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Practical Applications
Aerogels have numerous applications. NASA used an aerogel to capture space dust, with the Stardust spacecraft. NASA also used an aerogel to insulate the Mars Rover. The US Navy is investigating the use of aerogels to provide more insulation for divers. And aerogels are also being used in detectors for particle physics.
Aerogel as insulation
Manufacturing
Aerogels a formed by a process known as supercritical drying, in which the liquid from the gel base is removed and replaced by a gas, leaving a solid structure.
Aspen Aerogels is a leading producer of aerogels, having streamlined to production process to reduce the cost of production.
References
Wikipedia Aerogels 18th February 2009 <http://en.wikipedia.org/wiki/Aerogel> NASA Science and Technical Information, Spinoff2001
<http://www.sti.nasa.gov/tto/spinoff2001/ch5.html>
Aspen Aerogels
<http://www.aerogel.com/>
All pictures are from the Aerogel photo gallery
<http://www.aerogem.com/aerogel-photo-gallery.html>