Tunnel design using AutoCAD Civil 3D

Tomas Lendvorsky Autodesk Roland Klement - Autodesk

CI4678 During this class you will learn how to use AutoCAD Civil 3D for tunnel design. Learn how to design tunnel using AutoCAD Civil 3D. Session will cover entire process of tunnel design. We will create geological layers from different sources, designing tunnel corridor, calculating volumes of different geological layers, creating tunnel construction pit and other aspects of design. We will discuss differences in designing different tunnel types. The class goal is to equip you with comprehensive information how to utilize AutoCAD Civil 3D for tunnel design.

About the Speaker:

Tomas Lendvorsky, Autodesk, AEC Solution Engineer - CHS Countries Tomas is Solution Application engineer responsible for AEC Autodesk portfolio in Eastern Europe. Tomas has Master degree in Land surveying on Civil engineering faculty. In his current role he is working with Autodesk partners and customers actively promoting wide AEC portfolio. Civil engineering expertise helps him be actively involved in countryfication of the product in different countries and ensuring product suitability for region. He has 17 years working experience with Civil designing software. tomas.lendvorsky@autodesk.com

About the Co-speaker:

Roland Klement, Autodesk, AEC Solution Engineer Central Europe Roland is Technical Solution Engineer at Autodesk in Munich responsible for AEC Autodesk products AutoCAD Civil 3D and Autodesk Navisworks in Germany, Austria and Switzerland. He conducts trainings and further consulting for Autodesk channel partners and works also on major account projects. Roland has Master degree in Land surveying on Civil engineering faculty. He works at Autodesk since 13 years and before Civil 3D came to market, 7 years ago, he looked after all Autodesk Geospatial products. roland.klement@autodesk.com

Tunnel design with AutoCAD Civil 3D

Table of Content
About Speakers Introduction Class Scope and Workflow Alignment Profile Assembly Geological layers Corridor and Surfaces Volumetric calculation Construction pit

Tunnel design with AutoCAD Civil 3D

Introduction
A tunnel is an underground passageway, completely enclosed except for openings for access, commonly at each end. Tunnel is usually used for transportation purposes road, rail, pedestrian, or to transport water drinking water or sewage, or for cable routing. But tunnel can be also used for many different purposes, such as military or to enable wildlife to cross highway. There are three basic types of tunnel construction in common use: Cut and cover tunnels, constructed in a shallow trench and then covered over. Bored tunnels, constructed in situ, without removing the ground above. They are usually of circular or horseshoe cross-section. Immersed tube tunnels, sunk into a body of water and sit on, or are buried just under, its bed.

Interesting facts: The World's oldest underwater tunnel is rumored to be the Terelek kaya tneli under Kzl River, a little south of the towns of Boyabat and Duragan in Turkey. Estimated to have been built more than 2000 years ago (possibly 5000), it is assumed to have had a defence purpose. The Via Flaminia, an important Roman road, penetrated the Furlo pass in the Apennines through a tunnel which emperor Vespasian had ordered built in 76-77. A modern road, the SS 3 Flaminia, still uses this tunnel, which had a precursor dating back to the 3rd century BC; remnants of this earlier tunnel (one of the first road tunnels) are also still visible. The Delaware Aqueduct in New York USA is the longest tunnel, of any type, in the world at 137 km (85 mi). It is drilled through solid rock. The Gotthard Base Tunnel will be the longest rail tunnel in the world at 57 km (35 mi). It will be totally completed in 2017. The Seikan Tunnel in Japan is the longest undersea rail tunnel in the world at 53.9 km (33.5 mi), of which 23.3 km (14.5 mi) is under the sea. The Channel Tunnel between France and the United Kingdom under the English Channel is the second-longest, with a total length of 50 km (31 mi), of which 39 km (24 mi) is under the sea.

(source www.wikipedia.com)

Tunnel design with AutoCAD Civil 3D

Class scope and Workflow

Engineering Tasks
1 Establish horizontal geometry - Alignment

Software Processes
Create Alignment/Offset Alignment, apply alignment styles, properties and label set Create EG surface profile, proposed profile, superimpose profile, Assembly, Corridor, Data Shortcuts

Software Features Used

Alignment Creation Tools Create Offset Alignment Alignment Properties

Establish proposed vertical profile to meet desired standards

Create typical cross sections to be utilized for tunnel tube Create Corridor 3D tunnel model

Create assemblies to be applied to corridor

4 Create tunnel Corridor using different assemblies, create Corridor Surfaces Create geological layer from geotechnical investigation Calculate volumes for different geological layers

Create Surface Profile Profile Creation Tools Create Profile View Project Objects to Profile View Create Superimposed Profile Create Assembly Create Corridor Data Shortcuts Create Assembly Create Subassembly from Polyline Subassembly composer Code Set Styles Create Corridor Add Regions Corridor Surfaces

Create geological layer

6 Volumetric calculation

Construction pit

Create construction pit with Grading

Borehole importer Create Profile from file Create temporary Corridor and Surfaces Data Shortcuts Sample lines Create multiple Section Views Material list Subcriteria Material Volume Table Volume Report Create Feature lines from Objects Grading Creation Tools Surface triming

Tunnel design with AutoCAD Civil 3D

Drawing below is tube example used during class. It is highway tunnel and has two tubes.

Tunnel design with AutoCAD Civil 3D

Alignment
Centerline is defined along entire highway. If both tubes are parallel to centerline, easiest way is to use this centerline Alignment. However tubes do not have to be parallel, especially if tunnel is long and in difficult natural conditions. In such case each tube has to have its own alignment. To create offset alignment from master alignment defined along freeway, feature Create Offset Alignment can be used

If you want to modify offset Alignment, you have to modify properties, change Type to Centerline.

Profile
If tubes do not have separate alignments, master centerline profile will be used. If tubes have separate alignment, depending on requested result different approaches to define Profile for offset Alignment can be adopted. 1) Tube profile is the same as master profile: If you have to create profile different from master profile: - Create Surface Profile and Profile View for offset Alignment

Tunnel design with AutoCAD Civil 3D

- Superimpose master profile from station to station into the Profile view - superimposed profile can be used for subsequent design, but cannot be modified

2) Tube profile has some specific relation to master profile (level difeference, crossfall etc): - create simple Assembly from links to define relation to master profile - create temporary Corridor, and corridor Surface - Create Surface Profile using corridor Surface. It will become designed profile. Note: This solution is dynamic and will reflect any change. Slight disadvantage is creating temporary objects in drawing. I strongly recommend to use Data Shortcuts. It will allow you to create temporary Corridor and Surface in separate drawing. It is always good practice to keep drawing clean as much as possible. However, if any changes done, drawing containing temporary corridor has to be opened and synchronize, otherwise dynamic model behavior would be lost. Another option is to use Vault Collaboration AEC to share Civil 3D objects.

Assembly
We have four possibilities to create Assembly. What is important to keep in mind while creating Assembly is volumetric calculation later in workflow. Volumes will be based on Sections through surfaces. Tunnel tube will be divided into upper and lower parts as to be created, and Assembly has to have possibility to code differently these two parts.

1) Generic Links and out-of-box subassemblies Combination of standard road subassemblies and Generic links can be used to create required tunnel shape. Generic links offer many different possibilities and are flexible in the sense of geometry and coding.

Tunnel design with AutoCAD Civil 3D

Our example could be created s follows: - tunnel tube from Generic links. No rounded shape can be created, therefore sequence of short straight lines (LinkWidthAndSlope) has to be used. Number depends on how accurately you want to mimic curved shape - road construction layers can be defined using any Lane subassembly. - Details such as drainage, which has to be drawn in Section view but does not have to be modeled, can be added as block in Section view

Conclusion: Advantages: possible to create nearly any shape full control over entity coding (eg. stylizing and labeling) subassembly shape and size can be anytime modified and use for different projects full subassembly flexibility in respect of targeting and superelevation, if correct generic link used and correct sequence applied can be simply shared with colleagues or different projects

Disadvantages: relatively time consuming to create assembly

2) Create Subassembly from polyline You can draw polyline and convert it to Subassembly, which can become part of any Assembly. There is no restriction in Point/Link/Shape coding. You can create new codes or use existing ones. Function Add to Assembly enables to associate Subassembly with Assembly.

By default system will use polyline start point as insertion point. Still, you can use option Modify origin to re-specify attachment point anytime during the process.

Tunnel design with AutoCAD Civil 3D

Notes: Insertion point should be displayed while creating subassembly. Codes are case sensitive and must match exactly! No spaces are allowed. .

While creating subassembly defining tube envelope, we recommend to create two polylines, one for tube top and one for bottom. When converting them to subassembly, use Link Creation: Single. It will allow to define one Link code for each subassembly only. However Link Creation: Multiple can be used and codes do not have to be assigned to each and every Point/Link. To make decision if to assign code, you should ask yourself following questions: - do you want to change entity style or label it? - do you need stake-out data later on? - will be entity part of corridor surface?

Tunnel design with AutoCAD Civil 3D

As soon as you convert polyline to Subassembly, all Links and Points will receive style assigned to entity name <no codes> within used Code set style (Plan view direction) Before starting to assign codes to Links and Points, I recommend to modify Code set style and create new codes with defined styles, if necessary. It allows you visual check, if code has been assigned correctly, entity will be immediately displayed using associated style and label. Alternatively, you can first assign new code and later edit Code set style and use option Import codes Note: If you make mistake while assigning codes, you should first remove wrong code before adding correct one. System enables to assign more than one code to entity and if you do not remove wrong one, system stores both and because the first one (wrong one) has the higher priority in during display, therefore incorrect style will be displayed on top. To assign Shape codes you have to adopt a bit different approach. There is no possibility to define shape code name while adding shape. First Add shape, select all Links defining shape and then use Add Code (click on shape border to select shape).

Conclusion: Advantages: possible to create any shape full control over entity coding (eg. styles and labels)

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Tunnel design with AutoCAD Civil 3D

Disadvantages: subassembly is static and cannot be targeted horizontally/vertically or cannot read superelevation from centerline no possibility to change shape or size when created

3) Subassembly composer As a part of Subscription program, Subassembly composer (SAC) was released early this year. It gives possibility to code required Subassembly using all advantages available in Civil 3D. To show how to create entire tunnel tube would take a lot of time. We will show how to create only part tube top. Tunnel tube is regular shape, therefore important is to define geometrical relationship between elements and subsequent features. For example tube top consists of three circles with different radiuses and different center points. Using Auxiliary elements within SAC necessary points can be created to be able to construct circles correctly.

Create Corridor
Profile view will be used to find-out tunnel tube extents. To have idea, where tunnel tube starts and ends, use Profile view label Station elevation. Displayed values can be easily entered as Corridor region start and end station. Corridor will be created longer. To determine where tunnel will intersect with existing surface, TIN Volume Surface will be used. create corridor surface from tunnel top create Surface style where only User contour will be displayed in Plan view create TIN volume surface, where Base surface is EG ground, Comparison Surface tunnel top surface display TIN volume surface by user contour style set Analysis type to User-defined contours, set number of ranges to 1 and set elevation to 0.0.

Geological layers
Geological layers (GL) are important part of tunnel design. They can be used for many purposes. We will discuss possibility how to import information to create GL and subsequently how to use them to calculate volumes. I encountered two different ways how information about GL are passed to designer

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Tunnel design with AutoCAD Civil 3D

1) Borehole information It is not the most common way. Sometimes designer receives borehole information in file. Such info can be imported as points and then GL surface can be created. To import file: - standard Import points function can be used to import text file. Points should be imported to separate point group. Also option Do elevation adjustment if possible can be used, if text file contains info about level difference between EG and GL elevation - utility Borehole importer can be downloaded form www.autodesk.com . Utility allows to import different formats, accepted as standards Very often borehole information are not very frequent along proposed centerline. To model GL surface as natural as possible, following process can be adopted. It will create surface passing boreholes, however it will linearly change level differences between EG and GL between boreholes: a) create EG TIN Surface in borehole points only (top) b) create GL TIN Surface from borehole data (geolog) c) create TIN volume Surface based on Surfaces created in point 1 and 2 (geolog-top) (note: the Surfaces order is important d) copy TIN volume Surface to new Surface e) create final new TIN volume Surface (final geological layer) from ground TIN Surface (ground) and the difference between top and geological data (geolog-top) (note: the Surfaces order is important)

2) GL is in text file as profile It is the most common approach. Geologist creates GL profile from all available information and he passes it as simple text file to designer. It is very easy to import such data to Civil 3D using Create Profile from File.

File must contain in one line info about station and elevation, separated with space

Volumetric calculation
Volumes are very important part of the project delivery. Tunnel can be drilled through different geological

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Tunnel design with AutoCAD Civil 3D

conditions and each GL volume can be invoiced by construction company differently, but definitely not cheaply. Civil 3D enables to calculate volumes constrained by more than 2 surfaces. Following picture demonstrates Civil 3D possibilities. All volumes are limited by tube extents. Two geological layers are defined. To have it even more complicated, these layers are not across entire section. It is not real life example. We just want to demonstrate possibilities offered within Civil 3D. Following two pictures are explaining what and how it was achieved. Note: to calculate Material 4, Subcriteria were used. Here is info from Help

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Tunnel design with AutoCAD Civil 3D

Construction pit
Before tunnel will be drilled, construction pit has to be made. Pit will allow access of drilling machine and other machinery to build tunnel. Grading functionality will be used to model pit in Civil 3D. Task is to create construction pit slope with benches. Benches edge will be in fixed elevations with level difference 5m, eg. 95,100,105,110 . And bench width will be 1m, slope 10% 3 different methods will be shown. The reason is to show different possibilities how pit corners can be modeled. Construction pit will be created in new drawing. We will need to use Data Shortcuts to reference EG Surface. Use xRef to reference drawing where Tunnel had been modeled. Please make sure surface defining tunnel bottom is displayed. Will be used to annotate surface elevation via xRef drawing Surface spot elevation

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Tunnel design with AutoCAD Civil 3D

First step will be to create auxiliary surface for construction pit bottom. a) Create centerline of bottom using AutoCAD line. Convert it to Grading Feature line using Create Feature lines from Objects b) Assign elevation to Feature line. Start will be 0.2 m lower than annotated tunnel bottom elevation c) Add slope between two feature line point -1.0% to ensure water will not pour into the tunnel d) Using Grading Creation Tools two parallel feature lines will be created, crossfall -1.5% e) Surface has to be created as well Note: Auxiliary Grading should be created in separate Site not to interfere with Construction pit later

Once construction pit bottom has been created, we can start to model Construction pit. Polyline defining bottom inner edge will be converted to Feature line, with elevation from auxiliary surface construction pit bottom. It is not necessary to Insert immediate grade break points, as it will not add any accuracy to model and it could slow-down calculation (depending on polyline complexity). Method 1 a) Create grading as requested benches every 5m. Last edge has to be fully above EG b) Grading surface will be created automatically c) Analyze Ground Data Minimum Distance Between Surfaces will be used to determine intersection between EG and Grading surface d) Close created polyline (Add Vertex) e) Add polyline to Grading Surface as Breakline f) Add polylines as Outer Boundary to Grading Surface

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Tunnel design with AutoCAD Civil 3D

Before step c)

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Tunnel design with AutoCAD Civil 3D

After entire workflow

Result is surface, where corners smaller than 180 are not sharp, while corner greater than 180 are sharp. The result is dynamic, up to finding Minimum Distance Between Surfaces. Polyline has to be extracted again and the rest of the steps repeated. Method 2 a) Steps a to f are same as in Method 1 b) Create polyline along pit bottom edge, use command OFFSET, through point to offset it to the location of very top edge. Might be necessary to adjust location a little bit c) Convert polyline to grading feature line and assign same elevation as last edge d) Start grading from top down to auxiliary bottom e) Trim entire grading the very same way as Method 1

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Tunnel design with AutoCAD Civil 3D

Grading from top before Surface trimming Result is surface, where corners smaller than 180 are sharp, while corner greater than 180 are not sharp. The result is dynamic, up to finding Minimum Distance Between Surfaces. Polyline has to be extracted again and the rest of the steps repeated

Method 3 a) b) c) d) e) Create grading as requested benches every 5m. Last edge has to be fully above EG Explode Grading twice Connect polylines at the same elevation using command CHAMFER Create new surface and add polylines as breaklines Trim entire grading the very same way as Method 1

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Tunnel design with AutoCAD Civil 3D

Separate grading from bottom

Before adding breakline and boundary to Surface

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Tunnel design with AutoCAD Civil 3D

Result is surface, where all corners are sharp. Result is not dynamic.

Set-out information AutoCAD points can be extracted from all above mentioned methods. AutoCAD points can be converted to COGO points and finally extracted to XLS file. Alternatively DATAEXTRACT command can be used to extract AutoCAD points X,Y,Z coordinates to external file.

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