
110
120
130
140
150
165
180
185
195
195
200
205
210
215
220
220
225

-46 to 60
115
120
125
140
145
165
175
190
205
215
220
225
230
235
240
250
250
255
255

-61 to
75
125
135
140
155
165
180
195
215
225
240
245
250
255
265
270
275
280
285
290

-76 to 90
140
150
155
170
180
200
215
235
250
260
270
275
280
290
295
305
310
315
315

-91 to
100
150
155
165
180
190
210
225
245
260
275
285
290
300
305
310
320
325
330
335

-101 to
120
165
170
180
200
210
230
245
270
285
300
310
320
325
335
340
355
360
365
370

-121 to
-130
170
180
190
210
220
240
260
280
300
315
325
330
340
350
355
370
375
380
385

-131 to
-145
180
190
200
220
235
255
270
295
315
330
345
350
360
370
375
390
395
405
410

-146 to
-155
190
200
210
230
240
265
280
305
325
340
355
365
375
380
390
405
410
415
425

-156 to
-170
200
210
220
240
255
280
295
320
340
360
370
380
390
400
410
425
430
440
445

TABLE-10.4C
INSULATION THICKNESS TABLE FOR COLD INSULATION
FOR ANTI-SWEAT CONDITION (IC)
For Relative humidity of 85%
Material
Polyurethane foam
Polyisocyanurate

For process temperature range from upto(-) 180C other than LNG.
Nominal
Operating Temperatures, Deg.C
Dia inches,
NB

>5

4 to 7

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30 &
ABOVE

25
25
25
25
30
30
30
35
35
35
40
40
40
40
40
40
40
40
40

30
30
35
35
40
40
45
50
50
55
55
55
55
55
60
60
60
60
60

-8 to
18
35
40
40
45
45
50
55
60
65
65
65
70
70
70
70
75
75
75
75

-19 to
32
45
45
50
55
55
65
65
75
75
80
85
85
85
90
90
90
90
90
95

-33 to 45
50
55
60
65
70
80
80
90
95
100
105
105
110
115
115
115
120
120
120

-46 to 60
60
65
70
75
80
90
95
105
110
120
125
125
130
130
135
135
140
140
140

-61 to
75
70
75
80
85
90
100
110
120
125
135
140
140
145
145
150
150
155
155
155

-76 to 90
80
85
90
100
105
115
120
135
140
150
155
160
160
165
165
170
175
175
175

-91 to
100
85
90
95
105
110
120
130
145
150
160
165
170
170
175
180
185
185
190
190

-101 to
120
95
100
105
115
125
135
145
160
170
180
185
190
195
200
200
205
210
210
215

-121 to
-130
100
105
110
125
130
145
155
170
180
190
195
200
205
210
210
220
220
225
225

-131 to
-145
105
115
120
130
140
155
165
180
190
200
210
210
215
220
225
235
235
240
240

-146 to
-155
110
115
125
135
145
160
170
185
200
210
215
220
225
230
235
240
245
250
250

-156 to
-170
115
125
130
145
150
165
180
195
210
220
225
230
235
240
245
255
260
260
265

TABLE-10.4D
INSULATION THICKNESS TABLE FOR COLD INSULATI FOR ANTI-SWEAT CONDITION (IC)
For Relative humidity of 85%
Material
Polyurethane foam/Polyisocyanurate Inner layer
Cellular Glass (ASTM C 552-91) Outer layer
Thickness are shown as Inner layer/Outer layer

For process temperature range upto (-) 180C for LNG.

Nominal
Dia inches,
NB

0.5
0.75
1
1.5
2
3
4
6
8
10
12
14
16
18
20
24
26
28
30 &
ABOVE

Operating Temperatures, Deg.C

>5

4 to 7

25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50

25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
25/50
30/50
30/50
30/50
30/50
30/50
35/50
35/50
35/50
35/50

-8 to
18
25/50
25/50
25/50
25/50
25/50
25/50
25/50
30/50
35/50
40/50
40/50
40/50
45/50
45/50
45/50
45/50
50/50
50/50
50/50

-19 to
32
25/50
25/50
25/50
25/50
25/50
30/50
35/50
45/50
50/50
50/50
55/50
55/50
60/50
60/50
60/50
65/50
65/50
65/50
65/50

-33 to 45
30/50
30/50
35/50
35/50
40/50
45/50
50/50
60/50
65/50
70/50
75/50
75/50
80/50
85/50
85/50
90/50
90/50
95/50
95/50

-46 to 60
30/50
35/50
40/50
45/50
50/50
60/50
60/50
75/50
80/50
90/50
95/50
95/50
100/50
105/50
105/50
110/50
110/50
115/50
115/50

-61 to
75
35/50
40/50
45/50
55/50
60/50
70/50
75/50
90/50
95/50
105/50
110/50
110/50
115/50
120/50
120/50
125/50
125/50
130/50
130/50

-76 to 90
45/50
50/50
55/50
65/50
70/50
80/50
90/50
100/50
110/50
120/50
125/50
130/50
130/50
135/50
140/50
145/50
145/50
150/50
150/50

-91 to
100
50/50
55/50
60/50
70/50
75/50
90/50
95/50
110/50
120/50
130/50
135/50
140/50
145/50
145/50
150/50
155/50
160/50
160/50
160/50

-101 to
120
60/50
65/50
70/50
80/50
90/50
100/50
110/50
125/50
140/50
150/50
155/50
160/50
165/50
165/50
170/50
180/50
180/50
185/50
185/50

-121 to
-130
65/50
70/50
75/50
85/50
95/50
110/50
120/50
135/50
145/50
155/50
165/50
165/50
175/50
175/50
180/50
190/50
190/50
195/50
195/50

-131 to
-145
70/50
75/50
80/50
95/50
105/50
120/50
130/50
145/50
160/50
170/50
175/50
180/50
185/50
190/50
195/50
205/50
205/50
210/50
210/50

-146 to
-155
75/50
80/50
85/50
100/50
110/50
125/50
135/50
155/50
165/50
175/50
185/50
190/50
195/50
200/50
205/50
210/50
215/50
220/50
220/50

-156 to
-170
80/50
85/50
95/50
105/50
115/50
130/50
145/50
165/50
175/50
185/50
195/50
200/50
205/50
210/50
215/50
225/50
230/50
230/50
235/50