Professional Documents
Culture Documents
Laser Printer
ML-1660/1665
1. Speed Up to 16 ppm in A4 (17 ppm in Letter) 2. Processor Jupiter4e 150 MHz 3. Printer Language GDI
4. Memory 8 MB 5. Interfaces Compatible with USB 2.0 6. Toner cartridge Initial : 0.7K Sales : 1.5K
GSPN (Global Service Partner Network) North America : service.samsungportal.com Latin America : latin.samsungportal.com CIS : cis.samsungportal.com Europe : europe.samsungportal.com China : china.samsungportal.com Asia : asia.samsungportal.com Mideast & Africa : mea.samsungportal.com
Samsung Electronics Co.,Ltd. December. 2009 Printed in Korea. VERSION NO. : 1.00 CODE : 1660-00000E
Contents
chapter 1 Precautions
1.1 Safety Warning 1.2 Caution for safety 1.2.1 Toxic material 1.2.2 Electric Shock and Fire Safety Precautions 1.2.3 Handling Precautions 1.2.4 Assembly / Disassembly Precautions 1.2.5 Disregarding this warning may cause bodily injury 1.3 ESD Precautions 1-1 1-2 1-2 1-2 1-3 1-3 1-4 1-5
Contents
3.2 Screws used in the printer 3.3 Cover 3.3.1 Left/Right cover 3.3.2 Rear bracket 3.3.3 Cover-open 3.3.4 Top/Front cover 3.4 Main PBA 3.5 SMPS/HVPS board 3.6 Fuser unit 3.7 LSU 3.8 Drive unit 3.9 Step motor 3.10 Pick up roller 3-2 3-3 3-3 3-3 3-4 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11
Contents
chapter 5 System Diagram
5.1 Block Diagram 5-1 5.2 Connection Diagram 5-2
Precautions
1. Precautions
In order to prevent accidents and damages to the equipment please read the precautions listed below carefully before servicing the product and follow them closely.
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Precautions
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Precautions
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Precautions
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Precautions
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1. Speed Up to 16 ppm in A4 (17 ppm in Letter) 2. Processor Jupiter4e 150 MHz 3. Printer Language GDI 4. Memory 8 MB 5. Interfaces Compatible with USB 2.0 6. Toner cartridge Initial : 0.7K Sales : 1.5K
ML- 1660
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2.1.2 Specifications
Product Specifications are subject to change without notice. See below for product specifications.
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Items Wireless Network Application Protocol Supporting OS Smart Panel Printer Setting IP Setting Interface Parallel USB Wired Network Wireless Network User Interface LCD LED Key N/A N/A
Specication
SmartPanel for Windows/ Macintosh/LINUX N/A N/A N/A Compatible with USB 2.0 N/A N/A N/A 2 LED 2 key
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2.1.2.4 Consumables
Items Toner Cartridge Black Specification Initial : Average Cartridge Yield 0.7K standard pages. Sales : Average cartridge Yield 1.5K standard pages. Declared cartridge yield in accordance with ISO/IEC 19752. Electronic key(CRUM) Only Toner gauge sensor by dot count
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2.1.2.7 Environment
Items Operating Environment Acoustic Noise Level(Sound Power/ Pressure) Power Consumption Temperature Humidity Printing Standby Sleep Ready AVG. Max/Peak Sleep / Power Off Dimension (W x D x H) SET SET Packing Toner Toner Packing Weight SET Toner Gross 10C to 32C 20% to 80% 49 dBA Back Ground Level Back Ground Level Less than 40W Less than 270W Less than 300W Less than 2.8W / Less than 0.45W (Conformity to EPA) 341 x 224 x 184 mm (13.42 x 8.81 x 7.24) 394 x 278 x 241 mm (15.5 x 10.0 x 9.5) 284 x 231.5 x 47.8mm 361 x 270 x 113 mm 4.12kg 0.68kg 5.6kg Specication
In-Box
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2.1.2.9 Options
Items Memory Second Cassette Wired Network Wireless Network Hard Disk Duplex Unit Specification N/A N/A N/A N/A N/A N/A
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Image
Speed processor Memory Print Language Input Duplex Interface Size (mm) Toner
16 ppm (A4) 150 MHz 8 MB GDI 150 sheets Bin Manual USB 2.0 341 x 224 x 184 mm Standard 0.7K / 1K
22 ppm (A4) 150 MHz 8 MB GDI 150 sheets Bin Manual USB 2.0 353 x 298 x 213 mm Standard 1.5K
23 ppm (A4) 266 MHz 32 MB PCL5e 250 sheets Bin, 10 Manual Manual USB 2.0 379 x 243 x 225 mm Standard 2K
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This illustration may differ from your machine depending on its model. 1 2 3 4 Control panel Top cover Toner cartridge Tray 5 6 7 8 Paper length guide Paper width guides Output support Output tray (face down)
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This illustration may differ from your machine depending on its model. 1 USB port 2 Power receptacle
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3 14 1 2
6 8 7 9 10
4 5
11
13
12
NO. 1 2 3 4 5 6 7 Pressure roller Heat roller Exit roller Toner Cartridge LSU Charge roller OPC
NAME
NO. 8 9 10 11 12 13 Transfer roller Deve roller Supply roller Feed roller Friction pad Pickup roller
NAME
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3) Pick- up roller It has functions such as a paper pickup function, driving control function, paper feeding function, and removing electronic static function. Pick up roller is drive by solenoid.
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2.2.3.4 Fuser
It is consisted of a halogen lamp, heat roller, pressure roller, thermistor and thermostat. It sticks the toner on a paper by heat and pressure to complete the printing job.
1) Thermostat When a heat lamp is overheated, a Thermostat cuts off the main power to prevent over- heating. - Thermostat Type : Non- Contact type dual THERMOSTAT - Control Temperature : 170 5 2) Thermistor It is a temperatrue detecting sensor. - Temperature Resistance : 7 (180 ) 3) Heat roller The heat roller transfers the heat from the lamp to apply a heat on the paper. The surface of a heat roller is coated with Teflon, so toner does not stick to the surface. 4) Pressure roller A pressure roller mounted under a heat roller is made of a silicon resin, and the surface also is coated with Teflon. When a paper passes between a heat roller and a pressure roller, toner adheres to the surface of a paper permanently. 5) Halogen Lamp - Voltage 120 V : 115 5 % 220 V : 230 5 % - Capacity : 600 Watt 25 W
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6) Items for safety Protecting device for overheating - 1st protection device: Hardware cuts off when overheated - 2nd protection device: Software cuts off when overheated - 3rd protection device: Thermostat cuts off main power. Safety device - A fuser power is cut off when a front cover is opened - Maintain a temperature of fuser covers surface under 80(C for user, and attach a caution label at where customer can see easily when customer open a rear cover.
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OPC Drum
Photo Diode Polygon Mirror Polygon Motor LD Driver circit LD(Laser Diode) Motor Driver
Protector panel
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Max -1.4KV 8 Cleaning Blade -100V 2 Cleaning Roller 1 0.20mW -720V -150V
6 7
-350V
+3.5kV
-550V
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CN2, Fuser
CN1, Hyper
CN5, Sensor
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(a) Asic(Jupiter4e)
CPU Core : Use 32Bit RISC Processor of Jupiter4e, and control system by operating Operation Block of the System Program inside Flash Memory. - Main Function Block: Completely Integrated System for Embedded Applications, 32 Bit Risc Architecture, Efficient and Powerful ARM9 CPU LSU Interface Module for Interfacing PVC with LSU 2 Channel General Purpose DMA Controller for High Speed I/O Dual Memory Bus Architecture - Operation Frequency : 150MHz - Operation Voltage : 3.3V - POWER ON RESET TIME : 6.6ms below
(b) Memory
1) Flash Memory Store System Program and can be download System Program through PC Interface - Capacity : 0.5M Byte - Access Time : 70 nsec 2) SDRAM When Printing, use Band Buffer, System Working Memory Area . - 8M capa : 8M Byte basic. 8M :Printing System Working Memory Area - Access Time : 60 nsec
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Main board
Fuser
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HVPS Board
Transfer High Voltage (THV+) - Input Voltage : 24 V DC 15% - Output Voltage : THV+: max +3.5kV 10 %,(Duty Variable, no loading ) THV-: -1kV20% (when cleaning,200 ) - Input contrast of the Voltage stability degree : under 3 % (fluctuating input 21.6V~26.4V) Loading contrast : 3 % or less - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 100 ms Max - Fluctuating transfer voltage with environmental various : 0~3.5kV - Environment Recognition Control Method : The THV-PWM ACTIVE is transfer active signal. It detects the resistance by recognizing the voltage value, F/B, while permits the environmental recognition voltage. - Output Voltage Control Method : Transfer Output Voltage is outputted and controlled by changing Duty of THVPWM Signal. Charge Voltage (MHV) - Input Voltage : 24 V DC 15% - Output Voltage : -1.0KV ~ -1.8KV DC 3% - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Output Loading range : 30 M ~ 1000 M - Output Control Signal(MHV-PWM) : CPU is HV output when PWM is Low Cleaning Voltage (THV- ) - The (+) Transfer Voltage is not outputted because the THV PWM is controlled with low. - The (-) Transfer Voltage is outputted because the THV-Enable Signal is controlled with low - The output fluctuation range is big because there is no Feedback control. Developing Voltage (DEV) - Input Voltage : 24 V DC 15% - Output Voltage: -200V ~ -500V DC 3% - Output Voltage Fluctuation range: PWM Control - Input contrast of the output stability degree : 3 % or less Loading contrast : 3 % or less - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Output Loading range : 10M ~ 1000 M - Output Control Signal (BIAS-PWM) : the CPU output is HV output when PWM is low. Supply - Output Voltage : -350 V ~ -650V DC 50 V(ZENER using, DEV ) - Input contrast of the output stability degree : under 5 % Loading contrast : 5 % or less - Output Voltage Rising Time : 50 ms Max - Output Voltage Falling Time : 50 ms Max - Output Loading range : 10 M ~ 1000 M - Output Control Signal (BIAS-PWM) : the CPU is HV output when PWM is low.
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SMPS Board
AC Input - Input Rated Voltage : AC 220V ~ 240V AC 110V ~ 127V - Input Voltage fluctuating range : AC 180V ~ 270V AC 90V ~ 135V - Rated Frequency : 50/60 Hz - Frequency Fluctuating range : 47 ~ 63 Hz - Input Current : Under 4.0Arms / 2.0Arms (But, the status when Fuser is off or rated voltage is inputted/ outputted
Rated Output Power NO 1 2 3 4 5 6 7 8 9 ITEM CHANNEL NAME CONNECTOR PIN Rated Output Max. Output Current Peak Loading Current RIPPLE NOISE Voltage Maximum output Peak output +3.3V CON 3 3.3V PIN: 5,7 GND PIN: 8,9 +3.3V5% (3.135~3.465V) 0.8A 1.0A 100mVp-p 2.64W 3.3W CH1 +24.0V CON 3 24V PIN:1,2,3 GND PIN:8,9,25,26 +24V10% -> -10%, +15%, (21.6~26.4V) -> 27.6V 1.35A 1.8A Under 500mVp-p 32.4W 43.2W Shut down or Output Voltage Drop 100ms 100ms CH2 Remark
Protection for loading shortage Shut down or Fuse and overflowing current Protection
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JAM 0
JAM 1
2.2.5.2 Transfer
The charging voltage, developing voltage and the transfer voltage are controlled by PWM (Pulse Width Modulation). The each output voltage is changeable due to the PWM duty. The transfer voltage admitted when the paper passes the transfer roller is decided by environment recognition. The resistance value of the transfer roller is changed due to the surrounding environment or the environment of the set, and the voltage value, which changes due to the environments, is changed through AD converter. The voltage value for impressing to the transfer roller is decided by the changed value.
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2.2.5.3 Fusing
The temperature change of the heat rollers surface is changed to the resistance value through the thermistor. By converting the voltage value, which impressed to the resistance, to the digital value through the AD converter, the temperature is decided. The AC power is controller by comparing the target temperature to the value from the thermistor. If the value from the thermistor is out of controlling range while controlling the fusing, the error stated in the below table occurs. Open Heat Error When the engine operates the warm-up process, if the temperature of the fixing unit is not higher than a specified temperature, the engine defines Open Heat Error. When this error is broken out, the engine stops all functions and keeps the error state. Also, the engine informs the error status of the main system. And then the error message is displayed at LCD window or LED informing the error status of the user. Low Heat Error When the engine is at stand-by, printing or warm-up mode, if the temperature of the fixing unit is lower than the specified temperature at each state and the lower temperature state is maintained during the specified time, the engine defines Low Heat Error. When this error is broken out, the engine stops all functions and keeps it at the error state. Also the engine informs the error status of the main system. And then the error message is displayed at LCD window or LED informing the error status of the user. Over Heat Error For overall engine state, if the temperature of the fixing unit is higher than the specified temperature and the temperature state is kept during the specified time, the engine defines Over Heat Error. When this error is broken out, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system. And then the error message is displayed at LCD window or LED to inform the error status of the user.
2.2.5.4 LSU
LSU receives the image data from PVC or HPVC and make the latent image on OPC surface. It uses the single beam, LD. The errors related to LSU are as follows: By LReady : When the printing is started, the engine drives the polygon motor of LSU. After the specified time is elapsed, if the motor is not in a ready status, the engine detects the error that the polygon motor is not in a ready status. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and the error message is displayed at LCD window to inform the error status of the user. By Hsync : When the polygon motor is ready, the LSU sends out the signal called Hsync and used to synchronize with each image line. So, if the engine does not detect consecutively the signal for a fixed time, it defines the Hsync Error. If this error happens, the engine stops all functions and keeps it at the error state. Also, the engine informs the error status of the main system and then the error message is displayed at LCD window to inform the error status of the user. LSU Error Recovery: If the LReady or Hsync error happens, the paper exits out beforehand. The engine mode is changed to recovery mode and the engine informs the main system of the engine mode. And the engine checks the LSU error. If the error doesnt happen, the printing job will be proceeding.
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2.2.6.2 Architecture
Host Software is made up of 1. Graphic User Interface that offers the various editing functions to user in Host, 2. Driver that translates the received document to a Printing Command language which printer can understand and transfers data to spooler, 3. Stand-alone Application that offers the various printing application, PSU(Printer Settings Utility), Printer Status Monitor, Network Management in Window system, 4. Web-based-Application that offers the same functions as Stand-alone Application and RDC(Remote Diagnosis Control) in Web environment. Firmware is made up of 1. Application (Emulation) that is a interpreter translate data received from Host to a printing language (PCL, PS, GDI, etc.) to be able to make the user to take same output as originally one what composed in Host. 2. Kernel that control and management the whole procedure include of Control flow and Printing Job before transfer to Engine system.
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The above Block Diagram is explained that: Host Side is made up of 1. Driver that is Windows application software translate printed data to one of printer language and create spooler file. 2. Web-based Application that offer a various printer additional functions, management of printing job, printer administration, Status monitor to monitoring the printer status by real time in Web, independent environment on OS. 3. Stand-alone Application that is a similar Window software as same as above 2, 4. Port Monitor that manages the network communication between spooler and Network Interface Card, or various additional application and Network Interface Card,(this is, at first, make communication logical port, manage the data, transfer them from spooler to network port, and offer the result of printing).
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Firmware Side is made up of 1. Network Interface Card is that relay the communication between Host and kernel using various network protocol. 2. Kernel is that manages the flow control of emulation procedure, receiving data from Host or Network card and printing with engine & rendering job, 3. Emulation is that interprets the various output data from selected emulation, 4. Engine is that prints rendered bit-map data to paper with required size and type by Kernel. And then, for Job Spooling function for Multi-User, Multi-Printing that is occurred in Network printing and various additional printing functions, this Kernel use max. 10 Queuing systems in a memory. In Printing, the two procedures are (1) Case of using USB Port - After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the all graphic data of it and send data to host spooler. And then the spooler sends the data stream to the printer via USB port. - Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU). - Engine print the received data to required paper with the sequential developing process. (2) Case of using Network Interface Card - After user start to print the wanted document to PCL string or compressed GDI bit-map data, Driver translate the all graphic data of it and send data to host spooler. - If so, Port monitor managing network port receives data from spooler and sends a data stream to the Network Interface Card. - Network interface card receives it and send to Kernel part. - Kernel receives this data from Host, and then select emulation fit to data and start selected one. After emulation job end, Kernel sends the output bit-map data to Engine using Printer Video Controller (by clock type for LSU). - Engine print the received data to required paper with the sequential developing process. The additional printing function are realized in (1) Web environment (2) Window environment. On addition, Kernel informs a status of printing status and printer status to user made printing job with the Status Monitor.
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Location
Description
SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;PH,+,WSP,B,M3,L10,ZPC(WHT),SWRCH18A SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTYPE;PWH,+,B,M3,L10,NI PLT,SWRCH18A SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,SCREW-TAPTYPE;BH,+,-,S,M3,L6,ZPC(WHT),SWRCH18A,SCREW-TAPTYPE;BH,+,-,B,M3,L8,ZPC(BLK),SWRCH18A,-
Qty
8 20 5 3 1 1 4 3 7 2 6 2 2 5 5 1 4 8 2
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3.3 Cover
3.3.1 Left/Right cover
1. Take off the left cover by removing hooks from its edge. 2. Take off the right cover by removing hooks from its edge.
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3.3.3 Cover-open
1. Release the cover-open from the hook of both sides.
Top cover
Front cover
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3. Remove 3 screws. 4. Pull the fuser unit to the direction of arrow slightly and release it.
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3.7 LSU
1. Remove the front/ top/ rear cover. (refer to 3.3 cover) 2. Remove 4 screw securing the COVER-LSU. Release the COVER-LSU.
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1 2 3 4
Shows the status of jam occurance of your machine. Shows the status of your machine. Prints the displayed screen in the monitor. You can turn the power on and off with this button.
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Online/ Error
The machine is off-line. The machine is in power saver mode. The machine is on-line and can receive data from the computer. When the LED slowly bilnks, the machine is receiving data from the computer. When the LED rapidly blinks, the machine is printing data. The cover is opened. Close the cover. There is no paper in the tray. Load paper in the tray. The machine has stopped due to a major error. Your system has some problems. If this problem occurs, contact your service representative. A toner cartridge has almost reached its estimated cartridge lifea. A minor error has occurred and the machine is waiting for the error to be cleared. When the problem is cleared, the machine resumes printing. Small amount of toner is left in the cartridge. The estimated cartridge lifea of toner is close. Prepare a new cartridge for replacement. You may temporarily increase the printing quality by redistributing the toner. The machine is printing in manual feed mode or in manual duplex mode. The machine is canceling a print job.
Red
On
Blinking
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In tray
1. If the output tray is opened, close the output tray first. 2. Open and close the top cover. The jammed paper is automatically ejected from the machine. Make sure to open the output tray before paper ejects from the machine. If the paper does not exit, go to the next step. 3. Remove the original jammed paper by gently pulling it straight out.
If the paper does not move when you pull, or if you do not see the paper in this area, check the fuser area around the toner cartridge. If you do not see the jammed paper, go to next step.
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If you do not see the jammed paper, go to next step. 6. Pull the toner cartridge out.
9. Close the fuser unit cover. 10. Close the top cover and open the output tray. Printing automatically resumes.
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Demo Page
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1 2
3 5 4 6 7
1 2 3 4
5 6 7
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Or, if you are a Windows user, you can launch it from the Start menu, select Programs or All Programs > Samsung Printers > your printer driver name > Smart Panel. If you have already installed more than one Samsung machine, first select the correct machine model you want in order to access the corresponding Smart Panel. Right-click (in Windows or Linux) or click (in Mac OS X) the Smart Panel icon and select your machine. The Smart Panel window and its contents shown in this users guide may differ depending on the machine or operating system in use. The Smart Panel program displays the current status of the machine, the level of toner remaining in the toner cartridge(s), and various other types of information. You can also change settings.
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1 2 3
View the level of toner remaining in the toner cartridge(s). The machine and the number of toner cartridge(s) shown in the above window may differ depending on the machine in use. Some machines do not have this feature. Order replacement toner cartridge(s) online. View Users Guide. This button changes to Troubleshooting Guide when error occurs. You can directly open troubleshooting section in the users guide. Configure various machine settings in the Printer Settings Utility window. Some machines do not have this feature. If you connect your machine to a network, the SyncThru Web Service window appears instead of the Printer Settings Utility window. Set all of the machine options you need in the Printer Preferences window. This feature is available only for Windows.
Printer Setting
Driver Setting
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4.2 Troubleshooting
4.2.1 Procedure of Checking the Symptoms
Before attempting to repair the printer first obtain a detailed description of the problem from the customer.
Power On
Print(test pattern)
END
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Clean with soft cloth dampened with IPA(Isopropyl Alcohol) or replace the pick up roller.
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2) JAM 1
Description : 1. Recording paper is jammed in front of or inside the fuser. 2. Recording paper is stuck in the discharge roller and in the fuser just after passing through the Actuator-Feed.
2. If the recording paper is stuck in the discharge roller and the fuser just after passing through the Actuator-Feed, Feed Actuator may be defective.
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3) Multi-Feeding
Description : Multiple sheets of paper are fed at once.
Clean the pad friction with soft clothe dampened with IPA (Isopropyl Alcohol).
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How to remove the rolled in the OPC Drum. - Remove the paper while turning the OPC Drum against the ongoing direction.
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4.2.3 Malfunction
1) Paper Empty
Description : The paper lamp on the operator panel is on even when paper is loaded in the cassette.
Reconnect the connector. If the problem persist, replace the sensor PBA.
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1. Check the connector and circuit of the cover switch department in the SMPS board.
1. Check the insertion of the Cover Open S/W Connect. 2. Replace the SMPS/HVPS board.
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4) No Power
Description : When system power is turned on, all lamps on the operator panel do not come on.
1. Check if the flat cable between the main board and HVPS/SMPS board is connected correctly.
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1. If the supply of +24v is unstable in the Main board linking with LSU.
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If causes 1 and 2 occur in the toner cartridge, replace the toner cartridge and try to print out.
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1. Foreign matter stuck onto the window of internal lenses of LSU mirror.
Foreign matter stuck onto the window : Clean the LSU window with recommended cleaner(IPA) Clean the window with a clean cotton swab.
2. Foreign matter or toner particles between the toner cartridge roller and blade. (In case the life of the toner cartridge has been expired, white lines or light image occur in front of the image.)
3. It may occur when Burr and foreign substances are on the window of the toner cartridge frame.
No 3. : Remove the foreign matter and burr of the exposure window. (toner cartridge)
4. If the fuser is defective, voids occur periodically at the top of a black image.
No. 4. : Open the front cover and check ribs that corresponds to the position of the voids. Remove if found.
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Clean each voltage terminal of the Charge, Supply, Develop and Transfer roller.(remove the toner particles and paper particles)
2. The rollers of developer may be stained. Opc drum = 62.9mm Developing Roller = 35.1mm Charging Roller = 26.7mm Supply Roller = 47mm Transfer Roller = 39.2mm Pressure Roller = 75.4mm Fusing Roller = 77.5mm
1. Clean the right Gear that has relatively small gap of the teeth in the OPC. 2. If the malfunction persists, replace the developer.
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4) Black/White Spot
Description : 1. Dark or blurry spots occur periodically in the printing 2. White spots occur periodically in the printing
1. If dark or blurry black spots occur periodically, the rollers in the Developer may be contaminated with foreign matte or paper particles. (Charge roller : 26.7mm interval OPC drum : 62.9mm interval)
2. If faded areas or voids occur in a black image at intervals of 62.9mm, or black spots occur elsewhere, the OPC drum surface is damaged.
In case of 62.9mm interval unremovable in 1, cleanly remove foreign substances stuck on the OPC location equivalent to black spots and white spots with a dry duster. 1. The transfer roller guarantees 30,000 sheets printing. If the roller's life is expired, replace it. 2. In case of 39.2 mm interval unremovable in 1, take measures as to replace the develop-er cartridge and try to print out. 5. Clean the inside of the set against the paper particles and foreign matter in order not to cause the trouble.
3. If a black image is partially broken, the transfer voltage is abnormal or the transfer roller's life has expired.
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5) Light Image
Description : The printed image is light, with no ghost.
2. Bad contact caused by the toner stains between the high voltage terminal in the HVPS and the one in the set.
1. Clean up the contaminated area by the toner. 2. Replace the HVPS if the problems are not solved by the above four directions.
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2. Charge voltage is not turned on due to the bad contacts between power supply in the side of the Developer and charge terminal of HVPS.
1. Check the state of the connector which connects the engine board and HVPS. 2. Replace the HVPS if not solved by the above direction 1 and 2.
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7) Background
Description : Light dark background appears in whole area of the printing.
1. Does character exist less than 2% per a page, and has not it been used long time?
The toner cartridge is basically designed to print 1,500 sheets with 5% image.
Replace the developer when the life span of it has been ended.
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8) Ghost (1)
Description : Ghost occurs at 62.9 mm intervals of the OPC drum in the whole printing.
1. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the electrode of the Developer.
62.9mm
2. Bad contacts caused by contamination from toner particles between high voltage terminal in the main body and the one in the HVPS board.
Occur in the developer cartridge, replace the developer and try to print out.
Replace the engine board if not solved by the above directions 1-2.
If not solved by the direction 3, check the transfer roller lifetime and replace it.
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9) Ghost (2)
Description : Ghost occurs at 62.9 mm intervals of the OPC drum in the whole printing. (When printing on card stock or transparencies using manual feeder)
62.9mm
When printing on card stock thicker than normal paper or transparencies such as OHP, higher transfer voltage is required.
Select 'Thick Mode' on paper type menu from the software application and after using returning to the original mode is recommended.
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47mm
Occur in the developer cartridge, replace the developer and try to print out.
2. The abnormal voltage and bad contact of the terminal of the supply roller
Check the approved voltage of the supply roller and contact of the terminal and adjust if necessary.
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47mm
Disassemble the fuser and remove the contaminated toner particles on the roller and clean the foreign matter between Thermistor and Heat roller . ( Caution : can be deformed)
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Print 2 or 3 times. Run Self-Test to remove the contamination of the transfer roller .
1. Replace the transfer roller if contaminated severely . 2. Disassemble the fuser and clean the H/R(Heat Roller) and P/R (Pressure roller).And check the area between H/R and Thermistor If contaminated, . clean the area not to be deformed.
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Code A3-3112 C1-1110 C1-1120 C1-1130 C1-1411 C1-1512 M1-1113 M2-1211 S2-4110 U1-1211 U1-2121 U2-1112 U2-1114
Error message SMART PANEL:Actuator Sensor Failure #A3-3112:Turn off then on. SMART PANEL:Prepare new toner cartridge SMART PANEL:End of life, Replace with new toner cartridge SMART PANEL:End of life, Replace with new toner cartridge SMART PANEL:Toner cartridge is not installed. Install the cartridge. SMART PANEL:Toner cartridge is not compatible. Check users guide SMART PANEL:Paper jam in tray 1. SMART PANEL: SMART PANEL:Door is open. Close it. SMART PANEL:Fuser Unit Failure : #U1-1211. Turn off then on. SMART PANEL:Fuser Unit Failure : #U1-2121. Turn off then on. SMART PANEL:LSU Unit Failure: #U2-1112. Turn off then on. SMART PANEL:LSU Failure: #U2-1114. Turn off then on.
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2. Reinstall the toner cartridge two or three times to confirm it is seated properly.
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3. Check the maximum paper capacity of the tray. Remove excess paper from the tray.
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2. If the problem persists, check the cover open sensor that is located on the HVPS board.
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2. Replace the LSU. 3. If the problem persists, replace the main board.
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2. Replace the LSU. 3. If the problem persists, replace the main board.
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Service Manual
16P 24VS
TOP Cover Micro Switch
24V
MAIN Controller
+3.3V / +24V
CLK Clock Generator
5. System Diagram
SDRAM (8MByte)
12MHz Core : 150MHz ARM940T-32bit RISC RESET IC MHV
Jupiter4E
DEV
Supply OPC
EEPRO M (4Kbit)
System Diagram
5-1
Stepper Motor Controller IC
M 4P DRUM THERMISTOR T 2P 4P 2P 5P
SOL
AC INLET
F U SE R CONTROL
THV
USB Device
2P
Thermistor
Thermostat
FUSER Unit
MT
STEP
PickUp Clutch
FEED Sensor
EMPTY Sensor
Samsung Electronics
Main Motor
Error R e a d y J A M
LSU I/F
CN3
CN6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
USB
CN3
LIVE NEUTRAL
System Diagram
AC INLET
1 2
DEVELOPER Unit
STEP MOTOR
CN2
THERMISTOR
1 2
24VS PICKUP_CLUTCH
Thermostat
1 2 3 4
FUSER Unit
1 2 3 4
MT
STEP SOL
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Main Motor
PickUp Clutch
FEED Sensor
1 2 3 4 5
Service Manual
1 2 3 4 5 VBUS DM DP DGND DGND DGND 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 24VS 24VS 24VS 24VS2 3.3V_SMPS 3.3V 3.3V_SMPS GND GND nSLEEP nPOWER_SW PWM_DEV_DC nLED_ERROR MHV_PWM nLED_READY THV_PWM nKEY_CANCEL nLED_JAM FUSER_ON nTHV_EN THV_READ DEV_CLK DEV_OUT 3.3V_CRUM GND GND
USB Device
CN2
5-2
CN7 CN8
PICKUP
SENSOR
CN5
Thermistor
1 2
FUSER_THERM1 THERMISTOR1
1 2 3 4 5
EMPTY Sensor
Reference Information
6. Reference Information
This chapter contains the tools list, list of abbreviations used in this manual, and a guide to the location space required when installing the printer. A definition of test pages and Wireless Network information definition is also included.
Vacuum Cleaner
Spring Hook Standard : For general use Tweezers Standard : For general home use, small type.
Cotton Swab Standard : For general home use, for medical service.
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Reference Information
6.2.1 Acronyms
ABS APF BOOTP CCD CIS CPM CP CQ CRU CRUM CW CWDP Automatic Background Suppression(a kind of copy feature) Automatic Paper Feeder(Tray) BOOTSTRAP PROTOCOL Charged Coupled Device Contact Image Sensor Copies Per Minute Control Panel(= OPE) Copy Quality Customer Replaceable Unit CRU Memory Center Ware Center Ware Device Discovery Software(Samsung equivalent of Samsungs SyncThru) CWIS DADF DC DDNS DHCP DLC DNS ECM ECP e-Coil EH&S ESMTP EP EPC FCOT Center Ware Internet Services Duplex Auto Document Feeder (= DADH) Direct Connect Dynamic Domain Name System Dynamic Host Configuration Protocol Data Link Control Domain Name System Error Correction Mode Enhanced Capability Port Extended Coil technology for Rapid(Fast) Fusing. Samsung Environment, Health, & Safty Extended Simple Mail Transfer Protocol Electro Photography Electric Pre-Collation First Copy Out Time LSU LUI MCBF MDSP MFP MH LPR/LPD LCD LEF LL JPEG IDC IMAP IPP IPM IPX IQ ITU JBIG HPVC FDI FIA FRU FPOT GW HH Foreign Device Interface Foreign Interface Attachment Field Replaceable Unit First Print Out Time GateWay High Temperature, High Humidity (Testing Chamber conditions) Halftone Printing Video Controller in the SPGPm (Graphic Processor for Copy) International Data Corp. Internet Message Access Protocol Internet Printing Protocols Images Per Minutes Internetwork Packet Exchange Image Quality International Telecommunication Union Joint Binary Image Group (a kind of image data coding method) Joint Photographic Expert Group (a kind of image data coding method) Liquid Crystal Display Long Edge Feeding Low Temperature, Low Humidity (Testing Chamber conditions) Line Printer Daemon Protocols (LPR is a TCP-based protocol) Laser Scanning Unit Local User Interface Mean Copy Between Failure Multiple Document Single Printout Multi-Functional Product Modified Huffman (a kind of image data coding method)
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Reference Information
MIB MIME MR MMR MN std MSOK MSO MP MPBF MSI MTBF MTTR NCP NIC NOS NN NSDR NW OD OHD OSOK OP PCL PDF PPM PQ PS/3 PVC QCD RCP
Management Information Base Multipurpose Internet Mail Extensions Modified Read (a kind of image data coding method) Modified and Modified Read (a kind of image data coding method) Multi-National Standard Master SOK(System Operation Key) Mixed Size Original Multi Purpose Mean Print Between Failure Multi Sheet Input Mean Time Between Failure Mean Time To Repair Network Control Protocol Network Interface Card Network Operating System Normal Temperature, Normal Humidity (Testing Chamber conditions) Non-Shut Down Rate(=USDR) Network Optical Density On Hook Dial Optional SOK(System Operation Key) Operational Procedure Printer Control Language (Adobe) Portable Document Format Pages Per Minutes Print Quality PostScript Level-3 Printing Video Controller in the SPGPm(Graphic Processor for Printer) Quality, Cost, and Delivery Remote Control Panel
RT-OS RX S2E SAD SC SCF SDSP SDMP SDR SEF SIR SOK sRGB SNMP TCP/IP
Real Time Operating System Receive Scan-To-Email Solid Area Density Service Call Second Cassette Feeder Single Document Single Printout Single Document Multiple Printout Shut Down Rate Short Edge Feeding Sacrified(or Standard) Image Reference System Operation Key Standard RGB (Color Coordinate System) Simple Network Management Protocol Transmission Control Protocol/Internet Protocol
TBC(or tbc) To Be Confirmed TBD(or tbd) To Be Determined TIFF TRIM TTM TX UI UMC UMR UPnP USB USDR XCMI WA WxDxH (Adobe & Aldus) Tagged Image File Format Technical Retrofit Interim Maintenance Time to Market Transmit User Interface Unit Manufacturing Cost Unscheduled Maintenance Ratio Universal Plug and Play Universal Serial Bus Un-Shut Down Rate(=NSDR) Samsungs Management Information Base Warranty Action Width x Depth x Height
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Reference Information
EXPLANATION
ELA=Electrical Assembly, HOU =Housing MEA= Mechanical Assembly, PA=Paper PMO= Processing Mold MP=Multi-Purpose(Bypass) tray NE=for NEC (common as Samsung Halk printer)
MEC-CASSETTE ASSY(LETTER) COVER-M-FRONT MPR-NAME/PLATE UNIT-LSU SMPS-SMPS(V1)+HVPS ELA-OPC UNIT SET ELA HOU-MP ASSY PBA MAIN-MAIN PMO-CONNECT PAPER MFP FAN-DC CBF POWER STITCH GRAY MEA UNIT GUIDE CST PA ASSY PBA LIU SHIELD-P_MAIN LOWER CBF HARNESS-LIU GND PMO-COVER FEED AY PMO-COVER BRKT MOTER CBF HARNESS-LSU IPR-SHIELD SMPS UPPERI PMO-BUSHING P/U.MP PMO-HOLDER GEAR TRr SPRING ETC-TR_L PMO-CAM JAM REMOVE PMO-LOCKER DEVE
MEC = Mechanic Combined unit M=Mold MPR= Machinery Press, LSU =Laser Scanning Unit SMPS =Switching Mode Power Supply HVPS =High Voltage Power Supply OPC=Organic Photo-Conductive MP =Multi-Purpose (Bypass) tray PBA =Printed circuit Board Assembly MFP =Multi-Functional Peripheral DC =Direct Current CBF= Cable Form CST=Cassette(Paper tray), PA=Paper PBA =Printed circuit Board Assembly LIU =Line Interface Unit for FAX P=Press LIU =Line Interface Unit for FAX GND= Ground AY=Assembly BRKT=Bracket LSU =Laser Scanning Unit IPR=Iron Press P/U=Pickup MP=Multi-Purpose (Bypass) Tray TR= Transfer Roller TR_L=Transfer Roller - Left PMO-CAM= Processing Mold-CAM DEVE=Developer
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Reference Information
ACRONYM
SPECIAL SCREW(PANNEL MFP) A/S MATERAL-DUMMY UPPER ASSY MCT-GLASS ADF PPR-REGISTRATION EDGE(F) IPR-HOLDER GLASSI MCT-GLASS SCANNER(LEGAL) CBF HARNESS-OPE PBA SUB-D_SUB A/S=After-Service
EXPLANATION
MFP =Multi-Functional Peripheral MCT= Machinery Cutting ADF=Automatic Document Feeder PPR= Processing Press PR=Iron Press MCT= Machinery Cutting OPE=Operation Panel(Control Panel) PBA SUB-D_SUB =>Sub Printed circuit Board Assembly for the D-SUB type electrical connector (D-Sub) a kind of the connector type(shape D)
M=Mold CCD=Charge Coupled Device UMAX=> Suppliers name for CCD module ICT= Iron Cutting IPR=Iron Press BRK=Bracket BD= Board
CBF SIGNAL-CCD FFC COVER-M-OPE KEY-M-COPY PLATE-M-ALPHA KEY PMO-GUIDE DP SIDE RING-CS GEAR-MP/DUP DRV IPR-BRKT G DUPI
CCD = Charge Coupled Device FFC =Flexible Flat Cable M=Mold OPE=Operation Panel(Control Panel) M=Mold M=Molde ALPHA=Alphabet DP=Duplex CS= Compress MP =Multi-Purpose (Bypass) tray DUP DRV = Duplex Driver PR=Iron Press BRKT=BRACKET G= Ground UP=Duplex
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Reference Information
ACRONYM
SPRING CS RE SPRING CS FR PMO-BUSHING FINGER, F ICT-SHAFT-EXIT LOWER ID SPRING-EXIT ROLL FD PMO-BUSHING_P/U,MP PMO-HOLDER CAM MPF PMO-GEAR P/U MPF MFP =Multi-Functional Peripheral RPR-RUBBER PICK UP,MP PBA SUB-MP SEN CS=Compress RE=Rear CS=Compress FR=Front F=Front ID=Idler FD=Face Down P/U=Pickup
EXPLANATION
MP =Multi-Purpose (Bypass) tray MPF=Multi-Purpose Feeder(=MP) P/U=Pickup RPR=Rubber Press PBA SUB-MP-SEN =>Sub Printed circuit Board Assembly for the MP-SEN(= Multi-Purpose (Bypass) tray-Sensor) A/S MATERAL-PICKUP,MP FOOT-ML80 HOLDER CATCH CST MC2 IPR-GROUND PLATE A(OPC) ELA M/M-AUD SPEAKER CBF HARNESS-OPC GND IPR-GROUND PLATE SCF PBA SUB-PTL PBA SUB-FEED+P.EMP SEN. MC2=>McKInley2 (Samsung Project code name) OPC=Organic Photo-Conductive ELA M/M => Electrical Assembly M/M AUD=Audio OPC GNG=Organic Photo-Conductive-Ground SCF=Second Cassette Feeder(Tray2) PBA SUB-PTL=>Sub Printed circuit Board Assembly for the PTL(= Pre Transfer Lamp) PBA SUB-FEED=>Sub Printed circuit Board Assembly for the feeder EMP SEN=Empty Sensor MOTOR STEP-MCK2(MAIN) GEAR-EXIT/U GEAR-RDCN FEED INNER CBF-HARNESS-MAIN-THV WIRE CBF-HARNESS-MAIN-MHV WIRE EXIT/U=EXIT/Upper RDCN=Reduction THV =Transfer High Voltage MHV= High Voltage(Charge Voltage)
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Reference Information
ACRONYM
GEAR-EXIT/U,ID IPR-TERMINAL FU PMO-BEARING H/R-F BEARING-H/R L PEX-ROLLER EXIT F_UP SPRING ETC-P/R SPRING(R)-CAU-HOT-FU PMO-ARM ACTUATOR LABEL(R)-HV FUSER LABEL(R)-LV FUSER PPR-SPONG SHEET IPR-P_PINCH(SCAN)I ROLLER-REGI PBA SUB-REGI GROUND-P_SCAN ROLLER IPR-GUARD C/O S/W MEA UNIT-TX STACKER IPR-WASHER SPRING CU U=Upper ID=Idler FU=Fuser
EXPLANATION
H/R-F=Heat Roller - Front H/R-L=Heat Roller -Left PEX= Processing Extrude F_UP=Face Up P/R=Pressure Roller CAU-HOT-FU = Caution Hot -Fuser PMO-ARM= Processing Mold Arm HV=High Voltage (220V) LV=Low Voltage (110V) PPR=Plastic Press PR-P = Iron Press REGI=Registration PBA SUB-REGI => Sub Printed circuit Board Assembly for the Registration GROUND-P =Ground-Press C/O = Cover Open S/W= Switch TX =Transmit CU=Curve
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Reference Information
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Reference Information
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